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PARTS & SERVICE
MANUAL
SUPER STAR 2 WHEEL DRIVE
Model 42-001-D Bunker Rake
SUPER STAR 3 WHEEL DRIVE
Model 42-000-D Bunker Rake
Starting Serial #12656 (2WD)
Starting Serial #4692 (3WD)
August, 2002
SMITHCO PRODUCT SUPPORT
1-800-891-9435
Hwy SS and Poplar Avenue, Cameron WI 54822
E-mail: [email protected]
CONTENTS
Introduction ........................................... 1-3
Introduction .............................................. 1
Safe Practices ......................................... 2
Specifications .......................................... 3
Optional Equipment ................................. 3
Service .................................................. 4-11
Maintenance ......................................... 4-6
Service Chart ........................................... 7
End User's Service Chart ......................... 8
Adjustments ........................................ 9-11
Storage ................................................... 11
Diagrams ............................................. 12-16
Wiring Diagram .................................. 12-13
Wiring Schematic ................................... 13
Hydraulic Diagram ............................. 14-15
Hydraulic Schematic .............................. 16
Parts .................................................... 18-49
Main Frame ....................................... 18-19
3 Wheel Drive Front Fork ................... 20-21
2 Wheel Drive Front Fork ................... 22-23
Linkage ............................................. 24-27
Gas Tank ........................................... 28-29
Oil Tank ............................................. 30-31
Pump and Engine .............................. 32-35
Engine ............................................... 36-37
Rear Axle .......................................... 38-39
Rake Lift ............................................ 40-41
42-220 2-Bank Hydraulic Valve .......... 42-43
34-109 Variable Pump ....................... 44-45
42-039 Front Wheel Motor ................. 46-47
42-002 Rear Wheel Motor .................. 48-49
Accessories ....................................... 50-127
42-302 Electric On-Off Valve .............. 50-53
43-046 Single Bank Valve .................. 54-55
43-003 Hydraulic Sand Plow .............. 56-59
42-011 Sand Plow
(Steel & Aluminum) .......
60-61
42-136 60" Aluminum Sand Plow ....... 62-63
42-315 Light Kit ................................. 64-67
42-223 Adjustable Disc Edger ............ 68-69
42-750 Cart Path & Sidewalk Edger ... 70-71
42-008 Sand Cultivator ....................... 72-73
42-010 Construction Leveling Blade ... 74-75
42-210 Grader Blade Kit .................... 76-77
42-178 Infield Scarifier
(vertical blades) ...
78-81
42-179 Infield Scarifier
(chisel blades) .....
82-85
42-285 Scarifier w/ Vertical Blades ... 86-89
42-700 Leaf & Debris Blower ............ 90-95
42-026 84"
(213cm)
Stainless Rake ....... 96-99
42-128 72"
(183cm)
Stainless Rake . 100-103
13-438 Rake with Finishing Blades 104-105
13-606 Rake with Lexan Blades .... 106-107
13-684 Sand Rake Brush Kit ......... 108-109
13-298 Fan Rake ............................ 110-111
13-319 Fan Rake Kit ...................... 110-111
26-007 Professional Field Finisher .. 112-113
42-185 Drag Mat Kit ....................... 112-113
43-002 Flex Action Field Finisher w/ Brush
...................................................... 114-117
26-008 Flex Action Field Finisher .. 118-121
43-043 Finishing Brush Kit for 26-008 ........
..................................................... 122-123
42-582 Green Star Spiker ............... 124-125
42-586 Green Star Main Frame ...... 126-127
Reference ........................................ 129-130
Decal List ............................................. 129
Quick Reference ................................... 130
Warranty ................. Inside Back Cover
INTRODUCTION
Thank you for purchasing a product.
Read this manual and all other manuals pertaining to the Super Star carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward.
All machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Super Star is located on the rear axle. Refer to engine manual for placement of engine serial number.
For easy access record your Serial and Model numbers here.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
1
SAFE PRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine (engine, accessories and attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions. Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. After engine has started, machine must not move. If movement is evident, the neutral mechanism is not adjusted correctly. Shut engine off and readjust so the machine does not move when in neutral position.
13. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.
14. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
15. Before leaving operator’s position for any reason:
A. Disengage all drives.
B. Lower all attachments to the ground.
C. Shut engine off and remove the ignition key.
16. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.
17. Keep the area of operation clear of all bystanders.
18. Never carry passengers.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
These machines are intended for professional maintenance on golf courses and baseball fields. Other use is forbidden.
2
42-200
13-319
42-011
43-003
42-136
43-002
42-178
42-179
42-008
42-010
13-438
13-684
13-606
42-128
42-026
43-043
SPECIFICATIONS
WEIGHTS AND DIMENSIONS
Length
Width
Height
Wheel Base
Weight
SOUND LEVEL
At Ear Level
At 3ft (.914 m)
At 30 ft (9.14 m)
64" (163 cm)
57" (145 cm)
47" (119 cm)
41" (104 cm)
950 lbs. ( 451 kg)
ENGINE
Make
Model#
Type / Spec#
Horsepower
Fuel
Cooling System
Lubrication System
Alternator
85 dB
83 dB
73 dB
Briggs and Stratton Vanguard
303447
1131E1
16 hp (11.9 kW)
Unleaded 87 Octane Gasoline Minimum
Air Cooled
Full Pressure
16 amp
2 WHEEL DRIVE 3 WHEEL DRIVE
Briggs and Stratton Vanguard
350447
1109E1
18 hp (13.4 kW)
WHEELS & TIRE
Three: 22 X 11 - 10.0 Knobby Tires 5 psi (.35 bar)
Front tire fluid filled to 80 lbs. total 45.5 pints of windshield washer fluid or equivalent.
Speed
Forward Speed
Reverse Speed
BATTERY
0 to 11 m.p.h. (0-18 kph)
0 to 5 m.p.h. (0-8 kph)
Automotive Type 45-12 Volt
BCI Group
Cold Cranking Amps
Size 45
480
Ground Terminal Polarity Negative (-)
Maximum Length 9" (23 cm)
Maximum Width
Maximum Height
5.38" (14 cm)
9" (23 cm)
FLUID CAPACITY
Crankcase Oil
Fuel
See Engine Manual
20 quarts (18.93 liters)
Hydraulic Fluid 20 quarts (18.93 liters)
Grade of Hydraulic Fluid
SAE 10W-40 API Service SJ or higher Motor Oil
OPTIONAL EQUIPMENT
Super Star Baseball Field Groomer
Fan Rake Kit
Front Mounted Manual Plow
Hydraulic Sand Plow
Front Mounted 60" Manual Plow
Flex Action Field Finisher with Brush
42-700 Leaf and Debris Blower
13-298 Fan Rake Attachment
34-191 Box Grader
42-582 Spiker (needs 42-586 main frame)
26-007 Professional Infield Finisher
26-008 Flex Action Field Finisher
Infield Scarifier
(w/ Straight Blades & Castor Wheels)
42-185 Drag Mat Kit
Infield Scarifier (w
/ Chisel Blades & Castor Wheels)
42-188 Drag Mat Carrier (only)
Sand Cultivator
Construction Leveling Blade
Rake Assembly with Finishing Blades
42-223 Edger Kit
42-315 Light Kit
42-750 Razor Edger Kit
Brush Kit (for 13-438 and 13-606)
Rake Assembly with Lexan Blades
Stainless Steel Tournament Rake 72"
Stainless Steel Tournament Rake 84"
Brush Kit for 26-008
42-569 RBS Mount Kit for Super Star
42-550 Greens Star Roller, Brush, Spiker
System with Main Frame
42-210 Grader Blade Kit
42-285 Scarifier w/ Vertical BLades
3
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the engine manual.
LUBRICATION
Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Super Star has two grease fittings. One is located on the shift idler arm and one on the rod end of the attachment lift cylinder.
AIR CLEANER ON ENGINE
1. Unhook clips on both sides of cover and remove cover.
2. Carefully slide pre-cleaner of cartridge. To service pre-cleaner, wash in liquid detergent and water. Squeeze dry in clean cloth. Saturate in engine oil. Squeeze in clean absorbent cloth to remove excess oil. Replace if very dirty or damaged.
3. Remove knob and plate. Carefully remove cartridge to prevent debris form entering carburetor. To service cartridge, clean by tapping gently on flat surface. Do not oil cartridge. Replace if very dirty or damaged.
Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can damage cartridge.
4. Reinstall cartridge, plate and knob.
5. Reassemble pre-cleaner on cartridge.
6. Replace cover and reattach clips to body.
REMOTE AIR CLEANER
1. Unclip the two clips, remove the cover and pull out the element.
2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged.
3. Clean out the inside of the body and cover.
4. Place the element into the body and put the cover back on.
4
MAINTENANCE
TIRE PRESSURE
Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 5 psi (0.35 bar). Improper inflation will reduce tire life considerably.
ENGINE
Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" SAE 30 oil. Use no special additives with recommended oils. Do not mix oil with gasoline.
SAE VISCOSITY GRADES
Starting Temperature Range Anticipated Before Next Oil Change
Air cooled engine run hotter than automotive engines. Use of multi-viscosity oils (10W-30, etc.) above 40° F
(4° C) will result in high oil consumption and possible engine damage. Check oil level more frequently if using these types of oils.
SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication.
HYDRAULIC OIL
1. Use SAE 10W-40 API Service SJ or higher motor oil.
2. For proper warranty, change oil every 500 hours or annually, which ever is first and change filter after the first 20 hours, then at 100 hours, then every 250 hours thereafter.
3. The oil level should be 2" to 2 1 /
2
" from top of tank when fluid is cold. Do not overfill.
4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.
5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.
Check and service more frequently when operating in extremely cold, hot or dusty conditions.
6. If natural color of fluid is black or smells burnt, it is possible that an overheating problem exists.
7. If fluid becomes milky, water contamination may be a problem.
8. If either of the above conditions happen, change oil and filter immediately after fluid is cool and find cause. Take fluid level readings when system is cold.
9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SJ or higher when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F
(0°C) ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. Mark tank fill area as to which type you put in.
TOWING
When it is necessary to move the Super Star without engine running, bypass valve built into hydrostatic pump must be "open" by turning it counterclockwise. The valve is located on the right side of the pump. An "open" valve allows fluid to pass through the wheels freely. When normal, driven, operation is desired, valve should be
"closed by turning it clockwise. Failure to "close" the valve with engine running means no power to wheels.
5
MAINTENANCE
WHEEL MOUNTING PROCEDURE
1. Turn machine off and remove key.
2. Block one of the other wheels.
3. Loosen nuts slightly on wheel to be removed.
4. Jack up machine being careful not to damage underside of machine.
5. Remove nuts. Remove wheel.
5. Place new wheel on hub lining up bolt holes.
6. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Re-torque after first 10 hours and every 200 hours thereafter.
7. Lower machine to ground and remove blocks and jack.
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation.
Battery cable should be disconnected before using "Fast Charge".
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If electrolyte starts boiling over, decrease charging.
Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:
1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical attention immediately.
JUMP STARTING
Use of booster battery and jumper cables. Particular care should be used when connecting a booster battery. Use proper polarity in order to prevent sparks.
To jump start (negative grounded battery):
1. Shield eyes.
2. Connect ends of one cable to positive (+) terminals of each battery, first (A) then (B).
3. Connect one end of other cable to negative (-) terminal of "good" battery (C).
4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery)
To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables.
6
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance.
¤£ Engine Oil
¤ Engine Oil Filter
Engine for Leaks and Loose Parts
‡ Air Cleaner (Paper Element)
‡ Pre-Cleaner (Every 25 hours)
Spark Plugs
Valve Clearance
Idle Speed
Air Cooling System
Hoses
* Tire Pressure
Visual Inspection of Tires
Fuel Level
Fuel Filter
Hydraulic Oil
† Hydraulic Oil Filter
Hydraulic System for Leaks and Loose Parts C
Battery Electrolyte Level
C
C
C
C
C
C C
R
C
C R R R R R R R
R R R R R
C C C
R C C
R C C
C C C
C C R
C C R
C R
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
R
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
R
R
R
C
C
Clean Battery Terminals
§ Torque Lug Nuts
Belt Tension and Visual Inspection
Lubricate
C
C
C
C
C
C C
C C
C C C
C C C
C=Check or Clean at specified intervals
R=Replace at specified intervals
* Tire pressure: 5 psi (0.35 bar)
† Replace hydraulic filters after the first 20, 100, and every 250 there after.
§ Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb (87-100 Nm))
¤ Change Oil and Filter after first 8 hours.
£ Change oil every 25 hours when operating under heavy load or in high ambient temperatures.
‡ Clean more often under dusty conditions or when airborne debris is present , replace air cleaner parts, if very dirty.
The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
7
END USER’S SERVICE CHART
¤£Engine Oil
(Change every 50 hours )
¤ Engine Oil Filter
Engine for Leaks and Loose Parts
‡Air Cleaner (Paper Element)
‡Pre-Cleaner (Every 25 hours)
Spark Plugs
Valve Clearance
Idle Speed
Belt Tension and Visual Inspection
Air Cooling System
Hoses
*Tire Pressure
Visual Inspection of Tires
Fuel Level
Fuel Filter
†Hydraulic Oil
Hydraulic System for Leaks and Loose Parts
Battery Electrolyte Level
Clean Battery Terminals
§Torque Lug Nuts
Lubricate
C=Check or Clean at specified intervals
R=Replace at specified intervals
* Tire pressure: 5 psi (0.35 bar)
† Replace hydraulic filters after the first 20, 100, and every 250 there after.
§ Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb (87-100 Nm))
¤ Change Oil and Filter after first 8 hours.
£ Change oil every 25 hours when operating under heavy load or in high ambient temperatures.
‡ Clean more often under dusty conditions or when airborne debris is present , replace air cleaner parts, if very dirty.
8
RAKE LIFT CYLINDER
Completely lower Rake Lift. Remove cotter pin (A) and clevis pin (B).
Place attachment lift arms (C) at
1
/
16
" above cross member (D) on
Rake Lift. Loosen jam nut (E). Twist cylinder extension (F) so clevis pin end of cylinder extension lines up with holes in attachment lift arm.
Replace clevis and cotter pins. Tighten jam nut. Raise and lower Rake
Lift to check for proper clearance.
When the rear rake attachment is lowered while the machine is in forward motion, the forward speed of the machine will slow drastically. Operator should be prepared for a rapid change in speed.
STEERING CHAIN ADJUSTMENT
You will have to remove the nose cone assembly to get a t steering sprockets. Steering Sprockets (A) should be level with each other. Check with straight edge. Make any adjustments. Adjust the chain tensioner bolt (B) so that the chain is snug. Tighten all nuts and bolts in place.
SPEED BOSS
Speed Boss allows the machine to operate at a proper speed while raking sand traps on golf courses. This speed boss has been factory set at an average speed of 3-4 m.p.h. (5-6.5 kph).
The Speed Boss will only limit the speed while the rake is lowered into the operating position.
The speed setting may be adjusted by turning the Ball Joint (A) counterclockwise to make the machine operate slower or turn clockwise to go faster. Tighten jam nut. Check to make sure nothing is binding and test drive to check desired speed.
For RBS System, Spiker and Grader Box remove the speed boss arm and the speed boss rod from machine so it does not interfer with other operations.
ADJUSTMENTS
9
ADJUSTMENTS
(CONTINUED)
WHEEL ‘CREEP’ ADJUSTMENT
‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedures to stop this motion.
1. Lift up and support machine so all wheels are off the ground and can turn freely.
2. On the side of the pump there is a creep arm inside a centering arm. Loosen bolt (A).
3. With engine running adjust the creep arm up or down in slot so centering arm centers on the swash arm.
4. Tighten all fasteners and test by using foot pedal linkage to see that the "creep" is removed.
5. Turn engine off and lower machine.
PARK BRAKE
The park brake is located on the right hand side of the machine and operates a brake on the right rear wheel. Push lever forward to engage and pull back to disengage.
To adjust turn the knob on the end of the handle. For further adjustment you may turn the yokes (A) clockwise to tighten and counter clockwise to loosen.
ADJUSTMENT OF BELT TENSIONER
The belt tensioner controls the tension on the belt from the engine to the pump. The proper tension of the idler should be in the second notch on the side of the tensioner. Over tightening the belt will shorten the life of the belt and the machine may not perform to the best of its ability. To adjust belt tensioner, loosen the bolt holding the tensioner (A). Bring idler pulley tight to the belt and turn tensioner into belt to the second notch. Tighten bolt on tensioner.
10
ADJUSTMENTS
(CONTINUED)
TO ADJUST FOOT PEDAL THROTTLE CABLE
1. Jack up unit so that all drive wheel are off the ground. (Use jack stands)
2. Start the engine, make certain that the hand throttle is in the idle position (1200 engine RPM).
3. Engine speed must increase as soon as the foot pedal begins to move in either direction. At the full forward position, the engine RPM must be 3600 RPM ± 100.
4. Minor adjustment can be made by backing out (unscrewing) (Ref A) until you reach full engine RPM with the foot pedal fully depressed in the forward position. Be sure to recheck after the nuts are fully tightened.
5. Major adjustment needs to be made at (Ref B) by pulling the slack out of the cable. Loosen the screw in the wire block that is clamped onto the end of the cable and sliding it up to the cable block that is through the throttle plate. Do not let the throttle plate move to increase idle speed. Tighten the screw.
6. Test run to determine that there is no binding and that engine idle speed is 1200 RPM and that it is 3600
RPM at full forward position of the foot pedal.
STORAGE
When storing, remove the key from the key switch to avoid unauthorized persons from operating machine.
1. Before storing clean machine thoroughly.
2. Check bolts and nuts, tighten as necessary.
3. Make all repairs that are needed and remove any debris.
4. Remove the battery, adjust the electrolyte level and recharge it. Store the battery in a dry, dark place.
5. Store in a clean and dry area, but NOT near a stove, furnace or water heater which uses a pilot light or any device that can create a spark.
6. Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel system or on essential carburetor parts. Check the engine manual and follow the instructions for the storage of the engine.
11
WIRING DRAWING
Color Code Chart
O
R
B
P
W
Bl
Br
Y
Grn
Blue
Brown
Yellow
Green
Orange
Red
Black
Purple
White
12
REF #
1
9
10
7
8
5
6
2
3
4
15
16
17
18
19
11
12
13
14
PART #
12-003
15-472
50-359
42-064
13-488
76-310
14-272
76-327
75-518
42-252
8975
8977
13-492
22-017
13-491
76-260
42-118
42-763
DESCRIPTION
Toggle Switch
(part of 42-302 Kit)
Switch Boot
Oil Pressure Warning Light
Hour/ Volt Meter Combo
Ignition Switch
(B & S# 496603)
Key Set
(comes with 13-488)
Seat Switch
Ground Battery Cable
Battery
(not included)
Battery Cable
Wire, Circuit Breaker to Solenoid
30 Amp Circuit Breaker
Circuit Breaker Boot
Solenoid
(B & S# 807829)
Cable Black
Starter
(on engine)
Oil Sender
(on engine B & S# 491657)
Stop Switch Terminal
(on engine)
Rectifier
(on engine)
After Fire Solenoid
(on engine)
Ground Wire
(part of 42-302 Kit)
Electric On/Off Valve
(part of 42-302 Kit)
WIRING PARTS LIST
QUANTITY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Wire Harness
(includes all wire colors with *)
1
WIRING SCHEMATIC
13
HYDRAULIC DRAWING
14
HYDRAULIC PARTS LIST
REF #
12
13
14
15
10
11
8
9
16
17
18
19
1
2
3
6
7
4
5
20
21
22
23
24
33
PART #
42-259
42-260
42-192
34-109
42-258
8832-45
18-222
42-787
23-006
23-031
8832-24
18-222
42-005
13-586
42-256
42-265
42-045
42-304
42-039
42-262
10-135
18-154
HNJ-58-18
42-047
42-220
42-778
42-048
13-357
42-040
HNJ-34-16
42-044
18-342
42-261
42-002
42-302 ELECTRIC ON/OFF VALVE KIT
25
26
27
28
29
30
HYDRAULIC PLOW
31
32
34
35
42-263
76-260
42-264
42-118
18-185
18-341
13-292
43-049
43-048
43-046
HYDRAULIC PRESSURES
Pump Displacement
Pump Input Speed (up to)
Max. Operating Pressure
Implement Setting
DESCRIPTION
Front Wheel Motor
(3 wheel drive only)
Hydraulic Hose
(3 wheel drive only)
Hydraulic Cylinder
Rod End
Jam Nut 5 /
8
- 18
Hydraulic Hose
2 - Bank Hydraulic Valve
Valve Handle
Hydraulic Hose
Hydraulic Cylinder
Yoke End
Jam Nut 3 /
4
- 16
Hydraulic Hose
Cross
Hydraulic Tube
Rear Wheel Motor
Hydraulic Hose 10 3 /
4
"
Hydraulic Hose
Relief Valve
Variable Pump
Hydraulic Hose 9"
Suction Hose
Hose Clamp
Hydraulic Hose
Oil Filter
Replacement Filter Only
Suction Hose
Hose Clamp
Oil Tank
Filler Breather
Hydraulic Hose
Aluminum Oil Cooler
Hydraulic Hose
Hydraulic Tube
Hydraulic Hose
Ground Wire
Hydraulic Hose
Electric On/Off Valve
Elbow 90°
Elbow 45°
Hydraulic Cylinder
Hydraulic Hose 18"
Hydraulic Hose 20"
Single Bank Valve
.913 in
3
/rev
3600 rpm
Charge Pump Displacement
Max. Inlet Vacuum
3500 psi, 2500 peak psi Max. Case Pressure
700-1000 psi
42-220 Hydraulic Valve (2 bank) 900 psi
QUANTITY
2
2
1
2
1
1
2
1
1
2
1
2
1
1
1
2
2
1
1
1
1
2
1
1
2
2
1
2
1
1
3
1
2
1
1
1
1
1
2
1
1
1
1
.33 in /rev
5 in. Hg
25 psi
3
Relief Valve Pressure (set at) 2500 psi
15
HYDRAULIC SCHEMATIC
16
NOTES
17
18
MAIN FRAME COMMON DRAWING
20
21
*
REF#
1
2
3
4
5*
16
17
18
19
12
13
14
15
10
11
8
9
6
7
PART#
42-777
42-767
42-768
42-064
42-775
42-161
42-161-01
42-161-02
27-055
13-192
60-106
42-006
42-014
42-778
42-772
8803-17
14-269
42-030
42-779
42-005
13-586
13-718
76-364
76-362
42-782
42-781
HST-14-20-075
78-274
HNTL-14-20
42-780
42-786
DESCRIPTION
MAIN PARTS COMMON LIST
Foot Pedal
Right Floor Mat
Left Floor Mat
Volt/Hour Meter
Main Frame
Knobby Tire and Wheel
Tire 22 x 11 - 10 Knobby Type
Wheel
Hinge
Trash Bucket
Park Brake Lever
Gas Tank
Cap
Valve Handle
Seat Panel
Trim w/ Black Lace
Adjustable Low Back Seat
Rake Holder
Seat Panel
(fiberglass)
Oil Tank
Filler Breather
Steering Wheel
90° Black Boot
(comes with 76-362)
Tilt Steering Mechanism
Console
(fiberglass)
Nose Cone
(fiberglass)
Truss Head Screw 1 /
4
- 20 x 3 /
4
Cage Nuts
Lock Nut 1 /
4
- 20
Floor Panel
(fiberglass)
Plastic Cup Holder
Front tire and wheel are fluid filled to 80 lbs. total.
Optional Tires
42-158
42-158-01
Tires and Wheel
Tire 23 x 10.5 x 12; 4 ply multitrack
42-158-02
8839
Wheel
Windshield Washer Fluid or Equivalent
QUANTITY
4
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
3
3
1
3
1
1
1
1
45.5 pints
19
20
3 WHEEL DRIVE FRONT FORK DRAWING
10
11
12
7
8
5
6
9
2
3
4
13
14
15
16
17
22
23
24
25
18
19
20
21
26
27
28
29
30
31
32
31
REF#
1
PART#
13-718
13-726
27-077
HNJ-58-11
HWK-316-075
76-364
76-362
42-760
HWK-316-075
60-300
HKSQ-316-100
60-298
HMB-58-14
42-034
HRR-58
76-128
60-268
42-161
42-161-01
42-161-02
8839
42-002-12
42-007
HWK-14-100
42-039
18-350
HB-12-13-650
HNTL-12-13
18-172
18-171
42-022
13-652
20-141
20-142
20-143
42-266
HB-38-16-125
HW-38
HNFL-38-16
42-295
8834-37.5
18-114
HKSQ-14-100
HMB-114-10
HNA-114-12
HP-18-200
HB-38-16-100
HNFL-38-16
HB-516-18-125
HNTL-516-18
HRP-14-150
3 WHEEL DRIVE FRONT FORK PARTS LIST
DESCRIPTION
Steering Wheel 13"
Center Cap
Decal, Smithco Round
Jam Nut 5 /
8
- 11
Woodruff Key 3 /
16 x 3 /
4
Tilt Steering Boot
(comes with 76-362)
Tilt Steering Mechanism
Top Steering Shaft
Woodruff Key 3 /
16 x
3 /
4
U-Joint
Machine Key 3 /
16 x 3 /
16 x 1
Sprocket
Machine Bushing 5 /
8 x 14 GA
Bottom Steering Shaft
Snap Ring 5 /
8
Flange Bushing
(part of 42-266)
Lug Bolts 1 /
2
- 20 x 1 5 /
16
Knobby Tire and Wheel
Tire 22 x 11 - 10 Knobby Type
Wheel
Windshield Washer Fluid or Equivalent
Nut
3
/
4
- 16
(part of 42-039)
Hub
Woodruff Key
1
/
4
- 1
(part of 42-039)
Wheel Motor
90° Seal Lok Elbow
Bolt
1
/
2
- 13 x 6
1
/
2
Lock Nut
1
/
2
- 13
Reducer
Seal Lock Elbow
Front Fork
Hose Clamp
Spacer
Oil Seal
Bearing
Chain Tensioner
Bolt
3
/
8
- 16 x 1
1
/
4
Washer
3
/
8
Flange Whiz Lock Nut
3
/
8
- 16
Steering Sprocket
#35 Roller Chain
Master Link
Square Key
1
/
4 x
1
/
4 x 1
Machine Bushing 1
1
/
4 x 10GA
Axle Nut 1
1
/
4
- 12
Cotter Pin
1
/
8 x 2
Bolt
3
/
8
- 16 x 1
Flange Whiz Lock Nut
3
/
8
- 16
Bolt
5
/
16
- 18 x 1
1
/
4
Lock Nut
5
/
16
- 18
Roll Pin
1
/
4 x 1
1
/
2
QUANTITY
2
2
3
1
5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
1
1
1
1
1
2
1
2
1
2
1
2
2
1
1
2
2
43.5 pints
1
1
1
4
4
1
2
21
22
2 WHEEL DRIVE FRONT FORK DRAWING
10
11
12
7
8
5
6
9
2
3
4
26
27
28
29
30
31
32
31
13
14
15
16
22
23
24
25
17
18
20
21
REF#
1
PART#
13-718
13-726
27-077
HNJ-58-11
HWK-316-075
76-364
76-362
42-760
HWK-316-075
60-300
HKSQ-316-100
60-298
HMB-58-14
42-034
HRR-58
76-128
HNL-12-20
42-161
42-161-01
42-161-02
8839
80-167
HNAR-100-14
HP-18-150
11-043
80-019
27-022-02
11-041
11-042
13-448
20-141
20-142
20-143
42-266
42-295
8834-37.5
18-114
HKSQ-14-100
HMB-114-10
HNA-114-12
HP-18-200
HB-38-16-100
HNFL-38-16
HB-38-16-125
HW-38
HNFL-38-16
HB-516-18-125
HNTL-516-18
HRP-14-150
2 WHEEL DRIVE FRONT FORK PARTS LIST
DESCRIPTION
Steering Wheel 13"
Center Cap
Decal, Smithco Round
Jam Nut 5 /
8
- 11
Woodruff Key 3 /
16
x 3 /
4
Tilt Steering Boot
(comes with 76-362)
Tilt Steering Mechanism
Top Steering Shaft
Woodruff Key 3 /
16
x 3 /
4
U-Joint
Machine Key 3 /
16 x 3 /
16
x 1
Sprocket
Machine Bushing 5 /
8 x 14 GA
Bottom Steering Shaft
Snap Ring 5 /
8
Flange Bushing
(part of 42-266)
Lug Nut 1 /
2
- 20
Knobby Tire and Wheel
Tire 22 x 11 - 10 Knobby Type
Wheel
Windshield Washer Fluid or Equivalent
Dust Cap
Slotted Jam Nut 1 - 14
Cotter Pin 1 /
8
x 1 1 /
2
Bearing
Hub
(includes bearings, seal, dust cap, lug nuts, and studs)
Stud 1 /
2
- 20
Seal
Spacer
Front Fork
Spacer
Oil Seal
Bearing
Chain Tensioner
Steering Sprocket
Roller Chain
Master Link
Square Key 1 /
4 x 1 /
4
x 1
Machine Bushing 1 1 /
4
x 10GA
Axle Nut 1 1 /
4
- 12
Cotter Pin 1 /
8
x 2
Bolt 3 /
8
- 16 x 1
Flange Whiz Lock Nut 3 /
8
- 16
Bolt 3 /
8
- 16 x 1 1 /
4
Washer 3 /
8
Flange Whiz Lock Nut 3 /
8
- 16
Bolt 5 /
16
- 18 x 1 1 /
4
Lock Nut 5 /
16
- 18
Roll Pin 1 /
4 x 1 1 /
2
QUANTITY
2
2
1
1
5
1
2
1
1
1
5
1
43.5 pints
1
1
1
2
2
3
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
2
2
1
2
1
1
1
1
1
1
2
1
23
24
LINKAGE DRAWING
9
10
11
12
19
20
21
22
23
24
13
14
15
16
17
18
REF#
1
7
8
5
6
2
3
4
PART#
42-769
HB-516-18-100
HNFL-516-18
42-076-01
42-076-02
42-076
42-076-03
13-603
18-123
8959-26
27-113
42-776
50-359
42-789
42-776
HSTP-14 -20-075
HNFL-14-20
76-362
76-364
42-782
42-781
42-777
HG-14-28-180
13-715
HB-516-18-150
HW-516
HNFL-516-18
18-115
27-132
42-780
42-767
42-768
42-064
HN-14-28
HWL-14
21-462
42-024
42-153
HB-38-16-100
HNFL-38-16
HB-516-18-175
HNFL-516-18
13-192
DESCRIPTION
Oil Tank Bracket
Bolt 5 /
16
- 18 x 1
Flange Whiz Lock Nut 5 /
16
- 18
Band
Hat
Air Cleaner
Replacement Filter
Air Cleaner Base
(comes with engine)
Hose Clamp
Flex Hose x 26"
Air Cleaner Hose Elbow
Air Tube
Warning Light
Throttle Cable
Throttle Bracket
Phillips Truss Head Screw 1 /
4
- 20 x 3 /
4
Flange Whiz Lock Nut 1 /
4
- 20
Tilt Steering
Boot Black
(comes with 76-362)
Console
(fiberglass)
Nose Cone
(fiberglass)
Foot Pedal
Grease Fitting 1 /
4
- 28 x 180°
(comes with )
Pedal Pad
Bolt 5 /
16
- 18 x 1 1 /
2
Washer 5 /
16
Flange Whiz Lock Nut 5 /
16
-18
Ball Joint 1 /
4
- 28
Cable
Floorboard
(fiberglass)
Right Floor Mat
Left Floor Mat
Volt/Hour Meter
Nut 1 /
4
-28
Lockwasher 1 /
4
Ball Joint 5 /
16
- 24
Rake Lift
Park Brake Bracket
Bolt 3 /
8
- 16 x 1
Flange Whiz Lock Nut 3 /
8
- 16
Bolt 5 /
16
- 18 x 1 3 /
4
Flange Whiz Lock Nut 5 /
16
- 18
Trash Bucket
LINKAGE PARTS LIST
QUANTITY
2
1
1
2
1
1
1
2
2
1
4
2
1
1
2
1
2
2
1
1
2
1
2
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
(Continued on next page)
25
26
LINKAGE DRAWING
32
33
34
35
36*
37
38
REF#
25
26
27
28
29
30
31
PART# DESCRIPTION
42-156
60-106
42-267
42-249
Trash Carrier Bracket
Park Brake Handle
Speed Boss Rod
Speed Boss Arm
42-308
42-765
Swash Arm
Decal, Lift Controls
27-055 Hinge
HSMFCS-10-32-100 Machine Screw #10 - 32 x 1
HSMFCS-10-32-088 Machine Screw #10 - 32 x 7 /
8
HW-10 Washer #10
HWL-10
HN-10-32
Lock Washer #10
Nut #10 - 32
42-779
42-764
42-783
13-488
Seat Panel
Decal, Control Panel
Choke
Key Switch
(B&S 496603)
76-310
12-003
15-472
42-313
HNFL-516-18
42-786
Key Set
2W/3W Toggle Switch
Switch Boot
Pedal Stop
Flange Whiz Lock Nut 5 /
16
- 18
Plastic Cup Holder
* Used with Blower Kit, On/Off Valve and Light Kit
LINKAGE PARTS LIST
QUANTITY
2
6
1
1
1
1
1
1
6
12
12
12
1
2
3
3
1
1
1
1
1
27
28
GAS TANK DRAWING
16
17
18
19
20
21
22
13
14
15
9
10
11
12
REF#
1
2
3
4
5
6
7
8
PART#
42-014
50-081
HNFL-38-16
42-006
42-770
HB-38-16-250
HW-38
HNFL-38-16
HB-14-20-100
HW-14
HW-516
HWL-14
HB-14-20-075
HWL-14
HW-14
26-055
26-054
8800-41
18-186
HB-12-13-500
HNFL-12-13
42-015
42-273
HB-516-18-200
HNFL-516-18
42-248
15-020
HB-516-18-225
HNFL-516-18
HB-516-18-225
HW-516
HNFL-516-18
42-773
HB-14-20-075
HW-14
HWL-14
23-006
23-031
34-123
26-034
13-569
42-772
DESCRIPTION
Cap
Rubber Bumper
Flange Whiz Lock Nut 3 /
8
- 16
Gas Tank
Right Tank Support
Bolt 3 /
8
- 16 x 2 1 /
2
Washer 3 /
8
Flange Whiz Lock Nut 3 /
8
- 16
Bolt 1 /
4
- 20 x 1
Washer 1 /
4
Washer 5 /
16
Lock Washer 1 /
4
Bolt 1 /
4
- 20 x 3 /
4
Lockwasher 1 /
4
Washer 1 /
4
Fuel Shut Off
(comes with 42-006)
Rubber Grommet
(comes with 42-006)
Fuel Hose
Hose Clamp
Bolt 1 /
2
- 13 x 5
Flange Whiz Lock Nut 1 /
2
- 13
Attachment Mount
Battery Box
Bolt 5 /
16
- 18 x 1
Flange Whiz Lock Nut 5 /
16
- 18
Battery Hold-down
Grip
Bolt 5 /
16
- 18 x 2 1 /
4
Flange Whiz Lock Nut 5 /
16
- 18
Bolt 5 /
16
- 18 x 2 1 /
4
Washer 5 /
16
Flange Whiz Lock Nut 5 /
16
- 18
Gas Tank Bracket
Bolt 1 /
4
- 20 x 3 /
4
Washer 1 /
4
Lock Washer 1 /
4
Oil Filter
Replacement Filter
Elbow
Ball Stud
Gas Shock
Seat Panel
GAS TANK PARTS LIST
QUANTITY
3
1
2
1
1
2
1
1
1
1
2
1
2
2
1
1
2
2
1
1
1
1
2
2
1
2
2
1
2
2
2
2
2
2
2
1
1
1
1
1
1
1
29
30
OIL TANK DRAWING
13
14
15
16
17
18
19
20
4
5
2
3
6
7
8
9
10
11
12
REF#
1
PART#
13-586
13-586-01
13-586-02
HSM-8-32-050
HWS-8
42-005
23-126
18-240
18-072
18-133
HB-14-20-075
HW-14
HWL-14
42-774
HB-516-18-225
HNFL-516-18
42-035
HB-12-13-500
HNTL-12-13
50-081
HNFL-38-16
HB-14-20-100
HW-516
HW-14
HWL-14
HB-38-16-150
HW-38
HNFL-38-16
18-337
23-189
42-030
HB-38-16-250
HW-38
HNFL-38-16
42-769
42-076
42-015
DESCRIPTION
Filler Breather
Cap Gasket
Bottom Gasket
Machine Screw #8 - 32 x 1 /
2
Star Washer #8
Oil Tank
#6 Plug
Adapter
45° Elbow
Barb Fitting
Bolt 1 /
4
- 20 x 3 /
4
Washer 1 /
4
Lock Washer 1 /
4
Oil Tank Bracket
Bolt 5 /
16
- 18 x 2 1 /
4
Flange Whiz Lock Nut 5 /
16
- 18
Tank Support
Bolt 1 /
2
- 13 x 5
Top Lock Nut 1 /
2
- 13
Rubber Bumper
Flange Whiz Lock Nut 3 /
8
- 16
Bolt 1 /
4
- 20 x 1
Washer 5 /
16
Washer 1 /
4
Lock Washer 1 /
4
Bolt 3 /
8
- 16 x 1 1 /
2
Washer 3 /
8
Flange Whiz Lock Nut 3 /
8
- 16
Tee
90° Elbow
Rake Holder
Bolt 3 /
8
- 16 x 2 1 /
2
Washer 3 /
8
Flange Whiz Lock Nut 3 /
8
- 16
Left Tank Bracket
Remote Air Cleaner
Attachment Mount
OIL TANK PARTS LIST
QUANTITY
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
2
2
1
1
2
2
2
2
1
2
2
1
1
1
1
6
1
2
6
1
1
31
PUMP AND ENGINE DRAWING
32
BELT ROUTING
21
22
23
24
25
26
27
NS
11
12
13
14
15
16
17
18
9
10
6
7
8
19
20
REF#
1
2
3
4
5
PUMP AND ENGINE PARTS LIST
PART# DESCRIPTION QUANTITY
42-327
16-013
10-134
42-338
HKSQ-14-100
HB-14-20-125
HW-14
42-331
Tensioner
Idler Pulley
Spacer
Oilite Bushing
Machine Key 1 /
4
x 1 /
4 x 1
Bolt 1 /
4
- 20 x 1 1 /
4
(comes with 42-245)
Lockwasher
(comes with 42-245)
Pulley
42-175
HW-516
HNTL-516-18
42-245
Shoulder Bolt 3 /
8
x 1 1 /
2
Washer 5 /
16
Lock Nut 5 /
16
- 18
Hub 1"
15-020
HB-14-20-100
HNFL-14-20
42-333
HB-716-14-100
HWL-716
42-335
23-130
18-133
18-188
23-126
18-232
42-306
18-222
27-123
13-498
Grip
Bolt 1 /
4
- 20 x 1
Flange Whiz Lock Nut 1 /
4
- 20
Handle
Bolt 7 /
16
- 14 x 1
Lockwasher
Pump Mount
Elbow 90°
Barb Fitting
Elbow 45°
Plug
Elbow 90°
Heat Shield
Hose Clamp
7
Muffler
Muffler Clamp
/
16
13-493 Tailpipe
HSSHSM-8-1.25-20 Metric Cap Screw M8 - 1.25 x 20
HWLM-8
43-024
15-165
15-165-01
13-531
13-491
13-492
HSSHS-12-13-175
42-279
HW-38
HMB-12-14
42-247
8946-1.5
HRS-316-050
HB-38-16-100
HNFL-38-16
HP-18-100
42-312
18-234
42-311
18-234
Lockwasher M8
Engine B&S 18 HP
(3 wheel drive)
Engine B&S 16 HP
(2 wheel drive)
Air Filter Element with Pre-Cleaner
(comes with engine)
Engine Oil Filter
(comes with engine)
Oil Switch
(comes with engine)
Solenoid
Socket Screw 1 /
2
- 13 x 1 3 /
4
Filter Mount
Washer 3 /
8
Machine Bushing 1 /
2
x 14 GA
Creep Arm
Wear Strip
(part of 42-247)
Rivet
(part of 42-247)
Bolt 3 /
8
- 16 x 1
Flange Whiz Lock Nut 3 /
8
- 16
Cotter Pin
Bushing
Bushing
1 /
8
x 1
Bottom Centering Arm
(part of 42-312)
Top Centering Arm
(part of 42-311)
4
1
1
4
1
1
1
2
1
2
1
1
1
1
4
4
1
1
1
1
1
1
1
1
3
2
1
3
1
1
1
1
1
1
2
2
1
1
7
1
1
1
1
1
2
1
2
1
1
1
1
42-344 1 Belt
(Continued on next page)
33
PUMP AND ENGINE DRAWING
34
BELT ROUTING
44
45
NS
42
43
37
38
39
40
41
32
33
34
35
36
REF#
28
29
30
31
PART#
11-050
HRP-14-100
HHP-18
42-308
8946-1
HRS-316-050
18-174
18-185
34-109
HNTL-12-13
HB-38-16-125
HMB-12-14
HW-38
HNFL-38-16
18-270
14-266
HSSQ-38-16-200
HN-38-16
42-246
HWK-316-075
42-334
HB-38-16-125
HNTL-38-16
HB-38-16-200
HW-38
HWL-3/8
HB-38-16-275
HW-38
HWL-3/8
42-329
42-337
42-344
PUMP AND ENGINE PARTS LIST
DESCRIPTION
Extension Spring
Roll Pin 1 /
4
x 1
Bridge Pin 1 /
8
Swash Arm
Wear Strip
(part of 42-308)
Rivet
(part of 42-308)
Elbow 90°
Elbow
Variable Pump
Lock Nut 1 /
2
- 13
Bolt 3 /
8
- 16 x 1 1 /
4
Machine Bushing 1 /
2
x 14GA
Washer 3 /
8
Flange Whiz Lock Nut 3 /
8
- 16
Oilite Bushing
Bearing
Socket Head Square Screw 3 /
8
- 16 x 2
Nut 3 /
8
- 16
Hub 3 /
4
Woodruff Key
Latch Bracket
Bolt 3 /
8
- 16 x 1 1 /
4
Top Lock Nut 3 /
8
- 16
Bolt 3 /
8
- 16 x 2
Washer 3 /
8
Lockwasher 3 /
8
Bolt 3 /
8
- 16 x 2 3 /
4
Washer 3 /
8
Lockwasher 3 /
8
Spacer
Belt Guard
QUANTITY
1
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
Belt 1
35
36
ENGINE DRAWING
REF #
1
2
3
19
20
21
22
23
14
15
17
18
24
25
9
10
11
12
13
6
7
4
5
8
26
27
28
29
30
31
32
33
34
42-015
HB-12-13-500
42-269
60-168
60-107
HNTL-12-13
HW-12
HB-516-18-225
HNFL-516-18
HP-18-100
HMB-12-14
42-311
18-234
42-312
18-234
17-155
HN-516-24
17-153
HCP-14-075
HP-332-075
11-050
18-169
42-192
18-168
PART # DESCRIPTION
34-109
42-307
HB-516-18-100
HW-516
HNTL-516-18
27-123
17-152
17-151
21-161
43-024
15-165
42-789
42-265
HB-14-20-150
HNFL-14-20
42-771
HB-14-20-075
HNFL-14-20
18-214
42-275
Variable Pump
Cable Bracket
Bolt 5 /
16
- 18 x 1
Washer 5 /
16
Lock Nut 5 /
16
- 18
Muffler
Conduit
Cable
Wire Block
Engine B&S 18 hp
(3 wheel drive)
Engine B&S 16 hp
(2 wheel drive)
Throttle (hand)
Aluminum Oil Cooler
Bolt 1 /
4
- 20 x 1 1 /
2
Flange Whiz Lock Nut 1 /
4
-20
Top Cooler Bracket
Bolt 1 /
4
- 20 x 3 /
4
Flange Whiz Lock Nut 1 /
4
- 20
Elbow 45°
Bottom Cooler Bracket
Main Frame
Attachment Mount
Bolt 1 /
2
-13 x 5
Engine Plate
Spacer
Rubber Bushing
Lock Nut 1 /
2
- 13
Washer 1 /
2
Bolt 5 /
16
- 18 x 2 1 /
4
Flange Whiz Lock Nut 5 /
16
- 18
Cotter Pin 1 /
8
x 1
Machine Bushing 1 /
2
x 14 GA
Top Centering Arm
Bushing
(part of 42-311)
Bottom Centering Arm
Bushing
(part of 42-312)
Retainer
Nut 5 /
16
- 24
Clevis
Clevis Pin 1 /
4
x 3 /
4
Cotter Pin 3 /
32
x 3 /
4
Extension Spring
Adapter
Relief Valve
Elbow
ENGINE PARTS LIST
QUANTITY
1
1
1
1
1
1
4
1
1
1
4
4
1
1
2
1
2
2
1
1
1
1
1
1
7
1
4
1
4
4
8
4
1
4
2
4
1
1
1
1
1
1
2
1
37
38
REAR AXLE DRAWING
Torque To
120 ft/lbs(156Nm)
17
18
23
24
25
26
27
19
20
21
22
REF#
1
2
3
10
11
6
7
4
5
8
9
12
13
14
15
16
PART#
42-002-12
42-007
HB-12-13-650
HNTL-12-13
18-343
18-344
18-342
42-261
42-775
50-041
42-176
42-155
HN-516-24
11-100
HCP-516-100
HP-18-100
HWK-14-100
60-106
HB-38-16-175
HNFL-38-16
HB-38-16-250
HNFL-38-16
42-156
13-192
HB-516-18-175
HNFL-516-18
42-153
HB-38-16-100
HNFL-38-16
42-024
50-042
42-151
42-002
23-120
34-128
42-157
42-304
42-305
DESCRIPTION
Nut 3 /
4
- 16
(part of 42-002)
Hub
Bolt 1 /
2
- 13 x 6 1 /
2
Top Lock Nut 1 /
2
- 13
Adapters
Caps
(2WD ONLY)
Cross
1 /
2
" Hydraulic Tube x 27 1 /
2
"
Main Frame
Brake Disk
Low Head Cap Screw 1 /
4
- 20 x 3 /
4
Brake Rod
Nut 5 /
16
- 24
Linkage Yoke
Clevis Pin 5 /
16
x 1
Cotter Pin 1 /
8
x 1
Woodruff Key 1/4 x 1
(part of 42-002)
Brake Lever
Bolt 3 /
8
- 16 x 1 3 /
4
Flange Whiz Lock Nut 3 /
8
- 16
Bolt 3 /
8
- 16 x 2 1 /
2
Flange Whiz Lock Nut 3 /
8
- 16
Trash Carrier Bracket
Trash Bucket
Bolt 5 /
16
- 18 x 1 3 /
4
Flange Whiz Lock Nut 5 /
16
- 18
Park Brake Bracket
Bolt 3 /
8
-16 x 1
Flange Whiz Lock Nut 3 /
8
- 16
Rake Lift
Brake Caliper
Brake Bracket
Wheel Motor
1 /
2
" Tube Nut
(3WD only)
Reducer
(3WD only)
Right-hand Hub
1 /
2
" Hydraulic Tube x 27"
Shim
REAR AXLE PARTS LIST
QUANTITY
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
1
2
1
2
2
2
2
2
2
2
2
6
1
1
1
2
2
4
2
8
8
2
1
39
40
RAKE LIFT DRAWING
REF#
1
2
3
11
12
13
14
9
10
7
8
15
16
17
18
4
5
6
PART#
HHP-18
HCP-58-175
10-135
HNJ-58-18
42-217
18-154
HG-14-28-180
HB-12-13-500
HNTL-12-13
HCP-12-150
18-168
42-015
13-357
HNJ-34-16
42-040
42-024
HCP-34-200
HNFL-12-13
HW-12
42-590
HB-12-13-150
18-169
42-775
DESCRIPTION
Bridge Pin 1 /
8
Clevis Pin 5 /
8
- 1 3 /
4
Hydraulic Cylinder
Jam Nut 5 /
8
- 18
Cylinder Mount
Rod End
Grease Fitting 1 /
4
- 28 x 180°
Bolt 1 /
2
- 13 x 5
Top Lock Nut 1 /
2
- 13
Clevis Pin 1 /
2
- 1 1 /
2
90° Elbow
Attachment Mount
Hydraulic Cylinder
Jam Nut 3 /
4
- 16
Yoke
Rake Lift
Clevis Pin 3 /
4
x 2
Flange Whiz Lock Nut 1 /
2
- 13
Washer 1 /
2
Mud Guard
Bolt 1 /
2
- 13 x 1 1 /
2
Adapter
Main Frame
RAKE LIFT PARTS LIST
QUANTITY
1
1
1
1
2
2
4
1
1
4
1
1
1
1
3
1
4
2
1
4
1
1
4
41
42
42-220 2-BANK HYDRAULIC VALVE DRAWING
REF #
17
18
19
20 *
9 *
10 *
11 *
12 *
13 *†
14 *†
15 *†
16 *†
7
8
5 *
6 *
1
*
2 *
3 *
4 *
*
†
PART #
14-106
14-062
13-261-03
13-261-07
13-261-06
13-261-05
18-169
18-168
14-203
13-261-02
42-220-01
42-220-02
42-220-04
42-220-05
42-220-07
42-220-03
42-778
42-220-08
42-220-10
42-220-06
42-220
42-220-09
42-220 2-BANK HYDRAULIC VALVE PARTS LIST
DESCRIPTION
Relief Assembly Kit
Seal Kit
N.R. Plug
Plunger
Spring
Plug
Adapter, 3 /
8
SAE
90 ° Elbow, 3 /
8
Straight Thread
Spring Centered Kit
Plug
2-Bank Housing
Spool
Actuator Housing
Dowel Pin
Actuator Boot
Actuator Link
Valve Handle
(includes Ref # 18 and 19)
Tapered Knob
Jam Nut with Collar 5 /
16
- 18
Socket Head Cap Screw, 10 - 32 x 1 1 /
2
QUANTITY
1 per bank
1
1
1 per bank
2
2
2
2
2
4
2
2
4
2
2
2
2
2
1
1
2-Bank Hydraulic Valve
(includes all * items)
Actuator Housing Assembly 1 Per Bank
43
44
34-109 VARIABLE PUMP DRAWING
REF #
25*§
26
27
28
29*
30
31
32
17
18
19§
20§
21*§
22§
23§
24§
9
10*
11
12
13
14
15*
16
7
8
5†
6
3
4
1
2
41†
42*
43
44¤
45¤
46*¤
47¤
33
34
35
36
37
38
39
40*
§
¤
*
†
PART #
14-222
14-130
13-110-01
34-109-01
14-084
14-131
13-110-05
14-069
14-014
14-113
14-220
14-105
13-110-10
34-109-02
14-263
13-110-11
13-110-14
14-129
14-054
13-110-13
14-135
14-136
14-235
14-234
34-109-03
13-110-10
14-212
14-133
14-128
14-132
14-221
14-216
14-114
14-215
14-107
DESCRIPTION
Pump End Cap
O-Ring
Hex Head Screw
Ball
Check Valve Spring
O-Ring
Check Valve Plug
34-109 VARIABLE PUMP PARTS LIST
O-Ring
Ring
By-Pass Valve
Valve Plate
Cylinder Block
Pump Shaft with Bearing
Woodruff Key
Pipe Plug
Needle Bearing
Lip Seal
Washer
Truncated Shaft
(long 2 holes)
Retaining Ring
Plug
O-Ring
Shim Pack Kit
Release Valve Spring
Release Valve Cone
Hex Head Screw
Needle Bearing
Lip Seal
Charge Pump Housing
Straight Pin
Gerotor Assembly
O-Ring
Release Valve Cone
Check Release Valve Spring
Shim Pack Kit
O-Ring
Plug
Truncated Shaft
(short 1 hole)
Retaining Ring
Ball Bearing
Retaining Ring
Variable Swash Plate
Spring Pin
Thrust Plate
Pin
Roller Bearing (comes
with 14-084 Ref# 6)
Gasket
13-110-04
13-110-09
13-110-08
13-110-07
14-098 Seal Kit 1
Parts are not available. Replace with new unit.
13-110-15 Charge Pump 1
13-110-16 Check Valve Kit 2
QUANTITY
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
1
2
1
2
2
1
2
1
1
1
1
1
1
2
2
2
4
2
1
2
1
1
1
1
1
3
1
1
45
46
42-039 FRONT WHEEL MOTOR
(4.0 C.I.)
DRAWING
REF #
11
12
13*
14
15
16
9
10
7
8*
4
5
1*
2
17
19*
20
*
PART #
42-002-01
42-002-02
42-002-03
42-039-01
42-002-05
42-002-06
42-002-07
42-039-02
42-039-03
42-002-10
42-002-11
HWK-14-100
42-002-12
42-002-13
42-002-14
42-002-15
42-039 FRONT WHEEL MOTOR
(4.0 C.I.)
PARTS LIST
DESCRIPTION
Water & Dirt Seal
Service Housing Assembly
Thrust Bearing
Inner Bearing
Drive Link
Ring Seal
Manifold
Commulator Assembly
(matched set)
End Cap
Bolt
Commulator Seal
(matches with #10)
Rotor Set
(matched set)
Wear Plate
Coupling Shaft
Woodruff Key 1 /
4
x 1
Nut 3 /
4
- 16
Thrust Washer
Backup Ring
Outer Bearing
QUANTITY
1
1
1
1
1
1
1
5
1
1
1
1
1
1
5
1
1
1
1
Seal Kit 1
47
48
42-002 REAR WHEEL MOTOR
(8.0 C.I.)
DRAWING
REF #
11
12
13*
14
15
16
9
10
7
8*
4
5
1*
2
17
19*
20
*
PART #
42-002-01
42-002-02
42-002-03
42-002-04
42-002-05
42-002-06
42-002-07
42-002-08
42-002-09
42-002-10
42-002-11
HWK-14-100
42-002-12
42-002-13
42-002-14
42-002-15
42-002 REAR WHEEL MOTOR
(8.0 C.I.)
PARTS LIST
DESCRIPTION
Water & Dirt Seal
Service Housing Assembly
Thrust Bearing
Inner Bearing
Drive Link
Ring Seal
Manifold
Commulator Assembly
(matched set)
End Cap
Bolt
Commulator Seal
(matches with #10)
Rotor Set
(matched set)
Wear Plate
Coupling Shaft
Woodruff Key 1 /
4
x 1
Nut 3 /
4
- 16
Thrust Washer
Backup Ring
Outer Bearing
QUANTITY
1
1
1
1
1
1
1
5
1
1
1
1
1
1
5
1
1
1
1
Seal Kit 1
49
50
42-302 ELECTRIC ON - OFF VALVE DRAWING
REF #
3
4
1
2
5
6
PART #
42-263
76-260
42-264
42-118
HB-14-20-200
HNFL-14-20
18-185
18-341
42-302 ELECTRIC ON - OFF VALVE PARTS LIST
DESCRIPTION
Hydraulic Hose
Wire, Ground
Hydraulic Hose
Electric On/Off Valve
Bolt 1 /
4
- 20 x 2
Flange Whiz Lock Nut 1 /
4
- 20
Elbow 90°
Elbow 45°
QUANTITY
1
3
2
2
2
1
2
1
INSTALLATION INSTRUCTIONS
1. Shut off machine and let engine cool. Remove key, disconnect negative (-) battery cable and pull spark plug wires..
2. Assemble the fittings into the electric on/off valve. With valve lying on bench with solenoid to the left, install the three 45° elbows (Ref 6) in the two ports closest to you and one port furthest from you. Install the one 90° elbow (Ref 5) in the right hand port.
3. Install two 42-264 hydraulic hoses (Ref 3) on C and D. Tighten.
4. Install two 42-263 hydraulic hoses (Ref 1) on A and B. Be sure straight end of hose is on the valve with the fitting going backward. Tighten.
5. Remove mud guard and place a drain pan under the cross fittings that the hoses from the front wheel motor go to.
6. Disconnect the two hoses going to the front wheel motor at the cross, then at the front wheel motor and remove.
7. Remove the cover plate from the fiber glass.
8. Feed two 42-264 hydraulic hoses (Ref 3) up through bearing plate, through the 3" hole, and out to the front fork. Connect to the front wheel motor with the hose from D to the bottom of the wheel motor and C to the top.
9. Bolt valve to bearing plate with solenoid to your left side. Use the 1 /
4
-20 x 2 bolt and flange whiz lock nut.
Be sure to fasten the ground wire on one of the mounting bolts and the other end on one terminal of the solenoid valve.
10. Connect the two 42-263 hydraulic hoses (Ref 1) from the valve to the cross with the hose from A to the bottom cross and B to the top cross.
11. Install toggle switch on control panel. Uncoil green and white stripe wire from frame and hook on end to the toggle switch and the other end to the terminal on electric on/off valve. Install the loose end of the blue/ white wire to the toggle switch.
12. Route hose and secure with 22-069 nylon ties. Reinstall mud guard.
13. Reconnect the negative (-) ground battery cable to battery and spark plug wires.
14. Make sure that everything is clear of the machine. Start the machine, test on/off valve for proper operation.
15. Check for hydraulic leaks.
16. Shut off machine, double check all fastener and fittings, be sure they are tight.
17. Reinstall cover plate.
18. Check hydraulic fluid, level should be 2 to 2
1
/
2
inches below the top of the tank when cold. Add if necessary.
51
52
42-302 ELECTRIC ON - OFF VALVE WIRING
REF #
3
4
1
2
5
6
PART #
42-263
76-260
42-264
42-118
HB-14-20-200
HNFL-14-20
18-185
18-341
42-302 ELECTRIC ON - OFF VALVE PARTS LIST
DESCRIPTION
Hydraulic Hose
Wire, Ground
Hydraulic Hose
Electric On/Off Valve
Bolt 1 /
4
- 20 x 2
Flange Whiz Lock Nut 1 /
4
- 20
Elbow 90°
Elbow 45°
QUANTITY
1
3
2
2
2
1
2
1
INSTALLATION INSTRUCTIONS
1.Shut off machine and let engine cool. Remove key, disconnect negative (-) battery cable and pull spark plug wires..
2. Assemble the fittings into the electric on/off valve. With valve lying on bench with solenoid to the left, install the three 45° elbows (Ref 6) in the two ports closest to you and one port furthest from you. Install the one 90° elbow (Ref 5) in the right hand port.
3. Install two 42-264 hydraulic hoses (Ref 3) on C and D. Tighten.
4. Install two 42-263 hydraulic hoses (Ref 1) on A and B. Be sure straight end of hose is on the valve with the fitting going backward. Tighten.
5. Remove mud guard and place a drain pan under the cross fittings that the hoses from the front wheel motor go to.
6. Disconnect the two hoses going to the front wheel motor at the cross, then at the front wheel motor and remove.
7. Remove the cover plate from the fiber glass.
8. Feed two 42-264 hydraulic hoses (Ref 3) up through bearing plate, through the 3" hole, and out to the front fork. Connect to the front wheel motor with the hose from D to the bottom of the wheel motor and C to the top.
9. Bolt valve to bearing plate with solenoid to your left side. Use the 1 /
4
-20 x 2 bolt and flange whiz lock nut.
Be sure to fasten the ground wire on one of the mounting bolts and the other end on one terminal of the solenoid valve.
10. Connect the two 42-263 hydraulic hoses (Ref 1) from the valve to the cross with the hose from A to the bottom cross and B to the top cross.
11. Install toggle switch on control panel. Uncoil green and white stripe wire from frame and hook on end to the toggle switch and the other end to the terminal on electric on/off valve. Install the loose end of the blue/ white wire to the toggle switch.
12. Route hose and secure with 22-069 nylon ties. Reinstall mud guard.
13. Reconnect the negative (-) ground battery cable to battery and spark plug wires.
14. Make sure that everything is clear of the machine. Start the machine, test on/off valve for proper operation.
15. Check for hydraulic leaks.
16. Shut off machine, double check all fastener and fittings, be sure they are tight.
17. Reinstall cover plate.
18. Check hydraulic fluid, level should be 2 to 2
1
/
2
inches below the top of the tank when cold. Add if necessary.
53
54
43-046 SINGLE BANK HYDRAULIC VALVE DRAWING
REF #
9*
10*
11*
12*
13*
14*†
5*
6*
7*
8
1*
2*†
3*†
4*†
*
†
PART #
42-220-06
42-220-04
42-220-07
42-220-03
42-220-10
42-225
42-220-08
18-188
13-261-05
14-203
13-261-02
43-046-01
42-220-02
42-220-05
43-046
42-220-09
43-046 SINGLE BANK HYDRAULIC VALVE PARTS LIST
DESCRIPTION
Socket Head Cap Screw
Actuator Housing
Actuator Boot
Actuator Link
Jam Nut with Collar, 5 /
16
- 18
Straight Handle Kit
(includeds Ref#'s 5 & 7)
Tapered Knob
45° Elbow
Plug
Spring Centered Kit
Plug
Single Bank Housing
Spool
Dowel Pin, 3 /
16
x 1
QUANTITY
2
1
3
1
1
1
3
4
1
1
1
1
2
1
Single Bank Hydraulic Valve
(includes all * items)
Actuator Housing Assembly 1 per Bank
55
43-003 HYDRAULIC SAND PLOW DRAWING
56
HYDRAULIC VALVE PLUMBING DRAWING
20
21
26
27
28
29
22
23
24
25
30
31 a&b
32
REF#
1
5
6
7
2
3
4
10
11
8
9
12
13
14
15
16
17
18
19
PART#
HB-38-16-350
HW-38
HNTL-38-16
18-188
42-225
HB-14-20-200
HNFL-14-20
43-046
43-050
HB-12-13-200
HNTL-12-13
HMB-12-14
80-006
42-092
HP-18-100
13-292
HB-38-16-200
HNTL-38-16
HNJ-12-20
27-073
27-017
HB-38-16-100
HNTL-38-16
13-167
HB-38-16-100
HW-38
HWL-38
HN-38-16
HB-38-16-300
HW-38
HNTL-38-16
HB-12-13-300
HNTL-12-13
27-050
HCP-12-150
HHP-18
27-049
42-096
HSTP-516-18-100
HLC-A-58
43-049
43-048
43-047
42-220
43-003 HYDRAULIC SAND PLOW PARTS LIST
DESCRIPTION
Bolt, 3 /
8
- 16 x 3 1 /
2
(Part of machine)
Washer, 3 /
8
Lock Nut, 3 /
8
- 16
45° Elbow
Straight Handle Kit
Bolt, 1 /
4
- 20x 2
Flange Whiz-Lock Nut, 1 /
4
- 20
Single Bank Hydraulic Valve
Valve Mount
Bolt, 1 /
2
- 13 x 2
Lock Nut, 1 /
2
- 13
Machine Bushing, 1 /
2 x 14GA
Rod End
Lift Assembly
Cotter Pin, 1 /
8
x 1
Hydraulic Cylinder
Bolt, 3 /
8
- 16 x 2
Lock Nut, 3 /
8
- 16
Jam Nu,t 1 /
2
- 20
Lift Rod
Aluminum Sand Plow Blade
Bolt, 3 /
8
- 16 x 1
Lock Nut, 3 /
8
- 16
Wear Blade
Bolt, 3 /
8
- 16 x 1
Washer, 3 /
8
Lockwasher, 3 /
8
Nut, 3 /
8
- 16
Bolt, 3 /
8
- 16 x 3
Washer, 3 /
8
Lock Nut, 3 /
8
- 16
Bolt, 1 /
2
- 13 x 3
Lock Nut, 1 /
2
- 13
Right Pusher Bar
Clevis Pin, 1 /
2 x1 1 /
2
Bridge Pin, 1 /
8
Left Pusher Bar
Cylinder Lift
Machine Screw, 5 /
16
- 18 x 1
(on machine)
Loom Clamp
Hose, 18"
Hose, 20"
Hose, 57½"
2-Bank Valve
(on machine)
QUANTITY
2
2
2
4
2
2
2
2
4
1
1
4
2
2
2
2
1
1
2
1
2
4
1
2
2
1
1
2
2
6
2
2
1
1
1
1
3
2
2
1
1
1
2
57
43-003 HYDRAULIC SAND PLOW DRAWING
58
HYDRAULIC VALVE PLUMBING DRAWING
43-003 HYDRAULIC SAND PLOW INSTRUCTIONS
1. Assemble Pusher Bars (Ref # 22 and 25) to Plow Blade (Ref # 16) using one
3
/
8
-16 x 1 Bolt (Ref # 19) and one
3
/
8
-16 x 3 Bolt (Ref #21) per Pusher Bar. There are 2 holes to bolt (Ref # 19) hardware in. Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut. The slot on the pusher bar is for a more fine tuned adjustment.
2. Assemble the Lift Assembly (Ref # 10) to the Main Frame using the two studs that are under the frame and below the front of the console.
3. Place Cylinder Lift (Ref # 26) into the tube on Lift Assembly (Ref # 10) with the tab pointing up hold with a
3
/
8
-16 x 2 Bolt (Ref # 13), assemble the Valve Mount (Ref # 6) onto this bolt on the outside of the tube and secure both with one
3
/
8
-16 Nut. Using a
3
/
8
-16 x 2 Bolt mount the Hydraulic Cylinder (Ref # 12) to the Lift
Assembly and secure with one
3
/
8
-16 Nut. Connect the other end of the Hydraulic Cylinder to the Cylinder
Lift using ½ x 1½ Clevis Pin (Ref # 23) and
1
/
8
x 1 Cotter Pin (Ref #11).
4. Thread one ½ - 20 Jam Nut (Ref # 14) onto each Lift Rod (Ref # 15) followed by the Rod Ends (Ref # 9).
Adjust to equal lengths. Bolt Lift Rods to Lift Arms on Lift Assembly (Ref # 10) with Rod Ends to the outside. Bolt from outside with the ½” Machine Bushing (Ref # 8) between Rod End and Lift Arm and secure with ½ -13 Lock Nut.
5. Slide the Plow/Pusher Bar Assembly under machine and connect to machine. Secure using ½ x 1½
Clevis Pins (Ref # 23) and
1
/
8
" Bridge Pins (Ref # 24).
6. To connect Lift Rods (Ref # 15) to Pusher Bars start by lifting up the Plow Blade. Using one
3
/
8
-16 x 3
Bolt (Ref # 20) and two
3
/
8
" Washers assembly the Lift Rods to the Right (Ref #22) and Left (Ref # 25)
Pusher Bars using the bottom hole in the Lift Rods as illustrated. Secure each with one
3
/
8
-16 Lock Nut.
7. To fine tune the height of the blade off ground; turn the Rod Ends (Ref # 9) on the Lift Rods (Ref # 15).
Turning the Rod Ends counter-clockwise will increase down pressure. Turning them clockwise will decrease down pressure.
8. Thread four of the 45° Elbow fittings (Ref # 2) into the Single Bank Valve (Ref # 5), one each in the A port,
B port, IN port and OUT port. Thread the remaining two 45° Elbow fittings into the ports on the Hydraulic
Cylinder (Ref # 12). Make sure the fittings on the Hydraulic Cylinder are pointing towards the machine.
9. Connect the 57½" Hoses (Ref # 31) to the fittings on the Single Bank Hydraulic Valve (Ref #5). One to the
IN port and one to the OUT port. Next connect the 18" Hose (Ref # 27) to the fitting in the B port and connect the 20" Hose (Ref # 28) to the fitting in the A port.
10. Mount the Single Bank Hydraulic Valve (Ref # 5) to the Valve Mount (Ref # 6) as illustrated using the two
¼ - 20 x 2 Bolts (Ref # 4). Secure with the two ¼ - 20 Flange Whiz-Lock Nuts. Connect the Straight
Handle Kit (Ref # 3) to the Valve. Reference Single Bank Hydraulic Valve Drawing on page 6 for a detailed view of the Valve.
11. Route the 18" Hose (Ref # 29) from the B port on the Single Bank Hydraulic Valve (Ref # 5) to the rear port on the Hydraulic Cylinder. Route the 20" Hose (Ref # 30) from the A port on the Single Bank Hydraulic
Valve to the front port on the Cylinder.
12. Disconnect the negative (-) ground battery cable from the battery. Place a drain pan under the valve on the machine. ENGINE MUST BE COOL BEFORE DISCONNECTING THE HOSES.
13. Disconnect the hose from the OUT port on the 2 Bank Valve (Ref # 32) and the top port on the Oil Cooler.
Discard this hose, it will not be used. Connect the 57½" Hose (Ref # 31 a ) from the OUT port on the Single
Bank Valve to the top port on the Oil Cooler. Connect the other 57½" Hose (Ref # 31 b ) from the IN port of the Single Bank Valve to the OUT port of the 2 Bank Valve. Tie up Hoses using 5 /
8
Loom Clamp (Ref #
28). Route 57½" Hoses under the body and along the frame avoiding any pinch points. Fasten to the frame using the 14½" Nylon Ties.
14. Reconnect the negative (-) ground battery cable to battery.
15. Make sure that everything is clear of the machine. Start the machine, work the valve so that the plow will both raise and lower. Also, do this with both the attachment lift and the rake lift. Work the lift a number of times until all air works out of the plow circuit and the cylinder works smoothly. At this time look for hydraulic leaks. If there are leaks, turn engine off and repair, start up and check again.
16. Check the hydraulic oil level. The level should be 2” to 2½” below the top of the tank. If more is needed, use SAE 10W-40 API service SG motor oil.
59
60
42-011 -AB ALUMINUM SAND PLOW DRAWING
42-011 -SB STEEL SAND PLOW DRAWING
REF#
1
2
3
10
11
12
7
8
9
13
14
15
16
17
18
19
20
21
22
23
24
4
5
6
PART#
42-092
HNTL-12-13
HB-38-16-350
HWL-38
HN-38-16
HCP-12-150
27-049
HB-38-16-300
HW-38
HNTL-38-16
HB-12-13-200
HMB-12-14
80-006
HNJ-12-20
27-073
27-017
13-352
HB-38-16-100
HW-38
HWL-38
HN-38-16
HB-12-13-300
HNTL-12-13
HB-38-16-100
HWL-38
HN-38-16
13-167
27-050
HHP-18
42-094
42-093
18-221
HMB-34-14
HP-18-150
15-019
HB-12-13-200
42-011 SAND PLOW PARTS LIST
DESCRIPTION
Lift Assembly
(includes Ref# 20)
Lock Nut 1 /
2
- 13
Bolt 3 /
8
- 16 x 31/2 (part
of main frame)
Lock Washer
3
/
8
Nut
3
/
8
- 16
Clevis Pin 1 /
2 x 1 1 /
2
Left Pusher Bar
Bolt 3 /
8
- 16 x 3
Washer
3
/
8
Lock Nut
3
/
8
- 16
Bolt 1 /
2
- 13 x 2
Machine Bushing 1 /
2 x 14GA
Rod End
Jam Nut
1
/
2
- 20
Lift Rod
Aluminum Sand Plow Blade
Steel Sand Plow Blade
Bolt 3 /
8
- 16 x 1
Washer
3
/
8
Lock Washer
3
/
8
Nut 3 /
8
- 16
Bolt 1 /
2
- 13 x 3
Lock Nut 1 /
2
- 13
Bolt
3
/
8
- 16 x 1
Lock Washer
3
/
8
Nut 3 /
8
- 16
Wear Blade
Right Pusher Bar
Bridge Pin
1
/
8
Rod
Lift Handle
Flange Bushing
Machine Bushing 3 /
4
- 14GA
Cotter Pin
1
/
8 x 1
1
/
2
Grip
Bolt 1 /
2
- 13 x 2
QUANTITY
1
2
2
1
1
4
1
4
4
1
1
1
2
2
2
2
2
2
1
1
4
2
2
2
8
4
2
4
2
1
2
2
2
1
2
2
INSTALLATION INSTRUCTIONS
1.
Assemble the pusher bars (Ref 5 and 16) to the plow (Ref 11) using hardware (Ref 12 & 13). There are 2 holes to bolt the hardware in. Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut. The slot on the pusher bar is for fine tuned adjustment.
2.
Assemble the lift assembly (Ref 1) to the main frame using the two studs that are under the frame and below the front of the console.
3.
Attach the lift handle (Ref 19) to the lift assembly using cotter pin and machine bushing (Ref 21 & 22). Using rod and yoke (Ref 18 & 9) attach the handle to the lift assembly.
4.
Put rod ends (Ref 9) onto lift rods (Ref 10) with jam nut first. Adjust to equal lengths. Bolt lift rods to lift arms with ball joints to the outside. Bolt from outside with the 1 /
2
" machine bushing between rod end and lift arm and the 1 /
2
-13 nylon lock nut on the inside. Use (Ref 7) hardware.
5.
Slide Plow under machine and connect to machine. Use clevis pin and bridge pin (Ref 4 & 17).
6.
Lift up the plow. Using the top hole in the lift rod as a starting point hook on the pusher bars. Use (Ref 6) hardware. The three holes in the lift rods are for adjusting the hand lever. The top hole moves the lever forward and holds the blade with the most clearance. Each hole down moves the lever to the rear of the machine and decreases blade clearance by approximately one inch.
7.
For fine tuning of blade height off ground twist rod end (Ref 9) on rod (Ref 18). Twisting the rod end out will increase down pressure. Twisting the rod end onto the rod will decrease down pressure.
61
62
42-136 60" SAND PLOW DRAWING
REF#
1
2
3
10
11
12
7
8
9
13
14
15
16
17
18
19
20
21
22
23
24
4
5
6
PART#
42-092
HNTL-12-13
HB-38-16-350
HWL-38
HN-38-16
HCP-12-150
27-049
HB-38-16-300
HW-38
HNTL-38-16
HB-12-13-200
HMB-12-14
80-006
HNJ-12-20
27-073
35-011
HB-38-16-100
HW-38
HWL-38
HN-38-16
HB-12-13-300
HNTL-12-13
HB-38-16-100
HWL-38
HN-38-16
35-012
27-050
HHP-18
42-094
42-093
18-221
HMB-34-14
HP-18-150
15-019
HB-12-13-200
42-136 60" SAND PLOW PART LIST
DESCRIPTION
Lift Assembly
(includes Ref# 20)
Lock Nut 1 /
2
- 13
Bolt
3
/
8
- 16 x 3
1
/
2
(part of main frame)
Lock Washer
3
/
8
Nut 3 /
8
- 16
Clevis Pin 1 /
2 x 1 1 /
2
Left Pusher Bar
Bolt
3
/
8
- 16 x 3
Washer
3
/
8
Lock Nut 3 /
8
- 16
Bolt 1 /
2
- 13 x 2
Machine Bushing 1 /
2 x 14GA
Rod End
Jam Nut
1
/
2
- 20
Lift Rod
Aluminum Plow Blade 60"
Bolt 3 /
8
- 16 x 1
Washer
3
/
8
Lock Washer
3
/
8
Nut 3 /
8
- 16
Bolt 1 /
2
- 13 x 3
Lock Nut 1 /
2
- 13
Bolt
3
/
8
- 16 x 1
Lock Washer
3
/
8
Nut 3 /
8
- 16
Wear Blade
Right Pusher Bar
Bridge Pin
1
/
8
Rod
Lift Handle
Flange Bushing
Machine Bushing 3 /
4
- 14GA
Cotter Pin
1
/
8 x 1
1
/
2
Grip
Bolt 1 /
2
- 13 x 2
QUANTITY
1
4
1
2
2
1
1
5
1
5
5
1
1
1
2
2
2
2
2
2
2
1
4
4
2
2
2
2
4
8
2
2
2
2
1
INSTALLATION INSTRUCTIONS
1.
Assemble pusher bars (Ref 5 and 16) to plow (Ref 11) using hardware (Ref 12 & 13). There are 2 holes to bolt the hardware in. Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut. The slot on the pusher bar is for fine tuned adjustment.
2.
Assemble the lift assembly (Ref 1) to the main frame using the two studs that are under the frame and below the front of the console.
3.
Attach the lift handle (Ref 19) to the lift assembly using cotter pin and machine bushing (Ref 21 & 22). Using rod and yoke (Ref 18 & 9) attach the handle to the lift assembly.
4.
Put rod ends (Ref 9) onto lift rods (Ref 10) with jam nut first. Adjust to equal lengths. Bolt lift rods to lift arms with ball joints to the outside. Bolt from outside with the 1 /
2
" machine bushing between rod end and lift arm and the 1 /
2
-13 nylon lock nut on the inside. Use (Ref 7) hardware.
5.
Slide plow under machine and connect to machine. Use clevis pin and bridge pin (Ref 4 & 17).
6.
Lift up the plow. Using the top hole in the lift rod as a starting point hook on the pusher bars. Use (Ref 6) hardware. The three holes in the lift rods are for adjusting the hand lever. The top hole moves the lever forward and holds the blade with the most clearance. Each hole down moves the lever to the rear of the machine and decreases blade clearance by approximately one inch.
7.
For fine tuning of blade height off ground twist rod end (Ref 9) on rod (Ref 18). Twisting the rod end out will increase down pressure. Twisting the rod end onto the rod will decrease down pressure.
63
64
42-315 LIGHT KIT - FRONT LIGHT MOUNT DRAWING
3 WHEEL DRIVE
REAR LIGHT MOUNT DRAWING
2 WHEEL DRIVE
REF#
1
2
3
4
PART#
42-317
HSTP-14-20-075
HNFL-14-20
42-323
HB-516-18-100
HW-516
HWL-516
42-315 LIGHT KIT PART LIST
DESCRIPTION
Front Light
Phillips Machine Screw
1
/
4
- 20 x
3
/
4
Flange Whiz Lock Nut
1
/
4
- 20
Front Light Mount
Bolt
5
/
16
- 18 x 1
(2 WD Only)
Washer
5
/
16
(2 WD Only)
Lockwasher
5
/
16
(2 WD Only)
QUANTITY
1
1
1
2
1
1
2
FRONT LIGHT INSTALLATION
SUPER STAR 3 WHEEL DRIVE FRONT LIGHT INSTALLATION
1. Remove bolt and strong back from hose clamp on front of front fork. Place front light mount (Ref 3) on hose clamp and replace bolt and strong back.
2. Bolt front light (Ref 1) to front light mount, using the
1
/
4
- 20 machine screws and whiz lock nuts. Be sure wires aremacup.
SUPER STAR 2 WHEEL DRIVE FRONT LIGHT INSTALLATION
1. You will have to drill and tap a 5 /
16
- 18 hole in the front fork approximately 1" from the end, and centered, where the steering shaft is welded.
2. Bolt front light mount (Ref 3) to the front fork using the 5 /
16
-18 bolt, lockwasher and washer (Ref 4).
3. Bolt front light (Ref 1) to front light mount, using the 1 /
4
- 20 machine screws and whiz lock nuts. Be sure wires are up.
REF#
1
2
3
PART#
HST-516-18-075
HNFL-516-18
42-322
42-316
HSTP-14-20-075
HNFL-14-20
DESCRIPTION
Truss Head Screw 5 /
16
-18 x 3 /
4
Flange Whiz Lock Nut 5 /
16
- 18
Rear Light Mount
Rear Light
Phillips Machine Screw 1 /
4
-20 x 3 /
4
Flange Whiz Lock Nut 1 /
4
- 20
REAR LIGHT PARTS LIST
QUANTITY
1
1
4
4
2
2
REAR LIGHT INSTALLATION
NOTE: If your machine has a 42-210 Grader Blade, you will have to remove the blade clips from the back of the seat panel to install rear light.
1. Install rear light mount (Ref 2) on back of seat panel. If you have the blade clips, put the rear light mount between the blade clips and the seat panel. Then use the 5 /
16
-18 truss head screws and whiz lock nuts
(Ref 1) to hold in place.
2. Install light (Ref 3) with wires up on the rear light mount using two 1 /
4
- 20 machine screws and whiz lock nuts.
Do not touch lights. Very Hot.
65
66
42-315 LIGHT KIT WIRING DRAWING
REF#
1
2
3
PART#
8875
8963
42-319
HLC-58
12-003
15-472
42-315 LIGHT KIT WIRING PARTS LIST
DESCRIPTION
Bullet Terminal
Heat Shrink 1 /
4
"
Wire Harness
Loom Clamp 5 /
8
"
Toggle Switch
Switch Boot
QUANTITY
1
2
4
4
1
1
WIRING INSTALLATION
1. Remove nut from left hand seat studs and place two loom clamps (HLC-58) onto seat stud. Hold in place with the nut.
2. Drill a 1 /
2
" hole in fiberglass control panel 1" from 2WD/3WD toggle switch. (NOTE: Use 2WD/3WD hole if not being used).
3. Hook red wire from the wire harness to toggle switch. Place toggle switch (Ref 3) into hole. Install switch boot.
4. Run wire harness (Ref 2) to the front light. Snip the factory installed ends on headlight wires and install the heat shrink and the bullet terminal (Ref 1) provided. Plug in wire harness to front head light. Do the same to the rear light.
5. Run the red wire to the silver post of the circuit breaker and the black to the ground battery wire on the engine.
6. Hook wire harness up in the loom clamps installed earlier.
7. Rotate front wheel to stop. Check for wire routing and interference. Place warning decal on lights.
8. Test headlights before putting machine into service.
Do not touch lights. Very Hot.
67
68
42-223 ADJUSTABLE DISC EDGER DRAWING
REF#
1
2
9
10
11
12
13
14
7
8
5
6
15
16
17
18
19
3
4
PART#
42-203
HB-38-16-125
HW-38
HNTL-38-16
HB-38-16-150
HW-38
HNTL-38-16
HB-12-13-150
HW-12
HNTL-12-13
42-224
13-203
21-169
13-206
13-205
13-204
HMB-34-10
HNA-34-16
HP-18-150
HWL-38
HW-516
HW-716
HB-38-16-100
HCP-12-200
HHP-18
HCP-58-250
HG-14-28-180
42-223 ADJUSTABLE DISC EDGER PARTS LIST
DESCRIPTION
Attachment Lift Assembly
Bolt 3 /
8
- 16 x 1 1 /
4
Washer 3 /
8
Lock Nut 3 /
8
-16
Bolt 3 /
8
- 16 x 1 1 /
2
Washer 3 /
8
Lock Nut 3 /
8
- 16
Bolt 1 /
2
- 13 x 1 1 /
2
Washer 1 /
2
Lock Nut 1 /
2
- 13
Edger Mount
Spindle
Bearing and Collar
Spindle Shaft
1 /
2
Disc Flange
Disc
Machine Bushing 3 /
4
x 10GA
Axle Nut 3 /
4
- 16
Cotter Pin 1 /
8
x 1 1 /
2
Washer 3 /
8
Washer 5 /
16
Washer 7 /
16
Bolt 3 /
8
-16 x 1
Clevis Pin 1 /
2
x 2
Bridge Pin 1 /
8
Clevis Pin 5 /
8
x 2 1 /
2
Grease Fitting 1 /
4
- 28 x 180
QUANTITY
1
2
1
1
1
1
4
1
3
1
1
1
1
2
1
1
1
2
2
2
2
2
2
1
1
1
1
INSTALLATION INSTRUCTIONS
1. For initial assembly, bolt spindle assembly (Ref 6) to the edger mount (Ref 5). Use the 1 /
2
- 13 bolts, washers and lock nuts (Ref 4) to hold in place.
2. Make sure the 1 /
2
" disc flange (Ref 9) is on the spindle shaft (Ref 8) up to the shoulder. Then place the disc (Ref 10) onto the shaft, curved towards the spindle housing, followed by four machine bushings
(Ref 11), and the axle nut (Ref 12).
3. Tighten axle nut and slide in the cotter pin (Ref 13).
4. The edger mount mounts onto the attachment lift assembly (Ref 1). Use the 3 /
8
bolts, washers and lock nuts (Ref 2 and 3) with the 1 1 /
4
" bolt going into the last hole on the mount plate.
5. The Edger mounts under the center of the trap rake.
6. Place the handle and linkage onto the empty linkage port of the two bank valve on the machine.
7. Start the engine and lower the cylinder for the attachment lift FULLY. Stop engine.
8. Slide Edger under the trap rake from the right side.
9. Position the lift arms on the attachment lift assembly to the lift brackets on the machine. Hold in place with
1 /
2
x 2 clevis pin and bridge pins (Ref 16 and 17).
10. Attach the cylinder to the center tab on the attachment lift assembly using the 5 /
8
x 2 1 /
2
clevis pin and bridge pin (Ref 17 and 18).
11. Start engine and test lift and Edger to make sure all works well.
69
70
42-750 CART PATH AND SIDEWALK EDGER DRAWING
REF#
5
6
7
3
4
1
2
10
11
8
9
20
21
22
23
24
16
17
18
19
12
13
14
15
PART#
HCP-12-200
HHP-18-100
HCP-58-250
42-203
42-758
42-754
HB-38-16-125
HNFL-38-16
HW-38
HG-14-28-180
42-755
10-134
HB-38-16-250
HNFL-38-16
HW-38
60-123
HW-38
48-109
42-757
HNTL-34-16
HMB-34-10
42-756
HB-58-11-325
HNCL-58-11
76-298
42-752
42-759
HB-14-20-075
HNFL-14-20
HMB-100-14
42-750 CART PATH AND SIDEWALK EDGER PARTS LIST
DESCRIPTION
Clevis Pin, 1 /
2
x 2
Bridge Pin, 1 /
8 x 1
Clevis Pin, 5 /
8
x 2 1 /
2
Attachment Lift Assembly
Brush
Edger Mount
Bolt, 3 /
8
-16 x 1¼
Flange Whiz-Lock Nut, 3 /
8
-16
Flat Washer, 3 /
8
Grease Fitting, 1 /
4
- 28 x 180°(
Part of 42-755
)
Edger Arm
Spacer
Bolt, 3 /
8
- 16 x 2½
Flange Whiz-Lock Nut, 3 /
8
-16
Flat Washer, 3 /
8
Shock Absorber
Flat Washer, 3 /
8
Spring
Spring Mount
Lock Nut, ¾ - 16
Machine Bushing, ¾ x 10GA
Edger Fork
Bolt, 5 /
8
- 11 x 3¼
Center Lock Nut, 5 /
8
-11
Spacer
Edger Blade
Brush Holder
Bolt, ¼ - 20 x ¾
Flange Whiz-Lock Nut, ¼ - 20
Machine Bushing, 1 x 14GA
QUANTITY
1
3
2
1
3
2
1
1
2
1
1
1
4
1
1
1
3
3
1
1
3
1
3
3
1
1
1
1
2
4
INSTALLATION INSTRUCTIONS
For your convenience and ease of installation, a major set of components are pre-assembled at the factory. This is the "Edger Assembly" and includes Reference #'s 11 thru 23.
1. Slide attachment lift assembly (Ref 4) under machine and attach using (2) ½ x 2" clevis pins and 1 /
8
" bridge pins (Ref 1 and 2). Connect the free end of the hydraulic cylinder to the attachment liftaAssembly
(Ref 4) as illustrated using the 5 /
8
x 2½ clevis pin and
1 /
8
" bridge pin (Ref 3 and 2).
2. Attach the edger mount (Ref 6) to the attachment lift assembly (Ref 4) using (3) 3 /
8
- 16 x 1¼ bolts,
3 /
8 washers & 3 /
8
-16 whiz-lock nuts (Ref 7).
flat
3. Now slide (1) 1" machine bushing (Ref 24) on the edger mount's (Ref 6) pin. Next install the "Edger
Assembly" (see sidebar) onto the pin. Place the second 1" machine bushing (Ref 24) on the pin. Secure with a 1 /
8
" ridge pin (Ref 2).
4. Slide (1) 3 /
8
" flat washer onto (1) 3 /
8
- 16 x 2½ bolt & insert this in the free end of the shock absorber (Ref
12). Next, slide the spacer (Ref 10) onto the bolt and use (1) 3 /
8
-16 whiz-lock nut to secure the shock absorber (Ref 12) to the edger mount (Ref 6) as illustrated.
5. Grease all grease fittings (Ref 8) and check all fasteners for proper installation.
71
72
42-008 SAND CULTIVATOR DRAWING
*10
*11
*12
*13
14
6
*7
*9
*
REF#
3
4
1
2
5
PART#
HCP-58-175
10-135
18-168
42-217
HB-12-13-500
HNTL-12-13
42-015
HHP-18
HB-38-16-125
HNTL-38-16
42-038
HCP-12-200
42-203
HCP-58-250
18-154
42-008
42-008 SAND CULTIVATOR PARTS LIST
DESCRIPTION
Clevis Pin 5 /
8
- 1 3 /
4
Hydraulic Cylinder
90° Elbow
Cylinder Mount
Bolt 1 /
2
- 13 x 5
Lock Nut 1 /
2
- 13
Attachment Mount
Bridge Pin 1 /
8
Bolt 3 /
8
- 16 x 1 1 /
4
Lock Nut 3 /
8
- 16
Tine Segment
Clevis Pin 1 /
2 x 2
Attachment Lift
Clevis Pin 5 /
8 x 2 1 /
2
Rod End
Sand Cultivator
(all other parts reference only)
QTY
1
1
1
10
10
5
2
2
3
4
4
2
1
1
1
INSTALLATION INSTRUCTIONS
1. Install valve handle with linkage (13-672) onto valve.
2. Remove the cylinder mount (Ref 4) from the machine.
3. Tine Segments (Ref 10) should be bolted to the attachment lift (Ref 12). Attach the attachment lift to (Ref
12) attachment mount using (Ref 11 & 7) clevis pin and bridge pin.
4. Lift attachment lift up or extend cylinder so rod end (Ref 14) lines up with the holes on the center of the attachment lift. Use clevis pin and bridge pin (Ref 7 and 13) to fasten cylinder to sand cultivator.
6. Turn machine on and test for proper operation.
73
74
42-010 CONSTRUCTION LEVELING BLADE DRAWING
REF#
1
*9
10
11
12
13
*5
*6
*7
8
2
*3
*4
*
PART#
HB-12-13-500
HNTL-12-13
42-015
42-203
HB-38-16-100
HNTL-38-16
HCP-12-200
HHP-18
HCP-58-250
18-154
42-097
42-217
18-168
HCP-34-175
10-135
42-010
42-010 CONSTRUCTION LEVELING BLADE PARTS LIST
DESCRIPTION
Bolt 1 /
2
- 13 x 5
Lock Nut 1 /
2
- 13
Attachment Mount
Attachment Lift
Bolt 3 /
8
- 16 x 1
Lock Nut 3 /
8
- 16
Clevis Pin 1 /
2 x 2
Bridge Pin 1 /
8
Clevis Pin 5 /
8 x 2 1 /
2
Rod End
Leveling Blade
Cylinder Mount
90° Elbow
Clevis Pin 3 /
4
- 1 3 /
4
Hydraulic Cylinder
QUANTITY
2
1
1
1
1
1
1
2
3
5
5
2
1
4
4
Construction Leveling Blade (all
other parts are reference only)
INSTALLATION INSTRUCTIONS
1. Remove the cylinder mount (Ref 10) from the machine.
2. Bolt leveling blade (Ref 9) to attachment lift (Ref 3) using five
3
/
8
- 16 x 1 bolts and five
3
/
8
- 16 lock nuts as shown on drawing.
3. Attach the attachment lift to attachment mount (Ref 3) using clevis pin and bridge pin (Ref 5 and 6).
4. Lift attachment lift up or extend cylinder so rod end (Ref 8) lines up with the holes on the center of the attachment lift. Use 5 /
8
x 2 1 /
2 clevis pin and bridge pin (Ref 6 & 7) to fasten cylinder to cultivator.
5. Turn machine on and test for proper operation.
75
42-210 GRADER BLADE DRAWING
76
BLADE CLIP DRAWING
REF#
A
B
1
2
C
PART#
HHP-18
42-207
42-211
HST-516-18-075
HWL-516
HN-516-18
42-216
42-210 GRADER BLADE PARTS LIST
DESCRIPTION
Bridge Pin 1 /
8
Grader Blade
Right Blade Clip
Truss Head Screw 5 /
16
- 18 x 3 /
4
Lock Washer 5 /
16
Nut 5 /
16
- 18
Left Blade Clip
QTY
4
4
1
1
4
2
1
INSTALLATION INSTRUCTIONS
1. Install Grader Blade to Attachment Lift by sliding tabs onto clevis pins and secure with bridge pins.
2. Install right and left blade clips (Ref A and C) on seat panel. If holes need to be drilled, drill (4)
11
/
32
holes
5.75" off each side of center back and 1" and 3
1
/
2
" up from the bottom. Blade clips are for grader blade
(Ref 8) storage when not in use. Place notches on the top of the grader blade into slots on blade clips.
3. Turn machine on and test for proper operation.
77
78
42-178 INFIELD SCARIFIER WITH VERTICAL BLADES DRAWING
12
13
15
16
17
18
19
20
21
22
9
10
11
6
7
4
5
8
REF#
1
2
3
42-178 INFIELD SCARIFIER WITH VERTICAL BLADES PARTS LIST
PART#
42-203
HB-38-16-100
HNTL-38-16
42-205
10-025
42-215
42-214
HMB-34-14
42-539
HB-12-13-600
HNTL-12-13
42-204
42-212
42-202
42-202-01
42-202-02
42-202-03
42-202-04
42-202-05
42-213
HG-14-28-180
26-042
HB-38-16-125
HNTL-38-16
42-206
10-025
HCP-12-200
HHP-18
HCP-58-250
18-154
HMB-34-10
DESCRIPTION
Attachment Lift Assembly
Bolt 3 /
8
- 16 x 1
Lock Nut 3 /
8
- 16
Left Castor Wheel Bracket
Bushing
(part of 42-205)
Short Spacer
Long Spacer
Machine Bushing 3 /
4
x 14GA
Lynch Pin 5 /
16
Bolt 1 /
2
-13 x 6
Lock Nut 1 /
2
- 13
Castor Fork
Castor Wheel Spacer
Tire and Wheel
Tire 9 x 3.5 x 4 Ply
Wheel
Cap
Bearing
Seal
Axle Bearing 2
Grease Fitting 1 /
4
- 28 x 180°
(part of 42-205 and 42-206)
2
Tine Segment
Bolt 3 /
8
- 16 x 1 1 /
4
5
2
2
2
2
2
Lock Nut 3 /
8
- 16
Right Castor Wheel Bracket
Bushing
(part of 42-205)
Clevis Pin 1 /
2
x 2
Bridge Pin 1 /
8
Clevis Pin 5 /
8 x 2 1 /
2
Rod End
(part of machine)
Machine Bushing 3 /
4
x 10GA
1
8
3
1
2
2
2
1
2
2
2
4
2
2
2
2
QUANTITY
1
12
12
2
2
1
2
79
80
42-178 SCARIFIER MOUNTING DRAWING
REF#
1
2
3
4
5
6
7
PART#
HHP-18
10-135
HCP-58-175
HB-12-13-500
HNTL-12-13
HCP-12-200
18-154
42-217
42-178 SCARIFIER MOUNTING PARTS LIST
DESCRIPTION
Bridge Pin 1 /
8
Hydraulic Cylinder
(part of machine)
Clevis Pin 5 /
8 x 1 3 /
4
Bolt 1 /
2
- 13 x 5
Lock Nut 1 /
2
- 13
Clevis Pin 1 /
2
- 2
Rod End
(part of machine)
Cylinder Mount
(part of machine)
QUANTITY
3
1
1
2
1
4
4
1
INSTALLATION INSTRUCTIONS
1. Assemble the Scarifier as shown on previous page.
2. Remove the rod end (Ref 6) on the hydraulic cylinder (Ref 2) from the cylinder mount (Ref 7). Remove the cylinder mount (Ref 7) from the machine.
*3. Place the handle and linkage onto the empty linkage port of the two bank valve on the machine.
4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the attachment lift assembly.
5. Extend hydraulic cylinder all the way down by pushing the lever forward.
6. Mount the rod end of the cylinder onto the attachment lift assembly and secure with a clevis pin and bridge pin.
7. Attach the arms on the attachment lift to the attachment mount on the machine and secure with clevis pin and bridge pin.
8. Turn machine on and test for proper operation.
9. Adjust castor wheels by placing the short or long spacer on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets. Be sure both castor wheels are adjusted to the same height.
* For machines prior to serial numbers 4500 (3WD) and 12500 (2WD).
81
82
42-179 INFIELD SCARIFIER WITH CHISEL BLADES DRAWING
12
13
15
16
17
18
19
20
21
22
9
10
11
6
7
4
5
8
REF#
1
2
3
42-179 INFIELD SCARIFIER WITH CHISEL BLADES PARTS LIST
PART#
42-203
HB-38-16-125
HNTL-38-16
42-205
10-025
42-215
42-214
HMB-34-14
42-539
HB-12-13-600
HNTL-12-13
42-204
42-212
42-202
42-202-01
42-202-02
42-202-03
42-202-04
42-202-05
42-213
HG-14-28-180
13-114
HB-38-16-150
HNTL-38-16
42-206
10-025
HCP-12-200
HHP-18
HCP-58-250
18-154
HMB-34-10
DESCRIPTION
Attachment Lift Assembly
Bolt 3 /
8
- 16 x 1 1 /
4
Lock Nut 3 /
8
- 16
Left Castor Wheel Bracket
Bushing
(part of 42-205)
Short Spacer
Long Spacer
Machine Bushing 3 /
4
x 14GA
Lynch Pin 5 /
16
Bolt 1 /
2
-13 x 6
Lock Nut 1 /
2
- 13
Castor Fork
Castor Wheel Spacer
Tire and Wheel
Tire 9 x 3.5 x 4 Ply
Wheel
Cap
Bearing
Seal
Axle Bearing
Grease Fitting 1 /
4
- 28 x 180°
(part of 42-205 and 42-206)
Digger Blade
Bolt 3 /
8
- 16 x 1 1 /
2
Lock Nut 3 /
8
- 16
Right Castor Wheel Bracket
Bushing
(part of 42-205)
Clevis Pin 1 /
2
x 2
Bridge Pin 1 /
8
Clevis Pin 5 /
8 x 2 1 /
2
Rod End
(part of machine)
Machine Bushing 3 /
4
x 10GA
2
2
2
4
2
2
2
2
QUANTITY
1
11
11
2
2
1
2
1
8
3
1
2
2
2
1
9
2
2
2
2
2
2
2
83
84
42-179 SCARIFIER MOUNTING DRAWING
REF#
1
2
3
4
5
6
7
PART#
HHP-18
10-135
HCP-58-175
HB-12-13-500
HNTL-12-13
HCP-12-200
18-154
42-217
42-179 SCARIFIER MOUNTING PARTS LIST
DESCRIPTION
Bridge Pin
1
/
8
Hydraulic Cylinder
(part of machine)
Clevis Pin
5
/
8 x 1
3
/
4
Bolt
1
/
2
- 13 x 5
Lock Nut
1
/
2
- 13
Clevis Pin
1
/
2
- 2
Rod End
(part of machine)
Cylinder Mount
(part of machine)
QUANTITY
3
1
1
2
1
4
4
1
INSTALLATION INSTRUCTIONS
1. Assemble the Scarifier as shown on previous page.
2. Remove the rod end (Ref 6) on the hydraulic cylinder (Ref 2) from the cylinder mount (Ref 7). Remove the cylinder mount (Ref 7) from the machine.
*3. Place the handle and linkage onto the empty linkage port of the two bank valve on the machine.
4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the attachment lift assembly.
5. Extend hydraulic cylinder all the way down by pushing the lever forward.
6. Mount the rod end of the cylinder onto the attachment lift assembly and secure with a clevis pin and bridge pin.
7. Attach the arms on the attachment lift to the attachment mount on the machine and secure with clevis pin and bridge pin.
8. Turn machine on and test for proper operation.
9. Adjust castor wheels by placing the short or long spacer on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets. Be sure both castor wheels are adjusted to the same height.
* For machines prior to serial numbers 4500 (3WD) and 12500 (2WD).
85
86
42-285 SCARIFIER WITH VERTICAL BLADES
12
13
15
16
17
18
19
20
21
22
REF#
1
2
9
10
11
3
6
7
4
5
8
PART#
42-203
HB-38-16-100
HNTL-38-16
42-288
10-025
42-215
42-214
HMB-34-14
42-539
HB-12-13-600
HNTL-12-13
42-204
42-212
42-202
42-202-01
42-202-02
42-202-03
42-202-04
42-202-05
42-213
HG-14-28-180
42-241
HB-38-16-125
HNTL-38-16
42-289
10-025
HCP-12-175
HHP-18
HCP-58-250
18-154
HMB-34-10
42-285 SCARIFIER WITH VERTICAL BLADES PARTS LIST
DESCRIPTION QUANTITY
Attachment Lift Assembly
Bolt 3 /
8
- 16 x 1
Lock Nut 3 /
8
- 16
Left Castor Wheel Bracket
Bushing
(part of 42-288)
Short Spacer
Long Spacer
Machine Bushing 3 /
4
x 14GA
Lynch Pin 5 /
16
Bolt 1 /
2
-13 x 6
Lock Nut 1 /
2
- 13
Castor Fork
Castor Wheel Spacer
Tire and Wheel
Tire 9 x 3.5 x 4 Ply
Wheel
Cap
Bearing
Seal
Axle Bearing
Grease Fitting 1 /
4
- 28 x 180°
(part of 42-288 and 42-289)
2
Tine Segment 5
Bolt 3 /
8
- 16 x 1 1 /
4
Lock Nut 3 /
8
- 16
2
2
4
2
4
4
Right Castor Wheel Bracket
Bushing
(part of 42-289)
Clevis Pin 1 /
2
x 1 3 /
4
Bridge Pin 1 /
8
Clevis Pin 5 /
8 x 2 1 /
2
Rod End
(part of machine)
Machine Bushing 3 /
4
x 10GA
1
1
8
2
3
1
2
2
2
4
2
2
2
2
2
2
2
2
2
1
12
12
1
87
88
42-285 SCARIFIER WITH VERTICAL BLADES MOUNTING DRAWING
REF#
3
4
1
2
5
6
7
42-285 SCARIFIER WITH VERTICAL BLADES MOUNTING PARTS LIST
PART#
HHP-18
HCP-58-175
HB-12-13-500
HNTL-12-13
HCP-12-175
18-154
42-217
DESCRIPTION
Bridge Pin 1 /
8
Hydraulic Cylinder
(part of machine)
Clevis Pin 5 /
8 x 1 3 /
4
Bolt 1 /
2
- 13 x 5
(part of machine)
Lock Nut 1 /
2
- 13
(part of machine)
Clevis Pin 1 /
2
- 1 3 /
4
Rod End
(part of machine)
Cylinder Mount
(temporary part of machine)
QUANTITY
1
1
4
2
1
4
3
1
INSTALLATION INSTRUCTIONS
1. Assemble the Scarifier as shown on previous page.
2. Disconnect the rod end (Ref 6) on the hydraulic cylinder (Ref 2) from the cylinder mount (Ref 7). Remove the cylinder mount (Ref 7) from the machine.
3. Place the handle and linkage onto the empty linkage port of the two bank valve on the machine.
4. Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the attachment lift assembly.
5. Extend hydraulic cylinder all the way down by pushing the lever forward.
6. Mount the rod end of the cylinder onto the attachment lift assembly and secure with a clevis pin and bridge pin.
7. Attach the arms on the attachment lift to the attachment mount on the machine and secure with clevis pin and bridge pin.
8. Turn machine on and test for proper operation.
9. Adjust castor wheels by placing the short or long spacer on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets. Be sure both castor wheels are adjusted to the same height.
89
90
42-700 WIRING DIAGRAM
42-700 LEAF & DEBRIS BLOWER DRAWING
REF#
1
2
*
PART#
8975
12-003
15-472
42-701
42-700 WIRING DIAGRAM PARTS LIST
QUANTITY DESCRIPTION
30 Amp Circuit Breaker
(on machine)
Toggle Switch
Switch Boot
1
1
Wire Harness
(included all wires with *)
1
19
20
21
22
23
24
25
26
27
28
29
30
5
10
11
12
13
8
9
6
7
14
15
16
17
18
REF#
1
2
3
4
PART#
42-703
HB-38-16-125
HNFL-38-16
78-222
42-709
8947-6.75
8803-12
25-286
HB-38-16-100
HNTL-38-16
42-706
42-705
42-707
HNFL-12-13
13-493
13-498
HCP-34-250
HSTP-14-20-075
42-714
HCP-12-300
HHP-18
42-704
42-718
78-274
16-088
HKSQ-14-100
42-719
HB-12-13-100
78-347
78-301
HB-516-18-225
HNFL-516-18
42-711
HNFL-516-18
42-702
42-710
76-305
HB-38-16-250
HNFL-38-16
42-190
DESCRIPTION
Short Guard Spacer
Bolt, 3 /
8
-16 x 1¼
Flange Whiz-Lock Nut, 3 /
8
-16
Mounted Bearing
(1" Bore)
Damper
Trim Seal, 6¾"
Black Trim, 12"
Decal, Pinch Point
(one per Damper)
Bolt, 3 /
8
-16 x 1
Lock Nut, 3 /
8
-16
Housing
Left Hand Blower Stand
Blower Mount Bracket
Flange Whiz-Lock Nut, ½ - 13
Muffler Extension
Clamp
Clevis Pin, ¾ x 2½
Phillips Head Machine Screw, ¼ - 20 x ¾
Cylinder Stop
Clevis Pin, ½ x 3
Bridge Pin, 1 /
8
Right Hand Blower Stand
Belt Guard
Cage Nuts
Decal, Moving Parts / Hot
Machine Key, ¼ x ¼ x 1
Coupling
Bolt, 1 /
4
-20 x 1
Spring Pin
Fan
Bolt, 5 /
16
-18 x 2¼
Flange Whiz-Lock Nut, 5 /
16
-18
Vent Plate
Flange Whiz-Lock Nut, 5 /
16
-18
Guard Spacer
Guard
Decal, Rotating Parts
Bolt, 3 /
8
- 16 x 2½
Flange Whiz-Lock Nut, 3 /
8
-16
Park Brake Bracket
42-700 LEAF & DEBRIS BLOWER PARTS LIST
QUANTITY
8
8
2
1
1
4
1
3
1
4
2
1
1
1
1
4
1
1
1
1
8
1
1
8
1
1
2
4
1
1
8
8
2
2
2
2
7
1
1
7
91
92
42-700 LEAF & DEBRIS BLOWER - BELT GUARD DRAWING
18
23
24
25
26
27
19
20
21
22
28
9
10
11
12
13
14
15
16
5
6
7
8
REF#
1
2
3
4
17
42-700 LEAF & DEBRIS BLOWER - BELT GUARD DRAWING PARTS LIST
PART# DESCRIPTION
HB-38-16-125
HNFL-38-16
42-706
78-223
42-715
8803-32
16-088
42-712
78-274
HSTP-14-20-075
42-713
78-274
HB-516-18-100
HNFL-516-18
78-222
HB-12-13-250
HNCL-12-13
42-708
78-232
78-351
42-719
HKSQ-14-100
HB-38-16-125
HW-38
HNFL-38-16
HB-38-16-100
HW-38
HNFL-38-16
HB-38-16-175
HWL-38
76-340
78-370
78-368
78-224
78-275
HMB-12-14
Bolt, 3 /
8
Housing
-16 x 1¼
Flange Whiz-Lock Nut,
Mounted Bearing
(1
1
/
Cage Nut
3 /
Belt Guard
Black Trim, 32"
Decal, Moving Parts / Hot
Upper Guard Bracket
8
8
Bore)
-16
Phillips Head Machine Screw, ¼ - 20 x ¾
Lower Guard Bracket
Cage Nut
Bolt, 5 /
16
-18 x 1
Flange Whiz-Lock Nut, 5 /
16
-18
Mounted Bearing
(1" Bore)
Bolt, ½ - 13 x 2½
(part of 78-224)
Center Lock Nut, ½ - 13
Drive Shaft
Pulley
Hub
Coupling
Machine Key, ¼ x ¼ x 1
Bolt, 3 /
8
-16 x 1¼
Flat Washer, 3 /
8
Flange Whiz-Lock Nut,
Bolt, 3 /
8
Flat Washer,
Flange Whiz-Lock Nut,
Bolt, 3 /
8
-16 x 1¾
Lock Washer, 3 /
8
Clutch Strap
Washer
Electric Clutch
Tensioner
Spacer
-16 x 1
3 /
8
(part of 78-224)
3
3
/
/
8
8
(part of 78-224)
-16
-16
Machine Bushing, ½ - 14ga
(use as needed)
78-336
16-013
Shaft
Idler Pulley
HBM-12-1.75-40-G8 Metric Bolt, M12-1.75 x 40 Grade 8
HWLM-12 Metric Lock Washer, M12
HW-12 Flat Washer, ½
(use as needed)
QUANTITY
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
8
1
1
1
10
1
1
4
4
1
1
2
3
1
1
1
1
11
11
1
2
Not Illustrated:
42-717 Belt 3
93
94
42-700 LEAF & DEBRIS BLOWER INSTALLATION
42-700 INSTALLATION INSTRUCTIONS
Note: To install the Leaf & Debris Blower, the rake lift must be removed prior to installation. Install on a firm and level surface to achieve the best results.
1.
Start by removing the Speed Boss Arm from the pump. Next remove the Park Brake Bracket from the
Rake Lift. Now remove the Rake Lift from the machine. Reference the Rear Axle Drawing & the Rake Lift
Drawing in your Super Star P&S Manual for illustrations.
2.
Remove the current Belt Guard from the Pump Mount. Install one ¼ x ¼ x 1 Machine Key (Ref # 18) onto the Engine shaft. Slide one half of the Coupler (Ref # 19) tight to the pulley on the Engine shaft. Secure set screws using Loctite® #262 and tighten. Reference the Pump and Engine Drawing in your Super Star
P&S Manual for additional illustration. Replace the current belt guard with the Belt Guard (Ref # 17) that was included in the kit.
3.
Remove the Belt Guard (Ref # 30) from the blower. This is held on with three Phillips Head Machine
Screws (Ref # 13).
4.
Install ¼ x ¼ x 1 Machine Key (Ref # 18) onto the Drive Shaft (Ref # 35). If not already done, connect the rubber element of the coupler to the second half of the Coupler (Ref # 19) using the three Socket Head
Cap Screws. Now slide the Coupler onto the Drive Shaft.
5.
Block up the blower. Adjust Blower Stands (Ref #'s 7&16) so the height of the Drive Shaft (Ref # 35) is equal to the height of the Engine shaft and the base of the Blower Housing is level. Align the Drive Shaft with the Engine shaft and connect the Coupler (Ref # 19) using the three Socket Head Cap Screws.
Check the Angular and Parallel Alignment (see Alignment Methods below). The Coupler alignment can be adjusted by using the ½" Flat Washers (Ref # 50) to shim the Blower Mount Brackets and by adjusting them vertically where they mount to the Mainframe. Secure set screws using Loctite® #262 and tighten.
Note: The maximum angular misalignment is 3° and the maximum parallel misalignment is .04". Exceeding these measurements will void warranty.
6.
Bolt Blower Mount Brackets to the Mainframe using the ½ - 13 x 1½ Bolts and ½ - 13 Whiz Lock Nuts from the Rake Lift.
7.
After Coupler (Ref # 19) alignment is completed mount the Cylinder Stop (Ref # 13) along side the Rake
Lift Hydraulic Cylinder and secure using the ½ x 3 Clevis Pin (Ref # 14) and one 1 /
8
" Bridge Pin (Ref # 15) as illustrated. Secure the free end of the Hydraulic Cylinder and the Cylinder Stop to the Blower Mount
Bracket (Ref # 8) using the ¾ x 2 ½ Clevis Pin (Ref # 11) and the other 1 /
8
" Bridge Pin.
8.
To install the Wire Harness start by drilling a ½" hole in the control panel area on the left hand side of the machine. Position this hole between the 2WD/3WD switch hole and the "M
ADE IN THE
USA" logo. Connect wires to toggle switch and mount in hole. Install Switch Boot over switch. Plug wire harness into
Electric Clutch (Ref # 43). Connect black wire (-) to engine block and red wire (+) to the switch. Connect one end of the single red wire to the switch and connect the other end to the 30 Amp circuit breaker. See wiring diagram for illustration.
9.
Install Muffler Extension (Ref # 9) onto the muffler pipe using the Muffler Clamp (Ref # 10).
10.
Install the Park Brake Bracket (Ref #29) by bolting onto the Blower Mount Bracket (Ref # 8) using the 3 /
8
16 x 1¼ Bolts (Ref # 2). Secure with
3
/
8
- 16 Whiz Lock Nuts. Slide Blower Stands (Ref #'s 7&16) up for
transport and secure in place. This must be done to prevent damage to the machine components.
11.
Check all fasteners for proper installation, tighten any loose connections. All guards must be in place and properly fastened before operation. The Cylinder Stop (Ref # 13) must be installed.
12.
The engine must be running at full throttle to prevent stalling the engine when engaging the clutch.
13.
The Belt Tensioner must be maintained at the 25° mark for optimum performance.
95
96
42-026 84"(213CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING
6
7
4
5
8
9
15
16
17
18
19
20
21
23
24
25
26
27
28
REF#
1
10
11
12
13
29
30
31
2
3
14
42-026 84"(213CM) STAINLESS STEEL TOURNAMENT RAKE PARTS LIST
PART#
HSTS-516-18-100
HWL-516
HN-516-18
42-104
HSTS-516-18-100
HW-516
HWL-516
DESCRIPTION
Stainless Truss Head Screw
5
/
16
- 18 x 1
Lockwasher
5
/
16
Nut
5
/
16
- 18
Finishing Blades
Stainless Truss Head Screw
5
/
16
- 18 x 1
Washer
5
/
16
Lockwasher
5
/
16
Nut
5
/
16
- 18
Left Outside Mount
QUANTITY
16
16
16
4
6
6
6
HN-516-18
42-111
42-102
HRP-14-100
Outside Rake
Roll Pin
1
/
4 x 1
Machine Bushing
5
/
8 x 14GA HMB-58-14
20-018
42-100
25-338
HCP-12-450
Oilite Bushing (comes with drawbar)
Draw Bar
Decal, Speed Boss
Clevis Pin
1
/
2
x 4
1
/
2
1
13-647
HCP-12-150
HHP-18
Hitch
Clevis Pin
1
/
2
x 1
1
/
2
Bridge Pin
1
/
8
1
1
1
HP-18-100
HB-14-20-175
Cotter Pin
1
/
8 x 1
Bolt
1
/
4
- 20 x 1
3
/
4
1
1
HNTL-14-20 Lock Nut
1
/
4
- 20 1
HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw
5
/
16
- 18 x 1
1
/
4
4
HWL-516
HN-516 -18
Lockwasher
5
/
16
Nut
5
/
16
- 18
4
4
4
4
1
1
2
2
6
1
42-109
42-105
42-106
42-122
42-103
42-107
HNC-14-20
HWL-14
Right Outside Mount
Top Strap
Bottom Strap
Rake Spring
Groomer Blades
Matting
Cap Nut
1
/
4
- 20
Lockwasher
1
/
4
1
4
4
12
3
4
2
2
42-116
42-110
42-101
42-108
Rubber insert
Left Inside Mount
Center Rake
Right Inside Mount
42-177 Spring Holder 12
HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw
5
/
16
- 18 x 1
1
/
4
12
HWL-516
HN-516 - 18
Lockwasher
5
/
16
Nut
5
/
16
- 18
12
12
15-013
8892-6
HSSQ-38-16-200
HN-38-16
Rubber Bumper
Hose Wrap
1
/
4
"
2
2
Square Head Set Screw
3
/
8
- 16 x 2
(comes with 13-647)
2
Nut
3
/
8
- 16
(comes with 13-647)
2
1
1
2
1
97
98
42-026 84"(213CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING
INSTALLATION INSTRUCTIONS
1. Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12).
2. Attach rubber bumper (Ref 29) using cap nut and lock washer (Ref 21). Attach the rubber inserts (Ref 23) to the inside mounts (Ref 24 and 26).
3. Attach the left outside mount (Ref 4), the left inside mount (Ref 24), the outside trowel mount (Ref 15), and the inside trowel mount (Ref 26) to the outside and center rakes (Ref 5 and 25) as shown. Use the 1
1
/
4
" stainless steel truss head screws (Ref 14) on the outside hole of each rake.
4. Use the spring holder (Ref 27) and the 1
1
/
4
" stainless steel truss head screws (Ref 28) to attach rake springs (Ref 18) to the rakes.
5. Slide a machine bushing onto outside rake frames then slide the outside rake frames (Ref 5) into the tubing on the end of the drawbar. Hold in place with another machine bushing and a roll pin (Ref 6).
6. Attach center rake (Ref 25) to draw bar (Ref 9) as shown, using the
1
/
4
- 20 - 1
3
/
4
bolt and lock nut (Ref 13) with the shaft of the center rake between the tabs on the bottom of the drawbar.
7. Attach the matting (Ref 20) and the top strap (Ref 16) to the inside and outside mounts using stainless steel truss head screw
5
/
16
- 18 x 1 (Ref 1). Attach four finishing blades (Ref 2) to the matting on the inside and outside mounts with the stainless steel truss head screw
5
/
16
- 18 x 1 (Ref 1) going through the finishing blade, matting, and bottom strap (Ref 17).
8. Place the three groomer blades (Ref 19) under the three rake assemblies as shown, using (Ref 3).
9. Attach the rake hitch (Ref 11) to the trap rake hitch.
10. The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift.
11. With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire.
12. Using the adjustment screw (Ref 31) on the right side of hitch, adjust the screw until it hits the trap rake hitch, located on rear axle. Lock nut so adjustment will not change.
13. Repeat steps 8 and 9 on left side.
14. Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Also with rake down, turn sharp corners to check that rake does not touch wheels.
NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire.
99
42-128 72" (183 CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING
100
10
11
8
9
6
7
4
5
15
16
17
18
19
20
21
23
24
25
26
27
28
REF#
1
12
13
29
30
31
2
3
14
42-128 72" (183 CM) STAINLESS STEEL TOURNAMENT RAKE PARTS LIST
PART#
HSTS-516-18-100
HWL-516
HN-516-18
DESCRIPTION
Stainless Steel Truss Head Screw
5
/
16
- 18 x 1
Lock Washer
5
/
16
Nut
5
/
16
- 18
QUANTITY
16
16
16
42-137
HSTS-516-18-100
HW-516
HWL-516
HN-516-18
42-111
42-140
HRP-14-100
HMB-58-14
20-018
42-141
HCP-12-450
Finishing Blades
Stainless Steel Truss Head Screw
5
/
16
- 18 x 1
Washer
5
/
16
Lock Washer
5
/
16
Nut
5
/
16
- 18
Left Outside Mount
Outside Rake
Roll Pin
1
/
4 x 1
Machine Bushing
5
/
8 x 14GA
Oilite Bushing
Draw Bar
(comes with 42-141)
Clevis Pin
1
/
2
x 4
1
/
2
13-647
HCP-12-150
HHP-18
Hitch
Clevis Pin
1
/
2
x 1
1
/
2
Bridge Pin
1
/
8
1
1
1
HP-18-100
HB-14-20-175
Cotter Pin
1
/
8 x 1
Bolt
1
/
4
- 20 x 1
3
/
4
1
1
HNTL-14-20 Lock Nut
1
/
4
- 20 1
HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw
5
/
16
- 18 x 1
1
/
4
4
HWL-516
HN-516-18
Lock Washer
5
/
16
Nut
5
/
16
- 18
4
4
4
4
1
1
6
6
4
6
2
2
6
1
42-109
42-105
42-106
42-122
42-138
42-107
HNC-14-20
HWL-14
Outside Trowel Mount
Top Strap
Bottom Strap
Rake Spring
Groomer Blades
Matting
Cap Nut
1
/
4
- 20
Lock Washer
1
/
4
1
4
4
12
3
4
2
2
42-116
42-110
42-139
42-108
Rubber Insert
Left Inside Mount
Center Rake
Inside Trowel Mount
2
1
1
1
42-177 Spring Holder 12
HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw
5
/
16
- 18 x 1
1
/
4
12
HWL-516
HN-516-18
Lock Washer
5
/
16
Nut
5
/
16
- 18
12
12
15-013
8892-6
HSSQ-38-16-200
HN-38-16
Rubber Bumper 2
Hose Wrap 2
Square Head Set Screw
3
/
8
- 16 x 2
(comes with 13-647)
2
Nut
3
/
8
- 16
(comes with 13-647)
2
101
42-128 72" (183 CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING
102
INSTALLATION INSTRUCTIONS
1. Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12).
2. Attach rubber bumper (Ref 29) using cap nut and lock washer (Ref 21). Attach the rubber inserts (Ref 23) to the inside mounts (Ref 24 and 26).
3. Attach the left outside mount (Ref 4), the left inside mount (Ref 24), the outside trowel mount (Ref 15), and the inside trowel mount (Ref 26) to the outside and center rakes (Ref 5 and 25) as shown. Use the 1
1
/
4
" stainless steel truss head screws (Ref 14) on the outside hole of each rake.
4. Use the spring holder (Ref 27) and the 1
1
/
4
" stainless steel truss head screws (Ref 28) to attach rake springs (Ref 18) to the rakes.
5. Slide a machine bushing onto outside rake frames then slide the outside rake frames (Ref 5) into the tubing on the end of the drawbar. Hold in place with another machine bushing and a roll pin (Ref 6).
6. Attach center rake (Ref 25) to draw bar (Ref 9) as shown, using the
1
/
4
- 20 - 1
3
/
4
bolt and lock nut (Ref 13) with the shaft of the center rake between the tabs on the bottom of the drawbar.
7. Attach the matting (Ref 20) and the top strap (Ref 16) to the inside and outside mounts using stainless steel truss head screw
5
/
16
- 18 x 1 (Ref 1). Attach four finishing blades (Ref 2) to the matting on the inside and outside mounts with the stainless steel truss head screw
5
/
16
- 18 x 1 (Ref 1) going through the finishing blade, matting, and bottom strap (Ref 17).
8. Place the three groomer blades (Ref 19) under the three rake assemblies as shown, using (Ref 3).
9. Attach the rake hitch (Ref 11) to the trap rake hitch.
10. The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift.
11. With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire.
12. Using the adjustment screw (Ref 31) on the right side of hitch, adjust the screw until it hits the trap rake hitch, located on rear axle. Lock nut so adjustment will not change.
13. Repeat steps 8 and 9 on left side.
14. Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Also with rake down, turn sharp corners to check that rake does not touch wheels.
NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire.
103
13-438 RAKE ASSEMBLY WITH FINISHING BLADES DRAWING
104
REF#
1
2
10
11
8
9*
12
13
14
5
6
3
4
7
15
16
17
18
*
PART#
13-441
HMB-58-14
HNCL-58-11
HMB-12-14
HP-18-100
13-440
13-443
13-439
19-106
13-442
HCP-12-150
13-365
HB-58-11-400
HSSQS-38-16-200
HN-38-16
HHP-18
13-647
HCP-12-450
13-417
13-445
13-438 RAKE ASSEMBLY WITH FINISHING BLADES PARTS LIST
DESCRIPTION
Right Rake
Machine Bushing 5 /
8
x 14GA
Lock Nut
5
/
8
- 11
Machine Bushing
1
/
2
x 14GA
Cotter Pin 1 /
8
x 1
Center Rake
Finishing Blade
Left Rake
Rake teeth
Groomer Blade
Clevis Pin 1 /
2
- 1 1 /
2
Drawbar
Bolt
5
/
8
- 11 x 4
SS Square Head Set Screw
3
/
8
-16 x 2
(comes with 13-647)
Nut 3 /
8
- 16
(comes with 13-647)
Bridge Pin 1 /
8
Hitch
(includes Ref 14)
Clevis Pin
1
/
2
- 4
1
/
2
Connector Link
QUANTITY
1
2
1
25
3
3
1
2
11
3
1
5
2
2
2
1
1
1
10
Rake Teeth Kit
(25 Studs and Hardware)
1
INSTALLATION INSTRUCTIONS
1.
Attach drawbar (Ref 12) to hitch (Ref 16) using clevis pin, machine bushing and cotter pin (Ref 17, 4 and 5).
2.
Bolt rake teeth (Ref 9) to frames, keeping all the same length. Leave the two outside holes on right and left rake open
(Ref A).
3.
Lay out rake frames (Ref 1,6 and 8). Connect them using clevis pin, machine bushing and cotter pin (Ref 11, 4 and 5).
4.
Attach drawbar to left and right frames using bolt, machine bushing, and nut (Ref 13, 2 and 3).
5.
Attach five finishing blades (Ref 7) to the tabs of the rake frames using master link (Ref 18). Blades may be mounted with saw tooth up or down, depending on the desired finish of the sand trap.
6.
Attach the rake hitch (Ref 16) to trap rake hitch on the rear axle using a clevis pin and bridge pin (Ref 11 and 15).
7.
The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift.
8.
With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire.
9.
Using the adjustment screw (Ref 14) on the right, adjust the screw until it hits the trap rake hitch, located on rear axle.
Lock jam nut so adjustment will not change.
10.
Repeat steps 8 and 9 on left side.
11.
Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Also with rake down, turn sharp corners to check that rake does not touch wheels.
12.
NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire.
GROOMER BLADES - GOLF COURSE USE ONLY.
1.
Place the three groomer blades (Ref 10) under the three rake assemblies (Ref 1, 6 and 8) .
2.
Center blades below rear most row of rake teeth. The blade is designed to miss the outside two “teeth’ and fit around the center ‘tooth’.
3.
Remove the two ‘teeth’ that line up with slots of each groomer blade. Move blade up and into position and reattach
‘teeth’. Blade thickness should be accounted for by shortening the ‘teeth’ an equal length.
105
13-606 RAKE ASSEMBLY WITH LEXAN BLADES DRAWING
106
15
16
17
18
19
11
12
13
14
6
7
8
9*
10
REF#
1
2
3
4
5
* 13-445
13-606 RAKE ASSEMBLY WITH LEXAN BLADES PARTS LIST
PART#
13-441
HMB-58-14
HNCL-58-11
HMB-12-14
HP-18-100
13-440
13-605
13-439
19-106
13-442
HCP-12-150
13-365
HB-58-11-400
HSSQS-38-16-200
HN-38-16
HHP-18
13-647
HCP-12-450
13-417
18-272
DESCRIPTION
Right Rake
Machine Bushing
5
/
8
x 14GA
Lock Nut 5 /
8
- 11
Machine Bushing 1 /
2
x 14GA
Cotter Pin 1 /
8
x 1
Center Rake
Lexan Blade (with weight & rivets)
Left Rake
Rake teeth
Groomer Blade
Clevis Pin
1
/
2
- 1
1
/
2
Drawbar
Bolt 5 /
8
- 11 x 4
SS Square Head Set Screw 3 /
8
-16 x 2
(comes with 13-647)
Nut 3 /
8
- 16
(comes with 13-647)
Bridge Pin
1
/
8
Hitch
(includes Ref 14)
Clevis Pin 1 /
2
- 4 1 /
2
Connector Link
Nylon Bushing
QUANTITY
1
2
2
11
3
2
2
3
1
2
1
5
1
25
3
1
1
1
10
10
Rake Teeth Kit
(25 Studs and Hardware)
1
INSTALLATION INSTRUCTIONS
1.
Attach drawbar (Ref 12) to hitch (Ref 16) using clevis pin, machine bushing and cotter pin (Ref 17, 4 and 5).
2.
Bolt rake teeth (Ref 9) to frames, keeping all the same length. Leave the two outside holes on right and left rake open
(Ref A).
3.
Lay out rake frames (Ref 1,6 and 8). Connect them using clevis pin, machine bushing and cotter pin (Ref 11, 4 and 5).
4.
Attach drawbar to left and right frames using bolt, machine bushing, and nut (Ref 13, 2 and 3).
5.
Attach five lexan blades (Ref 7) to the tabs of the rake frames using master link (Ref 18) and nylon bushings (Ref 19).
Blades may be mounted with saw tooth up or down, depending on the desired finish of the sand trap.
6.
Attach the rake hitch (Ref 16) to trap rake hitch on the rear axle using a clevis pin and bridge pin (Ref 11 and 15).
7.
The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift.
8.
With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire.
9.
Using the adjustment screw (Ref 14) on the right, adjust the screw until it hits the trap rake hitch, located on rear axle.
Lock jam nut so adjustment will not change.
10.
Repeat steps 8 and 9 on left side.
11.
Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Also with rake down, turn sharp corners to check that rake does not touch wheels.
12.
NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire.
GROOMER BLADES - GOLF COURSE USE ONLY.
1.
Place the three groomer blades (Ref 10) under the three rake assemblies (Ref 1, 6 and 8) .
2.
Center blades below rear most row of rake teeth. The blade is designed to miss the outside two “teeth’ and fit around the center ‘tooth’.
3.
Remove the two ‘teeth’ that line up with slots of each groomer blade. Move blade up and into position and reattach
‘teeth’. Blade thickness should be accounted for by shortening the ‘teeth’ an equal length.
107
13-684 SAND RAKE BRUSH KIT DRAWING
HOLE LOCATION
108
REF#
3
4
1
2
5
6
PART#
13-683
13-682
13-688
HB-14-20-075
HNFL-14-20
13-681
HB-14-20-150
HNFL-14-20
13-684 SAND RAKE BRUSH KIT PARTS LIST
DESCRIPTION
Brush Track
Brush 77 x 11
Brush Channel
Bolt 1 /
4
- 20 x 3 /
4
Flange Whiz-Lock Nut 1 /
4
- 20
Mounting Brackets
Bolt 1 /
4
- 20 x 1 1 /
2
Flange Whiz-Lock Nuts 1 /
4
- 20
QUANTITY
4
4
6
2
1
6
1
1
INSTALLATION INSTRUCTIONS
1. Place the brush (Ref 2) into the brush track (Ref 1). Place the brush channel (Ref 3) between the brush track and the mounting brackets. Now bolt the mounting brackets (Ref 5) to the brush track using the 3 /
4
" bolts and flange whiz-lock nuts (Ref 3).
2. Two holes need to be drilled into the drawbar of the rake to install the brush. Drill two .281 holes 2 1 /
4
" in from each end and 3" apart (see drawing).
3. Mount the brush assembly to the drawbar using four 3/4" bolts and flange whiz-lock nuts (Ref 5).
109
13-298 FAN RAKE ATTACHMENT DRAWING
13-319 FAN RAKE KIT
110
REF#
1
2
3
8
9
10
6
7
4
5
PART#
13-310
13-306
HB-38-16-100
HN-38-16
HWL-38
HCP-12-450
19-107
HP-18-100
HCP-12-150
HHP-18
13-307
HNCL-14-20
HB-14-20-200
13-298 FAN RAKE ATTACHMENT PARTS LIST
DESCRIPTION
Rake
Frame
Bolt 3 /
8
- 16 x 1
Nut 3 /
8
- 16
Lockwasher 3 /
8
Clevis Pin 1 /
2
x 4 1 /
2
Drawbar
Cotter Pin 1 /
8
x 1
Clevis Pin 1 /
2
x 1 1 /
2
Bridge Pin 1 /
8
Hitch
Center Lock Nut 1 /
4
- 20
Bolt 1 /
4
- 20 x 2
QUANTITY
1
1
4
1
4
4
5
1
2
5
1
1
5
INSTALLATION INSTRUCTIONS
1. Remove the complete rake assembly from the trap rake. Replace the clevis pin and bridge pin in the hitch for future use with the rake.
2. Assemble hitch (Ref 8) to frame (Ref 2) using hardware (Ref 3). Assemble drawbar (Ref 5) to the hitch using clevis pin (Ref 4) and cotter pin (Ref 6), as shown. The different holes in the hitch are for adjusting the angle of the rakes.
3. Assemble the five rakes (Ref 1) to the frame using the bolt and center lock nuts (Ref 9 and 10). Slide the fan rake assembly under the rear of the trap rake to the hitch. Attach the drawbar to the hitch using the clevis pin and the bridge pin (Ref 7).
4. Hook the chains from the frame to the hooks on the rake lift.
REF#
1
4
5
2
3
6
PART#
13-326
13-329
13-327
13-328
29-541
13-310
DESCRIPTION
Left Holder
Long Holder
Center Holder
Right Holder
Lock Pin
Rake
13-319 FAN RAKE KIT PARTS LIST
QUANTITY
1
1
5
2
1
5
FAN RAKE KIT INSTRUCTIONS
1.
Remove connector links that hold rake blades to rake frame if desired.
2.
Remove groomer blades from rake frame that are held on with rake teeth studs (Ref A). Replace rake teeth studs, if desired.
3.
Place left holder (Ref 1), angle side up, to the second rake tooth hole from the end and install rake tooth stud.
The first rake tooth hole from each end (Ref B) have no rake teeth in them.
4.
Remove the 8th rake tooth stud from the end of right and left rake frame and place long holders (Ref 2) on top, reinstall rake teeth studs.
5.
Remove rake tooth in direct center of rake and install the center holder (Ref 3). Reinstall rake teeth studs.
6.
Place right holder (Ref 4), angle side up, to the second rake tooth hole from the end and install rake tooth stud.
The first rake tooth hole from each end (Ref B) have no rake teeth in them.
7.
Slide fan rake (Ref 6) onto holders and pin with lock pin (Ref 5).
111
26-007 PROFESSIONAL INFIELD FINISHER DRAWING
42-185 DRAG MAT KIT DRAWING
112
10
11
8
9
6
7
REF#
3
4
1
2
5
PART#
42-024
HP-18-100
HCP-12-150
HB-58-11-300
HNCL-58-11
13-365
26-045
HCP-12-450
HMB-12-14
19-107
HHP-18
26-007 PROFESSIONAL INFIELD FINISHER PARTS LIST
DESCRIPTION
Rear Axle
(part of main frame)
Rake Lift
Cotter Pin 1 /
8
x 1
Clevis Pin 1 /
2
x 1 1 /
2
Bolt 5 /
8
- 11 x 3
Center Lock Nut 5 /
8
- 11
Drawbar
Leveling Screen
Clevis Pin 1 /
2
x 4 1 /
2
Machine Bushing 1 /
2
x 14GA
Hitch
Bridge Pin 1 /
8
QUANTITY
1
1
2
2
1
1
1
1
1
1
1
1
INSTALLATION INSTRUCTIONS
The Professional Field Finisher is used for smoothing and leveling fields to professional standards.
1. Attach leveling screen (Ref 7) to drawbar (Ref 6) using two bolts (Ref 5) and center lock nuts.
2. Attach hitch (Ref 10) to drawbar (Ref 6) using clevis pin (Ref 8), machine bushing (Ref 9) and a cotter pin (Ref 3).
3. Mount Professional Field Finisher to the hitch on the trap rake with a clevis pin (Ref 4) and bridge pin
(Ref 11).
4. Hook chains from finisher to rake lift arms.
5. NOTE: When assembled properly, rake will angle down from front to back. If front of finisher is not higher than the back, damage will result to infield.
REF#
7
8
5
6
3
4
1
2
9
10
PART#
HB-38-16-225
42-186
13-157
HWL-38
HN-38-16
42-024
19-605
HHP-18
42-187
19-601
42-185 DRAG MAT KIT PARTS LIST
DESCRIPTION
Main Frame
Bolt 3 /
8
- 16 x 2 1 /
4
Right Mat Carrier
Strap
Lock Washer 3 /
8
Nut 3 /
8
- 16
Rake Lift
(part of machine)
Drag Mat Chain
Bridge Pin 1 /
8
Left Mat Carrier
Steel Mat
QUANTITY
1
1
4
4
1
2
1
4
1
1
1
INSTALLATION INSTRUCTIONS
1. Looking from the rear of the Super Star, mount the mat carrier posts (Ref 3 & 9) outside the rear corner of the rake lift with the straps (Ref 4) on the inside of the rake lift side plate. Bolt into place with
3
/
8
- 16 x 2
1
/
4 bolts, lockwasher and nuts.
2. To carry the Drag Mat, roll it up and place it in the brackets of the mat carriers.
3. To us the Drag Mat, unroll the mat flat and hook it up to the Super Star hitch with the clevis pin in the chain and the bridge pin provided.
113
43-002 FLEX ACTION FIELD FINISHER
WITH
BRUSH DRAWING
114
20
21
22
13
14
15
16
17
18
19
9
10
11
7
8
5
6
12
REF#
3
4
1
2
23
24
25
HCP-12-150
HCP-12-450
26-116
HB-38-16-125
HNTL-38-16
HHP-18
26-046
18-297
HMB-58-14
26-047
43-041
HB-14-20-250
HNFL-14-20
HB-14-20-075
HNFL-14-20
13-688
13-683
13-682
26-041
11-040
HW-58
26-049
HP-18-100
26-048
HB-38-16-100
HNCL-38-16
26-117
HB-38-16-125
HNTL-38-16
HMB-12-14
HP-18-100
19-107
PART#
43-002 FLEX ACTION FIELD FINISHER
WITH
BRUSH PARTS LIST
DESCRIPTION
Rake Lift
(comes with machine)
Clevis Pin 1 /
2
x 1 1 /
2
Clevis Pin, 1 /
2
x 4 1 /
2
Right Extension Arm
Bolt 3 /
8
- 16 x 1 1 /
Lock Nut 3 /
8
- 16
4
Bridge Pin, 1 /
8
Frame
Cap Plug
Machine Bushing 5 /
8
Leveler Bar
x 14GA
Mount Bracket
Bolt, 1 /
4
-20 x 2 1 /
2
Flange Whiz-Lock Nut, 1 /
4
-20
Bolt, 1 /
4
-20 x 3 /
4
Flange Whiz-Lock Nut, 1 /
4
Brush Channel
-20
Brush Track
Brush, 77 x 11
Rasp Flail
Spacer, 3 /
4
"
Washer, 5 /
8
Mounting Bar
Cotter Pin, 1 /
8
Flail Bar Strap
x 1
Bolt, 3 /
8
- 16 x 1
Center Lock Nut, 3 /
8
Left Extension Arm
- 16
Bolt 3 /
8
- 16 x 1 1 /
Lock Nut 3 /
8
- 16
4
Machine Bushing, 1 /
2
Cotter Pin, 1 /
8
x 1
Draw Bar Assembly
- 14GA
QUANTITY
1
1
1
1
1
1
1
1
1
2
32
1
2
1
1
1
32
8
8
4
4
2
10
1
2
2
1
1
1
1
1
1
1
RAKE LIFT ARM HOLE PLACEMENT
If the Lift Arms on the Rake Lift are not drilled, use the following dimensions to drill Ø 13 /
32 holes to mount the extension arms to.
115
43-002 FLEX ACTION FIELD FINISHER
WITH
BRUSH DRAWING
116
43-002 FLEX ACTION FIELD FINISHER
WITH
BRUSH INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
1. Install flail bar strap (Ref 20) to center of mounting bar (Ref 19) with chain on top of flail bar strap and mounting bar bent away from you. Apply a light coat of lubricant to overall length of mounting bar.
2. Install one rasp flail (Ref 16) with knobby side down adjacent to sides of flail bar strap (Ref 20). Now install a flat washer (Ref 18) so it sits adjacent with the outside of the rasp flail. Continue to install flails with knobby sides down with washers between until you have 16 flails and washers on each side of bar strap. Force all flails tightly toward bar strap.
3. After all 32 flails have been installed, place one spacer (Ref 17) to each end of mounting bar adjacent to washer.
4. Install leveler bar (Ref 9) to mounting bar, with curved leveler bar resting on top on the smooth sides of flails. If all flails and washers do not fit snugly at this time, remove leveler bar and install enough machine bushings to ensure a snug fit. Then reinstall leveler bar.
5. Lay the frame (Ref 6) on the floor or bench with welded tabs facing up. Install ends of assembled mounting bar, with knobby sides of flails up, into welded tabs on each end of frame and secure with 1 /
8
x 1 cotter pin.
6. Install flail bar strap (Ref 20) to center tab on frame with 3 /
8
-16 x 1 bolt and 3 /
8
-16 center lock nut. Loose fit is required. Do not over tighten.
7. Flip assembly over so knobby sides of flails are now facing down. Install hitch (Ref 25) to frame with clevis pin (Ref 3) and cotter pin (Ref 24). The hitch should be attached to the frame as shown.
8. Install bar strap chain over welded pin on frame. Install leveler bar chain on to pin and secure in place with bridge pin. Use last bridge pin and clevis pin to hitch field finisher to your machine.
9. Add extension arms (Refs 4 & 22) to rake lift. Super Star - use the center hole and only (1) 3 /
8
-16 x 1 1 /
4 bolt per arm. Supreme & Super Rake(see sidebar) - use the two outside holes on the extension arms and (2) 3 /
8
-16 x 1 1 /
4
bolts per arm. Hook lift chains to extension arms (Refs 4 & 22).
OPERATING INSTRUCTIONS
Running attachment with all flails down, flat on the surface, will provide a leveling function. Running attachment partially raised and flails at a 20° - 40° angle in relation to the level surface, will provide a finishing function. The flails increase down pressure for desired finish. Drive in wide circular patterns and increase or decrease ground speed to achieve desired finish.
BRUSH ASSEMBLY
1. Place the brush (Ref 15) into the brush track (Ref 14). Place the brush channel (Ref 13) between the brush track and the mounting brackets. Now bolt the mounting brackets (Ref 10) to the brush track using the
1
/
4
-20 x
3
/
4
bolts and
1
/
4
-20 flange whiz-lock nuts (Ref 12).
2. Mount the brush assembly to the frame using the (4) 1 /
4
-20 x 2 1 /
2
bolts and
1 /
4
-20 flange whiz-lock nuts
(Ref 11).
117
26-008 FLEX ACTION FIELD FINISHER DRAWING
118
16
17
18
19
20
REF#
9
10
11
12
13
14
15
7
8
5
6
3
4
1
2
PART#
42-024
HCP-12-150
HP-18-100
HMB-12-14
HHP-18
26-046
26-049
26-047
21-260
26-115
HMB-58-14
11-040
26-041
HW-58
26-048
HB-38-16-100
HNCL-38-16
HCP-12-450
19-107
18-297
HB-38-16-125
HNTL-38-16
26-116
26-117
26-008 FLEX ACTION FIELD FINISHER PARTS LIST
DESCRIPTION
Rake Lift
(comes with machine)
Clevis Pin 1 /
2
x 1 1 /
2
Cotter Pin 1 /
8
x 1
Machine Bushing 1 /
2
- 14GA
Bridge Pin 1 /
8
Frame
Mounting Bar
Leveler Bar
3 /
8
Chain Clevis
Mesh Finisher
Machine Bushing 5 /
8
x 14GA
Spacer 3 /
4
"
Rasp Flail
Washer 5 /
8
Flail Bar Strap
Bolt 3 /
8
- 16 x 1
Center Lock Nut 3 /
8
- 16
Clevis 1 /
2
x 4 1 /
2
Hitch
Cap Plug
Bolt 3 /
8
- 16 x 1 1 /
4
Lock Nut 3 /
8
- 16
Right Extension Arm
Left Extension Arm
QUANTITY
32
32
1
1
2
1
10
2
1
1
2
1
3
1
1
1
1
1
4
4
1
2
1
1
119
26-008 FLEX ACTION FIELD FINISHER DRAWING
120
INSTALLATION INSTRUCTIONS
1. Install flail bar (Ref 15) strap to center of mounting bar (Ref 7) with chain on top of flail bar strap and mounting bar bent away from you. Apply a light coat of lubricant to overall length of mounting bar.
2. Install one rasp flail (Ref 13) with knobby side down adjacent to sides of flail bar strap (Ref 15). Now install a flat washer (Ref 14) so it sits adjacent with the outside of the rasp flail. Continue to install flails with knobby sides down with washers between until you have 16 flails and washers on each side of bar strap. Force all flails tightly toward bar strap.
3. After all 32 flails have been installed, place one spacer (Ref 12) to each end of mounting bar adjacent to washer.
4. Install leveler bar (Ref 8) to mounting bar, with curved leveler bar resting on top on the smooth sides of flails. If all flails and washers do not fit snugly at this time, remove leveler bar and install enough machine bushings to ensure a snug fit. Then reinstall leveler bar.
5. Lay the frame (Ref 6) on the floor or bench with weld tabs facing up. Install ends of assembled mounting bar, with knobby sides of flails up, into welded tabs on each end of frame and secure with cotter pin (Ref
3).
6. Install flail bar strap (Ref 15) to center tab on frame with
3
/
8
-16 x 1 bolt and
3
/
8
-16 center lock nut. Loose fit is required. No not over tighten
7. Flip assembly over so knobby sides of flails are now facing down. Install hitch (Ref 17) to frame with clevis pin (Ref 16) and cotter pin (Ref 3) . The hitch should be attached to the frame as shown.
8. Install bar strap chain over welded pin on frame. Install leveler bar chain on to pin and secure in place with bridge pin. Use last bridge pin and clevis pin to hitch field finisher to your machine.
9. Add extension arms (Ref 20) to rake lift. Super Star - use the center hole and only (2) 1
1
/
4
bolts (Ref 19).
Supreme & Super Rake - use the two outside holes on the extension arms and (4) 1
1
/
4
bolts. Hook lift chains to extension arms (Ref 20).
OPERATING INSTRUCTIONS
Running attachment with all flails down, flat on the surface, will provide a leveling function. Running attachment partially raised and flails at a 20° - 40° angle in relation to the level surface, will provide a finishing function. The flails increase down pressure for desired finish. Drive in wide circular patterns and increase or decrease ground speed to achieve desired finish.
MESH FINISHER
To get a smoother finish, Install a Mesh Finisher onto your Flex Action Field Finisher.
1. If the 26-008 flex action field finisher is on your machine, lower it to the ground. You may have to pull machine ahead slightly so the field finisher is lying flat on the ground or floor.
2. Lay mesh finisher behind field finisher with weight bar facing up and chain hooks towards field finisher.
3. Take the two chain clevis’ and hook onto leveler bar and then thorough the chain hooks on mesh finisher.
The clevis pin that comes with the chain clevis should go through the chain clevis, first link on chain hook
(on the mesh finisher) and then through other side of the chain clevis. Insert the cotter pin.
4. Center mesh finisher with flex action field finisher.
5. Raise lift on your machine to insure proper ground clearance before driving your machine.
6. (Ref A) Chain length is to control amount of mesh trailing behind flails for wet or dry conditions. For wet conditions: Shorten chains. For dry conditions: May use maximum amount of chain to make desired finish.
121
43-043 FINISHING BRUSH KIT DRAWING
HOLE LOCATION
122
REF#
1
2
3
4
5
6
PART#
13-682
13-683
HB-14-20-075
HNFL-14-20
13-688
43-041
HB-14-20-250
HNFL-14-20
43-043 FINISHING BRUSH KIT PARTS LIST
DESCRIPTION
Brush, 77 x 11
Brush Track
Bolt, 1 /
4
- 20 x 3 /
4
Flange Whiz-Lock Nut, 1 /
4
- 20
Brush Channel
Mount Bracket
Bolt, 1 /
4
- 20 x 2 1 /
2
Flange Whiz-Lock Nut, 1 /
4
- 20
QUANTITY
4
4
1
2
8
8
1
1
INSTALLATION INSTRUCTIONS
1. Remove the mesh finisher from your unit, it will not be used with the brush.
2. Place the brush (Ref 1) into the brush track (Ref 2). Place the brush channel (Ref 4) between the brush track and the mounting brackets (Ref 5). Now bolt the mounting brackets (Ref 5) to the brush track using the 1 /
4
- 20 x 3 /
4
" bolts and 1 /
4
- 20 flange whiz-lock nuts (Ref 3).
3. Four holes need to be drilled into the frame of the Flex Action Finisher to mount the brush. Drill two
Ø 9 /
32 holes 23" in from each end and 3" apart (see Reference drawing).
4. Mount the brush assembly to the frame using the four 1 /
4
- 20 x 2 1 /
2
" bolts and 1 /
4
- 20 flange whiz-lock nuts (Ref 5).
123
42-582 GREEN STAR RBS SPIKER SET (3) DRAWING
124
REF#
7
8
5
6
9
3
4
1
2
10
11
12
PART#
11-094
HNJ-114-12
42-583
8965-1.875
42-554
42-578
42-574
18-295
HB-516-18-075
HNTL-516-18
HB-38-16-150
HWL-38
HW-38
HN-38-16
42-586
42-539
42-582 GREEN STAR RBS SPIKER SET (3) DRAWING
DESCRIPTION
Pillow Block
Jam Nut 1 1 /
4
- 12
Spiker Blade
Spiker Blade Spacer (1.875")
Spiker Shaft
Spiker Cover
Fork
Oilite Bushing
(part of 42-574)
Bolt 5 /
16
- 18 x 3 /
4
Lock Nut 5 /
16
- 18
Bolt 3 /
8
- 16 x 1 1 /
2
Lock Washer 3 /
8
Washer 3 /
8
Nut 3 /
8
- 16
Green Star RBS Main Frame
Lynch Pin 5 /
16
(part of main frame)
QUANTITY
24
12
1
3
12
12
12
12
3
6
3
6
6
6
33
30
ADJUSTMENTS AND OPERATION INSTRUCTIONS
ADJUSTMENT
The springs are preset for maximum down pressure, and should not need to be adjusted. If you feel the need to adjust the springs please call for further instructions. The unit comes pre-adjusted for most models. When installing spiker system use lower mounting holes on hitch.
Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction.
OPERATION
Make sure the spiker system has been installed and adjusted properly for your model of bunker rake. Always transport in fully raised position. Always remove flag pole before spiking green. Do not stop on green while spiking. Do not spike up steep slopes or loss of traction may result. Do not turn while spiking.
To begin spiking, lower unit all the way down as you come across collar and continue straight across green until reaching other collar and raise as you come off of green. Overlap stripes the same as if you were mowing.
INSTALLATION
Spiker blades must be installed so that the jagged side of the tooth cuts into the turf first. This allows only a piercing of the turf, whereas if the straight edge of the spiker blades enters first it will act more as a cutting effect.
125
42-586 GREEN STAR RBS MAIN FRAME DRAWING
126
REF#
1
2
12
13
14
15
16
17
18
9
10
7
8
11
5
6
3
4
19
20
21
PART#
HHP-18
HB-38-16-125
HNTL-38-16
42-525
42-580
13-499
42-565
HCP-12-175
HCP-12-450
42-575
42-566
HMB-12-14
HP-18-100
HMB-100-14
42-539
42-536
42-537
HNTL-38-16
42-577
42-576
HB-38-16-275
HNTL-38-16
18-295
42-524
HB-38-16-250
HNCL-38-16
42-586 GREEN STAR RBS MAIN FRAME PARTS LIST
DESCRIPTION
Bridge Pin 1 /
8
Bolt 3 /
8
- 16 x 1 1 /
4
Lock Nut 3 /
8
- 16
Right Rod Holder
Stabilizer Rods
Grip
Hitch
Clevis Pin 1 /
2
- 1 3 /
4
Clevis Pin 1 /
2
- 4 1 /
2
Three Point Hitch
Lift Strap
Machine Bushing 1 /
2
x 14GA
Cotter Pin 1 /
8
x 1
Machine Bushing 1 x 14GA
Lynch Pin 5 /
16
Spring
Spade Bolt
Lock Nut 3 /
8
- 16
Frame
Spring Tower
Bolt 3 /
8
- 16 x 2 3 /
4
Lock Nut 3 /
8
- 16
Oilite Bushing
(part of 42-577)
Left Rod Holder
Bolt 3 /
8
- 16 x 2 1 /
2
Center Lock Nut 3 /
8
- 16
QUANTITY
4
6
1
1
4
1
1
1
1
1
2
2
6
1
3
6
2
1
2
2
1
1
1
3
6
6
GREEN STAR RBS MOUNT FOR SMITHCO SUPER STAR
127
Reference
DECAL LIST
This is a list of decals located on the Super Star. Part number, description and location will help in reordering decals.
13-556 Decal, Warning
25-277 Decal, Battery
25-286 Decal, Pinch Point
25-298 Decal, Warning Hot
25-333 Decal, Emissions
25-337 Decal, Speed Boss
25-344 Decal, Smithco 3" Star
25-349 Decal, Foot Pedal
25-352 Decal, By-Pass Valve
25-354 Decal, Tire Pressure 5psi
25-357 Decal, Smithco 1
25-361 Decal, Technical Assistance 1
1
3
27-077 Decal, Smithco Round
42-283 Decal, Super Star V
42-765 Decal, Lift Control
42-764 Decal, Control Panel
1
1
1
2
1
1
1
1
1
2
1
1
Left Side Below Seat
Bottom Seat
Bottom Seat Panel
Bottom Seat Panel. Oil Filter Bracket
Engine
Hang from Steering
Steering Column
Right Side Nose Cone
Hang Tag
Wheels
Front Nose Cone
Main Frame
Steering Cap
Nose Cone
Right Body Top
Left of Seat
129
QUICK REFERENCE REPLACEMENT PARTS
REPLACEMENT FILTERS
23-031
15-165-01
42-076-03
50-403
13-531
SEAL KITS
34-109
14-098
Hydraulic Oil Filter
Air Filter Element with Pre-Cleaner
Air Filter Element Fender Mounted
Fuel Filter
Engine Oil Filter
Variable Pump
Seal Kit
Briggs and Stratton# 5050
Briggs and Stratton# 492932
42-002 and 42-039 Wheel Motors
42-002-15 Seal Kit
42-220
14-062
14-106
14-203
2-BankHydraulic Valve
Seal Kit
Relief Assembly Kit
Spring Centering Assembly Kit (1 per bank)
42-227
14-205
14-106
14-203
3-Bank Hydraulic Valve
Seal Kit
Relief Assembly Kit
Spring Centered Assembly Kit (1 per bank)
10-135
13-357
13-292
14-267
Hydraulic Cylinder (Attachment Lift Cylinder)
Hydraulic Cylinder for Rake Lift
Hydraulic Cylinder for Sand Plow Lift
Seal Kit
FLUIDS
Engine Oil Refer to Engine Manual
Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
OTHER PARTS
Spark Plugs RC12YC (Gap 0.030 inch (0.76mm))
130
LIMITED WARRANTY
SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user. (60 days if product is used for rental purposes.) All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO, INC. All transportation charges must be paid by the purchaser.
There is no further express warranty. All implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year, (60 days if product is used for rental purposes) from the date of purchase by the original user, and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period.
All incidental and consequential damages, including pickup and delivery of the unit, communication, mileage charges and/or rental of a replacement unit during repair, are not covered under this warranty, nor is any loss of income and/or other loss resulting from the failure of the product to function due to a warranty defect.
The following items are not covered under the SMITHCO warranty, and are warranted by their respective manufacturer.
(a) Engine and engine parts, including starters, generators, alternators and filters.
(b) Transaxle, differentials, gear boxes and mechanical pumps.
(c) Hydrostatic transmissions, hydraulic pumps and motors.
(d) Batteries.
(e) Wheels and tires.
A copy of the warranty for the above items is furnished if necessary with each
SMITHCO product.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.
Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer. Please leave this statement attached to the product and allow the buyer to remove it after purchase.
Part #60-14
081302
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