Arctic Silver 95RWEZ Recumbent Bike Customer Support Services PARTS MANUAL revised 09 May 2011 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 REFERENCES S/N CCZ100000 and up POWER OPTION KIT 120V GK39-00002-0002 POWER OPTION KIT 240/50 UK GK39-00002-0004 POWER OPTION KIT 240V AUSTRALIA GK39-00002-0005 POWER OPTION KIT 230/50 CON GK39-00002-0006 OPERATION MANUAL – (ENG) OPERATION MANUAL – (F,S,P) OPERATION MANUAL – (G/D/I) OPERATION MANUAL – (JAP) OPERATION MANUAL – (CHI) OPERATION MANUAL – (KOR) OPERATION MANUAL – (RUS) M051-00K39-A126 M051-00K39-A127 M051-00K39-A128 M051-00K39-A129 M051-00K39-A130 M051-00K39-A131 M051-00K39-A132 HARDWARE BAG GK39-00002-0008 TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 CONNECTION BRACKET ASSY. CONSISTS OF: 90” COAX CABLE 120” POWER EXTENSION CABLE POWER/COAX INPUT BRACKET F-TYPE CONNECTOR AK39-00093-0000 SERVICE MANUAL M051-00K39-A012 AK32-00020-0001 AK32-00078-0001 0K39-01087-0000 0017-00021-2846 2 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 CONTENTS S/N CCZ100000 and up Page Console Components ......................................................................................................4 Shrouds, End Cap, Crankarms and Pedals .....................................................................5 Belts and 6v Battery.........................................................................................................6 Resistor Assembly ...........................................................................................................7 Power Control Board .......................................................................................................8 Alternator w/Pulley Assembly ..........................................................................................9 Crankshaft and Bearing Assembly.................................................................................10 Intermediate Shaft and Bearing Assembly.....................................................................11 Idler Bracket Assembly ..................................................................................................12 Seat Assembly...............................................................................................................13 Seat Assembly - Bottom ................................................................................................14 Seat Frame Assembly ...................................................................................................15 Seat Pads and Accessory Tray .....................................................................................16 Extrusion Assembly .......................................................................................................17 Seat Locking Assembly .................................................................................................18 Wheel and Leveler.........................................................................................................19 Cables ...........................................................................................................................20 The version –04 95RWEZ has both Telemetry and Life Pulse sensors for reading Heart Rate. The 95REZ consists of the 95WREZ pre-wired base and the attachable LCD TV. 3 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Console Components S/N CCZ100000 and up PROG CONS PCB ASSY A084-92219-A028 A084-92219-A019 ( JAP only) CBL-ASSY: HEADPHONE/C-SAFE AK32-00147-0000 Screw 0017-00101-1650 CONS-CASE W/DECAL AK63-00121-0001 Screw 0017-00101-1650 PCB CONSOLE; LOWER B084-92222-B000 Polar Cable AK39-00063-0000 Polar Receiver PCB AK39-00064-0000 Tape 0K39-01044-0000 Part Numer AK39-00134-0001 AK39-00134-0002 AK39-00134-0003 AK39-00134-0004 AK39-00134-0006 AK39-00134-0007 AK39-00134-0008 AK39-00134-0009 AK39-00134-0010 AK39-00134-0014 Headphone Jack Assy AK32-00134-0000 Battery Door 0K63-01029-0001 CBL-ASSY: CONSOLE; LOWER AK63-00038-0000 . Console Assembly CONS-ASSY: MFG; 95REZ; ENG CONS-ASSY; MFG; 95CEZ; EUR CONS-ASSY; MFG; 95REZ; GER CONS-ASSY; MFG; 95REZ; SPN CONS-ASSY; MFG; 95REZ; JAP CONS-ASSY; MFG; 95REZ; FRN CONS-ASSY; MFG; 95REZ; ITL CONS-ASSY; MFG; 95REZ; DUT CONS-ASSY; MFG; 95REZ; POR CONS-ASSY; MFG; 95REZ; TUR Part Number AK63-00250-0001 AK63-00250-0001 AK63-00250-0003 AK63-00250-0004 AK63-00250-0006 AK63-00250-0007 AK63-00250-0008 AK63-00250-0009 AK63-00250-0010 AK63-00250-0001 4 Bezel/Switch W/Overlay Assy BZL/SW W/OVERLAY ASSY: MFG; 95CEZ/95REZ ENG BZL/SW W/OVERLAY ASSY: MFG; 95CEZ/95REZ ENG BZL/SW W/OVERLAY ASSY: 95CEZ/95REZ GER BZL/SW W/OVERLAY ASSY: 95CEZ/95REZ SPN BZL/SW W/OVERLAY ASSY: 95CEZ/95REZ JAP BZL/SW W/OVERLAY ASSY: 95CEZ/95REZ FRN BZL/SW W/OVERLAY ASSY: 95CEZ/95REZ ITL BZL/SW W/OVERLAY ASSY: 95CEZ/95REZ DUT BZL/SW W/OVERLAY ASSY:; 95CEZ/95REZ POR BZL/SW W/OVERLAY ASSY: MFG; 95CEZ/95REZ ENG ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Shrouds, End cap and Pedals Shroud Screws(7) 0017-00101-1741 Crank Arm, RT 0K39-01042-0007 Screws(3) 0017-00101-1702 S/N CCZ100000 and up Right Shroud AK39-00031-0007 Decal 0K39-01066-0000 End Cap Screws(2) 0017-00101-1614 End Cap AK39-00050-0005 Decal 0K51-01085-0001 Shroud Screws(4) 0017-00101-1741 Right Pedal AK63-00263-0003 Pedal Strap (not shown) 0K63-01238-0003 Left Shroud AK39-00031-0008 Decal 0K39-01066-0000 5 Left Pedal AK63-00263-0004 Pedal Strap (not shown) 0K63-01238-0004 Crank Arm, LT 0K39-01042-0008 Screws(3) 0017-00101-1702 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Belts and 6V Battery S/N CCZ100000 and up Intermediate Pulley Belt 0K63-01066-0001 Screw 0017-00101-1193 Screw 0017-00101-1193 Alternator Belt 0017-00009-0735 Mounting Screw(2) 0017-00101-0975 Bracket 0K51-01036-0000 6V Battery 0017-00003-0685 6 ARCTIC SILVER 95RWEZ Resistor Assembly – AK39-00020-0001 95WEZ-0XXX-04 S/N CCZ100000 and up Washer(2) 0017-00104-0309 Resistor 100E-00002-0092 Resistor Retainer 0K39-01043-0000 Pan Screw(2) 0017-00101-1282 Hex Nut(3) 0017-00103-0081 Mounting Rod 0K63-01166-0000 Power Cable AK39-00006-0000 Mounting Bracket 0K39-01036-0000 7 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Power Control Board S/N CCZ100000 and up Assembly Number - AK39-00022-0001 Plastic Grommet(4) 0017-00042-0821 Bracket 0K39-01027-0000 Philip Screw(4) 0017-00101-0823 Power Control Board B084-92218-D002 8 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Alternator w/Pulley Assembl y S/N CCZ100000 and up Assembly Number – AK63-00093-0000 Alternator 0017-00009-0841 Alternator Brushes 0017-00009-0895 Alternator Pulley 0K61-02500-0001 Locking Nut 0017-00103-0117 Bolt 0017-00101-0956 Washer 0017-00104-0044 9 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Crankshaft and Bearing Assembly Crank Arm Hub 0K63-01095-0001 S/N CCZ100000 and up Pulley Assembly AK63-00051-0000 Pulley 0K63-01018-0000 Washers (3) 0017-00104-0458 Flywheel Screws (3) 0017-00101-1715 *Crankshaft & Bearing Kit GK63-00002-0077 *Crankshaft 0K63-01012-0001 *Small Thrust Washer (2) 0K63-01129-0000 *Large Thrust Washer (2) 0K63-01129-0001 *Bowed Retainer Ring (2) 0017-00100-0243 Washer (2) 0017-00104-0409 *Needle Bearing (2) 0K63-01344-0000 *Small Snap Ring (2) 0017-00100-0241 Crank Arm Hub (2) 0K63-01095-0001 10 Bolt (2) 0017-00101-1705 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Intermediate Shaft and Bearing Assembly S/N CCZ100000 and up Clutch Assembl y AK63-00026-0000 (not included in kit) Delrin Washers (2) 0017-00104-0455 Retaining Ring 0017-00100-0242 Magnet 118E-00001-0124 (not included in kit) Spacer (not available separately) Intermediate Bearings (2, not available separately) Intermediate Pulley (not available separately) Intermediate Shaft and Bearing Assembly Kit GK63-00002-0007 11 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Idler Bracket Assembly S/N CCZ100000 and up Idler Bracket Assembly – AK63-00021-0000 Idler Bracket 0K63-01050-0000 Lock Nut 0017-00103-0218 Idler Bearing AK63-00008-0000 12 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Seat Assembly S/N CCZ100000 and up Screw(4) 0017-00101-1745 End Cap(4) 0K19-01208-0001 Washer(8) 0017-00104-0461 Double-sided Foam Tape(2) 0K19-01222-0000 Screw(2) 0017-00101-1282 Bushing Hole 0017-00042-0866 Heart Rate Electrode AK63-00014-0003 Handle Bar w/Insert AK39-00024-0002 Upper Flex Cable Clamp 0K19-01221-0000 Cable Sleeve 0K19-01230-0000 Seat Assembly AK51-00023-0003 Tape(2) 0K19-01222-0000 Flat-Flex Cable AK19-00082-0001 Hex Bolt(4) 0017-00101-1749 13 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Seat Assembly - Bottom S/N CCZ100000 and up Roller Shield(4) 0K51-01059-0001 Washer 0017-00104-0461 Spacer(4) 0K51-01044-0000 Locking Nut(4) 0017-00103-0326 Washer(4) 0017-00104-0462 Washer(4) 0017-00104-0463 Screw(2) 0017-00101-1748 Bolt(4) 0017-00101-1743 Lock Assembly AK51-00053-0001 Roller Assembly AK51-00056-0001 Locking Nut(8) 0017-00103-0325 Roller (2), LT 0K51-01034-0002 Roller (2), RT 0K51-01034-0001 14 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Seat Frame Assembly S/N CCZ100000 and up Seat Assembly Frame AK39-00036-0002 Screw(4) 0017-00101-1746 Washer(4) 0017-00104-0462 Front Stop Bracket 0K51-01062-0000 Plastic Shield 0K19-01185-0001 Split Clamp 0017-00042-0880 Pan Screw 0017-00101-1295 Push Mount Wire Clips(2) 0017-00042-0879 15 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Seat Pads and Accessory Tray S/N CCZ100000 and up Accessory Tray AK39-00052-0003 Seat Back 0K51-01055-0001 Seat Bottom 0k51-01054-0001 Washer(4) 0017-00104-0462 Mounting Screw(4) 0017-00101-1743 16 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Extrusion Assy. – AK39-00027-0005 S/N CCZ100000 and up Screws 0017-00101-1751 Stop Bracket 0K51-01061-0001 Locking Rack 0K51-01013-0002 Bumper 0017-00041-0654 Screw 0017-00101-1750 Decal 0K51-01039-0001 Plastic Grommet 0017-00042-1055 Bolts 0017-00101-1183 Extrusion Seat Assy AK39-00027-0005 17 ARCTIC SILVER 95RWEZ Seat Locking Assembly – AK51-00053-0001 Knob AK51-00029-0001 95RWEZ-0XXX-04 S/N CCZ100000 and up TORX Screw 0017-00101-1742 Anti-Rattle Washer 0K51-01060-0001 Retainer Bearing 0K51-01011-0000 Handle Shaft 0K51-01007-0000 Groove Pin 0017-00007-0245 E-Ring 0017-00100-0018 Compression Spring 0K51-01012-0000 Washer 0017-00104-0421 Housing-Insert Assembly AK51-00030-0001 Locking-Block Assembly AK19-00147-0000 18 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Wheel and Leveler S/N CCZ100000 and up Rear Stabilizer GK39-00002-0012 End Cap 0K63-01219-0001 Leveler 0017-00009-0795 Lock Nut 0017-00103-0273 Leveler Assembly AK61-00035-0000 Flat Washer 0K63-01041-0000 Wheel Insert 0K63-01039-0000 Pan Screw(2) 0017-00101-1747 Wheel Assembly AK63-00016-0001 Wheel Screw 0017-00101-1747 19 ARCTIC SILVER 95RWEZ 95RWEZ-0XXX-04 Cables S/N CCZ100000 and up AK63-00050-0000 Reed Switch Cable Life Pulse Extension AK19-00081-0002 20
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