Arrow | VL101262-B | Owner`s Manual & Assembly Instructions

Owner's Manual & Assembly Instructions
SV01
Model No. BY1012-A
VL101262-B
697.68102-A
EH1012-B
WL1012-A
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
WHEN HANDLING METAL PARTS.
712810204
BUILDING DIMENSIONS * Size rounded off to the nearest foot
*Approx.
Size
Foundation
Size
10' x 12'
121" x 143 1/4"
3,0m x 3,6m 307cm x 364cm
Storage Area
Sq. Ft. Cu. Ft.
115
10,7m2
645
18,3m3
Exterior Dimensions
Interior Dimensions
Door
(Roof Edge to Roof Edge)
(Wall to Wall)
Opening
Width
Depth
Height
Width Depth Height Width Height
123 1/4" 145 3/4"
313cm
370cm
72 7/8"
185cm
118 1/4" 140 1/2" 71 5/8" 55 1/2"
300cm
357cm
182cm
141cm 152cm
60"
BEFORE YOU BEGIN....
A2
Owner's Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more
enjoyable.
Assembly Instructions:
Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin,
and during assembly, follow the step sequence carefully for correct results.
Foundation and Anchoring: Your storage building must be anchored to prevent wind
damage. A foundation is also necessary as a base in order to construct a square and level
building. Anchoring and foundation materials are not included with your building. We
recommend the combined use of an Arrow Floor Foundation Kit and an Arrow
Anchoring Kit as an effective method of securing your building to the ground (Available
by mail order or at your local dealer) or you may construct the foundation and anchoring
system of your choice. Your assembly instructions provide information on a few methods
commonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the
numbers on the parts list. The parts list is located on page 12.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Group Industries, Inc. Customer Service Department
Route 50 East Breese, Illinois 62230
1-800-851-1085
•Separate contents of the carton by the part number while reviewing parts list. The first few steps
show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are
packaged within the carton. Note that extra fasteners have been supplied for your convenience.
2
PLAN AHEAD....
A3
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork:
Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the
fasteners and the tools.
Tools and Materials:
These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of foundation
you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or variable speed drill with Phillips-tip attachment can speed assembly by
as much as 40%.
Required
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Foundation Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site:
Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there
will be enough space at entrance for doors to open fully and enough space around the building to
be able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a foundation should be constructed and
an anchoring system should be ready to use.
3
SAFETY FIRST....
A4
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling various
pieces of your building since some contain
sharp edges. Please wear work gloves, eye
protection and long sleeves when assembling
or performing any maintenance on your building.
•Practice caution with the tools being used in the
assembly of this building. Be familiar with the
operation of all power tools.
safety edge
sharp edge
sharp edge
safety edge
•Keep children and pets away from worksite to
avoid distractions and any accidents which
may occur.
•Do not attempt to assemble the building if parts
are missing because any building left partially
assembled may be seriously damaged by light
winds. Call 1-800-851-1085
•Never concentrate your total weight on the
roof of the building. When using a step ladder
make sure that it is fully open and on even
ground before climbing on it.
•Do not attempt to assemble the building on a
windy day, because the large panels acting as a
"sail", can be whipped about by the wind making
construction difficult and unsafe.
4
CARE & MAINTENANCE....
A5 Web
Finish:
For long lasting finish, periodically clean and wax the exterior surface. Touchup scratches as soon as you notice them on your unit. Immediately clean the area with
a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country,
Roof Strengthening Kits are available for most Arrow Buildings for added protection
against heavy snow accumulation.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep
doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws,
bolts, nuts, etc. and retighten them as necessary.
Moisture:
A plastic sheet (vapor barrier) placed under the entire floor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and
corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
5
ACCESSORIES....
A6 WEB
ROOF STRENGTHENING (heavy snow load) KITS Extra roof beams and gable braces
designed for added protection against heavy snow accumulation. Increases the strength of your roof by 50%.
ANCHOR KIT
Model No. AK4
Anchor Kit contains heavy-duty steel
augers, 60' (18m) of steel cable and 4 cable
clamps. No digging or concrete
pouring, just insert cable under roof,
over roof beams, into augers and twist
augers into the ground. For buildings
larger than 10'x9', use 2 kits.
FLOOR FOUNDATION KITS
ANCHOR KIT
Model No. AK100
New concrete anchor system permits
anchoring any size Arrow building
directly to a concrete slab. Each kit
contains heavy-duty, hot-dipped
galvanized steel corner gussets and
perimeter clips which fit over the floor
frame and lag bolt into a concrete slab.
Full assembly instructions and a 1/4"
masonary drill bit are included.
ATTIC KIT / WORKBENCH KIT
Heavy-duty galvanized steel bars that
fit all 10' wide Arrow buildings. They
install quickly and easily to help
organize space and create more
useable space as an attic or
workbench. Will hold up to 250 lbs.
(113kg) evenly distributed.
Model No.
MODELS FB47410, FB5465, FB106-A
FB109-A, FB1010 AND FB1014-A
A simple new floor frame system made of heavy-duty, hot-dipped
galvanized steel. Use as foundation for plywood, sand or stone.
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin
25 1/2" (65cm) steel channels
plus five heavy-duty snap-in
hangers and a small tool holder for
screwdrivers, pliers, etc. Holders
slide along channel for fully
adjustable spacing. Great for
garage, basement, or the back
of any door. Fits all Arrow
storage buildings.
6
AT101
Fits
Shipping Weight
10' Long, 250 lb. (113kg) load+
Fits all Arrow 10' wide buildings.
16 lbs. (7kg)
Must be drilled for use as workbench in Estator.
+ Even weight distribution.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the floor. Fits all
Arrow buildings.*
Model No. SS404
• Makes 8" to 12" (20-30cm)
wide shelves in any length.
• Brackets, braces,
hardware included.
Lumber is not included.
Model No. SS900-A
• Grey color
• 3 shelves
• Holds up to 85 lbs. (38kg)
(even weight distribution)
* Some drilling required to fit buildings without mid-wall bracing.
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
7
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
8
Foundation
AQ9
The Foundation For Your Building
OPTION 1: ARROW FLOOR FOUNDATION KIT:
(Order No. FB1014-A or 68387-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground .
This foundation should be used with one of the following:
A. To support a plywood deck B. To be filled with sand. We recommend the combined use of
1. an ARROW FLOOR FOUNDATION KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the
ground. Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own foundation, be sure to select the appropriate materials.
These are the recommended materials for your foundation:
● 2 x 4's (5cm x 10cm) Pressure Treated Lumber ● 5/8" (1,5cm) 4 x 8 (122cm x 244cm) Plywood-exterior grade
● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional)
"
/24 m
16" /61c
6cm
40,
The platform should be level and flat (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials
may be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6cm/61cm) sections to construct
inside frame (see diagram)
Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION 3: Concrete Slab
FRONT
(DOOR)
12
3,1 1"
m
"
1/4
3
4
1 6m
3,
Note: Platform/Slab will extend 9/16" (1,4cm) beyond floor
frame on all four sides. Seal this 9/16" of wood with a
roofing cement (not included), or bevel this 9/16" of
concrete when pouring, for good water drainage.
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame.
The following are the recommended materials for your foundation.
● 1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)
● Concrete ● Sheet of 6 mil plastic
● We recommend for a proper strength concrete to use a mix of:
1 part cement ● 3 parts pea sized gravel ● 2 1/2 parts clean sand
Prepare the Site/Construct a Foundation
1. Dig a square, 6" (15cm) deep into the ground (remove grass).
2. Fill up to 4" (10cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (2,5cm x 10cm)
lumber.
5. Pour in concrete to fill in the hole and the frame giving a
total of 4" (8-10cm) thick concrete. Be sure surface is level.
FRONT
(DOOR)
121
3,1 "
m
"
1/4
3
14 ,6m
3
Note: Finished Slab dimensions, with lumber removed.
Allow 3 - 5 hours for construction and a week for concrete curing time.
9
Anchoring
A10
Anchoring Down The Building
It is important that the entire floor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring into Wood/Post:
Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia.
holes provided in the frames for proper anchoring.
1.
2.
OVER THE BEAMS
AND INTO THE GROUND
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Anchoring into Concrete:
Recommended for use with the concrete foundation.
Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" Lag Screws.
1.
10
2.
Hardware
SV11
Remove from bag of screws
and save for the last step
65103
#8-32 Hex Nut (171)
65900A
#10Bx1/2" Black Screw (4)
(Packed with Screws)
65923
#8-32x3/8" Bolt (171)
65004
#8Ax5/16" Screw (402)
66045
Handle (2)
66646
Washer (428)
(11 sheets of 40)
65109
#8-32 Acorn Nut (4)
(Packed with Screws)
67468
Peak Cap (2)
(Arrow Logo)
66242
Door Slide (4)
66382
Lower Door Guide (4)
66183
Roof Trim Cap
(2 right & 2 left)
5971
Roof Beam Bracket (4)
6228
Track Support (2)
67545
Weather Stripping (1)
11
Parts List
SV12
Parts in Carton One
Assembly
Part
Part
Quantity
Check
Key No.
Number
Description
in Carton
List
1
6000
Right Gable
2
2
6001
Left Gable
2
3
6264
Horizontal Door Brace
4
4
6529
Roof Panel
6
5
6640
Right Roof Panel
2
6
6641
Left Roof Panel
2
7
8538
Right Door
1
8
8539
Left Door
1
9
9369
Door Jamb
2
10
9373
Front Wall Panel
2
11
6515
Wall Panel
12
6514
Corner Panel
4
13
3719
Door Handle Brace
2
14
6278
Vertical Door Brace
2
15
6403
Door Track Splice
1
16
6014
Side Roof Trim
2
17
6015
Side Roof Trim
4
18
6868
Ridge Cap
1
19
6869
Ridge Cap
2
20
9366
Door Track
2
10
Parts in Carton Two
12
Assembly
Part
Part
Quantity
Check
Key No.
Number
Description
in Carton
List
21
5986
Rear Wall Angle
2
22
10389
Rear Wall Channel
2
23
9365
Front Wall Channel
2
24
10397
Roof Beam
8
25
10390
Side Wall Channel
4
26
10393
Side Wall Angle
4
27
10392
Side Floor Frame
4
28
8936
Rear Floor Frame
2
29
9367
Front Floor Frame
2
30
6635
Gable Brace
2
31
8934
Ramp
1
Assembly by Key No.
SV13
13
Step 1
● 8934 Ramp (1)
● 9367 Front Floor Frame (2)
● 8936 Rear Floor Frame (2)
● 10392 Side Floor Frame (4)
● Parts Needed For ●
Floor Frame Assemblies
SV14
The front floor frame is made up of
three pieces. The side floor frames
and the rear floor frame are made up
of two pieces. The holes in these
pieces will align when the pieces are
positioned with correct amount of
overlap. The illustrations below show
the proper overall length for the sides,
rear and front. Proceed as follows:
9367
8934
9367
8936
10392
1
Place the front floor frames as
shown. Center the ramp, with drain
holes facing outside, on top of the two
front floor frames. Join the frames by
inserting eight screws.
STEP
Front Floor
Frame Assembly
119 3/8" 3,0m
8934
1
9367
9367
DRAIN HOLES FACE
OUTSIDE
2 Overlap the side floor frames and
the rear floor frames as shown. The
holes in these pieces will align when
the pieces are positioned with correct amount of overlap. See the illustrations below for the proper overall
length of the side and rear floor frames.
Join the frames by inserting four/five
bolts into each frame set as shown.
10392
Side Floor Frame 141 5/8" 3,6m
10392
STEP
2
8936
Rear Floor Frame 119 3/8"
3,0m
8936
3
Double check the length of each
and set these pieces aside for later
use.
141 5/8" 3,6m
Sides
141 5/8" 3,6m
STEP
3
14
119 3/8" 3,0m
Front & Rear
119 3/8" 3,0m
Step 2
● Parts Needed For ●
Frame Assemblies
● 5986 Rear Wall Angle (2)
● 10389 Rear Wall Channel (2)
● 10390 Side Wall Channel (4)
● 10393 Side Wall Angle (4)
SV15
The main frame pieces reinforce the
walls. These pieces will later be installed in the center and at the top
edge of the side walls and the rear
wall. Proceed as follows:
Rear Wall Channel
118 1/8" 3,0m
10389
10389
1
Overlap the rear wall channel
pieces as shown in the figure and
fasten the two pieces together with
eight bolts as shown.
Side Wall Channels
140 3/8"
3,6m
10390
2 Make two side wall channels by
overlapping the side wall channel
pieces as shown. Fasten each set
together with eight bolts as shown.
10390
STEP
STEP
1
2
3
Overlap the rear wall angle
pieces as shown in the figure and
fasten them together with one bolt in
the center hole.
Rear Wall Angle
118 1/8" 3,0m
5986
5986
4
Make two side wall angles by
overlapping the side wall angle
pieces as shown. Fasten each set
together with one bolt thru the large
hole at the end of each part.
Side Wall Angles
140 3/8" 3,6m
10393
STEP
STEP
3
4
10393
Rear Wall Channel 118 1/8" 3,0m
Side Wall Channels 140 3/8" 3,6m (2 Assemblies)
5 Set the assemblies aside. You will
use them later.
Rear Wall Angle 118 1/8" 3,0m
Side Wall Angles 140 3/8" 3,6m (2 Assemblies)
STEP
5
15
Step 3
● Parts Needed For ●
Roof Beam Assemblies
● 10397 Roof Beam (8)
SV16
The roof beams join the two gables
and support the roof panels. The main
roof beam is made up of four pieces
overlapped back to back at the center. The left and right roof beam assemblies are made up of two pieces.
Hint: These pieces are force-fitted,
so you may have to press hard to join
them together.
1
Place one end of a roof beam
inside another roof beam so that the
six holes in each piece align. Make
four sets of roof beams by repeating
this procedure. Do not insert bolts
yet.
10397
10397
STEP
142 3/8"
1
3,6m
2 Take two of the pressed-together
roof beams and join them as shown
to form the main roof beam assembly.
Hold the assembly together and fasten with 14 bolts. Build only one
Doubled Beam Assembly.
Assembled
STEP
End
View
2
Build one Doubled Main Roof
Beam Assembly for Peak in Roof
3
Fasten the other two pressedtogether roof beams with eight bolts
to make the left and right roof beam
assemblies.
STEP
4
Set these pieces aside for later
assembly.
3
142 3/8"
3,6m
Build two Single Beam
Assemblies
16
142 3/8"
3,6m
● Parts Needed For ●
Step 4
Door Track Assembly
● 6403 Door Track Splice (1)
● 9366 Door Track (2)
SO17
NOTE:
Door Track Splice (painted part)
The door track assembly supports
the sliding doors and reinforces the
front wall. It is made up of three pieces.
6403
1
Using the door track splice,
(painted), join the door track
(galvanized) pieces end-to-end as
shown.
66242
2 Insert four screws from the under-
9366
9366
side only.
Hint: The holes in the top side of the
door track assembly are for fastening
the gable to the top of the front wall in
a later step.
STEP
STEP
1
2
Long Leg
on Top
9366
Short Leg
on Bottom
6403
9366
118 1/8"
3 Position door slides onto the legs,
from the end of door track
assembly, as shown in the end view.
NOTE: Flat side on top, pins and
holes must be oriented as shown.
3m
STEP
STEP
3
4
118 1/8"
3m
4 Set this piece aside for later use.
END VIEW
66242
118 1/8" 3m
17
Step 5
● Front Floor Assembly (1)
● Side Floor Assembly (2)
● Rear Floor Assembly (1)
● Parts Needed For ●
Floor Frame
SW18
RIGHT
REAR
10392
1
Place the floor frame pieces that
you assembled earlier on the foundation. Assemble the four corners of
the floor frame using two screws at
each corner as shown. At the front
corners fasten bolts through from
the bottom with nuts on top.
STEP
8936
1
FR
ON
T
RIGHT
FRONT
10392
9367
2
Measure the floor frame diagonally. When the diagonal measurements are equal, the floor frame is
square.
NOTE
If using a wood platform or
concrete slab do not fasten the
floor frames to your base at this
time. You will anchor the
building after it is erected.
NOTE
If you have purchased a Floor
Foundation Kit you need to
install it at this time.
The floor frame must be square
and level or holes will not align.
18
When Diagonal Measurements
are Equal the Floor Frame
is Square.
STEP
2
Level
Step 6
● Parts Needed For ●
● 6515 Wall Panel (2)
● 9373 Front Wall Panel (2)
● 6514 Corner Panel (4)
Corners
SR19
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this point
if you do not have enough time to complete the assembly today. A partially
assembled building can be severely
damaged by light winds.
6514
Narrow
Side
Wide Side
REAR
6514
Each screw and bolt in the wall requires a washer.
1
Position a corner panel at the
corner of the floor frame as shown.
The widest part of each corner panel
must be placed along the side of the
building for all four corners. Fasten
the corner panel to the floor frame
with one screw.
TOP VIEW
SIDE
STEP
SIDE
6514
6514
1
FRONT
Support the corner panel with a step
ladder until a wall panel is attached.
6515
6515
2 Attach the front wall panels to the
STEP
front corner panels, as shown. A small
gap will exist between front wall panel
and ramp.
3
STEP
2
3 Attach the wall panels to the rear
corner panels, as shown.
9373
9373
NOTE
Be careful to install the correct
panel in each position as shown
6515
STEP
4
6514
6514
6515
4 Double-check the part numbers of
6514
the wall panels, before proceeding.
The floor frame must be square
and level or holes will not align.
9373
Crimped Rib
Underneath
6514
Panels rest on
frame as shown
9373
Washer
19
● Parts Needed For ●
Step 7
Mid Frames
● Rear Wall Channel Assembly (1)
● Side Wall Channel Assembly (2)
SR20
The mid frame pieces give rigidity to
the side and rear walls.
1
Fasten the rear wall channel
across the middle of the rear wall
using screws.
2
Fasten the side wall channels
across the middle of the side panels
using screws. Fasten overlaps in
rear corners with bolts and nuts, at
two locations. See the figure.
NOTE
The wall channels behind the
front wall panels will be installed
in a later step.
STEP
1
10389
STEP
2
10390
FRON
20
T
● Parts Needed For ●
Step 8
Top Frames
● Door Track Assembly (1)
● Rear Wall Angle Assembly (1)
● Side Wall Angle Assembly (2)
SQ21
The top frame pieces give rigidity to
the walls and provide a surface for
attaching the gables which support
the roof.
1 Fasten the rear wall angle across
the inside top of the rear wall using
screws.
2 Fasten the side wall angles across
the inside top of the side panels using screws. Side wall angles must
overlap rear wall angle in corners.
3 Fasten the door track assembly
(holes on top) across the top of the
front wall panels using screws. See
the figure.
Wall Angles
Must Face
Inside
Building
STEP
1
5986
Long Leg
on Top
Opening
facing in
STEP
Short Leg
on Bottom
2
10393
DOOR TR
ACK
ASSEMB
LY
STEP
3
9366
FRON
T
21
Step 9
● Parts Needed For ●
● 6515 Wall Panel (8)
Wall Panels
SR22
STEP
Each wall panel has a crimped rib on
one side. The crimped rib should go
under the rib of the panel that follows
it.
4
Crimped Rib
Underneath
STEP
2
1 Locate all of the wall panels and
6515
set each one alongside the building.
2 Fasten the wall panels at the top
Detail Showing
Center of Panel
Screwed to
Wall Channel
and bottom with screws.
3 Fasten the center of each panel to
the wall channel with screws.
4 Fasten overlapping ribs as before.
Panels rest on
frame as shown
6515
STEP
3
STEP
1
Use bolts and nuts
thru wall angle
overlap at the top
of panel at rear.
22
Bolt and nut
does not go
thru wall
channel at
overlap
Step 10
● Parts Needed For ●
● 9369 Door Jamb (2)
● 9365 Front Wall Channel (2)
Front Channel/Door Jamb
SO23
The door jambs reinforce the door
opening and provide an attractive
trim. Follow these steps for both
door jambs.
9365
T
1
ON
STEP
in their positions between the end of
the side wall channel and the corner panel using screws. Do not put
a screw in the hole at the end behind the door opening at this time.
FR
1 Fasten the front wall channels
INSIDE OF
BUILDING
STEP
(2) bolts
2
TOP VIEW
Door Track
Acorn Nut
2 Fasten a door jamb to the front
panel with two bolts, nuts and acorn
nuts, as shown.
9369
Bolt
Hex Nut
TOP VIEW
3
Fasten the center of the door
jamb to the front wall panel and the
front wall channel with two screws.
Front Wall Channel
Cross-Section
Top View
Front Wall Channel
Acorn Nut
Screw
STEP
Screw
9369
T
ON
FR
3
TOP VIEW
Door Track
4 Fasten the top of the door jamb to
Screw
Screw
the door track with two screws. Do
the same for the bottom into frame.
Repeat steps 2 through 4 for the
opposite door jamb.
STEP
4
23
Step 11
● Parts Needed For ●
Gable Assemblies
● 6000 Right Gable (2)
● 6001 Left Gable (2)
● 5971 Roof Beam Bracket (4)
SQ24
The gables go on top of the front and
rear walls to support the roof beams.
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1
Attach the four roof beam
brackets to the gables using two
bolts, washers and nuts.
NOTE
Mounting leg of bracket must
face toward center of gable
and holes closest together
must be on top
FR
6000
ON
T
Washer
5971
Roof Beam Brackets
STEP
1
24
6001
● Left Gable Assemblies (2)
● Right Gable Assemblies (2)
● 6635 Gable Brace (2)
● Parts Needed For ●
Step 12
Gables/Braces
SQ25
1
Lift and fasten a right and left
gable, under angle at corner, to the
door track and rear wall angle with
screws.
Hint: On the front gable, leave out 2
screws closest to center gable leg.
On the rear gable, use a bolt and nut
at the overlapping rear wall angle.
2
Join the left and right gables
together with a gable brace using a
bolt and nut in the bottom hole only.
3
Repeat Steps 1 & 2 for the door
track on the front of building, except
for the track supports, fasten as
shown.
STEP
1
Gable
6635 Gable Brace
STEP
2
Track Supports 6228
STEP
3
25
● Parts Needed For ●
Step 13
Roof Beams
● Main Roof Beam Assembly (1)
● Single Roof Beam Assemblies (2)
SQ26
1 Spread the two halves of the double
roof beam and fasten to the gable
brace of the front gable.
STEP
3
2 Fasten the other end of the double
roof beam to the gable brace of the
rear gable.
Roof Beam (Single)
3
Fasten the single roof beams,
small holes on top, as shown using
bolts and nuts.
Spread Two Halves
Of Roof Beams
STEP
1
STEP
2
Roof Beam (Double)
26
Step 14
● Parts Needed For ●
● 6640 Right Roof Panel (1)
Right Roof Panel
SQ27
Installing the roof panels is best done
with a step ladder. Begin Installing
roof panels at the back right corner of
the building. Each screw and bolt in
the roof requires a washer.
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square
and level. This will make the roof
panels fit better, and holes will
align. Don't anchor the floor frame.
1 Locate all the roof panels by their
numbers and place them on the
ground alongside the building in their
proper positions.
2
1
6640
6529
4
3
6529
6529
6
5
6529
6529
8
7
6529
6640
10
9
6641
Front
STEP
1
STEP
2
Nut
Washer
2 Position the right roof panel at the
6640 Right Roof Panel
back right corner and fasten to the
gable and roof beams using screws
and bolts and nuts as shown. Do not
fasten the lower end of the panels to
the side wall angles at this time.
Hint: Attach fasteners in order shown
in diagram.
Gable
NOTE
If a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
6641
76
9 8
Bolt
1
2
3
4
5
10
thru
13
FRON
T
27
Step 15
● Parts Needed For ●
● 6641 Left Roof Panel (1)
● 6529 Roof Panel (2)
● 6869 Ridge Cap (1)
Roof Assembly
SQ28
1 Install a left roof panel at the left
Screws To
Roof Beam
rear corner of the roof.
2 Install two roof panels in the seFasten at
Overlap With
Bolt
Fasten at
Overlap With
Bolt
quence shown on previous page.
Follow fastener sequence while fastening roof panels.
Screws To
Roof Beam
NOTE
Narrow roof panel rib (with bead
on it) is always overlapped by
wide rib of adjacent panel
3
Cover the joint at the peak with
weather stripping tape. Unroll the
tape and press it down over the opening at the ridge as you install each
roof panel. Do not cut the tape until
entire roof is completed.
Do not fasten
at this time
4 Install one ridge cap 6869 on the
STEP
4
5
6869
roof section using bolts and nuts.
STEP
1
5
Fasten the roof panel ribs, peak
cap and ridge cap together using
bolts and nuts.
STEP
Weather
Stripping
Tape
6641 Left Roof Panel
6529
STEP
3
6529
Roof Panel
STEP
2
28
● Parts Needed For ●
Step 16
Roof Assembly
● 6529 Roof Panel (2)
● 6868 Ridge Cap (1)
SQ29
1
Install two roof panels as you
unroll the weather stripping tape, and
press it down, install the second ridge
cap 6868 overlapping the first ridge
cap. Align the holes and fasten using
bolts and nuts.
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
6868
Weather Stripping Tape
6529 Roof Panel
6529 Roof Panel
29
● 6529 Roof Panel (2)
● 6641 Left Roof Panel (1)
● 6869 Ridge Cap (1)
● 6640 Right Roof Panel (1)
● Parts Needed For ●
Step 17
Roof Assembly
SQ30
1 Install two roof panels, left roof
panel, ridge cap 6869 and right roof
panel on the front of the roof as before.
2
Fasten the roof panel ribs, peak
cap and ridge cap together using
bolts and nuts.
3 Fasten the lower end of the panels
to the side wall angles using screws
and washers.
STEP
STEP
2
6869
1
6529
6640
6529
6641
Peak Cap
Cut
Weather Stripping
and Fold Under
STEP
3
30
● Parts Needed For ●
Step 18
Roof Trim
● 6015 Side Roof Trim (4)
● 6014 Side Roof Trim (2)
SQ31
1 Attach the side roof trim pieces to
the lower end of the roof panels on
each side of the building using screws
at each panel overlap.
NOTE
A single screw fastens both trim
pieces at the overlap.
2
Using your thumb and index finger, overbend the bottom flange of
the roof panel rib at the corner inward
enough so the right and left roof trim
caps fit onto right and left corners.
3
Fasten the roof trim caps to the
side trim using a screw.
STEP
6015
3
6014
6015
Roof Trim Cap
6015
Roof Trim
6014 STEP
6015
1
STEP
2
Tuck Flange
Inward to Fit
Inside of
Roof Trim Cap
31
Step 19
● 3719 Door Handle Brace (2)
● 8538 Right Door (1)
● 8539 Left Door (1)
● 6264 Horizontal Door Brace (4)
● 6278 Vertical Door Brace (2)
● Parts Needed For ●
Door Assembly
SO32
The steps on this page tell how to
assemble the right door. You will
perform exactly the same procedures
for the left door. Each bolt and screw
in the door requires a washer. Proceed as follows:
1 Attach the door handle brace and
6264
66045
3719
6278
66045
handle to the door with 1 bolt as
shown. Don't tighten the bolt yet.
2 Swing the door handle brace up to
the hole on the center of the door and
insert a screw.
3719
66382
Right Door
STEP
66382
3
1
Hold the vertical door brace
against the center of the inside surface of the door and turn the screw to
hold the vertical door brace and door
handle brace in place. Fasten to
door above and below center
connection using 2 screws.
4
6264
6278
Insert a second bolt in the door
handle and tighten both bolts.
5 Put a horizontal door brace onto
STEP
the top edge and bottom edge and
fasten with 1 bolt in the center.
4
6 Attach the lower door guides as
shown.
STEP
STEP
STEP
2
3
5
6264
7 Repeat steps 1 through 6 for the
END VIEW
SHOWING:
left door.
Horizontal
Door Brace
Door
Washer
66382
STEP
6
32
Guide
Step 20
● Parts Needed For ●
● Right Door Assembly (1)
● Left Door Assembly (1)
Door Installation & Adjustment
SQ33
Gable
Horizontal Door Brace
Door Track
Door Slide
1
Door
From inside the building, put the
bottom of the right door assembly (on
your left when you are inside the
building) behind door jamb into the
front frame track.
STEP
STEP
1
2
2 Position the top of the door so that
the holes in the door line up with the
holes in the door slides.
Front Floor Frame Assembly
3 Fasten the door to the door slides
Door Slide
using a #10Bx1/2" screw.
NOTE
The four holes in the top of each
door allow you to adjust the
doors. Place the door slide in
the middle 2 holes.
#10Bx1/2" Screw
Adjustment Holes
STEP
4 Repeat steps 1 through 3 for the
3
left door.
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
Right Door
Left Door
STEP
4
33
SOME FACTS ABOUT RUST
SO34
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly, handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing, or stop it
quickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,
inside and out.
2. Use all the washers supplied. In addition to protecting against weather infiltration, the washers protect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirt or grime and then apply an
even film of high quality touch-up paint.
34
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising