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Important information
XXXXXX
Altivar 212
Variable speed drives for asynchronous motors
Installation manual
01/2011 www.schneider-electric.com
Important information
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider
Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2011 Schneider Electric. All rights reserved.
2 S1A53832 01/2011
Table of content
Specific recommendations for mounting in an enclosure . . . . . . . . . . . . . . . . . . . . .36
Terminal and switches arrangement comparison . . . . . . . . . . . . . . . . . . . . . . . . . . .63
3
4 S1A53832 01/2011
Safety Information
§
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.
PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.
© 2010 Schneider Electric. All Rights Reserved.
S1A53832 01/2011 5
6 S1A53832 01/2011
About the book
At a Glance
Document Scope
z z
The purpose of this document is: to give you mechanical and electrical information related to the ATV212 drive, to show you how to install and wire this drive.
Validity Note
This documentation is valid for the Altivar 212 drive.
Related Documents
Title of Documentation
ATV212 Quick Start
ATV212 Programming manual
ATV212 Modbus manual
ATV212 BACnet manual
ATV212 Metasys N2 manual
ATV212 Apogee FLN P1 manual
ATV212 LonWorks manual
Reference Number
S1A53825
S1A53838
S1A53844
S1A53845
S1A53846
S1A53847
S1A53848
You can download the latest versions of these technical publications and other technical information from our website at www.schneider-electric.com
.
S1A53832 01/2011 7
8 S1A53832 01/2011
Introduction
Introduction
What's in this Chapter?
This chapter contains the following topics:
Topic
1
Page
9 S1A53832 01/2011
Introduction
Device overview
The product
The ATV212 drive is mainly dedicated to HVAC applications in Building sector. The ATV212 drive family consists of five IP21 and two IP55 product sizes
The IP21 «H» range - 5 drive sizes - Three-phase 50/60 Hz supply voltage
ATV212H075M3X, U15M3X, U22M3X,
075N4, U15N4, U22N4, U30M3X,
U40M3X, U30N4, U40N4, U55N4
0.75 to 5.5 kW
ATV212HU55M3X, U75M3X, U75N4,
D11N4
5.5 to 11 kW
ATV212HD11M3X, D15M3X, HD15N4,
HD18N4, D22N4S
11 to 22 kW
ATV212HD22M3X, D22N4, D30N4,
D37N4, D45N4
22 to 45 kW
ATV212HD30M3X, D55N4, D75N4
30 to 75 kW
The IP55 «W» range - 2 drive sizes - Three-phase 50/60 Hz supply voltage
ATV21W075N4…U22N4,
U30N4...U75N4
0.75 to 7.5 kW
ATV12WD11N4...D75N4
11 to 75 kW
10 S1A53832 01/2011
Introduction
Reference description
IP21 and IP55 variable speed drives - Three-phase 50/60 Hz supply voltage: 200 ... 240 V and 380 ... 480 V
ATV 212 H D30 N4
Product designation
ATV - Altivar
Product range
Degree of protection
H - IP21 product
W - IP55 product
Drive rating
075 - 0.75 kW (1 HP)
U15 - 1.5 kW (2 HP)
U22 - 2.2 kW (3 HP)
U30 - 3 kW
U40 - 4 kW (5 HP)
U55 - 5.5 kW (7
1/2
HP)
U75 - 7.5 kW (10 HP)
D11 - 11 kW (15 HP)
D15 - 15 kW (20 HP)
D18 - 18.5 kW (25 HP)
D22 - 22 kW (30 HP)
D30 - 30 kW (40 HP)
D37 - 37 kW (50 HP)
D45 - 45 kW (60 HP)
D55 - 55 kW (75 HP)
D75 - 75 kW (100 HP)
380 - 400 V range only
Power supply voltage
M3X : 200 - 240 V range three-phase
N4 : 380 - 480 V range three-phase (With integrated EMC filter C2, C3, for UL Type 12/IP55 products ATV212Wppppp)
N4C : 380 - 480 V range three-phase (With integrated C1 EMC filter for UL Type 12/IP55 products ATV212Wpppppp)
Slim version
Available for 22 kW (30 HP) rating, IP21 version
S
S1A53832 01/2011 11
Introduction
12 S1A53832 01/2011
Before you begin
Before you begin
What's in this Chapter?
This chapter contains the following topics:
Topic
2
Page
S1A53832 01/2011 13
Safety instructions
Read and understand these instructions before performing any procedure with this drive.
Before you begin
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
Read and understand this manual before installing or operating the drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
z z
The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.
Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH.
Use only electrically insulated tools.
z z
DO NOT touch unshielded components or terminal strip screw connections with voltage present.
DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.
z z
Before servicing the drive:
- Disconnect all power, including external control power that may be present.
- Place a “DO NOT TURN ON” label on all power disconnects.
- Lock all power disconnects in the open position.
- WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
- Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.
- If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative.
Do not repair or operate the drive.
Install and close all covers before applying power or starting and stopping the drive.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
z z
Read and understand the programming manual before operating the drive.
Any changes made to the parameter settings must be performed by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
14
WARNING
LOSS OF CONTROL
z
The designer of any wiring scheme must consider the potential failure modes of control channels and, for certain critical control functions, provide a means to achieve a safe state during and after a channel failure.
Examples of critical control functions are emergency stop and overtravel stop.
z z
Separate or redundant control channels must be provided for critical control functions.
System control channels may include links carried out by the communication. Consideration must be given to the implications of unanticipated transmission delays or failures of the link
1
.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid
State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in injury or equipment damage.
S1A53832 01/2011
Before you begin
Before removing the drive from its packaging, verify that the carton was not damaged in shipping. Carton damage usually indicates improper handling and the potential for device damage. If any damage is found, notify the carrier and your Schneider Electric representative.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged:
- handle with care
- check if the product appears damaged
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Storing and shipping
If the drive is not immediately installed, store it in a clean, dry area where the ambient temperature is between
–25 and +70 °C (–13 to +158 °F). If the drive has to be shipped to another location, use the original shipping material and carton to help protect the drive.
S1A53832 01/2011 15
Before you begin
Lifting and handling instructions
WARNING
HANDLING AND LIFTING HAZARD
Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method illustrated in following figure.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Spreader bar
YES
45° max.
Lifting force
NO
Lifting force
• Altivar 212 drives up to
ATV212HD22N4S and
ATV212W075N4 can be removed from their packaging and installed without a handling device.
• A hoist must be used for higher ratings.
• After removing the drive from its packaging, inspect it for damage. If any damage is found, notify the carrier and your sales representative.
• Verify that the drive nameplate and label conform to the packing slip and corresponding purchase order.
WARNING
RISK OF TOPPLING
z
Keep the drive on the pallet until ready to install.
z
Never place the drive in an upright position without proper support, such as a hoist, braces, or other mounting supports.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING
The product capacitor performances after a long time storage above 2 years can be degraded.
In that case, before using the product , apply the following procedure: z z
Use a variable AC supply connected between L1 and L2 (even for ATV212pppN4 references).
Increase AC supply voltage to have:
- 25% of rated voltage during 30 min
- 50% of rated voltage during 30 min
- 75% of rated voltage during 30 min
- 100% of rated voltage during 30 min
Failure to follow these instructions can result in equipment damage.
16 S1A53832 01/2011
Steps for setting up
Steps for setting up
What's in this Chapter?
This chapter contains the following topics:
Topic
3
Page
17 S1A53832 01/2011
Steps for setting up
Steps for setting up
INSTALLATION
1. Check the delivery of the drive
v
Check that the part number printed on the label is the same as that on the purchase order.
v
Remove the Altivar from its packaging and check that it has not been damaged in transit.
2. Check the line voltage compatibility
v
Check that the voltage range of the drive is compatible with the supply voltage (see page
).
Steps 1 to 4 must be performed with the power off.
3. Mount the drive vertically
v
Mount the drive in accordance with the instructions in this document (see page
v
Install any options required
(see option documentation).
4. Wire the drive
(see page
v
Connect the line supply and the ground, after making sure that the power is off.
v
Connect the motor, ensuring that its connections correspond to the voltage.
v
Connect the control part.
PROGRAMMING
5. Please refer to the programming manual.
18 S1A53832 01/2011
Technical data
Technical data
What's in this Chapter?
This chapter contains the following topics:
Topic
ATV212H dimensions and weights
ATV212W dimensions and weights
4
Page
19 S1A53832 01/2011
Technical data
ATV212H dimensions and weights
The figures below shows outline drawings of the ATV212 drives and the tables gives the dimensions and weights of the various models.
Ø
2xM5 c
ATV212H
075M3X, U15M3X, U22M3X
075N4, U15N4, U22N4
U30M3X, U40M3X
U30N4, U40N4, U55N4
=
G a
= c1
M5 t
4xM4
a
107
(4.2)
143
(5.6)
142
(5.6)
b
184
(7.2)
b1
49
(1.93)
48
(1.8)
c
150
(5.9)
150
(5.9)
Dimensions mm (in.) c1
67.3
(2.65)
88.8
(3.50)
G
126
(4.9)
H
93
(3.6)
121.5
(4.7)
157
(6.1)
K
16.5
(0.65)
5
(0.20)
20.5
(0.8)
J
6.5
(0.26)
Ø
5
(0.20)
5
(0.20)
Weight kg
(lb)
1.80
(3.978)
2.00
(4.42)
3.05
(6.741)
3.35
(7.404)
ATV212HU55M3X, U75M3X, HU75N4, HD11N4
4xØ c
=
G a
2 x M5
75 2.95 c1
4xM4
ATV212HD11M3X, D15M3X, HD15N4, HD18N4, HD22N4S
4xØ
20
2xM5 c
ATV212H
U55M3X, U75M3X,
U75N4, D11N4
D11M3X, D15M3X
D15N4, D18N4, D22N4S
=
G a
= c1 4xM4 M5 t
75 2.95
a
180
(7)
245
(9.6)
b
232
(9.1)
329.5
(12.97)
b1
17
(0.67)
27.5
(1.08)
Dimensions mm (in.) c c1 G
170
(6.7)
134.8
(5.31)
160
(6.3)
H
210
(8.2)
190
(7.5)
147.6
(5.81)
225
(8.8)
295
(11.6)
J
5
(0.20)
7
(0.28)
Ø
5
(0.20)
6
(0.24)
Weight kg
(lb)
6.10
(13.481)
11.50
(25.4)
S1A53832 01/2011
Technical data c
ATV212H
D22M3X
D22N4, D30N4
D37N4, D45N4
4xØ
=
G a
= c1
a
240
(9.4)
b
420
(16.5)
240
(9.4)
550
(21.65)
b1
122
(4.8)
113
(4.45)
Dimensions mm (in.) c
214
(8.4)
244
(9.61)
c1
120
(4.72)
127
(5.0)
G
206
(8.1)
H
403
(15.8)
206
(8.1)
529
(20.83)
J Ø
10
(0.39)
6
(0.24)
10
(0.39)
6
(0.24)
ØM5
Weight kg
(lb)
27.40
(60.554)
26.40
(58.344)
23.50
(51.81)
S1A53832 01/2011 c
ATV212H
D30M3X
D55N4, D75N4
4xØ9
ØM8
=
G a
= c1
a
320
(12.5)
320
(12.5)
b
630
(24.8)
630
(24.8)
b1
118
(4.65)
118
(4.65)
Dimensions mm (in.) c c1 G
290
(11.4)
290
(11.4)
173
(6.81)
173
(6.81)
280
(11)
280
(11)
H
604.5
(23.8)
604.5
(23.8)
J
10
(0.39)
10
(0.39)
Ø
9
(0.35)
9
(0.35)
Weight kg (lb)
38.650
(85.42)
39.70
(87.74
21
Technical data
ATV212W dimensions and weights
c
ATV212W
075N4…U22N4
075N4C…U22N4C
U30N4…U55N4
U75N4
U30N4C…U55N4C
U75N4C
4xØ
=
G a
=
a
215
(8.5)
b
297
(11.7)
Dimensions mm (in.) c G
192
(7.6)
197
(7.8)
H
277
(10.9)
230
(9.1)
340
(13.4)
208
(8.2)
212
(8.3)
318
(12.5)
Ø
5.5
(0.2)
Weight kg (lb)
7.00 (15.43)
7.50 (16.53)
9.65 (21.27)
10.95 (24.14)
10.55 (23.53)
11.85 (26.13)
22
4xØ
= c
G a
=
ATV212W
D11N4, D15N4,
D11N4C, D15N4C
D18N4,
D18N4C
D22N4, D30N4,
D22N4C, D30N4C
D37N4, D45N4
D37N4C, D45N4C
D55N4, D75N4,
D55N4C, D75N4C a
290
(11.41)
310
(12.20)
284
(11.18)
284
(11.18)
362
(14.25)
b
560
(22.05)
665
(26.18)
720
(28.35)
880
(34.34)
1000
(39.37)
Dimensions mm (in.) c
315
(12.40)
G
250
(9.84)
H
544
(21.42)
315
(12.40)
315
(12.40)
270
(10.62)
245
(9.64)
650
(25.59)
700
(27.56)
343
(13.50)
364
(14.33)
245
(9.64)
300
(11.81)
860
(33.86)
975
(38.39)
K
8
(0.3)
10
(0.4)
10
(0.4)
10
(0.4)
10
(0.4)
Ø
6
(0.24)
6
(0.24)
7
(0.27)
7
(0.27)
9
(0.35)
Weight kg (lb)
30.3 (66.78)
36.5 (80.45)
374 (82.43)
45 (99.18)
49.5 (109.10)
58.5 (128.93)
57.4 (126.5)
77.4 (171)
61.9 (136.5)
88.4 (195)
S1A53832 01/2011
Technical data
Electrical data
ATV212Hpppppp - Three-phase supply voltage: 200 ... 240 V 50/60 Hz
Motor
Power indicated on plate (1)
3
—
5
HP
1
2
7.5
10
15
20
25
30
40
kW
0.75
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
Line supply (input)
Max. line current
(2)
Apparent power at 200 V at 240 V at 240 V
A
3.3
6.1
8.7
—
14.6
20.8
27.9
42.1
56.1
67.3
80.4
113.3
A
2.7
5.1
7.3
10.0
13.0
17.3
23.3
34.4
45.5
55.8
66.4
89.5
kVA
1.1
2.1
3.0
4.2
5.4
7.2
9.7
14.3
18.9
23.2
27.6
37.2
5
5
5
kA
5
5
22
22
22
22
22
22
22
Max.
prospective line Isc
(3)
Power dissipated at nominal current
W
63
101
120
146
193
249
346
459
629
698
763
1085
A
4.6
7.5
10.6
13.7
18.7
24.2
32.0
46.2
61.0
74.8
88.0
117.0
Drive (output)
Nominal current
(1)
Max.
transient current
(1) (4)
A
5.1
8.3
11.7
15.1
19.3
26.6
35.2
50.8
67.1
82.3
96.8
128.7
Reference (5)
ATV212H075M3X
ATV212HU15M3X
ATV212HU22M3X
ATV212HU30M3X
ATV212HU40M3X
ATV212HU55M3X
ATV212HU75M3X
ATV212HD11M3X
ATV212HD15M3X
ATV212HD18M3X
ATV212HD22M3X
ATV212HD30M3X
ATV212Hpppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz
Motor
Line supply (input)
Power indicated on plate (1)
9.7
13.9
18.7
22.9
27
27.3
37.3
45.3
55.2
67.6
93.3
kVA
1.1
2.1
3.0
4.1
5.3
7.2
11.7
16.8
22.8
27.8
32.8
33.1
44.7
54.4
65.9
89
111.3
A
1.4
2.5
3.6
4.9
6.4
8.6
14.7
21.1
28.5
34.8
41.1
41.6
56.7
68.9
83.8
102.7
141.8
A
1.7
3.2
4.6
6.2
8.1
10.9
25
30
30
40
10
15
20
50
60
75
100
HP
1
2
3
—
5
7.5
37
45
55
75
7.5
11
15
18.5
22
22
30
kW
0.75
1.5
2.2
3
4
5.5
Max. line current
(2)
Apparent power at 380 V at 480 V at 380 V
22
22
22
22
22
22
22
22
22
22
22
5
5
5
5
5
22
Max.
prospective line Isc
(3)
kA
291
430
625
603
723
626
847
Power dissipated at nominal current
W
55
78
103
137
176
215
976
1253
1455
1945
79
94
116
160
16.0
22.5
30.5
37.0
43.5
43.5
58.5
A
2.2
3.7
5.1
7.2
9.1
12.0
Drive (output)
Nominal current
(1)
17.6
24.8
33.6
40.7
47.9
47.9
64.4
Max.
transient current
(1) (4)
A
2.4
4.0
5.6
7.9
10.0
13.2
86.9
103.4
127.6
176
Reference (5)
ATV212H075N4
ATV212HU15N4
ATV212HU22N4
ATV212HU30N4
ATV212HU40N4
ATV212HU55N4
ATV212HU75N4
ATV212HD11N4
ATV212HD15N4
ATV212HD18N4
ATV212HD22N4S
ATV212HD22N4
ATV212HD30N4
ATV212HD37N4
ATV212HD45N4
ATV212HD55N4
ATV212HD75N4
(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212HD15M3X and up to ATV212HD15N4 or 8 kHz for ATV212HD18M3X…HD30M3X and ATV212HD18N4…HD75N4 drives, 6 kHz for ATV212HD22N4S, for use in continuous operation at 40°C (104 °F) ambient.
The switching frequency can be set between 6 and 16 kHz for all ratings.
Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive
conditions.
(2) Current on a line supply with the "Input withstand rating", see QuickStart guide.
(3) Current on a line supply with the indicated short-circuit current rating.
(4) The drive is designed to run up to 60 seconds at this level.
(5) See reference description on page 11 .
S1A53832 01/2011 23
Technical data
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz
Drives with an integrated EMC filter, category C2, C3
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current
(2) at 380 V at 480 V
Apparent power at 380 V
30
37
45
55
75
11
15
18.5
22
3
4
5.5
7.5
kW
0.75
1.5
2.2
40
50
60
75
100
15
20
25
30
—
5
7.5
10
2
3
HP
1
21.2
28.4
34.9
41.6
56.7
68.9
83.8
102.7
141.8
A
1.7
3.2
4.6
6.2
8.1
10.9
14.7
16.9
22.6
27.8
33.1
44.7
54.4
65.9
89
111.3
A
1.4
2.5
3.6
4.9
6.4
8.6
11.7
14
18.7
23
27.3
37.3
45.3
55.2
67.6
93.3
4.1
5.3
7.2
9.7
kVA
1.1
2.1
3
22
22
22
22
22
22
22
22
22
5
5
22
22
5
5
kA
5
Max.
prospective line Isc
(3)
22.5
30.5
37
43.5
58.5
79
94
116
160
7.2
9.1
12
16
A
2.2
3.7
5.1
Drive (output)
Nominal current
(1)
Max.
transient current
(1) (4)
24.8
33.6
40.7
47.9
64.4
86.9
103.4
127.6
176
A
2.4
4
5.6
7.9
10
13.2
17.6
Reference (5)
ATV212W075N4
ATV212WU15N4
ATV212WU22N4
ATV212WU30N4
ATV212WU40N4
ATV212WU55N4
ATV212WU75N4
ATV212WD11N4
ATV212WD15N4
ATV212WD18N4
ATV212WD22N4
ATV212WD30N4
ATV212WD37N4
ATV212WD45N4
ATV212WD55N4
ATV212WD75N4
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz
Drives with an integrated C1 EMC filter
Motor
Power indicated on plate (1)
30
37
45
55
75
11
15
18.5
22
3
4
5.5
7.5
kW
0.75
1.5
2.2
40
50
60
75
100
15
20
25
30
—
5
7.5
10
2
3
HP
1
Line supply (input)
Max. line current
(2) at 380 V at 480 V
A
1.7
3.2
4.6
6.2
8.2
11
14.7
21.1
28.4
34.5
41.1
58.2
68.9
83.8
102.7
141.8
A
1.4
2.6
3.7
5
6.5
8.7
11.7
16.7
22.8
27.6
33.1
44.4
54.4
65.9
89
111.3
Apparent power at 380 V
kVA
1.1
2.1
3
4.1
5.4
7.2
9.7
13.9
18.7
22.7
27.1
38.3
45.3
55.2
67.6
93.3
22
22
22
22
22
22
22
22
22
22
22
5
5
5
5
A
5
Max.
prospective line Isc
(3)
Drive (output)
Nominal current
(1)
A
2.2
3.7
5.1
7.2
9.1
12
16
22.5
30.5
37
43.5
58.5
79
94
116
160
Max.
transient current
(1) (4)
A
2.4
4
5.6
7.9
10
13.2
17.6
24.8
33.6
40.7
47.9
64.4
86.9
103.4
127.6
176
Reference (5)
ATV212W075N4C
ATV212WU15N4C
ATV212WU22N4C
ATV212WU30N4C
ATV212WU40N4C
ATV212WU55N4C
ATV212WU75N4C
ATV212WD11N4C
ATV212WD15N4C
ATV212WD18N4C
ATV212WD22N4C
ATV212WD30N4C
ATV212WD37N4C
ATV212WD45N4C
ATV212WD55N4C
ATV212WD75N4C
(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212WD15M3X and up to ATV212HD15N4 or 8 kHz for ATV212WD18M3X…HD30M3X and ATV212WD18N4…HD75N4 drives, for use in continuous operation at
40°C (104 °F) ambient.
Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive
conditions
(2) Current on a line supply with the "Input withstand rating", see page QuickStart guide.
(3) Current on a line supply with the indicated short-circuit current rating.
(4) Note: The drive is designed to run up to 60 seconds at this level.
(5) See reference description on page 11 .
24 S1A53832 01/2011
Technical data
Connection diagrams
Recommended diagram for ATV212HpppM3X, ATV212ppppN4, ATV212WpppN4C
A1
FLA FLC 13
KM1
14
KM1
A2
Switches (factory settings)
Sink
(negative logic)
Selection of logic type
PLC
Source
(positive logic)
SW102
3
M
Reference potentiometer
SZ1 RV1202
Voltage/current selection for analog I/O
(VIA and VIB)
VIA U (voltage)
VIB U (voltage)
SW100
I (current)
PTC
FM
I U
SW101
(1) Fault relay contacts. Used for remote signaling of the drive status.
(2) Connection of the common for the logic inputs depends on the position of the switch (Source, PLC, Sink); see page
DANGER
UNINTENDED EQUIPMENT OPERATION
z z
Modify only the setting of switches when the product is switched off.
Do not change the setting of switch SW102 unless your system is wired for sink logic.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURY
use a screw driver to change the position of the switches.
Failure to follow these instructions can result in injury or equipment damage.
Note: All terminals are located at the bottom of the drive. Install interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.
S1A53832 01/2011 25
Technical data
Examples of recommended circuit diagrams
Logic input switch
The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).
DANGER
UNINTENDED EQUIPMENT OPERATION
z z
Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions.
Protect the signal conductors against damage that could result in unintentional conductor grounding.
z
Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices.
Failure to follow these instructions will result in death or serious injury.
Logic inputs according to the position of the logic type switch
"Source" position "Sink" position
ATV 212
ATV 212
0 V
24 V
"PLC" position with PLC transistor outputs
ATV 212
ATV 212
2-wire control
ATV212 control terminal
3-wire control
ATV212 control terminal
24 V
PLC
0 V
PTC probe
ATV212 control terminal
R
3,3 kΩ
0 V
PLC
24 V
F: Forward
R: Preset speed
F: Forward
R: Stop
RES: Reverse
Motor
Analog inputs
Voltage analog inputs
External + 10 V
ATV212 control terminal ATV212 control terminal
+
10 V
Speed reference potentiometer
2.2 to 10 k
Ω
Voltage analog inputs
Positive logic («Source» position)
+
10 V
VIA U
(voltage)
I (current)
Voltage analog inputs
0-20 mA, 4-20 mA, X-Y mA
ATV212 control terminal
0-20 mA
4-20 mA
X-Y mA source
Negative logic («Sink» position)
VIA U
(voltage)
I (current)
4,7 k
Ω
26 S1A53832 01/2011
Installation
Installation
What's in this Chapter?
This chapter contains the following topics:
Topic
Specific recommendations for mounting in an enclosure
Opening the drive to access terminals
Control terminals and switches
Use on an impedance grounded (IT) system
Electromagnetic compatibility (EMC)
5
Page
S1A53832 01/2011 27
Installation
Drive mounting generalities
CAUTION
RISK OF DAMAGE TO THE DRIVE
Follow mounting recommendations described in this document.
Failure to follow these instructions can result in equipment damage.
Mounting and temperature conditions
ATV212H ATV212W z z z z
Depending on the conditions in which the drive is to be used, its installation will require certain precautions and the use of appropriate accessories.
z
Install the drive vertically, at ± 10°.
Fix it on the mounting surface using M5 screws with captive washer.
Do not place it close to heating elements.
Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the drive.
Free space in front of the drive: 10 mm (0.39 in.) minimum.
The use of washers is recommended with all mounting screws.
Mounting methods
Type A mounting - ATV212HpppM3X, ATV212HpppN4p and ATV212WpppN4, ATV212WpppN4C
Free space u 50 mm (2 in.) on each side, with the protective cover in place.
u 50 mm
(2 in.)
u 50 mm
(2 in.)
Type B mounting - ATV212HpppM3X, ATV212HpppN4p
Drives mounted side-by-side, with the protective cover removed
(degree of protection becomes open type IP20).
28
Type C mounting - ATV212HpppM3X, ATV212HpppN4p
Free space u 50 mm (2 in.) on each side, with the protective cover removed
(degree of protection becomes open type IP20).
u 50 mm
(2 in.)
u 50 mm
(2 in.)
These mounting types are possible without derating up to 40°C (104 °F) at the factory-set switching frequency.
For other ambient temperatures and switching frequencies, see derating curves page
S1A53832 01/2011
Installation
Removing the protective cover on ATV212H drives
to determine the type of mounting appropriate for your application before removing the protective cover from the drive.
When IP20 protection is adequate, remove the protective cover on top of the drive as shown below.
For UL Type 1 protection, leave the protective cover on top of the drive and install a conduit entry kit (mounting outside the enclosure). See entry kit references in the catalog on www.schneider-electric.com
.
ATV212H 075M3X to D18M3X, and
ATV212H 075N4 to D22N4S
ATV212H D22M3X to D30M3X and
ATV212H D22N4 to D30N4
Derating curves
ATV212H075M3X
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
The curves illustrate the drive nominal current derating percentage (I/In%) as a function of the temperature, switching frequency, and the different types of mounting (A, B and C).
For example, 80% derating of a 20 hp, 460 V ATV212 drive nominally rated for 30.5 amperes continuously: 30.5 x 0.8 = 24.4 (15 hp).
For intermediate temperatures, interpolate between two curves.
10
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (140 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212HU15M3X
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) B
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212HU22M3X
I / In
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14 16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
ATV212HU30M3X, HU40M3X
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14 16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
S1A53832 01/2011 29
Installation
ATV212HU55M3X
I / In
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (140 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HD11M3X
I / In
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (140 °F) A, C
50 °C (140 °F) B
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HD18M3X
I / In
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HU75M3X
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14 16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
ATV212HD15M3X
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HD22M3X
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
30 S1A53832 01/2011
Installation
ATV212HD30M3X
I / In
%
In = 100
90
80
70
60
50
40
30
20
10
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
10 12 14
60 °C (140 °F) A, C
60 °C (140 °F) B
16 kHz
Switching frequency
ATV212HU15N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HU30N4, HU40N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14 16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
ATV212H075N4
I / In
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14 16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
ATV212HU22N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HU55N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
S1A53832 01/2011 31
Installation
ATV212HU75N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HD15N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14
16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) B
ATV212HD22N4
I / In
%
In = 100
90
80
70
60
50
40
30
20
10
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
10
60 °C (140 °F) A, C
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212HD11N4
I / In
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14 16 kHz
Switching frequency
40 °C (104 °F) A, B, C
50 °C (122 °F) B
50 °C (122 °F) A, C
60 °C (140 °F) B
60 °C (140 °F) A, C
ATV212HD18N4
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HD22N4S
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8
40 °C (104 °F) A, B, C
10
50 °C (122 °F) A, B, C
60 °C (140 °F) A, B, C
12 14 16 kHz
Switching frequency
32 S1A53832 01/2011
Installation
ATV212HD30N4
I / In
%
In = 100
90
80
70
60
50
40
30
20
10
4 6 8
40 °C (104 °F) A, B, C
10
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212HD45N4
I / In
%
In = 100
90
80
70
60
50
40
30
20
10
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
10
60 °C (140 °F) A, C
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212HD75N4
I / In
%
In = 100
90
80
70
60
50
40
30
20
10
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
10
60 °C (140 °F) A, C
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212HD37N4
I / In
%
In = 100
90
80
70
60
50
40
30
20
10
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
10 12 14 16 kHz
Switching frequency
ATV212HD55N4
I / In
%
110
In = 100
70
60
50
40
90
80
30
20
10
4 6 8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
10
60 °C (140 °F) A, C
60 °C (140 °F) B
12 14 16 kHz
Switching frequency
ATV212W075N4…WU75N4, ATV212W075N4C…WU75N4C
I / In
%
110
In = 100
90
40 °C (104 °F) A
80
70
60
50
40
30
4 6 8 10
50 °C (122 °F) A
12 14 16 kHz
Switching frequency
S1A53832 01/2011 33
ATV212WD11N4, ATV212WD11N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12
ATV212WD18N4, ATV212WD18N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12
ATV212WD30N4, ATV212WD30N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12
14
14
14
ATV212WD45N4, ATV212WD45N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
16 kHz
Switching frequency
34
Installation
ATV212WD15N4, ATV212WD15N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12
In = 100
90
80
70
60
50
40
30
4
ATV212WD22N4, ATV212WD22N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12
ATV212WD37N4, ATV212WD37N4C
I / In
%
6 8 10 12
14
14
14
ATV212WD55N4, ATV212WD55N4C
I / In
%
110
In = 100
90
80
70
60
50
40
30
4 6 8 10 12 14
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
40 °C
50 °C
16 kHz
Switching frequency
S1A53832 01/2011
Installation
ATV212WD75N4, ATV212WD75N4C
I / In
%
110
In = 100
90
60
50
80
70
40
30
4 6 8 10 12 14
40 °C
50 °C
16 kHz
Switching frequency
S1A53832 01/2011 35
Installation
Specific recommendations for mounting in an enclosure
Note: The following only applies to ATV212HpppM3X and ATV212HpppN4 drives.
Observe the mounting recommendations described on page
To help ensure proper air circulation in the drive: z
Fit ventilation grilles.
z z z
Check that there is sufficient ventilation. If there is not, install a forced ventilation unit with a filter. The openings and/or fans must provide a flow rate at least equal to that of the drive fans (see below).
Use special filters with UL Type 12/IP54 protection.
Remove the blanking cover from the top of the drive, see page
Refer to power dissipated at nominal current, see page
Minimum air flow rates
If you are installing the drive in a Type 1 enclosure, provide forced ventilation at a rate at least equal to the value listed below each drive.
For drive Flow rate For drive Flow rate
ATV212H075M3X
ATV212HU15M3X
ATV212HU22M3X
ATV212HU30M3X
ATV212HU40M3X
ATV212HU55M3X
ATV212HU75M3X
ATV212HD11M3X
ATV212HD15M3X
ATV212HD18M3X
ATV212HD22M3X
ATV212HD30M3X
118
157
215
239
261
371
41
50
66
85
m
3
/hour ft
3
/min
22
35
13
21
25
30
39
50
70
93
127
141
154
219
ATV212H075N4
ATV212HU15N4
ATV212HU22N4
ATV212HU30N4
ATV212HU40N4
ATV212HU55N4
ATV212HU75N4
ATV212HD11N4
ATV212HD15N4
ATV212HD18N4
ATV212HD22N4S
ATV212HD22N4
ATV212HD30N4
ATV212HD37N4
ATV212HD45N4
ATV212HD55N4
ATV212HD75N4
214
214
290
334
100
147
206
214
35
47
60
74
m
3
/hour ft
3
/min
19
27
12
16
21
28
36
44
429
498
666
252
293
392
126
126
171
197
59
87
122
126
Sealed metal enclosure
CAUTION
RISK DUE TO CONDENSATION
Where condensation is possible, keep the drive powered up when the motor is not running, or install thermostatically controlled strip heaters.
Failure to follow these instructions can result in equipment damage.
The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions, such as dust, corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.
This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.
z z
When mounting the drive inside an UL Type 12 or IP54 enclosure, follow these ventilation instructions:
Observe the minimum clearance distances shown on page 28
.
If necessary, install a stirring fan to circulate the air inside the enclosure, to help prevent hot spots in the drive, and to distribute the heat uniformly to surfaces used for convection cooling.
36 S1A53832 01/2011
Installation
Position of the charging LED
The capacitor charging LED on the drive is not an indicator of the absence of DC bus voltage. It only indicates when the capacitor is fully charged.
RUN
PRG
MON
Loc
Rem
%
Hz
MODE
ENT
RUN STOP
S1A53832 01/2011 37
Installation
Opening the drive to access terminals
Procedure
1 Any procedure in this section must be performed when product is powered off.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.
Failure to follow these instructions will result in death or serious injury.
2 Open the ATV212 front cover.
ATV212H products up to 22 kW
Turn the screw on the front panel 90° counter-clockwise to align the dot on the screw with the unlock position.
To avoid damaging the screw, do not apply excessive force or turn the screw more than 90°.
Screw
.
Pull the front panel toward you and swing it open to the left
ATV212H products from 22 kW
Remove the screws.
Lift off the cover.
38 S1A53832 01/2011
Installation
ATV212W up to 7.5 kW ATV212W above 7.5 kW
Terminal location on ATV212H
Control terminals
Power terminals
On drives ATV212H075M3X...U55N4 (page
10 ) first remove control board to access power terminals.
1 Remove the terminal board mounting screw and take off the ATV212 standard terminal board. Be careful not to lose the terminal board mounting screw.
2 Connect the power terminals
3 Reinstall the terminal board and fit the board mounting screw (M3 tapping type) and tighten to 0.7 to 0.8Nm.
S1A53832 01/2011 39
Terminal location on ATV212W
Example ATV212WU55N4C
Control terminals
Example ATV212WD15N4
Installation
Power terminals
Example ATV212WD18N4C
Control terminals
Power terminals
40 S1A53832 01/2011
Installation
Wiring recommendations
DANGER
z z
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and tightening torques given in this document.
The use of multi-wire cable without a lug is forbidden for the mains connection.
Carry-out a pull out test to check that terminal screws are correctly tighten.
Failure to follow these instructions will result in death or serious injury.
Power and circuit protection
The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA).
Where local and national codes require upstream protection by means of a residual current device, use a type
A device for single-phase drives and a type B device for three-phase drives as defined in the IEC Standard
60755.
z z
Choose a suitable model integrating:
High frequency current filtering,
A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up.
The time delay is not possible for 30 mA devices; in this case, choose devices with immunity against nuisance tripping.
If the installation includes several drives, provide one "residual current device" per drive.
Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video, telephone).
If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters (for more details please refer to the catalog).
Control
Keep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end.
S1A53832 01/2011 41
42
Installation
Equipment Grounding
Ground the drive according to local and national code requirements. A minimum wire size of 10 mm² (6 AWG) may be required to meet standards limiting leakage current.
DANGER
z z
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
The drive panel must be properly grounded before power is applied.
Use the provided ground connecting point as shown in the figure.
Failure to follow these instructions will result in death or serious injury.
WARNING
z z
INADEQUATE OVERCURRENT PROTECTION
z
Overcurrent protective devices must be properly coordinated.
The Canadian Electrical Code and the National Electrical Code require branch circuit protection. Use the recommendations in the ATV212 Quick Start Annex document, reference S1A73476 provided with the product.
Do not connect the drive to a power feeder whose short-circuit capacity exceeds the maximum prospective line Isc listed in this manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
z z z
RISK OF DAMAGE TO THE DRIVE
The drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).
Check the power connections before energizing the drive.
If replacing the existing drive by another drive, verify that all wiring connections to the drive comply with wiring instructions in this manual
Failure to follow these instructions can result in equipment damage.
z
Ensure that the resistance of the ground is one ohm or less.
z
When grounding several drives, you must connect each one directly, as shown in the figure to the left.
z
Do not loop the ground cables or connect them in series.
S1A53832 01/2011
Installation
Power terminals
ATV212H - Arrangement and characteristics of the power terminals
Connect the power terminals before connecting the control terminals.
A
B
Each power terminal has the structure shown in the figure at left. Connect a cable to
A if it has a ring terminal or to B if it does not have a terminal (bare wire).
Parts A and B can accommodate different cable sizes.
R/L1 S/L2 T/L3
P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Ground screw
ATV212H
(1)
Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
075M3X,
U15M3X,
U22M3X,
U30M3X,
U40M3X
075N4, U15N4,
U22N4, U30N4,
U40N4
6 10
1.3
(11.5)
(1) On drives ATV212H075M3X...U55N4 first remove control board to access power terminals.
ATV212H
(1)
U55N4
U55M3X,
U75M3X
U75N4
D11N4
Maximum wire size
mm
6
2
AWG
10
Tightening torque
N·m
(lb-in)
1.3
(11.5)
16 6
2.5
(22.0)
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Ground screw
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Ground screw
ATV212H Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
D11M3X,
D15M3X,
D18M3X
D15N4, D18N4,
D22N4S
25 3
4.5
(40.0)
S1A53832 01/2011 43
44
Installation
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 t PA/+
Ground screw
PC/t
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3 t PA/+
Ground screw
PC/t
ATV212H
D22M3X
D22N4,
D30N4
Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
50 1/0
24
(212.0)
ATV212H
D30M3X
Maximum wire size
mm
150
2 kcmils
300
Tightening torque
N·m
(lb-in)
41
(363.0)
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PE PO PA/+ PB
Ground screw
PC/PE
ATV212H
D37N4,
D45N4
Maximum wire size
mm
50
2
AWG
1/0
Tightening torque
N·m
(lb-in)
24
(212.0)
R/L1
PE
S/L2 T/L3
U/T1 V/T2 W/T3
PA/+
Ground screw
PC/PE
ATV212H
D55N4,
D75N4
Maximum wire size
mm
150
2 kcmils
300
Tightening torque
N·m
(lb-in)
41
(363.0)
S1A53832 01/2011
Installation
Characteristics
Terminal
t
Function
Ground terminal
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
PO (2)
Power supply
Outputs to the motor
DC bus (+) polarity (do not use)
PA/+ (2) (3) DC bus (+) polarity
PB
PC/– (3)
DC bus connection (do not use)
DC bus (–) polarity
(1) ATV212 drives have two ground terminals, one on the power terminal strip and one on the heatsink.
(2) Never remove the jumper between PO and PA/+.
(3) The PA/+ and PC/– terminals can only be used to measure the DC bus voltage.
ATV212W - Arrangement and characteristics of the power terminals
Connect the power terminals before connecting the control terminals.
A
B
Each power terminal has the structure shown in the figure at left. Connect a cable to
A if it has a ring terminal or to B if it does not have a terminal (bare wire).
Parts A and B can accommodate different cable sizes.
ATV212W
075N4, U15N4,
U22N4
Maximum wire size
mm
6
2
AWG
10
Tightening torque
N·m
(lb-in)
1.3
(11.5)
PA/+
R/L1 S/L2 T/L3
PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3
ATV212W
075N4C, U15N4C,
U22N4C
Maximum wire size
mm
6
2
AWG
10
Tightening torque
N·m
(lb-in)
1.3
(11.5)
ATV212W
U30N4, U40N4,
U55N4,
Maximum wire size
mm
6
2
AWG
10
Tightening torque
N·m
(lb-in)
1.3
(11.5)
R/L1 S/L2 T/L3
PA/+ PC/- U/T1 V/T2 W/T3
S1A53832 01/2011 45
46
R/L1 S/L2 T/L3
PA/+ PC/- U/T1 V/T2 W/T3
Installation
ATV212W
U30N4C, U40N4C,
U55N4C,
Maximum wire size
mm
6
2
AWG
10
Tightening torque
N·m
(lb-in)
1.3
(11.5)
RL/1 SL/2 TL/3 PA/+ PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
ATV212W
U75N4, U75N4C
Maximum wire size
mm
16
2
AWG
6
Tightening torque
N·m
(lb-in)
2.5 (22)
ATV212W
D11N4, D15N4
Maximum wire size
mm
2
AWG
16 4
Tightening torque
N·m
(lb-in)
3 (26.5)
ATV212W
Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
D11N4C, D15N4C
D11N4C, D15N4C
16
10
4
6
3 (26.5)
4.5 (40.0)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
ATV212W
Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
D18N4, D18N4C
D18N4C
25
16
3
4
5.4 (48)
2.2 (19.5)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
S1A53832 01/2011
Installation
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PE PA/+ PC/PE
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PE PA/+ PC/PE
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
ATV212W
Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
D22N4, D22N4C
D30N4, D30N4C
50 1/0 24 (212)
D22N4C, D30N4C
25 3 4.3 (38)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
ATV212W
Maximum wire size
mm
2
AWG
Tightening torque
N·m
(lb-in)
D37N4, D37N4C
D45N4, D45N4C
D37N4C, D45N4C
50 1/0 24 (212)
-
7 (62)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
ATV212W
D55N4, D75N4,
Maximum wire size
mm
2 kcmils
150 300
Tightening torque
N·m
(lb-in)
41 (360)
PA/+
PC/-
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PA/+
PC/-
ATV212W
Maximum wire size
mm
2 kcmils
Tightening torque
N·m
(lb-in)
41 (360)
D55N4C, D75N4C
150 300
130 250 16 (142)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
S1A53832 01/2011 47
Installation
Control terminals and switches
Preliminary recommendations
Connect the control terminals after connecting the power terminals.
The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).
DANGER
z z
UNINTENDED EQUIPMENT OPERATION
z
Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions.
Protect the signal conductors against damage that could result in unintentional conductor grounding.
Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices
Failure to follow these instructions will result in death or serious injury.
DANGER
z z
UNINTENDED EQUIPMENT OPERATION
Modify only the setting of switches when the product is switched off.
Do not change the setting of switch SW102 unless your system is wired for sink logic.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURY
use a screwdriver to change the position of the switches.
Failure to follow these instructions can result in injury or equipment damage.
Refer to “Logic Input Switch” on page
26 for recommended circuit diagrams for source and sink logic.
Arrangement
Sink
PLC
Source
FM
I U Term
SW102
SW101
F R RES PLC P24
SW103
CC FM
1
2
FLA FLB FLC RYA RYC
RJ45
1 spring terminals
2 screw terminals
2
B A
VIA U
VIB U
GND SCR PP
SW100
VIA VIB CC
I
PTC
Open Style
1 connector
Switch Factory
Setting
SW100
VIA voltage/current selection
VIB voltage/PTC selection (1)
SW101
(FM voltage/ current selection)
SW102
Selection of logic type
SW103
Selection of communication terminal resistor (2)
Voltage (U)
Voltage (U)
Voltage (U)
Source
Term no resistor
Control terminal wire size and torque:
Applicable wire size:
- Screw terminals : 0.75 to 2.5 mm² (AWG 18 to 14)
- Spring terminals : 0.2 to 1 mm² (AWG 24 to 16)
Tightening torque:
0.5 to 0.6 N·m (4.4 to 5.3 lb-in)
(1) When SW100 is set to PTC, VIB is configured as PTC input connected to the 3.3 k
Ω internal resistor. Connect the PTC probe between CC and
VIB terminals.
If the 3.3 k
Ω internal resistor does not suit the installation, regarding to the PTC resistor value, set
SW100 to VIB, connect the PTC probe between
CC and VIB terminals and add an external resistor between PP and VIB terminals.
(2) When SW103 is set to Term, internal 120
Ω termination resistor is connected between A and B terminals.
48 S1A53832 01/2011
Installation
Characteristics
Terminals Function
PLC
P24
CC
FLA,
FLB,
FLC
RY, RC
F
R
RES
FM
PP
VIA
VIB
RJ45
External power supply input
Internal supply
Common
Configurable relay outputs
Configurable logic inputs
Configurable analog output
Internal supply available
Configurable analog/logic input
Configurable analog input
Graphic display terminal or
Modbus
Characteristics
Default function setting
+24 Vdc input for external power supply for logic inputs
Max. permissible voltage: 50 Vdc
Short-circuit and overload protection:
24 Vdc supply (min. 21 Vdc, max. 27 Vdc), maximum current: 200 mA
0 Vdc common (2 terminals)
—
1 relay logic output, 1 N/C contact, and 1 N/O contact with common point
Minimum switching capacity: 10 mA for 5 Vdc
Maximum switching capacity:
• On resistive load (cos ϕ = 1): 5 A for 250 Vac or 30 Vdc
• On inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac or
30 Vdc
Max. response time: 10 ms
Fault relay
1 relay logic output, 1 N/O contact
Minimum switching capacity: 3 mA for 24 Vdc
Maximum switching capacity:
• On resistive load (cos ϕ = 1): 3 A for 250 Vac or 30 Vdc
• On inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac or 30
Vdc
Max. response time: 7 ms ± 0.5 ms
Speed attained
3 programmable logic inputs, 24 Vdc, compatible with level 1 PLC,
IEC 65A-68 standard
Impedance: 4.7 k
Ω
Maximum voltage: 30 Vdc
Max. sampling time: 2 ms ±0.5 ms
Multiple assignment makes it possible to configure several functions on one input
Positive logic (Source): State 0 if y 5 Vdc or logic input not wired, state 1 if u 11 Vdc
Negative logic (Sink): State 0 if u 16 Vdc or logic input not wired, state 1 if y 10 Vdc
F: Run forward
(2-wire control)
R: Preset speed 1 command
(15 Hz)
RES: Clear trip
1 switch-configurable (SW101) voltage or current analog output:
• Voltage analog output 0–10 Vdc, minimum load impedance 7.62 k
Ω
• Current analog output X–Y mA by programming X and Y from 0 to 20 mA, maximum load impedance: 970
Ω
Max. sampling time: 2 ms ±0.5 ms
Resolution: 10 bits
Accuracy: ±1 % for a temperature variation of 60 °C
Linearity: ±0.2%
Output frequency
Short-circuit and overload protection:
One 10.5 Vdc ± 5% supply for the reference potentiometer (1 to 10 k
Ω), maximum current: 10 mA
—
Switch-configurable voltage or current analog input:
• Voltage analog input 0–10 Vdc, impedance 30 k
Ω maximum voltage: 24 Vdc
• Analog current input X–Y mA by programming X and Y from 0 to 20 mA, with impedance 250
Ω
Max. sampling time: 3.5 ms ±0.5 ms
Resolution: 10 bits
Accuracy: ±0.6% for a temperature variation of 60 °C
Linearity: ±0.15% of the maximum value
This analog input is also configurable as a logic input.
Consult the Altivar 212 Programming Manual for more information.
Primary speed reference,
0–10 V
Voltage analog input, configurable as an analog input or as a PTC probe input. Voltage analog input:
• 0–10 Vdc, impedance 30 k
Ω max. voltage 24 Vdc
• Max. sampling time: 22 ms ±0.5 ms
• Resolution: 10 bits
• Accuracy: ±0.6% for a temperature variation of 60 °C
• Linearity: ±0.15% of the maximum value
PTC probe input:
• 6 probes max. mounted in series
• Nominal value < 1.5 k
Ω
• Trip resistance 3 k
Ω, reset value 1.8 kΩ
• Short-circuit detection threshold < 50
Ω
Used to connect graphic display terminal or connect the drive to a Modbus fieldbus.
Note: For using Modbus on the RJ45, modify parameter F807. See
Modbus manual.
Secondary speed reference,
1–10 V
Open Style connector Fieldbus
Refer to communication manual related to the fieldbus.
S1A53832 01/2011 49
Installation
Installing option card
50
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
z z
Do not plug or unplug the terminal board while drive is powered.
Check the tightening of the mounting screw after any manipulation on the terminal board.
Failure to follow these instructions will result in death or serious injury.
Example for installing the LonWorks communication card in ATV212.
Sink PLC
Source
SW102
I U
SW101
PLC
Term
SW103
B A GND
SCR
SW100 PTC
Sink PLC
Source
SW102
I U
SW101
PLC
Term
SW103
VIA U
VIB U
SW100
PTC
VIB
Sink
SW100
PTC
Source
SERVICE SW
SW200
P24M
SERVICE LED
NETA SHLD NETB G/E
L W
R
S1A58023
VW3A21212
(a)
1 Open the ATV212 front cover, remove the terminal board mounting screw and take off the
ATV212 standard terminal board.
See paragraph How to open the front cover, page
not to lose the terminal board mounting screw when removed since it may be used again. On drives from 0.75 to 2.2 kW the board features a plastic tag to hold the mounting screw in place.
2 Attach the insulating sheet in
ATV212. Fix to the terminal board mounting screw hole and
ATV212 catch pin (a).
3 Install the LonWorks communication card over the insulating sheet. Fit the board mounting screw (M3 tapping type) and tighten to 0.7 to
0.8 Nm.
4 Make the power and control wiring connections before installing communication card.
For size 1 products (see page
before step 3.
5 Stick the cabling label for communication card on the standard cabling label stuck on front cover (internal side)
ATV212. And stick the communication card nameplate close to the standard nameplate.
Be careful not to cover slits on the ATV212 enclosure.
Note: To install or remove the terminal board, make it slide in or out in parallel with board.
S1A53832 01/2011
Installation
Use on an impedance grounded (IT) system
Principle
When using the ATV212 drive on a system with an isolated or impedance grounded neutral, use a permanent insulation monitor compatible with non-linear loads, such as a XM200 type or equivalent.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.
Failure to follow these instructions will result in death or serious injury.
ATV212 480 V rated drives feature built-in radio frequency interference (RFI) filters with grounded capacitors.
When using the drive on an impedance grounded system, we recommend that you isolate the RFI filters from ground to help prevent reduction of their operating life.
Jumper Location
z
ATV212H075N4 to U55N4, ATV212H D22N4 to D30N4:
Pull out the jumper to the left of the ground terminal as illustrated below to isolate the RFI filters.
Normal
(filter connected)
Impedance grounded system
(filter disconnected) z
ATV212HU75N4 to D22N4S:
Connect the cable to the top left of the power terminals as illustrated below to isolate the filters.
Impedance grounded system
(filter disconnected)
Normal
(filter connected,
factory setting)
S1A53832 01/2011 51
52 z
ATV212W075N4 to U55N4 (C2, C3) and ATV212W075N4C to U55N4C (C1)
Installation
Filter connected
Filter disconnected
C1 only C2, C3 and B
z
ATV212WU75N4 (C2, C3) and ATV212WU75N4C (C1)
Filter connected
Filter disconnected
C1 only
C2, C3 and B
S1A53832 01/2011
Installation z
ATV212WD11N4 to D18N4 (C2, C3) and ATV212WD11N4C to D18N4C (C1)
C2, C3 and C1
z
ATV212WD22N4 to D75N4 (C2, C3) z
ATV212WD22N4C to D75N4C (C1)
Filter connected
Filter disconnected
Filter connected
Filter disconnected
C1 only
Filter connected
Filter disconnected
S1A53832 01/2011 53
Installation
Electromagnetic compatibility (EMC)
NOTE: The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit.
Principle and precautions
z
Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.
z
When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground connection between the motor and the drive. Size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.
z
When using shielded cable for Dynamic Brake (DB) resistors, use a 3-conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive. The size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.
z
When using shielded cable for control signals, if the cable is connecting equipment that is close together and the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to equipment that may have a different ground potential, then ground the shield at one end only to help prevent large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the higher frequency noise. Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Keep the control circuits away from the power circuits.
z
Ensure maximum separation between the power supply cable (line supply) and the motor cable.
z
The motor cables must be at least 0.5 m (20 in.) long.
z
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
z
If using an additional input filter, it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable. Link on the drive is via the filter output cable.
z
For installation of the EMC plate and instructions for meeting IEC 61800-3 standard, refer to the section entitled “Installing the EMC plates”.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z z
Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps.
Ensure that there is no risk of the shielding coming into contact with live components.
Failure to follow these instructions will result in death or serious injury.
Mains impedance
CAUTION
RISK OF LIFE DURATION AND EMC PERFORMANCES DECREASE
z z z
Do not connect the drive to a low impedance network.
The input withstand current must not exceed the value in the table defined in the ATV212 Quick Start Annex document, reference S1A73476 provided with the product.
Installation and supply greater than this value will require an additional inductance.
Failure to follow these instructions can result in equipment damage.
54 S1A53832 01/2011
Installation
EMC Plate and cable arrangement on ATV212H drives
ATV212H 075M3X to D18M3X
ATV212H 075N4 to D22N4S
1
3 8 6 7 4
2
5
AV212H D22M3X to D30M3X
ATV212H D22N4 to D75N4
2
1 EMC plate supplied with the ATV212 drive.
2 ATV212 drive.
3 Non-shielded power supply wires or cables.
4 Non-shielded wires for the output of the relay contacts.
5 The shields for cables 6 and 7 must be securely attached to the EMC plate with stainless steel clamps not supplied with the product. See catalog to order the clamps (ref. TM200RSRCEMC). Strip cables 6 and 7 to expose the shields. Apply appropriately-sized clamps around the stripped portion of the cables and fasten them to the EMC plate.
6 Shielded cable for connection to the motor, with shield connected to ground at both ends. This shield must not be interrupted. If intermediate terminal blocks are used, they must be in EMC-shielded metal boxes.
7 Shielded cable for connection to control/command devices. For applications which require a large number of conductors, small cross-sections must be used (0.5 mm
2 must be in EMC-shielded metal boxes.
, 20 AWG). This shield must not be interrupted. If intermediate terminal blocks are used, they
8 Ground screw. Use this screw for the motor cables on the low power rated drives, as the ground screw on the heatsink is inaccessible.
If using an additional input filter, connect it directly to the line supply with an unshielded cable. Then make connection 3 on the drive using the filter output cable.
Although there is a high frequency equipotential ground connection between the drive, motor, and cable shielding, you must still connect the PE protective conductors (green-yellow) to the appropriate terminals on each of the devices. You may also need to disconnect the shield at the motor end for very long cable runs to alleviate noise generation.
8
1
8
5
3 6 7 4
ATV212W connection plates
There are connection plates on the lower sections of the variable speed drives. These plates are drilled in order to allow cables to be routed through them via cable glands. Cable glands must be ordered separately; they are
not supplied with the drive.
S1A53832 01/2011 55
Installation
Mounting and connecting a shielded motor cable with metal cable gland (not supplied with the drive)
z z z z
Prepare the shielded cable by stripping both ends ready for connection.
Loosen the cover of the cable gland.
Attach the shielded cable to the cable gland ensuring it is fully in contact (throughout 360°).
Fold back the shielding and clamp it between the ring and the body of the cable gland, and tighten the cover.
Tapered ring
Rubber bush
Shielding
Shielding
Cover
EMC Plate and cable arrangement on ATV212W drives
ATV212W075N4C to U55N4C
56
7
1
2
6
3
5
4
5
7
6
2
3
1
4 4
5
1 Standard cable gland (not supplied with the drive)
2 RJ45 connector
3 Unshielded power supply cable
4 Shielded control cables
5 Shielded motor cable
6 Metal cable glands (not supplied with the drive) for shielded control and motor cables
7 Metal clamps for grounding control cable shielding (shielding should be stripped)
3
2
1
4 4
5
S1A53832 01/2011
Installation
Using the RJ45 socket
For example, ATV212W075N4 to U75N4
Using the dust and damp proof (UL Type 12/IP55) RJ45 cable VW3A01500 and cable VW3A01501.
VW3A01500 VW3A01501
1) 2)
3) 4)
VW3A01501
S1A53832 01/2011 57
Installation
Maintenance
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.
Failure to follow these instructions will result in death or serious injury.
Limitation of Warranty
The warranty does not apply if the product has been opened, except by Schneider Electric services.
Servicing
CAUTION
RISK OF DAMAGE TO THE DRIVE
Adapt the following recommendations according to the environment conditions: temperature, chemical, dust, vibration.
Failure to follow these instructions can result in equipment damage.
It is recommended to do the following in order to optimize continuity of operation.
Environment
Knock on the product
Corrosion
Dust
Temperature
Vibration
Part concerned
Housing - control block
(led - display)
Terminals - connector - screws -
EMC plate
Terminals - fans - blowholes
Around the product
Terminal connections
Action Periodicity
Check the drive visual aspect At least each year
Inspect and clean if required
Check and correct if required
Check tightening at recommended torque
At least each year
Spares and repairs
Serviceable product. Please refer to your Customer Care Centre.
Long time storage
The product capacitor performances after a long time storage above 2 years can be degraded. See page
58 S1A53832 01/2011
Installation
Recommended branch circuit protection devices
Please refer to the ATV212 Quick Start Annex document, reference S1A73476 : Short Circuit Current Ratings
(SCCR) and branch circuit protection.
This document is delivered with the product, and you can download it on www.schneider-electric.com
.
S1A53832 01/2011 59
Installation
60 S1A53832 01/2011
Migration ATV21 - ATV212
Migration ATV21 --> ATV212
What's in this Chapter?
This chapter contains the following topics:
Topic
Terminal and switches arrangement comparison
6
Page
S1A53832 01/2011 61
Migration ATV21 - 212
Generalities
The ATV212 is compatible with the ATV21 (latest version), nevertheless some differences exist between both drives.
Differentiating points
Power part
The power connections are identical to that of ATV21
Control part overview
The control terminals are arranged and marked differently.
z z
Furthermore ATV21 used to offer 5 different cards: a standard I/O card,
4 dedicated cards for BACnet, METASYS, APOGEE and LonWorks fieldbuses.
z z
ATV212 offers: as standard a communication card intended to Modbus, BACnet, METASYS and APOGEE fieldbuses, a LonWorks option card.
Switches
ATV21 Standard I/O
Selection of logic type
FM voltage/ current selection
ATV21 BACnet, METASYS, APOGEE
Selection of logic type
VIB function
Selection of communication terminal resistor
SW4
SW2
SW2
SW4
ATV212 Modbus BACnet, METASYS, APOGEE
Selection of logic type
FM voltage/ current selection
SW102
SW101
ATV212 Modbus BACnet, METASYS, APOGEE
Selection of logic type
VIB function
Selection of communication terminal resistor
SW102
SW100
SW103
ATV21 LonWorks
Selection of logic type
VIB function
SW1
ATV212 LonWorks
Selection of logic type
VIB function
SW100
62 S1A53832 01/2011
Migration ATV21 - 212
Terminal and switches arrangement comparison
ATV21 former cards
Standard I/O card
ATV21
Standard I/O
SW4
Source
PLC P24 CC
PLC
Sink
F R RES FM
FLA FLB FLC RY RC
Open style connector
FM VIA
V V
I I
SW2 SW3
PP VIA VIB CC
RJ45
ATV212 new cards
Standard Modbus/BACnet/METASYS/APOGEE card
RJ45 factory setting: z z on ATV21, to connect Modbus on ATV212, to connect graphic display option.
For ATV212, use the open style connector to connect the drive to Modbus, BACnet, Apogee FLNP1 and Metasys N2 fieldbuses.
Using RJ45 to connect Modbus fieldbus is still possible but requires to modify parameter
F807
factory setting. See programming manual.
BACnet / METASYS / APOGEE option card
ATV212
Standard including ModBus / BACnet
/ METASYS / APOGEE
SW102 SW101 SW103
Sink PLC Source I U Term
F R RES
FM
PLC P24 CC FM
FLA FLB FLC RYA RYC
VIA
VIB
U
U
SW100
I
PTC
VW3A21315 / 313 / 314
SW2
Sink VIB F R VIB CC P24
RS485
B A GND SCR
FLA FLB FLC
PP VIA VIB CC
RJ45
Source
PTC
Term
SW4
B A GND SCR
Open style connector
Open style connector
RJ45
LonWorks option card
ATV21
LonWorks VW3A21312
SW1
Sink VIB
Reset
Source
F R
PTC
VIB CC P24
RJ45
NETA
SHLD
NETB G/E FLA FLB FLC
LonWorks option card
ATV212
LonWorks VW3A21212
CC VIB PP
VIB
Sink
SW 100
F
PTC
Source
R RES
Reset
P24M
RJ45
NETA SHLD NETB G/E FLA FLB FLC
S1A53832 01/2011 63
Migration ATV21 - 212
64 S1A53832 01/2011
ATV212_Installation_manual_S1A53832_01
01/2011
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Table of contents
- 5 Safety Information
- 7 About the book
- 9 Introduction
- 10 Device overview
- 11 Reference description
- 13 Before you begin
- 14 Safety instructions
- 17 Steps for setting up
- 19 Technical data
- 20 ATV212H dimensions and weights
- 22 ATV212W dimensions and weights
- 23 Electrical data
- 25 Connection diagrams
- 26 Examples of recommended circuit diagrams
- 27 Installation
- 28 Drive mounting generalities
- 36 Specific recommendations for mounting in an enclosure
- 37 Position of the charging LED
- 38 Opening the drive to access terminals
- 41 Wiring recommendations
- 43 Power terminals
- 48 Control terminals and switches
- 50 Installing option card
- 51 Use on an impedance grounded (IT) system
- 54 Electromagnetic compatibility (EMC)
- 58 Maintenance
- 59 Recommended branch circuit protection devices
- 61 Migration ATV21 --> ATV
- 62 Generalities
- 62 Differentiating points
- 63 Terminal and switches arrangement comparison