Installation Instructions 1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on center stand or ideally a service lift. 2. Remove the bolts holding the stock canister onto the flange. Loosen the hardware that holds the canister to the passenger footpeg and remove the canister from the bike. 5. Make sure everything is aligned and tighten all hardware. You may need to loosen the OEM exhaust mount support to better align the muffler clamp. It is located under the OEM heat shield. 2004-09 Honda CBR125R Flange-on Exhaust System with M-2 Canister Part # 005-2770406M / 005-2770407M / 005-2770408M 6. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/ manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness. 3. Install the canister onto the end of the stock exhaust flange (the TBR badge faces to the outside). You’ll have to hold it in place while you start the OEM bolts through the flange holes and into the inlet. Go ahead and tighten evenly and fully. (Use Hi-temp silicone on gasket.) Parts List Qty. Description Part Number 1 1 1 1 M-2 Muffler Canister Muffler Clamp HARDWARE KIT Permatex Ultra Black Gasket Maker Varies Varies 005-277-3 031-P22072 4. Carefully slide the canister clamp over the canister. (Note: The stainless steel canister clamp and the name badge on the canister come from the factory with a clear plastic protective film. Please remove this film before operation.) Locate both tabs of the canister clamp on the outside of the hanger bracket. Use the OEM bolt, washers and nut to secure it. Leave loose for now. Care & Cleaning IMPORTANT - PLEASE READ CAREFULLY We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later. Warranty Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts. Care & Cleaning Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance. Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec. Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself. Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself. Repack all road canisters at the first signs of packing material deterioration. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.
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