Advantage 212 Installation Manual

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Advantage 212 Installation Manual | Manualzz

Important information

XXXXXX

Altivar 212

Variable speed drives for asynchronous motors

Installation manual

01/2011 www.schneider-electric.com

Important information

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider

Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

© 2011 Schneider Electric. All rights reserved.

2 S1A53832 01/2011

Table of content

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

About the book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Reference description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Steps for setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Steps for setting up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

ATV212H dimensions and weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

ATV212W dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Examples of recommended circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Drive mounting generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Specific recommendations for mounting in an enclosure . . . . . . . . . . . . . . . . . . . . .36

Position of the charging LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Opening the drive to access terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Wiring recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Power terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Control terminals and switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Installing option card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Use on an impedance grounded (IT) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Recommended branch circuit protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Migration ATV21 --> ATV212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Generalities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Differentiating points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Terminal and switches arrangement comparison . . . . . . . . . . . . . . . . . . . . . . . . . . .63

3

4 S1A53832 01/2011

Safety Information

§

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

CAUTION

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.

PLEASE NOTE

The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.

© 2010 Schneider Electric. All Rights Reserved.

S1A53832 01/2011 5

6 S1A53832 01/2011

About the book

At a Glance

Document Scope

z z

The purpose of this document is: to give you mechanical and electrical information related to the ATV212 drive, to show you how to install and wire this drive.

Validity Note

This documentation is valid for the Altivar 212 drive.

Related Documents

Title of Documentation

ATV212 Quick Start

ATV212 Programming manual

ATV212 Modbus manual

ATV212 BACnet manual

ATV212 Metasys N2 manual

ATV212 Apogee FLN P1 manual

ATV212 LonWorks manual

Reference Number

S1A53825

S1A53838

S1A53844

S1A53845

S1A53846

S1A53847

S1A53848

You can download the latest versions of these technical publications and other technical information from our website at www.schneider-electric.com

.

S1A53832 01/2011 7

8 S1A53832 01/2011

Introduction

Introduction

What's in this Chapter?

This chapter contains the following topics:

Topic

Device overview

Reference description

1

Page

10

11

9 S1A53832 01/2011

Introduction

Device overview

The product

The ATV212 drive is mainly dedicated to HVAC applications in Building sector. The ATV212 drive family consists of five IP21 and two IP55 product sizes

The IP21 «H» range - 5 drive sizes - Three-phase 50/60 Hz supply voltage

ATV212H075M3X, U15M3X, U22M3X,

075N4, U15N4, U22N4, U30M3X,

U40M3X, U30N4, U40N4, U55N4

0.75 to 5.5 kW

ATV212HU55M3X, U75M3X, U75N4,

D11N4

5.5 to 11 kW

ATV212HD11M3X, D15M3X, HD15N4,

HD18N4, D22N4S

11 to 22 kW

ATV212HD22M3X, D22N4, D30N4,

D37N4, D45N4

22 to 45 kW

ATV212HD30M3X, D55N4, D75N4

30 to 75 kW

The IP55 «W» range - 2 drive sizes - Three-phase 50/60 Hz supply voltage

ATV21W075N4…U22N4,

U30N4...U75N4

0.75 to 7.5 kW

ATV12WD11N4...D75N4

11 to 75 kW

10 S1A53832 01/2011

Introduction

Reference description

IP21 and IP55 variable speed drives - Three-phase 50/60 Hz supply voltage: 200 ... 240 V and 380 ... 480 V

ATV 212 H D30 N4

Product designation

ATV - Altivar

Product range

Degree of protection

H - IP21 product

W - IP55 product

Drive rating

075 - 0.75 kW (1 HP)

U15 - 1.5 kW (2 HP)

U22 - 2.2 kW (3 HP)

U30 - 3 kW

U40 - 4 kW (5 HP)

U55 - 5.5 kW (7

1/2

HP)

U75 - 7.5 kW (10 HP)

D11 - 11 kW (15 HP)

D15 - 15 kW (20 HP)

D18 - 18.5 kW (25 HP)

D22 - 22 kW (30 HP)

D30 - 30 kW (40 HP)

D37 - 37 kW (50 HP)

D45 - 45 kW (60 HP)

D55 - 55 kW (75 HP)

D75 - 75 kW (100 HP)

380 - 400 V range only

Power supply voltage

M3X : 200 - 240 V range three-phase

N4 : 380 - 480 V range three-phase (With integrated EMC filter C2, C3, for UL Type 12/IP55 products ATV212Wppppp)

N4C : 380 - 480 V range three-phase (With integrated C1 EMC filter for UL Type 12/IP55 products ATV212Wpppppp)

Slim version

Available for 22 kW (30 HP) rating, IP21 version

S

S1A53832 01/2011 11

Introduction

12 S1A53832 01/2011

Before you begin

Before you begin

What's in this Chapter?

This chapter contains the following topics:

Topic

Safety instructions

2

Page

14

S1A53832 01/2011 13

Safety instructions

Read and understand these instructions before performing any procedure with this drive.

Before you begin

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

z

Read and understand this manual before installing or operating the drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

z z

The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.

Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH.

Use only electrically insulated tools.

z z

DO NOT touch unshielded components or terminal strip screw connections with voltage present.

DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.

z z

Before servicing the drive:

- Disconnect all power, including external control power that may be present.

- Place a “DO NOT TURN ON” label on all power disconnects.

- Lock all power disconnects in the open position.

- WAIT 15 MINUTES to allow the DC bus capacitors to discharge.

- Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.

- If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative.

Do not repair or operate the drive.

Install and close all covers before applying power or starting and stopping the drive.

Failure to follow these instructions will result in death or serious injury.

DANGER

UNINTENDED EQUIPMENT OPERATION

z z

Read and understand the programming manual before operating the drive.

Any changes made to the parameter settings must be performed by qualified personnel.

Failure to follow these instructions will result in death or serious injury.

14

WARNING

LOSS OF CONTROL

z

The designer of any wiring scheme must consider the potential failure modes of control channels and, for certain critical control functions, provide a means to achieve a safe state during and after a channel failure.

Examples of critical control functions are emergency stop and overtravel stop.

z z

Separate or redundant control channels must be provided for critical control functions.

System control channels may include links carried out by the communication. Consideration must be given to the implications of unanticipated transmission delays or failures of the link

1

.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

1. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid

State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”

CAUTION

INCOMPATIBLE LINE VOLTAGE

Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.

Failure to follow these instructions can result in injury or equipment damage.

S1A53832 01/2011

Before you begin

Before removing the drive from its packaging, verify that the carton was not damaged in shipping. Carton damage usually indicates improper handling and the potential for device damage. If any damage is found, notify the carrier and your Schneider Electric representative.

WARNING

DAMAGED PACKAGING

If the packaging appears damaged:

- handle with care

- check if the product appears damaged

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

DAMAGED DRIVE EQUIPMENT

Do not operate or install any drive or drive accessory that appears damaged.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Storing and shipping

If the drive is not immediately installed, store it in a clean, dry area where the ambient temperature is between

–25 and +70 °C (–13 to +158 °F). If the drive has to be shipped to another location, use the original shipping material and carton to help protect the drive.

S1A53832 01/2011 15

Before you begin

Lifting and handling instructions

WARNING

HANDLING AND LIFTING HAZARD

Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method illustrated in following figure.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Spreader bar

YES

45° max.

Lifting force

NO

Lifting force

• Altivar 212 drives up to

ATV212HD22N4S and

ATV212W075N4 can be removed from their packaging and installed without a handling device.

• A hoist must be used for higher ratings.

• After removing the drive from its packaging, inspect it for damage. If any damage is found, notify the carrier and your sales representative.

• Verify that the drive nameplate and label conform to the packing slip and corresponding purchase order.

WARNING

RISK OF TOPPLING

z

Keep the drive on the pallet until ready to install.

z

Never place the drive in an upright position without proper support, such as a hoist, braces, or other mounting supports.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING

The product capacitor performances after a long time storage above 2 years can be degraded.

In that case, before using the product , apply the following procedure: z z

Use a variable AC supply connected between L1 and L2 (even for ATV212pppN4 references).

Increase AC supply voltage to have:

- 25% of rated voltage during 30 min

- 50% of rated voltage during 30 min

- 75% of rated voltage during 30 min

- 100% of rated voltage during 30 min

Failure to follow these instructions can result in equipment damage.

16 S1A53832 01/2011

Steps for setting up

Steps for setting up

What's in this Chapter?

This chapter contains the following topics:

Topic

Steps for setting up

3

Page

18

17 S1A53832 01/2011

Steps for setting up

Steps for setting up

INSTALLATION

1. Check the delivery of the drive

v

Check that the part number printed on the label is the same as that on the purchase order.

v

Remove the Altivar from its packaging and check that it has not been damaged in transit.

2. Check the line voltage compatibility

v

Check that the voltage range of the drive is compatible with the supply voltage (see page

23

).

Steps 1 to 4 must be performed with the power off.

3. Mount the drive vertically

v

Mount the drive in accordance with the instructions in this document (see page

28 ).

v

Install any options required

(see option documentation).

4. Wire the drive

(see page

41 )

v

Connect the line supply and the ground, after making sure that the power is off.

v

Connect the motor, ensuring that its connections correspond to the voltage.

v

Connect the control part.

PROGRAMMING

5. Please refer to the programming manual.

18 S1A53832 01/2011

Technical data

Technical data

What's in this Chapter?

This chapter contains the following topics:

Topic

ATV212H dimensions and weights

ATV212W dimensions and weights

Electrical data

Connection diagrams

4

Page

20

22

23

25

19 S1A53832 01/2011

Technical data

ATV212H dimensions and weights

The figures below shows outline drawings of the ATV212 drives and the tables gives the dimensions and weights of the various models.

Ø

2xM5 c

ATV212H

075M3X, U15M3X, U22M3X

075N4, U15N4, U22N4

U30M3X, U40M3X

U30N4, U40N4, U55N4

=

G a

= c1

M5 t

4xM4

a

107

(4.2)

143

(5.6)

142

(5.6)

b

184

(7.2)

b1

49

(1.93)

48

(1.8)

c

150

(5.9)

150

(5.9)

Dimensions mm (in.) c1

67.3

(2.65)

88.8

(3.50)

G

126

(4.9)

H

93

(3.6)

121.5

(4.7)

157

(6.1)

K

16.5

(0.65)

5

(0.20)

20.5

(0.8)

J

6.5

(0.26)

Ø

5

(0.20)

5

(0.20)

Weight kg

(lb)

1.80

(3.978)

2.00

(4.42)

3.05

(6.741)

3.35

(7.404)

ATV212HU55M3X, U75M3X, HU75N4, HD11N4

4xØ c

=

G a

2 x M5

75 2.95 c1

4xM4

ATV212HD11M3X, D15M3X, HD15N4, HD18N4, HD22N4S

4xØ

20

2xM5 c

ATV212H

U55M3X, U75M3X,

U75N4, D11N4

D11M3X, D15M3X

D15N4, D18N4, D22N4S

=

G a

= c1 4xM4 M5 t

75 2.95

a

180

(7)

245

(9.6)

b

232

(9.1)

329.5

(12.97)

b1

17

(0.67)

27.5

(1.08)

Dimensions mm (in.) c c1 G

170

(6.7)

134.8

(5.31)

160

(6.3)

H

210

(8.2)

190

(7.5)

147.6

(5.81)

225

(8.8)

295

(11.6)

J

5

(0.20)

7

(0.28)

Ø

5

(0.20)

6

(0.24)

Weight kg

(lb)

6.10

(13.481)

11.50

(25.4)

S1A53832 01/2011

Technical data c

ATV212H

D22M3X

D22N4, D30N4

D37N4, D45N4

4xØ

=

G a

= c1

a

240

(9.4)

b

420

(16.5)

240

(9.4)

550

(21.65)

b1

122

(4.8)

113

(4.45)

Dimensions mm (in.) c

214

(8.4)

244

(9.61)

c1

120

(4.72)

127

(5.0)

G

206

(8.1)

H

403

(15.8)

206

(8.1)

529

(20.83)

J Ø

10

(0.39)

6

(0.24)

10

(0.39)

6

(0.24)

ØM5

Weight kg

(lb)

27.40

(60.554)

26.40

(58.344)

23.50

(51.81)

S1A53832 01/2011 c

ATV212H

D30M3X

D55N4, D75N4

4xØ9

ØM8

=

G a

= c1

a

320

(12.5)

320

(12.5)

b

630

(24.8)

630

(24.8)

b1

118

(4.65)

118

(4.65)

Dimensions mm (in.) c c1 G

290

(11.4)

290

(11.4)

173

(6.81)

173

(6.81)

280

(11)

280

(11)

H

604.5

(23.8)

604.5

(23.8)

J

10

(0.39)

10

(0.39)

Ø

9

(0.35)

9

(0.35)

Weight kg (lb)

38.650

(85.42)

39.70

(87.74

21

Technical data

ATV212W dimensions and weights

c

ATV212W

075N4…U22N4

075N4C…U22N4C

U30N4…U55N4

U75N4

U30N4C…U55N4C

U75N4C

4xØ

=

G a

=

a

215

(8.5)

b

297

(11.7)

Dimensions mm (in.) c G

192

(7.6)

197

(7.8)

H

277

(10.9)

230

(9.1)

340

(13.4)

208

(8.2)

212

(8.3)

318

(12.5)

Ø

5.5

(0.2)

Weight kg (lb)

7.00 (15.43)

7.50 (16.53)

9.65 (21.27)

10.95 (24.14)

10.55 (23.53)

11.85 (26.13)

22

4xØ

= c

G a

=

ATV212W

D11N4, D15N4,

D11N4C, D15N4C

D18N4,

D18N4C

D22N4, D30N4,

D22N4C, D30N4C

D37N4, D45N4

D37N4C, D45N4C

D55N4, D75N4,

D55N4C, D75N4C a

290

(11.41)

310

(12.20)

284

(11.18)

284

(11.18)

362

(14.25)

b

560

(22.05)

665

(26.18)

720

(28.35)

880

(34.34)

1000

(39.37)

Dimensions mm (in.) c

315

(12.40)

G

250

(9.84)

H

544

(21.42)

315

(12.40)

315

(12.40)

270

(10.62)

245

(9.64)

650

(25.59)

700

(27.56)

343

(13.50)

364

(14.33)

245

(9.64)

300

(11.81)

860

(33.86)

975

(38.39)

K

8

(0.3)

10

(0.4)

10

(0.4)

10

(0.4)

10

(0.4)

Ø

6

(0.24)

6

(0.24)

7

(0.27)

7

(0.27)

9

(0.35)

Weight kg (lb)

30.3 (66.78)

36.5 (80.45)

374 (82.43)

45 (99.18)

49.5 (109.10)

58.5 (128.93)

57.4 (126.5)

77.4 (171)

61.9 (136.5)

88.4 (195)

S1A53832 01/2011

Technical data

Electrical data

ATV212Hpppppp - Three-phase supply voltage: 200 ... 240 V 50/60 Hz

Motor

Power indicated on plate (1)

3

5

HP

1

2

7.5

10

15

20

25

30

40

kW

0.75

1.5

2.2

3

4

5.5

7.5

11

15

18.5

22

30

Line supply (input)

Max. line current

(2)

Apparent power at 200 V at 240 V at 240 V

A

3.3

6.1

8.7

14.6

20.8

27.9

42.1

56.1

67.3

80.4

113.3

A

2.7

5.1

7.3

10.0

13.0

17.3

23.3

34.4

45.5

55.8

66.4

89.5

kVA

1.1

2.1

3.0

4.2

5.4

7.2

9.7

14.3

18.9

23.2

27.6

37.2

5

5

5

kA

5

5

22

22

22

22

22

22

22

Max.

prospective line Isc

(3)

Power dissipated at nominal current

W

63

101

120

146

193

249

346

459

629

698

763

1085

A

4.6

7.5

10.6

13.7

18.7

24.2

32.0

46.2

61.0

74.8

88.0

117.0

Drive (output)

Nominal current

(1)

Max.

transient current

(1) (4)

A

5.1

8.3

11.7

15.1

19.3

26.6

35.2

50.8

67.1

82.3

96.8

128.7

Reference (5)

ATV212H075M3X

ATV212HU15M3X

ATV212HU22M3X

ATV212HU30M3X

ATV212HU40M3X

ATV212HU55M3X

ATV212HU75M3X

ATV212HD11M3X

ATV212HD15M3X

ATV212HD18M3X

ATV212HD22M3X

ATV212HD30M3X

ATV212Hpppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz

Motor

Line supply (input)

Power indicated on plate (1)

9.7

13.9

18.7

22.9

27

27.3

37.3

45.3

55.2

67.6

93.3

kVA

1.1

2.1

3.0

4.1

5.3

7.2

11.7

16.8

22.8

27.8

32.8

33.1

44.7

54.4

65.9

89

111.3

A

1.4

2.5

3.6

4.9

6.4

8.6

14.7

21.1

28.5

34.8

41.1

41.6

56.7

68.9

83.8

102.7

141.8

A

1.7

3.2

4.6

6.2

8.1

10.9

25

30

30

40

10

15

20

50

60

75

100

HP

1

2

3

5

7.5

37

45

55

75

7.5

11

15

18.5

22

22

30

kW

0.75

1.5

2.2

3

4

5.5

Max. line current

(2)

Apparent power at 380 V at 480 V at 380 V

22

22

22

22

22

22

22

22

22

22

22

5

5

5

5

5

22

Max.

prospective line Isc

(3)

kA

291

430

625

603

723

626

847

Power dissipated at nominal current

W

55

78

103

137

176

215

976

1253

1455

1945

79

94

116

160

16.0

22.5

30.5

37.0

43.5

43.5

58.5

A

2.2

3.7

5.1

7.2

9.1

12.0

Drive (output)

Nominal current

(1)

17.6

24.8

33.6

40.7

47.9

47.9

64.4

Max.

transient current

(1) (4)

A

2.4

4.0

5.6

7.9

10.0

13.2

86.9

103.4

127.6

176

Reference (5)

ATV212H075N4

ATV212HU15N4

ATV212HU22N4

ATV212HU30N4

ATV212HU40N4

ATV212HU55N4

ATV212HU75N4

ATV212HD11N4

ATV212HD15N4

ATV212HD18N4

ATV212HD22N4S

ATV212HD22N4

ATV212HD30N4

ATV212HD37N4

ATV212HD45N4

ATV212HD55N4

ATV212HD75N4

(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212HD15M3X and up to ATV212HD15N4 or 8 kHz for ATV212HD18M3X…HD30M3X and ATV212HD18N4…HD75N4 drives, 6 kHz for ATV212HD22N4S, for use in continuous operation at 40°C (104 °F) ambient.

The switching frequency can be set between 6 and 16 kHz for all ratings.

Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive

current. See page 29 for derating curves as a function of switching frequency, ambient temperature, and mounting

conditions.

(2) Current on a line supply with the "Input withstand rating", see QuickStart guide.

(3) Current on a line supply with the indicated short-circuit current rating.

(4) The drive is designed to run up to 60 seconds at this level.

(5) See reference description on page 11 .

S1A53832 01/2011 23

Technical data

ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz

Drives with an integrated EMC filter, category C2, C3

Motor

Power indicated on plate (1)

Line supply (input)

Max. line current

(2) at 380 V at 480 V

Apparent power at 380 V

30

37

45

55

75

11

15

18.5

22

3

4

5.5

7.5

kW

0.75

1.5

2.2

40

50

60

75

100

15

20

25

30

5

7.5

10

2

3

HP

1

21.2

28.4

34.9

41.6

56.7

68.9

83.8

102.7

141.8

A

1.7

3.2

4.6

6.2

8.1

10.9

14.7

16.9

22.6

27.8

33.1

44.7

54.4

65.9

89

111.3

A

1.4

2.5

3.6

4.9

6.4

8.6

11.7

14

18.7

23

27.3

37.3

45.3

55.2

67.6

93.3

4.1

5.3

7.2

9.7

kVA

1.1

2.1

3

22

22

22

22

22

22

22

22

22

5

5

22

22

5

5

kA

5

Max.

prospective line Isc

(3)

22.5

30.5

37

43.5

58.5

79

94

116

160

7.2

9.1

12

16

A

2.2

3.7

5.1

Drive (output)

Nominal current

(1)

Max.

transient current

(1) (4)

24.8

33.6

40.7

47.9

64.4

86.9

103.4

127.6

176

A

2.4

4

5.6

7.9

10

13.2

17.6

Reference (5)

ATV212W075N4

ATV212WU15N4

ATV212WU22N4

ATV212WU30N4

ATV212WU40N4

ATV212WU55N4

ATV212WU75N4

ATV212WD11N4

ATV212WD15N4

ATV212WD18N4

ATV212WD22N4

ATV212WD30N4

ATV212WD37N4

ATV212WD45N4

ATV212WD55N4

ATV212WD75N4

ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz

Drives with an integrated C1 EMC filter

Motor

Power indicated on plate (1)

30

37

45

55

75

11

15

18.5

22

3

4

5.5

7.5

kW

0.75

1.5

2.2

40

50

60

75

100

15

20

25

30

5

7.5

10

2

3

HP

1

Line supply (input)

Max. line current

(2) at 380 V at 480 V

A

1.7

3.2

4.6

6.2

8.2

11

14.7

21.1

28.4

34.5

41.1

58.2

68.9

83.8

102.7

141.8

A

1.4

2.6

3.7

5

6.5

8.7

11.7

16.7

22.8

27.6

33.1

44.4

54.4

65.9

89

111.3

Apparent power at 380 V

kVA

1.1

2.1

3

4.1

5.4

7.2

9.7

13.9

18.7

22.7

27.1

38.3

45.3

55.2

67.6

93.3

22

22

22

22

22

22

22

22

22

22

22

5

5

5

5

A

5

Max.

prospective line Isc

(3)

Drive (output)

Nominal current

(1)

A

2.2

3.7

5.1

7.2

9.1

12

16

22.5

30.5

37

43.5

58.5

79

94

116

160

Max.

transient current

(1) (4)

A

2.4

4

5.6

7.9

10

13.2

17.6

24.8

33.6

40.7

47.9

64.4

86.9

103.4

127.6

176

Reference (5)

ATV212W075N4C

ATV212WU15N4C

ATV212WU22N4C

ATV212WU30N4C

ATV212WU40N4C

ATV212WU55N4C

ATV212WU75N4C

ATV212WD11N4C

ATV212WD15N4C

ATV212WD18N4C

ATV212WD22N4C

ATV212WD30N4C

ATV212WD37N4C

ATV212WD45N4C

ATV212WD55N4C

ATV212WD75N4C

(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212WD15M3X and up to ATV212HD15N4 or 8 kHz for ATV212WD18M3X…HD30M3X and ATV212WD18N4…HD75N4 drives, for use in continuous operation at

40°C (104 °F) ambient.

Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive

current. See page 29 for derating curves as a function of switching frequency, ambient temperature, and mounting

conditions

(2) Current on a line supply with the "Input withstand rating", see page QuickStart guide.

(3) Current on a line supply with the indicated short-circuit current rating.

(4) Note: The drive is designed to run up to 60 seconds at this level.

(5) See reference description on page 11 .

24 S1A53832 01/2011

Technical data

Connection diagrams

Recommended diagram for ATV212HpppM3X, ATV212ppppN4, ATV212WpppN4C

A1

FLA FLC 13

KM1

14

KM1

A2

Switches (factory settings)

Sink

(negative logic)

Selection of logic type

PLC

Source

(positive logic)

SW102

3

M

Reference potentiometer

SZ1 RV1202

Voltage/current selection for analog I/O

(VIA and VIB)

VIA U (voltage)

VIB U (voltage)

SW100

I (current)

PTC

FM

I U

SW101

(1) Fault relay contacts. Used for remote signaling of the drive status.

(2) Connection of the common for the logic inputs depends on the position of the switch (Source, PLC, Sink); see page

48 .

DANGER

UNINTENDED EQUIPMENT OPERATION

z z

Modify only the setting of switches when the product is switched off.

Do not change the setting of switch SW102 unless your system is wired for sink logic.

Failure to follow these instructions will result in death or serious injury.

CAUTION

RISK OF BODY INJURY

use a screw driver to change the position of the switches.

Failure to follow these instructions can result in injury or equipment damage.

Note: All terminals are located at the bottom of the drive. Install interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.

S1A53832 01/2011 25

Technical data

Examples of recommended circuit diagrams

Logic input switch

The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).

DANGER

UNINTENDED EQUIPMENT OPERATION

z z

Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions.

Protect the signal conductors against damage that could result in unintentional conductor grounding.

z

Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices.

Failure to follow these instructions will result in death or serious injury.

Logic inputs according to the position of the logic type switch

"Source" position "Sink" position

ATV 212

ATV 212

0 V

24 V

"PLC" position with PLC transistor outputs

ATV 212

ATV 212

2-wire control

ATV212 control terminal

3-wire control

ATV212 control terminal

24 V

PLC

0 V

PTC probe

ATV212 control terminal

R

3,3 kΩ

0 V

PLC

24 V

F: Forward

R: Preset speed

F: Forward

R: Stop

RES: Reverse

Motor

Analog inputs

Voltage analog inputs

External + 10 V

ATV212 control terminal ATV212 control terminal

+

10 V

Speed reference potentiometer

2.2 to 10 k

Ω

Voltage analog inputs

Positive logic («Source» position)

+

10 V

VIA U

(voltage)

I (current)

Voltage analog inputs

0-20 mA, 4-20 mA, X-Y mA

ATV212 control terminal

0-20 mA

4-20 mA

X-Y mA source

Negative logic («Sink» position)

VIA U

(voltage)

I (current)

4,7 k

Ω

26 S1A53832 01/2011

Installation

Installation

What's in this Chapter?

This chapter contains the following topics:

Topic

Drive mounting generalities

Specific recommendations for mounting in an enclosure

Position of the charging LED

Opening the drive to access terminals

Wiring recommendations

Power terminals

Control terminals and switches

Installing option card

Use on an impedance grounded (IT) system

Electromagnetic compatibility (EMC)

Maintenance

5

Page

41

43

48

50

28

36

37

38

51

54

58

S1A53832 01/2011 27

Installation

Drive mounting generalities

CAUTION

RISK OF DAMAGE TO THE DRIVE

Follow mounting recommendations described in this document.

Failure to follow these instructions can result in equipment damage.

Mounting and temperature conditions

ATV212H ATV212W z z z z

Depending on the conditions in which the drive is to be used, its installation will require certain precautions and the use of appropriate accessories.

z

Install the drive vertically, at ± 10°.

Fix it on the mounting surface using M5 screws with captive washer.

Do not place it close to heating elements.

Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the drive.

Free space in front of the drive: 10 mm (0.39 in.) minimum.

The use of washers is recommended with all mounting screws.

Mounting methods

Type A mounting - ATV212HpppM3X, ATV212HpppN4p and ATV212WpppN4, ATV212WpppN4C

Free space u 50 mm (2 in.) on each side, with the protective cover in place.

u 50 mm

(2 in.)

u 50 mm

(2 in.)

Type B mounting - ATV212HpppM3X, ATV212HpppN4p

Drives mounted side-by-side, with the protective cover removed

(degree of protection becomes open type IP20).

28

Type C mounting - ATV212HpppM3X, ATV212HpppN4p

Free space u 50 mm (2 in.) on each side, with the protective cover removed

(degree of protection becomes open type IP20).

u 50 mm

(2 in.)

u 50 mm

(2 in.)

These mounting types are possible without derating up to 40°C (104 °F) at the factory-set switching frequency.

For other ambient temperatures and switching frequencies, see derating curves page

29 .

S1A53832 01/2011

Installation

Removing the protective cover on ATV212H drives

See Mounting methods, page 28

to determine the type of mounting appropriate for your application before removing the protective cover from the drive.

When IP20 protection is adequate, remove the protective cover on top of the drive as shown below.

For UL Type 1 protection, leave the protective cover on top of the drive and install a conduit entry kit (mounting outside the enclosure). See entry kit references in the catalog on www.schneider-electric.com

.

ATV212H 075M3X to D18M3X, and

ATV212H 075N4 to D22N4S

ATV212H D22M3X to D30M3X and

ATV212H D22N4 to D30N4

Derating curves

ATV212H075M3X

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

The curves illustrate the drive nominal current derating percentage (I/In%) as a function of the temperature, switching frequency, and the different types of mounting (A, B and C).

For example, 80% derating of a 20 hp, 460 V ATV212 drive nominally rated for 30.5 amperes continuously: 30.5 x 0.8 = 24.4 (15 hp).

For intermediate temperatures, interpolate between two curves.

10

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

60 °C (140 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212HU15M3X

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) B

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212HU22M3X

I / In

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14 16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

ATV212HU30M3X, HU40M3X

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14 16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

S1A53832 01/2011 29

Installation

ATV212HU55M3X

I / In

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

60 °C (140 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HD11M3X

I / In

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

60 °C (140 °F) A, C

50 °C (140 °F) B

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HD18M3X

I / In

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HU75M3X

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14 16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

ATV212HD15M3X

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HD22M3X

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

30 S1A53832 01/2011

Installation

ATV212HD30M3X

I / In

%

In = 100

90

80

70

60

50

40

30

20

10

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

10 12 14

60 °C (140 °F) A, C

60 °C (140 °F) B

16 kHz

Switching frequency

ATV212HU15N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HU30N4, HU40N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14 16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

ATV212H075N4

I / In

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14 16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

ATV212HU22N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HU55N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

S1A53832 01/2011 31

Installation

ATV212HU75N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

60 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HD15N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14

16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

60 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) B

ATV212HD22N4

I / In

%

In = 100

90

80

70

60

50

40

30

20

10

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

10

60 °C (140 °F) A, C

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212HD11N4

I / In

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14 16 kHz

Switching frequency

40 °C (104 °F) A, B, C

50 °C (122 °F) B

50 °C (122 °F) A, C

60 °C (140 °F) B

60 °C (140 °F) A, C

ATV212HD18N4

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HD22N4S

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8

40 °C (104 °F) A, B, C

10

50 °C (122 °F) A, B, C

60 °C (140 °F) A, B, C

12 14 16 kHz

Switching frequency

32 S1A53832 01/2011

Installation

ATV212HD30N4

I / In

%

In = 100

90

80

70

60

50

40

30

20

10

4 6 8

40 °C (104 °F) A, B, C

10

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212HD45N4

I / In

%

In = 100

90

80

70

60

50

40

30

20

10

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

10

60 °C (140 °F) A, C

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212HD75N4

I / In

%

In = 100

90

80

70

60

50

40

30

20

10

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

10

60 °C (140 °F) A, C

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212HD37N4

I / In

%

In = 100

90

80

70

60

50

40

30

20

10

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

60 °C (140 °F) A, C

60 °C (140 °F) B

10 12 14 16 kHz

Switching frequency

ATV212HD55N4

I / In

%

110

In = 100

70

60

50

40

90

80

30

20

10

4 6 8

40 °C (104 °F) A, B, C

50 °C (122 °F) A, C

50 °C (122 °F) B

10

60 °C (140 °F) A, C

60 °C (140 °F) B

12 14 16 kHz

Switching frequency

ATV212W075N4…WU75N4, ATV212W075N4C…WU75N4C

I / In

%

110

In = 100

90

40 °C (104 °F) A

80

70

60

50

40

30

4 6 8 10

50 °C (122 °F) A

12 14 16 kHz

Switching frequency

S1A53832 01/2011 33

ATV212WD11N4, ATV212WD11N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12

ATV212WD18N4, ATV212WD18N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12

ATV212WD30N4, ATV212WD30N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12

14

14

14

ATV212WD45N4, ATV212WD45N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14

40 °C (104 °F) A

50 °C (122 °F) A

16 kHz

Switching frequency

40 °C (104 °F) A

50 °C (122 °F) A

16 kHz

Switching frequency

40 °C (104 °F) A

50 °C (122 °F) A

16 kHz

Switching frequency

16 kHz

Switching frequency

34

Installation

ATV212WD15N4, ATV212WD15N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12

In = 100

90

80

70

60

50

40

30

4

ATV212WD22N4, ATV212WD22N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12

ATV212WD37N4, ATV212WD37N4C

I / In

%

6 8 10 12

14

14

14

ATV212WD55N4, ATV212WD55N4C

I / In

%

110

In = 100

90

80

70

60

50

40

30

4 6 8 10 12 14

40 °C (104 °F) A

50 °C (122 °F) A

16 kHz

Switching frequency

40 °C (104 °F) A

50 °C (122 °F) A

16 kHz

Switching frequency

40 °C (104 °F) A

50 °C (122 °F) A

16 kHz

Switching frequency

40 °C

50 °C

16 kHz

Switching frequency

S1A53832 01/2011

Installation

ATV212WD75N4, ATV212WD75N4C

I / In

%

110

In = 100

90

60

50

80

70

40

30

4 6 8 10 12 14

40 °C

50 °C

16 kHz

Switching frequency

S1A53832 01/2011 35

Installation

Specific recommendations for mounting in an enclosure

Note: The following only applies to ATV212HpppM3X and ATV212HpppN4 drives.

Observe the mounting recommendations described on page

28 .

To help ensure proper air circulation in the drive: z

Fit ventilation grilles.

z z z

Check that there is sufficient ventilation. If there is not, install a forced ventilation unit with a filter. The openings and/or fans must provide a flow rate at least equal to that of the drive fans (see below).

Use special filters with UL Type 12/IP54 protection.

Remove the blanking cover from the top of the drive, see page

28 .

Refer to power dissipated at nominal current, see page

23 .

Minimum air flow rates

If you are installing the drive in a Type 1 enclosure, provide forced ventilation at a rate at least equal to the value listed below each drive.

For drive Flow rate For drive Flow rate

ATV212H075M3X

ATV212HU15M3X

ATV212HU22M3X

ATV212HU30M3X

ATV212HU40M3X

ATV212HU55M3X

ATV212HU75M3X

ATV212HD11M3X

ATV212HD15M3X

ATV212HD18M3X

ATV212HD22M3X

ATV212HD30M3X

118

157

215

239

261

371

41

50

66

85

m

3

/hour ft

3

/min

22

35

13

21

25

30

39

50

70

93

127

141

154

219

ATV212H075N4

ATV212HU15N4

ATV212HU22N4

ATV212HU30N4

ATV212HU40N4

ATV212HU55N4

ATV212HU75N4

ATV212HD11N4

ATV212HD15N4

ATV212HD18N4

ATV212HD22N4S

ATV212HD22N4

ATV212HD30N4

ATV212HD37N4

ATV212HD45N4

ATV212HD55N4

ATV212HD75N4

214

214

290

334

100

147

206

214

35

47

60

74

m

3

/hour ft

3

/min

19

27

12

16

21

28

36

44

429

498

666

252

293

392

126

126

171

197

59

87

122

126

Sealed metal enclosure

CAUTION

RISK DUE TO CONDENSATION

Where condensation is possible, keep the drive powered up when the motor is not running, or install thermostatically controlled strip heaters.

Failure to follow these instructions can result in equipment damage.

The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions, such as dust, corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.

This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.

z z

When mounting the drive inside an UL Type 12 or IP54 enclosure, follow these ventilation instructions:

Observe the minimum clearance distances shown on page 28

.

If necessary, install a stirring fan to circulate the air inside the enclosure, to help prevent hot spots in the drive, and to distribute the heat uniformly to surfaces used for convection cooling.

36 S1A53832 01/2011

Installation

Position of the charging LED

The capacitor charging LED on the drive is not an indicator of the absence of DC bus voltage. It only indicates when the capacitor is fully charged.

RUN

PRG

MON

Loc

Rem

%

Hz

MODE

ENT

RUN STOP

S1A53832 01/2011 37

Installation

Opening the drive to access terminals

Procedure

1 Any procedure in this section must be performed when product is powered off.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.

Failure to follow these instructions will result in death or serious injury.

2 Open the ATV212 front cover.

ATV212H products up to 22 kW

Turn the screw on the front panel 90° counter-clockwise to align the dot on the screw with the unlock position.

To avoid damaging the screw, do not apply excessive force or turn the screw more than 90°.

Screw

.

Pull the front panel toward you and swing it open to the left

ATV212H products from 22 kW

Remove the screws.

Lift off the cover.

38 S1A53832 01/2011

Installation

ATV212W up to 7.5 kW ATV212W above 7.5 kW

Terminal location on ATV212H

Control terminals

Power terminals

On drives ATV212H075M3X...U55N4 (page

10 ) first remove control board to access power terminals.

1 Remove the terminal board mounting screw and take off the ATV212 standard terminal board. Be careful not to lose the terminal board mounting screw.

2 Connect the power terminals

3 Reinstall the terminal board and fit the board mounting screw (M3 tapping type) and tighten to 0.7 to 0.8Nm.

S1A53832 01/2011 39

Terminal location on ATV212W

Example ATV212WU55N4C

Control terminals

Example ATV212WD15N4

Installation

Power terminals

Example ATV212WD18N4C

Control terminals

Power terminals

40 S1A53832 01/2011

Installation

Wiring recommendations

DANGER

z z

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

z

To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and tightening torques given in this document.

The use of multi-wire cable without a lug is forbidden for the mains connection.

Carry-out a pull out test to check that terminal screws are correctly tighten.

Failure to follow these instructions will result in death or serious injury.

Power and circuit protection

The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA).

Where local and national codes require upstream protection by means of a residual current device, use a type

A device for single-phase drives and a type B device for three-phase drives as defined in the IEC Standard

60755.

z z

Choose a suitable model integrating:

High frequency current filtering,

A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up.

The time delay is not possible for 30 mA devices; in this case, choose devices with immunity against nuisance tripping.

If the installation includes several drives, provide one "residual current device" per drive.

Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video, telephone).

If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters (for more details please refer to the catalog).

Control

Keep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end.

S1A53832 01/2011 41

42

Installation

Equipment Grounding

Ground the drive according to local and national code requirements. A minimum wire size of 10 mm² (6 AWG) may be required to meet standards limiting leakage current.

DANGER

z z

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

The drive panel must be properly grounded before power is applied.

Use the provided ground connecting point as shown in the figure.

Failure to follow these instructions will result in death or serious injury.

WARNING

z z

INADEQUATE OVERCURRENT PROTECTION

z

Overcurrent protective devices must be properly coordinated.

The Canadian Electrical Code and the National Electrical Code require branch circuit protection. Use the recommendations in the ATV212 Quick Start Annex document, reference S1A73476 provided with the product.

Do not connect the drive to a power feeder whose short-circuit capacity exceeds the maximum prospective line Isc listed in this manual.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

z z z

RISK OF DAMAGE TO THE DRIVE

The drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).

Check the power connections before energizing the drive.

If replacing the existing drive by another drive, verify that all wiring connections to the drive comply with wiring instructions in this manual

Failure to follow these instructions can result in equipment damage.

z

Ensure that the resistance of the ground is one ohm or less.

z

When grounding several drives, you must connect each one directly, as shown in the figure to the left.

z

Do not loop the ground cables or connect them in series.

S1A53832 01/2011

Installation

Power terminals

ATV212H - Arrangement and characteristics of the power terminals

Connect the power terminals before connecting the control terminals.

A

B

Each power terminal has the structure shown in the figure at left. Connect a cable to

A if it has a ring terminal or to B if it does not have a terminal (bare wire).

Parts A and B can accommodate different cable sizes.

R/L1 S/L2 T/L3

P0 PA/+ PB PC/- U/T1 V/T2 W/T3

Ground screw

ATV212H

(1)

Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

075M3X,

U15M3X,

U22M3X,

U30M3X,

U40M3X

075N4, U15N4,

U22N4, U30N4,

U40N4

6 10

1.3

(11.5)

(1) On drives ATV212H075M3X...U55N4 first remove control board to access power terminals.

ATV212H

(1)

U55N4

U55M3X,

U75M3X

U75N4

D11N4

Maximum wire size

mm

6

2

AWG

10

Tightening torque

N·m

(lb-in)

1.3

(11.5)

16 6

2.5

(22.0)

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

Ground screw

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

Ground screw

ATV212H Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

D11M3X,

D15M3X,

D18M3X

D15N4, D18N4,

D22N4S

25 3

4.5

(40.0)

S1A53832 01/2011 43

44

Installation

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 t PA/+

Ground screw

PC/t

R/L1 S/L2 T/L3

U/T1 V/T2 W/T3 t PA/+

Ground screw

PC/t

ATV212H

D22M3X

D22N4,

D30N4

Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

50 1/0

24

(212.0)

ATV212H

D30M3X

Maximum wire size

mm

150

2 kcmils

300

Tightening torque

N·m

(lb-in)

41

(363.0)

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

PE PO PA/+ PB

Ground screw

PC/PE

ATV212H

D37N4,

D45N4

Maximum wire size

mm

50

2

AWG

1/0

Tightening torque

N·m

(lb-in)

24

(212.0)

R/L1

PE

S/L2 T/L3

U/T1 V/T2 W/T3

PA/+

Ground screw

PC/PE

ATV212H

D55N4,

D75N4

Maximum wire size

mm

150

2 kcmils

300

Tightening torque

N·m

(lb-in)

41

(363.0)

S1A53832 01/2011

Installation

Characteristics

Terminal

t

Function

Ground terminal

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

PO (2)

Power supply

Outputs to the motor

DC bus (+) polarity (do not use)

PA/+ (2) (3) DC bus (+) polarity

PB

PC/– (3)

DC bus connection (do not use)

DC bus (–) polarity

(1) ATV212 drives have two ground terminals, one on the power terminal strip and one on the heatsink.

(2) Never remove the jumper between PO and PA/+.

(3) The PA/+ and PC/– terminals can only be used to measure the DC bus voltage.

ATV212W - Arrangement and characteristics of the power terminals

Connect the power terminals before connecting the control terminals.

A

B

Each power terminal has the structure shown in the figure at left. Connect a cable to

A if it has a ring terminal or to B if it does not have a terminal (bare wire).

Parts A and B can accommodate different cable sizes.

ATV212W

075N4, U15N4,

U22N4

Maximum wire size

mm

6

2

AWG

10

Tightening torque

N·m

(lb-in)

1.3

(11.5)

PA/+

R/L1 S/L2 T/L3

PC/- U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3

ATV212W

075N4C, U15N4C,

U22N4C

Maximum wire size

mm

6

2

AWG

10

Tightening torque

N·m

(lb-in)

1.3

(11.5)

ATV212W

U30N4, U40N4,

U55N4,

Maximum wire size

mm

6

2

AWG

10

Tightening torque

N·m

(lb-in)

1.3

(11.5)

R/L1 S/L2 T/L3

PA/+ PC/- U/T1 V/T2 W/T3

S1A53832 01/2011 45

46

R/L1 S/L2 T/L3

PA/+ PC/- U/T1 V/T2 W/T3

Installation

ATV212W

U30N4C, U40N4C,

U55N4C,

Maximum wire size

mm

6

2

AWG

10

Tightening torque

N·m

(lb-in)

1.3

(11.5)

RL/1 SL/2 TL/3 PA/+ PC/- U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 PA/+ PC/- U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

PA/+

PC/- U/T1 V/T2 W/T3

ATV212W

U75N4, U75N4C

Maximum wire size

mm

16

2

AWG

6

Tightening torque

N·m

(lb-in)

2.5 (22)

ATV212W

D11N4, D15N4

Maximum wire size

mm

2

AWG

16 4

Tightening torque

N·m

(lb-in)

3 (26.5)

ATV212W

Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

D11N4C, D15N4C

D11N4C, D15N4C

16

10

4

6

3 (26.5)

4.5 (40.0)

Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.

ATV212W

Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

D18N4, D18N4C

D18N4C

25

16

3

4

5.4 (48)

2.2 (19.5)

Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.

S1A53832 01/2011

Installation

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

PE PA/+ PC/PE

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

PE PA/+ PC/PE

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

ATV212W

Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

D22N4, D22N4C

D30N4, D30N4C

50 1/0 24 (212)

D22N4C, D30N4C

25 3 4.3 (38)

Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.

ATV212W

Maximum wire size

mm

2

AWG

Tightening torque

N·m

(lb-in)

D37N4, D37N4C

D45N4, D45N4C

D37N4C, D45N4C

50 1/0 24 (212)

-

7 (62)

Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.

ATV212W

D55N4, D75N4,

Maximum wire size

mm

2 kcmils

150 300

Tightening torque

N·m

(lb-in)

41 (360)

PA/+

PC/-

R/L1 S/L2 T/L3

U/T1 V/T2 W/T3

PA/+

PC/-

ATV212W

Maximum wire size

mm

2 kcmils

Tightening torque

N·m

(lb-in)

41 (360)

D55N4C, D75N4C

150 300

130 250 16 (142)

Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.

S1A53832 01/2011 47

Installation

Control terminals and switches

Preliminary recommendations

Connect the control terminals after connecting the power terminals.

The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).

DANGER

z z

UNINTENDED EQUIPMENT OPERATION

z

Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions.

Protect the signal conductors against damage that could result in unintentional conductor grounding.

Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices

Failure to follow these instructions will result in death or serious injury.

DANGER

z z

UNINTENDED EQUIPMENT OPERATION

Modify only the setting of switches when the product is switched off.

Do not change the setting of switch SW102 unless your system is wired for sink logic.

Failure to follow these instructions will result in death or serious injury.

CAUTION

RISK OF BODY INJURY

use a screwdriver to change the position of the switches.

Failure to follow these instructions can result in injury or equipment damage.

Refer to “Logic Input Switch” on page

26 for recommended circuit diagrams for source and sink logic.

Arrangement

Sink

PLC

Source

FM

I U Term

SW102

SW101

F R RES PLC P24

SW103

CC FM

1

2

FLA FLB FLC RYA RYC

RJ45

1 spring terminals

2 screw terminals

2

B A

VIA U

VIB U

GND SCR PP

SW100

VIA VIB CC

I

PTC

Open Style

1 connector

Switch Factory

Setting

SW100

VIA voltage/current selection

VIB voltage/PTC selection (1)

SW101

(FM voltage/ current selection)

SW102

Selection of logic type

SW103

Selection of communication terminal resistor (2)

Voltage (U)

Voltage (U)

Voltage (U)

Source

Term no resistor

Control terminal wire size and torque:

Applicable wire size:

- Screw terminals : 0.75 to 2.5 mm² (AWG 18 to 14)

- Spring terminals : 0.2 to 1 mm² (AWG 24 to 16)

Tightening torque:

0.5 to 0.6 N·m (4.4 to 5.3 lb-in)

(1) When SW100 is set to PTC, VIB is configured as PTC input connected to the 3.3 k

Ω internal resistor. Connect the PTC probe between CC and

VIB terminals.

If the 3.3 k

Ω internal resistor does not suit the installation, regarding to the PTC resistor value, set

SW100 to VIB, connect the PTC probe between

CC and VIB terminals and add an external resistor between PP and VIB terminals.

(2) When SW103 is set to Term, internal 120

Ω termination resistor is connected between A and B terminals.

48 S1A53832 01/2011

Installation

Characteristics

Terminals Function

PLC

P24

CC

FLA,

FLB,

FLC

RY, RC

F

R

RES

FM

PP

VIA

VIB

RJ45

External power supply input

Internal supply

Common

Configurable relay outputs

Configurable logic inputs

Configurable analog output

Internal supply available

Configurable analog/logic input

Configurable analog input

Graphic display terminal or

Modbus

Characteristics

Default function setting

+24 Vdc input for external power supply for logic inputs

Max. permissible voltage: 50 Vdc

Short-circuit and overload protection:

24 Vdc supply (min. 21 Vdc, max. 27 Vdc), maximum current: 200 mA

0 Vdc common (2 terminals)

1 relay logic output, 1 N/C contact, and 1 N/O contact with common point

Minimum switching capacity: 10 mA for 5 Vdc

Maximum switching capacity:

• On resistive load (cos ϕ = 1): 5 A for 250 Vac or 30 Vdc

• On inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac or

30 Vdc

Max. response time: 10 ms

Fault relay

1 relay logic output, 1 N/O contact

Minimum switching capacity: 3 mA for 24 Vdc

Maximum switching capacity:

• On resistive load (cos ϕ = 1): 3 A for 250 Vac or 30 Vdc

• On inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac or 30

Vdc

Max. response time: 7 ms ± 0.5 ms

Speed attained

3 programmable logic inputs, 24 Vdc, compatible with level 1 PLC,

IEC 65A-68 standard

Impedance: 4.7 k

Ω

Maximum voltage: 30 Vdc

Max. sampling time: 2 ms ±0.5 ms

Multiple assignment makes it possible to configure several functions on one input

Positive logic (Source): State 0 if y 5 Vdc or logic input not wired, state 1 if u 11 Vdc

Negative logic (Sink): State 0 if u 16 Vdc or logic input not wired, state 1 if y 10 Vdc

F: Run forward

(2-wire control)

R: Preset speed 1 command

(15 Hz)

RES: Clear trip

1 switch-configurable (SW101) voltage or current analog output:

• Voltage analog output 0–10 Vdc, minimum load impedance 7.62 k

Ω

• Current analog output X–Y mA by programming X and Y from 0 to 20 mA, maximum load impedance: 970

Ω

Max. sampling time: 2 ms ±0.5 ms

Resolution: 10 bits

Accuracy: ±1 % for a temperature variation of 60 °C

Linearity: ±0.2%

Output frequency

Short-circuit and overload protection:

One 10.5 Vdc ± 5% supply for the reference potentiometer (1 to 10 k

Ω), maximum current: 10 mA

Switch-configurable voltage or current analog input:

• Voltage analog input 0–10 Vdc, impedance 30 k

Ω maximum voltage: 24 Vdc

• Analog current input X–Y mA by programming X and Y from 0 to 20 mA, with impedance 250

Ω

Max. sampling time: 3.5 ms ±0.5 ms

Resolution: 10 bits

Accuracy: ±0.6% for a temperature variation of 60 °C

Linearity: ±0.15% of the maximum value

This analog input is also configurable as a logic input.

Consult the Altivar 212 Programming Manual for more information.

Primary speed reference,

0–10 V

Voltage analog input, configurable as an analog input or as a PTC probe input. Voltage analog input:

• 0–10 Vdc, impedance 30 k

Ω max. voltage 24 Vdc

• Max. sampling time: 22 ms ±0.5 ms

• Resolution: 10 bits

• Accuracy: ±0.6% for a temperature variation of 60 °C

• Linearity: ±0.15% of the maximum value

PTC probe input:

• 6 probes max. mounted in series

• Nominal value < 1.5 k

Ω

• Trip resistance 3 k

Ω, reset value 1.8 kΩ

• Short-circuit detection threshold < 50

Ω

Used to connect graphic display terminal or connect the drive to a Modbus fieldbus.

Note: For using Modbus on the RJ45, modify parameter F807. See

Modbus manual.

Secondary speed reference,

1–10 V

Open Style connector Fieldbus

Refer to communication manual related to the fieldbus.

S1A53832 01/2011 49

Installation

Installing option card

50

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.

Failure to follow these instructions will result in death or serious injury.

DANGER

UNINTENDED EQUIPMENT OPERATION

z z

Do not plug or unplug the terminal board while drive is powered.

Check the tightening of the mounting screw after any manipulation on the terminal board.

Failure to follow these instructions will result in death or serious injury.

Example for installing the LonWorks communication card in ATV212.

Sink PLC

Source

SW102

I U

SW101

PLC

Term

SW103

B A GND

SCR

SW100 PTC

Sink PLC

Source

SW102

I U

SW101

PLC

Term

SW103

VIA U

VIB U

SW100

PTC

VIB

Sink

SW100

PTC

Source

SERVICE SW

SW200

P24M

SERVICE LED

NETA SHLD NETB G/E

L W

R

S1A58023

VW3A21212

(a)

1 Open the ATV212 front cover, remove the terminal board mounting screw and take off the

ATV212 standard terminal board.

See paragraph How to open the front cover, page

38 . Be careful

not to lose the terminal board mounting screw when removed since it may be used again. On drives from 0.75 to 2.2 kW the board features a plastic tag to hold the mounting screw in place.

2 Attach the insulating sheet in

ATV212. Fix to the terminal board mounting screw hole and

ATV212 catch pin (a).

3 Install the LonWorks communication card over the insulating sheet. Fit the board mounting screw (M3 tapping type) and tighten to 0.7 to

0.8 Nm.

4 Make the power and control wiring connections before installing communication card.

For size 1 products (see page

10 ), connect power terminals

before step 3.

5 Stick the cabling label for communication card on the standard cabling label stuck on front cover (internal side)

ATV212. And stick the communication card nameplate close to the standard nameplate.

Be careful not to cover slits on the ATV212 enclosure.

Note: To install or remove the terminal board, make it slide in or out in parallel with board.

S1A53832 01/2011

Installation

Use on an impedance grounded (IT) system

Principle

When using the ATV212 drive on a system with an isolated or impedance grounded neutral, use a permanent insulation monitor compatible with non-linear loads, such as a XM200 type or equivalent.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.

Failure to follow these instructions will result in death or serious injury.

ATV212 480 V rated drives feature built-in radio frequency interference (RFI) filters with grounded capacitors.

When using the drive on an impedance grounded system, we recommend that you isolate the RFI filters from ground to help prevent reduction of their operating life.

Jumper Location

z

ATV212H075N4 to U55N4, ATV212H D22N4 to D30N4:

Pull out the jumper to the left of the ground terminal as illustrated below to isolate the RFI filters.

Normal

(filter connected)

Impedance grounded system

(filter disconnected) z

ATV212HU75N4 to D22N4S:

Connect the cable to the top left of the power terminals as illustrated below to isolate the filters.

Impedance grounded system

(filter disconnected)

Normal

(filter connected,

factory setting)

S1A53832 01/2011 51

52 z

ATV212W075N4 to U55N4 (C2, C3) and ATV212W075N4C to U55N4C (C1)

Installation

Filter connected

Filter disconnected

C1 only C2, C3 and B

z

ATV212WU75N4 (C2, C3) and ATV212WU75N4C (C1)

Filter connected

Filter disconnected

C1 only

C2, C3 and B

S1A53832 01/2011

Installation z

ATV212WD11N4 to D18N4 (C2, C3) and ATV212WD11N4C to D18N4C (C1)

C2, C3 and C1

z

ATV212WD22N4 to D75N4 (C2, C3) z

ATV212WD22N4C to D75N4C (C1)

Filter connected

Filter disconnected

Filter connected

Filter disconnected

C1 only

Filter connected

Filter disconnected

S1A53832 01/2011 53

Installation

Electromagnetic compatibility (EMC)

NOTE: The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit.

Principle and precautions

z

Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.

z

When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground connection between the motor and the drive. Size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.

z

When using shielded cable for Dynamic Brake (DB) resistors, use a 3-conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive. The size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.

z

When using shielded cable for control signals, if the cable is connecting equipment that is close together and the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to equipment that may have a different ground potential, then ground the shield at one end only to help prevent large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the higher frequency noise. Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Keep the control circuits away from the power circuits.

z

Ensure maximum separation between the power supply cable (line supply) and the motor cable.

z

The motor cables must be at least 0.5 m (20 in.) long.

z

Do not use surge arresters or power factor correction capacitors on the variable speed drive output.

z

If using an additional input filter, it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable. Link on the drive is via the filter output cable.

z

For installation of the EMC plate and instructions for meeting IEC 61800-3 standard, refer to the section entitled “Installing the EMC plates”.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

z z

Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps.

Ensure that there is no risk of the shielding coming into contact with live components.

Failure to follow these instructions will result in death or serious injury.

Mains impedance

CAUTION

RISK OF LIFE DURATION AND EMC PERFORMANCES DECREASE

z z z

Do not connect the drive to a low impedance network.

The input withstand current must not exceed the value in the table defined in the ATV212 Quick Start Annex document, reference S1A73476 provided with the product.

Installation and supply greater than this value will require an additional inductance.

Failure to follow these instructions can result in equipment damage.

54 S1A53832 01/2011

Installation

EMC Plate and cable arrangement on ATV212H drives

ATV212H 075M3X to D18M3X

ATV212H 075N4 to D22N4S

1

3 8 6 7 4

2

5

AV212H D22M3X to D30M3X

ATV212H D22N4 to D75N4

2

1 EMC plate supplied with the ATV212 drive.

2 ATV212 drive.

3 Non-shielded power supply wires or cables.

4 Non-shielded wires for the output of the relay contacts.

5 The shields for cables 6 and 7 must be securely attached to the EMC plate with stainless steel clamps not supplied with the product. See catalog to order the clamps (ref. TM200RSRCEMC). Strip cables 6 and 7 to expose the shields. Apply appropriately-sized clamps around the stripped portion of the cables and fasten them to the EMC plate.

6 Shielded cable for connection to the motor, with shield connected to ground at both ends. This shield must not be interrupted. If intermediate terminal blocks are used, they must be in EMC-shielded metal boxes.

7 Shielded cable for connection to control/command devices. For applications which require a large number of conductors, small cross-sections must be used (0.5 mm

2 must be in EMC-shielded metal boxes.

, 20 AWG). This shield must not be interrupted. If intermediate terminal blocks are used, they

8 Ground screw. Use this screw for the motor cables on the low power rated drives, as the ground screw on the heatsink is inaccessible.

If using an additional input filter, connect it directly to the line supply with an unshielded cable. Then make connection 3 on the drive using the filter output cable.

Although there is a high frequency equipotential ground connection between the drive, motor, and cable shielding, you must still connect the PE protective conductors (green-yellow) to the appropriate terminals on each of the devices. You may also need to disconnect the shield at the motor end for very long cable runs to alleviate noise generation.

8

1

8

5

3 6 7 4

ATV212W connection plates

There are connection plates on the lower sections of the variable speed drives. These plates are drilled in order to allow cables to be routed through them via cable glands. Cable glands must be ordered separately; they are

not supplied with the drive.

S1A53832 01/2011 55

Installation

Mounting and connecting a shielded motor cable with metal cable gland (not supplied with the drive)

z z z z

Prepare the shielded cable by stripping both ends ready for connection.

Loosen the cover of the cable gland.

Attach the shielded cable to the cable gland ensuring it is fully in contact (throughout 360°).

Fold back the shielding and clamp it between the ring and the body of the cable gland, and tighten the cover.

Tapered ring

Rubber bush

Shielding

Shielding

Cover

EMC Plate and cable arrangement on ATV212W drives

ATV212W075N4C to U55N4C

56

7

1

2

6

3

5

4

5

7

6

2

3

1

4 4

5

1 Standard cable gland (not supplied with the drive)

2 RJ45 connector

3 Unshielded power supply cable

4 Shielded control cables

5 Shielded motor cable

6 Metal cable glands (not supplied with the drive) for shielded control and motor cables

7 Metal clamps for grounding control cable shielding (shielding should be stripped)

3

2

1

4 4

5

S1A53832 01/2011

Installation

Using the RJ45 socket

For example, ATV212W075N4 to U75N4

Using the dust and damp proof (UL Type 12/IP55) RJ45 cable VW3A01500 and cable VW3A01501.

VW3A01500 VW3A01501

1) 2)

3) 4)

VW3A01501

S1A53832 01/2011 57

Installation

Maintenance

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section.

Failure to follow these instructions will result in death or serious injury.

Limitation of Warranty

The warranty does not apply if the product has been opened, except by Schneider Electric services.

Servicing

CAUTION

RISK OF DAMAGE TO THE DRIVE

Adapt the following recommendations according to the environment conditions: temperature, chemical, dust, vibration.

Failure to follow these instructions can result in equipment damage.

It is recommended to do the following in order to optimize continuity of operation.

Environment

Knock on the product

Corrosion

Dust

Temperature

Vibration

Part concerned

Housing - control block

(led - display)

Terminals - connector - screws -

EMC plate

Terminals - fans - blowholes

Around the product

Terminal connections

Action Periodicity

Check the drive visual aspect At least each year

Inspect and clean if required

Check and correct if required

Check tightening at recommended torque

At least each year

Spares and repairs

Serviceable product. Please refer to your Customer Care Centre.

Long time storage

The product capacitor performances after a long time storage above 2 years can be degraded. See page

16 .

58 S1A53832 01/2011

Installation

Recommended branch circuit protection devices

Please refer to the ATV212 Quick Start Annex document, reference S1A73476 : Short Circuit Current Ratings

(SCCR) and branch circuit protection.

This document is delivered with the product, and you can download it on www.schneider-electric.com

.

S1A53832 01/2011 59

Installation

60 S1A53832 01/2011

Migration ATV21 - ATV212

Migration ATV21 --> ATV212

What's in this Chapter?

This chapter contains the following topics:

Topic

Generalities

Differentiating points

Terminal and switches arrangement comparison

6

Page

62

62

63

S1A53832 01/2011 61

Migration ATV21 - 212

Generalities

The ATV212 is compatible with the ATV21 (latest version), nevertheless some differences exist between both drives.

Differentiating points

Power part

The power connections are identical to that of ATV21

Control part overview

The control terminals are arranged and marked differently.

z z

Furthermore ATV21 used to offer 5 different cards: a standard I/O card,

4 dedicated cards for BACnet, METASYS, APOGEE and LonWorks fieldbuses.

z z

ATV212 offers: as standard a communication card intended to Modbus, BACnet, METASYS and APOGEE fieldbuses, a LonWorks option card.

Switches

ATV21 Standard I/O

Selection of logic type

FM voltage/ current selection

ATV21 BACnet, METASYS, APOGEE

Selection of logic type

VIB function

Selection of communication terminal resistor

SW4

SW2

SW2

SW4

ATV212 Modbus BACnet, METASYS, APOGEE

Selection of logic type

FM voltage/ current selection

SW102

SW101

ATV212 Modbus BACnet, METASYS, APOGEE

Selection of logic type

VIB function

Selection of communication terminal resistor

SW102

SW100

SW103

ATV21 LonWorks

Selection of logic type

VIB function

SW1

ATV212 LonWorks

Selection of logic type

VIB function

SW100

62 S1A53832 01/2011

Migration ATV21 - 212

Terminal and switches arrangement comparison

ATV21 former cards

Standard I/O card

ATV21

Standard I/O

SW4

Source

PLC P24 CC

PLC

Sink

F R RES FM

FLA FLB FLC RY RC

Open style connector

FM VIA

V V

I I

SW2 SW3

PP VIA VIB CC

RJ45

ATV212 new cards

Standard Modbus/BACnet/METASYS/APOGEE card

RJ45 factory setting: z z on ATV21, to connect Modbus on ATV212, to connect graphic display option.

For ATV212, use the open style connector to connect the drive to Modbus, BACnet, Apogee FLNP1 and Metasys N2 fieldbuses.

Using RJ45 to connect Modbus fieldbus is still possible but requires to modify parameter

F807

factory setting. See programming manual.

BACnet / METASYS / APOGEE option card

ATV212

Standard including ModBus / BACnet

/ METASYS / APOGEE

SW102 SW101 SW103

Sink PLC Source I U Term

F R RES

FM

PLC P24 CC FM

FLA FLB FLC RYA RYC

VIA

VIB

U

U

SW100

I

PTC

VW3A21315 / 313 / 314

SW2

Sink VIB F R VIB CC P24

RS485

B A GND SCR

FLA FLB FLC

PP VIA VIB CC

RJ45

Source

PTC

Term

SW4

B A GND SCR

Open style connector

Open style connector

RJ45

LonWorks option card

ATV21

LonWorks VW3A21312

SW1

Sink VIB

Reset

Source

F R

PTC

VIB CC P24

RJ45

NETA

SHLD

NETB G/E FLA FLB FLC

LonWorks option card

ATV212

LonWorks VW3A21212

CC VIB PP

VIB

Sink

SW 100

F

PTC

Source

R RES

Reset

P24M

RJ45

NETA SHLD NETB G/E FLA FLB FLC

S1A53832 01/2011 63

Migration ATV21 - 212

64 S1A53832 01/2011

ATV212_Installation_manual_S1A53832_01

01/2011

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