General Purpose Industrial VRS Magnetic Speed Sensors DESCRIPTION General Purpose VRS sensors are designed for use in applications with medium to high speeds or in electrically noisy environments with relatively small air gaps. The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameters: 5/8 in (M16), 3/8 in (M12) mm, 1/4 in (M8), 10/32 in • Housing materials/styles: stainless steel threaded or smooth • Terminations: MS3106 connector, preleaded • Output voltages: 8 Vp-p to 40 Vp-p Honeywell also offers VRS sensors for high output, power output, high resolution, high temperature and hazardous location applications, as well as low-cost molded versions. POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Motor RPM measurement on precision camera, tape recording and motion picture equipment • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans • Flow measurement on turbine meters • Wheel-slip measurement on autos and locomotives • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com General Purpose 5/8 INCH (M16*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 40 Vp-p Parameter Inductance Characteristic 25 mH max. Coil resistance 45 Ohm to 85 Ohm Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 0,50 m/s [20 in/s] typ. Max. operating frequency 24 DP (module 1.06) or coarser 20 DP (module 1.27) ferrous metal gear 50 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Catalog Listing 3010AN 3010AN25 3010AN30 3010AN40 3010AN50 Thread Length (A) 28 mm [1.1 in] 63 mm [2.5 in] 76 mm [3.0 in] 101 mm [4.0 in] 127 mm [5.0 in] Catalog Listing Thread Length (A) Weight 3010A 3010A25 35 mm [1.4 in] 63 mm [2.5 in] 70 g [2.5 oz] 84 g [3.0 oz] 2 Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D MS3106 connector Weight 70 g [2.5 oz] 84 g [3.0 oz] 84 g [3.0 oz] 98 g [3.5 oz] 128 g [4.5 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 40 Vp-p Parameter Inductance Characteristic 25 mH max. Coil resistance 45 Ohm to 85 Ohm Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 0,50 m/s [20 in/s] typ. Max. operating frequency 24 DP (module 1.06) or coarser 20 DP (module 1.27) ferrous metal gear 50 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Catalog Listing 3010H20 140 g [5.0 oz] Catalog Listing 3010S20 3010S30 Thread Length (A) 50 mm [2.0 in] 76 mm [3.0 in] Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 20 AWG Tefloninsulated leads Weight Weight 70 g [2.5 oz] 84 g [3.0 oz] Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com General Purpose 3/8 INCH (M12*) SENSORS *Contact Honeywell for availability of metric mounting thread versions. General Specifications Parameter Min. output voltage Coil resistance 4 Test Condition Specifications Characteristic 20 Vp-p Parameter Inductance Characteristic 15 mH max. 45 Ohm to 65 Ohm Gear pitch range Pole piece diameter Min. surface speed 2,36 mm [0.093 in] Optimum actuator 0,50 m/s [20 in/s] typ. Max. operating frequency 26 DP (module 0.98) or coarser 24 DP (module 1.06) ferrous metal gear 50 kHz typ. Operating temp. range Mounting thread -40 ºC to 107 ºC [-40 ºF to 225 ºF] 3/8-24 UNF-2A Vibration Catalog Listing 3015A 3015A17 3015A35 Thread Length (A) 20 mm [0.8 in] 44 mm [1.7 in] 88 mm [3.5 in] Catalog Listing 3015S13 Weight Catalog Listing 3015SS13 3015SS25 Thread Length (A) 30 mm [1.2 in] 63 mm [2.5 in] Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 24 AWG vinyl-insulated leads Weight 28 g [1.0 oz] 35 g [1.2 oz] 42 g [1.5 oz] 28 g [1.0 oz] Weight 28 g [1.0 oz] 42 g [152 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 1/4 INCH (M8*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Parameter Min. output voltage Coil resistance Test Condition Specifications Characteristic 12 Vp-p Parameter Inductance Characteristic 16 mH max. 190 Ohm max. Gear pitch range Pole piece diameter Min. surface speed 1,00 mm [0.040 in] Optimum actuator 0,75 m/s [30 in/s] typ. Max. operating frequency 36 DP (module 0.70) or coarser 28 DP (module 0.90) ferrous metal gear 60 kHz typ. Operating temp. range Mounting thread -40 ºC to 107 ºC [-40 ºF to 225 ºF] 1/4-40 UNS-2A Vibration Catalog Listing 3050 3050A13 3050A20 Thread Length (A) 15 mm [0.6 in] 30 mm [1.2 in] 50 mm [2.0 in] Parameter Min. output voltage Coil resistance Termination Mil-Std 202F Method 204D 30 AWG vinyl-insulated leads Weight 14 g [0.5 oz] 14 g [0.5 oz] 14 g [0.5 oz] Characteristic 12 Vp-p Parameter Inductance Characteristic 16 mH max. 190 Ohm max. Gear pitch range Pole piece diameter Min. surface speed 1,00 mm [0.040 in] Optimum actuator 0,75 m/s [30 in/s] typ. Max. operating frequency 36 DP (module 0.70) or coarser 28 DP (module 0.90) ferrous metal gear 60 kHz typ. Operating temp. range Mounting thread -40 ºC to 107 ºC [-40 ºF to 225 ºF] 1/4-40 UNS-2A Vibration Catalog Listing 3050S10 Thread Length 25 mm [1.0 in] Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 30 AWG PVC-insulated leads Weight 14 g [0.5 oz] Honeywell Sensing and Control 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com General Purpose 10/32 INCH SENSORS (All dimensions for reference only. mm/[in]) (No metric available.) General Specifications Parameter Min. output voltage Coil resistance Characteristic 8 Vp-p Parameter Inductance Characteristic 14 mH max. 155 Ohm Gear pitch range Pole piece diameter Min. surface speed 1,5 mm [0.062 in] Optimum actuator 0,75 m/s [30 in/s] typ. Max. operating frequency 32 DP (module 0.80) or coarser 26 DP (module 0.98) ferrous metal gear 60 kHz (typ.) Operating temp. range -40 ºC to 107 ºC [-40 ºF to 225 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 10-32 UNF-2A Termination 32 AWG Tefloninsulated leads Catalog Listing 3080 6 Test Condition Specifications Thread Length 12 mm [0.5 in] Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight 8,5 g [0.3 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors THIS PAGE INTENTIONALLY LEFT BLANK. Honeywell Sensing and Control 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop • devices or in any other application where failure of the The information presented in this product sheet is for reference only. Do not use this document as a product product could result in personal injury. installation guide. Failure to comply with these instructions could result in death or serious injury. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of death or serious injury. defective materials and faulty workmanship. Honeywell’s SALES AND SERVICE standard product warranty applies unless agreed to otherwise Honeywell serves its customers through a worldwide network by Honeywell in writing; please refer to your order of sales offices, representatives and distributors. For acknowledgement or consult your local sales office for specific application assistance, current specifications, pricing or name warranty details. If warranted goods are returned to Honeywell of the nearest Authorized Distributor, contact your local sales during the period of coverage, Honeywell will repair or replace, office or: at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other E-mail: [email protected] warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. Internet: www.honeywell.com/sensing Phone and Fax: Asia Pacific +65 6355-2828 Europe +44 (0) 1698 481481 +65 6445-3033 Fax While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the +44 (0) 1698 481676 Fax application. Latin America +1-305-805-8188 Specifications may change without notice. The information we USA/Canada +1-800-537-6945 +1-305-883-8257 Fax supply is believed to be accurate and reliable as of this +1-815-235-6847 printing. However, we assume no responsibility for its use. +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005875-2-EN IL50 GLO Printed in USA November 2007 Copyright © 2007 Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Hazardous Location Industrial VRS Magnetic Speed Sensors DESCRIPTION Hazardous Location VRS sensors are designed for use in locations where explosion-proof or intrinsically safe sensors are required. The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameters: 3/4 in, 5/8 in • Housing material/style: stainless steel threaded • Terminations: MS3106 connector, preleaded • Output voltages: 30 Vp-p to 60 Vp-p Honeywell also offers VRS sensors for general purpose, high output, power output, high resolution and high temperature, as well as low-cost molded versions. POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM on oil and gas drilling equipment and machinery • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment in grain elevators, sawmills and other potentially explosive environments • Speed measurement of pumps, blowers, mixers, exhaust • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Hazardous Location 3/4 INCH EXPLOSION-PROOF SENSORS (All dimensions for reference only. mm/[in]) When properly installed using the explosion containment method, all 3070X and catalog listings on this page are certified for use in hazardous locations as follows: Class I, Groups A, B, C, D; Class II Groups E, F, G; Class III. These catalog listings have been tested to and meet the requirements of applicable U.S. and Canadian specifications for the locations described above. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 60 Vp-p Parameter Inductance Characteristic 115 mH max. Coil resistance 191 Ohm to 280 Ohm Gear pitch range Pole piece diameter Min. surface speed 4,75 mm [0.187 in] Optimum actuator 0,38 m/s [15 in/s] typ. Max. operating frequency 12 DP (module 2.11) or coarser 8 DP (module 3.17) ferrous metal gear 40 kHz typ. Operating temp. range Mounting thread -73 ºC to 93 ºC [-100 ºF to 200 ºF] 3/4-20 UNEF-2A Vibration Catalog Listing 3070A 3070A35 2 Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 18 AWG PVC-Insulated Leads Thread Weight Length (A) 45 mm [1.8 in] 294 g [10.5 oz] 88 mm [3.5 in] 322 g [11.5 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH EXPLOSION-PROOF SENSORS (All dimensions for reference only. mm/[in]) When properly installed using the explosion containment method, the 3090X catalog listings on this page are certified for use in hazardous locations as follows: Class I, Groups A, B, C, D; Class II Groups E, F, G; Class III. These catalog listings have been tested to and meet the requirements of applicable U.S. and Canadian specifications for the locations described above. The catalog listings on this page conform to standards: II 3 G EEx nA II T6. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 60 Vp-p Parameter Inductance Characteristic 115 mH max. Coil resistance 191 Ohm to 280 Ohm Gear pitch range Pole piece diameter Minimum surface speed 4,75 mm [0.187 in] Optimum actuator 0,38 m/s [15 in/s] typ. Maximum operating frequency 12 DP (module 2.11) or coarser 8 DP (module 3.17) ferrous metal gear 40 kHz typ. Operating temp. range -73 ºC to 93 ºC [-100 ºF to 200 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 5/8-20 UNF-2A Termination 18 AWG PVC-insulated leads Catalog Listing 3090A 3090A35 Thread Length (A) 45 mm [1.8 in] 88 mm [3.5 in] Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight 280 g [9.0 oz] 366 g [10.0 oz] Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Hazardous Location 5/8 INCH (M16*) INTRINSICALLY SAFE VRS SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. When properly installed using the intrinsic safety protection method connected per the control drawings on pages 6 and 7, catalog listings 3042A is intrinsically safe for hazardous locations as follows: Class I, Groups A, B, C, D. This product has been tested to and meets the requirements of applicable U.S. and Canadian specifications for the locations described above. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 30 Vp-p Parameter Inductance Characteristic 26 mH max. Coil resistance 150 Ohm Gear pitch range Pole piece diameter Min. surface speed 3,9 mm [0.156 in] Optimum actuator 0,38 m/s [15 in/s] typ. Max. operating frequency 16 DP (module 1.58) or coarser 12 DP (module 3.17) ferrous metal gear 40 kHz typ. Operating temp. range -55 ºC to 120 ºC [-67 ºF to 250 ºF] Vibration N/A Mounting thread 5/8-18 UNF-2A Termination MS3106 connector Catalog Listing 3042A Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight 70 g [2.5 oz] ‘ 4 www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) INTRINSICALLY SAFE VRS SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. When properly installed using the intrinsic safety protection method connected per the control drawings on pages 6 and 7, catalog listing 3042H20 is intrinsically safe for hazardous locations as follows: Class I, Groups A, B, C, D; Class II Groups E, F, G; Class III. This product has been tested to and meets the requirements of applicable U.S. and Canadian specifications for the locations described above. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 30 Vp-p Parameter Inductance Characteristic 26 mH max. Coil resistance 150 Ohm Gear pitch range Pole piece diameter Min. surface speed 3,9 mm [0.156 in] Optimum actuator 0,38 m/s [15 in/s] typ. Max. operating frequency 16 DP (module 1.58) or coarser 12 DP (module 3.17) ferrous metal gear 40 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration N/A Termination 18 AWG PVC-insulated leads Catalog Listing 3042AH20 Weight 140 g [5.0 oz] 25,4 [1.00] 50 [2.0] 0,51 [0.020] Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance 31,75 [1.250] 3000 MIN [120.00] 1/2-14 NPT Honeywell Sensing and Control 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Hazardous Location CONTROL DRAWING FOR SINGLE CHANNEL BARRIERS HAZARDOUS LOCATIONS GENERAL NOTES Catalog listing 3042H20: 1. For jurisdictions requiring certification to the applicable • Class I, Groups A, B, C, D Canadian standards, the barrier must be CSA Certified • Class II, Groups E, F, G and the system must be installed in accordance with the • Class III Canadian Electrical Code Part 1. 2. For jurisdictions requiring certification to the applicable Catalog listing 3042A: Occupational Safety and Health Administration (OSHA) • standards, the barrier must be CSA NRTL or equivalent Class I, Groups A, B, C, D and the system must be installed in accordance with the ENTITY PARAMETERS National Electrical Code (NEC), article 504 or Vmax = 24 V, Imax = 35 mA, Li = 26 mH, Ci = 0 µF ANSI/NFPA 70. Any barrier (see General Notes) with entity parameters connected in accordance with barrier manufacturers SENSOR GROUNDING instructions of: Catalog listing 3042A: Sensor housing must be connected to Vmax > Voc Ca > Ci + cable capacitance Imax > Isc La > Li + cable inductance intrinsically safe system ground during installation. Catalog listing 3042H20: Green wire must be connected to intrinsically safe system ground. SYSTEM PARAMETERS Any barrier (see General Notes) having one of the following Exia = Intrinsically Safe, Sécurité Intrinsèque specified parameters: Vmax 6 Rmin Vmax Rmin Vmax Rmin 30 707 20 421 10 136 25 580 15 278 5 1 www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors CONTROL DRAWING FOR DUAL CHANNEL BARRIERS . HAZARDOUS LOCATIONS GENERAL NOTES Catalog listing 3042H20: 1. For jurisdictions requiring certification to the applicable • Class I, Groups A, B, C, D Canadian standards, the barrier must be CSA Certified • Class II, Groups E, F, G and the system must be installed in accordance with the • Class III Canadian Electrical Code Part 1. 2. For jurisdictions requiring Certification to the applicable Catalog listing 3042A: Occupational Safety and Health Administration (OSHA) Class I, Groups A, B, C, D standards, the barrier must be CSA NRTL or equivalent and the system must be installed in accordance with the ENTITY PARAMETERS National Electrical Code (NEC), article 504 or Vmax = 24 V, Imax = 35 mA, Li = 26 mH, Ci = 0 µF ANSI/NFPA 70. Any barrier (see General Notes) with entity parameters connected in accordance with barrier manufacturers SENSOR GROUNDING instructions of: Catalog listing 3042A: Sensor housing must be connected to Vmax > Voc Ca > Ci + cable capacitance Imax > Isc La > Li + cable inductance intrinsically safe system ground during installation. Catalog listing 3042H20: Green wire must be connected to SYSTEM PARAMETERS intrinsically safe system ground. Any barrier (see General Notes) having one of the following specified parameters: Vmax Rmin Exia = Intrinsically Safe, Sécurité Intrinsèque Vmax Rmin Vmax Rmin 30 1414 20 842 10 272 25 1160 15 556 5 2 Honeywell Sensing and Control 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop • devices or in any other application where failure of the The information presented in this product sheet is for reference only. Do not use this document as a product product could result in personal injury. installation guide. Failure to comply with these instructions could result in death or serious injury. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of death or serious injury. defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise SALES AND SERVICE by Honeywell in writing; please refer to your order Honeywell serves its customers through a worldwide network acknowledgement or consult your local sales office for specific of sales offices, representatives and distributors. For warranty details. If warranted goods are returned to Honeywell application assistance, current specifications, pricing or name during the period of coverage, Honeywell will repair or replace, of the nearest Authorized Distributor, contact your local sales at its option, without charge those items it finds defective. The office or: foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of E-mail: [email protected] merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. Internet: www.honeywell.com/sensing Phone and Fax: While we provide application assistance personally, through Asia Pacific +65 6445-3033 Fax our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the +65 6355-2828 Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax application. Latin America +1-305-805-8188 Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005879-1-EN IL50 GLO Printed in USA March 2007 Copyright © 2007 Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Output Industrial VRS Magnetic Speed Sensors DESCRIPTION High Output VRS sensors are designed for use in applications where higher output voltages are needed. They perform best at low to medium speeds with medium to high impedance loads. Front-End Sealed versions are available for use where the sensor is exposed to fluids, lubricants or adverse environmental conditions. Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux lines of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameters: 5/8 in (M16), 3/8 in (M12) • Housing materials/styles: stainless steel threaded or smooth • Terminations: MS3106 connector, preleaded • Output voltages: 8 Vp-p to 190 Vp-p The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. Honeywell also offers VRS sensors for general purpose, power output, high resolution, high temperature, and hazardous location applications, as well as low-cost molded versions. POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Motor RPM measurement on precision camera, tape recording and motion picture equipment • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans • Flow measurement on turbine meters • Wheel-slip measurement on autos and locomotives • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Output 5/8 INCH (M16*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 190 Vp-p Parameter Inductance Characteristic 450 mH max. Coil resistance 910 Ohm to 1200 Ohm Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 0,25 m/s [10 in/s] typ. Max. operating frequency 24 DP (module 1.06) or coarser 20 DP (module 1.27) ferrous metal gear 15 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Catalog Listing 3030AN 3030AN25 3030AN30 3030AN40 3030AN50 Thread Length (A) 28 mm [1.1 in] 63 mm [2.5 in] 76 mm [3.0 in] 101 mm [4.0 in] 127 mm [5.0 in] Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D MS3106 connector Weight 70 g [2.5 oz] 84 g [3.0 oz] 84 g [3.0 oz] 98 g [3.5 oz] 128 g [4.5 oz] General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 190 Vp-p Parameter Inductance Characteristic 450 mH max. Parameter Surface speed Coil resistance 910 Ohm to 1200 Ohm Gear pitch range Gear Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 0,25 m/s [10 in/s] typ. Max. operating frequency 24 DP (module 1.06) or coarser 20 DP (module 1.27) ferrous metal gear 15 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Catalog Listing 3030S20 3030S30 2 Thread Length (A) 50 mm [2.0 in] 76 mm [3.0 in] Termination Air gap Load resistance Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) 0,127 mm [0.005 in] 100 kOhm Mil-Std 202F Method 204D 20 AWG Tefloninsulated Leads Weight 70 g [2.5 oz] 84 g [3.0 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Parameter Characteristic Parameter Min. output voltage Coil resistance 190 Vp-p Inductance 450 mH max. 910 Ohm to 1200 Ohm Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 0,25 m/s [10 in/s] typ. Max. operating frequency 24 DP (module 1.06) or coarser 20 DP (module 1.27) ferrous metal gear 15 kHz typ. Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Catalog Listing 3030H20 Weight Termination Mil-Std 202F Method 204D 20 AWG Tefloninsulated leads 140 g [5.0 oz] General Specifications Parameter Min. output voltage Coil resistance Test Condition Specifications Characteristic 190 Vp-p Parameter Inductance Characteristic 450 mH max. 910 Ohm to 1200 Ohm Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 0,25 m/s [10 in/s] typ. Max. operating frequency 24 DP (module 1.06) or coarser 20 DP (module 1.27) ferrous metal gear 15 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Catalog Listing 3030A 3030A25 Characteristic Thread Length (A) 35 mm 1.4 in] 63 mm [2.5 in] Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D MS3106 connector Weight 70 g [2.5 oz] 84 g [3.5 oz] Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Output 5/8 INCH (M16*) SEALED FRONT-END SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. HIGH RESISTANCE COILS FOR MAXIMUM OUTPUT VOLTAGE APPLICATIONS General Specifications Parameter Min. output voltage Coil resistance Characteristic 175 Vp-p Parameter Inductance Characteristic 450 mH max. 910 to 1200 Ohm Gear pitch range Pole piece diameter Minimum surface speed 2,69 mm [0.106 in] Optimum actuator 24 DP (module 1.06) ferrous metal gear -- 0,25 m/s [10 in/s] typ. Maximum operating frequency 15 kHz typ. Operating temp. range Mounting thread -55 ºC to 150 ºC [-67 ºF to 300 ºF] 5/8-18 UNF-2A Vibration Mil-Std 202F Method 204D MS3106 connector Catalog Listing MA230SAN MA233SAN 4 Thread Length (A) 28 mm [1.1 in] 76 mm [3.0 in] Termination Test Condition Specifications Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight 70 g [2.0 oz] 98 g [3.5 oz www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) SEALED FRONT-END SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. NOMINAL RESISTANCE COILS FOR LOW IMPEDANCE LOAD APPLICATIONS General Specifications Parameter Min. output voltage Coil resistance Characteristic 60 Vp-p Parameter Inductance 120 to 162 Ohm Gear pitch range 12 DP (module 2.11) ferrous metal gear Optimum N/A actuator 40 kHz typ. Maximum operating frequency Pole piece diameter Minimum surface speed 4,39 mm [0.173 in] Operating temp. range Mounting thread -55 ºC to 150 ºC [-67 ºF to 300 ºF] 5/8-18 UNF-2A Catalog Listing MA240SAN MA243SAN 0,38 m/s [15 in/s] typ. Thread Length (A) 28 mm [1.1 in] 76 mm [3.0 in] Vibration Termination Characteristic 85 mH max. Test Condition Specifications Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Mil-Std 202F Method 204D MS3106 connector Weight 70 g [2.0 oz] 98 g [3.5 oz Honeywell Sensing and Control 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Output 3/8 INCH (M12*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Parameter Min. output voltage Coil resistance 6 Test Condition Specifications Characteristic 55 Vp-p Parameter Inductance 275 Ohm to 330 Ohm Gear pitch range Pole piece diameter Minimum surface speed 2,36 mm [0.093 in] Operating temp. range Mounting thread -40 ºC to 107 ºC [-40 ºF to 225 ºF] 3/8-24 UNF-2A 0,38 m/s [15 in/s] typ. Catalog Listing 3025A 3020A17 3020A35 Thread Length (A) 20 mm [0.8 in] 44 mm [1.7 in] 88 mm [3.5 in] Weight Catalog Listing 3025S13 Thread Length (A) 30 mm [1.2 in] Weight Characteristic 75 mH max. 26 DP (module 0.98) or coarser Optimum actuator 24 DP (module 1.06) ferrous metal gear 40 kHz typ. Maximum operating frequency Vibration Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 24 AWG, vinyl-insulated leads 28 g [1.0 oz] 35 g [1.2 oz] 42 g [1.5 oz] 28 g [1.0 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 3/8 (M12*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Parameter Min. output voltage Coil resistance Test Condition Specifications Characteristic 55 Vp-p Parameter Inductance Characteristic 75 mH max. 275 Ohm to 330 Ohm Gear pitch range Pole piece diameter Minimum surface speed 2,36 mm [0.093 in] Optimum actuator 0,38 m/s [15 in/s] typ. Maximum operating frequency 26 DP (module 0.98) or coarser 24 DP (module 1.06) ferrous metal gear 40 kHz typ. Operating temp. range Mounting thread -40 ºC to 107 ºC [-40 ºF to 225 ºF] 3/8-24 UNF-2A Vibration Catalog Listing 3025SS13 3025SS23 Barrel Length (A) 30 mm [1.2 in] 63 mm [2.5 in] Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 24 AWG, PVC-insulated leads Weight 28 g [1.0 oz] 42 g [1.5 oz Honeywell Sensing and Control 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop • devices or in any other application where failure of the The information presented in this product sheet is for reference only. Do not use this document as a product product could result in personal injury. installation guide. Failure to comply with these instructions could result in death or serious injury. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of death or serious injury. defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise SALES AND SERVICE by Honeywell in writing; please refer to your order Honeywell serves its customers through a worldwide network acknowledgement or consult your local sales office for specific of sales offices, representatives and distributors. For warranty details. If warranted goods are returned to Honeywell application assistance, current specifications, pricing or name during the period of coverage, Honeywell will repair or replace, of the nearest Authorized Distributor, contact your local sales at its option, without charge those items it finds defective. The office or: foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of E-mail: [email protected] merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. Internet: www.honeywell.com/sensing Phone and Fax: While we provide application assistance personally, through Asia Pacific +65 6445-3033 Fax our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the +65 6355-2828 Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax application. Latin America +1-305-805-8188 Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005876-1-EN IL50 GLO Printed in USA March 2007 Copyright © 2007 Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Resolution Industrial VRS Magnetic Speed Sensors DESCRIPTION High Resolution VRS sensors are designed for use in applications where precise timing pulse is required, and/or fine pitch gears are used. Proper alignment of the sensor is required. Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. Honeywell also offers VRS sensors for general purpose, high output, power output, high temperature and hazardous location applications, as well as low-cost molded versions. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameters:, 5/8 in (M16) 3/8 in (M12) • Housing material/style: stainless steel threaded • Terminations: MS3106 connector, preleaded • Output voltages: 17 Vp-p to 170 Vp-p POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Motor RPM measurement on precision camera, tape recording and motion picture equipment • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans • Flow measurement on turbine meters • Wheel-slip measurement on autos and locomotives • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Resolution 5/8 INCH (M16*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 34 Vp-p Parameter Inductance Characteristic 25 mH max. Coil resistance 45 Ohm to 85 Ohm Gear pitch range Chisel pole piece width Min. surface speed 2,54 mm [0.010 in] Optimum actuator 36 DP (module 0.07) or coarser N/A 0,50 m/s [20 in/s] typ. Max. operating frequency 50 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Mil-Std 202F Method 204D MS3106 connector Catalog Listing 3009AN Termination Weight 70 g [2.5 oz] General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 170 Vp-p Parameter Inductance Characteristic 450 mH max. Coil resistance 910 Ohm to 1200 Ohm Gear pitch range Chisel pole piece width Min. surface speed 2,54 mm [0.010 in] Optimum actuator 36 DP (module 0.07) or coarser N/A 0,25 m/s [10 in/s] typ. Max. operating frequency 15 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A Vibration Mil-Std 202F Method 204D MS3106 connector Catalog Listing 3029AN 2 Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Weight 70 g [2.5 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 40 Vp-p Parameter Inductance Characteristic 85 mH max. Coil resistance 120 Ohm to 162 Ohm Gear pitch range Chisel pole piece width Min. surface speed 2,54 mm [0.010 in] Optimum actuator 36 DP (module 0.07) or coarser N/A 0,38 m/s [15 in/s] typ. Max. operating frequency 40 kHz typ. Operating temp. range -55 ºC to 120 ºC [-67 ºF to 250 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 5/8-18 UNF-2A Termination MS3106 connector Parameter Characteristic Min. output voltage 80 Vp-p Parameter Inductance Characteristic 25 mH max. Coil resistance Gear pitch range 24 DP (module 1.06) ferrous metal gear N/A Catalog Listing 3039AN Weight 70 g [2.5 oz] General Specifications 45 Ohm to 85 Ohm Chisel pole piece 1,14 mm [0.045 in] width Min. surface speed 0,50 m/s [20 in/s] typ. Test Condition Specifications Optimum actuator Max. operating frequency 50 kHz typ. Operating temp. range -55 ºC to 120 ºC [-67 ºF to 250 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 5/8-18 UNF-2A Termination MS3106 connector Catalog Listing 3044A Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Weight 70 g [2.5 oz] Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Resolution 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 300 Vp-p Parameter Inductance Characteristic 450 mH max. Coil resistance Gear pitch range 24 DP (module 1.06) ferrous metal gear N/A 910 Ohm to 1200 Ohm Chisel pole piece 1,14 mm [0.045 in] width Min. surface speed 0,38 m/s [15 in/s] typ. Optimum actuator Max. operating frequency 15 kHz typ. Operating temp. range -55 ºC to 120 ºC [-67 ºF to 250 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 5/8-18 UNF-2A Termination MS3106 connector Parameter Characteristic Min. output voltage 65 Vp-p Parameter Inductance Characteristic 85 mH max. Coil resistance Gear pitch range 24 DP (module 1.06) ferrous metal gear N/A Catalog Listing 3045A Weight 70 g [2.5 oz] General Specifications 120 Ohm to 162 Ohm Chisel pole piece 1,14 mm [0.045 in] width Min. surface speed 0,38 m/s [15 in/s] typ. Operating temp. range Mounting thread Catalog Listing 3046A 4 Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18UNF-2A Test Condition Specifications Optimum actuator Max. operating frequency 40 kHz typ. Vibration Mil-Std 202F Method 204D MS3106 connector Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Weight 70 g [2.5 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 3/8 INCH (M12*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. LOW RESISTIANCE COILS FOR HIGH FREQUENCY APPLICATIONS General Specifications Parameter Characteristic Test Condition Specifications Parameter Characteristic Parameter Min. output voltage 17 Vp-p Inductance 15 mH max. Surface speed 25 m/s [1000 in/s] Coil resistance 45 Ohm to 65 Ohm Gear pitch range 36 DP (module 0.70) or coarser Gear 20 DP (module 1.27) Chisel pole piece width 0,25 mm [0.010 in] Optimum actuator 32 DP (module 0.80) Air gap 0,127 mm [0.005 in] Max. operating frequency 60 kHz typ. Load resistance 100 kOhm Min. surface speed 0,75 m/s [30 in/s] typ. Operating temp. range -40 ºC to 107 ºC [-40 ºF to 225 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 3/8-24 UNF-2A Termination 24 AWG PVC-insulated leads Catalog Listing Weight 3014A 28 g [1.0 oz] Characteristic HIGH RESISTIANCE COILS FOR HIGH FREQUENCY APPLICATIONS General Specifications Test Condition Specifications Parameter Characteristic Parameter Characteristic Parameter 55 Vp-p Inductance 75 mH max. Surface speed 275 Ohm to 330 Ohm Gear pitch range Gear Chisel pole piece width Min. surface speed 0,25 mm [0.010 in] Optimum actuator 32 DP (module 0.80) or coarser N/A 0,38 m/s [15 in/s] typ. Max. operating frequency 40 kHz typ. Load resistance Operating temp. range -40 ºC to 107 ºC [-40 ºF to 225 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 3/8-24 UNF-2A Termination 24 AWG PVC-insulated Leads Min. output voltage Coil resistance Catalog Listing Weight 3024A 28 g [1.0 oz] Air gap Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) 0,127 mm [0.005 in] 100 kOhm Honeywell Sensing and Control 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Resolution THIS PAGE INTENTIONALLY LEFT BLANK. 6 www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors THIS PAGE INTENTIONALLY LEFT BLANK. Honeywell Sensing and Control 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop • devices or in any other application where failure of the The information presented in this product sheet is for reference only. Do not use this document as a product product could result in personal injury. installation guide. Failure to comply with these instructions could result in death or serious injury. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of death or serious injury. defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise SALES AND SERVICE by Honeywell in writing; please refer to your order Honeywell serves its customers through a worldwide network acknowledgement or consult your local sales office for specific of sales offices, representatives and distributors. For warranty details. If warranted goods are returned to Honeywell application assistance, current specifications, pricing or name during the period of coverage, Honeywell will repair or replace, of the nearest Authorized Distributor, contact your local sales at its option, without charge those items it finds defective. The office or: foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of E-mail: [email protected] merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. Internet: www.honeywell.com/sensing Phone and Fax: While we provide application assistance personally, through Asia Pacific +65 6445-3033 Fax our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the +65 6355-2828 Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax application. Latin America +1-305-805-8188 Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005878-1-EN IL50 GLO Printed in USA March 2007 Copyright © 2007 Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Temperature Industrial VRS Magnetic Speed Sensors DESCRIPTION High Temperature VRS sensors are designed for use in applications where the sensor is exposed to temperatures up to 260 ºC [450 ºF]. Sealed Front-End versions are available for applications where the sensor is exposed to fluids, lubricants or adverse environmental conditions. Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameters: 5/8 in (M16), 3/8 in (M12), 1/4 in (8M) • Housing material/style: stainless steel threaded • Terminations: MS3106 connector, preleaded • Output voltages: 4.7 Vp-p to 125 Vp-p The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. Honeywell also offers VRS sensors for general purpose, high output, power output, high resolution and hazardous location applications, as well as low-cost molded OEM versions. POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Motor RPM measurement on precision camera, tape recording and motion picture equipment • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans • Flow measurement on turbine meters • Wheel-slip measurement on autos and locomotives • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Temperature 5/8 INCH (M16*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. LOW RESISTANCE COILS FOR HIGH FREQUENCY APPLICATIONS General Specifications Parameter Characteristic Min. output voltage 25 Vp-p Parameter Inductance Coil resistance 65 Ohm typ. Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] 0,50 m/s [20 in/s] typ. Max. operating frequency 50 kHz typ. Operating temp. range Mounting thread -55 ºC to 230 ºC [-67 ºF to 450 ºF] 5/8-18 UNF-2A Vibration N/A Termination MS3106 connector Catalog Listing 3010HTB Characteristic 30 mH max. 24 DP (module 1.06) or coarser Optimum actuator 20 DP (module 1.27) 70 g [2.5 oz] Parameter Characteristic Min. output voltage 125 Vp-p Parameter Inductance Characteristic 450 mH max. Coil resistance 1055 Ohm typ. Gear pitch range Pole piece diameter Min. surface speed 2,69 mm [0.106 in] Optimum actuator 24 DP (module 1.06) or coarser 20 DP (module 1.27) 0,25 m/s [10 in/s] typ. Max. operating frequency 15 kHz typ. Operating temp. range -55 ºC to 230 ºC [-67 ºF to 450 ºF] Vibration N/A Mounting thread 5/8-18 UNF-2A Termination MS3106 connector 2 Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight HIGH RESISTANCE COILS FOR MAXIMUM OUTPUT VOLTAGE APPLICATIONS General Specifications Catalog Listing 3030HTB 3030HTB25 Test Condition Specifications Thread Length (A) 28 mm [1.1 in] 63 mm [2.5 in] Test Condition Specifications Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight 70 g [2.5 oz] 84 g [3.0 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. NOMINAL RESISTANCE COILS FOR LOW IMPEDANCE LOAD APPLICATIONS General Specifications Parameter Characteristic Min. output voltage 45 Vp-p Parameter Inductance Characteristic 85 mH max. Coil resistance 141 Ohm typ. Gear pitch range Pole piece diameter Min. surface speed 4,75 mm [0.187 in] Optimum actuator 12 DP (module 2.11) or coarser 8 DP (module 3.17) 0,38 m/s [15 in/s] typ. Max. operating frequency 40 kHz typ. Operating temp. range Mounting Thread -55 ºC to 230 ºC [-67 ºF to 450 ºF] 5/8-18 UNF-2A Vibration N/A Termination MS3106 Connector Catalog Listing 3040HTB 3040HTB25 Thread Length (A) 28 mm [1.1 in] 63 mm [2.5 in] Test Condition Specifications Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Weight 70 g [2.5 oz] 84 g [3.0 oz] Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Temperature 5/8 INCH SEALED FRONT-END SENSORS (All dimensions for reference only. mm/[in]) (No metric available.) NOMINAL RESISTANCE COILS FOR LOW IMPEDANCE LOADS APPLICATIONS General Specifications Parameter Min. output voltage Coil resistance 4 Characteristic 60 Vp-p Parameter Inductance Characteristic 85 mH max. 120 Ohm to 162 Ohm Gear pitch range Pole piece diameter Min. surface speed 4,39 mm [0.173 in] Optimum actuator 12 DP (module 2.11) or coarser 8 DP (module 3.17) 0,38 m/s [15 in/s] typ. Max. operating frequency 40 kHz typ. Operating temp. range Mounting Thread -54 ºC to 220 ºC [-65 ºF to 428 ºF] 5/8-18 UNF-2A Vibration N/A Termination MS3106 connector Catalog Listing MA243HT Weight 98 g [3.5 oz] Test Condition Specifications Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 3/8 INCH (M12*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Parameter Min. output voltage Coil resistance Test Condition Specifications Characteristic 15 Vp-p Parameter Inductance 110 Ohm max. Gear pitch range Pole piece diameter Min. surface speed 2,36 mm [0.093 in] Operating temp. range Mounting thread -40 ºC to 205 ºC [-40 ºF to 400 ºF] 3/8-24 UNF-2A Catalog Listing 3015HTB 3015HTB15 0,75 m/s [20 in/s] typ. Thread Length (A) 20 mm [0.8 in] 38 mm [1.5 in] Characteristic 31 mH max. 26 DP (module 0.98) or coarser Optimum actuator 24 DP (module 1.06) ferrous metal gear Max. operating 50 kHz typ. frequency Vibration N/A Termination 24 AWG Tefloninsulated leads Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Weight 28 g [1.0 oz] 42 g [1.5 oz] Honeywell Sensing and Control 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com High Temperature 1/4 INCH (M8*) MINIATURE SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Parameter 6 Characteristic Test Condition Specifications Parameter Characteristic Parameter Min. output voltage 4.7 Vp-p Inductance 13 mH max. Surface speed 25 m/s [1000 in/s] Characteristic Coil resistance 137 Ohm max. Gear pitch range 36 DP (module 0.70) or coarser Gear 20 DP (module 1.27) Pole piece diameter 1 mm [0.040 in] Optimum actuator 28 DP (Module 0.90) ferrous metal gear Air gap 0,127 mm [0.005 in] Min. surface speed 0,89 m/s [35 in/s] typ. Max. operating frequency 70 kHz typ. Load resistance 100 kOhm Operating temp. range -40 ºC to 230 ºC [-40 ºF to 450 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 1/4-40 UNS-2A Termination 30 AWG TeflonInsulated Leads Catalog Listing 3055A Weight 14 g [0.5 oz] www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 1/4 INCH SEALED FRONT-END SENSORS (All dimensions for reference only. mm/[in]) (No metric available.) General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 5.2 Vp-p Parameter Inductance Characteristic 85 mH max. Coil resistance Gear pitch range 36 DP (module 0.70) or coarser 28 DP (module 0.90) ferrous metal gear 70 kHz typ. 20 Ohm to 45 Ohm Pole piece 1 mm [0.040 in] diameter Min. surface speed 0,89 m/s [35 in/s] typ. Operating temp. range Mounting Thread -73 ºC to 230 ºC [-100 ºF to 450 ºF] 1/4-40 UNS-2A Catalog Listing MA3055 Weight Catalog Listing MA3055S10 Weight 28 g [1 oz] Optimum actuator Max. operating frequency Vibration Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load 100 kOhm resistance Mil-Std 202F Method 204D 28 AWG Tefloninsulated leads 28 g [1 oz] Honeywell Sensing and Control 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop • devices or in any other application where failure of the The information presented in this product sheet is for reference only. Do not use this document as a product product could result in personal injury. installation guide. Failure to comply with these instructions could result in death or serious injury. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of death or serious injury. defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise SALES AND SERVICE by Honeywell in writing; please refer to your order Honeywell serves its customers through a worldwide network acknowledgement or consult your local sales office for specific of sales offices, representatives and distributors. For warranty details. If warranted goods are returned to Honeywell application assistance, current specifications, pricing or name during the period of coverage, Honeywell will repair or replace, of the nearest Authorized Distributor, contact your local sales at its option, without charge those items it finds defective. The office or: foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of E-mail: [email protected] merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. Internet: www.honeywell.com/sensing Phone and Fax: While we provide application assistance personally, through Asia Pacific +65 6445-3033 Fax our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the +65 6355-2828 Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax application. Latin America +1-305-805-8188 Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005877-1-EN IL50 GLO Printed in USA March 2007 Copyright © 2007 Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Low-Cost Molded Industrial VRS Magnetic Speed Sensors DESCRIPTION Low-Cost Molded VRS Sensors are designed for use in OEM (Original Equipment Manufacturer) applications. Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux lines of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameters: 0.505 in, 7/16 in, 0.292 in, 1/4 in • Housing materials/styles: plastic smooth or threaded • Terminations: Crimp, pin, preleaded • Output voltages: 10 Vp-p to 190 Vp-p The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. Honeywell also offers VRS sensors for general purpose, high output, power output, high resolution and high temperature, as well as hazardous location applications. POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Motor RPM measurement on precision camera, tape recording and motion picture equipment • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans • Flow measurement on turbine meters • Wheel-slip measurement on autos and locomotives • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Low-Cost Molded 0.505 INCH SENSORS (All dimensions for reference only. mm/[in]) Catalog Listing: 2040C (For 230 ºC [450 ºF] capability, order 2040CHT.) General Specifications Parameter Characteristic Min. output voltage 115 Vp-p Max. coil resistance 120 Ohm to 162 Ohm Pole piece 4,75 mm diameter [0.187 in] Weight 28 g [1.0 oz] Parameter Characteristic Inductance 85 mH max. Gear pitch range 12 DP (module 2.11) or coarser Operating temp. -55 ºC to 120 ºC range [-67 ºF to 250 ºF] Termination Crimp terminals Catalog Listing: 2030C General Specifications Parameter Characteristic Min. output voltage 190 Vp-p Max. coil resistance 910 Ohm to 1200 Ohm Pole piece diameter 2.69 mm [0.106 in] Weight 2 28 g [1.0 oz] Test Condition Specifications Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Test Condition Specifications Parameter Characteristic Inductance 400 mH max. Gear pitch range 24 DP (module 1.06) or coarser Operating temp. -55 ºC to 120 ºC range [-67 ºF to 250 ºF] Termination Crimp terminals Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 0.505 INCH SENSORS CONTINUED (All dimensions for reference only. mm/[in]) Catalog Listing: 2030P (For 230 ºC [450 ºF] capability, order 2030PHT.) General Specifications Parameter Characteristic Min. output voltage 190 Vp-p Max. coil resistance 910 Ohm to 1200 Ohm Pole piece diameter 2.69 mm [0.106 in] Weight 28 g [1.0 oz] Parameter Characteristic Inductance 400 mH max. Gear pitch range 24 DP (module 1.06) or coarser Operating temp. -55 ºC to 120 ºC range [-67 ºF to 250 ºF] Termination Pin terminals Catalog Listing: 2010C (For 230 ºC [450 ºF] capability, order 2010CHT.) General Specifications Parameter Characteristic Min. output voltage 40 Vp-p Max. coil resistance 45 Ohm to 85 Ohm Pole piece diameter 2.69 mm [0.106 in] Weight 28 g [1.0 oz] Parameter Characteristic Inductance 25 mH max. Gear pitch range 24 DP (module 1.06) or coarser Operating temp. -55 ºC to 120 ºC range [-67 ºF to 250 ºF] Termination Crimp terminals Test Condition Specifications Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Test Condition Specifications Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Low-Cost Molded 0.292 INCH SENSORS (All dimensions for reference only. mm/[in]) Catalog Listing: 2025C General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 55 Vp-p Max. coil resistance 390 Ohm Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Parameter Characteristic Inductance 75 mH max. Gear pitch range 26 DP (module 0.98) or coarser Pole piece diameter 2.36 mm [0.093] in Operating temp. -40 ºC to 225 ºC range [-40 ºF to 107 ºF] Weight 28 g [1.0 oz] Termination Crimp terminals Catalog Listing: 2015C General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 20 Vp-p Max. coil resistance 80 Ohm Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Parameter Characteristic Inductance 15 mH max. Gear pitch range 26 DP (module 0.98) or coarser Pole piece diameter 2.36 mm [0.093] in Operating temp. -40 ºC to 225 ºC range [-40 ºF to 107 ºF] Weight 28 g [1.0 oz] Termination Crimp terminals 4 www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 7/16 INCH SENSORS Catalog Listing: 3022 General Specifications Parameter Characteristic Min. output voltage 17.5 Vp-p Max. coil resistance 54 Ohm Pole piece diameter 2.36 mm [0.093] in Weight 11 g [0.4 oz] Mounting thread 7/16-20 UNF-2A Test Condition Specifications Parameter Characteristic Inductance 9 mH max. Gear pitch range 26 DP (module 0.98) or coarser Operating temp. -18 ºC to 93 ºC range [0 ºF to 200 ºF] Termination 22 AWG PVCinsulated leads Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Catalog Listing: 302662 General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 10 Vp-p Max. coil resistance 130 Ohm Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Parameter Characteristic Inductance 11 mH max. Gear pitch range 32 DP (module 0.80) or coarser Pole piece diameter 1,83 mm [0.072 in] Operating temp. -40 ºC to 107 ºC range [-40 ºF to 225 ºF] Weight 4.2 g [15 oz] Termination 26 AWG PVCinsulated leads Honeywell Sensing and Control 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Low-Cost Molded 1/4 INCH SENSOR Catalog Listing: 302362 General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 10 Vp-p Max. coil resistance 130 Ohm Parameter Surface speed Gear Characteristic 25 m/s [1000 in/s] 20 DP (module 1.27) Air gap 0,127 mm [0.005 in] Load resistance 100 kOhm Parameter Characteristic Inductance 11 mH max. Gear pitch range 32 DP (module 0.80) or coarser Pole piece diameter 1,83 mm [0.072 in] Operating temp. -18 ºC to 60 ºC range [0 ºF to 140 ºF] Termination 26 AWG PVCWeight 4.2 g [15 oz] insulated leads Mounting thread 1/4 -28 UNF-1A 6 www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors THIS PAGE INTENTIONALLY LEFT BLANK. Honeywell Sensing and Control 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop • devices or in any other application where failure of the The information presented in this product sheet is for reference only. Do not use this document as a product product could result in personal injury. installation guide. Failure to comply with these instructions could result in death or serious injury. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of death or serious injury. defective materials and faulty workmanship. Honeywell’s SALES AND SERVICE standard product warranty applies unless agreed to otherwise Honeywell serves its customers through a worldwide network by Honeywell in writing; please refer to your order of sales offices, representatives and distributors. For acknowledgement or consult your local sales office for specific application assistance, current specifications, pricing or name warranty details. If warranted goods are returned to Honeywell of the nearest Authorized Distributor, contact your local sales during the period of coverage, Honeywell will repair or replace, office or: at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other E-mail: [email protected] warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. Internet: www.honeywell.com/sensing Phone and Fax: Asia Pacific +65 6355-2828 Europe +44 (0) 1698 481481 +65 6445-3033 Fax While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the +44 (0) 1698 481676 Fax application. Latin America +1-305-805-8188 Specifications may change without notice. The information we USA/Canada +1-800-537-6945 +1-305-883-8257 Fax supply is believed to be accurate and reliable as of this +1-815-235-6847 printing. However, we assume no responsibility for its use. +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005881-1-EN IL50 GLO Printed in USA March 2007 Copyright © 2007 Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Power Output Industrial VRS Magnetic Speed Sensors DESCRIPTION Power Output VRS sensors are designed for driving low resistance loads at large air gaps in applications where larger actuators may be used. The output signal of a VRS sensor is an ac voltage that varies in amplitude and wave frequency as the speed of the monitored device changes, and is usually expressed in peak to peak voltage (Vp-p). Passive VRS (Variable Reluctance Speed) Magnetic Speed sensors are simple, rugged devices that do not require an external voltage source for operation. One complete waveform (cycle) occurs as each target passes the sensor’s pole piece. If a standard gear were used as a target, this output signal would resemble a sine wave if viewed on an oscilloscope. A permanent magnet in the sensor establishes a fixed magnetic field. The approach and passing of a ferrous metal target near the sensor’s pole piece (sensing area) changes the flux lines of the magnetic field, dynamically changing its strength. This change in magnetic field strength induces a current into a coil winding which is attached to the output terminals. FEATURES • Self-powered operation • Direct conversion of actuator speed to output frequency • Simple installation • No moving parts • Designed for use over a wide range of speeds • Adaptable to a wide variety of configurations • Customized VRS products for unique speed sensing applications • Housing diameter: 5/8 in (M16) • Housing material/style: stainless steel threaded • Terminations: MS3106 connector, preleaded • Output voltage: 70 Vp-p Honeywell also offers VRS sensors for general purpose, high output, high resolution, high temperature and hazardous location applications, as well as low-cost molded versions. POTENTIAL APPLICATIONS • Engine RPM (revolutions per minute) measurement on aircraft, automobiles, boats, buses, trucks and rail vehicles • Motor RPM measurement on drills, grinders, lathes and automatic screw machines • Motor RPM measurement on precision camera, tape recording and motion picture equipment • Process speed measurement on food, textile, paper, woodworking, printing, tobacco and pharmaceutical industry machinery • Motor speed measurement of electrical generating equipment • Speed measurement of pumps, blowers, mixers, exhaust and ventilating fans • Flow measurement on turbine meters • Wheel-slip measurement on autos and locomotives • Gear speed measurement Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Power Output 5/8 INCH (M16*) SENSORS (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 70 Vp-p Parameter Inductance Coil resistance 120 Ohm to 162 Ohm Gear pitch range Pole piece diameter Min. surface speed 4,75 mm [0.187 in] Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A 0,38 m/s [15 in/s] typ. Catalog Listing Thread Length (A) Weight 3040AN 3040AN25 3040AN30 3040AN40 3040AN50 28 mm [1.1 in] 63 mm [2.5 in] 76 mm [3.0 in] 101 mm [4.0 in] 127 mm [5.0 in] 70 g [2.5 oz] 84 g [3.0 oz] 84 g [3.0 oz] 98 g [3.5 oz] 128 g [4.5 oz] Characteristic 85 mH max. 12 DP (module 2.11) or coarser Optimum actuator 8 DP (module 3.17) ferrous metal gear Max. operating 40 kHz typ. frequency Vibration Termination Mil-Std 202F Method 204D MS3106 connector General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 70 Vp-p Parameter Inductance Coil resistance 120 Ohm to 162 Ohm Gear pitch range Pole piece diameter Min. surface speed 4,75 mm [0.187 in] Operating temp. range Mounting Thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18 UNF-2A 0,38 m/s [15 in/s] typ. Catalog Listing Thread Length (A) Weight 3040S20 3040S30 50 mm [2.0 in] 76 mm [3.0 in] 70 g [2.5 oz] 84 g [3.0 oz] 2 Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Characteristic 85 mH max. 12 DP (module 2.11) or coarser Optimum actuator 8 DP (module 3.17) ferrous metal gear Max. operating 40 kHz typ. frequency Vibration Termination Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Mil-Std 202F Method 204D 20 AWG Tefloninsulated leads www.honeywell.com/sensing Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Industrial VRS Magnetic Speed Sensors 5/8 INCH (M16*) SENSORS CONTINUED (All dimensions for reference only. mm/[in]) *Contact Honeywell for availability of metric mounting thread versions. General Specifications Test Condition Specifications Parameter Characteristic Min. output voltage 70 Vp-p Parameter Inductance Characteristic 85 mH max. Coil resistance 120 Ohm to 162 Ohm Gear pitch range Pole piece diameter Min. surface speed 4,75 mm [0.187 in] Optimum actuator 0,38 m/s [15 in/s] typ. Max. operating frequency 12 DP (module 2.11) or coarser 8 DP (module 3.17) ferrous metal gear 40 kHz typ. Operating temp. range Mounting thread -55 ºC to 120 ºC [-67 ºF to 250 ºF] 5/8-18UNF-2A Vibration Termination Mil-Std 202F Method 204D 20 AWG Tefloninsulated leads, conduit mount Parameter Characteristic Min. output voltage 70 Vp-p Parameter Inductance Characteristic 85 mH max. Coil resistance 120 Ohm to 162 Ohm Gear pitch range Pole piece diameter Min. surface speed 4,75 mm [0.187 in] Optimum actuator 0,38 m/s [15 in/s] typ. Max. operating frequency 12 DP (module 2.11) or coarser 8 DP (module 3.17) ferrous metal gear 40 kHz typ. Operating temp. range -55 ºC to 120 ºC [-67 ºF to 250 ºF] Vibration Mil-Std 202F Method 204D Mounting thread 5/8-18 UNF-2A Termination MS3106 connector Catalog Listing Weight 3040H20 140 g [5.0 oz] General Specifications Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Test Condition Specifications Catalog Listing Thread Length (A) Weight 3040A 3040A25 35 mm [1.4 in] 63 mm [2.5 in] 70 g [2.5 oz] 84 g [3.0 oz] Parameter Characteristic Surface speed 25 m/s [1000 in/s] Gear 8 DP (module 3.17) Air gap 0,127 mm [0.005 in] Load 1.25 kOhm resistance Honeywell Sensing and Control 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com WARNING WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. MISUSE OF DOCUMENTATION • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. SALES AND SERVICE Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or: E-mail: [email protected] Internet: www.honeywell.com/sensing Phone and Fax: Asia Pacific +65 6355-2828 +65 6445-3033 Fax Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax Latin America +1-305-805-8188 +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing 005880-1-EN IL50 GLO Printed in USA March 2007 Copyright © 2007Honeywell International Inc. All rights reserved. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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