Applies to Models: Procenter Delivery System Cabinet Installation 153839-001 153839-002 Special Tools: Equipment Alert none Must provide Air, Water and Electrical supply for Delivery System. Dental System must be installed per local plumbing and electrical codes. If using a Illuminated Handpiece, 115V~, 0.6 amp is required. Language of origin: English Note: Electrical only needed if until has optional Illuminated Handpiece. Cabinet / Utilities Requirements • Minimum cabinet interior dimension required are 10” wide x 17” deep x 25” high. • Required: Cabinet floor opening to access utility connections and supplied regulators. • A 1” diameter hole is required in cabinet toekick area to route the delivery system foot control into utilities area. • Depending upon the delivery system options selected, utilties area must include connections for air, water, electrical supply and vacuum. All utilities must be installed per local plumbing and electrical codes by a licenced contractor. If using Illuminated Handpiece option, a medical-grade receptacle and circuit rated at 115V~, 60 Hz, 0.6 amp is required. DA2638 © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 1 003-2795-00 Rev. A (9/17/14) Step 1: Prepare holder bar(s) for Mounting. A) B) C) Mark mounting locations on cabinet and drill one 10mm hole per holder bar. Skip this step the door of cabinet already has hole(s). Mark location on cabinet near mounting location for holder with handpieces and drill a 3/4” hole. Skip this step the door of cabinet already has hole. Loosen allen screws to remove holder bar assembly from stud and remove screw and flat washer from stud assembly. 10mm Hole Allen Screws 3/4” Hole © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 2 Step 2: Mount holder bar(s) for instrumentation. A) B) C) D) Insert mounting stud into predrilled hole in cabinet making sure that the star washer is compressed between the shoulder of the stud and the wooden panel. Use 11mm or 7/16” open end wrench to hold flats of stud horizontal while hex cap screw is tightened from inside of cabinet. Re-install holder bar assembly onto stud and tighten allen screws on bottom side of assembly. Route handpiece pilot tubing through hole in panel near holders. Note: Star washer must be installed to keep the holder bar from spinning during use. Star Washer Equipment Alert Be sure flats of mounting bar are horizontal. If this is not done the holder bar will not be level. Mounting Stud Holder Bar Assembly Handpiece Pilot Tubing © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 3 Step 3: A) Drill six 3/32” pilot hole locations for cabinet member with template provided with install kit (002-1359-00). B) Separate drawer member from cabinet member. C) Screw slide cabinet members to cabinet if not provided. Cabinet Members Drawer Members DA2604 #8 x 3/4” Screws #10 x 3/8” Screws Step 4: A) Screw slide drawer member to control tray assembly. © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 4 Step 5: Install Control Tray A) Position bearing race at end of each slide that attached to cabinet. B) Align top and bottom slides on control tray with slides on cabinet. Move carefully into position. Bearing Race To Instruments Additional Tubing To Air & Water Supply Step 6: Route Tubing: A) B) © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 5 Route handpiece and syringe tubing from control tray to appropriate holders on exterior of cabinet. Loosen screws holding brackets to cabinet, slip bracket off, route tubing through and replace brackets onto cabinet. Step 7: Mount Water Bottle Assembly (if applicable): A) If not already provided, mark mounting locations in cabinet (preferably on inside of door). B) If not already provided, drill 1/8” pilot holes (refer to dimensions in picture). C) Mount water bottle assembly using #8 wood screws provided. Note: May use bracket to mark pilot hole spread. Solids Collector Water Bottle Mounting Bracket 3-1/2” 1-3/8” 1-1/2” Step 8: Mount Solids Collector: A) If not already provided, mark mounting locations in cabinet. B) If not already provided, drill two 1/8” pilot holes (refer to dimensions in picture). C) Mount solids collector using two #8 wood screws provided. Note: May use bracket to mark pilot hole spread. © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 6 Step 9: Handpiece Tubing Connections: A) Take numbered red and purple tubing from control tray and connnect to numbered pilot tubing from handpieces. Step 10: Solids Trap Tubing Connections: A) Route corrugated vacuum tubing from vacuum supply line to solids trap. B) Route HVE and SE tubing into cabinet through cutout at the head of cabinet, then through bracket on the side of cabinet then hook up to solids trap. Note: This may require removing red caps from HVE fitting on solids trap. Equipment Alert Do not leave any open fittings on the solids trap. Step 11: Assistant’s controls: A) Loosen pinch control screws and pull blue and yellow tubing through syringe adjustment block until grey tubing is 2” from adjustment block. B) Pre-drill holes in the top of the cabinet and use the supplied #8 wood screws to mount the assistant’s controls. C) Remove syringe tip and route syringe to holder bar. D) Reinstall syringe tip. © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 7 Step 12: Water Bottle Assembly Tubing Connections (if applicable): A) B) C) D) E) F) G) H) I) Take blue tubing coming from the control tray and trim at least 6” off of end (may need more depending on situation). Place the 6” piece of blue tubing onto end of quick connect fitting from the water bottle assembly. Connect the blue tubing from the water bottle assembly, syringe control and control tray using tee fitting on the end of the blue tubing from the assistant’s control (trim tubing as necessary). Take the yellow tubing from the assistant’s control and pair with the yellow tubing from the water bottle assembly. Trim the yellow tubing from the assistant’s control to an effective length. Connect the tubing from the assistant’s control, water bottle assembly and excess yellow tubing that was trimmed off. Take the yellow tubing (excess section) that has all been connected together and join with the yellow tubing from the control tray. Trim the yellow tubing from the control tray so that it can be connected using a tee fitting to the tubing coming from the assistant control and water bottle assembly, then use the trimmed piece to route from the tee connection to the air regulator. Take the orange tubing from the water bottle and pair with the orange tubing from the control tray. Trim the orange tubing coming from the control tray so that it can mbe connected using the tee fitting on the tubing coming from the water bottle flush valve. Use the excess orange tubing to route from the tee connection to the foot control switch. Note: Refer to diagrams in this manual for further instructions on tubing connections. Step 13: Tubing Connections w/o Water Bottle Assembly (if applicable): A) B) Take blue tubing from assistant control and join with blue tubing coming from the control tray. Trim as necessary and connect using a union fitting. Take the yellow tubing from the assistant’s control and pair with the yellow tubing from the control tray. Trim the yellow tubing from the control tray so that it can be connected using the tee fitting to the tubing coming from the assistant control. Use the excess yellow tubing to route from the tee connection to the foot control switch. Note: If water bottle assembly is not configured with unit, yellow and orange tubing will go from the control tray to the air regulator and foot control switch. © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 8 Step 14: Install Foot Control and Make Tubing Connections: A) Route tubing to cabinet through toe kick area. B) Make air and water connections according to tubing diagrams on the following pages. Air Regulator Water Regulator Step 15: Install Air and Water Regulators: A) Refer to diagrams in this manual for all other air and water connections. Step 16: Secure and Organize: A) Secure tubing to cabinet and organize in order to prevent tubing issues in the future. © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 9 Color Page 153839 (-001 Thru -004) Control Panel Schematic 1/4" Clear 1/4" Clear Exhaust Air 1/4" Clear 1/8" Clear Exhaust Air 1/4" Clear 1/8" Clear Check Valve Exhaust Air Air / Oil Separator Check Valve Exhaust Air 1/8" Clear 1/4" Clear 1/4" Grey Check Valve Exhaust Air 1/8" Clear 1/8" Clear 1/4" Clear 1/4" Grey 1/4" Clear 1/4" Clear CA DA CW CW- Coolant Water DA - Drive Air CA - Coolant Air CA Kink Valve 1/8" Clear DA CW 1/4" Clear 1/8" Orange 1/8" Grn 1/8" Green Flush Valve Pilot Air (Control Panel) 1/8" Blue 1/8" Purple CW Kink Valve 1/4" Clear 1/8" Orange 1/8" Orange 1/8" Wht. 1/8" Grn 1/8" Blue 1/8" Purple 1/8" Grn 1/8" Wht. 1/8" Blue 1/8" Wht. 1/8" Purple 1/8" Red Pilot Air From 1/8" Orange 1/8" Red 1/8" Red 1/4" Clear Manifold (Water) 1/8" Blue Handpiece Drive Air 1/4" Clear 1/8" Red Manifold (Air) 1/4" Clear Instrument Water Supply 1/8" Blue Syringe Supply Air Syringe Tubing 1/8" Green 1/8" Blue 1/8" Wht 1/8" Wht 1/8" Yellow 1/8" Clear 1/4" Clear 1/8" Blue 1/8" Blue Pilot Air From Master Switch Pilot Air To Doctor's Instrument Handpiece Valves 1/4" Clear 1/8" 1/8" Wht Wht 1/8" Yellow Handpiece Air to Master 1/8 Purple Coolant Air Supply Switch 1/8" Purple 1/8" Green 1/8" Orange Pilot Air from Master Switch on Water Bottle Assy. DA 1/4" Clear 1/8" Orange Handpiece Coolant Water Pilot Air (Cabinet Base) CA Kink Valve 1/4" Clear 1/8" Blue 1/8" Blue 1/4" Clear 1/8" Blue 1/8" Blue 1/8 Red Bleed OFF Drive Air Pressure Gauge ON Master On/Off Valve Handpiece Coolant Air Syringe Water Syringe Air Doctor's Syringe © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com Handpiece Coolant Water 10 Handpiece Drive Air Handpiece Coolant Water Handpiece Drive Air Handpiece Coolant Water Handpiece Drive Air DA2613 Color Page 153839 (-001 thru -004) Water Bottle Assembly 1/8 Brown 30 PSI Air To Assistant's Instrument Syringe 1/8 Blue 30 PSI Bottle Water In-Line Regulator 30 PSI Bottle Water Rib on Air Side (Yellow Tubing) Double Pinch Valve Water 1/8 Blue Flush Valve (N.C.) 2-Way Manual Momentary 1/8 Blue Instrument Air Supply 1/8 Yellow Push 1/8 Orange Bottle City Water Selector Valve City Instruments Water Supply Out 1/8 Blue 1/8 Blue Ribbed Side To / From Air - Water Junction (located in cabinet base or control panel) 30 PSI City Water Instrument Water Supply Syringe Supply Air Flush Valve Pilot Air (Control Panel) 80 PSI Air 80 PSI Syringe Air Bottle 1/8 Brown 1/8 Blue 1/8 Clear 1/8 Blue 1/8 Yellow 1/8 Orange 1/8 Brown 1/8 Yellow © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com DA2474-1 11 Air 1/8 Yellow Color Page © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 12 Color Page © 2014 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com 13
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