RGJF | User manual | Rheem Prestige Series™ Modulating Horizontal Gas Furnace

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RGJF | User manual | Rheem Prestige Series™ Modulating Horizontal Gas Furnace | Manualzz

Rheem Prestige Series

Modulating

Horizontal Gas Furnace equipped with the Comfort Control

2

System

RGJF- Series

Up to 94.8% A.F.U.E.†

Input Rates from 60 to 120 kBTU

[17.58 to 35.16 kW]

With Contour Comfort Control

®

✝ A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with

Department of Energy test procedures.

Air

Gas Furnaces

RGJF Series

• The Rheem Prestige Series ™ High Efficiency line of horizontal gas furnaces are designed for utility rooms, closets, or alcoves, attics or crawl spaces. The design is certified by CSA.

• The Comfort Control 2 System ™ provides over 28 on-board diagnostics and fault history codes by detecting system and electrical problems. “Call for Service” alert notification is sent to the thermostat to alert the homeowner of required service.

• Serial Communication Enhanced – When installed with a Serial

Com muni cat ing Condensing Unit and user interface control

(RHC-TST550CMMS) 500 Series thermostat this unit offers 4 or

2 wire installation, auto-configuration, and diagnostic messaging with full communicating capability.

• Heat exchanger is constructed of all stainless steel for maximum corrosion resistance and thermal fatigue reliability.

• Modulating Function: when used with a modulating thermostat, modulation rate between 40% and 100% of total capacity.

• Two-stage Function: when used with a two-stage thermostat, furnace operates at 40% on first stage, and stages up to 65%, then 100% for second stage.

• Multistage Function: when used with a single-stage thermostat, furnace functions as a three stage furnace operating at

40%, 65% and 100% of total capacity.

• Reduced firing rates, electrically efficient ECM2+ motor, and solid doors provide the ultimate in quiet operation.

• Low speed constant fan.

• Constant temperature rise for superior comfort.

• Dual Seven segment LED for system diagnostics.

• Diagnostic history for troubleshooting.

• Two-speed induced draft motor.

• Direct spark ignition with remote sense.

• Top electrical connections.

• Optional indoor or outdoor combustion air.

• All models comply with Department of Energy test procedures for 2% or less electrical efficiency ratings.

• A variety of cooling coils and plenums designed to use with the Rheem Prestige Series ™ gas furnaces are available as optional accessories.

FORM NO. G11-529

2

Air

Table of Contents

RGJF Series

TABLE OF CONTENTS

Standard & Optional Equipment ......................................................................3

Model Features ..............................................................................................4

Physical Data & Specifications ........................................................................5

Model Number Identification ............................................................................6

Dimensional Data............................................................................................7

Blower Performance Data ................................................................................8

Accessories....................................................................................................9

Limited Warranty ..........................................................................................10

GAS VALVE

DRAFT

INDUCER

(HH FUEL CODE)

PRESSURE

SWITCHES

Air

Standard & Optional Equipment

RGJF Series

INTEGRATED

FURNACE

CONTROL

BLOWER ASSEMBLY

WITH ELECTRONIC

COMMUTATED MOTOR

REMOTE

SENSOR

PRIMARY AND SECONDARY

HEAT EXCHANGER

IN-SHOT BURNERS

DIRECT SPARK

IGNITION

STANDARD EQUIPMENT

Completely assembled and wired; heat exchanger; primary:

409 and aluminized 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switches; redundant modulating main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut-off valve; 100% safety lock out; cool fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; humidifier connections; humidifier on/off delay, dehumid ification connection; low speed continuous fan option; transformer; direct drive, ECM variable speed blower motor.

(Please note: a thermostat is not included as standard equipment. See “Accessories”).

OPTIONAL EQUIPMENT

NOTE: Furnace is not listed for use with fuels other than natural or L.P. (propane) gas.

All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.

For L.P. (propane) operation, refer to Conversion Kit Index Form.

Fossil Fuel Kits for use with heat pumps.

WARNING

THIS FURNACE IS NOT APPROVED

OR RECOMMENDED

FOR USE IN MOBILE HOMES

3

Air

Model Features

RGJF Series

The

Comfort Control

2

System

Features:

■ The Rheem Dual 7-Segment LED Display easily shows system operating status codes and diagnostic codes.

■ The Status Indication

System Diagnostics

feature thermostat communication capability and

built-in diagnostics. The thermostat communication capability and alerts the homeowner to any necessary service requirements.

Faster, more accurate service is provided by the builtin diagnostics, by providing the HVAC professional with dependable information.

■ The fault recall feature will allow for the last six faultcodes to be displayed, and will retain these codes even if power failure occurs.

■ In order to save time and money, replacement automotive style fuses can be utilized instead of replacing the entire

control board.

Model Features:

• The Comfort Control 2 System™ provides over 28 on-board diagnostics and fault history codes by detecting system and electrical problems. “Call for Service” alert notification is sent to the thermostat to alert the homeowner of required service.

• Serial Communication Enhanced – When installed with a Serial

Com muni cat ing Condensing Unit and user interface control

(RHC-TST550CMMS) 500 Series thermostat this unit offers 4 or

2 wire installation, auto-configuration, and diagnostic messaging with full communicating capability.

• Heat exchanger is constructed of all stainless steel for maximum corrosion resistance and thermal fatigue reliability.

• Modulating Function: when used with a modulating thermostat, modulation rate between 40% and 100% of total capacity.

• Two-stage Function: when used with a two-stage thermostat, furnace operates at 40% on first stage, and stages up to 65%, then 100% for second stage.

• Multistage Function: when used with a single-stage thermostat, furnace functions as a three stage furnace operating at

40%, 65% and 100% of total capacity.

• Reduced firing rates, electrically efficient ECM2+ motor, and solid doors provide the ultimate in quiet operation.

• Low speed constant fan.

• Constant temperature rise for superior comfort.

• Dual Seven segment LED for system diagnostics.

• Diagnostic history for troubleshooting.

• Two-speed induced draft motor.

• Direct spark ignition with remote sense.

• Top electrical connections.

• Optional indoor or outdoor combustion air.

• All models comply with Department of Energy test procedures for 2% or less electrical efficiency ratings.

• A variety of cooling coils and plenums designed to use with the Rheem Prestige Series ™ gas furnaces are available as optional accessories.

4

Air

Physical Data & Specifications

RGJF Series

Physical Data and Specifications—Horizontal Models

MODEL NUMBERS

INPUT–MAXIMUM (BTU/HR) [kW]

HEATING CAPACITY–MAXIMUM [kW]

INPUT–MINIMUM (BTU/HR) [kW]

HEATING CAPACITY–MINIMUM [kW]

HEATING EXT. STATIC PRESSURE [kPa]

BLOWER (D X W IN.) [mm]

ECM MOTOR HP [W]

UNIT AMPS

MAXIMUM OVERCURRENT PROTECTION

HEATING CFM–MAXIMUM [L/s]

HEATING CFM–MINIMUM [L/s]

COOLING CFM–RANGE [L/s]

MAXIMUM EXT. STATIC PRESSURE [kPa]

TEMPERATURE RISE RANGE °F [°C]

MAX OUTLET AIR TEMPERATURE °F [°C]

RETURN AIR CABINETS–RXGR-

FILTER SIZE (IN.) [mm] BOTTOM

FILTER SIZE (IN.) [mm] SIDE

APPROX. SHIPPING WEIGHT (LBS.) [kg]

AFUE

RGJF-06EMCK

60,000 [17.58]

54,720 [16.03]

24,000 [7.03]

21,888 [6.41]

0.12 [.029]

11 x 7 [279 x 178]

1/2 [373]

8.7

15

795 [375]

320 [151]

600-1200 [283-566]

0.80 [0.20]

40-70 [22.2-38.9]

180 [82.2]

C17B

15 3 /

4 x 25 [400 x 635]

15 3 /

4 x 25 [400 x 635]

127 [57.6]

94.8

RGJF-07EMCK

75,000 [21.98]

69,000 [20.22]

30,000 [8.79]

27,600 [8.09]

0.12 [.029]

11 x 7 [279 x 178]

1/2 [373]

8.7

15

995 [470]

430 [203]

600-1200 [283-566]

0.80 [0.20]

40-70 [22.2-38.9]

180 [82.2]

C17B

15 3 /

4 x 25 [400 x 635]

15 3 /

4 x 25 [400 x 635]

133 [60.3]

93.1

RGJF-09EZCM

90,000 [26.38]

83,160 [24.37]

36,000 [10.55]

33,264 [9.75]

0.15 [.037]

12 x 11 [305 x 279]

1 [746]

RGJF-10EZCM

105,000 [30.77]

95,865 [28.09]

42,000 [12.31]

38,346 [11.24]

0.20 [.049]

12 x 11 [305 x 279]

1 [746]

RGJF-12ERCM

120,000 [35.17]

110,880 [32.49]

48,000 [14.07]

44,352 [12.99]

0.20 [.049]

11 x 10 [279 x 254]

1 [746]

12.0

15

1195 [564]

515 [243]

12.0

15

1395 [658]

600 [283]

12.0

15

1595 [753]

685 [323]

1200-2000 [566-944] 1200-2000 [566-944] 1200-2000 [566-944]

0.80 [0.20] 0.80 [0.20] 0.80 [0.20]

40-70 [22.2-38.9] 40-70 [22.2-38.9] 40-70 [22.2-38.9]

180 [82.2]

C21B

190 [87.8]

C21B

195 [90.6]

C24B

19 1 /

4 x 25 [489 x 635] 19 1 /

4 x 25 [489 x 635] 22 3 /

4 x 25 [578 x 635]

15 3 /

4 x 25 [400 x 635] 15 3 /

4 x 25 [400 x 635] 15 3 /

4 x 25 [400 x 635]

158 [71.7]

90.2

162 [73.5]

90.4

170 [77.1]

91.6

[ ] Designates Metric Conversions

5

Air

Model Number Identification

RGJF Series

Model Number Identification

R G J F

07E M C K S Option 278

Rheem Gas

Furnace

Horizontal

Modulating

Prestige

Series ™

90 Plus

Gas Furnace

Design Series

F =

Communicating

Electric

Ignition

Electric

Ignition–

NOx

Models

06E

07E

09E

10E

12E

06N

07N

09N

10N

12N

Heating Input

Designation

Input

BTU/HR

60,000 [17.6 kW]

75,000 [22.0 kW]

90,000 [26.4 kW]

105,000 [30.7 kW]

120,000 [35.2 kW]

Blower Size

M = 11 x 7

[279 x 178 mm]

R = 11 x 10

[279 x 254 mm]

Z = 12 x 11

[305 x 279 mm]

Variations

C = Single/

Multi

Zone

Heat/Cool

Designation

K = 600-1200 CFM

[283-566 L/s]

M = 1200-2000 CFM

[566-944 L/s]

Fuel Code

S = U.S. or

Canadian

Natural Gas

278 = Factory-

Supplied High

Altitude Conversion

Kit (Not Required on 60K BTU Model)

[ ] Designates Metric Conversions

6

Illustration

A084901.S01B

Illustration

A084901.S01A

Air

Dimensional Data

RGJF Series

Illustration

A084901.S01C

Illustration

A084901.S01D

MODEL

RGJF-

06

07

09

10

12

A

17 1 /

2

[445]

17 1 /

2

[445]

21 [533]

21 [533]

24 1 /

2

[622]

16

16

23

11

11

11

/

/

/

B

32

32

32

[415]

[415]

[593]

[ ] Designates Metric Conversions

15

15

5

5

/

/

8

8

C

6

6

[397]

[397]

D

2 [51]

2 [51]

16

16

5

5

/

/

8

8

E

[422]

[422]

13

13

7

7

/

/

8

8

F

[352]

[352]

19 27 /

32

[504] 19 3 /

16

[487] 2 [51] 20 1 /

8

[511] 17 3 /

8

[441]

19 27 /

32

[504] 19 3 /

16

[487] 2 [51] 20 1 /

8

[511] 17 3 /

8

[441]

22 5 /

8 6

[575] 2 [51] 23 5 /

8

[600] 20 7 /

8

[530]

LEFT

SIDE

0

0

0

0

0

RIGHT

SIDE

MINIMUM CLEARANCE (IN.) [mm]

BACK TOP FRONT VENT

0

0

0

0

1 [25]

1 [25]

2 [51]

2 [51]

0

0

0

0

0

0

0

0

1 [25] 2 [51]

1 [25] 2 [51]

1 [25] 2 [51]

0

0

0

7

Air

Blower Performance Data

RGJF Series

MODEL

RGJF-

06

07

09

10

12

BLOWER SIZE

(D x W)

IN. [mm]

11 x 7

[279 x 178]

11 x 7

[279 x 178]

12 x 11

[305 x 279]

12 x 11

[305 x 279]

11 x 10

[279 x 254]

[ ] Designates Metric Conversions

ICM

MOTOR H.P.

[W]

1/2

[373]

1/2

[373]

1

[746]

1

[746]

1

[746]

BLOWER

SPEED

HIGH

MED-HI

MED

LOW

HIGH

MED-HI

MED

LOW

HIGH

MED-HI

MED

LOW

HIGH

MED-HI

MED

LOW

HIGH

MED-HI

MED

LOW

CFM [L/s] AIR DELIVERY

EXTERNAL STATIC PRESSURE

INCHES WATER COLUMN [kPa]

0.1 [.02]-0.8 [.20]

1200 [566]

1000 [472]

800 [378]

600 [283]

1200 [566]

1000 [472]

800 [378]

600 [283]

2000 [944]

1600 [755]

1400 [661]

1200 [566]

2000 [944]

1600 [755]

1400 [661]

1200 [566]

2000 [944]

1600 [755]

1400 [661]

1200 [566]

8

VENT TERMINATION KITS CONCENTRIC:

HORIZONTAL/VERTICAL =

RXGY-E03A (US & Canadian Installations)

HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03, RXGY-D04

(US Installations)

RXGY-D02A, RXGY-D03A, RXGY-D04A (Canadian Installations)

RXGY-G02 (US Only)

FUEL KIT: Use Modulating Programmable Thermostat

(see below) for Dual Fuel/Fossil Fuel Kits.

HORIZONTAL: RXGY-G02

NEUTRALIZER KIT: RXGY-A01

PLENUM DATA FOR “A” COILS

Plenum adapters are required in some instances for use on horizontal applications when plenum and furnace size do not match.

FURNACE

WIDTH

IN. [mm]

17 1 /

2

[445]

17 1 /

2

[445]

17 1 /

2

[445]

17 1 /

2

[445]

21 [533]

21 [533]

21 [533]

24 1 /

2

[622]

24 1 /

2

[622]

PLENUM

WIDTH

IN. [mm]

16 1 /

4

[413]

20 1 /

4

[514]

21 5 /

8

[549]

25 1 /

4

[641]

25 1 /

4

[641]

22 1 /

4

[565]

21 5 /

8

[549]

25 1 /

4

[641]

21 5 /

8

[549]

PLENUM ADAPTER

UPFLOW

RXAA-C186

RXAA-C173

RXAA-C187

RXAA-C174

RXAA-C175

RXAA-C176

RXAA-C188

RXAA-C177

RXAA-C187

COIL

PLENUM

RXAL-B16BU

RXAL-B20BU

RXAL-B21BU

RXAL-B25BU

RXAL-B25BU

RXAL-B22BU

RXAL-B21BU

RXAL-B25BU

RXAL-B21BU

LP KIT: (Available through PROSTOCK ® )

U.S./Canadian = RXGJ-FP07

THERMOSTATS

RECOMMENDED MODULATING FURNACE THERMOSTAT

Air

Accessories

RGJF Series

*PROGRAMMABLE THERMOSTAT ACCESSORIES:

Adapter Plate = F61-2600

Remote F1451328 and F1451378 Sensor

*Available through PROSTOCK ® .

FOR HIGH ALTITUDES:

RGJF HIGH ALTITUDE FIELD CONVERSION KITS:

MODEL INPUT

HIGH ALTITUDE

FIELD CONVERSION KIT NO.

RGJF-06 *

RGJF-07 *

RGJF-09*

RGJF-10*

RGJF-12*

60,000

75,000

90,000

105,000

120,000

*5000 ft. & above only (except where noted).

None Needed

RXGY-F38 (8000 ft. and above only)

RXGY-F39

RXGY-F40

RXGY-F41

OPTION CODE FOR HIGH ALTITUDE: None available. Kit must be ordered.

NOTE: High altitude kits do NOT include additional burner orifices.

If a burner orifice change is necessary, they must be ordered through PROSTOCK ® . See Installation Instructions for more information.

CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines when converting furnaces for high altitudes.

For all installations above 2000 ft., the burner orifice size must be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.

Manifold gas pressure reduction methods may NOT be used on these models. The only method permitted on modulating furnace models is to recalculate the burner orifice size. See Installation Instructions for more information.

[ ] Designates Metric Conversions

RHC-TST550CMMS

• 7 Day 5/1/1 Programmable Modulating/Two Cool Hardwired

• Works in Modulating Furnace and Modulating Furnace Dual Fuel applications (requires optional external sensor)

• Bright, 12 sq. inch touchscreen display

• Keypad lockout option

• Hardwired

• Easy, menu-driven programming

• Audio prompting to ensure program change confirmation

• Intuitive red/blue temperature keys

• Large, easy-to-see characters

• Available only through professional contractors

9

Air

Limited Warranty

RGJF Series

GENERAL TERMS OF LIMITED WARRANTY*

Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.

*For complete details of the Limited and Conditional Warranties, including applicable terms and conditions, contact your local contractor or the

Manufacturer for a copy of the product warranty certificate.

Heat Exchanger ........................................Limited Lifetime

Conditional Unit Replacement Warranty

(Registration Required) ............................Limited Lifetime

Parts Warranty ..............................................Ten (10) Years

10

Air

Notes

RGJF Series

11

The new degree of comfort.

In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.

Rheem Heating, Cooling & Water Heating • P.O. Box 17010

Fort Smith, Arkansas 72917 • www.rheem.com

Rheem Canada Ltd./Ltée • 125 Edgeware Road, Unit 1

Brampton, Ontario • L6Y 0P5

PRINTED IN U.S.A 04/12 QG FORM NO. G11-529

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