Slip-On (2011

Slip-On (2011
Installation Instructions
1.
Make sure the bike is completely cool before
starting the installation. Make sure the bike is
secure on a centerstand or ideally a service lift.
2.
Remove OEM muffler heatshield.
3.
Remove OEM muffler assembly.
5.
Loosely attach muffler to bike using the OEM
bolt and nut and install muffler clamp to inside of
passenger footpeg.
6.
Check for clearance and alignment, then tighten all
the bolts in this order: X-ring bolts, muffler mount,
and finally barrel clamp.
7.
Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the bike and enjoy. It is normal for
some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks.
If you find a leak, a little high temperature silicon
sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
Suzuki
GSX-R600 / 750
V.A.L.E.™ Slip-on Exhaust System with M-2 Exhaust Canister
Part # 005-3040406V, 005-3040407V, 005-3040408V
Parts List
4.
Qty. Description
Part Number
1
1
1
1
1
1
1
Varies
Varies
005-30404S
005-304-3
005-7-2-3KIT
005-27-61MSH
015-10212
M-2 Muffler Canister
Canister Clamp with Rubber Liner
Header Kit
HARDWARE KIT
X-Ring Kit
61mm Barrel Clamp
TBR Sticker Kit
Attach muffler to TBR slip system using the
supplied X-ring, 6x20mm socket head cap screws
and lock washers that are provided, leave loose for
now. Slide rubber lined muffler clamp and barrel
clamp on and install to bike.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty Information
Two Brothers Racing products are intended for closed course competition purposes only, and therefore
are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of
merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and
incidental damages or any other losses arising from the use of these products or parts. Not tested for use
Suzuki
GSX-R600 / 750
V.A.L.E.™ Slip-on Exhaust System with M-2 Exhaust Canister
Part # 005-3040406V, 005-3040407V, 005-3040408V
Qty. Description
Part Number
1
1
1
1
1
1
1
Varies
Varies
005-30404S
005-304-3
005-7-2-3KIT
005-27-61MSH
015-10212
M-2 Muffler Canister
Canister Clamp with Rubber Liner
Header Kit
HARDWARE KIT
X-Ring Kit
61mm Barrel Clamp
TBR Sticker Kit
Care & Cleaning / Warranty Information
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean
using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement