Model 14528 Plus Telescopic Crane Owner’s Manual

Add to my manuals
26 Pages

advertisement

Model 14528 Plus Telescopic Crane Owner’s Manual | Manualzz

Model 14528

Telescopic Crane

Owner’s Manual

Installation • Assembly Drawings • Parts

®

Plus

TM

Notice: A copy of this manual must remain with the equipment at all times.

For a printable download copy, please visit: www.stellarindustries.com

Subject to Change without Notification.

© 2015 Stellar Industries, Inc.

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811 www.stellarindustries.com

Last Revision: 04/08/15

Model 14528 Manual Revisions

Date of Revsion Section Revised Description of Revision

Serial Tag

Location

®

DATE

PATENT INFORMATION http://www.stellarindustries.com/ip

MODEL NO.

SERIAL NO.

MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.

PN C5942

Page ii | Stellar

®

14528 Telescopic Crane Owner’s Manual

®

DATE

PATENT INFORMATION http://www.stellarindustries.com/ip

MODEL NO.

SERIAL NO.

MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.

PN C5942

Table of Contents

Introduction ........................................................................................ iv

Chapter 1 - Specifications .....................................................................1

Model 14528 Specifications ...............................................................1

Capacity Chart - Decal PN 53567 ....................................................2

Chapter 2 - Installation ..........................................................................3

General Installation .............................................................................3

Installer Notice ...................................................................................3

Torque Data Chart ............................................................................4

Installation Overview ........................................................................5

Control Kit - PN 75904 .........................................................................6

Hydraulic Kit - PN 57573 ......................................................................7

Valve Bank - PN 57572 ........................................................................8

Hydraulic Installation...........................................................................9

Winch Case Drain Installation ..........................................................10

Hydraulic System ...............................................................................11

Stability Procedure ............................................................................12

Crane Load Level Indicator .............................................................13

Decal Kit - PN 55124 ..........................................................................14

Chapter 3 - Assembly Drawings .........................................................15

Base Assembly - PN 26205 ................................................................15

Mast Assembly - PN 74653 ................................................................16

Main Boom Assembly - PN 75845 ....................................................17

Extension Boom Assembly - PN 75846 .............................................18

Main Cylinder Assembly - PN 74655 ................................................19

Extension Cylinder Assembly - PN 26756 .........................................20

Cable & Hook Assembly - PN 56274 ...............................................21

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page iii

Introduction

A copy of this manual is provided with every crane and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the crane at all times.

Throughout the manual, three signal words will be used to bring attention to important items:

NOTICE

A NOTICE signal word indicates a practice not related to physical injury.

WARNING

A WARNING signal word indicates a hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

A DANGER signal word indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Information contained within this manual does not cover operation, maintenance, or troubleshooting. Please refer to the General Light Duty Crane Manual for details on these items.

This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time, any or all of the items, components, and parts deemed necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual.

In closing:

If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service

Department by phone at 800-321-3741 or email at [email protected].

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information

Order Parts

Warranty Information

Page iv | Stellar

®

14528 Telescopic Crane Owner’s Manual [email protected]

[email protected]

[email protected]

Chapter 1 - Specifications

Crane Rating:

Model 14528 Specifications

82,600 ft-lbs (11.42 TM)

Standard Boom Length: 13’ (3.96 m) from CL of crane

Boom Extension:

Maximum Horizontal Reach:

Maximum Vertical Lift:

Boom Elevation:

Stowed Height:

(crane only)

Mounting Space Required:

Approximate Crane Weight:

Controls:

Winch Specifications

Rope Diameter:

Line pull speed:

Max. single part line:

Max. double part line:

1st stage: Hydraulic 90” (228.6 cm)

2nd stage: Hydraulic 90” (228.6 cm)

28’ (8.53 m) from CL of crane

29’ 4” (8.94 m) from crane base

-5 to +80 degrees

43” (102.9 cm)

25” x 22” (63.5 x 55.9 cm)

3100 lbs (1406 kg)

Radio control standard for all functions.

1/2” (1.27 cm)

60 ft/min (18.29 m/min)

7000 lbs (3175 kg)

14,000 lbs (46,350 kg)

(worm gear)

Lifting Capacities:

Power Supply Required:

14,000 lbs @ 5’ (6350 kg @ 1.52 m)**

2950 lbs @ 28’ (1335 kg @ 8.54 m)**

PTO & Pump

(12 gpm @ 2600 psi)

(45.4 lpm @ 180 bar)

*Crane rating in Boost Mode. Normal crane rating is 70,000 ft-lbs (9.68 ton-m).

**Maximum capacities in Boost Mode

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 1

Capacity Chart - Decal PN 53567

11000 lbs

4990 kg

9525 lbs

4320 kg

8075 lbs

3660 kg

12270 lbs

5565 kg

10400 lbs

4720 kg

5515 lbs

2500 kg

4675 lbs

2120 kg

Boost

(If Equipped)

Standard

4010 lbs

1815 kg

80º

75º

60º

45º

9350 lbs

4240 kg

8285 lbs

3755 kg

7020 lbs

3180 kg

5950 lbs

2700 kg

30º

15º

5475 lbs

2485 kg

5395 lbs

2445 kg

4575 lbs

2075 kg

2045 kg

3825 lbs

1735 kg

4130 lbs

1870 kg

3500 lbs

1590 kg

2950 lbs

1335 kg

2500 lbs

1155 kg

2950 lbs

1335 kg

5375 lbs

2440 kg

Weight of load handling devices are part of the load lifted and must be deducted from the capacity.

Maximum 1 - part line capacity is

7000lbs (3175kg). For greater loads, use 2 - part line.

PN 53567

Page 2 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Chapter 2 - Installation

General Installation

This chapter is designed to serve as a general guide for the installation of a Stellar 14528

Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.

This crane is designed for use with a Stellar Service Body installed on a vehicle that meets the minimum chassis requirements of the crane. It is the installer’s responsibility to assure that the crane is mounted on a platform that will support the maximum crane rating of this crane.

WARNING

imposed on it. Failure to do so may result in serious injury or death.

NOTICE

When installing welder units to the service bodies, it is highly recommended that a surge protector is installed on the chassis batteries to protect the crane radio receiver, wiring and other electronic devices from an unexpected electrical spike or surge. Failure to do so could result in extensive damage to the service body and crane electrical circuit.

Installer Notice

According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle, the date of final completion, or a date between those two dates. This requirement shall, however, be superseded by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages.

Therefore, the installer of Stellar

®

Cranes and Bodies is considered one of the manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act.

Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-

999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations.

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 3

When using the torque data in the

chart, the following rules should be observed:

Torque Data Chart

GRADE 5 GRADE 8 GRADE 9

• Bolt manufacturer’s particular specifications should be consulted when provided.

• Flat washers of equal strength must be used.

• All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply by 12.

Size Bolt DIA Plain Plated Plain Plated Plated

(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)

5/16-18 0.3125

17 13 25 18 22

3/8-16 0.3750

7/16-14 0.4375

31

49

23

37

44

70

33

52

39

63

1/2-13 0.5000

9/16-12 0.5625

5/8-11

3/4-10

7/8-9

0.6250

0.7500

0.8750

75

110

150

265

395

57

82

115

200

295

105

155

220

375

605

80

115

160

280

455

96

139

192

340

549

• Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound

1-8

1 1/2-6

1.000

1 1/8-7 1.1250

590

795

445

595

1 1/4-7 1.2500

1120 840

910

1290

680

965

1815 1360

1 3/8-6 1.3750

1470 1100 2380 1780

1.500

1950 1460 3160 2370

823

1167

1646

2158

2865 graphite and oil, molybdenum disulphite, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.

• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.

• Do not use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.

• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

• Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.

• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the dry torque values shown in the chart below, applied to the nut, not to the bolt head.

Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”

means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts.

Page 4 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Installation Overview

1. Determine that the mounting location for the 14528 crane is at least 25” x 22” (63.5 x

55.9 cm).

2. Use the detail below to drill 1.31” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.

3. Use a crane or lifting device capable of lifting the weight of the Stellar

®

Crane. The

Stellar 14528 weighs approximately 3100 lbs (1406 kg). Note: cranes are shipped

with rotation positioned at 200 degrees of 400 degree system. This will allow for easy

installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle.

4. Connect straps or chain from the lifting device to the lifting rings on the 14528.

5. Use eight (8) 3.5” x 1.25” #8 bolts and eight (8) #8 flat washers.

6. Install a washer on each bolt.

7. Apply Loctite Thread locker #277 to the bolts.

8. Using the lifting device, lower the 14528 just above the crane compartment and start the bolts. Have someone assist in leveling the crane. Note: the rotation motor should be to

the door side of crane compartment and the boom should be extended back over the rear bumper.

9. Secure the crane using the mounting hardware provided (see the detail below). Note:

longer or shorter cap screws may be required – recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated cap screws only.

10. Torque the cap screws to 1360 ft-lbs.

11. Remove supporting crane.

12. Hook-up hydraulics and electrical using the schematics provided in this chapter.

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 5

WINCH

DOWN

MAIN

DOWN

ROT

CW

EXT

EXTEND

WINCH

UP

MAIN

UP

ROT

CCW

PROPORTIONAL

VALVE

2 1

12

A B C D E F

C D

1

PD

PD

2

PD1

PD2

Page 6 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Hydraulic Kit - PN 57573

PN 57573

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 7

Valve Bank - PN 57572

5 4

6

2

3

1

T

B4 A4

HYDRAULIC SCHEMATIC

B3 A3 B2 A2 B1 A1 LS

2600 PSI

PLG

1/4 NPT

G

P

4

5

6

1

2

3

PN 57572

61059 VALVE RELIEF 14528 D03

61060 VALVE FLOW CTRL 14528 D03

61061 COIL FLOW CTRL 14528 D03

61062 VALVE TANDEM 14528 D03

6 1 0 6 3 V A L V E O P E N 1 4 5 2 8 D 0 3

6 1 0 6 4 C O I L V A L V E 1 4 5 2 8 D 0 3

Page 8 | Stellar

®

14528 Telescopic Crane Owner’s Manual

3

1

8

1

1

1

Hydraulic Installation

1. After mounting, locate the pressure and return

lines. Note: Pressure line is 1/2” hose; Winch

Case Drain Line is 3/8” hose; Return line is 3/4”

hose; Optional Load Sense Line is 1/4” hose.

Hoses are terminated using swivel fittings.

2. Install hydraulic lines per diagram below. See

next page for Case Drain Installation. Note:

Stabilizer valve supplies oil to crane using the

Power Beyond feature.

3. Install hydraulic reservoir with return filter. Attach

pump pressure line to valve, return link to tank.

4. Fill system with hydraulic oil (See Stellar®

Lubrication Recommendations for fluid details).

Optional Load Sense

1/4” Line

Return

3/4” Line

Stabilizer Functions

Winch Case Drain (Blue)

3/8” Line

Pressure

1/2” Line

Stabilizer Functions

Typical Stabilizer Valve with Power Beyond Capabilities

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 9

Winch Case Drain Installation

Installing the winch case drain

1.

The winch case drain must run directly to the reservoir to ensure no back pressure in the line.

2.

Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi.

3.

Locate the winch case drain line at the bottom of the crane base as shown in Fig. 1 (Blue Hose).

Note: Both the main pressure and winch case drane line use a 3/8” swivel fitting. Verify the winch case drain is attached to the hose that is connected to the winch motor.

4.

Attach one end of the winch case drain to 3/8 swivel fitting located in step 3.

5.

Route the winch case drain hose directly to the reservoir.

6.

Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2.

Optional Load Sense

1/4” Line

Return

3/4” Line

Winch Case Drain (Blue)

3/8” Line

Pressure

1/2” Line

Page 10 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Hydraulic System

T

B4 A4 B3 A3 B2 A2 B1 A1 LS

2600 PSI

PLG

1/4 NPT

G

P

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 11

Stability Procedure

Definition of Stability for the Stellar Telescopic Crane Products:

A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package. The actual test data must be recorded and supplied with the truck at the time of in-service and should be kept with the truck at all times. The following procedure will test the truck package for stability and will provide a stability capacity chart. The load limit information shown on the stability capacity chart is formulated on 85% tipping.

Set Up:

1. Locate the truck on a test course in position for loading and engage travel brakes.

2. Set stabilizers so that they make contact with firm, level footing.

3. Operate the crane under partial load to assure operator proficiency and proper machine function.

4. Put the radio into Stability Test Mode:

A. Push the bottom four switches up and hold until all lights come on (approximately

5 seconds.)

B. At this point,the crane will have enough capacity to handle the weight for the stability test.

C. The radio will timeout of stability mode after 30 minutes or when the E-Stop button is pushed.

Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available.

Page 12 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Stability Procedure Continued...

14528 Stability Data

Max Horizontal Reach: 342” (From the center of rotation to boom tip)

Boost Stability Test Weight: 3,480 lbs.

Non-Boost Stability Test Weight: 2,950 lbs.

Test Procedure

1. Rotate the crane into Zone 1 position.

2. With the crane fully retracted and the boom horizontal, winch the test weight off the ground. Note: Keep weight within six inches of the ground at all times.

3. Extend the boom outward until full extension has been reached or until the truck becomes unstable (Again, use the winch to keep the weight within six inches of the ground.)

4. If the boom goes full extension without becoming unstable, the crane is termed stable for this zone and 100% can be written in the Zone 1 data box.

5. If the truck becomes unstable prior to going full extension, retract the boom until the truck becomes stable and measure the horizontal reach in this position (center of rotation to boom tip). This is the stable horizontal reach for this zone. Stable horizontal reach divided by Maximum horizontal reach multiplied by 100 equals the percentage of rated capacity for this zone. Use the following formula to determine the percentage of rated capacity:

6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone.

7. Repeat this procedure for each zone until the worksheet is completed.

8. This is the revised capacity based on stability of this package.

Crane Load Level Indicator

Stellar

®

Cranes are shipped with a load level indicator that is used to determine if the truck is level (side to side) before using the crane to pick/ move a load. This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact

Stellar Customer Support for a replacement.

PN 76483

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 13

Decal Kit - PN 55124

10

Proudly Designed and Manufactured in the USA by

35234

15

14

17

DANGER

Electrocution Hazard

Death or serious injury will result from or vehicle becomes electrically charged.

• Maintain safe clearance from high

voltage power sources.

equipment is near a high voltage

power source.

C1179

12980 lbs

5885 kg

4990 kg

5515 lbs

2500 kg

Reach in Feet/Meters

Capacity in Pounds/Kilograms

Boost

(If Equipped)

Standard

14000 lbs

6350 kg

80º

75º 60º

45º

30º

15º

11030 lbs

5000 kg

4240 kg

7345 lbs

3330 kg

2825 kg 5395 lbs

2445 kg

6460 lbs

5475 lbs

2485 kg

2045 kg

3825 lbs

1735 kg

4130 lbs

3500 lbs

1590 kg

4010 lbs

1815 kg

3330 lbs

1510 kg

1280 kg 15'

4.57 m

12'

3.66 m

2.74 m

1.83 m

2950 lbs

1335 kg

0 m .914m

1.83 m 2.74 m part of the load lifted and must be deducted from the capacity.

7000lbs (3175kg). For greater loads, use 2 - part line.

This crane has been designed and and/or B30.5 specifications.

15172

06

PN 53567

GREASE every 3 months.

Apply 3 ‘pumps’ of EP2 then rotate crane fully.

15171

05

WARNING

Overload Hazard

Bypassing the overload device can result in de serious injury.

device.

condition ath or rload

28256

09

18

Angle Indicator

70

60

50

40

30

20

10 0

12

13

Crane Compartment Inner Door

Suggested Placement

23

22

CONTACT:

STELLAR INDUSTRIES, INC.

641-923-3741

800-321-3741

4214

WARNING

Untrained Operator Hazard

Read and understand all before operating or servicing this equipment.

Failure to follow operating, maintenance, or safety death or serious injury.

68024

DANGER

Electrocution Hazard

result from touching tethered remote if crane, load, or vehicle becomes electrically charged.

Maintain safe clearance from high voltage power sources.

4186

20

21

WARNING

Overload Hazard

Do not exceed equipment load charts and ratings.

Failure to follow equipment load charts and ratings can result in death or serious injury.

4189

12980 lbs

5885 kg

4990 kg

5515 lbs

2500 kg

2120 kg

Reach in Feet/Meters

Capacity in Pounds/Kilograms

Boost

(If Equipped)

Standard

14000 lbs

6350 kg

80º

75º 60º

11030 lbs

5000 kg

4240 kg

7345 lbs

3330 kg

2825 kg

45º

30º

15º

6460 lbs

5475 lbs

2485 kg

5395 lbs

2445 kg

2075 kg

3330 lbs

1510 kg

1280 kg 15'

4.57 m

3.66 m 2045 kg

3825 lbs

3500 lbs

1590 kg

1155 kg

2.74 m

1.83 m

6345 lbs

5375 lbs

2440 kg

0 m .914m

1.83 m 2.74 m

Weight of load handling devices are part of the load lifted and must be deducted from the capacity.

4010 lbs

3400 lbs

1545 kg

2950 lbs

2500 lbs

.914

1335 kg

1135 kg

Maximum 1 - part line capacity is

7000lbs (3175kg). For greater loads, use 2 - part line.

14

PN 53567

WARNING

Misuse Hazard

Do not use stow hook for any lifting applications.

Using the stow hook for anything other than hook stowage can result in death or serious injury.

24712

07

04

WARNING

Fall Hazard

Hoisting personnel on boom, hook, load, or loadline can result in death or serious injury.

• Never use crane to hoist

• Never ride the boom, hook,

load, or any device attached

to crane boom or load line.

12451

03

WARNING

Down Boom

Winc h Pu

Boo m E xten ding

Misuse Hazard

Two blocking the crane can result in death or serious injury.

boom tip by hoisting up, extending or lowering the boom.

12300

13

12

19

Angle Indicator

0 10

20

30

40

50

60

70

Kit PN 55124

(Rev D - 11/22/13)

For use with Crane Package

ITEM

02

03

04 12451 DECAL WARNING HOISTING PERSONNEL

05 15171 DECAL GREASE WORM

06

07

10

11

12 52681 DECAL STELLAR LOGO 6.5 X 18

13 52690 DECAL IDENTIFICATION 14528

14

15

PN DESCRIPTION

01 4188 DECAL ROTATION ALIGNMENT

9188 DECAL ROTATE/GREASE

12300 DECAL WARNING TWO BLOCKING

15172 DECAL ASME/ANSI B30.22/B30.5

24712 DECAL WARNING STOW HOOK

08 25159 DECAL WARNING MANUAL OVERRIDES

09 28256 DECAL WARNING OVERLOAD DEVICE

35234 DECAL STELLAR MADE IN THE USA

41068 DECAL VB CONTROL MECH CRANE

53567 DECAL CAPACITY 14528

54588 DECAL CDT 2.00 x 2.00

LOCATION

Crane Base

Crane Base

Crane Horse Head

Main Boom

Crane Base

Crane Mast

Crane Boom above stow hook

Under Valve Bank

Main Cylinder

Main Boom

On side of Crane Mast

Main Boom (Both Sides)

Main Boom (Both Sides)

QTY

1

Main Boom and Crane Compartment 2

Crane Mast (Both Sides) 2

16 56486 DECAL SNATCH BLOCK CAP 7 TON Snatch Block

17 C1179 DECAL DANGER ELECTROCUTION SMALL Crane Mast

1

1

1

1

1

1

1

1

1

1

2

2

1

1

18 D1196 DECAL ANGLE INDICATOR CS

19 D1197 DECAL ANGLE INDICATOR SS

Main Boom

Main Boom

1

1

For use with Body/Chassis Package

ITEM PN DESCRIPTION LOCATION

20 4186 DECAL DANGER ELECTROCUTION REMOTE Crane Compartment

21 4189 DECAL WARNING OVERLOAD Crane Compartment

22 4214 DECAL SERVICE Crane Compartment

23 68024 DECAL WARNING UNTRAINED OPERATOR Crane Compartment

24* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis

25* C5910 DECAL STELLAR 4x9.5

Suggested: Rear body/tailgate

26* C5911 DECAL STELLAR 2x4.5

Suggested: Side corners of body

QTY

1

1

4

1

1

1

3

*Not Shown

Page 14 | Stellar

®

14528 Telescopic Crane Owner’s Manual

11

WARNING

Movement Hazard

bank manual overrides to the neutral position.

Failure to return the manual overrides to the neutral position can result in death or serious injury.

25159

08

01

ALIGN

4188

Damage may occur if worm gear runs dry. Keep worm gear lubricated with

9188 Stellar® grease (PN 4460).

02

15

7 Tons

SNATCH BLOCK WEIGHT: 60 LBS (27.21 KG)

56486

16

Chapter 3 - Assembly Drawings

Base Assembly - PN 26205

5

6

12

11

4

GASKET SHOWN AS REFERENCE

7

2

3

1

2

8

9

8

10

13

PN 26205

I T E M

1

2

5

6

3

4

7

8

9

1 0

11

12

13

P A R T D E S C R I P T I O N

25140 BEARING SWING DRIVE CAST BASE 14528

26206P MOTOR HYD ROSS MK080613AAAB

D1307 CAP SCR 0.50-13X1.25 SH

2 6 2 0 7 S T O P 1 4 5 2 8 4 0 0 S L I D E

44554PC GUARD TTB 14528 CRANE LZR

26774 CAP SCR 1.25-7X0.63 PLASTIC

21151 GASKET MOTOR 008-10056-1

D1345 FTG CPRSN 0.12NPT/0.25 TUBE

D1810 TBE AIR SAEJ844 TYPE A .25 (RM)

C 2 2 5

0343

6 F T G C P L R P I P E 0 .

1 3

WASHER 0.31 USS FLAT ZINC

0420 CAP SCR 0.31-18X0.75 HHGR5

56589 ZERK 1/8 NPT STRAIGHT LONG THREAD

Q T Y .

1

1

1

2

2

1

1

2

2.33

1

2

2

1

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 15

6

5

7

Mast Assembly - PN 74653

3

2

9

4

11

12

18

19

16

19

17

13

14

15

MOUNT BENEATH

MAST WINCH PLATE

RADIO RECEIVER

RUBBER MOUNT 64977

MOUNT INSIDE

MAST SIDE PLATE

10

4

PN 74653

I T E M

1

2

3

4

5

12

1 3

1 4

15

1 6

17

18

1 9

9

10

11

6

7

8

P A R T

7 1 8 6 7

D E S C R I P T I O N

M A S T 1 4 5 3 0

53199 ADAPTER PLATE RADIO 6 FCTN LMI 14528

26775 WINCH 7000 TULSA 707W

44533 BUSHING COMPOSITE MRP 2.00X0.75

D1034

CAP SCR 0.63-11X3.00 HHGR8 W/RED

PATCH

C5902 WASHER 0.63 SAE FLAT YELLOW GR8

24868 NUT 0.63-11 HHGR8 NYLOC

53067 NUT 0.63-11 JAM NYLOC

56165 CAP SCR 6MMX8MM HH 8.8(GR5)

C6219 WASHER 0.75 SAE FLAT YELLOW GR8

C1028 CAP SCR 0.75-10X3.00 HHGR8

C0922 CAP SCR 0.31-18X1.00 HHGR5

5 6 6 6 1 P C

0 3 4 3

C

W

O V

A S

E R V

H E R

B

0 .

3

1 4

1

5 2 8

U S S F L A T

5

0484

7 5 7 2

0481

0333

0 3 4 0

CAP SCR 0.31-18X0.50 HHGR5

V B 4 E A T O N D 0 3 1 4 5 2 8

CAP SCR 0.25-20X2.00 HHGR5

NUT 0.25-20 HHGR5 NYLOC

W A S H E R 0 .

2 5 U S S F L A T

Q T Y .

1

1

1

6

8

4

1

2

2

4

4

1

4

4

13

13

8

8

2

Page 16 | Stellar

®

14528 Telescopic Crane Owner’s Manual

13

6

7

14

15

Main Boom Assembly - PN 75845

23

19

24

24

9

12

18

17

35

28

34

20

19

5

21

14

25

2

10

2

1

31

27

5

32 30

4

26

19

20

25

14

21

14

8

22

17 16

29

17

18

11

21

14

25

1

21

14

25

2

33

25

14

21

2

3

25

14

21

NOTE: INCLINOMETER MOUNTS

INSIDE THE BOOM. VIEW SHOWS

POSITION OF INCLINOMETER

1 0

1 1

12

7

8

9

13

14

15

I T E M

1

2

3

4

5

6

16

17

18

P A R T

1 3 3 6 4 Z P

D

P I

E

N

S C R

2 .

0

I P T I

0 X

O N

1 2 .

6 9 D & T

4381 BUSHING 32DXR32 2.00X2.00 GARLOCK

2 6 2 1 3 Z P P I N 2 .

0 0 X 9 .

6 3 D & T

2 6 2 1 4 Z P P I N 1 .

2 5 X 9 .

1 9 D & T

0249 BUSHING BPC-2022-20 1.25X1.25

26215 WEAR PAD 3.00X3.00X1.50

26751PC PLATE WEAR PAD SUPPORT 14528

D1194 PLATE ANGLE INDICATOR

2 6 7 5 2 P C B R K T R O P E G U I D E 1 4 5 2 8 c 1 5 9 2

C 0 0 7 8

Z E

C L

R K

A

1 /

M P

8

0

N P

.

3 8

T

B

S T

L

R A

K V I

I G

N

H T

Y L

26753 SPACER ROPE GUIDE 14528 UHMW

75847 INNER BOOM 14528 CDT PLUS

D0790 WASHER 0.50 SAE FLAT YELLOW GR8

10666 CAP SCR 0.50-13X1.25 HHGR8

0478 CAP SCR 0.25-20X0.50 HHGR5

0340 WASHER 0.25 USS FLAT ZINC

0480 CAP SCR 0.25-20X1.00 HHGR5

PN 75845

1

1

2

2

2

2

Q T Y .

2

4

1

1

4

2

1

6

3

1

18

8

2 7

28

29

30

3 1

32

I T E M

19

20

21

22

23

24

2 5

26

33

34

35

P A R T D E S C R I P T I O N

C6353 WASHER 0.38 SAE FLAT YELLOW GR8

9843 CAP SCR 0.38-16X0.75 HHGR8

10172 CAP SCR 0.50-13X1.00 HHGR8

C6106 NUT 0.50-13 HHGR5 NYLOC

0335 CAP SCR 0.38-16X1.25 HHGR5

0347 NUT 0.38-16 HHGR5 NYLOC

9 1 4 2 P I N C A P 0 .

5 6 X 2 .

5 0 X 0 .

1 9

9320 PIN CAP 0.44X1.75X0.19 SS

5 3 4 9 3 I N C L I N O M E T E R 6 0 D E G

26755 CAP SCR 0.38-16X10.00 HHGR5

72601 CORD REEL ASM 30 FT CRANE

18618 SCREW #6-32X1.00 PHMS PH

D 0 0 7 6 N U T # 6 3 2 H H N Y L O C S S

18765 WASHER #6 SAE FLAT ZINC

74655 CYLINDER ASM 14530 CDT PLUS

74554 SENSOR TAPE POSITION 6M CANOPEN

0333 NUT 0.25-20 HHGR5 NYLOC

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 17

1

2

1

4

6

2

Q T Y .

8

2

6

2

2

1

1

2

2

2

2

Extension Boom Assembly - PN 75846

A

6

2" LONG PIECE

OF TAPE

19

11

48

4

5

9

20

46

23

24

24

1

47

1

27

25

22

29

28 7

2

21

9

45

38

39

13

8

15

10

14

18

32

21

9

43

44

17

3

42

32

31

33

35

36

34

22

43

32

44

13

9

9

40

9

41

16

26

10

30

PN 75846

19

20

21

22

23

24

4 5

46

4 7

48

39

40

41

4

4

2

3

44

33

34

3 5

3 6

37

38

29

30

31

32

25

26

27

28

I T E M

1

9

0

11

13

13

1 4

15

16

17

18

7

8

5

6

3

4

1

2

P A R T D E S C R I P T I O N

9991 WEAR PAD 0.19X2.50 RND NYLATRON

24557 SHEAVE 14528 10.00 DIA .50R/1.94 THK

27719 SPACER BOOM TIP 6620 UHMW

26758 WEAR PAD 2.50X2.50X1.50 NYLATRON

26759PC PLATE WEAR PAD SUPPORT 14528

1

D

5

2

7

8

0 1

2 4

5 3

N H I T C H .

5 0

D0790 WASHER 0.50 SAE FLAT YELLOW GR8

0 3

7

4 3

8

P I

P

W

W

I N

A

A

S

S

0 .

H

H

1

E

E

9

R

R

X

#

0

1 .

1

1

.

3

5

.

0

6

0

1

0

S

L

U

X

Y

A E

S

4

N

S

C H

F L A T

F L A T

C6219 WASHER 0.75 SAE FLAT YELLOW GR8

35105 SWITCH LIMIT E1117-B9111-6C

27710 SPRING ANTI 2 BLOCK CRADLE A2B

3 1 2 7 9 C L A M P 0 .

3 1 B L K V I N Y L

31132 CAP SCR #10-24X0.550 SH SS 18-8

C1000 CAP SCR 0.50-13X5.00 HHGR5

0484

0490

4974

CAP SCR 0.31-18X0.50 HHGR5

CAP SCR 0.31-18X3.50 HHGR5

CAP SCR 0.75-10X2.50 HHGR8 W/RED

PATCH

10666 CAP SCR 0.50-13X1.25 HHGR8

C6106 NUT 0.50-13 HHGR5 NYLOC

0342 NUT 0.31-18 HHGR5 NYLOC

75848 EXT BOOM 1ST 14528 CDT PLUS

75854

EXT BOOM 2ND 14528 FS/CRADLE A2B

CDT PLUS

61838PC PLATE SHEAVE MOUNTING 14528

13400ZP PIN TEAR DROP 1.00X4.38

45125 PIN HITCH 1.00 FORK KPCC

61549PC COLLAR 1.13X2.00X1.13 W/HOLE

0489

0420

CAP SCR 0.31-18X2.50 HHGR5

CAP SCR 0.31-18X0.75 HHGR5

61837 LINK FS/CRADLE A2B 14528 W/HOLES

C6353 WASHER 0.38 SAE FLAT YELLOW GR8

61053 BOLT SHOULDER 0.38X0.50 0.31-18X0.50

C

0478

0

0

3

0

4

7

0

8

CAP SCR 0.25-20X0.50 HHGR5

W

C

A

L A

S H

M

E

P

R

0

0

.

3

.

2

8

5

B

U

L

S

K

S

V

F

I

L

N

A

Y

T

L

66270 LINK FS/CRADLE A2B 14528

3

61054 MNT CRADLE RH FS/CRADLE A2B 106/126

61051 MNT CRADLE LH FS/CRADLE A2B 106/126

61048 CRADLE FS/CRADLE A2B 106/126

C1002 CAP SCR 0.50-13X6.00 HHGR5

7

9

9843

5

6

3

4

8 0

2 0

Z

P

P

C

P

P

I N

P E

1 .

0

C A

.

5

0

P

X 4

0 .

.

1

0 2 5

CAP SCR 0.38-16X0.75 HHGR8

I

I N

.

5

1

6

9

X

S

3

R

.

5 X .

6 1 0 X 3 3 S C H 4 0

26756 CYLINDER ASM 14528 EXT

7 5 0

8

9 4

P

J B O

0

L T W / N U T 8 3 2 X 1 .

8 8

75813 TAPE UHMW 0.020X1.00(RM)

1

3

1

8

3

1

1

1

1

1

2

2

4

2

1

6

1

1

1

1

2

1

1

1

1

0.17

2

2

1

1

Q T Y .

2

2

2

1

18

2

1

1

1

2

2

2

2

1

2

2

4

2

Page 18 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Main Cylinder Assembly - PN 74655

2

4

3

5

2

5

3

CYLINDER SERIAL

NUMBER LOCATION

1

NOTES:

C-BALANCE VALVE 9803

PRESSURE REDUCING VALVE 35454

CYLINDER SEAL KIT 65935

BUSHING PART NUMBER 4381

BUSHINGS INCLUDED IN 26198

I T E M

1

2

3

4

5

PN 74655

P A R T D E S C R I P T I O N

26198 CYLINDER INNER 6.00X25.75

C1854 FTG 6-8 MFS-MORB STRAIGHT

0279 FTG 6-6 MFS-MORB STRAIGHT

13080 MANIFOLD SINGLE T11A 3500 PSI

26212 TUBE ASM 0.38X9.63 MAIN CYL 6620 YZ

Q T Y .

1

2

2

1

2

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 19

Extension Cylinder Assembly - PN 26756

6

1

135.19

CYLINDER

SERIAL TAG

LOCATION

5

7

SEAL KITS:

UPPER CYLINDER - 35630

LOWER CYLINDER - 35631

2

4

3

PN 26756

I T E M P A R T D E S C R I P T I O N Q T

1 24703 CYLINDER EXT 2 STAGE 3.0X3.0X180.0 14528 V 1

Y .

2 28840 MANIFOLD ASM14528 EXT CBBD-LJN-XVO

3 11882 CAP SCR 0.38-16X1.75 SH ZC

4 14601 CAP SCR 0.38-16X2.25 SH ZC

5 28842 TUBE ASM 0.50 X 72.69 EXT CYL 14528 YZ

6 28843 TUBE ASM 0.50X 119.75 EXT CYL 14528 YZ

7 24729 HOSE CLAMP #52 3.00 - 3.75

1

1

1

2

1

4

Page 20 | Stellar

®

14528 Telescopic Crane Owner’s Manual

Cable & Hook Assembly - PN 56274

15

5

6

12

10

1

4

2

9

2

4

13

7

7

3

12

11

10 14

8

2

9

I T E M

1

2

7

8

9

10

1 1

5

6

3

4

1 2

13

14

15

PN 56274

P A R T D E S C R I P T I O N

24557 SHEAVE 14528 10.00 DIA .50R/1.94 THK

56272PC PLATE SNATCH BLOCK 14528

3 9 8 7 4

4 4 6 4 3 P C

P I N 1 .

0 0 X 4 .

0 6 C O T T E R

C O L L A R 0 .

4 4 X 0 .

7 5 X 2 .

0 0

0347 NUT 0.38-16 HHGR5 NYLOC

C0538 NUT 0.75-10 HHGR8 NYLOC

C0953 CAP SCR 0.38-16X4.00 HHGR5

5841 CAP SCR 0.75-10X4.50 HHGR8

C6219 WASHER 0.75 SAE FLAT YELLOW GR8

0867 MACHY WASHER 1.00ID 14GA

3 9 8 4 4 B U S H I N G V H O O K

5 7 5 3 P I N 0 .

1 9 X 1 .

5 6 L Y N C H

26762 HOOK 7 TON SWIVEL CROSBY 1028632

13436 PIN .38X4.00 QUICK RELEASE

26761 WIRE ROPE .50 6X19 IWRC-XIP 120FT

Q T Y .

1

2

2

2

2

1

1

2

1

1

2

1

1

2

1

Stellar

®

14528 Telescopic Crane Owner’s Manual | Page 21

Page 22 | Stellar

®

14528 Telescopic Crane Owner’s Manual

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement