4158468

4158468
15HP KAWASAKI KAI 32 CLASSIC PRO
933006
15HP KAWASAKI KAI 36 CLASSIC PRO
934006
Rev. A 4-2007
MAN 4158468
15HP KAWASAKI KAI 48 CLASSIC PRO
OPERATOR’S MANUAL 4158469
&RPPHUFLDO*URXQGV&DUH,QF PARTS MANUAL
MODELS:
932006
ENGINE DECK ASSEMBLY
FIGURE 1
20
Classic
Pro
ENGINE DECK ASSEMBLY
Classic
Pro
FIGURE 1
ITEM
PART NO.
DESCRIPTION
1-1
1-2
4130320
CAP-FUEL GASOLINE 3.5
4116345
TANK-FUEL
(INCLUDES ITEMS 3 & 4)
QTY
ITEM
PART NO.
1
1
1-40
1-41
1-42
1-43
1-44
1-45
64164-12 1/4X1/4X1 SQ END KEY
1
2721331.7 WLDMT-CLUTCH STOP MID 1
4121540
PIN-CLUTCH
1
64163-51 WSHR.453X1.38X7GA
1
64197-005 BLT-TDFM 3/8-16X1-1/4
4
2721110
CLUTCH-ELECTRIC
1
(INCLUDES ITEM 46)
1-46
1-47
1-48
2720949
64163-46
64002-04
1-3
4132325
GROMMET-FUEL TANK
1
1-4
38540
S FUEL SHUT-OFF VALV
1
1-5
88042N
HOSE CLAMP
2
1-6
48016-11A S HOSE-.25ID X 26" LG
1
48016-11A IS A SERVICEABLE LENGTH OF 26"
1-7
1-8
38666
4160260
4137390
FILTER, FUEL
S-32 FRAME WLDMT
S-36 FRAME WLDMT
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
4137391
4127203
64123-15
64163-31
64006-03
64018-18
64123-15
4156980
2722214
4153902
4153903`
S-48 FRAME WLDMT
1
TRANSMISSION-5 SPD
1
BLT-HEX 3/8-16X3/4
4
WASHER
9
LOCKWSHR-HELICAL 3/8
5
BOLT-CRG 3/8-16X2
1
BOLT-3/8-16X3/4 HEX
1
ENG-15HP KAW KAI
1
OIL FILTER
AIR FILTER PAPER ELEMENT
FILTER FOAM PRECLEANER
1-17
64163-61
1-18
38460
1-19
64163-07
1-20
38542
1-21
64006-01
1-22
64123-89
1-23
38061A
1-24
2306144
1-25
64164-19
1-26
64044-1
1-27
64163-55
1-28
4158114
1-29 * 4121560
1-30
64025-05
1-31
38010-2A
1-32
64144-01
1-33
128175
1-34
2721796
1-35
38304-03
1-36
64123-155
1-37
64006-06
1-38
64123-54
1-39
64229-02
WASHER
PULLEY-ENGINE
1-1/32X1-3/4X1/4 WASH
CLAMP-DOCU TUBE
LOCKWSHR-HELICAL 1/4
BLT-HEX 1/4-20 X 3/4
COVER
S DOCU TUBE W/LAB
KEY WOODRUFF.19X.75 #9
SCREW-SET 1/4-20X1/4
WASHER
MUFFLER-15HP KAW KAI
KIT-BRK POLE RPLCMNT
NUT-3/8-16 HEX
IDLER PULLEY
SNAP RING 5/8
PULLEY-SNGL GRV 7 ED
BELT-MIDSIZE GEARBOX
BRG-FLANGED PLASTIC
BLT-HEX 7/16-20 X 3
LOCKWSHR-HELICAL 7/16
BOLT, 5/16-18X3/4 HEX
LOCKNUT-NYLON 5/16-18
1
1
1
DESCRIPTION
ASSY-CLUTCH WIRE
WASHER
LOCKWASHER, EXT. 5/16
QTY
1
2
1
* NOT ILLUSTRATED
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
21
TRANSMISSION DRIVE - 32"
FIGURE 2
22
Classic
Pro
TRANSMISSION DRIVE - 32"
Classic
Pro
ITEM
PART NO.
FIGURE 2
DESCRIPTION
QTY
2-1
2721382.7 LEVER-SHIFT
2-2
2722621
S-GEAR SELECTOR PLATE
2-3
64044-2
SCREW-SET 5/16-18X3/8
2-4
4160260
S-32" FRAME WLDMT
2-5
4130974-01 SPACER
2-6
64018-15 BLT-CRG 5/16-18X1
2-7
64151-3
3/8-24 HH LOCKNUT
2-8
64229-02 LOCKNUT-NYLON 5/16-18
2-9
64163-46 WSHR.383/.393X.88X7GA
2-10
64229-01 LOCKNUT-NYLON 1/4-20
2-11
2721381.7 LEVER-SHIFT LOWER
2-12
2188155
GRIP-1/4X1X4-1/2
2-13
128108
WASHER PEERLESS
2-14
64139-08 BLT-WLF 5/16-18X3/4
2-15
64141-6
NUT, 5/16-18
2-16
64168-2
COTTER-HAIRPIN .08X1.19
2-17
2722033
SWITCH-NEUTRAL
2-18
85010N
ZERK, 1/4-28 SELF THREAD
2-19
2308135
COUPLER
2-20
64164-19 KEY WOODRUFF.19X.75 #9
2-21
4130099
SHAFT-CONNECTOR
2-22
64144-01 SNAP RING 5/8
2-23
35033-5A JACKSHAFT SHLD 3
2-24
64123-68 BOLT-HEX 5/16-18X1
2-25
2308133
SPRING-EXTENSION
2-26
64123-70 BLT-HEX 3/8-16X1-1/2
2-27
64141-4
NUT-WLF 3/8-16
2-28
4130975
BRG-BALL 5/8
2-29
64123-89 BLT-HEX 1/4-20 X 3/4
2-30
2303056
SPACER-SPRING
2-31
2721853
SPACER
2-32
2308000
PULLEY-IDLER
2-33
4136715
SPACER-FENDER
2-34
64123-138 BLT-HEX 3/8-16X3-3/4
2-35
64123-93 BLT-HEX 3/8-16X5
2-36
2721369.2 COVER-BELT BOBCAT
2-37 * 2721365.7 WLDMT-LH BELLCRANK
2-38
2721364.7 WLDMT-RH BELLCRANK
2-39
4127203
TRNSMSN-5 SPD W/ REV
(SEE FIGURE 4 FOR PARTS BREAKDOWN)
1
1
2
1
2
2
1
2
1
4
1
1
1
4
1
4
1
4
2
2
2
2
2
1
2
2
18
2
4
2
2
2
8
4
4
2
1
1
1
2-40
2-41
2-42
2-43
2-44
10
2
2
1
2
64163-29
2721477
4151917
4159200.7
4124853
21/64x1x11GA.WASHER
BELT-HB 56.75
PULLEY-SINGLE GROOVE
WLDMT-CLASSIC AXLE
DRUM-BRAKE
ITEM
PART NO.
DESCRIPTION
2-45
4162836
ASSY-WHEEL 13 X 5.0-6
(INCLUDES ITEM 46)
QTY
2
2-46 * 38097A
S TIRE 13 X 5.0-6
2
2-47
64163-12 WASHER
2
2-48
64163-03 WASHER
2
2-49
64163-64 WASHER
A/R
2-50
64163-07 WASHER
2
2-51
64163-02 WASHER-11GA
4
2-52
64221-1
E CLIP
2
2-53
38534
BAND-BRAKE
2
2-54
64144-31 SNAP RING
2
2-55
4117094
LINK-BRAKE
4
2-56
33138-01 PIN, CLEVIS .47
2
2-57
4130590
ARM-BRAKE
2
2-58
33004A
SWIVEL
2
2-59
33135-01 ROD-BRAKE
2
2-60
64197-021 BLT-TDFM 5/16-18 X 1.75
8
2-61
33138-07 PIN-CLVS GRVD .38 X 1.25 2
2-62
64144-30 SNAP RING.375
2
2-63
38322
WHEEL PULLEY ASSY
2
2-64
33278
SCRAPER-SINGLE EDGE
2
2-65
64123-50 BOLT-HEX 3/8-16X1
6
2-66
64163-31 WASHER
2
2-67
64229-03 LOCKNUT-NYLON 3/8-16
4
2-68
64006-03 WASHER, 3/8 HELICAL LCK 2
2-69
4130588
SPACER-BRAKE
2
2-70 * 4128899-03 BEARING-WHEEL
4
* NOT ILLUSTRATED
23
TRANSMISSION DRIVE - 36" & 48"
FIGURE 3
24
Classic
Pro
TRANSMISSION DRIVE - 36" & 48"
Classic
Pro
ITEM
PART NO.
FIGURE 3
DESCRIPTION
QTY
3-1
2721382.7 LEVER-SHIFT
3-2
2722621
S-GEAR SELECTOR PLATE
3-3
64044-2
SCREW-SET 5/16-18X3/8
3-4
4130483
S-36 FRAME WLDMT
3-5
4130482
S-48 FRAME WLDMT
3-6
64018-15 BLT-CRG 5/16-18X1
3-7
64151-3
3/8-24 HH LOCKNUT
3-8
64229-02 LOCKNUT-NYLON 5/16-18
3-9
64163-46 WSHR.383/.393X.88X7GA
3-10
64229-01 LOCKNUT-NYLON 1/4-20
3-11
2721381.7 LEVER-SHIFT LOWER
3-12
2188155
GRIP-1/4X1X4-1/2
3-13
128108
WASHER PEERLESS
3-14
64139-08 BLT-WLF 5/16-18X3/4
3-15
64141-6
NUT, 5/16-18
3-16
64168-2
COTTER-HAIRPIN .08X1.19
3-17
2722033
SWITCH-NEUTRAL
3-18
85010N
ZERK, 1/4-28 SELF THREAD
3-19
2308135
COUPLER
3-20
64164-19 KEY WOODRUFF.19X.75 #9
3-21
4130099
SHAFT-CONNECTOR
3-22
64144-01 SNAP RING 5/8
3-23
35033-5A JACKSHAFT SHLD 3
3-24
64123-68 BOLT-HEX 5/16-18X1
3-25
2308133
SPRING-EXTENSION
3-26
64123-70 BLT-HEX 3/8-16X1-1/2
3-27
64141-4
NUT-WLF 3/8-16
3-28
4130975
BRG-BALL 5/8
3-29
64123-89 BLT-HEX 1/4-20 X 3/4
3-30
2303056
SPACER-SPRING
3-31
33030-09 SPACER
3-32
38184-2
PULLEY-IDLER
3-33
4136715
SPACER-FENDER
3-34
64123-138 BLT-HEX 3/8-16X3-3/4
3-35
64123-93 BLT-HEX 3/8-16X5
3-36
2721369.2 COVER-BELT BOBCAT
3-37 * 2721365.7 WLDMT-LH BELLCRANK
3-38
2721364.7 WLDMT-RH BELLCRANK
3-39
4127203
TRNSMSN-5 SPD W/ REV
(SEE FIGURE 4 FOR PARTS BREAKDOWN)
1
1
2
1
1
2
1
2
1
4
1
1
1
4
1
4
1
4
2
2
2
2
2
1
2
2
18
2
4
2
2
2
8
4
4
2
1
1
1
ITEM
PART NO.
DESCRIPTION
QTY
3-40
3-41
3-42
3-43
3-44
3-45
64163-29 21/64x1x11GA.WASHER
38212
BELT-BANDED A EL-55.75
4121312
PULLEY-DOUBLE GROOVE
4160483.7 WLDMT-CLASSIC AXLE
4124853
DRUM-BRAKE
4157780
ASSY-WHEEL 13 X 6.50-6
(INCLUDES ITEM 46)
10
2
2
1
2
2
3-46 * 38098A
S TIRE 13X6.5X6 4-PLY
1
3-47
64163-12 WASHER
2
3-48
64163-25 WASHER
2
3-49
64163-64 WASHER
A/R
3-50
64163-22 WASHER
2
3-51
64163-02 WASHER-11GA
4
3-52
64221-1
E CLIP
2
3-53
38534
BAND-BRAKE
2
3-54
64144-31 SNAP RING
2
3-55
4117094
LINK-BRAKE
4
3-56
33138-01 PIN, CLEVIS .47
2
3-57
4130590
ARM-BRAKE
2
3-58
33004A
SWIVEL
2
3-59
33135-01 ROD-BRAKE
2
3-60
64197-021 BLT-TDFM 5/16-18 X 1.75
8
3-61
33138-07 PIN-CLVS GRVD .38 X 1.25 2
3-62
64144-30 SNAP RING.375
4
3-63
36271
WHEEL PULLEY ASSY
4
3-64
36896
SCRAPER-DOUBLE EDGE 2
3-65
64123-50 BOLT-HEX 3/8-16X1
6
3-66
103044
SPACER
8
3-67
64229-03 LOCKNUT-NYLON 3/8-16
4
3-68
64006-03 WASHER, 3/8 HELICAL LCK 2
3-69
4130588
SPACER-BRAKE
2
3-70
64163-31 WASHER, 25/64X1X12
2
3-71
64163-03 WSHR-.256IDX.62DX18GA. 2
3-72
4130974-01 SPACER
2
3-73 * 4128899-03 BEARING-WHEEL
4
* NOT ILLUSTRATED
25
UPPER HANDLE ASSEMBLY
FIGURE 4
26
Classic
Pro
UPPER HANDLE ASSEMBLY
Classic
Pro
ITEM
PART NO.
FIGURE 4
DESCRIPTION
QTY
4-1
64175-01 PUSHNUT-3/16 ROD
4-2
2721495.7 WLDMT-UPPER HANDLES
4-3
2721505
SWITCH-PTO
4-4
64168-2
HAIRPIN COTTER
4-5
33103
SWIVEL
4-6 * 2721365.7 WLDMT-LH BELLCRANK
4-7
2721364.7 WLDMT-RH BELLCRANK
4-8
4122110
ROD-TRACTION CNTRL GD
4-9
38009N
GRIP, TRACTION CNTRL
4-10
38360
GRIP-RECESSED 1 IN
4-11 * 2308121
ADHESIVE-3 GRAM TUBE
(USE WITH ITEM 10)
4-12
31032
4-13
64188-34
4-14
64163-31
4-15
64229-02
4-16
33288
4-17
33288
4-18
64229-01
4-19
64061-37
4-20
38189
4-21
2722426
4-22
2308002
4-23
62464-5A
4-24
2722722
4-25 * 2722721
4-26
64163-55
4-27
64123-50
4-28
38148
4-29
64152-46
4-30
2306097
4-31
38371-01
4-32
64025-15
4-33
38357-09
4-34
2308037
4-35
64197-015
4-36
38383
4-37
64152-23
4-38
4131326
4-39
2188178
4-40
2308152
2
1
1
6
2
1
1
2
2
2
1
LEVER,TRACTION CNTRL 2
PIN-CLEVIS 3/16 X 2
2
WASHER
2
LOCKNUT-NYL 5/16-18
4
STUD-DOUBLE ENDED
2
SPACER
2
LOCKNUT NYL 1/4-20
4
PIN-ROLL
2
SPRING COMPRESSION
2
GRIP-TRACTION LOCK
2
BRG-RADIAL W/THD STD
4
WASHER,THRUST 5/16x3/4 2
LATCH-ROLLER RH GD
1
LATCH-ROLLER LH GD
1
WASHER .328X.75X14 GA 2
BLT-HEX 3/8-16 X 1
4
SWITCH-ENGINE STOP
1
SCREW-SLT HH 10-24X1/2 2
WLDMT-ACTUATOR - PLTD 1
BRG-NYLINER 3/8
2
NUT-HEX #10-24 KEPS
2
CONTROL-THROTTLE
1
SPRING, TORSION OP
1
BLT-TDFM 10-32X1/2 TORX 2
SWITCH-N.C.
1
1/4-20X3/8 LG SP SCREW 4
S-PANEL BOBCAT W/LABEL 1
SWITCH-RETAINER
1
LEVER-OP LH
1
ITEM
PART NO.
4-41
4-42
4-43
4-44
4-45
4-46
2308153
LEVER-OP RH
64197-002 BLT-TDFM 1/4-20X3/4
33030-09 IDLER-BUSHING
2303023
CONNECTOR-OP
64229-03 LOCKNUT-NYL 3/8-16
4160260
S-32 FRAME WLDMT
(USED ON MODEL 932006)
4137390
S-36 FRAME WLDMT
(USED ON MODEL 933006)
1
4
2
2
4
1
4137391
S-48 FRAME WLDMT
(USED ON MODEL 934006)
1
4-47
DESCRIPTION
QTY
1
* NOT ILLUSTRATED
TRACTION LOCK ASSY'S ARE ALSO AVAILABLE
P/N 2722685 RH & P/N 2722684 LH
(INCLUDES ITEMS 15-23 & 24 OR 25)
27
PEERLESS TRANSMISSION
FIGURE 5
28
Classic
Pro
PEERLESS TRANSMISSION
Classic
Pro
ITEM
PART NO.
FIGURE 5
DESCRIPTION
QTY
ITEM
PART NO.
4127203 PEERLESS TRANS MODEL 700-070A
(COMPLETE UNIT AVAILABLE THRU CGC, INC.)
5-150
510334
(INDIVIDUAL COMPONENTS AVAILABLE
THROUGH PEERLESS 1-800-558-5402)
5-178
5-179
786176
COUPLING
776401
CONNECTOR SHAFT
(ITEMS 178 & 179 ARE OPTIONAL)
5-1
772083A
5-2
780086A
5-2A
780142
5-3
770061A
5-4
776134
5-8
792089A
5-9
784266
5-10
784376
5-11
778154
5-12
778176
5-20
792077A
5-21
792078
5-22
792079
5-24
780071
5-25
792073A
5-27
792035
5-28
788040
5-29
780072
5-30
780108
5-32
792001
5-34
780105A
5-45 * 2308007
5-49
778146A
5-50
778125
5-51
778239A
5-52
778124A
5-53
778123A
5-56
778145
5-57
778151
5-58
778240
5-59
778126A
5-60
778127A
5-65
780139
5-66
776135
5-67
776402
5-71
788069
5-72
792074
5-81
786081
5-82
786082
5-83
786083
5-90
788067B
COVER,TRANSMISSION
1
BEARING,NEEDLE
1
BEARING,NEEDLE
1
CASE,TRANSMISSION
1
COUNTERSHAFT
1
SHIFT KEY
4
COLLAR,SHIFT
1
ROD & FORK ASSY,SHIFT 1
GEAR,BEVEL (42 TEETH)
1
PINION,BEVEL (14 TH ST) 1
BALL,STEEL,5/16"
1
SET SCREW,3/8-16 X 3/8
1
SPRING
1
BEARING,THRUST
1
SCREW,1/4-20 X 1-1/4
6
RING,RETAINING
1
RING,RETAINING
1
WASHER
6
WASHER
5
“O” RING
2
BUSHING,FLANGED
2
NEUTRAL SWITCH NC
1
GEAR,SPUR (37 TEETH)
1
GEAR,SPUR (35 TEETH)
1
GEAR,SPUR (32 TH ST)
1
GEAR,SPUR (30 TEETH)
1
GEAR,SPUR (25 TEETH)
1
GEAR,SPUR (12 TH ST)
1
GEAR,SPUR (15 TEETH)
1
GEAR,SPUR (18 TH ST)
1
GEAR,SPUR (20 TEETH)
1
GEAR,SPUR (25 TEETH)
1
WASHER,THRUST
1
SHAFT,INPUT (3-11/16")
1
SHIFTER & BRAKE SHAFT 1
SEAL,SQUARE CUT
1
THREADED PLUG
1
CHAIN,ROLLER #41
1
SPROCKET (9 TEETH)
1
SPROCKET (18 TEETH)
1
GREASE (32 OZ BENTONITE)
DESCRIPTION
QTY
GASKET ELIMINATOR
(LOCKTITE #515)
1
1
* NOT ILLUSTRATED
SEE YOUR PEERLESS DEALER FOR
REPLACEMENT PARTS.
29
32" DECK
FIGURE 6
30
Classic
Pro
32" DECK
Classic
Pro
FIGURE 6
ITEM
PART NO.
DESCRIPTION
QTY
6-1
6-2
6-3
6-4
6-5
6-6
112111-01 BLADE 16.25 OFFST HLFT
128169
PULLEY, IDLER 5.50
4110580.7 WLDMT-IDLER
4124108
S CASTER SUPPORT
2308140
PULLEY-ENGINE
2721323
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 7-11)
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
6-15
6-16
6-17
6-18
6-19
6-20
6-21
6-22
6-23
6-24
6-25
6-26
6-27
6-28
6-29
6-30
6-31
6-32
6-33
6-34
6-35
6-36
6-37
6-38
6-39
6-40
6-41
38348-01 BEARING-SPINDLE SEALED 2
33179-02 SPINDLE-SHORT
1
2721323
HOUSING-SPINDLE 6 HOLE 2
64144-38 SNAP RING
1
38315
NUT-SPINDLE
1
2721255
BELT-HB 83.00
1
33049-05 BOLT-BLADE
2
38219
SPRING-TENSION
1
2722458
KNOB-4 PRONG 5/16-18
2
64259-01 U-NUT MULTITHREAD 5/16 2
64229-03 LOCKNUT-NYLON 3/8-16
15
4116661
PIN-PIVOT
1
4159320.2 COVER-BELT
1
4131477.2 CHUTE-DECK, 32-54 SD
1
64018-2
BLT-CRG 1/4-20 X 3/4
2
4120257.2 BRKT-CHUTE SUPPORT
1
4160260
S-32 FRAME WLDMT
1
64141-4
NUT-WLF 3/8-16
10
64006-05 LOCKWSHR-HELICAL 1/2
1
64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12
64025-16 NUT-HEX 5/8-18
2
64123-05 BLT-HEX 1/2-20X1-1/2
1
64221-04 E-RING.875
1
64262-010 BLT-FLG HD 3/8-16 X 3/4
8
64123-50 BOLT-HEX 3/8-16X1
9
64123-88 BOLT, 3/8-16X2-3/4 HEX
1
64163-12 .635/.640X1.0X.25 WASH
4
64163-16 WSHR-41/64X1-3/8X12GA 2
64209-03 SPRING WASHER.67 ID
2
64163-65 WASHER-.890X1.375X18GA 1
64164-12 KEY-1/4X1/4X1 SQ END
2
4120208.7 BAFFLE-DISCHARGE
1
64229-01 LOCKNUT-1/4-20 NYLON
2
64268-03 NUT-FL NYLON LCK 3/8-16 5
108074-13 FLEX TRIM 44.38"
1
(USE 24" ON 32" DECKS)
6-42
6-43
4161040.7 BAFFLE-FRT LH
4134342.7 BAFFLE-RT FRONT
ITEM
PART NO.
DESCRIPTION
QTY
2
1
1
2
2
2
1
1
31
36" DECK
FIGURE 7
32
Classic
Pro
36" DECK
Classic
Pro
FIGURE 7
ITEM
PART NO.
DESCRIPTION
7-1
7-2
7-3
7-4
7-5
7-6
112111-02 BLADE 18.00 OFFST HLFT
128169
PULLEY, IDLER 5.50
4110580.7 WLDMT-IDLER
4124108
S CASTER SUPPORT
4130209
PULLEY-B, 6.13 E.O.D.
2721323
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 7-11)
7-7
7-8
7-9
7-10
7-11
7-12
7-13
7-14
7-15
7-16
7-17
7-18
7-19
7-20
7-21
7-22
7-23
7-24
7-25
7-26
7-27
7-28
7-29
7-30
7-31
7-32
7-33
7-34
7-35
7-36
7-37
7-38
7-39
7-40
7-41
38348-01 BEARING-SPINDLE SEALED 2
33179-02 SPINDLE-SHORT
1
2721323
HOUSING-SPINDLE 6 HOLE 2
64144-38 SNAP RING
1
38315
NUT-SPINDLE
1
4128848
BELT-36 MIDSIZE
1
33049-05 BOLT-BLADE
2
38219
SPRING-TENSION
1
2722458
KNOB-4 PRONG 5/16-18
3
64259-01 U-NUT MULTITHREAD 5/16 3
64229-03 LOCKNUT-NYLON 3/8-16
15
4116661
PIN-PIVOT
1
4159321.2 COVER-36 BELT
1
4131477.2 CHUTE-DECK, 32-54 SD
1
810149
BUMPER, RUBBER
1
4120257.2 BRKT-CHUTE SUPPORT
1
4137390
S-36 FRAME WLDMT
1
64141-4
NUT-WLF 3/8-16
10
64006-05 LOCKWSHR-HELICAL 1/2
1
64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12
64025-16 NUT-HEX 5/8-18
2
64123-05 BLT-HEX 1/2-20X1-1/2
1
64221-04 E-RING.875
1
64262-010 BLT-FLG HD 3/8-16 X 3/4
8
64123-50 BOLT-HEX 3/8-16X1
9
64123-88 BOLT, 3/8-16X2-3/4 HEX
1
64163-12 .635/.640X1.0X.25 WASH
4
64163-16 WSHR-41/64X1-3/8X12GA 2
64209-03 SPRING WASHER.67 ID
2
64163-65 WASHER-.890X1.375X18GA 1
64164-12 KEY-1/4X1/4X1 SQ END
2
4115864.7 BAFFLE-DISCHARGE
1
64018-3
BOLT-3/8-16X1 CARRIAGE 1
64268-03 NUT-FL NYLON LCK 3/8-16 6
108074-13 FLEX TRIM 44.38"
1
(USE 26" ON 36" DECKS)
7-42
7-43
7-44
7-45
4147035.7
4134343.7
64229-01
64018-2
BAFFLE-FRT CENTER
BAFFLE-RT FRONT
LOCKNUT-1/4-20 NYLON
BLT-CRG 1/4-20 X 3/4
QTY
ITEM
PART NO.
DESCRIPTION
QTY
2
1
1
2
2
2
1
1
2
2
33
48" DECK
FIGURE 8
34
Classic
Pro
48" DECK
Classic
Pro
FIGURE 8
ITEM
PART NO.
DESCRIPTION
QTY
8-1
8-2
8-3
8-4
8-5
8-6
112111-01 BLADE 16.25 OFFST HLFT
128169
PULLEY, IDLER 5.50
4110580.7 WLDMT-IDLER
4124108
S CASTER SUPPORT
2308140
PULLEY-ENGINE
2721323
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 7-11)
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-14
8-15
8-16
8-17
8-18
8-19
8-20
8-21
8-22
8-23
8-24
8-25
8-26
8-27
8-28
8-29
8-30
8-31
8-32
8-33
8-34
8-35
8-36
8-37
8-38
38348-01
33179-02
2721323
64144-38
38315
4128718
33049-05
38219
2722458
64259-01
64229-03
4116661
4159322.2
4131477.2
810149
4120257.2
4137391
64141-4
64006-05
64262-012
64025-16
64123-05
64221-04
64139-21
64123-50
64123-88
64163-12
64163-16
64209-03
64163-65
64164-12
113086
3
3
1
2
3
3
BEARING-SPINDLE SEALED 2
SPINDLE-SHORT
1
HOUSING-SPINDLE 6 HOLE 3
SNAP RING
1
NUT-SPINDLE
1
BELT-48 MIDSIZE
1
BOLT-BLADE
3
SPRING-TENSION
1
KNOB-4 PRONG 5/16-18
2
U-NUT MULTITHREAD 5/16 2
LOCKNUT-NYLON 3/8-16
21
PIN-PIVOT
1
COVER-48 BELT
1
CHUTE-DECK, 32-54 SD
1
BUMPER, RUBBER
1
BRKT-CHUTE SUPPORT
1
S-48 FRAME WLDMT
1
NUT-WLF 3/8-16
10
LOCKWSHR-HELICAL 1/2
1
BLT-FLG HD 3/8-16 X 1-1/4 18
NUT-HEX 5/8-18
3
BLT-HEX 1/2-20X1-1/2
1
E-RING.875
1
BLT-WLF 3/8-16X3/4
8
BOLT-HEX 3/8-16X1
9
BOLT, 3/8-16X2-3/4 HEX
1
.635/.640X1.0X.25 WASH
6
WSHR-41/64X1-3/8X12GA 3
SPRING WASHER.67 ID
3
WASHER-.890X1.375X18GA 1
KEY-1/4X1/4X1 SQ END
3
SPACER
2
ITEM
PART NO.
DESCRIPTION
QTY
8-39
8-40
8-41
64229-05 LOCKNUT, 1/2-13 NYLON
2
64123-72 BLT-HEX 1/2-13X2-1/2
2
4120208.7 BAFFLE-DISCHARGE 32-48 1
8-42
8-43
8-44
8-45
8-46
64229-01 NUT NYLON LCK 1/4-20
4120175.7 BAFFLE-48 FRONT LH
4134336.7 BAFFLE-FRONT CTR
64018-2
BLT-CRG 1/4-20X3/4
64268-03 NUT-FL NYLON LCK 3/8-16
(KIT #970281 INCLUDES ITEMS 42-46 &
(2) ITEM 26, (6) ITEM 31)
4
1
1
4
7
8-47
8-48
108074-16 FLEX TRIM 16"
4134342.7 BAFFLE-RIGHT FRONT 48
1
1
35
CASTER ASSEMBLY
FIGURE 9
36
Classic
Pro
CASTER ASSEMBLY
Classic
Pro
ITEM
PART NO.
FIGURE 9
DESCRIPTION
QTY
ITEM
PART NO.
DESCRIPTION
QTY
4124110
ASSY-CASTER 9IN BOBCAT 2
(INCLUDES ITEMS 1-3, 7-11 & 20 QTYs LISTED)
(NOTE 2 ASSYS REQUIRED PER MACHINE)
9-1
9-2
9-3
9-4
9-5
64173-04 QUICK PIN
64163-07 1-1/32X1-3/4X1/4 WASH
64163-22 1-1/32X1-3/4X1/2 WASHR
4129801
BUSHING
4124108
S CASTER SUPPORT
(INCLUDES ITEMS 4 & 6, QTYs LISTED)
1
1
7
2
1
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
9-16
85010N
ZERK GREASE FITTING
64163-84 WSHR-1.015 X 1.75 X .125
2721484.7 WLDMT-CASTER YOKE
64229-05 LOCKNUT-NYLON 1/2-13
64123-166 BLT-HEX 1/2-13X5-1/2
2722591
SPACER-3/4 INCH BRG
2722230-04SPANNER
64123-01 BLT-HEX 5/16-24X3/4
2722682
BEARING-9" WHEEL
64141-1
NUT-WLF 5/16-24
4157760
ASSY-9" WHEEL
(INCLUDES ITEMS 11-15, 17 & 18)
1
1
1
1
1
2
1
4
2
4
1
38504
38505
1
1
9-17
*
9-18
S TIRE-9x3.50-4 SMOOTH
S TUBE-9x3.50-4
OPTIONAL FLAT PROOF WHEEL & TIRE
4114430
ASSY-WHEEL 9"CAREFREE 1
(WITH 2.75 DIA. BOLT CIRCLE
INCLUDES ITEMS 11-15, & 17-19)
(WITH 2.81 DIA. BOLT CIRCLE
INCLUDES ITEMS 11-15 & 17-19)
9-19
9-20
4114430-01 S-TIRE 9 CAREFREE
64251-005 WASHER
1
2
* NOT ILLUSTRATED
37
ELECTRICAL DIAGRAM
FIGURE 10
38
Classic
Pro
ELECTRICAL DIAGRAM
Classic
Pro
FIGURE 10
ITEM
PART NO.
DESCRIPTION
QTY
10-1
2721110
CLUTCH-ELECTRIC
(INCLUDES ITEM 2)
1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
2720949
ASSY-CLUTCH WIRE
2722033
SWITCH-NEUTRAL
38148
SWITCH-ENGINE STOP
108208
SWITCH DBL POLE NC/NO
148082-10 FUSE 10 AMP
2721505
SWITCH-PTO
4131438
HARNESS-MID GEAR DRV
(INCLUDES ITEM 6)
1
1
1
1
1
1
1
ITEM
PART NO.
DESCRIPTION
QTY
39
DECALS
FIGURE 11
40
Classic
Pro
DECALS
Classic
Pro
ITEM
PART NO.
11-1
11-2
11-3
11-4
11-5
11-6
11-7
11-8
11-9
11-10
11-11
11-12
11-13
11-14
11-15
2721683
4158401
2000570
340830
2000571
4116761
2000572
2000677
2000678
2000704
2000673
2000575
4124261
4158402
2000569
FIGURE 11
DESCRIPTION
QTY
LABEL-CONTROL PANEL
LABEL-BOBCAT, LRG
LABEL-WARN FUEL PICT
DECAL-CAUTION SPANISH
LABEL-IMPORTANT
LABEL-MADE IN USA
LABEL-WARNING BLADES
LABEL-DANGER/WARNING
LABEL-ROT PARTS/WSHR
LABEL-MIDSIZE PATENT
DECAL - OP MAN/TIRES
LABEL-WARNING
LBL(DBL)-GEAR SEL/WARN
LABEL-BOBCAT, SMALL
LABEL-PARK NTRL DRIVE
ITEM
PART NO.
DESCRIPTION
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
41
OPTIONAL GRASSCATCHER (970319)
FIGURE 12
42
Classic
Pro
OPTIONAL GRASSCATCHER (970319)
Classic
Pro
ITEM
PART NO.
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
12-11
12-12
12-13
12-14
12-15
12-16
12-17
12-18
12-19
12-20
*
4135876
64123-107
32418-02.7
64175-04
4135875
64229-02
33162
33163
32415
64141-2
64171-1
64018-25
4135874
36521.7
64229-01
64230-01
32416
38321-01
64215-01
2000677
32530.7
FIGURE 12
DESCRIPTION
QTY
BAG, 3.75 BU CATCHR
BOLT-HEX 5/16-18X7/8
HANDLE W/HOLES
PUSHNUT 3/8 DIA
FRM-ROD 3.75 BU CATCHR
LOCKNUT-NYLON 5/16-18
ROD-GC BRACE REAR
ROD-GC BRACE FRONT
GC LOCK, REAR
NUT-WLF 1/4-20
WSHR,WAVE-WW214-S16
BOLT-CRG 1/4-20X3/4
PLT-BACK 3.75 BU CATCHR
WLDMT-MOUNT BRKT
LOCKNUT-1/4-20 NYLON
HITCH PIN-COTTERLESS
GC LOCK, FRONT
LANYARD, 6"
RIVET-POP IFI# 43
LABEL-DANGER/WARNING
ADAPTER-CATCHER-61"
ITEM
PART NO.
DESCRIPTION
QTY
1
4
2
4
1
4
1
1
1
4
4
8
1
1
4
1
1
1
1
2
1
*NOT ILLUSTRATED
43
CUTTERDECK WEIGHTS
FIGURE 13
44
Classic
Pro
CUTTERDECK WEIGHTS
Classic
Pro
FIGURE 13
ITEM
PART NO.
DESCRIPTION
13-1
4160260
S-32 FRAME WLDMT
4137390
S-36 FRAME WLDMT
4137391
S-48 FRAME WLDMT
(36 & 48 ARE OPTIONAL)
1
1
1
13-2
13-3
13-4
13-5
4162891.7
64262-012
64123-50
64229-03
4
4
2
6
WEIGHT
BLT-FLG HD 3/8-16 X 1-1/4
BOLT-HEX 3/8-16X1
LOCKNUT-NYLON 3/8-16
QTY
ITEM
PART NO.
DESCRIPTION
QTY
45
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