Manual # 99904597
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424
Website: http://www.imt.com
Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
i
ii Contents
Contents iii
20091023
20100324
20100427
20100615
20100923
20111028
20120326
20121011
20130129
20130413
20130513
20130520
20130601
20130605
20130621
20130901
20131114
20131120
20140925
DATE
20090521
LOCATION
99904454,
99904335,
99904456,
99904593,
99904437,
99904458
99904458
99904458
99904884
DESCRIPTION
ECNs 11032, 11032-1, 11033: MINOR PARTS AND ASSEMBLY
CHANGES AS A RESULT OF PRODUCTION AUDIT.
99904394
71570923
99904458
99904458
51721396,
51721386
99904454
99904437
99904456
99904456
99904454
99904456
99904454
99904456
99904437
99904456
51721502
ECN 11099 - ADDED SPACER
ECN 11182 - ADDED PRESSURE TEST PORT
ADDED 99904884 AND EDITED ELECTRIC CRANE 99904394 STEP
5; ECN 11233 - ADDED WINCH CONTACTOR COVER PART NUM.
ADDED DUAL BATTERY WIRING INFORMATION
UPDATED WINCH SPARE PARTS
ECN 11569 - UPDATE HYD MOTOR PORTS AND BOM
ECN 11686 - CORRECT HOSES.
ECN 11581 - CYLINDER DRAWING UPDATE.
ECN 11829 - POWER UNIT CHANGED
ECN 11829-1 - POWER CABLE CHANGED
ECN 11948 - A2B SWITCH MODIFICATIONS
ECN 11977-3 - CONTACTOR CHANGE
ECN 11977 - BASE WELDMENT CHANGE
ECN 11977-2 - CORD REEL CHANGE
ECN 11977-4 - PIN CHANGE
ECN 12007 - CONTACTOR HARDWARE CHANGE
ECN 11977-1 - A2B WELDMENT CHANGE
REMOVED TETHERED PROPORTIONAL REMOTE
POTENTIOMETER ADJUSTMENT PROCEDURE.
ECN 12063 – UPDATED HARNESS DRAWINGS AND SCHEMATICS 77441269
77441270
GREASING
INSTRUCTIONS
99904454
ECN 12264 – MOLUB-ALLOY 882 WAS MOLUB-ALLOY 936.
ECN 12286 – 76039295 was REF, now quantity 1
C
H A P T E R
1
5
This volume deals with information applicable to your particular crane. For operating, maintenance and repair instructions, refer to IMT Electric Cranes Operation & Safety (IMT part number 99904381.)
We recommend that this volume be kept in a safe place in the office.
This manual is provided to assist you with ordering parts for your IMT crane. It also contains additional instructions regarding your particular installation.
It is the user’s responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible.
Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading, abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit. In addition, it is also the user’s responsibility to be aware of existing Federal,
State and Local codes and regulations governing the safe use and maintenance of this unit. This crane was designed and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive
Cranes. Contact the American Society of Mechanical Engineers (www.asme.org) for more information.
Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of personnel. They are defined as follows:
NOTE
CAUTION
WARNING
For a safe work environment, treat this equipment with respect and service it regularly.
C
H A P T E R
2
In This Chapter
6006i Technical Data ................................................................ 7
6006i Capacity Chart ................................................................ 9
Geometric Configuration ........................................................... 10
Pump & Motor Performance ..................................................... 11
GENERAL SPECIFICATIONS
CRANE RATING
MAXIMUM HORIZONTAL REACH (from centerline of rotation)
HYDRAULIC EXTENSION (1)
MANUAL EXTENSION (1)
LIFTING HEIGHT (from base of crane to centerline of sheave)
38,000 ft-lb at 11'-0" (5.3 tm at 3.3 m)
22'-0" (6.7 m)
72" (183 cm)
72" (183 cm)
23'-6" (7.2 m)
CRANE WEIGHT (1H1M)
CRANE STORAGE HEIGHT
MOUNTING SPACE REQUIRED (crane base)
HYDRAULIC SYSTEM OPERATING PRESSURE
MAXIMUM HYDRAULIC FLOW
OIL RESERVOIR CAPACITY
OIL TYPE
ELECTRICAL SYSTEM REQUIREMENTS
1450 lb (660 kg)
37" (94 cm)
18" x 18" (45.7 cm x 45.7 cm)
2500 psi (172 bar)
2.6 gpm
1.5 gallons (5.7 l)
ISO VG32, low pour, anti-wear hydraulic oil
12VDC with two 1000 amp batteries* and 100 amp alternator min.
33" (84 cm)
CENTER OF GRAVITY
- HORIZONTAL FROM CENTERLINE OF ROTATION
(BOOMS RETRACTED)
- HORIZONTAL FROM CENTERLINE OF ROTATION
(BOOMS EXTENDED)
65.5" (166 cm)
- VERTICAL FROM BOTTOM OF CRANE BASE
TIE-DOWN BOLT PATTERN (on center)
ROTATION TORQUE
18" (45.7 cm)
14.75" x 14.75" (37.5 cm x 37.5 cm)
4000 ft-lb
MINIMUM CHASSIS REQUIREMENT 10,500 lb (4763 kg) GVWR
* The two batteries must be identical in size with maximum cold-crank amp rating of 1000 CCA.
7
8 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
CYLINDER SPECIFICATIONS
LOWER BOOM CYLINDER
EXTENSION BOOM CYLINDER
WINCH SPECIFICATIONS
FIRST WRAP LINE SPEED
THIRD WRAP LINE SPEED
ROPE DIAMETER
WIRE ROPE LENGTH
CABLE BREAKING STRENGTH
PERFORMANCE CHARACTERISTICS
ROTATION
LOWER BOOM ELEVATION
EXTENSION CYLINDER
4.5" bore, 21.43" stroke (11.4 cm bore, 54.4 cm stroke)
2.5" bore; 72" stroke (6.4 cm bore; 183 cm stroke)
11.5 ft/min (3.5 m/min)
14 ft/min (4.3 m/min)
3/8" (9.6 mm)
80' (24.3 m)
15,100 lb (6,850 kg)
Continuous 360° (6.28 rad)
-5° to +75° (-0.1 to +1.3 rad)
72" (1.8 m)
Chapter 2 Technical Specifications 9
24'
7.3 m
21'
6.4 m
6000
2720
3610
1640
18'
5.5 m
15'
4.6 m
12'
3.6 m
9'
2.7 m
6'
1.8 m
3'
0.9 m
6000
2720
2780
1260
4990
2265
6000
2720
75°
3890
1765
60°
6000
2720
45°
6000
2720
30°
5340
2420
15°
4680
2125
3950
1790
3300
1495
2860
1300
2400
1090
2340
1060
2010
910
1660
755
0
(Base)
3'
0.9 m
6'
1.8 m
9'
2.7 m
12'
3.6 m
15'
4.6 m
18'
5.5 m
DISTANCE IN FEET/
METERS
/ LOAD IN POUNDS/
KG
.
Weight of load handling devices are part of the load lifted and must be deducted from the capacity.
21'
6.4 m
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: 641-923-3711 FAX: 641-923-2424
10 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
5'-10"
(1.77 m)
4'-3"
(1.30 m)
23'-1"
(7.03 m)
17'-3"
(5.30 m)
11'-10"
(3.60 m)
2'-9"
(83.8 cm)
1'-7" (48.2 cm)
10'-0" (3.05 m)
16'-0" (4.88 m)
22'-0" (6.71 m)
Chapter 2 Technical Specifications 11
The 12V Powerpack Motor for the 5005i and 6006i crane cannot be run continuously without serious motor damage. The pump has a
maximum
duty cycle of 2.5 minutes which must be followed by cool-down to ambient temperature. It can be run intermittently according to the following charts.
20.0
5
310
I - 2.5 CC
15.0
4
248
180 AMPS
Q - 2.5 CC
3
186
10.0
2500 PSI
2
124
5.0
1
62
0.0
0
0
0 25
500
50
1000
75
1500 2000
PSI
2500 3000 3500
100 125
BAR
150 175 200 225 250 275
0
4000
CAUTION
Avoid motor damage! Operate within performance curves shown.
12 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
The five minute duty cycle must be adhered to. Operators have a choice of running the crane intermittently all day, using the duty cycles per the S2 and S3 curves, or at full power for 2.5 minutes, which MUST be followed by a complete cool-down to ambient.
C
H A P T E R
3
In This Chapter
Assemblies & Grease Zerk Locations ....................................... 13
6006i Recommended Spare Parts List ..................................... 14
Crane Installation (99904394) .................................................. 16
Electric Crane Battery Circuit (99904884) ................................ 22
Electric Crane Control .............................................................. 22
Telescopic Crane Orientation ................................................... 23
13
14 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
EXTENSION BOOM
SNATCH
BLOCK
HOOK
LOWER BOOM
WINCH
1
LOWER CYLINDER
3
2
6
MAST
HYDRAULIC
RESERVOIR
4
5
POWER UNIT CRANE BASE
ITEM LOCATION DESCRIPTION LUBRICANT FREQUENCY
1.
2.
3.
Lower Cylinder Rod
Lower Cylinder Base
Gear Rotator Grease Extension
*Rotate crane while greasing.
Power Unit
Power Unit
Shell Alvania 2EP or
Shell Retinax "A"
Weekly
4.
5.
6. Lower Boom Pin
NOTE: All application points must be greased weekly under normal workloads and moderate weather conditions.
Under severe operating conditions, lubricate more frequently. See the IMT Electric Crane Operation & Safety manual for additional lubrication requirements.
Chapter 3 Crane Reference 15
This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations and you need to contact the distributor or manufacturer for availability.
Part Number Description
51721396 Lower Cylinder
9D181823 SEAL KIT
6ID45143
6HD45022
73054999
77041786
PISTON
HEAD
VALVE-COUNTERBALANCE
SWITCH-PRESS 2750 psi
51721386 Extension Cylinder
51744143 SEAL KIT
6HD25015
60127830
73054999
HEAD
PISTON
VALVE
99904454 Base & Mast Assembly
60118032
72060173
73051513
76039295
CABLE CONNECTOR MODIFICATION
CAP SCREW .62-11X 3.75 HH
MOTOR-HYDRAULIC
GASKET-GEAR
77441336
77441281
77441285
SWITCH- 275A CONTACTOR
CABLE CONNECTOR-FEMALE
TERM RING INSULATED 3/8 STUD
72060178 CAP SCREW .62-11X 4.00 HEX HEAD GRADE 8
ZINC
73734304 Valve Bank (12V)
77040327
73540326
COIL (VALVE BANK)
VALVE ASSEMBLY (VALVE & COIL)
73734735 Valve Bank (24V)
77040527
73540326
COIL (24V)
SOLENOID VALVE (24V)
73511155 Power Unit (through 10/11/12)
70733826
73511170
BREATHER CAP
PUMP-GEAR 5005/6006I ELECTRIC CRANE
73540323
73734332
74397392
77043060
VALVE-RELIEF ELECTRIC CRANE
KIT-TUBE POWER UNIT ELECTRIC CRANE
RESERVOIR TANK ELECTRIC CRANE
MOTOR-POWER UNIT ELECTRIC CRANE, 12V
Quantity
1
18
1
1
1
1
1
15
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
3
6
3
16 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
Part Number Description
73511282 12V Power Unit (effective 10/11/12)
77043065
73511307
MOTOR (12V)
PUMP
73540517
74399495
70734788
RELIEF VALVE ASSEMBLY
RESERVOIR
BREATHER - CAP
73734791
70734792
TUBE - SUCTION
STRAINER
73511308 24V Power Unit
77043066
73511307
73540517
74399495
70734788
73734791
MOTOR (24V)
PUMP
RELIEF VALVE ASSEMBLY
RESERVOIR
BREATHER - CAP
TUBE - SUCTION
70734792 STRAINER
99904335 Boom Assembly
60030380 WEAR PAD- EXTENSION CYLINDER
60030339
60030340
60030341
WEAR PAD-BLOCK 4.50 X 4.50 X .44
WEAR PAD-BLOCK 4.50 X 3.50 X .44
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WEAR PAD-ROUND 2.00 DIA X .60 DIA X 1.00 LG 6
2
2
60133062
60132302
72661514
WEAR PAD-ROUND 1.00 DIA X .62 DIA X .81L
STOP SCREW 3/8-24 X .50
PIN-LOCK W/HANDLE .875 X 4.25
70144211 PIN- .75X 6.50 LONG
60030134 SHEAVE- 8.00 NYLATRON GSM
99904456 Crane & Winch Assembly
51720302
51725225
70580198
71413196
72601798
72601935
CORD REEL ASSEMBLY (through 06/01/13)
CORD REEL ASSEMBLY (effective 06/01/13)
WIRE ROPE ASSEMBLY
SPRING-.105WIRE 0.75OD 2.875 LG
72601938
77041459
77441096
77041802
77041936
WASHER-LOCK 12MM
CAP SCREW M12-1.75X 40 SOCKET-HEAD
PLAIN
BOLT-EYE # 8-32X .75
SWITCH-LIMIT
CONNECTOR- .50 STRAIN RELIEF .25-.38
CONTACTOR, WINCH (through 05/13/13)
CONTACTOR, WINCH (effective 05/13/13)
71570923 Winch (12V)
77041802
77041936
CONTACTOR (through 05/13/13)
CONTACTOR (effective 05/13/13)
77566637
77744174
BRAKE ASSEMBLY
BRUSH KIT
2
2
1
1
2
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
Chapter 3 Crane Reference 17
In addition to meeting the minimum chassis specifications noted in the Technical Data section of this manual, make sure there is sufficient room for mounting the crane and the platform is strong enough to support the crane and rated load. Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. Install the body on the chassis before installing the crane. Refer to the following table for parts referenced in the following crane installation drawings.
9.
10.
10.
11.
11.
12.
12.
13.
6.
7.
8.
CRANE INSTALLATION PARTS LIST
ITEM
1.
2.
PART #
51721572
91721647
DESCRIPTION
ELECTRIC CRANE BODY INSTALLATION
3.
4.
5.
91721751
51725572
99904317
HARDWARE KIT- 3203i/4004i ELEC CRANE BODY
INSTALLATION
HARDWARE KIT- 5005i ELEC CRANE BODY
INSTALLATION
KIT-ELECTRIC CRANE BODY INSTALLATION
DRAWING-CRANE & WINCH ASSEMBLY
60251272
70734331
72042097
BRACKET-SWITCH 300 AMP ELEC CRANE
SWITCH-300A KEYED BATTERY DISCONNECT
LEVEL INDICATOR LEVEL
77040209
77040529
77040529
77441116
77441116
77441219
77441219
89044276
TERMINAL-RING NI .38 STUD 1 WIRE
TERMINAL-RING NI .31 STUD 1-2 WIRE
TERMINAL-RING NI .31 STUD 1-2 WIRE
FUSEHOLDER-HIGH AMP2 BOLT WITH COVER
FUSEHOLDER-HIGH AMP2 BOLT WITH COVER
FUSE-225 AMP
FUSE-225 AMP
CABLE-#1 WELDING
14.
15.
16.
17.
18.
19.
89392333
72601621
72062375
72063066
72060002
72060634
20.
21.
72062000
72062106
22. 72063001
REV. 20120918
TUBE-HEAT SHRINK AMP
CAP SCR 1.00- 8X 3.00 HH GR8 Z
NUT 1.00- 8 HEX NYLOC GR8Z
WASHER 1.00 HI STR ZINC YELLOW
CAP SCREW .25-20X .75 HH GR5 Z
SCREW-MACHINERY #10-24X .50 RDH
NUT .25-20 HEX
NUT 10-24 HEX NYLOCK
WASHER .25 FLAT
KIT #
#1 & #4
#1 & #4
#1 & #4
#1 & #4
#1
#4
#1
#4
#1
#4
#1 & #4
#1 & #4
#3
#3
#3
#2 & #3
#2 & #3
#2 & #3
#2 & #3
#2 & #3
QUANTITY
1
1
1
1
REF
1
1
1
1
3
9
1
2
1
2
35 FT
4
4
8
.50 FT
4
4
8
4
4
18 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
To install the crane:
1
Use a lifting device capable of lifting the weight of the crane as indicated in the Technical
Data section of this manual. Attach fabric slings to the crane lower boom, centered approximately 18 inches (46 cm) from the mast hinge. Make certain the crane is well balanced on the slings by slowly lifting approximately 6" (15 cm) off the ground. Lift the crane and apply a bead of waterproof compound, such as silicon based caulk, to the bottom of the base. Move the chassis under the crane and lower the crane into the desired position.
Install the 1-8x3" mounting cap screws (item # 15), 1" nuts (item #16) and 1" washers (item
#17) to secure the crane base to the truck body (see figure). Torque the cap screws to 680 ft-lb (94 kg-m).
NOTE:
The 1-8 x 3" grade 8 zinc coated capscrews are designed for a crane box thickness of 7/8" to
1" only. A different crane box may require different capscrews. All mounting capscrews must be grade 8 zinc coated of proper length. Failure to use proper length capscrews could cause the bolts to bottom out before torqued.
5005i - 6006i MOUNTING PATTERN
18"
14.75"
7.38"
1.13"
15.17
(SEE
NOTE)
7.38"
14.75"
18"
9"
9" 13"
ALLOW 16" (40.6 cm) RADIUS
FOR SWING CLEARANCE
16,17
Chapter 3 Crane Reference 19
2
The electrical power switch (item #7) provides power for the crane. Install the switch onto the power unit cover.
18
22
KEY SUPPLIED
WITH 70734331
SWITCH. SPARE
KEY - 70734357.
19
7
6
21
6
2.75"
5.03"
13.5"
3.5"
4 HOLES,
0.266" DIA.
8
22
20
LOCATION OF
SWITCH BRACKET
IN CRANE BOX
INSIDE VIEW
OF CRANE BOX
3
Install the vehicle level indicator (item #8) parallel to the door reinforcements.
4
After mounting your crane, wire the crane to the vehicle's 12VDC electrical system using the following steps. Use the parts list above to identify parts. Your crane installation kit,
51721572, includes a 10.7 m (35') long cable, IMT # 89044276 (item #13 in the parts list).
Approximately 7.6 m (25') of this cable is required to connect the crane power switch to the vehicle battery, and the rest of the cable is used for ground connections between the crane, vehicle battery, auxiliary battery, and chassis ground. Cut the cable to length after determining the lengths required.
5
Ground the crane by connecting the crane ground cable to bare metal inside the crane box.
6
Connect the crane power cable from the male power cable connector to the power switch.
Connect cable (item #13 - 89044276), cut to length, from the crane power switch (item #7) to the fuse. Use 3/8" (0.95 cm) ring terminals (item #9 - 77040209) for each connection. Heat shrink the connections (item #14 - 89392333).
WARNING
Protect the power cable from damage by fastening it inside the frame channel and covering it with protective covering including loom, conduit, etc. Be sure to use rubber grommets or other protection when running the power cable through steel bulkheads.
20 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
POWER
CABLE
BRACKET
A
13
14
9
GROUND CABLE (GROUND
TO BARE METAL INSIDE
CRANE BOX)
7
7
MALE POWER
CABLE CONNECTOR
89044276 (#13)
ON-OFF SWITCH TO FUSE
(CUT TO LENGTH)
Use approximately 4' (1.2 m) of the cable (item #13) to ground the vehicle battery. Connect one end of the ground cable to the negative terminal on the vehicle battery, and the other end to bare metal on the truck body. Use a 5/16" (0.79 cm) ring terminal (item #10 -
77040529) to connect to the truck body.
WARNING
Install the ground cable to the negative terminal of the batteries! The crane electrical ground completes the electrical circuit through the structure of the crane to the vehicle frame. The vehicle factory ground is
NOT sufficient to carry the current required by the crane. Without this extra ground cable, your crane may not operate at rated capacity, and motor, contactor, or electrical damage may occur.
Chapter 3 Crane Reference 21
8
Mount the 225-amp fuse holder (item #11) close to the vehicle battery in a location which can be easily accessed if the fuse needs to be replaced. Repeat with the auxiliary battery.
Use approximately one foot (30.5 cm) of cable (item #13) to connect the positive terminal on the vehicle batteries to the fuse holders. Connect the other end of each fuse holder to the bulkhead pass-through connector from step #6, which is then connected to the crane power switch. Cables connect to the fuse holders using 5/16" (0.79 cm) ring terminals (item #10 -
77040529). Heat shrink connections.
1000 CC A
AUXILIA RY
BATTE RY (IN CRANE BOX)
11
13
11
89044276 or 77040009
FUSE TO B ATTE RY (+)
(APPROXIM ATE LY 1FT)
HE AT SHRINK
12
29
11
89044276 or 77040009
BATTE RY (-) TO CHASSIS GROUND
(CUT T O LENGTH)
HE AT SHRINK
11 TO CHASSIS GROUND
FROM ON-OFF SWITCH
IN CRANE BOX
13-CABLE #89044276 or
27-CABLE #77040009
(CUT T O LENGTH)
(CRANE ON-OFF
SWITCH TO FUSE)
ITEMS WITHIN BOXARE ONLY NEEDED
WHENAUXILIARY BATTERY IS
INSTALLED IN CRANE BOX.
* MATCHED BATTERIESARE REQUIRED*
13-CABLE #89044276 or
27-CABLE #77040009
(CUT T O LENGTH)
(CRANE ON-OFF
SWITCH TO FUSE)
12
13-CABLE #89044276 or
27-CABLE #77040009
(CU T TO APPROX. 1' (30.5 CM))
(FUSE TO B ATTE RY (+))
UNDERHOOD
BATTE RY
11
13
11
13-CABLE #89044276 or
27-CABLE #77040009
(CU T TO LENGTH)
TO CHASSIS GROUND
NOTES:
1. Use the highest rating cold-cranking amp battery available up to 1,000 CCA. Underhood and auxiliary batteries must be identical.
2. Use bulkhead pass-through connectors when power or ground passes through a compartment wall. (IMT # 77041774)
3. Reference drawing 99904884 for wiring diagram.
22 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
CRANE
SW
225A
1
GROUND AT
CHASSIS FRAME
18" (457 mm)
MAXIMUM
225A
UNDERHOOD
BATTERY
GROUND AT
CHASSIS FRAME 18" (457 mm)
MAXIMUM
2ND AUX
BATTERY
GROUND AT
CHASSIS FRAME
NOTES (SEE REFERENCE NUMBER IN BOX):
1
ELECTRIC BULKHEAD PASS-THRU CONNECTOR. USE WHENEVER POWER OR GROUND PASSES
THROUGH A COMPARTMENT WALL.
IMT's electric cranes are controlled by radio or tethered remote controls. This telescopic crane includes a tethered remote control with a radio remote control option. For complete details on operating your telescopic crane, refer to the IMT Electric Cranes Operation & Safety (part number 99904381).
Chapter 3 Crane Reference 23
When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180° (3.14 radians) to the boom rest.
BOOM
REST
OUTLINE OF
TRUCK BODY
REAR OF
TRUCK
400°
ROTATION
C
H A P T E R
4
In This Chapter
Parts Information ...................................................................... 26
Electric Crane Power Safety ..................................................... 28
Base & Mast Assembly (99904454).......................................... 29
Valve Bank (73734304) ............................................................ 35
Cylinder, Lower (51721396) ..................................................... 36
Boom Assembly (99904335) .................................................... 39
Cylinder, Extension (51721386) ............................................... 42
Crane & Winch Assembly (99904456) ...................................... 44
Winch (71570923) .................................................................... 52
Power Unit (73511282) ............................................................ 53
Power Unit (73511155)............................................................. 54
Electrical Installation (99904437) .............................................. 55
Tethered Control Installation (99904593) ................................. 59
Radio Control Installation, Standard (99904594) ...................... 60
Radio Control Installation, Proportional (99904595) ................. 61
Harness, Radio (77441270) ..................................................... 62
Harness, Tethered (77441269) ................................................. 64
Handle Assembly, Tethered (51721502) .................................. 65
Hydraulic Installation (99904458) ............................................. 68
6006i Decal Installation (95721549) ......................................... 75
25
26 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
GENERAL
This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family. For optional equipment such as winches and remote controls, refer to the appropriate service manual.
WARNING
Do not attempt to repair any component without reading the information contained in the repair section. Pay particular attention to statements marked Warning, Caution or
Note in that section. Failure to comply with these instructions may result in damage to the equipment, personal injury or death.
CRANE IDENTIFICATION
Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
Address all inquiries to your authorized IMT distributor or to:
Iowa Mold Tooling Co., Inc.
Box 189, Garner, IA 50438-0189
Telephone: 641-923-3711
Technical Support Fax: 641-923-2424
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
MODEL
NUMBER
SERIAL
NUMBER
MFG
DATE
CYLINDER IDENTIFICATION
Chapter 4 Parts 27
To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual. You must include the part number stamped on the cylinder case when ordering parts.
CYLINDER
PART NUMBER
LOCATION
WELDMENT IDENTIFICATION
Each of the major weldments - base, mast, inner boom, outer boom, extension boom and stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you must specify the complete part number as stamped on the weldment. The locations of the part numbers are shown in the Crane Reference Section.
ORDERING REPAIR PARTS
When ordering replacement parts:
1
Give the model number of the unit.
2
Give the serial number of the unit.
3
Specify the complete part number. When ordering cylinder parts, or one of the main weldments, always give the stamped part number.
4
Give a complete description of the part.
5
Specify the quantity required.
28 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
Your electric crane runs using power from the vehicle battery. Before beginning major maintenance or repairs, disconnect the power to the crane.
POWER SWITCH
TURNED TO
OFF
POSITION.
DANGER
AVOID DEATH OR SERIOUS
INJURY!
Before beginning any work on crane,
1
Turn OFF crane power supply in crane cabinet.
Remove crane power disconnect cable from vehicle battery.
Make sure the power switch located inside the crane cabinet is turned to the OFF position.
2
Make sure the crane power disconnect cable is disconnected from the vehicle battery.
(See Parts List for Effectivity)
Chapter 4 Parts 29
5
11
28, 38
3
28, 37
36, 26
29, 22, 10
23, 33, 31
47
54
29, 22, 10
31, 42
45
BASE & ROTATOR
ASSEMBLY
3
55
26, 36
31, 33, 23
50
49
2
53
27, 37
30
39
5
A
30
12
5
14
6
ELECTRIC ROTATOR
BRACKET LOCATION
35
44
24, 34
9
17
13
52
18, 20, 19
1
ROTATOR & MAST
ASSEMBLY
48
46
41
43
51, 34
7
DETAIL A
VALVE BANK & POWER
UNIT ASSEMBLY
33
22
51
15
16
18
18
4
7
56
35
25
LOWER CYLINDER &
GEAR SHROUD ASSEMBLY
8
23, 33, 31
CONTACTOR ASSEMBLY
WARNING
Avoid injury! Do NOT connect electrical power to crane until all connections have been tested. Attach electrical wires and grounds to components before connecting to mast.
30 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
3
4
5
NOTES (SEE REFERENCE NUMBER IN BOX):
1
APPLY BLACK "MOLUB-ALLOY 882 HEAVY" GEAR GREASE TO TURNTABLE GEAR.
2
APPLY RUST PREVENTATIVE.
TORQUE TO 160 FT-LB
SEE ELECTRIC ROTATOR BRACKET LOCATION (VIEW A).
USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET.
6
USE ANTI-SEIZE.
7
ATTACH GROUND CABLE HERE.
28.
29.
30.
31.
33.
34.
35.
36.
37.
38.
39.
22.
23.
24.
25.
26.
27.
13.
14.
15.
16.
17.
18.
19.
20.
4.
5.
6.
7.
8.
9.
10.
11.
12.
99904454 PARTS LIST
ITEM PART # DESCRIPTION
1.
2.
3.
51721422
91722221
51721707
KIT-HRDW BASE & MAST 5005I
KIT- 5005I ELECTRICAL INSTALLATION
KIT-HYD 5005I
51721396
52725224
52722162
60141134
60132610
60132385
70580194
71056632
60132856
CYL- 4.50B X 2.25R X 21.43S 33.45 CC C
WLDMT- BASE 5005I (effective from 05/20/13)
MAST WELDMENT-5005I/6006I
PIN-TYPE MM 1.50X 8.25 (7.69) (effective from 06/05/13)
SHROUD- TURNTABLE GEAR 5005I
SPACER- POWER UNIT
CLAMP-I" CONDUIT HANGER W/BOLT
GEAR-TRNTBL BRG 17.60" DIA
MNT BRK GREASE HOSE 4004I
73051513
73734304
60133635
72062002
76039295
70034382
72053301
72053508
72060002
72060001
72060051
72060091
72060147
72060173
MOTOR-HYD 158-1083-001
VALVE BANK-3 SEC SERIES 3GPM @ 500PSI 12VDC
CONTACT JUNCTION
NUT .38-16 HEX
GASKET-GEA19 008-10056-1
CAP-GREASE PRO20 GC-RED
COUPLING-BLK .12
ZERK-NPT .12
CAP SCR .25-20X .75 HH GR5 Z (WAS 9)
CAP SCR 0.25-20 X 0.62 HH GR5 (effective from 05/20/13)
CAP SCR .38-16X 2.25 HH GR5 Z
CAP SCR .50-13X 1.00 HH GR5 Z
CAP SCR .62-11X 1.00 HH GR5 Z
CAP SCR .62-11X 3.75 HH GR8 Z
72060178
72062104
72062207
72063001
72063049
72063051
72063053
72063055
72063119
72063216
72063271
CAP SCR .62-11X 4.00 HH GR8 Z
NUT .25-20 HEX NYLOCK
NUT 8-32 HEX NYLOCK
WASHER .25 FLAT
WASHER .25 LOCK
WASHER .38 LOCK
WASHER .50 LOCK
WASHER .62 LOCK
WASHER .62 FLAT ASTM F436
WASHER .62 N FLAT-CUT 3816
WASHER # 8 W FLAT ANSI B27.2Z
7
5
2
1
2
18
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
QTY
1
1
1
3
3
2
15
2
4
8
10
31
2
4
#1
#1
#1
#1
#1
#1
KIT #
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
Chapter 4 Parts
44.
45.
46.
47.
48.
49.
99904454 PARTS LIST
ITEM PART # DESCRIPTION
41.
42.
43.
72602009
72601941
72602010
SCR-MACH # 8-32X 1.25 BTNHD SS
SCR-MACH .25-20X .38 BTNHD ZC
SCR-MACH # 8-32X 1.50 BTNHD ZC
72601949
51721944
77441336
51722218
77441312
77441332
CAP SCR .50-13X 1.25 SH ZC
CABLE ASM- 1GA-3/8RNGX SWVL MX 60.00LG
SWITCH- 275A CONTACTOR (SSC42-275)
CABLE ASM- 1GA-3/8RNGX SWVL FX 13.50LG
CABLE ASM-10GA-#10RNGX 1/4RNGX 6.00LG
CABLE ASM- 1GA-1/4RNGX 3/8RNGX 46.50LG BLK
50.
51.
52.
53.
54.
51395121
72060044
60132301
73511282
60141131
55.
56.
60141130
71415015
REV L 20140916
HOSE-AA .13 X 13.50 (2-2) 100R17
CAP SCR .38-16X .75 HH GR5 Z
BRACKET-VALVE MOUNT
POWER UNIT- 2.65CC 12VDC GC (effective from 10/11/12)
WLDMT- ELEC ROTATOR BRKT BOTTOM 5005I (effective from 05/20/13)
WLDMT- ELEC ROTATOR BRKT TOP 5005I (effective from 05/20/13)
KEEPER-PIN 0.50 (effective from 06/05/13)
#2
#2
#2
#3
#1
KIT #
#1
#1
#1
#1
#2
#2
31
1
2
1
1
1
1
1
1
1
1
2
1
1
QTY
3
1
1
32 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
(See Parts List for Effectivity)
13
9 4
32,42
32,41
3
5
ELECTRIC
ROTATOR
BRACKET
LOCATION
34
30,40
12,25,33
51
26,35,37
12,25,33
10
49
30,40
26,35,37
53
54
14
6
48
39
2
20
16
56
31,41
3
BASE & ROTATOR
ASSEMBLY
21,22,23
1
5
ROTATOR & MAST
ASSEMBLY
99904454 DRAWINGS
50
52
55
18
19
44
21
37
25
DETAIL A
34
43
A
45
47
15
11
6
7
17
9
10
4
29,36,39
28,38
VALVEBANK & POWER
UNIT ASSEMBLY
21
5
38,55
7
8
24,35,37
35,46
LOWER CLYINDER
& GEAR SHROUD ASSEMBLY
CONTACTOR ASSEMBLY
Chapter 4 Parts
WARNING
Avoid injury! Do NOT connect electrical power to crane until all connections have been tested. Attach electrical wires and grounds to components before connecting to mast.
NOTES (SEE REFERENCE NUMBER IN BOX):
1
APPLY BLACK "MOLUB-ALLOY 882 HEAVY" GEAR GREASE TO TURNTABLE GEAR.
2
3
4
5
APPLY RUST PREVENTATIVE.
TORQUE TO 160 FT-LB
SEE ELECTRIC ROTATOR BRACKET LOCATION (VIEW A).
USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET.
6
USE ANTI-SEIZE.
7
ATTACH GROUND CABLE HERE.
17.
18.
19.
20.
21.
22.
23.
24.
11.
12.
13.
14.
15.
16.
99904454 PARTS LIST
ITEM PART # DESCRIPTION
1.
2.
3.
4.
5.
6.
51721422
91722221
51721707
51721396
52721356
52722162
KIT-HRDW BASE & MAST 5005I
KIT- 5005I ELECTRICAL INSTALLATION
KIT-HYD 5005I
CYL- 4.50B X 2.25R X 21.43S 33.45 CC C
WLDMT- BASE 5005I (effective through 05/20/13)
MAST WELDMENT-5005I/6006I
7.
8.
9.
10.
52721425
60132610
52721420
52721421
PIN-TYPE MM 1.50X 8.25 (7.69) (effective through 06/05/13)
SHROUD- TURNTABLE GEAR 5005I
WLDMT- ELEC ROTATOR BRKT TOP 5005I (effective through 05/20/13)
WLDMT- ELEC ROTATOR BRKT BOTTOM 5005I
(effective through 05/20/13)
SPACER- POWER UNIT
CLAMP-I" CONDUIT HANGER W/BOLT
25.
26.
28.
60132385
70580194
71056632
60132856
73511155
73051513
73734304
60133635
72062002
76039295
70034382
72053301
72053508
72060000
72060002
72060004
72060051
GEAR-TRNTBL BRG 17.60" DIA
MNT BRK GREASE HOSE 4004I
POWER UNIT- 2.65CC 12VDC GC (effective through 10/11/12)
MOTOR-HYD 158-1083-001
VALVE BANK-3 SEC SERIES 3GPM @ 500PSI 12VDC
CONTACT JUNCTION
NUT .38-16 HEX
GASKET-GEA19 008-10056-1
CAP-GREASE PRO20 GC-RED
COUPLING-BLK .12
ZERK-NPT .12
CAP SCR .25-20X .50 HH GR5 Z (WAS 72060001)
(effective through 05/20/13)
CAP SCR .25-20X .75 HH GR5 Z (WAS 9)
CAP SCR .25-20X 1.0 HH GR5 Z (WAS 72060043)
(effective through 05/20/13)
CAP SCR .38-16X 2.25 HH GR5 Z
33
#1
#1
#1
#1
#1
#1
#1
#1
KIT #
1
1
1
1
1
1
1
1
QTY
1
1
1
3
1
1
3
1
1
1
1
1
1
1
2
1
7
2
2
34 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
34.
35.
36.
37.
38.
39.
99904454 PARTS LIST
ITEM PART # DESCRIPTION
29.
30.
31.
32.
33.
72060091
72060147
72060173
72060178
72062104
CAP SCR .50-13X 1.00 HH GR5 Z
CAP SCR .62-11X 1.00 HH GR5 Z
CAP SCR .62-11X 3.75 HH GR8 Z
CAP SCR .62-11X 4.00 HH GR8 Z
NUT .25-20 HEX NYLOCK
72062207
72063001
72063132
72063049
72063051
72063053
NUT 8-32 HEX NYLOCK
WASHER .25 FLAT
WASHER .50 FLAT ASTM F436 (effective through 06/05/13)
WASHER .25 LOCK
WASHER .38 LOCK
WASHER .50 LOCK
48.
49.
50.
51.
52.
53.
40.
41.
42.
43.
44.
45.
46.
47.
72063055
72063119
72063216
72063271
72066132
72602009
72601941
72602010
72601949
51721944
77441336
51722218
77441312
77441332
54.
55.
51395121
72060044
56. 60132301
REV. E 20090520
WASHER .62 LOCK
WASHER .62 FLAT ASTM F436
WASHER .62 N FLAT-CUT 3816
WASHER # 8 W FLAT ANSI B27.2Z
RETAINING RING-EXT 1.50 HD (effective through 06/05/13)
SCR-MACH # 8-32X 1.25 BTNHD SS
SCR-MACH .25-20X .38 BTNHD ZC
SCR-MACH # 8-32X 1.50 BTNHD ZC
CAP SCR .50-13X 1.25 SH ZC
CABLE ASM- 1GA-3/8RNGX SWVL MX 60.00LG
SWITCH- 275A CONTACTOR (SSC42-275)
CABLE ASM- 1GA-3/8RNGX SWVL FX 13.50LG
CABLE ASM-10GA-#10RNGX 1/4RNGX 6.00LG
CABLE ASM- 1GA-1/4RNGX 3/8RNGX 46.50LG BLK
HOSE-AA .13 X 13.50 (2-2) 100R17
CAP SCR .38-16X .75 HH GR5 Z
BRACKET-VALVE MOUNT
1
1
1
2
1
1
1
2
1
4
1
3
1
1
2
31
2
4
8
1
10
3
3
QTY
1
2
18
15
2
#1
#2
#2
#2
#2
#2
#3
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
KIT #
#1
#1
#1
#1
#1
2,3(2)
4
2,3(2)
2,3(2)
Chapter 4 Parts 35
4
4
4
1
SAE #4
ORB PORT
(4 PLACES)
4
SAE #4
ORB PORT
4
4
EXTENSION MAIN
ROTATE
SAE #4
ORB PORT
A1
S1
B1 A2
S2
B2 A3
S3
B3
P
HYDRAULIC SCHEMATIC
73734304 PARTS LIST
ITEM
1.
PART #
2.
3.
73540326
73540327
4.
REV A 20081028
DESCRIPTION
MANIFOLD VALVE BODY
SOLENOID VALVE (INCLUDES COIL)
COIL, 12V.
PLUG, EXPANDER, 7MM
T
QUANTITY
1
3
6
7
SAE #4
ORB PORT
(2 PLACES)
36 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
2
16
5
14
9
17
14
6
8
7
15
10
11
21
4
13
15
12
19
3
Chapter 4 Parts 37
6 8
33.52" CLOSED
54.88" OPEN
21.43" STROKE
DRILL #15
HOLE 3/16"
DEEP, PRESS
IN PIN 60125699 7
A
3
A
16
5 14 17
9
14
SECTION A-A
4
10
11
15
13
4
15
12
NOTES:
1
TO REDUCE DOWNTIME, REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS
DISASSEMBLED.
2
APPLY "NEVER-SEEZ" REGULAR GRADE ANTI-SEIZE AND LUBRICATING COMPOUND TO THREADS ON
CYLINDER HEAD ONLY. KEEP AWAY FROM ALL SEALS.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM HEAVY, MULTI-PURPOSE LUBRICANT, TO ALL PISTON, HEAD
GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND ROD
STINGER THREADS.
6.
7.
8.
9.
10.
11.
12.
4
ITEM #8, STOP TUBE, REPLACES 6A025022 WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER LOCK
WHEN RESEALING CYLINDER.
51721396 CYLINDER DATA
CASE
ROD
STROKE
DRY WEIGHT
TEST PRESSURE
OPERATING PRESSURE
TORQUE VALUES
ø5.13" O.D. X ø4.5" BORE X 30.89" LENGTH
ø2.25" X 29.83" LONG
21.43"
112.87 LB
3000 PSI
2500 PSI
PISTON TO ROD: 710 - 740 FT-LB
HEAD GLAND TO CYLINDER: 450 FT-LB
CARTRIDGE TORQUE - 30-35 FT-LB
51721396 PARTS LIST
ITEM PART #
1.
2.
9D181823
52721397
DESCRIPTION
SEAL KIT
ROD ASSEMBLY
KIT #
#20
#20
QUANTITY
1
1
3.
4.
5.
52721399
6HD45022
6ID45143
CASE ASSEMBLY
HEAD
PISTON
#20
#20
#20
1
1
1
60125920
60125699
60138275
7Q072155
7Q072346
7Q10P346
7R14P022
STOP TUBE
PIN - LOCK TUBE
STOP TUBE (WAS 6A025022)
O RING 4.00X 4.19X .09 70
O RING 4.12X 4.50X .19 70
BACKUP RING-4.12 ID X 4.50 OD
ROD WIPER-TYPE D 2.25 ROD
#20
#20
#1
#1
#1
#1
#1
1
1
1
1
1
1
1
38 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
51721396 PARTS LIST
ITEM PART #
13.
14.
15.
16.
17.
7R546022
7T2N4045
7T2NX625
7T61N143
7T66P045
19.
20.
77041786
51721396A
21. 73054999
REV D 20120326
DESCRIPTION
U-CUP LOADED 2.25X2.75X.38 "B
WEAR RING - PISTON 4.50 O.D. X .50 W
WEAR RING-ROD 2.25 IDX0.75
LOCK RING-NYLON 1.43
PISTON SEAL-DYNAMIC 4.50in
SWITCH-PRESS 2750 PSI NC 42in LEAD
CYL-4.5/2.2 21.43S 33.45CC C
VALVE-CBAL SUN01 CBBC-LHN
KIT #
#1
#1
#1
#1
#1
#3
1
1
1
2
1
1
QUANTITY
1
2
Chapter 4 Parts 39
BOOM EXTENSIONS (1H 1M)
(COMPLETE)
23
30
15
7
20
21
15
30
23
25
28
29
14
29
3
29
14
2
9
10
9
8
29
28
25
13
31
9
17
22
22
27
27
29
30
24
19
9
31
13
11
18
27
26
27
26
12
10
4
16
12
9
11
6
9
40 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
BOOM EXTENSIONS (1H)
(COMPLETE)
9
10
9
25
28
29
14
29
23
30
15
7
20
15
30
23
3
29
14
2
29
28
25
8
29
30
24
22
27
17
22
27
27
26
27
26
16
12
10
5
12
3.
4.
5.
6.
99904335 PARTS LIST
ITEM PART # DESCRIPTION
1.
2.
3.
51721423
51721386
52721358
HARDWARE KIT-BOOM 5005I
CYLINDER
LOWER BOOM WELDMENT - 5005I (through 05/13/13)
52725221
52721359
52721474
52721360
LOWER BOOM WELDMENT - 5005I-6006I (effective 05/13/13)
WELDMENT- EXTENSION 1ST STAGE 5005I
WELDMENT- EXTENSION 1ST STAGE 5005I
WELDMENT- 2ND STAGE EXTENSION 5005I
KIT #
1
1
1
1
QTY
1
1
1
20.
21.
22.
23.
24.
25.
12.
13.
14.
15.
16.
17.
18.
19.
99904335 PARTS LIST
ITEM PART #
7.
60030134
60133939
DESCRIPTION
SHEAVE- 8.00 NYLATRON (PART OF 6)
PIN-TYPE M 1.50X 6.00
8.
9.
10.
11.
60030380
60030339
60030340
60030341
WEAR PAD- EXT CYLINDER 6006I
WEAR PAD-RND 2.00 DIA X .60 DIA X 1.00 LG
WEAR PAD-BLOCK 4.50 X 4.50 X .44
WEAR PAD-BLOCK 4.50 X 3.50 X .44
60133062
60132302
60105544
72063273
72661514
72066144
70144211
72066145
WEAR PAD-RND 1.00 DIA X .62 DIA X .81L
STOP SCREW 3/8-24 X .50
PLATE-ANGLE PLASTIC
WASHER .52ID X 2.00OD X 10GA
PIN-LOCK W/HANDLE .875 X 4.25
HAIR PIN .16 DIA .63-1.00 SHAFT (PART OF 72661514)
PIN- .75X 6.50LG
HAIR PIN .19 DIA .63-1.00 SHAFT (PART OF 70144211)
26.
27.
28.
29.
30.
31.
70034382
72053507
72060013
72060092
72060928
72062103
72062104
72063001
72063003
72063005
72063053
72063051
REV. B 20090521
CAP-GREASE
ZERK-STR THD .25-28
CAP SCREW .25-20X 3.25 HH GR5 Z
CAP SCREW .50-13X 1.25 HH GR5 Z
CAP SCREW .50-13X 2.25 HH GR5 Z
NUT .38-16 HEX NYLOCK
NUT .25-20 HEX NYLOCK
WASHER .25 FLAT
WASHER .38 FLAT
WASHER .50 FLAT
WASHER .50 LOCK
WASHER-LOCK .38 ZINC
Chapter 4 Parts 41
5
3
2
2
4
2
2
1
2
1
1
2
2
1
1
1
1
2
2
2
6
2
2
QTY
2REF
1
1
#1
#1
#1
#1
#1
#1
#1
#1
#1
REF
REF
#1
#1
#1
KIT #
42 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
2
8
14
17
4
15
17
13
12
9
10
5
11
16
6
18
16
7
3
DRILL #15 HOLE, 3/16" DEEP.
PRESS IN PIN 60125699
8
4
9
7.23 - 7.51" CLOSED
79.13-79.63" OPEN
71.90 - 72.12" STROKE
2
14 17 15 13 12 17 10 5 11
16
18
16
6
7
3
Chapter 4 Parts 43
NOTES:
1
TO REDUCE DOWNTIME, REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS
DISASSEMBLED.
2
3
APPLY "NEVER-SEEZ" REGULAR GRADE ANTI-SEIZE AND LUBRICATING COMPOUND TO THREADS ON
CYLINDER HEAD ONLY. KEEP AWAY FROM ALL SEALS.
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM HEAVY, MULTI-PURPOSE LUBRICANT, TO ALL PISTON, HEAD
GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND ROD
STINGER THREADS.
4
ITEM #10, STOP TUBE, REPLACES 6A025015 WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER LOCK
WHEN RESEALING CYLINDER.
51721386 CYLINDER DATA
CASE
ROD
STROKE
DRY WEIGHT
TORQUES
TEST PRESSURE
OPERATING PRESSURE
ø3" O.D. X ø2.5" BORE X 81.26" LENGTH
ø1.5" X 82.69" LONG
72"
84.65 LB
PISTON: 250 FT-LB
HEAD: 500-530 FT-LB
CARTRIDGE: 30-35 FT-LB
CAP SCREW: 16 FT-LB
3000 PSI
2500 PSI
51721386 PARTS LIST
5.
6.
7.
8.
9.
10.
ITEM
1.
2.
3.
4.
PART #
51744143
52721387
52721388
6HD25015
60127864
60127830
72062323
73054999
60125699
60138272
11.
12.
13.
14.
15.
7Q072218
7Q072228
7Q10P228
7R14P015
7R546015
16.
17.
7T2N4025
7T2NX417
18. 7T66P250
REV B 20120326
DESCRIPTION
IMT SEAL KIT-2.50 B X 1.50 R 1.25 STGR
ROD ASM-1.50 DIA X 86.63 LG 1.25 S
CASE ASM-2.50 BORE X 82.51 LG
HEAD-2.50 BORE X 1.50 ROD (DUCTILE IRON)
STOP TUBE-1.50 ROD X 3.56LG 4 HOLE
PISTON-2.50 BORE X 1.25 STGR
COLLAR-LOCK 1-1/4-12 X 2.063 X 1/2
VALVE-CBAL
PIN - LOCK TUBE 0.19 OD X 0.065 WALL
STOP TUBE (WAS 6A025015)
O RING 1.25X 1.50X .12 70
O RING 2.25X 2.50X .12 70
BACKUP RING-2.25 ID X 2.50 OD
ROD WIPER TYPE D 1.50 ROD
U-CUP 1.50 ID X 2.00 OD
WEAR RING-PISTON 2.50 ODX .50W
WEAR RING-ROD 1.50 IDX0.50W
PISTON SEAL-DYNAMIC
#1
#1
#1
#1
#1
#1
#1
#1
#1
#1
KIT #
2
2
1
1
1
1
1
1
1
1
1
1
1
1
QUANTITY
1
1
1
1
44 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
(See Parts List for Effectivity)
A
30
37
4
28
46
38
36
36
52
B
29
38
12
25
27
21
18
28
38
36
34
20
46
36
34
20
47
8
37
33
27
25
49
40
48
51
48 48
34
20
48
49
40
53
34
20
CONNEC T THE WIRE TERMINALS (77040051)
TO COMMON AND NORMAL LY OPEN
ON ATB SWITCH
10
23
15
22
DETAI L B
19
48
48
40, 35
41
42
40, 32
26
28 36
DETAI L A
8
NOTES (SEE REFERENCE NUMBER IN BOX):
1
CONNECT THE WIRE TERMINALS (77040051) TO "COMMON" AND "NORMALLY OPEN" ON ANTI-TWO-
BLOCK SWITCH.
Chapter 4 Parts 45
6
54
39
31
24
36
44
36, 38, 28
7
54
9
39
31
11
36, 38, 28
28, 38, 36
NOTES (SEE REFERENCE NUMBER IN BOX):
1
2
3
USE ANTI-SEIZE ON PINS.
KEEP ELECTRICAL GROUNDS FREE OF PAINT, GREASE, AND OIL
IF REQUIRED, USE 72063036 MACHINERY BUSHINGS BETWEEN MAST AND BOOM WHEN INSTALLING
52721425.
46 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
10
21
14
50
50
17
27
25
13
21
15
10
14
13
17
7.
8.
9.
99904456 PARTS LIST
ITEM PART #
1.
2.
3.
4.
5.
6.
10.
11.
DESCRIPTION
99904454 DRAWING-BASE & MAST ASSEMBLY 6006I
99904335 BOOM ASSEMBLY 5005I-6006i
51721424 HARDWARE KIT-CRANE & WINCH 6006I
51725225 CORD REEL ASSEMBLY- 10' W/PACKARD CONNECTOR (effective from
06/01/13)
52717885 WELDMENT- SNATCH BLOCK
60141135 PIN (effective from 06/05/13)
60141134 PIN (effective from 06/05/13)
52725226 WELDMENT-ATB TRIP MECHANISM 5005i/6006i (effective from 09/01/13)
52722163 COVER-VALVE BANK 5005i/6006i
60122263 PLATE-SINGLE SHEAVE 3820
60134104 COVER-CONTACTOR (5005I-6006I)
KIT #
12.
13.
14.
70034381 SUPPORT
70144209 PIN- .75X 4.50 LG WS80-WS100
72066144 HAIR PIN .16 DIA .63-1.00 SHAFT (PART OF 70144209) #13
15.
16.
17.
70149793 COLLAR-SHAFT 2 PIECE 11/16 IN
70580198 WIRE ROPE ASSEMBLY
71073920 HOOK-SWIVEL W/LATCH
QTY
REF
REF
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
29.
30.
31.
32.
33.
24.
25.
26.
27.
28.
99904456 PARTS LIST
ITEM PART # DESCRIPTION
72661665 LATCH KIT (PART OF 17)
18. 71570923 WINCH-12VDC
19.
20.
21.
22.
23.
77041936 CONTACTOR-WINCH 12V DC3000
(effective from 05/13/13)
72034485 CLAMP-PLASTIC 1/4" CABLE
72661543 PIN-QUICK 316-10QP
77041459 SWITCH-LIMIT
77441096 CONNECTOR- .50 STR RLF .25-.38
77441282 GROUND STRAP- 12IN
70034382 CAP-GREASE PRO20 GC-RED
71413196 SPRING-.105WIRE 0.75OD 2.875 LG
72053508 ZERK-NPT .12
72060000 CAP SCREW .25-20X .50 HH GR5 Z
(effective from 04/03/13)
72060007 CAP SCREW .25-20X 1.75 HH GR5 Z
34.
35.
36.
72060075 CAP SCREW .44-14X 5.50 HH GR5 Z
72060091 CAP SCREW .50-13X 1.00 HH GR5 Z
72062093 NUT # 8-32 HEX ZINC
72062105 NUT .44-14 HEX NYLOCK
72062106 NUT 10-24 HEX NYLOCK
72062207 NUT 8-32 HEX NYLOCK
72063001 WASHER .25 FLAT (effective from 04/03/13)
37.
38.
39.
40.
41.
42.
43.
44.
72063004 WASHER .44 FLAT
72063049 WASHER .25 LOCK
72063053 WASHER .50 LOCK
72063271 WASHER # 8 W FLAT ANSI B27.2Z
(effective from 05/13/13)
72601798 WASHER-LOCK 12MM
72601935 CAP SCREW M12-1.75X 40 SH ZC
72601938 BOLT-EYE # 8-32X 1.125
72601941 SCREW-MACH .25-20X .38 BTNHD ZC
(effective from 05/13/13)
77040051 TERMINAL-SPRSPADE I #8 STUD 16-14 45.
46.
47.
48.
49.
50.
51.
52.
53.
72062104 NUT 0.25-20 HEX NYLOCK
72060003 CAP SCR 0.25-20 X 0.88 GR5
72602011 SCR MACH #8-32 X 0.62 BTNHD
72063239 WASHER LOCK
60030327 SPACER- SNATCH BLOCK
71413880 COVER WITHOUT SOCKET
60140565 BRKT-CORD REEL MNT 3203I
52725217 WLDMT-WINCH CONTACTOR BRKT
54. 71415015 KEEPER PIN 0.50
REV N 20140130
Chapter 4 Parts 47
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
KIT # QTY
REF
1
1
2
2
1
1
1
2
2
2
6
2
4
4
1
1
4
1
16
2
11
2
4
2
1
2
1
1
1
3
1
4
1
1
1
3
10
48 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
(See Parts List for Effectivity)
A
46
37
18
50
19
35
20
35
20
28
39
37
28
39
35
20
4
37
35
20
B
30
39
12
25
27
21
31
38
38
8
34
27
25
10
15
23
1
43
44
36,41
22
DETAIL B
33,41
26
DETAIL A
NOTES (SEE REFERENCE NUMBER IN BOX):
1
CONNECT THE WIRE TERMINALS (77040051) TO "COMMON" AND "NORMALLY OPEN" ON ANTI-TWO-
BLOCK SWITCH.
Chapter 4 Parts 49
42
42
24
37
46
6
48
40
32
28,37,39
9
7
48
40
32
29,37,39
11
28,37,39
NOTES (SEE REFERENCE NUMBER IN BOX):
1
USE ANTI-SEIZE ON PINS.
2
KEEP ELECTRICAL GROUNDS FREE OF PAINT, GREASE, AND OIL
3
IF REQUIRED, USE 72063036 MACHINERY BUSHINGS BETWEEN MAST AND BOOM WHEN INSTALLING
52721425.
50 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
10
21
DOUBLE LINE
14
49
14
49
17
27
25
13
21
15
10
13
SINGLE LINE
17
99904456 PARTS LIST
ITEM PART # DESCRIPTION
1.
2.
3.
4.
99904454
99904335
51721424
51720302
DRAWING-BASE & MAST ASSEMBLY 6006I
BOOM ASSEMBLY 5005I-6006i
HARDWARE KIT-CRANE & WINCH 6006I
5.
6.
7.
8.
9.
10.
52717885
52719630
52721425
52722112
52722163
60122263
CORD REEL ASSEMBLY- 10' W/PACKARD CONNECTOR (effective through 06/01/13)
WELDMENT- SNATCH BLOCK
PIN (effective through 06/05/13)
PIN (effective through 06/05/13)
WELDMENT-ATB TRIP MECHANISM 5005i/6006i (effective through
09/01/13)
COVER-VALVE BANK 5005i/6006i
PLATE-SINGLE SHEAVE 3820
KIT #
11.
12.
60134104
70034381
COVER-CONTACTOR (5005I-6006I)
SUPPORT
1
1
1
2
1
1
1
1
QTY
REF
REF
1
1
Chapter 4 Parts
29.
30.
31.
32.
33.
34.
21.
22.
23.
24.
25.
26.
27.
28.
16.
17.
18.
19.
20.
99904456 PARTS LIST
ITEM PART # DESCRIPTION
13.
14.
15.
70144209
72066144
70149793
PIN- .75X 4.50 LG WS80-WS100
HAIR PIN .16 DIA .63-1.00 SHAFT (PART OF 70144209)
COLLAR-SHAFT 2 PIECE 11/16 IN
70580198
71073920
72661665
71570923
77041802
72034485
WIRE ROPE ASSEMBLY
HOOK-SWIVEL W/LATCH
LATCH KIT (PART OF 17)
WINCH-12VDC
CONTACTOR-WINCH 12V DC3000 (effective through 05/13/13)
CLAMP-PLASTIC 1/4" CABLE
72661543
77041459
77441096
77441282
70034382
71413196
72053508
72060000
72060004
72060007
72060075
72060091
72062093
72062105
PIN-QUICK 316-10QP
SWITCH-LIMIT
CONNECTOR- .50 STR RLF .25-.38
GROUND STRAP- 12IN
CAP-GREASE PRO20 GC-RED
SPRING-.105WIRE 0.75OD 2.875 LG
ZERK-NPT .12
CAP SCREW .25-20X .50 HH GR5 Z (effective through 04/03/13)
CAP SCREW .25-20X 1.00 HH GR5 Z (effective through 05/20/13)
CAP SCREW .25-20X 1.75 HH GR5 Z
CAP SCREW .44-14X 5.50 HH GR5 Z
CAP SCREW .50-13X 1.00 HH GR5 Z
NUT # 8-32 HEX ZINC
NUT .44-14 HEX NYLOCK
35.
36.
37.
38.
39.
40.
41.
42.
43.
72062106
72062207
72063001
72063004
72063049
72063053
72063271
72066132
72601798
44.
45.
46.
47.
48.
72601935
72601938
72601941
77040051
72063132
49.
50.
60030327
71413880
REV. G 20100427
NUT 10-24 HEX NYLOCK
NUT 8-32 HEX NYLOCK
WASHER .25 FLAT (effective through 04/03/13)
WASHER .44 FLAT
WASHER .25 LOCK
WASHER .50 LOCK
WASHER # 8 W FLAT ANSI B27.2Z (effective through 05/13/13)
RETAINING RING-EXT 1.50 HD (effective through 06/05/13)
WASHER-LOCK 12MM
CAP SCREW M12-1.75X 40 SH ZC
BOLT-EYE # 8-32X 1.125
SCREW-MACH .25-20X .38 BTNHD ZC (effective through 05/13/13)
TERMINAL-SPRSPADE I #8 STUD 16-14
WASHER .50 FLAT ASTM F436 (effective through 06/05/13)
SPACER- SNATCH BLOCK
COVER WITHOUT SOCKET
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
KIT #
#13
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
#3
2
1
1
4
1
12
2
2
1
1
3
7
1
1
1
1
3
1
1
4
QTY
1
1
1
1
1
REF
2
1
4
1
3
2
2
2
11
2
2
2
4
51
52 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
CABLE
BUSHING
32000212
DRUM
DUST
MASK
73540402
ELECTRIC
MOTOR, 12VDC
NYL WASHER
32000480
OIL SEAL
32000388
ELECTRIC
THERMAL SWITCH
SPACER
BEARING
PLATE,
SPACER
CAPSCREW
NYL WASHER
32000480
SEAL- 32000388
BUSHING
32000212
BRAKE DRIVER
SCREW
32000385
BRAKE
DRIVER
BRAKE
ASM
77056667
HOSE
CLAMP
BEARING
TOL RING
MOTOR SHAFT
SPACER SHAFT
CARRIER ASM
HEX
CARRIER
ASM
RING
GEAR
RET. RING
PLUG
DRUM ASM
SEAL
DRUM SUPPORT
CLUTCH
RETAINER
CLUTCH RING GEAR
CARRIER ASM
THRUST PLATE
LABEL
GEAR
HOUSING
ASM
GASKET
32000231
REPLACEMENT PARTS:
CONTACTOR - IMT # 77041802
BRAKE ASM - IMT # 77056667
MOTOR - IMT # 73540402
SCREW
PLATE, SPACER
CAPSCREW
DRUM
SUPPORT
PLATE, SPACER
CAPSCREW
1
(Effective 10/11/12)
3
Chapter 4 Parts 53
6
2
7
5
4
NOTE: Pump pressure relief valve setting = 2500 psi (172 bar)
73511282 PARTS LIST
ITEM PART #
1.
2.
3.
77043065
73511307
73540517
4.
5.
6.
74399495
70734788
73734791
7. 70734792
NEW 20130809
DESCRIPTION
MOTOR 12VDC
PUMP
RELIEF VALVE ASSEMBLY
RESERVOIR
BREATHER CAP
TUBE-SUCTION
STRAINER
KIT #
1
1
1
QUANTITY
A/R
1
1
1
54 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
(Through 10/11/12)
FAN SHROUD
BREATHER CAP
(70733826)
RESERVOIR
(74397392)
D.C. MOTOR
(77043060)
(12 VDC)
RELIEF
VALVE
(73540323)
ADAPTOR
RETURN
LINE PIPE,
RELIEF VALVE
D.C. MOTOR
(77043060)
(12 VDC)
MOTOR SECTION
GEAR PUMP
(73511170)
RETURN LINE PIPE
SUCTION
LINE PIPE
ADAPTER / RESERVOIR
SECTION
TUBE KIT (73734332)
(SUCTION & RETURN LINE PIPES)
NOTE: Pump pressure relief valve setting = 2500 psi (172 bar)
(See Parts List for Effectivity)
1
9
Chapter 4 Parts 55
9
22
8
24
23
20
7
21
4
3
10
A
9
5
7
17
16
15
12
6
2
2
14
ELECTRIC RO TATOR BRACKET
(BOTTOM)
11
CRANE BASE
TO BOOM GROUND
AS VIEWED FROM REAR
GROUND CABLES ROUTED TO OUTSIDE OF MAST
13
WIRE HARNESS
(WINCH DOWN)
TO CRANE BOX
19
WIRE HARNESS
(WINCH UP)
18
2
TO 300 AMP KEYED SWITCH
IN CRANE BOX
TORQUE TO 8-15 FT-LBS
10
DE TAI L A
WIRE HARNESS
(RADIO CONTROL)
WIRE HARNESS
(TETHERED CONTROL)
56 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
WRAP CABLES AND MOTOR TERMINALS WITH RUBBER BOOTS. KEEP 3/8" OF RED WIRE VISIBLE.
2
REMOVE PAINT & DEBRIS FROM SURFACE AND THREADS AT THESE LOCATIONS.
14.
15.
16.
17.
18.
19.
8.
9.
10.
11.
12.
13.
5.
6.
7.
2.
3.
4.
99904437 PARTS LIST
ITEM
1.
PART #
91722221
51721944
71570923
73511282
77041936
77441282
51721718
DESCRIPTION
5005I ELECTRICAL INSTALLATION KIT (WAS 91721555)
CABLE ASSEMBLY- 1GA-3/8RNGX SWVL MX 60.00LG
WINCH-12V
POWER UNIT (effective from 10/11/12)
KIT #
#1
CONTACTOR-WINCH 12V (effective from 05/13/13)
GROUND STRAP- 12IN
CABLE ASSEMBLY- 2GA-5/16RNG X 3/8RNG X 25.00LG (WAS 51721500) #1
51721720
51721721
77441336
51722218
77441312
77441332
CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 10.00LG
CABLE ASSEMBLY- 2GA-5/16RNGX 5/16RNGX 18.00LG
SWITCH- 275A CONTACTOR (WAS 77441277)
CABLE ASM - 1GA - 3/8RNG X SWVL 13.5 LG
CABLE ASSEMBLY-10GA-#10RNGX 1/4RNGX 6.00LG
CABLE ASSEMBLY- 1GA-1/4RNGX 3/8RNGX 46.50LG
#1
#1
#1
#1
#1
20.
21.
22.
23.
24.
51721717
60133635
72060044
72062179
72601278
77040186
51722412
77441302
77441303
72063050
72060021
REV. F 20090521
CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 35.50LG
CONTACT JUNCTION
CAP SCREW 3/8-16 X 3/4 HHGR5Z
NUT 0.38-16 HEX CENTER LOCKING (effective from 06/21/13)
CAP SCREW M8-1.25 X 20 HHZ
TERM-FSLPON I .25 TAB 16-14GA
CABLE ASM- 2GA-.31RNG X .31RNG X 18.00LG
TERM INSUL RED #8-2 GA WIRE
TERM INSUL BLK #8-2 GA WIRE
WASHER 0.31 LOCK (effective from 06/21/13)
CAP SCR 0.31-18 X 0.50 GR5 (effective from 06/21/13)
#1
#1
1
1
1
1
1
REF
REF
REF
1
1
1
1
REF
REF
QTY
1
1
REF
REF
1
3
1
REF
1
1
(See Parts List for Effectivity)
1
10
Chapter 4 Parts 57
10 21
22
9
8
23
4
3
A
10
5
7
18
17
16
13
11
6
ELECTRIC
ROTATOR
BRACKET
(BOTTOM)
CRANE BASE
TORQUE TO
8-15 FT-LB
12
2
2
2
15
TO BOOM
GROUND
AS VIEWED
FROM REAR
WIRE HARNESS
(WINCH DOWN)
GROUND CABLES ROUTED
TO OUTSIDE OF MAST
WIRE HARNESS
(WINCH UP)
14
TO
CRANE
BOX
20
20
19
TO 300 AMP
KEYED SWITCH
IN CRANE BOX
11
DETAIL A
WIRE HARNESS
(RADIO CONTROL)
WIRE HARNESS
(TETHERED
CONTROL)
58 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
WRAP CABLES AND MOTOR TERMINALS WITH RUBBER BOOTS. KEEP 3/8" OF RED WIRE VISIBLE.
2
REMOVE PAINT & DEBRIS FROM SURFACE AND THREADS AT THESE LOCATIONS.
15.
16.
17.
18.
19.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
2.
3.
4.
99904337 PARTS LIST
ITEM
1.
PART #
91722221
DESCRIPTION
5005I ELECTRICAL INSTALLATION KIT (WAS 91721555)
51721944
71570923
73511155
CABLE ASSEMBLY- 1GA-3/8RNGX SWVL MX 60.00LG
WINCH-12V
POWER UNIT (effective through 10/11/12)
77041802
77441282
51721718
51721719
51721720
51721721
77441336
51722218
77441312
77441332
CONTACTOR-WINCH 12V (effective through 05/13/13)
GROUND STRAP- 12IN
CABLE ASSEMBLY- 2GA-5/16RNG X 3/8RNG X 25.00LG (WAS
51721500)
CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 15.00LG
(effective through 03/27/13)
CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 10.00LG
CABLE ASSEMBLY- 2GA-5/16RNGX 5/16RNGX 18.00LG
SWITCH- 275A CONTACTOR (WAS 77441277)
CABLE ASM - 1GA - 3/8RNG X SWVL 13.5 LG
20.
21.
22.
51721717
60133635
72060044
72062002
72601278
72601278
51722412
77441302
23. 77441303
REV. F 20090521
CABLE ASSEMBLY-10GA-#10RNGX 1/4RNGX 6.00LG
CABLE ASSEMBLY- 1GA-1/4RNGX 3/8RNGX 46.50LG
CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 35.50LG
CONTACT JUNCTION
CAP SCREW 3/8-16 X 3/4 HHGR5Z
NUT 3/8-16 HEX (effective through 06/25/13)
CAP SCREW M8-1.25 X 20 HHZ
TERM-FSLPON I .25 TAB 16-14GA
CABLE ASM- 2GA-.31RNG X .31RNG X 18.00LG
TERM INSUL RED #8-2 GA WIRE
TERM INSUL BLK #8-2 GA WIRE
#1
KIT #
#1
#1
#1
#1
#1
#1
#1
#1
#1
QUANTITY
1
1
REF
REF
REF
1
1
1
1
REF
REF
REF
REF
REF
1
1
1
1
3
1
1
1
1
7
Chapter 4 Parts 59
4
9
11
2
12
99904593 PARTS LIST
ITEM
1.
2.
PART #
91721524
51721502
4.
7.
9.
71413190
72062106
72063268
11.
12.
72602013
77044667
REV. A 20090521
DESCRIPTION QUANTITY
CONTROL KIT- TETHERED ELECTRIC CRANE 1
HANDLE ASM-TETHERED ELECTRIC CRANES 1
RELAY-2 RELAY MODULE
NUT 10-24 HEX NYLOCK
WASHER #10 W FLAT ANSI B27.2Z
1
2
2
SCR-MACH #10-24X 1.25 BTNHD ZC
PLUG CAP-DEUTSCH HDC36-24
2
1
NOTE: See 99904377 for installation drawing prior to 2-15-09. Component parts are the same.
60 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
3
8
9
5
4
5005i / 6006i
STANDARD
RADIO CONTROL
INSTALLATION
99904594 PARTS LIST
ITEM
1.
PART #
91721523
DESCRIPTION
CONTROL KIT- RADIO ELECTRIC CRANE
QUANTITY
1
2.
3.
4.
5.
8.
9.
60133634
70734329
70734330
72060005
72063001
72063049
SLEEVE-TYPE C .63X .81X .31
RECEIVER - RADIO REMOTE TELE VORC
TRANSMITTER-RADIO REMOTE ELECTRIC
CRANE
CAP SCR .25-20X 1.25 HH GR5 Z
WASHER .25 FLAT
WASHER .25 LOCK
2
1
1
2
4
2
NEW 20090305
NOTE: See 99904522 for installation drawing prior to 2-15-09. Component parts are the same.
Chapter 4 Parts 61
3
8
9
4
5005i / 6006i
PROPORTIONAL
RADIO CONTROL
INSTALLATION
99904595 PARTS LIST
ITEM
1.
3.
4.
PART #
91721644
70734347
70734348
DESCRIPTION
CONTROL KIT- PROP ELECTRIC CRANE-12V
RECEIVER-PROP RADIO ELECTRIC CRANE CRANE
TRANSMITTER-RADIO ELECTRIC CRANE PROP
QUANTITY
1
1
1
5.
8.
72060005
72063001
CAP SCR .25-20X 1.25 HH GR5 Z
WASHER .25 FLAT
2
4
9. 72063049 WASHER .25 LOCK 2
NEW 20090305
NOTE: See 99904523 for installation drawing prior to 2-15-09. Component parts are the same.
62 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
A B B A
CJ-500
RADIO RECEIVER
TETHER INTER FACE
RS485 B
GROUND
RS485 A
+ B ATT
SHIELD (OPT)
1
2
3
4
5
CP-1200
RADIO RECEIVER
INTER FACE
(GR AY)
N/C
1
N/C
2
GROUND
3
PROPO RTIONA L
4
N/C
5
POWER (RADIO)
6
BOOM U P
7
BOOM DOWN
8
EXTEND OU T
9
WINCH U P
10
EXTEND IN
11
WINCH DOWN
12
1
2
P7 PROPO RTIONA L
Chapter 4 Parts
SPLICE G SPLICE G
1
2
P1 BOOM U P
1
2
P2 BOOM DOWN
1
2
P3
EXTEND OU T
W4
WINCH U P
1
2
P4 EXTEND IN
W5 WINCH DOWN
SPLICE G SPLICE G
63
B
A
J10
ANTI-TWO
A
B
P10 2800 PSI
CP-1201
RADIO RECEIVER
INTER FACE
(BLACK)
ROTATE CW
1
ROTATE CCW 2
HYDRAULIC PUM P
3
N/C
N/C
4
5
N/C
6
RS485 A
RS485 B
7
8
N/C 9
N/C 10
N/C
11
A2B/OVERLOAD 12
15A
W1
HYDRAULIC PUM P
W2
POWER
W3
GROUND
2
1
P5 RO TATE CW
2
1
P6 RO TATE CCW
64 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
CJ-2300
BOOM UP
BOOM
DOWN
EXTEND
OUT
EXTEND
IN
ROTATE
CW
ROTATE
CCW
HYDRAULIC
PUMP
W1
FUSED
15A
FUSE
W4 W5
WINCH UP
WINCH DOWN
W3
GROUND
A B B
A
CP-600
CP-601
CJ-2300
TETHER HANDLE
CRANE POWER O
BOOM U P P
BOOM DOWN
N
EXTEND OU T
B
EXTEND IN F
RO TATE CW
A
RO TATE CCW K
POWER
L
HYDRAULIC PUM P S
WINCH DOWN C
WINCH U P
D
B
A
A
B
J10
P10
ANTI-TWO
2800 PSI
W4
WINCH DOWN
W5 WINCH U P
1
2
P1 BOOM U P
1
2
P2 BOOM DOWN
1
2
P3 EXT OU T
2
1
P4 EX T IN
2
1
P5 RO TATE CW
2
1
P6 RO TATE CCW
15A
W1
W2 W3
1 2 3 4 5 6
CP-600
REL AY MODULE
1 2 3 4 5 6
CP-601
REL AY MODULE
Chapter 4 Parts 65
6,9,12,27
14
29
28
OFF
POWER
ON
ROT
CCW
EXT
IN
WINCH
DOWN
LOWER
DOWN
CW
OUT UP
UP
4,10
25
24
TO SWITCH #19
SOLDER WIRE
TO TERMINAL
BLACK
(S) HYD
PUMP
23
2
3 26
13
7
21
30
8,20
66 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
Tethered Remote Handle Assembly (51721502)
R E D
RED/BLK
(WIN UP)
18
1 (REF) GRN
(TO ROTARY SWITCH)
BLK/ORN (CRANE PWR)
ORN/BLK (EXT OUT)
5
YEL (BOOM UP)
15(16)
YEL/BLK
(ROT CW)
1 4
1(6)
ORN
17
BLU/BLK
17
BRN/BLK (ROT CCW)
17
BRN (EXT IN)
WIRE FUNCTIONS
M
N
O
P
Q
R
H
J
K
L
S
T
U
V
W
X
-
D
E
F
G
SOLID/STRIPE
A YEL/BLK
B
C
ORN/BLK
BLU/BLK
RED/BLK
ORN/RED
BRN
BRN/RED
BLU/RED
BLK/RED
BRN/BLK
RED
BLU
ORN
BLK/ORN
YEL
BRN/BLU
YEL/RED
BLK
BLK/BLU
RED/BLU
BLU/ORN
ORN/BLU
YEL/BLU
RED/RON
FUNCTION
ROT CW
EXT OUT
WINCH DN
WINCH UP
-
EXT IN
-
-
-
ROT CCW
POWER
-
LOWER DN
CRANE POWER
LOWER UP
-
-
-
-
-
-
HYD PUMP
-
-
14.
15.
17.
18.
20.
21.
23.
24.
6.
7.
8.
9.
10.
11.
12.
13.
25.
26.
27.
3.
4.
5.
51716404 PARTS LIST
ITEM PART #
1.
2.
60045031
60119335
60111141
60119277
70034306
70029119
77044196
77044621
70394447
70392809
77044969
72066340
72531833
72061009
77040051
77040372
77040373
77044579
89044100
77044695
70733518
51716499
72601346
70395995
Chapter 4 Parts
28.
29.
70143223
72061000
30. 70145495
NEW 20080407
DESCRIPTION
WIRE 18GA X 4 GRN
CONTROL HANDLE
TRIGGER (PART OF 25)
COVER
BACK COVER
PLACARD, SERIAL NUMBER
CORD GRIP, LOCTITE
PIN
DECAL-DGR RC ELECTRO SM
DECAL-ELEC CRANE CONTROL
SWITCH, ROTARY ELEC (PART OF 25)
POP RIVET
BUSHING, RED STL 3/4 X 1/2
SHT MTL SCR #6X3/4 PH
TERM-SPRSPD #8 16-14GA
TOGGLE SWITCH SPDT
TOGGLE SWITCH SPST
CONNECTOR
CABLE 18GA 24WIRE
TERMINAL, FSLPON
BRACKET, TRIGGER (PART OF 25)
TRIGGER ASSEMBLY (INCL 3,11,24,26,28-29) 1
SCR-MACH #8-32 PAN HEAD (PART OF 25) 4REF
DECAL-CAUTION RC HANDLE ELEC PWR
UNIT
SPRING, TENSION (PART OF 25)
SCR-SHT METAL #6X1/2 PH (PART OF 25)
HEAT SHRINK
QUANTITY
6
1
1REF
1
1
1
1
23
1
1
1REF
2
1
8
16
4
1
1
30 FT
1
1REF
1
1REF
1REF
0.33 FT
NOTE: KIT # 51717816, TETHERED CABLE - 30 FEET, INCLUDES ITEMS 8, 15 (QTY 24), 20, 21, AND 30.
ORDER 51717816 TO REPLACE THE CABLE ASSEMBLY.
67
68 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
TANK
(RETURN)
ROT CW
ROT CCW
HYDRAULIC
MOTOR
(PORT B)
EXTENSION
OUT
EXTENSION
IN
HYDRAULIC
MOTOR
(PORT A)
EXT. CYL.
RETRACT
PORT
PRESSURE
BOOM UP
BOOM DOWN
EXT. CYL.
EXTEND
PORT
LOWER
CYL.
RETRACT
PORT
LOWER
CYL.
EXTEND
PORT
Chapter 4 Parts 69
3
9
11
8
10
POWER UNIT &
HYD RESERVOIR
31
4
13
A B 13
4
19
31
10
3
21
POWER UNIT &
HYD RESERVOIR
HYDRAULIC
MOTOR
REAR OF MAST
WITHOUT PROP VALVE
PROPORTIONAL
VALVE
24
23
19
9,23
20
22
13
A B
13
5
HYDRAULIC
MOTOR
REAR OF MAST
WITH PROP VALVE
(SEE NOTE)
5
VALVE
BANK
8
8
VALVEBANK
11
8
70 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
EXT CYL
14
RETRACT
PORT
12 12
14
EXTEND
PORT
VALVEBANK
9
9
7
6
9 9
WITH EXT CYLINDER
FRONT OF MAST
VALVEBANK
9
15
9
5
5
5
9
9
9
LOWER CYL
15
9
LOWER CYL
5
WITHOUT EXT CYLINDER
FRONT OF MAST
NOTE:
1
WHEN CONVERTING TO PROPORTIONAL HYDRAULIC SYSTEM, ALL EXISTING HOSES ARE USED
EXCEPT 51397335 (ITEM #3)
2
CRANES WITHOUT EXTENSION CYLINDER USE PLUGS 72532522 TO BLOCK HYDRAULIC PORTS B1 AND
A1 ON THE VALVE BLOCK.
30
31
10
9
3
9
4
Chapter 4 Parts 71
20
11
8
8
4
13
72 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
31
30
10
3
1
9
20
23
8
11
4
9
4
8
TO VALVE
BLOCK PORT (P)
(PRESSURE)
TO VALVE
BLOCK T (TANK)
TO POWER UNIT
PROPORTIONAL VALVE
13
29
16
24
23
18
22
31
30
10
3
9
4
15
20
11
8
4
8
19
26,28
13
13
Chapter 4 Parts 73
TO VB PORT B1
(RETRACT PORT)
6
12
14
14
TO EXT CYL PORT "R"
TO EXT CYL PORT "E"
12
7
9
TO VB PORT B2
(RETRACT PORT)
5
9
TO VB PORT A1
(EXTEND PORT)
5
TO VB PORT A2
(EXTEND PORT)
99904458 PARTS LIST
9.
10.
11.
12.
13.
14.
15.
16.
6.
7.
8.
ITEM
1.
2.
3.
4.
5.
PART #
99904456
51721707
51397336
51395874
51397480
51396413
51395422
72053758
72532351
72532699
72533567
72534567
72533589
72533052
72532522
73540325
DESCRIPTION
DRAWING-CRANE & WINCH 6006I
HYDRAULIC KIT
HOSE-FI .25 X 12.50 (4-4) 100R17
HOSE-FJ .25 X 26.00 (4-4) 100R17
HOSE-FF .25 X 27.50 (4-4) 100R17
HOSE-FF .25 X 22.00 (4-4) 100R17
HOSE-FF .25 X 24.00 (4-4) 100R17
ELBOW-M STR/90/M JIC 4 4
ADAPTER-M STR/M JIC 4 4
ELBOW-M STR/90/M JIC 6 4 (WAS 2)
ELBOW-M STR/90/M JIC 4 4
#2
#2
#2
ELBOW-M STR/90/M JIC XLG 6 4
ADAPTER-M STR/M JIC 10 4
ADAPTER-M STR/F STR 8 6
PLUG-STRAIGHT HEX HD STL .44
VALVE-PROPORTIONAL FLOW CONTROL, 12V
ELEC CRANE
#2
#2
#2
KIT #
#2
#2
#2
#2
#2
#2
2
2
2
2
1
7
1
1
1
1
2
QUANTITY
1
1
1
2
2
74 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
99904458 PARTS LIST
ITEM
17.
18.
PART #
91721626
51395663
19.
20.
21.
22.
23.
24.
25.
51397434
51397452
72053758
72532351
72532981
72534477
51722635
26.
27.
28.
72063001
72063049
72060009
29.
30.
60134907
72532674
31. 72534714
REV. J 20120326
DESCRIPTION
HYDRAULIC KIT-PROPORTIONAL
HOSE-FJ .25 X 14.00 (4-4) 100R17
HOSE-FZ .25 X 16.00 (4-4) 100R17
HOSE-FI .25 X 11.50 (4-4) 100R17
ELBOW-M STR/90/M JIC 4 4
ADAPTER-M STR/M JIC 4 4
TEE-SWVL NUT RUN JIC 4
ADAPTER-M STR/M JIC 4 4 XLG
HARDWARE KIT-PROPORTIONAL CONTROL
VALVE, ELEC CRANE
WASHER .25 FLAT
WASHER .25 LOCK
CAP SCREW .25-20X 2.25 HH GR5 Z
PLATE-SPACER PROP VALVE
CAP-JIC STL 4 (.44 THD)
TEE-STL JIC/STR/JIC 4 6 4 BRANCH
KIT #
#17
#17
#17
#17
#17
#17
#17
#25
#25
#25
#2
#2
1
1
1
2
2
2
2
1
1
1
1
1
1
QUANTITY
1
1
Chapter 4 Parts 75
12
25
27
14
26
22
12
9
4
5
27
25
26
13
5
5
4
11
4
28
31
30
6,7,10
DECAL PLACEMENT (IF NOT SHOWN ON CRANE)
ITEM #
15,21,23,
24,28,29
16
19
PLACEMENT
AT OR NEAR REMOTE HANDLE STORAGE POINT
2 ON REAR STABILIZERS
AT OR NEAR DRIVELINE
18,20 ON ALL FOUR SIDES OF CARRIER VEHICLE
32 ON CRANE POWER CABLE CONNECTION AT VEHICLE BATTERY
99904375 PARTS LIST
ITEM PART # DESCRIPTION KIT #
1.
2.
95719347
95719348
DECAL KIT - TELE COMMON
DECAL KIT - BODY COMMON
QTY IN KIT QTY ON
CRANE
1
1
76 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
99904375 PARTS LIST
ITEM PART # DESCRIPTION KIT #
12.
13.
14.
15.
16.
17.
3.
4.
5.
6.
7.
8.
9.
10.
11.
24.
25.
26.
27.
28.
29.
18.
19.
20.
21.
22.
23.
70392868
70392891
70394445
70396613
70394189
71039134
70392982
71394453
70392887
70396781
70397493
70397334
30.
31.
70397351
70397404
32. 70397405
NEW 20081015
95721549
70391612
70391613
70392399
70392524
70394166
70394443
70395090
70395324
70395670
71391522
71391523
70392213
70392864
70391598
DECAL KIT - 6006i SPECIFIC
DECAL-GREASE WEEKLY (LEFT)
DECAL-GREASE WEEKLY (RIGHT)
DECAL-LUBRICATE WORM
DECAL-ROTATE CRANE WHILE GREAS
DECAL-INSTR FOR MNL OPERATION
DECAL-WARNING FREEFALLING BOOMS
DECAL-GREASE WORM DR BRNGS
DECAL-ASME/ANSI B30.5-TELESCOP
DECAL-CAUTION DOWN HAUL WT
DECAL-ANGLE INDICATOR RH
DECAL-ANGLE INDICATOR LH
DECAL-CAUTION DONT WASH/WAX
DECAL-WARNING STAB STAND CLEAR
DECAL-WARNING, MAN STAB
DECAL-WARNING CR LOADLINE (TRK)
DECAL-DANGER DRIVELINE
DECAL-DANGER ELEC HZD LG TELES
DECAL-CRANE SAFETY & OPER
DECAL-MOBILOIL RESERVOIR
DECAL-CAUTION OIL LEVEL
DECAL-SERVICE & REPAIR
DECAL-LOAD BLOCK RATING 4.0TON
DECAL-DIAMOND IMT 5X10
DECAL-6006i ID
DECAL-CAPACITY CHART 6006i
DECAL-WARNING, ELEC CR OL
DECAL-REMOTE PENDANT STORAGE
DECAL-DANGER, UNPLUG CRANE
DECAL-CRANE POWER DISCONNECT
3
3
3
2
3
3
3
3
3
2
2
2
2
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
2
1
1
1
1
4
1
4
1
4
2
2
1
1
1
1
1
1
1
QTY IN KIT QTY ON
CRANE
1
9
6
1
3
3
1
1
0
1
1
1
2
1
1
1
2
0
2
2
1
1
2
2
1
2
1
1
1
1
4
1
4
C
H A P T E R
5
77
In This Chapter
Inspection Checklist ................................................................. 77
Deficiency / Recommendation / Corrective Action Report ......... 82
Thread Torques ........................................................................ 84
Turntable Bearing Thread Tightening Sequence ...................... 84
Turntable Bearing Inspection .................................................... 86
Turntable Bearing Tilt Test ....................................................... 87
NOTICE:
The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements.
OWNER/COMPANY:
CONTACT PERSON:
TYPE OF INSPECTION (circle one):
CRANE MAKE & MODEL:
CRANE SERIAL NUMBER:
DAILY MONTHLY QUARTERLY ANNUAL
DATE INSPECTED:
HOURMETER READING (if applicable):
INSPECTED BY (print): UNIT I.D. NUMBER:
LOCATION OF UNIT: SIGNATURE OF INSPECTOR:
78 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
TYPE OF INSPECTION
NOTES:
Daily and monthly inspections are to be performed by a “competent person”, who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
Quarterly and annual inspections are to be performed by a “qualified person” who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training and experience, successfully demonstrated the ability to solve/resolve problems relating to the subject matter, the work, or the project.
One hour of normal crane operation assumes 20 complete cycles per hour. If operation exceeds 20 cycles per hour, inspection frequency should be increased accordingly.
Consult Operator / Service Manual for additional inspection items, service bulletins and other information.
Before inspecting and operating crane, crane must be set up away from power lines and leveled with stabilizers fully extended.
DAILY (D): Before each shift of operation, those items designated with a (D) must be inspected.
MONTHLY (M): Monthly inspections or 100 hours of normal operation (whichever comes first) includes all daily inspections plus items designated with an (M). This inspection must be recorded and retained for a minimum of 3 months.
QUARTERLY (Q): Every three to four months or 300 hours of normal operation (whichever comes first) includes all daily and monthly inspection items plus items designated with a (Q). This inspection must be documented, maintained, and retained for a minimum of 12 months, by the employer that conducts the inspection.
ANNUAL (A): Each year or 1200 hours of normal operation (whichever comes first) includes all items on this form which encompasses daily, monthly and quarterly inspections plus those items designated by (A). This inspection must be documented, maintained, and retained for a minimum of 12 months, by the employer that conducts the inspection.
INSPECTION CHECKLIST STATUS KEY:
S = Satisfactory
R = Recommendation
(Should be considered for corrective action)
NA = Not Applicable
X = Deficient
(NOTE: If a deficiency is found, an immediate determination must be made as to whether the deficiency constitutes a safety hazard and must be corrected prior to operation.)
FREQUENCY ITEM KEY
D
D
D
D
D
D
D
1
2
3
4
5
6
7
Labels
Crane
Controls
Station
Hydraulic
System
Hook
Wire Rope
INSPECTION DESCRIPTION STATUS
All load charts, safety & warning labels, and control labels are present and legible.
Check all safety devices for proper operation.
Control mechanisms for proper operation of all functions, leaks and cracks.
Control and operator's station for dirt, contamination by lubricants, and foreign material.
Hydraulic system (hoses, tubes, fittings) for leakage and proper oil level.
(S,R,X,NA)
Presence and proper operation of hook safety latches.
Inspect for apparent deficiencies per applicable requirements and manufacturer’s specifications.
Chapter 5 General Reference 79
FREQUENCY ITEM KEY
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
M
M
M
M
M
M
M
M
M
M
M
M
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Pins
General
Operation
INSPECTION DESCRIPTION
Proper engagement of all connecting pins and pin retaining devices.
Overall observation of crane for damaged or missing parts, cracked welds, and presence of safety covers.
During operation, observe crane for abnormal performance, unusual wear (loose pins, wire rope damage, etc.). If observed, discontinue use and determine cause and severity of hazard.
Operate remote control devices to check for proper operation.
STATUS
(S,R,X,NA)
Remote
Ctrl
Electrical
Anti Two-
Block or
Two-Block
Damage
Prevention
Tires
Ground
Conditions
Operate all lights, alarms, etc. to check for proper operation.
Operate anti two-block or two-block damage prevention device to check for proper operation.
Level
Check tires (when in use) for proper inflation and condition.
Check ground conditions around the equipment for proper support, watching for ground settling under and around stabilizers and supporting foundations, ground water accumulation, or similar conditions.
Check the equipment for level position within the tolerances specified by the equipment manufacturer’s recommendations, both before each shift and after each move and setup.
Check windows for cracks, breaks, or other deficiencies which would hamper the operator's view.
Operator cab windows
Rails, rail stops, rail clamps and supporting surfaces
Safety devices
Electrical
Check rails, rail stops, rail clamps and supporting surfaces when the equipment has rail traveling.
Check safety devices and operational aids for proper operation.
Check electrical apparatus for malfunctioning, signs of apparent excessive deterioration, dirt or moisture accumulation.
Other
Daily
Other
All daily inspection items.
Cylinders
Valves
Valves
Valves
General
Electrical
Visual inspection of cylinders for leakage at rod, fittings, and welds.
Damage to rod and case.
Holding valves for proper operation.
Control valves for leaks at fittings and between stations.
Control valve linkages for wear, smoothness of operation, and tightness of fasteners. Relief valve for proper pressure settings.
Bent, broken, or significantly rusted/corroded parts.
Electrical apparatus for malfunctioning, signs of apparent excessive deterioration, dirt or moisture accumulation. Electrical systems for presence of dirt, moisture, and frayed wires.
Structure
Welds
Pins
All structural members for damage.
All welds for breaks and cracks.
All pins for proper installation and condition.
Hardware All bolts, fasteners and retaining rings for tightness, wear and corrosion.
Wear Pads Presence of wear pads.
80 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
FREQUENCY ITEM KEY
M
M
M
M
M
M
M
M
M
Q
Q
Q
Q
Q
Q
Q
Q
35
36
37
38
39
40
41
42
43
44
45
46
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
52
53
54
55
56
57
58
47
48
49
50
51
78
INSPECTION DESCRIPTION
Hyd Lines
Pump &
Motor
PTO
Hyd Fluid
Hyd Lines
Hook
Wire Rope
Manual
Daily
Monthly
Rotation
Sys
Hardware
Structure
Hardware
Pumps &
Motors
Hydraulic pumps and motors for leakage at fittings, seals, and between sections. Check tightness of mounting bolts.
Transmission/PTO for leakage, abnormal vibration & noise, alignment, and mounting bolt torque.
Quality of hydraulic fluid and presence of water.
Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage, and secured properly.
Load hook for abnormal throat distance, twist, wear, and cracks.
Condition of load line.
Presence of operator's manual with unit.
Other
Other
All daily inspection items.
All monthly inspection items.
Rotation bearing for proper torque of all mounting bolts.
Base mounting bolts for proper torque.
All structural members for deformation, cracks and corrosion.
• Base
• Stabilizer beams and legs
• Mast
• Inner Boom
• Outer Boom
• Extension(s)
• Jib boom
• Jib extension(s)
• Other
Pins, bearing, shafts, gears, rollers, and locking devices for wear, cracks, corrosion and distortion.
• Rotation bearing(s)
• Inner boom pivot pin(s) and retainer(s)
• Outer boom pivot pin(s) and retainer(s)
• Inner boom cylinder pin(s) and retainer(s)
• Outer boom cylinder pin(s) and retainer(s)
• Extension cylinder pin(s) and retainer(s)
• Jib boom pin(s) and retainer(s)
• Jib cylinder pin(s) and retainer(s)
• Jib extension cylinder pin(s) and retainer(s)
• Boom tip attachment
• Other
Hoses, fittings and tubing for proper routing, leakage, blistering, deformation and excessive abrasion.
• Pressure line(s) from pump to control valve
• Return line(s) from control valve to reservoir
• Suction line(s) from reservoir to pump
• Pressure line(s) from control valve to each function
• Load holding valve pipe(s) and hose(s)
• Other
Pumps and Motors for loose bolts/fasteners, leaks, noise, vibration, loss of performance, heating & excess pressure.
• Winch motor(s)
STATUS
(S,R,X,NA)
Chapter 5 General Reference 81
FREQUENCY ITEM KEY
Q
Q
A
A
A
A
A
A
A
A
Q
Q
A
A
A
A
79
80
81
97
98
99
100
101
102
103
104
105
88
89
90
91
92
93
94
95
96
82
83
84
85
86
87
106
107
108
109
INSPECTION DESCRIPTION
Valves
Cylinders
• Rotation motor(s)
• Other
Hydraulic valves for cracks, spool return to neutral, sticking spools, proper relief valve setting, relief valve failure.
• Main control valve
• Load holding valve(s)
• Stabilizer or auxiliary control valve(s)
• Other
• Other
Hydraulic cylinders for drifting, rod seal leakage and leakage at welds. Rods for nicks, scores and dents. Case for damage. Case and rod ends for damage and abnormal wear.
• Stabilizer cylinder(s)
Winch
• Inner boom cylinder(s)
• Outer boom cylinder(s)
• Extension cylinder(s)
• Rotation cylinder(s)
• Jib lift cylinder(s)
Hyd Filters
Daily
Monthly
Quarterly
Hyd Sys
Controls
• Jib extension cylinder(s)
• Other
Winch, sheaves and drums for damage, abnormal wear, abrasions and other irregularities.
Hydraulic filters for replacement per maintenance schedule.
All daily inspection items.
All monthly inspection items.
All quarterly inspection items.
Hydraulic fluid change per maintenance schedule.
Control valve calibration for correct pressure & relief valve settings.
Valves
Valves
Safety valve calibration for correct pressure & relief valve settings.
Valves for failure to maintain correct settings.
Rotation
Sys
Rotation drive system for proper backlash clearance & abnormal wear, deformation and cracks.
Lubrication Gear oil change in rotation drive system per maintenance schedule.
Hardware Check tightness of all fasteners and bolts, using torque specifications on component drawings or torque chart.
Wear Pads Wear pads for excessive wear.
Loadline Loadline for proper attachment to drum.
STATUS
(S,R,X,NA)
82 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
DATE: OWNER: UNIT I.D. NUMBER:
GUIDELINES a
A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
b
Recommendations (R) should be considered for corrective actions. Corrective action for a particular recommendation depends on the facts in each situation.
c
Corrective actions (CA), repairs, adjustments, parts replacement, etc. are to be performed by a qualified person in accordance with all manufacturer’s recommendations, specifications and requirements.
NOTE: Deficiencies (X) listed must be followed by the corresponding corrective action taken (CA).
X = DEFICIENCY R = RECOMMENDATION CA = CORRECTIVE ACTION TAKEN
X,R,CA ITEM # EXPLANATION DATE CORRECTED
X,R,CA ITEM # EXPLANATION
Chapter 5 General Reference 83
DATE CORRECTED
84 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
FINE THREAD BOLTS (ENGLISH)
SIZE BOLT
DIA.
GRADE 5 GRADE 8
COARSE THREAD BOLTS (ENGLISH)
SIZE
BOLT
DIA.
GRADE 5 GRADE 8
3
4
5
SAE J429
GRADE 5
(DIA-TPI) (INCHES) PLAIN
SAE J429
GRADE 8
SAE J429
GRADE 5
SAE J429
GRADE 8
PLATED PLAIN PLATED (DIA-TPI) (INCHES) PLAIN PLATED PLAIN PLATED
(FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB) (FT-LB)
5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
19
35
55
90
120
170
300
445
645
890
1240
1675
14
26
41
64
90
130
225
325
485
670
930
1255
27
49
78
120
170
240
420
670
995
1445
2010
2710
1 1/2-12
NOTES
1
1.5 2195 1645 3560
Tightening torques provided are midrange.
20
35
58
90
130
180
315
500
745
1085
1510
2035
2670
5/16-18
3/8-16
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
17
31
49
75
110
150
265
395
590
795
1120
1470
1950
13
23
37
57
82
115
200
295
445
595
840
1100
1460
25
44
70
105
155
220
375
605
910
1290
1815
2380
3160
18
33
52
80
115
160
280
455
680
965
1360
1780
2370
2
Consult bolt manufacturer’s particular specifications, when provided.
Use flat washers of equal strength.
All torque measurements are given in foot-pounds.
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coe fficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torqueing. Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury.
Chapter 5 General Reference 85
FINE THREAD TORQUE CHART (METRIC) COARSE THREAD TORQUE CHART (METRIC)
TIGHTENING TORQUE
SIZE
(DIA-
TPI)
BOLT
DIA.
(INCHES)
TIGHTENING TORQUE
SIZE
(DIA-
TPI)
BOLT DIA
(INCHES)
2
3
4
5
SAE J429
GRADE 5
PLAIN PLATED
(KG-M) (KG-M)
SAE J429
GRADE 8
PLAIN PLATED
(KG-M) (KG-M)
5/16-24 0.3125
3/8-24 0.375
7/16-20 0.4375
1/2-20 0.5
9/16-18 0.5625
5/8-18 0.625
3
5
8
12
17
24
2
4
6
9
12
18
4
7
11
17
24
33
3/4-16
7/8-11
1-12
0.75
0.875
1
41
62
89
31
45
67
58
93
138
1 1/8-12 1.125
1 1/4-12 1.25
123
171
93
129
200
278
1 3/8-12 1.375 232 174 375
1 1/2-12 1.5
NOTES
1
304 228 492
Tightening torques provided are midrange.
44
69
103
150
209
281
369
3
5
8
12
18
25
Consult bolt manufacturer’s particular specifications, when provided.
Use flat washers of equal strength.
All torque measurements are given in kilogram-meters.
5/16-18 0.3125
3/8-16 0.375
7/16-14 0.4375
1/2-13 0.5
9/16-12 0.5625
5/8-11 0.625
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6
0.75
0.875
1
1.125
1.25
1.375
1.5
SAE J429
GRADE 5
PLAIN PLATED
(KG-M) (KG-M)
37
55
82
110
155
203
270
2
4
7
10
15
21
2
3
5
8
11
16
28
41
62
82
116
152
210
SAE J429
GRADE 8
PLAIN PLATED
(KG-M) (KG-M)
3
6
10
15
21
30
52
84
126
178
251
329
438
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphite, collodial copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect the torque values listed above.
39
63
94
133
188
246
328
2
5
7
11
16
22
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torqueing. Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury.
86 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
Refer to the turntable bearing thread tightening diagram below for proper tightening/torquing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.
WARNING
Number 1 can be assigned to any capscrew if the sequence remains the same in reference to number 1.
TIGHTENING PROCEDURE
1
Refer to the Torque Data Chart to determine the proper torque value to apply to the size of capscrew used.
2
Follow the tightening sequence shown in the diagram. Note that the quantity of capscrews may differ from the diagram, but the sequence must follow the criss-cross pattern as shown in the diagram.
3
Torque all capscrews to approximately 40% of the specified torque value, by following the sequence.
(EXAMPLE: .40 x 265 FT-LB = 106 FT-LB)
(EXAMPLE-METRIC: .40 x 36 KG-M = 14.4 KG-M)
4
Repeat Step 3, but torquing all capscrews to 75% of the specified torque value. Continue to follow the tightening sequence.
(EXAMPLE: .75 x 265 FT-LB = 199 FT-LB)
(EXAMPLE-METRIC: .75 x 36 KG-M = 27 KG-M)
5
Using the proper sequence, torque all capscrews to the listed torque value as determined from the Torque Data Chart.
Chapter 5 General Reference 87
Turntable bearings may experience wear. One of the following conditions may indicate turntable bearing wear:
1
Metal particles present in the bearing lubricant.
2
Increased drive power required to rotate the crane.
3
Noise emitting from the bearing during rotation.
4
Rough rotation.
5
Uneven or excessive wear between the pinion gear and turntable gear.
If one or more of the above conditions exists, further inspection may be required. Limits are measured in “TILT” which is dependent on the internal clearances of the bearing. TILT is the most practical determination of a bearings' internal clearance once mounted on a crane. You can measure the tilt using the
Turntable Bearing Tilt Test.
(see "Turntable Bearing Tilt Test" on page 87)
Periodic readings indicating a steady increase in TILT may be an indicator of bearing wear.
Note that a bearing found to have no raceway cracks or other structural irregularities should be reassembled and returned to service.
1
Place crane in vertical position.
2
Set a dial indicator at 0 on the pinion cover plate at back side of mast.
3
Lower crane to the horizontal position.
4
Check and record the dial indicator change. It should not exceed the tilt measurement noted in the chart below.
5
Return the crane to the vertical position. The dial indicator should return to 0.
88 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)
Set up dial indicator to 0" on pinion cover at back side of mast.
Lower crane to horizontal position.
Read dial indicator.
COMPARISON CHART – MEASURED TILT DIMENSION PER CRANE MODEL
NOTE: The tilt dimensions listed in this chart are service guidelines and do not, in themselves, require that the bearing be inspected.
If there is reason to suspect an excess of bearing wear
AND
the measured tilt dimension exceeds the dimension listed, remove the bearing for inspection.
IMT Crane, 1007 5200
Loader or
Tirehand
Model
1014/1014A
1015
2015/2020
2109
5200R
5217
5800
7020
16000-I, II, III
32018
32027
32030
T30
T40
23516
14K160TH
COMMANDER IV
1221R
1225R
8000L
2820
3000
3016/3020
7025
7200
7415
9800
12916
13031
13034
14000
3203i
3816/3820
4004i
421/425
4300
5005i
8025
9000
15000
18000
20017
8000L
H1200
H1200RR
T50 5016/5020
6006i
6016/6020
6022
5525 / 6025 / 6625
EZ Hauler I, II
EZ Hauler 3000 /
5500
.875" (22 mm) 1.00" (25 mm) 1.5” (38 mm) 1.75" (44 mm) Ball Dia.
(Ref)
Tilt Dim. .060" (1.524 mm) .070" (1.778 mm)
1.18 - 1.25" (30-32 mm)
.075" (1.905 mm) .085” (2.159 mm) .090" (2.286 mm)
Rev 20100331
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