Auma TIC AC 01.1/ACExC 01.1 Actuator controls Manual
Below you will find brief information for Actuator controls AUMATIC AC 01.1/ACExC 01.1. The AUMATIC actuator controls are used to operate AUMA actuators and is supplied ready for use. The controls can be mounted directly to the actuator, or on a wall bracket. The functions of the AUMATIC controls include standard valve control in OPEN - CLOSE duty, positioning, process control, logging of operating data right through to diagnostic functions.
Advertisement
Advertisement
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Control:
à
Parallel
Profibus DP
Profibus DP with FO
Modbus
Modbus with FO
DeviceNet
Foundation Fieldbus
Manual Operation and setting
2
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Read operation instructions first
.
Observe safety instructions.
Manual
Reference documents:
.
Operation instructions (assembly, operation, commissioning) for actuator
Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses as from page 90).
2
2.1
2.2
3
3.1
3.2
3.3
3.3.1
3.3.2
3.4
3.4.1
3.5
3.6
3.7
4
4.1
4.1.1
4.1.2
4.2
4.3
4.3.1
4.3.2
4.4
4.4.1
4.4.2
4.4.3
5
5.1
5.1.1
5.1.2
5.1.3
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
Table of contents
1
1.1
1.2
1.3
Page
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General notes regarding safety
Range of application
Warnings and symbols
5
6
6
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Name plate
Short description
10
10
11
12
12
9
9
13
14
14
7
8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Local operation
Operation from REMOTE
Menu navigation via push buttons (for settings and indications)
Short overview: functions of the push buttons
Structural design and navigation
Operation and setting via AUMA COM-AC programming software
Operation setting via COM-AC
Password change
Language change in the display
LCD contrast setting of the display (applies only to controls with green display)
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Status indications in the display
Status indication S0/S6 – operation
Status indication S4 – torque
Torque indication: edit
Electronic name plate
Display indication: enable view
Electronic name plate: view
Indication lights/LEDs
Standard indication
Configuration of the signals: view/edit
Blinking behaviour of indication lights/LEDs: view/edit
Feedback via output contacts (binary)
Configuration for output contacts 1 to 5: view/edit
Configuration for alarm contacts (collective fault signal): view/edit
Output contacts 1 to 5: use as running indication (blinker)
Feedback signals (analogue)
Position transmitter/actual position source (E2): view
Source of the torque signal E6: view
Feedback signals (configuration) via analogue output 1: view
Signal range at the analogue output 1: view/edit
Feedback signals (configuration) via analogue output 2: view
Signal range at the analogue output 2: view/edit
17
17
17
19
19
20
21
15
15
16
16
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
26
26
27
27
28
29
29
22
22
24
25
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Page
6
6.1
6.2
6.2.1
6.3
6.3.1
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.5
6.5.1
6.5.2
6.5.3
6.5.4
6.5.5
Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operation mode OFF
Operation mode LOCAL
Push-to-run operation or self-retaining: set for operation mode LOCAL
Operation mode REMOTE
Push-to-run operation or self-retaining: set for operation mode REMOTE
Operation mode EMERGENCY
Operation mode (type of duty) activation for an EMERGENCY operation
EMERGENCY operation: switch on or off/signal behaviour definition
Actuator behaviour definition in case of an EMERGENCY operation
EMERGENCY position definition
Motor protection and/or torque switching: by-pass
Operation mode FAILURE
Failure behaviour: switch on or off
Source for initiation (failure source): set for the failure operation
Actuator behaviour (failure position): set on loss of signal
Preset position definition
Failure delay time setting
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
38
38
7 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1
7.2
7.3
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
7.6
7.6.1
7.6.2
7.6.3
7.6.4
7.6.5
7.6.6
7.6.7
7.6.8
7.6.9
7.6.10
7.6.11
7.6.12
7.6.13
7.5
7.5.1
7.5.2
7.5.3
7.5.4
7.5.5
7.5.6
7.5.7
7.5.8
7.5.9
7.5.10
7.7
7.7.1
7.7.2
Type of seating: check/edit for end positions
Torque switching: check/set
Limit switching setting
Intermediate positions (option)
Display indication: enable view
Intermediate positions: switch on or off
Intermediate position definition
Operation behaviour = actuator behaviour definition
Intermediate positions: set the signalling
Positioner (operation mode SETPOINT MODE) (option)
Check: positioner enabledquestion
Adaptive behaviour: switch on or off
Overrun (inner dead band) : set manually
Max. error variable (outer dead band): set manually
Dead time setting
Closing fully/opening fully (end position tolerances for setpoint E1)
Open-close (REMOTE MODE) and modulating duty (SETPOINT MODE) selection
Source of setpoint E1: view
Input range of setpoint E1: view/edit
Split Range operation
Process controller (option)
Setting procedure
Process controller activation (Check: Process controller available?)
Proportional gain Kp setting
Reset time Ti setting
Rate time Td setting
Derivative gain Kd setting
Internal process setpoint setting
Behaviour on loss of the process setpoint (wire break monitoring)
Inverse operation setting
Travel limitation
Reaction monitoring setting
Input range of process setpoint E1: view
Input range of process variable E4: view
Stepping mode (option)
Display indication: enable view
Stepping mode: switch on or off
39
40
41
42
42
43
43
44
45
55
55
56
57
57
58
59
60
60
52
53
53
54
54
46
46
47
48
48
49
49
50
50
51
51
60
61
61
3
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
8
8.1
8.1.1
8.1.2
8.1.3
8.1.4
8.2
8.2.1
8.2.2
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
7.7.3
7.7.4
7.8
7.8.1
Stepping range setting (start and end of stepping mode)
ON and OFF times setting
Local controls enable function (option)
Selector switch functions: enable/disable
7.9
7.9.1
7.9.2
7.9.3
7.9.4
EMERGENCY STOP function (option)
Description of the functions
Feedback signals on the display
Feedback signals setting via output contacts
Feedback signals setting via LEDs
7.10
Monitoring and failure functions
7.10.1
Torque monitoring
7.10.2
7.10.3
Motor protection (thermal monitoring)
Monitoring of the max. number of starts per hour and max. running time per hour
7.10.4
7.10.5
7.10.6
Operating time monitoring
Reaction monitoring
Phase failure monitoring
Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Fault indications and warning indications
Status indication S0 – faults and warnings
S1 status indication – fault
Status indication S2 – warnings
Status indication S3 – causes for not ready remote
Diagnostics
Operating data logging
Diagnostic indications (D) via the display
Troubleshooting
Problems with position feedback/indication E2 (from actuator)
Display hardly readable or illegible
Actuator does not run
Actuator does only operate from local
Actuator is not switched off by limit seating in direction CLOSE or OPEN
73
73
74
75
76
76
76
78
85
85
85
85
85
85
Page
61
62
63
63
66
66
67
68
70
71
72
64
64
65
65
65
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Parameter index and indications on the display . . . . . . . . . . . . . . . . . . . 89
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4
Manual
1 Safety instructions
1.1
General notes regarding safety
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Standards/directives
AUMA products are designed and manufactured in compliance with recognised standards and directives. This is certified in a declaration of incorporation and, depending on the device type, in a declaration of conformity.
The end user or the contractor of the plant must observe national laws and regulations regarding assembly, electrical connection, and commissioning on site.
This includes in particular the fulfilment of the requirements in standards and directives for potentially explosive areas, such as e.g. EN 60079-17
“Inspection and Maintenance of Electrical Installation in Hazardous Areas”.
Safety instructions/ warnings
All personnel working with this device must be familiar with the safety and warning instructions of this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to avoid personal injury or property damage.
Qualification of staff
Assembly, electrical connection, commissioning, operation, and maintenance may exclusively be carried out by trained personnel having been authorised by the end user or contractor of the plant.
Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations which have be observed. The end user or contractor of the plant are responsible for respect and control of these regulations, standards, and laws.
Commissioning
Prior to commissioning, it is important to check that all settings are in compliance with the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.
The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.
Safe operation
Protective measures
.
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as
.
careful commissioning.
Exclusively operate the device if it is in perfect condition while observing
.
these instructions.
Immediately inform about any faults and damage and allow for corrective
.
.
measures.
Observe recognised rules for occupational health and safety.
Observe national regulations.
The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal safety equipment for the staff.
Maintenance
Any device modification requires the consent of the manufacturer.
5
6
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
1.2
Range of application
AUMA actuator controls are exclusively designed for the operation of AUMA actuators.
Other applications require explicit (written) confirmation by the manufacturer.
.
The following applications are not permitted, e.g.:
.
motor activation pump activation
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device’s designated use.
1.3
Warnings and symbols
The following references and symbols are used in these instructions:
NOTICE
Information
Potentially hazardous situation. Failure to observe this warning may result in property damage.
The term Information preceding the text indicates important notes and information.
For assembly, operation, and commissioning, observe the additional safety and warning instructions of the reference documents (page 2)!
Symbol for CLOSED.
Symbol for OPEN.
Æ
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of the local controls you may quickly find the desired parameter in the display.
È
Description of the parameter settings/indications
Describes the setting/viewing possibilities of a parameter.
ò
Step by step
Provides a detailed description of each step for setting/viewing the parameter.
Manual
2 Identification
2.1
Name plate
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Each device is equipped with a name plate (figure 1).
Figure 1
1 Name plate controls
Identification data on the controls’ name plate:
Figure 2
1
2
3
AC 01.1
P:1,5kW
Com No: 1309595
No: 0902MA97286
KMS: TP180/001
ACP
: 11F1-2M0-- 004
3 ~ 400V IP67
Control: RS 485
1 Type and size of the controls
2 Commission number
3 Wiring diagram/control
Type and size
These instructions apply to the following controls types:
Type: AC = actuator controls AUMATIC
Size: 01.1
Commission number
An order-specific commission number is assigned to each device. You can use this number to download the wiring diagram, inspection records and further information from the Internet.
Our website: http://www.auma.com.
Wiring diagram/control
Controlling the actuator controls is performed via a parallel interface, if the
9th position in the ACP wiring diagram contains the figure A, B, C, or 1, e.g.:
ACP 11F1-2M0CA-004.
The actuator controls are designed for the Non-Intrusive version (refer also to page 8), if the 7 th position in the ACP wiring diagram contains the figure
M, e.g.: ACP 11F1-2M0CA-004.
7
8
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
2.2
Short description
Actuator controls
Local controls/
COM-AC
Intrusive – Non-Intrusive
The AUMATIC actuator controls is used to operate AUMA actuators and is supplied ready for use.
The controls can be mounted directly to the actuator but also separately on a wall bracket.
The functions of the AUMATIC controls include standard valve control in
OPEN - CLOSE duty, positioning, process control, logging of operating data right through to diagnostic functions.
Operation, setting, and display can be performed on site directly at the con-
.
trols
On site it is possible to operate the actuator via the local controls (push buttons and display) and
.
perform settings (contents of these instructions).
read in or out data or modify and save settings via the AUMA COM-AC programming software (option) using a computer (laptop or PC).
Depending on the version, the connection between computer and
AUMATIC can be made with cable (infra-red interface) or without cable
(Bluetooth interface) (not included in these instructions) .
.
Intrusive version:
Limit and torque setting is performed via switches in the actuator.
.
Non-Intrusive version:
Limit and torque setting is performed via the controls, actuator and controls housings do not have to be opened.
For this purpose, the actuator is equipped with an MWG (magnetic limit and torque transmitter), also supplying analogue torque feedback signals/torque indication.
Manual
3 Operation
3.1
Local operation
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
The local operation of the actuator is performed using the push buttons
(figure 3).
Figure 3
4
2
3
5
1 Push button OPEN
2 Push button STOP
3 Push button CLOSE
4 Push button Reset
5 Selector switch
6 Indication lights/LEDs
Ò
Set selector switch (5) to position Local control (LOCAL).
0
I
I
Information
The actuator can now be operated using the push buttons (1 – 3).
1. Run actuator in direction OPEN:
2. Stop actuator:
3. Run actuator in direction CLOSE:
Press push button (1).
Press push button (2).
Press push button (3).
The OPEN - CLOSE operation commands can be given either in push-to-run operation or in the self-retaining mode.
3.2
Operation from REMOTE
Ò
Set selector switch to position Remote control (REMOTE).
0
I
I
Information
Now, it is possible to operate the actuator by remote control via operation commands (OPEN, STOP, CLOSE) or via analogue setpoint
(e.g. 0 – 20 mA).
.
Use the
MODE input (refer to wiring diagram) to select between
REMOTE
.
MODE
(open-close duty) and
SETPOINT MODE
(modulating duty).
The
FAILURE MODE and
EMERGENCY MODE operation modes are set via parameters.
9
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
3.3
Menu navigation via push buttons (for settings and indications)
The push buttons of the local controls (figure 4) are used to view, edit, and show various indications on the display.
Figure 4
6
2
3 p q
8
4
5
C
1
Push button
2
Push button p q
3
Push button
8
4
Push button
C
5 Selector switch
6 Display
Ò
Set selector switch (5) to position 0 (OFF).
0
I
I
Now, settings and indications can be performed via the push buttons (1 – 4).
3.3.1 Short overview: functions of the push buttons
Table 1
Push buttons
Functions
p q
Scrolling within a group
(The triangles in the display show the direction of scrolling.)
Change values
Enter figures from 0 to 9
8
Confirm the selection to go to a new menu/subgroup.
C
Cancel process
Return to previous display: press briefly
Change to another group ( S, M, D )
- press for approx. 3 seconds until group
M0 is displayed.
- hold down for more than 3 seconds until group
(thereby, group M is skipped).
D0 is displayed
10
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
3.3.2 Structural design and navigation
.
.
.
The indications on the display are divided into 3 groups:
Group
Group
Group
S
M
D
= status indications
= menu (settings)
= diagnostic indications
The active group is displayed on the top right corner of the display.
M0
OPEN S0
E2
OPEN POSITION
100%
M0
Change groups Change from group
Ò
Press
C
S to group
M
:
push button and hold it down for approx. 3 seconds until group
M0 appears.
Change from group
Ò
Press
C
S to group
D
:
push button and hold it down until group D0 appears
(group M is hereby skipped).
Change from any group
Ò
Briefly press
C
.
M or D back to group S :
Scrolling
Ò
Press qp
:
The triangles in the top left corner of the display indicate the possible scrolling direction (within one group) of scrolling.
OPEN S0
E2
OPEN POSITION
100%
Enter the password
Information
In the menu (group
M
), the settings are protected by a password.
To change the parameters, a password must first be entered.
The following default password is set in the factory: 0000.
After selecting
EDIT
, the following is displayed:
ENTER PASSWORD
0 * * *
:EDIT
↵:OK C:ESC
1. Select figures 0 to 9: Press qp
.
2. Move to the next position: Press
8
.
3. Repeat steps 1 and 2 for all four digits.
4. To cancel a process: Press
C
.
If no input is received over a longer period of time (approx. 10 min), the controls automatically returns to the status indication S0 .
11
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
3.4
Operation and setting via AUMA COM-AC programming software
Data from the actuator can easily be imported, exported and settings changed and saved using the AUMA COM-AC programming software
(option) in combination with a computer.
Depending on the version, the connection between computer and AUMATIC can be performed with cable (infra-red interface) or without cable (Bluetooth interface) (not included in these instructions) .
Figure 5
1 2
3
1 Infrared interface 2 Bluetooth interface (option)
3 Bluetooth LED
Information
Version with Bluetooth interface (infra-red interface) is not available for the
UK and Japan.
3.4.1 Operation setting via COM-AC
The COM-AC software can transmit the operation commands OPEN, STOP,
CLOSE to the actuator.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
COM-AC CONTROL (M1P0)
LOCAL CLIENT (M1P10)
EDIT
LOCAL CLIENT
M1318
REMOTE AND LOCAL
:EDIT
↵:OK C:ESC
Default value:
REMOTE AND LOCAL
Description of the parameter settings:
REMOTE AND LOCAL
The actuator can be operated in selector switch position LOCAL CONTROL or REMOTE CONTROL via the COM-AC with the OPEN, STOP, CLOSE commands.
LOCAL CONTROL ONLY
The actuator can be operated in selector switch position LOCAL CONTROL via the COM-AC with the OPEN, STOP, CLOSE commands.
No operation control is possible in selector switch position REMOTE CONTROL.
12
Manual
3.5
Password change
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
The following default password is set in the factory: 0000.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
CHANGE PASSWORD (M1D)
ò
Step by step:
1. Set selector switch to position 0 (OFF).
0
I
I
2. Press
C
and hold down it for approx 3 seconds.
Display indicates:
MAIN MENU
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
M0
3. Press q
.
Display indicates:
MAIN MENU
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
M1
4. Press
8
.
Display indicates:
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
5. Select
CHANGE PASSWORD (M1D)
Display indicates: using q
.
SETTINGS
POSITIONER
M1D
INTERMED. POSITION
CHANGE PASSWORD
6. Press
8
.
Display indicates:
CHANGE PASSWORD M1D0
PASSWORD
0000
↵:EDIT
C:ESC
7. Enter password (see page 11).
13
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
3.6
Language change in the display
Æ
Via the menu to parameter:
MAIN MENU (M0)
LANGUAGE/CONTRAST M00)
LANGUAGE (M010)
EDIT M010
GERMAN
ENGLISH
:EDIT
↵:OK C:ESC
Manual
Default value:
Setting range:
GERMAN
GERMAN, PORTUGUESE, ITALIAN, SPANISH,
FRENCH, ENGLISH, TUERKCE, POLSKI, MAGYAR
3.7
LCD contrast setting of the display (applies only to controls with green display)
To improve the legibility of the display under unfavourable lighting conditions, the contrast may be adjusted.
This setting is only possible for green displays. The contrast setting has no effect on the blue display.
Æ
Via the menu to parameter:
MAIN MENU (M0)
LANGUAGE/CONTRAST M00)
LCD CONTRAST (M011)
EDIT M011
LCD CONTRAST
30 %
:EDIT
↵:OK C:ESC
Default value:
Setting range:
80 %
0 % to 100 %
Information
Alternatively, the LCD contrast can be set as follows:
1. Press
C
and hold it down.
The
S
,
M
,
D menus are skipped.
After approximately 10 seconds, the LED display will continuously change from bright to dark and vice versa.
2. Release push button
The current brightness level is saved.
14
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
4 Indications
4.1
Status indications in the display
The status indications on the display locally indicate the current operation states in plain text or as bar chart.
Table of contents:
4.1.1 Status indication S0/S6 – operation
4.1.2 Status indication S4 – torque
Further information on this topic:
For status indications regarding faults and warnings, refer to pages 73 et seqq.
4.1.1 Status indication S0/S6 – operation
Information
Operation mode display
For actuators equipped with process controllers, status indication played instead of status indication S0
S6 is disin selector switch position REMOTE.
The description below applies to both indications ( S0 and S6 ).
Line 1 indicates the current operation mode (LOCAL MODE, OFF,
SETPOINT MODE, ...)
LOCAL MODE
OPEN
E2
S0
RUNNING OPEN
100 %
Operation command/ setpoint display
Line 2 indicates currently incoming operation commands
(OPEN, STOP, CLOSE) or the setpoints E1 or E7 (for actuators equipped with positioner/process controller) in % of the total travel.
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100 %
Valve position display
Line 3 indicates the valve position in % of the travel.
This indication is only available if the actuator is equipped with a position transmitter.
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100%
0 % = Actuator is in end position CLOSED
100 % = Actuator is in end position OPEN
End position/running indication
Line 4 indicates the current actuator status.
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100%
15
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
È
Description of indications in line 4:
RUNNING OPEN
Actuator runs logically OPEN (remains set during operation pauses).
RUNNING CLOSE
Actuator runs logically CLOSE (remains set during operation pauses).
OPEN POSITION
End position OPEN reached.
CLOSED POSITION
End position CLOSED reached.
SETPOINT POSITION
Set point (modulating actuators only).
È
Description of the fault signals:
See page 73.
4.1.2 Status indication S4 – torque
This indication is only available if the actuator is equipped with an MWG
(magnetic limit and torque transmitter); refer to page 8.
A deflection to the left side indicates torque in direction CLOSE.
A deflection to the right side indicates torque in direction OPEN.
TORQUE
TORQUE 50 %
S4
Example: SA 07.5 with 20 – 60 Nm:
100 % corresponds to 60 Nm of the nominal torque.
50 % corresponds to 30 Nm of the nominal torque.
4.2
Torque indication: edit
The torque value can be displayed in percent, Newtonmeter (Nm) or in
Lbs/ft.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
TORQUE INDICATION (M1317)
EDIT M1317
TORQUE INDICATION
NEWTONMETER
:EDIT
↵:OK C:ESC
Default value: NEWTONMETER
È
Description of the parameter settings:
PERCENT
Indication of the nominal torque in percent
NEWTONMETER
Indication in Nm
LBS.FT.
Indication in Lbs./ft.
16
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
4.3
Electronic name plate
The electronic name plate provides information about the order data (important for enquiries in the factory)
Table of contents:
4.3.1 Display indication: enable view
4.3.2 Electronic name plate: view
4.3.1 Display indication: enable view
The
EL. NAME PLATE setting must be set to
VIEW ENABLED
:
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
EL. NAME PLATE (M4013)
EDIT M4013
EL. NAME PLATE
VIEW ENABLED
:EDIT
↵:OK C:ESC
Default value: VIEW ENABLED
È
Description of the parameter settings:
VIEW NOT ENABLED
The electronic name plate is not shown in the display.
VIEW ENABLED
The electronic name plate is shown in the display.
4.3.2 Electronic name plate: view
Æ
Via the menu to parameter:
MAIN MENU (M0)
EL. NAME PLATE (M3)
ORDER DATA (M30)
PRODUCT DATA (M31)
PROJECT DATA (M32)
SERVICE DATA (M33)
EL.NAME PLATE
ORDER DATA
PRODUCT DATA
PROJECT DATA
M30
17
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
Table 4
Order data (M30)
COMMISS NO.AUMATIC
COMMISS NO.ACTUATOR
KKS NO.
VALVE NO.
PLANT NO.
Product data (M31)
PRODUCT TYPE
WORKS NO. ACTUATOR
WORKS NO. AUMATIC
LOGIC SFTWR. VER.
LOGIC HRDWR. VER.
DATE OF FINAL TEST
WIRING DIAGRAM
TERMINAL PLAN set in the factory set in the factory set in the factory adjustable adjustable set in the factory set in the factory set in the factory software version of the logic, set in the factory hardware version of the logic, set in the factory set in the factory set in the factory set in the factory
Project and user specific data are freely definable and can be entered by the user:
Table 2
Project data (M32)
PROJECT NAME
CUSTOMER FIELD 1
CUSTOMER FIELD 2 adjustable (fields for customer input) adjustable (fields for customer input) adjustable (fields for customer input)
Service information such as the AUMA service phone number and the
AUMA Internet address can be indicated here:
Table 3
Service data (M33)
SERVICE PHONE
INTERNET ADDRESS
SERVICE TEXT 1
SERVICE TEXT 2 set in the factory www.auma.com, set in the factory can only be changed by service technician can only be changed by service technician
18
Manual
4.4
Indication lights/LEDs
4.4.1 Standard indication
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
The indication lights/LEDs locally display the different operation states as optical signal. The assignment of signals is freely selectable.
Table of contents:
4.4.1 Standard indication
4.4.2 Configuration of the signals: view/edit
4.4.3 Blinking behaviour of indication lights/LEDs: view/edit
Figure 6 shows the indication lights/LEDs on the local controls:
Figure 6
Version (standard):
LED marking with letters
Version (option):
LED marking with figures
Table 5 describes the standard indication.
Table 5
(
LED 1 (left) symbol)
LED 2 (T)
LED 3 (Th)
LED 4 (T)
(
LED 5 (right) symbol) illuminated Actuator is in end position CLOSED blinking
Running indication: Actuator runs in direction
CLOSE illuminated Torque fault CLOSE illuminated Motor protection tripped illuminated Torque fault OPEN illuminated Actuator is in end position OPEN blinking
Running indication: Actuator runs in direction
OPEN
LED 6 (BT)
(option) illuminated Bluetooth connection available
Information
The behaviour (blinking/illuminated) can be changed via the parameter.
BLINKER
19
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
4.4.2 Configuration of the signals: view/edit
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
LED 1 (LEFT HAND) (M1312)
LED 2 (M1313)
LED 3 (M1314)
LED 4 (M1315)
LED 1 (RIGHT HAND) (M1316)
Information
EDIT M1312
LED 1 (LEFT HAND)
CLOSING BLINK
:EDIT
↵:OK C:ESC
Default values: LED 1 (LEFT HAND) = CLOSING BLINK
LED 2 = TORQUE FAULT (CLOSE)
LED 3 =
LED 4 =
THERMO FAULT
TORQUE FAULT (OPEN)
LED 5 (RIGHT HAND)= OPENING BLINK
Table 8, page 22 describes the signals which can be assigned to the LEDs.
Table 8 applies to both the LEDs and the output contacts.
20
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
4.4.3 Blinking behaviour of indication lights/LEDs: view/edit
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
BLINKER (M1311)
EDIT M1311
BLINKER
OFF IN MIDPOSITION
:EDIT
↵:OK C:ESC
Default value: OFF IN MIDPOSITION
È
Description of the parameter settings:
OFF
Blinker is switched off.
LIT IN MIDPOSITION
Table 6
LED 1 only (yellow)
LED 1 (yellow)
LED 5 only (green)
LED 5 (green) illuminated Actuator is in end position CLOSED blinking
Actuator runs in direction CLOSE (running indication) illuminated Actuator is in end position OPEN blinking
Actuator runs in direction OPEN (running indication)
LED 1 (yellow) and
LED 5 (green) illuminated Actuator is in an intermediate position
OFF IN MIDPOSITION
Table 7
LED 1 (yellow)
LED 5 (green) illuminated Actuator is in end position CLOSED blinking
Actuator runs in direction CLOSE (running indication) illuminated Actuator is in end position OPEN blinking
Actuator runs in direction OPEN (running indication)
Information
The BLINKER parameter also influences the blinking behaviour of output contacts 1 to 5 if they are used as a running indication.
21
22
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
5 Signals
5.1
Feedback via output contacts (binary)
The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals. The signals can be freely assigned. Example:
Output contact open = no thermal fault
.
.
Output closes = thermal fault in actuator
The output contacts are described in the wiring diagram as follows:
Output contacts 1 to 5: DOUT1 to DOUT5
Alarm contacts: NC fault/NO ready
Table of contents:
5.1.1 Configuration for output contacts 1 to 5: view/edit
5.1.2 Configuration for alarm contacts (collective fault signal): view/edit
5.1.3 Output contacts 1 to 5: use as running indication (blinker)
5.1.1 Configuration for output contacts 1 to 5: view/edit
Information
Fault signals can be issued via the ALARM CONTACT parameter, other signals via the output contacts 1 to 5.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT CONTACT 1 (M1412)
OUTPUT CONTACT 2 (M1413)
OUTPUT CONTACT 3 (M1414)
OUTPUT CONTACT 4 (M1415)
OUTPUT CONTACT 5 (M1416)
EDIT M1412
OUTPUT CONTACT 1
CLOSED POSITION
:EDIT
↵:OK C:ESC
Default values:
OUTPUT CONTACT 1 =
CLOSED POSITION
OUTPUT CONTACT 2 =
OPEN POSITION
OUTPUT CONTACT 3 = REMOTE SW. POSITION
OUTPUT CONTACT 4 = TORQUE FAU
LT (CLOSE)
OUTPUT CONTACT 5 = TORQUE FAU
LT (OPEN)
Table 8 shows the signal descriptions for the LEDs and the output contacts:
Table 8
Signal
NOT USED
CLOSED POSITION
OPEN POSITION
RUNNING CLOSE
RUNNING OPEN
ACTUATOR MOVING
LSC (WSR)
LSO (WOEL)
TSC (DSR)
TSO (DOEL)
Description
No signals
Signals LSC (WSR) or LSC (WSR) and TSC
(DSR) (depending on type of seating)
Signals LSO (WOEL) or LSO (WOEL) and
TSO (DOEL) (depending to type of seating)
Actuator runs logically CLOSE
Actuator runs logically OPEN
Actuator is running from LOCAL, REMOTE, or in manual operation (without position transmitter, only LOCAL or REMOTE operation are indicated).
Limit switch CLOSE operated
Limit switch OPEN operated
Torque switch CLOSE operated
Torque switch OPEN operated
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Signal
THERMO FAULT
TORQUE FAULT (CLOSE)
TORQUE FAULT (OPEN)
TORQUE FAULT (GEN.)
SETPOINT E1 LOSS
FEEDBACK E2 LOSS
SPEED E3 LOSS
TORQUE E6 LOSS
WARNING OPER.TIME
WARNING STARTS/RUN
LOCAL SW. POSITION
REMOTE SW. POSITION
OFF SW. POSITION
REMOTE MODE
SETPOINT MODE
INTERMED. POS. 1
INTERMED. POS. 2
INTERMED. POS. 3
INTERMED. POS. 4
STEPPING MODE
CLOSING BLINK
OPENING BLINK
FAULT IND.
WARNING IND.
NOT READY IND.
SETPOINT REACHED
LOSS OF PHASE
I/O1 ANALOG IN2 LOSS
I/O1 ANALOG IN1 LOSS
INTERMED. POS. 5
INTERMED. POS. 6
INTERMED. POS. 7
INTERMED. POS. 8
EMCY STOP BUTTON
FIBER OPTIC LOSS
INTERMED. POSITION
Description
Motor protection has tripped (reset may be necessary)
Torque fault in direction CLOSE occurred
Torque fault in direction OPEN occurred
Torque fault CLOSE or OPEN (combined signal)
Nominal value signal is by 0.3 mA lower than the lowest set value
Actual position signal is by 0.3 mA lower than the lowest set value not available
Torque signal is by 0.3 mA lower than the lowest set value
The programmed max. operating time for an
OPEN - CLOSE operation has been exceeded
The max. number of starts/h or max. running time/h has been exceeded.
Selector switch in position LOCAL
Selector switch in position REMOTE
Selector switch in position OFF
Operation mode REMOTE active
Operation mode SETPOINT MODE
Signalisation of the intermediate positions 1 to
4. Signal behaviour according to POS.1
CONTROL to
POS.4 CONTROL parameters
Programmed stepping range (
START STEP
STOP STEP parameters) has been entered
Signal is blinking for operation in direction CLOSE.
Signal is active in end position CLOSED.
Signal is blinking for operation in direction
OPEN. Signal is active in end position OPEN.
Collective signal includes: internal fault, torque fault, phase loss, thermal fault, and internal fault (refer to status indications on page 74)
Collective signal includes: operation time warning, warning starts/run, no reference operation, internal warnings, and signal losses (refer to status indications on page 75)
Collective signal includes: remote ready selector switch not REMOTE, incorrect operation command, emergency operation (refer to status indications on page 76)
Actuator is in nominal position
One phase is missing
Signal loss of the parallel interface analogue input 2
Signal loss of the parallel interface analogue input 1
Signalisation of the intermediate positions 5 to
8. Signal behaviour according to
POS.5
CONTROL to
POS.8 CONTROL parameters
The EMERGENCY - STOP button (option) has been operated
The FO loop module has detected a fibre break
Actuator in intermediate position
23
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
5.1.2 Configuration for alarm contacts (collective fault signal): view/edit
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
ALARM CONTACT (M1411)
Information
EDIT M1411
ALARM CONTACT
FAULT GROUP 3
:EDIT
↵:OK C:ESC
Default value: FAULT GROUP 3
Faults interrupt or prevent the electrical operation of the actuator.
Table 24 shows the alarm contact values:
(For contact description refer to table 8, page 22)
Manual
Table 9
Value
FAULT GROUP 1
FAULT GROUP 2
FAULT GROUP 3
FAULT GROUP 4
FAULT GROUP 5
FAULT GROUP 6
FAULT GROUP 7
FAULT GROUP 8
FAULT GROUP 9
FAULT GROUP 10
Signals (collective fault signal)
–
FAULT IND.
–
–
–
–
NOT READY IND.
FAULT IND.
without torque fault
NOT READY IND.
FAULT IND.
–
–
–
FAULT IND.
without torque fault
FAULT IND.
NOT READY IND.
WARNING IND.
–
–
–
–
–
FAULT IND.
without thermal fault
NOT READY IND.
FAULT IND.
without both torque and thermal faults
NOT READY IND.
–
–
FAULT IND.
without thermal fault
FAULT IND.
without both torque and thermal faults
FAULT without thermal fault –
–
–
NOT READY IND.
WARNING IND.
24
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
5.1.3 Output contacts 1 to 5: use as running indication (blinker)
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT CONTACT 1 (M1412)
OUTPUT CONTACT 2 (M1413)
OUTPUT CONTACT 3 (M1414)
OUTPUT CONTACT 4 (M1415)
OUTPUT CONTACT 5 (M1416)
EDIT M1412
OUTPUT CONTACT 1
CLOSING BLINK
:EDIT
↵:OK C:ESC
È
Description of the parameter settings:
CLOSING BLINK
Signal is active in end position CLOSED.
Signal is blinking for operation in direction CLOSE (depending on the
BLINKER parameter).
OPENING BLINK
Signal is active in end position OPEN.
Signal is blinking for operation in direction OPEN (depending on the
BLINKER parameter).
Information
The output contacts/LEDs of the local controls (page 19) can also be used to indicate whether the actuator is operated and if yes, in which direction.
Signal behaviour for BLINKER setting
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
BLINKER (M1311)
EDIT M1311
BLINKER
OFF IN MIDPOSITION
:EDIT
↵:OK C:ESC
Default value:
OFF IN MIDPOSITION
È
Description of the parameter settings:
OFF
Information
Signal is active in end position.
Blinker (running indication) is switched off.
LIT IN MIDPOSITION
Signal is active in end position and blinking during operation in direction of the end position. The signal remains active in intermediate position.
OFF IN MIDPOSITION
Signal is active in end position and blinking during operation in direction of the end position.
The signal is off in intermediate position..
The
BLINKER parameter also influences the blinking behaviour of the indication lights/LEDs on the local controls.
25
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
5.2
Feedback signals (analogue)
Depending on the actuator equipment, different signals can be recorded and issued as continuous values, e.g. 4 to 20 mA.
Table of contents:
5.2.1 Position transmitter/actual position source (E2): view
5.2.2 Source of the torque signal E6: view
5.2.3 Feedback signals via analogue output 1: view
5.2.4 Signal range at the analogue output 1: view/edit
5.2.5 Feedback signals via analogue output 2: view
5.2.6 Signal range at the analogue output 2: view/edit
5.2.1 Position transmitter/actual position source (E2): view
The valve position can be transmitted as a continuous signal by various position transmitters: The type of position transmitter/actual position source
(E2) installed in the actuator is indicated here.
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
FEEDBACK E2 (M4101)
VIEW
FEEDBACK E2
POT.
C:ESC
Default value: POT.
(for Non-Intrusive: MWG)
The following actual position sources (E2) are available:
È
Description of the parameter settings:
NONE
There is no position transmitter available in the actuator.
POT.
There is a potentiometer installed in the actuator.
0 20mA
There is an RWG installed in the actuator. The position feedback signal amounts to 0 – 20 mA.
4 20mA
There is an RWG installed in the actuator. The position feedback signal amounts to 4 – 20 mA.
MWG
There is an MWG (magnetic limit and torque transmitter) installed in the actuator.
26
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
5.2.2 Source of the torque signal E6: view
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
TORQUE E6 (M4103)
VIEW
TORQUE E6
MWG
C:ESC
Default value: depending on actuator
È
Description of the parameter settings:
NONE
There is no electronic torque monitoring available.
LOGIC ANALOG IN1
The torque signal is transmitted from an external sensor via the logic board to the analogue input 1.
MWG
The torque signal is generated using the MWG installed in the actuator.
5.2.3 Feedback signals (configuration) via analogue output 1: view
Configuration of analogue output 1 (of the I/O).
Designation in the wiring diagram: ANOUT1.
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT1 (M410A)
VIEW
I/O1 ANALOG OUT1
FEEDBACK E2
C:ESC
Default value:
FEEDBACK E2
È
Description of the parameter settings:
NOT USED
Analogue output 1 not used
POSITION E2:
Position feedback (analogue output 1 assigned to actual position signal).
If the actuator is equipped with a position transmitter (potentiometer, RWG or MWG), an analogue position feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (refer to wiring diagram).
An adjustment to the end positions or the defined travel is not required. An automatic adjustment is done via the end positions (LSC (WSR) and LSO
(WOEL)).
27
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
For torque seating, the end positions OPEN and CLOSED of the limit switching should be set as close as possible to the end positions of the valve to minimise the deviation of the feedback.
TORQUE E6
Analogue torque feedback signal (analogue output 1 assigned to torque signal).
If a magnetic limit and torque transmitter (MWG) is installed, an analogue torque feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (refer to wiring diagram). The zero point is in the centre of the selected output range (at 10 mA or 12 mA). The torque in direction CLOSE is indicated with 0 – 10 mA or 4 – 12 mA, the torque in direction OPEN with 10 – 20 mA or 12 – 20 mA. For 100 % of the nominal output torque, 0 or 4 mA is indicated in direction CLOSE, and 20 mA is indicated in direction OPEN.
Figure 7
0 mA
(4 mA)
10 mA
(12 mA)
20 mA
(20 mA)
– 100 %
– 100 % = max. nominal torque reached in end position CLOSED
0 % + 100 %
+ 100 % = max. nominal torque reached in end position OPEN
5.2.4 Signal range at the analogue output 1: view/edit
Signal range at the analogue output 1 (of the I/O).
This value must correspond to the desired feedback.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT1 TYP (M411B)
EDIT M411B
I/O1 ANALOG OUT1 TYP
0-20mA
:EDIT
↵:OK C:ESC
Default value:
0 20 m
A
È
Description of the parameter settings:
0 20mA
Analogue output 1 generates a 0 – 20 mA signal.
4 20mA
Analogue output 1 generates a 4 – 20 mA signal.
20-0mA
Analogue output 1 generates a 20 – 0 mA signal.
20-4mA
Analogue output 1 generates a 20 – 4 mA signal.
28
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
5.2.5 Feedback signals (configuration) via analogue output 2: view
Configuration of analogue output 2 (of the I/O).
Designation in the wiring diagram: ANOUT2.
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT2 (M410C)
VIEW
I/O1 ANALOG OUT2
TORQUE E6
C:ESC
Default value: TORQUE E6
È
Description of the parameter settings:
NOT USED:
Analogue output 2 not used.
FEEDBACK E2:
Position feedback (analogue output 2 assigned to actual position signal).
Description see analogue output 1.
TORQUE E6:
Analogue torque feedback signal (analogue output 2 assigned to torque signal). Description see analogue output 1.
5.2.6 Signal range at the analogue output 2: view/edit
Signal range at the analogue output 2 (of the I/O).
This value must correspond to the desired feedback signal.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT2 TYPE (M41XD)
EDIT M411D
I/O1 ANALOG OUT1 TYPE
0-20 mA
:EDIT
↵:OK C:ESC
Default value:
0 20 m
A
È
Description of the parameter settings:
0 20mA
Analogue output 2 generates a 0 – 20 mA signal.
4 20mA
Analogue output 2 generates a 4 – 20 mA signal.
20-0mA
Analogue output 2 generates a 20 – 0 mA signal.
20-4mA
Analogue output 2 generates a 20 – 4 mA signal.
29
30
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
6 Operation mode
6.1
Operation mode OFF
Manual
Different operation modes (operation types) are available:
The current operation mode is indicated in the first line of the display:
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100 %
Table of contents and short description of the operation modes (operation types):
6.1
Operation mode OFF, no local or remote control possible.
6.2
Operation mode LOCAL, control via push buttons OPEN, STOP, CLOSE at the local controls.
6.3
Operation mode REMOTE MODE, control via commands OPEN, STOP, CLOSE from remote control room or process control system.
6.4
Operation mode EMERGENCY, control via command EMERGENCY from control room or process control system.
6.5
Operation mode FAILURE, actuator behaviour on loss of signal.
Further information in other subclauses:
7.5
Positioner (operation mode SETPOINT MODE) control via analogue set point, e.g. 0 – 20 mA
7.8
Operation mode RESTRICTED, operation via the local controls of the AUMATIC is disabled.
7.9
Operation mode EMERGENCY STOP, in combination with the EMERGENCY STOP button.
Ò
Set selector switch to position 0 (OFF).
0
I
I
Display indicates:
S0
.
.
.
.
No local control possible.
No remote control possible.
No EMERGENCY operation possible.
The controls remain fully operative as far as signalling is concerned (the
.
controls’ power supply is maintained).
The p
, q
,
8
,
C
push buttons can be used to set parameters and indications via the display.
Manual
6.2
Operation mode LOCAL
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Ò
Set selector switch to position Local control (LOCAL).
0
I
I
Display indicates:
S0
.
.
The actuator can be controlled via OPEN - STOP - CLOSE push buttons of the local controls.
Faults and warnings without automatic reset can be confirmed with the
Reset push button.
6.2.1
Push-to-run operation or self-retaining: set for operation mode LOCAL
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
MAINTAINED LOCAL (M1310)
EDIT M1310
MAINTAINED LOCAL
OPEN + CLOSE (STOP)
:EDIT
↵:OK C:ESC
Default value:
OPEN + CLOSE (STOP)
È
Description of the parameter settings:
OFF
Push-to-run operation off, self-retaining activated:
Actuator runs in direction OPEN or CLOSE after an operation command has been issued. If the operation command is removed, the actuator continues to run (self-retaining) until it is stopped by the STOP command or an end position or intermediate position has been reached.
OPEN
Push-to-run operation in direction OPEN activated:
Actuator only runs in direction OPEN while an operation command is issued. If the operation command is removed, the actuator stops.
CLOSE
Push-to-run operation in direction CLOSE activated:
Actuator only runs in direction CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
OPEN + CLOSE (STOP)
Push-to-run operation in direction OPEN and CLOSE activated:
Actuator only runs in direction OPEN or CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
31
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
6.3
Operation mode REMOTE
Manual
OPEN+CLOSE (NO STOP)
Self-retaining without STOP:
A direct reversal of the direction of rotation without STOP command is possible.
Ò
Set selector switch to position Remote control (REMOTE).
0
I
I
Display indicates:
S0
The actuator is controlled by external REMOTE commands OPEN - STOP -
CLOSE.
Information
If SETPOINT MODE is displayed, a positioner (option) is available. In this case, selection can be made between REMOTE MODE and SETPOINT
MODE (refer to page 50).
6.3.1 Push-to-run operation or self-retaining: set for operation mode REMOTE
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
MAINTAINED REMOTE (M1410)
EDIT M1410
MAINTAINED REMOTE
OFF
:EDIT
↵:OK C:ESC
Default value: OFF
È
Description of the parameter settings:
OFF
Push-to-run operation off, self-retaining activated:
Actuator runs in direction OPEN or CLOSE after an operation command has been issued. If the operation command is removed, the actuator continues to run (self-retaining) until it is stopped by the command STOP or an end position or intermediate position has been reached.
OPEN
Push-to-run operation in direction OPEN activated:
Actuator only runs in direction OPEN while an operation command is issued. If the operation command is removed, the actuator stops.
CLOSE
Push-to-run operation in direction CLOSE activated:
Actuator only runs in direction CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
32
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
OPEN + CLOSE (STOP)
Push-to-run operation in direction OPEN and CLOSE activated:
Actuator only runs in direction OPEN or CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
OPEN+CLOSE (NO STOP)
Self-retaining without STOP:
A direct reversing of the direction of rotation without STOP command is possible.
6.4
Operation mode EMERGENCY
In an emergency, the actuator can be brought to a preset EMERGENCY position by removing the EMERGENCY signal.
As the EMERGENCY signal works active low, 24 V DC must be present at the EMERGENCY input while in the normal state (refer to wiring diagram).
An EMERGENCY operation is performed when the signal is interrupted
(0 V). During EMERGENCY operation the actuator does not perform any operation commands.
After initiating an EMERGENCY operation (the EMERGENCY input is again supplied with 24 V DC), the operation commands must be cleared and have to be reapplied. This does not apply to operation commands being transferred via the 0/4 – 20 mA inputs. They will immediately be executed again.
Table of contents:
6.4.1 Operation mode (type of duty) activation for an EMERGENCY operation
6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition
6.4.3 Actuator behaviour definition in case of an EMERGENCY operation
6.4.4 EMERGENCY position definition
6.4.5 Motor protection and/or torque switching by-pass
6.4.1 Operation mode (type of duty) activation for an EMERGENCY operation
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERG.SEL.SW.POS. (M1612)
Information
EDIT M1612
EMERG.SEL.SW.POS.
REMOTE ONLY
:EDIT
↵:OK C:ESC
Default value:
REMOTE ONLY
Description of the parameter settings:
REMOTE ONLY
Emergency operation only possible in selector switch position REMOTE
REMOTE AND LOCAL
Emergency operation possible in selector switch positions REMOTE and
.
.
LOCAL
The operation mode EMERGENCY has the highest priority.
No emergency operation is performed when the selector switch is in position OFF.
33
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
6.4.2
EMERGENCY operation: switch on or off/signal behaviour definition
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERGENCY BEHAVIOUR (M1610)
EDIT M1610
EMERGENCY BEHAVIOUR
OFF
:EDIT
↵:OK C:ESC
Default value: OFF
È
Description of the parameter settings:
OFF
Emergency operation is switched off.
GOOD SIGNAL FIRST
An EMERGENCY operation is only triggered when the EMERGENCY signal at the EMERGENCY input drops from 24 V to 0 V, i.e. provided that a 24 V signal was previously connected to the EMERGENCY input.
ACTIVE IMMEDIATE
An EMERGENCY operation is only initiated if 0 V are connected to the
EMERGENCY signal input.
Information
For ACTIVE IMMEDIATE , an EMERGENCY operation is initiated immediately after the actuator is switched on, when 0 V are connected to the
EMERGENCY signal input.
6.4.3 Actuator behaviour definition in case of an EMERGENCY operation
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERGENCY POSITION (M1611)
EDIT M1611
EMERGENCY POSITION
FAIL AS IS
:EDIT
↵:OK C:ESC
Default value: FAIL AS IS
È
Description of the parameter settings:
FAIL AS IS
The actuator stops in the current position
FAIL CLOSE
The actuator runs to end position CLOSED
FAIL OPEN
The actuator runs to end position OPEN
FAIL TO PRESET
The actuator runs to the predetermined position.
34
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
6.4.4 EMERGENCY position definition
If the EMERGENCY operation action FAIL TO PRESET ( EMERGENCY
POSITION parameter) is set, the actuator runs to the EMERGENCY position stated here.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
PRESET POSITION (M1614)
EDIT M1614
PRESET POSITION
0.0%
:EDIT
↵:OK C:ESC
Default value: 0,0 %
Setting range: from 0.0. % to 100.0 % (from OPEN to CLOSED)
6.4.5 Motor protection and/or torque switching: by-pass
During the EMERGENCY operation, the motor protection and/or torque switching can be by-passed.
This value is set in the factory and can only be changed by authorised
AUMA staff.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERGENCY BY-PASS (M1603)
EDIT M1603
EMERGENCY BY-PASS
NONE
C:ESC
Default value: NONE
È
Description of the parameter settings:
NONE
No by-pass of motor protection
THERMAL
The signals of the thermoswitches or the PTC thermistors of the motor winding are by-passed.
TORQUE
The signals of the torque switching in the actuator (TSC (DSR)/TSO
(DOEL)) are by-passed
THERMAL AND TORQUE
The signals of the thermoswitches or PTC thermistors and the signals of the torque switching are by-passed.
Information
It is not possible to by-pass the motor protection for actuators with explosion protection.
35
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
6.5
Operation mode FAILURE
Manual
The operation mode FAILURE enables an initiation of failure operations in case of signal loss.
If the failure mode is enabled, the display indicates:
S0
Table of contents:
6.5.1 Failure behaviour: switch on or off
6.5.2 Source for initiation (failure source): set for the failure operation
6.5.3 Actuator behaviour (failure position): set on loss of signal
6.5.4 Preset position definition
6.5.5 Failure delay time setting
6.5.1 Failure behaviour: switch on or off
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
FAILURE BEHAVIOUR (M1510)
Information
EDIT M1510
FAILURE BEHAVIOUR
OFF
:EDIT
↵:OK C:ESC
Default value: OFF
Description of the parameter settings:
OFF
Failure behaviour is switched off.
GOOD SIGNAL FIRST
A failure operation is only initiated if no signal loss is recognised after switching on, but loss of signal is recognised later through loss of signal.
With this setting, it is ensured that the actuator does not perform a preset failure action (failure position) when switched on without signal E1 connected.
FAIL IMMEDIATE
A failure operation is initiated in case of loss of signal.
If FAIL IMMEDIATE is switched on, a failure operation is initiated immediately after the actuator is switched on if a loss of signal has occurred.
36
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
6.5.2 Source for initiation (failure source): set for the failure operation
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
FAILURE SOURCE (M1514)
EDIT M1514
FAILURE SOURCE
E1 OR E2 FEEDBACK
:EDIT
↵:OK C:ESC
Default value: E1 OR E2 FEEDBACK
È
Description of the parameter settings:
SETPOINT E1
Failure behaviour is initiated if setpoint E1 fails.
The monitoring depends on the preset setpoint range, e.g.:
E1 = 4 – 20 mA, E1 lower than 3.7 mA = Signal loss
E1 = 10 – 20 mA, E1 lower than 9.7 mA = Signal loss
Monitoring E1 = 0 – 20 mA is not possible
E1 OR E2 FEEDBACK
.
.
.
Failure behaviour is initiated if setpoint E1 or actual value E2 fail
The following is monitored: for actuators with potentiometer: Cable break is detected for electronic position transmitter RWG 4 – 20 mA in actuator:
E2 lower than 3.7 mA = signal loss for MWG in actuator:
Communication faults and MWG internal faults are recognised
E1, E2 OR E4 FEEDBACK
Failure behaviour is initiated if setpoint E1, actual value E2, or process variable E4 fail.
6.5.3 Actuator behaviour (failure position): set on loss of signal
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
FAILURE POSITION (M1512)
EDIT M1512
FAILURE POSITION
FAIL AS IS
:EDIT
↵:OK C:ESC
Default value:
FAIL AS IS
Description of the parameter settings:
FAIL AS IS
The actuator stops in the current position
FAIL CLOSE
The actuator runs to end position CLOSED
FAIL OPEN
The actuator runs to end position OPEN
37
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
FAIL TO PRESET
The actuator runs to the predetermined position.
6.5.4 Preset position definition
If the
FAILURE POSITION failure action (
FAILURE POSITION ter) is set, the actuator runs to the preset position stated here.
parame-
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
PRESET POSITION (M1513)
EDIT M1513
PRESET POSITION
0.0 %
:EDIT
↵:OK C:ESC
Default value:
0.0 %
Setting range: from
0.0 % to
100.0 %
(from OPEN to CLOSED)
6.5.5 Failure delay time setting
Determines the time elapsed between the detection of a cable break and the initiation of the failure action.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
DELAY TIME (M1511)
EDIT M1511
DELAY TIME
3.0 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
3.0
0.0
s to
1200,0 seconds (20 min.)
38
Manual
7 Functions
7.1
Type of seating: check/edit for end positions
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
NOTICE
Valve damage due to incorrect setting!
Ò
The torque must suit the valve.
Ò
Only change the setting with the consent of the valve manufacturer.
Limit seating
The limit switching is set in such a way that the actuator switches off at the desired switching points. The torque switching acts as an overload protection for the valve.
Torque seating
The torque switching is set to the desired tripping torque. After reaching the tripping torque the actuator is turned off.
The limit seating needs to be set in such a way that the limit switching is tripped shortly before reaching the set tripping torque. If this is not the case, one of the following fault signals is displayed: TSO FAULTS or “ TSC
FAULTS ” (menu S1 ).
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
SEATING MODE (M11)
OPEN POSITION (M1110)
CLOSED POSITION (M1111)
EDIT M1110
OPEN POSITION
LIMIT
:EDIT
↵:OK C:ESC
Default value: LIMIT
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT
↵:OK C:ESC
39
40
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.2
Torque switching: check/set
NOTICE
This setting is only possible for the non-intrusive version
For further information refer to page 8.
Valve damage due to incorrect setting!
Ò
The torque must suit the valve.
Ò
Only change the setting with the consent of the valve manufacturer.
Information
Information
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
TORQUE (M12)
OPENING (M1210)
CLOSING (M1211)
EDIT
OPENING
M1210
100%
:EDIT
↵:OK C:ESC
EDIT M1211
CLOSING
100%
:EDIT
↵:OK C:ESC
Default value: according to order data
Setting range: according to torque setting range refer to actuator name plate
The value can be displayed in percent, Newtonmeter (Nm) or in Lbs/ft.
To change the display unit, refer to page 16.
For display in percent:
100 % corresponds to the max. torque indicated on the name plate of the actuator.
Example: SA 07.5 with 20 – 60 Nm: 100 % = 60 Nm
33 % = 20 Nm
.
.
.
The following fault signals are sent if torque setting has been reached
in mid-travel
:
Status indication
Status indication
Status indication
S0
S1
:
: operation mode LOCAL/OFF =
S0/S6
TORQUE FAULT (OPEN)
(CLOSE)
(torque fault)
: operation mode REMOTE = or
FLT + NR
FAULT IND.
TORQUE FAULT
The fault has to be acknowledged before the operation can be resumed.
Either by
1. an operation command in the opposite direction.
–
For
TORQUE FAULT (CLOSE)
: Operation command in direction
OPEN
–
For
TORQUE FAULT (OPEN)
: Operation command in direction
CLOSE
2. or via the Reset push button in selector switch position LOCAL.
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.3
Limit switching setting
This setting is only possible for the non-intrusive version
For further information refer to page 8.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
SET LIMIT SWITCHES (M10)
CLOSED POSITION (M100)
OPEN POSITION (M101)
SET LIMIT SWITCH M101
OPEN POSITION
63.3 %
↵:EDIT
C:ESC
SET LIMIT SWITCH M100
CLOSED POSITION
63.3 %
↵:EDIT
C:ESC
Information
NOTICE
Information
For end position setting, turn selector switch to LOCAL position and move the actuator into the end position, either via manual or motor operation
(using the push buttons). Then turn the selector switch back to position OFF and accept end position.
Valve damage due to direct approaching of mechanical end stop during motor operation!
Ò
During motor operation, interrupt travel before reaching the mechanical valve end stop (press STOP push button).
If an end position cannot be set:
Ò
Check the type of control unit in actuator.
41
42
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.4
Intermediate positions (option)
8 intermediate positions are available in the standard version.
Condition
.
.
.
The actuator is equipped with either: an MWG (for non-intrusive version) or a potentiometer (5 k an RWG
Ω
) or
In these versions, the positioning of the intermediate positions is made via software parameters.
Selection of the intermediate positions can be made either via push buttons from LOCAL or with the standard commands OPEN and CLOSE from
REMOTE. The actuator stops when reaching an intermediate position.
Another operation command must be issued to resume operation to the next intermediate position.
Table of contents:
7.4.1 Display indication: enable view
7.4.2 Intermediate positions: switch on or off
7.4.3 Intermediate position definition
7.4.4 Operation behaviour = actuator behaviour definition
7.4.5 Intermediate positions: setting the signalling
7.4.1 Display indication: enable view
The INTERMED. POSITION parameter must be set to carry out settings in the intermediate positions.
VIEW ENABLED to
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
INTERMED. POSITION (M4015)
EDIT M4015
INTERMED. POSITION
VIEW NOT ENABLED
:EDIT
↵:OK C:ESC
Default value: VIEW NOT ENABLED
Description of the parameter settings:
VIEW NOT ENABLED
The parameters for the intermediate positions are not indicated in the display.
VIEW ENABLED
The parameters for the intermediate positions are indicated in the display.
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.4.2 Intermediate positions: switch on or off
Each intermediate position ( POS.1
to POS.8
) may individually be switched on/off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 SELECTOR SW. (M1C12)
EDIT M1C12
POS.1 SELECTOR SW
OFF
:EDIT
↵:OK C:ESC
Default value: OFF
È
Description of the parameter settings:
OFF
Intermediate position switched off.
REMOTE ONLY
Intermediate position only active in operation mode REMOTE.
LOCAL ONLY
Intermediate position only active in operation mode LOCAL.
REMOTE AND LOCAL
Intermediate position active in operation modes REMOTE and LOCAL.
7.4.3 Intermediate position definition
Each intermediate position ( POS.1
to POS.8
) can be set to any value between 0 % and 100 % of the travel.
This function is only available for the “Non-intrusive” version
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 (M1C10)
EDIT M1C10
POS.1
0.0 %
:EDIT
↵:OK C:ESC
Default value:
Setting range:
0.0 %
0.0 % to 100.0 % of the travel (from OPEN to
CLOSED)
43
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.4.4 Operation behaviour = actuator behaviour definition
The reaction of the actuator upon reaching an end position can be set via the POS.1 BEHAVIOUR through POS.8 BEHAVIOUR parameters.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 BEHAVIOUR (M1C11)
EDIT M1C11
POS.1 BEHAVIOUR
NO STOP
:EDIT
↵:OK C:ESC
Default value: NO STOP
È
Description of the parameter settings:
NO STOP
No intermediate stop, actuator continues the operation.
STOP OPENING DIR.
Actuator stops during operation in direction OPEN after reaching the intermediate position. Actuator only runs after a new operation command is issued.
This function is not active in the operation mode SETPOINT MODE.
STOP CLOSING DIR.
Actuator stops during operation in direction CLOSE upon after reaching the intermediate position. Actuator only runs after a new operation command is issued.
This function is not active in the operation mode SETPOINT MODE.
STOP BOTH DIR.
Actuator stops upon after reaching the intermediate position. Actuator only runs after a new operation command is issued.
This function is not active in the operation mode SETPOINT MODE.
44
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.4.5 Intermediate positions: set the signalling
The reaching of an intermediate position can be signalled: a) via the indication lights (LEDs) of the local controls (page 19) or b) via the output contacts (page 22)
The signal behaviour of the individual intermediate positions is set via the
POS.1-8 control parameters:
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 CONTROL (M1C13)
EDIT M1C13
POS.1 CONTROL
NOT USED
:EDIT
¿:OK C:ESC
Default value: NOT USED
È
Description of the parameter settings:
NOT USED
No signal.
C
_ _ _
POS¯¯¯¯¯O
Signal active from reaching of the intermediate position to end position
OPEN.
C¯¯¯¯¯POS
_ _ _
O
Signal active from end position CLOSED to reaching of the intermediate position.
C
_ _ _
POS
_ _ _
O
Impulse signal issued when going through intermediate position
Figure 8 shows the signal behaviour in intermediate positions.
Figure 8
A
1
0
B
1
0
C
1
0
D
1
0
POS
A NOT USED
B C
_ _ _
POS¯¯¯¯¯¯O
C C¯¯¯¯¯¯POS
_ _ _
O
D C
_ _ _
POS
_ _ _
O
1 Active signal
2 Signal not activated
POS = intermediate position
45
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.5
Positioner (operation mode SETPOINT MODE) (option)
The positioner records position setpoint E1 and position feedback E2 for comparison. Depending on the detected deviation, the actuator motor then runs in direction OPEN or CLOSE.
Ò
Set selector switch in position REMOTE.
If the positioner is active, the display shows:
E1
SETPOINT MODE S0
60%
E2 60%
SETPOINT POSITION
Information
If the display shows REMOTE MODE , the actuator is set to open-close duty and no modulation is performed. In this case, modulating duty has to be selected first, refer to page 50.
Table of contents:
7.5.1 Check: positioner enabledquestion
7.5.2 Adaptive behaviour: switch on or off
7.5.3 Overrun (inner deadband): set manually
7.5.4 Max. error variable (outer dead band): set manually
7.5.5 Dead time setting
7.5.6 Closing fully/opening fully (end position tolerances for setpoint E1)
7.5.7 Open-close and modulating duty selection
7.5.8 Source of setpoint E1: view
7.5.9 Input range of setpoint E1: view/edit
7.5.10 Split Range operation
7.5.1 Check: positioner enabledquestion
The positioner must be available. This value is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
VIEW
CONFIGURATION (M4)
POSITIONER
SPECIAL FUNCTIONS (M40)
POSITIONER (M4000)
C:ESC
For the operation mode SETPOINT MODE the
POSITIONER parameter must be set to
POSITIONER ENABLED
.
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
There is no positioner available.
POSITIONER ENABLED
The controls are equipped with a positioner.^
46
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.5.2 Adaptive behaviour: switch on or off
As standard, the adaptive positioning is switched on, i.e. overrun and max.
error variable are automatically defined by the positioner (figure 9)
If the setting is to be made manually, the ADAPTIVE BEHAVIOUR parameter must be in position OFF.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
ADAPTIVE BEHAVIOUR (M4011)
EDIT M4011
ADAPTIVE BEHAVIOUR
ON
:EDIT
↵:OK C:ESC
Default value: ON
È
Description of the parameter settings:
OFF
Adaptive behaviour switched off
ON
Adaptive behaviour switched on
Figure 9 shows the modulating behaviour:
Figure 9
E1
P1
E2
T4
T3
T2
P2 P3
T1
E1 Nominal value
E2 Actual value
P1 Switch-on point
T1 Outer dead band
T2 Max. error variable
T3 Inner dead band
P2 Switch-off point in direction OPEN T4 Overrun
P3 Nominal value reached
Information
If the adaptive behaviour is switched off, overrun and max. error variable must be set manually (refer to subclauses 7.5.3 and 7.5.4.
47
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.5.3 Overrun (inner dead band) : set manually
The inner dead band determines the switch-off point of the actuator and, therefore, influences the overrun (figure 9).
The inner dead band may be set individually for the directions OPEN and
CLOSE.
Manual setting is only possible, if the adaptive behaviour ( ADAPTIVE
BEHAVIOUR parameter) is switched off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
OPENING DEADBAND (M1913)
CLOSING DEADBAND (M1914)
EDIT M1913
OPENING DEADBAND
0.5 %
:EDIT
↵:OK C:ESC
EDIT M1914
CLOSING DEADBAND
0.5 %
:EDIT
↵:OK C:ESC
Default values:
Setting ranges:
OPENING DEADBAND = 0.5 %
CLOSING DEADBAND = 0.5 %
OPENING DEADBAND = 0.0
to 9.9 %
CLOSING DEADBAND = 0.0
to 9.9 %
7.5.4 Max. error variable (outer dead band): set manually
The outer dead band determines the switching-on point of the actuator.
The motor starts if the actual value (input signal E2) or a change in nominal value is higher than the max. error variable determined by the outer dead band (refer to figure 9).)
Manual setting is only possible if the adaptive behaviour ( ADAPTIVE
BEHAVIOUR parameter) is switched off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
OUTER DEADBAND (M1915)
EDIT M1915
OUTER DEADBAND
1.0 %
:EDIT
↵:OK C:ESC
Default value:
Setting range:
1.0 %
0.1
to 9.9 %
48
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.5.5 Dead time setting
The dead time prevents the operation to a new nominal position within a pre-determined time.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
DEAD TIME (M1910)
Information
EDIT M1910
DEAD TIME (T-OFF)
0.5 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
0.5
0.0
s to 60.0
seconds
It must be ensured via the controls that the max. permissible number of starts of the actuator is not exceeded. This can be achieved by setting the dead time to a sufficiently high value.
7.5.6 Closing fully/opening fully (end position tolerances for setpoint E1)
If the end positions cannot be reached due to inaccurate analogue setpoint signals (0/4 or 20 mA), a tolerance for the nominal value within the end position range can be set. If the tolerance is exceeded or not reached, the actuator continues the operation until the full end position has been reached.
This ensures that the actuator opens and closes fully.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
FULL OPEN ADJUST (M1911)
FULL CLOSE ADJUST (M1912)
EDIT M1911
FULL OPEN ADJUST
100 %
:EDIT
↵:OK C:ESC
EDIT M1912
FULL CLOSE ADJUST
0 %
:EDIT
↵:OK C:ESC
Default values:
Setting ranges:
FULL OPEN ADJUST = 100 %
FULL CLOSE ADJUST = 0 %
FULL OPEN ADJUST = 95
% to
100 % of travel
FULL CLOSE ADJUST = 0 % to
50 % of travel
49
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.5.7 Open-close (REMOTE MODE) and modulating duty (SETPOINT MODE) selection
For actuators with positioner, a change-over between open-close and modulating duty is possible via the input MODE (see wiring diagram).
MODE input: + 24 V DC = REMOTE MODE = open-close duty, i.e. the control is executed via digital commands OPEN - STOP - CLOSE
MODE input: 0 V (or input open) = SETPOINT MODE = modulating duty, i.e. the control is executed via an analogue signal (e.g. 0/4 – 20 mA)
7.5.8 Source of setpoint E1: view
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
SETPOINT E1 (M4100)
VIEW
SETPOINT E1
I/O1 ANALOG IN1
C:ESC
Default value: I/O1 ANALOG IN1
È
Description of the parameter settings:
NONE
There is no setpoint source available.
LOGIC ANALOG IN1
For AUMA service only (the setpoint E1 is transmitted from external via the analogue input 1 directly to the logic board).
I/O1 ANALOG IN1
The setpoint E1 is transmitted via the I/O board, analogue input 1.
I/O1 ANALOG IN2
The setpoint E1 is transmitted via the I/O board, analogue input 2.
50
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.5.9 Input range of setpoint E1: view/edit
The input range of setpoint E1 is determined by a start and an end value.
The setting parameters depend on the pre-set setpoint source (refer to page 46).
Example for setpoint source = I/O1 ANALOG IN1
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANLOG IN1 START (M410H)
I/O1 ANLOG IN1 END (M410I
VIEW
I/O1 ANLOG IN1 START
0.0 mA
C:ESC
VIEW
I/O1 ANLOG IN1 END
20 mA
C:ESC
Default values:
Setting ranges:
I/O1 ANLOG IN1 START= 0 mA
I/O1 ANLOG IN1 END = 20 mA
I/O1 ANLOG IN1 START = 0 to 20 mA
I/O1 ANLOG IN1 END = 0 to 20 mA
7.5.10 Split Range operation
In Split Range operation, a setpoint E1 is shared by up to three positioners.
A typical example is a pipeline with a by-pass. The actuator mounted on the by-pass reacts in the lower range (0 – 10 mA), the actuator on the main valve in the upper range (10 – 20 mA). However, any other values may be entered.
Setting is made via I/O1 ANLOG IN1 STAR and I/O1 ANLOG IN1
END parameters, as described in the section “Input range of setpoint E1".
51
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.6
Process controller (option)
Manual
Figure 10 shows the function of the process controller:
The process controller (2) receives the process setpoint (E1) and the process variable (E4) (e.g. from a sensor). On the basis of both values, the process controller calculates the position setpoint (E7) for the positioner (3).
In turn, the positioner (3) compares this setpoint with the position feedback
(E2) of the valve and issues the operation commands (OPEN - CLOSE) to the actuator.
Figure 10
E4
E1
2 E7
1
3
E2
5
4
6
7
1 AUMATIC controls
2 Process controller
3 Positioner
4 Actuator
5 Positioner e.g. RWG/MWG
6 Sensor
7 Valve
E1 Process setpoint
E2 Position feedback
E4 Process variable
E7 Position setpoint (internal)
Table of contents:
7.6.1 Setting procedure
7.6.2 Process controller activation
7.6.3 Proportional amplification Kp setting
7.6.4 Reset time Ti setting
7.6.5 Rate time Td setting
7.6.6 Derivative gain Kd setting
7.6.7 Internal process setpoint setting
7.6.8 Behaviour on loss of the process setpoint (wire break monitoring)
7.6.9 Inverse operation setting
7.6.10 Travel limitation
7.6.11 Reaction monitoring setting
7.6.12 Input range of process setpoint E1: view
7.6.13 Input range of process variable E4: view
52
Manual
7.6.1 Setting procedure
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Procedure
The setting of the process controller largely depends on the area of application for the controller. A PI controller is sufficient for most applications.
1. Operate the controller as P controller, i.e. set the parameters as follows:
–
Proportional gain Kp = 1
–
Reset time Ti = 1000 s
–
Rate time Td = 0
–
Derivative gain Kd = 0
2. Double proportional gain Kp until the control loop starts to oscillate.
3. Reduce proportional gain Kp to 60 % of the set value.
4. Decrease rate time Td until the error variable equals zero.
7.6.2 Process controller activation (Check: Process controller available?)
The process controller is available if the
PROCESS CONTROL PID
(M400A) parameter is displayed in the
SPECIAL FUNCTION (M40) menu.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
PROCESS CONTROL PID (M400A)
VIEW
PROCESS CONTROL PID
FUNCTION ACTIVE
C:ESC
Default value:
FUNCTION NOT ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The process controller is switched off.
FUNCTION ACTIVE
The process controller is switched on.
Information
The process controller is activated or deactivated via the EDIT menu. This value is set in the factory and can only be changed by the AUMA service.
53
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.6.3 Proportional gain Kp setting
In case of an error variable, the P portion immediately (i.e. without delay) changes the position value proportionally to the error variable.
If a small error variables already requires a major valve position adjustment, the proportional gain Kp must be increased.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
PORPORT.GAIN Kp (M1I10)
Information
EDIT M1I10
PROPORT. GAIN Kp
1.0
:EDIT
↵:OK C:ESC
Default value:
Setting range:
1.0
0.1
to 10.0
If the reaction is too extreme (overshoot), the value must be reduced. If the reaction is too weak, the value must be increased.
7.6.4 Reset time Ti setting
The reset time determines the I portion of the controller. The more inert a system, the higher this value should be set.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
RESET TIME Ti (M1I11)
Information
EDIT M1I11
RESET TIME Ti
1000 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
1000
1 to s
1000 seconds
Ò
Increase Ti in case of propensity to oscillation
Ò
Decrease Ti if the reactions are excessively delayed
Ò
Initial value for fast processes (pressure): 10
Ò
Initial value for slow processes (temperature): 1000
54
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.6.5 Rate time Td setting
The rate time determines the D portion of the controller. Typically, no setting is required here (= 0), since actuator and valve – due to the operating time – cannot react abruptly to a sudden occurrence of an error variable.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
RATE TIME Td (M1I12)
EDIT M1I12
RATE TIME Td
0 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
0 s
0 to 100 seconds
Information
Ò
Increase Td in case of propensity to oscillation
Ò
Initial value for actuators: 0
7.6.6 Derivative gain Kd setting
The derivative gain determines the D portion of the controller. Typically, no setting is required here (= 0), since the actuator and valve – due to the operating time - cannot react abruptly to a sudden occurrence of an error variable.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
DERIVATIVE GAIN Kd (M1I13)
EDIT M1I13
DERIVATIVE GAIN Kd
0
:EDIT
↵:OK C:ESC
Default value:
Setting range:
0
0 to
100
55
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.6.7 Internal process setpoint setting
If necessary, the process controller can also be operated without external process setpoint. An internal process setpoint may be set with this parameter.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
INTERNAL SET POINT (M1I14)
Information
EDIT M1I14
INTERNAL SET POINT
0 %
:EDIT
↵:OK C:ESC
Default value:
Setting range:
0 %
0 to 100 %
The actuator only reacts to the preset internal setpoint if the
PID TYPE parameter is set to
PID-INTERN
.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
PID TYPE (M1I1C)
EDIT
PID TYPE
PID-EXTERN
C:ESC
M1I1C
Default value:
PID-EXTERN
È
Description of the parameter settings:
PID-INTERN
Process control via internal process setpoint
PID-EXTERN
Process control via external process setpoint
56
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.6.8 Behaviour on loss of the process setpoint (wire break monitoring)
When using 4 – 20 mA signals for the process setpoint and the position feedback, wire break monitoring is performed.
Loss of the process variable starts the failure behaviour.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
BEHAVIOR-LOSS OF E1 (M1I15)
EDIT M1I15
BEHAVIOUR-LOSS OF E1
PID-INTERN
:EDIT
↵:OK C:ESC
7.6.9 Inverse operation setting
Default value: PID-INTERN
È
Description of the parameter settings:
PID-INTERN
In case of signal loss of the process setpoint, the controls switches to the internal process setpoint.
FAILURE BEHAVIOUR
The failure behaviour is activated for signal loss process setpoint (page 36).
The failure behaviour defines whether the actuator stops or remains in position, whether the valve opens or closes or approaches a parameter-defined intermediate position.
As standard, the valve is opened by the modulating actuator as soon as the process variable falls below the process setpoint. Depending on the process, it may, however, be necessary that the valve closes as soon as the process variable falls below the process setpoint. In this case, the respective parameters are used to set the process controller to inverse operation.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
INVERSE OPERATION (M1I16)
EDIT M1I16
INVERSE OPERATION
FUNCTION NOT ACTIVE
:EDIT
↵:OK C:ESC
Default value: FUNCTION NOT ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
Inverse operation is switched off (default).
FUNCTION ACTIVE
Inverse operation is switched on.
57
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.6.10 Travel limitation
Manual
If necessary, the travel can be limited in direction OPEN and/or CLOSE.
This prevents the end position(s) OPEN and/or CLOSED from being approached in modulating duty. The actuator stops when reaching the set position limit value. In LOCAL or REMOTE MODE operation mode, this limitation is not active. The valve can then be run into the end positions either via the local controls or the remote control commands OPEN - CLOSE.
Figure 11 shows the limitation of the travel range:
Figure 11
22 % 67 %
0 %
1
100 %
2
1
Permissible actuator travel for PID operation
2
Permissible actuator travel for
Operation modes LOCAL or RE-
MOTE MODE
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
CONTROL LIMIT OPEN (M1I17)
CONTROL LIMIT CLOSE (M1I18))
EDIT M1I17
CONTROL LIMIT OPEN
100 %
:EDIT
↵:OK C:ESC
EDIT M1I18
CONTROL LIMIT CLOSE
0 %
:EDIT
↵:OK C:ESC
Default values:
Setting ranges:
CONTROL LIMIT OPEN = 100 %
CONTROL LIMIT CLOSE = 0 %
CONTROL LIMIT OPEN = 0 % to
100 %
CONTROL LIMIT CLOSE = 0
% to
100 %
58
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.6.11 Reaction monitoring setting
In addition to wire break monitoring, the process variable can also be subject to reaction monitoring.
Response monitoring
Via
E4 MAX. REACTION parameter.
If the process variable (E4) exceeds the maximum value within the reaction time (t1), the failure behaviour is activated (page 36).
Change monitoring
Via E4 MIN. REACTION parameter.
If, after a process setpoint change, the process variable (E4) does not change by the min. value within reaction time (t1), the failure behaviour is activated (page 36).
The change monitoring allows to check whether the system reacts to a nominal value change.
Figure 12 shows the reaction monitoring of the process variable:
Figure 12
E4
P1
P2 t
E4 Process setpoint t1 Reaction time, e.g. = 1 s
t1
P1 Response monitoring
P2 Change monitoring
Information
If the parameter
E4 REACTION TIME is set to 0, the reaction monitoring is not working.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PROCESS CONTROL PID (M1I)
E4 REACTION TIME (M1I19)
E4 MIN. REACTION (M1I1A)
E4 MAX. REACTION (M1I1B)
EDIT M1I19
E4 REACTION TIME
0 s
:EDIT
↵:OK C:ESC
Default values:
Setting range:
E4 REACTION TIME = 0 s
E4 MIN. REACTION = 0.0 %
E4 MAX. REACTION = 0.0 %
E4 REACTION TIME = 0 to 100 seconds
E4 MIN. REACTION = 0.0 % to 10.0 %
E4 MAX. REACTION = 0.0 % to 10.0 %
59
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.6.12 Input range of process setpoint E1: view
Refer to positioner subclause “Input range of nominal value E1: view/edit”
(page 51).
7.6.13 Input range of process variable E4: view
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANLOG IN2 STAR (M410J)
I/O1 ANLOG IN2 END (M410K)
VIEW
I/O1 ANLOG IN2 START
0.0 mA
C:ESC
VIEW
I/O1 ANLOG IN2 END
20.0 mA
C:ESC
Default values:
Setting ranges:
I/O1 ANLOG IN2 STAR =
I/O1 ANLOG IN2 END =
0 m A
20 m A
I/O1 ANLOG IN2 START = 0 to 20 m A
I/O1 ANLOG IN2 END = 0 to 20 m A
7.7
Stepping mode (option)
In stepping mode the operating time can be increased for the entire or any portion of the valve travel (refer to figure 13).
Figure 13
t1 t2 t3
1 t4 t3 t4
2 t1 t2
Information
1 Stepping range OPEN
2 Stepping range CLOSE
P1 Start of stepping mode
P2 Stop of stepping mode t1 Operating time for normal operation t2 Operating time for stepping mode t3 Running time t4 OFF time (pause time)
Stepping mode is only possible if a position transmitter (potentiometer,
RWG, or MWG) is installed in the actuator.
Table of contents:
7.7.1 Display indication: enable view
7.7.2 Stepping mode: switch on or off
7.7.3 Stepping range setting (start and end of stepping mode)
7.7.4 ON and OFF times setting
60
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.7.1 Display indication: enable view
To perform settings for stepping mode via the display, the setting
“ STEPPING MODE ” must be in position “ VIEW ENABLED ”.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
STEPPING MODE (M4014)
EDIT M4014
STEPPING MODE
VIEW NOT ENABLED
:EDIT
↵:OK C:ESC
Default value: VIEW NOT ENABLED
È
Description of the parameter settings:
VIEW NOT ENABLED
The parameters for the stepping mode are not indicated in the display.
VIEW ENABLED
The parameters for the stepping mode are indicated in the display.
7.7.2 Stepping mode: switch on or off
Stepping mode can be individually activated for the directions OPEN and
CLOSE.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
STEPPING MODE (M17)
DIRECTION OPEN (M1710)
DIRECTION CLOSE (M1715)
EDIT M1710
DIRECTION OPEN
OFF
:EDIT
↵:OK C:ESC
Default values:
DIRECTION OPEN = OFF
DIRECTION CLOSE = OFF
È
Description of the parameter settings:
OFF
Stepping mode is switched off
REMOTE ONLY
Stepping mode only possible in operation mode REMOTE
LOCAL ONLY
Stepping mode only possible in operation mode LOCAL
REMOTE AND LOCAL
Stepping mode possible in both operation modes REMOTE and LOCAL
61
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.7.3 Stepping range setting (start and end of stepping mode)
The stepping range (start and end of stepping mode) can be set separately for both directions.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
STEPPING MODE (M17)
START STEP OPEN (M1713)
STOP STEP OPEN (M1714)
START STEP CLOSE (M1718)
STOP STEP CLOSE (M1719)
EDIT M1713
START STEP OPEN
0.0 %
:EDIT
↵:OK C:ESC
Default values:
Setting ranges:
START STEP
STOP STEP
START STEP
STOP STEP
START STEP
STOP STEP
START STEP
STOP STEP
EDIT M1714
STOP STEP OPEN
100.0 %
:EDIT
↵:OK C:ESC
OPEN
OPEN
= 0.0 %
= 100.0 %
CLOSE = 100.0 %
CLOSE = 0.0 %
OPEN = 0.0 % to
99.9 %
OPEN = 0.1 % to
1000 %
CLOSE = 0.1 % to
100.0 %
CLOSE = 0.0
% to
99.9 %
7.7.4 ON and OFF times setting
The ON or OFF times can be set individually for the directions OPEN and
CLOSE.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
STEPPING MODE (M17)
ON TIME OPEN (M1711)
OFF TIME
ON TIME
OFF TIME
OPEN (M1712)
CLOSE (M1716)
CLOSE (M1717)
EDIT M1711
ON TIME OPEN
10.0 %
:EDIT
↵:OK C:ESC
EDIT M1712
OFF TIME OPEN
50.0 %
:EDIT
↵:OK C:ESC
Default values: ON TIME OPEN = 10.0
s
OFF TIME OPEN = 50.0
s
ON TIME CLOSE = 10.0
s
OFF TIME CLOSE = 50.0
s
Setting range: ON TIME
OFF TIME
ON TIME
OFF TIME
OPEN = 1.0
to 300.0
seconds
OPEN = 1.0
to 300.0
seconds
CLOSE = 1.0
to 300.0
seconds
CLOSE = 1.0
to 300.0
seconds
62
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.8
Local controls enable function (option)
The selector switch functions on the local controls (LOCAL, OFF, and
REMOTE) may be either enabled or disabled.
7.8.1 Selector switch functions: enable/disable
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
ENABLE LOCAL MODE (M410W)
VIEW
ENABLE LOCAL MODE
NOT ACTIVE
C:ESC
Default value:
NOT ACTIVE
È
Description of the parameter settings:
NOT ACTIVE
All selector switch functions are enabled.
I/O
.
The push buttons are used to disable or enable the actuator operation via the digital RELEASE input (see wiring diagram).
Disabling operation via push buttons:
S0 in the display
.
no signal at the RELEASE input (the status indication shows
RESTRICTED
).
Enabling operation via push buttons:
Connect + 24 V DC signal to the RELEASE input.
63
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.9
EMERGENCY STOP function (option)
As an option, the AUMATIC can be equipped with an EMERGENCY STOP push button. When engaged, this EMERGENCY STOP interrupts the control voltage of the contactors.
Figure 14
64
Information
The EMERGENCY STOP button is not available for the ACExC, but only for the weatherproof versions of the AUMATIC.
Table of contents:
7.9.1 Functional description
7.9.2 Feedback signals on the display
7.9.3 Setting feedback signals via output contacts
7.9.4 Setting feedback signals via LEDs
7.9.1 Description of the functions
.
.
As soon as this EMERGENCY STOP button is operated, several steps are performed in the AUMATIC:
The 24 V AC control voltage of the AUMATIC contactors is interrupted.
Switching off the operation command and cancelling a possibly set self-retaining.
.
.
Option: The operation status of the EMERGENCY STOP button is indicated by activating an output contact.
Option: The operation status of the EMERGENCY STOP button is indicated by an indication light (LED) lighting up on the local controls.
.
Indication of the EMERGENCY STOP status in the display showing the entry
IND.
EMCY STOP ACTIVE in the diagnostic page S3
NOT READY
.
EMERGENCY STOP status shown in the status indication
S0
: operation status
EMERGENCY STOP
After unlocking the EMERGENCY STOP button, a possibly active operation command will
not immediately
be re-activated, but only upon confirmation by the user which, in turn, resets the EMERGENCY STOP status.
The Reset push button of the local controls has to be pressed for confirmation to ensure that controls are reset to normal operation. After this, operation commands as well as emergency and safety operations will immediately be performed. Unlocking is only possible if the selector switch is in position LOCAL.
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.9.2 Feedback signals on the display
The following indications are displayed in status indications S0 and S3:
LOCAL MODE
EMERGENCY STOP
E2
S0
100%
OPEN POSITION
NOT READY IND.
EMCY STOP ACTIVE
S3
È
Description of the indications:
EMERGENCY STOP/EMCY STOP ACTIVE
The EMERGENCY STOP button has been operated and has put the
AUMATIC into the EMERGENCY STOP status. This status can only be cancelled by unlocking the EMERGENCY STOP button and issuing a subsequent RESET command.
7.9.3 Feedback signals setting via output contacts
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT CONTACT 1 - 5
EDIT M1412
OUTPUT CONTACT 1
EMCY STOP BUTTON
:EDIT
↵:OK C:ESC
È
Description of the parameter settings:
EMCY STOP BUTTON
The selected output contact is activated, after the EMERGENCY STOP button was operated.
This signal can be cancelled by unlocking the EMERGENCY STOP button.
7.9.4 Feedback signals setting via LEDs
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
LED 1 - 4
EDIT M1313
LED 2
EMCY STOP BUTTON
:EDIT
↵:OK C:ESC
È
Description of the parameter settings:
EMCY STOP BUTTON
The selected LED is illuminated after the EMERGENCY STOP button was operated.
This signal can be cancelled by unlocking the EMERGENCY STOP button.
65
66
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.10
Monitoring and failure functions
Table of contents:
7.10.1 Torque monitoring
7.10.2 Motor protection (thermal monitoring)
7.10.3 Monitoring of the max. number of starts and the max. running time
7.10.4 Operating time monitoring
7.10.5 Reaction monitoring
7.10.6 Phase failure monitoring
7.10.1 Torque monitoring
The torque monitoring serves as overload protection over the whole travel.
Depending on the version, the required tripping torques are either set via the torque switching in the actuator or via the parameters (Non-Intrusive version).
OPENING and
CLOSING
.
.
.
If the set torques are reached
in mid-travel
, the actuator will be stopped and the following fault signals will be sent:
Status indication
Status indications
Status indication
S0
S1
:
: operation mode LOCAL/OFF =
S0/S6
(CLOSE)
(torque fault)
FLT + NR
: operation mode REMOTE =
TORQUE FAULT (OPEN) or
FAULT
TORQUE FAULT
The fault has to be acknowledged before the operation can be resumed.
Either by
1. an operation command in the opposite direction.
–
For
TORQUE FAULT (CLOSE)
: operation command in direction
OPEN
–
For
TORQUE FAULT (OPEN)
: operation command in direction
CLOSE
2. or via the Reset push button in selector switch position LOCAL (only possible if the current torque is lower than the tripping torque).
Setting the torque by-pass
The torque monitoring can be disabled during the set torque by-pass duration. For this period, the torque by-pass is effective, irrespective of the actuator position.
NOTICE
Valve damage due to excessive torque!
Ò
Only apply torque by-pass with the consent of the valve manufacturer.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
TORQUE (M12)
BY-PASS DURATION (M1212)
EDIT
BY-PASS DURATION
M1212
0.0 S
:EDIT
↵:OK C:ESC
Default value:
Setting range:
0.0
0 to s
50
(= 0.0 to 5.0 seconds)
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
7.10.2 Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. The thermoswitch is tripped as soon as the max. permissible
.
.
.
.
winding temperature has been reached.
The actuator is switched off and the following signals are given:
LED 3 (thermal fault) on the local controls is illuminated.
Status indication
Status indication
Status indication
S0
S0/S6
S1
: operation mode LOCAL/OFF =
: operation mode REMOTE = in the display:
FLT + NR
THERMAL FAULT
FAULT
.
The motor has to cool down before the operation can be resumed.
Depending on the parameter setting, the fault signal is either automatically reset or the fault signal has to be reset using the Reset push button in selector switch position LOCAL.
Viewing the motor protection
This value is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
MOTOR PROTECTION (M4108)
VIEW
MOTOR PROTECTION
THERMAL CONT. (AUTO)
C:ESC
Default values: Non Ex actuators =
Ex actuators =
THERMAL CONT. (AUTO)
THERMISTOR (RESET)
È
Description of the parameter settings:
THERMAL CONT. (AUTO)
Automatic reset after the motor has cooled off.
Not possible for explosion-proof version ACExC 01.1
THERMAL CONT.(RESET)
Manual reset. After the motor has cooled down the fault must be reset with the Reset push button at the local controls. If required the thermal overload relay has to be reset manually. To this end, remove the cover on the back of the AUMATIC and operate the Reset push button on the thermal overload relay.
THERMISTOR (RESET)
Manual reset. After the motor has cooled down the fault must be reset with the Reset push button at the local controls.
THERMISTOR (AUTO)
Automatic reset after the motor has cooled down.
Not possible for explosion-protected version ACExC 01.1
67
68
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.10.3 Monitoring of the max. number of starts per hour and max. running time per hour
.
.
The AUMATIC monitors any exceeding of the maximum number of starts (motor starts) per hour the maximum running time (on-time) per hour.
If any of these values has been exceeded, the actuator will however not be stopped, but the following warning signals are sent:
Status indication S0 : operation mode OFF/LOCAL/: WRN + NR
Status indications S0/S6 : operation mode REMOTE: WARNING
Status indication S2 : WARNING STARTS/RUN
The warning signals will automatically be cleared if the number of starts per second and the set max. running time per hour are no longer reached.
An exceeding is also logged in the operating data counters
WRN.STARTS/RUN1 and WRN.STARTS/RUN2 .
WRN.STARTS/RUN1 contains the total of all starts/running time warnings.
WRN.STARTS/RUN2 contains the max. time duration of a starts/running time warning.
Example:
The AUMATIC signals a total of 3 starts/running time warnings because the set cycles/h or running time/h: once 20 min., once 15 min, once 22 min.
have been exceeded. Afterwards the operating data counters contain the following values:
WRN.STARTS/RUN1 = 57 min. total of all time sections (20+15+22 min)
WRN.STARTS/RUN2 = 22 min. longest time section
Switching on/off the monitoring of the max. number of starts and the max. running time
To be able to view settings or to perform modifications, the
MONITORING parameter must be set to
FUNCTION ACTIVE
.
Information
This parameter is also used to switch the operating time monitoring
(page 70) on/off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
MONITOR TRIGGERS (M4016)
EDIT M4016
MONITOR TRIGGERS
FUNCTION ACTIVE
:EDIT
↵:OK C:ESC
Default value: FUNCTION ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The
MAX STARTS/HOUR shown in the display.
and
MAX DUTY CYCLE parameters are not
FUNCTION ACTIVE
The MAX STARTS/HOUR the display.
and MAX DUTY CYCLE parameters are shown in
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Setting the max. permissible number of starts
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MONITOR TRIGGERS (M18)
MAX STARTS/HOUR (M1810)
EDIT M1810
MAX STARTS/HOUR
1200
:EDIT
↵:OK C:ESC
Default value:
Setting range:
1200
0 to 1800 starts (motor starts)
Setting the max. permissible running time
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MONITOR TRIGGERS (M18)
MAX DUTY CYCLE (M1811)
EDIT M1811
MAX DUTY CYCLE
15 min
:EDIT
↵:OK C:ESC
Default value: 15 min
È
Description of the parameter settings:
15 min
The max. permissible running time (on-time) per hour amounts to 15 min.
24 min
The max. permissible running time (on-time) per hour amounts to 24 min.
30 min
The max. permissible running time (on-time) per hour amounts to 30 min.
69
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.10.4 Operating time monitoring
This function allows the monitoring of the operating time of the actuator. If the actuator needs longer than the set time ( MAX. RUN TIME parameter) to move from end position OPEN to end position CLOSED, the following warning signals are given (the actuator is not stopped):
Status indication S0 : operation mode OFF/LOCAL: WRN + NR
Status indications S0/S6 : operation mode REMOTE: WARNING
Status indication S2 : OPERATION TIME
The warning signals are automatically cleared when a new operation command is executed.
When the actuator moves from an intermediate position to an end position, the set monitoring time for the whole stroke is assigned in relation to the remaining stroke/travel.
Switching the operating time monitoring on/off
Information
This parameter is also used to switch the monitoring of the max. number of starts per hour and the max. running time per hour (page 66) on/off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
MONITOR TRIGGERS (M4016)
EDIT M4016
MONITOR TRIGGERS
FUNCTION ACTIVE
:EDIT
↵:OK C:ESC
Default value:
FUNCTION ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The operation time monitoring is switched off.
FUNCTION ACTIVE
The operation time monitoring is switched on.
Setting the max. permissible operation time
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MONITOR TRIGGERS (M18)
MAX. RUN TIME (M1812)
EDIT M1812
MAX. RUN TIME
900 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
900
4 to s
36000 seconds (4 seconds to 10 hours)
70
Manual
7.10.5 Reaction monitoring
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
The AUMATIC controls monitor the actuator reaction via the control unit of the actuator.
If no reaction is recorded at the output drive of the actuator within a settable time ( REACTION TIME parameter), the actuator is switched off and the following fault signals are given:
Status indication S0: operation mode LOCAL/OFF: FLT + NR
Status indications S0/S6: operation mode REMOTE: FAULT IND.
Status indication S1 :
Diagnostic indication
INTERNAL FAULT
D2 : NO REACTION
Reset the fault using the Reset push button at the local controls.
In case of operation from an intermediate position, reaction monitoring will only be performed if the actuator has a position feedback.
Switching the reaction monitoring on/off
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
REACTION MONITORING (M4018)
EDIT M4018
REACTION MONITORING
FUNCTION NOT ACTIVE
:EDIT
↵:OK C:ESC
Default value: FUNCTION NOT ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The reaction monitoring is switched off
FUNCTION ACTIVE
The reaction monitoring is switched on
Setting/editing the reaction time
The reaction time is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
REACTION TRIGGER (M1H)
REACTION TIME (M1H10)
EDIT M1H10
REACTION TIME
7.0 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
7 s
1.0
to 15.0
seconds
71
72
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
7.10.6 Phase failure monitoring
When connected to a 3-phase AC power supply, the electronics of the
AUMATIC controls is supplied via phases L1 and L3. In case of losing one of the two phases, the controls are inoperable and the actuator stops.
If losing phase L2, the controls remain fully operative. The controls stop the actuator in case of phase L2 loss and issues the signal.
LOSS OF PHASE fault
Information
In case of a phase L2 loss during motor operation, this does not necessarily lead to an immediate stand still of the actuator. The reason is that the rotating motor generates the missing phase itself. This leads, however, to a reduction of the motor output torque.
If the torque is sufficient for valve operation, the missing phase L2 is only detected when switching off (e.g. in an end position) and the
LOSS OF
PHASE fault signal is generated.
Setting/editing the phase monitoring
Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the period adjustable for this parameter.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PHASE MONITORING (M1O)
Information
EDIT M1O10
PHASE MONITORING
10.0 s
:EDIT
↵:OK C:ESC
Default value:
Setting range:
10.0
0.0
to s
30.0
seconds
The phase loss monitoring is only valid for connections to 3-phase AC power supplies. The phase loss monitoring is not available for the following
.
.
.
versions:
Numbering system of wiring diagram:
3
5
6 rd th th position in ACP wiring diagram = I, Q (DC motor) position in ACP wiring diagram = B (heater with external supply) position in ACP wiring diagram = 7 (external supply of electronics with
24 V DC, without transformer, without voltage output)
Example: ACP 11I2B7P0CA-002
.
Numbering system of terminal plan:
KMS 44TP in terminal plan = 44 (motor connection via terminal box),
.
example: KMS 44TP502/001
KMS 44TP in terminal plan = 42 (motor connection via plug/socket connector), example: KMS 42TP480/001
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
8 Corrective action
8.1
Fault indications and warning indications
Faults interrupt or prevent electrical actuator operation.
Warnings have no influence on the electrical actuator operation. They only serve information purposes.
Fault and warning indications are shown on the display.
Table of contents:
8.1.1 Status indication S0 – Faults and warnings
8.1.2 Status indication S1 – Faults
8.1.3 Status indication S2 – Warnings
For further status indications in the display, refer to page 15 et seqq.
8.1.1 Status indication S0 – faults and warnings
Line 4 of status indication
S0 shows faults and warnings.
LOCAL MODE
OPEN
E2
FAULT IND.
S0
100%
È
Description of the fault indications:
FAULT IND.
A fault has occurred
Ò
For further information, press qp and go to status indication S1.
WARNING IND.
A warning has occurred
Ò
For further information, press qp and go to status indication
S2
.
FAULT + WARNING
Faults as well as warnings have occurred.
Ò
For further information, press qp and go to status indications
S1 (faults) or S2 (warnings).
NOT READY IND.
The actuator cannot be operated from REMOTE. The actuator can only be operated via the local controls.
Ò
For further information, press
(cause of fault signals).
qp and go to status indication
S3
FLT + NR
Faults and the NOT READY IND.
Ò
For further information, press signal have occurred.
qp and go to status indications S1 or
S3.
WRN + NR
Faults and the NOT READY IND.
Ò
For further information, press signal have occurred.
qp and go to status indications S2 or
S3 .
FLT + WRN + NR
Faults, warnings, and the NOT READY IND.
signal have occurred.
Ò
For further information, press qp and go to status indications S1 to
S3 .
73
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
8.1.2 S1 status indication – fault
Faults are indicated within this group:
FAULT IND.
NO FAULT
S1
Manual
È
Description of the fault indications:
NO FAULT
No fault has occurred.
INTERNAL FAULT
Internal fault has occurred.
For further information:
1. Go to group D0 : Press
C
and hold down until the diagnostic indication
D0 is displayed.
2. Go to diagnostic indication D2 : Press q twice.
TORQUE FAULT (CLOSE
Torque fault in direction CLOSE.
Ò
Operation command in direction OPEN, or
Ò
Press Reset push button.
TORQUE FAULT (OPEN)
Torque fault in direction OPEN
Ò
Operation command in direction CLOSE, or
Ò
Press Reset push button.
LOSS OF PHASE
One phase is missing.
Ò
Test/connect phases.
THERMAL FAULT
Motor protection tripped.
Ò
Cool off, wait.
Ò
If the fault indication display persists after cooling off:
–
Set selector switch to position Local control (LOCAL).
–
Reset fault indication via Reset push button.
Ò
Check fuse F4.
CONFIGURATION FAULT
The controls configuration is incorrect.
For further information:
Ò
Cool off, wait.
1. Go to group
D0:
Press
C
and hold down until the diagnostic indication
D0 is displayed.
2. Go to
D4 diagnostic indication: Press q four times.
74
Manual
8.1.3 Status indication S2 – warnings
Warnings are indicated within this group:
WARNING IND.
NO WARNING
S2
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
È
Description of the warnings:
NO WARNING
No warnings have occurred.
WARNING RUN.TIME
The preset running time for a travel between end position OPEN and end position CLOSED has been exceeded.
Ò
Set the running time ( MONITOR TRIGGERS parameter) in accordance with the actual running time.
Ò
Check tripping behaviour of end position switches.
Ò
Check actuator mechanics.
WARNING STARTS/RUN
The preset values for max. starts/h or max. running time/h have been exceeded.
Ò
Check modulating behaviour.
Ò
Increase dead time.
Ò
Reduce number of nominal value changes.
INTERNAL FEEDBACK
Position transmitter (potentiometer or RWG) is not standardised.
Ò
Operate actuator into both end positions (OPEN and CLOSED), one after the other.
INTERNAL WARNING
Internal warnings have occurred.
For further information:
1. Go to group
D0
: Press
C
and hold down until the diagnostic indication
D0 is displayed.
2. Go to diagnostic indication
D3
: Press q three times.
FEEDBACK E2 LOSS
Signal loss of position transmitter.
Ò
Check position transmitter signal.
1. Go to group D0 : Press
C
and hold down until the diagnostic indication
D0 is displayed.
2. Go to D7, D8 , or D9 diagnostic indication. Press q either seven, eight, or nine times.
Ò
Check position transmitter wiring (potentiometer or RWG).
Ò
Check POSITION E2 parameter. The setting must correspond to the wiring diagram.
SETPOINT E1 LOSS
Signal loss of the set point.
Ò
Check wiring.
TORQUE E6 LOSS
Signal loss of torque source.
Ò
Check wiring.
75
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
8.1.4 Status indication S3 – causes for not ready remote
The causes for the NOT READY IND.
fault signals (status indication S0)
ARE INDICATED WITHIN THIS GROUP.
NOT READY IND.
READY
S3
È
Description of the fault signals:
READY
Actuator can be operated from REMOTE.
NOT REMOTE
Actuator cannot be operated from REMOTE.
Possible causes:
Selector switch in position LOCAL or OFF.
8.2
Diagnostics
Table of contents:
8.2.1 Operating data logging
8.2.2 Diagnostic indications (D) via the display
8.2.1 Operating data logging
The operating data provides details e.g. about the running time, the number of starts, number of torque faults etc.
The analysis of this data provides valuable information regarding the optimization of the actuator and valve. When this information is used purposefully, actuator and valve are carefully operated, e.g. through appropriate parameter setting.
In case of fault, the logging of operating data makes a quick error diagnostics possible.
Show indication in the display
The OPERATIONAL DATA configuration must be set to VIEW ENABLED :
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
OPERATIONAL DATA (M4012)
EDIT M4012
OPERATIONAL DATA
VIEW ENABLED
:EDIT
↵:OK C:ESC
Default value: VIEW ENABLED
È
Description of the parameter settings:
VIEW NOT ENABLED
The operating data is not indicated in the display
VIEW ENABLED
The operating data is indicated in the display
76
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Viewing the operational data
Æ
Via the menu to parameter:
MAIN MENU (M0)
OPERATIONAL DATA (M2)
OPERATIONAL DATA M200
TOTAL MOTOR RUNTIME
MOTOR RUNTIME
TOTAL STARTS
Various data is monitored by the AUMATIC and saved to a non-volatile memory (EEPROM). Two counters are provided, one of them is erasable.
The recorded data can be read and deleted via the display. The access right for deletion is password-protected.
Table 10
Operational data
TOTAL MOTOR RUNTIME
MOTOR RUNTIME
TOTAL STARTS
STARTS
TOTAL TSC STOPS
TSC STOPS
TOTAL LSC STOPS
LSC STOPS
TOTAL TSO STOPS
TSO STOPS
TOTAL LSO STOPS
LSO STOPS
TOTAL TSC FAULTS
TSC FAULTS
TOTAL TSO FAULTS
TSO FAULTS
TOTAL THERMAL FLT.
THERMAL FAULTS
TOT.WRN.STARTS/RUN1
WRN.STARTS/RUN1
TOT.WRN.STARTS/RUN2
WRN.STARTS/RUN2
TOTAL NO. POWER ON
NO. POWER ON
Motor running time in the complete lifetime
Reset to 0 possible
Number of start (motor starts) in the complete lifetime reset to 0 possible
Number of torque switch trippings in direction
CLOSE in the complete lifetime
Reset to 0 possible
Number of limit switch trippings in direction
CLOSE in the complete lifetime reset to 0 possible
Number of torque switch trippings in direction
OPEN in the complete lifetime
Reset to 0 possible
Number of limit switch trippings in direction
OPEN in the complete lifetime
Reset to 0 possible
Number of torque faults in direction CLOSE in the complete lifetime
Reset to 0 possible
Number of torque faults in direction OPEN in the complete lifetime
Reset to 0 possible
Number of thermal faults (motor protection) in the complete lifetime
Reset to 0 possible
Total of all time sections during which a start/run warning was signalled in the complete lifetime.
Reset to 0 possible
Max. time section during which a start/run warning was signalled in the complete lifetime.
Reset to 0 possible
Number of all system starts in the complete lifetime
Reset to 0 possible
77
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
8.2.2 Diagnostic indications (D) via the display
The information contained in the diagnostic indications is only provided for the AUMA service and for enquiries in the factory.
1. Change from the status indications (group tions (group D ): Press
S ) to the diagnostic indica-
C
push button and hold it down until group D0 appears (menu M is hereby skipped).
2. To return to the status indications:
Press
C
push button briefly once.
Wiring of the end position inputs (D0)
ENDPOS. INPUTS
PULL DOWN INPUTS
D0
È
Description of the indications:
PULL DOWN INPUTS
Pull Down resistors are used for the inputs of the end position signals (limit and torque switches) on the logic board.
PULL UP INPUTS
Pull Up resistors are used for the inputs of the end position signals (limit and torque switches) on the logic board.
Actuator signals (D1)
ACTUATOR SIGNALS D1
NO SIGNALS
È
Description of the indications:
NO SIGNALS
No actuator signals set
TSC (DSR)
Torque signal CLOSED tripped in actuator (not stored)
TSO (DOEL)
Torque signal OPEN tripped in actuator (not stored)
LSC (WSR)
Limit switching CLOSED tripped in actuator
LSO (WOEL)
Limit switching OPEN tripped in actuator
THERMAL FAULT
Motor protection tripped. Remedy:
Wait for cool-down; the signal is then either cancelled automatically or if not, bring selector switch to position Local and operate Reset push button.
Check fuse F4.
78
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Internal faults (D2)
INTERNAL FAULT
NO INTERNAL FAULT
D2
È
Description of the indications:
NO INTERNAL FAULT
No internal fault has occurred
THERMISTOR
A fault in the TMS tripping device was detected during start-up. Remedy:
Check wiring diagram and MOTOR PROTECTION (M4108).
Check TMS tripping device.
SELECTOR SWITCH
The selector switch recognition is defective (no Hall sensor is tripped or more than one Hall sensor is tripped). Remedy: Check local control board, check mechanical attachment of the local controls in the housing
OUTPUT TRANSISTOR
The output of the operation commands to the relay board is defective, remedy: Check logic board and relay board
I/O1 CAN
No communication to parallel interface possible. Remedy: Setting of
I/O1
STACK 1 (M4106) must be in accordance with the wiring diagram, check wiring, check parallel interface
PHASE DETECTION
The phase sequence detection on the power supply is defective. Remedy:
Check phase sequence detection, check wiring
24V DC FAULT
The internal 24 V supply of the AUMATIC is not within the supply voltage limits. Remedy: Check supply voltage, check power supply unit, check wiring of the AUMATIC voltage supply.
LOGIC CAN
The logic cannot establish any communication
NO REACTION
Fault signal of the reaction monitoring
MWG CAN
No communication to MWG possible. Remedy: The I/O STACK 1
(M4106) setting must be in accordance with the wiring diagram; check wiring, check MWG.
MWG DEFECTIVE
The internal diagnostics of the MWG have detected a fault.
Remedy: Replace/reconfigure MWG.
LOCAL CONTROL FAULT
Hardware fault of the local controls.
79
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Manual
Internal warnings (D3)
INTERNAL WARNING D3
NO INTERNAL WARNING
È
Description of the indications:
NO INTERNAL WARNING
No internal warnings have occurred
NO FACTORY PARAMS
No valid factory settings are available.
Configuration fault (D4)
CONFIGURATION FAULT D4
NO FAULT
È
Description of the indications:
NO FAULT
AUMATIC has been correctly configured.
END POSITION INPUTS
The the
LIMIT/TORQUE-SWITCH parameter setting does not correspond to
ENDPOS. INPUTS ) parameter configuration (can only be modified by the AUMA service).
NO SWITCHING OFF
The the
LIMIT/TORQUE-SWITCH parameter setting does not correspond to
CONTROL UNIT ) parameter configuration (can only be modified by the
AUMA service).
Hardware version of the logic (D5)
LOGIC HRDWR. VER D5
È
Description of the indication:
LOGIC HRDWR. VER
Display of hardware version of the logic
80
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Software version of the logic (D6)
LOGIC SFTWR. VER D6
È
Description of the indication:
LOGIC SFTWR. VER.
Display of software version of the logic
Potentiometer value (D7)
POT. VALUE D7
È
Description of the indication:
POT. VALUE
The voltage values are displayed here if a potentiometer is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN
RWG data (D8)
RWG DATA D8
È
Description of the indication:
RWG DATA
The current values are displayed here if an RWG is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN
81
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
MWG value (D9)
MWG VALUE D9
È
Description of the indication:
MWG VALUE
The current values are displayed here if an MWG is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN
MWG hardware version (DA)
MWG HRDWR.VER.
DA
Manual
È
Description of the indication:
MWG HRDWR.VER.
Hardware version of the MWG
MWG software version (DB)
MWG SFTWR.VER.
DB
È
Description of the indication:
MWG SFTWR.VER.
Software version of the MWG
MWG status (Dd)
MWG STATUS D d
È
Description of the displays:
MWG OK
MWG is working, no faults.
HALLSENSOR ERROR
Remedy: Exchange MWG.
82
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
E2PROM ERROR
Remedy: Exchange MWG.
NOT CALIBRATED
Remedy: Re-calibrate MWG (can only be performed in the factory).
NO POSITION REFEREN.
Remedy: Re-calibrate MWG (can only be performed in the factory).
TORQUE SYSTEM FAULT
Remedy: Exchange MWG.
NO ENDPOSITIONS
Remedy: Re-set limit end positions (can only be performed in the factory).
NO TORQUE LIMITS
Remedy: Re-set torque pivot points (can only be performed in the factory).
Positioner (DF)
POSITIONER DF
È
Description of the display:
POSITIONER
Determined values of the adaptive positioner.
Line 2: inner dead band CLOSED, line 3: outer dead band, line 4: inner dead band OPEN.
E1 value (DJ)
E1 VALUE DJ
È
Description of the indication:
E1 VALUE
Shows setpoint E1 in mA (only for standard I/O interface)
Internal faults 2 (DQ)
INTERNAL FAULT 2 DQ
È
Description of the displays:
RAM FAILURE
RAM of the logic defective.
Remedy: Replace logic.
83
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
EEPROM FAILURE
EEPROM of the logic defective. Remedy: Check logic, if necessary exchange EEPROM.
Bluetooth hardware version (D14)
BT-OSS-HW-VERSI D14
Manual
È
Description of the display:
BT-OSS-HW-VERSI
Hardware version of the Bluetooth local controls
Bluetooth software version (D15)
BT-OSS-SW-VERSI D15
È
Description of the display:
BT-OSS-SW-VERSI
Software version of the Bluetooth local controls
Bluetooth Status (D16)
BLUETOOTH STAT D16
È
Description of the displays:
BLUETOOTH READY
Bluetooth connection available.
BLUETOOTH NOT RDY
No Bluetooth connection available.
84
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
8.3
Troubleshooting
8.3.1 Problems with position feedback/indication E2 (from actuator)
Ò
Check FEEDBACK E2 ( M4101) parameter, page 26):
Value must correspond to the installed position transmitter.
Ò
Check I/O1 ANALOG OUT1 ( M410A ) parameter:
Value must correspond to wiring diagram.
Ò
Check I/O ANLOG OUT2 TYPE ( M410A ) parameter:
Value must correspond to desired feedback.
Ò
Check diagnostic indications D7 or D8 (depending on the type of position transmitter installed in the actuator):
The value in the upper line is the raw value in the end position CLOSED, the value in the bottom line is the raw value in the end position OPEN while the value in the middle line is the current position transmitter raw value (it must change evenly throughout the complete stroke when the output drive shaft is turning).
Ò
For torque seating:
Set limit end position as close as possible to torque switching off point
Ò
Check galvanically isolated 24 V DC supply of the position feedback
8.3.2 Display hardly readable or illegible
Ò
Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs of the local controls must briefly light up, if necessary, check fuses).
Ò
Change LCD contrast (for green display only). For this, change LCD
CONTRAST(M011) parameter (the higher the value the darker the display) .
8.3.3 Actuator does not run
Ò
Check motor voltage supply.
Ò
Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs of the local controls must briefly light up, if necessary, check fuses).
Ò
Check fault signals (status indication S1 or diagnostic indication D2 ).
Actuator cannot be operated when fault signals have occurred.
8.3.4 Actuator does only operate from local
Ò
Check setting of I/O STACK 1 (M4106) . The setting must correspond to wiring diagram.
Ò
Check NOT READY IND.
(status indication S3 ) indication.
8.3.5 Actuator is not switched off by limit seating in direction CLOSE or OPEN
The actuator is set to torque seating.
Set actuator to limit seating:
Ò
Set parameter
Ò
Set parameter
CLOSED POSITION
OPEN POSITION
(page 39) to
(page 39) to
LIMIT
LIMIT .
.
85
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Note
Manual
86
Manual
Note
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
87
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Index
A
Actuator behaviour
Adaptive behaviour
Alarm contact
Analogue output 1 feedback signal
Analogue output 2 feedback signal
Analogue position feedback
34,37
47
24
27
29 signal 28,29
Analogue torque feedback signal 28
B
Blinker
Bluetooth interface
C
Collective fault signal
COM-AC
COM-AC (software)
Commission number
Contrast
Control
Corrective action
21,25
12
D
Dead band
Dead time
Delay time
Derivative gain
Diagnostics
Display - indications
E
Electronic name plate
EMERGENCY behaviour
EMERGENCY operation
EMERGENCY position
EMERGENCY STOP function 64
End position tolerance 49
17
33
33
35
48
49
38
55
76
15
F
Failure action
Failure behaviour
Failure delay time
Failure functions
Failure operation
Failure position
Faults
Feedback E2
Feedback signals 26
Feedback via output contacts 22
Function of the AUMATIC 39
37
36,57
38
66
36,37
37
73
26
24
12
8
7
14
7
73
I
Identification
Indication lights
Indications
Infra-red interface
Input MODE
Input range process setpoint
Input range process variable
Intermediate positions
Internet
Intrusive
Inverse operation
L
Language change in the display 14
LCD contrast 14
LEDs
Limit seating
19
39
Limit switching
Limitation of the travel
41
58
Local controls 9
Local controls enable function 63
Logging of operating data
Loss of the process setpoint
76
57
50
60
60
42
7
19
15
12
7
8
57
M
Max. error variable (outer dead band) 48
Max. permissible operation time 70
Max. permissible running time 69
MODE input 50
Monitoring functions
Motor protection
Motor protection by-pass
66
67
35
N
Name plate
Non-Intrusive
Non-Intrusive (version)
Number of starts
8
68
7
8
O
OFF times
ON times
Open-close duty
Open-close duty - modulating duty selection
Operating time monitoring
Operation
Operation mode
62
62
Operation mode EMERGENCY 33
Operation mode FAILURE 36
Operation mode LOCAL
Operation mode OFF
31
30
Operation mode REMOTE
Operation mode SETPOINT
50
70
9
30
32
MODE
Output contacts
Overrun (inner deadband)
46
22
48
Manual
P
Password change
Password entry
Phase failure monitoring
Position feedback signals
Position transmitter
Positioner
Preset position
Preset position of actuator
Process controller
Process setpoint, internal
Proportional gain
PTC thermistors
Push-to-run operation
52
56
54
67
9,31,32
26
46
38
37
13
11
72
26
R
Range of application
Rate time
Reaction monitoring
Reset time
Running indication
Running time per hour
S
Safety instructions
Self-retaining
Setpoint E1
Input range
Source
Signals
Size
Status indication
Stepping mode
Stepping range
6
55
59,71
54
19,21,25
68
5
9,31,32
51
50
22
7
15
60
62
T
Thermoswitches
Torque by-pass
Torque E6
Torque feedback signal
Torque indication
Torque monitoring
Torque seating
Torque switching by-pass
Type
Type of seating
V
Valve position
W
Warnings
Wiring diagram (name plate)
15
73
7
16
66
39
35
67
66
27
28
7
39
88
Manual
Parameter index and indications on the display
A
ADAPTIVE BEHAVIOUR
ALARM CONTACT
4 7
24
B
BEHAVIOUR-LOSS OF E1 57
BLINKER
BY-PASS DURATION
21,25
66
C
CHANGE PASSWORD
CLOSED POSITION
CLOSED POSITION
CLOSING
CLOSING DEADBAND
CONTROL LIMIT CLOSE
CONTROL LIMIT OPEN
13
39
41
40
48
58
58
E
E4 MAX. REACTION
E4 MIN. REACTION
E4 REACTION TIME
EL. NAME PLATE
EMERG.SEL.SW.POS.
EMERGENCY BEHAVIOUR
EMERGENCY BY-PASS
EMERGENCY POSITION
ENABLE LOCAL MODE
END POSITION OPEN
F
FAILURE BEHAVIOUR
FAILURE POSITION
FAILURE SOURCE
FULL CLOSE ADJUST
FULL OPEN ADJUST
D
DEAD TIME
DELAY TIME
DERIVATIVE GAIN KD
49
38
55
DIAGNOSTIC INDICATIONS
D0 - END POS. INPUTS 78
D1 - ACTUATOR SIGNALS78
D14 - BT-OSS.HW-VERSI
D15 - BT-OSS-SW-VERSI
84
84
D16 - BLUETOOTH STATUS
84
D2 - INTERNAL FAULTS 79
D3 - INTERNAL WARNINGS
80
D4 - CONFIGURATION
FAULT 80
D5 - LOGIC HRDWR.VER 80
D6 - LOGIC SFTWR.VER.81
D7 - POT. VALUE 81
D8 - RWG VALUE
D9 - MWG VALUE
81
82
DA - MWG HRDWR.VER.
82
DB - MWG SFTWR.VER.
82
DD - MWG STATUS
DF - POSITIONER
82
83
DJ - E1 VALUE 83
DQ - INTERNAL FAULTS 83
DIRECTION CLOSE
DIRECTION OPEN
61
61
I
I/O 1
I/O1 ANALOG OUT1
32
27
I/O1 ANALOG OUT1 TYPE 28
I/O1 ANALOG OUT2 29
I/O1 ANALOG OUT2 TYPE 29
I/O1 ANLOG IN1 END 51
I/O1 ANLOG IN1 START 51
I/O1 ANLOG IN2 END 60
I/O1 ANLOG IN2 START 60
INTERMED. POSITION 42
INTERNAL SET POINT
INVERSE OPERATION
56
(PROCESS CONTROLLER) 57
L
LANGUAGE
LCD CONTRAST
LED 1 (LEFT HAND)
LED 2
LED 3
LED 4
LED 5 (RIGHT HAND)
LOCAL CLIENT
M
MAINTAINED LOCAL
MAINTAINED REMOTE
MAX DUTY CYCLE
MAX. RUN TIME
31
32
69
70
MAX. STARTS/HOUR 69
MONITOR TRIGGERS 68,69,70
MOTOR PROTECTION 67
36
37
37
49
49
33
34
35
34
59
59
59
17
63
39
20
20
20
12
14
14
20
20
Actuator controls
AUMATIC AC 01.1/ACExC 01.1
O
OFF TIME CLOSE
OFF TIME OPEN
ON TIME CLOSE
ON TIME OPEN
OPEN POSITION
OPENING
OPENING DEADBAND
OPERATIONAL DATA
ORDER DATA
OUTER DEADBAND
OUTPUT CONTACT 1
OUTPUT CONTACT 2
OUTPUT CONTACT 3
OUTPUT CONTACT 4
OUTPUT CONTACT 5
P
PID TYPE
POS.1
POS.1 BEHAVIOUR
POS.1 CONTROL
POS.1 SELECTOR SW
POSITIONER
PRESET POSITION
PROCESS CONTROL PID
PRODUCT DATA
PROJECT DATA
PROPORT. GAIN KP
56
43
44
45
43
46
35,38
53
17
17
54
R
RATE TIME TD
REACTION MONITORING
RESET TIME TI
S
SERVICE DATA
SET LIMIT SWITCHES
SETPOINT E1
START STEP CLOSE
START STEP OPEN
STEPPING MODE
STOP STEP CLOSE
STOP STEP OPEN
T
TORQUE
TORQUE E6
TORQUE INDICATION
TYPE OF SEATING
55
71
54
40,66
27
16
39
62
61
62
62
17
41
50
62
17
48
22
22
22
22
22
41
40
48
76
62
62
62
62
89
AUMA worldwide
Europe
AUMA Riester GmbH & Co. KG
Plant Müllheim
DE-79373 Müllheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250 [email protected]
www.auma.com
Plant Ostfildern-Nellingen
DE-73747 Ostfildern
Tel +49 711 34803 - 0
Fax +49 711 34803 - 3034 [email protected]
Service Center Cologne
DE-50858 Köln
Tel +49 2234 2037 - 9000
Fax +49 2234 2037 - 9099
Service Center Magdeburg
DE-39167 Niederndodeleben
Tel +49 39204 759 - 0
Fax +49 39204 759 - 9429
Service Center Bavaria
DE-85386 Eching
Tel +49 81 65 9017- 0
Fax +49 81 65 9017- 2018
AUMA Armaturenantriebe GmbH
AT-2512 Tribuswinkel
Tel +43 2252 82540
Fax +43 2252 8254050 [email protected]
www.auma.at
AUMA (Schweiz) AG
CH-8965 Berikon
Tel +41 566 400945
Fax +41 566 400948
AUMA Servopohony spol. s.r.o.
CZ-10200 Praha 10
Tel +420 272 700056 / 704125
Fax +420 272 704125 [email protected]
www.auma.cz
OY AUMATOR AB
FI-02270 Espoo
Tel +35 895 84022
Fax +35 895 8402300 [email protected]
AUMA France S.A.R.L.
FR-95157 Taverny Cédex
Tel +33 1 39327272
Fax +33 1 39321755 [email protected]
www.auma.fr
AUMA ACTUATORS Ltd.
GB- Clevedon North Somerset BS21 6QH
Tel +44 1275 871141
Fax +44 1275 875492 [email protected]
www.auma.co.uk
AUMA ITALIANA S.r.l. a socio unico
IT-20023 Cerro Maggiore (MI)
Tel +39 0331 51351
Fax +39 0331 517606 [email protected]
www.auma.it
AUMA BENELUX B.V.
NL-2314 XT Leiden
Tel +31 71 581 40 40
Fax +31 71 581 40 49 [email protected]
www.auma.nl
AUMA Polska Sp. z o.o.
PL-41-310 Dabrowa Górnicza
Tel +48 32 261 56 68
Fax +48 32 261 48 23
www.auma.com.pl
OOO Priwody AUMA
RU-141400 Moscow region for mail:
124365 Moscow a/ya 11
Tel +7 495 221 64 28
Fax +7 495 221 64 38 [email protected]
www.auma.ru
ERICHS ARMATUR AB
SE-20039 Malmö
Tel +46 40 311550
Fax +46 40 945515 [email protected]
www.erichsarmatur.se
GRØNBECH & SØNNER A/S
DK-2450 København SV
Tel +45 33 26 63 00
Fax +45 33 26 63 21
www.g-s.dk
IBEROPLAN S.A.
ES-28027 Madrid
Tel +34 91 3717130
Fax +34 91 7427126 [email protected]
D. G. Bellos & Co. O.E.
GR-13671 Acharnai Athens
Tel +30 210 2409485
Fax +30 210 2409486 [email protected]
SIGURD SØRUM A. S.
NO-1300 Sandvika
Tel +47 67572600
Fax +47 67572610 [email protected]
INDUSTRA
PT-2710-297 Sintra
Tel +351 2 1910 95 00
Fax +351 2 1910 95 99 [email protected]
MEGA Endüstri Kontrol Sistemieri Tic. Ltd.
Sti.
TR-06810 Ankara
Tel +90 312 242 18 88 pbx
Fax +90 312 242 18 00 [email protected]
CTS Control Limited Liability Company
UA-02099 Kiyiv
Tel +38 044 566-9971, -8427
Fax +38 044 566-9384 [email protected]
Africa
AUMA South Africa (Pty) Ltd.
ZA-1560 Springs
Tel +27 11 3632880
Fax +27 11 8185248 [email protected]
A.T.E.C.
EG- Cairo
Tel +20 2 3599680 - 3590861
Fax +20 2 3586621 [email protected]
America
AUMA ACTUATORS INC.
US-PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
Fax +1 724-743-4711 [email protected]
www.auma-usa.com
90
AUMA Chile Respresentative Office
CL- Buin
Tel +56 2 821 4108
Fax +56 2 281 9252 [email protected]
LOOP S. A.
AR-C1140ABP Buenos Aires
Tel +54 11 4307 2141
Fax +54 11 4307 8612 [email protected]
Asvotec Termoindustrial Ltda.
BR-13190-000 Monte Mor/ SP.
Tel +55 19 3879 8735
Fax +55 19 3879 8738 [email protected]
TROY-ONTOR Inc.
CA-L4N 5E9 Barrie Ontario
Tel +1 705 721-8246
Fax +1 705 721-5851 [email protected]
MAN Ferrostaal de Colombia Ltda.
CO- Bogotá D.C.
Tel +57 1 401 1300
Fax +57 1 416 5489 [email protected]
www.manferrostaal.com
PROCONTIC Procesos y Control Automático
EC- Quito
Tel +593 2 292 0431
Fax +593 2 292 2343 [email protected]
IESS DE MEXICO S. A. de C. V.
MX-C.P. 02900 Mexico D.F.
Tel +52 55 55 561 701
Fax +52 55 53 563 337 [email protected]
Corsusa S.A.C.
PE- Miralflores - Lima
Tel +511444-1200 / 0044 / 2321
Fax +511444-3664 [email protected]
www.corsusa.com
PASSCO Inc.
PR-00936-4153 San Juan
Tel +18 09 78 77 20 87 85
Fax +18 09 78 77 31 72 77
Suplibarca
VE- Maracaibo Estado, Zulia
Tel +58 261 7 555 667
Fax +58 261 7 532 259 [email protected]
Asia
AUMA Actuators (Tianjin) Co., Ltd.
CN-300457 Tianjin
Tel +86 22 6625 1310
Fax +86 22 6625 1320 [email protected]
www.auma-china.com
AUMA (INDIA) PRIVATE LIMITED
IN-560 058 Bangalore
Tel +91 80 2839 4655
Fax +91 80 2839 2809 [email protected]
www.auma.co.in
AUMA JAPAN Co., Ltd.
JP-210-0848 Kawasaki-ku, Kawasaki-shi
Kanagawa
Tel +81 44 329 1061
Fax +81 44 366 2472 [email protected]
AUMA ACTUATORS (Singapore) Pte Ltd.
SG-569551 Singapore
Tel +65 6 4818750
Fax +65 6 4818269 [email protected]
www.auma.com.sg
Al Ayman Industrial. Eqpts
AE- Dubai
Tel +971 4 3682720
Fax +971 4 3682721 [email protected]
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
Fax +852 2416 3763 [email protected]
DW Controls Co., Ltd.
KR-153-803 Seoul Korea
Tel +82 2 2113 1100
Fax +82 2 2113 1088/1089 [email protected]
www.actuatorbank.com
Al-Arfaj Engineering Co WLL
KW-22004 Salmiyah
Tel +965 481-7448
Fax +965 481-7442 [email protected]
www.arfajengg.com
Petrogulf W.L.L
QA- Doha
Tel +974 4350 151
Fax +974 4350 140 [email protected]
Sunny Valves and Intertrade Corp. Ltd.
TH-10120 Yannawa Bangkok
Tel +66 2 2400656
Fax +66 2 2401095 [email protected]
www.sunnyvalves.co.th/
Top Advance Enterprises Ltd.
TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
Fax +886 2 8228 1975 [email protected]
www.auma-taiwan.com.tw
Australia
BARRON GJM Pty. Ltd.
AU-NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413 [email protected]
www.barron.com.au
2007-03-29
91
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D-79373 Müllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250 [email protected]
www.auma.com
Certificate Registration No.
12 100/104 4269
For detailed information on AUMA products refer to the Internet:
www.auma.com
Y004.430/00
3/en/1.07
Advertisement
Key features
- Standard valve control
- Positioning
- Process control
- Logging of operating data
- Diagnostic functions
- Remote control
- Local controls
- Direct mounting
- Wall bracket mounting