72-150/TE-20 (Horizontal Pump)

72-150/TE-20 (Horizontal Pump)
M-91-13
REV. 2
DEC. 1997
OPERATION
MANUAL
72-150 (B & LM)
TE-20 (B & LM)
IMPORTANT!
KEEP IN CAB OF VEHICLE
THIS MANUAL CONTAINS INFORMATION
FOR OPERATING YOUR UNIT
11921 Slauson Avenue.
Santa Fe Springs, CA. 90670
(800) 227-4116
C
MAXON Lift Corp. 1997
LIFT CORP.
11921 Slauson Ave.
Santa Fe Springs, CA. 90670
CUSTOMER SERVICE:
TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116
FAX: (888) 771-7713
NOTE: Check with Customer Service for updated versions
of Manuals on an annual basis.
WARRANTY POLICY & PROCEDURE
NEW LIFTGATE WARRANTY
Term of Warranty: 2 Years from Date of In-Service
Type of Warranty: Full Parts and Labor
MAXON agrees to replace any components which are found to be defective during the first 2
years of service, and will reimburse for labor based on MAXON’s Liftgate Warranty Flat Rate Labor
Schedule. (Call MAXON Customer Service for a copy).
All claims for warranty must be received within 30 Days of the repair date, and include the
following information:
1. Liftgate Model Number
2. Liftgate Serial Number
3. Detailed Description of Problem
4. Corrective Action Taken, and Date of Repair.
5. Parts used for Repair, Including MAXON Part Number(s).
6. MAXON R.M.A. # and/or Authorization # if applicable (see below).
7. Person contacted at MAXON if applicable.
All warranty repairs must be performed by an authorized MAXON warranty station. For major
repairs, MAXON Customer Service must be notified and an “Authorization Number” obtained. Major
repairs would generally be considered repairs made to the structural assembly of the liftgate and/or
repairs not outlined in the MAXON Liftgate Warranty Flat Rate Schedule.
Major components (i.e. hydraulic pumps, cylinders, valves, or failed structural parts) must be
returned, freight pre-paid, prior to the claim being processed. To ensure timely processing of these
warranty claims, an R.M.A. (Returned Merchandise Authorization) number must be obtained from
MAXON Customer Service prior to the return of any defective part. Defective Parts must be returned
within 60 days of the claim date for consideration to:
MAXON Lift Corp.
16205 Distribution Way, Cerritos, CA 90703
Attn: RMA#__
MAXON’s warranty policy does not include the reimbursement for travel time, towing, vehicle
rental, service calls, oil, batteries, defects due to misuse or abuse, or loss of income due to downtime.
Fabrication of parts, which are available from MAXON, are also not covered.
MAXON’s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a
problem.
PURCHASE PART WARRANTY
Term of Warranty: 1 Year from Date of Purchase
Type of Warranty: Part Replacement
MAXON will guarantee all returned genuine replacement parts upon receipt and inspection of
parts and invoice.
Table of Contents
WARNING ............................................................................................. PAGE 4
DECALS ................................................................................................ PAGE 5
POSITION OF LOAD ............................................................................ PAGE 6
OPERATION ......................................................................................... PAGE 7
FORKLIFT ............................................................................................. PAGE 9
WARNING
1. Read the Operator's Manual and understand it thoroughly before operating
this unit.
2. Read the urgent warning decal on the side of the vehicle close to the unit
before operating.
3. If decals are dirty, clean them. If decals are defaced or missing, replace them.
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
Free replacements are available from the manufacturer. See information at the
end of the Warnings !
4. Be aware that the safety and location of other people or objects should be
considered before operation of this unit. Stand to one side of platform while
operating this unit.
5. Do not stand under, or have any foreign object under the Platform when lowering. Be sure that the lowering of the Platform and/or Flipover will miss your
feet!
6. Keep fingers, hands, arms, legs, and feet clear of moving parts when operating this unit.
7. If Platform is used as a ramp between vehicle and dock, DO NOT ALLOW
ANY TRANSFER OF LOADS TO EXCEED THE RATED CAPACITY OF THIS
UNIT!
8. Do not allow children to ride, play with, or operate this unit.
9. In the event of an emergency while operating the unit, release the toggle
switch and the unit will stop immediately.
10. A properly installed Lift should operate smoothly and the only noise during
the operation of this unit should be from the Pump Unit during the raising of the
Platform. Any scraping, grating or audible indications of rough operation will need
investigating. The cause will need resolving before any further deterioration of
performance occurs.
Use only Maxon Authorized Parts for replacement. Replacement parts should
be ordered from:
MAXON LIFT CORP. Parts Department
11921 Slauson Ave., Santa Fe Springs, Ca. 90670
Phone: (800) 227-4116
PAGE 4
DECALS
Warning Decal
Capacity Decal
THE MAXIMUM CAPACITY OF
THIS LIFT IS
THE MAXIMUM CAPACITY OF
THIS LIFT IS
CENTERED ON THE LOAD
CARRYING PLATFORM
CENTERED ON THE LOAD
CARRYING PLATFORM
P/N 220386
P/N 220387
1500
LBS.
WHEN THE LOAD IS
P/N 250993
!
WARNING
READ CAREFULLY
!
• Improper operation of this Lift can result in serious personal injury.
Do not operate unless you have been properly instructed and have
read, and are familiar with the operating instructions. If you do not
have a copy of the instructions, please obtain them from your
employer, distributor, or lessor, before you attempt to operate Lift.
• Be certain that the vehicle is properly and securely braked before
using the Lift.
• Always inspect this Lift for maintenance or damage before using it.
If there are signs of improper maintenance, damage to vital parts, or
slippery Platform surface, do not use the Lift until these problems
have been corrected.
• Do not overload the Lift. The load limit is based on evenly distributed cargo over the entire Platform surface. If you are using a pallet
jack, be sure it can be maneuvered safely. Do not operate a forklift on
the Platform or travel with the platform in an open position at any time.
• Load should be placed in a stable position close to the edge of the
Platform nearest the truck. The heaviest portion of the load should
never be placed beyond the center of the Platform away from the
truck.
• Never allow yourself, a helper, or bystander to stand in a position
where a falling load could land on either of you. Also do not allow
your’s or your helper’s feet to be placed under any portion of the
lowering Lift.
• If a helper is riding the Platform with you, make sure you are both
doing so safely and that you are not in danger of coming in contact
with any moving or potentially moving obstacles. USE GOOD
COMMON SENSE. If load appears to be unsafe, do not lift or lower it.
MAXON LIFT CORP.
PART NO. 260008
2000
LBS.
WHEN THE LOAD IS
Operating Instructions
Units
Depress handle &
activate Toggle
Switch to lower
stowed liftgate.
This point must
touch ground.
Open
Platform
2
Open
Flipover
3
Activate toggle
switch to Raise or
Lower platform
4
To Tuck unit away,
reverse steps 1,2,& 3.
P/N 251867
PAGE 5
1
5
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
Operating Decal
These Decals are located on
the rear corner post of the vehicle,
at the control position. They should
be read completely and understood
before operating the Lift Gate. They
should also be kept clean and
readable at all times. If any decal
should become detached from the
vehicle, or defaced, it must be
replaced. Free replacements are
available from: MAXON Lift Corp.,
Parts Dept.
POSITION OF LOAD
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
All loads must be placed as close to the edge of the
Platform nearest to the vehicle floor as possible, with the
heaviest part of the load toward the vehicle. No part of any
load should be allowed to extend over the edges of the
Platform. Do not place unstable loads on the Platform. Do
not allow any load to exceed the rated capacity for the
unit. If standing on the Platform, do not allow your feet to
protrude beyond the edges.
LOAD
CENTER OF LIFTING AREA
PAGE 6
TOGGLE
SWITCH
1.
If a locking device is
installed, it must be unlocked
before attempting to operate
the unit.
CONTROL
HANDLE
2.
Standing clear of Platform,
depress the Control Handle and
activate the Toggle Switch to the
“down” position. The Control
Handle can be released after the
Locking Hook clears the Platform.
(Approx. 2” down from the
“Stowed” position.)
When liftgate touches the
ground, release the Toggle
Switch.
3.
GROUND
Un-fold the platform.
PLATFORM
PAGE 7
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
OPERATION
OPERATION
3.
Un-fold the flipover.
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
FLIPOVER
4.
Raise or lower the
liftgate by holding the
Toggle Switch in the desired
function. Once the platform
reaches the bed height, or
the ground, release the
switch.
Should an emergency
occur at any time during the
operation of this unit, the
platform can be stopped
immediately by releasing
the Toggle Switch.
5.
LOWER
THE
PLATFORM
RAISE THE
PLATFORM
25099
3
To fold the liftgate for transport, reverse steps 1 through 3.
NOTE: It will not be necessary to hold the control handle in an “up”
position to raise the liftgate. The spring loaded Hook should snap and
lock onto the platform for proper storage.
PAGE 8
W ARNING!! K
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klift Of
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or
m!!!
Kee
eep
For
orklift
Offf of Pla
Platf
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orm!!!
PAGE 9
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
FORKLIFT
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