Manual: Rosemount 3051S Electronic Remote Sensors

Manual: Rosemount 3051S Electronic Remote Sensors
Reference Manual
00809-0100-4804, Rev AB
January 2015
Rosemount 3051S Electronic Remote Sensors
Reference Manual
Title Page
00809-0100-4804, Rev AB
January 2015
Rosemount 3051S Electronic Remote
Sensors
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
Americas 1 800 999 9307
Europe +41 (0) 41 768 6111
Middle east +971 4 811 8100
Asia +65 6777 8211
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or
products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales
Representative.
Title Page
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Title Page
Reference Manual
January 2015
00809-0100-4804, Rev AB
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Title Page
Reference Manual
Contents
00809-0100-4804, Rev AB
January 2015
Contents
1Section 1: Introduction
1.1 Using this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2Section 2: Installation
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.2 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.3 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.1 Identify ERS Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.2 Mount each ERS Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.3 Process connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.4.4 Consider housing orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.4.5 Configure security and alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.4.6 Connect wiring and power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.4.7 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.5 Rosemount manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.5.1 Rosemount 305 Manifold installation procedure . . . . . . . . . . . . . . . . . . . . .22
2.5.2 Rosemount 304 Manifold installation procedure . . . . . . . . . . . . . . . . . . . . .22
2.5.3 Rosemount 306 Manifold installation procedure . . . . . . . . . . . . . . . . . . . . .23
2.5.4 Manifold valve configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3Section 3: Configuration
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.2.2 Setting the loop to manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.3 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
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3.4 Basic setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.1 Device tagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.2 Units of measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.3 Damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.4.4 Variable mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.4.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.4.6 Alarm and saturation levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.5 Additional configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.5.1 Local display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.5.2 Burst mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.5.3 Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.5.4 Scaled variable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.5.5 Module assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.5.6 Process alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.6 HART menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
4Section 4: Operation and Maintenance
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.3.1 Calibration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.3.2 PHI and PLO sensor calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.3.3 DP calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.3.4 Analog output trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.3.5 Recall factory trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.4 Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.4.1 Find device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.5 Field upgrades and replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.5.1 Disassembly considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.5.2 Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.5.3 Remove the terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.5.4 Removing the electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.5.5 Remove the SuperModule from the housing. . . . . . . . . . . . . . . . . . . . . . . . .54
4.5.6 Attach the SuperModule to the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.5.7 Install electronics assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.5.8 Install the terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.5.9 Reassemble the process flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
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5Section 5: Troubleshooting
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.2 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.2.1 HART host diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.2.2 LCD display diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3 Measurement quality status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6Section 6: Safety Instrumented Systems Requirements
6.1 Safety Instrumented Systems (SIS) Certification . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.1.1 3051S ERS Systems safety certified identification . . . . . . . . . . . . . . . . . . . 63
6.1.2 Installation in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.1.3 Configuring in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.1.4 3051S SIS operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.1.5 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
AAppendix A: Specifications and Reference Data
A.1 Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
A.1.1 Conformance to specification (±3s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
A.1.2 Reference accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
A.2 Functional specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
A.2.1 HART specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
A.2.2 Process temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
A.3 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A.3.1 Maximum cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A.3.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A.3.3 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A.3.4 Process wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
A.3.5 Non-wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
A.4 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
A.5 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
A.6 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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BAppendix B: Product Certifications
B.1 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
B.2 Ordinary Location Certification for FM Approvals . . . . . . . . . . . . . . . . . . . . . . . . .121
B.2.1 Installing Equipment in North America . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
B.2.2 USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
B.2.3 Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
B.2.4 Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
B.2.5 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
B.2.6 Brazil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
B.2.7 China. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
B.2.8 EAC — Belarus, Kazakhstan, Russia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
B.2.9 Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
B.2.10 Republic of Korea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
B.2.11 Combinations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
B.2.12 Additional Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
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Reference Manual
Section 1: Introduction
00809-0100-4804, Rev AB
Section 1
1.1
January 2015
Introduction
Using this manual
The sections in this manual provide information on installing, operating, and maintaining a
Rosemount 3051S ERS™ System with HART® protocol. The sections are organized as follows:
1.2

Section 2: Installation contains mechanical and electrical installation instructions, and
field upgrade options.

Section 3: Configuration provides instruction on commissioning and operating a 3051S
ERS System. Information on software functions, configuration parameters, and online
variables is also included.

Section 4: Operation and Maintenance contains operation and maintenance
techniques.

Section 5: Troubleshooting provides troubleshooting techniques for the most common
operating problems.

Section 6: Safety Instrumented Systems Requirements contains all certification and
operation information for SIS applications.

Appendix A: Specifications and Reference Data supplies reference and specification
data as well as ordering information.

Appendix B: Product Certifications contains approval information and European ATEX
directive information.
Models covered
The 3051S ERS System is a flexible, 2-wire HART architecture that calculates differential pressure
(DP) electronically, using two pressure sensors. The pressure sensors are linked together with an
electrical cable and synchronized to create a single 3051S ERS system. The sensors used in the
3051S ERS System can consist of any combination of 3051SAM and 3051SAL models. One of the
sensors is required to be a “Primary” and the other is required to be a “Secondary.”
The Primary sensor contains the 4-20 mA loop termination and optional LCD display. The
Secondary sensor is made up of a pressure sensor module and junction box housing that is
connected to the primary sensor, using a standard instrument cable.
Rosemount 3051SAM Scalable ERS Measurement Transmitter

Coplanar and In-Line sensor module platforms

Variety of process connections including NPT, flanges, manifolds, and 1199 remote
diaphragm seals
Rosemount 3051SAL Scalable™ ERS Level Transmitter
Introduction

Integrated transmitter and remote diaphragm seal in a single model number

Variety of process connections including flanged, threaded, and hygienic remote
diaphragm seals
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Section 1: Introduction
00809-0100-4804, Rev AB
January 2015
Rosemount 300ERS Housing Kit

Upgrade and convert an existing 3051S transmitter into a 3051S ERS Transmitter.

Easily order replacement housings and electronics for an existing ERS system.
Figure 1-1. ERS Models and Possible Configurations
3051SAM In-Line
(Primary)
3051SAM In-Line
(Secondary)
3051SAL Coplanar with FF Seal
(Primary)
1.3
3051SAL Coplanar with FF Seal
(Secondary)
3051SAM In-Line
(Secondary)
3051SAL Coplanar with FF Seal and
Remote Display (Primary)
Service support
To expedite the return process outside of the United States, contact the nearest Rosemount
representative.
Within the United States, call the Emerson Process Management Instrument and Valves
Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24
hours a day, will assist you with any needed information or materials.
The center will ask for product model and serial numbers, and will provide a Return Material
Authorization (RMA) number. The center will also ask for the process material to which the
product was last exposed.
Individuals who handle products exposed to a hazardous substance can avoid injury if they
are informed of and understand the hazard. If the product being returned was exposed to a
hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet
(MSDS) for each hazardous substance identified must be included with the returned goods.
Emerson Process Management Instrument and Valves Response Center representatives will
explain the additional information and procedures necessary to return goods exposed to
hazardous substances.
1.4
Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in
accordance with local and national legislation/regulations.
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Introduction
Reference Manual
Section 2: Installation
00809-0100-4804, Rev AB
Section 2
January 2015
Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rosemount manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
page 3
page 3
page 4
page 8
page 21
Overview
This section covers installation considerations for the Rosemount 3051S ERS™ System. A Quick
Start Guide (document number 00825-0100-4804) is shipped with every 3051S ERS
Transmitter to describe basic installation, wiring, configuration, and startup procedures.
Dimensional drawings for each Rosemount 3051S ERS Transmitter are included in Appendix A:
Specifications and Reference Data.
2.2
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of personnel performing the operation. Information that raises potential safety issues is
indicated with a warning symbol (
). Refer to the following safety messages before
performing an operation preceded by this symbol.
Installation
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Section 2: Installation
00809-0100-4804, Rev AB
January 2015
Failure to follow these installation guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
Do not remove the housing covers in explosive atmospheres when the circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.

Both housing covers must be fully engaged to meet flameproof/explosion-proof
requirements.

Verify the operating atmosphere of the transmitter is consistent with the appropriate
hazardous location certifications.
Electrical shock could cause death or serious injury. If the ERS system is installed in a
high-voltage environment and a fault or installation error occurs, high voltage may be
present on the sensor leads and terminals.



Use extreme caution when making contact with the leads and terminals.
Process leaks could result in death or serious injury.
Install and tighten all four flange bolts before applying pressure.
Do not attempt to loosen or remove flange bolts while the ERS system is in service.

Replacement equipment or spare parts not approved by Emerson Process
Management for use as spare parts could reduce the pressure retaining capabilities of
the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson Process Management as spare parts.
Improper assembly of manifolds to traditional flange can damage the device.


For the safe assembly of the manifold to the sensor flange, bolts must break the back
plane of the flange web (i.e. bolt hole) but must not contact the sensor module.
Static electricity can damage sensitive components.


Observe safe handling precautions for static-sensitive components.
2.3
Considerations
2.3.1
General
Measurement performance depends upon proper installation of each transmitter and impulse
piping. Mount each 3051S ERS Transmitter close to the process and use minimum piping to
achieve best performance. Also, consider the need for easy access, personnel safety, practical
field calibration, and a suitable environment. Install each sensor to minimize vibration, shock,
and temperature fluctuation.
Note
Install the enclosed pipe plugs (found in the box) in any unused conduit openings. For proper
straight and tapered thread engagement requirements, see the appropriate approval drawings
in Appendix B: Product Certifications.
For material compatibility considerations, see technical note 00816-0100-3045 on
www.emersonprocess.com/rosemount.
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Section 2: Installation
00809-0100-4804, Rev AB
2.3.2
January 2015
Mechanical
For dimensional drawing information, refer to “Dimensional drawings” on page 79.
For steam service or for applications with process temperatures greater than the limits of each
ERS transmitter, do not blow down impulse piping through either sensor. Flush lines with the
blocking valves and refill lines with water before resuming measurement.
If a 3051S ERS Transmitter is mounted on its side, position the flange/manifold to ensure proper
venting or draining.
Field terminal side of housing
Mount each ERS sensor so the terminal side is accessible. Clearance of 0.75-in. (19 mm) is
required for cover removal.
Electronics side of housing
Provide 0.75-in. (19 mm) of clearance for units without an LCD display. Three inches of clearance
is required for cover removal if an LCD display is installed.
Cover installation
Always ensure a proper seal by installing the housing covers so that metal contacts metal in
order to prevent performance degradation due to environmental effects. For replacement cover
O-rings, use Rosemount O-rings (part number 03151-9040-0001).
Conduit entry threads
For NEMA 4X, IP66, and IP68 requirements, use thread seal (PTFE) tape or paste on male threads
to provide a watertight seal.
Cover jam screw
For housings shipped with a cover jam screw (as shown in Figure 2-1), the screw should be
properly installed once the ERS system has been wired and powered up. The cover jam screw is
intended to prevent the removal of the housing covers in flameproof environments without the
use of tools. Follow these steps to install the cover jam screw:
Installation
1.
Verify the cover jam screw is completely threaded into the housing.
2.
Install the housing covers and verify that metal contacts metal in order to meet
flameproof/explosion-proof requirements.
3.
Using an M4 hex wrench, turn the jam screw counterclockwise until it contacts the
housing cover.
4.
Turn the jam screw an additional ½ turn counterclockwise to secure the cover.
Application of excessive torque may strip the threads.
5.
Verify the covers cannot be removed.
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Reference Manual
Section 2: Installation
00809-0100-4804, Rev AB
January 2015
Figure 2-1. Cover Jam Screw
PlantWeb® Housing
Junction Box Housing
B
A
A. 2X Cover Jam Screw (1 per side)
B. Cover Jam Screw
2.3.3
Environmental
Access requirements and cover installation can help optimize transmitter performance. Mount
each transmitter to minimize ambient temperature changes, vibration, mechanical shock, and
to avoid external contact with corrosive materials. Refer to Appendix A: Specifications and
Reference Data for temperature operating limits.
Note
The ERS system contains additional electrical protection that is inherent to the design. As a
result, ERS systems cannot be used in applications with floating electrical grounds greater than
50 Vdc (such as Cathodic Protection). Consult an Emerson Process Management sales
representative for additional information or considerations on use in similar applications.
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Section 2: Installation
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January 2015
Figure 2-2. 3051S ERS Installation Flowchart
START HERE
Bench
Commissioning?
No
Field Installation
Yes
Run “Basic Setup”
Wizard
Verify
Identify PHI and PLO
ERS Sensors
Review ERS System
Configuration
Mount Each ERS
Sensor
Verify PHI and PLO
Designations
Consider Housing
Rotation
Device Tagging
Units of Measure &
Damping
Variable Mapping
4 & 20 mA Range
Points
Alarm & Saturation
Levels
Apply Pressure
Set Switches
Bench
Commissioning?
Yes
Connect Wiring
and Apply Power
No
Refer to Section 4:
Operation and
Maintenance
Trim ERS System for
Mounting Effects
Finish
Installation
7
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Section 2: Installation
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January 2015
2.4
Installation procedures
2.4.1
Identify ERS Sensors
A complete ERS system contains two pressure sensors. One is mounted on the high-pressure
(PHI) process connection, and the other is mounted on the low-pressure (PLO) process
connection. An optional remote display and interface may also be included if ordered.
1.
Look at the wire-on tag on the ERS transmitter to identify whether it is configured as
the PHI or PLO sensor (see Figure 2-3)
2.
Locate the second sensor that will be used in the ERS System:

For new installations or applications, the second ERS sensor may have been shipped in a
separate box.

If servicing or replacing part of an existing ERS system, the other sensor may already be
installed.
Note
ERS transmitters are shipped from the factory preconfigured such that the primary unit (4-20
loop termination and optional LCD display) is assigned as the PHI sensor and the secondary unit
(junction box housing) is assigned as the PLO sensor. In installations where there the primary
transmitter is installed on the PLO process connection (such as at the top of a tank), these
designations may switched electronically using a HART communicator (page 3-12).
Figure 2-3. ERS PHI and PLO Wire-On Tags
OR
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2.4.2
January 2015
Mount each ERS Sensor
Mount the PHI and PLO sensors at the correct process connections for the application. Common
ERS installations are shown in Figure 2-4.
Vertical installation
In a vertical installation such as on a vessel or distillation column, the PHI sensor should be
installed at the bottom process connection. The PLO sensor should be installed at the top
process connection.
Horizontal installation
In a horizontal installation, the PHI sensor should be installed at the upstream process
connection. The PLO sensor should be installed downstream.
Figure 2-4. Vertical and Horizontal ERS Installations
B
A
A
Pressure Drop
B
A. PLO Sensor
B. PHI Sensor
Installation
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January 2015
Mounting brackets
Mounting brackets are available to facilitate mounting the transmitter to a 2-in. pipe or to a
panel. The B4 SST bracket option is for use with coplanar and in-line process connections.
“Coplanar Flange Mounting Configurations” on page 14 shows dimensions and mounting
configuration for the B4 bracket. Other bracket options are listed in Table 2-1.
When installing a 3051S ERS Transmitter to one of the optional mounting brackets, torque the
bolts to 125 in-lb. (0,9 N-m).
Table 2-1. Mounting Brackets
Options Description
Mounting type Bracket material
Bolt
material
B4
Coplanar Flange Bracket
2-in. Pipe/Panel
SST
SST
B1
Traditional Flange Bracket
2-in. Pipe
Painted Carbon Steel
Carbon Steel
B2
Traditional Flange Bracket
Panel
Painted Carbon Steel
Carbon Steel
B3
Traditional Flange Flat Bracket
2-in. Pipe
Painted Carbon Steel
Carbon Steel
B7
Traditional Flange Bracket
2-in. Pipe
Painted Carbon Steel
SST
B8
Traditional Flange Bracket
Panel
Painted Carbon Steel
SST
B9
Traditional Flange Flat Bracket
2-in. Pipe
Painted Carbon Steel
SST
BA
Traditional Flange Bracket
2-in. Pipe
SST
SST
BC
Traditional Flange Flat Bracket
2-in. Pipe
SST
SST
Flange bolts
An ERS transmitter can be shipped with a coplanar flange or a traditional flange installed with
four 1.75-in. flange bolts. Mounting bolts and bolting configurations for the coplanar and
traditional flanges can be found on page 11. Stainless steel bolts supplied by Emerson Process
Management are coated with a lubricant to ease installation. Carbon steel bolts do not require
lubrication. No additional lubricant should be applied when installing either type of bolt. Bolts
supplied by Emerson Process Management are identified by their head markings:
B7M
Carbon Steel (CS) Head Markings
Stainless Steel (SST) Head Markings
10
660
CL A
316
B8M
KM
Alloy K-500 Head Marking
F593_*
* The last digit in the F593_ head marking may
be any letter between A and M.
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Section 2: Installation
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January 2015
Bolt installation
Only use bolts supplied with the ERS transmitter or sold by Emerson Process Management as
spare parts. Use the following bolt installation procedure:
1.
Finger-tighten the bolts.
2.
Torque the bolts to the initial torque value using a crossing pattern. For initial torque
values, see Table 2-2.
3.
Torque the bolts to the final torque value using the same crossing pattern. For final
torque values, see Table 2-2.
Torque values for the flange and manifold adapter bolts are as follows:
Table 2-2. Bolt Installation Torque Values
Bolt material
Option code
Initial torque value
Final torque value
CS-ASTM-A449
Standard
300 in.-lb (34 N-m)
650 in.-lb (73 N-m)
316 SST
Option L4
150 in.-lb (17 N-m)
300 in.-lb (34 N-m)
ASTM-A-193-B7M
Option L5
300 in.-lb (34 N-m)
650 in.-lb (73 N-m)
Alloy K-500
Option L6
300 in.-lb (34 N-m)
650 in.-lb (73 N-m)
ASTM-A-453-660
Option L7
150 in.-lb (17 N-m)
300 in.-lb (34 N-m)
ASTM-A-193-B8M
Option L8
150 in.-lb (17 N-m)
300 in.-lb (34 N-m)
Figure 2-5. Common ERS Transmitter/Flange Assemblies
ERS Transmitter with
Coplanar Flange
ERS Transmitter with
Coplanar Flange and
Flange Adapters
ERS Transmitter with Traditional
Flange and Flange Adapters
A
B
A. 1.75 in. (44 mm) x 4
B. 1.75 in. (44 mm) x 2
Installation
C
C. 2.88 in. (73 mm) x 2
D. 1.5 in. (38 mm) x 2
A
D
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January 2015
2.4.3
Process connections
The process connection size on a 3051S ERS Transmitter flange is 1/4-18 NPT. Flange adapters
with a 1/4-18 NPT to 1/2-14 NPT connection are available with the D2 option. Use a
plant-approved lubricant or sealant when making the process connections.
Install and tighten all four flange bolts before applying pressure to avoid leakage. When properly
installed, the flange bolts will protrude through the top of the sensor module Isolator Plate. See
Figure 2-6. Do not attempt to loosen or remove the flange bolts while the transmitter is in
service.
Figure 2-6. Sensor Module Isolator Plate
A
B
C
D
A. Bolt
B. Sensor Module Isolator Plate
C. Coplanar Flange
D. Flange Adapters
To install adapters to a coplanar flange, perform the following procedure:
1.
Remove the flange bolts.
2.
Leaving the flange in place, move the adapters into position with the O-rings installed.
3.
Attach the adapters and the Coplanar flange to the transmitter sensor module
assembly using the longer of the bolts supplied.
4.
Tighten the bolts. Refer to Table 2-2 on page 11 for torque specifications.
Refer to “Spare parts” on page 117 for the correct part number of the flange adapter and
O-rings designed for a coplanar 3051S ERS Transmitter.
Use only the O-rings included with the flange adapter for the 3051S ERS Transmitter. Failure
to install proper fitting flange adapter O-rings may cause process leaks, which can result in
death or serious injury.
When removing flanges or adapters, visually inspect the PTFE O-rings. Replace them if there are
any signs of damage such as nicks or cuts. If replacing O-rings, re-torque the flange bolts after
installation to compensate for seating of the PTFE O-ring.
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January 2015
Impulse piping
The piping between the process and each ERS transmitter must accurately transfer the pressure
to obtain accurate measurements. There are many possible sources of error: pressure transfer,
leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line,
and plugged impulse lines.
The best location for each ERS transmitter depends on the process itself. Use the following
guidelines to determine sensor location and placement of impulse piping:

Keep impulse piping as short as possible.

For liquid service, slope the impulse piping at least 1 inch per foot (8 cm per m) upward
from the transmitter toward the process connection.

For gas service, slope the impulse piping at least 1 inch per foot (8 cm per m) downward
from the transmitter toward the process connection.

Avoid high points in liquid lines and low points in gas lines.

When purging, make the purge connection close to the process tap and purge through
equal lengths of the same size pipe. Avoid purging through either 3051S ERS
Transmitter.

Keep corrosive or hot (above 250 °F or 121 °C) process material out of direct contact
with the sensor module process connection and flanges.

Prevent sediments from depositing in the impulse piping.
Note
Take necessary steps to prevent process fluid from freezing with the process flange to avoid
damage to each 3051S ERS Transmitter.
Note
Verify the zero point on each ERS transmitter after installation. To reset the zero point, refer to
“Calibration Overview” on page 3.
2.4.4
Consider housing orientation
Housing rotation
The housing can be rotated to improve access to wiring or to better view the LCD display (if
ordered). To rotate the housing, perform the following procedure:
1.
Loosen the housing set screw.
2.
Turn the housing up to 180 degrees to the left or right of its original (as shipped)
position.
Note
Do not rotate the housing more than 180 degrees from its original position without first
performing a disassembly procedure (see page 8). Over rotation may sever the electrical
connection between the sensor module and the electronics feature board.
3.
Installation
Retighten the housing rotation set screw.
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January 2015
Figure 2-7. Housing Rotation
PlantWeb Housing
Junction Box Housing
A
A
A. Housing Rotation Set Screw (3/32-in.)
LCD display rotation
In addition to rotating the housing, the optional LCD display on the primary ERS sensor can be
rotated in 90° increments by squeezing the two tabs, pulling out the display, rotating, and
snapping the display back into place.
Note
If the LCD pins are inadvertently removed from the electronics feature board, re-insert the pins
before snapping the LCD display back into place.
2.4.5
Configure security and alarm
Security switch
Changes to the ERS system configuration can be prevented with the security (write protect)
switch, which is located on the electronics feature board of the ERS primary transmitter. See
Figure 2-8 for the location of the switch. Position the switch in the “ON” position to prevent
accidental or deliberate change to the ERS system configuration.
If the write protect switch is in the “ON” position, the ERS System will not accept any “writes” to
its memory. Configuration changes, such as digital trim and reranging, cannot take place when
the security switch is set to “ON.”
Alarm direction
The alarm direction of the analog output of the ERS system is set by repositioning the alarm
switch, which is located on the electronics feature board of the primary transmitter. Position the
switch in the “HI” position to have the ERS system go to high alarm in a fail condition, or position
the switch in the “LO” position to have the system go to low alarm in a fail condition. See “Alarm
and Saturation Levels” on page 5 for more information on alarm and saturation levels.
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January 2015
Switch configuration procedure
To reposition the hardware switches, follow the procedure below:
1.
Do not remove the housing covers in explosive atmospheres when the circuit is live. If
the ERS system is live, set the loop to manual and remove power.
2.
On the ERS primary transmitter, remove the housing cover opposite the field terminal
side.
3.
Reposition the alarm and security switches as desired, by using a small screwdriver.
4.
Reinstall the housing cover. Covers must be fully engaged so the metal contacts metal
in order to meet flameproof/explosion-proof requirements.
Figure 2-8. Alarm and Security Switches
B
A
A. Security Switch
B. Alarm Switch
2.4.6
Connect wiring and power up
Typical ERS system
Installation
1.
Remove the housing cover labeled “Field Terminals” on both ERS transmitter.
2.
Using the ERS Madison Cable (if ordered) or an equivalent 4-wire shielded assembly per
the specifications detailed on page 16, connect the 1, 2, A, and B terminals between
the two sensors per Figure 2-9. Maintain uniform twist in wires as close as possible to
the screw terminals.
3.
Connect the ERS system to the control loop by wiring the “+” and “–” PWR/COMM
terminals of the ERS primary transmitter to the positive and negative leads,
respectively.
4.
Plug and seal all unused conduit connections.
5.
If applicable, install wiring with a drip loop. Arrange the drip loops so the bottom is
lower than the conduit connections and the transmitter housings.
6.
Reinstall and tighten the housing covers on both sensors so metal contacts metal to
meet explosion-proof requirements.
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January 2015
ERS system with optional remote display and interface
1.
Remove the housing cover labeled “Field Terminals” on both ERS sensors and the
remote housing.
2.
Using the ERS Madison Cable (if ordered) or an equivalent 4-wire shielded assembly per
the specifications detailed on page 16, connect the 1, 2, A, and B terminals between
the two sensors and remote housing in a “tree” (Figure 2-10) or daisy-chain
(Figure 2-11) configuration. Maintain uniform twist in wires as close as possible to the
screw terminals.
3.
Connect the ERS system to the control loop by wiring the “+” and “–” PWR/COMM
terminals of the remote housing to the positive and negative leads, respectively.
4.
Plug and seal all unused conduit connections.
5.
If applicable, install wiring with a drip loop. Arrange the drip loops so the bottom is
lower than the conduit connections and the transmitter housings.
6.
Reinstall and tighten all housing covers so metal contacts metal to meet
explosion-proof requirements.
Note
I.S. barriers with inductive loads greater than 1 mH should not be used with the 3051S ERS
System and may cause the device to not function properly.
ERS cable specifications

Cable Type: Recommend Madison 04ZZXLF015 cable. Other comparable cable may be
used as long as it has independent dual twisted shielded pair wires with an outer shield.
The Power wires (pin terminals 1 & 2) must be 22 AWG minimum and the
communication wires (pin terminals A & B) must be 24 AWG minimum.

Maximum Cable Length: Up to 150 feet (45,72 meters) including any length used for
optional Remote Display and Interface. Consult an Emerson Process Management for
applications requiring beyond 150 feet.

Cable Capacitance: The capacitance between the communication lines as wired must
be less than 5000 picofarads total. This allows up to 33 picofarads per foot (109
picofarads/meter) for a 150 ft. cable.

Cable Outside Diameter: 0.270 in. (6.86 mm).
4-20 mA loop wiring specifications
It is recommended to use twisted pair wiring. To ensure proper communication, use 24 AWG to
14 AWG wire, and do not exceed 5000 ft. (1500 meters).
Note
There are four connections plus shield, which require correct configuration for operation. There
is no mechanism that can result in re-sequencing of messages from the physical connections.
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January 2015
Surges/transients
The ERS system will withstand electrical transients of the energy level usually encountered in
static discharges or induced switching transients. However, high-energy transients, such as
those induced in wiring from nearby lightning strikes, can damage the ERS system.
Optional transient protection terminal block
The transient protection terminal block can be ordered as an installed option (Option Code T1)
or as a spare part to retrofit an existing 3051S ERS System in the field. A lightning bolt symbol on
a terminal block identifies it as having transient protection.
Note
The transient terminal block is only available as an option on the primary ERS transmitter. When
ordered and installed, a primary ERS transmitter with the transient terminal block will protect
the entire ERS assembly including the secondary ERS transmitter.
Power supply requirements
The DC power supply should provide power with less than two percent ripple. The total loop
resistance is the sum of the resistance from the signal leads and the load resistance of the
controller, indicator, and related pieces. Note that the resistance of intrinsically safe barriers, if
used, must be included.
Note
A minimum loop resistance of 250 ohms is required to communicate with a Field
Communicator. If a single power supply is used to power more than one 3051S ERS system, the
power supply used and circuitry common to the transmitters should not have more than 20
ohms of impedance at 1200 Hz.
Figure 2-9. Wiring Diagram for Typical ERS System
B
+
1
1
2
A
WIRE TO ERS PRIMARY
B
2
B
WIRE TO
ERS
SECONDARY
PWR/
COMM_
TEST
_
C
A
Wiring Legend
A
Wire
Terminal connection
Red
1
Black
2
White
A
Blue
B
A. Field Communicator
B. Power Supply
C. 250 Ω Resistor needed for HART Communications
Installation
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January 2015
Figure 2-10. Wiring Diagram for ERS System with Remote Display in “Tree” Configuration
B
C
A
+
1
1
2
A
B
WIRE TO ERS PRIMARY
PWR/
COMM _
WIRE TO TEST
2 ERS
SECONDARY
B
A
1
_
2
A
B
WIRE TO ERS PRIMARY
Wiring Legend
Wire
Terminal connection
Red
1
Black
2
White
A
Blue
B
A. Field Communicator
B. Power Supply
C. 250 Ω Resistor needed for HART Communications
Figure 2-11. Wiring Diagram for ERS System with Remote Display in “Daisy-Chain” Configuration
B
C
A
1
1
2
A
B
WIRE TO ERS PRIMARY
1
2
A
B
WIRE TO ERS PRIMARY
WIRE TO
2 ERS
SECONDARY
B
A
+
_
PWR/
COMM
TEST
_
Wiring Legend
Wire
Terminal connection
Red
1
Black
2
White
A
Blue
B
A. Field Communicator
B. Power Supply
C. 250 Ω Resistor needed for HART Communications
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Section 2: Installation
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2.4.7
January 2015
Grounding
Loop wiring grounding
Do not run signal wiring in conduit or open trays with power wiring or near heavy electrical
equipment. Ground the shield of the signal wiring at any one point on the signal loop. See
Figure 2-12. The negative terminal of the power supply is a recommended grounding point.
Note
Grounding the transmitter case using the threaded conduit connection may not provide a
sufficient ground. The transient protection terminal block (Option Code T1) will not provide
transient protection unless the transmitter case is properly grounded. Do not run transient
protection ground wire with signal wiring; the ground wire may carry excessive current if a
lightning strike occurs.
Figure 2-12. Loop Wire Grounding (ERS Primary Transmitter)
B
C
A
F
D
E
A. Positive
B. Minimize Distance
C. Trim Shield and Insulate
D. Insulate Shield
E. Connect Shield Back to the Power Supply Negative Terminal
F. Negative
Installation
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January 2015
Shield grounding
Connect the shield from the Madison Cable assembly to each housing case for the applicable
wiring configuration as shown in Figure 2-13.
Figure 2-13. Shield Grounding
A
A
1
2
A
1
B
2
B
WIRE TO ERS PRIMARY
1
2
A
A
A
A
1
WIRE TO
ERS
SECONDARY
WIRE TO
2 ERS
SECONDARY
B
A
B
WIRE TO ERS PRIMARY
1
1
2
A
B
WIRE TO ERS PRIMARY
A
B
A
A
1
2
WIRE TO ERS PRIMARY
1
2
A
B
WIRE TO ERS PRIMARY
WIRE TO
2 ERS
SECONDARY
B
A
A. Cable Shield
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January 2015
Transmitter case
Always ground the transmitter case in accordance with national and local electrical codes. The
most effective transmitter case grounding method is a direct connection to earth ground with
minimal impedance (< 1 ohm). Methods for grounding the transmitter case include:
2.5

Internal Ground Connection: The Internal Ground Connection screw is inside the
terminal side of the electronics housing. The screw is identified by a ground symbol
(
), and is standard on all 3051S ERS Transmitters.

External Ground Connection: The External Ground Connection is on the outside of the
SuperModule housing. The connection is identified by a ground symbol (
).
Rosemount manifolds
The Rosemount 305 Integral Manifold assembles directly to an ERS transmitter, eliminating the
need for the flange. The 305 is available in two designs: Coplanar (bottom process connections)
and Traditional (side process connections).
Figure 2-14. Rosemount 305 Integral Manifolds
305 TRADITIONAL
305 COPLANAR
The Rosemount 304 Conventional Manifold assembles directly to an instrument flange for easy
servicing and retrofitting. The 304 manifold is available in two basic styles: Traditional (flange x
flange and flange x pipe) and Wafer.
Figure 2-15. Rosemount 304 Conventional Manifolds
304 TRADITIONAL
304 WAFER
The Rosemount 306 Manifold assembles directly to an in-line style transmitter and is available
with male or female 1/2-in. NPT process connections.
Installation
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Figure 2-16. Rosemount 306 In-Line Manifold
2.5.1
Rosemount 305 Manifold installation procedure
To install a 305 Integral Manifold to a 3051S ERS Transmitter:
1.
Inspect the PTFE sensor module O-rings. If the O-rings are undamaged, reusing them is
recommended. If the O-rings are damaged (if they have nicks or cuts, for example),
replace them with new O-rings.
Note
If replacing the O-rings, be careful not to scratch or deface the O-ring grooves or the surface of
the isolating diaphragm when removing the damaged O-rings.
2.5.2
2.
Install the Integral Manifold on the sensor module process connection. Use the four
manifold bolts for alignment. Finger tighten the bolts, then tighten the bolts
incrementally in a cross pattern to final torque value. See “Flange bolts” on page 10 for
complete bolt installation information and torque values. When fully tightened, the
bolts should extend through the top of the SuperModule housing.
3.
If the PTFE sensor module O-rings have been replaced, the flange bolts should be
re-tightened after installation to compensate for seating of the O-rings.
4.
If applicable, install flange adapters on the process end of the manifold using the
1.75-in. flange bolts supplied with the 3051S ERS Transmitter.
Rosemount 304 Manifold installation procedure
To install a 304 Conventional Manifold to a 3051S ERS Transmitter:
22
1.
Align the 304 Manifold with the sensor flange. Use the four manifold bolts for
alignment.
2.
Finger tighten the bolts, then tighten the bolts incrementally in a cross pattern to final
torque value. See “Flange bolts” on page 10 for complete bolt installation information
and torque values. When fully tightened, the bolts should extend through the top of
the sensor module assembly bolt hole but must not contact the transmitter housing.
3.
If applicable, install flange adapters on the process end of the manifold using the
1.75-in. flange bolts supplied with the ERS transmitter.
Installation
Reference Manual
Section 2: Installation
00809-0100-4804, Rev AB
2.5.3
January 2015
Rosemount 306 Manifold installation procedure
To install a 306 In-Line Manifold to a 3051S ERS Transmitter:
2.5.4
1.
Place the 3051S ERS Transmitter into a holding fixture.
2.
Apply appropriate thread paste or tape to the threaded instrument end of the manifold.
3.
Count the total threads on the manifold before starting assembly.
4.
Start turning the manifold by hand into the process connection on the transmitter. Be
sure the thread tape does not strip.
5.
Wrench-tighten the manifold into the process connection. The minimum torque value
is 425 in-lbs.
6.
Count how many threads are still showing. The minimum thread engagement is three
revolutions.
7.
Subtract the number of threads showing (after tightening) from the total threads to
calculate the revolutions engaged. Further tighten until a minimum of 3 rotations is
achieved.
8.
For block and bleed manifold, verify the bleed screw is installed and tightened. For
two-valve manifold, verify the vent plug is installed and tightened.
9.
Leak-check assembly to maximum pressure range of transmitter.
Manifold valve configurations
Block-and-bleed manifold
The block-and-bleed configuration is available on the Rosemount 306 Manifold for use with
in-line gage and absolute pressure transmitters. A single block valve provides instrument
isolation, and a plug provides draining/vent capabilities.
A
B
D
C
A. Transmitter
B. Bleed Screw
C. Process
D. Isolate
Installation
23
Reference Manual
Section 2: Installation
00809-0100-4804, Rev AB
January 2015
Two-valve manifold
The two-valve configuration is available on the Rosemount 304, 305, and 306 Manifolds for use
with gage and absolute pressure transmitters. A block valve provides instrument isolation, and a
drain/vent valve allows for venting, draining, or calibration.
A
A
B
E
B
D
D
C
304 2-VALVE CONFIGURATION
C
305 & 305 VALVE CONFIGURATION
A. Transmitter
B. Test/Vent
C. Process
D. Isolate
E. Test (Plugged)
24
Installation
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Section 3
Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HART menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
page 25
page 25
page 26
page 27
page 30
page 41
Overview
This section contains information on commissioning and tasks that should be performed on the
bench prior to installation.
Instructions for performing configuration functions are given for a handheld Field
Communicator and AMS® Device Manager version 10.5. For convenience, Field Communicator
Fast Key sequences are labeled “Fast Keys” for each software function below the appropriate
headings.
Example software function
Fast Keys
3.2
1, 2, 3, etc.
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operation. Information that raises potential safety issues is
indicated with a warning symbol ( ). Refer to the following safety messages before performing
an operation preceded by this symbol.
Configuration
25
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
3.2.1
Warnings
Failure to follow these installation guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation
Explosions could result in death or serious injury.
Do not remove the transmitter covers in explosive atmospheres when the circuit is
live.

Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.

Both transmitter covers must be fully engaged to meet flameproof / explosion-proof
requirements.

Verify the operating atmosphere of the transmitter is consistent with the appropriate
hazardous location certifications.
Electrical shock could cause death or serious injury. If the ERS system is installed in a
high-voltage environment and a fault or installation error occurs, high voltage may be
present on the transmitter leads and terminals.

Use extreme caution when making contact with the leads and terminals.
Process leaks could result in death or serious injury.

Install and tighten all four flange bolts before applying pressure.

Do not attempt to loosen or remove flange bolts while the transmitter is in service.

Replacement equipment or spare parts not approved by Emerson Process
Management for use as spare parts could reduce the pressure retaining capabilities of
the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson Process Management as spare parts.
Improper assembly of manifolds to traditional flange can damage the device.

For the safe assembly of the manifold to the transmitter flange, bolts must break the
back plane of the flange web (i.e. bolt hole) but must not contact the sensor module.
Static electricity can damage sensitive components.


3.2.2
Observe safe handling precautions for static-sensitive components.
Setting the loop to manual
Whenever sending or requesting data that would disrupt the loop or change the output of the
transmitter, set the process application loop to manual. The Field Communicator or AMS Device
Manager will prompt you to set the loop to manual when necessary. Acknowledging this
prompt does not set the loop to manual. The prompt is only a reminder; set the loop to manual
as a separate operation.
3.3
Wiring diagrams
Connect a Field Communicator or AMS Device Manager using a wiring configuration as shown in
Figure 2-9, Figure 2-10, or Figure 2-11. The Field Communicator or AMS Device Manager may be
connected at “PWR/COMM” on the terminal block of the ERS primary transmitter, across the
load resistor, or at any termination point in the signal loop.
26
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
The Field Communicator or AMS Device Manager will search for a HART®-compatible device and
indicate when the connection is made. If the Field Communicator or AMS Device Manager fail to
connect, it indicates that no device was found. If this occurs, refer to Section 5: Troubleshooting.
3.4
Basic setup
It is recommended that the following items are verified and configured to ensure the proper
functionality of the ERS™ system.
3.4.1
Device tagging
Fast Keys
2, 1, 1, 1
Tag
An 8-character free-form text field that can be used to uniquely identify the device.
Long tag
A 32-character free-form text field that can be used to uniquely identify the device. Long tag is
only supported by host systems that are HART 6 or higher.
Descriptor
A 16-character free-form text field that can be used to further describe the device or
application.
Message
A 32-character free-form text field that can be used to save a message or memo about the
device or application.
Date
A formatted field (mm/dd/yyyy) available to enter and store a date (such as the day of
installation or last calibration).
3.4.2
Units of measure
Fast Keys
2, 1, 1, 2, 1
The Differential Pressure, PHI Pressure, and PLO Pressure measurements can be independently
configured for any of the units shown in Table 3-1.
The PHI and PLO Module Temperatures can be independently configured for Fahrenheit or
Celsius.
Configuration
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Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Table 3-1. Pressure Units of Measure
inH2O @ 68 °F
inHg @ 0 °C
ftH2O @ 68 °F
mmH2O @ 68 °F
mmHg @ 0 °C
Psi
3.4.3
bar
mbar
g/cm2
kg/cm2
Pa
kPa
Torr
Atm
MPa
inH2O at 4 °C
mmH2O at 4 °C
in H2O @ 60 °F
Damping
Fast Keys
2, 1, 1, 2, 2
The damping software feature introduces a delay in processing which increases the response
time of the measurement, smoothing variations in output readings caused by rapid input
changes. Determine the appropriate damping setting based on the necessary response time,
signal stability, and other requirements of your application.
Damping can be set independently for the Differential Pressure, PHI Pressure, and PLO Pressure
measurements. Damping values can be set anywhere from 0 to 60 seconds.
3.4.4
Variable mapping
Fast Keys
2, 1, 1, 3
Select which ERS parameters to assign to each HART variable.
Primary variable
The parameter assigned to the HART Primary Variable controls the 4-20 mA Analog Output. The
following ERS parameters can be assigned to the Primary Variable:

Differential Pressure

PHI Pressure

PLO Pressure

Scaled Variable
2nd, 3rd, and 4th variables
The 2nd, 3rd, and 4th Variables can be accessed digitally through a HART host. A HART-to-Analog
converter, such as the Rosemount 333 Tri-Loop™, can also be used to convert each of the
variables to a separate 4-20 mA analog output signal. These variables can also be accessed
wirelessly by using a 775 Smart Wireless THUM™ Adapter. The following ERS parameters can be
assigned to the 2nd, 3rd, and 4th Variables:
28

Differential Pressure

PHI Pressure

PLO Pressure

PHI Module Temperature

PLO Module Temperature

Scaled Variable
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
3.4.5
January 2015
Analog output
Fast Keys
2, 1, 1, 4
Configure the lower and upper range values, which correspond to the 4 mA and 20 mA analog
output range points. The 4 mA point represents the 0% of span reading, and the 20 mA point
represents the 100% of span reading.
The analog output range points can also be set using the Zero and Span adjustment buttons
located on the electronics of the ERS Primary Transmitter (see Figure 3-1) and a pressure source.
1.
Using a pressure source with an accuracy three to ten times the desired calibrated
accuracy, apply a pressure equivalent to the lower range value to the PHI transmitter.
2.
Push and hold the zero adjustment button for at least two seconds but no longer than
ten seconds.
3.
Apply a pressure equivalent to the upper range value to the PHI transmitter.
4.
Push and hold the span adjustment button for at least two seconds but no longer than
ten seconds.
Figure 3-1. Zero and Span Buttons
A
B
A. Zero
B. Span
3.4.6
Alarm and saturation levels
Fast Keys
2, 1, 1, 5
The 3051S ERS system automatically and continuously performs self-diagnostic routines. If a
self-diagnostic routine detects a failure, the ERS system will drive the output to the configured
alarm value that is based on the position of the failure mode alarm switch (see Configure
Security and Alarm on “Configure security and alarm” on page 14). The ERS system will also
drive the output to configured saturation values if the applied pressure goes outside the 4-20
mA range values.
The 3051S ERS system has three options for configuring the failure mode alarm and saturation
levels:
Note
The ERS system will drive the output to alarm level (high or low) if the pressure applied to either
sensor is outside of the LRL or URL limits.
Configuration
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Section 3: Configuration
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January 2015
Table 3-2. Alarm and Saturation Values
Rosemount (standard)
Switch position
Saturation level
Alarm level
Low
High
3.9 mA
20.8 mA
≤ 3.75 mA
≥ 21.75 mA
NAMUR-compliant
Switch position
Saturation level
Alarm level
Low
High
3.8 mA
20.5 mA
≤ 3.6 mA
≥ 22.5 mA
Custom
Switch position
Saturation level
Alarm level
Low
High
3.7 mA — 3.9 mA
20.1 mA — 21.5 mA
3.54 mA — 3.8 mA
20.2 mA — 23.0 mA
Additional considerations when using custom alarm and saturation values:
3.5

Low alarm must be less than low saturation

High alarm must be higher than high saturation

Alarm and saturation levels must be separated by at least 0.1 mA.
Additional configuration
The following items are considered optional and may be configured as needed. Refer to Figure
3-7 on page 41 for the full Field Communicator menu tree.
3.5.1
Local display
Fast Keys
2, 1, 3
A local display is available as an orderable option on the ERS Primary Transmitter. The display will
show a 0-100% scaled bar graph, the selected measurements from Table 3-3, and any diagnostic
or error messages. At least one parameter from Table 3-3 must be selected. If more than one
item is selected, the display will scroll through the selected parameters, showing each for three
seconds.
Table 3-3. Available Parameters for Local Display
30
Differential pressure
PHI module temperature
Output (? of range)
PHI Pressure
PLO Pressure
PLO Module Temperature
Scaled Variable
N/A
N/A
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
3.5.2
January 2015
Burst mode
Fast Keys
2, 2, 5, 3
When configured for burst mode, ERS provides faster digital communication from the ERS
system to the control system by eliminating the time required for the control system to request
information from the ERS system.
When in burst mode, the ERS system will continue to output a 4-20 mA analog signal. Because
the HART protocol features simultaneous digital and analog data transmission, the analog value
can drive other equipment in the loop while the control system is receiving the digital
information. Burst mode applies only to the transmission of dynamic data (process variables in
engineering units, primary variable in percent of span, and the analog output reading), and does
not affect the way other transmitter data is accessed.
Access to information that is not burst can be obtained through the normal poll/response
method of HART communication. A Field Communicator, AMS Device Manager, or the control
system may request any of the information that is normally available while the ERS system is in
burst mode.
Burst mode configuration
To have the ERS system configured to communicate in burst mode:
1.
Set the Burst Mode parameter to “on.”
2.
Select a Burst Option from Table 3-4 below. This parameter determines what
information is communicated through burst mode.
Table 3-4. Burst Command Options
HART command
Burst option
1
2
3
9
33
PV
% range/current
Dyn vars/current
Devices vars w/status
Device variables
Description
Primary Variable
Percent of range and mA output
All process variables and mA output
Burst variables and status information
Burst variables
Note
If using an ERS system with the Rosemount 333 HART Tri-Loop, the burst option should be set to
“Dyn vars/current.”
Burst variable slot definition
If either “Device vars w/status” or “Device Variables” is selected as the Burst Option, you will
need to configure which variables are communicated in Burst Mode. This is accomplished by
assigning a variable to a Burst Slot. ERS has four available Burst Slots for burst communication.
Configuration
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January 2015
3.5.3
Multidrop communication
Fast Keys
2, 2, 5, 2
The HART protocol allows several transmitters to communicate digitally on a single
transmission line when wired in a Multidrop network. If using an ERS system in a multidrop
network, the connection to the network is made through the primary sensor as shown in
Figure 3-2.
Note
Figure 3-2 shows a typical multidrop network. This figure is not intended as an installation
diagram.
Communication between the host and the transmitters takes place digitally, and the analog
output on each transmitter is deactivated.
Note
A transmitter in multidrop mode with “Loop Current Mode” disabled has the analog output
fixed at 4 mA.
Figure 3-2. Typical Multidrop Network
A
B
C
A. HART Modem
B. Power Supply
C. ERS System
32
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Enabling multidrop configuration
To configure an ERS system to be part of a multidrop network:
1.
Assign a unique address to the ERS system. For a HART 5 system, the valid address
range is 1-15. For systems that are HART 6 or above, the valid address range is 1-63. All
Rosemount transmitters are shipped from the factory with the default address of zero
(0).
2.
Disable “Loop Current Mode.” This will cause the analog output of the ERS system to be
fixed at 4 mA.
Note
When an ERS system is configured for multidrop communication, a failure or alarm condition
will no longer be indicated through the Analog Output. Failure signals in multidropped
transmitters are communicated digitally through HART messages.
Disabling multidrop configuration
To configure an ERS system with the factory default point-to-point communication:
3.5.4
1.
Assign the ERS system with an address of zero (0).
2.
Enable “Loop Current Mode.”
Scaled variable
Fast Keys
2, 2, 3
Scaled Variable can be used to convert the Differential Pressure (DP) that is calculated by the ERS
system into an alternative measurement such as level, mass, or volume. For example, an ERS
system that measures 0 – 500 mbar of DP can be configured to output a level measurement of
0 – 5 meters. The Scaled Variable calculation can be shown on the LCD display and can also be
assigned to the 4-20 mA output.
Anywhere from two to 20 points can be used to define the mathematical relationship between
the measured DP and the calculated Scaled Variable.
Configuring scaled variable to calculate level
Fast Keys
2, 2, 3, 5, 1
Because level can be linearly derived from DP, only two scaled variable points are required to
configure ERS to calculate a Level measurement. The steps required to configure scaled variable
for a Level application are highlighted below:
Configuration
1.
Enter in a text string (up to five characters: A-Z, -, %, /, *, and “space”) to define the unit
of measure for the scaled output. Examples include METER, FEET, or INCH.
2.
Enter the minimum DP (in engineering units) that the ERS system will measure. This
value will usually be zero (0).
3.
Enter the Scaled Variable value (in terms of the scaled units defined in Step 1) that
corresponds to the minimum DP from Step 2.
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4.
Enter the maximum DP that the ERS system will measure.
5.
Enter the scaled variable value that corresponds to the DP from Step 4.
6.
To have the 4-20 mA signal of the ERS system output the Scaled Variable measurement,
map scaled variable to the HART Primary Variable and configure the upper and lower
range values.
Figure 3-3. Scaled Variable - Level Example
Scaled variable configuration
1. Scaled Units
FEET
METER
2. DP1 (Minimum DP)
0 (in. H20)
0 (mmH20)
3. Scaled1 (Level at Min. DP)
1.5 (feet)
0.46 (meters)
4. DP2 (DP at Max Level)
50.76 (in.
H20)
1289 (mmH20)
5. Scaled2 (Max Level)
6.0 (feet)
1.83 (meters)
6. Primary Variable
Scaled
Variable
N/A
LRV (4 mA)
1.5 (feet)
0.46 (meters)
URV (20 mA)
6.0 (feet)
1.83 (meters)
4.5 feet
Specific Gravity
= 0.94
1.5 feet
Configuring scaled variable to calculate mass or volume
Fast Keys
2, 2, 3, 5, 1
To derive a mass or volume calculation from a DP measurement, more than two scaled variable
points may be required depending on the tank shape and geometry. ERS supports three
different methods for configuring scaled variable for mass or volume applications:
34

Direct: manually configure scaled variable using anywhere from two to 20 points.

Tank Formulas: scaled variable will automatically be configured by inputting the tank
shape, tank geometry, and specific gravity of the process.

Strapping Table: scaled variable will automatically be configured by inputting a
traditional “Level vs. Volume” strapping table.
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Direct method
The steps required to configure scaled variable for a mass or volume application using the direct
method are highlighted below:
1.
Enter in a text string (up to 5 characters: A-Z, -, %, /, *, and “space”) to define the unit of
measure for the scaled output. Examples include GALNS, POUND, or LITER.
2.
Define the number of scaled variable points that will be configured (valid range = 2 –
20).
3.
Enter the first DP value (in engineering units) and the corresponding scaled variable
value.
4.
Repeat Step #3 for the number of scaled variable points defined in step 2.
Note
The values entered for each successive DP and scaled variable pair must be greater than or equal
to the previous pair.
Configuration
5.
The ERS system will not be able to calculate mass or volume if the process is below the
PHI pressure tap. If the scaled variable configuration needs to be adjusted to account for
the mounting location of PHI sensor, you can enter in an offset:

No Offset: the scaled variable configuration defined in steps 3 and 4 already accounts
for the mounting location of the PHI transmitter.

Offset A: Adjust the scaled variable configuration by providing the height of the PHI
pressure tap (relative to the bottom of the vessel) and the specific gravity of the
process.

Offset B: Adjust the scaled variable configuration by defining how much mass or
volume is located below the PHI pressure tap (this will define how much scaled output is
present when the ERS system is reading “0 DP”).
6.
If an offset was used in step 5, a new scaled variable configuration will automatically be
created which accounts for the mounting location of the PHI transmitter.
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January 2015
Figure 3-4. Scaled Variable - Direct Method Example
Scaled variable configuration
50 in. H20 = 300 GALNS
20 in. H20 = 50 GALNS
15 in. H20 = 30 GALNS
0 in. H20 = 15 GALNS
1. Scaled Units
GALNS (LITER)
2. # of Scaled Points
4
3. DP1
Scaled1
0 inH20 (0 mmH20)
15 GALNS (57 LITER)
4. DP2
Scaled2
15 inH20 (381
mmH20)
30 GALNS (114 LITER)
DP3
Scaled3
20 inH20 (508
mmH20)
50 GALNS (189 LITER)
DP4
Scaled4
50 inH20 (1270
mmH20)
300 GALNS (1136
LITER)
5. Offset
No Offset
6. Primary Variable
Scaled Variable
LRV (4 mA)
15 GALNS (57 LITER)
URV (20 mA)
50 GALNS (189 LITER)
Tank formula method
The tank formula method for configuring scaled variable can be used if the ERS system is
installed on one of the types of tanks shown in Figure 3-5. The steps for using the tank formula
method are described below:
36
1.
Enter in a text string (up to 5 characters: A-Z, -, %, /, *, and “space”) to define the unit of
measure for the scaled output. Examples include GALNS, POUND, or LITER.
2.
Select the type of tank for the ERS application (reference Figure 3-5).
3.
Define the following information about the tank:

Units of measure used for tank dimensions

Tank length (L) (not applicable for spherical tanks) (reference Figure 3-5)

Tank radius (R) (reference Figure 3-5)

Location of PHI pressure tap (T) (reference Figure 3-5)

Maximum capacity of vessel (in terms of unit of measure defined in Step 1)

Specific gravity of process fluid
4.
A scaled variable configuration will automatically be generated based on the
information from Step 3. Verify and modify the scaled variable configuration if
necessary.
5.
To have the 4-20 mA signal of the ERS system output the scaled variable measurement,
map scaled variable to the HART primary variable and configure the upper and lower
range values.
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Figure 3-5. Supported Tank Shapes for “Tank Formula” Configuration Method
R
R
R
T
L
A
L
R
L
T
R
T
L
T
T
B
C
D
E
A. Horizontal Cylinder
B. Horizontal Bullet
C. Vertical Bullet
D. Vertical Cylinder
E. Sphere
Strapping table method
Scaled variable can also be configured by inputting a traditional “level vs. volume” strapping
table. The steps for using the strapping table method are described below:
Configuration
1.
Select the unit of measure that the Level data will be inputted.
2.
Enter in a text string (up to 5 characters: A-Z, -, %, /, *, and “space”) to define the unit of
measure for the volume data. Examples include GALNS or LITER.
3.
Define the specific gravity of the process fluid.
4.
Define the number of strapping table points that will be inputted.
5.
Enter the first level value (in engineering units) and the corresponding volume value.
6.
Repeat Step 5 for the number of strapping table points defined in Step 4.
7.
A scaled variable configuration will automatically be generated based on the provided
strapping table information. Verify and modify the scaled variable configuration if
necessary.
8.
To have the 4-20 mA signal of the ERS system output the scaled variable measurement,
map scaled variable to the HART primary variable and configure the upper and lower
range values.
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3.5.5
Module assignments
Fast Keys
2, 2, 6
The ERS system calculates DP by taking the pressure measurement from the PHI transmitter and
subtracting the pressure measurement from the PLO transmitter.
ERS transmitters are shipped from the factory preconfigured so the primary sensor (4-20 loop
termination and optional LCD display) is assigned as the PHI device, and the secondary sensor
(junction box housing) is assigned as the PLO device. In installations where the primary
transmitter is installed on the PLO process connection (such as at the top of a tank), these
designations may be switched electronically using a Field Communicator.
Change the PHI and PLO module assignments
1.
View the neck label on each ERS transmitter and note the serial number and pressure
location (PHI vs. PLO) of the transmitter.
2.
Using a Field Communicator, view the serial number and the assigned pressure location
for either “Module 1” or “Module 2.”
3.
If the currently assigned PHI / PLO designations do not reflect the actual installation as
recorded from Step 1, change the PHI / PLO assignments using either of the following
commands:

Set Module 1 = PHI, Module 2 = PLO

Set Module 1 = PLO, Module 2 = PHI
View the DP measurement from the ERS system and verify the calculation is of positive
magnitude. If the DP measurement is of negative magnitude, use the other module assignment
command from Step 3.
38
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Figure 3-6. Example of How to Change the PHI and PLO Module Assignments
1
2
PLO Sensor
Serial Number 11223344
DP = PHI - PLO
3
PHI Sensor
Serial Number 44332211
3.5.6
Process alerts
Fast Keys
2, 3
Process alerts allow for the configuration of the ERS system to output a HART message when a
parameter (such as the measured DP) exceeds a user-defined operating window. An alert will be
communicated to the HART host (such as a Field Communicator or AMS Device Manager) when
polled, and on the LCD display of the ERS system. The alert will reset once the value returns
within range.
Process alerts may be configured for the following parameters:
Configuration

Differential Pressure

PHI Pressure

PLO Pressure

PHI Module Temperature

PLO Module Temperature
39
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Configure process alerts
1.
Select a parameter for which the process alert will be configured.
2.
Set the Alert Mode to “enable.”
3.
Define the Low Alert Value. If the measured value for the parameter goes below the Low
Alert Value, an alert message will be generated.
4.
Define the High Alert Value. If the measured value for the parameter goes above the
High Alert Value, an alert message will be generated.
Disable process alerts
40
1.
Select a parameter for which the process alert will be disabled.
2.
Set the Alert Mode to “disabled.”
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
3.6
January 2015
HART menu trees
Figure 3-7. HART Menu Tree - Overview
Home
1 Overview
2 Configure
3 Service Tools
Overview
1 Device Status
2 Communications
3 Device Information
4 Analog Output
5 Variables
6 Calibration
7 Find Device
Communications
1 Variable Mapping
2 Communications Setting
3 Configure Burst Mode
Variable Mapping
1 Primary Variable
2 2nd Variable
3 3rd Variable
4 4th Variable
Variable Mapping
1 Polling Address
2 Loop Current Mode
Configure Burst Mode
1 Burst Mode
2 Burst Option
3 Burst Slot 0
4 Burst Slot 1
5 Burst Slot 2
6 Burst Slot 3
Device Information
1 General
2 Model Numbers
3 HART Revision Numbers
4 P-Hi Module Information
5 P-Lo Module Information
6 Alarm and Security
7 View Device Topology
General
1 Tag
2 Long Tag
3 Model
4 Date
5 Descriptor
6 Message
7 ERS Serial Number
8 Electronics Serial Number
Model Numbers
1 Model Number 1
2 Model Number 2
3 Model Number 3
4 Model Number 4
HART Revision Numbers
1 HART Universal
2 Field Device
3 Software
4 Hardware
P-Hi Module Information
1 Sensor Module Information
2 Flange Information
3 Remote Seal Information
Sensor Module Information
1 Sensor Module Serial Number
2 Type
3 Configuration
4 Sensor Range
5 Upper Limit
6 Lower Limit
7 Isolator Material
8 Fill Fluid
Flange Information
1 Process Connection
2 Connection Material
3 O-Ring Material
4 Drain / Vent Material
Remote Seal Information
1 Number of Seals
2 Remote Seal Type
3 Diaphragm Material
4 Fill Fluid
P-Lo Module Information
1 Sensor Module Information
2 Flange Information
3 Remote Seal Information
Sensor Module Information
1 Sensor Module Serial Number
2 Type
3 Configuration
4 Sensor Range
5 Upper Limit
6 Lower Limit
7 Isolator Material
8 Fill Fluid
Flange Information
1 Process Connection
2 Connection Material
3 O-Ring Material
4 Drain / Vent Material
Alarm and Security
1 Alarm Direction
2 High Alarm
3 High Saturation
4 Low Saturation
5 Low Alarm
6 Write Protect
Configuration
Remote Seal Information
1 Number of Seals
2 Remote Seal Type
3 Diaphragm Material
4 Fill Fluid
41
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Figure 3-8. HART Menu Tree - Configure
Home
1 Overview
2 Configure
3 Service Tools
Configure
1 Guided Setup
2 Manual Setup
3 Alert Setup
Guided Setup
1 Basic Setup
2 Zero Trim
3 Configure Display
4 Configure Burst Mode
5 Scaled Variable
6 Change Module Assignments
7 Configure Process Alerts
Basic Setup
1 Device Tagging
2 Units of Measure / Damping
3 Variable Mapping
4 Analog Output
5 Alarm / Saturation Levels
Zero Trim
1 P-Hi Sensor Zero Trim
2 P-Lo Sensor Zero Trim
3 System DP Zero Trim
Configure Burst Mode
1 Burst Mode
2 Burst Option
Scaled Variable
1 Linear Scaled Variable
2 Non-Linear Scaled Variable
Device Tagging
1 Tag
2 Long Tag
3 Descriptor
4 Message
5 Date
Units of Measure / Damping
1 Units of Measure
2 Damping
Variable Mapping
1 Primary Variable
2 2nd Variable
3 3rd Variable
4 4th Variable
Analog Output
1 Primary Variable
2 Upper Range Value
3 Lower Range Value
Units of Measure
1 P-Lo Pressure Unit
2 P-Lo Temperature Unit
3 System DP Unit
4 P-Hi Temperature Unit
5 P-Hi Pressure Unit
Damping
1 P-Lo Pressure Damping
2 System DP Damping
3 P-Hi Pressure Damping
Change Module Assignments
1 View "Module 1" Assignment
2 View "Module 2" Assignment
3 Set Modules as P-Hi - P-Lo
4 Set Modules as P-Lo - P-Hi
5 View Device Topology
Configure Process Alerts
1 Pressure Alerts
2 Temperature Alerts
Manual Setup
1 Process Variables
2 Analog Output
3 Scaled Variable
4 Configuration Display
5 HART
6 Module Assignment
7 Device Information
Process Variables
1 System DP
2 P-Hi Module
3 P-Lo Module
4 View Device Topology
Pressure Alerts
1 System DP
2 P-Hi Pressure
3 P-Lo Pressure
4 View Device Topology
Temperature Alerts
1 System DP
2 P-Hi Module Temperature
3 P-Lo Module Temperature
4 View Device Topology
System DP
1 System DP Value
2 System DP Unit
3 System DP Damping
4 Upper Limit
5 Lower Limit
6 Minimum Span
P-Hi Module
1 P-Hi Pressure Value
2 P-Hi Pressure Unit
3 P-Hi Pressure Damping
4 P-Hi Sensor Limits
5 P-Hi Module Temperature
6 P-Hi Module Temp. Unit
P-Lo Module
1 P-Lo Pressure Value
2 P-Lo Pressure Unit
3 P-Lo Pressure Damping
4 P-Lo Sensor Limits
5 P-Lo Module Temperature
6 P-Lo Module Temp. Unit
Analog Output
1 Analog Output Information
2 Configuration
3 Sensor Limits
4 Alarm / Saturation Levels
P-Hi Sensor Limits
1 Upper Limit
2 Lower Limit
3 Minimum Span
P-Lo Sensor Limits
1 Upper Limit
2 Lower Limit
3 Minimum Span
Analog Output Information
1 Analog Output Value
2 Percent of Range
Configuration
1 Primary Variable
2 Upper Range Value
3 Lower Range Value
Sensor Limits
1 Upper
2 Lower
3 Minimum Span
Alarm / Saturation Levels
1 Alarm Direction
2 High Alarm
3 High Saturation
4 Low Saturation
5 Low Alarm
6 Configure
Configure
1 Linear Scaled Variable
2 Non-Linear Scaled Variable
Scaled Variable
1 Scaled Variable Value
2 Damping
3 Upper Limit
4 Lower Limit
5 Configure
6 View Configuration
7 Tank Dimensions
8 View Strapping Table
HART
1 Variable Mapping
2 Communication Settings
3 Configure Burst Mode
Tank Dimensions
1 Tank Type
2 Tank Length
3 Tank Radius
4 P-Hi Tap Location
5 Specific Gravity
View Strapping Table
1 Update Table
2 View Table
3 Level Unit
4 Scaled Variable Unit
5 Specific Gravity
6 Offset
Variable Mapping
1 Primary Variable
2 2nd Variable
3 3rd Variable
4 4th Variable
Module Assignment
1 View “Module 1” Assignment
2 View “Module 2” Assignment
3 Set Modules as P-Hi – P-Lo
4 Set Modules as P-Lo – P-Hi
5 View Device Topology
Communication Settings
1 Polling Address
2 Loop Current Mode
Configure Burst Mode
1 Burst Mode
2 Burst Option
3 Burst Slot 0
4 Burst Slot 1
5 Burst Slot 2
6 Burst Slot 3
Device Information
Continued on next page...
Alert Setup
Continued on next page...
42
Configuration
Reference Manual
Section 3: Configuration
00809-0100-4804, Rev AB
January 2015
Figure 3-9. HART Menu Tree - Alert Setup, Device Information, and Service Tools
Home
1 Overview
2 Configure
3 Service Tools
Configure
1 Guided Setup
2 Manual Setup
3 Alert Setup
Manual Setup
1 Process Variables
2 Analog Output
3 Scaled Variable
4 Configuration Display
5 HART
6 Module Assignment
7 Device Information
Device Information
1 General
2 Model Numbers
3 HART Revision Numbers
4 P-Hi Module Information
5 P-Lo Module Information
6 Alarm and Security
7. View Device Topology
General
1 Tag
2 Long Tag
3 Model
4 Date
5 Descriptor
6 Message
7 ERS Serial Number
Model Numbers
1 Model Number 1
2 Model Number 2
3 Model Number 3
4 Model Number 4
HART Revision Numbers
1 HART Universal
2 Field Device
3 Software
4 Hardware
P-Hi Module Information
1 Sensor Module Information
2 Flange Information
3 Remote Seal Information
Alert Setup
1 Pressure Alerts
2 Temperature Alerts
3 View Device Topology
Pressure Alerts
1 System DP
2 P-Hi Pressure
3 P-Lo Pressure
4 View Device Topology
P-Lo Module Information
1 Sensor Module Information
2 Flange Information
3 Remote Seal Information
Variables
1 System DP
2 P-Hi Pressure
3 P-Lo Pressure
4 P-Hi Module Temperature
5 P-Lo Module Temperature
6 Scaled Variable
Trends
1 System DP
2 P-Hi Pressure
3 P-Lo Pressure
4 P-Hi Module Temperature
5 P-Lo Module Temperature
6 Scaled Variable
Maintenance
1 Analog Calibration
2 System DP Calibration
3 P-Hi Calibration
4 P-Lo Calibration
5 Find Device
Simulate
1 Loop Test
Flange Information
1 Process Connection
2 Connection Material
3 O-Ring Material
4 Drain / Vent Material
Remote Seal Information
1 Number of Seals
2 Remote Seal Type
3 Diaphragm Material
4. Fill Fluid
Sensor Module Information
1 Sensor Module Serial Number
2. Type
3 Configuration
4 Sensor Range
5 Upper Limit
6 Lower Limit
7 Isolator Material
8 Fill Fluid
Temperature Alerts
1 System DP
2 P-Hi Module Temperature
3 P-Lo Module Temperature
4 View Device Topology
Service Tools
1 Device Alerts
2 Variables
3 Trends
4 Maintenance
5 Simulate
Sensor Module Information
1 Sensor Module Serial Number
2. Type
3 Configuration
4 Sensor Range
5 Upper Limit
6 Lower Limit
7 Isolator Material
8 Fill Fluid
Flange Information
1 Process Connection
2 Connection Material
3 O-Ring Material
4 Drain / Vent Material
Analog Calibration
1 Analog Trim
2 Restore Factory Calibration
3 Analog Output Value
4 Percent of Range
5 Primary Variable
6 Upper Range Value
7 Lower Range Value
System DP Calibration
1 System DP Trim
2 Restore Factory Calibration
3 View Last Trim
4 View DP Limits
5 System DP Value
6 Data Quality
7 Status
8 Damping
P-Hi Calibration
1 P-Hi Sensor Trim
2 Restore Factory Calibration
3 View Last Trim
4 View P-Hi Sensor Limits
5 P-Hi Pressure Value
6 Data Quality
7 Status
8 Damping
P-Lo Calibration
1 P-Lo Sensor Trim
2 Restore Factory Calibration
3 View Last Trim
4 View P-Hi Sensor Limits
5 P-Lo Pressure Value
6 Data Quality
7 Status
8 Damping
Alarm and Security
1 Alarm Direction
2 High Alarm
3 High Saturation
4 Low Saturation
5 Low Alarm
6 Write Protect
Remote Seal Information
1 Number of Seals
2 Remote Seal Type
3 Diaphragm Material
4. Fill Fluid
P-Lo Sensor Trim
1 Upper Trim
2 Lower Trim
3 Zero Trim
4 Calibration Type
View Last Trim
1 Last Upper Trim
2 Last Lower Trim
View P-Hi Sensor Limits
1 Upper Limit
2 Lower Limit
3 Minimum Span
P-Lo Sensor Trim
1 Upper Trim
2 Lower Trim
3 Zero Trim
4 Calibration Type
View Last Trim
1 Last Upper Trim
2 Last Lower Trim
View P-Lo Sensor Limits
1 Upper Limit
2 Lower Limit
3 Minimum Span
Configuration
43
Section 3: Configuration
January 2015
44
Reference Manual
00809-0100-4804, Rev AB
Configuration
Reference Manual
Section 4: Operation and Maintenance
00809-0100-4804, Rev AB
January 2015
Section 4
Operation and Maintenance
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field upgrades and replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
page 45
page 45
page 46
page 50
page 52
Overview
This section contains information on commissioning and operating a 3051S ERS™ System.
Instructions for performing operation and maintenance functions are given for a handheld Field
Communicator. For convenience, Field Communicator Fast Key sequences are labeled “Fast
Keys” for each software function below the appropriate headings.
Example software function
Fast Keys
4.2
1, 2, 3, etc.
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operation. Information that raises potential safety issues is
indicated with a warning symbol ( ). Refer to the following safety messages before performing
an operation preceded by this symbol.
Operation and Maintenance
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Section 4: Operation and Maintenance
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January 2015
4.2.1
Warnings
Failure to follow these installation guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
Do not remove the transmitter covers in explosive atmospheres when the circuit is
live.

Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.

Both transmitter covers must be fully engaged to meet flameproof/explosion-proof
requirements.

Verify the operating atmosphere of the transmitter is consistent with the appropriate
hazardous location certifications.
Electrical shock could cause death or serious injury. If the ERS system is installed in a
high-voltage environment and a fault or installation error occurs, high voltage may be
present on the transmitter leads and terminals.

Use extreme caution when making contact with the leads and terminals.
Process leaks could result in death or serious injury.

Install and tighten all four flange bolts before applying pressure.

Do not attempt to loosen or remove flange bolts while the transmitter is in service.

Replacement equipment or spare parts not approved by Emerson Process
Management for use as spare parts could reduce the pressure retaining capabilities of
the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson Process Management as spare parts.
Improper assembly of manifolds to traditional flange can damage the device.

For the safe assembly of the manifold to the transmitter flange, bolts must break the
back plane of the flange web (i.e. bolt hole) but must not contact the sensor module.
Static electricity can damage sensitive components.


Observe safe handling precautions for static-sensitive components.
4.3
Calibration
4.3.1
Calibration overview
Calibrating a 3051S ERS System involves the following tasks:
1.
Configure process variables
See “Basic setup” on page 27 for additional details on configuring the following:
46

Units of measure

Damping

Variable mapping

4 and 20 mA range points

Alarm and saturation levels
Operation and Maintenance
Reference Manual
Section 4: Operation and Maintenance
00809-0100-4804, Rev AB
2.
January 2015
Calibrate the PHI and PLO pressure sensors
Calibrate each pressure sensor by performing a zero/lower and an upper sensor trim.
3.
Differential Pressure zero trim
Perform a zero-trim on the Differential Pressure (DP) reading to establish a zero-based
measurement.
4.
Calibrate the 4-20 mA output
Adjust the analog output to match the control loop.
4.3.2
PHI and PLO sensor calibration
PHI Sensor
3, 4, 3, 1
PLO Sensor
3, 4, 4, 1
Each pressure sensor in the 3051S ERS System can be individually calibrated. The calibration
trim functions for both pressure sensors can be accessed by connecting to the entire 3051S ERS
System with a Field Communicator or AMS® Device Manager as shown in Figure 2-9,
Figure 2-10, and Figure 2-11. While calibrating each pressure sensor is not mandatory, it is
recommended in order to improve the accuracy of the DP calculation.
Zero trim
A zero trim is a single-point offset adjustment. It is useful for compensating for mounting
position effects and is most effective when performed after the transmitter is installed in its final
mounting position.
Note
The pressure reading from the sensor must be within three percent of the true zero
(atmospheric pressure) in order to calibrate with the zero trim function.
A zero trim cannot be performed on an absolute-style pressure sensor. To correct for mounting
position effects on an absolute sensor, perform a lower sensor trim. The lower sensor trim
function provides an offset correction similar to the zero trim, but it does not require a
zero-based input.
To perform a zero trim, follow the procedure below:
1.
Vent the PHI / PLO sensor to atmosphere.
2.
Wait for the PHI / PLO pressure measurement to stabilize.
3.
Using AMS Device Manager or a field communicator, perform the zero trim function on
the PHI / PLO sensor.
Upper and lower sensor trims
Sensor trim is a two-point sensor calibration where lower and upper end-point pressures are
applied, and all readings are linearized between the two points. Always perform a lower sensor
trim first to establish the correct offset. The upper sensor trim provides a slope correction to the
Operation and Maintenance
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00809-0100-4804, Rev AB
January 2015
sensor characterization curve based on the lower sensor trim value. The trim values allow for the
optimization of performance over a specified measurement range.
Note
Use a pressure reference source that is at least three times more accurate than the actual
transmitter sensor, and allow the input pressure to stabilize for a minimum of ten seconds prior
to entering any values.
To perform a two-point sensor trim on the PHI or PLO sensor, follow the procedure below:
4.3.3
1.
Launch the “Lower Sensor Trim” function using AMS Device Manager or a Field
Communicator.
2.
Physically apply the desired low pressure value to the PHI / PLO sensor using a reference
pressure device such as a high-accuracy dead-weight tester.
3.
Wait for the PHI / PLO pressure measurement to stabilize.
4.
When prompted by AMS Device Manager or the Field Communicator, define the
amount of pressure that was applied to the PHI / PLO sensor.
5.
Launch the “Upper Sensor Trim” function using AMS Device Manager or a Field
Communicator.
6.
Physically apply the desired high-pressure value to the PHI / PLO sensor using a reference
pressure device such as a high-accuracy dead-weight tester.
7.
Wait for the PHI / PLO pressure measurement to stabilize.
8.
When prompted by AMS Device Manager or the Field Communicator, define the
amount of pressure that was applied to the PHI / PLO sensor.
DP calibration
Fast Keys
3, 4, 2, 1
The DP calibration function can be used to adjust the calculated DP measurement of the ERS
system. For example, a DP zero trim can be performed if the calculated DP of the ERS system has
a small offset when the expected output should be “0 DP.”
Note
Because the DP calculation is dependent on the PHI and PLO pressure measurements, all DP
calibration functions should be performed after completing the calibration functions on the
individual PHI and PLO sensors.
While a lower or upper DP trim is not required, a zero DP trim should be performed after
installing and calibrating the individual pressure sensors and before subjecting the ERS system
to the actual process conditions in order to establish a zero-based DP measurement.
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Operation and Maintenance
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Section 4: Operation and Maintenance
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January 2015
DP zero trim
The DP Zero Trim function establishes a true zero-based DP calculation by taking the current
measurement output and forcing that value as the new zero-reference. A DP Zero Trim should
only be performed when the expected output of the ERS system is “0 DP.” For non-zero based
trims, a DP Lower Trim should be performed instead.
The DP zero trim function requires both pressure sensors to be wired and connected.
To perform a DP zero trim, follow the procedure below:
1.
Ensure that the individual PHI and PLO pressure sensors have been calibrated as detailed
on page 47 and are wired together as shown in Figure 2-9, Figure 2-10, or Figure 2-11.
2.
Launch the “DP Zero Trim” function using AMS Device Manager or a Field
Communicator.
3.
Apply “0 DP” to the ERS System and wait for the DP measurement to stabilize.
4.
Using AMS Device Manager or a Field Communicator, perform the zero trim function on
the 3051S ERS System.
Upper and lower DP trims
The DP calculation can be trimmed using a two-point calibration where lower and upper
end-point pressures are applied, and all readings are linearized between the two points.
Unlike the DP Zero Trim function, the Upper and Lower DP Trims can be performed when the
ERS system is pressurized under actual process conditions.
Always perform a lower DP trim first to establish the correct offset. The upper DP trim provides a
slope correction.
To perform a two-point DP trim, follow the procedure below:
1.
Launch the “Lower DP Trim” function using AMS Device Manager or a Field
Communicator.
2.
Physically apply the desired low DP value to the entire ERS system. This may require the
use of two separate reference pressure devices.
3.
Wait for the DP value to stabilize.
4.
When prompted by AMS Device Manager or the Field Communicator, define the
amount of DP that was applied to the ERS system.
5.
Launch the “Upper DP Trim” function using AMS Device Manager or a Field
Communicator.
6.
Physically apply the desired high DP value to the entire ERS system. This may require
the use of two separate reference pressure devices.
7.
Wait for the DP value to stabilize.
8.
When prompted by AMS Device Manager or the Field Communicator, define the
amount of DP that was applied to the ERS system.
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January 2015
4.3.4
Analog output trim
Fast Keys
3, 4, 1, 1
The Analog Output Trim command allows for the adjustment of the 4-20 mA output of the ERS
system to match a plant or control system standard. This command only impacts the digital-to-analog conversion that drives the analog output and does not affect the actual DP
calculation.
To perform an Analog Output trim, follow the procedure below:
1.
Launch the “Analog Trim” function using AMS Device Manager or a Field
Communicator.
2.
Connect a reference milliamp meter to the 4-20 mA output of the ERS primary sensor.
Connect the positive lead to the positive terminal and the negative lead to the test
terminal.
3.
The “Analog Trim” function will then force the analog output of the ERS system to 4
mA. Enter the mA reading from the reference meter when prompted.
4.
The mA output of the 3051S ERS System will be adjusted based on the value that was
entered from Step 3.
a.
If the reference meter still does not read “4 mA,” select “NO,” and repeat Step 3.
b. If the reference meter now reads “4 mA,” select “YES” and continue to Step 5.
5.
4.3.5
Repeat steps 3 and 4 for the 20 mA output.
Recall factory trim
Analog Output
3, 4, 1, 2
DP
3, 4, 2, 2
PHI Sensor
3, 4, 3, 2
PLO Sensor
3, 4, 4, 2
The Recall Factory Trim command allows the restoration of the as-shipped factory settings of
the analog output, DP, and the PHI and PLO sensor calibrations. This command can be useful for
recovering from an inadvertent trim or an inaccurate pressure source.
4.4
Functional tests
Fast Keys
3, 5, 5
The loop test command verifies the output of the 3051S ERS System, the integrity of the 4-20
mA loop, and the operations of any recorders or similar devices installed in the loop.
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January 2015
To perform a loop test, follow the procedure below:
1.
Connect a reference meter to the 3051S ERS System by either connecting the meter to
the test terminals on the terminal block of the ERS primary sensor or shunting power
through the meter at some point in the loop.
2.
Launch the Loop Test function using AMS Device Manager or a Field Communicator.
3.
When prompted, select a mA value to have the ERS system output on the 4-20 mA
loop.
4.
Check the reference meter installed in the test loop to verify and compare the reading
to the expected mA output of the ERS system.
a.
If the values match, the ERS system and the loop are configured and functioning
properly.
b. If the values do not match, the reference meter may be attached to the wrong loop,
there may be a fault in the wiring, the ERS system may require an analog output trim, or
the reference meter may be malfunctioning.
4.4.1
Find device
Fast Keys
1, 7
The Find Device function causes the ERS system to flash a unique pattern of characters
(Figure 4-1) on the LCD display, making the system easily identifiable in person. The Find Device
function requires a digital display to be installed on the ERS primary transmitter.
Figure 4-1. “Find Device” Pattern
0-0-0-0
To run the Find Device function, follow the procedure below:
1.
Launch the Find Device function using AMS Device Manager or a Field Communicator.
2.
The ERS system will continue to display the pattern shown in Figure 4-1 until the Find
Device function is stopped. Note that it may take up to 60 seconds for the ERS display to
return to normal operation upon completion of the Find Device function.
Operation and Maintenance
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Section 4: Operation and Maintenance
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January 2015
4.5
Field upgrades and replacements
4.5.1
Disassembly considerations
During disassembly, do not remove any instrument covers in explosive atmospheres when the
circuit is live as this may result in serious injury or death. Also, be aware of the following:
4.5.2

Follow all plant safety rules and procedures.

Isolate and vent the process from the transmitter before removing the transmitter from
service.

Disconnect optional process temperature sensor leads and cable.

Remove all other electrical leads and conduit.

Detach the process flange by removing the four flange bolts and two alignment screws
that secure it.

Do not scratch, puncture, or depress the isolating diaphragms.

Clean isolating diaphragms with a soft rag and a mild cleaning solution, then rinse with
clear water.

Whenever the process flange or flange adapters are removed, visually inspect the PTFE
O-rings. Emerson Process Management recommends reusing O-rings if possible. If the
O-rings show any signs of damage, such as nicks or cuts, they should be replaced.
Labeling
Field device labels
The label on the SuperModule™ reflects the replacement model code for reordering a complete
ERS transmitter, including both the SuperModule assembly and the electronics housing. The
300ERS model code stamped on the electronics housing nameplate can be used to reorder an
electronics housing assembly.
4.5.3
Remove the terminal block
Electrical connections are located on the terminal block in the compartment labeled “FIELD
TERMINALS.”
3051S ERS primary (PlantWeb® housing)
Loosen the two small screws located at the 10 o'clock and 4 o'clock positions, and pull the entire
terminal block out.
3051S ERS secondary (junction box)
Loosen the two small screws located at the 8 o'clock and 4 o'clock positions, and pull the entire
terminal block out. This procedure will expose the SuperModule connector (see Figure 4-3).
Grasp the SuperModule connector and pull upwards.
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Reference Manual
Section 4: Operation and Maintenance
00809-0100-4804, Rev AB
January 2015
Figure 4-2. Terminal Blocks
3051S ERS Primary
3051S ERS Secondary
+
1
2
B
4.5.4
WIRE TO
ERS
SECONDARY
PWR/
COMM_
TEST
_
A
1
2
A
B
WIRE TO ERS PRIMARY
Removing the electronics
To remove the electronics feature board from a 3051S ERS Primary Transmitter:
1.
Remove the housing cover opposite the field terminal side.
2.
Remove the LCD display (if applicable). Do this by holding in the two clips and pulling
outward. This will provide better access to the two screws located on the electronics
feature board.
3.
Loosen the two small screws located on the assembly in the 8 o’clock and 2 o’clock
positions.
4.
Pull out the assembly to expose the SuperModule connector (see Figure 4-3).
5.
Grasp the SuperModule connector and pull upwards (avoid pulling wires). Housing
rotation may be required to access locking tabs.
Figure 4-3. SuperModule Electrical Connector
3051S ERS Primary
Operation and Maintenance
3051S ERS Secondary
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Section 4: Operation and Maintenance
00809-0100-4804, Rev AB
January 2015
4.5.5
Remove the SuperModule from the housing
Important
To prevent damage to the SuperModule cable, remove the feature board or terminal block
assembly with the connector before separating the SuperModule from the housing assembly.
1.
Loosen the housing rotation set screw by one full turn with a 3/32-in. hex wrench.
2.
Unscrew the housing from the SuperModule.
Figure 4-4. Location of Housing Rotation Set Screw
PlantWeb Housing
Junction Box Housing
A
A. Housing Rotation Set Screw (3/32-in.)
4.5.6
Attach the SuperModule to the housing
Important
The V-Seal must be installed at the bottom of the housing.
54
1.
Apply a light coat of low temperature silicon grease to the SuperModule threads and
O-ring.
2.
Thread the housing completely onto the SuperModule. The housing must be no more
than one full turn from flush with the SuperModule to comply with explosion-proof
requirements.
3.
Tighten the housing rotation set screw using 3/32-in. hex wrench.
Operation and Maintenance
Reference Manual
Section 4: Operation and Maintenance
00809-0100-4804, Rev AB
4.5.7
4.5.8
January 2015
Install electronics assembly
1.
Apply a light coat of low temperature silicon grease to the SuperModule connector.
2.
Insert the SuperModule connector into the top of the SuperModule.
3.
Gently slide the assembly into the housing, making sure the pins from the PlantWeb
housing properly engage the receptacles on the assembly.
4.
Tighten the captive mounting screws.
5.
Attach the PlantWeb housing cover and tighten so that metal contacts metal to meet
explosion-proof requirements.
Install the terminal block
3051S ERS primary (PlantWeb housing)
1.
Gently slide the terminal block into the housing, making sure the pins from the
PlantWeb housing properly engage the receptacles on the terminal block.
2.
Tighten the captive screws on the terminal block.
3.
Attach the PlantWeb housing cover and tighten so that metal contacts metal to meet
explosion-proof requirements.
3051S ERS secondary (junction box)
4.5.9
1.
Apply a light coat of low temperature silicon grease to the SuperModule connector.
2.
Insert the SuperModule connector into the top of the SuperModule.
3.
Push the terminal block into the housing and hold for screw position alignment.
4.
Tighten the captive mounting screws.
5.
Attach the Junction Box housing cover and tighten so that metal contacts metal to
meet explosion-proof requirements.
Reassemble the process flange
Note
If the installation uses a manifold, see “Rosemount Manifolds” on page 21.
1.
Inspect the SuperModule PTFE O-rings. If the O-rings are undamaged, reusing them is
recommended. If the O-rings are damaged (if they have nicks or cuts, for example),
replace them with new O-rings.
Note
If replacing the O-rings, be careful not to scratch or deface the O-ring grooves or the surface of
the isolating diaphragm when removing the damaged O-rings.
Operation and Maintenance
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Section 4: Operation and Maintenance
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January 2015
2.
Install the process flange on the SuperModule. To hold the process flange in place,
install the two alignment screws to finger tight (screws are not pressure retaining). Do
not over-tighten; this will affect module-to-flange alignment.
3.
Install the appropriate flange bolts.
a.
If the installation requires a 1/4-18 NPT connection(s), use four 1.75-in. flange bolts. Go
to step d.
b. If the installation requires a 1/2–14 NPT connection(s), use two 2.88-in. process
flange/adapter bolts and two 1.75-in. bolts. Go to step c.
c.
Hold the flange adapters and adapter O-rings in place while finger-tightening the bolts.
Go to step e.
d. Finger-tighten the bolts.
e.
Tighten the bolts to the initial torque value using a crossed pattern. See Table 4-1 on
page 56 for appropriate torque values.
f.
Tighten the bolts to the final torque value using a crossed pattern. See Table 4-1 for
appropriate torque values. When fully tightened, the bolts should extend through the
top of the module housing.
g. If the installation uses a conventional manifold, then install flange adapters on the
process end of the manifold using the 1.75-in. flange bolts supplied with the 3051S ERS
sensor.
Table 4-1. Bolt Installation Torque Values
Bolt material
Initial torque value
Final torque value
CS-ASTM-A445 Standard
300 in-lb. (34 N-m)
650 in-lb. (73 N-m)
316 SST - Option L4
150 in-lb. (17 N-m)
300 in-lb. (34 N-m)
ASTM-A-193-B7M - Option L5
300 in-lb. (34 N-m)
650 in-lb. (73 N-m)
Alloy K-500 - Option L6
300 in-lb. (34 N-m)
650 in-lb. (73 N-m)
ASTM-A-453-660 - Option L7
150 in-lb. (17 N-m)
300 in-lb. (34 N-m)
ASTM-A-193-B8M - Option L8
150 in-lb. (34 N-m)
300 in-lb. (34 N-m)
4.
If replacing the PTFE SuperModule O-rings, re-torque the flange bolts after installation
to compensate for cold flow.
5.
Install the drain/vent valve.
a.
Apply sealing tape to the threads on the seat. Starting at the base of the valve with the
threaded end pointing toward the installer, apply two clockwise turns of sealing tape.
b. Take care to place the opening on the valve so that process fluid will drain toward the
ground and away from human contact when the valve is opened.
c.
56
Tighten the drain/vent valve to 250 in-lb. (28.25 N-m).
Operation and Maintenance
Reference Manual
Section 5: Troubleshooting
00809-0100-4804, Rev AB
Section 5
January 2015
Troubleshooting
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57
Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57
Measurement quality status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61
5.1
Overview
This section contains information for troubleshooting the 3051S ERS™ System. Diagnostic
messages are communicated via the LCD display or a HART® host.
5.2
Device overview
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operation. Information that raises potential safety issues is
indicated with a warning symbol ( ). Refer to the following safety messages before performing
an operation preceded by this symbol.
5.2.1
HART host diagnostics
The 3051S ERS System provides numerous diagnostic alerts via a HART host, including a Field
Communicator and AMS® Device Manager.
Table 5-1 lists the possible diagnostic alerts that may be shown with the 3051S ERS System. The
table provides a brief description of each alert and the recommended actions.
Table 5-2 provides summarized maintenance and troubleshooting suggestions for the most
common operating problems. If a malfunction is suspected despite the absence of any
diagnostic messages on a field communicator or host, follow the procedures described here to
verify that 3051S ERS System and process connections are in good working order.
5.2.2
LCD display diagnostics
The optional LCD display on the 3051S ERS System can show abbreviated operation, error, and
warning messages for troubleshooting. Messages appear according to their priority; normal
operating messages appear last. To determine the cause of a message, use a HART host to
further interrogate the 3051S ERS System. A description of each LCD diagnostic message
follows.
Error messages
An error indicator message appears on the LCD display to warn of serious problems affecting the
operation of the 3051S ERS System. The error message is displayed until the error condition is
corrected; ERROR appears at the bottom of the display.
Troubleshooting
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Warning messages
Warning messages appear on the LCD display to alert the user of user-repairable problems with
the 3051S ERS System, or current operations. Warning messages appear alternately with other
information until the warning condition is corrected or the 3051S ERS System completes the
operation that triggered the warning message.
Table 5-1. Diagnostic Message Troubleshooting
LCD display
message
Host diagnostic
message
CURR
SAT
Possible problems
Recommended actions
mA Output Saturated
The primary variable has
exceeded the range points
defined for the 4-20 mA analog
output signal. The analog output
is fixed at the high
or low saturation point and is not
representative of the current
process conditions.
Verify the process conditions and modify the
Analog Range Values if necessary.
DP
ALERT
System DP Alert
The ERS system is measuring a
differential pressure value that
exceeds the configured upper or
lower alert value.
Verify the measured DP is beyond the trip
limits. If necessary, modify the trip limits or
disable the diagnostic.
FAIL
BOARD
ERROR
Electronics Error
The electronics feature board in
the ERS Primary Unit has
malfunctioned.
Replace the electronics feature board.
FAIL
PHI
ERROR
PHI Module Failure
The PHI sensor module has failed.
Verify the PHI Module Temperature is within
the operating limits of the sensor. Replace
the PHI sensor module if necessary.
FAIL
PLO
ERROR
PLO Module Failure
The PLO sensor module has failed.
Verify the PLO Module Temperature is within
the operating limits of the sensor. Replace
the PLO sensor module if necessary.
FAIL
THI
ERROR
PHI Module Failure
The PHI sensor module has failed.
Verify the PHI Module Temperature is within
the operating limits of the sensor. Replace
the PHI sensor module if necessary.
FAIL
TLO
ERROR
PLO Module Failure
The PLO sensor module has failed.
Verify the PLO Module Temperature is within
the operating limits of the sensor. Replace
the PLO sensor module if necessary.
PHI
ALERT
PHI Pressure Alert
The PHI sensor module has
detected a pressure value that
exceeds the configured upper or
lower alert value.
Verify the measured PHI Pressure is beyond
the trip limits. If necessary, modify the trip
limits or disable the diagnostic.
PHI
COMM
ERROR
PHI Module
Communication Error
Communication between the
P-Hi sensor module and the
electronics feature board has
been lost.
Verify the wiring between the PHI module
and the electronics feature board and cycle
power to the entire ERS System. Replace the
PHI module and/or electronics feature board
if necessary.
PHI
LIMIT
PHI Pressure Out of
Limits
The PHI Pressure reading has
exceeded the sensor’s maximum
measurement range.
Check the process for potential overpressure
conditions.
PLO
ALERT
PLO Pressure Alert
The PLO sensor module has
detected a pressure value that
exceeds the configured upper or
lower alert value.
Verify the measured PLO Pressure is beyond
the trip limits. If necessary, modify the trip
limits or disable the diagnostic.
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Table 5-1. Diagnostic Message Troubleshooting
LCD display
message
Host diagnostic
message
PLO
COMM
ERROR
Possible problems
Recommended actions
PLO Module
Communication Error
Communication between the PLO
sensor module and the
electronics feature board has
been lost.
Verify the wiring between the PLO module
and the electronics feature board and cycle
power to the entire ERS System. Replace the
PLO module and/or electronics feature board
if necessary.
PLO
LIMIT
PLO Pressure Out of
Limits
The PLO Pressure reading has
exceeded the sensor’s maximum
measurement range.
Check the process for potential overpressure
conditions.
LOOP
TEST
mA Output Fixed
The analog output of the ERS
System is in “fixed current mode”
and is not representative of the
HART PV.
Using a Field Communicator or AMS Device
Manager, disable “Loop Current Mode.”
SNSR
COMM
ERROR
Sensor Module
Missing
A sensor module is missing or not
detected.
Verify that both sensors are connected and
properly wired.
SNSR
CONFIG
ERROR
No PHI Module
Configuration
Present
Neither of the modules in the ERS
system are configured as the PHI
sensor.
Verify that both sensors are connected and
properly wired. Change the pressure
designation of one of the two modules to
“PHI” using a Field Communicator or AMS
Device Manager.
SNSR
CONFIG
ERROR
No PLO Module
Configuration
Present
Neither of the modules in the ERS
system are configured as the PLO
sensor.
Verify that both sensors are connected and
properly wired. Change the pressure
designation of one of the two modules to
“PLO” using a Field Communicator or AMS
Device Manager.
SNSR
CONFIG
ERROR
Unknown Sensor
Module
Configuration
The configuration of one or both
sensor modules is unknown.
Verify that both sensors are connected and
properly wired. Using a Field Communicator
or AMS Device Manager, assign one of the
modules as the “PHI” sensor and the other
module as the “PLO” sensor.
SNSR
INCOMP
ERROR
Sensor Module
Incompatibility
The 3051S ERS System contains
two sensor modules that will not
work together.
The 3051S ERS System cannot contain one
gage and one absolute sensor. Replace one of
the two modules so that both sensors are
either gage or absolute.
STUCK
KEY
Stuck “Span” Button
The “Span” button on the
electronics feature board is stuck.
Locate the ERS Primary Unit, remove the
front housing cover (considering hazardous
location requirements), and gently pry the
span button.
STUCK
KEY
Stuck “Zero” Button
The “Zero” button on the
electronics feature board is stuck.
Locate the ERS Primary Unit, remove the
front housing cover (considering hazardous
location requirements), and gently pry the
zero button.
THI
ALERT
PHI Temperature
Alert
The PHI sensor module has
detected a temperature value
that exceeds the configured
upper or lower alert value.
Verify the measured PHI temperature is
beyond the trip limits. If necessary, modify
the trip limits or disable the diagnostic.
THI
LIMIT
PHI Module Temp.
Out of Limits
The internal temperature sensor
on the PHI Pressure module has
exceeded the safe operating
range.
Verify the ambient conditions do not exceed
the temperature limits of the pressure
module (-40 to 185 °F/-40 to 85 °C).
Troubleshooting
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January 2015
Table 5-1. Diagnostic Message Troubleshooting
LCD display
message
Host diagnostic
message
TLO
ALERT
Possible problems
Recommended actions
PLO Temperature
Alert
The PLO sensor module has
detected a temperature value
that exceeds the configured
upper or lower alert value.
Verify the measured PLO temperature is
beyond the trip limits. If necessary, modify
the trip limits or disable the diagnostic.
TLO
LIMIT
PLO Module Temp.
Out of Limits
The internal temperature sensor
on the PLO Pressure module has
exceeded the safe operating
range.
Verify the ambient conditions do not exceed
the temperature limits of the pressure
module (-40 to 185 °F/-40 to 85 °C).
XMTR
INFO
Non-Volatile Memory
Warning
3051S ERS System information
data is incomplete. ERS System
operation will not be affected.
Replace the electronics feature board at the
next maintenance shutdown.
XMTR
INFO
ERROR
Non-Volatile Memory
Error
Non-volatile data of the device is
corrupt.
Replace the electronics feature board.
(LCD is
blank)
LCD Update Error
The electronics circuit board on
the ERS Primary Unit has lost
communication with the LCD
display.
Examine the LCD Connector and reinstall and
re-power the LCD display. If the problem
persists, first replace the LCD then replace
the feature board electronics if necessary.
NO UPDATE
LCD Update Error
The LCD Display on the ERS
Primary Unit is not updating
Make sure the correct LCD display has been
installed (refer to Spare Parts List in
Appendix A: for LCD part number).
Table 5-2. 3051S ERS System Troubleshooting
Symptom
Corrective actions
The mA output of the 3051S ERS
System is zero
• Verify power is applied to “+” and “-” PWR/COMM terminals on the ERS primary unit
• Check power wires for reversed polarity
• Verify terminal voltage is 16 to 42.4 Vdc
• Check for open diode across test terminals on the ERS primary unit.
The 3051S ERS System is not
communicating with a Field
Communicator or AMS Device Manager
• Verify the output is between 4 and 20 mA or saturation levels
• Verify clean DC Power to transmitter (Max AC noise 0.2 volts peak to peak)
• Check loop resistance, 250-1321 Ù
Loop Resistance = (Power supply voltage - transmitter voltage)/loop current
• Check if ERS system is at an alternate HART address
The mA output of 3051S ERS System is
low or high
• Verify applied process conditions
• Verify the desired process variable is mapped to the HART PV
• Verify 4 and 20 mA range points
• Verify output is not in alarm or saturation condition
• An analog output trim or sensor trim may be required
The 3051S ERS System is not
responding to changes in measured
process variables
• Check to ensure isolation valves are not closed
• Check test equipment
• Check impulse piping or manifold for blockage
• Verify primary variable measurement is between the 4 and 20 mA set points
• Verify output is not in alarm or saturation condition
• Verify ERS system is not in Loop Test, Multidrop, Test Calculation, or Fixed Variable mode
Digital Variable output is too low or
high
• Check test equipment (verify accuracy)
• Check impulse piping for blockage or low fill in wet leg
• Verify sensor trim on each pressure sensor
• Verify measured variables are within all sensor limits
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Table 5-2. 3051S ERS System Troubleshooting
Symptom
Corrective actions
Digital Variable output is erratic
• Verify power source to ERS system has adequate voltage and current
• Check for external electrical interference
• Verify ERS system is properly grounded
• Verify shield for twisted pairs only grounded at one end
The 3051S ERS System output is
normal, but the LCD is off and
diagnostics indicate an LCD problem
• Verify LCD display is installed correctly
• Replace LCD display
The DP calculation is negative
• Verify the PHI / PLO module assignments and change if necessary
5.3
Measurement quality status
The 3051S ERS System is compliant with the HART Revision 6 Standard. One of the most
noticeable enhancements available with the HART 6 standard is that each variable has a
measurement quality status. These statuses can be viewed in AMS Device Manager, with a Field
Communicator, or with any HART 6 compatible host system.
Figure 5-1. Measurement Quality Status
A
A. Quality Status on DP Measurement Status
Possible measurement quality statuses
Troubleshooting

Good: Displayed during normal device operation.

Poor: Indicates the accuracy of the measured variable has been compromised. For
example, the P-Hi Module Temperature has failed and is no longer compensating the
P-Hi Pressure measurement.

Bad: Indicates the variable has failed. For example, the P-Hi Pressure sensor has failed.
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Troubleshooting
Reference Manual
Section 6: Safety Instrumented Systems Requirements
00809-0100-4804, Rev AB
Section 6
January 2015
Safety Instrumented Systems
Requirements
Safety Instrumented Systems (SIS) Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63
6.1
Safety Instrumented Systems (SIS) Certification
The model 3051S ERS™ is a two wire, 4 – 20 mA architecture that calculates differential pressure
electronically using two pressure sensors that are linked together with a digital cable. The
transmitter system uses standard, well-proven sensor boards in combination with a
microprocessor board that performs diagnostics. It is programmed to send its output to a
specified failure state, either high or low, when an internal failure is detected. It is assumed that
the 4 – 20 mA output is used as a primary safety variable. No other output variants are covered
by this report; Type B.
6.1.1

SIL 2 for random integrity @ HFT = 0

SIL 3 for random integrity @ HFT = 1

SIL 3 for systematic integrity
3051S ERS Systems safety certified identification
All 3051S Transmitters must be identified as safety certified before installing into SIS systems.
To identify a safety certified 3051S ERS System, verify the following information:
6.1.2

Model string should contain 3051SAM, 3051SAL_P, or 3051SAL_S

Software revision should be 57 or higher

Model string should contain option code QT

ERS cable length maximum of 150 feet that meets the specifications from “ERS cable
specifications” on page 16
Installation in SIS applications
Installations are to be performed by qualified personnel. No special installation is required in
addition to the standard installation practices outlined in “Connect wiring and power up” on
page 15. Always ensure a proper seal by installing the electronics housing cover(s) so that metal
contacts metal.
Environmental and operational limits are available in Appendix A: Specifications and Reference
Data.
The loop should be designed so the terminal voltage does not drop below 16 Vdc when the
transmitter output is set to 23 mA.
Position the security switch to the ( ) position to prevent accidental or deliberate change of
configuration data during normal operation.
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6.1.3
Configuring in SIS applications
Use any HART® capable configuration tool to communicate with and verify configuration of the
3051S ERS System.
Note
Transmitter output is not safety-rated during the following: configuration changes, multidrop,
and loop test. Alternative means should be used to ensure process safety during transmitter
configuration and maintenance activities.
Damping
User-selected damping will affect the transmitters ability to respond to changes in the applied
process. The damping value + response time must not exceed the loop requirements.
Reference “Damping” on page 28 to change damping value.
Alarm and saturation levels
DCS or safety logic solver should be configured to match transmitter configuration. Figure 6-1
identifies the three alarm levels available and their operation values.
Figure 6-1. Alarm Levels
Rosemount alarm level
Normal Operation
3.75 mA
(1)
3.9 mA
low saturation
20 mA
4 mA
20.8 mA
high saturation
21.75(2)
Namur alarm level
Normal Operation
3.6 mA(1)
3.8 mA
low saturation
22.5(2)
20 mA
4 mA
20.5 mA
high saturation
Custom alarm level
Normal Operation
3.6 - 3.8 mA(1)
3.7 - 3.9 mA
low saturation
4 mA
20 mA
20.1 - 22.9 mA
high saturation
20.2 - 23.0(2)
(1) Transmitter Failure, hardware or software alarm in LO position.
(2) Transmitter Failure, hardware or software alarm in HI position.
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6.1.4
January 2015
3051S SIS operation and maintenance
Proof test
The following proof tests are recommended.
In the even an error is found in the safety and functionality, proof test results and corrective
actions taken can be documented at
http://www3.emersonprocess.com/Rosemount/SafetyWebApps/ReportAFailure_newweb.aspx
All proof test procedures must be carried out by qualified personnel.
Use Fast Keys referenced in “Calibration” on page 46 to perform a Loop Test, Analog Output
Trim, or Sensor Trim. Security switch should be in the ( ) position during proof test execution
and repositioned in the ( ) position after execution.
Comprehensive proof test
The comprehensive proof test consists of performing the same steps as the simple suggested
proof test and a two point calibration of the pressure sensor. Reference the FMEDA Report for
percent of possible DU failures in the device.
FMEDA report can be found at: www.rosemount.com/safety.
Required tools: Field Communicator and pressure calibration equipment.
1.
Bypass the safety function and take appropriate action to avoid a false trip.
2.
Use HART communications to retrieve any diagnostics and take appropriate action.
3.
Send a HART command to the transmitter to go to the high alarm current output and
verify that the analog current reaches that value.(1)
4.
Send a HART command to the transmitter to go to the low alarm current output and
verify that the analog current reaches that value.(2)
5.
Perform a two-point calibration of the transmitter over the full working range.
6.
Remove the bypass and otherwise restore normal operation.
7.
Place the Security switch in the (
) position.
Note
(1)
(2)

The user determines the proof test requirements for impulse piping.

Automatic diagnostics are defined for the corrected % DU: The tests performed
internally by the device during runtime without requiring enabling or programming by
the user.
This tests for compliance voltage problems such as a low power supply voltage or increased wiring resistance. This also tests for other possible
failures.
This tests for possible quiescent current related failures.
Safety Instrumented Systems Requirements
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January 2015
6.1.5
Inspection
Visual inspection
Not required
Special tools
Not required
Product repair
The 3051S ERS is repairable by major component replacement.
All failures detected by the transmitter diagnostics or by the proof-test must be reported.
Feedback can be submitted electronically at
http://www3.emersonprocess.com/Rosemount/SafetyWebApps/ReportAFailure_newweb.aspx
All product repair and part replacement should be performed by qualified personnel.
3051S ERS SIS reference
The 3051S ERS must be operated in accordance to the functional and performance
specifications provided in Appendix A: Specifications and Reference Data.
Failure rate data
The FMEDA report includes failure rates. The report is available at www.rosemount.com/safety.
Failure values
Safety accuracy: ±2.0% of analog span(1)
Transmitter response time: 1.5 seconds
Self-diagnostics Test: At least once every 60 minutes
Product life
50 years - based on worst case component wear-out mechanisms - not based on wear-out of
process wetted materials
Report any safety related product information at:
http://www3.emersonprocess.com/Rosemount/SafetyWebApps/ReportAFailure_newweb.aspx
(1)
66
A 2% variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety logic solver should be derated by 2%.
Safety Instrumented Systems Requirements
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
Appendix A
January 2015
Specifications and Reference
Data
Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1
page 67
page 71
page 76
page 79
page 91
page 117
Performance specifications
For zero-based spans, reference conditions, silicone oil fill, glass-filled PTFE O-rings, SST
materials, coplanar flange, or 1/2 in.-14 NPT process connections, digital trim values are set to
equal range points.
A.1.1
Conformance to specification (±3σ)
Technology leadership, advanced manufacturing techniques, and statistical process control
ensure specification conformance to at least ±3σ.
A.1.2
Reference accuracy
Table A-1. DP Reference Accuracy of 3051S ERS™ System(1)
Two coplanar gage sensors (3051SAM_ _G)
Ultra
Classic
Range 2-4
±0.035% of DP span
±0.078% of DP span
Range 5
±0.071% of DP span
±0.092% of DP span
Two coplanar absolute sensors (3051SAM_ _A)
Ranges 1-4
Ultra
Classic
±0.035% of DP span
±0.078% of DP span
Two in-line gage sensors (3051SAM_ _T)
Two in-line absolute sensors (3051SAM _ _E)
Ranges 1-4
Ultra
Classic
±0.035% of DP span
±0.078% of DP span
Two liquid level sensors (3051SAL)
Ranges 1-5
Ultra
Classic
±0.092% of DP span
±0.092% of DP span
(1) DP Accuracy specifications for the 3051S ERS System assume that the configuration contains two sensors with identical ranges
that are calibrated 0 – URL, and that the DP Span = 10% of each sensor’s URL.
Specifications and Reference Data
67
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-2. Gage/Absolute Pressure Reference Accuracy
Coplanar gage sensor (3051SAM_ _G)
Range 2-4
Range 5
Ultra
Classic
±0.025% of span
±0.055% of span
For spans less than 10:1,
±[0.005 + 0.0035(URL / Span)] % of span
For spans less than 10:1,
±[0.015 + 0.005(URL / Span)] % of span
±0.05% of span
±0.065% of span
For spans less than 10:1,
±[0.005 + 0.0045(URL / Span)] % of span
For spans less than 10:1,
±[0.015 + 0.005(URL / Span)] % of span
Coplanar absolute sensor (3051SAM_ _A)
Ranges 1-4
Ultra
Classic
±0.025% of span
±0.055% of span
For spans less than 10:1,
±[0.004(URL / Span)] % of span
For spans less than 10:1,
±[0.0065(URL / Span)] % of span
In-Line gage sensor (3051SAM_ _T)
In-Line absolute sensor (3051SAM _ _E)
Ranges 1-4
Ranges 5
Ultra
Classic
±0.025% of span
±0.055% of span
For spans less than 10:1,
±[0.004(URL / Span)] % of span
For spans less than 10:1,
±[0.0065(URL / Span)] % of span
±0.04% of span
±0.065% of span
For spans less than 10:1,
±[0.004(URL / Span)] % of span
For spans less than 10:1,
±[0.0065(URL / Span)] % of span
Liquid level sensor (3051SAL)
Ranges 1-5
Ultra
Classic
±0.065% of span
±0.065% of span
For spans less than 10:1,
±[0.015 + 0.005(URL / Span)] % of span
For spans less than 10:1,
±[0.015 + 0.005(URL / Span)] % of span
Long term stability(1)
Gage/absolute “Ultra” sensor
Gage/absolute “Classic” sensor
±0.20% of URL for 10 years; for ±50 °F (28 °C)
temperature changes, up to 1000 psi (68,9
bar) line pressure
±0.125% of URL for 5 years; for ±50 °F (28 °C)
temperature changes, up to 1000 psi (68,9 bar) line
pressure
(1) Long term stability specification is for each gage/absolute pressure sensor of the ERS System and is not reflective of the DP
calculation.
68
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Warranty(1)
Gage/absolute “Ultra” sensor
Gage/absolute “Classic” sensor
12-year limited warranty(2)
1-year limited warranty(3)
(1) Warranty details can be found in Emerson Process Management Terms & Conditions of Sale, Document 63445, Rev G (10/06).
(2) Rosemount Ultra sensors in an ERS configuration have a limited warranty of twelve (12) years from date of shipment. All other
provisions of Emerson Process Management standard limited warranty remain the same.
(3) Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of
shipment by seller, whichever period expires first.
Dynamic performance(1)

Total Time Response at 75 °F (24 °C), Includes Dead Time: 360 ms

Dead Time (nominal): 220 ms

Update Rate: 11 updates per second
(1)
Consult Instrument Toolkit™ for 3051S ERS configurations that include remote seals.
Ambient temperature effects per 50 °F (28 °C)(1)
Coplanar gage sensor (3051SAM_ _G)
Range 2-5
Ultra
Classic
±(0.009% URL + 0.025% Span) from 1:1 to 10:1
±(0.018% URL + 0.05% Span) from >10:1 to 200:1
±(0.0125% URL + 0.0625% Span) from 1:1 to 5:1
±(0.025% URL + 0.125% Span) from >5:1 to 100:1
Coplanar absolute sensor (3051SAM_ _A)
Ranges 1-4
Ultra
Classic
±(0.0125% URL + 0.0625% Span) from 1:1 to 5:1
±(0.025% URL + 0.125% Span) from >5:1 to 200:1
±(0.0125% URL + 0.0625% Span) from 1:1 to 5:1
±(0.025% URL + 0.125% Span) from >5:1 to 100:1
In-Line gage sensor (3051SAM_ _T)
In-Line absolute sensor (3051SAM _ _E)
Ultra
Classic
Ranges 2-4
±(0.009% URL + 0.025% Span) from 1:1 to 10:1
±(0.018% URL + 0.08% Span) from >10:1 to 200:1
±(0.0125% URL + 0.0625% Span) from 1:1 to 5:1
±(0.025% URL + 0.125% Span) from >5:1 to 100:1
Ranges 5
±(0.05% URL + 0.075% Span) from 1:1 to 10:1
±(0.05% URL + 0.075% Span) from 1:1 to 10:1
Ranges 1
±(0.0125% URL + 0.0625% Span) from 1:1 to 5:1
±(0.025% URL + 0.125% Span) from >5:1 to 200:1
±(0.0125% URL + 0.0625% Span) from 1:1 to 5:1
±(0.025% URL + 0.125% Span) from >5:1 to 100:1
Liquid level sensor (3051SAL)
Ranges 1-5
Ultra
Classic
Consult Instrument Toolkit
Consult Instrument Toolkit
(1) Ambient Temperature Effects specifications are for each gage/absolute pressure sensor of the ERS System and are not reflective
of the DP calculation.
Specifications and Reference Data
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January 2015
Mounting position effects(1)
Coplanar gage sensor (3051SAM_ _G)
Zero shifts up to ±1.25 inH2O (3,11 mbar), which can be zeroed
Span: no effect
Coplanar absolute sensor (3051SAM_ _A)
Zero shifts up to ±2.5 inH2O (6,22 mbar), which can be zeroed
Span: no effect
In-Line gage sensor (3051SAM_ _T)
In-Line absolute sensor (3051SAM _ _E)
Zero shifts up to ±2.5 inH2O (6,22 mbar), which can be zeroed
Span: no effect
Liquid level sensor (3051SAL)
With remote seal diaphragm in vertical plane, zero shifts of up to ±1 inH2O (2,5 mbar), which can be
zeroed
With remote seal diaphragm in horizontal plane, zero shifts of up to ±5 inH2O (12,5 mbar), which can
be zeroed
Span: no effect
(1) Mounting Position Effects specifications are for each gage/absolute pressure sensor of the ERS System and are not reflective of
the DP calculation.
Vibration effect(1)
Less than ±0.1% of URL when tested per the requirements of IEC60770-1 field or pipeline with
high vibration level (10-60 Hz 0.21 mm displacement peak amplitude/60-2000 Hz 3g).
For Housing Style codes 1J, 1K, 1L, 2J, and 2M: Less than ±0.1% of URL when tested per the
requirements of IEC60770-1 field with general application or pipeline with low vibration level
(10-60 Hz 0.15 mm displacement peak amplitude/60-500 Hz 2g).
(1) Vibration Effect specifications are for each gage/absolute pressure sensor of the ERS System and are not reflective of the DP
calculation.
Transient protection
Tested in accordance with IEEE C62.41.2-2002, Location Category B
70

6 kV crest (0.5 μs – 100 kHz)

3 kA crest (8 x 20 microseconds)

6 kV crest (1.2 x 50 microseconds)
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
A.2
January 2015
Functional specifications
Range and sensor limits
Coplanar gage sensor (3051SAM_ _G, 3051SAL _ _G)
Lower Range Limit (LRL)(1)
Upper Range Limit (URL)
Range 2
-250 in.H20 (-623 mbar)
250 in.H20 (623 mbar)
Range 3
-393 in.H20 (-979 mbar)
1000 in.H20 (2,49 bar)
Range 4
-14.2 psig (-979 mbar)
300 psig (20,7 bar)
Range 5
-14.2 psig (-979 mbar)
2000 psig (137,9 bar)
Coplanar absolute sensor (3051SAM_ _A, 3051SAL_ _A)
Lower Range Limit (LRL)
Upper Range Limit (URL)
Range 1
0 psia (0 bar)
30 psia (2,07 bar)
Range 2
0 psia (0 bar)
150 psia (10,34 bar)
Range 3
0 psia (0 bar)
800 psia (55,16 bar)
Range 4
0 psia (0 bar)
4000 psia (275,8 bar)
In-Line gage sensor (3051SAM_ _T, 3051SAL _ _T)
Lower Range Limit (LRL)(1)
Upper Range Limit (URL)
Range 1
-14.7 psig (-1 bar)
30 psig (2,07 bar)
Range 2
-14.7 psig (-1 bar)
150 psig (10,34 bar)
Range 3
-14.7 psig (-1 bar)
800 psig (55,16 bar)
Range 4
-14.7 psig (-1 bar)
4000 psig (275,8 bar)
Range 5
-14.7 psig (-1 bar)
10000 psig (689,5 bar)
In-Line absolute sensor (3051SAM_ _E, 3051SAL _ _E)
Lower Range Limit (LRL)
Upper Range Limit (URL)
Range 1
0 psia (0 bar)
30 psia (2,07 bar)
Range 2
0 psia (0 bar)
150 psia (10,34 bar)
Range 3
0 psia (0 bar)
800 psia (55,16 bar)
Range 4
0 psia (0 bar)
4000 psia (275,8 bar)
Range 5
0 psia (0 bar)
10000 psia (689,5 bar)
(1) Assumes atmospheric pressure of 14.7 psig (1 bar).
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Minimum span limits
Table A-3. Minimum Calibrated Span for Each Sensor
The values shown below are the minimum calibrated spans for each pressure sensor range.
Coplanar gage sensor (3051SAM_ _G, 3051SAL _ _G(1))
Ultra
Classic
Range 2
1.3 in.H20 (3,11 mbar)
2.5 in.H20 (6,23 mbar)
Range 3
5.0 in.H20 (12,4 mbar)
10.0 in.H20 (24,9 mbar)
Range 4
1.5 psig (103,4 mbar)
3.0 psig (206,8 mbar)
Range 5
10.0 psig (689,5 mbar)
20.0 psig (1,38 bar)
Coplanar absolute sensor (3051SAM_ _A, 3051SAL_ _A(1))
Ultra
Classic
Range 1
0.3 psia (20,7 mbar)
0.3 psia (20,7 mbar)
Range 2
0.75 psia (51,7 mbar)
1.5 psia (103,4 mbar)
Range 3
4 psia (275,8 mbar)
8 psia (0,55 bar)
Range 4
20 psia (275,8 mbar)
In-Line gage sensor (3051SAM_ _T, 3051SAL _ _T
40 psia (2,76 bar)
(1)
)
Ultra
Classic
Range 1
0.3 psig (20,7 mbar)
0.3 psig (20,7 mbar)
Range 2
0.75 psig (51,7 mbar)
1.5 psig (103,4 mbar)
Range 3
4 psig (275,8 mbar)
8 psig (0,55 bar)
Range 4
20 psig (1,38 bar)
40 psig (2,76 bar)
Range 5
1000 psig (68,9 bar)
2000 psig (137,9 bar)
In-Line absolute sensor (3051SAM_ _E, 3051SAL _ _E(1))
Ultra
Classic
Range 1
0.3 psia (20,7 mbar)
0.3 psia (20,7 mbar)
Range 2
0.75 psia (51,7 mbar)
1.5 psia (103,4 mbar)
Range 3
4 psia (275,8 mbar)
8 psia (0,55 bar)
Range 4
20 psia (275,8 mbar)
40 psia (2,76 bar)
Range 5
1000 psia (68,9 bar)
2000 psia (137,9 bar)
(1) Use “Classic” specification regardless of specified performance class.
DP span considerations
Consult with your Emerson Process Management sales representative or Instrument Toolkit
when considering a 3051S ERS System for use on applications beyond 100:1 rangedown
(Operating Pressure/DP Span).
Service
Liquid, gas, and vapor applications
72
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
A.2.1
January 2015
HART specifications
Zero and span adjustment
Zero and span values can be set anywhere within the range. Span must be greater than or equal
to the minimum span.
Output
Two-wire 4-20 mA is user-selectable for linear output. Digital process variable superimposed on
4-20 mA signal, available to any host that conforms to HART protocol.
Power supply
External power supply required (16 – 42.4 Vdc with no load)
Load limitations
Maximum loop resistance is determined by the voltage level of the external power supply:

If supply voltage ≤ 16.74 Vdc, Maximum Loop Resistance = 277.8 * (Power Supply
Voltage – 16.0)

If supply voltage > 16.74 Vdc, Maximum Loop Resistance = 43.5 * (Power Supply
Voltage – 12.0)
LOAD (OHMS)
1322
Operating Region
206
0
42.4
16 16.74
VOLTAGE (VDC)
Overpressure limits(1)
3051S ERS Sensor Modules can withstand the following limits without damage
Coplanar gage
sensor
(3051SAM_ _G)
Coplanar
absolute sensor
(3051SAM_ _A)
In-Line gage sensor
(3051SAM_ _T)
In-Line absolute
sensor
(3051SAM_ _E)
Range 1
N/A
750 psia (51,7 bar)
750 psia (51,7 bar)
750 psia (51,7 bar)
Range 2
3626 psi (250 bar)
1500 psia (103,4 bar)
1500 psia (103,4 bar)
1500 psia (103,4 bar)
Range 3
3626 psi (250 bar)
1600 psia (110,3 bar)
1600 psia (110,3 bar)
1600 psia (110,3 bar)
Range 4
3626 psi (250 bar)
6000 psia (413,7 bar)
6000 psia (413,7 bar)
6000 psia (413,7 bar)
Range 5
3626 psi (250 bar)
N/A
15000 psig (1034,2 bar)
15000 psig (1034,2 bar)
(1) The overpressure limit for configurations with remote seals (including 3051SAL) is dependent on the flange rating or sensor
rating (whichever is lower). Use Instrument Toolkit to ensure the seal system meets all pressure and temperature limits.
Specifications and Reference Data
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Burst pressure limits

Coplanar Gage/Absolute Sensor Module (3051SAM_ _G, 3051SAM_ _A): 10000 psi
(689,5 bar)

In-Line Gage/Absolute Sensor Module (3051SAM_ _T, 3051SAM_ _E)

Ranges 1-4: 11000 psi (758,4 bar)

Range 5: 26000 psi (1792,64 bar)
Ambient temperature limits
During operation

-40 to 185 °F (-40 to 85 °C)

With LCD display(1): -40 to 175 °F (-40 to 80 °C)
Storage
A.2.2

-50 to 185 °F (-46 to 85 °C)

With LCD display: -40 to 185 °F (-40 to 85 °C)
Process temperature limits
Table A-4. Gage/Absolute Sensor
Configuration
Coplanar gage/absolute sensor
(3051SAM_ _G, 3051SAM_ _A)
In-Line gage sensor/absolute sensor
(3051SAM_ _T, 3051SAM_ _E)
Silicone Fill Fluid
N/A
-40 to 250 °F (-40 to 121 °C)(1)(2)
-40 to 250 °F (-40 to 121 °C)(1)(2)
N/A
with Traditional Flange
(1)(2)
-40 to 300 °F (-40 to 149 °C)
N/A
with Level Flange
-40 to 300 °F (-40 to 149 °C)(1)(2)
N/A
(1)(2)
N/A
with Coplanar Flange
with 305 Integral Manifold
(3)
Inert Fill Fluid
-40 to 300 °F (-40 to 149 °C)
(4)
-40 to 185 °F (-40 to 85 °C)
-22 to 250 °F (-30 to 121 °C)(1)(2)
(1) Process temperatures above 185 °F (85 °C) require derating the ambient limits by a 1.5:1 ratio. For example, for process temperature of 195 °F (91 °C), new
ambient temperature limit is equal to 170 °F (77 °C). This can be determined as follows: (195 °F - 185 °F) x 1.5 = 15 °F, 185 °F - 15 °F = 170 °F.
(2) 220 °F (104 °C) limit in vacuum service; 130 °F (54 °C) for pressures below 0.5 psia.
(3) Not available with 3051SAM_ _A.
(4) 160 °F (71 °C) limit in vacuum service.
(1)
74
LCD display may not be readable, and LCD updates will be slower at temperatures below -4 °F (-20 °C)
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-5. Liquid Level Sensor (3051SAL)
Process temperature limits at 70 °F (21 °C) ambient and atmospheric pressure or above
Fill fluid
No extension
2-in. (50 mm)
extension
4-in. (100 mm)
extension
Thermal optimizer(1)
200 Silicone
-49 to 401 °F
(-45 to 205 °C)
-49 to 401 °F
(-45 to 205 °C)
-49 to 401 °F
(-45 to 205 °C)
-49 to 401 °F
(-45 to 205 °C)
Dow Corning®
704 Diffusion
Pump Fluid
32 to 401 °F
(0 to 205 °C)
32 to 464 °F
(0 to 240 °C)
32 to 500 °F
(0 to 260 °C)
32 to 599 °F
(0 to 315 °C)
Inert
(Halocarbon)
-49 to 320 °F
(-45 to 160 °C)
-49 to 320 °F
(-45 to 160 °C)
-49 to 320 °F
(-45 to 160 °C)
-49 to 320 °F
(-45 to 160 °C)
SYLTHERM™ XLT
Silicone
-102 to 293 °F
(-75 to 145 °C)
-102 to 293 °F
(-75 to 145 °C)
-102 to 293 °F
(-75 to 145 °C)
-102 to 293 °F
(-75 to 145 °C)
Glycerin and
Water
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
Propylene Glycol
and Water
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
Neobee® M-20
5 to 401 °F
(-15 to 205 °C)
5 to 437 °F
(-15 to 225 °C)
5 to 437 °F
(-15 to 225 °C)
5 to 437 °F
(-15 to 225 °C)
(1) Consult Figure A-1 below for the specific operating range of using the Thermal Optimizer with D.C. Silicone 704.
Figure A-1. Thermal Optimizer with D.C. Silicone 704 Temperature Limits
Humidity limits
0-100% relative humidity
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Turn-on time
The 3051S ERS System will be within specifications within six seconds from when power is
applied to the system.
Damping
The PHI and PLO Pressure measurements and the DP calculation may be independently
dampened from 0 – 60 seconds.
Failure mode alarm
If self-diagnostics detect a gross failure in the 3051S ERS System, the analog output will be
driven off-scale to alert the user. Rosemount standard (default), NAMUR, and custom alarm
levels are available. High or low alarm signal is selectable via a switch located on the LCD/device
electronics located in ERS Primary Unit.
Configuration
High alarm
Low alarm
≥ 21.75 mA
≤ 3.75 mA
NAMUR compliant
≥ 22.5 mA
≤ 3.6 mA
(2)
20.2 to 23.0 mA
3.54 to 3.8 mA
Default (Rosemount Standard)
(1)
Custom
(1) Analog output levels are compliant with NAMUR recommendation NE 43, see option codes C4 or C5.
(2) Low alarm must be 0.1 mA less than the low saturation. High alarm must be 0.1 mA greater than the high saturation.
A.3
Physical specifications
A.3.1
Maximum cable length
The total length of cable used to connect the ERS primary transmitter, secondary transmitter,
and remote display (if ordered) should not exceed 150 feet (45,7 meters).
A.3.2
Electrical connections
/2 -14 NPT, G 1/2, and M20 x 1.5 conduit. HART interface connections fixed to terminal block of
ERS primary unit.
1
A.3.3
Process connections
Coplanar gage/absolute sensor (3051SAM_ _G, 3051SAL _ _A)
Standard
Flange
Adapters
1
/4 - 18 NPT on 21/8-in. centers
1
/2 - 14 NPT and RC 1/2 on 2-in. (50,8 mm) centers
/2 - 14 NPT and RC 1/2 on 2 1/8-in. (54,0 mm) centers
1
/2 - 14 NPT and RC 1/2 on 2 1/4-in. (57,2 mm) centers
1
In-Line gage sensor/absolute (3051SAM_ _T, 3051SAL _ _E)
76
Standard
1
F11 Code
Non-threaded instrument flange (available in SST for sensor ranges 1-4 only)
G11 Code
G 1/2 A DIN 16288 Male (available in SST for sensor ranges 1-4 only)
H11 Code
Autoclave type F-250C (pressure relieved 9/16 –18 gland thread; 1/4 OD high pressure tube
60° cone; available in SST for sensor range 5 only)
/2 - 14 NPT Female
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Liquid level sensor (3051SAL)
FF Seal
A.3.4
ANSI/ASME B16.5: 2-in, 3-in., and 4-in. with Class 150, Class 300, and Class 600 flanges
EN 1092-1: DN 50, DN 80, and DN 100 with PN 10/16 and PN 40 flanges
JIS B2238: 50A, 80A, and 100A with 10K, 20K, and 40K flanges
EF Seal
ANSI/ASME B16.5: 3-in., and 4-in. with Class 150, Class 300, and Class 600 flanges
EN 1092-1: DN 80 and DN 100 with PN10/16 and PN 40 flanges
JIS B2238: 80A and 100A with 10K, 20K, and 40K flanges
RF Seal
ANSI/ASME B16.5: 1-in. and 1.5-in. with Class 150, Class 300, and Class 600 flanges
EN 1092-1: DN 25 and DN 40 with PN10/16 and PN 40 flanges
JIS B2238: 25A and 40A with 10K, 20K, and 40K flanges
RT Seal
1
SC Seal
1 1/2-in., 2-in., and 3-in. Tri-Clover Style Tri-Clamp™
SS Seal
4-in. Sch.5 Tri-Clamp
/4-18 NPT, 1/2-14 NPT, 3/4-14 NPT, and 1-11.5 NPT
Process wetted parts
Process isolating diaphragms
Coplanar gage/absolute sensor (3051SAM_ _G, 3051SAL _ _A)
316L SST (UNS S31603), Alloy C-276 (UNS N10276), Alloy 400 (UNS N04400),
Tantalum (UNS R05440), Gold-Plated Alloy 400, Gold-Plated 316L SST
In-Line gage sensor/absolute (3051SAM_ _T, 3051SAL _ _E)
316L SST (UNS S31603), Alloy C-276 (UNS N10276)
Liquid level sensor (3051SAL)
FF Seal
EF Seal
316L SST, Alloy C-276, Tantalum
RF Seal
RT Seal
316L SST, Alloy C-276
SC Seal
SS Seal
Drain/vent valves
316 SST, Alloy C-276, or Alloy 400/K-500 material (drain/vent seat: Alloy 400, drain/vent stem:
Alloy K-500)
Process flanges and adapters

Plated carbon steel

SST: CF-8M (Cast 316 SST) per ASTM A743

Cast C-276: CW-12MW per ASTM A494

Cast Alloy 400: M-30C per ASTM A494
Wetted O-rings
Glass-filled PTFE, Graphite-filled PTFE (used only with Gold-Plated Alloy 400 isolating
diaphragm)
Specifications and Reference Data
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00809-0100-4804, Rev AB
January 2015
A.3.5
Non-wetted parts
Electronics housing
Low-copper aluminum alloy or CF-8M (Cast 316 SST)
NEMA 4X, IP 66, IP 68
Coplanar sensor module housing
SST: CF-3M (Cast 316L SST)
Bolts

Plated carbon steel per ASTM A449, Type 1

Austenitic 316 SST per ASTM F593

ASTM A453, Class D, Grade 660 SST

ASTM A193, Grade B7M alloy steel

ASTM A193, Class 2, Grade B8M SST

Alloy K-500
Sensor module fill fluid
Silicone or Inert (halocarbon)
Seal fill fluid (3051SAL Liquid Level Sensor)
Silicone 200, D.C. Silicone 704, SYLTHERM XLT, Inert (halocarbon), Glycerin and Water, Neobee
M-20, Propylene Glycol, and Water
Paint
Polyurethane
Cover O-rings
Buna-N
78
Specifications and Reference Data
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00809-0100-4804, Rev AB
A.4
January 2015
Dimensional drawings
Figure A-2. 3051S ERS Coplanar™ Sensor and Flange
PlantWeb® housing
Junction box housing
FRONT VIEW
FRONT VIEW
4.20
(107)
4.20
(107)
8.53
(217)
8.53
(217)
9.63
(245)
SIDE VIEW
4.55
(116)
6.44
(164)
9.63
(245)
SIDE VIEW
3.45
(88)
6.44
(164)
Dimensions are in inches (millimeters).
Specifications and Reference Data
79
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-3. 3051S ERS Coplanar Sensor with Traditional Flange
PlantWeb housing
Junction box housing
FRONT VIEW
FRONT VIEW
9.26
(235)
9.26
(235)
3.40
(86)
SIDE VIEW
1.10
(28)
3.40
(86)
1.10
(28)
SIDE VIEW
3.45 (88)
1.63 (41)
2.13 (54)
Dimensions are in inches (millimeters).
80
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-4. 3051S ERS In-Line Sensor
PlantWeb housing
Junction box housing
FRONT VIEW
FRONT VIEW
4.20
(107)
4.20
(107)
8.04
(204)
8.04
(204)
SIDE VIEW
SIDE VIEW
5.21 (132)
3.45
(88)
4.55 (116)
Dimensions are in inches (millimeters).
Specifications and Reference Data
81
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
\
Figure A-5. Coplanar Mounting Configurations (B4 Bracket)
Pipe mount
FRONT VIEW
Panel mount
FRONT VIEW
FRONT VIEW
4.55
(116)
2.58
(66)
6.15
(156)
2.81
(71)
3.54
(90)
4.72
(120)
6.25
(159)
Dimensions are in inches (millimeters).
Figure A-6. Traditional Mounting Configurations
Pipe mount
Pipe mount (flat bracket)
Panel mount
10.70 (272)
8.18
(208)
2.62
(67)
7.7
(196)
13.03
(331)
0.93
(24)
5.32
(135)
2.62
(67)
3.42
(87)
3.42
(87)
4.85
(123)
7.70 (196)
Dimensions are in inches (millimeters).
82
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00809-0100-4804, Rev AB
January 2015
Figure A-7. In-Line Mounting Configurations (B4 Bracket)
Pipe mount
FRONT VIEW
Panel mount
SIDE VIEW
2.58
(66)
4.55 (116)
6.15
(156)
6.15
2.81
(71)
6.25
(159)
3.08
(78)
4.72 (120)
6.90 (175)
Dimensions are in inches (millimeters).
Figure A-8. Remote Display Mounting Configurations (B4 Bracket)
Pipe mount
FRONT VIEW
Panel mount
SIDE VIEW
2.33
(59)
5.19 (132)
1.82 (46)
4.48
(114
2.66
(68)
2.66
(68)
6.90 (175)
6.15
(156)
4.72 (120)
3.08
(78)
Dimensions are in inches (millimeters).
Specifications and Reference Data
6.24 (158)
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-9. Rosemount 3051S ERS Measurement Transmitter
Rosemount 3051S ERS Measurement Transmitter - Coplanar Style
Rosemount 3051S ERS Measurement Transmitter - In-Line Style
5.21 (132)
4.55 (116)
4.20
(107)
3.45
(88)
8.04
(204)
Dimensions are in inches (millimeters).
84
Specifications and Reference Data
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00809-0100-4804, Rev AB
January 2015
Figure A-10. Rosemount 3051S Scalable™ Level Transmitter with FF Seal
Rosemount 3051S Scalable Level Transmitter with FF(1)(2)- Coplanar Style
5.17
(131)
4.51
(114)
8.57
(217,7)
+ Direct Mount
Extension Length
Rosemount 3051S Scalable Level Transmitter with FF(1)(2) - In-Line Style
5.17
(131)
8.04
(204)
Dimensions are in inches (millimeters).
(1) FF (FFW) seal dimensions and pressure ratings can be found on page 104.
(2) Lower housing (flushing ring) is available with FFW style flange.
Specifications and Reference Data
85
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-11. Rosemount 3051S Scalable Level Transmitter with EF Seal
Rosemount 3051S Scalable Level Transmitter with EF(1)- Coplanar Style
+ Direct Mount
Extension Length
Rosemount 3051S Scalable Level Transmitter with EF(1) - In-Line Style
5.17
(131)
4.20
(107)
8.04
(204)
1.50
(38)
Dimensions are in inches (millimeters).
(1) EF (EFW) seal dimensions and pressure ratings can be found on page 106.
86
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-12. Rosemount 3051S Scalable Level Transmitter with RF Seal
Rosemount 3051S Scalable Level Transmitter with RF(1)- Coplanar Style
+ Direct Mount
Extension Length
Rosemount 3051S Scalable Level Transmitter with RF(1) - In-Line Style
Dimensions are in inches (millimeters).
(1) RF (RFW) seal dimensions and pressure ratings can be found on page 108.
Specifications and Reference Data
87
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-13. Rosemount 3051S Scalable Level Transmitter with RT Seal
Rosemount 3051S Scalable Level Transmitter with RT(1)- Coplanar Style
+ Direct Mount
Extension Length
Rosemount 3051S Scalable Level Transmitter with RT(1) - In-Line Style
Dimensions are in inches (millimeters).
(1) RT (RTW) seal dimensions can be found on page 110.
88
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Figure A-14. Rosemount 3051S Scalable Level Transmitter with SS Seal
Rosemount 3051S Scalable Level Transmitter with SS(1)- Coplanar Style
+ Direct Mount
Extension Length
Rosemount 3051S Scalable Level Transmitter with SS(1) - In-Line Style
Dimensions are in inches (millimeters).
(1) SS (SSW) seal dimensions and pressure ratings can be found on page 113.
Specifications and Reference Data
89
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Class
Pipe
size
ASME B16.5 (ANSI)
150
2 (51)
0.69 (18)
4.75 (121)
6.0 (152)
4
0.75 (19)
N/A
3 (76)
0.88 (22)
6.0 (152)
7.5 (191)
4
0.75 (19)
2.58 (66)
4 (102)
0.88 (22)
7.5 (191)
9.0 (229)
8
0.75 (19)
3.5 (89)
2 (51)
0.82 (21)
5.0 (127)
6.5 (165)
8
0.75 (19)
N/A
3 (76)
1.06 (27)
6.62 (168)
8.25 (210)
8
0.88 (22)
2.58 (66)
4 (102)
1.19 (30)
7.88 (200)
10.0 (254)
8
0.88 (22)
3.5 (89)
2 (51)
1.00 (25)
5.0 (127)
6.5 (165)
8
0.75 (19)
N/A
3 (76)
1.25 (32)
6.62 (168)
8.25 (210)
8
0.88 (22)
2.58 (66)
DIN 2501 PN 10–40
DN 50
20 mm
125 mm
165 mm
4
18 mm
N/A
DIN 2501 PN 25/40
DN 80
24 mm
160 mm
200 mm
8
18 mm
66 mm
DN 100
24 mm
190 mm
235 mm
8
22 mm
89 mm
DN 100
20 mm
180 mm
220 mm
8
18 mm
89 mm
ASME B16.5 (ANSI)
300
ASME B16.5 (ANSI)
600
DIN 2501 PN 10/16
Flange
Bolt circle Outside No. of Bolt hole Extension
thickness A diameter B diameter C bolts diameter diameter(1) D
E
H
3.6
(92)
5.0
(127)
6.2
(158)
3.6
(92)
5.0
(127)
6.2
(158)
3.6
(92)
5.0
(127)
4.0
(102)
5.4
(138)
6.2
(158)
6.2
(158)
5.65
(143)
5.65
(143)
5.65
(143)
5.65
(143)
5.65
(143)
5.65
(143)
7.65
(194)
7.65
(194)
5.65
(143)
5.65
(143)
5.65
(143)
5.65
(143)
(1) Tolerances are 0.040 (1,02), –0.020 (0,51).
90
Specifications and Reference Data
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00809-0100-4804, Rev AB
A.5
January 2015
Ordering information
Rosemount 3051SAM Transmitter for ERS Applications

Coplanar and In-Line sensor module platforms

Variety of process connections including threaded NPT, flanges, manifolds, and 1199 remote seals

Available with 10-year stability and limited 12-year warranty
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model
Transmitter type
3051SAM
Scalable ERS Measurement Transmitter
Performance class
1
Ultra: 0.025% span accuracy, 200:1 rangedown, 10-year stability, 12-year limited warranty
★
2
Classic: 0.055% span accuracy, 100:1 rangedown, 5-year stability
★
Configuration type
P
Electronic Remote Sensor - Primary
★
S
Electronic Remote Sensor - Secondary
★
Pressure module type
Pressure sensor type
G
Coplanar
Gage
★
T
In-Line
Gage
★
E
In-Line
Absolute
★
A
Coplanar
Absolute
Pressure range
(1)
Coplanar Gage
In-Line Gage
In-Line Absolute
Coplanar Absolute
1A
N/A
-14.7 to 30 psig
(-1,0 to 2,06 bar)
0 to 30 psia
(0 to 2,06 bar)
0 to 30 psia
(0 to 2,06 bar)
★
2A
-250 to 250 inH2O
(-623 to 623 mbar)
-14.7 to 150 psig
(-1,0 to 10,34 bar)
0 to 150 psia
(0 to 10,34 bar)
0 to 150 psia
(0 to 10,34 bar)
★
3A
-393 to 1000 inH2O
(-0,98 to 2,49 bar)
-14.7 to 800 psig
(-1,0 to 55,2 bar)
0 to 800 psia
(0 to 55,2 bar)
0 to 800 psia
(0 to 55,2 bar)
★
4A
-14.2 to 300 psig
(-0,98 to 20,7 bar)
-14.7 to 4000 psig
(-1,0 to 275,8 bar)
0 to 4000 psia
(0 to 275,8 bar)
0 to 4000 psia
(0 to 275,8 bar)
★
5A
-14.2 to 2000 psig
(-0,98 to 137,9 bar)
-14.7 to 10000 psig
(-1,0 to 689,5 bar)
0 to 10000 psia
(0 to 689,5 bar)
N/A
★
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Isolating diaphragm
316L SST
★
(2)
Alloy C-276
★
(3)
Alloy 400
(3)(4)
5
Tantalum
6(3)
Gold-plated Alloy 400 (includes Graphite-Filled PTFE O-Ring)
2(2)
3
4
(3)
7
Gold-plated 316L SST
Process connection
Coplanar Module Type
In-Line Module Type
None
N/A
★
Assemble to Rosemount 305 Manifold
Assemble to Rosemount 306 Manifold
★
Assemble to Rosemount 304 or AMF Manifold with
SST Traditional Flange
N/A
★
B11(5)(6)
Assemble to One Rosemount 1199 Remote
Diaphragm Seal with SST transmitter flange
Assemble to One Rosemount 1199 Remote
Diaphragm
★
E11
Coplanar Flange (CS), ¼-18 NPT, 316 SST Drain
Vents
½ -14 NPT Female
★
E12
Coplanar Flange (SST), ¼-18 NPT, 316 SST Drain
Vents
N/A
★
E13(2)
Coplanar Flange (Cast C-276), ¼-18 NPT, Alloy
C-276 Drain Vents
N/A
★
E14
Coplanar Flange (Cast Alloy 400), ¼-18 NPT, Alloy
400/K-500 Drain Vents
N/A
★
E15(2)
Coplanar Flange (SST), ¼-18 NPT, Alloy C-276
Drain Vents
N/A
★
E16(2)
Coplanar Flange (CS), ¼-18 NPT, Alloy C-276 Drain
Vents
N/A
★
E21
Coplanar Flange (CS), RC ¼, 316 SST Drain Vents
N/A
★
Coplanar Flange (SST), RC ¼, 316 SST Drain Vents
N/A
★
Coplanar Flange (Cast C-276), RC ¼, Alloy C-276
Drain Vents
N/A
★
E24
Coplanar Flange (Cast Alloy 400), RC ¼, alloy
400/K-500 Drain Vents
N/A
★
E25(2)
Coplanar Flange (SST), RC ¼, Alloy C-276 Drain
Vents
N/A
★
E26(2)
Coplanar Flange (CS), RC ¼, Alloy C-276 Drain
Vents
N/A
★
F12
Traditional Flange (SST), 1/4-18 NPT, 316 SST Drain
Vents
N/A
★
F13(2)
Traditional Flange (Cast C-276), 1/4-18 NPT, Alloy
C-276 Drain Vents
N/A
★
000
A11(5)
A12
(5)
E22
E23
92
(2)
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Process connection
F14
Traditional Flange (Cast Alloy 400), 1/4-18 NPT,
Alloy 400/K-500 Drain Vents
N/A
★
F15(2)
Traditional Flange (SST), 1/4-18 NPT, Alloy C-276
Drain Vents
N/A
★
F22
Traditional Flange (SST), RC ¼, 316 SST Drain
Vents
N/A
★
F23(2)
Traditional Flange (Cast C-276), RC ¼, Alloy C-276
Drain Vents
N/A
★
F24
Traditional Flange (Cast Alloy 400), RC ¼, Alloy
400/K500 Drain Vents
N/A
★
F25(2)
Traditional Flange (SST), RC ¼, Alloy C-276 Drain
Vents
N/A
★
F52
DIN-Compliant Traditional Flange (SST), ¼-18 NPT,
316 Drain Vents, 7-16-in. Bolting
N/A
★
G11
Vertical Mount Level Flange (SST), 2-in ANSI Class
150, 316 SST Drain Vents
G ½ A DIN 16288 Male (Range 1-4 Only)
★
G12
Vertical Mount Level Flange (SST), 2-in ANSI Class
300, 316 SST Drain Vents
N/A
★
G21
Vertical Mount Level Flange (SST), 3-in ANSI Class
150, 316 SST Drain Vents
N/A
★
G22
Vertical Mount Level Flange (SST), 3-in ANSI Class
300, 316 SST Drain Vents
N/A
★
G31
Vertical Mount Level Flange (SST), DIN-DN 50 PN
40, 316 SST Drain Vents
N/A
★
G41
Vertical Mount Level Flange (SST), DIN-DN 80 PN
40, 316 SST Drain Vents
N/A
★
F11
Traditional Flange (CS), ¼-18 NPT, 316 SST
Drain/Vents
Non-Threaded Instrument Flange (I-Flange)
F32
Bottom Vent Traditional Flange (SST), ¼-18 NPT,
316 SST Drain Vents
N/A
F42
Bottom Vent Traditional Flange (SST), RC ¼, 316
SST Drain Vents
N/A
F62
DIN-Compliant Traditional Flange (316 SST), ¼-18
NPT, 316 Drain Vents, M10 Bolting
N/A
F72
DIN-Compliant Traditional Flange (316 SST), ¼-18
NPT, 316 Drain Vents, M12 Bolting
N/A
Transmitter output
A
4–20 mA with digital signal based on HART protocol
Specifications and Reference Data
★
93
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Housing style
Material
Conduit entry size
Housings for ERS Primary - Configuration Type code P
1A
PlantWeb Housing
Aluminum
1
★
1B
PlantWeb Housing
Aluminum
M20 x 1.5 (CM 20)
★
1J
PlantWeb Housing
SST
1
★
1K
PlantWeb Housing
SST
M20 x 1.5 (CM 20)
★
★
/2–14 NPT
/2–14 NPT
2E
Junction Box with Remote Display
Output
Aluminum
1
2F
Junction Box with Remote Display
Output
Aluminum
M20 x 1.5 (CM 20)
★
2M
Junction Box with Remote Display
Output
SST
1
★
/2–14 NPT
/2–14 NPT
Housings for ERS Secondary - Configuration Type code S
2A
Junction Box
Aluminum
1
★
2B
Junction Box
Aluminum
M20 x 1.5 (CM 20)
★
SST
1
★
2J
Junction Box
/2–14 NPT
/2–14 NPT
Housings for ERS Primary - Configuration Type code P
1C
PlantWeb Housing
Aluminum
G1/2
1L
PlantWeb Housing
SST
G1/2
2G
Junction Box with Remote Display
Output
Aluminum
G1/2
Housings for ERS Secondary - Configuration Type code S
2C
A.5.1
Junction Box
Aluminum
G1/2
Options (include with selected model number)
Electronic remote sensor connection cable
R05
50 ft. (15,2 m) Spool of Electronic Remote Sensor Cable
★
R10
100 ft. (30,5 m) Spool of Electronic Remote Sensor Cable
★
R15
150 ft. (45,72 m) Spool of Electronic Remote Sensor Cable
★
Mounting bracket
B1(3)
Traditional flange bracket, CS, 2-in. pipe
★
Traditional flange bracket, CS, panel
★
B3(3)
Traditional flange flat bracket, CS, 2-in. pipe
★
B4
Bracket, all SST, 2-in. Pipe and Panel
★
Traditional flange bracket, B1 with SST bolts
★
B2
B7
94
(3)
(3)
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Mounting bracket
B8(3)
Traditional flange bracket, B2 with SST bolts
★
(3)
Traditional flange bracket, B3 with SST bolts
★
(3)
Traditional flange bracket, B1, all SST
★
(3)
Traditional flange bracket, B3, all SST
★
B9
BA
BC
Special configuration (software)
C1(7)
Customer Software Configuration (Configuration Data Sheet must be completed)
★
C3
Gage Pressure Calibration on Rosemount 3051SAM_ _A4 only
★
(7)
NAMUR Alarm and Saturation Levels, High Alarm
★
(7)
NAMUR Alarm and Saturation Levels, Low Alarm
★
(7)
Custom Alarm and Saturation Levels, High Alarm (requires C1 and Configuration Data Sheet)
★
(7)
C7
Custom Alarm and Saturation Levels, Low Alarm (requires C1 and Configuration Data Sheet)
★
C8(7)
Low alarm (standard Rosemount alarm and saturation levels)
★
C4
C5
C6
Special configuration (hardware)
D2(8)
1
★
D4
External ground screw assembly
★
D5(8)
Delete transmitter drain/vent valves (install plugs)
★
D7(8)
Coplanar flange without drain/vent ports
(8)
D9
/2-14 NPT Flange Adapters
RC 1/2 Flange Adapters
Product certifications
E1
ATEX Flameproof
★
I1
ATEX Intrinsic Safety
★
N1
ATEX Type n
★
K1
ATEX Flameproof and Intrinsically Safe, Type n, Dust
★
ND
ATEX Dust
★
E4
TIIS Flameproof
★
E5
FM Explosion-proof, Dust Ignition-proof
★
I5
FM Intrinsically Safe, Division 2
★
FM Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
CSA Explosion-proof, Dust Ignition-proof, Division 2
★
CSA Intrinsically Safe
★
K6
CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
E7
IECEx Flameproof
★
K5
E6
(9)
I6
(9)
Specifications and Reference Data
95
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Product certifications
I7
IECEx Intrinsic Safety
★
N7
IECEx Type n
★
K7
IECEx Flameproof, Intrinsic Safety, Type n
★
E2
INMETRO Flameproof
★
I2
INMETRO Intrinsically Safe
★
K2
INMETRO Flameproof, Intrinsic Safety, Type n
★
E3
China Flameproof
★
I3
China Intrinsic Safety, Dust Ignition-proof
★
ATEX and CSA Flameproof, Intrinsically Safe, Division 2
★
KB
FM and CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
KC
FM and ATEX Explosion-proof, Intrinsically Safe, Division 2
★
KD(9)
FM, CSA, and ATEX Explosion-proof, Intrinsically Safe
★
KA(9)
(9)
Special certifications
Calibration Certification
Q4
Calibration certificate
★
QP
Calibration Certificate and Tamper Evident Seal
★
Material Traceability Certification
Q8
Material Traceability Certification per EN 10204 3.1
★
Surface Finish Certification
Q16
Surface Finish Certification for Hygienic Remote Seals
★
Toolkit Performance Reports
QZ(10)
Remote Seal System Performance Calculation Report
★
Terminal Blocks
T1(7)
Transient Terminal Block
★
Sensor Fill Fluid
L1(11)
Inert Sensor Fill Fluid
★
Graphite-Filled PTFE O-Ring
★
O-Ring
L2
Bolting Material
L4(8)
L5
96
(2)(8)
Austenitic 316 SST Bolts
★
ASTM A 193, Grade B7M Bolts
★
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-6. 3051SAM Scalable Advanced Measurement Transmitter for ERS Applications Ordering
Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Special certifications
L6(8)
Alloy K-500 Bolts
★
L7
(2)(8)
ASTM A 453, Class D, Grade 660 Bolts
★
L8
(8)
ASTM A 193, Class 2, Grade B8M Bolts
★
Display Type (ERS Primary Only)
M5(7)
PlantWeb LCD Display
★
M7(7)
Remote Mount LCD Display and Interface, PlantWeb Housing, No Cable, SST Bracket
★
(7)
Remote Mount LCD Display and Interface, PlantWeb Housing, 50 ft. (15,2 m) Cable, SST Bracket
★
(7)
Remote Mount LCD Display and Interface, PlantWeb Housing, 100 ft. (30,5 m) Cable, SST Bracket
★
M8
M9
Special procedures
Pressure Testing
P1
Hydrostatic Testing with Certificate
Special Cleaning
P2(8)
P3
(8)
Cleaning for Special Services
Cleaning for Less than 1 PPM Chlorine/Fluorine
Typical model number:
3051SAM 1 S T 2A 2 E11 A 2A
(1) The pressure range should be specified based on the maximum static pressure, not differential pressure.
(2) Materials of Construction comply with metallurgical requirements highlighted within NACE MR 0175/ISO 15156 for sour oil field production
environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for
sour refining environments.
(3) Not available with Pressure Sensor/Module codes T or E.
(4) Tantalum diaphragm material is only available with Pressure Sensor/Module code G.
(5) “Assemble to” items are specified separately and require a completed model number.
(6) Consult an Emerson Process Management representative for performance specifications.
(7) Not available with Configuration Type code S.
(8) Not available with Process Connection code A11.
(9) Not available with M20 or G½ conduit entry size.
(10) The QZ report quantifies the performance of the entire ERS system. One report is provided per ERS system. The QZ option is specified on the Primary
Transmitter (Configuration Type code P).
(11) Silicone fill fluid is standard.
Specifications and Reference Data
97
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Rosemount 3051SAL Level Transmitter for ERS Applications

Integrated transmitter and remote seal in a single model number

Variety of process connections including flanged, threaded, and hygienic remote seals

Available with 10-year stability and limited 12-year warranty
A 3051SAL Transmitter consists of 3 parts. First, specify the transmitter model codes found on page 91. Then,
specify a remote seal found on page 104. Finish the model number by specifying all desired options on page 101.
ERS Transmitter Model Codes page 91
Remote Seal Model Codes____ page 104
ERS Options______page 101
Table A-7. 3051SAL Scalable Advanced Level Transmitter for ERS Applications Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model
Transmitter type
3051SAL
Scalable Level Transmitter
Performance class
1
Ultra: 0.065% span accuracy, 100:1 rangedown, 12-year limited warranty
★
2
Classic: 0.065% span accuracy, 100:1 rangedown
★
Configuration type
P
Electronic Remote Sensor - Primary
★
S
Electronic Remote Sensor - Secondary
★
Pressure module type
Pressure sensor type
G
Coplanar
Gage
★
T
In-Line
Gage
★
E
In-Line
Absolute
★
A
Coplanar
Absolute
Pressure range(1)
Coplanar Gage
In-Line Gage
In-Line Absolute
Coplanar
Absolute
1A
N/A
-14.7 to 30 psig
(-1,0 to 2,06 bar)
0 to 30 psia
(0 to 2,06 bar)
0 to 30 psia
(0 to 2,06 bar)
★
2A
-250 to 250 inH2O
(-623 to 623 mbar)
-14.7 to 150 psig
(-1,0 to 10,34 bar)
0 to 150 psia
(0 to 10,34 bar)
0 to 150 psia
(0 to 10,34 bar)
★
3A
-393 to 1000 inH2O
(-0,98 to 2,49 bar)
-14.7 to 800 psig
(-1,0 to 55,2 bar)
0 to 800 psia
(0 to 55,2 bar)
0 to 800 psia
(0 to 55,2 bar)
★
4A
-14.2 to 300 psig
(-0,98 to 20,7 bar)
-14.7 to 4000 psig
(-1,0 to 275,8 bar)
0 to 4000 psia
(0 to 275,8 bar)
0 to 4000 psia
(0 to 275,8 bar)
★
5A
-14.2 to 2000 psig
(-0,98 to 137,9 bar)
-14.7 to 10000 psig
(-1,0 to 689,5 bar)
0 to 10000 psia
(0 to 689 bar)
N/A
★
98
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-7. 3051SAL Scalable Advanced Level Transmitter for ERS Applications Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Transmitter output
A
★
4-20 mA with Digital Signal Based on HART Protocol
Housing style
Material
Conduit entry size
Housings for ERS Primary - Configuration Type code P
1A
PlantWeb Housing
Aluminum
1
★
1B
PlantWeb Housing
Aluminum
M20 x 1.5 (CM 20)
★
★
/2–14 NPT
1J
PlantWeb Housing
SST
1
1K
PlantWeb Housing
SST
M20 x 1.5 (CM 20)
★
2E
Junction Box with Remote Display
Output
Aluminum
1
★
2F
Junction Box with Remote Display
Output
Aluminum
M20 x 1.5 (CM 20)
★
2M
Junction Box with Remote Display
Output
SST
1
★
/2–14 NPT
/2–14 NPT
/2–14 NPT
Housings for ERS Secondary - Configuration Type code S
2A
Junction Box
Aluminum
1
★
2B
Junction Box
Aluminum
M20 x 1.5 (CM 20)
★
SST
1
★
2J
Junction Box
/2–14 NPT
/2–14 NPT
Housings for ERS Primary - Configuration Type code P
1C
PlantWeb Housing
Aluminum
G1/2
1L
PlantWeb Housing
SST
G1/2
2G
Junction Box with Remote Display
Output
Aluminum
G1/2
Housings for ERS Secondary - Configuration Type code S
2C
Junction Box
Aluminum
G1/2
Seal system type
1
Direct-Mount Seal System
★
Direct-mount extension (between transmitter flange and seal)
0
No Extension
★
2
2-in. (50 mm) Extension
★
4
4-in. (100 mm) Extension
★
5
Thermal Optimizer
★
Transmitter reference pressure connection
00
None (In-Line Style Sensor)
★
20
316L SST Isolator/SST Transmitter Flange
★
30
Alloy C-276 Isolator/SST Transmitter Flange
★
Specifications and Reference Data
99
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-7. 3051SAL Scalable Advanced Level Transmitter for ERS Applications Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Temperature limits
Seal fill fluid
Specific
gravity at
No
77 °F (25 °C) extension
A
SYLTHERM XLT
0.85
-102 to 293 °F
(-75 to 145 °C)
C
D.C. Silicone 704
1.07
32 to 401 °F
(0 to 205 °C)
32 to 464 °F
(0 to 240 °C)
D
Silicone 200
0.93
-49 to 401 °F
(-45 to 205 °C)
H
Inert (Halocarbon)
1.85
G(4)(5)
Glycerin and Water
N(4)
P(4)(5)
(2)
2-in. (50 mm)
extension
4-in. (100 mm) Thermal
extension
optimizer
-102 to 293 °F
(-75 to 145 °C)
-102 to 293 °F
(-75 to 145°C)
-102 to 293 °F
(-75 to 145 °C)
★
32 to 500 °F
(0 to 260 °C)
32 to 599 °F
(0 to 315 °C)
★
-49 to 401 °F
(-45 to 205 °C)
-49 to 401 °F
(-45 to 205 °C)
-49 to 401 °F
(-45 to 205 °C)
★
-49 to 320 °F
(-45 to 160 °C)
--49 to 320 °F
(-45 to 160 °C)
-49 to 320 °F
(-45 to 160 °C)
-49 to 320 °F
(-45 to 160 °C)
★
1.13
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
★
Neobee M-20
0.92
5 to 401 °F
(-15 to 205 °C)
5 to 437 °F
(-15 to 225 °C)
5 to 437 °F
(-15 to 225 °C)
5 to 437 °F
(-15 to 225 °C)
★
Propylene Glycol and
Water
1.02
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
5 to 203 °F
(-15 to 95 °C)
★
(3)
(3)
(3)
(3)
Continue specifying a completed model number by choosing a remote seal type below.
100
page 104
FF Flush Flanged Seal
Process Connections:
2-in. / DN 50 / 50A
3-in. / DN 80 / 80A
4-in. / DN 100 / 100A
page 106
EF Extended Flanged Seal
Process Connections:
3-in. / DN 80 / 80A
4-in. / DN 100 / 100A
page 108
RF Remote Flanged Seal
Process Connections:
1-in. / DN 25 / 25A
1½-in. / DN 40 / 40A
page 110
RT Remote Threaded Seal
Process Connections:
¼ - 18 NPT
½ - 14 NPT
¾ - 14 NPT
1 – 11.5 NPT
page 112
SC Hygienic Tri-Clamp Seal
Process Connections:
1½-in.
2-in.
3-in.
page 113
SS Hygienic Tank Spud Seal
Process Connections:
4-in.
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-7. 3051SAL Scalable Advanced Level Transmitter for ERS Applications Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Options (include with selected model number)(2)(3)(4)(5)
A.5.2
Electronic remote sensor connection cable
R05
50 ft. (15,2 m) Spool of Electronic Remote Sensor Cable
★
R10
100 ft. (30,5 m) Spool of Electronic Remote Sensor Cable
★
R15
150 ft. (45,72 m) Spool of Electronic Remote Sensor Cable
★
Software configuration
C1(6)
Custom Software Configuration (requires Configuration Data Sheet)
★
Gage pressure calibration
C3
Gage Pressure Calibration on Rosemount 3051SAL_ _A4 only
★
Alarm limit
C4(6)
NAMUR Alarm and Saturation Levels, High Alarm
★
C5
(6)
NAMUR Alarm and Saturation Levels, Low Alarm
★
C6
(6)
Custom Alarm and Saturation Levels, High Alarm (requires C1 and Configuration Data Sheet)
★
Custom Alarm and Saturation Levels, Low Alarm (requires C1 and Configuration Data Sheet)
★
Low Alarm (Standard Rosemount Alarm and Saturation Levels)
★
C7(6)
C8
(6)
Ground screw
D4
External Ground Screw Assembly
★
Conduit plug
DO
316 SST Conduit Plug
★
Product certifications
E1
ATEX Flameproof
★
I1
ATEX Intrinsic Safety
★
N1
ATEX Type n
★
K1
ATEX Flameproof and Intrinsically Safe, Type n, Dust
★
ND
ATEX Dust
★
E4
TIIS Flameproof
★
E5
FM Explosion-proof, Dust Ignition-proof
★
I5
FM Intrinsically Safe, Division 2
★
K5
FM Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
E6(6)
CSA Explosion-proof, Dust Ignition-proof, Division 2
★
I6
CSA Intrinsically Safe
★
CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
IECEx Flameproof
★
K6
E7
(6)
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-7. 3051SAL Scalable Advanced Level Transmitter for ERS Applications Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Product certifications
I7
IECEx Intrinsic Safety
★
N7
IECEx Type n
★
K7
IECEx Flameproof, Intrinsic Safety, Type n
★
E2
INMETRO Flameproof
★
I2
INMETRO Intrinsically Safe
★
K2
INMETRO Flameproof, Intrinsic Safety, Type n
★
ATEX and CSA Flameproof, Intrinsically Safe, Division 2
★
FM and CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
FM and ATEX Explosion-proof, Intrinsically Safe, Division 2
★
FM, CSA, and ATEX Explosion-proof, Intrinsically Safe
★
KA(6)
KB
(6)
KC
(6)
KD
Sensor fill fluid
L1(6)
Inert Sensor Fill Fluid
★
Graphite-filled PTFE O-ring
★
O-ring
L2
Bolting material
Austenitic 316 SST Bolts
★
L5
ASTM A 193, Grade B7M Bolts
★
L6
Alloy K-500 Bolts
★
L7(7)
ASTM A 453, Class D, Grade 660 Bolts
★
L8
ASTM A 193, Class 2, Grade B8M Bolts
★
L4
(7)
Display type (ERS primary only)
M5(6)
PlantWeb LCD Display
★
M7(6)
Remote Mount LCD Display and Interface, PlantWeb Housing, No Cable, SST Bracket
★
M8
(6)
Remote Mount LCD Display and Interface, PlantWeb Housing, 50 ft. (15,2 m) Cable, SST Bracket
★
M9
(6)
Remote Mount LCD Display and Interface, PlantWeb Housing, 100 ft. (30,5 m) Cable, SST Bracket
★
Special procedures
Pressure testing
P1
Hydrostatic Testing with Certificate
Special cleaning
P2
Cleaning for Special Services
P3
Cleaning for Less than 1 PPM Chlorine/Fluorine
102
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-7. 3051SAL Scalable Advanced Level Transmitter for ERS Applications Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Special certifications
Calibration certification
Q4
Calibration Certificate
★
QP
Calibration certificate with tamper evident seal
★
Material traceability certification
Q8
Material traceability certification per EN 10204 3.1
★
Toolkit performance reports
QZ(8)
Remote Seal System Performance Calculation Report
★
Transient protection
T1(6)
Transient Terminal Block
Typical model number:
★
3051SAL 1 P G 4A A 1A 1 0 20 D FF 7 1 DA 0 0 M5
(1) The pressure range should be specified based on the maximum static pressure, not differential pressure.
(2) At ambient pressure of 14.7 psia (1 bar-a) and ambient temperature of 70 °F (21 °C). Temperature limits are reduced in vacuum service and may be limited
by seal selection.
(3) Maximum process temperature is limited by heat transfer to the transmitter electronics and must be further derated if ambient, temperature exceeds
70 °F (21 °C).
(4) This is a food grade fill fluid.
(5) Not suitable for vacuum applications.
(6) Not available with M20 or G½ conduit entry size.
(7) Materials of construction comply with metallurgical requirements highlighted within NACE MR 0175/ISO 15156 for sour oil field production environments.
Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for sour refining
environments.
(8) The QZ report quantifies the performance of the entire ERS system. One report is provided per ERS system. The QZ option is specified on the Primary
Transmitter (Configuration Type code P).
Specifications and Reference Data
103
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Direct mount seals for 3051SAL Flush Flanged (FF) Seal

Most common seal

Good for use in general applications

Easy installation on flanged connections ranging from 2-in. (DN 50) to 4-in.
(DN 100)
Table A-8. FF Flush Flanged Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model
Process connection
FF
Flush Flanged Seal
Process connection size
G
2-in./DN 50/50A
★
7
3-in./80A
★
J
DN 80
★
9
4-in./DN 100/100A
★
Flange/pressure rating
1
ANSI/ASME B16.5 Class 150
★
2
ANSI/ASME B16.5 Class 300
★
4
ANSI/ASME B16.5 Class 600
★
G
PN 40 per EN 1092-1
★
A
10K per JIS B2238
B
20K per JIS B2238
D
40K per JIS B2238
E
PN 10/16 per EN 1092-1, Available with DN 100 only
Materials of construction
Isolating Diaphragm
Upper Housing
Flange
CA
316L SST
316L SST
CS
★
DA
316L SST
316L SST
316 SST
★
(1)
Alloy C-276
316L SST
CS
★
(1)
DB
Alloy C-276
316L SST
316 SST
★
CC
Tantalum
316L SST
CS
★
DC
Tantalum
316L SST
316 SST
★
CB
(2)
Flushing connection ring (lower housing)
0
None
★
A
316 SST
★
B
Alloy C-276
★
104
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-8. FF Flush Flanged Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Flushing connection quantity & size
0
None
★
1
1
One /4-18 NPT Flushing Connection
★
3
Two 1/4-18 NPT Flushing Connections
★
7
One 1/2-14 NPT Flushing Connection
★
9
A.5.3
1
Two /2-14 NPT Flushing Connections
★
Options (include with selected model number)
Cold temperature remote seal applications
SB
Extra Fill Fluid for Cold Temperature Applications
Remote seal diaphragm thickness
SC(3)
0.006-in. (150 ì m) Diaphragm Thickness
Flushing connection ring plugs
SD
Alloy C-276 Plug(s) for Flushing Connection(s)
★
SG
SST Plug(s) for Flushing Connection(s)
★
SH
SST Drain/Vent(s) for Flushing Connection(s)
★
Flushing connection ring gaskets
SJ
PTFE Gasket
SK
Barium Sulfate-Filled PTFE Gasket
SN
GRAFOIL® Gasket
Additional options
Remote seal code conformance
ST(4)
Wetted Material Compliance per NACE MR 0175/ISO 15156, MR 0103
Remote seal diaphragm coating
SU(3)
0.001-in. ±0.0002-in. (25 ì m ±5 ì m) Gold Plated Diaphragm
SV(5)
PTFE Coated Diaphragm for Non-Stick Purposes
Complete the 3051SAL model number by specifying options as needed:
page 101
ERS Transmitter Options
(1)
(2)
(3)
(4)
Not available with option code SC.
Supplied with Thermo Tork TN9000 gasket.
Not available with Tantalum diaphragms (Material of Construction codes CC and DC).
Materials of construction comply with metallurgical requirements highlighted within NACE MR 0175/ISO 15156 for sour oil field production environments.
Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for sour refining
environments.
(5) Not available with transmitter option code Q8 (Material Traceability per EN 10204 3.1)
Specifications and Reference Data
105
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Extended Flanged (EF) Seal

Good for use in viscous applications with plugging issues

Seal diaphragm installed flush with inner tank wall to prevent process plugging

Easy installation on 3-in. (DN 80) and 4-in. (DN 100) flanged connections
Table A-9. EF Extended Flanged Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model
Process connection
EF
Extended Flanged Seal
Process connection size
7
3-in./DN 80
★
9
4-in./DN 100
★
Flange/pressure rating
1
Class 150 per ANSI/ASME B16.5
★
2
Class 300 per ANSI/ASME B16.5
★
4
Class 600 per ANSI/ASME B16.5
★
G
PN 40 per EN 1092-1
★
A
10K per JIS B2238
B
20K per JIS B2238
D
40K per JIS B2238
E
PN 10/16 per EN 1092-1
Materials of construction
Isolating diaphragm
Extension/gasket surface
Mounting flange
CA
316L SST
316L SST
CS
★
DA
316L SST
316L SST
316 SST
★
CB
Alloy C-276
Alloy C-276
CS
★
DB
Alloy C-276
Alloy C-276
316 SST
★
Seal extension length
20
2-in. (50 mm)
★
40
4-in. (100 mm)
★
60
6-in. (150 mm)
★
A.5.4
Options (include with selected model number)
Cold temperature remote seal applications
SB
Extra Fill Fluid for Cold Temperature Applications
★
Remote seal diaphragm thickness
SC
106
0.006-in. (150 ì m) Diaphragm Thickness
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-9. EF Extended Flanged Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Remote seal code conformance
ST(1)
Wetted Material Compliance per NACE MR 0175/ISO 15156, MR 0103
★
Remote seal diaphragm coating
SU
(2)
SV
0.001-in. ±0.0002-in. (25 ì m ±5 ì m) Gold Plated Diaphragm
PTFE Coated Diaphragm for Non-Stick Purposes
Complete the 3051SAL model number by specifying options as needed:
page 101
ERS Transmitter Options
(1) Materials of construction comply with metallurgical requirements highlighted within NACE MR 0175/ISO 15156 for sour oil field production environments.
Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for sour refining
environments.
(2) Not available with transmitter option code Q8 (Material Traceability per EN 10204 3.1)
Specifications and Reference Data
107
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Remote Flanged (RF) Seal

Designed to improve performance on smaller process connections

Easy installation on flanged connections ranging from 1-in. to 1.5-in. (DN 50 – DN 40)

Lower housing/flushing ring required
Table A-10. RF Remote Flanged Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model
Process connection
RF
Remote Flanged Seal
Process connection size
2
1-in.
★
4
1½-in.
★
D
DN 25
★
F
DN 40
★
Flange/pressure rating
1
Class 150 per ANSI/ASME B16.5
★
2
Class 300 per ANSI/ASME B16.5
★
4
Class 600 per ANSI/ASME B16.5
★
G
PN 40 per EN 1092-1
★
A
10K per JIS B2238
B
20K per JIS B2238
D
40K per JIS B2238
Materials of construction
Isolating diaphragm
Upper housing
Flange
CA
316L SST
316L SST
CS
★
DA
316L SST
316L SST
316 SST
★
CB
Alloy C-276
316L SST
CS
★
DB
Alloy C-276
316L SST
316 SST
★
CC
Tantalum
316L SST
CS
★
DC
Tantalum
316L SST
316 SST
★
Flushing connection ring material (lower housing)(1)
A
316L SST
★
B
Alloy C-276
★
D
Plated CS
★
108
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-10. RF Remote Flanged Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Number of flushing connections
1
One ¼-18 NPT Flushing Connection
★
3
Two ¼-18 NPT Flushing Connections
★
5
None
★
A.5.5
Options (include with selected model number)
Remote seal diaphragm thickness
SB
Extra Fill Fluid for Cold Temperature Applications
★
Remote seal diaphragm thickness
SC(2)
0.006-in. (150 ì m) Diaphragm Thickness
Remote seal flushing connection plug, drain/vent
SD
Alloy C-276 Plug(s) for Flushing Connection(s)
★
SG
316 SST Plug(s) for Flushing Connection(s)
★
SH
316 SST Drain/Vent(s) for Flushing Connection(s)
★
Remote seal gasket material
SJ
PTFE Gasket (for use with Flushing Connection Ring)
SK
Barium Sulfate-Filled PTFE Gasket (for use with Flushing Connection Ring)
SN
GRAFOIL Gasket (for use with Flushing Connection Ring)
★
Remote seal code conformance
ST(3)
Wetted Material Compliance per NACE MR 0175/ISO 15156, MR 0103
★
Remote seal diaphragm coating
SU(2)
0.001-in. ±0.0002-in. (25 ì m ±5 ì m) Gold Plated Diaphragm
SV(4)
PTFE Coated Diaphragm for Non-Stick Purposes
Complete the 3051SAL model number by specifying options as needed:
page 101
ERS Transmitter Options
(1) Supplied with C4401 Aramid fiber gasket.
(2) Not available with Tantalum diaphragms (Material of Construction codes CC and DC).
(3) Materials of construction comply with metallurgical requirements highlighted within NACE MR 0175/ISO 15156 for sour oil field production environments.
Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for sour refining
environments.
(4) Not available with transmitter option code Q8 (Material Traceability per EN 10204 3.1)
Specifications and Reference Data
109
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Remote Threaded (RT) Seal

For use with threaded process connections (1/4-18 to 1-11.5 NPT)

Rated for use in high-pressure applications (up to 2500 PSI)

Optional flushing connections available
Table A-11. RT Remote Threaded Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Process connection style
RT
★
Remote Threaded Seal
Process connection size
3
1
★
4
3
/4-14 NPT
★
5
1-11.5 NPT
★
1
1
/2-14 NPT
/4-18 NPT
Pressure rating
0
★
2500 psi
Isolating diaphragm material
Upper housing material
Flange
CA
316L SST
316L SST
CS
★
DA
316L SST
316L SST
316 SST
★
CB
Alloy C-276
316L SST
CS
★
DB
Alloy C-276
316L SST
316 SST
★
CC
Tantalum
316L SST
CS
★
DC
Tantalum
316L SST
316 SST
★
Flushing connection ring material (lower housing)(1)(2)
A
316L SST
★
B
Alloy C-276
★
D
Plated CS
Number of flushing connections
1
One 1/4-in. Flushing Connection
★
3
Two /4-in. Flushing Connection
★
5
No Flushing Connection
★
110
1
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-11. RT Remote Threaded Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
A.5.6
Options (include with selected model number)
Remote seal diaphragm thickness
SB
Extra Fill Fluid for Cold Temperature Applications
★
Remote seal diaphragm thickness
SC(3)
0.006-in. (150 ì m) Diaphragm Thickness
Remote seal flushing plug, drain/vent
SD
Alloy C-276 Plug(s) for Flushing Connection(s)
★
SG
316 SST Plug(s) for Flushing Connection(s)
★
SH
316 SST Drain/Vent(s) for Flushing Connection(s)
★
Remote seal gasket material
SJ
PTFE Gasket (for use with Flushing Connection Ring)
★
SN
GRAFOIL Gasket (for use with Flushing Connection Ring)
★
SR
Ethylene Propylene Gasket (for use with Flushing Connection Ring)
★
SK
Barium Sulfate-Filled PTFE Gasket (for use with Flushing Connection Ring)
Remote seal bolt
S3
304 SST Bolts
S4
316 SST Bolts
★
Remote seal code conformance
ST(4)
Wetted Material Compliance per NACE MR 0175/ISO 15156, MR 0103
★
Remote seal diaphragm coating
SU(3)
0.001-in. ±0.0002-in. (25 ì m ±5 ì m) Gold Plated Diaphragm
SV(5)
PTFE Coated Diaphragm for Non-Stick Purposes
Complete the 3051SAL model number by specifying options as needed:
page 101
ERS Transmitter Options
(1)
(2)
(3)
(4)
Supplied with C4401 Aramid fiber gasket.
Flushing Connection Ring/Lower Housing assembly bolts provided as standard are carbon steel.
Not available with Tantalum diaphragms (Material of Construction codes CC and DC).
Materials of construction comply with metallurgical requirements highlighted within NACE MR 0175/ISO 15156 for sour oil field production environments.
Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for sour refining
environments.
(5) Not available with transmitter option code Q8 (Material Traceability per EN 10204 3.1).
Specifications and Reference Data
111
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Hygienic Tri-Clamp (SC) Seal

Good for use in hygienic applications

Easy installation on Tri-Clover style Tri-Clamp connections (11/2-in. to 3-in.)

Conforms to 3-A standard 74-03
Table A-12. SC Hygienic Tri-Clover Style Tri-Clamp Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Process connection
SC(1)
★
Tri-Clover Style Tri-Clamp Seal
Process connection size
1½-in.
★
5
2-in.
★
7
3-in.
★
3(2)
(2)
Maximum working pressure
0
★
1000 PSI
Isolating diaphragm material
Upper housing material
LA00
316L SST
316L SST
Alloy C-276
316L SST
★
Expanded
LB00
A.5.7
Options (include with selected model number)
Diaphragm surface finish and polishing
R6
Electropolishing
Remote seal diaphragm surface finish
RD
10 μin. (0.25 μm) Ra Diaphragm Surface Finish
RG
15 μin. (0.375 μm) Ra Diaphragm Surface Finish
RH
20 μin. (0.5 μm) Ra Diaphragm Surface Finish
Surface finish certification
Q16
★
Surface Finish Certification for Hygienic Remote Seals
Complete the 3051SAL model number by specifying options as needed:
page 101
ERS Transmitter Options
(1) Clamp and gasket furnished by user. The maximum working pressure is dependent upon the clamp pressure rating.
(2) Consult factory for calibrated spans lower than 5 psi (345 mbar).
112
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Hygienic Tank Spud (SS) Seal

Commonly used in hygienic level applications

Seal diaphragm installed flush with inner tank wall

Conforms to 3-A standard 74-03
Table A-13. SS Hygienic Tank Spud Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Process connection
SS(1)
★
Hygienic Tank Spud Seal
Process connection size
A
★
4-in. Sch. 5 Tri-Clamp
Maximum working pressure (clamp rating)
0
★
600 PSI (41 bar)
Upper housing
A
★
316L SST
Diaphragm and wetted, extension material
Diaphragm and wetted
Extension
AL
316L SST(2)
316L SST(2)
BB
Alloy C-276
316L SST
★
Extension length
2
2 in. (50 mm) Extension
★
6
6 in. (150 mm) Extension
★
A.5.8
Options (include with selected model number)
Remote seal diaphragm thickness
0.006-in. (150 μm) Diaphragm Thickness
SC
Tank spud included with shipment
S1
Tank Spud Included with Shipment
★
Remote seal diaphragm polishing
R6
Electropolishing
Remote seal diaphragm surface finish
RH
(3)
RG
20 μin. (0.5 μm) Ra Diaphragm Surface Finish
15 μin. (0.375 μm) Ra Diaphragm Surface Finish
Specifications and Reference Data
113
Appendix A: Specifications and Reference Data
Reference Manual
00809-0100-4804, Rev AB
January 2015
Table A-13. SS Hygienic Tank Spud Seal Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
A.5.9
Additional options
Surface finish certification
Q16
Surface Finishing Certification for Hygienic Remote Seals
★
Complete the 3051SAL model number by specifying options as needed:
page 101
ERS Transmitter Options
(1) Clamp and Ethylene Propylene O-ring (conforms to 3-A standard 74 and USP class VI) supplied.
(2) Diaphragm brazed and TIG-welded to extension.
(3) Require Option code R6 (Electropolishing).
114
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Rosemount 300 ERS Transmitter Housing Kit

Housing kit for Rosemount 3051SAM and 3051SAL ERS Transmitters

Upgrade an existing 3051S transmitter to an ERS configuration
Table A-14. 300 ERS Transmitter Housing Kit Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model
300ERS
Housing Kit for Rosemount 3051SAM and 3051SAL Electronic Remote Sensor Transmitter
Configuration type
P
Electronic Remote Sensor - Primary
★
S
Electronic Remote Sensor - Secondary
★
Housing style
Material
Conduit entry
Housing for ERS Primary - Configuration Type P
1A
PlantWeb Housing
Aluminum
1
★
1B
PlantWeb Housing
Aluminum
M20 x 1.5 (CM20)
★
★
/2 - 14 NPT
1J
PlantWeb Housing
SST
1
1K
PlantWeb Housing
SST
M20 x 1.5 (CM20)
★
★
/2 - 14 NPT
3A
Remote Mount Display Housing
Aluminum
1
3B
Remote Mount Display Housing
Aluminum
M20 x 1.5 (CM20)
★
SST
1
★
3J
Remote Mount Display Housing
/2 - 14 NPT
/2 - 14 NPT
Housing for ERS Secondary - Configuration Type S
2A
Junction Box Housing
Aluminum
1
★
2B
Junction Box Housing
Aluminum
M20 x 1.5 (CM20)
★
SST
1
★
2J
Junction Box Housing
/2 - 14 NPT
/2 - 14 NPT
Housing for ERS Primary - Configuration Type P
1C
PlantWeb Housing
Aluminum
G1/2
1L
PlantWeb Housing
SST
G1/2
3C
Remote Mount Display Housing
Aluminum
G1/2
Housing for ERS Secondary - Configuration Type S
2C
Junction Box Housing
Aluminum
G1/2
Transmitter output
A
4-20 mA with Digital Signal Based on HART Protocol
Specifications and Reference Data
★
115
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-14. 300 ERS Transmitter Housing Kit Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
A.5.10
Options (Include with selected model number)
Electronic remote sensor connection cable
R05
50 ft. (15,2 m) Spool of Electronic Remote Sensor Cable
★
R10
100 ft. (30,5 m) Spool of Electronic Remote Sensor Cable
★
R15
150 ft. (45,72 m) Spool of Electronic Remote Sensor Cable
★
Special configuration (software)
NAMUR Alarm and Saturation Levels, High Alarm
★
(1)
NAMUR Alarm and Saturation Levels, Low Alarm
★
(1)
Custom Alarm and Saturation Levels, High Alarm
★
(1)
Custom Alarm and Saturation Levels, High Alarm
★
(1)
Low Alarm (Standard Rosemount Alarm and Saturation Levels)
★
C4(1)
C5
C6
C7
C8
Special configuration (hardware)
D4
★
External Ground Screw Assembly
Product approval
E1
ATEX Flameproof
★
E2
INMETRO Flameproof
★
E4
TIIS Flameproof
★
E5
FM Explosion-proof, Dust Ignition-proof
★
E6
CSA Explosion-proof, Dust Ignition-proof, Division 2
★
E7
IECEx Flameproof
★
I1
ATEX Intrinsic Safety
★
I2
INMETRO Intrinsically Safe
★
I5
FM Intrinsically Safe, Division 2
★
I6
CSA Intrinsically Safe
★
I7
IECEx Intrinsic Safety
★
K1
ATEX Flameproof and Intrinsically Safe, Type n, Dust
★
K2
INMETRO Flameproof, Intrinsic Safety, Type n
★
K5
FM Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
K6
CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
K7
IECEx Flameproof, Intrinsic Safety, Type n
★
KA
ATEX and CSA Flameproof, Intrinsically Safe, Division 2
★
KB
FM and CSA Explosion-proof, Dust Ignition-proof, Intrinsically Safe, Division 2
★
KC
FM and ATEX Explosion-proof, Intrinsically Safe, Division 2
★
116
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Table A-14. 300 ERS Transmitter Housing Kit Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Product approval
KD
FM, CSA, and ATEX Explosion-proof, Intrinsically Safe, Division 2
★
N1
ATEX Type n
★
N7
IECEx Type n
★
ND
ATEX Dust
★
Digital display (ERS primary configuration only)
M5(1)
PlantWeb LCD Display
★
M7(1)
Remote Mount LCD Display Interface, PlantWeb Housing, No Cable, SST Bracket
★
M8(1)
Remote Mount LCD Display Interface, PlantWeb Housing, 50 ft. (15,2 m) Cable, SST Bracket
★
Remote Mount LCD Display Interface, PlantWeb Housing, 100 ft. (30,5 m) Cable, SST Bracket
★
(1)
M9
Terminal block
T1
★
Transient Protection
(1) Not available with Configuration Type S.
A.6
Spare parts
Sensor modules
See Rosemount 3051S_C, 3051S_T, and 3051SAL_C ordering tables in the 3051S Product Data Sheet
(00813-0100-4801) for ordering spare 3051S sensor modules. Use housing code style 00 in the model
number.
• Example model number: 3051S1CG4A2000A00
Housing assemblies
See Rosemount 300ERS ordering table in Appendix A for ordering spare housing assemblies.
• Example model number: 300ERSP1AAM5
Electronics board (ERS primary unit only)
3051S ERS electronics feature board kit
03151-9028-0001
3051S ERS electronics feature board kit for remote display housing
03151-9028-0002
LCD display (ERS primary unit only)
LCD Display with extended aluminum housing cover
00753-9004-0001
LCD Display with extended SST housing cover
00753-9004-0004
LCD Display only
00753-9004-0002
Aluminum housing cover for LCD Display
00753-9004-0003
SST housing cover for LCD Display
00753-9004-0005
Specifications and Reference Data
117
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Terminal blocks
Terminal Block for ERS Primary Unit
03151-9006-1001
Transient Terminal Block for ERS Primary Unit
03151-9006-1002
Terminal Block for ERS Secondary unit
03151-9000-3001
Covers
Aluminum Electronics Cover and O-Ring
03151-9030-0001
316L SST Electronics Cover and O-Ring
03151-9030-0002
Miscellaneous housing parts
External Ground Screw Assembly (Option D4): Screw, clamp, washer
03151-9060-0001
Housing V-Seal (for both PlantWeb and Junction Box housings)
03151-9061-0001
Flanges (for gage/absolute sensor)
Coplanar Flange: Nickel-plated Carbon Steel
03151-9200-1025
Coplanar Flange: 316 SST
03151-9200-1022
Coplanar Flange: Cast C-276
03151-9200-1023
Coplanar Flange: Cast Alloy 400
03151-9200-1024
Coplanar Flange Alignment Screw (package of 12)
03151-9202-0001
Traditional Flange: 316 SST
03151-9203-0002
Traditional Flange: Cast C-276
03151-9203-0003
Traditional Flange: Cast Alloy 400
03151-9203-0004
Level Flange, Vertical Mount: 2-in. Class 150, SST
03151-9205-0221
Level Flange, Vertical Mount: 2-in. Class 300, SST
03151-9205-0222
Level Flange, Vertical Mount: 3-in. Class 150, SST
03151-9205-0231
Level Flange, Vertical Mount: 3-in. Class 300, SST
03151-9205-0232
Level Flange, Vertical Mount: DN 50, PN 40
03151-9205-1002
Level Flange, Vertical Mount: DN 80, PN 40
03151-9205-1012
Flange adapter kits (each kit contains adapter, bolts, and O-rings [qty 2])
CS Bolts, Glass Filled PTFE O-Rings
SST Adapters
03031-1300-0002
Cast C-276 Adapters
03031-1300-0003
Cast Alloy 400 Adapters
03031-1300-0004
Ni Plated CS Adapters
03031-1300-0005
SST Bolts, Glass Filled PTFE O-Rings
118
SST Adapters
03031-1300-0012
Cast C-276 Adapters
03031-1300-0013
Cast Alloy 400 Adapters
03031-1300-0014
Ni Plated CS Adapters
03031-1300-0015
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
Flange adapter kits (each kit contains adapter, bolts, and O-rings [qty 2])
CS Bolts, Graphite PTFE O-Rings
SST Adapters
03031-1300-0102
Cast C-276 Adapters
03031-1300-0103
Cast Alloy 400 Adapters
03031-1300-0104
Ni Plated CS Adapters
03031-1300-0105
SST Bolts, Graphite PTFE O-Rings
SST Adapters
03031-1300-0112
Cast C-276 Adapters
03031-1300-0113
Cast Alloy 400 Adapters
03031-1300-0114
Ni Plated CS Adapters
03031-1300-0115
Flange adapter
Nickel-plated Carbon Steel
03151-9259-0005
316 SST
03151-9259-0002
Cast C-276
03151-9259-0003
Cast Alloy 400
03151-9259-0004
Drain/vent kits
316 SST Valve Stem and Seat Kit
03151-9268-0012
Alloy C-276 Valve Stem and Seat Kit
03151-9268-0013
Alloy K-500 Valve Stem and Alloy 400 Seat Kit
03151-9268-0014
316 SST Ceramic Ball Drain/Vent Kit
03151-9268-0112
Alloy C-276 Ceramic Ball Drain/Vent Kit
03151-9268-0113
Alloy 400/K-500 Ceramic Ball Drain/Vent Kit
03151-9268-0114
O-rings (qty 12)
Electronics Housing, Cover
03151-9040-0001
Electronics Housing, Module
03151-9041-0001
Process Flange, Glass-filled PTFE
03151-9042-0001
Process Flange, Graphite-filled PTFE
03151-9042-0002
Flange Adapter, Glass-filled PTFE
03151-9043-0001
Flange Adapter, Graphite-filled PTFE
03151-9043-0002
Gland and collar kits
Gland and Collar Kits
03151-9250-0001
Mounting brackets
Mounting Brackets for Coplanar Flange
B4 Bracket, SST, 2-in. pipe mount, SST bolts
03151-9270-0001
Mounting Brackets for In-Line Sensor Module
B4 Bracket, SST, 2-in. pipe mount, SST bolts
Specifications and Reference Data
03151-9270-0002
119
Appendix A: Specifications and Reference Data
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00809-0100-4804, Rev AB
January 2015
Mounting brackets
Mounting Brackets for Traditional Flange
B1 Bracket, 2-in. pipe mount, CS bolts
03151-9272-0001
B2 Bracket, panel mount, CS bolts
03151-9272-0002
B3 Flat Bracket for 2-in. pipe mount, CS bolts
03151-9272-0003
B7 (B1 style bracket with SST bolts)
03151-9272-0007
B8 (B2 style bracket with SST bolts)
03151-9272-0008
B9 (B3 style bracket with SST bolts)
03151-9272-0009
BA (SST B1 bracket with SST bolts)
03151-9272-0011
BC (SST B3 bracket with SST bolts)
03151-9272-0013
Bolt kits
Coplanar Flange Bolt Kit (44 mm [1.75 in.])
Carbon Steel (set of 4)
03151-9280-0001
316 SST (set of 4)
03151-9280-0002
ANSI/ASTM-A-193-B7M (set of 4)
03151-9280-0003
Alloy K-500 (set of 4)
03151-9280-0004
Coplanar Flange/Adapter Bolt Kit (73 mm [2.88 in.])
Carbon Steel (set of 4)
03151-9281-0001
316 SST (set of 4)
03151-9281-0002
ANSI/ASTM-A-193-B7M (set of 4)
03151-9281-0003
Alloy K-500 (set of 4)
03151-9281-0004
Manifold/Coplanar Flange Bolt Kit (57 mm [2.25 in.])
Carbon Steel (set of 4)
03151-9282-0001
316 SST (set of 4)
03151-9282-0002
ANSI/ASTM-A-193-B7M (set of 4)
03151-9282-0003
Alloy K-500 (set of 4)
03151-9282-0004
Traditional Flange and Adapter Bolt Kit
Carbon Steel (set of 6)
03151-9283-1001
316 SST (set of 6)
03151-9283-1002
ANSI/ASTM-A-193-B7M (set of 6)
03151-9283-1003
Alloy K-500 (set of 6)
03151-9283-1004
Manifold and Traditional Flange
Use bolts supplied with Manifold
Vertical Mount Level Flange Bolt Kit
120
Carbon Steel (set of 4)
03151-9285-0001
316 SST (set of 4)
03151-9285-0002
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-4804, Rev AB
January 2015
ERS communication cable
50 ft. (15,2 m) spool of communication cable
03151-9101-0001
100 ft. (30,5 m) spool of communication cable
03151-9101-0002
150 ft. (45,72 m) spool of communication cable
03151-9101-0150
Specifications and Reference Data
121
Appendix A: Specifications and Reference Data
January 2015
122
Reference Manual
00809-0100-4804, Rev AB
Specifications and Reference Data
Appendix B: Product Certifications
Reference Manual
January 2015
00809-0100-4804, Rev AB
Appendix B
Product Certifications
European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 121
Ordinary Location Certification for FM Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 121
This section contains hazardous location certifications for 3051S HART® protocol.
B.1
European Directive Information
A copy of the EC Declaration of Conformity can be found at the end of the Quick Start Guide. The
most recent revision of the EC Declaration of Conformity can be found at www.rosemount.com.
B.2
Ordinary Location Certification for FM Approvals
As standard, the transmitter has been examined and tested to determine that the design meets
the basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally
recognized test laboratory (NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).
B.2.1
Installing Equipment in North America
The US National Electrical Code (NEC) and the Canadian Electrical Code (CEC) permit the use of
Division marked equipment in Zones and Zone marked equipment in Divisions. The markings
must be suitable for the area classification, gas, and temperature class. This information is
clearly defined in the respective codes.
B.2.2
USA
E5
FM Explosionproof (XP) and Dust-Ignitionproof (DIP)
Certificate: 3008216
Standards: FM Class 3600 – 2011, FM Class 3615 – 2006, FM Class 3616 – 2011, FM Class
3810 – 2005, ANSI/NEMA 250 – 2003
Markings: XP CL I, DIV 1, GP B, C, D; DIP CL II, DIV 1, GP E, F, G; CL III; T5(-50°C ≤ Ta ≤
+85°C); Factory Sealed; Type 4X
I5
FM Intrinsic Safety (IS) and Nonincendive (NI)
Certificate: 3012350
Standards: FM Class 3600 – 2011, FM Class 3610 – 2010, FM Class 3611 – 2004, FM Class
3810 – 2005, NEMA 250 – 2003
Markings: IS CL I, DIV 1, GP A, B, C, D; CL II, DIV 1, GP E, F, G; Class III; Class 1, Zone 0 AEx ia
IIC T4; NI CL 1, DIV 2, GP A, B, C, D; T4(-50°C ≤ Ta ≤ +70°C) [HART]; T4(-50°C ≤ Ta
≤ +60°C) [Fieldbus]; when connected per Rosemount drawing 03151-1006;
Type 4x
Product Certifications
121
Appendix B: Product Certifications
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00809-0100-4804, Rev AB
January 2015
Special Condition for Safe Use (X):
1.
The Model 3051S/3051S-ERS Pressure Transmitter contains aluminum and is considered to
constitute a potential risk of ignition by impact or friction. Care must be taken into account
during installation and use to prevent impact and friction.
Note
Transmitters marked with NI CL 1, DIV 2 can be installed in Division 2 locations using general
Division 2 wiring methods or Nonincendive Field Wiring (NIFW). See Drawing 03151-1006.
I5
FM FISCO
Certificate: 3012350
Standards: FM Class 3600 – 2011, FM Class 3610 – 2010, FM Class 3611 – 2004, FM Class
3810– 2005, NEMA 250 – 2003
Markings: IS CL I, DIV 1, GP A, B, C, D; (-50°C ≤ Ta ≤ +60°C); when connected per Rosemount
drawing 03151-1006; Type 4x
Special Condition for Safe Use (X):
1.
B.2.3
The Model 3051S/3051S-ERS Pressure Transmitter contains aluminum and is considered to
constitute a potential risk of ignition by impact or friction. Care must be taken into account
during installation and use to prevent impact and friction.
Canada
E6
CSA Explosionproof, Dust-Ignitionproof, and Division 2
Certificate: 1143113
Standards: CAN/CSA C22.2 No. 0-10, CSA Std C22.2 No. 25-1966, CSA Std C22.2 No.
30-M1986, CAN/CSA C22.2 No. 94-M91, CSA Std C22.2 No. 142-M1987, CSA Std
C22.2 No. 213-M1987, ANSI/ISA 12.27.01-2003, CSA Std C22.2 No. 60529:05
Markings: Explosionproof Class I, Division 1, Groups B, C, D; Dust-Ignitionproof Class II,
Division 1, Groups E, F, G; Class III; suitable for Class I, Zone 1, Group IIB+H2, T5;
suitable for Class I, Division 2, Groups A, B, C, D; suitable for Class I, Zone 2, Group
IIC, T5; when connected per Rosemount drawing 03151-1013; Type 4x
I6
CSA Intrinsically Safe
Certificate: 1143113
Standards: CAN/CSA C22.2 No. 0-10, CSA Std C22.2 No. 30-M1986, CAN/CSA C22.2 No.
94-M91, CSA Std C22.2 No. 142-M1987, CSA Std C22.2 No. 157-92, ANSI/ISA
12.27.01-2003, CSA Std C22.2 No. 60529:05
Markings: Intrinsically Safe Class I, Division 1; suitable for Class 1, Zone 0, IIC, T3C; when
connected per Rosemount drawing 03151-1016; Type 4x
IF
CSA FISCO
Certificate: 1143113
Standards: CAN/CSA C22.2 No. 0-10, CSA Std C22.2 No. 30-M1986, CAN/CSA C22.2 No.
94-M91, CSA Std C22.2 No. 142-M1987, CSA Std C22.2 No. 157-92, ANSI/ISA
12.27.01-2003, CSA Std C22.2 No. 60529:05
Markings: FISCO Intrinsically Safe Class I, Division 1; suitable for Class I, Zone 0; T3C; when
installed per Rosemount drawing 03151-1016; Type 4X
122
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00809-0100-4804, Rev AB
B.2.4
January 2015
Europe
E1
ATEX Flameproof
Certificate: KEMA 00ATEX2143X
Standards: EN 60079-0:2012, EN 60079-1: 2007, EN 60079-26:2007 (3051SFx models with
RTD are certified to EN60079-0:2006)
Markings:
II 1/2 G Ex d IIC T6…T4 Ga/Gb, T6(-60°C ≤ Ta ≤ +70°C), T5/T4(-60°C ≤ Ta ≤ +80°C)
Temperature class
Process temperature
T6
-60°C to +70°C
T5
-60°C to +80°C
T4
-60°C to +120°C
Special Conditions for Safe Use (X):
1.
The device contains a thin wall diaphragm. Installation, maintenance and use shall take into
account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for installation and maintenance shall be followed in detail to
assure safety during its expected lifetime.
2.
For information on the dimensions of the flameproof joints the manufacturer shall be
contacted.
I1
ATEX Intrinsic Safety
Certificate: BAS01ATEX1303X
Standards: EN 60079-0: 2012, EN 60079-11: 2012
Markings:
II 1G Ex ia IIC T4 Ga, T4(-60°C ≤ Ta ≤ +70°C)
Ui
Ii
Pi
Ci
Li
SuperModule
30V
300 mA
1.0 W
30 nF
0
3051S...A; 3051SF…A;
3051SAL…C
30V
300 mA
1.0 W
12 nF
0
3051S…F; 3051SF…F
30V
300 mA
1.3 W
0
0
17.5V
380 mA
5.32 W
0
0
3051S …A…M7, M8, or M9;
3051SF …A…M7, M8, or M9;
3051SAL…C… M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
60 μ H
3051SAL or 3051SAM
30V
300 mA
1.0 W
11.4nF
33 μ H
3051SAL…M7, M8, or M9
3051SAM…M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
93 μ H
RTD Option for 3051SF
5V
500 mA
0.63 W
N/A
N/A
™
3051S …F…IA;
3051SF …F…IA
Special Conditions for Safe Use (X):
1.
The Model 3051S Transmitters fitted with transient protection are not capable of
withstanding the 500V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must be
taken into account during installation.
2.
The terminal pins of the Model 3051S SuperModule must be provided with a degree of
protection of at least IP20 in accordance with IEC/EN 60529.
Product Certifications
123
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00809-0100-4804, Rev AB
January 2015
IA
ATEX FISCO
Certificate: BAS01ATEX1303X
Standards: EN 60079-0: 2012, EN 60079-11: 2012
Markings:
II 1 G Ex ia IIC T4 Ga, T4(-60°C ≤ Ta ≤ +70°C)
FISCO
Voltage Ui
17.5 V
Current Ii
380 mA
Power Pi
5.32 W
Capacitance Ci
0
Inductance Li
0
Special Conditions for Safe Use (X):
1.
The Model 3051S Transmitters fitted with transient protection are not capable of
withstanding the 500V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must
be taken into account during installation.
2.
The terminal pins of the Model 3051S SuperModule must be provided with a degree of
protection of at least IP20 in accordance with IEC/EN 60529.
ND
ATEX Dust
Certificate: BAS01ATEX1374X
Standards: EN 60079-0: 2012, EN 60079-31: 2009
Markings:
II 1 D Ex ta IIIC T105°C T50095°C Da, (-20°C ≤ Ta ≤ +85°C), Vmax = 42.4V
Special Conditions for Safe Use (X):
1.
Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
2.
Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
3.
Cable entries and blanking plugs must be suitable for the ambient temperature range
of the apparatus and capable of withstanding a 7J impact test.
4.
The SuperModule(s) must be securely screwed in place to maintain the ingress
protection of the enclosure(s).
N1
ATEX Type n
Certificate: BAS01ATEX3304X
Standards: EN 60079-0: 2012, EN 60079-15: 2010
Markings:
II 3G Ex nA IIC T5 Gc, (-40°C ≤ Ta ≤ +85°C), Vmax = 45V
Special Condition for Safe Use (X):
1.
The equipment is not capable of withstanding the 500V insulation test required by
clause 6.5 of EN 60079-15:2010. This must be taken into account when installing the
equipment.
Note
RTD Assembly is not included with the 3051SFx Type n Approval.
124
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00809-0100-4804, Rev AB
B.2.5
January 2015
International
E7
IECEx Flameproof and Dust
Certificate: IECEx KEM 08.0010X (Flameproof)
Standards: IEC 60079-0:2011, IEC 60079-1: 2007, IEC 60079-26:2006 (3051SFx models
with RTD are certified to IEC 60079-0:2004)
Markings: Ex d IIC T6…T4 Ga/Gb, T6(-60°C ≤ Ta ≤+70°C), T5/T4(-60°C ≤ Ta ≤ +80°C)
Temperature class
Process temperature
T6
-60°C to +70°C
T5
-60°C to +80°C
T4
-60°C to +120°C
Special Conditions for Safe Use (X):
1.
The device contains a thin wall diaphragm. Installation, maintenance and use shall take
into account the environmental conditions to which the diaphragm will be subjected.
The manufacturer’s instructions for installation and maintenance shall be followed in
detail to assure safety during its expected lifetime.
2.
For information on the dimensions of the flameproof joints the manufacturer shall be
contacted.
Certificate: IECEx BAS 09.0014X (Dust)
Standards: IEC 60079-0:2011, IEC 60079-31:2008
Markings: Ex ta IIIC T105°C T50095°C Da, (-20°C ≤ Ta ≤ +85°C), Vmax = 42.4V
Special Conditions for Safe Use (X):
1.
Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
2.
Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
3.
Cable entries and blanking plugs must be suitable for the ambient temperature range
of the apparatus and capable of withstanding a 7J impact test.
4.
The 3051S- SuperModule must be securely screwed in place to maintain the ingress
protection of the enclosure.
I7
IECEx Intrinsic Safety
Certificate: IECEx BAS 04.0017X
Standards: IEC 60079-0: 2011, IEC 60079-11: 2011
Markings: Ex ia IIC T4 Ga, T4(-60°C ≤ Ta ≤ +70°C)
Ui
Ii
Pi
Ci
Li
SuperModule
30V
300 mA
1.0 W
30 nF
0
3051S...A; 3051SF…A;
3051SAL…C
30V
300 mA
1.0 W
12 nF
0
3051S…F; 3051SF…F
30V
300 mA
1.3 W
0
0
17.5V
380 mA
5.32 W
0
0
3051S …F…IA;
3051SF …F…IA
Product Certifications
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Appendix B: Product Certifications
00809-0100-4804, Rev AB
January 2015
Ui
Ii
Pi
Ci
Li
3051S …A…M7, M8, or M9;
3051SF …A…M7, M8, or M9;
3051SAL…C… M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
60 μ H
3051SAL or 3051SAM
30V
300 mA
1.0 W
11.4nF
33 μ H
3051SAL…M7, M8, or M9
3051SAM…M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
93 μ H
RTD Option for 3051SF
5V
500 mA
0.63 W
N/A
N/A
Special Conditions for Safe Use (X):
1.
The Model 3051S Transmitters fitted with transient protection are not capable of
withstanding the 500V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must
be taken into account during installation.
2.
The terminal pins of the Model 3051S SuperModule must be provided with a degree of
protection of at least IP20 in accordance with IEC/EN 60529.
3.
The Model 3051S enclosure may be made of aluminum alloy and given a protective
polyurethane paint finish; however, care should be taken to protect it from impact or
abrasion if located in a zone 0 area.
I7
IECEx Intrinsic Safety – Group I - Mining (I7 with Special A0259)
Certificate: IECEx TSA 14.0019X
Standards: IEC 60079-0: 2011, IEC 60079-11: 2011
Markings: Ex ia I Ma (-60°C ≤ Ta ≤ +70°C)
Ui
Ii
Pi
Ci
Li
SuperModule
30V
300 mA
1.0 W
30 nF
0
3051S...A; 3051SF…A;
3051SAL…C
30V
300 mA
1.0 W
12 nF
0
3051S…F; 3051SF…F
30V
300 mA
1.3 W
0
0
17.5V
380 mA
5.32 W
0
0
3051S …A…M7, M8, or M9;
3051SF …A…M7, M8, or M9;
3051SAL…C… M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
60 μ H
3051SAL or 3051SAM
30V
300 mA
1.0 W
11.4nF
33 μ H
3051SAL…M7, M8, or M9
3051SAM…M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
93 μ H
RTD Option for 3051SF
5V
500 mA
0.63 W
N/A
N/A
3051S …F…IA;
3051SF …F…IA
Special Conditions for Safe Use (X):
126
1.
If the apparatus is fitted with optional 90V transient suppressor, it is not capable of
withstanding the 500V insulation test required by IEC60079-11. This must be taken
into account when installing the apparatus.
2.
It is a condition of safe use that the above (Table 5) input parameters shall be taken into
account during installation.
3.
It is a condition of manufacture that only the apparatus fitted with housing, covers and
sensor module housing made out of stainless steel are used in Group I applications.
Product Certifications
Reference Manual
Appendix B: Product Certifications
00809-0100-4804, Rev AB
IG
January 2015
IECEx FISCO
Certificate: IECEx BAS 04.0017X
Standards: IEC 60079-0: 2011, IEC 60079-11: 2011
Markings: Ex ia IIC T4 Ga, T4(-60°C ≤ Ta ≤ +70°C)
FISCO
Voltage Ui
17.5 V
Current Ii
380 mA
Power Pi
5.32 W
Capacitance Ci
0
Inductance Li
0
Special Conditions for Safe Use (X):
1.
The Model 3051S Transmitters fitted with transient protection are not capable of
withstanding the 500V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must
be taken into account during installation.
2.
The terminal pins of the Model 3051S SuperModule must be provided with a degree of
protection of at least IP20 in accordance with IEC/EN 60529.
3.
The Model 3051S enclosure may be made of aluminum alloy and given a protective
polyurethane paint finish; however, care should be taken to protect it from impact or
abrasion if located in a zone 0 area.
N7
IECEx Type n
Certificate: IECEx BAS 04.0018X
Standards: IEC 60079-0: 2011, IEC 60079-15: 2010
Markings: Ex nA IIC T5 Gc, (-40°C ≤ Ta ≤ +85°C)
Special Condition for Safe Use (X):
1.
B.2.6
The equipment is not capable of withstanding the 500V insulation test required by
clause 6.5 of EN 60079-15:2010. This must be taken into account when installing the
equipment.
Brazil
E2
INMETRO Flameproof
Certificate: CEPEL 03.0140X [Mfg USA, Singapore, Germany], CEPEL 07.1413X
[Mfg Brazil]
Standards: ABNT NBR IEC 60079-0:2008, ABNT NBR IEC 60079-1:2009, ABNT NBR IEC
60529:2009
Markings: Ex d IIC T* Ga/Gb, T6(-40°C ≤ Ta ≤ +65°C), T5(-40°C ≤ Ta ≤ +80°C), IP66*
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January 2015
Special Conditions for Safe Use (X):
1.
For ambient temperature above 60°C, cable wiring must have minimum isolation
temperature of 90°C, to be in accordance to equipment operation temperature.
2.
The device contains a thin wall diaphragm. Installation, maintenance and use shall take
into account the environmental conditions to which the diaphragm will be subjected.
The manufacturer’s instructions for installation and maintenance shall be followed in
detail to assure safety during its expected lifetime.
I2
INMETRO Intrinsic Safety
Certificate: CEPEL 05.0722X [Mfg USA, Singapore, Germany], CEPEL 07.1414X
[Mfg Brazil]
Standards: ABNT NBR IEC 60079-0:2008, ABNT NBR IEC 60079-11:2009, ABNT NBR IEC
60079-26:2008, ABNT NBR IEC 60529:2009
Markings: Ex ia IIC T4 Ga, T4(-20°C ≤ Ta ≤ +70°C), IP66*
Special Condition for Safe Use (X):
1.
The Model 3051S Transmitters fitted with transient protection are not capable of
withstanding the 500V test as defined in Clause 6.4.12 of IEC 60079-11. This must be
taken into account during installation.
Ui
Ii
Pi
Ci
Li
SuperModule
30V
300 mA
1.0 W
30 nF
0
3051S...A; 3051SF…A;
3051SAL…C
30V
300 mA
1.0 W
12 nF
0
3051S…F; 3051SF…F
30V
300 mA
1.3 W
0
0
17.5V
380 mA
5.32 W
0
0
3051S …A…M7, M8, or M9;
3051SF …A…M7, M8, or M9;
3051SAL…C… M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
60 μ H
3051SAL or 3051SAM
30V
300 mA
1.0 W
11.4nF
33 μ H
3051SAL…M7, M8, or M9
3051SAM…M7, M8, or M9
30V
300 mA
1.0 W
11.4nF
93 μ H
RTD Option for 3051SF
5V
500 mA
0.63 W
N/A
N/A
3051S …F…IA;
3051SF …F…IA
IB
INMETRO FISCO
Certificate: CEPEL 05.0722X [Mfg USA, Singapore, Germany], CEPEL 07.1414X
[Mfg Brazil]
Standards: ABNT NBR IEC 60079-0:2008, ABNT NBR IEC 60079-11:2009, ABNT NBR IEC
60079-26:2008, ABNT NBR IEC 60529:2009
Markings: Ex ia IIC T4 Ga, T4(-20°C ≤ Ta ≤ +40°C), IP66*
FISCO
128
Voltage Ui
17.5 V
Current Ii
380 mA
Power Pi
5.32 W
Capacitance Ci
0
Inductance Li
0
Product Certifications
Reference Manual
Appendix B: Product Certifications
00809-0100-4804, Rev AB
January 2015
Special Condition for Safe Use (X):
1.
B.2.7
The Model 3051S Transmitters fitted with transient protection are not capable of
withstanding the 500V test as defined in Clause 6.4.12 of IEC 60079-11. This must be
taken into account during installation.
China
E3
China Flameproof and Dust Ignition-proof
Certificate: 3051S: GYJ111400X [Mfg USA, China, Singapore]
3051SFx: GYJ11.1711X [Mfg USA, China, Singapore]
3051S-ERS: GYJ101345X [Mfg USA, China, Singapore]
Standards: 3051S: GB3836.1-2000, GB3836.2-2000, GB12476.1-2000
3051SFx: GB3836.1-2010, GB3836.2-2010, GB3836.20-2010,
GB12476.1-2000
3051S-ERS: GB3836.1-2000, GB3836.2-2000
Markings: 3051S: Ex d IIC T5/T6; DIP A20 TA105°C; IP66
3051SFx: Ex d IIC T5/T6 Ga/Gb; DIP A20 TA105°C; IP66
3051S-ERS: Ex d IIC T5/T6
Special Conditions for Safe Use (X):
1.
Only the pressure transmitters, consisting of 3051SC Series, 3051ST Series, 3051SL
Series and 300S Series, are certified.
2.
The ambient temperature range is (-20~+60)°C.
3.
The relation between temperature class and maximum temperature of process
medium is as follows.
Temperature class
Temperature of process medium (°C)
T5
≤ 95°C
T4
≤ 130°C
T3
≤ 190°C
4.
The earth connection facility in the enclosure should be connected reliably.
5.
During installation, use and maintenance of transmitter, observe the warning “Don’t
open the cover when the circuit is alive.”
6.
During installation, there should be no mixture harm to flameproof housing.
7.
Cable entry, certified by NEPSI with type of protection Ex d IIC in accordance with
GB3836.1-2000 and GB3836.2-2000, should be applied when installation in hazardous
location. 5 full threads should be in engagement when the cable entry is assembled
onto the transmitter. When pressure transmitter is used in the presence of combustible
dust, the ingress of protection of the cable entry should be IP66.
8.
The diameter of cable should observe the instruction manual of cable entry. The
compressing nut should be fastened. The aging of seal ring should be changed in time.
9.
Maintenance should be done in non-hazardous location.
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00809-0100-4804, Rev AB
January 2015
10.
End users are not permitted to change any components inside.
11.
When installation, use and maintenance of transmitter, observe following standards:
GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair
and overhaul for apparatus used in explosive gas atmospheres”
GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15: Electrical
installations in hazardous area (other than mines)”
GB50257-1996 “Code for construction and acceptance of electric device for explosion
atmospheres and fire hazard electrical equipment installation engineering”
GB15577-1995 “Safe regulation for explosive dust atmospheres”
GB12476.2-2006 “Electrical apparatus for use in the presence of combustible dust –
Part 1-2: Electrical apparatus protected by enclosures and surface temperature
limitation – Selection, installation and maintenance”
I3
China Intrinsic Safety
Certificate: 3051S: GYJ111401X [Mfg USA, China, Singapore]
3051SFx: GYJ11.1707X [Mfg USA, China, Singapore]
3051S-ERS: GYJ111265X [Mfg USA, China, Singapore]
Standards: 3051S: GB3836.1-2000, GB3836.4-2000
3051SFx: GB3836.1/4-2010, GB3836.20-2010, GB12476.1-2000
3051S-ERS: GB3836.1-2000, GB3836.4-2000
Markings: 3051S: Ex ia IIC T4
3051SFx: Ex ia IIC T4 Ga, DIP A20 TA105°C; IP66
3051S-ERS: Ex ia IIC T4
Special Conditions for Safe Use (X):
1.
Symbol “X” is used to denote specific conditions of use:
For output code A and F: This apparatus is not capable of withstanding the 500V r.m.s.
insulation test required by Clause 6.4.12 of GB3836.4-2000.
2.
The ambient temperature range is:
3.
Output code
Process temperature
A
-50°C ≤ Ta ≤ +70°C
F
-50°C ≤ Ta ≤ +60°C
Intrinsically safe parameters:
Output Housing
code
code
130
Display
code
Maximum Maximum Maximum Maximum Maximum
input
input
input
internal
internal
voltage: current:
power: parameters: parameter:
Ui (V)
Ii (mA)
Pi (W)
Ci (nF)
Li ( μ H)
A
= 00
/
30
300
1
38
0
A
≠ 00
/
30
300
1
11.4
2.4
A
≠ 00
M7/M8/M9
30
300
1
0
58.2
F
≠ 00
/
30
300
1.3
0
0
F
FISCO
≠ 00
/
17.5
500
5.5
0
0
Product Certifications
Reference Manual
Appendix B: Product Certifications
00809-0100-4804, Rev AB
January 2015
4.
The product should be used with Ex-certified associated apparatus to establish
explosion protection system that can be used in explosive gas atmospheres. Wiring and
terminals should comply with the instruction manual of the product and associated
apparatus.
5.
The cable between this product and associated apparatus should be shielded cables
(the cables must have insulated shield). The shield has to be grounded reliably in
non-hazardous area.
6.
The product complies to the requirements for FISCO field devices specified in
IEC60079-27:2008. For the connection of an intrinsically safe circuit in accordance
FISCO model, FISCO parameters of this product are as above.
7.
End users are not permitted to change any components inside, but to settle the
problem in conjunction with manufacturer to avoid damage to the product.
8.
When installation, use and maintenance of this product, observe the following
standards:
GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair
and overhaul for apparatus used in explosive gas atmospheres”
GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15: Electrical
installations in hazardous area (other than mines)”
GB3836.16-2006 “Electrical apparatus for explosive gas atmospheres Part 16:
Inspection and maintenance of electrical installation (other than mines)”
GB50257-1996 “Code for construction and acceptance of electric device for explosion
atmospheres and fire hazard electrical equipment installation engineering”
N3
China Type n
Certificate: 3051S: GYJ101112X [Mfg China]
3051SF: GYJ101125X [Mfg China]
Standards: GB3836.1-2000, GB3836.8-2003
Markings: Ex nL IIC T5
Special Conditions for Safe Use (X):
1.
Symbol “X” is used to denote specific conditions of use: The apparatus is not capable of
withstanding the 500V test to earth for one minute. This must be taken into
consideration during installation.
2.
The ambient temperature range is: -40°C ≤ Ta ≤ 70°C.
3.
Cable glands, conduit or blanking plugs, certified by NEPSI with Ex e or Ex n protection
type and IP66 degree of protection provided by enclosure, should be used on external
connections and redundant cable entries.
Product Certifications
131
Reference Manual
Appendix B: Product Certifications
00809-0100-4804, Rev AB
January 2015
4.
Energy limiting parameters:
Model
Terminal
Maximum
input
voltage:
Ui (V)
Maximum
input
current:
Ii (mA)
Maximum
input
power:
Pi (W)
Maximum
internal
parameters: Ci
(nF)
Maximum
internal
parameter: Li
( μ H)
3051S-C/T
1 to 5
30
300
1
30
0
3051S HART,
4-20mA/SIS
+,- and
CAN
30
300
1
11.4
0
3051S
Fieldbus/PROFIBUS®
+ and -
30
300
1.3
0
0
3051S FISCO
+ and -
17.5
380
5.32
0
0
Remote Mount Housing
+ and -
30
500
1
24
60
Note
Remote Mount Housing is for direct connection to the Model 3051S HART Terminals +,- and
CAN by a cable whose maximum capacitance and inductance do not exceed 24nF and 60uH
respectively.
132
5.
3051S type Pressure Transmitter comply to the requirements for FISCO field devices
specified in IEC60079-27:2008. For the connection of an intrinsically safe circuit in
accordance FISCO model, FISCO parameters of 3051S type Pressure Transmitter are
listed in the table above.
6.
The product should be used with associated energy-limited apparatus certified by
NEPSI in accordance with GB 3836.1-2000 and GB 3836.8-2003 to establish explosion
protection system that can be used in explosive gas atmospheres.
7.
The cables between this product and associated energy-limited apparatus should be
shielded cables (the cables must have insulated shield). The shielded has to be
grounded reliably in non-hazardous area.
8.
Maintenance should be done in non-hazardous location.
9.
End users are not permitted to change any components inside, but to settle the
problem in conjunction with manufacturer to avoid damage to the product.
10.
When installation, use and maintenance of this product, observe following standards:
GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair
and overhaul for apparatus used in explosive gas atmospheres”
GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15: Electrical
installations in hazardous area (other than mines)”
GB3836.16-2006 “Electrical apparatus for explosive gas atmospheres Part 16:
Inspection and maintenance of electrical installation (other than mines)”
GB50257-1996 “Code for construction and acceptance of electric device for explosion
atmospheres and fire hazard electrical equipment installation engineering”.
Product Certifications
Reference Manual
Appendix B: Product Certifications
00809-0100-4804, Rev AB
B.2.8
January 2015
EAC — Belarus, Kazakhstan, Russia
EM
Technical Regulation Customs Union (EAC) Flameproof
Certificate: Contact an Emerson Process Management representative for additional
information
IM
Technical Regulation Customs Union (EAC) Flameproof
Certificate: Contact an Emerson Process Management representative for additional
information
B.2.9
Japan
E4
Japan Flameproof
Certificate: TC15682, TC15683, TC15684, TC15685, TC15686, TC15687, TC15688,
TC15689, TC15690, TC17099, TC17100, TC17101, TC17102, TC18876
Markings: Ex d IIC T6
B.2.10
Republic of Korea
EP
Republic of Korea Flameproof
Certificate: 12-KB4BO-0180X [Mfg USA], 11-KB4BO-0068X [Mfg Singapore]
Markings: Ex d IIC T5 or T6
IP
Republic of Korea Intrinsic Safety
Certificate: 12-KB4BO-0202X [HART – Mfg USA], 12-KB4BO-0204X [Fieldbus – Mfg USA],
12-KB4BO-0203X [HART – Mfg Singapore], 13-KB4BO-0296X [Fieldbus – Mfg
Singapore]
Markings: Ex ia IIC T4
B.2.11
Combinations
K1
Combination of E1, I1, N1, and ND
K2
Combination of E2 and I2
K5
Combination of E5 and I5
K6
Combination of E6 and I6
K7
Combination of E7, I7, and N7
KA
Combination of E1, I1, E6, and I6
KB
Combination of E5, I5, E6, and I6
KC
Combination of E1, I1, E5, and I5
KD
Combination of E1, I1, E5, I5, E6, and I6
KG
Combination of IA, IE, IF, and IG
KM
Combination of EM and IM
KP
Combination of EP and IP
Product Certifications
133
Reference Manual
Appendix B: Product Certifications
00809-0100-4804, Rev AB
January 2015
B.2.12
Additional Certifications
SBS
American Bureau of Shipping (ABS) Type Approval
Certificate: 00-HS145383-6-PDA
Intended Use: Measure gauge or absolute pressure of liquid, gas or vapor applications on
ABS classed vessels, marine, and offshore installations.
ABS Rules: 2013 Steel Vessels Rules 1-1-4/7.7, 1-1-A3, 4-8-3/1.7, 4-8-3/1.11.1,
4-8-3/13.1
SBV Bureau Veritas (BV) Type Approval
Certificate: 31910/A0 BV
Requirements: Bureau Veritas Rules for the Classification of Steel Ships
Application: AUT-UMS, AUT-CCS, AUT-PORT and AUT-IMS
SDN Det Norske Veritas (DNV) Type Approval
Certificate: A-13243
Intended Use: Det Norske Veritas’ Rules for Classification of Ships, High Speed & Light
Craft, and Det Norske Veritas’ Offshore Standards
Application:
Location classes
Type
Temperature
D
Humidity
B
Vibration
A
EMC
A
Enclosure
SLL
3051S
D / IP66 / IP68
Lloyds Register (LR) Type Approval
Certificate: 11/60002(E3)
Application: Environmental categories ENV1, ENV2, ENV3, and ENV5
D3
Custody Transfer – Measurement Canada Accuracy Approval
Certificate: AG-0501, AV-2380C
134
Product Certifications
Reference Manual
00809-0100-4804, Rev AB
January 2015
Rosemount World Headquarters
Emerson Process Management
6021 Innovation Blvd
Shakopee, MN 55379, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
[email protected]
North America Regional Office
Emerson Process Management
8200 Market Blvd.
Chanhassen, MN 55317, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
[email protected]
Latin America Regional Office
Emerson Process Management
1300 Concord Terrace, Suite 400
Sunrise, Florida, 33323, USA
+1 954 846 5030
+1 954 846 5121
[email protected]
Europe Regional Office
Emerson Process Management Europe GmbH
Neuhofstrasse 19a P.O. Box 1046
CH 6340 Baar
Switzerland
+41 (0) 41 768 6111
+41 (0) 41 768 6300
[email protected]
Asia Pacific Regional Office
Emerson Process Management Asia Pacific Pte Ltd
1 Pandan Crescent
Singapore 128461
+65 6777 8211
+65 6777 0947
[email protected]
Middle East and Africa Regional Office
Emerson Process Management
Emerson FZE P.O. Box 17033,
Jebel Ali Free Zone - South 2
Dubai, United Arab Emirates
+971 4 8118100
+971 4 8865465
[email protected]
Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale.
The Emerson logo is a trademark and service mark of Emerson Electric Co.
AMS, Coplanar, ERS, PlantWeb, Rosemount. the Rosemount logotype, Scalable, SuperModule, THUM, Tri-Clamp, and Tri-Loop are registered trademarks
of Rosemount Inc.
D.C. Silicone 704 and SYLTHERM are registered trademarks of Dow Corning
Corporation.
GRAFOIL is a registered trademark of GrafTech International Holdings Inc.
HART is a registered trademark of the HART Communication Foundation.
Neobee is a registered trademark of Stepan Specialty Products, LLC.
PROFIBUS is a registered trademark of PROFINET International (PI).
All other marks are the property of their respective owners.
© 2015 Rosemount, Inc. All rights reserved.
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