MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC Industrial Robot Systems MELFA Robot Systems – Practical Functions for all Applications All MELFA robots feature a large number of advanced integrated system functions that enable you to adapt and optimise their performance for the specific needs of your applications. Automatic acceleration and braking ramp optimisation for faster cycle times Continuous Path function for faster cycle times Gravity compensation for greater positioning and palletising precision Orthogonal ”compliance control” function for interactive response to opposing forces Object tracking function for faster cycle times Control functions for up to 8 additional axes MELFARobots: RV-A RV-S RH-AH RP-AH Multitasking function for parallel execution of multiple tasks EUROPEAN HEADQUARTERS EUROPEAN REPRESENTATIVES louis poulsen DENMARK Geminivej 32 DK-2670 Greve Phone +45 (0) 43 / 95 95 95 ILAN & GAVISH Autom.Service ISRAEL 24 Shenkar St.,Qiryat-Arie 49513 IL-49001 Petach-Tikva Phone +972 (0) 3 / 922 18 24 INEA d.o.o. SLOVENIA Stegne 11 SI-61230 Ljubljana Phone +386 (0) 1 / 5 13 81 00 MITSUBISHI ELECTRIC EUROPE B.V. 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Order-No.132282-E,Printed in Germany 1/04-RH MITSUBISHI ELECTRIC Gothaer Straße 8 D-40880 Ratingen Phone +49 (0) 2102 486-1160 Hotline +49 (0) 1805 000-765 I N D U S T R I A L A U T O M AT I O N Fax +49 (0) 2102 486-4069 www.mitsubishi-automation.com [email protected] Unfailing Quality and Precision Handling MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems Although MELFA robots can be used in individual machines and ”island solutions” they only develop their full versatility as components in integrated systems. MELFA Industrial Robot Systems – High-precision Automation Solutions Our customers include top companies in all branches of industry. Maximum reliability is always the top priority for our robots, no matter whether they are used in simple handling operations or the highly-complex applications of car manufacturers and their high-tech suppliers. Whatever the job, you can always depend on the reliability of Mitsubishi robots. One possible network connection configuration for MELFA robots Example of a SCARA robot application for placing, soldering and assembly in a manufacturing plant for mobile phones 2 Modern automation technology from Mitsubishi Electric is one of the driving forces behind technical progress and commercial success all over the world. Since 1978 small-scale Mitsubishi robots have been installed in over 30,000 industrial applications in many different fields. Mitsubishi is now one of the leading manufacturers of small robots.In Europe the company markets SCARA robots with handling payloads of up to 10kg, and articulated-arm robots with 5 and 6 degrees of freedom (DOF) and handling payloads of up to 12 kg. Other typical applications for these robots include manipulation of components and tools, quality control, placement and installation of small and miniature parts and handling tasks in medical and laboratory environments. The robot programming language MELFA BASIC IV is powerful yet easy to learn, ensuring that users can start producing their own powerful and efficient robot programs in a very short time. Those who prefer systems that are ready to run can have a turnkey solution made for them by one of our automation partners, who have many years of experience in the development of tailormade production systems geared to clients’ precise needs and wishes. When you choose a robot from Mitsubishi you get a tried and tested product that has proved itself over and over again in demanding industrial environments. A product that you can depend on to deliver outstanding performance in your application. The robot’s work space can be expanded by installing it on a linear travel axes. This adds a linear degree of freedom, radically enlarging the robot’s reach and the scale of the system it can serve. 3 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems Although MELFA robots can be used in individual machines and ”island solutions” they only develop their full versatility as components in integrated systems. MELFA Industrial Robot Systems – High-precision Automation Solutions Our customers include top companies in all branches of industry. Maximum reliability is always the top priority for our robots, no matter whether they are used in simple handling operations or the highly-complex applications of car manufacturers and their high-tech suppliers. Whatever the job, you can always depend on the reliability of Mitsubishi robots. One possible network connection configuration for MELFA robots Example of a SCARA robot application for placing, soldering and assembly in a manufacturing plant for mobile phones 2 Modern automation technology from Mitsubishi Electric is one of the driving forces behind technical progress and commercial success all over the world. Since 1978 small-scale Mitsubishi robots have been installed in over 30,000 industrial applications in many different fields. Mitsubishi is now one of the leading manufacturers of small robots.In Europe the company markets SCARA robots with handling payloads of up to 10kg, and articulated-arm robots with 5 and 6 degrees of freedom (DOF) and handling payloads of up to 12 kg. Other typical applications for these robots include manipulation of components and tools, quality control, placement and installation of small and miniature parts and handling tasks in medical and laboratory environments. The robot programming language MELFA BASIC IV is powerful yet easy to learn, ensuring that users can start producing their own powerful and efficient robot programs in a very short time. Those who prefer systems that are ready to run can have a turnkey solution made for them by one of our automation partners, who have many years of experience in the development of tailormade production systems geared to clients’ precise needs and wishes. When you choose a robot from Mitsubishi you get a tried and tested product that has proved itself over and over again in demanding industrial environments. A product that you can depend on to deliver outstanding performance in your application. The robot’s work space can be expanded by installing it on a linear travel axes. This adds a linear degree of freedom, radically enlarging the robot’s reach and the scale of the system it can serve. 3 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems Robot System Components The MELFA Concept – Innovation in Movement solutions for everything from simple tool and component handling tasks to complex applications in which the entire system is controlled by the robot. The compressed air and signal inputs are conveniently located near to the ISO 9409-1 gripper mounting flange. For years, Mitsubishi robots have been demonstrating the power and productivity of their innovative technology in thousands of demanding applications. These robots are now in service in virtually all branches of the motor industry and its suppliers, and also in medical, education and training applications. With their powerful controllers they provide cost-effective, reliable and easily-installable Signal, power and compressed air connection of the SCARA robots u Compressed air and signal inputs of the RV1A/2AJ uu Gripper mounting flange (ISO 9409-1-31.5 standard) Mitsubishi’s compact, 5-Joint closed link robot is the only one of its kind in the world, and it shines with an installation footprint no larger than an A5 sheet of paper and repeatability of ±0.005mm. This accuracy, combined with a cycle period of just 0.28s, predestines it for use in precise component placement applications. The individual joints and axes of the robots are powered by high-precision AC servo motors coupled with play-free Harmonic Drive gears. Absolute position encoders are fitted to every motor, saving time by enabling the robot to start work as soon as it is powered up. The robot controllers are equally small and compact. With dimensions close to those of a standard PC they can be installed in the most cramped environments without taking up valuable production space. Their multitasking operating system and the powerful MELFA BASIC programming language make it easy to use Electric gripper control card RV-SL Gripper signal cable Pneumatic gripper control card Expansion I/Os RV-S Pneumatic gripper NC CR3 CR1 RV-A ACServos Expansion option cards: Ethernet, Profibus DP, CC-Link, RS-232, RS-422 and Additional axis controller CR2A RV-AJ PLC Option Box Electric gripper Pneumatic valve Vision RH-AH PC RP-AH Software: COSIROP COSIMIR Teaching Box them to control other system components. For example, the language instruction set also includes simple commands for the integration of cameras for object identification. Quality requirements are becoming more exacting every day, and as a result Mitsubishi robots in quality control applications are often in operation round the clock, seven days a week – yet another demonstration of the quality and reliability of Mitsubishi robots under the most demanding conditions. Festo Didactic, one of the world’s leading suppliers of training applications, has Signal, power and compressed air connection of the articulated-arm robots already been using Mitsubishi robots in its training systems for years. Thousands of students and trainees have already learned to appreciate the capabilities of Mitsubishi robots on these systems. Mitsubishi is committed to the ongoing development and improvement of its robots, to ensure that they continue to earn the confidence of our customers in the future. uuu Gripper mounting flange of the SCARA robots 4 5 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems Robot System Components The MELFA Concept – Innovation in Movement solutions for everything from simple tool and component handling tasks to complex applications in which the entire system is controlled by the robot. The compressed air and signal inputs are conveniently located near to the ISO 9409-1 gripper mounting flange. For years, Mitsubishi robots have been demonstrating the power and productivity of their innovative technology in thousands of demanding applications. These robots are now in service in virtually all branches of the motor industry and its suppliers, and also in medical, education and training applications. With their powerful controllers they provide cost-effective, reliable and easily-installable Signal, power and compressed air connection of the SCARA robots u Compressed air and signal inputs of the RV1A/2AJ uu Gripper mounting flange (ISO 9409-1-31.5 standard) Mitsubishi’s compact, 5-Joint closed link robot is the only one of its kind in the world, and it shines with an installation footprint no larger than an A5 sheet of paper and repeatability of ±0.005mm. This accuracy, combined with a cycle period of just 0.28s, predestines it for use in precise component placement applications. The individual joints and axes of the robots are powered by high-precision AC servo motors coupled with play-free Harmonic Drive gears. Absolute position encoders are fitted to every motor, saving time by enabling the robot to start work as soon as it is powered up. The robot controllers are equally small and compact. With dimensions close to those of a standard PC they can be installed in the most cramped environments without taking up valuable production space. Their multitasking operating system and the powerful MELFA BASIC programming language make it easy to use Electric gripper control card RV-SL Gripper signal cable Pneumatic gripper control card Expansion I/Os RV-S Pneumatic gripper NC CR3 CR1 RV-A ACServos Expansion option cards: Ethernet, Profibus DP, CC-Link, RS-232, RS-422 and Additional axis controller CR2A RV-AJ PLC Option Box Electric gripper Pneumatic valve Vision RH-AH PC RP-AH Software: COSIROP COSIMIR Teaching Box them to control other system components. For example, the language instruction set also includes simple commands for the integration of cameras for object identification. Quality requirements are becoming more exacting every day, and as a result Mitsubishi robots in quality control applications are often in operation round the clock, seven days a week – yet another demonstration of the quality and reliability of Mitsubishi robots under the most demanding conditions. Festo Didactic, one of the world’s leading suppliers of training applications, has Signal, power and compressed air connection of the articulated-arm robots already been using Mitsubishi robots in its training systems for years. Thousands of students and trainees have already learned to appreciate the capabilities of Mitsubishi robots on these systems. Mitsubishi is committed to the ongoing development and improvement of its robots, to ensure that they continue to earn the confidence of our customers in the future. uuu Gripper mounting flange of the SCARA robots 4 5 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems MELFA Industrial Robot Systems – A Model Range for All Needs RV-2AJ/RV-1A Articulated-arm Robots – The Powerful Compact Class reconfiguration of production systems. Do you need the speed and high precision of the robots of the RP series? The assembly and product placement capabilities of the RH series of SCARA robots? Or the great versatility of the 5 and 6 DOF robots of the RH series? Whichever product you choose, you always get a system designed from the ground up for continuous operation, that will perform its work reliably 24 hours a day, 7 days a week. A comprehensive range of products The MELFA line includes a broad selection of robot models and versions. This The MELFA range of robots has everything you need. They are available in a wide variety of configurations and performance classes: family of products is designed to meet all the needs of most industrial applications, and they also provide the extreme flexibility required for quick The combination of small dimensions and a reach of around 400mm make these two 5 and 6 DOF robots very popular in applications calling for compact robots that can be installed right next to or even in the system they are serving. They are predestined for handling tasks involving the removal and/or placement of small components. Other applications include quality control and sample handling in laboratories and medical facilities. Or does your application impose extreme precision, speed and reach requirements? Robots from Mitsubishi Electric are the solution to all these problems, and more. Component handling can be performed with a single electric gripper or up to two pneumatic grippers. Preinstalled pneumatic hoses in the robot arm make connection of the compressed air for the grippers quick and easy. Need a larger work space combined with compact dimensions? Just like all other Mitsubishi robots this model can be installed on carriage for traversing along a linear axis. Articulated-arm Robots ● From SCARA to articulated-arm robots ● From 4 to 6 degrees of freedom ● From 1kg to 10kg handling payloads ● From 150mm to 1,385mm action radius SCARA Robots 6 The degrees of freedom of the RV-2AJ and RV-1A robots Model RV-2AJ RV-1A Degrees of freedom 5 6 Maximum payload 2 kg 1 kg Gripper flange reach 482 mm 490 mm Repeatability ±0.02 mm ±0.02 mm Max. speed 2,100 mm/s 2,200 mm/s Controller type CR1 CR1 Pick and place (cycle period in mm) 1.1 s 1.2 s Reach (from Q/mm) A 410, B 285 A 418, B 308 Reach (from Q/mm) C 190, D 300 C 211, D 300 Reach (from Q/deg.) E 150 E 150 Reach (from Q/mm) R1 220, R2 410 R1 207, R2 418 Robot weight 17 kg 19 kg 7 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems MELFA Industrial Robot Systems – A Model Range for All Needs RV-2AJ/RV-1A Articulated-arm Robots – The Powerful Compact Class reconfiguration of production systems. Do you need the speed and high precision of the robots of the RP series? The assembly and product placement capabilities of the RH series of SCARA robots? Or the great versatility of the 5 and 6 DOF robots of the RH series? Whichever product you choose, you always get a system designed from the ground up for continuous operation, that will perform its work reliably 24 hours a day, 7 days a week. A comprehensive range of products The MELFA line includes a broad selection of robot models and versions. This The MELFA range of robots has everything you need. They are available in a wide variety of configurations and performance classes: family of products is designed to meet all the needs of most industrial applications, and they also provide the extreme flexibility required for quick The combination of small dimensions and a reach of around 400mm make these two 5 and 6 DOF robots very popular in applications calling for compact robots that can be installed right next to or even in the system they are serving. They are predestined for handling tasks involving the removal and/or placement of small components. Other applications include quality control and sample handling in laboratories and medical facilities. Or does your application impose extreme precision, speed and reach requirements? Robots from Mitsubishi Electric are the solution to all these problems, and more. Component handling can be performed with a single electric gripper or up to two pneumatic grippers. Preinstalled pneumatic hoses in the robot arm make connection of the compressed air for the grippers quick and easy. Need a larger work space combined with compact dimensions? Just like all other Mitsubishi robots this model can be installed on carriage for traversing along a linear axis. Articulated-arm Robots ● From SCARA to articulated-arm robots ● From 4 to 6 degrees of freedom ● From 1kg to 10kg handling payloads ● From 150mm to 1,385mm action radius SCARA Robots 6 The degrees of freedom of the RV-2AJ and RV-1A robots Model RV-2AJ RV-1A Degrees of freedom 5 6 Maximum payload 2 kg 1 kg Gripper flange reach 482 mm 490 mm Repeatability ±0.02 mm ±0.02 mm Max. speed 2,100 mm/s 2,200 mm/s Controller type CR1 CR1 Pick and place (cycle period in mm) 1.1 s 1.2 s Reach (from Q/mm) A 410, B 285 A 418, B 308 Reach (from Q/mm) C 190, D 300 C 211, D 300 Reach (from Q/deg.) E 150 E 150 Reach (from Q/mm) R1 220, R2 410 R1 207, R2 418 Robot weight 17 kg 19 kg 7 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems RV-3AJ/RV-2A Articulated-arm Robots – The Reliable Mid-range Solution RV-6S/RV-6SL/RV-12SL Articulated-arm Robots – Exceptional Power and Reach series is predestined for handling parts in industrial production and for chaining plant stations. An IP65 protection rating provides the capabilities needed for heavyduty applications, like those in the motor industry suppliers sector. The state-of-the-art technology used in this series drastically reduces work cycle times. All the new robots complete the 12-inch test in less than a second! Typical applications for these two robots include handling samples for analysis instruments and similar manipulations in other quality control applications. Their slim design and exceptional mobility make it easy to integrate them in test setups and other systems. Free choice of grippers The degrees of freedom of the RV-3AJ and RV-2A robots The robot can be fitted with one electric gripper or up to two pneumatic grippers, depending on the task at hand. Gripper force is continuously adjustable, making it possible to handle even fragile items safely and securely. Multifunctional robot controllers With handling payloads of up to 12 kg, a truly impressive maximum workspace radius of 1,385 mm and exceptional precision (repeatability: ±0.05 mm) the new RV-S Pneumatic hoses and signal cables are pre-installed in the robot, making gripper connection quick and simple. 8 Model RV-3AJ RV-2A Model RV-6S RV-6SL RV-12SL Degrees of freedom 5 6 Degrees of freedom 6 6 6 Maximum payload 3 kg 2 kg Maximum payload 6 (5) kg 6 (5) kg 12 (10) kg Gripper flange reach 715 mm 706 mm Gripper flange reach 781 mm 987 mm 1,482 mm Repeatability ±0.04 mm ±0.04 mm Repeatability ±0.02 mm ±0.02 mm ±0.05 mm Max. speed 3,500 mm/s 3,500 mm/s Max. speed 9,300 mm/s 8,500 mm/s 9,500 mm/s Controller type CR1 CR1 Controller type CR2B CR2B CR2B 0.4 s 0.6 s 0.7 s Pick and place (cycle period in mm) 1.25 s 1.3 s Pick and place (cycle period in mm) Reach (from Q) in mm A 530, B 457 A 521, B 459 Reach (from Q/mm) A 611, B 529 A 817, B 705 A 1,235, B 1,035 Reach (from Q) in mm C 308, D 350 C 348, D 350 Reach (from Q/mm) C 437, D 350 C 617, D 350 C 928, D 450 E 170 Reach (from Q) in deg. E 160 E 160 Reach (from Q/deg.) E 170 E 170 Reach (from Q) in mm R1 322, R2 630 R1 273, R2 621 Reach (from Q/mm) R1 258, R2 696 R1 285, R2 902 R1 457, R2 1,385 Robot weight 33 kg 37 kg Robot weight 58 kg 60 kg 98 kg The robots are controlled by the multitasking controllers CR2B or CR3. Connection of any image processing system, control of up to 8 additional axes and high-speed communication via an Ethernet link are just a few of the impressive highlights of this high-performance robot controllers. Other features include automatic conveyor belt tracking, crash detection without sensors and a wide range of powerful functions for work cycle optimisation. The degrees of freedom of the RV-6S and RV-12SL robots 9 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems RV-3AJ/RV-2A Articulated-arm Robots – The Reliable Mid-range Solution RV-6S/RV-6SL/RV-12SL Articulated-arm Robots – Exceptional Power and Reach series is predestined for handling parts in industrial production and for chaining plant stations. An IP65 protection rating provides the capabilities needed for heavyduty applications, like those in the motor industry suppliers sector. The state-of-the-art technology used in this series drastically reduces work cycle times. All the new robots complete the 12-inch test in less than a second! Typical applications for these two robots include handling samples for analysis instruments and similar manipulations in other quality control applications. Their slim design and exceptional mobility make it easy to integrate them in test setups and other systems. Free choice of grippers The degrees of freedom of the RV-3AJ and RV-2A robots The robot can be fitted with one electric gripper or up to two pneumatic grippers, depending on the task at hand. Gripper force is continuously adjustable, making it possible to handle even fragile items safely and securely. Multifunctional robot controllers With handling payloads of up to 12 kg, a truly impressive maximum workspace radius of 1,385 mm and exceptional precision (repeatability: ±0.05 mm) the new RV-S Pneumatic hoses and signal cables are pre-installed in the robot, making gripper connection quick and simple. 8 Model RV-3AJ RV-2A Model RV-6S RV-6SL RV-12SL Degrees of freedom 5 6 Degrees of freedom 6 6 6 Maximum payload 3 kg 2 kg Maximum payload 6 (5) kg 6 (5) kg 12 (10) kg Gripper flange reach 715 mm 706 mm Gripper flange reach 781 mm 987 mm 1,482 mm Repeatability ±0.04 mm ±0.04 mm Repeatability ±0.02 mm ±0.02 mm ±0.05 mm Max. speed 3,500 mm/s 3,500 mm/s Max. speed 9,300 mm/s 8,500 mm/s 9,500 mm/s Controller type CR1 CR1 Controller type CR2B CR2B CR2B 0.4 s 0.6 s 0.7 s Pick and place (cycle period in mm) 1.25 s 1.3 s Pick and place (cycle period in mm) Reach (from Q) in mm A 530, B 457 A 521, B 459 Reach (from Q/mm) A 611, B 529 A 817, B 705 A 1,235, B 1,035 Reach (from Q) in mm C 308, D 350 C 348, D 350 Reach (from Q/mm) C 437, D 350 C 617, D 350 C 928, D 450 E 170 Reach (from Q) in deg. E 160 E 160 Reach (from Q/deg.) E 170 E 170 Reach (from Q) in mm R1 322, R2 630 R1 273, R2 621 Reach (from Q/mm) R1 258, R2 696 R1 285, R2 902 R1 457, R2 1,385 Robot weight 33 kg 37 kg Robot weight 58 kg 60 kg 98 kg The robots are controlled by the multitasking controllers CR2B or CR3. Connection of any image processing system, control of up to 8 additional axes and high-speed communication via an Ethernet link are just a few of the impressive highlights of this high-performance robot controllers. Other features include automatic conveyor belt tracking, crash detection without sensors and a wide range of powerful functions for work cycle optimisation. The degrees of freedom of the RV-6S and RV-12SL robots 9 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems RP-AH SCARA Robots – Outstanding Speed Plus High Precision The degrees of freedom of the RP-1AH, RP-3AH and RP-5AH robots The RP-1AH is in its element in all applications where parts have to be processed quickly and precisely in cramped quarters. It has an installation footprint of just 200 x 160mm and a reach of 236mm, and it can place components with a precision of ±0.005mm. This combination of compact dimensions and great precision predestine the RP robots for micro-handling tasks like micro-assembly and the population and soldering of SMD circuit boards for mobile phones. The robots of this series are incomparably more flexible than traditional automated machines, and this pays off in greatly enhanced efficiency and higher productivity. RH-AH SCARA Robots – Specialists for Palletising No reference point travel Travel and position are measured with absolute encoders, so that the robot can start work as soon as it is powered up without wasting time with reference point traverses. In fact, the robot can even resume at the point where it left off after power failures and emergency shutdowns in the middle of a movement sequence. In most cases, this eliminates the need to reset the entire system. The RP-3AH and RP-5AH models have handling payloads of 3kg and 5kg and a reach of 335mm and 453mm, making them ideal for applications requiring more lifting capacity and longer reaches. SCARA robots are ideal for sorting, palletising and component installation. They have a short cycle period of less than 0.5 seconds for a movement sequence of 25mm vertical lift, 300mm horizontal traverse and 25mm vertical lower and return (the 12” test). The degrees of freedom of the RH-5AH and RH10AH robots Optimum gripper connections Pneumatic hoses and signal connection lines are routed inside the robot, making it easy to connect grippers and sensors. Unpack, calibrate, start work You can start work almost as soon as you have unpacked the robot and installed the arm assembly. You only have to enter the reference point data recorded at the factory, then the robot is ready to execute the first movements. 10 Model RP-1AH RP-3AH RP-5AH Model RH-5AH55 RH-10AH85 Degrees of freedom 4 4 4 Degrees of freedom 4 4 Maximum payload 1 kg 3 kg 5 kg Maximum payload 5 kg 10 kg Controller type CR1 CR1 CR1 Controller type CR2A CR2A Repeatability x/y ±0.005 mm ±0.008 mm ±0.01 mm Gripper flange reach von 198 bis 550 mm von 278 bis 850 mm Pick and place (cycle period in mm) 0.28 s 0.33 s 0.38 s Axis range in degrees J1 ±127, J2 ±137 J1 ±140, J2 ±145 Repeatability ±0.02 mm ±0.025 mm Z-axes travel in mm 200 350 Pick and place (cycle period in mm) 0.48 s 0.52 s Max. speed 5,360 mm/s 5,650 mm/s Robot weight 19 kg 40 kg A x B (in mm) 105 x 150 (DIN A6) 150 x 210 (DIN A5) 210 x 300 (DIN A4) C (in mm) 234 332 451 D (in mm) 95 130 170 E-axes travel (in mm) 30 50 50 Robot weight 12 kg 24 kg 25 kg 11 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems RP-AH SCARA Robots – Outstanding Speed Plus High Precision The degrees of freedom of the RP-1AH, RP-3AH and RP-5AH robots The RP-1AH is in its element in all applications where parts have to be processed quickly and precisely in cramped quarters. It has an installation footprint of just 200 x 160mm and a reach of 236mm, and it can place components with a precision of ±0.005mm. This combination of compact dimensions and great precision predestine the RP robots for micro-handling tasks like micro-assembly and the population and soldering of SMD circuit boards for mobile phones. The robots of this series are incomparably more flexible than traditional automated machines, and this pays off in greatly enhanced efficiency and higher productivity. RH-AH SCARA Robots – Specialists for Palletising No reference point travel Travel and position are measured with absolute encoders, so that the robot can start work as soon as it is powered up without wasting time with reference point traverses. In fact, the robot can even resume at the point where it left off after power failures and emergency shutdowns in the middle of a movement sequence. In most cases, this eliminates the need to reset the entire system. The RP-3AH and RP-5AH models have handling payloads of 3kg and 5kg and a reach of 335mm and 453mm, making them ideal for applications requiring more lifting capacity and longer reaches. SCARA robots are ideal for sorting, palletising and component installation. They have a short cycle period of less than 0.5 seconds for a movement sequence of 25mm vertical lift, 300mm horizontal traverse and 25mm vertical lower and return (the 12” test). The degrees of freedom of the RH-5AH and RH10AH robots Optimum gripper connections Pneumatic hoses and signal connection lines are routed inside the robot, making it easy to connect grippers and sensors. Unpack, calibrate, start work You can start work almost as soon as you have unpacked the robot and installed the arm assembly. You only have to enter the reference point data recorded at the factory, then the robot is ready to execute the first movements. 10 Model RP-1AH RP-3AH RP-5AH Model RH-5AH55 RH-10AH85 Degrees of freedom 4 4 4 Degrees of freedom 4 4 Maximum payload 1 kg 3 kg 5 kg Maximum payload 5 kg 10 kg Controller type CR1 CR1 CR1 Controller type CR2A CR2A Repeatability x/y ±0.005 mm ±0.008 mm ±0.01 mm Gripper flange reach von 198 bis 550 mm von 278 bis 850 mm Pick and place (cycle period in mm) 0.28 s 0.33 s 0.38 s Axis range in degrees J1 ±127, J2 ±137 J1 ±140, J2 ±145 Repeatability ±0.02 mm ±0.025 mm Z-axes travel in mm 200 350 Pick and place (cycle period in mm) 0.48 s 0.52 s Max. speed 5,360 mm/s 5,650 mm/s Robot weight 19 kg 40 kg A x B (in mm) 105 x 150 (DIN A6) 150 x 210 (DIN A5) 210 x 300 (DIN A4) C (in mm) 234 332 451 D (in mm) 95 130 170 E-axes travel (in mm) 30 50 50 Robot weight 12 kg 24 kg 25 kg 11 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems The Robot Controller – A Compact Switching & Control Packge Example of a robot system configuration CC-Link Robot controller Gentle joining The convenient Teaching Box is used for manual entry of the working positions of the MELFA robot. It also has functions for testing the entire programmed movement sequence after it has been entered. The compact, modular robot controller is an integral part of the robot system. It contains the CPU and the power electronics for powering and controlling the robot. At Mitsubishi Electric ”switchgear cabinets” are relics of the past – everything is now packed into a single compact controller.Depending on the robot model either the CR1 controller with a footprint no larger than an A4 sheet of paper or the CR2/CR3 controller is used.The powerful control performance is the same in both the smaller and larger versions; the only difference between the two is in the power output stages.No matter which controller you use you always work with the same programming language – Controller type Control mode Processor Control functions MELFA BASIC IV – and have the same options at your disposal. This transparent compatibility pays off when you need to use different robot types or models when the needs of your application change.The impressive performance specifications of these controllers speak for themselves. Number-crunching power A 64-bit RISC processor with DSP provides ample power for 3-D circular and linear interpolation, and for multitasking with up to 32 programs running in parallel. CR1, CR2, CR3 PTP and CP 64-bit RISC + DSP Axial, linear and 3-D circular interpolation; palletising functions, interrupt control and multitasking Max. position points 88 Max. Anzahl der Positionspunkte 2,500 per program Max. program lines 5,000 per program Internal I/Os CR1: 16 I/16 O, max. 240 I/240 O CR2/CR3: 32 I/32 O, max. 256 I/256 O Safety functions EMERGENCY OFF and door contact switch Power supply CR1/CR2: 207-253V AC, single-phase CR3: 400 V AC; three-phase Max./normal power consumption 3.5kVA/0.9kVA Outside dimensions (W/H/D in mm) CR1: 212/166/290, CR2: 460/200/400, CR3: 450/975/380 12 Potential collision situations are identified reliably without an additional sensor, preventing damage to both workpieces and peripherals. Work space limitation You can define multiple ”nogo” areas within the robot’s work space that the robot is not permitted to enter, even in teaching mode. This makes it possible to protect the product being manipulated and the robot from dangerous collisions. Digital inputs and outputs In their standard configurations the CR1 has 16 digital inputs and 16 digital outputs, the CR2/CR3 32 digital inputs and 32 digital outputs. Optional remote I/O boxes make it possible to increase this to up to 256 inputs and 256 outputs for complex applications. Large program memory The controller can store up to 88 independent programs, all of which can call each other, for example when different program sequences are needed for different products. SSC-NET RS-232C or Ethernet The standard ”compliance control” function guarantees gentle positioning. This function can be activated and deactivated as required, making it possible to optimise demanding joining and assembly processes, saving wear and tear on both components and robots. Sensorless collision monitoring SPS PC RS232 or Ethernet Remote I/Os Vision sensor CNC Tracking Remote I/Os Additional axis (linear) Enhanced path precision Applications like laser cutting and welding require extreme path precision. An enhanced path precision function for applications like this can be switched on and off as required. PC Ethernet (TCP/IP) Servo amplifier PRG load/save PDA production data acquisition Monitoring Control Control for additional axes The controller can handle up to 8 additional axes, in addition to the robot’s own axes, and up to 2 of the additional axes can be interpolated with the robot. Ethernet The Ethernet expansion card uses the standard TCP/IP protocol for high-speed communications between the robot controller and PCs or sensors. You can configure the card in master or slave mode as Example of a network connection configuration CC-Link Signal transmission Synchronisation Read/write variables Expansion options for your applications You can expand the robot and add features required by your applications with expansion cards that plug into slots in the controller, similar to the expansion cards in a personal computer. Servo required by your application. One of the most attractive features of this communications option is the ability to control the robot in real time, so that the robot’s movements can respond instantaneously to sensor data. RS232, RS422/485, tracking This expansion card provides several serial communications options for the connection of peripherals and two encoder inputs for the registration of conveyor belt speeds. In combination with the corresponding integrated system functions these encoder inputs allow the implementation of a ”tracking” function, with which the robot can synchronise with the conveyor belt and process products while they are in motion. CC-Link and high-speed I/O network This option provides a large number of virtual I/Os, for example for communication between several robots or connection of a PLC via a simple twisted-pair line. 13 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems The Robot Controller – A Compact Switching & Control Packge Example of a robot system configuration CC-Link Robot controller Gentle joining The convenient Teaching Box is used for manual entry of the working positions of the MELFA robot. It also has functions for testing the entire programmed movement sequence after it has been entered. The compact, modular robot controller is an integral part of the robot system. It contains the CPU and the power electronics for powering and controlling the robot. At Mitsubishi Electric ”switchgear cabinets” are relics of the past – everything is now packed into a single compact controller.Depending on the robot model either the CR1 controller with a footprint no larger than an A4 sheet of paper or the CR2/CR3 controller is used.The powerful control performance is the same in both the smaller and larger versions; the only difference between the two is in the power output stages.No matter which controller you use you always work with the same programming language – Controller type Control mode Processor Control functions MELFA BASIC IV – and have the same options at your disposal. This transparent compatibility pays off when you need to use different robot types or models when the needs of your application change.The impressive performance specifications of these controllers speak for themselves. Number-crunching power A 64-bit RISC processor with DSP provides ample power for 3-D circular and linear interpolation, and for multitasking with up to 32 programs running in parallel. CR1, CR2, CR3 PTP and CP 64-bit RISC + DSP Axial, linear and 3-D circular interpolation; palletising functions, interrupt control and multitasking Max. position points 88 Max. Anzahl der Positionspunkte 2,500 per program Max. program lines 5,000 per program Internal I/Os CR1: 16 I/16 O, max. 240 I/240 O CR2/CR3: 32 I/32 O, max. 256 I/256 O Safety functions EMERGENCY OFF and door contact switch Power supply CR1/CR2: 207-253V AC, single-phase CR3: 400 V AC; three-phase Max./normal power consumption 3.5kVA/0.9kVA Outside dimensions (W/H/D in mm) CR1: 212/166/290, CR2: 460/200/400, CR3: 450/975/380 12 Potential collision situations are identified reliably without an additional sensor, preventing damage to both workpieces and peripherals. Work space limitation You can define multiple ”nogo” areas within the robot’s work space that the robot is not permitted to enter, even in teaching mode. This makes it possible to protect the product being manipulated and the robot from dangerous collisions. Digital inputs and outputs In their standard configurations the CR1 has 16 digital inputs and 16 digital outputs, the CR2/CR3 32 digital inputs and 32 digital outputs. Optional remote I/O boxes make it possible to increase this to up to 256 inputs and 256 outputs for complex applications. Large program memory The controller can store up to 88 independent programs, all of which can call each other, for example when different program sequences are needed for different products. SSC-NET RS-232C or Ethernet The standard ”compliance control” function guarantees gentle positioning. This function can be activated and deactivated as required, making it possible to optimise demanding joining and assembly processes, saving wear and tear on both components and robots. Sensorless collision monitoring SPS PC RS232 or Ethernet Remote I/Os Vision sensor CNC Tracking Remote I/Os Additional axis (linear) Enhanced path precision Applications like laser cutting and welding require extreme path precision. An enhanced path precision function for applications like this can be switched on and off as required. PC Ethernet (TCP/IP) Servo amplifier PRG load/save PDA production data acquisition Monitoring Control Control for additional axes The controller can handle up to 8 additional axes, in addition to the robot’s own axes, and up to 2 of the additional axes can be interpolated with the robot. Ethernet The Ethernet expansion card uses the standard TCP/IP protocol for high-speed communications between the robot controller and PCs or sensors. You can configure the card in master or slave mode as Example of a network connection configuration CC-Link Signal transmission Synchronisation Read/write variables Expansion options for your applications You can expand the robot and add features required by your applications with expansion cards that plug into slots in the controller, similar to the expansion cards in a personal computer. Servo required by your application. One of the most attractive features of this communications option is the ability to control the robot in real time, so that the robot’s movements can respond instantaneously to sensor data. RS232, RS422/485, tracking This expansion card provides several serial communications options for the connection of peripherals and two encoder inputs for the registration of conveyor belt speeds. In combination with the corresponding integrated system functions these encoder inputs allow the implementation of a ”tracking” function, with which the robot can synchronise with the conveyor belt and process products while they are in motion. CC-Link and high-speed I/O network This option provides a large number of virtual I/Os, for example for communication between several robots or connection of a PLC via a simple twisted-pair line. 13 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems COSIROP – Programming Software for the Real World While the programs are being executed you can monitor and visualise the robot with the help of COSIROP’s comprehensive control and diagnostics functions. The real-time axis speeds and motor currents are displayed clearly, together with the statuses of all the robot’s inputs and outputs. Live monitoring facilities for all the programs executed by the controller enable you to track down program errors quickly and reliably. COSIROP also provides tools for program archival and for backing up the robot’s parameters and settings. Other useful functions include: Variable monitor for program checking Online position definition and motor current monitoring Online-Teach-In function with single-axis mode A powerful robot programming language needs an equally powerful programming environment. COSIROP is the programming environment for all Mitsubishi robots. It allows you to create robot programs in minutes using the MELFA BASIC IV or MOVEMASTER COMMAND robot programming languages. After testing and optimising your program you can then transfer the program to the actual robot with a couple of mouse clicks, via an efficient direct network or serial link between the PC and the robot. ● Online ”teach-in” function for robot positions ● Position display on a 3-D representation of the robot ● Syntax checking ● I/O monitor ● Variable monitor ● Online command execution ● Error diagnostics ● Position editor ● Project management COSIMIR® Industrial – Integrated Simulation and Programming Software The COSIMIR® 3-D robot simulation system can simulate entire work cells, i.e. systems including both the robot itself and its interaction with its environment. In addition to the entire program of Mitsubishi robots COSIMIR® also supports a broad spectrum of automation equipment including material flow control systems, a variety of sensors and actuators and so on – the automation components you use to create production systems to meet the needs of your application. The powerful tools of the COSIMIR® package help you throughout the planning, programming and test phases. Reachability checks in the early planning stages help you to select the most suitable robot systems for the task. You can move the robots and other work cell components around in the simulation at will, making it easy to optimise the layout of your system. COSIMIR® uses the native robot languages (MELFABASIC or Movemaster Command) to program the robots within the simulation environment. This means that no additional conversion or processing steps are required when you transfer the resulting programs to real robots. In addition, this enables you to use the familiar robot languages and all your existing know-how and skills when you are working with the simulation. The comprehensive online help system is always available when you need support with the formulation of the necessary syntax. After creating your robot programs you can test them directly in the simulation environment, eliminating the need to remove the actual work cell from the production process for testing. The COSIMIR® and COSIROP packages are powerful tools for achieving maximum efficiency and costeffectiveness in the configuration and operation of robot-supported automation solutions, and they allow you to plan and operate your systems with a very high degree of confidence. The Model Explorer simplifies object management You can open any number of view windows Program execution monitoring in the simulation COSIMIR is a registered trademark of EF-Robotertechnik GmbH, Schwerte, Germany 14 15 MITSUBISHI ELECTRIC MELFA Robots – Unfailing Quality and Precision Handling Industrial Robot Systems COSIROP – Programming Software for the Real World While the programs are being executed you can monitor and visualise the robot with the help of COSIROP’s comprehensive control and diagnostics functions. The real-time axis speeds and motor currents are displayed clearly, together with the statuses of all the robot’s inputs and outputs. Live monitoring facilities for all the programs executed by the controller enable you to track down program errors quickly and reliably. COSIROP also provides tools for program archival and for backing up the robot’s parameters and settings. Other useful functions include: Variable monitor for program checking Online position definition and motor current monitoring Online-Teach-In function with single-axis mode A powerful robot programming language needs an equally powerful programming environment. COSIROP is the programming environment for all Mitsubishi robots. It allows you to create robot programs in minutes using the MELFA BASIC IV or MOVEMASTER COMMAND robot programming languages. After testing and optimising your program you can then transfer the program to the actual robot with a couple of mouse clicks, via an efficient direct network or serial link between the PC and the robot. ● Online ”teach-in” function for robot positions ● Position display on a 3-D representation of the robot ● Syntax checking ● I/O monitor ● Variable monitor ● Online command execution ● Error diagnostics ● Position editor ● Project management COSIMIR® Industrial – Integrated Simulation and Programming Software The COSIMIR® 3-D robot simulation system can simulate entire work cells, i.e. systems including both the robot itself and its interaction with its environment. In addition to the entire program of Mitsubishi robots COSIMIR® also supports a broad spectrum of automation equipment including material flow control systems, a variety of sensors and actuators and so on – the automation components you use to create production systems to meet the needs of your application. The powerful tools of the COSIMIR® package help you throughout the planning, programming and test phases. Reachability checks in the early planning stages help you to select the most suitable robot systems for the task. You can move the robots and other work cell components around in the simulation at will, making it easy to optimise the layout of your system. COSIMIR® uses the native robot languages (MELFABASIC or Movemaster Command) to program the robots within the simulation environment. This means that no additional conversion or processing steps are required when you transfer the resulting programs to real robots. In addition, this enables you to use the familiar robot languages and all your existing know-how and skills when you are working with the simulation. The comprehensive online help system is always available when you need support with the formulation of the necessary syntax. After creating your robot programs you can test them directly in the simulation environment, eliminating the need to remove the actual work cell from the production process for testing. The COSIMIR® and COSIROP packages are powerful tools for achieving maximum efficiency and costeffectiveness in the configuration and operation of robot-supported automation solutions, and they allow you to plan and operate your systems with a very high degree of confidence. The Model Explorer simplifies object management You can open any number of view windows Program execution monitoring in the simulation COSIMIR is a registered trademark of EF-Robotertechnik GmbH, Schwerte, Germany 14 15 MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC Industrial Robot Systems MELFA Robot Systems – Practical Functions for all Applications All MELFA robots feature a large number of advanced integrated system functions that enable you to adapt and optimise their performance for the specific needs of your applications. Automatic acceleration and braking ramp optimisation for faster cycle times Continuous Path function for faster cycle times Gravity compensation for greater positioning and palletising precision Orthogonal ”compliance control” function for interactive response to opposing forces Object tracking function for faster cycle times Control functions for up to 8 additional axes MELFARobots: RV-A RV-S RH-AH RP-AH Multitasking function for parallel execution of multiple tasks EUROPEAN HEADQUARTERS EUROPEAN REPRESENTATIVES louis poulsen DENMARK Geminivej 32 DK-2670 Greve Phone +45 (0) 43 / 95 95 95 ILAN & GAVISH Autom.Service ISRAEL 24 Shenkar St.,Qiryat-Arie 49513 IL-49001 Petach-Tikva Phone +972 (0) 3 / 922 18 24 INEA d.o.o. SLOVENIA Stegne 11 SI-61230 Ljubljana Phone +386 (0) 1 / 5 13 81 00 MITSUBISHI ELECTRIC EUROPE B.V. 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