TM-5-5430-211-13-and-P
TM 5-5430-211-13 & P
INTRODUCTION
1-1
OPERATING INSTRUCTIONS
2-1
PREVENTATIVE MAINTENANCE
CHECKS AND SERVICES (PMCS)
2-3
ORGANIZATIONAL MAINTENANCE
INSTRUCTIONS
3-1
PREVENTATIVE MAINTENANCE
CHECKS AND SERVICES (PCMS)
3-7
DIRECT SUPPORT MAINTENANCE
INSTRUCTIONS
4-1
MAINTENANCE
ALLOCATION CHART
B-1
TECHNICAL MANUAL
OPERATOR'S, ORGANIZATIONAL AND
DIRECT SUPPORT MAINTENANCE MANUAL,
INCLUDING REPAIR PARTS
AND SPECIAL TOOLS LIST
FOR
REPAIR PARTS AND
SPECIAL TOOLS LIST
TANK, FABRIC, COLLAPSIBLE,
PILLOW TYPE,
50,000 GALLONS, DRINKING WATER
NSN 5430-01-200-4831
Approved for public release; distribution is unlimited
HEADQUARTERS, DEPARTMENT OF THE ARMY
29 JANUARY 1988
This copy is a reprint which includes current
pages from Changes 1 and 2.
C-1
TM 5-5430-211-13&P
C2
CHANGE
NO.
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 2 April 1991
2
Operator's, Organizational, and Direct Support
Maintenance Manual,
Including Repair Parts and Special Tools List
for
TANK, FABRIC, COLLAPSIBLE, PILLOW TYPE,
50,000 GALLONS, DRINKING WATER
NSN 5430-01-200-4831
NSN 5430-01-106-9677
Approved for public release; distribution is unlimited
TM 5-5430-211-13&P, 29 January 1988, is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the
margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
Insert pages
B-5 and B-6
B-5 and B-6
2. Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
CARL E. VUONO
General, United States Army
Chief of Staff
Official:
THOMAS F. SIKORA
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25E, (qty rqr block no. 2485)
TM 5-5430-211-13&P
C1
CHANGE
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 31 October 1989
NO. 1
Operator's, Organizational, and Direct Support
Maintenance Manual,
Including Repair-Parts and Special Tools List
For
TANK, FABRIC, COLLAPSIBLE, PILLOW TYPE,
50,000 GALLONS, DRINKING WATER
NSN 5430-01-200-4831
NSN 5430-01-106-9677
Approved for public release; distribution is unlimited.
TM 5-5430-211-13&P, 29 January 1988, is changed as follows:
1. Title is changed as shown above.
2. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the
margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
1-3 and 1-4
2-0
D-1 through D-4
E-1 and E-2
F-1 and F-2
Insert pages
1-3 and 1-4
2-0
D-1 through D-4
E-1 and E-2
F-1 and F-2
3. Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
CARL E. VUONO
General, United States Army
Chief of Staff
Official:
WILLIAM J. MEEHAN, II
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A, Operator, Unit, Direct Support and General Support
Maintenance requirements for Tank, Fabric, Collapsible, Pillow Type, 50,000 (FAB 253) TM 5-5430-211-13&P.
TM 5-5430-211-13 & P
WARNING
Do not overfill the tank as it may burst and cause personal injury. The maximum safe height is 5 feet.
Use tank for drinking water only. Other liquids will contaminate the water.
DO NOT set up the tank on sloping ground. Water collecting at one end may cause it to roll over.
Personal injury could occur if filling assembly coupling is not tight before filling. Under pressure, coupling may fly
apart.
Dry cleaning solvent P-D-680 (Safety or Stoddard's Solvent) is potentially dangerous. Avoid repeated and
prolonged breathing of vapors and skin contact with the liquid. DO NOT use near open flames, arcing equipment
or other ignition sources. Always wear eye protection. The flash point of P-D-680 is 100 to 138 degrees F (30 to 59
degrees C).
Do not allow dirt or foreign matter to get into the tank. The tank is to hold drinking water only.
To avoid contamination, hands, tools and replacement parts must be clean. Do not permit bolts, washers,
gaskets, small items or foreign matter to fall into the tank.
a (b blank)
TM 5-5430-211-13 & P
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 29 January 1988
TECHNICAL MANUAL
TM 5-5430-211-13 & P
OPERATOR'S, ORGANIZATIONAL,
AND DIRECT SUPPORT
MAINTENANCE MANUAL, INCLUDING REPAIR PARTS
AND SPECIAL TOOLS LIST
TANK, FABRIC, COLLAPSIBLE, PILLOW TYPE,
50,000 GALLONS, DRINKING WATER
NSN 5430-01-200-4831
NSN 5430-01-106-9677
Current as of 20 October 1989
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistake or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028.(Recommended Changes to Publications and
Blank Forms), or DA Form 2028-2 located in the back of this manual direct to: Commander, U.S. Army Troop
Support Command, ATTN: AMSTR-MCTS, 4300 Goodfellow Boulevard, St. Louis, MO 63120-1798. A reply
will be furnished directly to you.
Approved for public release; distribution Unlimited.
PAGE
CHAPTER 1
Section I
Section II
CHAPTER 2
Section I
Section II
Section III
Section IV
CHAPTER 3
Section I
INTRODUCTION
General Information
Equipment Description
1-1
1-2
OPERATING INSTRUCTIONS
Description and use of Operator's Controls
and Indicators
Preventive Maintenance
Checks and Services (PMCS)
Operation under Usual Conditions
Operation under Unusual Conditions
2-1
2-3
2-6
2-16
ORGANIZATIONAL MAINTENANCE
INSTRUCTIONS
Lubrication Instructions
Change 1
3-1
i
TM 5-5430-211-13 & P
PAGE
CHAPTER 3 Cont'd
Section II
Section III
Section IV
Section V
Section VI
Section VII
CHAPTER 4
Section I
Section II
Repair Parts, Special Tools TMDE
and Support Equipment
Service upon Receipt of Equipment
Preventive Maintenance
Checks and Services (PMCS)
Troubleshooting
Maintenance Procedures
Preparation for Storage and Shipment
3-1
3-1
3-6
3-12
3-18
3-69
DIRECT SUPPORT MAINTENANCE
INSTRUCTIONS
Troubleshooting
Maintenance Procedures
4-1
4-1
APPENDIX A
REFERENCES
A-1
APPENDIX B
MAINTENANCE ALLOCATION CHART
B-1
APPENDIX C
REPAIR PARTS AND SPECIAL
TOOLS LIST
C-1
APPENDIX D
COMPONENTS OF END ITEMS AND
BASIC ISSUE ITEMS LIST
D-1
APPENDIX E
ADDITIONAL AUTHORIZATION LIST
E-1
APPENDIX F
EXPENDABLE SUPPLIES AND
MATERIALS LIST
F-1
APPENDIX G
ILLUSTRATED LIST OF
MANUFACTURED ITEMS
G-1
APPENDIX H
TORQUE LIMITS
H-1
GLOSSARY
Glossary 1
ALPHABETICAL INDEX
Index 1
ii
TM 5-5430-211-13 & P
CHAPTER 1
INTRODUCTION I
SECTION I GENERAL INFORMATION
1-1 SCOPE
Type of Manual:
Operator's, Organizational, and Direct Support
Maintenance.
Equipment Name:
Tank, Fabric, Collapsible, Pillow Type, 50,000
gallons, Drinking Water.
Purpose of Equipment:
Storage of Drinking Water.
Advantages of Equipment:
Easy to install. Easily transported when empty.
Limitation of Equipment:
Cannot stand rough handling as can metal tanks.
1-2 MAINTENANCE FORMS, RECORDS AND REPORTS
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM
738-750, The Army Maintenance Management System (TAMMS).
1-3 DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE
Refer to TM 750-244-3, Procedure for Destruction of Equipment to Prevent Enemy Use.
1-4 PREPARATION FOR STORAGE OR SHIPMENT
Refer to Chapter 3 Section VII of this Manual.
1-1
TM 5-5430-211-13 & P
1-5 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (B.I.R.)
If your water tank needs improvement, let us know. Send us an E.I.R. You, the user, are the only one who can tell us
what you do not like about your equipment. Let us know why you do not like the design. Put it on an SF 368 (Quality
Deficiency Report). Mail it to Commander, U.S. Army Troop Support Command, ATTN: AMSTR-QX, 4300 Goodfellow
Blvd., St. Louis, MO 63120-1798. A reply will be mailed to you.
SECTION II EQUIPMENT DESCRIPTION
1-6 PURPOSE OF TANK
Storage of drinking water.
1-7 CHARACTERISTICS, CAPABILITIES AND FEATURES
Can hold up to 50,000 gallons (189 cubic meters) of water.
Easy and inexpensive to install.
Easily transported when empty.
Tank body is made from tough, flexible synthetic rubbers and nylon.
Made from materials suitable for contact with drinking water.
Long life in both hot and cold climates.
Exercise care to prevent damaging the tank.
Small cuts and holes easily repaired with kit supplied.
Quick disconnect line couplings.
1-2
TM 5-5430-211-13 & P
1-8 LOCATION AND DESCRIPTION OF EXTERNAL COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
FILLER ASSEMBLY
TANK BODY
VENT ASSEMBLY
DRINKING WATER LABEL
DISCHARGE ASSEMBLY
CAUTION LABEL
DRAIN ASSEMBLY
(under tank)
DRAIN VALVE
DRAIN HOSE
IDENTIFICATION LABEL
BA88-004 DRINKING WATER LABEL
Change 1
1-3
TM 5-5430-211-13 & P
1-9 EQUIPMENT DATA
Manufacturer
Model Number
Weight (dry)
Dunlop PLC, U.K.
FAB 253, BA88-004
1, 600 pounds (665 kilograms),
860 pounds (390.44 kilograms)
65 feet (19.81 meters)
25 feet (7.62 meters)
Length (empty)
Width (empty)
Filled Height (maximum)
Capacity
Maximum initial and final input rate
5 feet (1.52 meters)
50,000 gallons
100 gallons/minute'
(0.37 cubic meters/minute)
350 gallons/minute
(1.32 cubic meters/minute)
4 inch nominal
Maximum input rate
Input Coupling, female to MS27019
Output Coupling, male to MS27019
Operating Temperature
4 inch nominal
35 - 120 degrees F
(1- 50 degrees C)
2, 700 pounds (1, 225 kgs), 1, 770
pounds (803.58 kilograms)
5 years
Weight of crated tank with accessories,
etc
Shelf life
Change 1
1-4 (1-5 blank)
TM 5-5430-211-13 & P
IDENTIFICATION LABEL
TANK, FABRIC, COLLAPSIBLE,
50,000 GALLONS, DRINKING WATER,
N.S.N.: 5430-01-200-4831, 5430-01-106-9677
SERIAL NO.: 001
MFR.: DUNLOP LTD., MANCHESTER, ENGLAND
BELL AVON, INC., PICAYUNE, MS.
WEIGHT EMPTY: 1, 600 LB, 860 LB
CONTRACT NO.: DAAJ10-84-C-A-226
DAAKO 1 -88-D-0024
LOT: 0001
MFR. DATE 00-00-00
CAUTION
OVERFILLING WILL RESULT IN PERMANENT
DAMAGE AND FAILURE OF TANK
DO NOT OVERFILL
MAXIMUM CAPACITY 50,000 GALLONS. WHEN FULL,
TANK HEIGHT IS 60 INCHES (152 CENTIMETERS)
CAUTION LABEL
DRINKING
WATER
DRINKING WATER LABEL
Change 1
2-0
TM 5-5430-211-13 & P
CHAPTER 2
OPERATING INSTRUCTIONS
SECTION I
DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND
INDICATORS
TABLE 2-1
KEY
CONTROL OR
INDICATOR
3
Vent Assembly
4
Drinking Water Label
6
Caution Label
8
Drain Valve
10
Identification Label
FUNCTION
Cap opens under pressure
and allows air pumped into
the tank to escape.
Warns only drinking water
should be put into tank
and advises contents are
safe to drink.
Gives caution notice, tank
capacity and maximum
safe height.
Used to drain contents of
the tank.
Tank identification giving
NSN, manufacturer, date
of manufacture, etc.
2-1
TM 5-5430-211-13 & P
2-2 DRAIN VALVE
This is found at the end of the drainhose. It must be kept closed except when draining water from the tank.
2-2
TM 5-5430-211-13 & P
SECTION II
2-3
2-4
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
GENERAL
a.
Before you operate always keep in mind the WARNINGS and CAUTIONS. Perform your before (B)
PMCS.
b.
While you operate always keep in mind the WARNINGS and CAUTIONS. Perform your during (D)
PMCS.
c.
After you operate perform your after (A) PMCS.
d.
If your equipment fails to operate. Troubleshoot with proper equipment. Report any deficiencies using
the proper form. See DA PAM 738 - 750, The Army Maintenance Management System (TAMMS).
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 2-2, your Preventive Maintenance Checks and Services Table lists the inspections and care of your equipment
required to keep it in good operating condition.
TABLE 2-2
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Leak definitions for operator/crew PMCS shall be classified as follows:Class
Class
I
II
Class
III
Class
IV
Seepage of water (as indicated by wetness or discoloration) not great enough to form drops.
Leaks of water great enough to form drops but not enough to cause drops to drip or run from the
faulty area.
Leak of water great enough to form drops that fall or run or collect in puddles near the faulty
area.
Leak from under the tank. Shown by:i) Dampness of the ground around the tank.
ii) Volume of water in the tank less than it should be.
CAUTION
Equipment operation is allowable with minor leak. (class I or II)
When operating with class I or II leaks continue to check them visually at regular
intervals.
Class III and class IV leaks should be reported to your supervisor.
2-3
TM 5-5430-211-13 & P
CAUTION
DO NOT WALK UNNECESSARILY ON THE TANK
The fabric of the tank may cut or abrade. Walk on the tank wearing soft soled shoes,
which have been wiped clean of all abrasive materials.
TABLE 2-2
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
B - Before
ITEM
NO
1
B
•
2
•
3
•
INTERVAL
D
A
W
•
D - During
A - After
W - Weekly
ITEM TO BE INSPECTED
PROCEDURE
Filler Check that filler assembly
elbow is properly connected
Assembly elbow. to hose & tank coupling
Check for leaks during filling.
EQUIPMENT IS NOT
READY/AVAILABLE IF:
Not properly connected.
Rigid pipes are not directly
connected to the filler and
discharge assemblies.
Rigid pipes are connected
directly to the tank.
Gasket leaks
Hose to Filler and
Discharge Assemblies.
•
4
5
•
Check that hoses are not
pulling on the assemblies.
The fabric around the
assembly will be strained
and may tear. When the
tank is full a support under
the hose may be necessary
to prevent pulling.
Leaks of class III or class IV
are not present from the
tank body.
Fabric is strained.
Leaks of class III are not
present from any coupling
or assembly.
Leak is present
2-4
Leak is present
TM 5-5430-211-13 & P
TABLE 2-2
OPERATOR/CREW PREVENTATIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
B - Before
ITEM
NO
D - During
A - After
6
INTERVAL
D
A
W
•
7
•
Flap of Vent Assembly cap.
This must be free to move.
Flap must be in closed
position.
8
•
Dust caps of Filler,
Discharge, and Vent
Assemblies are present and
their gaskets in place.
12
•
All 32 handles of tank body
are present and undamaged.
B
W - Weekly
ITEM TO BE INSPECTED
PROCEDURE
Bolts in Vent Assembly,
Discharge Assembly, and
Filler Assembly are all
present.
EQUIPMENT IS NOT
READY/AVAILABLE IF:
Bolts are missing.
Flap moves with difficulty
or not at all.
Flap in open position.
2-5
TM 5-5430-211-13 & P
TABLE 2-2
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
B - Before
ITEM
NO
13
B
INTERVAL
D
A
W
•
D - During
A - After
ITEM TO BE INSPECTED
PROCEDURE
Be sure dust or snow has
now blown under one side of
tank.
W - Weekly
EQUIPMENT IS NOT
READY/AVAILABLE IF:
Ground on one side of tank
covered with wind driven
snow or dust.
14
•
The tank and the
surrounding area are in a
clean condition.
15
•
Drain valve.
If class III leak present.
16
•
Drain valve/hose joint.
If class III leak present.
SECTION III OPERATION UNDER USUAL CONDITIONS
2-5
PREPARATION FOR USE
Personnel required: 6 including team leader.
Before unpacking the tank, prepare a site for its installation.
The area must be 75 feet by 35 feet minimum, reasonably level, firm and free from major obstructions.
WARNING
Turbulence of the water in the tank during filling or high winds, if the tank is only
partially filled, may cause the tank to roll if it has been placed on sloping ground.
The steepest slope on which tank is to be situated is 1 degree.
CAUTION
Clear the area of sticks, stumps, stones and heavy vegetation. These may puncture
or abrade the tank fabric.
Before being placed on concrete or asphalt, the area should be swept clean of all
sharp stones, etc., which may puncture the fabric.
2-6
TM 5-5430-211-13 & P
A
B
Site Preparation
1.
Fill holes and depressions and flatten ground.
2.
Lay a smooth bed of sand or light soil if the ground is very rough or rocky.
3.
Lay a ground sheet if sand or light soil is not available.
4.
If the tank is to be used on the site for a long period, a minimum of 4 inches of sand or soil should always be
put down on the site before the tank is placed in position.
5.
Lay two 75 feet lengths of nylon webbing 4 feet either side of the centerline of the cleared area. This
webbing is to assist in rolling the tank up when it is to be removed. The webbing is not supplied.
Uncrating and Positioning the Tank
1.
Place the tank crate near one end of the prepared site using a fork lift. If the site is sloping the crate should
be placed at the lower end of the slope.
2.
Remove lag bolts from the bottom of the crate sides.
2-7
TM 5-5430-211-13 & P
3.
Lift off crate lid. Remove accessories, repair kit etc., and place them on one side.
4.
Place crate base so that tank will automatically unroll when pushed along prepared site.
2-8
TM 5-5430-211-13 & P
5.
Roll the tank off the crate base and onto the nylon webbing so that it is square with the prepared site and
symmetrically placed over the nylon webbing.
6.
Roll the tank five feet into the prepared site.
2-9
TM 5-5430-211-13 & P
7.
Remove the ties around the tank and unroll it along the nylon webbing.
8.
Unfold the sides of the tank.
9.
Move the tank into its final position by pulling on the handles.
WARNING
Do not allow dirt or foreign matter to get into the tank. The tank is to hold drinking water
only.
CAUTION
THE HANDLES ARE FOR MANHANDLING ONLY.
DO NOT CONNECT THEM TO A MECHANICAL PULLING DEVICE
DO NOT WALK UNNECESSARILY ON THE TANK
The fabric of the tank may cut or abrade.
Walk on the tank wearing soft soled shoes, which have been wiped clean of all abrasive
materials.
C
Assembling components
1.
Drain Assembly
a. Fold back one end of the tank to expose the drain assembly. Dig a shallow hole in the ground to house the
drain assembly.
b. From this hole dig an inch deep channel to hold the drain hose.
c. This hole and channel will prevent stresses in the rubberized fabric when the tank is filled with water.
2-10
TM 5-5430-211-13 & P
d. If tank has been positioned on hard ground make a bed of soft sand or soil to hold drain assembly and drain
hose.
e. Unscrew the plug in the drain assembly.
f.
Screw the drain hose into the drain assembly.
g. Return the tank end to its normal flat position being careful to place the drain assembly and the hose in the
prepared holes.
2-11
TM 5-5430-211-13 & P
2.
Discharge Assembly (Female/Male Elbow Fitting)
a.
Remove packing from around the coupling assembly above the drain assembly.
b.
Remove the dust cap.
c.
Remove packing from around all the accessory metals - remembering to keep them clean.
Put the Female/Male Elbow on the coupling assembly. Clamp into position using the camlock arms and
pointing the male part of the coupling in the direction the discharge hose will lie.
3.
Filler Assembly (Female/Female Elbow Fitting)
a.
Remove packing from around the coupling assembly at the other end of the tank.
b.
Remove the dust cap.
2-12
TM 5-5430-211-13 & P
c.
Put the Female/Female Elbow on the coupling assembly. Clamp into position using the camlock arms and
pointing it in the direction the filler hose will lie.
WARNING
This elbow must be correctly attaching to the coupling
assembly and the filler hose, otherwise pressure build up
during filling could cause the fittings to fly apart and injure
personnel.
2-13
TM 5-5430-211-13 & P
4.
5.
Vent Assembly
a.
Remove packing from around the vent assembly coupling.
b.
Remove dust cap and clamp the coupling half in place.
c.
Screw in the pipe, HAND TIGHT ONLY.
d.
Screw on the relief cap, hand tight only. Make sure the flap is free to move. The flap must be in the closed
position.
Storage
a.
The spares and repair kit should be put into storage.
b.
The packing and consolidating material should be placed in the tank crate. The crate is re-bolted and
returned to base stores.
2-14
TM 5-5430-211-13 & P
6.
Filling of Tank
a.
Connect the inlet and outlet hoses.
b.
Connect the 4 inch gate valve.
c.
Close the valve on the outlet hose.
d.
Close the valve on the drain hose.
e.
Pump 2000 gallons of water into the tank at 100 gallons/minute.
f.
Examine the tank and accessories for leaks.
g.
If any leaks are present stop filling the tank.
h.
Reseat couplings correctly if they leak.
i.
Report all other leaks to your supervisor.
j.
If no leaks are present continue filling the tank.
k.
Maximum rate of filling is 350 gallons/minute.
l.
When the tank contains 47,500 gallons cut the filling rate to 100 gallons/minute.
2-15
TM 5-5430-211-13 & P
m.
Do not pump in more than 50,000 gallons.
n.
Do not let the height at any point exceed 5 feet.
o.
Prop up the inlet and/or outlet coupling with a block of wood if they are straining the fabric.
p.
Do not let the hoses pull on the couplings.
SECTION IV OPERATION UNDER UNUSUAL CONDITIONS
2-6
OPERATION IN EXTREME HEAT
The tank will withstand temperatures of up to 50 degrees C (120 degrees F).
Shade the tank with a shield to prolong the life of the tank at these elevated temperatures the water will also
remain cooler.
2-7
OPERATION IN WINDY CONDITIONS
If only partially filled, the tank may roll over in windy conditions.
Secure the tank with guy ropes if high winds are expected.
Pass the guy ropes under and over the tank and fasten them securely to stakes in the ground.
DO NOT attach the guy ropes to the handles.
2-16
TM 5-5430-211-13 & P
2-8
OPERATION IN DUSTY OR SNOWY CONDITIONS
Wind may blow dust, sand or snow under one side of the tank. This makes in effect a sloping site which may
cause the tank to roll sideways.
Remove all accumulations of dust, sand or snow whenever they occur.
2-9
OPERATION IN SALT WATER AREAS
Salt water causes corrosion. Use fresh water to wash salt deposits off all fittings.
Examine fittings for corrosion after washing.
Report any corrosion to your supervisor.
2-17 (2-18 blank)
TM 5-5430-211-13 & P
CHAPTER 3
ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
SECTION I
LUBRICATION INSTRUCTIONS
Lubrication is not applicable to this equipment.
SECTION II
REPAIR PARTS, SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT
3-1
COMMON TOOLS AND EQUIPMENT
For authorized common tools and equipment refer to the Modified Table of
Organization and Equipment (MTOE) applicable to your unit.
3-2
SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT
Organizational Maintenance require no special tools, TMDE, or support equipment for this tank.
3-3
REPAIR PARTS
Repair parts are listed and illustrated in Appendix C of this manual.
SECTION III
SERVICE ON RECEIPT OF EQUIPMENT
3-4
Various aspects of the service and assembly on receipt of the equipment has been given in
SECTION 2.
3-1
TM 5-5430-211-13 & P
3-4
SERVICE ON RECEIPT OF EQUIPMENT - CONTINUED
Check the following items for condition and availability.
TABLE 3-1
MAJOR ITEMS
3-2
TM 5-5430-211-13 & P
3-4
SERVICE ON RECEIPT OF EQUIPMENT - CONTINUED
TABLE 3-1 - CONTINUED
ATTACHMENTS
3-3
TM 5-5430-211-13 & P
3-4
SERVICE ON RECEIPT OF EQUIPMENT - CONTINUED
TABLE 3-1 - CONTINUED
ATTACHMENTS - CONTINUED
NO
8
9
ITEM
Elbow
female/female
ACTION
Present. 2 gaskets
present.
Elbow
female/male
Present. Gasket present.
3-4
TM 5-5430-211-13 & P
3-4
SERVICE ON RECEIPT OF EQUIPMENT - CONTINUED
TABLE 3-1 - CONTINUED
ACCESSORIES
NO
10
11
12
13
ITEM
8 Feet hose with
Gate Valve
ACTION
Present and
undamaged.
4 inch Gate
Valve with 2
coupling halves,
2 x 4 inch flange
gaskets, 1 dust
cap and 1 dust
plug.
16 x 1/4 inch
bolts, 1.5 inch
long.
Present, undamaged
and containing 4
gaskets.
16 x 0.375 inch
washers, plain.
Present
16 x 0.375 inch
lock washers.
Present
16 x 0.375 inch
nuts.
Present
Commercial
Manual.
Present
Present
3-5
TM 5-5430-211-13 & P
3-4
SERVICE ON RECEIPT OF EQUIPMENT - CONTINUED
TABLE 3-1 - CONTINUED
REPAIR ITEMS
NO
13
ITEM
Boxed Repair Kit
composed of:
ACTION
Present
2 x Gaskets O Ring
Present
2 x Gaskets quick
disconnect
Present
Gasket 4 inch flange
Present
SECTION IV ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 3-2 lists the preventive maintenance checks and services which shall be performed at specified intervals by
organizational maintenance personnel. It includes and expands upon the preventive maintenance services performed by
operator/crew maintenance and included additional services which are allocated to organizational maintenance.
If your equipment does not perform as required, refer to Chapter 3, Section V - Troubleshooting for possible problems.
Report any malfunctions or failures on the proper DA Form 2404, or refer to DA PAM 738-750, The Army Management
Maintenance System (TAMMS).
The interval column of your PMCS table tells you when to do a certain check or service.
If the equipment must be kept in continuous operation, check and service only those items that can be checked and
serviced without disturbing operation. Make the complete checks and services when the equipment can be taken out of
service.
Leak definitions shall be classified as follows:CLASS
CLASS
I
II
CLASS
III
Seepage of water (as indicated by wetness or discoloration) not great enough to form drops.
Leaks of water great enough to form drops but not enough to cause drops to drip or run from the
faulty area or form puddles.
Leaks of water great enough to form drops that fall or run or collect in puddles near the faulty area.
3-6
TM 5-5430-211-13 & P
CLASS IV
Leaks from under the tank. These will make their presence felt by:-
(i)
(ii)
Dampness of the ground around the tank.
Volume of water in the tank less than it should be.
CAUTION
Equipment operation is allowable with minor
leaks, class I or II. If they are present have
them checked at regular intervals.
Class III leaks on the top and sides of the tank
body should be repaired immediately.
Class III leaks on the assemblies and class IV
on the body should be repaired as soon as the
equipment can be taken out of service.
TABLE 3-2
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
M - Monthly
ITEM
NO
1
2
INTERVAL
M
S
•
•
S - Semi annually
ITEM TO BE INSPECTED
PROCEDURE
Filler Assembly Elbow
EQUIPMENT IS NOT
READY/AVAILABLE IF:
Check that filler assembly
elbow is properly connected to
hose and tank coupling.
Not properly connected
Check that rigid pipes are not
directly connected to the Filler
and discharge Assemblies.
Rigid pipes are directly
connected to the assemblies.
3-7
TM 5-5430-211-13 & P
TABLE 3-2
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
M - Monthly
ITEM
NO
ITEM TO BE INSPECTED
PROCEDURE
Hoses to Filler and Discharge
Assemblies. Check that hoses are not pulling on
the assemblies. The fabric around the assemblies
will be strained and may tear. When the tank is
full, support hose with a block of wood or
styrofoam to prevent straining.
EQUIPMENT IS NOT
READY/AVAILABLE IF:
Fabric is strained
4
Leaks of class III or class IV
are not present from the tank body.
Leak is present
5
Leaks of class I or II are not present.
6
Leaks of class III are not
present from any coupling or assembly.
Leak is present
7
Bolts in Vent Assembly,
Discharge Assembly and Filler Assembly are all
present.
Any bolts are missing
3
INTERVAL
M
S
S - Semi Annually
3-8
TM 5-5430-211-13 & P
TABLE 3-2
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES-CONTINUED
M-Monthly
ITEM
NO
8
9
INTERVAL
M
S
•
•
S-Semi Annually
ITEM TO BE INSPECTED
PROCEDURE
Tighten all bolts in Vent Assembly in the
sequence shown to 100 inch lbs. *This should be
done for the first 3 months only.
Tighten 8 bolts on Discharge Assembly and Filler
Assembly in sequence shown to 100 inch lbs.
Tighten 20 bolts in sequence shown to 100 inch
lbs. *This should be done for the first 3 months
only.
3-9
EQUIPMENT IS NOT
READY/AVAILABLE IF:
TM 5-5430-211-13 & P
TABLE 3-2
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES-CONTINUED
M-Monthly
ITEM
NO
10
INTERVAL
M
S
•
S-Semi Annually
ITEM TO BE INSPECTED
PROCEDURE
Flap of Vent Assembly cap must move freely and
is in closed position.
11
•
Dust cap of Filler,
Discharge and Vent
Assemblies are present and their gaskets in place.
12
•
All 32 handles of the tank are present.
13
•
Dust or snow has not blown or collected under
one side of the tank.
3-10
EQUIPMENT IS NOT
READY/AVAILABLE IF:
If flap moves with difficulty or
not at all.
Ground on one side of tank
covered by snow or dust.
TM 5-5430-211-13 & P
TABLE 3-2
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES-CONTINUED
M-Monthly
ITEM
NO
14
INTERVAL
M
S
•
S-Semi Annually
ITEM TO BE INSPECTED
PROCEDURE
The tank and the surrounding area are in a clean
hygenic condition.
EQUIPMENT IS NOT
READY/AVAILABLE IF:
15
•
Check drain valve for damage or leaks.
If class III leak present
16
•
Check drain valve/drain hose joint for leak.
If class III leak present
3-11
TM 5-5430-211-13 & P
TABLE 3-2
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES-CONTINUED
M-Monthly
ITEM
NO
S-Semi Annually
INTERVAL
M
S
ITEM TO BE INSPECTED
PROCEDURE
NOTE
The following inspections and procedures can
only be performed when the tank has been taken
out of service and drained.
EQUIPMENT IS NOT
READY/AVAILABLE IF:
17
•
Drain Assembly. Visually inspect for leakages.
Tighten bolts to 100 inch lbs.
Class III leakages present.
18
•
Check join between Drain Assembly and hose for
tightness and evidence of leaks.
Class III leakage present.
19
•
Repair hole in ground and/or sand bedding to hold
Drain Assembly and drain hose.
20
•
Check drain hose for damage, cracks and leaks.
SECTION V ORGANIZATIONAL TROUBLESHOOTING
3-5
TROUBLESHOOTING
The water tank and its assemblies are simple systems.
They are therefore trouble free except for:•
•
Water leaks from fitting assemblies
Water leaks from tank body
See Section IV for definition of leaks.
3-12
Hose not in good repair.
TM 5-5430-211-13 & P
ORGANIZATIONAL TROUBLESHOOTING-CONTINUED
3-6
WATER LEAKS FROM VENT ASSEMBLY
1.
Leak between coupling half, female threaded and coupling half, male flanged.
Replace Gasket
2.
•
•
Leak from between coupling half male flanged and tank body.
Torque down bolts to 100 inch lbs.
If not effective replace 'O' ring gasket.
SEE PARAGRAPH 3-13 FOR MAINTENANCE OF VENT ASSEMBLY.
3-13
TM 5-5430-211-13 & P
ORGANIZATIONAL TROUBLESHOOTING-CONTINUED
3-7
WATER LEAKS FROM FILLER ASSEMBLY
1.
Leaks from between female/female elbow and adjacent metal:
Replace gasket in elbow.
2.
Leaks from around bolt holes:
Replace thread seals and cork composition gaskets.
3.
4.
•
•
Leaks from between coupling half and oval closure plate:
Torque down 8 bolts to 100 inch lbs.
If not effective replace thread seals and cork composition gaskets.
•
•
Leaks from between oval closure plate and tank body:
Torque down 20 bolts to 100 inch lbs.
If 'O' ring gasket does not seal, replace.
SEE PARAGRAPH 3-14 FOR MAINTENANCE OF FILLER ASSEMBLY
3-14
TM 5-5430-211-13 & P
ORGANIZATIONAL TROUBLESHOOTING-CONTINUED
3-8
WATER LEAKS FROM DISCHARGE ASSEMBLY
1.
Leaks from between male/female elbow and hose:
Replace gasket in hose metal end.
2.
Leaks between male/female elbow and coupling half:
Replace gasket in elbow.
3.
Leaks from around bolt holes:
Replace thread seals and cork composition gaskets.
4.
5.
•
•
Leaks from between coupling half and oval closure plate:
Torque down 8 bolts to 100 inch lbs.
If not effective replace thread seals and cork composition gaskets.
•
•
Leaks from between oval closure plate and tank body:
Torque down 20 bolts to 100 inch lbs.
If not effective replace '0' ring gasket.
SEE PARAGRAPH 3-15 FOR MAINTENANCE OF DISCHARGE ASSEMBLY
3-15
TM 5-5430-211-13 & P
ORGANIZATIONAL TROUBLESHOOTING-CONTINUED
3-9
WATER LEAKS FROM DRAIN ASSEMBLY
THIS ASSEMBLY CAN ONLY BE EXAMINED AND REPAIRED WHEN THE TANK IS EMPTY
1.
2.
•
•
Leaks from between drain fitting and tank body:
Torque bolts to 100 inch lbs.
If not effective replace 'O' ring gasket.
•
•
•
Leaks from between drain fitting and drain hose:
Tighten.
If not effective unscrew hose. Clean both threads.
Screw back into place.
SEE PARAGRAPH 3-16 FOR MAINTENANCE OF DRAIN ASSEMBLY
3-16
TM 5-5430-211-13 & P
ORGANIZATIONAL TROUBLESHOOTING-CONTINUED
3-10
WATER LEAKS FROM TANK BODY
Damage to the fabric which causes water to leak from the tank is classed as follows:
Class I
Holes up to 2 inch length.
Class II
Tears up to 5 inch in length.
Class III
Tears or holes larger than class I and II.
Damage of class III must be reported to Direct Support Maintenance.
SEE PARAGRAPH 3-18 FOR MAINTENANCE OF TANK BODY.
3-17
TM 5-5430-211-13 & P
SECTION VI ORGANIZATIONAL MAINTENANCE PROCEDURES
3-11
GENERAL INSTRUCTIONS
Most maintenance instructions in this section will list resources required and equipment condition
for the start of the procedure. Note the following:•
Resources required are not listed unless they apply to the procedure.
•
Personnel required are listed only if the task requires more than one. If PERSONNEL is not listed, it means one
person can do the task.
•
Certain tasks require that the tank is emptied before work is started. Check EQUIPMENT CONDITION before
starting.
•
•
3-12
WARNING
To avoid contamination, hands, tools and replacement parts must be clean.
Do not permit bolts, washers, gaskets, small items or foreign matter to fall
into the tank.
CAUTION
Do not walk unnecessarily on the tank. The fabric of the tank may cut or
abrade. Walk on the tank wearing soft-soled shoes, which have been wiped
clean of all abrasive materials.
WATER TANK INSPECTION
Leak definitions shall be as follows:CLASS I
Seepage of water (as indicated by wetness or discoloration) not great enough to form drops.
CLASS II
Leaks of water great enough to form drops but not enough to cause drops to drip or run from the faulty area.
CLASS III
Leaks of water great enough to form drops that fall, run from or collect in puddles near the faulty area.
3-18
TM 5-5430-211-13 & P
Class IV
Leaks from under tank body. Indicated by:•
•
TABLE 3-3
Dampness of the ground around the tank.
Volume of water in the tank is lower than it should be.
ORGANIZATIONAL MAINTENANCE INSPECTION
COMPONENT
ACCEPTABLE
REPARABLE
NOT REPARABLE
Vent Assembly
No leaks
Loose bolts
Threads stripped
Vent Assembly
No leaks
Deformed or
missing gaskets
Damaged fittings
Vent Assembly flap
Vent cap
moves freely
Filler Assembly
Female/female
elbow. No cracks
or holes
None
Damaged fittings
Filler Assembly
No leaks
Loose bolts
Threads stripped
Filler Assembly
No leaks
Deformed or
missing gaskets
or thread seals
Damaged fittings
Discharge
Assembly
Female/male
elbow. No cracks
or holes.
None
Discharge
Assembly
No leaks
Loose bolts
Threads stripped
Deformed or
missing gaskets
or thread seals
Damaged fittings
Discharge
Assembly
No leaks
Jammed or does
not move freely
Damaged fittings
Drain Assembly
No leaks
Loose bolts
Threads stripped
Drain Assembly
No leaks
Deformed or
missing gasket
Damaged fittings
3-19
TM 5-5430-211-13 & P
TABLE 3-3
ORGANIZATIONAL MAINTENANCE INSPECTION-CONTINUED
COMPONENT
ACCEPTABLE
REPARABLE
NOT REPARABLE
Tank body
No leaks
Cuts up to 5
inches long away
from assemblies
and seams
Drain Hose
No leaks
None
4 inch Gate
Valve Assembly
No leaks
Loose bolts
Threads stripped
4 inch Gate
Valve Assembly
No leaks
Deformed or
missing gaskets
Damaged fittings
3-20
Cuts greater
than 5 inches
long and cuts
near assemblies
and seams
TM 5-5430-211-13 & P
3-13
VENT ASSEMBLY
This task covers:a.
b.
Removal
Inspection
c.
d.
Cleaning
Installation
INITIAL SETUP
Test Equipment
Materials/Parts
None
Gasket, Coupling
(Appendix C, fig 1, )
Tools
Gasket, Coupling
(Appendix C, fig 1, )
Kit, general mechanic
NSN 5180-00-177-7033
Strap Wrench
End Wrench 2 3/4 inch
Socket, 7/16 inch and handle
Torque Wrench 200 inch lbs.
Gasket, 2 inch
(Appendix C, fig 1, )
Gasket 'O' ring
(Appendix C, fig 1, )
Equipment Condition
Washer, Flat
(Appendix C, fig 2, )
If the male, flanged, coupling half, has to
be removed, the water must be drained
from the tank before work can begin.
3-21
TM 5-5430-211-13 & P
3-13 VENT ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
1. Relief Cap
Hold the 2 inch pipe (1) in one
hand and unscrew the relief' cap
(2) with the other.
If the joint is tight, hold the
2 inch pipe with a strap
wrench.
2. 2 inch Pipe
Hold the coupling half, (3)
female threaded in one hand and
the 2 inch pipe with the other
and unscrew the 2 inch pipe.
If the joint is tight, use a
2 3/4 inch endwrench on the
coupling half and a strap
wrench on the pipe.
REMOVAL
3-22
TM 5-5430-211-13 & P
3-13
VENT ASSEMBLY-CONTINUED
ITEM
ACTION
3. Coupling half,
female threaded
Move the two Camlock arms (4)
down and lift the coupling half
(3) clear.
REMARKS
This gives access to the 2
inch gasket inside the
coupling.
4. Coupling half,
quick disconnect,
male flanged and
dust cap.
Use 7/16 inch socket and handle
to remove eight bolts (6) and
eight washers (7) holding the
coupling half (5) to the
compression ring on the tank.
Lift off the coupling half (5)
Remove the 'O' ring gasket from
the compression ring and
discard.
3-23
TM 5-5430-211-13 & P
3-13
VENT ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Inspect flap for freedom of
movement.
Replace if freedom of
movement is restricted.
Inspect gasket.
Replace if damaged.
Inspect thread.
Replace cap if damaged.
2. 2 inch Pipe
Examine for damaged threads.
Replace if damaged.
3. Coupling half,
female threaded
Examine thread for damage.
Replace if damaged.
Examine camlock arms
Replace if damaged or
missing.
Examine gasket.
Replace if damaged or has
been leaking.
Examine for distortion of metal
or damage.
Replace if damaged or
distorted.
INSPECTION
1. Relief Cap
4. Coupling half,
quick disconnect,
male flanged.
5. 'O' Ring Gasket
6. Bolts
Replace
Examine for damaged thread
Replace if damaged.
Examine for damaged head
Replace if damaged.
3-24
TM 5-5430-211-13 & P
3-13
VENT ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
7. Washers
Examine for damage
Replace if damaged.
8. Dust Cap
Examine for damage
Replace if damaged.
Examine gasket
Replace if damaged.
If any item is particularly dirty
wash with soap and water.
Rinse all items in clean water.
ALL ITEMS WHICH
COME INTO CONTACT
WITH THE DRINKING
WATER MUST BE
CLEAN.
1. 'O' Ring Gasket
Smear the new gasket with a
THIN film of petroleum jelly.
Place it in the groove of the
compression ring.
The petroleum jelly helps
the gasket to bed down
evenly.
2. Coupling half,
quick disconnect,
male flanged, and
dust cap.
Align the holes in the coupling
half with the holes in the
compression ring of the tank.
Coat the bolts and washers with
a thin film of epoxy-polyamide
primer coating.
The epoxy-polyamide
primer prevents electrolytic
corrosion.
INSPECTION-CONTINUED
CLEANING
All items except
bolts and washers.
INSTALLATION
3-25
TM 5-5430-211-13 & P
3-13
VENT ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
INSTALLATION-CONTINUED
2-Continued
Replace washers (7) and bolts
(6). Tighten the bolts evenly but
finger tight only.
If the bolts are not
tightened evenly the
coupling will not be
parallel to the
compression rings and
water will leak from the
joint.
Torque the bolts down to 40 in.lbs. in the sequence shown.
Torque the bolts down to 100
in.-lbs. in the sequence shown.
DO NOT OVER TIGHTEN.
3-26
TM 5-5430-211-13 & P
3-13
VENT ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
INSTALLATION-CONTINUED
3. Coupling half,
female threaded.
Move the camlock arms to the
open position (1). Place on the
flanged coupling.
Move the arms to the closed
position (2).
4. 2 inch pipe
Screw in place
HAND TIGHT ONLY
5. Relief Cap
Screw in place
Check the flap moves
easily.
HAND TIGHT ONLY
Flap must rest in the
down position.
6. Completed Vent
Assembly
Check for absence of leaks when
tank is refilled with water.
3-27
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY
ITEM
ACTION
REMARKS
This task covers:a. Removal
c. Cleaning
b. Inspection
d. Installation
INITIAL SETUP
Test Equipment
Materials/Parts
None
Gaskets coupling half
(Appendix C, fig 2, )
Tools
Gasket coupling half
(Appendix C, fig 2 , )
Tool Kit, general mechanic
NSN 5180-00-177-7033
Socket 7/16 inch and handle
Socket 9/16 inch and handle
End Wrench 5/8 inch
Torque Wrench 200 inch lbs.
'0' Ring Gasket
(Appendix C, fig 2, )
Thread seal,
(Appendix C, fig 2, )
Cork gaskets
(Appendix C, fig 2, )
Equipment Condition
Water must be drained from the tank
before this item is disassembled.
3-28
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
REMOVAL
1. Elbow,
female/female
Move the camlock arms (1) to
the open position. Pull the hose
from the elbow.
Move the arms (2) to the open
position. Pull the elbow from the
coupling half.
2. Coupling Assembly
Use 7/16 inch socket and handle
to remove 20 bolts (3) and 20
washers (4).
3-29
These bolts hold the
coupling assembly (5) to
the compression ring (6)
on the tank.
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
REMOVAL-CONTINUED
2. Coupling
Assembly-cont'd
Lift off the coupling assembly.
Remove 'O' ring gasket (8) and
discard.
3. Coupling
Assembly
Hold the bolt (8) with the 5/8 inch
end wrench. Use the 9/16 inch
socket and handle to unscrew
nut (15).
Thread seal (9) and lock
washer (14) are removed
at same time.
Continue for the other seven
nuts and bolts. Discard gaskets.
The flanged coupling (10),
gaskets (11), oval plate
(12) and suction stub (13)
separate as shown in the
illustration.
3-30
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
INSPECTION
WARNING
Personal injury could occur if filling
assembly coupling is not tight before
filling. Under pressure, the coupling
could fly apart.
1. Elbow,
female/female
Examine mating faces for
damage or wear.
Replace if faces damaged.
Examine elbow for distortions.
Replace if elbow
distorted.
Examine for cracks.
Replace if cracked.
Examine camlock arms for
damage or wear.
Replace if damaged or
worn.
Examine gaskets.
Replace if distorted or
cut.
2. Bolts 0.88 inch
Examine head and thread for
damage or corrosion.
Replace if damaged or
corroded.
3. Washers 1/4 inch
Examine for damage.
Replace if damaged.
4. 'O' ring gasket
5. Dust cap
Replace
Examine for damage.
Replace if damaged.
Examine gasket.
Replace if damaged.
3-31
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Examine mating faces for
damage.
Replace if damaged.
Examine for cracks
Replace if damaged.
INSPECTION-CONTINUED
6. Coupling half
7. Cork composition
gaskets
Replace
8. Oval closure plate
Examine for distortion or
damage.
Replace if distorted or
damaged.
9. Suction stub
Examine for distortion or cracks.
Replace if cracked or
distorted.
10. Bolts 1.5 inch
Examine head and thread for
damage or corrosion.
Replace if damaged or
corroded.
11. Thread seals
Replace
12. Lock washers
Examine for damage
Replace if damaged
13. Nuts
Examine for damage
Replace if damaged
If any item is dirty wash with
soap and water. Rinse all items
in clean water.
ALL ITEMS WHICH
COME INTO CONTACT
WITH THE DRINKING
WATER MUST BE
CLEAN.
CLEANING
All items except 0.88
inch bolts, 1/4 inch
washers and dust cap.
3-32
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Place the coupling half (10), the
composition gaskets (11), oval
closure plate (12) and suction stub
(13) so that their holes are
aligned. Coat the bolts (8),
washers (14) and nuts (15) with a
thin film of epoxy-polyamide
primer coating.
The epoxy-polyamide
primer prevents
electrolytic corrosion.
INSTALLATION
1. Coupling
Assembly
Replace a 1.5 inch bolt (8) with
thread seal (9) through one of the
holes.
Put the lock washer (14) on the
bolt.
Put the nut (15) on the bolt a few
turns only.
Replace the other bolts, seals,
washers and nuts.
Tighten all bolts finger tight only.
3-33
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Put the 5/8 inch end wrench on a
bolt. Torque the nuts down to 40
inch lbs. in the sequence shown.
Torque the nuts down to 100
inch lbs. in the same sequence.
through.
If the bolts are not
tightened evenly and in
the correct sequence, the
parts will not be parallel
and water will leak
INSTALLATION-CONTINUED
DO NOT OVER TIGHTEN
2. 'O' Ring Gasket
Smear the new gasket with a
THIN film of petroleum jelly.
Place it in the groove of the
compression ring.
3-34
The petroleum jelly helps
the gasket to bed down
evenly.
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Place the coupling assembly (5)
over the compression fitting in
the tank body. Coat the bolts (3)
and washers (4) with a film of
epoxy-polyamide primer coating.
Align the holes of the closure
plate with the holes in the
compression ring. Replace the
washers (4).
The epoxy-polyamide
primer prevents
electrolytic corrosion.
INSTALLATION-CONTINUED
3. Coupling Assembly
Installation
Replace the bolts (3). Tighten
down evenly.
FINGER TIGHT ONLY.
3-35
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Torque the bolts down to 40 inch
lbs. in the sequence shown.
Torque the bolts down to 100
inch lbs. in the same sequence.
If the bolts are not
tightened down evenly
the coupling will not be
parallel with the
compression ring and
water will leak from the
joint.
INSTALLATION-CONTINUED
3. Coupling Assembly
Installation-Cont'd
DO NOT OVER TIGHTEN
3-36
TM 5-5430-211-13 & P
3-14
FILLER ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Place the elbow on the coupling
assembly. Point the elbow in the
direction the hose lies.
THESE UNITS MUST
BE SECURELY
COUPLED TOGETHER.
INSTALLATION-CONTINUED
4. Elbow
female/female
Push the camlock arms up to
lock the elbow in position.
5. Filler Hose
Push the filler hose coupling into
the elbow. Push the camlock
arms into position.
6. Completed
Assembly
Check for absence of leaks when
tank is refilling with water.
3-37
THESE UNITS MUST
BE SECURELY
COUPLED TOGETHER.
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY
This task covers:a. Removal
c. Cleaning
b. Inspection
d. Installation
INITIAL SETUP
Test Equipment
Materials/Parts
None
Gasket, coupling half
(Appendix C, fig 3, )
Tools
Gasket, coupling half
(Appendix C, fig 3, )
Tool Kit, general mechanical
NSN 5180-00-177-7033
Socket 7/16 inch and handle
Socket 9/16 inch and handle
End wrench 5/8 inch
Torque Wrench 200 inch lbs.
'O' Ring gasket
(Appendix C, fig 3, )
Thread seal,
(Appendix C, fig 3, )
Cork gaskets
(Appendix C, fig 3, )
Equipment Condition
Water must be drained from the tank
before this item is disassembled.
3-38
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
REMOVAL
1. Elbow,
female/male
Move the arms (1) to the open
position. Pull the hose from the
elbow.
Move the arms (2) to the open
position. Pull the elbow from the
coupling half.
2. Coupling Assembly
removal
Use 7/16 inch socket and handle
to remove 20 bolts (3) and 20
washers (4).
3-39
These bolts hold the
coupling assembly (5) to
the compression ring (6)
on the tank.
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
REMOVAL-CONTINUED
2. Coupling Assembly
removal-cont'd
Lift off the coupling assembly.
Remove the 'O' ring gasket (8) and
discard.
3. Coupling Assembly
Hold the nut (15) with the 5/8 inch
end wrench. Use the 9/16 inch
socket and handle to unscrew bolt
(8).
Continue for the other seven nuts
and bolts. Discard gaskets.
3-40
Thread seal (9) and
helical lock washer (14)
are removed at the same
time.
The flanged coupling (10),
gaskets (11), oval plate
(12) and suction stub (13)
separate.
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Examine mating faces for
damage or wear.
Replace if faces damaged
or worn.
Examine elbow for distortions.
Replace if elbow
distorted.
Examine for cracks.
Replace if cracked.
Examine camlock arms for
damage or wear.
Replace if damaged or
worn.
Examine gaskets.
Replace if distorted or
cut.
2. Bolts 0.88 inch
Examine head and thread for
damage or corrosion.
Replace if damaged or
corroded.
3. Washers 1/4 inch
Examine for damage.
Replace if damaged.
INSPECTION
1. Elbow,
female/male
4. 'O' ring gasket
5. Dust cap
6. Coupling half
Replace
Examine for damage.
Replace if damaged.
Examine gasket.
Replace if damaged.
Examine mating faces for
damage.
Replace if damaged.
Examine for cracks.
Replace if cracked.
7. Cork composition
gasket
Replace.
3-41
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
8. Oval Closure Plate
Examine for distortion or
damage.
Replace if distorted or
damaged.
9. Suction Stub
Examine for distortion or cracks.
distorted.
Replace if cracked or
10. Bolts 1.5 inch
Examine head and thread for
damage or corrosion.
Replace if damaged.
INSPECTION-CONTINUED
11. Thread seals
Replace
12. Lock Washers
Examine for damage.
Replace if damaged
13. Nuts
Examine for damage
Replace if damaged
If any item is dirty wash with
soap and water. Rinse all items
in clean water.
ALL ITEMS WHICH
COME INTO CONTACT
WITH THE DRINKING
WATER MUST BE
CLEAN.
CLEANING
All items except 1/4 inch
bolts, 1/4 inch washers
and dust cap.
3-42
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Place the coupling half (10), the
composition gaskets (11), oval
closure plate (12) and suction stub
(13) so that their holes are
aligned. Coat the bolts (8),
washers (14) and nuts (15) with a
thin film of epoxy-polyamide
primer coating.
The epoxy-polyamide
primer prevents
electrolytic corrosion.
INSTALLATION
1. Coupling Assembly
Replace a 1.5 inch bolt (8) with
thread seal (9) through one of the
holes.
Put the lock washer (14) on the
bolt.
Put the nut (15) on the bolt a few
turns only.
Replace the other bolts, seals,
washers and nuts.
Tighten all bolts.
FINGER TIGHT ONLY
3-43
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Put the 5/8 inch end wrench on a
bolt. Torque the nuts down to 40
inch lbs. in the sequence shown.
Torque the bolts down to 100
inch lbs. in the same sequence.
through.
If the bolts are not
tightened evenly and in
the correct sequence, the
parts will not lie parallel
and water will leak
INSTALLATION-CONTINUED
DO NOT OVER TIGHTEN
2. 'O' Ring Gasket
Smear the new gasket with a
THIN film of petroleum jelly.
Place it in the groove of the
compression ring.
3-44
The petroleum jelly helps
the gasket to bed down
evenly.
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Place the coupling assembly (5)
over the compression ring in the
tank body. Coat the bolts (3) and
washers (4) with a thin film of
epoxy-polyamide primer coating.
Align the holes in the
compression ring. Replace the
washers (4).
The epoxy-polyamide
primer prevents
electrolytic corrosion.
INSTALLATION-CONTINUED
3. Coupling Assembly
Installation
Replace the bolts (3). Tighten
down evenly.
FINGER TIGHT ONLY.
3-45
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
Torque the bolts down to 40 inch
lbs. in the sequence shown.
Torque the bolts down to-100
inch lbs. in the same sequence.
If the bolts are not
tightened evenly the
coupling will not be
parallel with the
compression ring and
water will leak from the
joint.
INSTALLATION-CONTINUED
3. Coupling Assembly
Installation-Cont'd
DO NOT OVER TIGHTEN
3-46
TM 5-5430-211-13 & P
3-15
DISCHARGE ASSEMBLY-CONTINUED
ITEM
ACTION
REMARKS
INSTALLATION-CONTINUED
4. Elbow female/male
Place the elbow on the coupling
assembly. Point the elbow in the
direction the discharge hose lies.
Push the camlock arms up to lock
the elbow in position.
5. Filler Hose
Push the filler hose coupling
onto the elbow. Push the
camlock arms into position.
6. Completed
Assembly
Check for absence of leaks when
tank is delivering water.
3-47
TM 5-5430-211-13 & P
3-16
DRAIN ASSEMBLY AND DRAIN HOSE
This task covers:a. Removal
c. Cleaning
b. Inspection
d. Installation
INITIAL SETUP
Test Equipment
Materials/Parts
None
'O" Ring Gasket
(Appendix C, fig 4, )
Tools
Tool Kit, general mechanic
NSN 5180-00-177-7033
Socket 7/16 inch and handle
End wrench 7/8 inch
Screwdriver-medium
Torque Wrench 200 inch lbs.
Shovel
Equipment Condition
Water must be drained from the tank
before this item can be disassembled.
Personnel-3
2 will assist in turning over the corner
of the tank.
3-48
TM 5-5430-211-13 & P
3-16 DRAIN ASSEMBLY AND DRAIN HOSE - CONTINUED
ITEM
ACTION
REMARKS
Pull back the end of the tank
using the handles.
This will expose the drain
assembly.
REMOVAL
DO NOT ATTACH A
MECHANICAL
PULLING DEVICE TO
THE HANDLES.
1. Drain hose
Using a 7/8 inch end wrench
unscrew the drain hose.
2. Drain fitting and
plug
Use 7/16 inch socket and handle
to remove eight bolts (1) and
eight washers (2).
3-49
The plug (3) with the
chain (4), become
detached.
TM 5-5430-211-13 & P
3-16 DRAIN ASSEMBLY AND DRAIN HOSE - CONTINUED
ITEM
ACTION
REMARKS
2. Drain fitting and
plug - Cont'd
Lift off the drain assembly (6).
Lift the 'O' ring gasket (7) from
the compression ring and
discard.
INSPECTION
1. Drain fitting
Examine for distortion of metal
or damage.
Replace if distorted or
damaged.
Examine thread which holds
drain hose.
Replace fitting if
damaged.
2. Plug and chain
Examine for damage of both
parts.
Replace if either
damaged.
3. Bolts
Examine for damaged thread.
Replace if damaged.
Examine for damaged head.
Replace if damaged.
Examine for damage.
Replace if damaged.
4. Washers
5. 'O' Ring Gasket
6. Drain hose
Replace
Examine for damaged thread.
Replace if damaged.
Examine hose for cracks or
holes.
Replace if any present.
3-50
TM 5-5430-211-13 & P
3-16 DRAIN ASSEMBLY AND DRAIN HOSE - CONTINUED
ITEM
ACTION
REMARKS
Wash with soap and water.
Rinse in clean water.
ALL ITEMS WHICH
COME INTO CONTACT
WITH THE DRINKING
WATER MUST BE
CLEAN.
Smear the new gasket (7) with
thin film of petroleum jelly.
Place it in the groove of the
compression ring (8).
The petroleum jelly helps
the gasket to seat evenly.
CLEANING
Drain fitting
INSTALLATION
1. 'O' Ring Gasket
3-51
TM 5-5430-211-13 & P
3-16 DRAIN ASSEMBLY AND DRAIN HOSE - CONTINUED
ITEM
ACTION
REMARKS
Align the holes in the drain
fitting (6) with the holes in the
compression ring of the tank.
Coat the bolts (1) and washers
(2) with a thin film of epoxypolyamide primer.
The epoxy-polyamide
primer prevents
electrolytic corrosion.
INSTALLATION - CONTINUED
2. Drain fitting
Replace the eight washers (2).
Replace the chain (4) with the
plug (3).
Replace the eight bolts (1).
Tighten the bolts down evenly.
FINGER TIGHT ONLY.
3-52
If the bolts are not
tightened in sequence the
drain fitting and the
compression rings will be
distorted causing leaks.
TM 5-5430-211-13 & P
3-16 DRAIN ASSEMBLY AND DRAIN HOSE - CONTINUED
ITEM
ACTION
REMARKS
2. Drain fitting Cont'd
Torque down the bolts to 40 inch
lbs. in the sequence shown.
Then torque down the bolts to
100 inch lbs. in the sequence
shown.
DO NOT OVER TIGHTEN.
3. Drain hose
Screw the hose (1) into the drain
fitting (2).
Tighten with a 7/8 inch end
wrench.
Be sure the drain assembly hole
and hose channel in the ground
are intact. Clean out if
necessary.
If the tank is sited on asphalt or
concrete remake the sand bed to
house the drain assembly and
drain hose.
Turn back the end of the tank,
laying the drain hose in the
prepared channel.
Close the drain valve.
Refill the tank with water.
3-53
The hole and channel
prevent strain on the
tank fabric.
TM 5-5430-211-13 & P
3-17 DRAIN VALVE 1/2 INCH
This task covers:a.
Removal
c.
Cleaning
b.
Inspection
d.
Installation
INITIAL SETUP
Test Equipment
None
Tools
Tool Kit, general mechanic
NSN 5180-00-177-7033
End wrench 7/8 inch
Special Environmental Conditions
None
ITEM
ACTION
REMARKS
REMOVAL
Place the end wrench on the end
of the drain hose (1).
3-54
TM 5-5430-211-13 & P
3-17 DRAIN VALVE 1/2 INCH - Continued
ITEM
ACTION
REMARKS
REMOVAL - CONTINUED
Hold the end wrench still and
unscrew the valve (2).
Plug the end of the hose with a
wooden plug.
This will prevent
unnecessary loss of
water.
INSPECTION
1.
Drain hose
Examine thread for damage.
If damaged replace hose.
2.
Drain Valve
Examine thread for damage.
Replace valve if damaged.
3.
Stuffing Box
If stuffing box (3) has
been leaking replace
valve.
Examine valve (4) for dirt and
grit.
3-55
If present clean seating
and gate.
3-17 DRAIN VALVE 1/2 INCH - Continued
ITEM
ACTION
REMARKS
CLEANING
1. Drain hose
Use water to clean threaded end
of all dirt and grit.
2. Drain valve
Use water to clean screwed
threads, valve gate and seatings
of all dirt and grit.
RELOCATION
Hold the end of the hose in the
spanner.
Screw on the valve.
Replace the valve on the ground.
3-56
TM 5-5430-211-13 & P
3-18 TANK BODY
This task covers:Repair of holes in the tank body using the Repair Kit.
INITIAL SETUP
Tools
Materials/Parts
Tool Kit, general mechanic
NSN 5180-00-177-7033
Knife, small
Repair Kit
(Appendix C, Fig 8,)
LEAKS ON TOP OR SIDES OF THE TANK
Damage to the fabric which causes water to leak from the tank is classed as follows:Class I
Holes up to 2 inch length
Class II
Tears up to 5 inch in length
Class III
Tears or holes larger than class II.
Damage of class III must be reported to Direct Support Maintenance.
3-57
TM 5-5430-211-13 & P
3-18 TANK BODY - CONTINUED
ITEM
ACTION
REMARKS
1. Class I damage
If the hole or tear is 2 inch or
less use a 3 inch plug. Force it
into the hole with a twisting
motion.
If the flow of water
cannot be stopped treat
as class II damage.
If the hole or tear is between 2
inch and 3 inches, use the 5 inch
plug. Force it into the hole with
a twisting motion.
If the flow of water
cannot be stopped treat
as a class II damage.
3-58
TM 5-5430-211-13 & P
3-18 TANK BODY - CONTINUED
ITEM
ACTION
REMARKS
The Repair Sealing
Clamps come in 3
lengths:-
2. Class II damage
3 inch, 5 inch and 7 1/2
inch.
Use the clamp 2 inches
longer than the tear.
Compare the width of the Repair
Sealing Clamp with the size of
the damage.
If the clamp is larger, carefully
use a sharp knife to enlarge the
hole so that the inner plate (1)
can just pass through.
Push the inner plate (1) through
the hole into the tank.
3-59
TM 5-5430-211-13 & P
3-18 TANK BODY - CONTINUED
ITEM
ACTION
REMARKS
Twist the loop (4) so that the
inner plate covers the tear.
Pull on the loop (4).
Push the outer plate (2) against
the tank body so that it lies over
the inner plate.
Tighten up the wing nut (3).
3-60
If the outer plate does not
lie exactly over the inner
plate water will continue
to leak.
TM 5-5430-211-13 & P
3-19 4 INCH GATE VALVE ASSEMBLY
This task covers:a.
Removal
c.
Cleaning
b.
Inspection
d.
Installation
INITIAL SETUP
Test Equipment
Materials/Parts
None
Composition Gaskets
(Appendix C, fig 7,)
Tools
Gaskets, Coupling
(Appendix C, fig 7,)
Tool Kit, general mechanic
NSN 5180-00-177-7033
Socket 9/16 inch with handle
End wrench 5/8 inch
Torque wrench 0-200 inch lbs.
Equipment Condition
No water flowing through the valve.
The valve can be disconnected from the
hoses without losing much water by lifting
it to a level higher than the tank.
WARNING
To avoid contamination, hands, tools and
replacement parts must be clean. Do not
permit bolts, washers, small items or
foreign matter to remain in the valve.
3-61
TM 5-5430-211-13 & P
3-19 4 INCH GATE VALVE ASSEMBLY - CONTINUED
ITEM
ACTION
REMARKS
REMOVAL
Valve Assembly
Open the camlock arms (1).
Disconnect the gate valve
assembly from the hoses.
Hold the bolt (6) with the 9/16
inch end wrench. Use the 5/8 inch
socket wrench to remove the nut
(9), plain washer (7) and lock
washer (8).
Repeat for the other 15.
Lift the coupling halves (3 and 4)
and gaskets (5) from the gate valve
(2). Discard gaskets.
3-62
TM 5-5430-211-13 & P
3-19 4 INCH GATE VALVE ASSEMBLY - CONTINUED
ITEM
ACTION
REMARKS
Examine valve for dirt or grit.
Wash all foreign matter from the
valve.
Foreign matter between
the gate (1) and the
groove (2) will prevent
the valve sealing
properly.
Examine the mating faces (3) for
damage.
Replace valve if damaged.
Examine packing box for
evidence of water leakage.
Replace if faulty.
INSPECTION
1. Gate Valve
2. Gaskets
3. Coupling halves
Replace.
Examine flat mating faces for
damage.
Replace a coupling if too
damaged.
Examine camlock faces for
damage.
Replace if damaged.
Examine camlock arms on
female coupling.
Replace if damaged or
missing.
Remove and discard all gaskets.
Replace gaskets.
3-63
TM 5-5430-211-13 & P
3-19 4 INCH GATE VALVE ASSEMBLY - CONTINUED
ITEM
ACTION
REMARKS
4. Bolts
Examine for damaged threads
and heads.
Replace if damaged.
5. All washers
Examine for damage.
Replace if damaged.
6. Nuts
Examine for damage.
Replace if damaged.
INSPECTION - CONTINUED
CLEANING
All items except bolts, nuts
and washers.
Wash, if necessary, in soap and
water.
Wash valve gate and seating.
Wash inside of coupling halves.
Rinse all in clean water.
3-64
TM 5-5430-211-13 & P
3-19 4 INCH GATE VALVE ASSEMBLY - CONTINUED
ITEM
ACTION
REMARKS
INSTALLATION
1. Gate Valve/female
coupling half.
Align the holes in the female
coupling half (3), gasket (5) and
the gate valve (2).
Hold the nut (9) and lock washer
(8) in place against the gate
valve.
Thread through the bolt (6) with
washer (7).
Turn the bolt into the nut a few
turns only.
Replace the other bolts, washers
and nuts.
Tighten all bolts finger tight.
Tighten the nuts using the
torque wrench to 150 inch lbs.
3-65
TM 5-5430-211-13 & P
3-19 4 INCH GATE VALVE ASSEMBLY - CONTINUED
ITEM
ACTION
REMARKS
INSTALLATION - CONTINUED
2. Male coupling half
Repeat the above procedures to
replace the male coupling half on
the gate valve.
3. Hoses
Recouple the gate valve
assembly to the hoses.
Push the camlock arms into the
locked position.
Replace gate valve on the
ground.
4. Completed Assembly
Check for leaks when water flow
begins again.
3-66
TM 5-5430-211-13 & P
SECTION VII PREPARATION FOR STORAGE OR SHIPMENT
3-20 EMPTYING THE TANK
1
Pump the tank as dry as possible.
2
Open the Drain Valve until water stops flowing.
3
Lift the four corners of the tank in turn.
4
Pump the tank as dry as possible.
5
Close the Drain Valve.
CAUTION
DO NOT WALK UNNECESSARILY ON THE TANK
The fabric of the tank may cut or abrade. Walk on the tank
wearing soft soled shoes, which have been wiped clean of
all abrasive materials.
3-21 DISASSEMBLY OF FITTINGS
1
Disconnect the hoses from the tank.
2
Remove both elbows from the tank and pack them in soft packing (retained in crate when unpacking).
Secure the packing with adhesive tape.
3
Remove the relief cap, 2 inch pipe and coupling half from the vent assembly. Pack them in soft packing and
secure the packing with adhesive tape.
4
Place the dust caps on the filler coupling and the vent coupling. Pack them with soft packing and secure the
packing with adhesive tape.
3-67
TM 5-5430-211-13 & P
3-22 DRAINING OF TANK
1
Slowly roll the tank up from the filler assembly end.
Use the nylon webbing to assist.
Water left in the tank will drain from the discharge coupling and the drain valve.
2
Unroll the tank 15 feet.
3
Place dust cap on discharge coupling and pack with packing material. Secure the packing with duct tape.
4
Unscrew the drain valve and drain hose.
5
Screw the plug into the drain assembly.
6
Pack threaded ends of hose in packing and secure the packing.
7
Pack drain valve in packing and secure the packing.
8
Completely unroll the tank.
3-23 PACKING OF TANK
1
Fold the sides of the tank over, as shown.
3-68
TM 5-5430-211-13 & P
3-23 PACKING OF TANK - CONTINUED
2
Roll up the tank using the nylon webbing for assistance.
3
Secure the roll with tape or ties.
4
Roll the tank onto the container base.
5
Add the boxed repair kit and repair items.
6
Add the drain hose and valve.
7
Add the 4 inch gate valve and other metals from the tank.
8
Overpack the manual.
9
Lift on the container superstructure.
10
Replace the lag bolts.
3-69(3-70 blank)
TM 5-5430-211-13 & P
CHAPTER 4
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
SECTION I TROUBLESHOOTING
4-1 No troubleshooting is authorized for Direct Support Maintenance.
SECTION II
4-2 COMMON TOOLS AND EQUIPMENT
For authorized common tools and equipment refer to the Modified Table of Organization and Equipment (MTOE)
applicable to your unit.
4-3 SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT
Refer to Appendix C, Appendix E and Appendix F.
4-4 REPAIR PARTS
Repair parts are listed and illustrated in Appendix C of this manual.
4-1
TM 5-5430-211-13 & P
4-5 PERMANENT REPAIR OF DAMAGE TO TANK BODY
This task covers:Patching of holes and tears to the tank body which are too large to be repaired by Organizational Maintenance using
the standard Repair Kit.
INITIAL SETUP
Test Equipment
Materials/Parts
None
Tools
Scissors
Brush, hand
Roller, small
Troubleshooting Reference
Para 3-10
Equipment Condition
Tank must be empty and allowed to dry
for 3 days.
4-2
TM 5-5430-211-13 & P
4-5 PERMANENT REPAIR OF DAMAGE TO TANK BODY - CONTINUED
1
Trim away any loose threads from the damaged area using scissors.
2
Mark out a circular or oval area around the tear or cut. A 3 inch overlap must be allowed around the damaged
area.
3
Buff the marked area with emery paper, hard enough to provide a good bond, but light enough so that the nylon
fabric under the rubber surface will not be abraded.
4
Cut out a patch the same size and shape as the abraded area.
5
Buff one side of the patch as above.
6
Brush off all buffing dust from the tank and patch.
WARNING
Dry cleaning solvent P-D-680 (Safety or Stoddard's
Solvent) is potentially dangerous. Avoid repeated and
prolonged breathing of vapors and skin contact with
liquid.
DO NOT use near open flames, arcing
equipment or other ignition sources. Always wear eye
protection. The flash point of P-D-680 is 100 to 138
degrees F (30 to 59 degrees C).
7
Wipe both areas with P-D-680 and allow to dry.
4-3
TM 5-5430-211-13 & P
4-5 PERMANENT REPAIR OF DAMAGE TO TANK BODY - CONTINUED
8
Mix the adhesive (2 parts) in a suitable container.
9
Apply the mixture with a brush to the buffed areas.
10
Allow the adhesive to dry until tacky.
11
Apply a second coat of adhesive.
12
When tacky apply the patch to the tank body.
13
Ensure no air is trapped between the body and the patch .
14
Roll the patch down well starting from the center and working outwards.
15
Allow the patch to cure for 12 hours before use or testing for leaks.
4-4
TM 5-5430-211-13 & P
4-6 TESTING OF TANK FOR LEAKS
This task covers:a.
Inflation of tank to ½ p.s.i.
b.
Testing for leaks.
INITIAL SETUP
Test Equipment
Materials/Parts
Pressure gauge 0 - 3 p.s.i.
with 1/2 inch-14 NPT
25' of Tubing 4 5/8 inch I.D.
Tools
Soapy water and brush
Blower fan with output tube
4 5/8 inch O.D.
Equipment Condition
The Vent, Discharge and Filler Assemblies
must be covered by their dust caps.
The drain hose must be screwed into the
Drain Assembly.
Pressure gauge screwed into drain valve and
gate opened.
Siting
The work should be conducted out of doors
when there is little or no wind.
4-5
TM 5-5430-211-13 & P
4-6 TESTING THE TANK FOR LEAKS - CONTINUED
A
B
Tank Deployment
1
Lay out the tank.
2
If outdoors the site must be sheltered from the wind.
3
Make sure the vent, discharge and filler assembly dust caps are in position.
Setting up Equipment
1
Place the blower fan near the drain end of the tank.
2
Remove the discharge assembly dust cap.
3
Connect the 4 5/8 inch I.D. tubing to the blower fan outlet and to the assembly.
4
Clamp the tubing in place using hose clamps.
5
Attach the pressure gauge and drain hose to the drain valve.
6
Screw the drain hose and valve into the drain assembly and open the valve.
4-6
TM 5-5430-211-13 & P
4-6 TESTING THE TANK FOR LEAKS - CONTINUED
C
D
E
Inflation
1
Turn on the blower.
2
Pump air into the tank until the pressure reaches 1/2 p.s.i. DO NOT OVER INFLATE.
3
Use saw-horse to support the tubing.
4
Turn off the blower.
Testing for Leaks
1
Apply the soapy water to all repairs, assemblies and seams with a brush.
2
Leaks are indicated by bubbles appearing from a faulty area.
3
If any leaks are present mark the position with a crayon.
4
Allow tank to dry.
5
Deflate tank by removing tubing.
6
Repair any leaks before returning tank to service or storage.
Disassembly
1
Disconnect the pressure gauge, the drain valve and drain hose.
2
Disconnect the tubing from blower fan.
3
Replace dust cap on discharge assembly.
4
Return tank to service or storage.
4-7 (4-8 blank)
TM 5-5430-211-13 & P
APPENDIX A
REFERENCES
A-1. SCOPE
This appendix lists all forms, field manuals, and technical manuals referenced in this manual.
A-2. FORMS
Quality Deficiency Report .........................................................................................................................SF 368
Recommended Changes to Publications and Blank Forms ..................................................................... DA 2028
Equipment Inspection and Maintenance Work Sheet .............................................................................. DA 2404
A-3. TECHNICAL MANUALS
Procedures for Destruction of Equipment to Prevent Enemy Use .................................................... TM 750-244-3
The Army Maintenance Management System ...........................................................................DA PAM 738-750
Supply Bulletin ...................................................................................................................................... SB 708-42
A-1/(A-2 blank)
TM 5-5430-211-13 & P
APPENDIX B
MAINTENANCE ALLOCATION CHART
Section I INTRODUCTION
B-1 GENERAL
a. This section provides a general explanation of all maintenance and repair functions authorized at various
maintenance categories.
b. The Maintenance Allocation Chart (MAC) in section II designates responsibility for the performance of
maintenance functions on the identified end item or component. The implementation of the maintenance functions upon
the end item or component will be consistent with the assigned maintenance functions.
c. Section III lists the special tools and the test equipment required for each maintenance function as referenced
from section II.
d. Section IV contains supplemental instructions and explanatory notes for a particular maintenance function.
B-2 MAINTENANCE FUNCTIONS
Maintenance functions will be limited to and defined as follows:
a. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical
characteristics with established standards through examination.
b. Test. To verify serviceability by measuring the mechanical or electrical characteristics of an item and comparing
those characteristics with prescribed standards.
c. Service. Operations required periodically to keep an item in proper operating condition, i.e., to clean (includes
decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases.
d. Adjust. To maintain, within prescribed limits, by bringing into proper or exact position, or by setting the operating
characteristics to specified parameters.
e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
B-1
TM 5-5430-211-13 & P
f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test, measuring,
and diagnostic equipments used in precision measurement. Consists of comparisons of two instruments, one of which is
a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being
compared.
g. Install. The act of emplacing, seating, or fixing into position an item, part, or module (component or assembly) in
a manner to allow proper functioning of an equipment or system.
h. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. "Replace" is
authorized by the MAC and is shown as the 3d position code of the SMR code.
i. Repair. The application of maintenance services or other maintenance actions to restore serviceability to an item
by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly),
end item or system.
j. Overhaul.
That maintenance effort (service/action) necessary to restore an item to a completely
serviceable/operational condition as prescribed by maintenance standards in appropriate technical publications (i.e.,
DMWR). Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally
return an item to like new condition.
k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (hours/miles, etc.) considered in classifying Army equipments/components.
B-3 EXPLANATION OF COLUMNS IN THE MAC, SECTION II
a. Column 1. Group Number. Column 1 lists functional group code numbers, the purpose of which is to identify
components, assemblies, subassemblies, and modules with the next higher assembly.
b. Column 2. Component/Assembly. Column 2 contains the names of components, assemblies, subassemblies,
and modules for which maintenance is authorized.
c. Column 3. Maintenance Function. Column 3 lists the functions to be performed on the item listed in Column 2.
(For detailed explanation of these functions, see paragraph B-2.).
B-2
TM 5-5430-211-13 & P
d. Column 4. Maintenance Category. Column 4 specifies, by the listing of work time figure in the appropriate
subcolumn(s), the lowest level of maintenance authorized to perform the function listed in Column 3. This figure
represents the active time required to perform that maintenance function at the indicated category of maintenance. If the
number or complexity of the tasks within the listed maintenance function vary at different maintenance categories,
appropriate work time figures will be shown for each category. The work time figure represents the average time
required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition
under typical field operating conditions. This time includes preparation time, troubleshooting time, and quality
assurance/quality control time in addition to the time required to perform the specific tasks identified for the maintenance
functions authorized in the maintenance allocation chart. The symbol designations for the various maintenance
categories are as follows:C.................................................................................. Operator or crew.
O.................................................................Organizational maintenance.
F ..................................................................Direct support maintenance.
H.............................................................. General support maintenance.
D ............................................................................. Depot maintenance.
e. Column 5. Tools and Equipment. Column 5 specifies by code those common tool sets (not individual tools) and
special tools, TMDE, and support equipment required to perform the designated function.
f. Column 6. Remarks. This column shall, when applicable, contain a letter code, in alphabetical order, which shall
be keyed to the remarks contained in section IV.
B-4 EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III
a. Column 1. Reference Code. The tool and test equipment reference code correlates with a code used in the MAC,
Section II, Column 5.
b. Column 2. Maintenance Category. The lowest category of maintenance authorized to use the tool or test
equipment.
c. Column 3. Nomenclature. Name or identification of the tool or test equipment.
B-3
TM 5-5430-211-13 & P
d. Column 4. National Stock Number. The national stock number is of the tool or test equipment.
e. Column 5. Tool Number. The manufacturer's part number.
B-5 EXPLANATION OF COLUMNS IN REMARKS, SECTION IV.
a. Column 1. Reference Code. The code recorded in column 6, Section II.
b. Column 2. Remarks. This column lists information pertinent to the maintenance function being performed as
indicated in the MAC, Section II.
B-4
TM 5-5430-211-13&P
SECTION II. MAINTENANCE ALLOCATION CHART
(1)
GROUP
NUMBER
00
01
(2)
COMPONENT/
ASSEMBLY
Tank Assembly
Vent Assembly
Relief Cap
02
Filler Assembly
Coupling Assembly
03
Discharge Assembly
Coupling Assembly
04
05
06
Drain Assembly
Tank Body
Gate Valve
(3)
MAINTENANCE
FUNCTION
Service
Inspect
Test
Install
Replace
Inspect
Replace
Repair
Inspect
Test
Replace
Inspect
Replace
Repair
Inspect
Replace
Repair
Inspect
Replace
Repair
Inspect
Replace
(4)
MAINTENANCE
CATEGORY
C
O
F
0.5
0.5
4.0
2.0
4.0
0.1
0.5
1.0
0.1
0.5
(6)
REMARKS
3, 4
B
A
5
C
D
0.1
0.1
0.7
1.0
5
0.8
1.0
5
0.7
1.0
5
0.8
5
C
0.1
C
0.1
C
0.1
Repair
Inspect
1.0
0.1
Replace
Repair
Inspect
Test
Repair
Inspect
Repair
0.5
0.5
Change 2
(5)
TOOLS
AND
EQUIP
1, 2
C
5
C
0.1
0.2
5.0
5.0
3, 4
E
0.1
0.5
B-5
5
TM 5-5430-211-13&P
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
TOOL OR TEST
EQUIPMENT
REF. CODE
1
2
MAINTENANCE
CATEGORY
C
C
NOMENCLATURE
3
4
F
F
5
O
NATIONAL/
NATO
STOCK NO.
TOOL
NUMBER
Shovel
Broom
Pressure Gauge
Tool Kit, General Mechanics
Automotive (W33004)
Torque Wrench 0-200 inch
pounds
5180-00-177-7033
SECTION IV. REMARKS
REFERENCE
CODE
A
B
C
D
E
REMARKS
Remove sand or snow.
All tanks will be tested semiannually as follows:
1. Inflate tank air pressure and allow it to stand for 30 minutes.
2. Apply a water and detergent solution generously to all seams and fittings.
3. Any evidence of air leakage will cause the tank to be considered to be defective.
Repair by replacing defective components.
Cap must open at pressure of 3 inches of water.
Temporary repairs are made by Organizational Maintenance and permanent repairs by Direct
Support Maintenance.
Change 2
B-6
TM 5-5430-211-13 & P
APPENDIX C
ORGANIZATIONAL AND DIRECT SUPPORT
MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
SECTION I. INTRODUCTION
1. SCOPE. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and
diagnostic equipment (TMDE); and other special support equipment required for performance of organizational, direct
support, general support and depot maintenance of the 50,000 gallon, water tank, fabric. It authorizes the requisitioning,
issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability
(SMR) codes.
2. GENERAL. In addition to this section, Introduction, this Repair Parts and Special Tools List is divided into the
following sections:
a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance
of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists
are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending
figure and item number sequence. Bulk materials are listed in item name sequence. Repair parts kits are listed
separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this
section. Items listed are shown on the associated illustration(s)/figure(s).
b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment
authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE
column) for the performance of maintenance.
c. Section IV. Cross-references Indexes. A list, in National Item Identification Number (NIIN) sequence, of all
National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers
appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and
item number appearance. The figure and item number index lists figure and item number in alphanumeric sequence and
cross- references NSN, FSCM and part number.
3. EXPLANATION OF COLUMNS (SECTIONS II AND III).
a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
C-1
TM 5-5430-211-13&P
b. SMR Code (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code
containing supply/requisitioning information, maintenance category authorization criteria, and disposition instruction, as
shown in the following breakout:
Source
Code
XX
Maintenance
Code
Recoverability
Code
XX
X
1st two
positions
How you get an item.
3d position
4th position
Who can install,
replace or use
the item.
Who can do
complete
Repair (see
note) on the
item.
Who determines
disposition action
on an unserviceable
the item.
*Complete Repair:: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the
"Repair" function in a use/user environment in order to restore serviceability to a failed item.
(1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an
end item/equipment. Explanations of source codes follows:
Code
PA
PB
PC**
PD
PE
PF
PG
Explanation
Stocked items; use the applicable NSN to request/requisition items with these
source codes. They are authorized to the category indicated by the code
entered in the 3d position of the SMR code.
**NOTE: Items coded PC are subject to deterioration.
Items with these codes are not to be requested/requisitioned individually. They
are part of a kit which is authorized to the maintenance category indicated in the
3d position of the SMR code. The complete kit must be requisitioned and
applied.
KD
KF
KB
MO—
MF—
MH—
ML—
MD—
Made at org..
AVUM Level
(Made at DS/
AVUM Level
(Made at GS
Level)
Made at Specialized
Repair Activity (SRA))
(Made at Depot)
Explanation
Items with these codes are not to be requested/requisitioned individually. They
must be made from bulk material which is identified by the part number in the
DESCRIPTION and USABLE ON CODE (UOC) column and listed in the Bulk
Material group of the repair parts list in this RPSTL. If the item is authorized to
you by the 3d position code of the SMR code, but the source code indicates it is
made at a higher level, order the item from the higher level of maintenance.
C-2
TM 5-5430-211-13 & P
AO-(Assembled by
Unit/AVUM Level)
AF-(Assembled by
DS/AVIM Level)
AH-(Assembled by
GS Category)
AL-(Assembled by
SRA)
AD-(Assembled by
Depot)
Code
}
Explanation
Items with these codes are not to be requested/requisitioned individually. The parts
that make up the assembled item must be requisitioned or fabricated and
assembled at the level of maintenance indicated by the source code. If the 3d
position code of the SMR code authorizes you to replace the item, but the source
code indicates the items are assembled at a higher level, order the item from the
higher level of maintenance.
Explanation
XA-- Do not requisition an "XA"-coded item. Order its next higher assembly. (Also, refer to the NOTE below.)
XB-- If an "XB" item is not available from salvage, order it using the FSCM and part number given.
XC-- Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufacturer's part
number.
XD-- Item is not stocked. Order an "XD"-coded item through normal supply channels using the FSCM and part number
given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items
with the above source codes, except for those source coded "XA" or those aircraft support items restricted
by requirements of AR 700-42.
(2) Maintenance Code. Maintenance codes tells you the level(s) of maintenance authorized to USE and REPAIR
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
(a) The maintenance code entered in the third position tells you the lowest maintenance level authorized to
remove, replace, and use an item. The maintenance code entered in the third position will indicate
authorization to one of the following levels of maintenance.
Code
Application/Explanation
C --
Crew or operator maintenance done within organizational or aviation unit maintenance.
O --
Organizational or aviation unit category can remove, replace, and use the item.
F --
Direct support or aviation intermediate level can remove, replace, and use the item.
C-3
TM 5-5430-211-13 & P
page 4
H --General support level can remove, replace, and use the item.
L --Specialized repair activity can remove, replace, and use the item.
D --Depot level can remove, replace, and use the item.
(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and
identifies the lowest maintenance level with the capability to do complete repair (i.e., perform all authorized
repair functions.) NOTE: Some limited repair may be done on the item at a lower level of maintenance, if
authorized by the Maintenance Allocation Chart (MAC) and SMR codes. This position will contain one of
the following maintenance codes.
Code
Application/Explanation
O -- Organizational or (aviation unit) is the lowest level that can do complete repair of the item.
F -- Direct support or aviation intermediate is the lowest level that can do complete repair of the item.
H -- General Support is the lowest level that can do complete repair of the item.
L -- Specialized repair activity is the lowest level that can do complete repair of the item.
D -- Depot is the lowest level that can do complete repair of the item.
Z -- Nonreparable. No repair is authorized.
B -- No repair is authorized. (No parts or special tools are authorized for the maintenance of a "B" coded
item). However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
(3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is entered in the fifth position of the SMR Code as follows:
Recoverability
Codes
Application/Explanation
Z -- Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in 3d position of SMR Code.
C-4
TM 5-5430-211-13 & P
Recoverability
Codes
Application/Explanation
0 -- Reparable item.
When uneconomically reparable, condemn and dispose of the item at
organizational or aviation unit level.
F -- Reparable item. When uneconomically reparable, condemn and dispose of the item at the direct
support or aviation intermediate level.
H -- Reparable item. When uneconomically reparable, condemn and dispose of the item at the general
support level.
D -- Reparable item. When beyond lower level repair capability, return to depot. Condemnation and
disposal of item not authorized below depot level.
L -- Reparable item. Condemnation and disposal not authorized below specialized repair activity (SRA).
A -- Item requires special handling or condemnation procedures because of specific reasons (e.g.,
precious metal content, high dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.
c. FSCH (Column (3)). The Federal Supply Code for Manufacturer (FSCM) is a 5-digit numeric code which
is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
d. PART NUMBER (Column (4)). Indicates the primary number used by the manufacturer, (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of its engineering drawings, specifications standards, and inspection requirements to
identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a different part number from
the part ordered.
e. DESCRIPTION AND USABLE ON CODE (UOC) (Column (5)).
information:
This column includes the following
(1) The Federal item name and, when required, a minimum description to identify the item.
(2) The physical security classification of the item is indicated by the parenthetical entry, e.g., Phy Sec
C1 Confidential, Phy Sec C1 (S) - Secret, Phy Sec C1 (T) - Top Secret.
C-5
TM 5-5430-211-13 & P
(3) Items that are included in kits and sets are listed below the name of the kit or set.
(4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item
line entry.
(5) Part numbers for bulk materials are referenced in this column in the line item entry for the item to be
manufactured/fabricated.
(6) When the item is not used with all serial numbers of the same model, the effective serial numbers are
shown on the last line(s) of the description (before UOC).
(7) The usable on code, when applicable (see paragraph 5, Special Information).
(8) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry for each
special tool, special TMDE, and other special support equipment. When density of equipments supported
exceeds density spread indicated in the basis of issue, the total authorization is increased proportionately.
(9) The statement "END OF FIGURE" appears just below the last item description in Column 5 for a given
figure in both Section II and Section III.
(10) The indenture, shown as dots appearing before the repair part, indicates that the item is a repair part of the
next higher assembly.
f. QTY (Column (6)). The QTY (quantity per figure column) indicates the quantity of the item used in the breakout
shown on the illustration figure, which is prepared for a functional group, subfunctional group, or an assembly. A
"V" appearing in this column in lieu of a quantity indicates that the quantity is variable and may vary from
application to application.
4.
EXPLANATION OF COLUMNS (SECTION IV).
a. NATIONAL STOCK NUMBER (NSN) INDEX.
(1) STOCK NUMBER column. This column lists the NSN by National item identification number (NIIN)
sequence. The NIIN consists of the last nine digits of the
NSN
NSN, i.e.
(5305-01-574-1467).
NIIN
When using this column to locate an item, ignore the first 4 digits of the NSN. However, the complete
NSN should be used when ordering items by stock number.
(2) FIG. column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in Section II and Section III.
C-6
TM 5-5430-211-13 & P
(3) ITEM column. The item number identifies the item associated with the figure listed in the adjacent FIG.
column. This item is also identified by the NSN listed on the same line.
b. PART NUMBER INDEX. Part numbers in this index are listed by part number in ascending alphanumeric
sequence (i.e., vertical arrangement of letter and number combination which places the first letter or digit of each
group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).
(1) FSCM column. The Federal Supply Code for Manufacturer (FSCM) is a 5-digit numeric code used to
identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
(2) PART NUMBER column. Indicates the primary number used by the manufacturer (individual, firm,
corporation, or Government activity), which controls the design and characteristics of the item by means of
its engineering drawings, specifications standards, and inspection requirements to identify an item or range
of items.
(3) STOCK NUMBER column. This column lists the NSN for the associated part number and manufacturer
identified in the PART NUMBER and FSCM columns to the left.
(4) FIG. column. This column lists the number of the figure where the item is identified/located in Sections II
and III.
(5) ITEM column. The item number is that number assigned to the item as it appears in the figure referenced
in adjacent figure number column.
5.
SPECIAL INFORMATION.
USABLE ON CODE. The usable on code appears in the lower left corner of the Description column heading.
Usable on codes are shown as "UOC: ....." in the Description Column (justified left) on the last line applicable item
description/ nomenclature. Uncoded items are applicable to all models.
C-7
TM 5-5430-211-13 & P
Figure C-1. VENT ASSEMBLY
C-8
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 00 TANK ASSEMBLY
GROUP 01 VENT ASSEMBLY
FIG. C-1 VENT ASSEMBLY
1
PBOOO 97403
PBOZZ 97403
13227E6594
13227E6600
2
3
PAOZZ
XDOZZ
97403
97403
13227E6601
13227E6599
4
PBOZZ
96906
MS27024-11
5
6
PAOZZ
PBOZZ
96906
96906
MS27030-6
MS27023-21
7
8
9
10
PAOZZ
PAOZZ
PAOZZ
XDOZZ
96906
96906
96906
96906
MS29513-250
MS27183-9
MS90728-8
MS27028-11
11
PAOZZ
96906
MS27030-6
VENT UNIT, RELIEF ........................................................1
.CAP, VENT, FUEL STORAGE ALUMINUM
1
ALLOY ..............................................................................
..GASKET..........................................................................1
.PIPE SCHEDULE 40 ALUMINUM ALLOY ........................1
2 INCH ..............................................................................
.COUPLING HALF, QUICK DISCONNECT .......................1
CAMLOCK TYPE FEMALE THREAD
ALUMINUM ALLOY. ..........................................................
..GASKET HALF 2 IN. RUBBER ........................................2
.FLANGED COUPLING HALF QUICK
1
DISCONNECT CAMLOCK TYPE MALE
FLANGED ALUM ALLOY ..................................................
.PACKING, PREFORMED ................................................1
.WASHER, FLAT...............................................................8
.SCREW, CAP, HEX HD. ..................................................8
.CAP, QUICK DISCONNECT WITH SECURITY
1
CHAIN STYLE B 2 INCH ...................................................
..GASKET HALF 2 INCH RUBBER .................................... 1
END OF FIGURE
C-9
TM 5-5430-211-13 & P
Figure C-2. Filler Assembly
C-10
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 02 FILLER ASSEMBLY
FIG. C-2 FILLER ASSEMBLY
1
PDOOO 97403
XDOZZ 9740'3
13227E6588
13227E6610
2
3
4
PAOZZ 96906
PBOOO 97403
PBOZZ 96906
MS27030-9
13227E6591
MS27023-17
5
PAOZZ
97403
13227E6605
6
7
8
9
XDOZZ
XDOZZ
PAOZZ
PAOZZ
97403
97403
96906
96906
13227E6604
13227E6603
MS51971-3
MS35338-84
10
PAOZZ
97403
13227E6606
11
PAOZZ
96906
MS35307-364
12
13
PAOZZ
PAOZZ
96906
96906
MS9021-383
MS27183-9
14
PAOZZ
96906
MS90728-7
15
XDOZZ
96906
MS27028-17
16
PAOZZ
96906
MS27030-9
FILLER ASSEMBLY ..........................................................1
.ELBOW FEMALE 4 INCH 90 DEGREE AL
1
ALLOY ..............................................................................
.GASKET HALF 4 INCH RUBBER .....................................2
.COUPLING TANK ASSEMBLY ........................................1
..COUPLING HALF, QUICK FLANGED 4
1
INCH AL ALLOY ...............................................................
..GASKET CORK COMPOSITION MIL-C2
6183 TYPE 2 CLASS 1 GRADE B
..CLOSURE PLATE OVAL AL ALLOY ...............................1
..SUCTION STUB AL ALLOY 4 INCH ................................1
..NUT, PLAIN, HEXAGON ................................................8
..WASHER-LOCK, HELICAL 0.375 INCH
8
STEEL ZINC COATED J489 .............................................1
..THREAD SEAL 0.375 INCH PARKER OR
8
EQUIVALENT....................................................................
..SCREW, CAP, HEXAGON H 0.375 16 UNC
8
STEEL ZINC COATED J105 1.5 INCH ..............................
.O RING GASKET RUBBER..............................................1
.WASHER, FLAT 0.25 INCH ID STEEL
20
ZINC COATED SAE J488..................................................
.SCREW, CAP, HEXAGON H 0.25 INCH 20
20
UNC 0.88 INCH SAE J105 STEEL ZINC COATED.
1
.CAP, QUICK DISCONNECT WITH SECURITY
1
CHAIN AL ALLOY CAP 4 INCH .........................................
.GASKET HALF 4 INCH RUBBER .....................................1
END OF FIGURE
C-11
TM 5-5430-211-13 & P
Figure C-3. Discharge Assembly
C-12
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 03 DISCHARGE ASSEMBLY
FIG. C-3 DISCHARGE ASSEMBLY
1
2
3
4
PDOOO
XDOZZ
PAOZZ
PBOOO
PBOZZ
97403
97403
96906
97403
96906
13227F6589
13227E6611
M527030-9
13227E6591
MS27023-17
5
PAOZZ
97403
13227E6605
6
7
8
9
10
XDOZZ
XDOZZ
PAOZZ
PAOZZ
PAOZZ
97403
97403
96906
96906
97403
13227E6604
13227E6603
MS51971-3
MS35338-84
13227E6606
11
12
13
14
15
PAOZZ
PAOZZ
PAOZZ
PAOZZ
XDOZZ
96906
96906
96906
96906
96906
MS35307-364
MS9021-383
MS27183-9
MS90728-7
MS27028-17
16
PAOZZ
XCOZZ
96906
97403
M1S27030-9
13227E6619
DISCHARGE ASSEMBLY ................................................1
.ELBOW FEMALE .............................................................1
.GASKET, HALF 4 IN. RUBBER.......................................1
.COUPLING TANK ASSY ...... .........................................1
..COUPLING HALF, QUICK FLANGED 4
1
INCH AL ALLOY................................................................
..GASKET CORK COMPOSITION MIL-C2
6183 TYPE 2 CLASS I GRADE B.........
..CLOSURE PLATE OVAL AL ALLOY...... ........................1
..SUCTION STUB AL ALLOY 4 INCH...............................1
..NUT, PLAIN, HEXAGON................. ................................8
..WASHER-LOCK, HELICAL .............. ..............................8
..THREAD SEAL 0.375 INCH PARKER OR
8
EQUAL. .............................................................................
..SCREW, CAP, HEXAGON ..............................................8
.0 RING GASKET RUBBER .............. ...............................1
.WASHER, FLAT...............................................................20
.SCREW, CAP, HEXAGON H ...........................................20
.CAP, QUICK DISC WITH SECURITY
1
CHAIN AL ALLOY CAP 4 INCH ........................................
.GASKET, HALF 4 INCH RUBBER .................................1
DISCHARGE ASSY KIT ................ ................................... 1
END OF FIGURE
C-13
TM 5-5430-211-13 & P
Figure C-4. Drain Assembly
C-14
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 04 DRAIN ASSEMBLY
FIG. C-4 DRAIN ASSEMBLY
1
2
3
4
5
POOOO
PAOZZ
XDOZZ
PBOZZ
PAOZZ
XDOZZ
97403
96909
97403
97403
97403
97403
13227E6590
MS29513-250
13227E6602
13227E6613
13227E6612
13227E6614
6
7
PAOZZ
PAOZZ
96906
96906
MS90728--7
MS27183-9
DRAIN ASSEMBLY ..................... ..................................... 1
.0 RING GASKET ............................................................. 1
.FITTING, DRAIN AL ALLOY............................................. 1
.CHAIN, SECURITY 6 INCH.............................................. 1
.SCREW, 0.19-10 UNF 0.25 INCH STEEL ....................... 1
.PLUG, SQUARE HEAD STEEL ZINC............................... 1
COATED 0.5-14 NPT
.SCREW, CAP, HEXAGON H............................................ 8
.WASHER, FLAT............................................................... 8
END OF FIGURE
C-15
TM 5 5430-211-13 & P
Figure C-5. Tank Body
C-16
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 05 TANK BODY
FIG. C-5 TANK BODY
PDOFF
97403
13227E6570
TANK BODY WITH HANDLES LABELS AND .................. 1
COMPRESSION RINGS
END OF FIGURE
C-17
TM 5-5430-211-13 & P
Figure C-6. Drain Hose and Valve
C-18
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 06 GATE VALVE
FIG. C-6 DRAIN HOSE AND VALVE
1
PDOZZ
97403
13227E6608
2
PBOZZ
97403
13227E6607
.GATE VALVE RISING STEM WW-V-54 ......................... 1
TYPE II 0.5 INCH CLASS A STYLE 1
.HOSE ASSEMBLY 8 FEET 0.5 INCH NPT .................... 1
SHANKS TO ZZ-H-601 GRADE 3 CLASS 2
0.75 IN...............................................................................
END OF FIGURE
C-19
TM 5-5430-211-13 & P
Figure C-7. 4 Inch Gate Valve Assembly
C-20
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 06 GATE VALVE
FIG. C-7 4 INCH GATE VALVE ASSEMBLY
1
PAOFF
97403
13227E6561
2
3
XDOZZ
PBOZZ
96906
96906
MS27028-17
MS27023-17
4
PAOZZ
97403
13227E6605
5
6
PAOZZ
PAOZZ
96906
97403
MS27030-9
13227E6598
7
PAOZZ
97403
13227E6609
8
9
PAOZZ
PAOZZ
97403
97403
13227E6593
13227E6596
10
11
XDOZZ
PBOZZ
96906
96096
MS27029-17
MS27027-17
.GATE VALVE 4 INCH MIL-V-58039
1
TYPE 1..............................................................................
.CAP, QUICK DISCONNECT.............. ..............................1
.COUPLING HALF, QUICK
1
DISCONNECT MALE ........................................................
.GASKET, CORK COMPOSITION MIL-C- .......................2
6183 TYPE 2 CLASS 1 GRADE B ....................................
.GASKET HALF 4 INCH RUB8ER........ ............................2
.NUT, HEX, MACHINE SCREW 0.375-16
16
UNC J 104.........................................................................4
.WASHER, LUCK, HELICAL 0.375 INCH
16
STEEL ZINC COATED J489 ............................................
.WASHER, PLAIN J488 0.375 INCH..................................16
.BOLT, HEX HEAD 0.375 INCH-16 UNC
16
STEEL ZINC COATED J105 1.5 INCH .............................
.PLUG, QUICK DISCONNECT .............. ...........................1
.COUPLING HALF QUICK DISCONNECT
1
FEMALE ............................................................................
END OF FIGURE
C-21
TM 5-5430-211-13 & P
Figure C-8. Repair Items
C-22
SECTION II
(1)
(2)
ITEM
SMR
NO
CODE
(3)
FSCM
TM5-5430-211-13&P
(4)
(5)
PART
NUMBER
DESCRIPTION AND USABLE ON CODES(UOC)
(6)
QTY
GROUP 07 EMERGENCY REPAIR ITEMS
FIG. C-8 EMERGENCY REPAIR ITEMS
1
2
3
4
5
XCOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
97403
96906
96906
96906
96906
97403
13227F6616
MS29513-250
MS9021-383
MS27030-6
MS27030-9
13227F6605
6
7
8
9
10
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
97403
97403
97403
97403
97403
13227E6564
13227E6565
13227E6566
13227E6567
13227E6568
EMERGENCY REPAIR ITEMS ........................................ 1
.PACKING, PREFORMED RUBBER ................................ 2
.RING GASKET RUBBER ................................................ 2
.WASHER, FLAT HALF 2 INCH RUBBER ........................ 2
.GASKET HALF- 4 IN. RUBBER ...................................... 2
.GASKET, CORK COMPOSITION MIL-C-........................ 2
6183 TYPE II CLASS 1 GRADE B ....................................
.SEALING CLAMP ASSY .................................................. 4
.SEALING CLAMP ASSY .................................................. 2
.SEALING CLAMP ASSY 7.5 INCH....... ............................ 2
.PLUG, 3 IN. WOOD ........................................................ 2
.PLUG, 5 IN. WOOD ........................................................ 2
END OF FIGURE
C-23
Section III. SPECIAL TOOLS LIST
(Not Applicable)
C-24
SECTION IV
TM5-5430-211-13&P
CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER
FIG.
5305-00-021-3740
C-2
C-3
C-2
C-3
C-4
C-1
C-1
C-8
C-1
C-1
C-8
C-1
C-1
C-2
C-3
C-4
C-2
C-3
C-7
C-2
C-2
C-3
C-3
C-7
C-8
C-2
C-3
C-2
C-3
C-1
C-1
C-1
5305-00-071-2505
5305-00-225-3843
5330-00-291-3085
5330-00-612-2414
4730-00-649-9103
5310-00-823-8804
4730-00-840-5347
5330-00-899-4509
5310-00-913-8881
5310-00-984-7042
5330-01-252-6412
5430-01-252-6434
4930-01-252-6452
ITEM.
STOCK NUMBER
11
11
14
14
6
9
7
1
5
11
3
4
8
13
13
7
4
4
3
2
16
2
16
5
4
8
8
9
9
2
1
C-25
FIG.
ITEM.
SECTION IV
TM5-5430-211-13&P
CROSS-REFERENCE INDEXES
PART NUMBER INDEX
FSCM
PART NUMBER
STOCK NUMBER
FIG.
4730-00-840-5347
C-2
C-3
C-7
C-1
C-1
C-7
C-1
C-2
C-3
C-7
C-7
C-1
C-1
C-8
2
C-2
C-3
C-3
C-7
C-8
C-1
C-2
C-3
C-4
C-1
C-4
C-8
C-2
C-3
C-2
C-3
C-2
C-3
C-2
C-3
C-8
C-4
C-2
C-3
C-1
C-7
C-8
C-8
C-8
C-8
C-8
C-5
C-2
C-3
C-4
C-2
96906
MS27023-17
96905
96906
96096
96096
96096
MS27023-21
MS27024-11
MS27027-17
MS27028-11
MS27028-17
96906
96906
MS27029-17
MS27030-6
5330-00-612-2414
96906
MS27030-95331-00-899-4509
C-2
4730-00-649-9103
96906
MS27183-9
5310-00-823-8804
96906
MS29513-250
5330-00-291-3085
96906
MS35307-364
5305-00-021-3740
96906
MS35338-84
5310-00-984-7042
96906
MS51971-3
5310-00-913-8881
96906
MS9021-383
96906
96906
M590728--7
MS90728-7
5305-00-071-2505
5305-00-071-2505
96906
97403
97403
97403
97403
97403
97403
97403
97403
97403
97403
97403
MS90728-8
13227E6561
13227E6564
13227E6565
13227E6566
13227E6567
13227E6568
13227E6570
13227E6588
13227E6589
13227E6590
13227E6591
5305-00-225-3843
C-26
ITEM
4
4
3
6
4
11
10
15
15
2
10
15
11
3
16
2
16
5
4
8
13
13
7
7
1
1
11
11
9
9
8
8
12
12
2
6
14
14
9
1
6
7
8
9
10
3
SECTION IV
TM5-5430-211-13&P
CROSS-REFERENCE INDEXES
FSCM
PART NUMBER
97403
97403
97403
97403
97403
97403
97403
97403
97403
97403
13227E6591
13227E6593
13227E6594
13227E6596
13227E6598
13227E6599
13227E6600
13227E6601
13227E6602
13227Eb603
97403
13227E6604
97403
13227E6605
97403
13227F6606
97403
97403
97403
97403
97403
97403
97403
97403
97433
97403
13227E6607
13227E6608
13227E6609
13227E6610
13227E6611
13227E6612
13227E6613
13227E6614
13227E6616
13227E6619
PART NUMBER INDEX
STOCK NUMBER
4930-01-252-6452
5430-01-252-6434
5330-01-252-6412
C-27
FIG.
C-3
C-7
C-1
C-7
C-7
C-1
C-1
C-1
C-4
C-2
C-3
C-2
C-3
C-2
C-3
C-7
C-8
C-2
C-3
C-6
C-6
C-7
C-2
C-3
C-4
C-4
C-4
C-8
C-3
ITEM
3
8
9
6
3
1
2
2
7
7
6
6
5
5
4
5
10
10
2
1
7
I
1
4
3
5
SECTION IV
TM5 -5430-211-13&P
CROSS-REFERENCE INDEXES
FIGURE AND ITEM NUMBER INDEX
FIG.
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-2
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-3
C-4
C-4
C-4
C-4
ITEM
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
STOCK NUMBER
4930-01-252-6452
5430-01-252-6434
5330-01-252-6412
4730-00-649-9103
5330-00-612-2414
5330-00-291-3085
5310-00-823-8804
5305-00-225-3843
5330-00-612-2414
5330-00-899-4509
4730-00-840-5347
5310-00-913-8881
5310-00-984-7042
5305-00-021-3740
5310-00-823-8804
5305-00-071-2505
5330-00-899-4509
5330-00-899-4509
4730-00-840-5347
5310-00-913-8881
5310-00-984-7042
5305-00-021-3740
5310-00-823-8804
5305-00-071-2505
5330-00-899-4509
1
2
3
C-28
FSCM
97403
97403
97403
97403
96906
96906
96906
96906
96906
96906
96906
96906
97403
97403
96906
97403
96906
97403
97403
97403
96906
96906
97403
96906
96906
96906
96906
96906
96906
97403
97403
97403
96906
97403
96906
97403
97403
97403
96906
96906
97403
96906
96906
96906
96906
96906
96906
97403
96909
97403
97403
PART NUMBER
13227E6594
13227E6600
13227E6601
13227E6559
MS27024-11
MS27030-6
MS27023-21
MS29513-250
MS27183-9
MS90728-8
MS27028-11
MS27030-6
13227E6588
13227E6610
MS27030-9
13227E6591
MS27023-17
13227E6605
13227E6604
13227E6603
MS51971-3
MS35338-84
13227E6606
MS35307-364
MS9021-383
MS27183-9
MS90728-7
MS27028-17
MS27030-9
13227E6589
13227E6619
13227E6611
MS27030-9
13227E6591
MS27023-17
13227E6605
13227E6604
13227E6603
MS51971-3
MS35338-84
13227E6606
MAS35307-364
MS9021-383
MS27183-9
MS90728-7
MS27028-17
MS27030-9
13227E6590
MS29513-250
13227E6602
13227E6613
SECTION IV
TM5-5430-211-13&P
CROSS-REFERENCE INDEXES
FIGURE AND ITEM NUMBER INDEX
FIG.
ITEM
C-4
C-4
C-4
C-4
C-5
C-6
C-6
C-7
C-7
C-7
C-7
C-7
C-7
C-7
C-7
C-7
C-7
C-7
C-8
C-8
C-8
C-8
C-8
C-8
C-8
C-8
C-8
C-8
C-8
4
5
6
7
1
2
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
10
STOCK NUMBER
5305-00-071-2505
5310-00-823-8804
4730-00-840-5347
5330-00-899-4509
5330-00-291-3085
5330-00-612-2414
5330-00-899-4509
C-29/C-30 Blank
FSCM
97403
97403
96906
96906
97403
97403
97403
97403
96906
96906
97403
96906
97403
97403
37403
97403
96906
96906
97403
96906
96906
96906
96906
97403
97403
97403
97403
97403
97403
PART NUMBER
13227F6612
13227E6614
M590728--7
MS27183-9
13227E6570
13227E6608
13227E6607
13227E6561
MS27028-17
MS27023-17
13227E6605
MS27030-9
13227E6598
13227E6609
13227E6593
13227E6596
MS27029-17
MS27027-17
13227E6616
MS29513-250
MS9321-383
MS27030-6
MS27030-9
13227E6605
13227E6564
13227E6565
13227E6566
13227E6567
13227E6568
TM 5-5430-211-13 & P
APPENDIX D
COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
SECTION I. INTRODUCTION
D-1 SCOPE
This appendix lists components of end item and basic issue items for the Water Tank FAB 253 andBA88-004 to help you
inventory items required for safe and efficient operation.
D-2 GENERAL
The Components of End Item and Basic Issue Items Lists are divided into the following sections:a. Section II. Components of End Item. This listing is for informational purposes only, and is not authority to
requisition replacements. These items are part of the end item, but are removed and separately packaged for
transportation or shipment. As part of the end item, these items must be with the end item whenever it is issued or
transferred between property accounts. Illustrations are furnished to assist you in identifying the items.
b. Section III. Basic Issue Items. These are the minimum essential items required to place the Water Tank FAB
253 or BA88-004 in operation, to operate it, and to perform emergency repairs. Although shipped separately packaged,
BII must be with the Water Tank FAB 253 or BA88-004 during operation and whenever it is transferred between property
accounts. The illustrations will assist you with hard-to-identify items. This manual is your authority to request/requisition
replacement BII, based on TOE/MTOE authorization of the end item.
D-3 EXPLANATION OF COLUMNS
The following provides an explanation of columns found in the tabular listings:a. Column (1) - Illustration Number (Illus Number). This column indicates the number of the illustration in which the
item is shown.
Change 1
D-1
TM 5-5430-211-13 & P
SECTION I. INTRODUCTION - CONTINUED
b. Column (2) - National Stock Number. Indicates the National Stock number assigned to the item and will be used
for requisitioning purposes.
c. Column (3) - Description. Indicates the Federal item name and, if required, a minimum description to identify
and locate the item. The last line for each item indicates the FSCM (in parentheses) followed by the part number.
d. Column (4) - Unit of Measure (U/M). Indicates the measure used in performing the actual
operational/maintenance function. This measure is expressed by a two-character alphabetical abbreviation (e.g., ea, in,
pr).
e. Column (5) - Quantity Required (Qty rqr). Indicates the quantity of the item authorized to be used with/on the
equipment.
D-2
TM 5-5430-211-13 & P
SECTION II COMPONENTS OF END ITEM
(1)
(2)
ILLUS
NUMBER
NATIONAL
STOCK
NUMBER
4930-01-252-6452
(3)
DESCRIPTION
FSCM and PART
NUMBER
USABLE
ON CODE
(4)
(5)
U/M
QTY
rqr
Vent Assembly, (97403)
13227E6594
EA
1
Filler Assembly, (97403),
13227E6588
EA
1
Discharge Assembly, (97403)
13227E6589
EA
1
Drain Assembly, (97403),
13227E6590
EA
1
Tank Body, (97403)
13227E6570
EA
1
Drain Hose and Valve
Assembly, (97403),
13227E6608
EA
1
4-inch Gate Valve Assembly,
(97403), 13227E6561
EA
1
Emergency Repair Items,
(97403), 13227E6616
EA
1
D-3
TM 5-5430-211-13 & P
SECTION III BASIC ISSUE ITEMS
(1)
(2)
ILLUS
NUMBER
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION
FSCM and PART
NUMBER
USABLE
ON CODE
1
5430-01-200-4831
TM 5-5430-211-13&P,
1
FAB 253
Operator's, organizational, and
Direct Support Maintenance Manual
including Repair Parts and
Special Tools List (RPSTL).
1
5430-01-106-9677
BA88-004
Change 1
BA
D-4
(4)
(5)
U/M
QTY
REQUIRED
1
TM 5-5430-211-13 & P
APPENDIX E
ADDITIONAL AUTHORIZATION LIST
SECTION I. INTRODUCTION
E-1 SCOPE
This appendix lists additional items you are authorized for the support of the Water Tank FAB 253 and BA88-004.
E-2 GENERAL
This list identifies items that do not have to accompany the Water Tank FAB 253 or BA88-004 and that do not have to be
turned in with it. These items are authorized to you by CTA, MTOE, TDA or JTA.
E-3 EXPLANATION OF LISTING
National stock numbers, descriptions and quantities are provided to help you identify and request .the additional items
you require to support this equipment. The items are listed in alphabetical sequence by item name under the type
document (i.e., CTA, MTOE, TDA or JTA) which authorizes the item(s) to you.
Change 1
E-1
TM 5-5430-211-13 & P
SECTION II ADDITIONAL AUTHORIZATION LIST
(1)
NATIONAL
STOCK
NUMBER
(2)
DESCRIPTION
FSCM and PART
NUMBER
USABLE
ON CODE
MTOE AUTHORIZED ITEMS
NOT APPLICABLE TO THIS EQUIPMENT.
CTA AUTHORIZED ITEMS
NOT APPLICABLE TO THIS EQUIPMENT.
E-2
(3)
(4)
U/M
QTY
AUTH
TM 5-5430-211-13 & P
APPENDIX F
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION I. INTRODUCTION
F-1 SCOPE
This appendix lists expendable supplies and materials you will need to operate and maintain the Water Tank FAB 253 or
BA88-004.
THIS LISTING IS FOR INFORMATIONAL PURPOSES ONLY AND IS NOT AUTHORITY TO REQUISITION THE
LISTED ITEMS. THESE ITEMS ARE AUTHORIZED TO YOU BY CTA 50970, EXPENDABLE/DURABLE ITEMS
(EXCEPT MEDICAL, CLASS V, REPAIR PARTS AND HERALDIC ITEMS), OR CTA 8-100, ARMY MEDICAL
DEPARTMENT EXPENDABLE/DURABLE ITEMS.
F-2 EXPLANATION OF COLUMNS
a. Column (1) - Item Number. This number is assigned to the entry in the listing and is referenced in the narrative
instructions to identify the material (e.g., "Use cleaning compound, item 5, App. D").
b. Column (2) - Level. This column identifies the lowest level of maintenance that requires the listed item.
C - Operator/Crew
O - Organizational Maintenance
F - Direct Support Maintenance
H - General Support Maintenance
c. Column (3) - National Stock Number. This is the National stock number assigned to the item: use it to request or
requisition the item.
d. Column (4) - Description. Indicates the Federal item name and, if required, a description to identify the item.
The last line for each item indicates the Federal Supply Code for Manufacturer (FSCM) in parentheses followed by the
part number.
e. Column (5) - Unit of Measure (U/M). Indicates the measure used in performing the actual maintenance function.
This measure is expressed by a two-character alphabetical abbreviation (e.g., ea, in, pr). If the unit of measure differs
from the unit of issue, requisition the lowest unit of issue that will satisfy your requirements.
Change 1
F-1
TM 5-5430-211-13 & P
SECTION II EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LISTCONTINUED
(1)
ITEM
NUMBER
(2)
(3)
(4)
(5)
LEVEL
NATIONAL
STOCK
NUMBER
DESCRIPTION
U/M
NOT APPLICABLE TO THIS EQUIPMENT
F-2
TM 5-5430-211-13 & P
APPENDIX G
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Not applicable to this equipment.
G-1/(G-2 blank)
TM 5-5430-211-13 & P
APPENDIX H
TORQUE LIMITS
The torque limit for bolts is:-
ASSEMBLY
NUMBER OF BOLTS
TORQUE LIMIT
Vent
8
Filler
Filler
20
8
100 inch lbs.
100 inch lbs.
Discharge
Discharge
20
8
100 inch lbs.
100 inch lbs.
8
100 inch lbs.
Drain
Valve Assembly
16
H-1/(H-2 blank)
100 inch lbs. (11.3 N•m)
150 inch lbs. (16.95 N•m)
TM 5-5430-211-13 & P
GLOSSARY
SECTION I. ABBREVIATIONS
BOI
Basis of Issue
BII
Basic Issue Items
CTA
Common Table of Allowance
DMWR
Depot Maintenance Works Requirements
EIR
Equipment Improvement Recommendations
Fig
Figure
FSCM
Federal Supply Code for Manufacturer
hex.
Hexagon
I.D.
Internal Diameter
inch-lb.
Inch pound
JTA
Joint Table of Allowance
kg
Kilogram
MAC
Maintenance Allocation Chart
MTOE
Modified Table of Organi7ation and Equipment
NIIN
National Item Identification Number
NPT
National Pipe Thread
NSN
National Stock Number
O.D.
Outer Diameter
PMCS
Preventive Maintenance Checks and Services
psi
Pounds per square inch
QTY rqr
Quantity Required
SMR Codes
Source, Maintenance and Recoverability Codes
TAMMS
The Army Maintenance Management System
Glossary 1
TM 5-5430-211-13 & P
TMDE
Test, Measurement and Diagnostic Equipment
TOE
Table of Organization and Equipment
U/M
Unit of Measure
SECTION II. DEFINITION OF UNUSUAL TERMS
A
ABRADE
To scrape or scuff. The tank surface may become abraded if grit is ground in by
walking on it with uncleaned soles of shoes.
ALPHAMERIC
Alphabetical order. This glossary is in alphabetical order.
B
BUFF
Abrade or grind a surface to roughen it. The tank body is buffed before
adhesive is applied to it so that the adhesive will give a good bond.
C
CAMLOCK
A type of locking system on a quick connect coupling.
COMPRESSION RING
A system which holds a rubber gasket and which when bolted to another item
compresses the gasket and gives a water tight joint. The vent assembly is
bolted to the tank via a compression ring.
COUPLING
A device which connects one item to another. A coupling elbow is used to
connect the tank to a hose.
CUBIC METER
A volume of 1 meter by 1 meter by 1 meter. It is equivalent to 268
gallons.
Glossary 2
TM 5-6430-211-13 & P
D
DISASSEMBLY
Take into its component parts. The 4” gate valve is disassembled by
removing 16 nuts and bolts.
DISTORTION
A bending or twisting of a shape or surface.
DUST CAP
Covering or lid put onto a coupling to prevent foreign matter getting into the
tank.
E
ELECTROLYTIC
CORROSION
Corrosion of a metal which occurs when two different metals are in
contact. When steel bolts are in contact with aluminum the aluminum will
corrode unless an electrical insulator is placed between them.
F
FAN BLOWER
Device used to inflate the tank to test for leaks similar to a hair dryer but larger.
It is not capable of producing a high pressure in the tank and so
burst it.
FLANGE
Projecting rim or disc. Quick disconnect couplings are bolted onto the tank via a
flange.
FLOW METER
Instrument to measure the quantity of liquid or gas which passes a certain point.
A flow meter can be used to measure the quantity of water which is pumped into
or out of the tank.
FOREIGN MATTER
Not belonging to or introduced from outside. The tank is to hold water suitable
for drinking. Foreign matter which may contaminate the water must not be
introduced into the tank.
Glossary 3
TM 5-5430-211-13 & P
G
GATE VALVE
System to prevent the flow of liquid by screwing a plate or gate into a
matched seating. Both the drain valve and the 4" valve use gates to stop
water flow.
GUY ROPE
Rope used as a stay. A partially filled tank in an exposed position should
be held down by guy ropes if high winds are possible.
I
INITIAL
The first or starting condition.
K
KILOGRAM
Units of weight of the metric system. 1 kilogram is equivalent to 2.20 lbs.
L
LOCKWASHER
Washer used to hold a nut or bolt so that it will not turn.
M
MALFUNCTION
Occurs when a unit fails to operate normally.
MANEUVER
Move skillfully by small movements into a final position. The tank must be
maneuvered into position by hand. Mechanical pulling devices must not be
used.
N
NMTRILE
A synthetic rubber material used to line the tank.
NUMERIC
In ascending numerical order.
Glossary 4
TM 5-5430-211-13 & P
0
OPERATIONAL
Available for use in accordance with the applicable specification.
OVERHAUL
Examine thoroughly, looking for faults and replacing faulty items so as to bring
an item to a nearly new condition.
P
PETROLEUM JELLY
A lubricant used to coat the '0' rings which allows them to seat smoothly.
PRESSURE GAUGE
Instrument used to measure the pressure in the system and test the tank. It is
inflated to 0.5 psi which is determined using a pressure gauge.
PUNCTURE
Action of piercing the surface of a hollow object. Sharp objects must not come
into contact with the tank body as they may puncture it.
R
RIGID
Stiff or not easily bent. Rigid pipes must not be directly attached to the tank.
S
SEAM
Joint between two items. The tank is made from lengths of material which are
held together by seams.
T
TURBULENCE
Disturbance of water in tank. May be caused by high winds or water flow.
W
WEBBING
Strong wide tape, used for rolling up the tank.
Glossary 5 (Glossary 6 blank)
TM 5-5430-211-13 & P
ALPHABETICAL INDEX
Subject, Page
Dusty Conditions
Operation in, 2-17
A
Assembly and Preparation for Use, 2-6
E
C
Emptying of Tank, 3-67
Equipment Data, 1-4
Equipment Description, 1-2
Expendable Items, F-1
External Components
Location and
Description, 1-3
Extreme Heat
Operation in, 2-16
Characteristics of Tank, 1-2
Checks and Services, Preventative Maintenance:Operator/Crew, 2-3
Organizational, 3-6
Controls and Indicators, Operator's, 2-1
D
Damage to Tank Body
Classification of, 3-57
Data, Equipment, 1-4
Destruction of Army Material to Prevent
Enemy Use, 1-1
Description, Equipment, 1-2
Discharge Assembly
Cleaning of, 3-42
Removal of, 3-39
Inspection of, 3-15, 3-41
Installation of, 2-12, 3-43
Water Leaks from, 3-15
Drain Assembly
Cleaning of, 3-51
Removal of, 3-49
Inspection of, 3-16, 3-50
Installation of, 2-10, 3-51
Water Leaks from, 3-16
Draining of tank, 3-68
Drain Valve
Cleaning of, 3-56
Inspection of, 3-55
Relocation of, 3-56
Removal of, 3-54
F
Filler Assembly
Cleaning of, 3-32
Removal of, 3-29
Inspection, 3-14, 3-31
Installation, 2-12, 3-33
Warning, 2-13, 3-37
Water Leaks from, 314
Filling of Tank, 2-15
G
Gate Valve Assembly 4"
Cleaning of, 3-64
Disassembly of, 3-62
Inspection of, 3-63
Installation of, 3-65
General Information, 1-1
Index 1
TM 5-5430-211-13 & P
Subject, Page
Subject, Page
H
Maintenance Procedures
Discharge Assembly, 3-38
Drain Assembly, 3-48
Drain Valve, 3-54
Drain Hose, 3-49, 3-50
Filler Assembly, 3-28
Gate Valve 4", 3-61
Tank Body, 3-57
Maintenance Procedures,
Organizational, 3-18
Maximum Height of Tank, 2-2
Maximum Rate of Filling, 2-15
Maximum Slope of Site, 2-2
Height of Tank, Maximum, 2-2
I
Improvement Recommendations, i, 1-2
Inspection, Organizational
Maintenance, 3-19
Discharge Assembly, 3-15, 3-41
Drain Assembly, 3-16, 3-50
Filler Assembly, 3-14, 3-31
Gate Valve 4', 3-63
Vent Assembly, 3-13
Water Tank, 3-17
Installation
Discharge Assembly, 2-12
Drain Assembly, 2-10
Filler Assembly, 2-12
Tank, 2-6
Vent Assembly, 2-14
Instructions, Operating, 2-1
0
Operator's Controls & Indicators, 2-1
Operating Instructions, 2-1
Operation Under Usual Conditions, 2-6
Operation Under Unusual Conditions,
Dusty Conditions, 2-17
Extreme Heat Conditions, 2-16
Snowy Conditions, 2-17
Windy Conditions, 2-17
Salt Water Areas, 2-18
Organizational Maintenance
Procedures, 3-18
Organizational PMCS, 3-6
Organizational Troubleshooting, 3-12
L
Leaks, Classification of, 2-3, 3-6
Leaks from
Discharge Assembly, 3-15
Drain Assembly, 3-16
Filler Assembly, 3-14
Tank Body, 3-57
Vent Assembly, 3-13
Leaks, Repair of, 3-57, 4-2
Testing for, 4-5
Location of External Components, 1-3
P
Packing of Tank, 3-68
Preparation for Use, 2-6
Preparation of Site, 2-6
Pressure Relief Cap, 2-5, 3-10
Preventive Maintenance Checks and
Services
Operator/Crew, 2-3
Organizational, 3-6
M
Maintenance Allocation Chart, B-5
Maintenance Inspection. 3-19
Index 2
TM 5-5430-211-13 & P
Subject, Page
U
R
Rate of Filling of Tank, 2-15
Receipt of Equipment, Service on, 3-1
Repair of Tank Body, 3-57, 4-2
Repair Parts, C-9 to C-23
Uncrating of Tank, 2-7
Unusual Conditions, Operation in, 2-16
Usual Conditions, Operation in, 2-6
Unrolling of Tank, 2-9
S
V
Salt Water Areas, Operation in, 2-18
Service on Receipt of Equipment, 3-1
Shipment, Preparation for, 3-67
Site, Preparation of, 2-6
Slope, Maximum of Site, 2-6
Snowy Conditions, Operation in, 2-17
Storage, Preparation for, 3-67
Vent Assembly
Cleaning of, 3-25
Removal of, 3-22
Inspection, 3-13, 3-24
Installation of, 2-14
Reassembly of, 3-25
Water Leaks from, 3-13
T
W
Tank Body
Damage Classification, 3-57
Leaks from, 3-17
Repair of Leaks, 3-58, 4-2
Tank, Installation, 2-6
Tank, Uncrating, 2-7
Tools List, B-6
Torque Limits, H-1
Troubleshooting, Organizational, 3-12
Windy Conditions, Operation in, 2-17
X
Y
Z
Index 3/(Index 4 Blank)
TM 5-5430-211-13&P
By Order of the Secretary of the Army:
OFFICIAL:
CARL E. VUONO
General, United States Army
Chief of Staff
R. L. DILWORTH
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A, Unit, Direct Support and General Support Maintenance
Requirements for Tank, Fabric, Collapsible, Pillow Type, 50,000 (FAB 253)
*U.S. GOVERNMENT PRINTING OFFICE : 1994 0 - 388-421 (41267)
The Metric System and Equivalents
Linear Measure
Liquid Measure
1 centiliter = 10 milliters = .34 fl. ounce
1 deciliter = 10 centiliters = 3.38 fl. ounces
1 liter = 10 deciliters = 33.81 fl. ounces
1 dekaliter = 10 liters = 2.64 gallons
1 hectoliter = 10 dekaliters = 26.42 gallons
1 kiloliter = 10 hectoliters = 264.18 gallons
1 centimeter = 10 millimeters = .39 inch
1 decimeter = 10 centimeters = 3.94 inches
1 meter = 10 decimeters = 39.37 inches
1 dekameter = 10 meters = 32.8 feet
1 hectometer = 10 dekameters = 328.08 feet
1 kilometer = 10 hectometers = 3,280.8 feet
Square Measure
Weights
1 sq. centimeter = 100 sq. millimeters = .155 sq. inch
1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 sq. kilometer = 100 sq. hectometers = .386 sq. mile
1 centigram = 10 milligrams = .15 grain
1 decigram = 10 centigrams = 1.54 grains
1 gram = 10 decigram = .035 ounce
1 decagram = 10 grams = .35 ounce
1 hectogram = 10 decagrams = 3.52 ounces
1 kilogram = 10 hectograms = 2.2 pounds
1 quintal = 100 kilograms = 220.46 pounds
1 metric ton = 10 quintals = 1.1 short tons
Cubic Measure
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet
Approximate Conversion Factors
To change
To
inches
feet
yards
miles
square inches
square feet
square yards
square miles
acres
cubic feet
cubic yards
fluid ounces
pints
quarts
gallons
ounces
pounds
short tons
pound-feet
pound-inches
centimeters
meters
meters
kilometers
square centimeters
square meters
square meters
square kilometers
square hectometers
cubic meters
cubic meters
milliliters
liters
liters
liters
grams
kilograms
metric tons
Newton-meters
Newton-meters
Multiply by
To change
2.540
.305
.914
1.609
6.451
.093
.836
2.590
.405
.028
.765
29,573
.473
.946
3.785
28.349
.454
.907
1.356
.11296
ounce-inches
centimeters
meters
meters
kilometers
square centimeters
square meters
square meters
square kilometers
square hectometers
cubic meters
cubic meters
milliliters
liters
liters
liters
grams
kilograms
metric tons
To
Newton-meters
inches
feet
yards
miles
square inches
square feet
square yards
square miles
acres
cubic feet
cubic yards
fluid ounces
pints
quarts
gallons
ounces
pounds
short tons
Temperature (Exact)
°F
Fahrenheit
temperature
5/9 (after
subtracting 32)
Celsius
temperature
°C
Multiply by
.007062
.394
3.280
1.094
.621
.155
10.764
1.196
.386
2.471
35.315
1.308
.034
2.113
1.057
.264
.035
2.205
1.102
PIN: 063497-002
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