EXPLODED VIEW
46ST / 46ST FS & 48ST / 48S
PARTS LIST
46ST / 46ST FS & 48ST / 48S
MOUNTING INSTRUCTION
46ST / 46ST FS & 48ST / 48S
Version 4.1
Version 4.1
Version 4.1
Version 4.1.F
Version 1.0
POS. 3
Version 1.0.F
POS. 3
1
3.1
2
3.1
3.2
3
3.2
3.4
3.3
4
3.3
MODEL ST
544521
POS. 12
12.1
544530
MODEL ST FS
POS. 13
5.1
13.1
5
13.2
12.2
6
13.3 13.4
12.4 12.3
7
13.5
12.5
8
13.6
12.6
14
13.1
12.1
13.7
12.7
775600 / 775650
775500
9
10
13
12
11
POS. 19
15
20
17
18
19
19
21
STE ABOVE DECK
748102
MODEL ST FS
MODEL ST
16
Version 4.1.F
Version 1.0
POS.
1
2
2
3
3
3.1
3.2
3.3
3.4
4
5
5.1
6
7
8
9
10
11
12
12
12.1
12.2
12.3
12.4
12.5
12.5
12.6
12.7
13
13.1
13.2
13.3
13.4
13.5
13.6
13.7
14
15
16
17
18
18
QTY.
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
2
1
2
2
1
1
1
6
3
3
3
1
1
19
1
DESCRIPTION
Screw
Self-tailing arm
Self-tailing arm
Self-tailing top complete
Self-tailing top complete
Circlip
Top ring
Screw
Disc
Drum complete
Drive shaft complete
O-ring
Roller bearing complete
Bushing
Upper Base plate with bushings
Bearing bushing
Bushing
Plug for deck plate
Small Ratchet gear complete
Small Ratchet gear complete
Bushing
Washer
Pawl
Arm spring
Ratchet gear wheel
Ratchet gear wheel
Gear wheel
Shaft for Small Ratchet gear
Ratchet gear complete
Bushing
Pawl gear wheel
Arm spring
Pawl
Bushing
Ratchet gear wheel
Shaft for Ratchet gear
Screw
Screw
Washer
Screw
Base cover
Base cover
Deck plate for STE Below Deck
motor and manual operated winch
19
20
1
3
Deck plate STE Above Deck Compact motor
Pin
21
1
Sealing for Aluminium deck
Not included
1
Service kit No 19 (Not included)
710019
Version 1.0.F
ART. NO.
ISO7380-A4-M6x12
734315
Model 46ST
734355
Model 48ST
544521
Model ST
544530
Model ST FS
590300U
595010
585100
Model ST (only for 544521) 712210
735901
711211
RD100302
727400
716503
Not removable
775400
734900
Not removable
RD877000
783900
775600
Model 46ST
775650
Model 48ST
981410
524300
713200
713300
523000
Model 46ST
523050
Model 48ST
523802
980300
775500
981410
523903
713300
713200
525500
525300
980410
DIN912-A4-M6X12
DIN912-A4-M6X8
Model ST FS
DIN125-A4-M6
Model ST
DIN6912-A4-M6X10
Model ST
735302
Model ST
735321
Model ST FS
746801
748102
713401
775800
Version 4.1.F
Version 1.0
Version 1.0.F
Installing the winch is easy, if you follow these instructions. The numbers in ( ) refer to the position
numbers in the parts list.
Tools required for the installation:
Allen key (4 mm).
Allen key (5 mm).
Allen key(6 mm).
Ø 8.5 mm. (11/32”) drill.
5 pcs. M8 (5/16”) bolts and nuts (length depending on deck thickness).
5 x large washers or backing plate.
Ring spanner to match nuts.
Bedding compound.
1. Drill bolt holes Ø8,5mm (11/32”) using the winch template. Be sure that no dust comes in contact
with the winch, while drilling.
2. Remove screws (1).
3. Remove self-tailing arm (2) and drum (4).
4. Apply a light coat of bedding compound, ensuring that each bolt hole is bedded. Keep drain
grooves clear.
5. Fasten lower base (19) into place using 5 pcs. M8 (5/16”) bolts. Use large washers or a backing
plate.
6. Assemble in reverse order.
7. Check that the winch is functioning correctly:
The drum should operate smoothly, by turning the drum clockwise by hand.
The drum must not turn when trying to turn the drum anti clockwise.
While turning the winch handle clockwise the drum should turn slowly.
While turning the winch handle anti clockwise the drum should turn fast.
SERVICE INSTRUCTION
46ST / 46ST FS & 48ST / 48S
Version 4.1
Version 4.1.F
Version 1.0
Version 1.0.F
Tools required for service:
Allen key (4 mm.).
Allen key (5 mm.).
Screwdriver (small).
Winch handle.
ANDERSEN winch grease
1.
2.
3.
4.
5.
6.
Remove screws (1).
Remove self-tailing arm (2) and drum (4).
Remove screws (14).
Remove upper base (8), and place it in a safe and comfortable place before dismantling it !
Remove drive shaft (5). by using a finger or a winch handle.
To release the roller bearing (6), gently insert a small screwdriver between roller bearing and
base plate (8). Remove roller bearing.
7. Remove shafts (12.7, 13.7).
8. Remove and dismantle the two gear units.
9. Clean all parts in benzine. Remember to clean the gear teeth, roller bearing track and bushing
inside the drum (4).
10. Assemble in reverse order. During assemble, by the use of a small soft brush lightly grease all
gear teeth, drive shaft, roller bearing, shafts, pawls, springs and bushings. Pawls should only be
lubricated with a very thin film of ANDERSEN WINCH GREASE. It is very important that pawls
can move freely.
IMPORTANT: When assembling the winch, check the functioning of each pawl by pushing the
pawl against the spring. The pawls should move smoothly and automatically return to their normal
position, where the pawls engage with the teeth. If the pawls do not function correctly, clean and
lubricate the pawls and gears. Check the function of the pawls again to make sure that it works
correctly. If the pawls do not work correctly replace the springs and recheck the function.
Malfunctioning pawls may lead to unexpected failure of a loaded winch resulting in material damage
or fatal personal injury.
Service Kit No. 19 (art. no. 710019) contains spare parts for this winch.
IMPORTANT INFORMATION
WARRANTY
Refer to our website www.ronstan.com/warranty for our warranty terms and conditions
ALL WINCHES
Manual
46ST / 46ST FS
Version 4.1
Read All Safety Notices and Product Manuals
Do not install or operate this winch before reading and fully understanding
the contents of this Safety Notice Sheet and the Product Manual.
Version 4.1.F
&
48ST / 48ST FS
Stay Alert When Operating
Andersen winches are very powerful and have the potential to cause significant damage and/or serious injury if used improperly or without due caution and vigilance.
Version 1.0
Operators Must Be Trained
Help prevent significant damage and/or serious injury by ensuring any person operating a winch has a thorough understanding of its proper operation and is aware of the
potential hazards involved. As a minimum, all winch operators must read and understand this Safety Notice Sheet and the Product Manual.
Particular attention is drawn to the following ponts:
Children and others not qualified to operate an electric winch must be kept at a safe
distance from the winch and any rigging or fittings that are under load.
Long hair and/or loose clothing must be tied back to avoid being caught in the winch.
Version 1.0.F
In the event of a rope override or other fault, stop the winch and turn off power before
attempting to resolve the problem.
Avoid Accidental Operation
Remove winch handles and turn off power to the winch when not in use to help avoid
unsupervised or unintentional operation. Failure to do so could result in significant
damage and/or serious injury.
WORLD WIDE DISTRIBUTION & SERVICE
VISIT WWW.ANDERSENWINCHES.COM)
Maintenance
Turn off power to the winch before performing any maintenance or service tasks. Failure
to do so could result in significant damage and/or serious injury.
Lifting Operations
The winch must not be operated with the rope in the self tailer when used in any kind
of lifting operation.
Any lifting operations should be conducted by two persons in order to maintain constant visual contact with the object being lifted.
Furthermore the selftailer must not be used as a cleat for a rope used to lift or suspend any object. The rope must be secured properly by tying off, or leading to a suitable fitting such as a cleat or bollard.
Failure to observe these precautions could result in serious injury or death.
DO NOT DISCARD
Manufactured by: Ronstan Denmark ApS. - Jægervænget 36 - 7100 Vejle - Denmark
info@andersenwinches - www.andersenwinches.com
To ensure correct function of the selftailing unit, only use recommended line sizes. When using the
winch with mooring lines DO NOT use the selftailing function and be sure that the mooring line is not in
contact with the selftailing arm.
When the winch handle is not in use but the winch is under load, we recommend, from a safety point of
view, to remove the winch handle from the winch.
Pawl arm springs should be replaced every second year. Spare arm springs and other parts that may
be required are included in the ANDERSEN Service Kit. Please refer to the service instruction for the
Service Kit suitable for the specific winch.
Be also aware that selftailing arm is positioned correctly. We
recommend to have the selftailing arm positioned within the
shaded area. On 12ST and 28ST the position of the selftailing
arm is fixed, making it very important to establish the proper
location of the holes prior to drilling these in the deck. On all
other models, the selftailing arm can be placed in several
different positions after having installed the winch.
9. februar 2012 — Part no.: 710246
Note the curved spring “arm”
We strongly recommend always to use ANDERSEN WINCH GREASE, when lubricating your winch.
ANDERSEN WINCH GREASE is a high quality silicone/Teflon grease product.
Most other types of grease, including “marine grease” are not suitable for lubrication of winches. Nonsuitable grease products can cause malfunction, which could result in fatal injuries for the user and
others.
Due to the best choice of materials and high precision in manufacturing, we recommend, for normal
use, only to dismantle, clean and lubricate the winch once every second year. Under extensive use,
such as racing, charter or blue water sailing, we recommend to lubricate the winch once every year.
GENERAL INFORMATION
To ensure the best possible functioning of the winch, we recommend that the winch is placed in
accordance with the line entry shown below.
PAWL SPRING MOUNTING
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