Midmark Procenter Systems Installation guide

Midmark Procenter Systems Installation guide
Applies to Models:
Procenter Delivery System Cabinet Installation
153839-001
153839-002
Special Tools:
Equipment Alert
none
Must provide Air, Water and Electrical supply for Delivery System.
Dental System must be installed per local plumbing and electrical codes.
If using a Illuminated Handpiece, 115V~, 0.6 amp is required.
Language of origin: English
Note: Electrical only needed if until has optional Illuminated Handpiece.
Cabinet / Utilities Requirements
• Minimum cabinet interior dimension required are 10” wide x 17” deep x 25” high.
• Required: Cabinet floor opening to access utility connections and supplied regulators.
• A 1” diameter hole is required in cabinet toekick area to route the delivery system foot control into utilities area.
• Depending upon the delivery system options selected,
utilties area must include connections for air, water,
electrical supply and vacuum. All utilities must be installed
per local plumbing and electrical codes by a licenced
contractor. If using Illuminated Handpiece option,
a medical-grade receptacle and circuit rated at 115V~,
60 Hz, 0.6 amp is required.
DA2638
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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003-2795-00
Rev. A (9/17/14)
Step 1: Prepare holder bar(s) for Mounting.
A)
B)
C)
Mark mounting locations on cabinet and drill one 10mm hole per holder bar. Skip this step the door of cabinet already has hole(s).
Mark location on cabinet near mounting location for holder with handpieces and drill a 3/4” hole. Skip this step the door of cabinet already has hole.
Loosen allen screws to remove holder bar assembly from stud and remove screw and flat washer from stud assembly.
10mm Hole
Allen Screws
3/4” Hole
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Step 2: Mount holder bar(s) for instrumentation.
A)
B)
C)
D)
Insert mounting stud into predrilled hole in cabinet making sure that the star washer is compressed between the shoulder of the stud and the wooden panel.
Use 11mm or 7/16” open end wrench to hold flats of stud horizontal while hex cap screw is tightened from inside of cabinet.
Re-install holder bar assembly onto stud and tighten allen screws on bottom side of assembly.
Route handpiece pilot tubing through hole in panel near holders.
Note: Star washer must be installed to keep the holder bar from spinning during use.
Star Washer
Equipment Alert
Be sure flats of mounting bar are horizontal. If this is not done
the holder bar will not be level.
Mounting Stud
Holder Bar Assembly
Handpiece Pilot Tubing
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Step 3:
A) Drill six 3/32” pilot hole locations for cabinet member with template provided with install kit (002-1359-00).
B) Separate drawer member from cabinet member.
C) Screw slide cabinet members to cabinet if not provided.
Cabinet Members
Drawer Members
DA2604
#8 x 3/4” Screws
#10 x 3/8” Screws
Step 4:
A) Screw slide drawer member to control tray assembly.
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Step 5: Install Control Tray
A) Position bearing race at end of each slide that attached to cabinet.
B) Align top and bottom slides on control tray with slides on cabinet. Move carefully into position.
Bearing Race
To Instruments
Additional Tubing
To Air & Water Supply
Step 6: Route Tubing:
A)
B)
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Route handpiece and syringe tubing from control tray to
appropriate holders on exterior of cabinet.
Loosen screws holding brackets to cabinet, slip bracket off, route tubing through and replace brackets onto cabinet.
Step 7: Mount Water Bottle Assembly (if applicable):
A) If not already provided, mark mounting locations in cabinet (preferably on inside of door).
B) If not already provided, drill 1/8” pilot holes (refer to dimensions in picture).
C) Mount water bottle assembly using #8 wood screws provided.
Note: May use bracket to mark pilot hole spread.
Solids Collector
Water Bottle
Mounting Bracket
3-1/2”
1-3/8”
1-1/2”
Step 8: Mount Solids Collector:
A) If not already provided, mark mounting locations in cabinet.
B) If not already provided, drill two 1/8” pilot holes (refer to dimensions in picture).
C) Mount solids collector using two #8 wood screws provided.
Note: May use bracket to mark pilot hole spread.
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Step 9: Handpiece Tubing Connections:
A) Take numbered red and purple tubing from control tray and connnect to numbered pilot tubing from handpieces.
Step 10: Solids Trap Tubing Connections:
A) Route corrugated vacuum tubing from vacuum supply line to solids trap.
B) Route HVE and SE tubing into cabinet through cutout at the head of cabinet,
then through bracket on the side of cabinet then hook up to solids trap.
Note: This may require removing red caps from HVE fitting on solids trap.
Equipment Alert
Do not leave any open fittings on the solids trap.
Step 11: Assistant’s controls:
A) Loosen pinch control screws and pull blue and yellow tubing through syringe adjustment block until grey tubing is 2” from adjustment block.
B) Pre-drill holes in the top of the cabinet and use the supplied #8 wood screws to mount the assistant’s controls.
C) Remove syringe tip and route syringe to holder bar.
D) Reinstall syringe tip.
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Step 12: Water Bottle Assembly Tubing Connections (if applicable):
A)
B)
C)
D)
E)
F)
G)
H)
I)
Take blue tubing coming from the control tray and trim at least 6” off of end (may need more depending on situation).
Place the 6” piece of blue tubing onto end of quick connect fitting from the water bottle assembly.
Connect the blue tubing from the water bottle assembly, syringe control and control tray using tee fitting on the end of the blue tubing from the assistant’s control (trim tubing as necessary).
Take the yellow tubing from the assistant’s control and pair with the yellow tubing from the water bottle assembly.
Trim the yellow tubing from the assistant’s control to an effective length.
Connect the tubing from the assistant’s control, water bottle assembly and excess yellow tubing that was trimmed off.
Take the yellow tubing (excess section) that has all been connected together and join with the yellow tubing from the control tray.
Trim the yellow tubing from the control tray so that it can be connected using a tee fitting to the tubing coming from the assistant control and water bottle assembly, then use the trimmed piece to route from the tee connection to the air regulator.
Take the orange tubing from the water bottle and pair with the orange tubing from the control tray. Trim the orange tubing coming from the control tray so that it can mbe connected using the tee fitting on the tubing coming from the water bottle flush valve. Use the excess orange tubing to route from the tee connection to the foot control switch.
Note: Refer to diagrams in this manual for further instructions on tubing connections.
Step 13: Tubing Connections w/o Water Bottle Assembly (if applicable):
A)
B)
Take blue tubing from assistant control and join with blue tubing coming from the control tray. Trim as necessary and connect using a union fitting.
Take the yellow tubing from the assistant’s control and pair with the yellow tubing from the control tray. Trim the yellow tubing from the control tray so that it can be connected using the tee fitting to the tubing coming from the assistant control. Use the excess yellow tubing to route from the tee connection to the foot control switch.
Note: If water bottle assembly is not configured with unit, yellow and orange tubing will go from the control tray to the air regulator and
foot control switch.
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Step 14: Install Foot Control and Make Tubing Connections:
A) Route tubing to cabinet through toe kick area.
B) Make air and water connections according to tubing diagrams on the following pages.
Air Regulator
Water Regulator
Step 15: Install Air and Water Regulators:
A) Refer to diagrams in this manual for all other air and water connections.
Step 16: Secure and Organize:
A) Secure tubing to cabinet and organize in order to prevent tubing issues in the future.
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Color Page
153839
(-001 Thru -004)
Control
Panel
Schematic
1/4" Clear
1/4" Clear
Exhaust Air
1/4" Clear
1/8" Clear
Exhaust Air
1/4" Clear
1/8" Clear
Check
Valve
Exhaust Air
Air / Oil
Separator
Check
Valve
Exhaust
Air
1/8"
Clear
1/4"
Clear
1/4"
Grey
Check
Valve
Exhaust
Air
1/8"
Clear
1/8"
Clear
1/4"
Clear
1/4"
Grey
1/4"
Clear
1/4"
Clear
CA
DA
CW
CW- Coolant Water
DA - Drive Air
CA - Coolant Air
CA
Kink
Valve
1/8"
Clear
DA
CW
1/4" Clear
1/8"
Orange
1/8"
Grn
1/8" Green
Flush Valve Pilot
Air (Control Panel)
1/8"
Blue
1/8"
Purple
CW
Kink
Valve
1/4" Clear
1/8" Orange
1/8" Orange
1/8"
Wht.
1/8"
Grn
1/8"
Blue
1/8"
Purple
1/8"
Grn
1/8"
Wht.
1/8"
Blue
1/8"
Wht.
1/8"
Purple
1/8" Red
Pilot
Air
From
1/8" Orange
1/8" Red
1/8" Red
1/4" Clear
Manifold
(Water)
1/8" Blue
Handpiece
Drive Air
1/4" Clear
1/8"
Red
Manifold
(Air)
1/4"
Clear
Instrument
Water Supply
1/8" Blue
Syringe
Supply Air
Syringe
Tubing
1/8"
Green
1/8"
Blue
1/8"
Wht
1/8"
Wht
1/8"
Yellow
1/8"
Clear
1/4"
Clear
1/8"
Blue
1/8"
Blue
Pilot Air From
Master Switch
Pilot
Air
To
Doctor's
Instrument
Handpiece
Valves
1/4"
Clear
1/8" 1/8"
Wht Wht
1/8" Yellow
Handpiece
Air to Master 1/8 Purple Coolant Air
Supply
Switch
1/8"
Purple
1/8" Green
1/8" Orange
Pilot Air from
Master Switch on
Water Bottle Assy.
DA
1/4" Clear
1/8" Orange
Handpiece Coolant
Water Pilot Air
(Cabinet Base)
CA
Kink
Valve
1/4"
Clear
1/8"
Blue
1/8"
Blue
1/4"
Clear
1/8"
Blue
1/8" Blue
1/8 Red
Bleed
OFF
Drive Air
Pressure Gauge
ON
Master
On/Off
Valve
Handpiece
Coolant
Air
Syringe
Water
Syringe
Air
Doctor's Syringe
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
Handpiece
Coolant
Water
10
Handpiece
Drive Air
Handpiece
Coolant
Water
Handpiece
Drive Air
Handpiece
Coolant
Water
Handpiece
Drive Air
DA2613
Color Page
153839 (-001 thru -004)
Water Bottle Assembly
1/8 Brown
30 PSI
Air
To Assistant's
Instrument
Syringe
1/8 Blue
30 PSI
Bottle
Water
In-Line
Regulator
30
PSI
Bottle
Water
Rib on Air Side
(Yellow Tubing)
Double
Pinch
Valve Water
1/8
Blue
Flush Valve
(N.C.) 2-Way
Manual
Momentary
1/8
Blue
Instrument
Air Supply
1/8 Yellow
Push
1/8 Orange
Bottle
City
Water
Selector
Valve
City
Instruments
Water Supply
Out
1/8 Blue
1/8 Blue
Ribbed
Side
To / From
Air - Water
Junction
(located in
cabinet
base or
control
panel)
30 PSI City Water
Instrument Water Supply
Syringe Supply Air
Flush Valve Pilot Air
(Control Panel)
80 PSI Air
80 PSI Syringe Air
Bottle
1/8
Brown
1/8
Blue
1/8
Clear
1/8 Blue
1/8 Yellow
1/8 Orange
1/8 Brown
1/8 Yellow
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
DA2474-1
11
Air
1/8
Yellow
Color Page
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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Color Page
© 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com
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