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Model 14528
Telescopic Crane
Owner’s Manual
Installation • Assembly Drawings • Parts
®
Plus
TM
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2015 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811 www.stellarindustries.com
Last Revision: 04/08/15
Model 14528 Manual Revisions
Date of Revsion Section Revised Description of Revision
Serial Tag
Location
®
DATE
PATENT INFORMATION http://www.stellarindustries.com/ip
MODEL NO.
SERIAL NO.
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
Page ii | Stellar
®
14528 Telescopic Crane Owner’s Manual
®
DATE
PATENT INFORMATION http://www.stellarindustries.com/ip
MODEL NO.
SERIAL NO.
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
Table of Contents
Chapter 1 - Specifications .....................................................................1
Model 14528 Specifications ...............................................................1
Capacity Chart - Decal PN 53567 ....................................................2
Chapter 2 - Installation ..........................................................................3
General Installation .............................................................................3
Torque Data Chart ............................................................................4
Installation Overview ........................................................................5
Control Kit - PN 75904 .........................................................................6
Hydraulic Kit - PN 57573 ......................................................................7
Valve Bank - PN 57572 ........................................................................8
Hydraulic Installation...........................................................................9
Winch Case Drain Installation ..........................................................10
Hydraulic System ...............................................................................11
Stability Procedure ............................................................................12
Crane Load Level Indicator .............................................................13
Decal Kit - PN 55124 ..........................................................................14
Chapter 3 - Assembly Drawings .........................................................15
Base Assembly - PN 26205 ................................................................15
Mast Assembly - PN 74653 ................................................................16
Main Boom Assembly - PN 75845 ....................................................17
Extension Boom Assembly - PN 75846 .............................................18
Main Cylinder Assembly - PN 74655 ................................................19
Extension Cylinder Assembly - PN 26756 .........................................20
Cable & Hook Assembly - PN 56274 ...............................................21
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page iii
Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the crane at all times.
Throughout the manual, three signal words will be used to bring attention to important items:
NOTICE
A NOTICE signal word indicates a practice not related to physical injury.
WARNING
A WARNING signal word indicates a hazardous situation which, if not avoided, could result in death or serious injury.
DANGER
A DANGER signal word indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or troubleshooting. Please refer to the General Light Duty Crane Manual for details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time, any or all of the items, components, and parts deemed necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information
Order Parts
Warranty Information
Page iv | Stellar
®
14528 Telescopic Crane Owner’s Manual [email protected]
Chapter 1 - Specifications
Crane Rating:
Model 14528 Specifications
82,600 ft-lbs (11.42 TM)
Standard Boom Length: 13’ (3.96 m) from CL of crane
Boom Extension:
Maximum Horizontal Reach:
Maximum Vertical Lift:
Boom Elevation:
Stowed Height:
(crane only)
Mounting Space Required:
Approximate Crane Weight:
Controls:
Winch Specifications
Rope Diameter:
Line pull speed:
Max. single part line:
Max. double part line:
1st stage: Hydraulic 90” (228.6 cm)
2nd stage: Hydraulic 90” (228.6 cm)
28’ (8.53 m) from CL of crane
29’ 4” (8.94 m) from crane base
-5 to +80 degrees
43” (102.9 cm)
25” x 22” (63.5 x 55.9 cm)
3100 lbs (1406 kg)
Radio control standard for all functions.
1/2” (1.27 cm)
60 ft/min (18.29 m/min)
7000 lbs (3175 kg)
14,000 lbs (46,350 kg)
(worm gear)
Lifting Capacities:
Power Supply Required:
14,000 lbs @ 5’ (6350 kg @ 1.52 m)**
2950 lbs @ 28’ (1335 kg @ 8.54 m)**
PTO & Pump
(12 gpm @ 2600 psi)
(45.4 lpm @ 180 bar)
*Crane rating in Boost Mode. Normal crane rating is 70,000 ft-lbs (9.68 ton-m).
**Maximum capacities in Boost Mode
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 1
Capacity Chart - Decal PN 53567
11000 lbs
4990 kg
9525 lbs
4320 kg
8075 lbs
3660 kg
12270 lbs
5565 kg
10400 lbs
4720 kg
5515 lbs
2500 kg
4675 lbs
2120 kg
Boost
(If Equipped)
Standard
4010 lbs
1815 kg
80º
75º
60º
45º
9350 lbs
4240 kg
8285 lbs
3755 kg
7020 lbs
3180 kg
5950 lbs
2700 kg
30º
15º
5475 lbs
2485 kg
5395 lbs
2445 kg
4575 lbs
2075 kg
2045 kg
3825 lbs
1735 kg
4130 lbs
1870 kg
3500 lbs
1590 kg
2950 lbs
1335 kg
2500 lbs
1155 kg
2950 lbs
1335 kg
5375 lbs
2440 kg
Weight of load handling devices are part of the load lifted and must be deducted from the capacity.
Maximum 1 - part line capacity is
7000lbs (3175kg). For greater loads, use 2 - part line.
PN 53567
Page 2 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Chapter 2 - Installation
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar 14528
Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.
This crane is designed for use with a Stellar Service Body installed on a vehicle that meets the minimum chassis requirements of the crane. It is the installer’s responsibility to assure that the crane is mounted on a platform that will support the maximum crane rating of this crane.
WARNING
imposed on it. Failure to do so may result in serious injury or death.
NOTICE
When installing welder units to the service bodies, it is highly recommended that a surge protector is installed on the chassis batteries to protect the crane radio receiver, wiring and other electronic devices from an unexpected electrical spike or surge. Failure to do so could result in extensive damage to the service body and crane electrical circuit.
Installer Notice
According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle, the date of final completion, or a date between those two dates. This requirement shall, however, be superseded by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages.
Therefore, the installer of Stellar
®
Cranes and Bodies is considered one of the manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations.
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 3
When using the torque data in the
chart, the following rules should be observed:
Torque Data Chart
GRADE 5 GRADE 8 GRADE 9
• Bolt manufacturer’s particular specifications should be consulted when provided.
• Flat washers of equal strength must be used.
• All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply by 12.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125
17 13 25 18 22
3/8-16 0.3750
7/16-14 0.4375
31
49
23
37
44
70
33
52
39
63
1/2-13 0.5000
9/16-12 0.5625
5/8-11
3/4-10
7/8-9
0.6250
0.7500
0.8750
75
110
150
265
395
57
82
115
200
295
105
155
220
375
605
80
115
160
280
455
96
139
192
340
549
• Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound
1-8
1 1/2-6
1.000
1 1/8-7 1.1250
590
795
445
595
1 1/4-7 1.2500
1120 840
910
1290
680
965
1815 1360
1 3/8-6 1.3750
1470 1100 2380 1780
1.500
1950 1460 3160 2370
823
1167
1646
2158
2865 graphite and oil, molybdenum disulphite, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.
• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
• Do not use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts.
Page 4 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Installation Overview
1. Determine that the mounting location for the 14528 crane is at least 25” x 22” (63.5 x
55.9 cm).
2. Use the detail below to drill 1.31” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.
3. Use a crane or lifting device capable of lifting the weight of the Stellar
®
Crane. The
Stellar 14528 weighs approximately 3100 lbs (1406 kg). Note: cranes are shipped
with rotation positioned at 200 degrees of 400 degree system. This will allow for easy
installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle.
4. Connect straps or chain from the lifting device to the lifting rings on the 14528.
5. Use eight (8) 3.5” x 1.25” #8 bolts and eight (8) #8 flat washers.
6. Install a washer on each bolt.
7. Apply Loctite Thread locker #277 to the bolts.
8. Using the lifting device, lower the 14528 just above the crane compartment and start the bolts. Have someone assist in leveling the crane. Note: the rotation motor should be to
the door side of crane compartment and the boom should be extended back over the rear bumper.
9. Secure the crane using the mounting hardware provided (see the detail below). Note:
longer or shorter cap screws may be required – recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated cap screws only.
10. Torque the cap screws to 1360 ft-lbs.
11. Remove supporting crane.
12. Hook-up hydraulics and electrical using the schematics provided in this chapter.
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 5
WINCH
DOWN
MAIN
DOWN
ROT
CW
EXT
EXTEND
WINCH
UP
MAIN
UP
ROT
CCW
PROPORTIONAL
VALVE
2 1
12
A B C D E F
C D
1
PD
PD
2
PD1
PD2
Page 6 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Hydraulic Kit - PN 57573
PN 57573
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 7
Valve Bank - PN 57572
5 4
6
2
3
1
T
B4 A4
HYDRAULIC SCHEMATIC
B3 A3 B2 A2 B1 A1 LS
2600 PSI
PLG
1/4 NPT
G
P
4
5
6
1
2
3
PN 57572
61059 VALVE RELIEF 14528 D03
61060 VALVE FLOW CTRL 14528 D03
61061 COIL FLOW CTRL 14528 D03
61062 VALVE TANDEM 14528 D03
6 1 0 6 3 V A L V E O P E N 1 4 5 2 8 D 0 3
6 1 0 6 4 C O I L V A L V E 1 4 5 2 8 D 0 3
Page 8 | Stellar
®
14528 Telescopic Crane Owner’s Manual
3
1
8
1
1
1
Hydraulic Installation
1. After mounting, locate the pressure and return
lines. Note: Pressure line is 1/2” hose; Winch
Case Drain Line is 3/8” hose; Return line is 3/4”
hose; Optional Load Sense Line is 1/4” hose.
Hoses are terminated using swivel fittings.
2. Install hydraulic lines per diagram below. See
next page for Case Drain Installation. Note:
Stabilizer valve supplies oil to crane using the
Power Beyond feature.
3. Install hydraulic reservoir with return filter. Attach
pump pressure line to valve, return link to tank.
4. Fill system with hydraulic oil (See Stellar®
Lubrication Recommendations for fluid details).
Optional Load Sense
1/4” Line
Return
3/4” Line
Stabilizer Functions
Winch Case Drain (Blue)
3/8” Line
Pressure
1/2” Line
Stabilizer Functions
Typical Stabilizer Valve with Power Beyond Capabilities
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 9
Winch Case Drain Installation
Installing the winch case drain
1.
The winch case drain must run directly to the reservoir to ensure no back pressure in the line.
2.
Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi.
3.
Locate the winch case drain line at the bottom of the crane base as shown in Fig. 1 (Blue Hose).
Note: Both the main pressure and winch case drane line use a 3/8” swivel fitting. Verify the winch case drain is attached to the hose that is connected to the winch motor.
4.
Attach one end of the winch case drain to 3/8 swivel fitting located in step 3.
5.
Route the winch case drain hose directly to the reservoir.
6.
Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2.
Optional Load Sense
1/4” Line
Return
3/4” Line
Winch Case Drain (Blue)
3/8” Line
Pressure
1/2” Line
Page 10 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Hydraulic System
T
B4 A4 B3 A3 B2 A2 B1 A1 LS
2600 PSI
PLG
1/4 NPT
G
P
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 11
Stability Procedure
Definition of Stability for the Stellar Telescopic Crane Products:
A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package. The actual test data must be recorded and supplied with the truck at the time of in-service and should be kept with the truck at all times. The following procedure will test the truck package for stability and will provide a stability capacity chart. The load limit information shown on the stability capacity chart is formulated on 85% tipping.
Set Up:
1. Locate the truck on a test course in position for loading and engage travel brakes.
2. Set stabilizers so that they make contact with firm, level footing.
3. Operate the crane under partial load to assure operator proficiency and proper machine function.
4. Put the radio into Stability Test Mode:
A. Push the bottom four switches up and hold until all lights come on (approximately
5 seconds.)
B. At this point,the crane will have enough capacity to handle the weight for the stability test.
C. The radio will timeout of stability mode after 30 minutes or when the E-Stop button is pushed.
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available.
Page 12 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Stability Procedure Continued...
14528 Stability Data
Max Horizontal Reach: 342” (From the center of rotation to boom tip)
Boost Stability Test Weight: 3,480 lbs.
Non-Boost Stability Test Weight: 2,950 lbs.
Test Procedure
1. Rotate the crane into Zone 1 position.
2. With the crane fully retracted and the boom horizontal, winch the test weight off the ground. Note: Keep weight within six inches of the ground at all times.
3. Extend the boom outward until full extension has been reached or until the truck becomes unstable (Again, use the winch to keep the weight within six inches of the ground.)
4. If the boom goes full extension without becoming unstable, the crane is termed stable for this zone and 100% can be written in the Zone 1 data box.
5. If the truck becomes unstable prior to going full extension, retract the boom until the truck becomes stable and measure the horizontal reach in this position (center of rotation to boom tip). This is the stable horizontal reach for this zone. Stable horizontal reach divided by Maximum horizontal reach multiplied by 100 equals the percentage of rated capacity for this zone. Use the following formula to determine the percentage of rated capacity:
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone.
7. Repeat this procedure for each zone until the worksheet is completed.
8. This is the revised capacity based on stability of this package.
Crane Load Level Indicator
Stellar
®
Cranes are shipped with a load level indicator that is used to determine if the truck is level (side to side) before using the crane to pick/ move a load. This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact
Stellar Customer Support for a replacement.
PN 76483
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 13
Decal Kit - PN 55124
10
Proudly Designed and Manufactured in the USA by
35234
15
14
17
DANGER
Electrocution Hazard
Death or serious injury will result from or vehicle becomes electrically charged.
• Maintain safe clearance from high
voltage power sources.
equipment is near a high voltage
power source.
C1179
12980 lbs
5885 kg
4990 kg
5515 lbs
2500 kg
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Boost
(If Equipped)
Standard
14000 lbs
6350 kg
80º
75º 60º
45º
30º
15º
11030 lbs
5000 kg
4240 kg
7345 lbs
3330 kg
2825 kg 5395 lbs
2445 kg
6460 lbs
5475 lbs
2485 kg
2045 kg
3825 lbs
1735 kg
4130 lbs
3500 lbs
1590 kg
4010 lbs
1815 kg
3330 lbs
1510 kg
1280 kg 15'
4.57 m
12'
3.66 m
2.74 m
1.83 m
2950 lbs
1335 kg
0 m .914m
1.83 m 2.74 m part of the load lifted and must be deducted from the capacity.
7000lbs (3175kg). For greater loads, use 2 - part line.
This crane has been designed and and/or B30.5 specifications.
15172
06
PN 53567
GREASE every 3 months.
Apply 3 ‘pumps’ of EP2 then rotate crane fully.
15171
05
WARNING
Overload Hazard
Bypassing the overload device can result in de serious injury.
device.
condition ath or rload
28256
09
18
Angle Indicator
70
60
50
40
30
20
10 0
12
13
Crane Compartment Inner Door
Suggested Placement
23
22
CONTACT:
STELLAR INDUSTRIES, INC.
641-923-3741
800-321-3741
4214
WARNING
Untrained Operator Hazard
Read and understand all before operating or servicing this equipment.
Failure to follow operating, maintenance, or safety death or serious injury.
68024
DANGER
Electrocution Hazard
result from touching tethered remote if crane, load, or vehicle becomes electrically charged.
Maintain safe clearance from high voltage power sources.
4186
20
21
WARNING
Overload Hazard
Do not exceed equipment load charts and ratings.
Failure to follow equipment load charts and ratings can result in death or serious injury.
4189
12980 lbs
5885 kg
4990 kg
5515 lbs
2500 kg
2120 kg
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Boost
(If Equipped)
Standard
14000 lbs
6350 kg
80º
75º 60º
11030 lbs
5000 kg
4240 kg
7345 lbs
3330 kg
2825 kg
45º
30º
15º
6460 lbs
5475 lbs
2485 kg
5395 lbs
2445 kg
2075 kg
3330 lbs
1510 kg
1280 kg 15'
4.57 m
3.66 m 2045 kg
3825 lbs
3500 lbs
1590 kg
1155 kg
2.74 m
1.83 m
6345 lbs
5375 lbs
2440 kg
0 m .914m
1.83 m 2.74 m
Weight of load handling devices are part of the load lifted and must be deducted from the capacity.
4010 lbs
3400 lbs
1545 kg
2950 lbs
2500 lbs
.914
1335 kg
1135 kg
Maximum 1 - part line capacity is
7000lbs (3175kg). For greater loads, use 2 - part line.
14
PN 53567
WARNING
Misuse Hazard
Do not use stow hook for any lifting applications.
Using the stow hook for anything other than hook stowage can result in death or serious injury.
24712
07
04
WARNING
Fall Hazard
Hoisting personnel on boom, hook, load, or loadline can result in death or serious injury.
• Never use crane to hoist
• Never ride the boom, hook,
load, or any device attached
to crane boom or load line.
12451
03
WARNING
Down Boom
Winc h Pu
Boo m E xten ding
Misuse Hazard
Two blocking the crane can result in death or serious injury.
boom tip by hoisting up, extending or lowering the boom.
12300
13
12
19
Angle Indicator
0 10
20
30
40
50
60
70
Kit PN 55124
(Rev D - 11/22/13)
For use with Crane Package
ITEM
02
03
04 12451 DECAL WARNING HOISTING PERSONNEL
05 15171 DECAL GREASE WORM
06
07
10
11
12 52681 DECAL STELLAR LOGO 6.5 X 18
13 52690 DECAL IDENTIFICATION 14528
14
15
PN DESCRIPTION
01 4188 DECAL ROTATION ALIGNMENT
9188 DECAL ROTATE/GREASE
12300 DECAL WARNING TWO BLOCKING
15172 DECAL ASME/ANSI B30.22/B30.5
24712 DECAL WARNING STOW HOOK
08 25159 DECAL WARNING MANUAL OVERRIDES
09 28256 DECAL WARNING OVERLOAD DEVICE
35234 DECAL STELLAR MADE IN THE USA
41068 DECAL VB CONTROL MECH CRANE
53567 DECAL CAPACITY 14528
54588 DECAL CDT 2.00 x 2.00
LOCATION
Crane Base
Crane Base
Crane Horse Head
Main Boom
Crane Base
Crane Mast
Crane Boom above stow hook
Under Valve Bank
Main Cylinder
Main Boom
On side of Crane Mast
Main Boom (Both Sides)
Main Boom (Both Sides)
QTY
1
Main Boom and Crane Compartment 2
Crane Mast (Both Sides) 2
16 56486 DECAL SNATCH BLOCK CAP 7 TON Snatch Block
17 C1179 DECAL DANGER ELECTROCUTION SMALL Crane Mast
1
1
1
1
1
1
1
1
1
1
2
2
1
1
18 D1196 DECAL ANGLE INDICATOR CS
19 D1197 DECAL ANGLE INDICATOR SS
Main Boom
Main Boom
1
1
For use with Body/Chassis Package
ITEM PN DESCRIPTION LOCATION
20 4186 DECAL DANGER ELECTROCUTION REMOTE Crane Compartment
21 4189 DECAL WARNING OVERLOAD Crane Compartment
22 4214 DECAL SERVICE Crane Compartment
23 68024 DECAL WARNING UNTRAINED OPERATOR Crane Compartment
24* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis
25* C5910 DECAL STELLAR 4x9.5
Suggested: Rear body/tailgate
26* C5911 DECAL STELLAR 2x4.5
Suggested: Side corners of body
QTY
1
1
4
1
1
1
3
*Not Shown
Page 14 | Stellar
®
14528 Telescopic Crane Owner’s Manual
11
WARNING
Movement Hazard
bank manual overrides to the neutral position.
Failure to return the manual overrides to the neutral position can result in death or serious injury.
25159
08
01
ALIGN
4188
Damage may occur if worm gear runs dry. Keep worm gear lubricated with
9188 Stellar® grease (PN 4460).
02
15
7 Tons
SNATCH BLOCK WEIGHT: 60 LBS (27.21 KG)
56486
16
Chapter 3 - Assembly Drawings
Base Assembly - PN 26205
5
6
12
11
4
GASKET SHOWN AS REFERENCE
7
2
3
1
2
8
9
8
10
13
PN 26205
I T E M
1
2
5
6
3
4
7
8
9
1 0
11
12
13
P A R T D E S C R I P T I O N
25140 BEARING SWING DRIVE CAST BASE 14528
26206P MOTOR HYD ROSS MK080613AAAB
D1307 CAP SCR 0.50-13X1.25 SH
2 6 2 0 7 S T O P 1 4 5 2 8 4 0 0 S L I D E
44554PC GUARD TTB 14528 CRANE LZR
26774 CAP SCR 1.25-7X0.63 PLASTIC
21151 GASKET MOTOR 008-10056-1
D1345 FTG CPRSN 0.12NPT/0.25 TUBE
D1810 TBE AIR SAEJ844 TYPE A .25 (RM)
C 2 2 5
0343
6 F T G C P L R P I P E 0 .
1 3
WASHER 0.31 USS FLAT ZINC
0420 CAP SCR 0.31-18X0.75 HHGR5
56589 ZERK 1/8 NPT STRAIGHT LONG THREAD
Q T Y .
1
1
1
2
2
1
1
2
2.33
1
2
2
1
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 15
6
5
7
Mast Assembly - PN 74653
3
2
9
4
11
12
18
19
16
19
17
13
14
15
MOUNT BENEATH
MAST WINCH PLATE
RADIO RECEIVER
RUBBER MOUNT 64977
MOUNT INSIDE
MAST SIDE PLATE
10
4
PN 74653
I T E M
1
2
3
4
5
12
1 3
1 4
15
1 6
17
18
1 9
9
10
11
6
7
8
P A R T
7 1 8 6 7
D E S C R I P T I O N
M A S T 1 4 5 3 0
53199 ADAPTER PLATE RADIO 6 FCTN LMI 14528
26775 WINCH 7000 TULSA 707W
44533 BUSHING COMPOSITE MRP 2.00X0.75
D1034
CAP SCR 0.63-11X3.00 HHGR8 W/RED
PATCH
C5902 WASHER 0.63 SAE FLAT YELLOW GR8
24868 NUT 0.63-11 HHGR8 NYLOC
53067 NUT 0.63-11 JAM NYLOC
56165 CAP SCR 6MMX8MM HH 8.8(GR5)
C6219 WASHER 0.75 SAE FLAT YELLOW GR8
C1028 CAP SCR 0.75-10X3.00 HHGR8
C0922 CAP SCR 0.31-18X1.00 HHGR5
5 6 6 6 1 P C
0 3 4 3
C
W
O V
A S
E R V
H E R
B
0 .
3
1 4
1
5 2 8
U S S F L A T
5
0484
7 5 7 2
0481
0333
0 3 4 0
CAP SCR 0.31-18X0.50 HHGR5
V B 4 E A T O N D 0 3 1 4 5 2 8
CAP SCR 0.25-20X2.00 HHGR5
NUT 0.25-20 HHGR5 NYLOC
W A S H E R 0 .
2 5 U S S F L A T
Q T Y .
1
1
1
6
8
4
1
2
2
4
4
1
4
4
13
13
8
8
2
Page 16 | Stellar
®
14528 Telescopic Crane Owner’s Manual
13
6
7
14
15
Main Boom Assembly - PN 75845
23
19
24
24
9
12
18
17
35
28
34
20
19
5
21
14
25
2
10
2
1
31
27
5
32 30
4
26
19
20
25
14
21
14
8
22
17 16
29
17
18
11
21
14
25
1
21
14
25
2
33
25
14
21
2
3
25
14
21
NOTE: INCLINOMETER MOUNTS
INSIDE THE BOOM. VIEW SHOWS
POSITION OF INCLINOMETER
1 0
1 1
12
7
8
9
13
14
15
I T E M
1
2
3
4
5
6
16
17
18
P A R T
1 3 3 6 4 Z P
D
P I
E
N
S C R
2 .
0
I P T I
0 X
O N
1 2 .
6 9 D & T
4381 BUSHING 32DXR32 2.00X2.00 GARLOCK
2 6 2 1 3 Z P P I N 2 .
0 0 X 9 .
6 3 D & T
2 6 2 1 4 Z P P I N 1 .
2 5 X 9 .
1 9 D & T
0249 BUSHING BPC-2022-20 1.25X1.25
26215 WEAR PAD 3.00X3.00X1.50
26751PC PLATE WEAR PAD SUPPORT 14528
D1194 PLATE ANGLE INDICATOR
2 6 7 5 2 P C B R K T R O P E G U I D E 1 4 5 2 8 c 1 5 9 2
C 0 0 7 8
Z E
C L
R K
A
1 /
M P
8
0
N P
.
3 8
T
B
S T
L
R A
K V I
I G
N
H T
Y L
26753 SPACER ROPE GUIDE 14528 UHMW
75847 INNER BOOM 14528 CDT PLUS
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
10666 CAP SCR 0.50-13X1.25 HHGR8
0478 CAP SCR 0.25-20X0.50 HHGR5
0340 WASHER 0.25 USS FLAT ZINC
0480 CAP SCR 0.25-20X1.00 HHGR5
PN 75845
1
1
2
2
2
2
Q T Y .
2
4
1
1
4
2
1
6
3
1
18
8
2 7
28
29
30
3 1
32
I T E M
19
20
21
22
23
24
2 5
26
33
34
35
P A R T D E S C R I P T I O N
C6353 WASHER 0.38 SAE FLAT YELLOW GR8
9843 CAP SCR 0.38-16X0.75 HHGR8
10172 CAP SCR 0.50-13X1.00 HHGR8
C6106 NUT 0.50-13 HHGR5 NYLOC
0335 CAP SCR 0.38-16X1.25 HHGR5
0347 NUT 0.38-16 HHGR5 NYLOC
9 1 4 2 P I N C A P 0 .
5 6 X 2 .
5 0 X 0 .
1 9
9320 PIN CAP 0.44X1.75X0.19 SS
5 3 4 9 3 I N C L I N O M E T E R 6 0 D E G
26755 CAP SCR 0.38-16X10.00 HHGR5
72601 CORD REEL ASM 30 FT CRANE
18618 SCREW #6-32X1.00 PHMS PH
D 0 0 7 6 N U T # 6 3 2 H H N Y L O C S S
18765 WASHER #6 SAE FLAT ZINC
74655 CYLINDER ASM 14530 CDT PLUS
74554 SENSOR TAPE POSITION 6M CANOPEN
0333 NUT 0.25-20 HHGR5 NYLOC
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 17
1
2
1
4
6
2
Q T Y .
8
2
6
2
2
1
1
2
2
2
2
Extension Boom Assembly - PN 75846
A
6
2" LONG PIECE
OF TAPE
19
11
48
4
5
9
20
46
23
24
24
1
47
1
27
25
22
29
28 7
2
21
9
45
38
39
13
8
15
10
14
18
32
21
9
43
44
17
3
42
32
31
33
35
36
34
22
43
32
44
13
9
9
40
9
41
16
26
10
30
PN 75846
19
20
21
22
23
24
4 5
46
4 7
48
39
40
41
4
4
2
3
44
33
34
3 5
3 6
37
38
29
30
31
32
25
26
27
28
I T E M
1
9
0
11
13
13
1 4
15
16
17
18
7
8
5
6
3
4
1
2
P A R T D E S C R I P T I O N
9991 WEAR PAD 0.19X2.50 RND NYLATRON
24557 SHEAVE 14528 10.00 DIA .50R/1.94 THK
27719 SPACER BOOM TIP 6620 UHMW
26758 WEAR PAD 2.50X2.50X1.50 NYLATRON
26759PC PLATE WEAR PAD SUPPORT 14528
1
D
5
2
7
8
0 1
2 4
5 3
N H I T C H .
5 0
D0790 WASHER 0.50 SAE FLAT YELLOW GR8
0 3
7
4 3
8
P I
P
W
W
I N
A
A
S
S
0 .
H
H
1
E
E
9
R
R
X
#
0
1 .
1
1
.
3
5
.
0
6
0
1
0
S
L
U
X
Y
A E
S
4
N
S
C H
F L A T
F L A T
C6219 WASHER 0.75 SAE FLAT YELLOW GR8
35105 SWITCH LIMIT E1117-B9111-6C
27710 SPRING ANTI 2 BLOCK CRADLE A2B
3 1 2 7 9 C L A M P 0 .
3 1 B L K V I N Y L
31132 CAP SCR #10-24X0.550 SH SS 18-8
C1000 CAP SCR 0.50-13X5.00 HHGR5
0484
0490
4974
CAP SCR 0.31-18X0.50 HHGR5
CAP SCR 0.31-18X3.50 HHGR5
CAP SCR 0.75-10X2.50 HHGR8 W/RED
PATCH
10666 CAP SCR 0.50-13X1.25 HHGR8
C6106 NUT 0.50-13 HHGR5 NYLOC
0342 NUT 0.31-18 HHGR5 NYLOC
75848 EXT BOOM 1ST 14528 CDT PLUS
75854
EXT BOOM 2ND 14528 FS/CRADLE A2B
CDT PLUS
61838PC PLATE SHEAVE MOUNTING 14528
13400ZP PIN TEAR DROP 1.00X4.38
45125 PIN HITCH 1.00 FORK KPCC
61549PC COLLAR 1.13X2.00X1.13 W/HOLE
0489
0420
CAP SCR 0.31-18X2.50 HHGR5
CAP SCR 0.31-18X0.75 HHGR5
61837 LINK FS/CRADLE A2B 14528 W/HOLES
C6353 WASHER 0.38 SAE FLAT YELLOW GR8
61053 BOLT SHOULDER 0.38X0.50 0.31-18X0.50
C
0478
0
0
3
0
4
7
0
8
CAP SCR 0.25-20X0.50 HHGR5
W
C
A
L A
S H
M
E
P
R
0
0
.
3
.
2
8
5
B
U
L
S
K
S
V
F
I
L
N
A
Y
T
L
66270 LINK FS/CRADLE A2B 14528
3
61054 MNT CRADLE RH FS/CRADLE A2B 106/126
61051 MNT CRADLE LH FS/CRADLE A2B 106/126
61048 CRADLE FS/CRADLE A2B 106/126
C1002 CAP SCR 0.50-13X6.00 HHGR5
7
9
9843
5
6
3
4
8 0
2 0
Z
P
P
C
P
P
I N
P E
1 .
0
C A
.
5
0
P
X 4
0 .
.
1
0 2 5
CAP SCR 0.38-16X0.75 HHGR8
I
I N
.
5
1
6
9
X
S
3
R
.
5 X .
6 1 0 X 3 3 S C H 4 0
26756 CYLINDER ASM 14528 EXT
7 5 0
8
9 4
P
J B O
0
L T W / N U T 8 3 2 X 1 .
8 8
75813 TAPE UHMW 0.020X1.00(RM)
1
3
1
8
3
1
1
1
1
1
2
2
4
2
1
6
1
1
1
1
2
1
1
1
1
0.17
2
2
1
1
Q T Y .
2
2
2
1
18
2
1
1
1
2
2
2
2
1
2
2
4
2
Page 18 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Main Cylinder Assembly - PN 74655
2
4
3
5
2
5
3
CYLINDER SERIAL
NUMBER LOCATION
1
NOTES:
C-BALANCE VALVE 9803
PRESSURE REDUCING VALVE 35454
CYLINDER SEAL KIT 65935
BUSHING PART NUMBER 4381
BUSHINGS INCLUDED IN 26198
I T E M
1
2
3
4
5
PN 74655
P A R T D E S C R I P T I O N
26198 CYLINDER INNER 6.00X25.75
C1854 FTG 6-8 MFS-MORB STRAIGHT
0279 FTG 6-6 MFS-MORB STRAIGHT
13080 MANIFOLD SINGLE T11A 3500 PSI
26212 TUBE ASM 0.38X9.63 MAIN CYL 6620 YZ
Q T Y .
1
2
2
1
2
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 19
Extension Cylinder Assembly - PN 26756
6
1
135.19
CYLINDER
SERIAL TAG
LOCATION
5
7
SEAL KITS:
UPPER CYLINDER - 35630
LOWER CYLINDER - 35631
2
4
3
PN 26756
I T E M P A R T D E S C R I P T I O N Q T
1 24703 CYLINDER EXT 2 STAGE 3.0X3.0X180.0 14528 V 1
Y .
2 28840 MANIFOLD ASM14528 EXT CBBD-LJN-XVO
3 11882 CAP SCR 0.38-16X1.75 SH ZC
4 14601 CAP SCR 0.38-16X2.25 SH ZC
5 28842 TUBE ASM 0.50 X 72.69 EXT CYL 14528 YZ
6 28843 TUBE ASM 0.50X 119.75 EXT CYL 14528 YZ
7 24729 HOSE CLAMP #52 3.00 - 3.75
1
1
1
2
1
4
Page 20 | Stellar
®
14528 Telescopic Crane Owner’s Manual
Cable & Hook Assembly - PN 56274
15
5
6
12
10
1
4
2
9
2
4
13
7
7
3
12
11
10 14
8
2
9
I T E M
1
2
7
8
9
10
1 1
5
6
3
4
1 2
13
14
15
PN 56274
P A R T D E S C R I P T I O N
24557 SHEAVE 14528 10.00 DIA .50R/1.94 THK
56272PC PLATE SNATCH BLOCK 14528
3 9 8 7 4
4 4 6 4 3 P C
P I N 1 .
0 0 X 4 .
0 6 C O T T E R
C O L L A R 0 .
4 4 X 0 .
7 5 X 2 .
0 0
0347 NUT 0.38-16 HHGR5 NYLOC
C0538 NUT 0.75-10 HHGR8 NYLOC
C0953 CAP SCR 0.38-16X4.00 HHGR5
5841 CAP SCR 0.75-10X4.50 HHGR8
C6219 WASHER 0.75 SAE FLAT YELLOW GR8
0867 MACHY WASHER 1.00ID 14GA
3 9 8 4 4 B U S H I N G V H O O K
5 7 5 3 P I N 0 .
1 9 X 1 .
5 6 L Y N C H
26762 HOOK 7 TON SWIVEL CROSBY 1028632
13436 PIN .38X4.00 QUICK RELEASE
26761 WIRE ROPE .50 6X19 IWRC-XIP 120FT
Q T Y .
1
2
2
2
2
1
1
2
1
1
2
1
1
2
1
Stellar
®
14528 Telescopic Crane Owner’s Manual | Page 21
Page 22 | Stellar
®
14528 Telescopic Crane Owner’s Manual
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