Dual Slip-On (2007

Dual Slip-On (2007
Installation Instructions
1. Make sure the bike is completely cool before
starting the installation. Make sure the bike is
secure on a centerstand or ideally a service lift.
Muffler Inlet
X-Lite™ Ring
Slip Tube
2. Loosen the clamps that hold the mufflers to the headers
under the bike.
V.A.L.E.
TM
2007-09 Kawasaki
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Z1000
V.A.L.E.™ Assembly Detail
V.A.L.E.™ DUAL Slip-On Exhaust System with M-2 Canisters
Part # 005-1770406V / 005-1770407V / 005-1770408V
3. Remove the hardware that holds the stock canisters at
the passenger footpeg brackets. Take off the canisters
Save the stock nuts for use later.
6. Carefully slide the canister clamps over the canisters.
You may need to twist and turn the S-bends a little to
get it in the right place. Leave loose for now.
4. The right side OEM muffler has an exhaust valve that
will be removed by disconnecting the cables from
the servo. Do not disconnect the servo motor. This
servo motor must be kept plugged in, just not working
anything. It is located on the left side of the bike under
the seat assembly.
7. Make sure everything is aligned and tighten all
hardware. Including the V.A.L.E.™ assembly.
Parts List
Qty. Description
Part Number
1
1
1
1
2
1
2
2
Varies
Varies
005-17704SR
005-17704SL
005-2C
005-177-3
005-7-2-3KIT
015-10208-A
M-2 Muffler Canister (Right)
M-2 Muffler Canister (Left)
S-Bend Tube (Right)
S-Bend Tube (Left)
Muffler Clamp
HARDWARE KIT
X-Ring Kit
TBR Script Logo Yellow Decal 4”
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
5. Use the OEM gaskets and clamps when installing the
TBR slip tubes. Attach the muffler to the slip tubes
by using the X-lite™ring and the 4 6x14mm S.H.C.S.
provided. Use the lock washers also.
8. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
2007-09 Kawasaki
Z1000
V.A.L.E.™ DUAL Slip-On Exhaust System with M-2 Canisters
Part # 005-1770406V / 005-1770407V / 005-1770408V
Repack all road canisters every 3,000 miles. Part #005-10038
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Qty. Description
Part Number
1
1
1
1
2
1
2
2
Varies
Varies
005-17704SR
005-17704SL
005-2C
005-177-3
005-7-2-3KIT
015-10208-A
M-2 Muffler Canister (Right)
M-2 Muffler Canister (Left)
S-Bend Tube (Right)
S-Bend Tube (Left)
Muffler Clamp
HARDWARE KIT
X-Ring Kit
TBR Script Logo Yellow Decal 4”
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