Serial Number Range S-40 S-45 from SN 0001 to 0830 Part No. 32223 Rev D21 January 2015 January 2015 2 S-40,S-45 Part No. 32223 January 2015 How to Read Your Serial Number Part No. 32223 S-40,S-45 3 January 2015 Table of Contents 405.1 Deutz Diesel Engine - View 2....................................66 This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com. 406.1 Deutz Diesel Engine - View 3....................................68 500 Turntable Components 501.1 Hydraulic and Fuel Tanks..........................................70 502.1 Function Manifold and Auxilliary Power Unit Installation...........................................................................72 503.1 Function Manifold......................................................74 How to Read Your Serial Number..........................................3 Parts Stocking List.................................................................7 504.1 Turntable Rotation and Hydraulic Rotary Coupler Installation...........................................................................76 How to Order Parts................................................................8 505.1 Ground Controls - View 1..........................................80 Service Parts Fax Order Form...............................................9 506.1 Ground Controls - View 2..........................................82 507.1 Turntable Covers........................................................84 508.1 Hydraulic Hoses and Fittings.....................................86 Electronic Version 600 Boom Components Click on any page number to view the figure. 601.1 Boom Lift and Master Cylinder Installation................92 602.1 Boom Installation.......................................................94 100 Decals 603.1 Cable Track Installation..............................................96 101.1 Decals - View 1..........................................................10 604.1 Slave Cylinder and Platform Rotator.........................98 102.1 Decals - View 2..........................................................12 605.1 Hydraulic Hoses and Fittings...................................100 200 2WD Drive Chassis Components 700 Platform Components 201.1 2WD Steer Axle Linkage - Oscillating........................14 701.1 Platform...................................................................102 202.1 2WD Steer Axle Linkage - Non-oscillating.................16 702.1 Platform Controls - View 1.......................................104 203.1 2WD Steer Axle.........................................................18 703.1 Platform Controls - View 2.......................................106 204.1 2WD Drive Manifold...................................................20 704.1 Joystick Controller - Drive / Steer Functions............108 205.1 2WD Non-steer Axle..................................................22 705.1 Joystick Controller - Boom Functions......................110 206.1 2WD Oscillate Manifolds............................................26 207.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle.28 800 Accessories 208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle......................................................................................32 802.1 Platform Options......................................................114 801.1 Alarm and Beacon Package....................................112 803.1 Air Line to Platform..................................................116 300 4WD Drive Chassis Components 804.1 Generator and Spare LPG Tank..............................118 301.1 4WD Steer Axle Linkage - Oscillating........................34 805.1 Cold Start Package - Ford & Deutz Engines...........120 302.1 4WD Steer Axle Linkage - Non-oscillaging................36 303.1 4WD Steer Axle Wheel Drive.....................................38 304.1 4WD Drive Manifold...................................................40 305.1 4WD Non-steer Axle..................................................42 306.1 Oscillate Manifolds.....................................................46 307.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle.48 Indices Part Number Index.............................................................122 Part Description Index.......................................................126 Cross References Fittings Cross Reference...................................................132 308.1 4WD Hydraulic Hoses and Fittings - Non-oscillating Axle......................................................................................52 400 Engine Components 401.1 Ford Gasoline/LPG Engine - View 1..........................56 402.1 Ford Gasoline/LPG Engine - View 2..........................58 403.1 Ford Gasoline/LPG Engine - View 3..........................62 404.1 Deutz Diesel Engine - View 1....................................64 4 S-40,S-45 Part No. 32223 January 2015 Table of Contents (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 5 January 2015 Notes 6 S-40,S-45 Part No. 32223 January 2015 Parts Stocking List Part No. 32223 S-40,S-45 7 January 2015 How To Order Parts 8 S-40,S-45 Part No. 32223 January 2015 Fax Order Form Part No. 32223 S-40,S-45 9 100 Decals January 2015 101.1 Decals - View 1 10 S-40,S-45 Part No. 32223 January 2015 100 Decals 101.1 Decals - View 1 Item Part No. Description -- 1268 PAINT,AEROSOL,GENIE GRAY*** -- 1484 PAINT,AEROSOL,BRIGHT BLUE*** -- 30998 DECAL KIT,COSMETIC,S40 -- 32150 PAINT,WET,GENIE BLUE (1 GL)** -- 32151 PAINT,WET,GENIE GRAY (1 GL)** -- 32762 DECAL KIT,SAFETY/INSTR,S-40 does not include index numbers 2, 9, 15, 16, 18, 21 1 28157 DECAL,USE DEXRON***................1 2 28158 DECAL,LABEL,UNLEADED GAS ONLY...............................................2 symbol decal only -- 28159 DECAL,DIESEL...............................2 3 32744 DECAL,S, BLUE, BLACK................2 4 32702 DECAL,NOTICE,OPERATING INSTRN...........................................1 5 32658 DECAL,GROUND CONTROL PANEL-S40......................................1 6 25994 DECAL,NOTICE,SHUTOFF VALVES...........................................1 7 27564 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................2 8 77046 SERIAL # LABEL,MYLAR 4X8***.....1 9 33550 TAPE,WARNING,BLK/YEL, 50'*** sold by the roll. 648" per roll. 10 28177 DECAL,WARN,CRUSH HAZARD PLAT................................................2 11 32719 DECAL,NOTICE, TIRE PRESSURE.....................................2 12 97890 DECAL,DANGER,GEN SAFETY RULES.............................................2 13 28161 DECAL,WARN,CRUSH HAZARD HAND..............................................2 14 28171 DECAL,DANGER,NO SMOKING***...................................2 15 30406 DECAL"GENIE 2 WD" WHITE.........2 -- 30407 DECAL,GENIE 4 WD, WHITE.........2 16 28235 DECAL,POWER TO PLATFORM 115V................................................1 -- 28174 DECAL,POWER TO PLATFORM 230V................................................1 17 28181 DECAL,WARN,FALL HAZARD........1 18 28160 DECAL,LABEL,LIQUID PROPANE.......................................1 Part No. 32223 Qty. Item Part No. Description 19 28164 DECAL,NOTICE,HAZARDOUS MAT'LS*...........................................1 20 28175 DECAL,COMPARTMENT ACCESS..........................................1 21 32703 DECAL,NOTICE, LSG ENG SPECS............................................1 -- 32721 DECAL,NOTICE,DEUTZ ENG SPEC**............................................1 22 62072 DECAL,COSMETIC,GENIE S-40.....1 23 32747 DECAL,STRIPES,WHITE, 12"........1 S-40,S-45 Qty. 11 100 Decals January 2015 102.1 Decals - View 2 12 S-40,S-45 Part No. 32223 January 2015 100 Decals 102.1 Decals - View 2 Item Part No. Description -- 1268 PAINT,AEROSOL,GENIE GRAY*** -- 1484 PAINT,AEROSOL,BRIGHT BLUE*** -- 30998 DECAL KIT,COSMETIC,S40 -- 32150 PAINT,WET,GENIE BLUE (1 GL)** -- 32151 PAINT,WET,GENIE GRAY (1 GL)** -- 32762 DECAL KIT,SAFETY/INSTR,S-40 does not include index numbers 1, 4, 5, 9 1 28235 DECAL,POWER TO PLATFORM 115V................................................1 -- 28174 DECAL,POWER TO PLATFORM 230V................................................1 2 28161 DECAL,WARN,CRUSH HAZARD HAND..............................................1 3 32702 DECAL,NOTICE,OPERATING INSTRN...........................................1 4 32657 DECAL,PLATFORM CTRL PANEL***.........................................1 -- 32729 DECAL,PLAT. CTRL, SYMBOLS ONLY...............................................1 -- 32755 DECAL,PROTECT,CLEAR,PLAT.S40**.1 5 32726 DECAL,OPTION GLOW PLUGS***........................................1 -- 32728 DECAL,OPTION GENERATOR***...1 6 97890 DECAL,DANGER,GEN SAFETY RULES.............................................2 7 28165 DECAL,INSTRUCT,FOOTSWITCH OPER..............................................1 8 30080 DECAL,NOTICE,MAX LOAD 500 LBS..................................................1 9 33550 TAPE,WARNING,BLK/YEL, 50'*** 10 28236 DECAL,WARN,IMPROPER OPERATION....................................1 11 28176 DECAL,LABEL,MANUAL NOT HERE...............................................1 12 97887 DECAL,INSTR,MAX SIDE FRC,ANSI........................................1 13 52968 DECAL,COSMETIC,GENIE BOOM,VERT...................................2 14 32746 DECAL,GENIE S-40, WHITE,SMALL................................1 15 27207 DECAL,TRIANGLE,YELLOW..........2 16 27205 DECAL,ARROW YELLOW LRG 9".....................................................1 17 27206 DECAL,TRIANGLE,BLUE...............2 Part No. 32223 Qty. Item Part No. Description 18 27204 DECAL,ARROW BLUE....................1 19 31060 DECAL,DANGER DO NOT ALTER SWTC..............................................1 20 27564 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 S-40,S-45 Qty. 13 200 2WD Drive Chassis Components January 2015 201.1 2WD Steer Axle Linkage - Oscillating 14 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 201.1 2WD Steer Axle Linkage - Oscillating Item Part No. Description 1 30747 TIE ROD, WELDMENT....................1 2 28352 NUT,HEX,JAM,1-8...........................1 3 23154-S WELDMENT,ROD END...................1 4 19440 PIN,CLEVIS,1 X 2.5 LG...................4 5 5361 PIN,COTTER,.125 X 1.5..................4 6 30370 BEARING,1.25IDX1.5ODX1.00L.....2 7 30737 PIN,1.25DIAX3.00LG,1HOLE..........2 8 25284 ROD END,.375 X 2.25***.................4 9 6175 SCREW,HHC,3/8-16 X 1.................4 10 6021 WASHER,LOCK,.375......................5 11 89099 OSCILLATE,CYLINDER S40/45......2 includes 2 each index number 12 -- 31078 SEAL KIT,HYDRAULIC CYLINDER***..................................2 for hydraulic cylinder number 59102 -- 31106 VALVE,CNTERBAL,[email protected]**.2 -- 89100 SEAL KIT,OSC.CYL.........................2 12 59266 BEARING, POLYGON P2055 (59105)............................................4 -- 25683 BEARING,POLYGON,20DU12........4 13 45226 ROD END,.375 X 3.69.....................3 14 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1 15 30735 PIN,1.50DIAX17.25LG,1HOLE........1 16 58116 UPDATE KIT STEERING S40/45.....2 must use for first time replacement of hydraulic cylinder number 30585 -- 32673 SEAL KIT (CYL PN 30585) -- 89065 CYLINDER,STEER*** -- 89066 SEAL KIT,STEER CYL (89065) 17 30734 PIN,1.00DIAX2.88LG,1HOLE..........2 18 25817 BEARING,1.00IDX1.25ODX1.00L....6 19 14815 PIN,ROLL,SST,.25 X 2.25...............4 20 30736 PIN,1.50 DIA X 4.76 LG.GES1360...4 21 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.6 22 32738-S YOKE ASSEMBLY,2WD L.H.,S40.....1 includes 2 each index numbers 18 and 21 23 6086 NUT,LP NYLOCK,1/2-13.................4 24 8220 SCREW,HHC,1/2-13 X 4.................4 25 45074 WASHER,THRUST,1.5 X 3.5 X .187..................................................5 Part No. 32223 Qty. Item Part No. Description 26 102192-S WELDMENT,FRT AXLE OSC,ASSY......................................1 includes 2 each index numbers 18 and 21 27 65516 YOKE ASSEMBLY 2WD S40 RIGHT.............................................1 includes 2 each index numbers 18 and 21 28 30190 PIN,1.25DIAX7.25LG,1HOLE..........2 29 5224 SCREW,HHC,3/8-16 X 2.................2 30 4828 NUT,NYLOCK,3/8-16.......................2 31 S-40,S-45 Qty. Ref. Hydraulic Hoses & Fittings (refer to figure 207.1)................................2 15 200 2WD Drive Chassis Components January 2015 202.1 2WD Steer Axle Linkage - Non-oscillating 16 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 202.1 2WD Steer Axle Linkage - Non-oscillating Item Part No. -- Description Qty. YOKE ASSEMBLY 2WD S40 RIGHT 1 45226 ROD END,.375 X 3.69.....................1 2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1 3 6021 WASHER,LOCK,.375......................3 4 30735 PIN,1.50DIAX17.25LG,1HOLE........1 5 19440 PIN,CLEVIS,1 X 2.5 LG...................4 6 5361 PIN,COTTER,.125 X 1.5..................4 7 58116 UPDATE KIT STEERING S40/45.....2 must use for first time replacement of hydraulic cylinder number 30585 -- 32673 SEAL KIT (CYL PN 30585).............2 -- 89065 CYLINDER,STEER***.....................2 -- 89066 SEAL KIT,STEER CYL (89065).......2 8 30734 PIN,1.00DIAX2.88LG,1HOLE..........2 9 6175 SCREW,HHC,3/8-16 X 1.................2 10 25284 ROD END,.375 X 2.25***.................2 11 25817 BEARING,1.00IDX1.25ODX1.00L....6 12 14815 PIN,ROLL,SST,.25 X 2.25...............4 13 30736 PIN,1.50 DIA X 4.76 LG.GES1360...4 14 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.6 15 65515 YOKE ASSEMBLY 2WD S40 LEFT................................................1 includes 2 each index numbers 11 and 14 16 6086 NUT,LP NYLOCK,1/2-13.................4 17 8220 SCREW,HHC,1/2-13 X 4.................4 18 45074 WASHER,THRUST,1.5 X 3.5 X .187..................................................5 19 32652 NON-OSCILATING STEER AXLE ASSY...............................................1 includes 2 each index numbers 11 and 14 20 65516 YOKE ASSEMBLY 2WD S40 RIGHT.............................................1 includes 2 each index numbers 11 and 14 21 Ref. Hydraulic Hoses & Fittings (refer to figure 208.1)................................1 22 30747 TIE ROD, WELDMENT....................1 23 28352 NUT,HEX,JAM,1-8...........................1 24 23154-S WELDMENT,ROD END...................1 Part No. 32223 S-40,S-45 17 200 2WD Drive Chassis Components January 2015 203.1 2WD Steer Axle 18 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 203.1 2WD Steer Axle Item Part No. Description 1 6090 SCREW,HHC,1/4-20 X .75..............4 2 6356 WASHER,LOCK,.25........................4 3 6638 WASHER,FLAT,USS,1/4"Y..............4 4 32676 COVR W/DECLS,DR.CHAS.STR.END......1 5 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4 6 Qty. Ref. 2WD Steer Axle Linkage (refer to figures 201.1 OR 202.1) 7 73199 WHEEL, 16X10...............................2 8A 81492 TIRE & WHEEL ASSY,RH FOAM.....2 RT, Foam-filled, right 8A 81493 TIRE & WHEEL ASSY,LH FOAM.....2 RT, Foam-filled, left 8B 30684 TIRE & WHEEL ASSY,AIR,STEER...........................2 Industrial, Air-filled, Goodyear (includes item 7) (from SN 1 to 134) -- 30793 TIRE,12.5L-16SL,12 PLY***** for 30684 8C 33408 WHEEL&TIRE ASSY,AIR,STEERING.....................2 Industrial, Air-filled, Firestone (includes item 7) (from SN 135 to 830) -- 33413 TIRE,12.5L-16 SL,12 PLY**** for 33408 9 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45................................18 10 45043 HUB ASSEMBLY MODEL#60-8......2 -- 21166 LUG BOLT,5/8-18,WHEEL HUB***.............................................6 for 45043 11 45873 SEAL/BEARING KIT (45043,54840).................................2 -- 40145 BEARING RACE (LARGE) (45873)............................................2 -- 40146 BEARING RACE (SMALL) (45873)............................................2 -- 45107 INNER CONE - MODEL 60-8..........2 -- 45108 OUTER CONE - MODEL 60-8........2 -- 45110 SEAL-GREASE,MODEL 60-8.........2 -- 45111 CAP,DUST,45873 HUB KIT.............2 -- 45112 WASHER,SPINDLE.........................2 -- 45113 NUT,SPINDLE,1-14.........................2 -- 45114 PIN,COTTER,.219 X 1.75................2 Part No. 32223 S-40,S-45 19 200 2WD Drive Chassis Components January 2015 204.1 2WD Drive Manifold 20 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 204.1 2WD Drive Manifold Item Part No. Description -- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 34448 TRACTION MANIFOLD,2WD*** includes index numbers 1 through 4 -- 49612 O-RING KIT (ORFS FITTINGS) -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* 1 43597 VALVE,RELIEF,210 PSI...................1 2 52726 VALVE,FLOW DIVIDER/COMBINER......................1 3 33520 PLUG,ORIFICE,0.070.....................1 4 27761 VALVE,SHUTTLE............................1 5 48880 CAP,DIAGNOSTIC NIPPLE.............1 6 48997 NIPPLE,DIAGNOSTIC,#4 PORT***..........................................1 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT........................................1 Part No. 32223 Qty. S-40,S-45 21 200 2WD Drive Chassis Components January 2015 205.1 2WD Non-steer Axle 22 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 205.1 2WD Non-steer Axle Item Part No. Description Qty. 1 30735 PIN,1.50DIAX17.25LG,1HOLE........1 2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1 Item Part No. Description Qty. 23B 30548 TIRE & WHEEL ASSY,AIR,RIGHT RT, Air-filled, right; includes item 22 23B 30549 TIRE & WHEEL ASSY,AIR,LEFT RT, Air-filled, left; includes item 22 3 6021 WASHER,LOCK,.375......................1 4 45226 ROD END,.375 X 3.69.....................1 -- 30667 Ref. Oscillate Manifolds (refer to figure 2-F, page 2-16)................................1 TIRE,12 X 16.5 8 PLY SGL for 30548, 30549 24 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45................................18 25 20193 TORQUE HUB,35:1***.....................2 -- 21142 SEAL KIT (W1B) TORQUE HUBS....2 -- 21143 BEARING KIT (45553) TORQUE HUB.................................................2 -- 21144 CAP,DISENGAGE-45553 TORQUE HUB.................................................2 -- 21145 DISCONNECT ROD-45553 TQ.HUB...........................................2 -- 21146 COVER CAP,TORQUE HUB***.......2 5 6 8177 SCREW,HHC,1/2-13 X 1.5..............4 7 6033 WASHER,LOCK,0.5".......................7 8 32682 COVR W/DECL,DR.CHAS.NONSTEER.....1 9 6090 SCREW,HHC,1/4-20 X .75..............8 10 6356 WASHER,LOCK,.25........................8 11 6638 WASHER,FLAT,USS,1/4"Y..............8 12 56912 SPRING CLIP,1/4-20,.025-.15X.5.....8 13 Ref. 2WD Drive Manifold (refer to figure 2-D, page 2-10)......................1 -- 21148 14 Ref. Hydraulic Hoses & Fittings (refer to figure 2-G or 2-H, page 2-18 or 2-22)................................................1 WASHER,THRUST,TORQUE HUB.................................................2 -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**...................2 15 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3 -- 37097 16 30808 SHIM,AXLE ROTATION STOP........3 1 O-RING, TORQUE HUB..................2 included in Seal Kit part number 21142 -- 58438 KIT,COVER,TORQUE HUB,45553***..................................2 -- 58589 THRUST CAP (20193) 26 45066 SCREW,SHC,5/8-11 X 2.25..........12 BAR,AXLE ROTATION STOP,OSC.......................................2 oscillating models 27 13064 WASHER,FLAT,.625 HARDENED..................................12 28 22811 O-RING,MOTOR TO BRAKE***......4 BAR,AXLE ROTATION STOP,NON-OSC..............................2 non-oscillating models 28 52087 O-RING,2-044 BUNA*** 29 41912 BRAKE,MICO,1200 IN/LB***...........2 includes 1 each of index number 28 -- 29291 SEAL KIT,MICO...............................2 -- 29292 BRAKE,LINING KIT,MICO...............2 -- 29293 BEARING KIT,MICO........................2 -- 41918 LINING KIT,MICO BRAKE...............2 17 18 -- 30809 30690 30691 SHIM,AXLE ROTATION STOP,22 GA...................................................4 1 19 32653 NON-STEER AXLE ASSY,S40........1 includes 2 each index number 20 20 18396 BEARING,1.5IDX1.75ODX1.0L.......2 21 45074 WASHER,THRUST,1.5 X 3.5 X .187..................................................3 22 122348 WHEEL, 16.5 X 9.75 S40................2 -- 41921 SEAL KIT,BRAKE,MICO..................2 TIRE & WHEEL ASSY.RIGHT,FOAM........................1 RT, Foam-filled, right -- 41922 BEARING KIT,BRAKE,MICO...........2 -- 72319 SPRING (RED) MICO For 41912; 8 required per brake TIRE & WHEEL ASSY.LEFT,FOAM...........................1 RT, Foam-filled, left 30 7261 SCREW,HHC,1/2-13 X 5 BLACK.....4 31 13066 WASHER,FLAT,.5 HARDENED.......4 23A 23A 30814 30815 Part No. 32223 S-40,S-45 23 200 2WD Drive Chassis Components January 2015 205.1 2WD Non-steer Axle (continued) Item Part No. Description 32 41398 MOTOR,HYDRAULIC,AXIAL PORTS***........................................2 -- 22811 O-RING,MOTOR TO BRAKE***......2 -- 32680 SEAL KIT,SUNSTRAND..................2 30802P COVER,NON-STEER AXLE "BLUE".............................................2 33 Qty. Footnotes 1: Quantity listed for this item is approximate. Refer to Genie S-40 Service Manual for details. 24 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 205.1 2WD Non-steer Axle (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 25 200 2WD Drive Chassis Components January 2015 206.1 2WD Oscillate Manifolds 26 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 206.1 2WD Oscillate Manifolds Item Part No. Description 1 6884 SCREW,HHC,1/4-20 X 2.5..............2 2 6638 WASHER,FLAT,USS,1/4"Y..............4 3 6091 NUT,NYLOCK,1/4-20.......................4 4 30558 VLV,MAN,3 POS/4 WAY,OPEN CTR.................................................1 -- 32681 SEAL KIT,CONTROL VALVE...........1 5 6584 SCREW,SHS,10-24 X .625..............1 6 30884 OSCILLATE VALVE LINKAGE.........2 7 2161 PIN,COTTER,.063 X 1.....................1 8 6584 SCREW,SHS,10-24 X .625..............2 9 5365 NUT,NYLOCK,10-24........................3 10 30885 LINKAGE ROD................................1 11 21496 NUT,HEX,1/4-28..............................1 12 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 includes clevis pin and cotter pin 13 27532 VALVE,DIFFERENTIAL SENSING........................................1 14 32725 VALVE,CHECK (30797)...................2 15 27531 VALVE,PILOT OPERATED..............1 16 12343 SCREW,HHC,1/4-20 X 3.................2 17 6356 WASHER,LOCK,.25........................2 18 45483 VALVE,SHUTTLE***........................1 19 30797 MANIFOLD,OSCILLATION..............1 includes index numbers 12-14, 17-20 -- 25375 SEAL KIT (ALL MANIFOLDS).........1 20 32724 PISTON (30797)..............................1 21 32723 VALVE,SHUTTLE (30797)...............1 22 48997 NIPPLE,DIAGNOSTIC,#4 PORT***..........................................1 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT........................................1 23 48880 CAP,DIAGNOSTIC NIPPLE.............1 Part No. 32223 Qty. S-40,S-45 27 200 2WD Drive Chassis Components January 2015 207.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle 28 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 207.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle Item Part No. Description Qty. 1 30837 HOSE ASSEMBLY,25".....................4 1 2 34727 3 45412 4 Part No. Description 26 30839 HOSE ASSEMBLY,15".....................2 6 TEE,UNION,070401-6.....................2 27 45411 ELBOW,070320-6-6.........................1 CONNECTOR,070120-6-6..............9 28 23802 TEE,RUN,070428-4-4......................1 13120 ELBOW,070220-6-6.........................6 29 30846 5 45705 TEE,BRANCH,070429-6-6..............2 HOSE ASSEMBLY,61".....................1 7 6 30849 HOSE ASSEMBLY,22.5"..................2 1 30 30956 HOSE ASSEMBLY,57".....................1 8 7 30850 HOSE ASSEMBLY,64.5"..................2 2 31 30954 HOSE ASSEMBLY,66".....................1 8 8 28452 PLUG,HEX HEAD,090109A-8.........1 32 30957 HOSE ASSEMBLY,61".....................1 8 33 13921 ELBOW,070220-4-4.........................1 34 30841 HOSE ASSEMBLY,34.5"..................1 8 35 22665 CONNECTOR,070120-8-10............2 36 30848 HOSE ASSEMBLY,43".....................1 8 37 21252 TEE,RUN,070432-8.........................1 38 30842 HOSE ASSEMBLY,40.5"..................1 8 9 20334 TEE,RUN,070428-8.........................1 10 20324 HOSE END,BARBED,SWIVEL,-8-8............6 11 45350 ELBOW,070320-12-12.....................2 12 19687 CONNECTOR,070120-12-12........10 13 45170 HOSE END,BARBED,SWIVEL,-12-12........2 14 30838 HOSE ASSEMBLY,108"...................2 2 15 30847 HOSE ASSEMBLY,19".....................1 3 16 30834 HOSE ASSEMBLY,55".....................1 4 17 30843 HOSE ASSEMBLY,25".....................1 5 18 30955 HOSE ASSEMBLY,23".....................1 5 19 20925 ELBOW,070220-12-12.....................2 20 30835 HOSE ASSEMBLY,56".....................1 5 21 30845 HOSE ASSEMBLY,75".....................1 6 22 28597 HOSE END,BARBED,SWIVEL,90DEG-8....2 23 20328 TEE,BRANCH,070433-8.................1 24 20923 CONNECTOR,070120-8-6..............2 25 30836 HOSE ASSEMBLY,10.5"..................1 6 Part No. 32223 Item S-40,S-45 Qty. 29 200 2WD Drive Chassis Components January 2015 207.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle (continued) Item Part No. Description Qty. Footnotes 1: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 2: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 3: Hose - 3/4" Push On (Weatherhead H20112) 4: Hose - 1/2" Push On (Weatherhead H20108) 5: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End Female JIC Swivel, 12-12 (Weatherhead 43012E-612) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 6: Hose End - 90o Female JIC Swivel, 4-4 (Synflex 3903-04644), Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 7: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 8: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End - 90o Female JIC Swivel, 12-12 (Weatherhead 43012E-672) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 30 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 207.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 31 200 2WD Drive Chassis Components January 2015 208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle 32 S-40,S-45 Part No. 32223 January 2015 200 2WD Drive Chassis Components 208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle Item Part No. Description Qty. 1 13120 ELBOW,070220-6-6.........................5 2 45705 TEE,BRANCH,070429-6-6..............2 3 30849 HOSE ASSEMBLY,22.5"..................2 1 4 30850 HOSE ASSEMBLY,64.5"..................2 2 5 45703 CONNECTOR,070120-8-8..............1 6 20324 HOSE END,BARBED,SWIVEL,-8-8............3 7 45350 ELBOW,070320-12-12.....................2 8 19687 CONNECTOR,070120-12-12........10 9 45170 HOSE END,BARBED,SWIVEL,-12-12........2 10 30847 HOSE ASSEMBLY,19".....................1 3 11 30955 HOSE ASSEMBLY,23".....................1 4 12 30845 HOSE ASSEMBLY,75".....................1 5 13 30843 HOSE ASSEMBLY,25".....................1 5 14 20925 ELBOW,070220-12-12.....................2 15 30957 HOSE ASSEMBLY,61".....................1 6 16 30956 HOSE ASSEMBLY,57".....................1 6 17 30954 HOSE ASSEMBLY,66".....................1 7 18 23802 TEE,RUN,070428-4-4......................1 19 30846 HOSE ASSEMBLY,61".....................1 8 20 13921 ELBOW,070220-4-4.........................1 21 28597 HOSE END,BARBED,SWIVEL,90DEG-8....1 22 30841 HOSE ASSEMBLY,34.5"..................1 8 23 22665 CONNECTOR,070120-8-10............2 24 30848 HOSE ASSEMBLY,43".....................1 8 Part No. 32223 Item Part No. Description Qty. 25 21252 TEE,RUN,070432-8.........................1 26 30842 HOSE ASSEMBLY,40.5"..................1 8 Footnotes 1: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 2: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 3: Hose - 3/4" Push On (Weatherhead H20112) 4: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End Female JIC Swivel, 12-12 (Weatherhead 43012E-612) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 5: Hose End - 90o Female JIC Swivel, 4-4 JIC (Synflex 3903-04644), Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 6: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End - 90o Female JIC Swivel, 12-12 (Weatherhead 43012E-672) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 7: Hose - 1/2" Push On (Weatherhead H20108) 8: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) S-40,S-45 33 300 4WD Drive Chassis Components January 2015 301.1 4WD Steer Axle Linkage - Oscillating 34 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 301.1 4WD Steer Axle Linkage - Oscillating Item Part No. Description Qty. 1 30747-S TIE ROD, WELDMENT....................1 2 28352 NUT,HEX,JAM,1-8...........................1 3 23154-S WELDMENT,ROD END...................1 4 19440 PIN,CLEVIS,1 X 2.5 LG...................4 5 5361 PIN,COTTER,.125 X 1.5..................4 6 30370 BEARING,1.25IDX1.5ODX1.00L.....2 7 30737 PIN,1.25DIAX3.00LG,1HOLE..........2 8 25284 ROD END,.375 X 2.25***.................4 9 6175 SCREW,HHC,3/8-16 X 1.................4 10 6021 WASHER,LOCK,.375......................5 11 89099 OSCILLATE,CYLINDER S40/45......2 includes 2 each index number 12 -- 31078 SEAL KIT,HYDRAULIC CYLINDER***..................................2 -- 31106 VALVE,CNTERBAL,[email protected]**.2 -- 89100 SEAL KIT,OSC.CYL.........................2 12 59266 BEARING, POLYGON P2055 (59105)............................................4 -- 25683 BEARING,POLYGON,20DU12........4 13 45226 ROD END,.375 X 3.69.....................3 14 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1 15 30735 PIN,1.50DIAX17.25LG,1HOLE........1 16 58116 UPDATE KIT STEERING S40/45.....2 must use for first time replacement of hydraulic cylinder number 30585 -- 32673 SEAL KIT (CYL PN 30585).............2 -- 89065 CYLINDER,STEER***.....................2 -- 89066 SEAL KIT,STEER CYL (89065).......2 17 30734 PIN,1.00DIAX2.88LG,1HOLE..........2 18 25817 BEARING,1.00IDX1.25ODX1.00L....6 19 14815 PIN,ROLL,SST,.25 X 2.25...............4 20 30736 PIN,1.50 DIA X 4.76 LG.GES1360...4 21 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.6 22 32285 YOKE ASSY,4WD,L.S.,S40.............1 includes 2 each index numbers 18 and 21 23 6086 NUT,LP NYLOCK,1/2-13.................4 24 8220 SCREW,HHC,1/2-13 X 4.................4 25 45074 WASHER,THRUST,1.5 X 3.5 X .187..................................................5 Part No. 32223 Item Part No. Description 26 102192-S WELDMENT,FRT AXLE OSC,ASSY......................................1 includes 2 each index numbers 18 and 21 27 32284 YOKE ASSY,4WD,R.S.,S40.............1 includes 2 each index numbers 18 and 21 28 30190 PIN,1.25DIAX7.25LG,1HOLE..........2 29 5224 SCREW,HHC,3/8-16 X 2.................2 30 4828 NUT,NYLOCK,3/8-16.......................2 31 S-40,S-45 Qty. Ref. Hydraulic Hoses & Fittings (refer to figure 3-G, page 3-18).................2 35 300 4WD Drive Chassis Components January 2015 302.1 4WD Steer Axle Linkage - Non-oscillaging 36 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 302.1 4WD Steer Axle Linkage - Non-oscillaging Item Part No. Description Qty. 1 45226 ROD END,.375 X 3.69.....................1 2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1 3 6021 WASHER,LOCK,.375......................3 4 30735 PIN,1.50DIAX17.25LG,1HOLE........1 5 19440 PIN,CLEVIS,1 X 2.5 LG...................4 6 5361 PIN,COTTER,.125 X 1.5..................4 7 58116 UPDATE KIT STEERING S40/45.....2 must use for first time replacement of hydraulic cylinder number 30585 -- 32673 SEAL KIT (CYL PN 30585).............2 -- 89065 CYLINDER,STEER***.....................2 -- 89066 SEAL KIT,STEER CYL (89065).......2 8 30734 PIN,1.00DIAX2.88LG,1HOLE..........2 9 6175 SCREW,HHC,3/8-16 X 1.................2 10 25284 ROD END,.375 X 2.25***.................2 11 25817 BEARING,1.00IDX1.25ODX1.00L....6 12 14815 PIN,ROLL,SST,.25 X 2.25...............4 13 30736 PIN,1.50 DIA X 4.76 LG.GES1360...4 14 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.6 15 32285 YOKE ASSY,4WD,L.S.,S40.............1 includes 2 each index numbers 11 and 14 16 6086 NUT,LP NYLOCK,1/2-13.................4 17 8220 SCREW,HHC,1/2-13 X 4.................4 18 45074 WASHER,THRUST,1.5 X 3.5 X .187..................................................5 19 32652 NON-OSCILATING STEER AXLE ASSY...............................................1 includes 2 each index numbers 11 and 14 20 32284 YOKE ASSY,4WD,R.S.,S40.............1 includes 2 each index numbers 11 and 14 21 Ref. Hydraulic Hoses & Fittings (refer to figure 3-H, page 3-22).................1 22 30747 TIE ROD, WELDMENT....................1 23 28352 NUT,HEX,JAM,1-8...........................1 24 23154-S WELDMENT,ROD END...................1 Part No. 32223 S-40,S-45 37 300 4WD Drive Chassis Components January 2015 303.1 4WD Steer Axle Wheel Drive 38 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 303.1 4WD Steer Axle Wheel Drive Item Part No. Description Part No. Description 1 6090 SCREW,HHC,1/4-20 X .75..............4 14 13066 WASHER,FLAT,.5 HARDENED.......4 2 6356 3 6638 WASHER,LOCK,.25........................4 15 45066 SCREW,SHC,5/8-11 X 2.25..........12 WASHER,FLAT,USS,1/4"Y..............4 16 13064 32676 COVR W/DECLS,DR.CHAS.STR.END......1 WASHER,FLAT,.625 HARDENED..................................12 4 17 30889P 5 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4 BRACKET,YOKE HOSE MNT,PAINTD...................................2 6 122348 WHEEL, 16.5 X 9.75 S40................2 18 8255 SCREW,HHC,3/8-16 X .75..............4 7 30667 TIRE,12 X 16.5 8 PLY SGL.............2 19 6021 WASHER,LOCK,.375......................4 TIRE & WHEEL ASSY,AIR,RIGHT............................2 20 25964 CLAMP,DUAL HOSE.......................2 21 45454 CLAMP,RUB CUSH,0.75,#12 X 3/8*..................................................2 -- 30548 Qty. Item Qty. -- 30549 TIRE & WHEEL ASSY,AIR,LEFT.....2 -- 30814 TIRE & WHEEL ASSY.RIGHT,FOAM........................2 22 18505 5/16-18 X 2.25 LG.FLG.LCK.SCRW........................2 -- 30815 TIRE & WHEEL ASSY.LEFT,FOAM...........................2 23 5397 WASHER,FLAT,USS,5/16",Y...........2 24 6782 NUT,NYLOCK,5/16-18.....................2 8 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45................................18 9 Ref. Hydraulic Hoses & Fittings (refer to figures 307.1 or 308.1, pages)....18 10 33432 MOTOR,HYD,25CC FIXED***.........2 includes index number 10 -- 32675 SEAL KIT,SUNSTRAND..................2 11 52087 O-RING,2-044 BUNA***..................2 -- 22811 O-RING,MOTOR TO BRAKE*** 12 45553 TORQUE HUB SERIES 1-18.25:1...2 -- 21142 SEAL KIT (W1B) TORQUE HUBS....2 -- 21143 BEARING KIT (45553) TORQUE HUB.................................................2 -- 21144 CAP,DISENGAGE-45553 TORQUE HUB.................................................2 -- 21145 DISCONNECT ROD-45553 TQ.HUB...........................................2 -- 21146 COVER CAP,TORQUE HUB***.......2 -- 21148 WASHER,THRUST,TORQUE HUB.................................................2 -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**...................2 -- 37097 O-RING, TORQUE HUB..................2 included in Seal Kit part number 21142 -- 58438 KIT,COVER,TORQUE HUB,45553***..................................2 -- 58448 KIT,TORQUE HUB COVER (45553)**.........................................2 13 111389 SCREW,HHC,1/2-13 X 1, GR 8.......4 Part No. 32223 S-40,S-45 39 300 4WD Drive Chassis Components January 2015 304.1 4WD Drive Manifold 40 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 304.1 4WD Drive Manifold Item Part No. Description -- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 34447 MANIFOLD,TRACTN,4WD,(S)SERIES* includes index numbers 1 through 6 -- 49612 O-RING KIT (ORFS FITTINGS) -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* 1 33521 VALVE,FLOW DIVIDER/COMBINER......................1 2 31406 VALVE,RELIEF 250 PSI***..............1 3 29737 PLUG,ORIFICE,0.052 INCH...........1 4 52726 VALVE,FLOW DIVIDER/COMBINER......................2 5 33520 PLUG,ORIFICE,0.070.....................2 6 27761 VALVE,SHUTTLE............................1 7 48880 CAP,DIAGNOSTIC NIPPLE.............1 8 48997 NIPPLE,DIAGNOSTIC,#4 PORT***..........................................1 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT........................................1 Part No. 32223 Qty. S-40,S-45 41 300 4WD Drive Chassis Components January 2015 305.1 4WD Non-steer Axle 42 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 305.1 4WD Non-steer Axle Item Part No. Description Qty. 1 30735 PIN,1.50DIAX17.25LG,1HOLE........1 2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1 Item Part No. Description Qty. -- 30815 TIRE & WHEEL ASSY.LEFT,FOAM...........................2 24 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45................................18 3 6021 WASHER,LOCK,.375......................1 4 45226 ROD END,.375 X 3.69.....................1 25 20193 TORQUE HUB,35:1***.....................2 Ref. Oscillate Manifolds (refer to figure 3-F, page 3-16)................................1 -- 21142 SEAL KIT (W1B) TORQUE HUBS....2 -- 21143 BEARING KIT (45553) TORQUE HUB.................................................2 5 6 8177 SCREW,HHC,1/2-13 X 1.5..............4 7 6033 WASHER,LOCK,0.5".......................7 -- 21144 8 32682 COVR W/DECL,DR.CHAS.NONSTEER.....1 CAP,DISENGAGE-45553 TORQUE HUB.................................................2 -- 21145 DISCONNECT ROD-45553 TQ.HUB...........................................2 -- 21146 COVER CAP,TORQUE HUB***.......2 -- 21148 WASHER,THRUST,TORQUE HUB.................................................2 9 6090 SCREW,HHC,1/4-20 X .75..............8 10 6356 WASHER,LOCK,.25........................8 11 6638 WASHER,FLAT,USS,1/4"Y..............8 12 56912 SPRING CLIP,1/4-20,.025-.15X.5.....8 -- 21149 13 Ref. 2WD Drive Manifold (refer to figure 304.1)....................................1 LUG,WHEEL STUD,5/8-18,W1/4HB**...................2 -- 37097 14 Ref. Hydraulic Hoses & Fittings (refer to figure 307.1 or 308.1)..................1 O-RING, TORQUE HUB..................2 included in Seal Kit part number 21142 -- 58438 KIT,COVER,TORQUE HUB,45553***..................................2 15 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3 16 30808 SHIM,AXLE ROTATION STOP........3 1 17 18 -- 30809 30690 30691 -- 58589 THRUST CAP (20193) 26 45066 SCREW,SHC,5/8-11 X 2.25..........12 SHIM,AXLE ROTATION STOP,22 GA...................................................4 1 27 13064 WASHER,FLAT,.625 HARDENED..................................12 28 52087 O-RING,2-044 BUNA*** BAR,AXLE ROTATION STOP,OSC.......................................2 oscillating models -- 22811 O-RING,MOTOR TO BRAKE***......4 29 41912 BRAKE,MICO,1200 IN/LB***...........2 includes 1 each of index number 28 -- 29291 SEAL KIT,MICO...............................2 -- 29292 BRAKE,LINING KIT,MICO...............2 -- 29293 BEARING KIT,MICO........................2 -- 41918 LINING KIT,MICO BRAKE...............2 BAR,AXLE ROTATION STOP,NON-OSC..............................2 non-oscillating models 19 32653 NON-STEER AXLE ASSY,S40........1 includes 2 each index number 20 20 18396 BEARING,1.5IDX1.75ODX1.0L.......2 -- 41921 SEAL KIT,BRAKE,MICO..................2 21 45074 WASHER,THRUST,1.5 X 3.5 X .187..................................................3 -- 41922 BEARING KIT,BRAKE,MICO...........2 -- 72319 SPRING (RED) MICO for 72319; 8 required per brake 22 122348 WHEEL, 16.5 X 9.75 S40................2 23 30667 TIRE,12 X 16.5 8 PLY SGL.............2 30 7261 SCREW,HHC,1/2-13 X 5 BLACK.....4 TIRE & WHEEL ASSY,AIR,RIGHT............................2 31 13066 WASHER,FLAT,.5 HARDENED.......4 32 41398 MOTOR,HYDRAULIC,AXIAL PORTS***........................................2 -- 22811 O-RING,MOTOR TO BRAKE***......2 -- 32680 SEAL KIT,SUNSTRAND..................2 -- 30548 -- 30549 TIRE & WHEEL ASSY,AIR,LEFT.....2 -- 30814 TIRE & WHEEL ASSY.RIGHT,FOAM........................2 Part No. 32223 S-40,S-45 43 300 4WD Drive Chassis Components January 2015 305.1 4WD Non-steer Axle (continued) Item 33 Part No. Description Qty. 30802P COVER,NON-STEER AXLE "BLUE".............................................2 Footnotes 1: Quantity listed for this item is approximate. Refer to Genie S-40 Service Manual for details. 44 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 305.1 4WD Non-steer Axle (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 45 300 4WD Drive Chassis Components January 2015 306.1 Oscillate Manifolds 46 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 306.1 Oscillate Manifolds Item Part No. Description 1 6884 SCREW,HHC,1/4-20 X 2.5..............2 2 6638 WASHER,FLAT,USS,1/4"Y..............4 3 6091 NUT,NYLOCK,1/4-20.......................4 4 30558 VLV,MAN,3 POS/4 WAY,OPEN CTR.................................................1 -- 32681 SEAL KIT,CONTROL VALVE...........1 5 6584 SCREW,SHS,10-24 X .625..............1 6 30884 OSCILLATE VALVE LINKAGE.........2 7 2161 PIN,COTTER,.063 X 1.....................1 8 6584 SCREW,SHS,10-24 X .625..............2 9 5365 NUT,NYLOCK,10-24........................1 10 30885 LINKAGE ROD................................1 11 21496 NUT,HEX,1/4-28..............................1 12 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 includes clevis pin 13 27532 VALVE,DIFFERENTIAL SENSING........................................1 14 32725 VALVE,CHECK (30797)...................2 15 27531 VALVE,PILOT OPERATED..............1 16 12343 SCREW,HHC,1/4-20 X 3.................2 17 6356 WASHER,LOCK,.25........................2 18 45483 VALVE,SHUTTLE***........................1 19 30797 MANIFOLD,OSCILLATION..............1 includes index numbers 12-14, 17-20 -- 25375 SEAL KIT (ALL MANIFOLDS).........1 20 32724 PISTON (30797)..............................1 21 32723 VALVE,SHUTTLE (30797)...............1 22 48997 NIPPLE,DIAGNOSTIC,#4 PORT***..........................................1 -- 48880 CAP,DIAGNOSTIC NIPPLE.............1 23 48880 CAP,DIAGNOSTIC NIPPLE.............1 Part No. 32223 Qty. S-40,S-45 47 300 4WD Drive Chassis Components January 2015 307.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle 48 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 307.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle Item Part No. Description Part No. Description 1 30837 HOSE ASSEMBLY,25".....................4 1 26 30843 HOSE ASSEMBLY,25".....................1 7 2 34727 TEE,UNION,070401-6.....................2 3 45412 CONNECTOR,070120-6-6..............9 27 30954 HOSE ASSEMBLY,66".....................1 7 4 13120 ELBOW,070220-6-6.........................6 28 20925 ELBOW,070220-12-12.....................2 5 6 45705 TEE,BRANCH,070429-6-6..............2 29 30835 30849 HOSE ASSEMBLY,22.5"..................2 1 HOSE ASSEMBLY,56".....................1 7 30 30845 7 20324 HOSE END,BARBED,SWIVEL,-8-8............8 HOSE ASSEMBLY,75".....................1 8 8 20334 TEE,RUN,070428-8.........................2 31 20328 TEE,BRANCH,070433-8.................1 9 22665 CONNECTOR,070120-8-10............6 32 20923 CONNECTOR,070120-8-6..............2 10 30970 ELBOW,90DEG.SWIV.SWEEP-8-8..2 33 30836 HOSE ASSEMBLY,10.5"..................1 8 11 45349 ELBOW,070320-8-8.........................2 12 28597 HOSE END,BARBED,SWIVEL,90DEG-8....4 34 30839 HOSE ASSEMBLY,15".....................2 8 13 30827 HOSE ASSEMBLY,80".....................1 2 35 45411 ELBOW,070320-6-6.........................1 36 30841 HOSE ASSEMBLY,64.5"..................2 3 HOSE ASSEMBLY,34.5"..................2 8 37 30846 HOSE ASSEMBLY,85.5"..................1 3 HOSE ASSEMBLY,61".....................1 9 38 23802 TEE,RUN,070428-4-4......................1 HOSE ASSEMBLY,98".....................2 4 39 13921 ELBOW,070220-4-4.........................1 40 21252 TEE,RUN,070432-8.........................1 14 15 16 30850 30828 30826 Qty. Item Qty. 17 30825 HOSE ASSEMBLY,98".....................2 5 41 30848 HOSE ASSEMBLY,43".....................1 9 18 45350 ELBOW,070320-12-12.....................2 42 30842 19 19687 CONNECTOR,070120-12-12........10 HOSE ASSEMBLY,40.5"..................2 9 20 45170 HOSE END,BARBED,SWIVEL,-12-12........2 21 30838 HOSE ASSEMBLY,108"...................2 5 22 30847 HOSE ASSEMBLY,19".....................1 6 23 27431 CONNECTOR,070120-8-12............4 24 30834 HOSE ASSEMBLY,55".....................1 6 25 30844 HOSE ASSEMBLY,35".....................1 7 Part No. 32223 S-40,S-45 49 300 4WD Drive Chassis Components January 2015 307.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle (continued) Item Part No. Description Qty. Footnotes 1: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 2: Hose - 1/2" Push On (Weatherhead H20108) 3: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 4: Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548), Hose End - 90o Female JIC Swivel, Long, 8 JIC (Synflex 3903-08848) & Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) 5: Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548), Hose End - 45o Female JIC Swivel, 8-8 (Synflex 3903-08608) & Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) 6: Hose - 3/4" Push On (Weatherhead H20112) 7: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End Female JIC Swivel, 12-12 (Weatherhead 43012E-612) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 8: Hose End - 90o Female JIC Swivel, 4-4 JIC (Synflex 3903-04644), Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 9: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 50 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 307.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 51 300 4WD Drive Chassis Components January 2015 308.1 4WD Hydraulic Hoses and Fittings - Non-oscillating Axle 52 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 308.1 4WD Hydraulic Hoses and Fittings - Non-oscillating Axle Item Part No. Description Part No. Description 1 13120 ELBOW,070220-6-6.........................5 26 30841 HOSE ASSEMBLY,34.5"..................2 8 2 45705 TEE,BRANCH,070429-6-6..............2 3 30849 HOSE ASSEMBLY,22.5"..................2 1 27 30846 HOSE ASSEMBLY,61".....................1 9 4 20324 HOSE END,BARBED,SWIVEL,-8-8............6 28 23802 TEE,RUN,070428-4-4......................1 29 13921 ELBOW,070220-4-4.........................1 5 20334 TEE,RUN,070428-8.........................1 30 30848 6 22665 CONNECTOR,070120-8-10............6 HOSE ASSEMBLY,43".....................1 9 7 30970 ELBOW,90DEG.SWIV.SWEEP-8-8..2 8 45349 ELBOW,070320-8-8.........................2 31 21252 TEE,RUN,070432-8.........................1 9 28597 HOSE END,BARBED,SWIVEL,90DEG-8....2 32 30842 HOSE ASSEMBLY,40.5"..................2 9 10 30827 HOSE ASSEMBLY,80".....................1 2 11 30850 HOSE ASSEMBLY,64.5"..................2 3 12 30828 HOSE ASSEMBLY,85.5"..................1 3 13 30826 HOSE ASSEMBLY,98".....................2 4 14 30825 HOSE ASSEMBLY,98".....................2 5 15 45703 CONNECTOR,070120-8-8..............1 16 45350 ELBOW,070320-12-12.....................2 17 19687 CONNECTOR,070120-12-12........10 18 45170 HOSE END,BARBED,SWIVEL,-12-12........2 19 30844 HOSE ASSEMBLY,35".....................1 6 20 30847 HOSE ASSEMBLY,19".....................1 7 21 30843 HOSE ASSEMBLY,25".....................1 7 22 27431 CONNECTOR,070120-8-12............4 23 20925 ELBOW,070220-12-12.....................2 24 30845 HOSE ASSEMBLY,75".....................1 8 25 30954 HOSE ASSEMBLY,66".....................1 8 Part No. 32223 Qty. Item S-40,S-45 Qty. 53 300 4WD Drive Chassis Components January 2015 308.1 4WD Hydraulic Hoses and Fittings - Non-oscillating Axle (continued) Item Part No. Description Qty. Footnotes 1: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 2: Hose - 1/2" Push On (Weatherhead H20108) 3: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 4: Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548), Hose End - 90o Female JIC Swivel, Long, 8 JIC (Synflex 3903-08848) & Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) 5: Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548), Hose End - 45o Female JIC Swivel, 8-8 (Synflex 3903-08608) & Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) 6: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End Female JIC Swivel, 12-12 (Weatherhead 43012E-612) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 7: Hose - 3/4" Push On (Weatherhead H20112) 8: Hose End - 90o Female JIC Swivel, 4-4 JIC (Synflex 3903-04644), Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 9: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 54 S-40,S-45 Part No. 32223 January 2015 300 4WD Drive Chassis Components 308.1 4WD Hydraulic Hoses and Fittings - Non-oscillating Axle (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 55 400 Engine Components January 2015 401.1 Ford Gasoline/LPG Engine - View 1 56 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 401.1 Ford Gasoline/LPG Engine - View 1 Item Part No. Description 1 28647 SPARK PLUG,FORD.......................4 2 28648 SPARK PLUG WIRE SET, LSG 423...................................................1 Genie genuine part -- 1259056 Qty. SPARK PLUG WIRE SET, LSG 423 Genie aftermarket 3 28650 CAP,DISTRIBUTOR,FORD.............1 4 28649 ROTOR,DISTRIBUTOR,FORD........1 5 28658 CAP, OIL FILLER, FORD LSG423...1 6 27915 AIR CLEANER.................................1 does NOT include mounting bands -- 27916 FILTER,AIR,ELEMENT***...............1 -- 33931 MOUNTING BAND (27915).............2 -- 53952 BRKT,AIR CLEANER ORIENTATION** -- 65815 CLAMP, AIR CLEANER (27915)**....1 clamp that holds the end cap on Item Part No. Description -- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB...............................................1 -- 46160 FUEL PUMP,ELECTRONIC.............1 15 28659 GASKET,FUEL PUMP,FORD..........1 16 27210 ELBOW,90DEG.6 X 14....................1 17 28020 HOSE ASSY,MOTOR OIL DRAIN....1 18 19141 PLUG,MALE,070109-6....................1 19 28716 ALTERNATOR,FORD LSG-423***....1 20 28652 BELT,V, FAN/ALT,FORD LSG423.....2 21 45171 CLAMP,HOSE,1.75,LINED..............2 22 28769 HOSE,BOTTOM RADIATOR,FORD...........................1 23 28666 PUMP,WATER,FORD......................1 24 28660 GASKET,WATER PUMP,FORD.......1 25 28770 HOSE,TOP RADIATOR,FORD........1 26 Qty. THERMOSTAT & SEAL,FORD........1 no longer available from supplier 7 28714 CARB REPAIR KIT, LSG/LRG-423..................................1 27 28654 SEAL,THERMOSTAT,FORD............1 -- 29439 COIL, AUTOMATIC CHOKE,...........1 28 28653 GASKET,WATER OUTLET,FORD....1 -- 33958 CARBURETOR,FORD-LRG 423,AUTO**.....................................1 main jets will need to be swapped with original carburetor. -- 37494 CARBURETOR FLOAT-ZENITH......1 8 28651 SOLENOID, ANTI-DIESELING........1 9 29439 COIL, AUTOMATIC CHOKE,...........1 10 30810 SENDING UNIT,OIL PRESSURE***.................................1 dual-terminal sender 11 28662 FILTER,FUEL,LRG-423,SCREW-IN.1 12 34058 SENDING UNIT,TMP,FRD,GM,PRK704...........1 13 28656 FILTER,OIL,FORD...........................1 Genie genuine part 1259054 FILTER, OIL, FORD Genie aftermarket 14 46164 FUEL PUMP KIT,FORD LRG 423***..............................................1 includes fuel pump, filter, hose end and two different elbows -- 22585 ELBOW,130239-2-2.........................1 -- 27087 HOSE END,MALE PIPE,WH#1551...............................1 -- 28662 FILTER,FUEL,LRG-423,SCREW-IN.1 -- Part No. 32223 S-40,S-45 57 400 Engine Components January 2015 402.1 Ford Gasoline/LPG Engine - View 2 58 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 402.1 Ford Gasoline/LPG Engine - View 2 Item Part No. Description -- 28718 BELT,TIMING,FORD LSG-423** 1 31250 Qty. Item Part No. Description Qty. 24 25571P-S IGNITION MODULE MTG.PLATE ASSY...............................................1 PLATE,PUMP MOUNT,FORD,PAINTED.................1 25 7339 SCREW,HHC,1/4-20 X .5................4 2 8914 SCREW,HHC,1/4-20 X .625..........13 26 30230P FILTER MOUNT BRACKET.............1 3 6356 WASHER,LOCK,.25......................15 27 77139 4 6638 WASHER,FLAT,USS,1/4"Y............14 FILTER ASY,M PRESS,SAE8,WOIND*....................1 5 27922 IGNITION, ELECTRONIC, FORD....1 -- 20880 6 28664 COIL, IGNITION,FORD...................1 FILTER ELEMENT-10 MIC.***.........1 component of filter assy p/n 20879 (no longer sold) 7 27908 GOVERNOR,CNTRLR,FORD,LSG 423...................................................1 -- 60857 FILTER,ELEMENT,BETA(5)=1000 component of filter assy p/n 77139 8 27919 REGULATOR, VOLTAGE, Z45GP91.........................................1 28 8177 SCREW,HHC,1/2-13 X 1.5..............2 29 6033 WASHER,LOCK,0.5".......................4 30 46674 PUMP,VAR.PISTON M46 2.8 CIQVP*............................................1 -- 29739 SEAL KIT,SAUER-DANFOSS M46***.............................................1 31 29436 O-RING***.......................................1 SPARK PLUG WIRE SET, LSG 423 Genie aftermarket 32 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2 33 13066 WASHER,FLAT,.5 HARDENED.......2 34 53961 PUMP,LIFT 1.025 C.I.***..................1 use in place of previous pump 31248 9 27142 GASKET,EXHAUST.........................1 10 48439 MUFFLER,EXH,FORD,BIG BOOMS***.......................................1 11 28648 SPARK PLUG WIRE SET, LSG 423...................................................1 Genie genuine part -- 1259056 12 28647 SPARK PLUG,FORD.......................4 13 29606 RING GEAR,FORD*** FITS LSG-LRG 423, AND LRG425 -- 31249 SEAL KIT,LIFT PUMP**...................1 use with pump 31248 -- 53962 SEAL KIT,LIFT PUMP (53961)*** use with pump 53961 13 29616 STARTER,ENGINE,FORD LSG/LRG***.....................................1 14 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 15 8179 SCREW,HHC,1/4-20 X 2.25............2 16 6091 NUT,NYLOCK,1/4-20.......................4 17 52943 NUT,SOLENOID VALVE..................1 18 29744 COIL,10V.........................................1 19 29066 VALVE,SOLENOID,10V,2POS 3WAY**............................................1 includes index number 17 and 18 20 30369 SOLENOID VALVE,N.C. 2POS. 3WAY...............................................1 includes index number 17 - 19 35 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-28).................1 36 6175 SCREW,HHC,3/8-16 X 1.................2 37 22278 SWITCH,VACUUM..........................1 38 27917 GOVERNOR,MECHNCL,FORD LSG423...........................................1 39 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 includes clevis pin 40 30785-1000 THREADED ROD,1/4-28 X 10 IN***.................................................1 41 21496 NUT,HEX,1/4-28..............................2 42 30224P BRACKET,LP REG/AIR FILTER,PNTD..................................1 -- 48877 CONN,520120-4-6,.025 ORI...........1 21 28836 COUPLING,FLYWHEEL,FL 15T 12.5"................................................1 -- 37002 COUPLER,HUB,15 TOOTH 7/16BOLT*.......................................1 43 25967 22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................8 HOSE ASSEMBLY,LP GAS-86" LNG**..............................................1 44 27010 23 6021 WASHER,LOCK,.375....................14 VALVE,LOCK OFF,BEAM #FL-418...........................................1 -- 27042 ELBOW,90DEG.1/4MPT,1/4SW,NPTF.1 Part No. 32223 S-40,S-45 59 400 Engine Components January 2015 402.1 Ford Gasoline/LPG Engine - View 2 (continued) Item Description Qty. 45 Ref. Hose -3/8 x 19.5 inches (50 cm), Regulator to Water Pump................1 46 Ref. Hose -3/8 x 25 inches (63.5 cm), Regulator to Intake Manifold............1 47 24551 REGULATOR,LPG,BEAM #120A.....1 -- 32768 REGULATOR DIAPH.KIT BEAM 120A................................................1 48 60 Part No. Ref. Hose -5/8 x 9.5 inches (24 cm), Regulator to Carburetor Venturi.......1 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 402.1 Ford Gasoline/LPG Engine - View 2 (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 61 400 Engine Components January 2015 403.1 Ford Gasoline/LPG Engine - View 3 62 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 403.1 Ford Gasoline/LPG Engine - View 3 Item Part No. Description Qty. 1 21018 SCREW,PHIL,PHM,10-24 X.38,SEMS......................................6 2 27034 3 Item Part No. Description Qty. 33 30144 BATTERY HOLD DOWN,GROUP 31.....................................................1 SCREW,HHC,M10 X 25MM,GR 8.8....................................................7 34 30784-975 THREADED ROD,(1/4-20),9.75.......2 35 8170 NUT,WING,1/4-20............................2 22700 WASHER,LOCK,M10......................7 36 28234P-S 4 27022P MOUNT,RAD.SUPPT.,RH,PAINTED.1 PLATE,ENGINE MOUNT,PAINTED............................1 5 27639P RADIATOR SHROUD,PAINTED......1 37 29296 6 28769 HOSE,BOTTOM RADIATOR,FORD...........................1 WELDMENT,FORD ENG.MNT,OUTBOARD...................1 38 6198 NUT,NYLOCK,1/2-13.......................2 7 13014 CLAMP,HOSE,2.25" DIA.................1 39 6095 WASHER,FLAT,USS,1/2",Y.............2 8 28770 HOSE,TOP RADIATOR,FORD........1 40 10598 SCREW,HHC,1/2-13 X 3.................2 41 29297 WELDMENT,FORD ENG.MNT,INBOARD.......................1 9 45171 CLAMP,HOSE,1.75,LINED..............1 10 27943 CAP,RADIATOR,FORD***...............1 11 54071 COOLANT RETURN SYSTEM,Z45***..............................1 -- 72327 CAP, COOLANT RET SYS(54071).....................................1 12 27942 RADIATOR,FORD (LSG).................1 -- 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 13 6175 SCREW,HHC,3/8-16 X 1.................4 14 6021 WASHER,LOCK,.375......................4 15 30720P BAFFLE,AIR,FORD,PAINTED.........1 16 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....4 17 6097 WASHER,FLAT,USS,3/8",Y.............8 18 4828 NUT,NYLOCK,3/8-16.......................4 19 24038 SHOCK MOUNT,SMALL.................2 20 27640 WELDMENT,RADIATOR MOUNT....1 21 6023 SCREW,HHC,5/8-11 X 3.5..............4 22 6035 WASHER,FLAT,USS,5/8",Y.............4 23 6024 NUT,NYLOCK,5/8-11.......................4 24 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4 25 6090 SCREW,HHC,1/4-20 X .75..............8 26 6356 WASHER,LOCK,.25........................8 27 6638 WASHER,FLAT,USS,1/4"Y..............8 28 30679-S WELDMENT, ENGINE MODULE PLATE..............................................1 29 45209 WEAR PAD,4X2X.5 W/INSERT***....4 30 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8..............................................3 31 13064 WASHER,FLAT,.625 HARDENED....3 32 30143 BATTERY,12V,1000 CCA GRP 31.....................................................1 Part No. 32223 S-40,S-45 63 400 Engine Components January 2015 404.1 Deutz Diesel Engine - View 1 64 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 404.1 Deutz Diesel Engine - View 1 Item Part No. Description -- 58274 ENGINE, DEUTZ D2011L03I (SERV) F3L1011 AND F3L1011F Engines only 1 30721P BAFFLE,AIR,DEUTZ,PAINTED.......1 2 6175 SCREW,HHC,3/8-16 X 1.................4 3 6021 WASHER,LOCK,.375......................4 4 29555 COVER,FRONT DEUTZ ENGINE....1 four 8mm bolts are used to fasten the cover, two 1/2" long, two 4" long. 5 31522 GUARD,FAN,DEUTZ F4L1011........1 6 31523 CLAMP,HOSE,8.50 DIA***..............1 7 32698 BELT,V, DEUTZ DIESEL ENGINE....1 8 29552 STARTER SOLENOID, DEUTZ 25484...............................................1 9 29551 STARTER ASSY - PRE 8/14/95......1 includes index number 8 10 29550 WELDMENT,DEUTZ ENGINE MOUNT...........................................1 11 21175 SCREW,SHC,5/8-11 X 4,A574........4 12 6035 WASHER,FLAT,USS,5/8",Y.............4 13 6024 NUT,NYLOCK,5/8-11.......................4 14 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4 15 52943 NUT,SOLENOID VALVE..................1 16 29744 COIL,10V.........................................1 17 29066 VALVE,SOLENOID,10V,2POS 3WAY**............................................1 includes index numbers 15 and 16 18 30369 SOLENOID VALVE,N.C. 2POS. 3WAY...............................................1 includes index numbers 15 through 17 19 Qty. Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-28).................1 20 6091 NUT,NYLOCK,1/4-20.......................2 21 6638 WASHER,FLAT,USS,1/4"Y..............6 22 8179 SCREW,HHC,1/4-20 X 2.25............2 23 30679-S WELDMENT, ENGINE MODULE PLATE..............................................1 24 32748 WELMENT,DEUTZ ENGINE MOUNT...........................................1 25 32749 WELDMENT,DEUTZ ENGINE MOUNT...........................................1 Part No. 32223 S-40,S-45 65 400 Engine Components January 2015 405.1 Deutz Diesel Engine - View 2 66 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 405.1 Deutz Diesel Engine - View 2 Item -- Part No. Description Qty. 33729 RING GEAR,DEUTZ F3 & F4L1011..........................................1 (please verify ring gear thickness) 0.365 inches -- 49917 RING GEAR,DEUTZ F3 & F4L1011F........................................1 (please verify ring gear thickness) 0.46 inches -- 89785 RING GEAR,DEUTZ F3L2011F......1 (please verify ring gear thickness) 0.6 inches Item Part No. Description Qty. -- 37002 COUPLER,HUB,15 TOOTH 7/16BOLT*.......................................1 26 30806 FLYWHEEL COVER,CASTING***....1 27 6605 SCREW,HHC,3/8-16 X 3.5,GR5......2 28 46674 PUMP,VAR.PISTON M46 2.8 CIQVP*............................................1 -- 29739 SEAL KIT,SAUER-DANFOSS M46***.............................................1 29 29436 O-RING***.......................................1 30 53961 PUMP,LIFT 1.025 C.I.***..................1 use in place of previous pump 31248 1 30660 EXHAUST,TAILPIPE,DEUTZ,S40....1 2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.....................................................14 -- 31249 SEAL KIT,LIFT PUMP** use with pump 31248 3 6021 WASHER,LOCK,.375....................25 -- 53962 4 6097 WASHER,FLAT,USS,3/8",Y.............4 SEAL KIT,LIFT PUMP (53961)***.....1 use with pump 53961 5 6002 NUT,LP NYLOCK,5/16-18...............2 31 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2 6 16584 U-BOLT, KIT 5/16-18 X 2.5..............1 32 6033 WASHER,LOCK,0.5".......................2 7 30674 WELDMENT,EXHAUST SUPPORT.......................................1 33 13066 WASHER,FLAT,.5 HARDENED.......2 8 30438 CLAMP,MUFFLER,2 1/4" ID............1 9 32695 MUFFLER,DEUTZ...........................1 10 29559 GASKET,EXHAUST.........................4 11 6090 SCREW,HHC,1/4-20 X .75..............8 12 6356 WASHER,LOCK,.25........................8 13 6638 WASHER,FLAT,USS,1/4"Y..............8 14 29557 CAP,OIL FILLER,DEUTZ,DIESEL***.............1 15 32696 COVER,DEUTZ ENGINE................1 16 32697 INJECTOR,DEUTZ..........................3 17 29564 INJECTOR, FUEL LINE DEUTZ DSL..................................................3 18 32699 INJECTION PUMP,DEUTZ DIESEL............................................3 19 19141 PLUG,MALE,070109-6....................1 20 30964 HOSE ASSEMBLY, 33"....................1 21 30963 CONNECTOR,M18 X 8 JIC.............1 22 45209 WEAR PAD,4X2X.5 W/INSERT***....4 23 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8..............................................3 24 13064 WASHER,FLAT,.625 HARDENED....3 25 28836 COUPLING,FLYWHEEL,FL 15T 12.5"................................................1 Part No. 32223 34 35 S-40,S-45 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-28).................2 6175 SCREW,HHC,3/8-16 X 1...............12 67 400 Engine Components January 2015 406.1 Deutz Diesel Engine - View 3 68 S-40,S-45 Part No. 32223 January 2015 400 Engine Components 406.1 Deutz Diesel Engine - View 3 Item Part No. Description Qty. 1 30144 BATTERY HOLD DOWN,GROUP 31.....................................................1 2 30784-975 THREADED ROD,(1/4-20),9.75.......2 3 6638 WASHER,FLAT,USS,1/4"Y..............2 4 8170 NUT,WING,1/4-20............................4 5 30143 BATTERY,12V,1000 CCA GRP 31.....................................................1 6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................2 Item Part No. Description 29560 FILTER,FUEL/WTR SEP, DTZ 1008.................................................1 Genie Genuine Part. See PN 1254826 for compatible aftermarket replacement. 1254826 FUEL FILTER W/SEP,DEUTZ,1008........................1 Genie Aftermarket Part. Filter for Deutz F3L 1011F Engine. 19 23057 SCREW,HHC,M8 X 20MM..............2 18 -- Qty. 7 6021 WASHER,LOCK,.375......................4 20 6886 WASHER,LOCK,.313......................2 8 30769P BRCKET,AIR CLEANER MTG.PAINT.....................................1 21 30796P BRACKET,ACTUATOR ARM,PAINTED................................1 9 27915 AIR CLEANER.................................1 does NOT include mounting bands 22 22578 SCREW,HHC,M6 X 20MM,GR8.8....2 23 6356 WASHER,LOCK,.25........................2 -- 27916 FILTER,AIR,ELEMENT***...............1 24 21130 -- 33931 MOUNTING BAND (27915).............2 -- 53952 BRKT,AIR CLEANER ORIENTATION** CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 includes clevis pin 25 21496 NUT,HEX,1/4-28..............................2 -- 65815 CLAMP, AIR CLEANER (27915)**....1 clamp that holds the end cap on 26 30785-1000 THREADED ROD,1/4-28 X 10 IN***.................................................1 10 18506 5/16-18 X .75 LG.FLG.LCK.SCREW.....................4 27 6090 SCREW,HHC,1/4-20 X .75..............4 28 6638 WASHER,FLAT,USS,1/4"Y..............4 11 6002 NUT,LP NYLOCK,5/16-18...............4 29 6091 NUT,NYLOCK,1/4-20.......................4 12 32750 DIPSTICK........................................1 30 29073 SOLENOID,THROTTLE,.................1 13 T114678 SHUTDOWN SOLENOID,12V, DEUTZ.............................................1 (replaced 32752) (must order cable assembly, 58256, if replacing 32752) (does not include o-ring) 31 30795P BRACKET,SOLENOID MTG.PAINTED................................1 32 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-28).................1 -- 45782 DIODE,6 AMP,200 PIV,BULK 33 20880 FILTER ELEMENT-10 MIC.***.........1 -- 58256 SOLENOID CABLE ASSY*** 33 77139 -- 72255 CONNECTOR, DEUTZ FUEL SHUTOFF* (does not include diode, 45782) FILTER ASY,M PRESS,SAE8,WOIND*....................1 34 30230P FILTER MOUNT BRACKET.............1 35 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................2 36 7339 SCREW,HHC,1/4-20 X .5................4 37 6356 WASHER,LOCK,.25........................4 14 30805 SENDING UNIT,OIL PRESS.,DEUTZ..............................1 -- 29565 SWITCH/SENDER, OIL TEMPERATURE..............................1 15 34059 SENDING UNIT,OIL TEMP..............1 -- 37033 SENDING UNIT,OIL PRESS.,DEUTZ* for F41011 F style engine 16 29562 PUMP ASSY, FUEL, DEUTZ DIESEL............................................1 17 29561 FILTER,OIL......................................1 Part No. 32223 S-40,S-45 69 500 Turntable Components January 2015 501.1 Hydraulic and Fuel Tanks 70 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 501.1 Hydraulic and Fuel Tanks Item Part No. Description -- 34980-S OIL COOLER KIT,S60,S80 PARKER for units prior to 1998 with synflex hoses order part number 46990 1 21141 GAUGE-SIGHT,LHA-LGTB***.........1 includes mounting fasteners 2 31524 STRAP ASSY,TANK, 66 INCH.........2 3 31506 STRAINER,FILLER NECK..............1 4 53534 FILTER SCREEN,TANK BREATHER.....................................1 5 58211 6 Qty. HYDRAULIC TANK ASSY,S40/80***...............................1 includes index number 1, 3, 4, 8 and 16 Item Part No. Description 22 30652P ADAPTER FLANGE,FUEL GAUGE PTD..................................................1 23 30584 GAUGE,FUEL,SIDE MOUNT..........1 gauge with arm and float (dial only is part 49893) 24 30546P-S TANK,30 GALLON,PAINTED**........1 includes index number 27 25 30179 TANK STRAP,BOLT STYLE,62"......2 26 25567 CAP,FUEL,GREEN*........................1 Deutz Diesel models -- 28829 CAP,FUEL,RED***...........................1 Gasoline/LPG models 27 18218 PLUG,PIPE,HEX HEAD,STL,1/4NPT..........................1 Gasoline/LPG models 28 30490 HOSE,1/4 FUEL LINE,SAE 30R7 Deutz Diesel models 29 19363 ELBOW,130239-4-4.........................1 Deutz Diesel models Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-28).................1 7 29908 FILTER ASSY W/INDICATOR LH.....1 -- 20293 FILTER ELEMENT-10MICRON.......1 8 45161P STRAINER ASSEMBLY,PAINTED......................2 9 25967 HOSE ASSEMBLY,LP GAS-86" LNG**..............................................1 10 53605 TANK, LP, 7 GAL.............................1 11 30711 LP.TANK BRKT WLDMT.,TALL........1 Gasoline/LPG models 12 8255 SCREW,HHC,3/8-16 X .75..............3 13 Qty. Ref. Turntable Rotator (refer to figure 5-D, page 5-14)................................3 14 4828 NUT,NYLOCK,3/8-16.......................7 15 6097 WASHER,FLAT,USS,3/8",Y.............4 16 31507 PLUG,SQUARE HEAD,3/4 MPT.....1 17 27089 HOSE,5/16 FUEL,SAE 30R7 Deutz Diesel models -- 27089 HOSE,5/16 FUEL,SAE 30R7 Gasoline/LPG models 18 21465 CLAMP,HOSE,SIZE .25 TO .63.......2 Deutz Diesel models -- 21465 CLAMP,HOSE,SIZE .25 TO .63.......1 Gasoline/LPG models 19 29137 HOSE END,MALE.25 X .25 MPT.....2 Deutz Diesel models -- 29137 HOSE END,MALE.25 X .25 MPT.....1 Gasoline/LPG models 20 139898 SOLENOID-GASOLINE FUEL........1 Gasoline/LPG models 21 19487 VALVE,FUEL LOCK.........................1 Part No. 32223 S-40,S-45 71 500 Turntable Components January 2015 502.1 Function Manifold and Auxilliary Power Unit Installation 72 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 502.1 Function Manifold and Auxilliary Power Unit Installation Item Part No. Description 1 8255 SCREW,HHC,3/8-16 X .75..............6 2 6021 WASHER,LOCK,.375......................8 3 6097 4 Qty. Part No. Description 21 27813 COIL,D01,10V***.............................2 to SN 611 WASHER,FLAT,USS,3/8",Y.............6 -- 233763 Ref. Ground Controls (refer to figures 5-E and 5-F, pages 5-18 and 5-22)................................................6 COIL, WITH DE CONNECTOR.......2 non-oscillating models; from SN 612 22 45914 O-RING, DO1 VALVE......................2 to SN 611 -- 48648 O-RING, D03 COIL..........................2 non-oscillating models; from SN 612 23 45913 NUT,DO1 VALVE.............................2 to SN 611 -- 48649 NUT-D03 COIL................................2 non-oscillating models; from SN 612 24 30444 SCREW,SHC,1/4-20 X 2.................2 25 24675 SUB PLATE (SPOOL VALVE)..........1 5 94077 SENSOR,LEVEL,4.5 DEG..............1 6 6888 SCREW,HHC,1/4-20 X 1.................2 7 6638 WASHER,FLAT,USS,1/4"Y..............4 8 6091 NUT,NYLOCK,1/4-20.......................6 9 6090 SCREW,HHC,1/4-20 X .75..............4 10 30668 MANIFOLD,FUNCTN S40,S60,S80...................................1 to SN 547 -- 146167 MANIFOLD,FUNCTION S40...........1 from SN 548 11 13002 SCREW,HHC,5/16-18 X 1 GR5.......4 12 6886 WASHER,LOCK,.313......................4 13 30703 14 6175 Item 26 Ref. Hydraulic Hoses & Fittings (refer to figure 5-H, page 5-28).................1 27 30666 VALVE,FLOW REGULATOR 2.0 GPM................................................1 oscillating models only WLDMT.FUNCTION MAN. MNT. S40..................................................1 28 30677 WELDMENT,HYD TANK MODULE.........................................1 SCREW,HHC,3/8-16 X 1.................2 29 8177 SCREW,HHC,1/2-13 X 1.5..............3 6095 WASHER,FLAT,USS,1/2",Y.............3 6198 NUT,NYLOCK,1/2-13.......................3 15 29868 SPRING CLIP,3/8-16.......................6 30 16 30718P BRACKET,AUX.PUMP MNT.PAINTED.................................1 31 17 27648 POWER UNIT,AUXILLARY DC1003...........................................1 3 port -- 27914 MOTOR,12V DC (24573)................1 -- 29417 PUMP ASSY.(27648).......................1 -- 29418 COUPLER - 27648 POWER UNIT...1 -- 29428 VALVE,CHECK................................1 -- 29429 VALVE,RELIEF................................1 17A 32811 POWER UNIT,AUX PUMP 12VDC.............................................1 2 port, motor only is 32949 18 45916 SCREW,SHC,10-24 X 1.250 (D01)................................................4 19 6607 WASHER,LOCK,#10 PLTD.............4 20 146160 VALVE KIT,D03................................1 includes index numbers 21 through 23 -- 41774 BOLT KIT,D03..................................1 -- Ref. previous valve part 27446 is no longer available, order valve 146160, to SN 611 Part No. 32223 Qty. S-40,S-45 73 500 Turntable Components January 2015 503.1 Function Manifold 74 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 503.1 Function Manifold Item -- Part No. Description Qty. 146167 MANIFOLD,FUNCTION S40...........1 pervious manifold part 30668 and 40676 are no longer available. For a complete manifold replacement, customers must contact Genie service department. Item Part No. Description Qty. 13 27802 VALVE,DIFFERENTIAL SENSING***....................................2 14 32765 VALVE,RELIEF................................1 15 52415 VALVE,RELIEF,2200 PSI***.............1 16 45921 RETAINER-N.C.PROPOR.SOLENOID.2 -- 25375 SEAL KIT (ALL MANIFOLDS) 17 45921 RETAINER-N.C.PROPOR.SOLENOID.2 -- 33512 VALVE,REGEN.SANDWICH from SN 548 18 45914 O-RING, DO1 VALVE......................2 19 21935 COIL, 12V, 19972/21623/29069......2 1 Ref. VALVE,DO1.....................................5 pervious DO1 valve 27811 is no longer available. For replacement must order DO3 valve 146165 and service bolt kit 41774 20 27801 VALVE,PROPORTIONAL SOLENOID***..................................2 includes 1 each index numbers 16-19 21 27803 VALVE,SOLENOID..........................1 -- 27814 COIL,SOLENOID,10V.....................1 -- 146165 VALVE KIT,D03................................5 from SN 612, kit comes with two inch screws, if customer needs four inch screws refer to 40617. -- 52943 NUT,SOLENOID VALVE..................1 22 31100 VALVE,FLOW REGULATOR 0.6GPM...........................................2 -- 41774 BOLT KIT,D03..................................5 use with DO3 23 27804 VALVE,DIFFERENTIAL SENSING***....................................1 2 45916 SCREW,SHC,10-24 X 1.250 (D01)..............................................20 use with DO1 24 31099 VALVE,FLOW REGULATOR............1 25 48997 NIPPLE,DIAGNOSTIC,#4 PORT***..........................................1 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT........................................1 -- 43255 SCREW,SHC,10-24 X 2................20 use with DO3 3 6607 WASHER,LOCK,#10 PLTD...........24 4 31262 VALVE,COUNTERBALANCE..........2 26 48880 CAP,DIAGNOSTIC NIPPLE.............1 5 31261 VALVE,COUNTERBALANCE SANDWICH.....................................1 includes index number 3 27 32663 VALVE,RELIEF 2600 PSI................1 28 111705 VALVE,FLOW REGULATOR 3.5 GPM**..............................................1 oscillating models only -- 30968 VALVE,FLOW REGULATOR 2.0 GPM................................................1 non-oscillating models only 6 27812 SCREW,SHC,10-24 X 3..................4 7 32661 SCREW,SHC,10-24 X 1 (D01)........4 8 32662 COVER PLATE (30668)...................1 9 27813 COIL,D01,10V***...........................12 use with DO1; to SN 611 -- 29744 COIL,10V.......................................12 use with DO3; from SN 612 10 45914 O-RING, DO1 VALVE....................12 use with DO1; to SN 611 -- 48648 O-RING, D03 COIL........................12 use with DO3; from SN 612 11 45913 NUT,DO1 VALVE...........................12 use with DO1; to SN 611 -- 48649 NUT-D03 COIL..............................12 use with DO3; from SN 612 12 27807 VALVE,CHECK***............................5 Part No. 32223 S-40,S-45 75 500 Turntable Components January 2015 504.1 Turntable Rotation and Hydraulic Rotary Coupler Installation 76 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 504.1 Turntable Rotation and Hydraulic Rotary Coupler Installation Item Part No. Description Qty. 1 45483 VALVE,SHUTTLE***........................1 for manifold 31494 2 102680 MANIFOLD,TURNTABLE ROTATION***...................................1 -- 31519 O-RING (2-114)...............................1 for manifold 31494 Item Part No. Description Qty. 21 13064 WASHER,FLAT,.625 HARDENED..................................40 22 32731 PIN ASSEMBLY,TURNTBLE ROTATION.......................................1 -- 11637 PIN ASSY, RETAINER, SS I & II......1 23 111648 BEARING,SERIES 3000.................1 24 44341P BAR,HYD.SWIVEL MOUNT PAINTED.........................................1 25 21175 SCREW,SHC,5/8-11 X 4,A574......20 26 30886 HOSE ASSEMBLY,19".....................1 3 31082 VALVE,COUNTERBALANCE 2500 PSI*.................................................2 for manifold 31494 4 58958 MOTOR,SWING DRIVE (53147) for manifold 31494 and 53147 -- 62081 SEAL KIT, 58958 SWING MOTOR 27 20630 ELBOW,070202-4-4.........................1 -- 75684 MOTOR,TURNTABLE ROTATION*** for TT swing drive 89885 28 6175 SCREW,HHC,3/8-16 X 1.................1 29 24039 WASHER,3/8 PLATE (3/8X2X3/16TK................................1 30 75677 SHAFT,OUTPUT,PINION,TURNTABLE.1 for TT swing drive 89885 -- 31493 PINION GEAR for torque hub 94920 31 89885 SWING DRIVE ASSEMBLY,S40/Z60........................1 -- 58916 SEAL,SHAFT...................................1 for torque hub 94920 -- 94920 TORQUE HUB-SWING***...............1 not part of 89885; to SN 6029 -- 75685 SEAL KIT,MOTOR TURNTABLE*** for motor 75684 5 7261 SCREW,HHC,1/2-13 X 5 BLACK.....2 6 6033 WASHER,LOCK,0.5".......................3 7 13066 WASHER,FLAT,.5 HARDENED.......3 8 22811 O-RING,MOTOR TO BRAKE***......1 for TT swing drive 34425 9 34961 SWITCH,LIMIT,W/ROLLER ARM.....1 -- 19491 CONTACTOR,LIMIT SWITCH.........1 -- 27643 ROLLER ARM-LIMIT SWITCH........1 10 30783P LIMIT SWITCH BRKT,DRIVE,PAIN..........................1 32 43683 O-RING,2-042 N674-70***..............1 for TT swing drive 89885 11 6090 SCREW,HHC,1/4-20 X .75..............2 -- 52087 12 6356 WASHER,LOCK,.25........................2 O-RING,2-044 BUNA***..................1 for TT swing drive 34425 13 6638 WASHER,FLAT,USS,1/4"Y..............2 33 75686 14 8177 SCREW,HHC,1/2-13 X 1.5..............2 BRAKE ASSEMBLY,TURNTABLE ROT.................................................1 for TT swing drive 89885 15 6198 NUT,NYLOCK,1/2-13.......................2 -- 29291 Ref. Hydraulic Hoses & Fittings (refer to figure 508.1)................................2 SEAL KIT,MICO...............................1 for brake Mico 41915 -- 31500 BEARING KIT,MICO........................1 for brake Mico 41915 -- 31502 SPRING KIT,MICO..........................1 for brake Mico 41915 -- 58915 LINING REPAIR KIT (41915)...........1 -- 62466 SEAL KIT,BRAKE,TURNTABLE ROT.................................................1 for brake 75686 -- 65608 BEARING KIT, AUSCO***...............1 for brake 73918 -- 73918 BRAKE,SWING,2800 IN/LB............1 -- 75658 LINING KIT,AUSCO (73918)***.......1 16 17 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................4 18 6021 WASHER,LOCK,.375......................5 19 44367 HYD SWIVEL,7 PORT,S40/60.........1 check stamping on part then verify with Genie Parts for correct seal kit. -- 44341P BAR,HYD.SWIVEL MOUNT PAINTED.........................................2 -- 44611 SEAL KIT,SWIVEL (44367).............2 20 19418 SCREW,SHC,5/8-11 X 1.75..........20 Part No. 32223 S-40,S-45 77 500 Turntable Components January 2015 504.1 Turntable Rotation and Hydraulic Rotary Coupler Installation (continued) Item Part No. Description -- 75659 SEAL KIT, AUSCO (73918).............1 -- 75682 DISC KIT DRIVE TURNTABLE Z-60*................................................1 for brake 75686 -- 75683 SPRING,DRIVE TURNTABLE.........1 for brake 75686 34 78 Qty. Ref. Screw - SHC, 5/16 -18 x 3 inches..............................................4 for torque hub 19585 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 504.1 Turntable Rotation and Hydraulic Rotary Coupler Installation (continued) This Page Intentionally Left Blank Part No. 32223 S-40,S-45 79 500 Turntable Components January 2015 505.1 Ground Controls - View 1 80 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 505.1 Ground Controls - View 1 Item Part No. Description Qty. 1 29607 WIRING DUCT/COVER, 1 X 72 IN** 2 6090 SCREW,HHC,1/4-20 X .75..............7 3 6356 WASHER,LOCK,.25........................6 4 29607 WIRING DUCT/COVER, 1 X 72 IN** 5 121599 GASKET,GBOX,S80/85 2008..........1 6 32659 7 8 Item Part No. Description Qty. -- 34503 COVER,PROTECTIVE,SLAVE W/JIB...............................................5 Deutz Diesel models; terminals not included -- 34504 Terminal - Relay Socket, 10 - 12 Gauge..............................................5 CONTROL BOX W/DECAL,GROUND.......................1 includes index number 5 26 34052 RELAY,SPDT,12V(AUTO) PLUG IN**..................................................8 Gasoline/LPG models 12960 CABLE SQUEEZE CONN.,XTRA LRG.................................................3 -- 30452 HOSE ASSY,18"..............................5 Deutz Diesel models 14041 LOCKNUT,ELECTRIC,3/4"..............3 27 56057 MODULE,IGNITION/START,12/24V.1 25974 PLASTIC END STOP......................2 9 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................4 28 29 25807 DIODE BLOCK SUPPRESSION.....2 10 6935 LOCKNUT,ELEC,1/2"......................4 30 25808 11 1505 WIRE CABLE,16/2 SJO,BULK........................220-inches CARRIER TERMINAL(5 PER BLOCK)...........................................2 31 25836 12 6918 WIRE CABLE,16/3 SJO,BULK........................145-inches TERMINAL BLOCK(SINGLE),WAGO***..........50 32 28310 DIN RAIL,23.75"..............................1 13 6562 WIRE CABLE,16/4 SJO,BULK..........................95-inches 14 35934 WIRE CABLE,18/19 CON.TPRJKT..................720-inches 15 30794 WIRE,12/3 SJEOW,BULK,BLK-WHT-G.720-inches 16 35934 WIRE CABLE,18/19 CON.TPRJKT..................720-inches 17 35934 WIRE CABLE,18/19 CON.TPRJKT....................60-inches 18 20776 CABLE SQUEEZE CONN...............1 19 18665 LOCKNUT,ELECTRIC,1" NPT.........1 20 6888 SCREW,HHC,1/4-20 X 1.................5 21 6638 WASHER,FLAT,USS,1/4"Y..............5 22 6091 NUT,NYLOCK,1/4-20.......................5 23 27155 SOLENOID,12V CONTINUOUS***............................1 24 34057P ANGLE,RELAY MOUNTING,PAINTED.....................1 25 34053 ASSY,RELAY SOCKET, AUTO........8 Gasoline/LPG models; terminals not included -- 34055 TERM RELAY,N-INSULATE 14-16 GA...................................................5 -- 34056 TERM,RELAY,N-INSULATE 18-20 GA...................................................5 Part No. 32223 S-40,S-45 81 500 Turntable Components January 2015 506.1 Ground Controls - View 2 82 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 506.1 Ground Controls - View 2 Item Part No. Description Part No. Description 1 128202 SWITCH TOGGLE ASSY DPDT 3P MOM................................................4 includes mounting fasteners 19 13471 COVER, AUXILIARY POWER SWITCH..........................................1 2 53759-S GAUGE,WATER TEMP....................1 includes mounting bracket 20 128201 SWITCH TOGGLE ASSY DPDT 2P MOM................................................1 includes mounting fasteners 3 53758-S GAUGE,OIL PRESSURE W/O SENDER..........................................1 includes mounting bracket 21 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................1 4 22 66821 BASE,WITHOUT CONTACTS.........1 53761-S GAUGE,VOLTAGE...........................1 includes mounting bracket -- 66816 CONTACT,N.O.................................1 5 6090 SCREW,HHC,1/4-20 X .75..............3 23 122514 KIT,ESTOP SVC BB&SM BOOM.....1 includes item 17 6 6356 WASHER,LOCK,.25........................3 -- 66818 CONTACT,NC..................................1 7 6638 WASHER,FLAT,USS,1/4"Y..............3 -- 66821 BASE,WITHOUT CONTACTS 8 128205 SWITCH TOGGLE ASSY DPDT 2P MNT.................................................1 includes mounting fasteners 9 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................3 includes mounting fasteners 10 147094 ASSY, CIRCUIT BREAKER 15A.....2 includes mounting fasteners 11 19506 HOUR METER,10-80 VOLTS***......1 includes mounting bracket 12 229567 PLUG, SANTOPRENE .5 BLACK DOME..............................................2 13 27246 BOOT,TOGGLE SWITCH,SHORT*............................9 14 32659 CONTROL BOX W/DECAL,GROUND.......................1 -- 121599 GASKET,GBOX,S80/85 2008..........1 15 54525 BRACKET-PANEL-WIRE MOUNTING 99.....................................................2 16 27287 RESISTOR,10 OHM,25 WATT.........1 17 66812 BUTTON,PUSH,RED MUSHROOM HEAD...............................................1 -- 146478 BOOT(BELLOWS),E-STOP,BLACK 18 122512 KIT,KEYSWITCH SVC BB & SM BOOM..............................................1 includes item 22 -- 122366 KEYSWITCH,CONTACTS LOCK.....1 -- 21982 KEY,SINGLE***...............................1 -- 37947 KEYS,10 PACK***............................1 -- 66811 KEYSWITCH,3POS.MNTND.DR WKEY**...........................................1 includes keyswitch and two keys, not included: base or contacts. Part No. 32223 Qty. Item S-40,S-45 Qty. 83 500 Turntable Components January 2015 507.1 Turntable Covers 84 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 507.1 Turntable Covers Item Part No. Description Qty. 1 30751P COVER,LOWER CONT. BOX PAINTD............................................1 2 30468 LATCH,SLIDE, FLUSH MOUNT STYLE.............................................1 3 8920 RIVET,ALUM,ALUM,P,.156 X .375..................................................7 4 32756 COVER ASSY,TANK SIDE,T.TABLE.................................1 includes index numbers 1, 2, 3, 18, 19 and 39 Item Part No. Description Qty. 24 30744 COVER SUPPORT WELDMENT RH...................................................1 25 6097 WASHER,FLAT,USS,3/8",Y...........24 26 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................4 27 30277P COVER LATCH ANGLE,PAINTED............................2 28 30961 BAR,TURNTABLE COVER STOP....2 29 29868 SPRING CLIP,3/8-16.....................20 -- 34619 BUMPER,RUBBER***.....................4 30 16439 SCREW,FHS,3/8-16 X 1..................6 5 8915 SCREW,HHC,1/4-20 X 1.25..........24 31 7713 NUT,LP NYLOCK,3/8-16.................6 6 12906 WASHER,FENDER,.25 X 1.25 X.062.............................................20 32 30430 BULKHEAD,FEMALE X 4................1 33 28646 ZERK,GREASE,1/8 NPT.................1 7 32757 COVER ASSY,REAR,TURNTABLE...............1 34 30743 COVER SUPPORT WELDMENT LH....................................................1 8 53033P-S BRKT,TRNTBL,COV ADJ,RH,PAINTED............................1 35 30886 HOSE ASSEMBLY,19".....................1 36 35949P-S BRACKET,COVER HINGE,BLUE.....4 -- 30965P BRACKET,T.T.COVER ADJ.LH,PNTD..................................1 37 30759 COVER SUPPORT WELDMENT LH....................................................1 9 30973 BUMPER,RUBBER-1 X 1.25...........2 38 8255 SCREW,HHC,3/8-16 X .75..............6 10 18504 NUT,LOCKING-LG.FLANGE,1/4-20.2 39 30486 11 6175 SCREW,HHC,3/8-16 X 1...............20 DOOR CATCH,BASE CONTROL BOX.................................................1 12 6021 WASHER,LOCK,.375....................20 13 6888 SCREW,HHC,1/4-20 X 1...............12 14 6638 WASHER,FLAT,USS,1/4"Y............24 15 6091 NUT,NYLOCK,1/4-20.....................12 16 75073 HINGE,.375X.120THK.,SLOTTED...4 17 32758 COVER ASSY,ENGINE,GAS/LPG...1 includes index numbers 18 and 19 -- 34619 BUMPER,RUBBER***.....................4 18 28125 LATCH,FLUSH CUP***....................2 -- 29314 KEY,LATCH, 1 PAIR (28125)...........2 19 28471 PLATE,SWING COVER LATCH......4 20 30760 COVER SUPPORT WELDMENT RH...................................................1 21 27114 BALL STUD,1/2" BALL,3/8-16X1.2.............................4 22 4828 NUT,NYLOCK,3/8-16.......................8 23 83151 GAS STRUT***................................2 strut includes sockets -- 27114 BALL STUD,1/2" BALL,3/8-16X1.2.............................2 -- 27377 RETAINER,GAS SPRING***...........2 Part No. 32223 S-40,S-45 85 500 Turntable Components January 2015 508.1 Hydraulic Hoses and Fittings 86 S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 508.1 Hydraulic Hoses and Fittings Item Part No. Description Part No. Description 1 25951 ELBOW,070220-8-12.......................2 30 45412 CONNECTOR,070120-6-6............15 2 30861 HOSE ASSEMBLY,36.50"................1 1 31 30858 HOSE ASSEMBLY,42.25"................1 8 3 19687 CONNECTOR,070120-12-12..........4 32 28445 TEE,UNION,070401-12...................1 4 20022 ELBOW,070221-12-12.....................2 33 30859 5 45170 HOSE END,BARBED,SWIVEL,-12-12........5 HOSE ASSEMBLY,35.25"................1 8 34 30959 6 22665 CONNECTOR,070120-8-10............2 HOSE ASSEMBLY,41".....................1 8 7 30342 ELBOW,140238-16-16.....................1 8 30343 NIPPLE,HEX,140137-16.................1 35 13119 TEE,RUN,070428-6-6......................1 9 27202 ELBOW,070202-12-16.....................1 36 18687 CONNECTOR,070120-6-8..............2 10 20326 TEE,RUN,070432-12.......................1 37 30857 HOSE ASSEMBLY,26.25"................1 8 11 45359 HOSE END,BARBED,SWIVEL,-12-12........1 38 45412 12 30959 HOSE ASSEMBLY,41".....................1 2 CONNECTOR,070120-6-6..............1 oscillating models only -- 45395 PLUG,HEX HEAD,090109A-6.........1 non-oscillating models only 13 21252 TEE,RUN,070432-8.........................1 39 34038 14 30831 ELBOW,070320-12-16.....................2 HOSE ASSEMBLY,44".....................1 8 15 30860 HOSE ASSEMBLY,52".....................2 3 40 30855 HOSE ASSEMBLY,45.75"................1 9 16 20709 CONNECTOR,070120-16-16..........1 41 30877 17 24058 ELBOW,070320-8-10.......................1 18 20710 CONNECTOR,070120-16-12..........1 ADAPTER,STR.THRD.TO STR.THRD.......................................1 oscillating models only 19 30870 HOSE ASSEMBLY,41".....................1 4 -- 45412 CONNECTOR,070120-6-6..............1 non-oscillating models only 42 30854 20 10355 CONNECTOR,070102-6-6..............1 HOSE ASSEMBLY,15".....................1 9 21 30869 HOSE ASSEMBLY,24.50"................1 5 43 30863 HOSE ASSEMBLY,14.75"................1 10 22 30862 HOSE ASSEMBLY,41".....................2 6 44 30871 HOSE ASSEMBLY,44.50"................1 10 23 45161P STRAINER ASSEMBLY,PAINTED......................2 45 30872 24 27191 ELBOW,140339-16-16.....................2 HOSE ASSEMBLY,41".....................1 10 25 30347 VALVE,BALL,1" MPT X FPT............2 46 30868 26 45166 HOSE END,BARBED RIGID-16-16....................................2 HOSE ASSEMBLY,25".....................1 10 47 30864 27 30873 HOSE ASSEMBLY,42".....................1 7 HOSE ASSEMBLY,27".....................1 11 48 30874 28 13756 CONNECTOR,070120-4-6..............2 HOSE ASSEMBLY,37.75"................1 12 29 13120 ELBOW,070220-6-6.........................3 Part No. 32223 Qty. Item S-40,S-45 Qty. 87 500 Turntable Components January 2015 508.1 Hydraulic Hoses and Fittings (continued) Item 88 Part No. Description Qty. 49 34037 HOSE ASSEMBLY,32.0"..................1 12 50 13921 ELBOW,070220-4-4.........................1 51 30867 HOSE ASSEMBLY,16.75"................1 12 52 13755 CONNECTOR,070120-4-4..............2 53 30866 HOSE ASSEMBLY,19.25"................1 12 54 30865 HOSE ASSEMBLY,21.38"................1 12 55 45349 ELBOW,070320-8-8.........................1 56 31798 VALVE,CHECK,#8 O-RING PORTS............................................1 57 31797 ADAPTER,6402-8-8........................1 58 22540 TEE,BRANCH,070429-8-8..............1 59 27192 ADAPTER,O-RING,G6410-10-8......1 60 30591 PLATE,SIDE CHASSIS...................1 61 30875 TEE,BRANCH,070429-10-10..........1 62 32156 CONNECTOR,070122-8-8..............2 63 45412 CONNECTOR,070120-6-6..............2 64 45703 CONNECTOR,070120-8-8..............2 65 30876 REDUCER,070123-10-4.................1 66 13757 TEE,RUN,070432-4.........................1 Item S-40,S-45 Part No. Description Qty. Part No. 32223 January 2015 500 Turntable Components 508.1 Hydraulic Hoses and Fittings (continued) Item Part No. Part No. 32223 Description Qty. Item S-40,S-45 Part No. Description Qty. 89 500 Turntable Components January 2015 508.1 Hydraulic Hoses and Fittings (continued) Item Part No. Description Qty. Item Footnotes 1: Hose End - 90o Female JIC Swivel, 8-8 (Synflex 3903-08648), Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548) & Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) 2: Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544), Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 3: Hose End - Female JIC Swivel, 12-12 (Weatherhead 43012E-612), Hose End - 90o Female JIC Swivel, 12-12 (Weatherhead 43012E-672) & Hose - 3/4" 4 Spiral High Pressure (Weatherhead H43012) 4: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 8-6 (Synflex 3903-06648) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 5: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 6-6 (Synflex 3903-06646) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) 6: Hose End - 90o Female JIC Swivel, 16-16 (Weatherhead 16U-616) & Hose - 1.0" Suction (Weatherhead H03916) 7: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - 90o Female JIC Swivel, 6-4 (Synflex 3903-06644) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 8: Hose - 3/4" Push On (Weatherhead H20112) 9: Hose End - Female JIC Swivel, 8-8 (Synflex 3903-08548), Hose End - 90o Female JIC Swivel, 8-8 (Synflex 3903-08648) & Hose - 1/2" Thermoplastic High Pressure (Synflex 3800-08) 10: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - 90o Female JIC Swivel, 4-4 (Synflex 3903-04644) & Hose 90 Part No. Description Qty. - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 11: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 12: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) S-40,S-45 Part No. 32223 January 2015 500 Turntable Components 508.1 Hydraulic Hoses and Fittings This Page Intentionally Left Blank Part No. 32223 S-40,S-45 91 600 Boom Components January 2015 601.1 Boom Lift and Master Cylinder Installation 92 S-40,S-45 Part No. 32223 January 2015 600 Boom Components 601.1 Boom Lift and Master Cylinder Installation Item Part No. Description 1 6175 SCREW,HHC,3/8-16 X 1.................2 2 6021 3 45226 4 30734 PIN,1.00DIAX2.88LG,1HOLE..........2 5 81692 CYLINDER, MASTER, S40.............1 always check stamped numbers on cylinder and verify with Genie Parts before ordering seal kits -- 31078 SEAL KIT,HYDRAULIC CYLINDER***..................................1 6 53452 BEARING,1.00IDX1.50ODX1.00L....1 7 30733 PIN,1.50DIAX7.75LG,1HOLE..........1 8 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................2 9 30662 MACH.,PRIMARY CYLINDER MNT.................................................1 10 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4 11 13064 WASHER,FLAT,.625 HARDENED....8 12 6024 NUT,NYLOCK,5/8-11.......................4 13 30732 PIN,1.50DIAX6.38LG,1HOLE..........1 14 45209 WEAR PAD,4X2X.5 W/INSERT***....2 15 6090 SCREW,HHC,1/4-20 X .75..............4 16 6886 WASHER,LOCK,.313......................4 17 45072 BEARING,GARLOCK,24DU24........4 18 31106 VALVE,CNTERBAL,[email protected]** CYL PN 30529 18 32713 SEAL KIT (CYL PN 30529) CYL PN 30529 18 63206 CYLINDER,LIFT,S40.......................1 includes 4 each index number 17 -- 63346 SEAL KIT CYL,S40 (63206) CYL PN 63206 -- 73806 VALVE,[email protected] CYL PN 63206 19 Qty. Item Part No. Description Qty. 24 8255 SCREW,HHC,3/8-16 X .75..............1 WASHER,LOCK,.375......................4 25 6097 WASHER,FLAT,USS,3/8",Y.............1 ROD END,.375 X 3.69.....................3 26 Ref. Hydraulic Hoses & Fittings (refer to figure 6-E, page 6-12)..................1 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING ARM.................................................1 -- 106433 LS SPRING WAND (ZCY91) -- 19491 CONTACTOR,LIMIT SWITCH 20 16486 SCREW,RHM,10-32 X 1.75.............2 21 6607 WASHER,LOCK,#10 PLTD.............2 22 6146 WASHER,FLAT,MS,#10,Y...............2 23 56264 HORN,12V SCREW TERMINAL***..................................1 Part No. 32223 S-40,S-45 93 600 Boom Components January 2015 602.1 Boom Installation 94 S-40,S-45 Part No. 32223 January 2015 600 Boom Components 602.1 Boom Installation Item Part No. Description Qty. 1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....1 2 6033 WASHER,LOCK,0.5".......................1 3 30418 ROD END,.50 X 4............................1 4 30731 PIN,PRIM.BOOM,16.0 X 1.5 INCH................................................1 5 30738 BEARING,1.50IDX2.00ODX1.50LG.2 6 45226 Item Part No. Description Qty. 26 73969 PRIMARY BOOM EXT ASSY,S-40***...................................1 (includes item number 27) (customer must also order part number 102143, for first time replacement) 27 30220 BEARING,1.25ID X 1.5OD X 0.69L................................................2 ROD END,.375 X 3.69.....................1 28 30729 PIN,1.00DIAX6.67LG,2RING..........2 30748 WASHER,SHIM,1.01 X 1.63 X.062.............................................12 7 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8......................................1 29 8 4828 NUT,NYLOCK,3/8-16.......................1 30 1253843 9 30730 PIN,1.00DIAX9.46LG,2RING..........1 SNAP RING,EXTERNAL,1.00,ZAG...........4 10 34961 SWITCH,LIMIT,W/ROLLER ARM.....1 31 63202 -- 19491 CONTACTOR,LIMIT SWITCH.........1 -- 30692 ARM, LIMIT SWITCH......................1 11 16486 SCREW,RHM,10-32 X 1.75.............2 CYLINDER,EXT.2.5" X 163.5".........1 check stamped numbers on side of cylinder and verify with Genie Parts before ordering to ensure correct replacement 12 6607 WASHER,LOCK,#10 PLTD.............2 -- 32683 SEAL KIT (CYL PN 30528).............1 -- 32712 VALVE,[email protected] 13 6178 NUT,NYLOCK,10-32........................2 14 102143 PRIMARY BOOM ASSY,S40...........1 (includes item 5 and PN 53452, refer to 601.1, item 6 ) (customer must also order part number 73969, for first time replacement) 15 8255 SCREW,HHC,3/8-16 X .75............32 16 6021 WASHER,LOCK,.375....................32 17 29080 SHIM,WEAR PAD,5X 1.5 16GA.....24 1 18 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS........................................12 19 30741 WEAR PAD,6.5 X 5 X .75 W/INSER.........................................2 20 30472 SHIM,PRIMARY BOOM,.064 THK.................................................4 1 21 30581 PAD,EXTENSION CYLINDER,TOP..............................1 22 6637 SCREW,HHC,1/4-20 X 1.75............6 23 6638 WASHER,FLAT,USS,1/4"Y..............6 24 6091 NUT,NYLOCK,1/4-20.......................4 25 30582 PAD,EXTENSION CYLINDER,BOTTOM......................1 Part No. 32223 Footnotes 1: Quantity listed for this item is approximate. Actual quantity may vary, to ensure proper fit. S-40,S-45 95 600 Boom Components January 2015 603.1 Cable Track Installation 96 S-40,S-45 Part No. 32223 January 2015 600 Boom Components 603.1 Cable Track Installation Item Part No. 1 Description Qty. Ref. Boom Installation (refer to figure 6-B, page 6-4) 2 6888 SCREW,HHC,1/4-20 X 1.................4 3 6638 WASHER,FLAT,USS,1/4"Y............17 4 30750 WEAR PAD,CABLE TRACK TUBE...............................................2 5 8914 SCREW,HHC,1/4-20 X .625............4 6 6356 WASHER,LOCK,.25........................7 7 6090 SCREW,HHC,1/4-20 X .75............11 8 6889 NUT,LP NYLOCK,1/4-20.................4 9 31411 WEAR PAD,CABLE TRACK............2 10 6091 NUT,NYLOCK,1/4-20.....................11 11 30670-S WLDMT.CABLE TRACK SUPP.TUBE.....................................1 12 8255 SCREW,HHC,3/8-16 X .75..............2 13 6021 WASHER,LOCK,.375......................2 14 32684 CABLE TRACK TRAY ASSY S40.....1 15 73994 CABLETRACK,PLATED, 41 LINK....1 -- 29480 TRACK REPAIR,7 LINK (25706).....1 -- 29481 PLASTIC TRACK BRKT SET..........1 16 30749 WEAR PAD,CABLE TRACK TUBE...............................................3 17 32685 BRACKET,CABLE TRACK GUIDE.............................................1 18 4266 SCREW,HHC,1/4-20 X 2.................4 19 22832 SCREW,HHC,3/8-16 X 6.................3 20 7713 NUT,LP NYLOCK,3/8-16.................3 21 30671-S WLDMT.CABLE TRACK TUBE S40..................................................1 22 25072P HOSE COVER,LWR CABLE TRK,BLU.........................................1 23 30757-S COVER,CABLE TRACK TRAY........1 Part No. 32223 S-40,S-45 97 600 Boom Components January 2015 604.1 Slave Cylinder and Platform Rotator 98 S-40,S-45 Part No. 32223 January 2015 600 Boom Components 604.1 Slave Cylinder and Platform Rotator Item Part No. Description 1 1253843 SNAP RING,EXTERNAL,1.00,ZAG...........2 2 30748 WASHER,SHIM,1.01 X 1.63 X.062...............................................4 3 30728 4 Qty. Ref. Boom Installation (refer to figure 602.1)..............................................1 30727 PIN,ROTATOR,8.13 X 1.25 INCH.....1 6 45226 ROD END,.375 X 3.69.....................2 7 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2 8 4828 NUT,NYLOCK,3/8-16.......................2 9 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....6 USE WITH ROTATOR PART NO 30669 SCREW,SHC,3/8-16 X .75,BLACK.......................................8 USE WITH ROTATOR PART NO 94398 (INCLUDED IN ROTATOR UPDATE KIT PART NO 77874) 27035 Part No. Description -- 94398 ROTATOR,PLAT,NON-JIB................1 (INCLUDED IN ROTATOR UPDATE KIT PART NO 77874) 17B 31498 BEARING KIT,ROTATOR,9K***.......1 for rotator 30669 17B 65842 SEAL KIT,UNIVERSAL,9K ROTATOR*.......................................1 for rotator 30669 PIN,1.25DIAX7.17LG,2RING..........1 5 -- Item 18 Qty. Ref. Hydraulic Hoses & Fittings.......1 19 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1 20 25683 BEARING,POLYGON,20DU12........4 -- 59266 BEARING, POLYGON P2055 (59105)............................................4 21 81693 CYLINDER,SLAVE,S40/45..............1 includes index number 20. check the stamped numbers on the cylinder prior to ordering with Genie Parts to ensure correct components. -- 31078 SEAL KIT,HYDRAULIC CYLINDER***..................................1 -- 43169 VALVE,COUNTERBALANCE***......1 -- 75469 SEAL KIT CYL.S40 SLAVE (81693)............................................1 -- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN.................................................1 10 6033 WASHER,LOCK,0.5".......................6 11 30286 SCREW,HHC,1-8 X 12IN GRD.2***..........................................1 12 13775 WASHER,FLAT,1.063 X 2 X .134.....2 13 29764 NUT,NYLOCK,1-8............................1 14 50144-S PLATFORM SUPPORT WELDMENT***................................1 22 32722 VALVE,[email protected] 15 30219 BEARING,FL,1.25ID X 1.41OD X 1.......................................................2 23 6637 SCREW,HHC,1/4-20 X 1.75............2 24 6638 WASHER,FLAT,USS,1/4"Y..............2 25 30823 VALVE,DUAL CB MANIFOLD..........1 includes index number 22 -- 30378 PLATE,REINFORCEMENT.............2 16 13852 VALVE ASSY,BLEED***...................2 -- 88516 SCREW,BLEEDER,M5X0.8 USE WITH ROTATOR PART NO 94398 17 77874 ROTATOR ASSEMBLY,8.2K***........1 ROTATOR UPDATE KIT, REQUIRED FOR FIRST TIME REPLACEMENT OF PREVIOUS ROTATOR PART NO 30669 -- 122944 SEAL KIT,8K ROTATOR*** for rotator 94398 -- 62417 SEAL KIT,PLAT ROTATE*** for rotator 73917, 73499 -- 77877 SHAFT ADAPTER, HELAC ROTATOR (INCLUDED IN ROTATOR UPDATE KIT PART NO 77874) Part No. 32223 S-40,S-45 99 600 Boom Components January 2015 605.1 Hydraulic Hoses and Fittings 100 S-40,S-45 Part No. 32223 January 2015 600 Boom Components 605.1 Hydraulic Hoses and Fittings Item Part No. Description Qty. 1 30887 HOSE ASSEMBLY,28".....................1 1 2 13120 ELBOW,070220-6-6.........................2 3 13756 CONNECTOR,070120-4-6..............2 4 13921 ELBOW,070220-4-4.........................2 5 30888 HOSE ASSEMBLY,24".....................1 1 6 30820 HOSE ASSEMBLY,526"...................1 2 7 30819 HOSE ASSEMBLY,534"...................1 2 8 45705 TEE,BRANCH,070429-6-6..............2 9 45412 CONNECTOR,070120-6-6............10 10 30853 HOSE ASSEMBLY,100"...................1 2 11 30852 HOSE ASSEMBLY,90.5"..................1 2 12 30821 HOSE ASSEMBLY,567"...................2 2 13 45878 ELBOW,070321-6-6.........................2 14 30851 HOSE ASSEMBLY,137"...................2 3 15 45367 ELBOW,070221-6-6.........................2 16 30856 HOSE ASSEMBLY,108"...................2 3 17 32156 CONNECTOR,070122-8-8..............2 18 45412 CONNECTOR,070120-6-6..............2 19 45703 CONNECTOR,070120-8-8..............2 Part No. 32223 Item Part No. Description Qty. Footnotes 1: Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544), Hose End - Female JIC Swivel, 4-4 (Synflex 3903-04544) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 2: Hose End - Female JIC Swivel, 6-4 (Synflex 3903-06544), Hose End - 90o Female JIC Swivel, 6-4 (Synflex 3903-06644) & Hose - 1/4" Thermoplastic Medium Pressure (Synflex 3130-04) 3: Hose End - Female JIC Swivel, 6-6 (Synflex 3903-06546), Hose End - 90o Female JIC Swivel, 8-6 (Synflex 3903-06648) & Hose - 3/8" Thermoplastic Medium Pressure (Synflex 3130-06) S-40,S-45 101 700 Platform Components January 2015 701.1 Platform 102 S-40,S-45 Part No. 32223 January 2015 700 Platform Components 701.1 Platform Item -- -- Part No. Description 1259 TAPE,NON SKID,2" WIDE (BULK)...........................................21 ordered by the inch, 21 inches required 73956 1 Qty. 6' HALF MESH PLAT/GATE KIT includes tall swing gate and aluminum mesh panels to surround the platform Ref. Platform Controls (refer to figures 701.1 and 703.1) 2 32708 HARNESS ASSY, FOOTSWITCH....1 -- 22431 TERMINAL,ANDERSON,30A 12-16 GA...................................................1 -- 22432 ANDERSON HOUSING,15-45 AMP BLK..................................................1 Item Part No. Description Qty. 10 6097 WASHER,FLAT,USS,3/8",Y...........12 11 4828 NUT,NYLOCK,3/8-16.......................8 12 32704 PLAT.ASSY,6FT-S40/S60-95'& S80..................................................1 includes index numbers 5, 7, 13, 14, 15, 18 and 19 -- 32705 PLAT. ASSY,8 FT,SERV,S40/60/80.........................1 includes index numbers 5, 7, 13, 14, 15, 18 and 19 -- 32706 PLAT. ASSY,EURO,6 FT, S40..........1 includes index numbers 5, 7, 13, 14, 15, 18 and 19 -- 32707 PLAT. ASSY,EURO,8 FT, S40..........1 includes index numbers 5, 7, 13, 14, 15, 18 and 19 54817P-S TOEBOARD,PLTFM ENTRY EUR,PNTD*.....................................1 -- 22433 ANDERSON HOUSING,15-45,AMP,WHT............1 -- 22435 ANDERSON HOUSING,15-45 AMP GRN.................................................1 -- -- 45202 PIN,ROLL,.094 X .875.....................1 13 6638 WASHER,FLAT,USS,1/4"Y..............6 -- 45313 PLUG,W/LATCH,4 POLE,ANDERSON..........................1 14 12443 MIDRAIL GUIDE ( HOOK )..............2 15 102992 SLIDING MIDRAIL KIT,PTD............1 includes index numbers 5, 7, 13 and 14 3 32709 CONNECTOR ASSY,FOOTSWITCH S40..................................................1 -- 22431 TERMINAL,ANDERSON,30A 12-16 GA...................................................1 -- 139451 TUBE,SLIDING MIDRAIL,PAINTED..........................1 -- 22432 ANDERSON HOUSING,15-45 AMP BLK..................................................1 -- 20973 WIRE LOOM,3/8 POLY SLIT...........1 -- 21121 CABLE TIE,4" BLK,HEAT RESISTNT.......................................1 16 6550 U-BOLT,3/8 X 1 YZ...........................2 -- 22433 ANDERSON HOUSING,15-45,AMP,WHT............1 -- 22435 ANDERSON HOUSING,15-45 AMP GRN.................................................1 17 Ref. Platform Mount and Leveling (refer to figure 604.1).......................1 -- 45139 RECEPT.,SNAP-IN,4 POLE ANDERSN.......................................1 18 24514 BOX,INSTRUCTION STORAGE.....1 19 6090 SCREW,HHC,1/4-20 X .75..............4 -- 45202 PIN,ROLL,.094 X .875.....................1 20 28678 SLEEVE,NYLON,2"I.D.,BULK(100') 4 32710 GUARD,FOOTSWITCH,W/DECAL STEEL.............................................1 21 28443 CABLE TIE,11.5" BLACK................3 5 6888 SCREW,HHC,1/4-20 X 1.................4 6 12906 WASHER,FENDER,.25 X 1.25 X.062...............................................2 7 6091 NUT,NYLOCK,1/4-20.......................8 8 13482 FOOT SWITCH***...........................1 includes mounting fasteners -- 20262 MICROSWITCH,13482 FOOTSWITCH.................................1 9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................8 Part No. 32223 S-40,S-45 103 700 Platform Components January 2015 702.1 Platform Controls - View 1 104 S-40,S-45 Part No. 32223 January 2015 700 Platform Components 702.1 Platform Controls - View 1 Item Part No. Description 1 25836 TERMINAL BLOCK(SINGLE),WAGO***..........48 single terminal block 1 32637 TERMINAL BLOCK,WAGO single terminal block -- 32638 TERMINAL BLOCK,WAGO this is a set of two terminal blocks -- 32639 END PLATE,WAGO 2 43956 WIRE CABLE,14/3 CON.TPE JKT*.................................720-inches 3 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................4 4 6935 LOCKNUT,ELEC,1/2"......................4 5 8843 COVER,KNOCK OUT HOLE,4 PER BAG.................................................3 6 10775 T-BOX,2.75 X 4.5 X 2.0....................1 includes index number 5 7 13585 OUTLET,110V GFCI***....................1 7 19975 RECEPTACLE - BRITISH, 110V.....1 8 27115 GASKET,UPPER CONTROL BOX.................................................1 9 32660 CONTROL BOX W/DECAL,PLAT.....1 includes index number 8 10 45437 COVER,GFCI,WEATHERPROOF....1 includes mounting fasteners 11 32708 HARNESS ASSY, FOOTSWITCH....1 12 30794 WIRE,12/3 SJEOW,BULK,BLK-WHT-G.720-inches 13 35934 WIRE CABLE,18/19 CON.TPRJKT..................720-inches 14 35934 WIRE CABLE,18/19 CON.TPRJKT..................720-inches 15 12960 CABLE SQUEEZE CONN.,XTRA LRG.................................................2 16 14041 LOCKNUT,ELECTRIC,3/4"..............2 17 45383 ALARM,WARBLE TONE 5-30 VDC***.............................................1 Does not include 72326 nut -- 72326 NUT - PLASTIC,RING FOR ALARMS..........................................1 18 22052 LIMITER PC BOARD, HORSEPOWER..............................1 includes mounting fasteners -- 39591 SPACER,NYLON,.375 sold separately Part No. 32223 Qty. S-40,S-45 105 700 Platform Components January 2015 703.1 Platform Controls - View 2 106 S-40,S-45 Part No. 32223 January 2015 700 Platform Components 703.1 Platform Controls - View 2 Item Part No. Description Qty. -- 45782 DIODE,6 AMP,200 PIV,BULK 1 27246 BOOT,TOGGLE SWITCH,SHORT*............................7 2 229567 PLUG, SANTOPRENE .5 BLACK DOME..............................................2 3 66812 BUTTON,PUSH,RED MUSHROOM HEAD...............................................1 -- 146478 BOOT(BELLOWS),E-STOP,BLACK 4 128202 SWITCH TOGGLE ASSY DPDT 3P MOM................................................2 includes mounting fasteners 5 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................3 includes mounting fasteners 6 128201 SWITCH TOGGLE ASSY DPDT 2P MOM................................................1 includes mounting fasteners 7 128206 SWITCH TOGGLE ASSY DPDT 3P MNT.................................................1 includes mounting fasteners 8 128205 SWITCH TOGGLE ASSY DPDT 2P MNT.................................................1 includes mounting fasteners 9 122514 KIT,ESTOP SVC BB&SM BOOM.....1 includes item 3 -- 66818 CONTACT,NC..................................1 -- 66821 BASE,WITHOUT CONTACTS 10 27033P SUPPORT,WRIST,PAINTED-BLUE..1 11 6091 NUT,NYLOCK,1/4-20.......................2 12 6638 WASHER,FLAT,USS,1/4"Y..............2 13 8914 SCREW,HHC,1/4-20 X .625............2 14 54525 BRACKET-PANEL-WIRE MOUNTING 99.....................................................1 15 Ref., JOYSTICK CONTROLLER,12V.........................1 refer to 704.1 16 Ref., JOYSTICK,MULT AXIS CONT,OEM***.................................1 refer to 705.1 17 122513 KIT,HORN SVC BB&SM BOOM......1 includes item 18 -- 66815 BASE, W/1 N.O. CONTACTS***......1 18 66813 BUTTON,PUSH,BLACK W/SEAL***.......................................1 19 824879 LIGHT,LED IND. RED 12V NH.........1 Part No. 32223 S-40,S-45 107 700 Platform Components January 2015 704.1 Joystick Controller - Drive / Steer Functions 108 S-40,S-45 Part No. 32223 January 2015 700 Platform Components 704.1 Joystick Controller - Drive / Steer Functions Item Part No. Description Qty. -- 20424H JOYSTICK CONTROLLER,12V aftermarket joystick replacement -- 20424 JOYSTICK CONTROLLER,12V OEM joystick, contains all shown service parts 1 25882 LOCK RING.....................................1 2 25881 BOOT,THUMB 20424 JOYSTICK.....1 3 25883 HANDLE HALF,JOYSTICK (20424)............................................2 -- 49887 NUT & BOLT KIT (25883)................1 -- 72245 KIT, JOYSTICK HANDLE includes handles, rocker and nut/bolt kit 4 44221 COLLAR, BOOT RETAINING..........1 5 22368 BOOT (20424).................................1 6 25884 COVER CASTING,20424 CONTROLLER................................1 7 44211 SHAFT,W/NF STYL BLOCK,(20424)*..............................1 8 52778 BEARING,FLANGED,.376ID (20424)............................................2 8 65535 POT PLATE ASSEMBLY (20424).....1 includes bearing and terminal strip 9 58209 SPRING,RETURN***.......................1 10 22364 POTENTIOMETER (20424)............2 11 22367 SPUR GEAR (20424)......................2 12 44212 GEAR CASTING,20424 CONTROLLER*...............................1 13 65536 SWITCH PLATE ASSEMBLY(20424).........................2 includes bearing and stand-offs -- 52778 BEARING,FLANGED,.376ID (20424) 14 22365 SWITCH (20424).............................2 15 22366 CAM ASSY (20424).........................1 16 52776 SCREW,HEX,M4X0.7X10MM (20424)*...........................................2 17 52777 NUT,HEX,M4 X 0.7 MM (20424)***........................................3 18 52775 SCREW,HEX,M4X0.7X30MM (20424)*...........................................1 19 23680 SWITCH,HANDLE,20424................2 20 23688 ROCKER ASSY,HANDLE (20424)***........................................1 Part No. 32223 S-40,S-45 109 700 Platform Components January 2015 705.1 Joystick Controller - Boom Functions 110 S-40,S-45 Part No. 32223 January 2015 700 Platform Components 705.1 Joystick Controller - Boom Functions Item Part No. Description -- 53073H JOYSTICK,MULT AXIS CONT aftermarket joystick replacement -- 53073 JOYSTICK,MULT AXIS CONT,OEM*** OEM joystick, contains all shown service parts -- 72278 JOYSTICK,MULT AXIS,W/O PCB joystick only without pc boards 1 27133 HANDLE,CAP,CONTROLLER.........1 2 27134 BOOT,CONTROLLER.....................1 3 31526 O-RING,BOOT,CONTROLLER.......1 4 27511 SPRING,24493 CONTROLLER......1 5 31283 BUSHING,SPRING SEAT...............1 6 19712 MICROSWITCH,V3L-139-D8..........4 7 31284 SHAFT ASSY W/HOUSING............1 8 27512 JOYSTICK, DRIVE GEAR, (24493)............................................2 8A 58477 SHAFT (53073)***...........................2 9 52586 PCB,11179AB, (SWING)***.............1 10 52591 POTENTIOMETER-JOYSTCK(53073).2 11 27514 GEAR, SLAVE, 24493.....................2 12 52585 PCB,11179CD,(LIFT)***..................1 Part No. 32223 Qty. S-40,S-45 111 800 Accessories January 2015 801.1 Alarm and Beacon Package 112 S-40,S-45 Part No. 32223 January 2015 800 Accessories 801.1 Alarm and Beacon Package Item Part No. Description 1 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2 -- 122019 FLASHTUBE,U SHAPED,360DEG,BULB -- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB -- 72282 LENS,AMBER,STROBE,FIREBOLT 2 6066 SCREW,RHM,10-32 X .38...............6 3 6146 WASHER,FLAT,MS,#10,Y...............6 4 6178 NUT,NYLOCK,10-32........................6 5 45462 ALARM,CHIME TONE 5-25VDC***......................................1 Does not include 72326 nut -- 72326 NUT - PLASTIC,RING FOR ALARMS..........................................1 6 18963 ALARM.INTERMITTENT TONE.24V.......................................1 Does not include 72326 nut -- 72326 NUT - PLASTIC,RING FOR ALARMS..........................................1 Part No. 32223 Qty. S-40,S-45 113 800 Accessories January 2015 802.1 Platform Options 114 S-40,S-45 Part No. 32223 January 2015 800 Accessories 802.1 Platform Options Item 1 2A 2B Part No. Description Qty. 9599-S TOOL TRAY ACCESSORY***.........1 1259704 PINCH GUARD RAIL,6' PLATFORM.....................................1 includes 55753 bumpers 52661 PINCH GUARD RAIL,8' PLATFORM**...................................1 3 119797 CONTROL BOX COVER, RIGHT SIDE* 4 28807 SUPPORT,RAILING......................10 5 4266 SCREW,HHC,1/4-20 X 2 6 6638 WASHER,FLAT,USS,1/4"Y 7 6889 NUT,LP NYLOCK,1/4-20 8 7265 RIVET,STEEL,P, .25 X .375...........14 9 128368 KIT,SWING GATE W/SPRING.........1 9A 119950 KIT,FIELD INSTALL,SWING GATE includes 128368, 1487, 1488, and 33674 -- 1487 GATE LATCH CASTING--DRILLED -- 1488 RAILING CATCH CASTING--DRILLED -- 33674 PIN,LOCK,SHORT*** -- 9596 HINGE CASTING 10 43392 BUMPER,BATTERY BOX & RAILS..............................................1 11 31120 PLUG,NYLON 1.187 BLACK DOMED...........................................2 12 1487 GATE LATCH CASTING--DRILLED.......................1 13 63311 SNAP PIN........................................1 14 1488 RAILING CATCH CASTING--DRILLED.......................1 15 6090 SCREW,HHC,1/4-20 X .75 16 119796 CONTROL BOX COVER,LEFT SIDE** 17 119562P GUARD,PLATFORM CNTRL PANEL PTD -- 119642 KIT,PLAT CONTROL PANEL GUARD** includes part 119562P, required for first time installation 18 89915P COVER,CONTROL BOX LID -- 119795 KIT,CONTROL BOX COVER includes part 89915P, index number 17 is required for first time installation 19 43392 BUMPER,BATTERY BOX & RAILS Part No. 32223 Item Part No. Description 20 111526 HINGE,PLAT CONTROL BOX COVER 21 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD 22 55753 BUMPER, PLASTIC, 1.25 O.D........2 S-40,S-45 Qty. 115 800 Accessories January 2015 803.1 Air Line to Platform 116 S-40,S-45 Part No. 32223 January 2015 800 Accessories 803.1 Air Line to Platform Item Part No. Description Qty. -- 30620-S S40 AIRLINE TO PLATFORM 1 49177-71294 HOSE ASSEMBLY,1/2"....................1 1 2 49212 FEMALE BULKHEAD CONNECTOR-8..............................2 3 49215 MPT,CPLR,1/4"SER,3/8"X18..........1 4 49214 MALE PIPE THD,1/4" SER,3/8"X18....................................1 Footnotes 1: Hose End - Female, JIC 37°, Swivel (Parker No. 30682-8), Hose End - Female, JIC 37°, Swivel (Parker No. 30682-8) and Hose, 1/2 inch, Low Pressure (Parker No. 801-8) Part No. 32223 S-40,S-45 117 800 Accessories January 2015 804.1 Generator and Spare LPG Tank 118 S-40,S-45 Part No. 32223 January 2015 800 Accessories 804.1 Generator and Spare LPG Tank Item Part No. Description 1 27246 BOOT,TOGGLE SWITCH,SHORT*............................1 2 133518 DECAL, PATCH, GEN,ALC-500......1 3 128205 SWITCH TOGGLE ASSY DPDT 2P MNT.................................................1 includes mounting fasteners 4 53605 TANK, LP, 7 GAL.............................1 5 30712 LP.TANK BRKT WLDMT.,SHORT.....1 6 8255 SCREW,HHC,3/8-16 X .75..............3 7 6021 WASHER,LOCK,.375......................7 8 31753 VALVE,PRESSURE REDUCING.....1 9 28675 MANIFOLD,ASSY,GENERATOR.....1 includes index numbers 8, 12-14 10 4266 SCREW,HHC,1/4-20 X 2.................2 11 6638 WASHER,FLAT,USS,1/4"Y..............4 12 19970 VALVE,SOLENOID (18660).............1 includes index numbers 13 and 14 13 22813 COIL,12V.19970,19971...................1 14 45912 NUT,SOLENOID,2POS 3WAY.........1 15 29868 SPRING CLIP,3/8-16.......................4 16 6175 SCREW,HHC,3/8-16 X 1.................4 17 32735 VALVE,PRI. FLOW REG 4.3............1 18 58301 GENERATOR,2000W,HYDRAULIC***.1 includes index number 7 -- 32732 RECTIFIER ASSEMBLY..................1 -- 32734 BRUSH ASSEMBLY........................1 -- 32736 MOTOR,HYDRAULIC GENERATOR..................................1 -- 58402 BRIDGE,50A FULL WAVE**............1 Part No. 32223 Qty. S-40,S-45 119 800 Accessories January 2015 805.1 Cold Start Package - Ford & Deutz Engines 120 S-40,S-45 Part No. 32223 January 2015 800 Accessories 805.1 Cold Start Package - Ford & Deutz Engines Item Part No. Description 1 28853 BLANKET,BATTERY........................2 Gasoline/LPG and Deutz Diesel Models 2 27246 BOOT,TOGGLE SWITCH,SHORT*............................1 Deutz Diesel models 3 32726 DECAL,OPTION GLOW PLUGS***........................................1 Deutz Diesel models 4 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 includes mounting fasteners; Deutz Diesel models 5 27155 SOLENOID,12V CONTINUOUS***............................1 Deutz Diesel models 6 6091 NUT,NYLOCK,1/4-20.......................2 Deutz Diesel models 7 6638 WASHER,FLAT,USS,1/4"Y..............4 Deutz Diesel models 8 6888 SCREW,HHC,1/4-20 X 1.................2 Deutz Diesel models 9 31408 GLOW PLUG,L1011........................1 Deutz Diesel models 10 35610 HEATER,FREEZE PLUG,FORD LRG423...........................................1 Gasoline/LPG models Part No. 32223 Qty. S-40,S-45 121 January 2015 Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page 102143 ......................95 102192-S ...................15, 35 102680 ......................77–78 102992 ......................103 10355 ........................87–88 10597 ........................23–24, 43–44, 59–60, 67, 95, 99 10598 ........................63 106433 ......................93 10775 ........................105 111389 ......................39 111526 ......................115 111648 ......................77–78 111705 ......................75 11637 ........................77–78 119562P ....................115 119619 ......................15, 17, 35, 37 119642 ......................115 119795 ......................115 119796 ......................115 119797 ......................115 119950 ......................115 121599 ......................81, 83 122019 ......................113 122348 ......................23–24, 39, 43–44 122366 ......................83 122512 ......................83 122513 ......................107 122514 ......................83, 107 122944 ......................99 12343 ........................27, 47 12443 ........................103 1253843 ....................95, 99 1254826 ....................69 1259 ..........................103 1259054 ....................57 1259056 ....................57, 59–60 1259704 ....................115 1268 ..........................11, 13 128200 ......................83, 107, 121 128201 ......................83, 107 128202 ......................83, 107 128205 ......................83, 107, 119 128206 ......................107 128368 ......................115 12906 ........................85, 103 12960 ........................81, 105 13002 ........................73 13003 ........................93 13014 ........................63 13064 ........................23–24, 39, 43– 44, 63, 67, 77– 78, 93 13066 ........................23–24, 39, 43– 44, 59–60, 67, 77–78 13119 ........................87–88 13120 ........................29, 33, 49, 53, 87–88, 101 13268 ........................83 133518 ......................119 13471 ........................83 13482 ........................103 13585 ........................105 13755 ........................88 13756 ........................87–88, 101 13757 ........................88 13775 ........................99 13852 ........................99 13918 ........................95 13921 ........................29, 33, 49, 53, 88, 101 139451 ......................103 139898 ......................71 14041 ........................81, 105 122 Part Number Page Part Number 146160 ......................73 146165 ......................75 146167 ......................73, 75 146478 ......................83, 107 147094 ......................83 14815 ........................15, 17, 35, 37 1484 ..........................11, 13 1487 ..........................115 1488 ..........................115 1505 ..........................81 16439 ........................85 16486 ........................93, 95 16584 ........................67 18218 ........................71 18396 ........................23–24, 43–44 18504 ........................85 18505 ........................39 18506 ........................69 18665 ........................81 18687 ........................87–88 18963 ........................113 19141 ........................57, 67 19363 ........................71 19418 ........................77–78 19440 ........................15, 17, 35, 37 19487 ........................71 19491 ........................77–78, 93, 95 19506 ........................83 19687 ........................29, 33, 49, 53, 87–88 19712 ........................111 19970 ........................119 19975 ........................105 20022 ........................87–88 20193 ........................23–24, 43–44 20224 ........................21, 27, 41, 75 20262 ........................103 20293 ........................71 20324 ........................29, 33, 49, 53 20326 ........................87–88 20328 ........................29, 49 20334 ........................29, 49, 53 20424 ........................109 20424H ......................109 20630 ........................77–78 20709 ........................87–88 20710 ........................87–88 20776 ........................81 20880 ........................59–60, 69 20923 ........................29, 49 20925 ........................29, 33, 49, 53 20973 ........................103 21018 ........................63 21121 ........................103 21130 ........................27, 47, 59–60, 69 21141 ........................71 21142 ........................23–24, 39, 43–44 21143 ........................23–24, 39, 43–44 21144 ........................23–24, 39, 43–44 21145 ........................23–24, 39, 43–44 21146 ........................23–24, 39, 43–44 21148 ........................23–24, 39, 43–44 21149 ........................23–24, 39, 43–44 21166 ........................19 21175 ........................65, 77–78 21252 ........................29, 33, 49, 53, 87–88 21465 ........................71 21496 ........................27, 47, 59–60, 69 2161 ..........................27, 47 21935 ........................75 21982 ........................83 22052 ........................105 22278 ........................59–60 22364 ........................109 Page 22365 ........................109 22366 ........................109 22367 ........................109 22368 ........................109 22431 ........................103 22432 ........................103 22433 ........................103 22435 ........................103 22540 ........................88 22578 ........................69 22585 ........................57 226393 ......................113 22665 ........................29, 33, 49, 53, 87–88 22700 ........................63 22811 ........................23–24, 39, 43– 44, 77–78 22813 ........................119 22832 ........................97 229567 ......................83, 107 23057 ........................69 23154-S .....................15, 17, 35, 37 233763 ......................73 23680 ........................109 23688 ........................109 23802 ........................29, 33, 49, 53 24038 ........................63 24039 ........................77–78 24058 ........................87–88 24514 ........................103 24551 ........................60 24675 ........................73 25072P ......................97 25284 ........................15, 17, 35, 37 25375 ........................27, 47, 75 25567 ........................71 25571P-S ..................59–60 25683 ........................15, 35, 99 25807 ........................81 25808 ........................81 25817 ........................15, 17, 35, 37 25836 ........................81, 105 25881 ........................109 25882 ........................109 25883 ........................109 25884 ........................109 25951 ........................87–88 25964 ........................39 25967 ........................59–60, 71 25974 ........................81 25994 ........................11 27010 ........................59–60 27022P ......................63 27033P ......................107 27034 ........................63 27035 ........................99 27042 ........................59–60 27087 ........................57 27089 ........................71 27114 ........................85 27115 ........................105 27133 ........................111 27134 ........................111 27142 ........................59–60 27155 ........................81, 121 27191 ........................87–88 27192 ........................88 27202 ........................87–88 27204 ........................13 27205 ........................13 27206 ........................13 27207 ........................13 27210 ........................57 27246 ........................83, 107, 119, 121 27287 ........................83 S-40,S-45 Part Number Page 27377 ........................85 27431 ........................49, 53 27511 ........................111 27512 ........................111 27514 ........................111 27531 ........................27, 47 27532 ........................27, 47 27564 ........................11, 13 27639P ......................63 27640 ........................63 27643 ........................77–78 27648 ........................73 27761 ........................21, 41 27801 ........................75 27802 ........................75 27803 ........................75 27804 ........................75 27807 ........................75 27812 ........................75 27813 ........................73, 75 27814 ........................75 27908 ........................59–60 27914 ........................73 27915 ........................57, 69 27916 ........................57, 69 27917 ........................59–60 27919 ........................59–60 27922 ........................59–60 27942 ........................63 27943 ........................63 28020 ........................57 28076 ........................63, 65 28125 ........................85 28157 ........................11 28158 ........................11 28159 ........................11 28160 ........................11 28161 ........................11, 13 28164 ........................11 28165 ........................13 28171 ........................11 28174 ........................11, 13 28175 ........................11 28176 ........................13 28177 ........................11 28181 ........................11 28234P-S ..................63 28235 ........................11, 13 28236 ........................13 28310 ........................81 28352 ........................15, 17, 35, 37 28443 ........................103 28445 ........................87–88 28452 ........................29 28471 ........................85 28597 ........................29, 33, 49, 53 28646 ........................85 28647 ........................57, 59–60 28648 ........................57, 59–60 28649 ........................57 28650 ........................57 28651 ........................57 28652 ........................57 28653 ........................57 28654 ........................57 28656 ........................57 28658 ........................57 28659 ........................57 28660 ........................57 28662 ........................57 28664 ........................59–60 28666 ........................57 28675 ........................119 28678 ........................103 28714 ........................57 Part No. 32223 January 2015 Part Number Index (continued) Part Number 28716 28717 28718 28750 28769 28770 28807 28829 28836 28853 29066 29073 29080 29137 29291 Page ........................57 ........................59–60, 63 ........................59–60 ........................21, 41 ........................57, 63 ........................57, 63 ........................115 ........................71 ........................59–60, 67 ........................121 ........................59–60, 65 ........................69 ........................95 ........................71 ........................23–24, 43–44, 77–78 29292 ........................23–24, 43–44 29293 ........................23–24, 43–44 29296 ........................63 29297 ........................63 29314 ........................85 29417 ........................73 29418 ........................73 29428 ........................73 29429 ........................73 29436 ........................59–60, 67 29439 ........................57 29480 ........................97 29481 ........................97 29550 ........................65 29551 ........................65 29552 ........................65 29555 ........................65 29557 ........................67 29559 ........................67 29560 ........................69 29561 ........................69 29562 ........................69 29564 ........................67 29565 ........................69 29606 ........................59–60 29607 ........................81 29616 ........................59–60 29737 ........................41 29739 ........................59–60, 67 29744 ........................59–60, 65, 75 29764 ........................99 29868 ........................73, 85, 119 29883 ........................63, 67 29908 ........................71 30080 ........................13 30138 ........................95 30143 ........................63, 69 30144 ........................63, 69 30179 ........................71 30190 ........................15, 35 30219 ........................99 30220 ........................95 30224P ......................59–60 30230P ......................59–60, 69 30277P ......................85 30286 ........................99 30342 ........................87–88 30343 ........................87–88 30347 ........................87–88 30369 ........................59–60, 65 30370 ........................15, 35 30378 ........................99 30406 ........................11 30407 ........................11 30418 ........................95 30430 ........................85 30438 ........................67 30444 ........................73 30452 ........................81 30468 ........................85 Part No. 32223 Part Number Page Part Number 30472 ........................95 30486 ........................85 30490 ........................71 30546P-S ..................71 30548 ........................23–24, 39, 43–44 30549 ........................23–24, 39, 43–44 30558 ........................27, 47 30581 ........................95 30582 ........................95 30584 ........................71 30591 ........................88 30620-S .....................117 30652P ......................71 30660 ........................67 30662 ........................93 30666 ........................73 30667 ........................23–24, 39, 43–44 30668 ........................73 30670-S .....................97 30671-S .....................97 30674 ........................67 30677 ........................73 30679-S .....................63, 65 30684 ........................19 30690 ........................23–24, 43–44 30691 ........................23–24, 43–44 30692 ........................95 30703 ........................73 30711 ........................71 30712 ........................119 30718P ......................73 30720P ......................63 30721P ......................65 30727 ........................99 30728 ........................99 30729 ........................95 30730 ........................95 30731 ........................95 30732 ........................93 30733 ........................93 30734 ........................15, 17, 35, 37, 93 30735 ........................15, 17, 23–24, 35, 37, 43–44 30736 ........................15, 17, 35, 37 30737 ........................15, 35 30738 ........................95 30741 ........................95 30743 ........................85 30744 ........................85 30747 ........................15, 17, 37 30747-S .....................35 30748 ........................95, 99 30749 ........................97 30750 ........................97 30751P ......................85 30757-S .....................97 30759 ........................85 30760 ........................85 30769P ......................69 30783P ......................77–78 30784-975 .................63, 69 30785-1000 ...............59–60, 69 30793 ........................19 30794 ........................81, 105 30795P ......................69 30796P ......................69 30797 ........................27, 47 30802P ......................24, 44 30805 ........................69 30806 ........................67 30808 ........................23–24, 43–44 30809 ........................23–24, 43–44 30810 ........................57 30814 ........................23–24, 39, 43–44 30815 ........................23–24, 39, 43–44 30819 ........................101 Page 30820 ........................101 30821 ........................101 30823 ........................99 30825 ........................49, 53 30826 ........................49, 53 30827 ........................49, 53 30828 ........................49, 53 30831 ........................87–88 30834 ........................29, 49 30835 ........................29, 49 30836 ........................29, 49 30837 ........................29, 49 30838 ........................29, 49 30839 ........................29, 49 30841 ........................29, 33, 49, 53 30842 ........................29, 33, 49, 53 30843 ........................29, 33, 49, 53 30844 ........................49, 53 30845 ........................29, 33, 49, 53 30846 ........................29, 33, 49, 53 30847 ........................29, 33, 49, 53 30848 ........................29, 33, 49, 53 30849 ........................29, 33, 49, 53 30850 ........................29, 33, 49, 53 30851 ........................101 30852 ........................101 30853 ........................101 30854 ........................87–88 30855 ........................87–88 30856 ........................101 30857 ........................87–88 30858 ........................87–88 30859 ........................87–88 30860 ........................87–88 30861 ........................87–88 30862 ........................87–88 30863 ........................87–88 30864 ........................87–88 30865 ........................88 30866 ........................88 30867 ........................88 30868 ........................87–88 30869 ........................87–88 30870 ........................87–88 30871 ........................87–88 30872 ........................87–88 30873 ........................87–88 30874 ........................87–88 30875 ........................88 30876 ........................88 30877 ........................87–88 30884 ........................27, 47 30885 ........................27, 47 30886 ........................77–78, 85 30887 ........................101 30888 ........................101 30889P ......................39 30954 ........................29, 33, 49, 53 30955 ........................29, 33 30956 ........................29, 33 30957 ........................29, 33 30959 ........................87–88 30961 ........................85 30963 ........................67 30964 ........................67 30965P ......................85 30968 ........................75 30970 ........................49, 53 30973 ........................85 30998 ........................11, 13 31060 ........................13 31078 ........................15, 35, 93, 99 31082 ........................77–78 31099 ........................75 31100 ........................75 31106 ........................15, 35, 93 S-40,S-45 Part Number 31120 31249 31250 31261 31262 31283 31284 31406 31408 31411 31493 31498 31500 31502 31506 31507 31519 31522 31523 31524 31526 31753 31797 31798 32150 32151 32156 32284 32285 32637 32638 32639 32652 32653 32657 32658 32659 32660 32661 32662 32663 32673 32675 32676 32680 32681 32682 32683 32684 32685 32695 32696 32697 32698 32699 32702 32703 32704 32705 32706 32707 32708 32709 32710 32712 32713 32719 32721 32722 32723 32724 32725 32726 32728 32729 32731 Page ........................115 ........................59–60, 67 ........................59–60 ........................75 ........................75 ........................111 ........................111 ........................41 ........................121 ........................97 ........................77–78 ........................99 ........................77–78 ........................77–78 ........................71 ........................71 ........................77–78 ........................65 ........................65 ........................71 ........................111 ........................119 ........................88 ........................88 ........................11, 13 ........................11, 13 ........................88, 101 ........................35, 37 ........................35, 37 ........................105 ........................105 ........................105 ........................17, 37 ........................23–24, 43–44 ........................13 ........................11 ........................81, 83 ........................105 ........................75 ........................75 ........................75 ........................15, 17, 35, 37 ........................39 ........................19, 39 ........................24, 43–44 ........................27, 47 ........................23–24, 43–44 ........................95 ........................97 ........................97 ........................67 ........................67 ........................67 ........................65 ........................67 ........................11, 13 ........................11 ........................103 ........................103 ........................103 ........................103 ........................103, 105 ........................103 ........................103 ........................95 ........................93 ........................11 ........................11 ........................99 ........................27, 47 ........................27, 47 ........................27, 47 ........................13, 121 ........................13 ........................13 ........................77–78 123 January 2015 Part Number Index (continued) Part Number Page 32732 ........................119 32734 ........................119 32735 ........................119 32736 ........................119 32738-S .....................15 32744 ........................11 32746 ........................13 32747 ........................11 32748 ........................65 32749 ........................65 32750 ........................69 32755 ........................13 32756 ........................85 32757 ........................85 32758 ........................85 32762 ........................11, 13 32765 ........................75 32768 ........................60 32811 ........................73 33408 ........................19 33413 ........................19 33432 ........................39 33512 ........................75 33520 ........................21, 41 33521 ........................41 33550 ........................11, 13 33674 ........................115 33729 ........................67 33931 ........................57, 69 33958 ........................57 33994 ........................21, 41 34037 ........................88 34038 ........................87–88 34052 ........................81 34053 ........................81 34055 ........................81 34056 ........................81 34057P ......................81 34058 ........................57 34059 ........................69 34447 ........................41 34448 ........................21 34503 ........................81 34504 ........................81 34619 ........................85 34727 ........................29, 49 34961 ........................77–78, 95 34980-S .....................71 35610 ........................121 35934 ........................81, 105 35949P-S ..................85 37002 ........................59–60, 67 37033 ........................69 37097 ........................23–24, 39, 43–44 37494 ........................57 37947 ........................83 38922 ........................57 39591 ........................105 40145 ........................19 40146 ........................19 41398 ........................24, 43–44 41774 ........................73, 75 41912 ........................23–24, 43–44 41918 ........................23–24, 43–44 41921 ........................23–24, 43–44 41922 ........................23–24, 43–44 4266 ..........................97, 115, 119 43169 ........................99 43255 ........................75 43392 ........................115 43597 ........................21 43683 ........................77–78 43956 ........................105 44211 ........................109 44212 ........................109 44221 ........................109 124 Part Number Page Part Number 44341P ......................77–78 44367 ........................77–78 44611 ........................77–78 45043 ........................19 45066 ........................23–24, 39, 43–44 45072 ........................93 45074 ........................15, 17, 23–24, 35, 37, 43–44 45107 ........................19 45108 ........................19 45110 ........................19 45111 ........................19 45112 ........................19 45113 ........................19 45114 ........................19 45139 ........................103 45161P ......................71, 87–88 45166 ........................87–88 45170 ........................29, 33, 49, 53, 87–88 45171 ........................57, 63 45202 ........................103 45209 ........................63, 67, 93 45226 ........................15, 17, 23–24, 35, 37, 43–44, 93, 95, 99 45313 ........................103 45349 ........................49, 53, 88 45350 ........................29, 33, 49, 53 45359 ........................87–88 45367 ........................101 45383 ........................105 45395 ........................87–88 45411 ........................29, 49 45412 ........................29, 49, 87–88, 101 45437 ........................105 45454 ........................39 45462 ........................113 45483 ........................27, 47, 77–78 45553 ........................39 45703 ........................33, 53, 88, 101 45705 ........................29, 33, 49, 53, 101 45782 ........................69, 107 45873 ........................19 45878 ........................101 45912 ........................119 45913 ........................73, 75 45914 ........................73, 75 45916 ........................73, 75 45921 ........................75 46160 ........................57 46164 ........................57 46674 ........................59–60, 67 4828 ..........................15, 35, 63, 71, 85, 95, 99, 103 48439 ........................59–60 48648 ........................73, 75 48649 ........................73, 75 48877 ........................59–60 48880 ........................21, 27, 41, 47, 75 48997 ........................21, 27, 41, 47, 75 49177-71294 .............117 49212 ........................117 49214 ........................117 49215 ........................117 49612 ........................21, 41 49613 ........................21, 41 49887 ........................109 49917 ........................67 50144-S .....................99 52087 ........................23–24, 39, 43– 44, 77–78 5224 ..........................15, 35 52415 ........................75 Page 52585 ........................111 52586 ........................111 52591 ........................111 52661 ........................115 52726 ........................21, 41 52775 ........................109 52776 ........................109 52777 ........................109 52778 ........................109 52943 ........................59–60, 65, 75 52968 ........................13 53033P-S ..................85 53073 ........................111 53073H ......................111 53452 ........................93 53534 ........................71 53605 ........................71, 119 5361 ..........................15, 17, 35, 37 5365 ..........................27, 47 53758-S .....................83 53759-S .....................83 53761-S .....................83 53952 ........................57, 69 53961 ........................59–60, 67 53962 ........................59–60, 67 5397 ..........................39 54071 ........................63 54486 ........................115 54525 ........................83, 107 54627 ........................19, 23–24, 39, 43–44 54817P-S ..................103 55753 ........................115 56057 ........................81 56264 ........................93 56704 ........................113 56912 ........................19, 23–24, 39, 43–44 58116 ........................15, 17, 35, 37 58209 ........................109 58211 ........................71 58256 ........................69 58274 ........................65 58301 ........................119 58402 ........................119 58438 ........................23–24, 39, 43–44 58448 ........................39 58477 ........................111 58589 ........................23–24, 43–44 58915 ........................77–78 58916 ........................77–78 58958 ........................77–78 59266 ........................15, 35, 99 6002 ..........................67, 69 6019 ..........................15, 17, 23–24, 35, 37, 43–44, 59–60, 67, 69, 77–78, 85, 93, 103 6021 ..........................15, 17, 23–24, 35, 37, 39, 43– 44, 59–60, 63, 65, 67, 69, 73, 77–78, 85, 93, 95, 97, 119 6023 ..........................63 6024 ..........................63, 65, 93 6033 ..........................23–24, 43–44, 59–60, 67, 77– 78, 95, 99 6035 ..........................63, 65 6066 ..........................113 60857 ........................59–60 6086 ..........................15, 17, 35, 37 6090 ..........................19, 23–24, 39, 43–44, 63, 67, S-40,S-45 Part Number Page 69, 73, 77–78, 81, 83, 93, 97, 103, 115 6091 ..........................27, 47, 59–60, 65, 69, 73, 81, 85, 95, 97, 103, 107, 121 6095 ..........................63, 73 6097 ..........................63, 67, 71, 73, 85, 93, 103 6146 ..........................93, 113 6175 ..........................15, 17, 35, 37, 59–60, 63, 65, 67, 73, 77–78, 85, 93, 119 6178 ..........................95, 113 6198 ..........................63, 73, 77–78 62072 ........................11 62081 ........................77–78 62417 ........................99 62466 ........................77–78 63202 ........................95 63206 ........................93 63311 ........................115 63346 ........................93 6356 ..........................19, 23–24, 27, 39, 43–44, 47, 59–60, 63, 67, 69, 77–78, 81, 83, 97 6550 ..........................103 65515 ........................17 65516 ........................15, 17 65535 ........................109 65536 ........................109 65608 ........................77–78 6562 ..........................81 65815 ........................57, 69 6584 ..........................27, 47 65842 ........................99 6605 ..........................67 6607 ..........................73, 75, 93, 95 6637 ..........................95, 99 6638 ..........................19, 23–24, 27, 39, 43–44, 47, 59–60, 63, 65, 67, 69, 73, 77– 78, 81, 83, 85, 95, 97, 99, 103, 107, 115, 119, 121 66811 ........................83 66812 ........................83, 107 66813 ........................107 66815 ........................107 66816 ........................83 66818 ........................83, 107 66821 ........................83, 107 6782 ..........................39 6884 ..........................27, 47 6886 ..........................69, 73, 93 6888 ..........................73, 81, 85, 97, 103, 121 6889 ..........................97, 115 6918 ..........................81 6935 ..........................81, 105 7056 ..........................81, 105 72245 ........................109 72255 ........................69 72278 ........................111 72282 ........................113 72319 ........................23–24, 43–44 72326 ........................105, 113 72327 ........................63 7261 ..........................23–24, 43–44, 77–78 Part No. 32223 January 2015 Part Number Index (continued) Part Number Page 7265 ..........................115 73199 ........................19 7339 ..........................59–60, 69 73806 ........................93 73918 ........................77–78 73956 ........................103 73969 ........................95 73994 ........................97 75073 ........................85 75469 ........................99 75658 ........................77–78 75659 ........................78 75677 ........................77–78 75682 ........................78 75683 ........................78 75684 ........................77–78 75685 ........................77–78 75686 ........................77–78 77046 ........................11 7713 ..........................85, 97 77139 ........................59–60, 69 77303 ........................99 77874 ........................99 77877 ........................99 81492 ........................19 81493 ........................19 81692 ........................93 81693 ........................99 8170 ..........................63, 69 8177 ..........................23–24, 43–44, 59–60, 73, 77–78 8179 ..........................59–60, 65 8220 ..........................15, 17, 35, 37 824879 ......................107 8255 ..........................39, 71, 73, 85, 93, 95, 97, 119 83151 ........................85 8516 ..........................63, 99 88356-127J5 .............93 8843 ..........................105 88516 ........................99 89065 ........................15, 17, 35, 37 89066 ........................15, 17, 35, 37 89099 ........................15, 35 89100 ........................15, 35 8914 ..........................59–60, 97, 107 8915 ..........................85 8920 ..........................85 89785 ........................67 89885 ........................77–78 89915P ......................115 94077 ........................73 94398 ........................99 94920 ........................77–78 9596 ..........................115 9599-S .......................115 97887 ........................13 97890 ........................11, 13 Ref. ............................73, 75 T108075 ....................99 T114678 ....................69 Part No. 32223 S-40,S-45 125 January 2015 Part Description Index The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on. 5 5/16-18 X .75 LG.FLG.LCK.SCREW.....69 5/16-18 X 2.25 LG.FLG.LCK.SCRW.....39 6 6' HALF MESH PLAT/GATE KIT.....103 A ADAPTER FLANGE,FUEL GAUGE PTD......71 ADAPTER,6402-8-8.....88 ADAPTER,O-RING,G6410-10-8.....88 ADAPTER,STR.THRD.TO STR.THRD.......87– 88 AIR CLEANER.....57, 69 ALARM,CHIME TONE 5-25VDC***.....113 ALARM,WARBLE TONE 5-30 VDC***.....105 ALARM.INTERMITTENT TONE.24V.....113 ALTERNATOR,FORD LSG-423***.....57 ANDERSON HOUSING,15-45 AMP BLK....103 ANDERSON HOUSING,15-45 AMP GRN...103 ANDERSON HOUSING,15-45,AMP,WHT...103 ANGLE,RELAY MOUNTING,PAINTED.....81 ARM, LIMIT SWITCH.....95 ASSY, CIRCUIT BREAKER 15A.....83 ASSY,RELAY SOCKET, AUTO.....81 B BAFFLE,AIR,DEUTZ,PAINTED.....65 BAFFLE,AIR,FORD,PAINTED.....63 BALL STUD,1/2" BALL,3/8-16X1.2.....85 BAR,AXLE ROTATION STOP,NON-OSC.....23– 24, 43–44 BAR,AXLE ROTATION STOP,OSC.......23–24, 43–44 BAR,HYD.SWIVEL MOUNT PAINTED.......77– 78 BAR,TURNTABLE COVER STOP.....85 BASE, W/1 N.O. CONTACTS***.....107 BASE,WITHOUT CONTACTS.....83, 107 BATTERY HOLD DOWN,GROUP 31.....63, 69 BATTERY,12V,1000 CCA GRP 31.....63, 69 BEARING KIT (45553) TORQUE HUB.......23– 24, 39, 43–44 BEARING KIT, AUSCO***.....77–78 BEARING KIT,BRAKE,MICO.....23–24, 43–44 BEARING KIT,MICO.....23–24, 43–44, 77–78 BEARING KIT,ROTATOR,9K***.....99 BEARING RACE (LARGE) (45873).....19 BEARING RACE (SMALL) (45873).....19 BEARING, POLYGON P2055 (59105)........15, 35, 99 BEARING,1.00IDX1.25ODX1.00L...15, 17, 35, 37 BEARING,1.00IDX1.50ODX1.00L.....93 BEARING,1.25ID X 1.5OD X 0.69L.....95 BEARING,1.25IDX1.5ODX1.00L.....15, 35 BEARING,1.50IDX2.00ODX1.50LG.....95 BEARING,1.5IDX1.75ODX1.0L......23–24, 43– 44 BEARING,1.5IDX1.75ODX1.5L,PTFE...15, 17, 35, 37 BEARING,FL,1.25ID X 1.41OD X 1.....99 BEARING,FLANGED,.376ID (20424).....109 BEARING,GARLOCK,24DU24.....93 126 BEARING,POLYGON,20DU12.....15, 35, 99 BEARING,SERIES 3000.....77–78 BELT,TIMING,FORD LSG-423**.....59–60 BELT,V, DEUTZ DIESEL ENGINE.....65 BELT,V, FAN/ALT,FORD LSG423.....57 BLANKET,BATTERY.....121 BOLT KIT,D03.....73, 75 BOOT (20424).....109 BOOT(BELLOWS),E-STOP,BLACK.....83, 107 BOOT,CONTROLLER.....111 BOOT,THUMB 20424 JOYSTICK.....109 BOOT,TOGGLE SWITCH,SHORT*.....83, 107, 119, 121 BOX,INSTRUCTION STORAGE.....103 BRACKET,ACTUATOR ARM,PAINTED.....69 BRACKET,AUX.PUMP MNT.PAINTED.....73 BRACKET,CABLE TRACK GUIDE.....97 BRACKET,COVER HINGE,BLUE.....85 BRACKET,LP REG/AIR FILTER,PNTD......59– 60 BRACKET,SOLENOID MTG.PAINTED.....69 BRACKET,T.T.COVER ADJ.LH,PNTD......85 BRACKET,YOKE HOSE MNT,PAINTD.....39 BRACKET-PANEL-WIRE MOUNTING 99....83, 107 BRAKE ASSEMBLY,TURNTABLE ROT......77– 78 BRAKE,LINING KIT,MICO.....23–24, 43–44 BRAKE,MICO,1200 IN/LB***.....23–24, 43–44 BRAKE,SWING,2800 IN/LB.....77–78 BRCKET,AIR CLEANER MTG.PAINT.....69 BRIDGE,50A FULL WAVE**.....119 BRKT,AIR CLEANER ORIENTATION**......57, 69 BRKT,TRNTBL,COV ADJ,RH,PAINTED.....85 BRUSH ASSEMBLY.....119 BULKHEAD,FEMALE X 4.....85 BUMPER, PLASTIC, 1.25 O.D......115 BUMPER,BATTERY BOX & RAILS.....115 BUMPER,RUBBER***.....85 BUMPER,RUBBER-1 X 1.25.....85 BUSHING,SPRING SEAT.....111 BUTTON,PUSH,BLACK W/SEAL***.....107 BUTTON,PUSH,RED MUSHROOM HEAD.....83, 107 CAP,RADIATOR,FORD***.....63 CARB REPAIR KIT, LSG/LRG-423.....57 CARBURETOR FLOAT-ZENITH.....57 CARBURETOR,FORD-LRG 423,AUTO**.....57 CARRIER TERMINAL(5 PER BLOCK).....81 CLAMP, AIR CLEANER (27915)**.....57, 69 CLAMP,0.75,#12 X 1/4,RUB CUSH.....83 CLAMP,DUAL HOSE.....39 CLAMP,HOSE,1.75,LINED.....57, 63 CLAMP,HOSE,2.25" DIA......63 CLAMP,HOSE,8.50 DIA***.....65 CLAMP,HOSE,SIZE .25 TO .63.....71 CLAMP,MUFFLER,2 1/4" ID......67 CLAMP,RUB CUSH,0.75,#12 X 3/8*.....39 CLEVIS YOKE-1/4-28,PLTD W/PIN......27, 47, 59–60, 69 COIL, 12V, 19972/21623/29069.....75 COIL, AUTOMATIC CHOKE,.....57 COIL, IGNITION,FORD.....59–60 COIL, WITH DE CONNECTOR.....73 COIL,10V.....59–60, 65, 75 COIL,12V.19970,19971.....119 COIL,D01,10V***.....73, 75 COIL,SOLENOID,10V.....75 COLLAR, BOOT RETAINING.....109 CONN,520120-4-6,.025 ORI.....59–60 CONN,SQUEEZE,1/2NPT .38-.50,SM.......81, 105 CONNECTOR ASSY,FOOTSWITCH S40...103 CONNECTOR, DEUTZ FUEL SHUTOFF*....69 CONNECTOR,070102-6-6.....87–88 CONNECTOR,070120-12-12....29, 33, 49, 53, 87–88 CONNECTOR,070120-16-12.....87–88 CONNECTOR,070120-16-16.....87–88 CONNECTOR,070120-4-4.....88 CONNECTOR,070120-4-6.....87–88, 101 CONNECTOR,070120-6-6.......29, 49, 87–88, 101 CONNECTOR,070120-6-8.....87–88 CONNECTOR,070120-8-10.....29, 33, 49, 53, 87–88 CONNECTOR,070120-8-12.....49, 53 CONNECTOR,070120-8-6.....29, 49 CONNECTOR,070120-8-8.....33, 53, 88, 101 CONNECTOR,070122-8-8.....88, 101 CONNECTOR,M18 X 8 JIC.....67 C CONTACT,N.O......83 CABLE SQUEEZE CONN......81 CONTACT,NC.....83, 107 CABLE SQUEEZE CONN.,XTRA LRG......81, CONTACTOR,LIMIT SWITCH.....77–78, 93, 95 105 CONTROL BOX COVER, RIGHT SIDE*.....115 CABLE TIE,11.5" BLACK.....103 CONTROL BOX COVER,LEFT SIDE**.....115 CABLE TIE,4" BLK,HEAT RESISTNT.....103 CONTROL BOX W/DECAL,GROUND.....81, 83 CABLE TRACK TRAY ASSY S40.....97 CONTROL BOX W/DECAL,PLAT......105 CABLETRACK,PLATED, 41 LINK.....97 COOLANT RETURN SYSTEM,Z45***.....63 CAM ASSY (20424).....109 COUPLER - 27648 POWER UNIT.....73 CAP, COOLANT RET SYS(54071).....63 COUPLER,HUB,15 TOOTH 7/16BOLT*.....59– CAP, OIL FILLER, FORD LSG423.....57 60, 67 CAP,DIAGNOSTIC NIPPLE......21, 27, 41, 47, COUPLING,FLYWHEEL,FL 15T 12.5".......59– 75 60, 67 CAP,DISENGAGE-45553 TORQUE HUB....23– COVER ASSY,ENGINE,GAS/LPG.....85 24, 39, 43–44 COVER ASSY,REAR,TURNTABLE.....85 CAP,DISTRIBUTOR,FORD.....57 COVER ASSY,TANK SIDE,T.TABLE.....85 CAP,DUST,45873 HUB KIT.....19 COVER CAP,TORQUE HUB***......23–24, 39, CAP,FUEL,GREEN*.....71 43–44 CAP,FUEL,RED***.....71 COVER CASTING,20424 CONTROLLER...109 CAP,OIL FILLER,DEUTZ,DIESEL***.....67 COVER LATCH ANGLE,PAINTED.....85 S-40,S-45 Part No. 32223 January 2015 Part Description Index (continued) COVER PLATE (30668).....75 COVER SUPPORT WELDMENT LH......85 COVER SUPPORT WELDMENT RH......85 COVER, AUXILIARY POWER SWITCH.....83 COVER,CABLE TRACK TRAY.....97 COVER,CONTROL BOX LID.....115 COVER,DEUTZ ENGINE.....67 COVER,FRONT DEUTZ ENGINE.....65 COVER,GFCI,WEATHERPROOF.....105 COVER,KNOCK OUT HOLE,4 PER BAG...105 COVER,LOWER CONT. BOX PAINTD.....85 COVER,NON-STEER AXLE "BLUE".....24, 44 COVER,PROTECTIVE,SLAVE W/JIB.....81 COVR W/DECL,DR.CHAS.NONSTEER.....23– 24, 43–44 COVR W/DECLS,DR.CHAS.STR.END.......19, 39 CYLINDER, MASTER, S40.....93 CYLINDER,EXT.2.5" X 163.5".....95 CYLINDER,LIFT,S40.....93 CYLINDER,SLAVE,S40/45.....99 CYLINDER,STEER***.....15, 17, 35, 37 D DECAL KIT,COSMETIC,S40.....11, 13 DECAL KIT,SAFETY/INSTR,S-40.....11, 13 DECAL"GENIE 2 WD" WHITE.....11 DECAL, PATCH, GEN,ALC-500.....119 DECAL,ARROW BLUE.....13 DECAL,ARROW YELLOW LRG 9".....13 DECAL,COMPARTMENT ACCESS.....11 DECAL,COSMETIC,GENIE BOOM,VERT....13 DECAL,COSMETIC,GENIE S-40.....11 DECAL,DANGER DO NOT ALTER SWTC....13 DECAL,DANGER,ELEC.HAZ.STAY CLR....11, 13 DECAL,DANGER,GEN SAFETY RULES....11, 13 DECAL,DANGER,NO SMOKING***.....11 DECAL,DIESEL.....11 DECAL,GENIE 4 WD, WHITE.....11 DECAL,GENIE S-40, WHITE,SMALL.....13 DECAL,GROUND CONTROL PANEL-S40...11 DECAL,INSTR,MAX SIDE FRC,ANSI.....13 DECAL,INSTRUCT,FOOTSWITCH OPER....13 DECAL,LABEL,LIQUID PROPANE.....11 DECAL,LABEL,MANUAL NOT HERE.....13 DECAL,LABEL,UNLEADED GAS ONLY.....11 DECAL,NOTICE, LSG ENG SPECS.....11 DECAL,NOTICE, TIRE PRESSURE.....11 DECAL,NOTICE,DEUTZ ENG SPEC**.....11 DECAL,NOTICE,HAZARDOUS MAT'LS*.....11 DECAL,NOTICE,MAX LOAD 500 LBS.....13 DECAL,NOTICE,OPERATING INSTRN.....11, 13 DECAL,NOTICE,SHUTOFF VALVES.....11 DECAL,OPTION GENERATOR***.....13 DECAL,OPTION GLOW PLUGS***.....13, 121 DECAL,PLAT. CTRL, SYMBOLS ONLY.....13 DECAL,PLATFORM CTRL PANEL***.....13 DECAL,POWER TO PLATFORM 115V......11, 13 DECAL,POWER TO PLATFORM 230V......11, 13 DECAL,PROTECT,CLEAR,PLAT.S40**.....13 DECAL,S, BLUE, BLACK.....11 DECAL,STRIPES,WHITE, 12".....11 DECAL,TRIANGLE,BLUE.....13 DECAL,TRIANGLE,YELLOW.....13 Part No. 32223 DECAL,USE DEXRON***.....11 DECAL,WARN,CRUSH HAZARD HAND....11, 13 DECAL,WARN,CRUSH HAZARD PLAT.....11 DECAL,WARN,FALL HAZARD.....11 DECAL,WARN,IMPROPER OPERATION.....13 DIAGNOSTIC FEMALE Q-DSCNT.......21, 27, 41, 75 DIN RAIL,23.75".....81 DIODE BLOCK SUPPRESSION.....81 DIODE,6 AMP,200 PIV,BULK.....69, 107 DIPSTICK.....69 DISC KIT DRIVE TURNTABLE Z-60*.....78 DISCONNECT ROD-45553 TQ.HUB.....23–24, 39, 43–44 DOOR CATCH,BASE CONTROL BOX.....85 E ELBOW,070202-12-16.....87–88 ELBOW,070202-4-4.....77–78 ELBOW,070220-12-12.....29, 33, 49, 53 ELBOW,070220-4-4.....29, 33, 49, 53, 88, 101 ELBOW,070220-6-6......29, 33, 49, 53, 87–88, 101 ELBOW,070220-8-12.....87–88 ELBOW,070221-12-12.....87–88 ELBOW,070221-6-6.....101 ELBOW,070320-12-12.....29, 33, 49, 53 ELBOW,070320-12-16.....87–88 ELBOW,070320-6-6.....29, 49 ELBOW,070320-8-10.....87–88 ELBOW,070320-8-8.....49, 53, 88 ELBOW,070321-6-6.....101 ELBOW,130239-2-2.....57 ELBOW,130239-4-4.....71 ELBOW,140238-16-16.....87–88 ELBOW,140339-16-16.....87–88 ELBOW,90DEG.1/4MPT,1/4SW,NPTF.......59– 60 ELBOW,90DEG.1/8MPT-5/16 BARB.....57 ELBOW,90DEG.6 X 14.....57 ELBOW,90DEG.SWIV.SWEEP-8-8.....49, 53 END PLATE,WAGO.....105 ENGINE, DEUTZ D2011L03I (SERV).....65 EXHAUST,TAILPIPE,DEUTZ,S40.....67 FUEL PUMP,ELECTRONIC.....57 G GAS STRUT***.....85 GASKET,EXHAUST.....59–60, 67 GASKET,FUEL PUMP,FORD.....57 GASKET,GBOX,S80/85 2008.....81, 83 GASKET,UPPER CONTROL BOX.....105 GASKET,WATER OUTLET,FORD.....57 GASKET,WATER PUMP,FORD.....57 GATE LATCH CASTING--DRILLED.....115 GAUGE,FUEL,SIDE MOUNT.....71 GAUGE,OIL PRESSURE W/O SENDER.....83 GAUGE,VOLTAGE.....83 GAUGE,WATER TEMP.....83 GAUGE-SIGHT,LHA-LGTB***.....71 GEAR CASTING,20424 CONTROLLER*....109 GEAR, SLAVE, 24493.....111 GENERATOR,2000W,HYDRAULIC***.....119 GLOW PLUG,L1011.....121 GOVERNOR,CNTRLR,FORD,LSG 423.....59– 60 GOVERNOR,MECHNCL,FORD LSG423....59– 60 GUARD,FAN,DEUTZ F4L1011.....65 G UA R D, F O OT S W I T C H , W / D E C A L STEEL.....103 GUARD,PLATFORM CNTRL PANEL PTD.....115 H HANDLE HALF,JOYSTICK (20424).....109 HANDLE,CAP,CONTROLLER.....111 HARNESS ASSY, FOOTSWITCH.....103, 105 HEATER,FREEZE PLUG,FORD LRG423...121 HINGE CASTING.....115 HINGE,.375X.120THK.,SLOTTED.....85 HINGE,PLAT CONTROL BOX COVER.....115 HORN,12V SCREW TERMINAL***.....93 HOSE ASSEMBLY, 33".....67 HOSE ASSEMBLY,1/2".....117 HOSE ASSEMBLY,10.5".....29, 49 HOSE ASSEMBLY,100".....101 HOSE ASSEMBLY,108".....29, 49, 101 HOSE ASSEMBLY,137".....101 HOSE ASSEMBLY,14.75".....87–88 F HOSE ASSEMBLY,15".....29, 49, 87–88 FEMALE BULKHEAD CONNECTOR-8.....117 HOSE ASSEMBLY,16.75".....88 FILTER ASSY W/INDICATOR LH.....71 HOSE ASSEMBLY,19"........29, 33, 49, 53, 77– FILTER ASY,M PRESS,SAE8,WOIND*......59– 78, 85 60, 69 HOSE ASSEMBLY,19.25".....88 FILTER ELEMENT-10 MIC.***.....59–60, 69 HOSE ASSEMBLY,21.38".....88 FILTER ELEMENT-10MICRON......71 HOSE ASSEMBLY,22.5".....29, 33, 49, 53 FILTER MOUNT BRACKET.....59–60, 69 HOSE ASSEMBLY,23".....29, 33 FILTER SCREEN,TANK BREATHER.....71 HOSE ASSEMBLY,24".....101 FILTER, OIL, FORD.....57 HOSE ASSEMBLY,24.50".....87–88 FILTER,AIR,ELEMENT***.....57, 69 HOSE ASSEMBLY,25".....29, 33, 49, 53, 87–88 FILTER,ELEMENT,BETA(5)=1000.....59–60 HOSE ASSEMBLY,26.25".....87–88 FILTER,FUEL,LRG-423,SCREW-IN.....57 HOSE ASSEMBLY,27".....87–88 FILTER,FUEL/WTR SEP, DTZ 1008.....69 HOSE ASSEMBLY,28".....101 FILTER,OIL.....69 HOSE ASSEMBLY,32.0".....88 FILTER,OIL,FORD.....57 HOSE ASSEMBLY,34.5".....29, 33, 49, 53 FLASHTUBE,STRAIGHT,360DEG,BULB....113 HOSE ASSEMBLY,35".....49, 53 FLASHTUBE,U SHAPED,360DEG,BULB...113 HOSE ASSEMBLY,35.25".....87–88 FLYWHEEL COVER,CASTING***.....67 HOSE ASSEMBLY,36.50".....87–88 FOOT SWITCH***.....103 HOSE ASSEMBLY,37.75".....87–88 FUEL FILTER W/SEP,DEUTZ,1008.....69 HOSE ASSEMBLY,40.5".....29, 33, 49, 53 FUEL PUMP KIT,FORD LRG 423***.....57 HOSE ASSEMBLY,41".....87–88 S-40,S-45 127 January 2015 Part Description Index (continued) HOSE ASSEMBLY,42".....87–88 HOSE ASSEMBLY,42.25".....87–88 HOSE ASSEMBLY,43".....29, 33, 49, 53 HOSE ASSEMBLY,44".....87–88 HOSE ASSEMBLY,44.50".....87–88 HOSE ASSEMBLY,45.75".....87–88 HOSE ASSEMBLY,52".....87–88 HOSE ASSEMBLY,526".....101 HOSE ASSEMBLY,534".....101 HOSE ASSEMBLY,55".....29, 49 HOSE ASSEMBLY,56".....29, 49 HOSE ASSEMBLY,567".....101 HOSE ASSEMBLY,57".....29, 33 HOSE ASSEMBLY,61".....29, 33, 49, 53 HOSE ASSEMBLY,64.5".....29, 33, 49, 53 HOSE ASSEMBLY,66".....29, 33, 49, 53 HOSE ASSEMBLY,75".....29, 33, 49, 53 HOSE ASSEMBLY,80".....49, 53 HOSE ASSEMBLY,85.5".....49, 53 HOSE ASSEMBLY,90.5".....101 HOSE ASSEMBLY,98".....49, 53 HOSE ASSEMBLY,LP GAS-86" LNG**.......59– 60, 71 HOSE ASSY,18".....81 HOSE ASSY,MOTOR OIL DRAIN.....57 HOSE COVER,LWR CABLE TRK,BLU.....97 HOSE END,BARBED RIGID-16-16.....87–88 HOSE END,BARBED,SWIVEL,-12-12........29, 33, 49, 53, 87–88 HOSE END,BARBED,SWIVEL,-8-8......29, 33, 49, 53 HOSE END,BARBED,SWIVEL,90DEG-8....29, 33, 49, 53 HOSE END,MALE PIPE,WH#1551.....57 HOSE END,MALE.25 X .25 MPT.....71 HOSE,1/4 FUEL LINE,SAE 30R7.....71 HOSE,5/16 FUEL,SAE 30R7.....71 HOSE,BOTTOM RADIATOR,FORD.....57, 63 HOSE,TOP RADIATOR,FORD.....57, 63 HOUR METER,10-80 VOLTS***.....83 HUB ASSEMBLY MODEL#60-8.....19 HYD SWIVEL,7 PORT,S40/60.....77–78 HYDRAULIC TANK ASSY,S40/80***.....71 KIT, JOYSTICK HANDLE.....109 KIT,CONTROL BOX COVER.....115 KIT,COVER,TORQUE HUB,45553***....23–24, 39, 43–44 KIT,ESTOP SVC BB&SM BOOM.....83, 107 KIT,FIELD INSTALL,SWING GATE.....115 KIT,HORN SVC BB&SM BOOM.....107 KIT,KEYSWITCH SVC BB & SM BOOM.....83 KIT,PLAT CONTROL PANEL GUARD**.....115 KIT,SWING GATE W/SPRING.....115 KIT,TORQUE HUB COVER (45553)**.....39 L LATCH,FLUSH CUP***.....85 LATCH,SLIDE, FLUSH MOUNT STYLE.....85 LENS,AMBER,STROBE,FIREBOLT.....113 LIGHT,LED IND. RED 12V NH.....107 LIMIT SWITCH BRKT,DRIVE,PAIN.....77–78 LIMITER PC BOARD, HORSEPOWER.....105 LINING KIT,AUSCO (73918)***.....77–78 LINING KIT,MICO BRAKE.....23–24, 43–44 LINING REPAIR KIT (41915).....77–78 LINKAGE ROD.....27, 47 LOCK RING.....109 LOCKNUT,ELEC,1/2".....81, 105 LOCKNUT,ELECTRIC,1" NPT.....81 LOCKNUT,ELECTRIC,3/4".....81, 105 LP.TANK BRKT WLDMT.,SHORT.....119 LP.TANK BRKT WLDMT.,TALL.....71 LS SPRING WAND (ZCY91).....93 LUG BOLT,5/8-18,WHEEL HUB***.....19 LUG,WHEEL STUD,5/8-18,W1/4HB**........23– 24, 39, 43–44 NON-STEER AXLE ASSY,S40.......23–24, 43– 44 NUT & BOLT KIT (25883).....109 NUT - PLASTIC,RING FOR ALARMS......105, 113 NUT,DO1 VALVE.....73, 75 NUT,HEX,1/4-28.....27, 47, 59–60, 69 NUT,HEX,JAM,1-8.....15, 17, 35, 37 NUT,HEX,M4 X 0.7 MM (20424)***.....109 NUT,LOCKING-LG.FLANGE,1/4-20.....85 NUT,LP NYLOCK,1/2-13.....15, 17, 35, 37 NUT,LP NYLOCK,1/4-20.....97, 115 NUT,LP NYLOCK,3/8-16.....85, 97 NUT,LP NYLOCK,5/16-18.....67, 69 NUT,LUG,5/8-18 X 90 DEGREE,Z45....19, 23– 24, 39, 43–44 NUT,NYLOCK,1-8.....99 NUT,NYLOCK,1/2-13.....63, 73, 77–78 NUT,NYLOCK,1/4-20.....27, 47, 59–60, 65, 69, 73, 81, 85, 95, 97, 103, 107, 121 NUT,NYLOCK,10-24.....27, 47 NUT,NYLOCK,10-32.....95, 113 NUT,NYLOCK,3/8-16.....15, 35, 63, 71, 85, 95, 99, 103 NUT,NYLOCK,5/16-18.....39 NUT,NYLOCK,5/8-11.....63, 65, 93 NUT,SOLENOID VALVE.....59–60, 65, 75 NUT,SOLENOID,2POS 3WAY.....119 NUT,SPINDLE,1-14.....19 NUT,WING,1/4-20.....63, 69 NUT-D03 COIL.....73, 75 O O-RING (2-114).....77–78 O-RING KIT (ORFS FITTINGS).....21, 41 M O-RING KIT,FIELD SVC,ALL PROD*.....21, 41 MACH.,PRIMARY CYLINDER MNT.....93 O-RING***.....59–60, 67 MALE PIPE THD,1/4" SER,3/8"X18.....117 O-RING, D03 COIL.....73, 75 MANIFOLD,ASSY,GENERATOR.....119 O-RING, DO1 VALVE.....73, 75 MANIFOLD,FUNCTION S40.....73, 75 O-RING, TORQUE HUB.....23–24, 39, 43–44 MANIFOLD,FUNCTN S40,S60,S80.....73 O-RING,2-042 N674-70***.....77–78 MANIFOLD,OSCILLATION.....27, 47 O-RING,2-044 BUNA***.....23–24, 39, 43–44, MANIFOLD,TRACTN,4WD,(S)SERIES*.....41 77–78 MANIFOLD,TURNTABLE ROTATION***.....77– O-RING,BOOT,CONTROLLER.....111 78 I O-RING,MOTOR TO BRAKE***......23–24, 39, MICROSWITCH,13482 FOOTSWITCH.....103 IGNITION MODULE MTG.PLATE ASSY.....59– 43–44, 77–78 MICROSWITCH,V3L-139-D8.....111 60 OIL COOLER KIT,S60,S80 PARKER.....71 MIDRAIL GUIDE ( HOOK ).....103 IGNITION, ELECTRONIC, FORD.....59–60 OSCILLATE VALVE LINKAGE.....27, 47 MODULE,IGNITION/START,12/24V.....81 INJECTION PUMP,DEUTZ DIESEL.....67 OSCILLATE,CYLINDER S40/45.....15, 35 MOTOR,12V DC (24573).....73 INJECTOR, FUEL LINE DEUTZ DSL.....67 OUTER CONE - MODEL 60-8.....19 MOTOR,HYD,25CC FIXED***.....39 INJECTOR,DEUTZ.....67 OUTLET,110V GFCI***.....105 MOTOR,HYDRAULIC GENERATOR.....119 INNER CONE - MODEL 60-8.....19 MOTOR,HYDRAULIC,AXIAL PORTS***.....24, ISOLATOR,VIBRATION,LG,RD&WH***......63, P 43–44 65 MOTOR,SWING DRIVE (53147).....77–78 PAD,EXTENSION CYLINDER,BOTTOM.....95 MOTOR,TURNTABLE ROTATION***.....77–78 PAD,EXTENSION CYLINDER,TOP.....95 J MOUNT,RAD.SUPPT.,RH,PAINTED.....63 PAINT,AEROSOL,BRIGHT BLUE***.....11, 13 JOYSTICK CONTROLLER,12V.....109 MOUNTING BAND (27915).....57, 69 PAINT,AEROSOL,GENIE GRAY***.....11, 13 JOYSTICK, DRIVE GEAR, (24493).....111 MPT,CPLR,1/4"SER,3/8"X18.....117 PAINT,WET,GENIE BLUE (1 GL)**.....11, 13 JOYSTICK,MULT AXIS CONT.....111 MUFFLER,DEUTZ.....67 PAINT,WET,GENIE GRAY (1 GL)**.....11, 13 JOYSTICK,MULT AXIS CONT,OEM***.....111 MUFFLER,EXH,FORD,BIG BOOMS***......59– PCB,11179AB, (SWING)***.....111 JOYSTICK,MULT AXIS,W/O PCB.....111 60 PCB,11179CD,(LIFT)***.....111 PIN ASSEMBLY,TURNTBLE ROTATION.....77– 78 K N PIN ASSY, RETAINER, SS I & II.....77–78 KEY,LATCH, 1 PAIR (28125).....85 NIPPLE,DIAGNOSTIC,#4 PORT***......21, 27, PIN,1.00DIAX2.88LG,1HOLE....15, 17, 35, 37, KEY,SINGLE***.....83 41, 47, 75 93 KEYS,10 PACK***.....83 NIPPLE,HEX,140137-16.....87–88 PIN,1.00DIAX6.67LG,2RING.....95 KEYSWITCH,3POS.MNTND.DR WKEY**.....83 NON-OSCILATING STEER AXLE ASSY.....17, PIN,1.00DIAX9.46LG,2RING.....95 KEYSWITCH,CONTACTS LOCK.....83 37 128 S-40,S-45 Part No. 32223 January 2015 Part Description Index (continued) PIN,1.25DIAX3.00LG,1HOLE.....15, 35 PIN,1.25DIAX5.25LG,1HOLE.....99 PIN,1.25DIAX7.17LG,2RING.....99 PIN,1.25DIAX7.25LG,1HOLE.....15, 35 PIN,1.50 DIA X 4.76 LG.GES1360.......15, 17, 35, 37 PIN,1.50DIAX17.25LG,1HOLE.......15, 17, 23– 24, 35, 37, 43–44 PIN,1.50DIAX6.38LG,1HOLE.....93 PIN,1.50DIAX7.75LG,1HOLE.....93 PIN,CLEVIS,1 X 2.5 LG......15, 17, 35, 37 PIN,COTTER,.063 X 1.....27, 47 PIN,COTTER,.125 X 1.5.....15, 17, 35, 37 PIN,COTTER,.219 X 1.75.....19 PIN,LOCK,SHORT***.....115 PIN,PRIM.BOOM,16.0 X 1.5 INCH.....95 PIN,ROLL,.094 X .875.....103 PIN,ROLL,SST,.25 X 2.25.....15, 17, 35, 37 PIN,ROTATOR,8.13 X 1.25 INCH.....99 PINCH GUARD RAIL,6' PLATFORM.....115 PINCH GUARD RAIL,8' PLATFORM**.....115 PINION GEAR.....77–78 PISTON (30797).....27, 47 PLASTIC END STOP.....81 PLASTIC TRACK BRKT SET.....97 PLAT. ASSY,8 FT,SERV,S40/60/80.....103 PLAT. ASSY,EURO,6 FT, S40.....103 PLAT. ASSY,EURO,8 FT, S40.....103 PLAT.ASSY,6FT-S40/S60-95'& S80.....103 PLATE,ENGINE MOUNT,PAINTED.....63 PLATE,PUMP MOUNT,FORD,PAINTED.....59– 60 PLATE,REINFORCEMENT.....99 PLATE,SIDE CHASSIS.....88 PLATE,SWING COVER LATCH.....85 PLATFORM SUPPORT WELDMENT***.....99 PLUG AND CAP KIT-SERVICE,37ø**.....21, 41 PLUG AND CAP KIT-SERVICE,ORFS*......21, 41 PLUG, SANTOPRENE .5 BLACK DOME....83, 107 PLUG,HEX HEAD,090109A-6.....87–88 PLUG,HEX HEAD,090109A-8.....29 PLUG,MALE,070109-6.....57, 67 PLUG,NYLON 1.187 BLACK DOMED.....115 PLUG,ORIFICE,0.052 INCH.....41 PLUG,ORIFICE,0.070.....21, 41 PLUG,PIPE,HEX HEAD,STL,1/4NPT.....71 PLUG,SQUARE HEAD,3/4 MPT.....71 PLUG,W/LATCH,4 POLE,ANDERSON.....103 POT PLATE ASSEMBLY (20424).....109 POTENTIOMETER (20424).....109 POTENTIOMETER-JOYSTCK(53073).....111 POWER UNIT,AUX PUMP 12VDC.....73 POWER UNIT,AUXILLARY DC1003.....73 PRIMARY BOOM ASSY,S40.....95 PRIMARY BOOM EXT ASSY,S-40***.....95 PUMP ASSY, FUEL, DEUTZ DIESEL.....69 PUMP ASSY.(27648).....73 PUMP,LIFT 1.025 C.I.***.....59–60, 67 PUMP,VAR.PISTON M46 2.8 CIQVP*........59– 60, 67 PUMP,WATER,FORD.....57 SCREW,HHC,5/8-11 X 1.75 GRD.8.....63, 67 SCREW,HHC,5/8-11 X 3.5.....63 SCREW,HHC,5/8-11 X 3.5 GRD.8.....93 SCREW,HHC,M10 X 25MM,GR 8.8.....63 SCREW,HHC,M6 X 20MM,GR8.8.....69 SCREW,HHC,M8 X 20MM.....69 SCREW,PHIL,PHM,10-24 X.38,SEMS.....63 SCREW,RHM,10-32 X .38.....113 SCREW,RHM,10-32 X 1.75.....93, 95 SCREW,SHC,1/4-20 X 2.....73 SCREW,SHC,10-24 X 1 (D01).....75 SCREW,SHC,10-24 X 1.250 (D01).....73, 75 SCREW,SHC,10-24 X 2.....75 SCREW,SHC,10-24 X 3.....75 SCREW,SHC,3/8-16 X .75,BLACK.....99 SCREW,SHC,5/8-11 X 1.75.....77–78 SCREW,SHC,5/8-11 X 2.25......23–24, 39, 43– 44 SCREW,SHC,5/8-11 X 4,A574.....65, 77–78 SCREW,SHS,10-24 X .625.....27, 47 SEAL KIT (ALL MANIFOLDS).....27, 47, 75 SEAL KIT (CYL PN 30528).....95 SEAL KIT (CYL PN 30529).....93 SEAL KIT (CYL PN 30585).....15, 17, 35, 37 SEAL KIT (W1B) TORQUE HUBS........23–24, 39, 43–44 SEAL KIT CYL,S40 (63206).....93 SEAL KIT CYL.S40 SLAVE (81693).....99 S SEAL KIT, AUSCO (73918).....78 S40 AIRLINE TO PLATFORM.....117 SEAL KIT, 58958 SWING MOTOR.....77–78 SCREW,BLEEDER,M5X0.8.....99 SEAL KIT,8K ROTATOR***.....99 SCREW,FHS,3/8-16 X 1.....85 SEAL KIT,BRAKE,MICO.....23–24, 43–44 SCREW,HEX,M4X0.7X10MM (20424)*.....109 SEAL KIT,BRAKE,TURNTABLE ROT.....77–78 SCREW,HEX,M4X0.7X30MM (20424)*.....109 SEAL KIT,CONTROL VALVE.....27, 47 SCREW,HHC,1-8 X 12IN GRD.2***.....99 SEAL KIT,HYDRAULIC CYLINDER***.......15, SCREW,HHC,1/2-13 X 1, GR 8.....39 35, 93, 99 SCREW,HHC,1/2-13 X 1.25 GR5....23–24, 43– SEAL KIT,LIFT PUMP (53961)***.....59–60, 67 44, 59–60, 67, 95, 99 SEAL KIT,LIFT PUMP**.....59–60, 67 SCREW,HHC,1/2-13 X 1.5.......23–24, 43–44, SEAL KIT,MICO.....23–24, 43–44, 77–78 59–60, 73, 77–78 SEAL KIT,MOTOR TURNTABLE***.....77–78 SCREW,HHC,1/2-13 X 3.....63 SEAL KIT,OSC.CYL......15, 35 SCREW,HHC,1/2-13 X 4.....15, 17, 35, 37 SEAL KIT,PLAT ROTATE***.....99 SCREW,HHC,1/2-13 X 5 BLACK.....23–24, 43– SEAL KIT,SAUER-DANFOSS M46***....59–60, 44, 77–78 67 SCREW,HHC,1/4-20 X .5.....59–60, 69 SEAL KIT,STEER CYL (89065)......15, 17, 35, SCREW,HHC,1/4-20 X .625.....59–60, 97, 107 37 SCREW,HHC,1/4-20 X .75.......19, 23–24, 39, SEAL KIT,SUNSTRAND.....24, 39, 43–44 43–44, 63, 67, 69, 73, 77–78, 81, 83, 93, 97, SEAL KIT,SWIVEL (44367).....77–78 103, 115 SEAL KIT,UNIVERSAL,9K ROTATOR*.....99 SCREW,HHC,1/4-20 X 1...73, 81, 85, 97, 103, SEAL,SHAFT.....77–78 121 SEAL,THERMOSTAT,FORD.....57 SCREW,HHC,1/4-20 X 1.25.....85 SEAL-GREASE,MODEL 60-8.....19 SCREW,HHC,1/4-20 X 1.75.....95, 99 SEAL/BEARING KIT (45043,54840).....19 SCREW,HHC,1/4-20 X 2.....97, 115, 119 SENDING UNIT,OIL PRESS.,DEUTZ.....69 SCREW,HHC,1/4-20 X 2.25.....59–60, 65 SENDING UNIT,OIL PRESS.,DEUTZ*.....69 SCREW,HHC,1/4-20 X 2.5.....27, 47 SENDING UNIT,OIL PRESSURE***.....57 SCREW,HHC,1/4-20 X 3.....27, 47 SENDING UNIT,OIL TEMP......69 SCREW,HHC,3/8-16 X .75.......39, 71, 73, 85, SENDING UNIT,TMP,FRD,GM,PRK704.....57 93, 95, 97, 119 SENSOR,LEVEL,4.5 DEG.....73 SCREW,HHC,3/8-16 X 1.....15, 17, 35, 37, 59– SERIAL # LABEL,MYLAR 4X8***.....11 60, 63, 65, 67, 73, 77–78, 85, 93, 119 SHAFT (53073)***.....111 SCREW,HHC,3/8-16 X 1.25 GRD 5.....15, 17, SHAFT ADAPTER, HELAC ROTATOR.....99 23–24, 35, 37, 43–44, 59–60, 67, 69, 77–78, SHAFT ASSY W/HOUSING.....111 85, 93, 103 SHAFT,OUTPUT,PINION,TURNTABLE......77– SCREW,HHC,3/8-16 X 1.50,GR5.....63, 99 78 R SCREW,HHC,3/8-16 X 1.75,GRD.8.....95 SHAFT,W/NF STYL BLOCK,(20424)*.....109 RADIATOR SHROUD,PAINTED.....63 SCREW,HHC,3/8-16 X 2.....15, 35 SHIM,AXLE ROTATION STOP.......23–24, 43– RADIATOR,FORD (LSG).....63 SCREW,HHC,3/8-16 X 3.5,GR5.....67 44 RAILING CATCH CASTING--DRILLED.....115 SCREW,HHC,3/8-16 X 6.....97 RECEPT.,SNAP-IN,4 POLE ANDERSN.....103 SCREW,HHC,5/16-18 X 1 GR5.....73 Part No. 32223 RECEPTACLE - BRITISH, 110V.....105 RECTIFIER ASSEMBLY.....119 REDUCER,070123-10-4.....88 REGULATOR DIAPH.KIT BEAM 120A.....60 REGULATOR, VOLTAGE, Z45GP91.....59–60 REGULATOR,LPG,BEAM #120A.....60 RELAY,SPDT,12V(AUTO) PLUG IN**.....81 RESISTOR,10 OHM,25 WATT.....83 RETAINER,GAS SPRING***.....85 RETAINER-N.C.PROPOR.SOLENOID.....75 RING GEAR,DEUTZ F3 & F4L1011.....67 RING GEAR,DEUTZ F3 & F4L1011F.....67 RING GEAR,DEUTZ F3L2011F.....67 RING GEAR,FORD***.....59–60 RIVET,ALUM,ALUM,3/16BUTTONHEAD....115 RIVET,ALUM,ALUM,P,.156 X .375.....85 RIVET,STEEL,P, .25 X .375.....115 ROCKER ASSY,HANDLE (20424)***.....109 ROD END,.375 X 2.25***.....15, 17, 35, 37 ROD END,.375 X 3.69...15, 17, 23–24, 35, 37, 43–44, 93, 95, 99 ROD END,.50 X 4.....95 ROLLER ARM-LIMIT SWITCH.....77–78 ROTATOR ASSEMBLY,8.2K***.....99 ROTATOR,PLAT,NON-JIB.....99 ROTOR,DISTRIBUTOR,FORD.....57 S-40,S-45 129 January 2015 Part Description Index (continued) SHIM,AXLE ROTATION STOP,22 GA.........23– 24, 43–44 SHIM,PRIMARY BOOM,.064 THK......95 SHIM,WEAR PAD,5X 1.5 16GA.....95 SHOCK MOUNT,SMALL.....63 SHUTDOWN SOLENOID,12V, DEUTZ.....69 SLEEVE,NYLON,2"I.D.,BULK(100').....103 SLIDING MIDRAIL KIT,PTD.....103 SNAP PIN.....115 SNAP RING,EXTERNAL,1.00,ZAG.....95, 99 SOLENOID CABLE ASSY***.....69 SOLENOID VALVE,N.C. 2POS. 3WAY........59– 60, 65 SOLENOID, ANTI-DIESELING.....57 SOLENOID,12V CONTINUOUS***.....81, 121 SOLENOID,THROTTLE,.....69 SOLENOID-GASOLINE FUEL.....71 SPACER,NYLON,.375.....105 SPARK PLUG WIRE SET, LSG 423.....57, 59– 60 SPARK PLUG,FORD.....57, 59–60 SPRING (RED) MICO.....23–24, 43–44 SPRING CLIP,1/4-20,.025-.15X.5....19, 23–24, 39, 43–44 SPRING CLIP,3/8-16.....73, 85, 119 SPRING KIT,MICO.....77–78 SPRING,24493 CONTROLLER.....111 SPRING,DRIVE TURNTABLE.....78 SPRING,RETURN***.....109 SPUR GEAR (20424).....109 STARTER ASSY - PRE 8/14/95.....65 STARTER SOLENOID, DEUTZ 25484.....65 STARTER,ENGINE,FORD LSG/LRG***.....59– 60 STRAINER ASSEMBLY,PAINTED.....71, 87–88 STRAINER,FILLER NECK.....71 STRAP ASSY,TANK, 66 INCH.....71 STROBE,FIREBOLT,12-80VDC,AMB**.....113 SUB PLATE (SPOOL VALVE).....73 SUPPORT,RAILING.....115 SUPPORT,WRIST,PAINTED-BLUE.....107 SWING DRIVE ASSEMBLY,S40/Z60.....77–78 SWITCH (20424).....109 SWITCH PLATE ASSEMBLY(20424).....109 SWITCH TOGGLE ASSY DPDT 2P MNT...83, 107, 119 SWITCH TOGGLE ASSY DPDT 2P MOM..83, 107 SWITCH TOGGLE ASSY DPDT 3P MNT...107 SWITCH TOGGLE ASSY DPDT 3P MOM..83, 107 SWITCH TOGGLE ASSY SPDT 3P MOM...83, 107, 121 SWITCH,HANDLE,20424.....109 SWITCH,LIMIT,W/6.25"SPRING ARM.....93 SWITCH,LIMIT,W/ROLLER ARM.....77–78, 95 SWITCH,VACUUM.....59–60 SWITCH/SENDER, OIL TEMPERATURE.....69 T T-BOX,2.75 X 4.5 X 2.0.....105 TANK STRAP,BOLT STYLE,62".....71 TANK, LP, 7 GAL.....71, 119 TANK,30 GALLON,PAINTED**.....71 TAPE,NON SKID,2" WIDE (BULK).....103 TAPE,WARNING,BLK/YEL, 50'***.....11, 13 TEE,BRANCH,070429-10-10.....88 TEE,BRANCH,070429-6-6.......29, 33, 49, 53, 101 130 TEE,BRANCH,070429-8-8.....88 TEE,BRANCH,070433-8.....29, 49 TEE,RUN,070428-4-4.....29, 33, 49, 53 TEE,RUN,070428-6-6.....87–88 TEE,RUN,070428-8.....29, 49, 53 TEE,RUN,070432-12.....87–88 TEE,RUN,070432-4.....88 TEE,RUN,070432-8.....29, 33, 49, 53, 87–88 TEE,UNION,070401-12.....87–88 TEE,UNION,070401-6.....29, 49 TERM RELAY,N-INSULATE 14-16 GA.....81 TERM,RELAY,N-INSULATE 18-20 GA.....81 Terminal - Relay Socket, 10 - 12 Gauge.....81 TERMINAL BLOCK(SINGLE),WAGO***.....81, 105 TERMINAL BLOCK,WAGO.....105 TERMINAL,ANDERSON,30A 12-16 GA.....103 THERMOSTAT & SEAL,FORD.....57 THREADED ROD,(1/4-20),9.75.....63, 69 THREADED ROD,1/4-28 X 10 IN***.....59–60, 69 THRUST CAP (20193).....23–24, 43–44 TIE ROD, WELDMENT.....15, 17, 35, 37 TIRE & WHEEL ASSY,AIR,LEFT.....23–24, 39, 43–44 TIRE & WHEEL ASSY,AIR,RIGHT.......23–24, 39, 43–44 TIRE & WHEEL ASSY,AIR,STEER......19 TIRE & WHEEL ASSY,LH FOAM.....19 TIRE & WHEEL ASSY,RH FOAM.....19 TIRE & WHEEL ASSY.LEFT,FOAM......23–24, 39, 43–44 TIRE & WHEEL ASSY.RIGHT,FOAM....23–24, 39, 43–44 TIRE,12 X 16.5 8 PLY SGL.......23–24, 39, 43– 44 TIRE,12.5L-16 SL,12 PLY****.....19 TIRE,12.5L-16SL,12 PLY*****.....19 TOEBOARD,PLTFM ENTRY EUR,PNTD*...103 TOOL TRAY ACCESSORY***.....115 TORQUE HUB SERIES 1-18.25:1.....39 TORQUE HUB,35:1***.....23–24, 43–44 TORQUE HUB-SWING***.....77–78 TRACK REPAIR,7 LINK (25706).....97 TRACTION MANIFOLD,2WD***.....21 TUBE,SLIDING MIDRAIL,PAINTED.....103 VALVE,COUNTERBALANCE 2500 PSI*.....77– 78 VALVE,COUNTERBALANCE SANDWICH....75 VALVE,COUNTERBALANCE***.....99 VALVE,DIFFERENTIAL SENSING.....27, 47 VALVE,DIFFERENTIAL SENSING***.....75 VALVE,DO1.....75 VALVE,DRAIN,FORD,BLOCK,RAD......59–60, 63 VALVE,DUAL CB MANIFOLD.....99 VALVE,FLOW DIVIDER/COMBINER.....21, 41 VALVE,FLOW REGULATOR.....75 VALVE,FLOW REGULATOR 0.6GPM.....75 VALVE,FLOW REGULATOR 2.0 GPM........73, 75 VALVE,FLOW REGULATOR 3.5 GPM**.....75 VALVE,FUEL LOCK.....71 VALVE,LOCK OFF,BEAM #FL-418.....59–60 VALVE,PILOT OPERATED.....27, 47 VALVE,PRESSURE REDUCING.....119 VALVE,PRI. FLOW REG 4.3.....119 VALVE,PROPORTIONAL SOLENOID***.....75 VALVE,REGEN.SANDWICH.....75 VALVE,RELIEF.....73, 75 VALVE,RELIEF 250 PSI***.....41 VALVE,RELIEF 2600 PSI.....75 VALVE,RELIEF,210 PSI.....21 VALVE,RELIEF,2200 PSI***.....75 VALVE,SHUTTLE.....21, 41 VALVE,SHUTTLE (30797).....27, 47 VALVE,SHUTTLE***.....27, 47, 77–78 VALVE,SOLENOID.....75 VALVE,SOLENOID (18660).....119 VALVE,SOLENOID,10V,2POS 3WAY**.......59– 60, 65 VLV,MAN,3 POS/4 WAY,OPEN CTR.....27, 47 W WASHER,3/8 PLATE (3/8X2X3/16TK.....77–78 WASHER,FENDER,.25 X 1.25 X.062....85, 103 WASHER,FLAT,.5 HARDENED......23–24, 39, 43–44, 59–60, 67, 77–78 WASHER,FLAT,.625 HARDENED........23–24, 39, 43–44, 63, 67, 77–78, 93 WASHER,FLAT,1.063 X 2 X .134.....99 WASHER,FLAT,MS,#10,Y.....93, 113 WASHER,FLAT,USS,1/2",Y.....63, 73 U WASHER,FLAT,USS,1/4"Y.......19, 23–24, 27, U-BOLT, KIT 5/16-18 X 2.5.....67 39, 43–44, 47, 59–60, 63, 65, 67, 69, 73, 77– U-BOLT,3/8 X 1 YZ.....103 78, 81, 83, 85, 95, 97, 99, 103, 107, 115, 119, UPDATE KIT STEERING S40/45....15, 17, 35, 121 37 WASHER,FLAT,USS,3/8",Y......63, 67, 71, 73, 85, 93, 103 WASHER,FLAT,USS,5/16",Y.....39 V WASHER,FLAT,USS,5/8",Y.....63, 65 VALVE ASSY,BLEED***.....99 WASHER,LOCK,#10 PLTD.....73, 75, 93, 95 VALVE KIT,D03.....73, 75 WASHER,LOCK,.25.....19, 23–24, 27, 39, 43– VALVE,BALL,1" MPT X FPT.....87–88 44, 47, 59–60, 63, 67, 69, 77–78, 81, 83, 97 VALVE,CHECK.....73 WASHER,LOCK,.313.....69, 73, 93 VALVE,CHECK (30797).....27, 47 WASHER,LOCK,.375....15, 17, 23–24, 35, 37, VALVE,CHECK***.....75 39, 43–44, 59–60, 63, 65, 67, 69, 73, 77–78, VALVE,CHECK,#8 O-RING PORTS.....88 85, 93, 95, 97, 119 VALVE,CNTERBAL,[email protected]**....15, WASHER,LOCK,0.5".....23–24, 43–44, 59–60, 35, 93 67, 77–78, 95, 99 VALVE,[email protected] WASHER,LOCK,M10.....63 VALVE,CNTRBAL 3500PSI,ATM VEN.....99 WASHER,SHIM,1.01 X 1.63 X.062.....95, 99 VALVE,[email protected] WASHER,SPINDLE.....19 VALVE,[email protected] WASHER,THRUST,1.5 X 3.5 X .187.....15, 17, VALVE,COUNTERBALANCE.....75 23–24, 35, 37, 43–44 S-40,S-45 Part No. 32223 January 2015 Part Description Index (continued) WASHER,THRUST,TORQUE HUB......23–24, 39, 43–44 WEAR PAD,4X2X.5 W/INSERT***.....63, 67, 93 WEAR PAD,5 X 1.5 X .625 W/NUTS.....95 WEAR PAD,6.5 X 5 X .75 W/INSER.....95 WEAR PAD,CABLE TRACK.....97 WEAR PAD,CABLE TRACK TUBE.....97 WELDMENT, ENGINE MODULE PLATE.....63, 65 WELDMENT,DEUTZ ENGINE MOUNT.....65 WELDMENT,EXHAUST SUPPORT.....67 WELDMENT,FORD ENG.MNT,INBOARD.....63 W E L D M E N T , F O R D ENG.MNT,OUTBOARD.....63 WELDMENT,FRT AXLE OSC,ASSY.....15, 35 WELDMENT,HYD TANK MODULE.....73 WELDMENT,RADIATOR MOUNT.....63 WELDMENT,ROD END.....15, 17, 35, 37 WELMENT,DEUTZ ENGINE MOUNT.....65 WHEEL&TIRE ASSY,AIR,STEERING.....19 WHEEL, 16.5 X 9.75 S40.....23–24, 39, 43–44 WHEEL, 16X10.....19 WIRE CABLE,14/3 CON.TPE JKT*.....105 WIRE CABLE,16/2 SJO,BULK.....81 WIRE CABLE,16/3 SJO,BULK.....81 WIRE CABLE,16/4 SJO,BULK.....81 WIRE CABLE,18/19 CON.TPRJKT.....81, 105 WIRE LOOM,3/8 POLY SLIT.....103 WIRE,12/3 SJEOW,BULK,BLK-WHT-G......81, 105 WIRING DUCT/COVER, 1 X 72 IN**.....81 WLDMT.CABLE TRACK SUPP.TUBE.....97 WLDMT.CABLE TRACK TUBE S40.....97 WLDMT.FUNCTION MAN. MNT. S40.....73 Y YOKE ASSEMBLY 2WD S40 LEFT.....17 YOKE ASSEMBLY 2WD S40 RIGHT.....15, 17 YOKE ASSEMBLY,2WD L.H.,S40.....15 YOKE ASSY,4WD,L.S.,S40.....35, 37 YOKE ASSY,4WD,R.S.,S40.....35, 37 Z ZERK,GREASE,1/8 NPT.....85 Part No. 32223 S-40,S-45 131 January 2015 Fitting Cross References 132 S-40,S-45 Part No. 32223 January 2015 Fitting Cross References (Continued) Part No. 32223 S-40,S-45 133 January 2015 Fitting Cross References (Continued) 134 S-40,S-45 Part No. 32223 January 2015 Fitting Cross References (Continued) Part No. 32223 S-40,S-45 135 January 2015 Fitting Cross References (Continued) 136 S-40,S-45 Part No. 32223 January 2015 Fitting Cross References (Continued) Part No. 32223 S-40,S-45 137 January 2015 Fitting Cross References (Continued) 138 S-40,S-45 Part No. 32223 Parts Manual S-40,S-45 from SN 0001 to 0830 Part No. 32223 Rev D21
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