Marantz DV4000 Service manual

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Service

Manual

POWER

DVD PLAYER DV4000

STANDBY / ON

DV4000/

F1N, /K1G

/N1B, /S1G, /U1B

DVD Player

PLAY

OPEN / CLOSE

DIMMER

DTS

DOLBY DIGITAL

SURROUND WIDE

SPATIALIZER

MPEG

PAUSE

STOP

TABLE OF CONTENTS

TECHNICAL SPECIFICATION ............................................................................... 1

CONNECTION FACILITIES .................................................................................... 2

INFORMATIONS ..................................................................................................... 3

SERVICING HINT ................................................................................................... 4

DISASSEMBLY ....................................................................................................... 5

PRINCIPAL PARTS LOCATION .............................................................................. 6

REPLACEMENT OF PRINCIPAL COMPONENTS ................................................. 7

SERVICE MODE .................................................................................................... 9

ELECTRICAL ADJUSTMENT ............................................................................... 15

10.

BLOCK DIAGRAM ................................................................................................ 16

11.

WIRING DIAGRAM ............................................................................................... 22

12.

SCHEMATIC DIAGRAM AND PARTS LOCATION ............................................... 24

13.

EXPLODED VIEW AND PARTS LIST ................................................................... 38

14.

ELECTRICAL PARTS LIST ................................................................................... 40

15.

SCHEMATIC DIAGRAM AND PARTS LOCATION (TKM1000MZ) ................... 15-1

16.

MICROPROCESSOR AND IC DATA .............................................................. 15-15

17.

EXPLODED VIEW AND PARTS LIST (TKM1000MZ) .................................... 15-28

18.

ELECTRICAL PARTS LIST (TKM1000MZ) ..................................................... 15-30

Please use this service manual with referring to the user guide (D.F.U) without fail.

DV4000

294W855010 AO

3120 785 22290

First Issue:2000.05

MARANTZ DESIGN AND SERVICE

Using superior design and selected high grade components,

MARANTZ

company has created the ultimate in stereo sound.

Only original

MARANTZ

parts can insure that your

MARANTZ

product will continue to perform to the specifications for which it is famous.

Parts for your

MARANTZ

equipment are generally available to our National Marantz Subsidiary or Agent.

ORDERING PARTS :

Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.

The following information must be supplied to eliminate delays in processing your order :

1. Complete address

2. Complete part numbers and quantities required

3. Description of parts

4. Model number for which part is required

5. Way of shipment

6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.

USA

440 MEDINAH ROAD

ROSELLE, ILLINOIS 60172

USA

PHONE : 630 - 307 - 3100

FAX : 630 - 307 - 2687

AMERICAS

SUPERSCOPE TECHNOLOGIES, INC.

MARANTZ PROFESSIONAL PRODUCTS

2640 WHITE OAK CIRCLE, SUITE A

AURORA, ILLINOIS 60504 USA

PHONE : 630 - 820 - 4800

FAX : 630 - 820 - 8103

AUSTRALIA

JAMO AUSTRALIA PTY LTD

1 EXPO COURT, P.O. BOX 350

MT. WAVERLEY VIC 3149

AUSTRALIA

PHONE : +61 - 3 - 9543 - 1522

FAX : +61 - 3 - 9543 - 3677

NEW ZEALAND

WILDASH AUDIO SYSTEMS NZ

14 MALVERN ROAD MT ALBERT

AUCKLAND NEW ZEALAND

PHONE : +64 - 9 - 8451958

FAX : +64 - 9 - 8463554

EUROPE / TRADING

MARANTZ EUROPE B.V.

P.O.BOX 80002, BUILDING SFF2

5600 JB EINDHOVEN

THE NETHERLANDS

PHONE : +31 - 40 - 2732241

FAX : +31 - 40 - 2735578

AUSTRALIA

TECHNICAL AUDIO GROUP PTY, LTD

558 DARLING STREET,

BALMAIN, NSW 2041,

AUSTRALIA

PHONE : 61 - 2 - 9810 - 5300

FAX : 61 - 2 - 9810 - 5355

THAILAND

MRZ STANDARD CO., LTD

746 - 754 MAHACHAI ROAD.,

WANGBURAPAPIROM, PHRANAKORN,

BANGKOK, 10200 THAILAND

PHONE : +66 - 2 - 222 - 9181

FAX : +66 - 2 - 224 - 6795

TAIWAN

PAI- YUING CO., LTD.

6 TH FL NO, 148 SUNG KIANG ROAD,

TAIPEI, 10429, TAIWAN R.O.C.

PHONE : +886 - 2 - 25221304

FAX : +886 - 2 - 25630415

JAPAN Technical

MARANTZ JAPAN, INC.

35- 1, 7- CHOME, SAGAMIONO

SAGAMIHARA - SHI, KANAGAWA

JAPAN 228-8505

PHONE : +81 42 748 1013

FAX : +81 42 741 9190

BRAZIL

PHILIP DA AMAZONIA IND. ELET. ITDA

CENTRO DE INFORMACOES AO

CEP 04698-970

SAO PAULO, SP, BRAZIL

PHONE : 0800 - 123123

(Discagem Direta Gratuita)

FAX : +55 11 534. 8988

CANADA

LENBROOK INDUSTRIES LIMITED

633 GRANITE COURT,

PICKERING, ONTARIO L1W 3K1

CANADA

PHONE : 905 - 831 - 6333

FAX : 905 - 831 - 6936

SINGAPORE

WO KEE HONG (S) PTE LTD

WO KEE HONG CENTRE

NO.23, LORONG 8, TOA PAYOH

SINGAPORE 319257

PHONE : +65 2544555

FAX : +65 2502213

MALAYSIA

WO KEE HONG ELECTRONICS SDN. BHD.

SUITE 8.1, LEVEL 8, MENARA GENESIS,

NO. 33, JALAN SULTAN ISMAIL,

50250 KUALA LUMPUR, MALAYSIA

PHONE : +60 3 - 2457677

FAX : +60 3 - 2458180

KOREA

MK ENTERPRISES LTD.

ROOM 604/605, ELECTRO-OFFICETEL, 16-58,

3GA, HANGANG-RO, YONGSAN-KU, SEOUL

KOREA

PHONE : +822 - 3232 - 155

FAX : +822 - 3232 - 154

SHOCK, FIRE HAZARD SERVICE TEST :

CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom.

Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer.

Ref. UL Standard No. 1492.

In case of difficulties, do not hesitate to contact the Technical

Department at above mentioned address.

991207A.O

1. TECHNICAL SPECIFICATIONS

Discs played

DVD video disc ................................................... 12 cm single sided, single layer

12 cm single sided, double layer

12 cm double sided, single layer

12 cm double sided, double layer (one layer per side)

8 cm single sided, single layer

8 cm single sided, double layer

8 cm double sided, single layer

8 cm double sided, double layer (one layer per side)

Compact disc

(CD-DA, Video CD) .............................................12 cm, 8 cm

Video system..........................................................PAL (625/50)/NTSC (525/60)

Audio system..........................................................Linear PCM audio

MPEG 1/2 audio

Dolby Digital (AC-3)

DTS audio (Digital output only)

Video output

Line output level ................................................. 1.0 Vp-p / 75 ohms, unbalanced

RCA pin Jack x 1

S1-output level .................................................... Y output: 1.0 Vp-p/75 ohms unbalanced

C output: 0.3 Vp-p/75 ohms (PAL)

0.286 Vp-p/75 ohms (NTSC)

4 pin mini DIN x 1

R/G/B output....................................................... R/G/B output: 0.7 Vp-p 21-pin SCART connector x 1 (/N1B)

Audio output

Line output ......................................................... 2.0 Vrms / 10 kohms

RCA pin Jack x 1 system

Digital audio output

Optical output ..................................................... Optical connector x 1

Coaxial output ..................................................... RCA pin Jack x 1

DVD Iinear audio characteristics

Frequency response ........................................... 4 Hz-22 kHz (Fs = 48 kHz)

4 Hz-44 kHz (Fs = 96 kHz)

S/N ratio ..............................................................100 dB (Fs = 48 kHz/24 bit PCM)

Dynamic range ....................................................100 dB (Fs = 48 kHz/24 bit PCM)

Total harmonic distortion ..................................... 0.0025% (Fs = 48 kHz/24 bit PCM)

CD audio characteristics:

Frequency response ........................................... 4 Hz-20 kHz (EIAJ)

S/N ratio ..............................................................100 dB (EIAJ)

Dynamic range ....................................................100 dB (EIAJ)

Total harmonic distortion ..................................... 0.0025% (EIAJ)

Pickup.................................................................... Wavelength: 655 nm (DVD)

Wavelength: 790 nm (CD)

Power requirements............................................. 120V AC, 60 Hz (/U1B)

100-240V AC, 50/60 Hz (/N1B)

100V AC, 50/60 Hz (/F1N)

100-240V AC, 50/60 Hz (/K1G,/S1G)

Power consumption............................................. 20 W (standby mode = approx 1.2 W, power off = 0 W)

Operation temperature......................................... 5 C-35 C

Operation humidity range.................................... 5%-90% (no condensation)

Dimensions............................................................ 440 (W) x 88 (H) x 332 (D) mm (excluding protrusions)

Weight.................................................................... 3.3 kg

Supplied accessories

AC power cable ...................................................x 1

Auido / Video cable ............................................. x 1 (/F1N, /K1G, /S1G, /U1B)

D-BUS remote cable ...........................................x 1

Remote control unit ............................................ x 1

Batteries ..............................................................x 2

21-pin SCART cable............................................x 1 (/N1B)

• For improvement purposes, specifications and design are subject to change without notice

2. CONNECTION FACILITIES

2.1

Video performance (/N1B only)

1 3 5 7 9 11 13 15 17 19

2 4 6 8 10 12 14 16 18 20

2.1.1

SCART

- Pin 1

- Pin 2

- Pin 3

- Pin 4

- Pin 5

- Pin 6

- Pin 7

- Pin 8

- Pin 9

- Pin 10

- Pin 11

- Pin 12

- Pin 13

- Pin 14

Audio R out :1.8V RMS not connected

Audio L out :1.8V RMS

GND

GND not connected

Blue out :0.7Vpp ( 0.1V into 75 Ohm (*) funcion switching :

2V TV

>4.5V / <7V asp. ratio 16:9 DVD

>9.5V / <12Vasp. ratio 4:3 DVD

GND not connected

Green out :0.7Vpp ( 0.1V into 75 Ohm (*) not connected

GND

- Pin 15

- Pin 16

- Pin 17

- Pin 18

- Pin 19

- Pin 20

- Pin 21

(*) for 100% white

Red out :0.7Vpp ( 0.1V into 75 Ohm (*) fast switching RGB/ CVBS : <0.4V

into 75 Ohm = CVBS

<1V/ <3V into 75 Ohm = RGB

GND

CVBS/RGB sync out : 1Vpp ( 0.1V into 75 Ohm ) not connected

GND

What are "regional codes"?

Motion picture studios want to control the home release of movies in different countries because theater releases arenít simultaneous (a movie may come out on DVD in the US when itís just hitting screens in Europe). Therefore they have required that the DVD standard include codes which can be used to lock out the playback of certain discs in certain geographical regions. Players sold in each region will have that regionís code built into the player. The player will refuse to play these "region coded" discs which are not allowed in the region. However, regional codes are entirely optional. Discs without codes will play on any player in any country. Some studios have already announced that only their new releases will have regional codes. There are six regions:

1. United States and Canada

2. Europe and Japan

3. Far East (except Japan & China)

4. South America and Oceania

5. Africa and the Middle East

6. China (except Hong Kong)

1 2

Map of DVD Regions

3. INFORMATIONS

REGION CODE

VERSION REGION CODE COUNTRY

/FXX 2 JAPAN

/KXX

/NXX

CHINA

EUROPE

/SXX

/UXX

SINGAPORE/HONGKONG

USA/CANADA

THE DISCS THAT THE DV4000 CAN HANDLE

The following discs can be played back with a DV4000.

disc mark playback capability size

12 cm

DVD Audio/Video

8 cm

CD Audio

12 cm

8 cm side single/double single

12 cm

VCD Audio/Video single

8 cm

Multi-angles:

On some DVDs, scenes have been filmed from different angles

(up to a maximum of 9). On these discs, you can select the angle that you want to watch. Please refer to the DVD’s manual to see which scenes have multi-angles.

Parental guide:

Some discs have restriction levels that allow you to cut scenes or prevent playback of discs that have contents that you do not want children to watch.

Safety Lock

The safety look prevents children from playing discs. When the Safety Lock is set, discs can not be played back.

Cancelling Safety Lock

Press the CLEAR button and hold for 10 seconds while the player is stopped.

Note: The regional code of the discs must meet to the regional code of the DV4000.

DVD INFORMATION

Below is a glossary of the new terms related to DVD.

Title:

A disc may have more than one story/movie on it, so each story/movie is called a “title”.

For example, if there are 2 movies on the disc, they are separated into Title 1 and Title 2.

Chapter:

A title may also be separated into chapters.

For example, a movie (title) may be separated into 3 scenes

(chapters).

Chapter

Title 1

Chapter

Title 2

Chapter

Subtitles:

DVDs are recorded with up to 32 different subtitle languages.

If a disc has more than one subtitle language, you can select the subtitle language that you want to read.

Soundtrack language:

DVDs are recorded with up to 8 different soundtrack languages.

If a disc has more than one language, you can select the soundtrack language that you want to listen to.

4. SERVICING HINT

SERVICE HINTS

SERVICE TOOLS

Audio signals disc

Disc without errors (SBC444)+

Disc with DO errors, black spots and fingerprints (SBC444A)

Disc (65 min 1kHz) without no pause

Max. diameter disc (58.0 mm)

Torx screwdrivers

Set (straight)

Set (square)

13th order filter

DVD test disc

4822 397 30184

4822 397 30245

4822 397 30155

4822 397 60141

4822 395 50145

4822 395 50132

4822 395 30204

4822 397 10131

5. DISASSEMBLY

In case of trouble, etc., necessitating dismantling, please dismantle in the order shown in the illustrations. Reassemble in the reverse order.

1. Removal of the UPPER COVER

2. Removal of the FRONT PANEL

1) Press the “EJECT” button while the unit’s power is turned on and open the DISC TRAY.

2) Remove the decoration plate on the DISC TRAY by pulling it upward.

3) Remove the three retaining screws on the bottom and two screws on each left and right side of the FRONT PANEL as shown.

4) Disconnect the flat cable from the P702 connector on the OUTPUT PCB .

5) Remove the FRONT PANEL by pulling it forward while releasing the TABs on both left and right ends of the FRONT

PANEL.

P702

TAB

REMARK : Before disassemble the front panel.

Press open/close button to open the tray.

If the tray doesn’t work, put a small screwdriver into the hole as shown in picture and slide the knob.

Then the tray comes out. After the first centimeter it is possible to pull the tray out by hand. Release the door cover of the tray.

TAB

6. PRINCIPAL PARTS LOCATION

POWER SUPPLY PCB SLED MOTOR MAIN PCB OUTPUT PCB

SPINDLE MOTOR

LOADING MOTOR PICKUP

OPERATION PCB

Fig. 6-1 Top view (DV4000)

7. REPLACEMENT OF PRINCIPAL COMPONENTS

7-1. Removal of the TRAVERSE MECHA.

7-1-1. Removal of the MECHANISM BLOCK

1) Turn the unit’s power on and press the “EJECT” button to eject the DISC TRAY.

2) Disconnect the power cord and remove the DISC CLAMPER

BLOCK.

3) Completely remove the DISC TRAY by pulling it outwards while pulling up both of the stopper tabs alternately.

7-1-2. Removal of the TRAVERSE MECHA.

1) Remove the four b screws on the MAIN PCB and then disconnect the P800 connector on the MAIN PCB.

B SCREW

Fig. 7-3

2) Short the laser diode protection circuit on the PICK UP

BLOCK’s flexible cable with solder as shown.

STOPPER TUB

Fig. 7-1

4) Disconnect the two flat cables from the P803 connectors and one flat cable from the P808 connector on the MAIN

PCB.

5) Disconnect the P807 connector on the MAIN PCB.

6) Remove the four a retaining screws and remove the

MECHANISM BLOCK from the chassis.

P200

Fig. 7-4

Caution

To protect the laser diode from damage caused by high voltage static electricity, a laser diode protection circuit has to be shorted before disconnecting the flexible cable (P200 connector on the MECHANISM PCB). It is recommended that you put solder on the top of the soldering iron as shown in Fig.

3-5 then short the circuit at once. When you replace the

TRAVERSE MECHA., be sure to connect the P200 connector before removing the solder at the shorted parts.

A SCREW

Fig. 7-2 Fig. 7-5

SOLDER

3) Carefully disconnect the two connectors (P500, P600) and the two flat cables (P200, P300) on the MECHANISM PCB.

7-3. Replacement of the PICK UP BLOCK

Replacement of the PICK UP BLOCK itself is not recommended because its azimuth adjustment is very critical and requires a special jig. If PICK UP BLOCK replacement is necessary, replace with an entire

TRAVERSE MECHANISM only.

P600

P300

P500

P200

Fig. 7-6

4) Using tweezers, release the four retaining HOOKs of the

TRAVERSE MECHA. from the rubber insulators being careful not to damage the rubber insulators.

Fig. 7-7

5) Remove the TRAVERSE MECHA. from the MECHANISM

BLOCK.

6) Reassemble in the reverse order for installation. Never remove the solder on the flexible cable before connecting the P200 connector on the MECHANISM PCB.

7-2. Replacement of the SPINDLE MOTOR

Because the SPINDLE MOTOR position is very critical, jitter adjustment should be performed after replacement.

1) Disconnect the P300 connector on the MECHANISM PCB.

2) Insert a Philips type screw driver into the hole on the TURN

TABLE of the SPINDLE MOTOR and remove the two screws.

8. SERVICE MODE

8-1 OPERATION

8-1-1. Main Microprocessor (IC600 : MB90574)

Functions which operated by main microprocessor are follows.

Control of following IC's.

AV decoder, DEM/ECC, VIDEO encoder, CD-

DSP, AUDIO-DAC, PRE-AMP, READ-CHANNEL,

SERVO

Mechanism control

DVD rate control

OSD control

DISC detect, Focus/Tracking alignment

Data transmission between OPE microprocessor

Process from POWER ON (RESET RELEASE) till

PLAY BACK are described in the chart below.

8-1.

8-1-1. MAIN

NAIN

(IC600:MB90574)

DEM/ECC VIDEO

CD-DSP AUDIO-DAC PRE-AMP READ-

CHANNEL SERVO

DVD

OSD

DISC

OPE

MAIN RESET

Release REST

RESET

Initial read EEPROM

EEPROM

Release RESET (IC's)

IC RESET

VIDEO Encoder initial setup

VIDEO

(PAL or NTSC)

Release RESET (AV Decoder)

AV RESET

Boot up AV Decoder

AV BOOT UP

Servo IC initialize

Mechanism initialize

DEM/ECC initialize

DEM/ECC

Digital out of the AV decoder initial set up. (48Khz liner PCM)

48KHz PCM )

Show the start up frame

DISC detect

DISC

CD/VCD

TOC reading

TOC

DVD

Control data reading

PLAY BACK /

8-1-2. Output Control Microprocessor

(IC700:M38022)

Main operation features of this microprocessor is as follows.

Power supply control : Power efficiency switching.

3.3V line ON/OFF

5.0V line ON/OFF

9.0V line ON/OFF

Out put selection of the OUTPUT PCB.

VIDEO output stage control

21PIN SCART output signal selection

21PIN SCART control signal selection

(TV/DVD, SQUEEZE, RGB)

S-Video out S1 control

AUDIO output control

Output MUTE control

Feedback to the MAIN microprocessor

OPERATION PCB

Operation Button key scan

Remote control code reading

FLD indication

LED indication

Communication between MAIN microprocessor

Command transmission (by user controlable)

Data receiving for FLD/LED indication

8-2. TEST MODE

How to set up the TEST MODE

1. Remove any Disc from the tray, and turn OFF the mains power.

2. Turn ON the mains power while depress the " "

(STOP) and " " (PAUSE) buttons together. Do not release buttons till FLD shows follows.

8-1-2. OUTPUT CONTROL

OUTPUT CONTROL

(IC700: M38022)

9.0V

OUTPUT

VIDEO

3.3V

5.0V

ON/OFF

21PIN SCART

(TV/DVD, SQUEEZE , RGB)

S S1

AUDIO

MAIN

MUTE

OPERATION

8-2.

MAIN

FLD

LED

FLD/LED

(STOP) (PAUSE)

FLD

In case of no DISC /

While DVD Video playback / DVD

While VCD and CD Video playback / VCD/CD

In case of some fault has happened. (caused with communications between CPU: IC600 and related

IC's) Some Error code is shown on the FLD.

Each Error codes are described on the table 8-1.

IC600 IC

FLD

8-1

(CPU :

)

ERORR

CODE

ERORR DESCRIPTION /

No access with CD-DSP (IC490).

CD-DSP(IC490)

Sledge motor is not working.

Tracking ON error.

Focus ON error.

Sub code read error. (CD/VCD)

CD, VCD

No access with Servo-DSC (IC300).

DSC(IC300)

No access with DEM/ECC (IC500).

DEM/ECC(IC500)

No access with A/V decoder (IC700).

A/V (IC700)

No access with system ROM (IC602).

ROM(IC602)

No access with EEPROM(IC603).

EEPROM(IC603)

No access with A/V encoder (IC850).

A/V (IC850)

No access with Read channel (IC200).

(IC200)

8-1. / Table 8-1.

DISC

D/V/C

V/C

D/V/C

D : DVD, V : Video CD, C : CD

3. Press the " " (STOP) button while close the disctray without any disc. Then all segments of the FLD right ON.

4. Press the " " (STOP) button again. The FLD indication shows below. Then the laser diode for

DVD will right ON.

3.

4.

FLD

(STOP)

DVD

(STOP)

DVD

FLD

5. Press the " " (STOP) button again. The FLD indication shows below. Then the laser diode for

CD will right ON.

5.

(STOP)

6. Press the " " (STOP) button again. Then the

TEST MODE back to the first step.

7. Press the " " (Forward Search) button while close the disc tray without any disc. Then the sledge motor will move.

8. Turn OFF the mains power. Then service mode will be released.

6.

7.

8.

(STOP)

(Forward Search)

8-3. EEPROM initialize

The memory device (EEPROM) which used in this DVD player is programmed each functions by products regions at factory.

When that EEPROM (MAIN P.C. Board IC602 : M24C16-

MN6T) or MAIN P.C. Board has exchanged, EEPROM initialization is necessary. If that the initialization will not be done correctly, the product might not be work correctly.

The initialize procedure are as follows.

1. Remove any Disc from the tray, and turn OFF the mains power.

Turn ON the mains power while depress the “ “ (STOP) and “ “ (Forward skip) buttons together. Do not release buttons till FLD shows “ A-01 D-XX “. (XX = is depended on EEPROM status)

REMARK : In case of some failure with the product. The

ERROR code will be shown on the FLD and above indication will not be shown. Then other confirmation or repair is necessary before this EEPROM initialization.

2. The address shown as “ A-01 D-XX “ is can be changed by pressing “ “ and “ “ buttons on the front panel or remote controller. Which can be changed to “ 0 “ till “ 07 “.

(Address “ 00 “ is not available.)

“ “ (Forward skip) button : Address UP

“ “ (Reverse skip) button : Address DOWN

3. The DATA shown as “ XX “ is can be changed by pressing

“ II “ and “ “ buttons on the front panel or remote controller. Set up data are shown in following table.

“ II “ (PAUSE) button : Data UP

“ “ (STOP) button : Data DOWN

4. Press the “ DIMMER “ button, then address data will be memorize.

5. Memorize data by each address ( from “ 01 “ to “ 07 “), as order 2., 3. And 4. processes.

6. Turn OFF the mains switch. (This procedure is necessary for next procedure.)

Address

U1B

F1N

Data

N1B

S1G

K1G

7. Turn ON the mains power while depress the “ DIMMER “ and “ “ (Reverse skip) buttons together. Then the FLD shows “ -- -- -- -- “.

8. Send the commands “ 1999 “ by the remote controller.

(Press buttons “ 1 “, “ 9 “, “ 9 “ and “ 9 “.) Then the FLD shows “ A-00 D-XX “. (XX = is depended on EEPROM status)

9. Send the commands “ D-XX “ (Data) as your product version shows in following table by the remote controller.

Data

U1B

F1N

N1B

S1G

K1G

10. Press the “ ENTER “ button, then address data will be memorize and the FLD shows a data number which you stored. ( EX: “ D-02 “ )

11. Turn OFF the mains switch, then EEPROM initialization mode will be release.

9. ELECTRICAL ADJUSTMENT

TP120

VR120

VR121

P800

TP105

TP107

TP300

VR110

P804 P803

VR202

JITTER ADJ

SCREW A

JITTER ADJ

SCREW B

9-1. DVD JITTER ADJUSTMENT

1. Stick the provided small round sticker (0.1 mm thickness) at the innermost position of a DVD disc as shown and make a swayed DVD disc.

Fig. 9-1

2. Set the oscilloscope to the DC input mode and connect it to the TP201 (HOT) and the TP102 (D.GND) on the MAIN

PCB.

3. Adjust the VR202 so that the DC level is minimum. (The DC level should be less than 1.8 V)

Signal recorded side

STICKER

Fig. 9-2

2. Play back the swayed DVD disc and press the F.F button repeatedly until the pickup block reaches the outermost position of its movable range. Next, press the PAUSE button.

3. Set the oscilloscope to the DC input mode and connect it to the TP201 (HOT) and the TP102 (D.GND) on the MAIN

PCB.

4. Adjust the a screw and b screw alternately so that the AC and DC level of the waveform is minimum. (DC level should be less than 1.8 V, AC component should be minimum.)

9-3. CD TRACKING BALANCE

1. Set the VR110 at its center position prior to the adjustment.

2. Connect an oscilloscope to the TP150 (TE) on the MAIN

PCB.

3. Play back an ordinary CD-disc and then set it to the PAUSE mode. If the play mode does not be engage, turn the VR110 at

15 degrees. If the play mode does still not be engage even when the VR110 is turned at

15 degrees, turn the

VR110 at ± 30 degrees and try it again.

4. Observe the waveform and adjust it so that the level A of the waveform is the same as level B.

Fig. 9-4

500mV

Less than 1.8V

Fig. 9-3

NOTE: If the SPINDLE MOTOR is replaced, this jitter adjustment should be performed for proper performance.

9-2. SLICE LEVEL ADJUSTMENT

minimum

1. Play back an ordinary DVD disc (single side, one layer) and press the F.F button repeatedly until the pickup block reaches almost the center position of its movable range.

9-4. AS ADJUSTMENT

Adjustment point : VR120

Test point : TP120

1. Turn ON the mains power while depress the “ ” (STOP) and “ II ” (PAUSE) buttons together. (TEST MODE)

2. Connect the multi meter to test point TP120. Set the multi meter in DC voltage mode.

3. Press the “ ” (STOP) button several times till the FLD shows “ LD TEST CD ”. Measure the voltage at that status.

4. Press the “ ” (STOP) button several times till the FLD shows “ LD TEST DVD ”.

5. Adjust the voltage at that status 50mV lower than “ LD TEST

CD ” status by the trim resister VR120.

10. BLOCK DIAGRAM

RF / SERVO / SYSCON

66 67 68 81 82 80 65 64 62 61 60 58 57 56 52 45 44 46 33 72 71 69 70

CYC11AP000

99 100

97 98 95 96 93 94

77 78 73 74 75 76 36 29 34 8

16 17

AUDIO

Not for DV4000

Not for /N1B

/N1B ONLY

VIDEO

/N1B ONLY

11. WIRING DIAGRAM

22 23

12. SCHEMATIC DIAGRAM AND PARTS LOCATION

OUTPUT-1/2

Not for DV4000

/N1B ONLY

Not For /N1B

Not for /N1B

OUTPUT-2-2

Not for DC4000

26 27

OUTPUT TOP VIEW

IC200

TR110

TR200

TR350

TR310

TR320

TR361

TR360 TR321

TR900 TR902 TR901

TR421 TR531 TR530 TR482 TR450

OUTPUT BOTTOM VIEW

IC719 IC700

IC470 IC520

IC570 IC420

TR400~TR405 IC340

TR500~TR505 TR540~TR542 TR130~TR133 IC250

28 29

OPERATION

Not for DV4000

OPERATION

PH100

PH120

TR101 TR102

32 33

POWER

34 35

POWER

IC501

PH500

PH501 TR558

TR551

IC551

IC556

IC555 TR550 IC553

TR559

TR560

36 37

13. EXPLODED VIEW AND PARTS LIST

001G

003B

010B

006B

018B

019B

013B

012B

002B

005B

001B

011B

020B

(VERS. :VERSION, U:U.S.A., F:JAPAN, K:FAR EAST, **:EUROPE)

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

001B /F1N,/S1

G,/K1G

001B /U1B

PANEL FRONT (GLD)HB

PANEL FRONT (BLK)V2

001B /N1B 9965 000 04731 PANEL FRONT (BLK)HB

002B

003B

9965 000 04735 WINDOW FLD

4822 454 11825 BADGE MARANTZ

PANEL TRAY (GLD) 005B /F1N,/S1

G,/K1G

005B /U1B

/N1B

006B /F1N,/S1

G,/K1G

006B /U1B

/N1B

010B /F1N,/S1

G,/K1G

010B /U1B

/N1B

011B /F1N,/S1

G,/K1G

011B /U1B

/N1B

012B /F1N,/S1

G,/K1G

012B /U1B

/N1B

013B /F1N,/S1

G,/K1G

013B /U1B

/N1B

018B

019B

020B

9965 000 04745 PANEL TRAY (BLK)

PLATE DVD (GLD)

9965 000 04736 PLATE DVD (BLK)

BUTTON POWER (GLD)

9965 000 04743 BUTTON POWER (BLK)

BUTTON PLAY (GLD)

9965 000 04732 BUTTON PLAY (BLK)

BUTTON SURROUND (GLD)

9965 000 04733 BUTTON SURROUND (BLK)

BUTTON EJECT (GLD)

9965 000 04734 BUTTON EJECT (BLK)

9965 000 04737 LENS POWER

9965 000 04738 LENS DTS

9965 000 04739 LENS WIDE

294W248110

294W248020

294W248010

294W158010

185J251010

294W053110

294W053010

294W251110

294W251010

294W270110

294W270010

294W270120

294W270020

294W270130

294W270030

294W270140

294W270040

294W355010

294W355020

294W355030

001G 9965 000 04744 JOINT POWER 294W357010

/F1N

/U1B

/N1B

/S1G

/K1G

/F1N,/S1

G,/K1G

/U1B

/N1B

/F1N,/S1

G,/K1G

/U1B

/N1B nsp BT BID26X08STL CMT

9965 000 04740 FFC BD P1.0 L230 14P nsp nsp

ST BID30X06STL CMT

BT BID30X14STL NI3

9965 000 04741 FFC BD P0.5 L160 24P nsp

*YU000590R nsp nsp

*YU000620R nsp nsp nsp nsp

PANEL REAR DV4000 (J) (CH)

PANEL REAR DV4000(A) (CH)

PANEL REAR DV4000 (E) (CH)

PANEL REAR DV4000(U5)

(CH)

PANEL REAR DV4000(Y4) nsp nsp

(CH)

BT BID30X08STL BZN

9965 000 04742 FOOT nsp nsp

CUSHION FOOT 12X12X2 (CH)

ST BID30X10STL CMT nsp nsp nsp nsp nsp nsp

294W057010 nsp

Nsp nsp COVER UPPER (G) (CH) nsp nsp nsp nsp nsp

COVER UPPER (B) (CH)

BT BID30X08STL BZN

ST BID40X06STL COP CLEAR

ST BID40X06STL BZN nsp nsp nsp

Nsp

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

001T /F1N

001T /K1G

001T /N1B 9965 000 04748

001T /S1G

001T /U1B

PACKING

USER GUIDE (JPN)

USER GUIDE (ENG/CHINA)

294W851110

294W851350

USER GUIDE (5LANGUAGE) 294W851310

USER GUIDE (ENG/CHINA) 294W851350

USER GUIDE (ENG/FRAN) 294W851250

001Z

002Z /N1B

/F1N

/U1B

/N1B

/S1G

/K1G

9965 000 04746 REMOTE CONTROLLER

RC4000DV nsp CORD 21P YAF11-0642 1.5M

9965 000 04747

MAINS CORD (JPN)

MAINS CORD (USA)

MAINS CORD (EUR/S-pore)

MAINS CORD (CHINA)

ZK294W0010 nsp

*YC000420R

*YC000430R

*YC000410R

*YC000440R

14. ELECTRICAL PARTS LIST

ASSIGNMENT OF COMMON PARTS CODES.

RESISTORS

R :

: 1) GD05 x x x 140, Carbon film fixed resistor, 5% 1/4W

2) GD05 x x x 160, Carbon film fixed resistor, 5% 1/6W

1 Resistance value

Examples

1 Resistance value

0.1

..... 001 10 ...... 100 1k ...... 102 100k ...... 104

0.5

..... 005 18 ...... 180 2.7k

...... 272 680k ...... 684

1 ..... 010 100 ...... 101 10k ...... 103 1M ...... 105

6.8

..... 068 390 ...... 391 22k ...... 223 4.7M

...... 475

Note : Please distinguish 1/4W from 1/6W by the shape of parts used actually.

CAPACITORS

C : CERAMIC CAP.

Examples

3) DD1 x x x x 370, Ceramic capacitor

Disc type

Temp.coeff. P350~N1000, 50V

3 Capacity value

2 Tolerance

2 Tolerance (Capacity deviation)

0.25 pF ....... 0

0.5 pF ....... 1

5 % ....... 5

Tolerance of COMMON PARTS handled here are as follows :

0.5 pF - 5 pF ....... 0.25 pF

6 pF - 10 pF ..... 0.5 pF

12 pF - 560 pF ... 5 %

3 Capacity value

0.5 pF .... 005 3 pF ..... 030 100 pF ..... 101

1 pF .... 010 10 pF ..... 100 220 pF ..... 221

1.5 pF .... 015 47 pF ..... 470 560 pF ..... 561

NOTE ON SAFETY FOR FUSIBLE RESIST OR :

The suppliers and their type numbers of fusible resistors are as follows ;

1 . KOA Corporation

Part No.(MJI) Type No.(KOA) Description

NH05 x x x 140

NH05 x x x 120

NH85 x x x 110

NH95 x x x 140

RF25S x x x x

RF50S x x x x

RF73B2A x x x x

RF73B2E x x x x

5% (1/4W)

5% (1/2W)

5% (1/10W)

5% (1/4W)

Resistance value Resistance value(0.1 - 10k )

2. Matsushita Electronic Components Co., Ltd

Part No.(MJI) Type No.(MEC) Description

NF05 x x x 140

RF05 x x x 140

ERD-2FCJ x x x ( 5% 1/4W)

NF02 x x x 140

RF02 x x x 140

ERD-2FCG x x x ( 2% 1/4W)

Resistance value

Examples

Resistance value

0.1

..... 001

0.5

..... 005

10 ..... 100 1k ..... 102 100k ..... 104

18 ..... 180 2.7k

..... 272 680k ..... 684

1 ..... 010 100 ..... 101 10k ..... 103 1M ..... 105

6.8

..... 068 390 ..... 391 22k ..... 223 4.7M

..... 475

C : CERAMIC CAP.

4) DK16 x x x 300, High dielectric constant ceramic capacitor

Disc type

Temp.chara. 2B4, 50V

4 Capacity value

Examples

4 Capacity value

100 pF ..... 101 1000 pF .... 102 10000 pF .... 103

470 pF ..... 471 2200 pF .... 222

C : 5) ELECTROLY CAP.( ), 6)FILM CAP ( )

5) EA x x x x x x 10, Electrolytic capacitor

One-way lead type,Tolerance 20%

6 Working voltage

5 Capacity value

Examples

5 Capacity value

0.1

F .... 104 4.7

F .... 475

0.33

F .... 334

F .... 105

2200 F .... 228

6 Working voltage

10 F .... 106

22 F .... 226

100 F ..... 107

330 F ..... 337

1100 F ..... 118

6.3 V ...... 006

10 V ...... 010

16 V ...... 016

25 V ..... 025

35 V ..... 035

50 V ..... 050

ABBREVIATION AND MARKS

ANT.

CAP.

CONN.

: ANTENNA

: CAPACITOR

: CONNECTING

: HEADPHONE

-PRO : MICROPROCESSOR

RES.

: RESISTOR

TRIM.

VAR.

: SWITCH

: TRIMMING

: VARIABLE

BATT.

CER.

DIG.

MIC.

REC.

SPK

TRANSF.

TRS.

X’ TAL

: BATTERY

: CERAMIC

: DIGITAL

: MICROPHONE

: RECORDING

: SPEAKER

: TRANSFORMER

: TRANSISTOR

: CRYSTAL

6) DF15 x x x 350 Plastic film capacitor

DF15 x x x 310 One-way type, Mylar 5% 50V

DF16 x x x 310 Plastic film capacitor

One-way type, Mylar 10% 50V

7 Capacity value

Examples

7 Capacity value

0.001 F (1000 pF) ...... 102 0.1 F ...... 104

0.0018 F ........................ 182 0.56 F ...... 564

0.01 F ........................ 103 1 F ...... 105

0.015 F ........................ 153

NOTE 1) The above CODES(R and C some case.

,R ,C ,C

) are omitted on the schematic diagram in

2) On the occasion, be confirmed the common parts on the parts list.

3) Refer to “Common Parts List” for the other common parts(Rl05, DD4, DK4).

NOTE ON SAFETY:

Symbol Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol Any other component substitution ( other than original type), may increase risk of fire or electrical shock hazard.

990521 A.O

D101

D102

D105

D106

D120

D121

D122

D123

D124

D140

D142

FL100

P102

SW101

SW102

SW103

SW104

SW105

SW106

SW120

SW121

D502

D504

D508

D509

D510

D511

D553

D555

D556

D557

D558

D559

D564

(VERS. :VERSION, U:U.S.A., F:JAPAN, K:FAR EAST, **:EUROPE)

POS.

IC100

PH120

TR101

TR102

C509

C511

C512

C513

C514

IC501

IC551

IC553

IC555

IC556

TR550

TR551

TR558

TR559

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

OPERATION CIRCUIT BOARD

DIODES

9965 000 04668 1SS133T-77 T26

9965 000 01138 MTZJ4.7C T26

4822 130 82609 MTZJ2.0B T26

*HD201380R

*HD301820R

*HD301780R

9965 000 04669 LED SEL5421ETP15

*HI100850R

9965 000 04669 LED SEL5421ETP15 *HI100850R

9965 000 04670 LED SEL2910ATP6 ORANGE HI10031080

9965 000 04671 LED SPR325MVWT31 *HI100840R

9965 000 04672 MTZJ2.0A T26 *HD301760R

INTEGRATED CIRCUITS

4822 209 90244 IC UPD16311GC-AB6

TRANSISTORS

9965 000 04674 IR SPS-440-4-E

4822 130 61892 2SD2144S U/V/W

4822 130 60889 DTA143ES

HC10283060

*HW100460R

*HT400420R

*BA000800R

MISCELLANEOUS

9965 000 04673 FLD 13-BT-160GK nsp SOCKET 14-FMZ-ST 14P

4822 276 20508 SW TACT SKHVBE

POWER CIRCUIT BOARD

CAPACITORS

CER.

1000pF 400V nsp nsp nsp nsp nsp

MYLAR 0.1 F 275V

MYLAR 0.22 F 275V

*HQ300410R nsp

SP0101128X

SP0101128X nsp nsp nsp nsp nsp

DIODES

9965 000 04668 1SS133T-77 T26

9965 000 04675 1N4006N02 800/1A

9965 000 04676 AK03V0 T26

9965 000 04677 1SS244T-77T26 250/0.2A

5322 130 10293 FMB-G14L 40/5.0A

9965 000 04678 RK16LF-C1 S15 60/1.5A

9965 000 04679 AK06V0 T26 60/0.7A

4822 130 11643 MTZJ5.1C T26

INTEGRATED CIRCUITS

9965 000 04685 IC STR-F6672

9965 000 04686 IC KA431AZTA

9965 000 04687 IC KA278R33

9965 000 04692 IC NJM79M09FA

4822 209 33232 IC NJM78M09FA

TRANSISTORS

9965 000 04706 DTC143ZS

9965 000 04707 2SB1326 Q/R

9965 000 04706 DTC143ZS

*HD201380R

*HD201300R

*HD201310R

*HD201370R

*HD201340R

*HD201350R

*HD201360R

*HD301770R

*HC105280R

*HC105270R

*HC105260R

HC3950909F

HC3850909F

*BA000810R

*HT200380R

*BA000810R

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

TR560

FR551

FR552

FR554

FR555

FR556

R504

R505

R508

R512

R553

9965 000 04707 2SB1326 Q/R

RESISTORS

9965 000 04680 0.24

9965 000 04681 0.1

9965 000 04682 0.75

9965 000 04683

4822 050 26801

680

9965 000 04701 0.36

9965 000 04702

9965 000 04703

5.6

68K

9965 000 04704 0.75

10% 1/4W FUSE *NH000110R

10% 1/4W FUSE NH05001140

10% 1/4W FUSE *NH000130R

5% 1/4W FUSE *NH000120R

5% 1/4W GG05681140

5% 1W *GA000180R

5% 1/4W

5% 1W

5% 2W

*HT200380R

GG05056140

GA05683010

*GA000170R

F500

L500

L501

L551

L553

L554

L556

L557

PH500

PH501

P500A /F1N,/K1

G,/N1B

MISCELLANEOUS

9965 000 04684 FUSE 219 T 250V 3.15A

9965 000 04693 COIL LF-4ZA-E263 26.0mH

9965 000 04694 COIL LU-8SA-V102 1.0mH

9965 000 04695 COIL FIX 2 PC7 330K

9965 000 04696 COIL FIX 1 EL0606RA 330J

9965 000 04695 COIL FIX 2 PC7 330K

9965 000 04697 COIL FIX 1 EL0606RA 101J

9965 000 04698 PHOTO COUP. PF5001-B

9965 000 04699 PHOTO COUP. PS2561-1-V

9965 000 04700 MAINS INLET M1932 1P

*FS000720R

*LC200120R

*LC200130R

*LC107270R

LC13333000

*LC107270R

LC11043000

*HC200080R

*HC200070R

*YT001950R

SW500

/S1G

P500B /U1B MAINS INLET M1934 1P *YT001960R

9965 000 04705 SW PUSH SDKLA10200 01-1 *SP000990R

T501 9965 000 04708 TRANS MAINS D6003KALL *TS001150R

D110

OUTPUT CIRCUIT BOARD

DIODES

9965 000 04620 1SS355TE-17

D111

D112

D120

D121

9965 000 04620 1SS355TE-17

D350

D351

9965 000 04620 1SS355TE-17

D540 /N1B 9965 000 04709 UDZ6.2BTE-17

D541 /N1B 9965 000 04710 UDZ12BTE-17

D900 9965 000 04620 1SS355TE-17

*HD201320R

*HD301790R

*HD301800R

*HD201320R

IC200

IC250

IC340

IC470

INTEGRATED CIRCUITS

9965 000 04711 IC TC7SET08FTE85L

9965 000 04713 IC TC74HCU04AF

9965 000 04714 IC NJM4580M

9965 000 04715 IC BA7666FS-E2

IC520 /N1B 4822 209 83368 IC TC4053BF

IC570 /N1B 9965 000 04716 IC BA7660FS-E2

*HC105290R

*HC105310R

*HC105240R

*HC105460R

HC405300Z0

*HC105250R

*HC105510R

*HC105410R

TRANSISTORS

*HT100470R

*HT200380R

*HT400430R

*BA000840R

*BA000830R

HX421141V0

*HT100470R

*HT300710R

(VERS. :VERSION, U:U.S.A., F:JAPAN, K:FAR EAST, **:EUROPE)

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

TR404

TR405

TR420

TR421

TR450

TR482

9965 000 04729 2SC2412K R/S

9965 000 04726 DTC143ZKA

9965 000 04729 2SC2412K R/S

TR500 /N1B 4822 130 10982 2SA1037AK R/S

TR501 /N1B 4822 130 10982 2SA1037AK R/S

TR502 /N1B 4822 130 10982 2SA1037AK R/S

TR503 /N1B 9965 000 04729 2SC2412K R/S

TR504 /N1B 9965 000 04729 2SC2412K R/S

TR505 /N1B 9965 000 04729 2SC2412K R/S

TR530 /N1B 9965 000 04726 DTC143ZKA

TR531 /N1B 9965 000 04729 2SC2412K R/S

TR540 /N1B 4822 130 10982 2SA1037AK R/S

TR541 /N1B 9965 000 04726 DTC143ZKA

TR542 /N1B 9965 000 04726 DTC143ZKA

TR580 /N1B 9965 000 04729 2SC2412K R/S

TR581 /N1B 9965 000 04729 2SC2412K R/S

TR582 /N1B 9965 000 04729 2SC2412K R/S

TR900

TR901

4822 130 10982 2SA1037AK R/S

9965 000 04729 2SC2412K R/S

TR902 9965 000 04729 2SC2412K R/S

*HT300710R

*BA000840R

*HT300710R

*HT100470R

*HT300710R

*BA000840R

*HT300710R

*HT100470R

*BA000840R

*HT300710R

*HT100470R

*HT300710R

J200

MISCELLANEOUS

4822 267 31369 SOCKET OPTICAL GP1F32T

J500 /N1B 9965 000 04719 SCART YKF41-5021 21P

YJ15000090

*YT001970R

L250

PJ250

9965 000 04720 TRANS PULSE TC-1027-04

9965 000 04721 RCA JACK HSP-241V1B (1P)

*TP000030R

*YT002000R

PJ300 /F1N,/K1

G,/S1G

RCA JACK HSP-243V2-07 (3P) *YT001980R

/U1B

PJ900

*YT001990R

9965 000 04723 RCA JACK HSP-242V3-23 (2P) *YT002010R

X722 9965 *FQ000420R

<<IMPORTANT NOTICE>>

This service manual explains the product DV4000 which mounted the DVD module TKM1000MZ with

the main board <C3M1> only. Products which mounted <C3M1> are as follows. (see table) All other products have mounted <M3C1> main board. Spare parts for <M3C1> main board are not available. In case of defects are found with the <M3C1> main board, complete DVD module must be replaced by the

TKM1000MZ with the main board <C3M1>.

Versions

/F1N

/N1B

/U1B

Serial numbers (C3M mounted)

MZ000002140001 — MZ000002141000

MZ000004150001 MZ000004151000

MZ009950100001

MZ000003130001

MZ009950101000

MZ000003130500

MZ000003130501

MZ009950090001

MZ000002120001

MZ000003131000

MZ009950091300

MZ000002120200

15. SCHEMATIC DIAGRAM AND PARTS LOCATION (TKM1000MZ)

MAIN-1/3

15-1 15-2

Not for DV4000

MAIN-2/3

15-3 15-4

MAIN-3/3

15-5 15-6

Not for DV4000

MAIN TOP VIEW

IC111

TR113

TR100 ~TR106

TR120

TR115

IC122 IC121 IC120

TR201 TR202 TR190

TR802 TR801

TR804 ~TR806

IC202 IC203

TR300

TR200 IC311 IC607

IC507 IC503

IC610 ~IC613

TR500

IC502 IC702 IC501

15-7 15-8

MAIN BOTTOM VIEW

IC701

IC700

IC500 IC550 IC614 IC852

IC851 IC606

IC703

TR490

IC602 IC605

TR491 IC490 TR600 IC603

IC850

IC600

IC300 IC201

IC801

IC800

TR117

IC901

IC803

TR167

IC802

TR112

IC100

IC991

IC110

TR170 ~TR712

IC911

IC971

IC951

IC931

TR114

TR111

TR110 TR125

15-9 15-10

MECHA

15-11 15-12

MECHA TOP VIEW

TR90 TR37

TR34

TR33

MECHA BOTTOM VIEW

IC1 TR1 TR35 TR36

IC4

IC2

IC3

TR32 TR31

LOADING

MT100

15-13 15-14

16. MICROPROCESSOR AND IC DATA

ADV7172 (Video signal decoder)

15-15

CYC11AP000 (DVD Pre AMP)

15-16

FBAL

VFE2N4

VGAOUT

LDON

LPCO

LPCI2

LPCI1

FE3XINP

LPCVREF

VFEI-P

AVDD

AVSS

AVDD

CLIMITER

REFCAPDLY

VFE1N3

FE3XINN

VFEI-N

TPSN

TPSO

TPSP

AVSS

ASO

ASI

REFCAPFIX

LIMIT

HOLD

TBAL

CYC12MP000(DVD Read Channel)

15-17

MB90574 (CPU/System control MI-COM)

Pin No.

Port Name

RDX

WEX

BOOT

CDLOW

LD.SW1

RDY

LD.SW2

8,54,94 Vcc

9-11,21,23, 56 N.C

OPE.DOUT

OPE.DIN

OPE.CLK

SLI.LV

L.M.V.C

XAVRST

SYS.XBSY

DVD.L

SUBQ

SQCK

CRCOK

XCHANGER

XDAMUTE0

ICESEL

XDAMUTE1

CLKSEL1

CLKSEL2

SYSRST

32 DRPOUT

33,63,91,119 Vss

PAL/NTSC

ENRST

XDARST

DVcc

DVss

DASW1

DACML

DACMC

DACMD

DASW0

DEC.CS

XDACS1

XDACS2

XDACS3

XDACS0

FCSBAL

TRKBAL

Avcc

AVRH

AVRL

Avss

RFENV

JIT.OUT

CHG.V.C

DISC.CHK

XMULTI

DASW2

–

I/O

–

FUNCTION

System bus read strobe signal output.

System bus lower 8 bit write strobe signal output.

Ziva MI-COM transmission control output.

Disc judge output.

Laser control output 1.

System bus ready input.

Laser control output 2.

+5 V power supply pin.

No connection.

Serial data input from the output control MI-COM.

Serial data output to the output control MI-COM.

Serial clock input from the output control MI-COM.

PWM output for data slice level control of the read channel MI-COM.

PWM output for disc changer tray rotation control.

Reset control output for the Ziva-3 MI-COM.

Serial data ready/busy output to the output control MI-COM.

DVD/CD laser select control output.

CD-DSP Q data input.

Clock output for CD-DSP Q data.

Sector ID error O.K. input.

Disc changer operation setting pin.

Audio section mute control output. (L: mute on)

IEC958 digital out select output. (L: Ziva, H: CD)

Audio section mute control output. (L: mute on)

Clock generator SRO control output. (L: normal, H: double)

Clock generator FSO control output. (L: 48 kHz, H: 44.1 kHz)

System reset output.

Drop out input.

Ground pin.

Capacitor connecting pin.

Video decoder PAL/NTSC select output.

Video encoder IC reset output.

DAC reset output.

+5 V power supply pin for digital circuit.

Ground pin for digital circuit.

Focus balance adjustment input.

Tracking balance adjustment input.

+5 V power supply pin for analog circuit.

Connect to +5 V.

Connect to ground.

Ground pin for analog circuit.

A/D input for disc judge signal 1 (Tracking error).

A/D input for disc judge signal 2 (RF envelope).

A/D input for disc judge signal 3 (Focus error).

A/D input for jitter out.

Audio DAC L/R channel input data select control output.

Audio DAC serial latch output.

Audio DAC serial clock output.

Audio DAC serial data output.

Audio DAC mix channel input data select control output.

Ziva MI-COM chip select output.

Audio DAC (L/R) chip select output.

Audio DAC (SL/SR) chip select output.

Audio DAC (C/SUBW) chip select output.

Audio DAC (MIXL/MIXR) chip select output.

Disc changer motor control output.

Disc judge assist.

2 CH/XMULTICH setting control input.

Four audio DAC test mode input data select.

15-18

Pin No.

68,69

87-89

95-102

103-116

117,118

120

Port Name

AVRTM

DGND

SDA(I2C)

SCL

STAT

X0A

X1A

XSRTM

XINT.DEC

XINT.SER

OPEN-SW

CLOSE-SW

CLAMP-SW

PHOT-IN

LOAD.F

LOAD.R

CHG.M.R

CHG.M.L

HSTX

MD0-MD2

RSTOUT

X1 O

HAD00-HAD07 I/O

HA08-HA21

HA22,HA23

ALE

I/O

–

I/O

FUNCTION

ECC interruption request input (end of output stream of 2060 bytes data) .

Ground for digital section.

Serial data in/out from/to EEP-ROM & video encoder.

Serial clock output to the EEP-ROM & video encoder.

CD-DSP status input.

Not used.

ECC interruption request input (end of block signal).

Interruption request from the Ziva MI-COM.

Interruption request from the servo MI-COM.

Disc tray open detect input pin.

Disc tray close detect input pin.

Disc changer tray position detect input pin.

Disc changer tray position detect photo sensor input pin.

Loading motor direction control output.

Disc changer motor control output.

hardware standby pin. (Pulled up)

Bus mode setting pins.

Reset signal input from the output control MI-COM.

4 MHz crystal connecting pin.

System bus serial data/address I/O pins.

System bus address output pins.

System bus address output pins for chip select circuit.

System bus address latch enable output.

BU9253 (Digital delay)

15-19

MN66261 (CD signal processing)

15-20

MN66261 (CD signal processing)

15-21

MN67700 (Servo processing IC)

15-22

MN67700 (Servo processing IC)

15-23

YMC13D000 (DVD Sync/ECC/Formatter)

Pin No.

1,12,26,35,46,

52,63,73,81,

95,105,118,

131,142,156,

170,182,195

Port Name

VSS1-18

SEL0

SEL1

4-6,8,10,10

11,14-22,28

29,116,117

119,125,126 TEST9-46

132,171-174

194,197-206

AVRTM

XSRTM

13,25,33,45,53,

62,72,140,157, VDD5-1to 5-12

169,196,208

23 MLD

I/O

–

Ground pins.

Test mode select pins.

End of output stream of 2060 bytes data to CSS.

End of block signal.

+5 V power supply pin.

FUNCTION

Test mode output pins. (Leave them open)

MCLK

VDD5-2

VSS3

MDATA

DEMPH

DMUTE

STAT

PLLCLK

CHNDATA

SDTIO

ASPSCK

SEN

PLLOK

LDON

XDVD

XCD2

44 XCD4

47-51,54-56 SRMDT0-7

57-61,64-71

74-77

SRMADR0-16

83-90

91-93

96-103,106

XSRMCE

XSRMOE

XSRMWE

SDMDT0-7

SDMADR0-11

107

108

109

110

111

112

113

115

120

121

122-124

SDMRAS

SDMCAS

SDMWE

SDMDQML

SDMCLK

SDMCS

SDMDQML

SDMCKE

XDSCO

CRCOK

CPUADR0-2

–

I/O

Microprocessor command load signal for CD-DA section. (L: load).

Microprocessor command clock signal for CD-DA section.

(data is atched on rising edge)

+5 V power supply pin.

Ground pin.

Microprocessor command data for CD-DA section.

De-emphasis control input (H: on).

Muting output for CD-DA section.

Status signal (CRC, CUE, CLVS, TTSTOP, FCLV, SQOK) from CD-DA, STAT also goes to CPU.

27 MHz clock input pin.

Inverted bit data, which is changed on the falling edge of PLLCLK.

Serial bit data I/O.

296ns clock (27 MHz/8) output.

High enable CPU to write data to 8 read-channel registers.

DVD frame sync (H: O.K)

Turn on the Laser diode.

DVD mode control output.

2X CD mode control output.

4X CD mode control output.

SRAM data bus.

SRAM address bus.

Chip enable signal to SRAM.

Output enable signal to SRAM.

Write enable signal to SRAM.

SDRAM data bus.

SDRAM address bus.

SDRAM row address strobe output.

SDRAM column address strobe output.

SDRAM write enable output.

SDRAM lower byte input/output mask.

Clock signal output to SDRAM.

SDRAM chip select control.

SDRAM upper byte input/output mask.

SDRAM clock enable.

Chip select signal to the SERVO MI-COM.

Sector IDs are O.K.

(Video/Audio) HAL [2:0], V/A decoder, CPU address bus.

15-24

Pin No.

127-130

133-139

143-147

141

148-152

153

154

155

158

159

168

176

177-181

185-187

183

188

189

190

191

192

193

207

Port Name

CPUADT0-15

XRESET

CPUADT16-20

XALE

XRE

XINTO

XWEH

XWAIT

XHSTCS

STENABLE

STD0-7

GENCLK

STCLK

STVALID

XVCS

XVDS

HRXW

ASCK

SELCPU

I/O

I/O

FUNCTION

CPU address/data bus.

Global reset input.

CPU address bus.

Address latch enable input.

Read strobe.

ECC interrupt request.

Write strobe signal.

CPU wait state control.

Decipher chip select.

Stream data request.

Output stream data bus.

27 MHz clock input.

Output stream data transfer clock, falling edge active, 6.75 MHz.

Output stream data valid.

Latched video decoder chip select.

CPU read/write strobe.

CPU write strobe, XWEH

Latched audio decoder chip select.

1: data corresponds to CPUADT15-8. 0: data corresponds to CPUADT7-0.

15-25

ZIVA-3 (Advanced DVD decoder with integrated Audio DSP)

I/O Pin No.

1,52,129

Port Name

133,138,141 PIO0-10

147,153,156

174,190

HDATA0-7 2-4,6,8-11

5,12,17,27

36,40,47,55

61,65,69,75

81,87,91.95

VDD1-29

101,107,113

117,123,134

149,160,181

193

7,14,19,29

38,42,49,57

63,67,71,77

83,89,93,97

103,109,115 VSS1-29

119,125,136

146,151,162

170,183,195

199

RESET

WAIT/DTACK

16 INT

21-26,28,30 HDATA8-15

31-35,37,39 HADDR12-23

41,43-46

51,130

53,54,56,58

59,60,62,64 MDATA0-15

66,68,70,72

73,74,76,78

88,90

LDQM

UDQM

MWE

SD-CLK

SD-CAS

SD-RAS

SDCS0,1

EDO-CAS

EDO-RAS

96,98-100

102,104-106 MADDR0-11

108,110-112

114,115,116

120-122,124 HADDR3-11

126,127

128 ROM-CS

131,132,135 VDDA-F

137,139,140

142,143,145

148,150,152 VDATA0-7

154,155

157

158

HSYNC

VSYNC

159 DA-IEC

161,163-165 DA-DATA0-3

I/O

–

I/O

–

I/O

–

I/O

Programmable I/O pins.

8 bit bi-directional host data bus.

+3.3 V power supply pins.

Ground pins.

FUNCTION

Hardware reset pin.

Transfer not complete / data acknowledge.

Host interrupt.

Programmable I/O pins. Input mode after reset.

Programmable I/O pins. Output mode after reset.

No connection.

Memory data.

SDRAM LDQM.

SDRAM UDQM.

SDRAM write enable.

SDRAM system clock.

Active low SDRAM column address.

Active low SDRAM row address.

Active low SDRAM bank select.

EDO column address (Not used).

EDO row address (Not used).

Memory address output.

Memory address output (not used).

Not used.

Connect to +3.3 V power supply line.

Video data bus.

Horizontal sync.

Vertical sync.

Bit stream data in IEC-1937 or PCM data out in IEC-958 format.

PCM data out, eight channels. Serial audio samples relative to DA-BCK clock.

15-26

185

186-189

191

192

194

196

198

200

202-204

205

206

207

208

Pin No.

166

167

169

171

172

173

175

176

177

178

179

180

182

184

Port Name

DA-LRCK

DA-BCK

DA-XCK

DAI-DATA

DAI-LRCK

DAI-BCK

CLKSEL

A-VDD

VCLK

SYSCLK

A-VSS

DVD-DATA0

/CD-DATA

DVD DATA1

/CD LRCK

DVD-DATA2

/CD BCK

DVD-DATA3

/CD-C2PO

DVD-DATA4-7

CDG 4-7

VREQUEST

VSTROBE

AREQUEST

V-DACK

A-DACK

ERROR

HADDR0-2

DTACKSEL

R/W

I/O

I/O

–

FUNCTION

PCM left/right clock. Identifies the channel for each audio sample.

PCM bit clock output.

Audio master frequency clock.

PCM input DATA (not used).

PCM input LRCK (not used).

PCM input BCK (not used).

Clock select pin. (H: internal, L: external)

+3.3 V power supply for analog section.

Video clock. (27 MHz)

System clock input. Decoder requires an external 27 MHz TTL oscillator.

Analog ground for PLL.

Serial CD data.

DVD DATA1 input or CD-LRCK input.

DVD DATA2 input or CD bit clock input.

DVD DATA3 input. Asserted HIGH indicates a corrupted byte.

DVD parallel compressed data from DVD DSP or

CDG-SDATA/ VSFY/S0S1/SCLK signal input.

Video request. Decoder asserts VREQUEST to indicate that the video input buffer has available space.

Video strobe signal input.

Audio request. Decoder asserts AREQUEST to indicate that the audio input buffer has available space.

Video data acknowledge (in synchronous mode). Asserted when DVD is valid.

Audio data acknowledge.

Error in input data. If error signal is not available from the DSP, it must be grounded.

Host address bus. 3-bit address bus selects one of eight host interface registers.

Tie HIGH to select WAIT signal, LOW to select DTACK signal.

(Motorola 68 K mode)

Host chip select. Host asserts CS to select the decoder for a read or write operation.

Read/write strobe in M mode. Write strobe in I mode.

Host asserts R/W LOW to select write and LOW to select read.

Read strobe in I mode. Must be held HIGH in M mode.

ZIVA-3 (MPEG AV decoder)

15-27

17. EXPLODED VIEW AND PARTS LIST (TKM1000MZ)

15-28

(VERS. :VERSION, U:U.S.A., F:JAPAN, K:FAR EAST, **:EUROPE)

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

nsp nsp

ST CMT

PT PAN20X05STL CMT C060

9965 000 04596 GEAR LOAD 2

nsp

9965 000 04600 GEAR LOAD 1

nsp

04601 LOADING PART

294W051010

294W012010

294W005010 nsp nsp

294W058010

294W360010

294W264010 nsp

294W262010

294W058020 nsp

*MM001050R nsp

294W163010

nsp

04607 SHAFT PART

294W104010

294W130010

294W115010

294W258010

294W117010 nsp

*SP000980R

04609 SW *SM000330R

nsp

9965 000 04610 SLED MOTOR PART nsp

*MM001040R

*MM001060R nsp nsp

nsp

TKM-002

9965 000 04612 FFC BD P0.5 L50 30P *YU000610R nsp

9965 000 04613 FFC BD P0.5 L70 40P *YU000600R

*SC000670R SW100

1-01-02S

001A 04619 DVD

(PCB C3M1)

ZK370K0100

15-29

18. ELECTRICAL PARTS LIST (TKM1000MZ)

ASSIGNMENT OF COMMON PARTS CODES.

RESISTORS

R :

: 1) GD05 x x x 140, Carbon film fixed resistor, 5% 1/4W

2) GD05 x x x 160, Carbon film fixed resistor, 5% 1/6W

1 Resistance value

Examples

1 Resistance value

0.1

..... 001 10 ...... 100 1k ...... 102 100k ...... 104

0.5

..... 005 18 ...... 180 2.7k

...... 272 680k ...... 684

1 ..... 010 100 ...... 101 10k ...... 103 1M ...... 105

6.8

..... 068 390 ...... 391 22k ...... 223 4.7M

...... 475

Note : Please distinguish 1/4W from 1/6W by the shape of parts used actually.

CAPACITORS

C : CERAMIC CAP.

Examples

3) DD1 x x x x 370, Ceramic capacitor

Disc type

Temp.coeff. P350~N1000, 50V

3 Capacity value

2 Tolerance

2 Tolerance (Capacity deviation)

0.25 pF ....... 0

0.5 pF ....... 1

5 % ....... 5

Tolerance of COMMON PARTS handled here are as follows :

0.5 pF - 5 pF ....... 0.25 pF

6 pF - 10 pF ..... 0.5 pF

12 pF - 560 pF ... 5 %

3 Capacity value

0.5 pF .... 005 3 pF ..... 030 100 pF ..... 101

1 pF .... 010 10 pF ..... 100 220 pF ..... 221

1.5 pF .... 015 47 pF ..... 470 560 pF ..... 561

NOTE ON SAFETY FOR FUSIBLE RESIST OR :

The suppliers and their type numbers of fusible resistors are as follows ;

1 . KOA Corporation

Part No.(MJI)

NH05 x x x 140

NH05 x x x 120

NH85 x x x 110

NH95 x x x 140

Type No.(KOA)

RF25S x x x x

RF50S x x x x

RF73B2A x x x x

RF73B2E x x x x

Description

5% (1/4W)

5% (1/2W)

5% (1/10W)

5% (1/4W)

Resistance value Resistance value(0.1 - 10k )

2. Matsushita Electronic Components Co., Ltd

Part No.(MJI)

NF05 x x x 140

Type No.(MEC)

ERD-2FCJ x x x

Description

( 5% 1/4W)

RF05 x x x 140

NF02 x x x 140

RF02 x x x 140

ERD-2FCG x x x ( 2% 1/4W)

Resistance value

Examples

Resistance value

0.1

..... 001 10 ..... 100 1k ..... 102 100k ..... 104

0.5

..... 005 18 ..... 180 2.7k

..... 272 680k ..... 684

1 ..... 010 100 ..... 101 10k ..... 103 1M ..... 105

6.8

..... 068 390 ..... 391 22k ..... 223 4.7M

..... 475

C : CERAMIC CAP.

4) DK16 x x x 300, High dielectric constant ceramic capacitor

Disc type

Temp.chara. 2B4, 50V

4 Capacity value

Examples

4 Capacity value

100 pF ..... 101 1000 pF .... 102 10000 pF .... 103

470 pF ..... 471 2200 pF .... 222

C : 5) ELECTROLY CAP.( ), 6)FILM CAP ( )

5) EA x x x x x x 10, Electrolytic capacitor

One-way lead type,Tolerance 20%

6 Working voltage

5 Capacity value

Examples

5 Capacity value

0.1

F .... 104

0.33

F .... 334

1 F .... 105

4.7

F .... 475

10 F .... 106

22 F .... 226

100 F ..... 107

330 F ..... 337

1100 F ..... 118

2200 F .... 228

6 Working voltage

6.3 V ...... 006

10 V ...... 010

16 V ...... 016

25 V ..... 025

35 V ..... 035

50 V ..... 050

6) DF15 x x x 350

DF15 x x x 310

DF16 x x x 310

Plastic film capacitor

One-way type, Mylar 5% 50V

Plastic film capacitor

One-way type, Mylar 10% 50V

7 Capacity value

Examples

7 Capacity value

0.001 F (1000 pF) ...... 102 0.1 F ...... 104

0.0018 F ........................ 182 0.56 F ...... 564

0.01 F ........................ 103

0.015 F ........................ 153

1 F ...... 105

NOTE ON SAFETY:

BATT.

CER.

DIG.

MIC.

REC.

SPK

TRANSF.

TRS.

X’ TAL

: BATTERY

: CERAMIC

: DIGITAL

: MICROPHONE

: RECORDING

: SPEAKER

: TRANSFORMER

: TRANSISTOR

: CRYSTAL

Symbol Fire or electrical shock hazard. Only original

NOTE 1) The above CODES(R and C some case.

,R ,C ,C

) are omitted on the schematic diagram in

2) On the occasion, be confirmed the common parts on the parts list.

3) Refer to “Common Parts List” for the other common parts(Rl05, DD4, DK4).

15-30

ABBREVIATION AND MARKS

ANT.

CAP.

CONN.

: ANTENNA

: CAPACITOR

: CONNECTING

HP : HEADPHONE

-PRO : MICROPROCESSOR

RES.

: RESISTOR

: SWITCH

TRIM.

VAR.

: TRIMMING

: VARIABLE parts should be used to replaced any part marked with symbol Any other component substitution ( other than original type), may increase risk of fire or electrical shock hazard.

990521 A.O

(VERS. :VERSION, U:U.S.A., F:JAPAN, K:FAR EAST, **:EUROPE)

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

MAIN CIRCUIT BOARD

DIODES

D101 04620 1SS355TE-17

D103 04620 1SS355TE-17

D190 04620 1SS355TE-17

D191 80523 DA204U

D193 04620 1SS355TE-17

D300 04620 1SS355TE-17

D301 04620 1SS355TE-17

D500 04620 1SS355TE-17

D501 04620 1SS355TE-17

D850 04621 UMN11N

D901 04621 UMN11N

D902 04620 1SS355TE-17

D903 04620 1SS355TE-17

IC100 nsp

IC201 nsp

INTEGRATED CIRCUITS nsp

HC10029090

HC10011090

*HC105480R

*HC105470R nsp

*HC105420R

HC10011090

*HC105500R

*HC105220R

*HC105430R

*HC105210R

IC600 nsp

04630 IC *HC105340R

*HC105350R

HC10092000

MB90F574APFV-G249-AKSYS1

HC005105K0

HC005805K0 nsp

*HC105490R

*HC105440R

IC850 9965 000 04647 IC ADV7172 KST

HC005105K0

*HC105230R

HC006205K0

HC10382050

HC005105K0

*HC105450R

HC005305K0

*HC105330R

*HU100380R

HC10092000

*HC105370R

*HC105390R

HC700405U0

*HC105430R

HC700405U0

*HC105380R

*HC105530R

*HC105400R

*HC105360R

TRANSISTORS

*HD201320R

HZ20008210

*HD201320R

*HD201330R

*HD201320R

BA21711000

POS.

VERS.

COLOR

PART NO.

(FOR PCS)

DESCRIPTION

PART NO.

(MJI)

TR111

TR490

4822 130 63618 FET 2SK880

4822 130 60856 DTC144EUA

VR110

VR120

VR121

VR202

RESISTORS

9965 000 04655 TRIM T08 MVR32 222

9965 000 04656 TRIM T08 MVR32 232

*NY000290R

*NY000300R

MISCELLANEOUS

X301 9965 40.000MHz

*JX000640R

X601 9965 *FQ000410R

X800 04660 X-TAL z *JX000650R

MECHA CIRCUIT BOARD

DIODES

D11 04620 1SS355TE-17

D31 04620 1SS355TE-17

D32 04620 1SS355TE-17

D33 04661 UDZ10BTE-17

*HD201320R

*HD301810R

*HC105320R

*HC105300R

HC10011090

*HC105520R

IC1 9965

INTEGRATED CIRCUITS

IC2 9965

IC3 4822

IC4 4822

TRANSISTORS

TR1 60856 DTC144EUA

TR31 9965

TR32 9965

TR33 4822

TR34 4822

TR35 4822

TR36 63496 DTC114TU

TR37 4822

TR38 61903 DTA114EUA

MISCELLANEOUS

P100 04664 SOCKET

40FLZ-RSM1-RTB40P T44E

P200 04665 SOCKET

30FLS-RSM1-TB30P T32E

P300 04666 SOCKET

SFW11R-1STE1 11P T24E

BA20021210

*HT200370R

HX100012A0

HX340811B0

BA20019210

HX340811B0

BA10026210

*YJ002180R

*YJ002200R

*YJ002190R

BA21711000

HY208802B0

*HF200260R

*BA000820R

*BA000850R

*BA000820R

*BA000860R

HX100012A0

BA20021210

HX340811B0

BA1001421O

BA20021210

*BA000820R

BA20021210

HX100012A0

15-31

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