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S/M No. : OC1B0K5001
Service Manual
Microwave Oven
Model: KOC-1B0K5S
KOC-1B2K5S
✔
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center.
Nov. 2005
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3)
Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of dropping or abuse.
(c) Before turning on power to the microwave oven for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
A microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.
TABLE OF CONTENTS
1. SAFETY AND PRECAUTIONS....................................................................................................................................2
2. SPECIFICATIONS ........................................................................................................................................................3
3. EXTERNAL VIEW .........................................................................................................................................................3
3-1. OUTER DIMENSION ..........................................................................................................................................3
3-2. FEATURE DIAGRAM .........................................................................................................................................4
4. INSTALLATION ............................................................................................................................................................5
5. CONTROL PANEL .......................................................................................................................................................6
6. DISASSEMBLY AND ASSEMBLY ..............................................................................................................................7
7. INTERLOCK MECHANISM AND ADJUSTMENT.....................................................................................................17
8. TROUBLESHOOTING GUIDE ...................................................................................................................................18
9. MESUREMENT AND TEST .......................................................................................................................................24
9-1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ........................................................................24
9-2. MICROWAVE RADIATION TEST ....................................................................................................................25
9-3. COMPONENT TEST PROCEDURE................................................................................................................26
9-4. COMPONENT ACTION....................................................................................................................................27
10. WIRING DIAGRAM...................................................................................................................................................28
11. EXPLODED VIEW AND PARTS LIST ..................................................................................................................29
11-1. DOOR ASSEMBLY.........................................................................................................................................29
11-2. CONTROL PANEL ASSEMBLY.....................................................................................................................29
11-3. TOTAL ASSEMBLY ........................................................................................................................................29
12. PRINTED CIRCUIT BOARD ....................................................................................................................................33
13. P.C.B CIRCUIT DIAGRAM.......................................................................................................................................37
1
1. SAFETY AND PRECAUTIONS
1. FOR SAFE OPERATION
Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator.
IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.)
1) A broken door hinge.
2) A broken door viewing screen.
3) A broken front panel, oven cavity.
4) A loosened door lock.
5) A broken door lock.
The door gasket plate and oven cavity surface should be kept clean.
No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN.
The microwave oven has concealed switches to make sure the power is turned off when the door is opened.
Do not attempt to defeat them.
DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.
2. FOR SAFE SERVICE PROCEDURES.
1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the oven.
2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the oven.
(a) inform the manufacturer, importer or assembler,
(b) repair the unit at no cost to the owner,
(c) attempt to ascertain the cause of the excessive leakage,
(d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact the manufacturer immediately.
IMPORTANT
The wire in this mains lead coloured in accordance with the following code.
Green-and-yellow : Earth
Blue
Brown
: Neutral
: Live
As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows.
The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with the letter ‘E’ or by earth symbol or green-and-yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter ‘N’ or coloured black.
The wire which is coloured brown must be connected to the terminal which is marked with the letter ‘L’ or coloured red.
NOTE : This oven is designed for counter-top use only.
2
2. SPECIFICATIONS
MODEL
POWER SUPPLY
KOC-1B0K / KOC-1B2K
MICROWAVE
220~240V~50Hz, SINGLE PHASE WITH EARTHING
1500W
GRILL 1600W POWER
CONSUMPTION CONVECTION
COMBINATION
MICROWAVE ENERGY OUTPUT
MICROWAVE FREQUENCY
2300W
2300W
1000W(IEC705)
2450MHz
OUTSIDE DIMENSIONS (W X H X D)
CAVITY DIMENSIONS (W X H X D)
NET WEIGHT
TIMER
560X344X542mm (22.0X13.5X21.3 in.)
368.5X246X376.5mm (14.5X9.7X14.8 in.)
APPROX. 21.5kg (47.6 lbs.)
60 minutes
FUNCTION SELECTIONS
POWER SELECTIONS
CAVITY VOLUME
MICROWAVE/ GRILL/ CONVECTION/ COMBINATION
10 LEVELS
1.2 Cu. Ft
* Specifications are subject to change without notice.
3. EXTERNAL VIEW
3-1. OUTER DIMENSION
Fig. 1 Front view Fig. 2 Side view
3
3-2. FEATURE DIAGRAM
2
1
3 4 5 6
7 r e w q 0 9 8
1 1.DOOR HOOK
When the door is closed, it will automatically shut. If the door is opened while the oven is operating, the magnetron will immediately stop operating.
1 2.DOOR VIEWING SCREEN
Allows viewing of food. The screen is designed so that light can pass through, but not the microwave.
1 3.METAL RACK
1 4.TOP HEATER
Turns on when convection, grill and combi cooking is selected.
1 5.OVEN LAMP
Automatically turns on during oven operating.
1 6.SAFETY INTERLOCK SYSTEM
1 7.CONTROL PANEL
1 8.TURNTABLE TRAY
Rotates during cooking and ensure even distribution of Microwaves.
It can also be used as a cooking utensil.
1 9.ROLLER GUIDE
This must always be used for cooking together with the turntable tray.
10. COUPLER
This fits over the shaft in the center of the ovens cavity floor. This is to remain in the oven for all cooking.
11. CONVECTION OUTLET & FAN
12. UNDER HEATER
13. OVEN FRONT PLATE
14.DOOR SEAL
Door seal maintains the microwave energy within the oven cavity and prevents microwave leakage.
4
4. INSTALLATION
1. Steady, flat location
This microwave oven should be set on a steady, flat surface.
This microwave oven is designed for counter top use only.
2. Leave space behind and side
All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually, cause failure.
3. Away from Radio and TV sets
Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder and so on.
Position the oven as far from them as possible.
4. Away from heating appliances and water taps
Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be adversely affected and breakdowns occur.
5. Power supply
• Check your local power source. This microwave oven requires a current of approximately 12(8) amperes,
220~240V, 50Hz.
• Power supply cord is about 1.2 meters long.
• The voltage used must be the same as specified on this oven. Using a higher voltage may result in a fire or other accident causing oven damage. Using low voltage will cause slow cooking. We are not responsible for damage resulting from use of this oven with a voltage of ampere fuse other than those specified.
• This appliance is supplied with cable of special type, which, if damaged, must be repaired with cable of same type.
Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person.
6. Examine the oven after unpacking for any damage such as:
A misaligned door, broken door or a dent in cavity.
If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.
7. Do not operate the oven if it is colder than room temperature.
(This may occur during delivery in cold weather.) Allow the oven to become room temperature before operating.
EARTHING INSTRUCTIONS
This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing plug. The plug must be plugged into an outlet that is properly installed and earthed.
WARNING
Improper use of the earthing plug can result in a risk of electric shock. Consult a qualified electrician or serviceman if the earthing instructions are not completely understood, or if doubt exists as to whether the appliance is properly earthed, and either:
If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a
3-slot receptacle that will accept the plug on the appliance.
The marked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or
Do not use an extension cord.
5
5. CONTROL PANEL
u i p
1
2
3
4
8
9 w t
Language
Clock
Less
More
M
/W
Auto
Defrost
Com bi
C o nv ecti on
Cake Crusty
Gr ill
Auto cook
Memory
Ti me
Weight Qu an tity
% s
Stop
Clear
Start
Speedy Cook
7
6
5
0 q e r y o d a
DISPLAY WINDOW
1
MICROWAVE indicator, showing microwaving in progress.
2
DEFROST indicator, showing defrosting in progress.
3
GRILL(upper grill heater) indicator, showing grilling in progress.
4
GRILL(lower grill heater) indicator, showing grilling in progress.
5
CONVECTION indicator, showing convectioning in progress.
6
CHILD LOCK indicator.
7 % percentage microwave power level indicator.
BUTTONS
8
Language : Press to select the language.
9
Clock : Use to set clock.
0
Less : Use to remove time from cooking.
q
More : Use to add time to cooking.
w
M/W : Press to select microwave power level.
e
Combi : Press to select combi cooking mode.
r
Auto Defrost : Press to select defrost menu.
t
Convection : Press to select convection temperature.
y
Grill : Press to select grill.
u
Cake : Press to select cake menu.
i
Crusty : Press to select crusty menu.
o
Auto cook : Press to select auto cook menu.
p
Memory : Use to set favorite cooking mode.
a
Start/Speedy Cook : Press to start a programme, also for speedy start
(each press adds 30 seconds microwave cooking time).
s
Stop/Clear : Press once to stop a programme, and twice to cancel a programme.
d
Dial knob : Use to set time, weight and quantity.
6
6. DISASSEMBLY AND ASSEMBLY
- Cautions to be observed when trouble shooting.
Unlike many other appliances, the microwave oven is high-voltage, high-current equipment.
It is completely safety during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit.
You are asked to observe the following precautions carefully.
1. Always remove the power plug from the outlet before servicing.
2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side.
3. Discharge the high voltage capacitor before touching any oven components or wiring.
(1) Check the earthed.
Do not operate on a two-wire extension cord.
The microwave oven is designed to be used with earthed.
It is imperative, therefore, to makes sure it is earthed properly before beginning repair work.
(2) Warning about the electric charge in the high voltage capacitor.
For about 30 seconds after the operation stopped and electric charge remains in the high voltage capacitor. When replacing or checking parts, short between oven chassis and the negative high terminal of the high voltage capacitor, by using a properly insulated screwdriver to discharge.
4. When the 15A fuse is blown out due to the operation of the monitor switch; replace primary interlock switch, secondary interlock switch and interlock monitor switch.
5. After repair or replacement of parts, make sure that the screws are properly tightened, and all electrical connections are tightened.
6. Do not operate without cabinet.
SHORT
CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron.
WARNING : When servicing the appliance, need a care of touching or replacing high potential parts because of electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron,
HV Capacitor, HV Diode.
7
1. To remove cabinet
1) Remove four screws on cabinet back.
2) Push the cabinet backward.
2. To remove door assembly
1) Remove two screws which secure the stopper hinge top.
2) Remove the door assembly from top plate of cavity.
3) Reverse the above for assembly.
NOTE: After replacing the door assembly, perform a check of correct alignment with the hinge and cavity front plate.
3. To remove door parts.
A04
A02
A09
A03
A05
A06
A10
A01
REF NO.
A02
A03
A04
A06
A09
PART CODE
3517006900
7112401011
3515204900
7122401211
3511714100
PART NAME DESCRIPTION
PC
TEMP GLASS T3.2 BARRIER-SCREEN*O
SCREW TAPPING T1 TRS 4X10 MFZN
STOPPER HINGE *T AS KOC-1B0K0S
SCREW TAPPING
DOOR SEAL AS
PBT
T2S TRS 4X12 MFZN
POM
PW1
KOC-1B0K0S
PC
8
A07
A08
Q’TY REMARK
1
1
1
1
2
1
1
1
1
1
(1) Remove the gasket door from door plate.
(2) Remove a screw from door plate.
(3) Remove the door frame from door plate.
(4) Remove the stopper hinge top from door plate.
(5) Remove the spring and the hook.
(6) Remove two screws from door frame.
(7) Remove the handle door and barrier screen outer from door frame.
(8) Remove the barrier screen outer from handle door.
(9) Reverse the above steps for reassembly.
4. Method to reduce the gap between the door seal and the oven front surface.
(1) To reduce gap located on part ‘A’.
• Loosen two screws on stopper hinge top, and then push the door to contact the door seal to oven front surface.
• Tighten two screws.
(2) To reduce gap located on part ‘B’.
• Loosen two screws on stopper hinge under, and then push the door to contact the door seal to oven front surface.
• Tighten two screws.
NOTE : A small gap may be acceptable if the microwave leakage does not exceed 4mW does not exceed 4mW/cm 2 .
9
5. To remove control panel parts.
REF NO.
B01
B02
B04
B05
B06
B07
B08
B09
B10
B11
B12
B13
B14
B15
PART CODE
3511605000
3511605100
3516724100
3516908300
3516908500
3516908400
7122401211
PKMPMSLG40
7121301011
3514323110
3516908600
3516908700
3516908200
3513406000
PART NAME
DECORATOR C-PANEL
DECORATOR RING
CONTROL PANEL
BUTTON FUNCTION-A
BUTTON FUNCTION-C
BUTTON FUNCTION-B
SCREW TAPPING
PCB MAIN AS
SCREW TAPPING
PCB SUB AS
BUTTON FUNCTION-D
BUTTON FUNCTION-E
BUTTON START
KNOB VOLUME
DESCRIPTION
ABS XR-401 H-2938
ABS SG-175 SG-0760D
ABS XR-401 H-2938
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
T2S TRS 4X12 MFZN
KOC-1B0K5S
TS2 PAN 3X10 MFZN
KOC-1B0K0S
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
1
1
1
1
1
1
7
1
3
Q’TY
1
1
1
1
1
1
REMARK
(1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly.
(2) Remove three screws (B08) which secure the control panel.
(3) Pull out the Main pcb assembly(B09).
(4) Remove seven screws(B10) which secure the control panel.
(5) Pull out the Sub pcb assembly(B11).
(6) Pull out the Knob volume(B15) from the Sub pcb assembly.
(7) Pull out six buttons from the control panel.
(8) Pull out Decorator ring(B02) and Window display(B03) from the control panel .
(9) Pull out the Decorator c-panel(B01) from the control panel.
(10) Reverse the above steps for reassembly.
10
6. To remove high voltage capacitor.
(1) Remove a screw which secure the grounding ring terminal of the H.V.diode and the capacitor holder.
(2) Remove the H.V. diode from the capacitor holder.
(3) Reverse the above steps for reassembly.
◆
High voltage circuit wiring
7. To remove magnetron.
(1) Remove a screw which secure the magnetron.
(2) Remove the magnetron.
(3) Reverse the above steps for reassembly.
CAUTION : Never install the magnetron without the metallic gasket plate which is packed with each magnetron to prevent microwave leakage. Whenever repair work is carried out on magnetron, check the microwave leakage. It shall not exceed 4mW/cm 2 for a fully assembled oven with door normally closed.
Magnetron antenna Metallic gasket plate
Cooling fin
Filament terminal
11
8. To remove wind guide assembly.
(1) Remove a screw for earthing.
(2) Remove the noise filter from the wind guide.
(3) Remove a screw which secure the wind guide assembly.
(4) Draw forward the wind guide assembly.
(5) Pull the fan from the motor shaft.
(6) Remove two screws which secure the motor shaded pole.
(7) Remove the motor shaded pole.
(8) Reverse the above steps for reassembly.
9. To remove H.V.transformer.
(1) Remove four screws holding the H.V transformer.
(2) Remove the H.V.transformer.
(3) Reverse the above steps for reassembly.
12
10. To remove Lamp assembly parts.
1
2
3
4
5
6
7
8
9
REF NO.
PART CODE
1
2
7112401011
3512520500
3
4
3513302800
7112401011
6
7
7112401011
3513003900
PART NAME
SCREW TAPPING
GUIDE AIR OUTLET
INSULATOR HEATER *T
SCREW TAPPING
SCREW TAPPING
HOLDER LAMP AS
DESCRIPTION
T1 TRS 4X10 MFZN
SA1D T0.5
SBHG T0.6
T1 TRS 4X10 MFZN
T1 TRS 4X10 MFZN
KOC-1B0K0S
HALOGEN
1) Remove a screw 1 and pull out Guide air outlet 2 .
2) Remove two screws 4 and pull out insulator heater *t 3 .
3) Pull out the Lamp assembly.
4) Remove two screws 6 pull out the Lamp assembly.
5) Pull out the Holder lamp assembly 7 from the Cover lamp 5 .
6) Pull out the Lamp 8 from the Holder lamp assembly 7 .
7) Reverse the above steps for reassembly.
Q’TY REMARK
1
1
1
2
1
2
1
2
1
13
11. To remove Top heater assembly parts.
5
6
7
8
1
2
3
4
REF NO.
1
2
3
4
PART CODE
7112401011
3512520500
3513302800
7112401011
PART NAME
SCREW TAPPING
GUIDE AIR OUTLET
6
7
8
3510607700
3512803800
3511407600
1) Remove a screw 1 and pull out Guide air outlet 2 .
2) Remove two screws 4 and pull out insulator heater *t 3 .
3) Pull out the Top heater assembly.
4) Pull out the Harness heater 5 .
5) Pull out the Braket heater*t 6 from the Cover heater*t 8 .
6) Pull out the Heater miraclon 7 from the Cover heater*t 8 .
7) Reverse the above steps for reassembly.
DESCRIPTION
T1 TRS 4X10 MFZN
SA1D T0.5
INSULATOR HEATER *T SBHG T0.6
SCREW TAPPING T1 TRS 4X10 MFZN
BRACKET HEATER *T
KOC-1B0K0S
SA1D T0.5
HEATER MIRACLON
COVER HEATER *T
115V 550W 270MM
STS430 T0.5
Q’TY REMARK
1
1
1
1
1
2
2
1
14
12. To remove Rear heater assembly parts.
1
2 y u i e r t w
4
3
5 q 0 98 7 6
REF NO.
PART CODE
1 7112401011
PART NAME
SCREW TAPPING
2
3
4
6
7
8
10
11
13
14
15
16
3511407300
7112401011
3511407400
3512803800
3511407700
7113400814
3511800700
7S627W50X1
7601400811
3513302900 INSULATOR HEATER *B
7113400814 SCREW TAPPING
3963514300
COVER MOTOR *B
SCREW TAPPING
COVER *B
HEATER MIRACLON
COVER HEATER *B
SCREW TAPPING
FAN CONVECTION
NUT HEX
SCREW MACHINE
MOTOR SHADED POLE
DESCRIPTION
T1 TRS 4X10 MFZN
SBHG T0.6
T1 TRS 4X10 MFZN
SBHG T0.6
115V 550W 270MM
SA1D T0.5
T1 BIN 4X8 MFNI
SA1D T0.5
NUT FLANGE M5X0.8P MFZN
PAN 4X8 PW MFZN
SA1D T0.5
T1 BIN 4X8 MFNI
230V 50HZ MW10CA-T02
1) Remove a screw 1 and then pull out Cover motor *B 2 .
2) Remove two screws 3 and then pull out Cover *B 4 .
3) Pull out the Harness convection-B 5 .
4) Remove four screws t and then pull out the Rear heater assembly.
5) Remove a Nut q and then pull out the Fan convection 0 and Washer plain 9 .
6) Remove three screws 8 and then separate the Cover heater *B 7 and the lnsulator heater *B r .
7) Pull out two Heaters 6 from the Cover Heater *B 7 .
8) Remo two screws e and then separate the lnsulator heater *B r and Motor shaded pole y .
9) Remove the Ring-C i and then pull out the Fan u from Motor shaft.
10)Reverse the above steps for reassebly.
1
4
1
2
1
1
3
1
2
1
1
1
Q’TY REMARK
1
1
2
1
1
1
15
13. To remove Motor synchro. And Under heater assembly parts.
5
4
3
2
1
CUTTING (6EA)
REF NO.
PART CODE
1
2
7112401011
3511407500
3
4
5
3515304000
3512802000
7113400814
PART NAME
SCREW TAPPING
COVER HEATER *U
DESCRIPTION
T1 TRS 4X10 MFZN
STS430 T0.5
SUPPORTER HEATER *U STS430 T0.5
HEATER *U 230V 400W R18374001
SCREW TAPPING T1 BIN 4X8 MFZN
1) Cut the Motor syncro. Cover parts from the base plate.
2) Remove a screw and then pull out Motor syncro.
3) Remove a screw 1 and then pull out the Under heater *U. assembly.
4) Remove a screw 5 .
5) Pull out the Heater *U 4 from the Cover heater *U 2 .
6) Reverse the above steps for reassembly.
Q’TY REMARK
1
1
1
1
1
16
7. INTERLOCK MECHANISM AND ADJUSTMENT
The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave.
(1) Primary interlock switch
When the door is closed, the hook locks the oven door. If the door is not closed properly, the oven will not operate.
When the door is losed, the hook pushes the lock lever downward. The lock lever presses the button of the microswitch.
Then the button of the primary interlock switch bring it under “ON” condition.
(2) Secondary interlock switch and interlock monitor switch
When the door is closed, the hook pushes the lock lever downward. The lock lever presses the button of the interlock monitor switch to bring it under “OFF” condition and presses the button of the secondary interlock switch to bring it under
“ON” condition.
ADJUSTMENT :
Interlock monitor switch
When the door is closed, the interlock monitor switch should be opened before other switches are closed.
When the door is opened, the interlock monitor switch should be closed after other switches are opened.
(3) Adjustment steps a) Loosen the one mounting screw.
b) Adjust interlock switch assembly position.
c) Make sure that lock lever moves smoothly after adjustment is completed.
d) Tighten completely one mounting screw.
NOTE :
Microwave emission test should be performed after adjusting interlock mechanism.
If the microwave emission exceed 4mW/cm 2 , readjust interlock mechanism.
17
8. TROUBLESHOOTING GUIDE
Following the procedure below to check if the oven is defective or not.
1) Check grounding before trouble checking.
2) Be careful of the high voltage circuit.
3) Discharge the high voltage capacitor.
4) When checking the continuity of the switches, fuse or high voltage tranformer, disconnect one load wire from these parts and check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
NOTE : When electric parts are checked, be sure the power cord is not inserted the wall outlet.
Check wire harness, wiring and connection of the terminals and power cord before check the parts listed below.
(TROUBLE 1) Oven does not operate at all : any inputs can not be accepted.
CONDITION
Fuse blows.
CHECK
Check continuity of interlock monitor switch with door closed
( COM ↔ NC )
RESULT
Continuity
(COM ↔ NC)
No continuity
CAUSE
Malfunction of
Interlock monitor switch
REMEDY
Replace
Replace
Check continuity of both primary and secondary interlock switch with door closed
No
Continuity
Continuity
Continuity
Malfunction of interlock switch
Replace
Shorted contacts of primary interlock Switch
Check continuity of primary interlock switch contact with door partially open until interlock monitor switch contact close
( COM ↔ NC close )
Check continuity of primary winding of low voltage transformer
0
Ω or infinite
Approx.
530
Ω
( normal )
Defective low voltage transformer
Replace
Disconnect high voltage fuse and operate the unit
Fuse again blows
Defective high voltage transformer
Replace
18
CONDITION
Outlet has proper voltage fuse does not blow?
CHECK
Check continuity of magnetron
Check continuity of noise filter board
Check continuity of power supply cord
RESULT
No continuity
No continuity
No continuity
No continuity
CAUSE
Defective magnetron.
Defective line filter board
Open power supply cord
Defective touch control circuit
REMEDY
Replace
Replace
Replace
Replace
NOTE : All these switches must be replaced at the same time, please refer to (7.Interlock mechanism and adjust) for adjustment instructions
(TROUBLE 2)
Display shows all figures selected, but oven does not start cooking, even though desired program and time are set and start button is tapped.
CONDITION
Turn table motor and oven lamp do not turn on
CHECK
Check continuity of primary interlock switch
Check continuity of secondary interlock and D.O.M switch
Check D.C voltage being supplied to
RELAY(RY4) coil
RESULT
No continuity
No continuity
0V
Approx.
24V DC
CAUSE
Malfunction of primary interlock switch
Malfunction of secondary
Interlock and
D.O.M switch
Defective touch control Circuit
Fault contacts of RELAY
(RY4) or open relay coil.
REMEDY
Adjust or replace
Adjust or replace
Replace
Replace
19
TROUBLE 3) No microwave oscillation even though fan motor rotates.
CONDITION
No microwave oscillation
CHECK
Check continuity of high voltage fuse
RESULT
No continuity
Check continuity of high voltage capacitor terminals with wires removed
Replace high voltage fuse
Continuity
Check continuity of high voltage rectifier in forward and backward direction with DC megger
Connect megger leads to magnetron terminal and magnetron body
Continuity in backward direction
Continuity
0
Ω or
∞
Check resistance of primary and secondary coil of high voltage transformer
Check continuity of magnetron heater with wires removed
No continuity
Check continuity of filament terminal of high voltage transformer
Check continuity of microwave select switch
Check D.C voltage being supplied to
RELAY (RY1) coil
No continuity
No continuity
0 V
Approx.
24V DC
CAUSE
Defective high voltage transformer
Defective high voltage rectifier
Defective magnetron
Defective high voltage transformer
Defective magnetron
Defective high voltage transformer
Defective timer ass'y
Defective touch control circuit
Faulty contacts of
RELAY
(RY1) or open relay coil
REMEDY
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
20
(TROUBLE 4)
Grill heater (upper heater) is not heated; food will not become hot.
CONDITION
Grill heater is not heated.
CHECK
Check continuity of primary interlock switch
RESULT
No continuity
Check continuity of secondary interlock switch
No continuity
No continuity
Check continuity of heater
Check D.C voltage being supplied to
RELAY (RY2) coil
0V
Approx.
24V DC
CAUSE
Malfunction of primary Interlock switch
Malfunction of secondary interlock switch
Defective heater
Defective touch control circuit
Faulty contacts of
RELAY
(RY2) or open relay coil
REMEDY
Adjust or replace
Adjust or replace
Replace
Replace
Replace
(TROUBLE 5)
1) Convection heater is not heated; food will not become hot.
2) Convection fan motor does no rotate.
CONDITION
1)Convection heater is not heated.
2)Convection fan and motor does not rotate.
CHECK
Check continuity of primary interlock switch
RESULT
No continuity
No continuity
Check continuity of secondary interlock switch
Check continuity of
(heater or motor)
Check D.C voltage being supplied to
RELAY (RY3, RY6) coil
No continuity
0V
Approx.
24V DC
CAUSE
Malfunction of primary Interlock switch
Malfunction of secondary interlock switch
Defective motor
Defective touch control circuit
Faulty contacts of
RELAY
(RY3,RY6) or open relay coil
REMEDY
Adjust or replace
Adjust or replace
Replace
Replace
Replace
21
(TROUBLE 6)
Lower heater is not heated; food will not become hot.
CONDITION
Lower heater
Is not heated
CHECK
Check continuity of
Primary interlock switch
Check continuity of secondary interlock switch
Check continuity of heater
RESULT
No continuity
No continuity
No continuity
CAUSE
Malfunction of primary Interlock switch
Malfunction of secondary interlock switch
Defective heater
REMEDY
Adjust or
Replace
Adjust or replace
Replace
Check D.C voltage
Being supplied to
RELAY (RY7) coil
0V
Approx.
24V DC
Defective
Touch control circuit
Faulty contacts of
RELAY
(RY7) or open relay coil
Replace
Replace
(TROUBLE 7)
The following visual conditions inditions indicate a probable defective touch control Circuit or button P.C.B.
assembly
1. Incomplete segments.
1) segment missing
2) partial segments missing
3) digit flickering other than normal fluorescent slight flickering
2. A distinct change in the brightness of one or more numbers exists in the display.
3. One or more digits in the display are not on when they should be.
4. Display does not count down or up with time cooking or clock operation.
5. Oven is programmable and cooks normally but no display shows.
6. Display obviously jumps in time while counting down.
7. Display counts down noticeably too fast while cooking.
8. Display does not show the time of day when clear button is touched.
9. Oven lamp and turn table motor do not stop although cooking is finished.
Check if the RELAY(RY4) contacts close and if they are close, replace touch control circuit.
CONDITION
Display does not show programming at all, even if keyboard is touched.
CHECK
Check each button for continuity of the button
RESULT
Normal
CAUSE
Malfunction of touch control circuit of control box sub-assembly
REMEDY
Replace control box sub-assembly
22
(TROUBLE 8)
When “ERROR 2 ERROR 3” come on display.
CONDITION
“ERROR 2 &
ERROR 3” come on display
CHECK
Check continuity of thermistor
(resistance of thermistor)
Check continuity of heater
(convection, upper, lower)
RESULT
0
Ω or infinite
Approx
200k~300k
Ω
(room temperature)
No continuty continuity
CAUSE
Replace
Defective heater
Defective touch control circuit
REMEDY
Replace
Replace
Replace
23
9. MEASUREMENT AND TEST
9-1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT
Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water exposed to the microwave as directed below.
PROCEDURE
1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its maximum microwave power setting with a load of 1000 ± 5cc of potable water.
2. The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside diameter of approximately 190 mm.
3. The oven and the empty vessel are at ambient temperature prior to the start of the test. The initial temperature of the water is 10 ± 2°C (50 ± 3.6°F). If is measured immediately before the water is added to the vessel. After addition of the water to the vessel, the load is immediately placed on the center of the shelf, which is in the lowest normal position.
4. Microwave power is switched on.
5. Heating time should be exactly A seconds.
(Refer to table as following)
Heating time is measured while the microwave generator is operating at full power. The filament heatup time for magnetron is not included.
6. The initial and final temperature of water is selected so that the maximum difference between the ambient and final water temperature is 5K.
7. The microwave power output P in watts is calculated from the following formula:
P = 4187 X
∆
T/t
•
∆
T is difference between initial and ending temperature.
• t is the heating time.
The power measured should be B (Refer to 2. SPECIFICATIONS) W ± 10.0 %.
CAUTION
1. Water load should be measured exactly to 1 liters.
2. Input power voltage should be exactly specified voltage (Refer to 2. SPECIFICATIONS).
3. Ambient temperature should be 20 ± 2°C (68 ± 3.6°F)
✻ Heating time for power output:
A (second)
B (W)
70
600
64
650
60
700
56
750
52
800
49
850
47
900
44
950
42
1000
40
1050
38
1100
24
9-2. MICROWAVE RADIATION TEST
WARNING
1. Make sure to check the microwave leakage before and after repair of adjustment.
2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy.
3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known.
4. Care should be taken not to place the eyes in direct line with the source of microwave energy.
5. Slowly approach the unit under test until the radiometer reads an appreciable microwave leakage from the unit under the test.
PROCEDURE
1. Prepare Microwave Energy Survey Meter, 600cc glass beaker, and glass thermometer 100°C (212°F).
2. Pour 275cc ± 15cc of tap water initially at 20 ± 5°C (68 ± 9°F) in the 600 cc glass beaker with an inside diameter of approx. 95 mm(3.5 in.).
3. Place it at the center of the tray and set it in a cavity.
4. Close the door and operate the oven.
5. Measure the leakage by using Microwave Energy Survey Meter with dual ranges, set to 2450MHz.
1) Measured radiation leakage must not exceed the value prescribed below. Leakage for a fully assembled oven with door normally closed must be less than 4mW/Cm 2 .
2) When measuring the leakage, always use the 5 cm (2 in.) space cone with probe. Hold the probe perpendicular to the cabinet and door. Place the space cone of the probe on the door, cabinet, door seem, door viewing screen, the exhaust air vents and the suction air vents.
3) Measuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the leakage of the cabinet door seem is unknown, move the probe more slowly.
4) When measuring near a corner of the door, keep the probe perpendicular to the areas making sure the probe end at the base of the cone does not get closer than 2 in. from any metal. If it does not, erroneous reading may result.
25
9-3. COMPONENT TEST PROCEDURE
• High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle.
• It is neither necessary nor advisable to attempt measurement of the high voltage.
• Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor.
1. High voltage transformer
1) Remove connections from the transformer terminals and check continuity.
2) Normal readings should be as follows :
Secondary winding ... Approx. 100
Ω
±10%
Filament winding ... Approx. 0
Ω
Primary winding ... Approx. 1.2
Ω
2. High voltage capacitor
1) Check continuity of capacitor with meter on the highest OHM scale.
2) A normal capacitor will show continuity for a short time, and then indicate 10MW once the capacitor charged.
3) A shorted capacitor will show continuous continuity.
4) An open capacitor will show constant 10M
Ω
.
5) Resistance between each terminal and chassis should be infinite.
3. High voltage diode
1) Isolate the diode from the circuit by disconnecting the leads.
2) With the ohmmeter set on the highest resistance scale measure the resistance across the diode terminals.
Reverse the meter leads and again observe the resistance reading. Meter with 500V dc or higher voltage batteries should be used to check the front-back resistance of the diode, otherwise an infinite resistance may be read in both directions. A normal diode's resistance will be infinite in one direction and several hundred k
Ω in the other direction.
4. Magnetron
For complete magnetron diagnosis, refer to "Measurement of the Microwave Output Power." Continuity checks can only indicate and open filament or a shorted magnetron. To diagnose for an open filament or a shorted magnetron,
1) Isolate magnetron from the circuit by disconnecting the leads.
2) A continuity check across magnetron filament terminals should indicate 0.1
Ω or less.
3) A continuity check between each filament terminal and magnetron case should read open.
5. Fuse
If the fuse in the primary and monitor switch circuit is blown when the door is opened, check the primary and monitor switch before replacing the blown fuse. In case the fuse is blown by an improper switch operation, replace the defective switch and fuse at the same time. Replace just the fuse if the switches operate normally.
26
9-4. COMPONENT ACTION
COOKING MODE
M/W
GRILL-1
GRILL-2
GRILL-3
COMBI-1
COMBI-2
MANUAL COMBI-3
MODE COMBI-4
COMBI-5
ONE
TOUCH
AUTO
MODE
CONVECTION100~130
CONVECTION140~150
CONVECTION160~250
CAKE/BREAD
CRUSTY
ROAST BEEF
ROAST CHICKEN
ROAST PORK
BAKED FISH
BAKED POTATO
ROAST POTATO
FRESH VEGETABLES
FROZEN VEGETABLES
CASSEROLE
●
●
●
●
●
●
●
●
●
●
●
MAGNE-
TRON
●
UPPER
ELEMENT
LOWER
ELEMENT
REAR
ELEMENT
CONVEC-
TION FAN
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
27
10. WIRING DIAGRAM
- KOC-1B0K5S/1B2K5S
28
11. EXPLODED VIEW AND PARTS LIST
11-1. DOOR ASSEMBLY
Refer to 6. Disassembly and assembly.
11-2. CONTROL PANEL ASSEMBLY
Refer to 6. Disassembly and assembly.
11-3. TOTAL ASSEMBLY
29
F16
F17
F18
F19
NO PART CORD PART NAME
A00
B00
F01
F02
PKCPSWLG40
PKCPSWLG70
3515202200
7122400800
CONTROL PANEL AS
STOPPER HINGE *U AS
SCREW TAPTITE
F03 3510313500 BASE
F04 7112401011 SCREW TAPPING
DESCRIPTION
KOC-1B0K0S
KOC-1B0K2S
KOC-1B2K2S
KOR-121M0A
TT3 TRS 4X8 MFZN
T1 TRS 4X10 MFZN
F10
F11
F12
F13
F05 3512101400 FOOT
F06 3516003700 SPECIAL SCREW
F07
3518121600
3513815000
TRANS HV
F08
F09
3518701400
3518303500
FUSE HV
CAPACITOR HV
3518302301
3518400400 DIODE HV
3513003200
7272400811
HOLDER HV CAPAITOR
SCREW TAPTITE
F14
F15
3511407500
7112401011
3515304000
DASF-310
TT3 HEX 4X8 FLG MFZN
DT-R10S0-1BT S
RIS5A0 ES00
5KV 0.7A
2300VA 1.1 UF #187
2100VAC 1.0 UF #187 80MM
HVR-1X-3AB 12KV #187
SECC T0.6
TT3 TRS 4X8 MFZN
COVER HEATER *U
SCREW TAPPING
STS430 T0.5
T1 TRS 4X10 MFZN
SUPPORTER HEATER *U STS 430 T0.5
F20 3517401900 COUPLER
F21
F22
F23 7122401211 SCREW TAPPING
F24 3518002900 MAGNETRON
F25 3516004000
3513817000
SPECIAL SCREW
F26
F27
F28
3512802000
7113400814
3966510200
7112401011
3511408300
3516111300
3513804700
3513702100
4415A17352
HEATER *U
SCREW TAPPING
MOTOR SYNCRO
SCREW TAPPING
COVER WAVE GUIDE
CAVITY JOINT AS
LOCK
LEVER SW MICRO
SW MICRO
Q'TY
1
1
1
5
1
1
4
4
1
1
1
230V 400W R18374001
T1 BIN 4X8 MFZN
230V 25W GM-16-24FD24
T1 TRS 4X10MFZN
PTFE
MICA T0.35
KOC-1B0K0S
T2S TRS 4X12 MFZN
2M218J(F)P
T2 BOLT FLANGE 5X12 DACRO 1
PP
1
POM
POM KOG-846TOS
1
1
1
VP-533A-0F SPNO #187 200G 2
VP-531A-0F/SZM-V16-FA-61 2
POM
KOC-1B0K0S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARK
Australia
Australia
Australia
30
F47
F48
F49 3511800100 FAN
F50
F53
F54
F55
F56
NO
F32
F33
PART CORD PART NAME
7S627W50X1 NUT HEX
3511800700 FAN CONVECTION
F35 7113400814 SCREW TAPPING
F37
F38
3511407700
3513302900
COVER HEATER *B
INSULATOR HEATER *B
F39
F40
7113400814
3963514300
SCREW TAPPING
MOTOR SHADED POLE
F41 3511800800 FAN
F42 7601400811 SCREW MACHINE
F43
F44
7112401011
3512803800
SCREW TAPPING
HEATER MIRACLON
F57
F64
F65
F66
F67
7112401011
3511407300
3963513010
SCREW TAPPING
COVER MOTOR *B
MOTOR SHADED POLE
3513003900 H OLDER LAMP AS
7112401011 SCREW TAPPING
7122401211
7121403011
SCREW TAPPING
SCREW TAPPING
35113F5Q05
35113A5QM5
CORD POWER AS
F58 7112401011 SCREW TAPPING
F59 3513602600 LAMP
F60
F61
7112401011
3518906100
SCREW TAPPING
THERMOSTAT
F62
F63
7S312X40A1 SCREW SPECIAL
3510804600 CABINET PAINTING AS
7121400611
7112401011
3513302800
3512520500
SCREW TAPPING
SCREW TAPPING
INSULATOR HEATER *T
GUIDE AIR OUTLET
DESCRIPTION Q'TY
NUT FLANGE M5X0.8P MFZN 1
SA1D T0.5 1
PW-1-4-MFZN
T1 BIN 4X8 MFNI
1
3
SA1D T0.5
SA1D T0.5
1
1
1
T1 BIN 4X8 MFNI
230V 50HZ MW10CA-T02
PAN 4X8 PW MFZN
T1 TRS 4X10MFZN
115V 550W 270MM
1
2
4
1
1
2
T1 TRS 4X10MFZN
SBHG-1 T0.6
230V 25W MW15CA-B01
1
1
1
2
1
1
1
1
1
1
1
2
DWLF-M07
KOC-1B0K0S
T1 TRS 4X10 MFZN
T2S TRS 4X12 MFZN
T2S PAN 4X30 MFZN
3X1,0 80X80 120-RTML 1.8M
3X1,0 80X80 120-RTML 1.4M
T1 TRS 4X10 MFZN
HALOGEN
T1 TRS 4X10 MFZN
OFF:90 ON:60 V#187
T1 TRS 4X10 SE MFZN
KOC-1B0K0S
T2S PAN 4X6 MFZN
T1 TRS 4X10 MFZN
SBHG-1 T0.6
SA1D T0.5
1
2
1
2
2
4
1
1
1
1
2
REMARK
Australia
31
NO
F68
F69
F70
F71
F72
PART CORD
7112401011
3511407800
3511407600
3512803800
3510607700
PART NAME
SCREW TAPPING
COVER LAMP
COVER HEATER *T
HEATER MIRACLON
BRACKET HEATER *T
DESCRIPTION
T1 TRS 4X10 MFZN
STS430 T0.5
STS430 T0.5
115V 550W 270MM
SA1D T0.5
F74 3512767000 HARNESS KOC-1B0K0S
F75
F76
F77
F78
F79
F80
3517207300
3517207310
3517207200
3512521000
3516003700
3511407810
TRAY RACK AS
TRAY RACK AS
TRAY METAL
GUIDE ROLLER AS
SPECIAL SCREW
COVER LAMP
F81 7402704600 RING-C
KOC-1B0KOS 120MM
KOC-1B0KOS 30MM
SPP T0.6
KOC-1B0K0S
TT3 HEX 4X8 FLG MFZN
T/GLASS T2.0
1
1
1
1
2
1
1
Q'TY
1
1
1
1
2
1
1
REMARK
32
12. PRINTED CIRCUIT BOARD
CIRCUIT CHECK PROCEDURE
1. Low voltage transformer check
The low voltage transformer is located on the P.C.B.
Measuring condition: Input voltage: 220~240V / Frequency: 50Hz
Terminal
6-7
8-9
9-10
Voltage(load)
AC 17.0 V
AC 1.3 V
AC 1.3 V
Voltage(no load)
AC 19.9 V
AC 1.6 V
AC 1.6 V
NOTE
1. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage.
2. The allowable tolerance of the secondary voltage is within ± 5% of nominal voltage.
2. Voltage Check
- Key check point
NO
1
2
CHECK POINT
IC1 PIN 63, 64
IC1 PIN 38
5VDC±5%
REMARK
5V
0V
T T : 20 ms(50Hz)
3 IC1 PIN 33 OR 34
5V
0V
T T : 250 ns(4MHz)
- Check method
NO
1
2
MEASURE POINT
A
B
WAVE FORM
DC 5V±5%
DC 24V±20%
REMEDY
Replace ZD3, EC1
Replace D20-23, EC6
REMARK
NO LOAD
NO LOAD
NOTE: Each measure point must be measured with GND points.
33
3. Case of no microwave oscillation
1) When touching M/W button, oven lamp turns on and Fan motor and turntable rotate, and cook indicator in display comes on.
*Cause: RELAY 1 does not operate.
- Check method
STATE
RELAY 1 ON
RELAY 1 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
2) When touching M/W button, oven lamp does not turn on and turntable motor does not rotate but cook indicator in display comes on.
*Cause: RELAY 4 does not operate.
- Check method
STATE
RELAY 4 ON
RELAY 4 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
3) When touching M/W button, oven lamp turns on and fan motor does not rotate but cook indicator in display comes on.
*Cause: RELAY 5 does not operate.
- Check method
STATE
RELAY 5 ON
RELAY 5 OFF
POINT A
+5V DC
GND
34
POINT B
GND
+24V DC
4. Case of no heating of upper grill
When touching GRILL1 & COMBI button, oven lamp turns on and Fan motor and turntable motor rotate and cook indicator in the display comes on.
*Cause: RELAY 2 does not operate.
STATE
RELAY 2 ON
RELAY 2 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
5. Case of no heating of lower grill
When touching GRILL2 & COMBI button, oven lamp turns on and Fan motor and turntable motor rotate and cook indicator in display comes on.
*Cause: RELAY 7 does not operate.
STATE
RELAY 7 ON
RELAY 7 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
6. Case of no heating of convection grill
When touching CONVECTION button, oven lamp turns on and Fan motor and turntable motor rotate and cook indicator in the display comes on.
*Cause: RELAY 3 does not operate.
STATE
RELAY 3 ON
RELAY 3 OFF
POINT A
+5V DC
GND
35
POINT B
GND
+24V DC
7. Case of no stopping of the count down timer
When the door is opened during operation, the count down timer does not stop.
B
A
- Check method
POINT
STATE
DOOR OPEN
DOOR CLOSED
CHECK NO
1
A
OPEN
CLOSE
B
+5V DC
GND
METHOD REMEDY
Check the stage(ON,OFF) of the door open Replace door open monitor swith.
monitor switch by resistance measurement.
36
B
A
PCB ASS’Y PART LIST
NO
1
2 PCB SUB
3 BUZZER
4
5
6
7
8
9
10
25
26
27
28
29
30
31
32
33
NAME
PCB MAIN
CAPACITOR CERAMIC
CAPACITOR CERAMIC
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CAPACITOR ELECTRO
15
16
17
18
DIODE SWITCHING
DIODE RECTIFYING
DIODE ZENER
DIODE ZENER
19
20
DIODE ZENER
DIODE ZENER
21 DIODE ZENER
22 DIGITRON
23 HOLDER VFD
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
SYMBOL
M223
M224
BZ1
C1~C3,C6~C11
C4,C5
EC1
EC2,EC4
EC6
EC5
EC3
CN3
CN1
CN2
CN4
D1~D17
D18~D23
ZD1
ZD5
ZD3
ZD4
ZD2
DP1
DPH
IC1
R1,R4,R7~R9,R14
R2,R5,R13,R20
R6
R3
R16
R22
R15
R19
R21
SPECIFCATION
95.5 X 197
90 X 197
NYLON 66
1/6W 10K Ohm 5%
1/6W 1K Ohm 5%
1/6W 200 Ohm 5%
1/6W 1M Ohm 5%
1/6W 4.7K Ohm 5%
1/6W 47K Ohm 5%
1/4W 1K Ohm 5%
1/2W 270 Ohm 5%
1/2W 27 Ohm 5%
PART CODE
3514322300
3514322310
Q'TY
1
1
104 50V Z AXIAL
102 50V Z AXIAL
50V RS 10uF
35V RSS 220uF
CCZF1H104Z
CCZB1H102K
CEXE1H100A
CEXF1V221V
35V RSS 1000uF
50V RSS 220uF
CEXF1V102V
CEXF1H221V
1
1
50V RSS 100uF CEXF1H101V 1
HLEM15S-1 4CW215SBD0
35313-0210
35312-0310
35328-0610
30166M7020 1
30166M5030 1
4CW3061MX0 1
9
2
1
2
1N4148 AUTO 52mm
1N4004A AUTO 52mm
UZ -3.3BSB
UZ -3.9BSB
UZ -5.6BSB
UZ -13BSA
UZ -24BSB
DZN4148---
DZN4004A--
DZUZ3R3BSB
DZUZ3R9BSB
DZUZ5R6BSB
DZUZ13BSA-
DZUZ24BSB-
1
1
1
17
6
1
1
3513002000
RD-AZ103J-
RD-AZ102J-
RD-AZ201J-
RD-AZ105J-
RD-AZ472J-
RD-AZ473J-
RD-4Z102J-
RD-2Z271JS
RD-2Z270JS
1
1
1
1
1
1
1
6
4
1
34
35
36
37
38
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
R17
R18
R10
R11
R12
1/2W 200 Ohm 5%
1/2W 200 Ohm 5%
1/4W 301K Ohm 1%
1/4W 10K Ohm 1%
1/4W 120K Ohm 1%
RD-2Z201JS
RD-2Z201JS
RN-4Z3013F
RN-4Z1002F
RN-4Z1203F
39
40
RESISTOR ARRAY
RESISTOR ARRAY
RA1
RA2,RA3
7P(6) 1/8 100K 5%
5P(4) 1/8 100K 5%
43 SW RA4~RA7 OJ-SS-124LM
44 TRANSISTOR Q1,Q2
RA-87X104J
RA-85X104J
CR1 KBR-4.0MKSTF 5PKBR40MKS 1
42 SW RY1~RA3 G5G-1A-DT
1
2
1
1
1
1
1
46 TRANSISTOR Q14
47 TRANSISTOR Q5~Q11,Q13 KRC106M
LVT1
49 THERMISTOR
51
52
RESISTOR
RESISTOR
CN101
R101,R102
HLEM15R-1 4CW215RBD0 1
1/6W 1K Ohm 5% RD-AZ102J- 2
R103,R104 1/6W 10K Ohm 5% RD-AZ103J- 2
EN101 SDB161PVB17F-1-2- 1
36-36PC(PITCH5)
WF1
38
S/M NO. : OC1B0K5001
DAEWOO ELECTRONICS CORP.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
PRINTED DATE: Nov. 2005
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Table of contents
- 3 1. SAFETY AND PRECAUTIONS
- 4 2. SPECIFICATIONS
- 4 3. EXTERNAL VIEW
- 4 3-1. OUTER DIMENSION
- 5 3-2. FEATURE DIAGRAM
- 6 4. INSTALLATION
- 7 5. CONTROL PANEL
- 8 6. DISASSEMBLY AND ASSEMBLY
- 18 7. INTERLOCK MECHANISM AND ADJUSTMENT
- 19 8. TROUBLESHOOTING GUIDE
- 25 9. MESUREMENT AND TEST
- 25 9-1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT
- 26 9-2. MICROWAVE RADIATION TEST
- 27 9-3. COMPONENT TEST PROCEDURE
- 28 9-4. COMPONENT ACTION
- 29 10. WIRING DIAGRAM
- 30 11. EXPLODED VIEW AND PARTS LIST
- 30 11-1. DOOR ASSEMBLY
- 30 11-2. CONTROL PANEL ASSEMBLY
- 30 11-3. TOTAL ASSEMBLY
- 34 12. PRINTED CIRCUIT BOARD
- 38 13. P.C.B CIRCUIT DIAGRAM