Operator and Parts Manual

Operator and Parts Manual
MODEL CONDOR G4 / MultApplier
UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 307369-E
EFFECTIVE 03/2016
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2010 Highway Equipment Company, Inc.
TA B L E O F C O N T E N T S
NEW LEADER
TABLEHEADER
OF CONTENTS
CONDOR G4
Table of Contents�������������������������������������������������������������������������������������������������������������������������������������������2
Preface����������������������������������������������������������������������������������������������������������������������������������������������������������� 5
Safety������������������������������������������������������������������������������������������������������������������������������������������������������������� 6
Safety Decal Maintenance Instructions�����������������������������������������������������������������������������������������������7
Safety Decal Installation Instructions���������������������������������������������������������������������������������������������������7
Safety Decals�������������������������������������������������������������������������������������������������������������������������������������������������7
General Description�������������������������������������������������������������������������������������������������������������������������������������15
Dimensions & Capacities�����������������������������������������������������������������������������������������������������������������������������16
MULTAPPLIER Style Comparison��������������������������������������������������������������������������������������������������������������������20
MULTAPPLIER Installation������������������������������������������������������������������������������������������������������������������������������21
Feedgate Adjustment�������������������������������������������������������������������������������������������������������������������������21
Insert Installation�������������������������������������������������������������������������������������������������������������������������������22
Hydraulics������������������������������������������������������������������������������������������������������������������������������������������25
Hillside Divider�����������������������������������������������������������������������������������������������������������������������������������26
MultApplier Removal/Endgate Installation��������������������������������������������������������������������������������������27
Initial Start-Up���������������������������������������������������������������������������������������������������������������������������������������������28
Field Testing�������������������������������������������������������������������������������������������������������������������������������������������������29
General Operating Procedures��������������������������������������������������������������������������������������������������������������������30
Lubrication and Maintenance���������������������������������������������������������������������������������������������������������������������31
Lubricant and Hydraulic Oil Specifications��������������������������������������������������������������������������������������������������40
Lubrication and Maintenance Chart������������������������������������������������������������������������������������������������������������41
Troubleshooting������������������������������������������������������������������������������������������������������������������������������������������42
Standard Torques����������������������������������������������������������������������������������������������������������������������������������������46
Instructions for Ordering Parts��������������������������������������������������������������������������������������������������������������������47
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TABLE OF CONTENTS
HEADER CONTINUED
CONDOR G4
Spreader Parts List���������������������������������������������������������������������������������������������������������������������������������������� 48
Removable Endgate, Feedgate & Jack������������������������������������������������������������������������������������������������ 48
Conveyor��������������������������������������������������������������������������������������������������������������������������������������������� 49
Chain Shields��������������������������������������������������������������������������������������������������������������������������������������� 50
Drive and Snubber Guard������������������������������������������������������������������������������������������������������������������� 51
Conveyor Drive����������������������������������������������������������������������������������������������������������������������������������� 52
Conveyor Idler������������������������������������������������������������������������������������������������������������������������������������� 53
Encoder����������������������������������������������������������������������������������������������������������������������������������������������� 54
Guard - Front Cover���������������������������������������������������������������������������������������������������������������������������� 55
Wiper Belt������������������������������������������������������������������������������������������������������������������������������������������� 56
Inverted “V”���������������������������������������������������������������������������������������������������������������������������������������� 57
Material Divider���������������������������������������������������������������������������������������������������������������������������������� 58
Hillside Flow Divider��������������������������������������������������������������������������������������������������������������������������� 59
Spinner Assembly������������������������������������������������������������������������������������������������������������������������������� 60
Spinner Guard & Shields��������������������������������������������������������������������������������������������������������������������� 62
Spinner Sensor������������������������������������������������������������������������������������������������������������������������������������ 64
Sight Window�������������������������������������������������������������������������������������������������������������������������������������� 65
Hydraulics������������������������������������������������������������������������������������������������������������������������������������������� 66
Hydraulics - MultApplier complete����������������������������������������������������������������������������������������������������� 68
Bin Sensor������������������������������������������������������������������������������������������������������������������������������������������� 70
Gearcase - Single Pinion���������������������������������������������������������������������������������������������������������������������� 71
Gearcase Assembly & Breather Tube�������������������������������������������������������������������������������������������������� 72
Twin Spinner Hydraulics���������������������������������������������������������������������������������������������������������������������� 73
MultApplier Hydraulics����������������������������������������������������������������������������������������������������������������������� 74
Conveyor Motor���������������������������������������������������������������������������������������������������������������������������������� 75
Spinner Motor������������������������������������������������������������������������������������������������������������������������������������ 76
Side Boards - Single Bin���������������������������������������������������������������������������������������������������������������������� 77
Decals�������������������������������������������������������������������������������������������������������������������������������������������������� 80
MULTAPPLIER Parts List����������������������������������������������������������������������������������������������������������������������������������� 82
MULTAPPLIER Shell & Mounting Hardware������������������������������������������������������������������������������������������� 82
Mounts����������������������������������������������������������������������������������������������������������������������������������������������� 83
Rear Feedgate, Style I������������������������������������������������������������������������������������������������������������������������� 84
Rear Feedgate, Style II������������������������������������������������������������������������������������������������������������������������ 85
Wiper & Front Feedgate, Style I���������������������������������������������������������������������������������������������������������� 86
Wiper & Front Feedgate, Style II��������������������������������������������������������������������������������������������������������� 87
Sealers - Style I������������������������������������������������������������������������������������������������������������������������������������ 88
Sealers - Style II����������������������������������������������������������������������������������������������������������������������������������� 89
Hillside Divider & Conveyor Cover - Style I����������������������������������������������������������������������������������������� 90
Hillside Divider & Conveyor Cover - Style II���������������������������������������������������������������������������������������� 91
#4 Belt-Over-Chain (boc)��������������������������������������������������������������������������������������������������������������������� 92
Chain Shields��������������������������������������������������������������������������������������������������������������������������������������� 93
Conveyor Drive & Encoder������������������������������������������������������������������������������������������������������������������ 94
Conveyor Idler������������������������������������������������������������������������������������������������������������������������������������� 95
Bin Sensors������������������������������������������������������������������������������������������������������������������������������������������ 96
Rear Idler Zerks����������������������������������������������������������������������������������������������������������������������������������� 97
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TA B L E O F C O N T E N T S
NEW LEADER
Insert Current New Leader
Warranty
NEW LEADER
HEADER
PREFACE
CONDOR G4
PLEASE ! ALWAYS THINK SAFETY FIRST !!
The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary
to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol
in the following pages supersede the general safety rules. These instructions cannot replace the following: the
fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person,
or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely
upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any
reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support
Department at 1-888-363-8006 or (319) 363-8281.
It has been our experience that by following these installation instructions, and by observing the operation of
the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all
normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales
and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs,
installation, or removal of this unit.
Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any
time. The manufacturer shall not be obligated to make such changes to machines already in the field.
This Safety Section should be read thoroughly and referred to frequently.
ACCIDENTS HURT !!!
ACCIDENTS COST !!!
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ACCIDENTS CAN BE AVOIDED !!!
5
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S
PA
RF
EE
FA
TY
CE
We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other
than routine care and adjustments.
NEW LEADER
HEADER
SAFETY
CONDOR G4
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
SAFETY
In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and
“NOTICE” are used to indicate the following:
DANGER
Indicates an imminently hazardous situation that, if not avoided, WILL
result in death or serious injury. This signal word is to be limited to the
most extreme situations and typically for machine components that, for
functional purposes, cannot be guarded.
WARNING
Indicates a potentially hazardous situation that, if not avoided, COULD result
in death or serious injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, MAY result
in minor or moderate injury. It may also be used to alert against unsafe
practices.
NOTICE!
Is used for informational purposes in areas which may involve damage or
deterioration to equipment but generally would not involve the potential
for personal injury.
NOTE:
Provides additional information to simplify a procedure or clarify a
process.
The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we
urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed
to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe
operation.
The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will
be times when you will run into situations that are not covered in this section. At those times the best standard to
use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized
dealer or our factory at (319) 363-8281 or 1-800-363-8006.
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NEW LEADER
HEADER
SAFETY
DECALS
CONDOR G4
SAFETY DECAL MAINTENANCE INSTRUCTIONS
1. Keep safety decals and signs clean and legible at all times.
2. Replace safety decals and signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory.
SAFETY DECAL INSTALLATION INSTRUCTIONS
1. Clean Surface
Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap
containing creams or lotion. Allow to dry.
3. Remove the Liner
A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a
continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove.
4. Apply Safety Decal
a. Tack decal in place with thumb pressure in upper corners.
b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with
overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles.
c. Pull up tack points before squeegeeing over them to avoid wrinkles.
5. Remove Pre-mask
If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle.
NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the
pre-mask from permanently adhering to the decal.
6. Remove Air Pockets
Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the
bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture.
7. Re-Squeegee All Edges.
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SAFETY
2. Position Safety Decal
Decide on the exact position before application. Application marks may be made on the top or side edge of the
substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china
marker, or grease pencil. Safety decals will not adhere to these.
HEADER
SAFETY DECALS
CONTINUED
CONDOR G4
SAFETY
NEW LEADER
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NEW LEADER
HEADER
SAFETY DECALS
CONTINUED
CONDOR G4
SAFETY
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SAFETY
NEW LEADER
CONDOR G4
GENERAL SAFETY RULES
HEADER
OPERATION SECTION
1. Before attempting
to operate this unit,
read and be sure
you
understand
the
operation
and maintenance
manual.
Locate
all controls and
determine the use
of each. Know what
you are doing!
6. Stay clear of any moving
members, such as
shafts, couplings and
universal joints. Make
adjustments in small
steps, shutting down
all motions for each
adjustment.
2. When leaving the unit unattended for any reason,
be sure to:
a. Take power take-off out of gear.
b. Shut off conveyor and spinner drives.
c. Shut off vehicle engine and unit engine (if so
equipped).
d. Place transmission of the vehicle in “neutral”
or “park”.
e. Set parking brake firmly.
f. Lock ignition and take keys with you.
g. Lock vehicle cab.
h. If on steep grade, block wheels.
These actions are recommended to avoid
unauthorized use, runaway, vandalism, theft and
unexpected operation during start-up.
8. Do not climb on unit. Use the inspection ladder or
a portable ladder to view the unit. Be careful in
getting on and
off the ladder,
especially
in
wet, icy, snowy
or
muddy
conditions.
Clean
mud,
snow or ice
from steps and
footwear.
3. Do not read, eat, talk on a mobile phone or take
your attention away while operating the unit.
Operating is a full-time job.
9. Do not allow anyone
to ride on any part of
unit for any reason.
7. Before starting unit, be sure everyone is clear and
out of the way.
4. Stay out of the
spreader.
If it’s
necessary to enter
the
spreader,
return to the shop,
empty body, turn
off all power, set
vehicle brakes, lock
engine
starting
switch and remove
keys before entering.
Tag all controls to prohibit operation. Tags should
be placed, and later removed, only by person
working in the body.
10. Keep away from
spinners while they
are turning:
a. Serious injury
can
occur
if
spinners
touch you.
b. Rocks, scrap
metal or other
material can
be thrown off
the spinner
violently. Stay out of discharge area.
c. Make sure discharge area is clear before
spreading.
5. Guards and covers are provided to help avoid
injury. Stop all machinery before removing them.
Replace guards and covers before starting spreader
operation.
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NEW LEADER
GENERAL SAFETY RULES
HEADER
OPERATION SECTION
11. Inspect spinner fins, spinner frame mounting and
spinner fin nuts and screws every day. Look for
missing fasteners, looseness, wear and cracks.
Replace immediately if required. Use only new
SAE grade 5 or grade 8 screws and new selflocking nuts.
17. Wear eye protection while working around or on
unit.
18. Read, understand and follow instructions and
precautions given by the manufacturer or supplier
of materials to be spread. Improper selection,
application, use or handling may be hazardous to
people, animals, plants, crops or other property.
If spreader is used to transport
chemicals, check with your
CAUTION chemical supplier regarding DOT
(Department of Transportation)
requirements.
19. Cover all loads that can spill or blow away. Do
SAFETY
12. Inspect all bolts, screws,
fasteners, keys, chain
drives, body mountings
and other attachments
periodically. Replace
any
missing
or
damaged parts with
proper
specification
items. Tighten all bolts,
nuts and screws to specified torques
according to the torque chart in this
manual.
13. Shut off engine
before filling fuel
and oil tanks. Do
not allow overflow.
Wipe up all spills.
Do not smoke. Stay
away from open
flame.
FIRE
HAZARD!
14. Starting
fluids
and
sprays
are
extremely
flammable.
Don’t
smoke.
Stay away from
flame or heat!
15. All vehicles should be equipped with a serviceable
fire extinguisher of 5
BC rating or larger.
16. Hydraulic system and
oil can get hot enough
to cause burns. DO
NOT work on system
that is hot. Wait until
oil has cooled. If an
accident occurs, seek
immediate medical assistance.
Please Give Part No., Description
& Unit Serial No.
CONDOR G4
not spread dusty
materials where dust
may create pollution
or a traffic visibility
problem.
20. Turn slowly and be
careful when traveling
on rough surfaces and
side slopes, especially
with a loaded spreader. Load may shift causing
unit to tip.
21. Read and understand the precautionary decals on
the spreader. Replace any that become defaced,
damaged, lost or painted over. Replacement
decals can be ordered from your dealer’s parts
department or from Highway Equipment Company
by calling (319) 363-8281 or 1-800-363-8006.
11
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SAFETY
NEW LEADER
GENERAL SAFETY RULES
HEADER
MAINTENANCE SECTION
1. Maintenance includes all
lubrication,
inspection,
adjustments
(other
than operational control
adjustments
such
as
feedgate
openings,
conveyor
speed,
etc.)
part replacement, repairs
and such upkeep tasks as
cleaning and painting.
2. When
performing
any
maintenance work, wear proper protective
equipment—always wear eye protection—safety
shoes can help save your toes—gloves will help
protect your hands against cuts, bruises, abrasions
and from minor burns—a hard hat is better than a
sore head!
3. Use proper tools for the job
required. Use of improper
tools (such as a screwdriver
instead of a pry bar, a pair of
pliers instead of a wrench, a
wrench instead of a hammer)
not only can damage the
equipment being worked on,
but can lead to serious injuries. USE THE PROPER
TOOLS.
4. Before attempting any maintenance work (including
lubrication), shut off power completely. DO NOT
WORK ON RUNNING MACHINERY!
5. When guards and covers are removed for any
maintenance, be sure that such guards are
reinstalled before unit is put back into operation.
6. Check all screws, bolts and nuts for proper torques
before placing equipment back in service. Refer to
torque chart in this manual.
307369-E
Page Rev. A
CONDOR G4
7. Some parts and
assemblies
are
quite heavy. Before
attempting
to
unfasten any heavy
part or assembly,
arrange to support
it by means of a
hoist, by blocking
or by use of an adequate arrangement to prevent
it from falling, tipping, swinging or moving in any
manner which may damage it or injure someone.
Always use lifting device that is properly rated to
lift the equipment. Do not lift loaded spreader.
NEVER LIFT EQUIPMENT OVER PEOPLE.
8. If repairs require use
of a torch or electric
welder, be sure
that all flammable
and
combustible
materials
are
removed. Fuel or
oil reservoirs must
be emptied, steam
cleaned and filled
with water before attempting to cut or weld them.
DO NOT weld or flame cut on any tank containing
oil, gasoline or their fumes or other flammable
material, or any container whose contents or
previous contents are unknown.
9. Keep a fully charged fire extinguisher readily
available at all times. It should be a Type ABC or a
Type BC unit.
10. Cleaning solvents should be used with care.
Petroleum based solvents are flammable and
present a fire hazard. Don’t use gasoline. All
solvents must be used with adequate ventilation,
as their vapors should not be inhaled.
12
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
GENERAL SAFETY RULES
HEADER
MAINTENANCE SECTION CONTINUED
CONDOR G4
SAFETY
11. When batteries are
being
charged
or
discharged,
they
generate
hydrogen
and oxygen gases. This
combination of gases
is highly explosive. DO
NOT SMOKE around
batteries—STAY AWAY
FROM FLAME—don’t
check batteries by shorting terminals as the
spark could cause an explosion. Connect and
disconnect battery charger leads only when
charger is “off”. Be very careful with “jumper”
cables.
12. Batteries contain strong sulfuric acid—handle
with care. If acid gets on you, flush it off with
large amounts of water. If it gets in your eyes,
flush it out with plenty of water immediately and
get medical help.
13. Hydraulic fluid under
high pressure leaking
from a pin hole are
dangerous as they can
penetrate the skin as
though injected with
a hypodermic needle.
Such liquids have a
poisonous effect and can
cause serious wounds. To avoid hazard, relieve
pressure before disconnecting hydraulic lines or
performing work on system. Any fluid injected
into the skin must be treated within a few hours
as gangrene may result. Get medical assistance
immediately if such a wound occurs. To check
for such leaks, use a piece of cardboard or wood
instead of your hand. Make sure all hydraulic
fluid connections are tight and all hydraulic hoses
and lines are in good condition before applying
pressure to system. Wear protective gloves and
safety glasses or goggles when working with
hydraulic systems.
14. The fine spray from a small hydraulic oil leak can
be highly explosive—DO NOT SMOKE—STAY
AWAY FROM FLAME OR SPARKS.
Please Give Part No., Description
& Unit Serial No.
13
307369-E
Page Rev. A
NEW LEADER
GENERAL SAFETY RULES
HEADER
INSTALLATION INSTRUCTIONS
SAFETY
1. The selection of the vehicle on which a spreader
body is to be mounted has important safety
aspects. To avoid overloading:
a. Do not mount spreader on a chassis which,
when fully loaded with material to be
spread, will exceed either the Gross Axle
Weight Rating (GAWR) or the Gross Vehicle
Weight Rating (GVWR) for the chassis.
b. Do install the spreader only on a vehicle
with cab-to-axle dimension recommended
for the spreader body length shown.
6. Do not
weld on
vehicle
frame
as such
welding
can lead
to fatigue
c ra c k i n g
and must be avoided. When drilling holes in
frame member, drill only through the vertical
web portions do not put holes in top or
bottom flanges. Refer to truck manufacturer’s
recommendations.
7. Be sure that welds between mounting bars and
sill or between mounting angles and spreader
cross sills are sound, full fillet welds. Center
mounting angles so that good fillet welds can
be made on three sides—and edge bead weld is
not a satisfactory weld for this service. Use 309
rod/wire for carbon steel and 409 steel. On 304
stainless steel bodies use SAE grade 5 bolts—
welding is recommended if type 308 welding rod
is available.
2. Follow mounting instructions in the Installation
section of this manual. If mounting conditions
require deviation from these instructions refer to
factory.
3. When making the installation, be sure that the
lighting meets Federal Motor Vehicle Safety
Standard (FMVSS) No. 108, ASABE S279 and all
applicable local and state regulations.
4. When selecting a PTO to drive hydraulic pump, do
not use a higher percent speed drive than indicated
in the Installation section of this manual. Too high
a percent PTO will drive pump at excessive speed,
which can ruin the pump, but more importantly,
will overheat the hydraulic oil system and increase
the possibility of fire.
8. Install controls so that they are located of
convenient use. Position them so that they do not
interfere with any vehicle control and that they
do not interfere with driver or passenger or with
access to or exit from the vehicle.
9. Check for vehicle visibility, especially toward the
rear. Reposition or add mirrors so that adequate
rearward visibility is maintained.
10. Add Caution, Warning, Danger and Instruction
decals as required. Peel off any label masking
which has not been removed.
5.
W h e n
truck frame must
be shortened, cut
off only the portion
that extends behind
rear
shackle
in
accordance with the
truck manufacturer’s
recommendations. If
a torch is used to make
the cut, all necessary precautions should be taken
to prevent fire. Cuts should not be made near
fuel tanks and hydraulic oil reservoirs, fuel, brake,
electric or hydraulic lines and such lines should
be protected from flame, sparks or molten metal.
Tires should be removed if there is any chance
of their being struck by flame, sparks or molten
metal. Have a fire extinguisher handy.
307369-E
Page Rev. A
CONDOR G4
11. Install all guards as required.
12. Check installation completely to be sure all
fasteners are secure and that nothing has been
left undone.
14
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
GENERAL
HEADER
DESCRIPTION
CONDOR G4
The Model Condor G4 is a hopper type spreader intended for spreading free flowing granular agricultural materials,
such as chemical fertilizers. The MultApplier allows you to spread two different materials individually or combined.
It is intended for high-clearance post-emergence vehicles.
The unit is powered hydraulically and provides independent variable speed control for the spinner and full automatic
ground speed control for the conveyor.
The dual conveyors deliver material to the spinners through an adjustable metering gate at the rear of the hopper
body. An orbital type hydraulic motor mounted to a 6 to 1 ratio spur gear case on the main hopper and a direct
drive motor on the MultApplier drive the conveyors. The main hopper has a belt conveyor. The MultApplier has a
belt-over-chain conveyor with parallel strands of pintle type chain joined by cross bars every other link.
The MultApplier is available in two different styles; Style I and Style II. The Style II MultApplier provides higher
output capabilities. Refer to “MULTAPPLIER Style Comparison” on page 20 to determine your style of MultApplier
insert.
The distributor spinner assembly has two 24 inch (60.96cm) diameter dished discs. Each disc has four formed and
heat treated fins that are adjustable to radial angle. The spinner is fully adjustable by means of a rotating handle.
This product is intended for commercial use only.
T.N
MIA
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EP
NE
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RAT
A LI O
DN
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CR
PI
TN
IO
Please Give Part No., Description
& Unit Serial No.
15
307369-E
Page Rev. A
NEW LEADER
CONDOR G4
DIMENSIONS
HEADER
& CAPACITIES
CONDOR G4, SINGLE BIN
126" (320cm)
(INSIDE)
DIM
OE
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& &
CA
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TIES
60”
(152cm)
102" (259cm)
66"
(168cm)
(WITH SIDE BOARDS)
60"
(152cm)
127" (323cm)
Condor G4
Unit Length
Struck Capacity
Cu Yd (Cu M) Cu Ft
with Sideboards
w/o Sideboards
10.5’ (3.2 m)
7.94 (6.1) 214.4
307369-E
Page Rev. A
9.56 (7.31) 258
16
Approximate Weight
lbs (kg)
with Sideboards
w/o Sideboards
3170 (1438)
2983 (1353)
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
HEADER
DIMENSIONS & CAPACITIES
CONTINUED
CONDOR G4
CONDOR G4 WITH MULTAPPLIER
126" (320cm)
(INSIDE)
60" (152cm)
(INSIDE)
60”
(152cm)
66"
(168cm)
(WITH SIDE BOARDS)
60"
(152cm)
127" (323cm)
Condor G4 with MultApplier
Unit Length
10.5’ (3.2 m)
Bin 1 Struck Capacity
Cu Yd (Cu M) Cu Ft
with Sideboards
w/o Sideboards
4.1 (3.14) 111
6.07 (4.64) 134
Please Give Part No., Description
& Unit Serial No.
17
Approximate Weight
lbs (kg)
with Sideboards
w/o Sideboards
3900 (1769)
3620 (1642)
307369-E
Page Rev. A
TIES
A ICNI T.
PA
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PN
OE
DIM
102" (259cm)
NEW LEADER
CONDOR G4
DIMENSIONS & CAPACITIES
HEADER
CONTINUED
MULTAPPLIER STYLE I
B
102” (259
C cm)
A
(INSIDE)
DIM
OE
PN
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ON
& &
CA
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TIES
54”
(137Bcm)
MultApplier Style I
Insert Unit
Length
Inside Length
A
Overall Length
B
Approximate Weight
lbs (kg)
Struck Capacity
Cu Yd (Cu M) Cu Ft
5’ (1.52 m)
60” (152 cm)
78” (198 cm)
1000 (453.6)
3.7 (2.8) 100
307369-E
Page Rev. A
18
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
DIMENSIONS & CAPACITIES
HEADER
CONTINUED
MULTAPPLIER STYLE II
B
102” (259
C cm)
A
(INSIDE)
53”
B
(135 cm)
Insert Unit
Length
Inside Length
A
Overall Length
B
Approximate Weight
lbs (kg)
Struck Capacity
Cu Yd (Cu M) Cu Ft
5’ (1.52 m)
60” (152 cm)
80” (203 cm)
1088 (493.5)
100
Please Give Part No., Description
& Unit Serial No.
19
307369-E
Page Rev. A
TIES
A ICNI T.
PA
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& &
ON
O NIS
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ES
PN
OE
DIM
MultApplier Style II
NEW LEADER
Style I
Style II
4 FEEDGATE
ADJUSTMENT
HOLES
M U LTA
O PP
EP
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AT
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ON
S T&
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MEA C
IN
OT.
M PA R I S O N
CONDOR G4
MULTAPPLIERHEADER
STYLE COMPARISON
9 FEEDGATE
ADJUSTMENT
HOLES
NO HANDLES ON
CONVEYOR COVER
CONVEYOR COVER
HAS HANDLES
TRAPEZOIDAL
TWO-PIECE
FRONT FEEDGATE
STIFFENER
RECTANGULAR
ONE-PIECE
FRONT FEEDGATE
HILLSIDE DIVIDER
HILLSIDE DIVIDER
307369-E
Page Rev. A
20
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
MULTAPPLIER
HEADER
INSTALLATION
CONDOR G4
FEEDGATE ADJUSTMENT
WARNING
Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop,
empty body, turn off all power, set vehicle brakes, lock engine starting switch and
remove keys before entering. Tag all controls to prohibit operation. Tags should be
placed, and later removed, only by person working in the body.
Adjust the MultApplier’s front feedgate prior to installation.
Figure 2 - 3” (7.62 cm) Opening (Style I)
Style I - To adjust main bin’s feedgate opening on a Style I MultApplier-equipped unit: position front feedgates on
MultApplier as necessary to achieve a 1-1/2 inch (3.81 cm), 2 inch (5.08 cm) (Figure 1) or 3 inch (7.62 cm) (Figure
2) opening. Position both feedgates with short side down for a 3” (7.62 cm) opening. NOTE: Both feedgates are
installed for shipping.
Figure 3 - 2 1/2” (3.81 cm) or 2” (5.08 cm) Opening (Style II)
Figure 4 - 4” (10.16 cm) Opening (Style II)
Style II - To adjust main bin’s feedgate opening on a Style II MultApplier-equipped unit: position front feedgate on
MultApplier as necessary to achieve a 1 1/2 inch (3.81 cm) (Figure 3) to 4 inch (10.16 cm) (Figure 4) opening in
1/2 inch increments.
NOTE:
Visit www.newleadervip.com and enter parameters to determine minimum and maximum application rates and feedgate openings for optimal performance of your spreader.
Please Give Part No., Description
& Unit Serial No.
21
307369-E
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Figure 1 - 1 1/2” (3.81 cm) or 2” (5.08 cm) Opening (Style I)
NEW LEADER
HEADER
MULTAPPLIER INSTALLATION
CONTINUED
CONDOR G4
INSERT INSTALLATION
WARNING
Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed
work load limits or lift equipment over people. Empty spreader before lifting. Loads
may shift or fall if improperly supported, causing injury.
Before installing the MultApplier: Remove the Inverted “V” and Hillside Flow Divider from the spreader, if so
equipped, and set hardware aside. Adjust the MultApplier’s front feedgate to the proper opening. Support endgate
by attaching a hoist to the lift hooks. Remove hardware from both sides of the endgate and hoist from the spreader.
Always inspect unit lift points for signs of wear, cracking, corrosion, gouges, alterations, or distortion.
MO
UP
LTA
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PPL
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NR&I N
MSA
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Always use a sling, spreader bar, or lifting bar that attaches to the lifting points with a minimum of 60 degrees from
horizontal. It is preferable to use an “H” style lifting bar that keeps the attaching chains in a near vertical orientation.
Parts Needed:
Description
MULTAPPLIER
Capscrew - 1/2 x 1 1/4 Grade 8
Flat Washer - 1/2 Grade 8
Lock Washer - 1/2 Grade 8
Hex Nut - 1/2 Grade 8
Qty
1
8
16
8
8
1. Make sure rubber sealer hardware is loose. If not, loosen.
Figure 3A
Figure 3B
1. To install MultApplier:
a. Figure 3A - Hoist and slide MultApplier into position between main bin’s side sheets.
b. Figure 3B - Align MultApplier’s and main bin’s front and rear mount brackets.
c. Make sure MultApplier is resting on inside of main bin, and not resting on tops of side sheets.
d. Release tension on hoist but do not remove.
307369-E
Page Rev. A
22
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& Unit Serial No.
NEW LEADER
HEADER
MULTAPPLIER INSTALLATION
CONTINUED
Figure 4A (uninstalled)
CONDOR G4
Figure 4B (shown installed)
View from rear of unit.
3. Figures 4A-4B - Visually make sure MultApplier is centered from side to side in main bin and rear pads are
resting on main bin.
Figure 6
1. Figure 5 - There must be contact between rear pads and main unit. Check for contact by trying to slide paper
between pads and main bin. If no contact, adjust MultApplier.
1. Figure 6 - Inside main unit, locate front pads by lifting rubber sealers on front endgate.
Figure 7A
Figure 7B
1. Figures 7A-7B - There must be contact between front pads and main unit. Check for contact by trying to slide
paper between pads and main bin. If no contact, adjust MultApplier.
NOTE: Pry MultApplier at mount brackets if necessary.
Please Give Part No., Description
& Unit Serial No.
23
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Figure 5
NEW LEADER
HEADER
MULTAPPLIER INSTALLATION
CONTINUED
Figure 8
CONDOR G4
Figure 9
MO
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LTA
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PPL
IO
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NR&I N
MSA
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L AT I O N
1. Figure 8 - Once both front pads are in contact, insert hardware in front mount brackets’ lower holes. Shim
between main bin and MultApplier brackets if distance is larger than 1/8” (.32cm). Tighten hardware per
torque recommendations.
1. Make sure feedgate is level.
NOTICE!
Leakage of material may occur if the sealer belts are not set properly on the front of the
MultApplier. Highway Equipment Company is not liable for lost material due to improperly installed sealer belts.
1. Figure 9 - Make sure there is a complete seal covering the gap between the MultApplier and the main bin’s
side sheets. Tighten all hardware on rubber sealers at front of MultApplier.
1. Make sure rear pads are still in place against main bin. Install hardware in lower holes of rear mount brackets.
Shim between main bin and MultApplier brackets if distance is larger than 1/8” (.32cm). Tighten hardware
per torque recommendations in this manual.
1. Make sure MultApplier’s side sheets are not resting on top of main bin’s side sheets.
1. Install hardware in all four mount brackets’ upper holes. Tighten hardware per torque recommendations.
1. Remove hoist.
1. Inspect unit for foreign debris around conveyor area.
307369-E
Page Rev. A
24
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
HEADER
MULTAPPLIER INSTALLATION
CONTINUED
CONDOR G4
HYDRAULICS
MULTAPPLIER
MOTOR
Figure 10 – Detach Quick Disconnects
MULTAPPLIER
MOTOR
Detach quick disconnects on the main bin and the MultApplier as shown in Figure 10. Attach MultApplier
disconnects to main bin’s disconnects as shown in Figure 11. Plug in rate sensor.
Please Give Part No., Description
& Unit Serial No.
25
307369-E
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Figure 11 – MULTAPPLIER Operation
NEW LEADER
HEADER
MULTAPPLIER INSTALLATION
CONTINUED
CONDOR G4
HILLSIDE DIVIDER
MO
UP
LTA
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PPL
IO
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NR&I N
MSA
TA
I NLT.
L AT I O N
NOTICE!
Highway Equipment Company will not be liable for misapplied material due to an improperly
adjusted divider, spreader or both.
Style I - Remove hardware from rear two chain
shield holes on each side of MultApplier and
set aside. Install MultApplier Hillside Divider
(A) over conveyors and attach using chain shield
hardware. Adjust Hillside Divider so that the
middle divider is centered over both conveyors
and the Material Divider (B) as shown in Figure
12. Tighten hardware to recommended torque.
Figure 12 - Hillside Divider (Style I)
B
C
A
Style II - Loosen hardware from rear two chain
shield holes on each side of MultApplier. Install
MultApplier Hillside Divider (A) and fasten to
Support using single bin Hillside Divider hardware
removed before MultApplier installation (B). Adjust Hillside Divider so that the middle divider is
centered over both conveyors and the Material
Divider (C) as shown in Figure 13. Tighten all hardware to recommended torque.
Figure 13 - Hillside Divider (Style II)
307369-E
Page Rev. A
26
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& Unit Serial No.
NEW LEADER
HEADER
MULTAPPLIER INSTALLATION
CONTINUED
CONDOR G4
Parts Needed:
Description
Cover
Hold-down
Hair Pin
Capscrew - 3/8 x 1
Flat Washer - 3/8
Lock Washer - 3/8
Hex Nut - 3/8
Qty
1
1
2
6
6
6
8
Figure 14 - Dual Conveyor Cover (Style I)
Style I - Remove rear plate of Material Divider. Place Cover (A) on MultApplier sills as shown in Figure 14 and
insert hair pins (B) through cover pins. Position Hold-down (C) over cover and attach with supplied hardware (D).
Reinstall rear plate of material divider.
Description
Qty
Cover
1
Hair Pin
2
B
A
C (FRONT)
Figure 15 - Dual Conveyor Cover (Style II)
Style II - Remove rear plate of Material Divider. Place Cover (A) on Hillside Divider Support (B) as shown in Figure
15 and insert hair pins (C) through cover pins. Reinstall rear plate of material divider.
MultApplier REMOVAL/ENDGATE INSTALLATION
Remove MultApplier and reinstall endgate, Inverted V, single conveyor Hillside Divider, etc. by following installation
instructions in reverse order. Make sure the MultApplier hydraulics and electrical are disconnected from the main
bin before removal. See “Inverted V” in the New Leader Installation Instructions manual.
Please Give Part No., Description
& Unit Serial No.
27
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Parts Needed:
NEW LEADER
CONDOR G4
INITIAL
HEADER
START-UP
Refer to www.highwayequipment.com for installation instructions.
NOTE:
Once on the website:
• Click Customer Support.
• Select: Other New Leader Manuals and Instructions.
• Select: New Leader Installation Instructions.
WARNING Stand clear of moving machinery.
OP
IE
NR
IT
AT
I AIL
ON
S TA
&R
M
TAU
IN
P T.
NOTE: Do not load spreader with material.
1. Check over entire unit to be sure all fasteners are in place and properly tightened per Fastener Torque Chart in
this manual.
2. Make sure no other persons are in vicinity of vehicle or spreader.
3. Make sure no loose parts are in unit or on conveyor or spinner.
4. Open feedgate until it is completely clear of conveyor.
5. Check oil level in hydraulic reservoir; fill as necessary. Refer to “Lubricant & Hydraulic Oil Specifications” section
of this manual for proper oil.
6. Set throttle so engine runs at about 1000 RPM. Engage pump. Allow pump to run and circulate oil for several
minutes. Increase warm-up time in cold weather.
7. Manual spinner control valve: Move to position ‘’3’’.
PWM spinner control valve: Run at 400 RPM.
Spinner should run at slow speed. Allow to run until it is operating smoothly and all air has been purged.
8. Manual spinner control valve: Move to position ‘’0’’.
PWM spinner control valve: Run at 0 RPM.
9. Place controller in manual mode (see control manufacturer’s manual) and run conveyor until it’s operating
smoothly.
10. Manual spinner control valve: Move to position ‘’5’.
PWM spinner control valve: Run at 700 RPM.
Allow both spinner and conveyor to run. Shut down system.
DO NOT check leaks with hands while system is operating as high pressure oil leaks can be
dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical
attention as fluid injected into the skin could cause gangrene if left untreated. Relieve
WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic
fluid connections are tight and all hydraulic hoses and lines are in good condition before
applying pressure to the system. Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
WARNING
DO NOT check for leaks adjacent to moving parts while system is operating as there may be
danger of entanglement!
11. Check all connections in hydraulic system to make sure there are no leaks.
12. Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge.
Unit is now ready for field testing.
307369-E
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& Unit Serial No.
NEW LEADER
FIELD
HEADER
TESTING
CONDOR G4
The following procedure is a guide:
1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading.
2. Make sure unit has been properly serviced and oil reservoir is full. Do not load spreader.
3. Manual spinner control valve: Set to position “5”.
PWM spinner control valve: Run at 700 RPM.
DANGER
Take proper safety precautions when observing conveyor and spinner speed while vehicle
is in motion! These may include use of suitable mirrors clamped to permit observation by
a safely seated observer, following the spreader in another vehicle at a safe distance, or
other suitable means. Do not stand on fenders, in body or on any part of spreader as there
is danger of falling off the vehicle or into moving parts! Use great care in performing this
test!
4. Start engine. Allow engine to run at fast idle long enough to bring hydraulic oil up to operating temperature.
Spinners should revolve at moderate speed and the conveyor should not move.
5. Set program in control console to operational mode and begin forward travel. Move conveyor switch on console
to ‘’on’’ position. Conveyor should start immediately when vehicle moves and should continue to run at speeds
which vary directly with the vehicles speed; the conveyor should speed up as vehicle speed increases and slow
down as vehicle speed reduces. Spinner speed should remain constant when engine speed is above minimum
operating range.
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NEW LEADER
GENERAL OPERATING
HEADER PROCEDURES
CONDOR G4
1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use,
prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and
systems are functioning properly. See Field Testing section.
2. Fill body with material to be spread.
3. Drive to location where spreading is to be done.
4. Adjust spinner control valve for material being applied to give spread width desired. See G4 Spread Pattern
section.
5. Adjust spinner to give spread pattern desired. See G4 Spread Pattern section.
6. Set rear feedgate opening to obtain yield desired. Measure actual material depth. Turn feedgate handle to
adjust Main hopper feedgate opening.
Stay out of the spreader while conveyor is operating. Turn off all power, set vehicle brakes,
lock engine starting switch and remove keys before getting in the spreader. Tag all controls
WARNING
to prohibit operation. Tags should be placed, and later removed, only by the person working
in the spreader.
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7. Make sure valve on hydraulic reservoir is fully opened, if applicable.
8. Turn on power to controller and set program to desired values.
9. Engage hydraulic drive and set throttle to full idle speed.
WARNING Drive only at speeds which permit good control of vehicle!
10. Drive at speeds that allow engine to turn at proper RPM.
NOTICE!
CHANGE HYDRAULIC OIL FILTER AFTER FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION
ON A UNIT.
BIN LEVEL SENSOR
1. Fill unit with material to be spread.
2. Activate bin sensor feature in controller.
3. See controller manufacturer’s manual for bin sensor warning location.
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NEW LEADER
LUBRICATION
HEADER
AND MAINTENANCE
CONDOR G4
PREVENTATIVE MAINTENANCE PAYS!
The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion.
Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment.
Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical
use of your equipment.
WARNING
Shut off all power and allow all moving parts to come to rest before performing any
maintenance operation.
HYDRAULIC SYSTEM
The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost
cleanliness in handling the oil cannot be stressed enough. Keep hydraulic oil in original closed containers, clean top
of container before opening and pouring, and handle in extremely clean measures and funnels.
Refer to Chassis Manufacturer’s Manual for selection of the proper hydraulic fluid for use in the hydraulic system.
DO NOT check leaks with hands while system is operating as high pressure oil leaks can be
dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical
attention as fluid injected into the skin could cause gangrene if left untreated. Relieve
WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic
fluid connections are tight and all hydraulic hoses and lines are in good condition before
applying pressure to the system. Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
WARNING
DO NOT check for leaks adjacent to moving parts while system is operating as there may be
danger of entanglement!
1. Check hydraulic oil daily. Add oil as necessary to maintain level around mid-point of sight gauge. Periodically
inspect hoses and fittings for leaks.
NOTICE!
2. Change hydraulic oil filter after first week (or not more than 50 hours) of operation on a unit.
3. After first filter change, replace filter when indicated.
4. Drain reservoir through drain plug (not through suction outlet), flush, and refill and change filter element
annually. Oil and filter should also be changed whenever oil shows any sign of breaking down under continued
high-pressure operation. Discoloration of oil is one sign of breakdown.
CONVEYOR GEAR CASE
Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly
with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil. Refill gear case with
one (1) pint (.47 liters) of recommended lubricant. After initial change, oil should be changed every 2,000 hours of
operation or annually, whichever occurs first.
Check gear case oil level monthly.
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Service Schedule
NEW LEADER
LUBRICATION AND HEADER
MAINTENANCE CONTINUED
CONDOR G4
BIN LEVEL SENSOR
Stay out of the spreader. Do not climb on spreader. Use a portable ladder to inspect, clean
WARNING and maintain the bin sensor from outside the spreader. Failure to do so could result in injury
from falling.
NOTICE!
Wipe sensor clean periodically to prevent accumulation of product. Avoid wet material as it may
stick to sensor. If material sticks to sensor it won’t warn user when bin is low.
Clean sensor with long handled brush or hose from outside of spreader. Do not aim high pressure sprayer directly
at sensor—it could damage the components.
HYDRAULIC HOSE
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Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or any other
signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately.
WARNING
Testing should be conducted in approved test stands with adequate guards to protect the
operator.
Clean
Clean assembly by blowing out with clean compressed air. Assemblies may be
rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot
water at 150°F (65.55° C) maximum may be used.
Inspect
Examine hose assembly internally for cut or bulged tube, obstructions, and
cleanliness. For segment style fittings, be sure that the hose butts up against the
nipple shoulder; band and retaining ring are properly set and tight, and segments are
properly spaced. Check for proper gap between nut and socket or hex and socket.
Nuts should swivel freely. Check the layline of the hose to be sure the assembly is
not twisted. Cap the ends of the hose with plastic covers to keep clean.
Test
The hose assembly should be hydrostatically tested at twice the recommended
working pressure of the hose.
Test pressure should be held for not more than one minute and not less than 30
seconds. When test pressure is reached, visually inspect hose assembly for: 1. Any
leaks or signs of weakness. 2. Any movement of the hose fitting in relation to the
hose. Any of these defects are cause for rejection.
Storage and Handling
Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not
exceed 90° F (32° C).
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NEW LEADER
LUBRICATION AND MAINTENANCE
HEADER
CONTINUED
CONDOR G4
#5 CONVEYOR BELT
Maintenance
The conveyor belt should be checked daily for proper tension and tracking. See “Adjustment” section.
Do not be alarmed as sides of belt wear unless belt is out of track. The belt will continue to operate satisfactorily
with up to 1” (2.54cm) total worn from the sides. Inspect belt lacing frequently for wear or “raveling” of belt grip
area and loosening hardware. Retighten loose nuts and peen end of lacing screw into slot of nut as required.
Adjustment
WARNING
Do not work near rotating spinners. Severe injury can result from contact with moving
parts.
B. Make sure the conveyor is shut off. Measure vertical distance from bottom of sill to conveyor in front of 2nd
stake from front. Measurement should be 3” (7.62cm) on both sides of conveyor. Use front adjusting bolts
to tension both sides of conveyor as necessary.
C. Verify snubber pulley is secure and square. Measure from bearing block to rear of sill on both sides. Move
bearing blocks in the slotted holes as necessary to make measurements equal.
D. Run engine, place controller in manual mode (see control manufacturer’s manual) and run conveyor at slow
speed. Gradually increase speed (40-50 rpm) until tracking is visual. If problems do occur, refer to next page.
CAUTION
Use great care to avoid entanglement with any moving parts.
A properly adjusted belt will either remain in a steady position centered on the pulley or more often will “wander”
back and forth 1/4 (.64cm) to 1/2 (1.27cm) inch across the pulley, but remain generally centered. The conveyor belt
sides should not curl or scuff.
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1. TENSION
Belt tension should be just tight enough to prevent slippage—no tighter. If the “flats” on the conveyor drive
pulley are visible through the belt, tension is high enough.
2. TRACKING
Empty spreader to check tracking by doing the following:
A. Make sure engine is shut off. Set spinner speed.
• Manual spinner control valve: Move to position “0”.
• PWM spinner control valve: Run at 0 RPM.
NEW LEADER
CONDOR G4
LUBRICATION AND HEADER
MAINTENANCE CONTINUED
Improper tracking is usually due to three basic causes. These problems and their respective solutions follow:
PROBLEM 1: (Figure 1)
Belt tracks to one side, contacts side of conveyor. Contact is more severe at the front and may not quite touch at
the rear.
SOLUTION:
Tighten idler bearing at side in contact with belt. Make this adjustment one turn at a time. Operate conveyor 10 to
15 minutes at a high speed to allow belt to react to the adjustment. Repeat if necessary.
Belt contacts this
side
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Belt contacts this
side
Figure 1
PROBLEM 2: (Figure 2)
Belt contacts one side at front and contacts other side at rear.
SOLUTION:
If adjusting as in Problem 1 does not remedy the situation, adjustment of the drive pulley is necessary. Mark the
position of the adjustment screw (RH side) on the side of the unit. Determine which illustration shows the problem
to figure out which direction the drive shaft should be moved. Loosen the adjustment screw to move the shaft
forward; tighten the screw to move the shaft rearward.
NOTE: The illustration is exaggerated. Only move the adjustment screw 1/4 (.64cm) turn at a time after loosening the
bolts holding the bearing. Usually, 1/64 (.04cm) to 1/32 (.04cm) inch adjustment is all that is necessary. Retighten
bearing. Operate conveyor for 10 to 15 minutes at a high speed to allow belt to react to adjustment. The problem
should change to Problem 1. Adjust as in Problem 1 to track belt properly.
Belt contacts
here
Belt contacts
here
Belt
contacts
here
Figure 2
PROBLEM 3: (Figure 3)
Belt contacts side as in Problem 1, but contacts more heavily at a point approximately three feet from rear.
SOLUTION:
Realign snubber pulley. Note the point or side of contact from the illustration. This side of the snubber is too low.
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NEW LEADER
LUBRICATION AND MAINTENANCE
HEADER
CONTINUED
CONDOR G4
NOTE: This pulley moves up and down ONLY.
Loosen belt and raise or lower as necessary. Loosen the two bolts holding the snubber bearing on the side to be
adjusted after marking the old position. Move approximately 1/16 (.16cm) inch at a time and retighten. Retighten
belt the exact number of turns previously loosened. Operate conveyor 10 to 15 minutes to allow belt to react to
adjustment. Refer to Problem 1 and readjust. If readjustment does not compensate, repeat.
Belt contacts this
side, but most
firmly at this point
Belt contacts this
side, but most
firmly at this point
Snubber
higher on
this side
If, after continued adjustment, the belt does not track properly, check the following:
1. Check for twisted spreader body. Shims must be placed between spreader cross tubes and the mounting surface
to eliminate any twist in the body structure.
2. Check for crowned Idler Pulley by placing a straight edge on the pulley. If properly crowned, the straight edge
will contact the center pulley leaving 1/16 (.016cm) inch gap between the straight edge and both pulley ends.
Replace the pulley if crown is not present.
3. Check for lacing squareness by removing the belt. This should be done as a last resort. If the lacing is not square
to the belt ends, contact your dealer for service.
4. Sight down the body under the belt shields. The only point which should come close to or slightly contact the
belt, is the lowest point on the shield. If the belt contacts the shield firmly at any other point, tracking will be
impossible and you should see your dealer immediately. Only your dealer can correct the situation.
Shield
The belt shields along each side of the belt inside the
unit should be just contacting the belt when the belt
is properly adjusted and the unit is empty (Figure
4). If a shield has clearance along its length, it can
be moved down until it just contacts the belt by
loosening the fastener bolts, allowing the shield to
slide downward and tightening the bolts. If the shield
is tending to cut into the belt along its full length,
loosening the bolts and raising the shield until it just
contacts the belt will correct the problem.
BELT SHIELD
ZERO CLEARANCE
INSIDE HOPPER
BELT
If the shield cuts the belt at one or more points or if
it gaps at one or more points, it should be replaced.
Figure 4 - #5 Bottom
NOTICE!
Don’t lubricate the #5 belt.
prematurely.
Please Give Part No., Description
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Use of lubricants will cause the belt to deteriorate and fail
35
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Figure 3
NEW LEADER
LUBRICATION AND MAINTENANCE
HEADER
CONTINUED
CONDOR G4
Removal & Replacement
Tools and Equipment Required (NOTE: Two people MUST be used for this procedure.):
1. 1 1/2” Hex Wrench
2. 25 to 30 Feet (762cm – 914.4cm) of 1/4” (.64cm) to 3/8” (.95cm) Rope.
3. 3 or 4 Pieces of 2 x 4 (5.08cm x 10.16cm) Lumber about 3 Feet (91.44cm) Long.
4. 10 (304.5cm) Feet of 14 or 16 Gauge Soft Iron Wire.
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Parts Required: See Parts Pages.
Procedure:
1. Set spinner speed to stop spinners.
• Manual spinner control valve: Move to position ‘’0’’.
• PWM spinner control valve: Run at 0 RPM.
2. Remove both belt shields, clean thoroughly and repaint.
3. Adjust processor to Manual operation. Select a slow Manual Speed so tracking is visual.
4. Move the front idler adjustment bolts to extreme rear position.
5. Shut down spreader. Pull out splice pin to separate belt splice.
6. Insert pin into one side of belt splice. Attach a winch to the belt splice and remove belt.
NOTE: If the splice pin cannot be removed, cut belt and remove belt by hand.
7. Using any suitable tool, remove any caked material from the drive pulley, snubber pulley, idler pulley and from
inside the frame channels. Clean and repaint as required.
8. Thread OLD splice pin through one end of new belt splice. Connect wire to pin about 1/4” (.64cm) in from each
side of the belt, forming a loop.
9. Thread the rope along the top of the belt channel, around the front idler pulley, over the snubber pulley, and
under the drive pulley.
CAUTION
Make sure power is shut off before performing threading operation.
10. Tie end of rope under drive pulley to wire loop. Wrap other end of rope once around drive pulley and out to
rear.
11. Start conveyor drive so drive pulley turns slowly. One person should pull on rope while other feeds belt into
unit from rear. Pull new belt under drive pulley, over snubber pulley, along frame channels, around front idler
pulley and back to drive pulley.
CAUTION
Use extreme care to avoid entanglement! Someone must stay at controls to stop conveyor
instantly if required.
CAUTION
Use extreme care to avoid entanglement! Stand well back from drive pulley.
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NEW LEADER
LUBRICATION AND MAINTENANCE
HEADER
CONTINUED
CONDOR G4
12. Shut off all power and insert lumber
under belt to support its weight as shown
in Figure 5.
13. Insert a plastic tube in each splice and
across the full width of the belt and pull
the two ends together at the center of
the rear face of the drive pulley.
14. Insert the splice pin (flexible, plastic
covered).
15. Snug the belt up by tightening the idler
pulley.
16. Tighten the belt until the edge of the
belt is approximately 3” (5.08cm) above
the lower edge of the sill lower flange on
each side. Remove lumber.
17. Adjust for proper tracking as outlined in
the Belt Conveyor Adjustment section of
this manual.
#4 CONVEYOR CHAIN - MultApplier
Hose down unit and remove any material build-up on sprockets and under chain.
NOTICE!
The conveyor will move away from the bottom panel if material accumulates under the conveyor or
on the sprockets. The more material that accumulates, the closer the chain will come to the chain
shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the
chain shields or the unit. Do not remove material while conveyor or spinner is running!
Lubricate conveyor chain daily. Shut down spinner and run conveyor slowly to lubricate chain. Use a mixture of 75%
diesel fuel and 25% SAE 10 oil in a pressurized hand spray gun. Spray oil mixture between links of chain through
openings provided at rear end of sill or from front outside body when clearance is adequate. After washing unit,
allow to dry, then lubricate.
DANGER
Stay out of body when conveyor is running. Stay clear of all moving parts. Entanglement of
clothes, any part of your body or anything you have in your hands can cause serious injury.
Do not use a bar, rod or hammer on conveyor while it is moving—if it gets caught it could
cause injury!
Proper chain tension is also a factor in chain and sprocket life (Figure 6). Measure from rear of unit forward to
achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each
side of the unit at the idler bearings.
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Figure 5 – #5 Belt Installation
NEW LEADER
LUBRICATION AND MAINTENANCE
HEADER
CONTINUED
CONDOR G4
REAR
MultApplier conveyor
Center*
Touches at Center
Figure 6 - Adjusting Chain Tension
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Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage.
Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause
damage as well. Straighten or replace bent or distorted chain bars immediately.
#4 Conveyor Belt Maintenance
The standard belt for the #4 conveyor has a nylon fabric that is impervious to moisture, weathering or normal action
except oil.
• Inspect belt fastener occasionally for wear or “raveling” of belt grip area.
• Make sure belt connecting pin is positioned correctly as shown in Figure 7.
NOTICE!
Pin must not rotate. If pin ends are not
bent down and tight against lacing, the ends
may cut into the chain shield sealers or belt
wipers.
BOTH PIN ENDS MUST
BE BENT DOWN & TIGHT
AGAINST
ENDS
OF
LACING
Figure 7 - Conveyor Belt Pin Installation
LUBRICATION OF BEARINGS
Grease in a bearing acts to prevent excessive wear of parts, protects ball races, and balls from corrosion and aids in
preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during
operation. It must not be fluid and it must not channel.
Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease
gun have standard grease fittings.
Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates
adequate lubrication and also provides additional protection against the entrance of dirt.
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NEW LEADER
LUBRICATION AND MAINTENANCE
HEADER
CONTINUED
CONDOR G4
CLEAN UP
NOTICE!
High pressure wash can inject water and/or fertilizer into control components, causing damage.
Use caution when cleaning these areas.
Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance
operation. Hose unit down under pressure to free all sticky and frozen material.
It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance
instructions should be closely followed. Repaint worn spots to prevent formation of rust.
FASTENERS
Tighten all screw fasteners to recommended torque’s after first week of operation and annually thereafter. If loose
fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other
parts immediately. Check body mounting hardware every week.
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NEW LEADER
NOTICE!
HEADER OIL SPECIFICATIONS
LUBRICANT AND HYDRAULIC
CONDOR G4
The lubricant distributor and/or supplier is to be held responsible for results obtained from their
products. Procure lubricants from distributors and/or suppliers of unquestioned integrity, supplying
known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific
brands of oil are recommended. Use only products qualified under the following oil viscosity
specifications and classification recommended by reputable oil companies.
HYDRAULIC SYSTEM
Refer to the Chassis Manufacturer’s Manual. Consult your New Leader dealer or the Product Support Department
at Highway Equipment Company for additional information.
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GEAR CASE LUBRICANT
Lubricate these assemblies with non-corrosive type SAE 90 E.P. (extreme pressure) gear oil conforming to MIL-L2105
B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40 to 100° F
(4.4 to 37.8° C). Ambient temperatures below 40° F (4.4°C) require an SAE 80 E.P. lubricant; above 100° F (37.8° C)
use an SAE 140 E.P. grade oil.
GREASE GUN LUBRICANT
Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300° F (148.9° C).
This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric
temperatures. The grease should conform to NLGI No. 2 consistency.
NOTICE!
307369-E
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Don’t lubricate the #5 belt.
prematurely.
Use of lubricants will cause the belt to deteriorate and fail
40
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NEW LEADER
WARNING
CONDOR G4
LUBRICATION AND
HEADER
MAINTENANCE CHART
Shut off all power and allow all moving parts to come to rest before performing any
maintenance operation.
The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with
the following chart:
Places
Method
Frequency
2
2
2
2
1
Grease Gun
Grease Gun
Grease Gun
Hand Grease
Gear Oil
Weekly
Weekly
Weekly
Weekly
Check Monthly; Change Annually
2
2
2
2 Strands
Grease Gun
Grease Gun
Hand Grease
Spray Oil
Weekly
Weekly
Weekly
Daily
1
1
Grease Gun
Grease Gun
Annually
Weekly
4
Grease Gun
Weekly
NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more
frequent lubrication of specific parts.
*See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used.
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Location
#5 Conveyor
Dragshaft Bearings
Idler Shaft Bearings
Snubber Pulley Bearings
Idler Adjusting Screws
Gear Case
#4 Conveyor – MultApplier
Dragshaft Bearings
Idler Shaft Bearings
Idler Adjusting Screws
Chain
Feedgate Jack Assembly
Gears
Tube
Spinner
Grease Zerks – Jack & Shaft
OTPR
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NEW LEADER
CONDOR G4
HEADER
TROUBLESHOOTING
• Symptom:
Spinner motors do not turn when spinner control valve is in running position or conveyor does
not run when controller is in manual mode. See reasons 1, 2, 3, 4, 5, 7, 8 & 9.
• Symptom:
Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9 & 10.
• Symptom:
Console in operation mode, but the conveyor does not move when the machine moves. See
reasons 6, 8, 9 & 10.
• Symptom:
Spinner speed does not stay constant. See reasons 4, 5, 11 & 18.
• Symptom:
Spinners run with cab control in “Off” position. See reason 12.
• Symptom:
Hydraulic oil overheats (200° F. or hotter). See reasons 1, 4, 6, 13, 14 & 15.
• Symptom:
Light flashes and buzzer sounds intermittently. Conveyor runs sporadically. See reasons 1, 16 &
19.
• Symptom:
Conveyor runs when control switch in cab is in “Off” position. See reason 17.
• Symptom:
Conveyor starts to run when pump is engaged. See reasons 17 & 19.
• Symptom:
Hydraulic system pulsates. See reason 20.
• Symptom:
Controller application or programming. Refer to the control manual’s Troubleshooting section.
• Symptom:
Hopper empties with no low bin warning. See reason 21.
Reason
Correction
Add hydraulic oil as necessary to maintain level around
mid-point of sight gauge.
Open valve fully by turning counter clockwise until it
stops.
Pump is disengaged. Shift into engagement.
Refer to Condor Operator’s manual.
With flow meter arranged to check relief valve setting,
open load valve fully. Read flow rate with engine running
at field operating speed. Close load valve until pressure
reads 1000 PSI (69 bar). Flow rate should not decrease
more than ten percent. If flow loss is greater, replace
pump.
Using relief valve testing adapter and flow meter, test
valve for opening pressure. If not 2000 PSI (138 bar),
replace relief valve.
Free up. If not possible, replace as required.
Free up conveyor.
Replace motor.
Replace key.
1. Hydraulic oil level low.
2. Shut-Off valve on oil reservoir not open.
3. Hydraulic Pump is not rotating.
4. Relief valve set too low.
5. Worn pump.
6. Relief valve open to return line.
7.
8.
9.
10.
Jammed or frozen spinner motors.
Jammed or frozen conveyor.
Jammed or frozen conveyor hydraulic motor.
Conveyor hydraulic motor shaft key sheared.
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NEW LEADER
TROUBLESHOOTING
HEADER CONTINUED
Reason
11. Defective spinner control valve.
12. Cab control is for conveyor only—spinners run
anytime vehicle engine is running, pump is
engaged and spinner control valve is in a running
position.
13. Worn motor (spinner or conveyor).
14. Improper or deteriorated hydraulic oil.
15. Pinched or obstructed hose, hydraulic line or
fitting.
16. Driving too fast for application rate.
17.
18.
19.
20.
Control processor’s power is in “Off” position.
Contamination in load sense bleed-down orifice.
Involves the controller.
Hydraulic pump requires adjustment.
Please Give Part No., Description
& Unit Serial No.
Correction
Replace valve metering spool spring. If no improvement,
replace spinner control valve.
None required. This is a normal condition. To stop
spinners, set spinner control valve at “O” position,
disconnect pump, or shut off vehicle engine.
Motor heats up at an excessive rate (check for this
heating when system is cold). Replace motor.
Replace hydraulic oil with proper specification oil and
replace filter.
Clear obstruction or replace part. Straighten kinked
hoses.
Will not normally occur if within maximum application
rates.
Turn on control processor.
Clear orifice.
Refer to control manual.
Refer to Condor Operator’s manual.
1. Program controller to count down product with low
bin warning.
2. Return to shop, shut off all power and allow all
moving parts to come to rest.
3. Get a ladder and set it so bin sensor can be seen.
4. Clean bin sensor per Maintenance instructions
above.
5. Test bin sensor per instructions.
43
307369-E
Page Rev. A
T.
NG
AIIN
MT
OO
NH&
ES
IO
BL
AT
RU
EO
OTPR
21. Bin sensor covered with material.
CONDOR G4
MULTAPPLIER READY
HEADER
HYDRAULIC SCHEMATIC
CONDOR G4
OTPR
EO
RU
AT
BL
IO
ES
NH&
OO
MT
AIIN
NG
T.
NEW LEADER
307369-E
Page Rev. A
44
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
MULTAPPLIER COMPLETE
HEADER
HYDRAULIC SCHEMATIC
CONDOR G4
T.
NG
AIIN
MT
OO
NH&
ES
IO
BL
AT
RU
EO
OTPR
Please Give Part No., Description
& Unit Serial No.
45
307369-E
Page Rev. A
NEW LEADER
CONDOR G4
STANDARD
TORQUES
HEADER
NATIONAL COARSE (NC) CAPSCREW GRADES
CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD
SAE GRADE 2
NO MARKINGS
SAE GRADE 5
THREE MARKS - 120 DEGREES APART
SAE GRADE 8
SIX MARKS - 60 DEGREES APART
USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
TORQUE - FOOT-POUNDS
O P E R AT
TO
IO
RQ
NU
&E S
M A I N T.
CAP SCREW
SIZE
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
307369-E
Page Rev. A
GRADE 2
DRY
5
11
20
30
50
65
90
100
140
220
GRADE 5
LUBE
4
8
15
24
35
50
70
120
110
160
DRY
8
17
30
50
75
110
150
260
400
580
46
GRADE 8
LUBE
6
13
23
35
55
80
110
200
300
440
DRY
12
25
45
70
110
150
220
380
600
900
LUBE
9
18
35
55
80
110
170
280
460
650
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
INSTRUCTIONSHEADER
FOR ORDERING PARTS
CONDOR G4
Order from the AUTHORIZED DEALER in your area.
1. Always give the pertinent model and serial number.
2. Give part name, part number and the quantity required.
3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference.
Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any
part returns should be directed through the dealer from which they were purchased.
When broken goods are received, a full description of the damage should be made by the carrier agent on the freight
bill. If this description is insisted upon, full damage can always be collected from the transportation company.
No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon
delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in
good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company
and not with Highway Equipment Company.
If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts
Manager at Highway Equipment Company (319-363-8281) for assistance.
In the parts list the following symbols and abbreviations stand for:
* - Not Shown
AR – As Required
CS – Carbon Steel
SS – Stainless Steel
The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily
mean the part is made of that type of steel.
47
307369-E
Page Rev. A
ORDER
PA
I NR
GT S
PA
LR
IT
ST
S
Please Give Part No., Description
& Unit Serial No.
SPREADER PARTS LIST
NEW LEADER
CONDOR G4
REMOVABLE ENDGATE,
HEADER
FEEDGATE & JACK
7
8
3
2
3
11
10
1
19
19
2
14
11
6
14
9
14 18 17
6
PA R T S L I S T
7
14
18
17
13
16
5
12
15
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
311257
36385
36384
306018
87170
305078
85002
98634
14382
86878
20918
71827
80798
40750
72054
39016
36412
36418
36423
Endgate - Weldment Rear 102+6
Guide – Feedgate
Slide – Feedgate
Feedgate Weldment 409
Jack
Sealer – Endgate Bolt-in (inside)
U-Joint
Handle – Extension
Handle
Pin – Hair .178 x 3-3/4
Pin – Roll
Cap Screw – 3/8 x 3-16NC SS
Cap Screw – 1/2 x 3-3/4 SS
Cap Screw – 1/4 x 1 1/4 SS
Nut – Lock 3/8-16NC SS
Nut – Lock 1/2 -13NC SS
Nut – Hex 1/4-20NC SS
Washer – Lock 1/4 SS
Washer – Flat 1/4 SS
307369-E
Page Rev. A
48
4
QTY
1
2
2
1
1
2
2
1
1
1
3
1
1
6
1
1
6
6
2
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
CONVEYOR
HEADER
ITEM
PART NO.
305308-AC
1
305301-AC
33884-29
2
53992
53993
53994
3
39604-29
4
70950
AR – As Required
QTY
Conveyor – Assembly #5 10.5’ Unit
Belt – Conveyor
Tape – Belt (per foot)
Fastener – Assembly 1-Bolt
Fastener – Assembly 2-Bolt
Fastener – Assembly 3-Bolt
Tube – Plastic
Pin – Hinge
1
AR
4
2
6
2
1
49
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
NEW LEADER
CHAIN
HEADER
SHIELDS
ITEM
PART NO.
1
2
3
4
46397
71829
36420
36414
DESCRIPTION
Shield – Chain 10.5’ 409
Screw – Truss Head 3/8-16 x 1
Washer – Lock 3/8
Nut – Hex 3/8-16
CONDOR G4
QTY
2
24
24
24
PA R T S L I S T
307369-E
Page Rev. A
50
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
DRIVE ANDHEADER
SNUBBER GUARD
CONDOR G4
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
305249
77380
79692
36393
36412
36423
36418
Guard – Pulley Drive & Snubber 304
Decal – Danger Guard is Missing
Decal – Warning Moving Parts Hazard
Cap Screw – 1/4-20NC 3/4 SS
Nut – Hex 1/4-20NC SS
Washer – Flat 1/4 SS
Washer – Lock 1/4 SS
51
1
2
1
2
2
2
2
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
QTY
NEW LEADER
ITEM
PA R T S L I S T
1
2
3
4
PART NO.
71674
71676
6465
32468
22563
34798
6071
5
82885
6
82552
7
81354
8
36417
9
36399
10
71772
11
36425
12
36420
13
36414
14
20128
15
20680
16
20833
17
2716
18
*57301
19
*311172
* - Not Shown
307369-E
Page Rev. A
CONDOR G4
CONVEYOR
HEADER
DRIVE
DESCRIPTION
QTY
Drive – Weldment Pulley
Snubber – Weldment Pulley
Bearing
Bearing – Assembly
Bearing
Fitting – Zerk
Zerk – Grease 1/8 NPT 90°
Guide – Weldment Bearing
Bracket – Torque Arm LH
Screw – Weldment Set 5/8
Nut – Hex 5/8 SS
Cap Screw – 3/8-16 x 1-1/4 SS
Screw – Button Head 3/8-16 x 1-1/4
Washer – Flat 3/8 SS
Washer – Lock 3/8 SS
Nut – Hex 3/8 SS
Cap Screw – 1/2-13 x 1-1/4
Nut – Lock 1/2-13
Pin – Cotter 1/4 x 1-1/2
Washer – Machine 1 O.D. x 3/4 I.D.
Gear Case Assembly – see Gear Case Assembly page
V-Ring Seal
52
1
1
2
2
2
2
2
4
1
1
1
8
4
4
8
12
2
2
1
2
1
1
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
CONVEYOR
HEADER
IDLER
10,12,13
1
2
11
3
10,12,13
8
2
1
7
9
11
3
5
6
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
7895
22511
81344-X1
81345
36508
39110
36509
30725
20925
36409
36420
36414
DESCRIPTION
Take-up Weldment
Bearing – Take-up
Idler – Weldment Turnkleen 30”
Spacer – Pipe Idler Pulley
Tightener – Chain Weldment
Nut Weldment
Nut – Hex 1-8NC SS
Collar – Set 1”
Pin – Roll 1/4 x 1 1/2
Bolt – Carriage 3/8 x 1-1/4
Washer – Lock 3/8
Nut – Hex 3/8
53
QTY
2
2
1
2
2
2
2
2
2
12
12
12
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
4
NEW LEADER
CONDOR G4
ENCODER
HEADER
4
5
2
3
1
4
5
2
ENCODER
REMOVED
1
ITEM
PA R T S L I S T
1
2
3
4
5
PART NO.
303994
310601
310603
81949
2696
DESCRIPTION
Encoder – 180 with Hardware
Coupler - Rate Sensor SS
Screw - Set 1/4-20NC x 1/4 SS
Bracket - Sensor, Idler Mount
Collar - Set 1”
QTY
1
1
1
1
1
307369-E
Page Rev. A
54
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
GUARD HEADER
- FRONT COVER
CONDOR G4
2
1
3
USE IDLER BRACKET HARDWARE
TO INSTALL FRONT GUARD
ITEM
PART NO.
1
304789
2
55631
3
39017
4
* 73797-13
* - Not Shown
Guard – Weldment Conveyor
Decal – Warning Moving Part Hazard
Decal – No Step
Liner – Edge 13”
55
QTY
1
1
1
1
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
NEW LEADER
CONDOR G4
WIPER
HEADER
BELT
PA R T S L I S T
ITEM
PART NO.
1
2
3
4
14743
71656
32446
36412
307369-E
Page Rev. A
DESCRIPTION
Wiper – Belt
Retainer – Belt
Screw – Truss Head 1/4 x 3/4
Nut – Hex 1/4
56
QTY
1
1
6
6
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
INVERTED
HEADER“V”
5,6
7-9
1
1
7-9
3
3
10-12
2
1
2
1
4
10-12
3
3
4
4
5,6
5,6
5,6
7-9
4
STANDARD (LOWER) ASSY
ITEM
1
2
PART NO.
DESCRIPTION
QTY
81262
82618
Hanger – V Wldmt
Inverted V - 7’ (11’ - 12’ Units)
3
1
82619
Inverted V – 9’ (13’ - 14’ Units)
1
Inverted V - 11’ (15’ - 16’ Units)
Bar – Adjusting
Bracket – V Bolt-on
Cap Screw – 5/8-11NC x 1-3/4 SS
Nut - Lock 5/8-11NC SS
Cap Screw - 1/2-13NC x 1-1/4 SS
Washer - Flat 1/2 SS
Nut - Lock 1/2-13NC SS
Bolt - Carriage 5/16-18NC x 1 SS
Washer - Flat 5/16 SS
Nut - Lock 5/16-18NC SS
1
3
3
9
9
6
6
6
6
6
6
82620
308646
302371
58800
41762
36402
36426
39016
42639
36424
42221
Please Give Part No., Description
& Unit Serial No.
57
307369-E
Page Rev. A
PA R T S L I S T
3
4
5
6
7
8
9
10
11
12
HIGH YIELD ASSY
NEW LEADER
ITEM
1
2
3
4
5
6
7
8
MATERIAL
HEADER
DIVIDER
PART NO.
DESCRIPTION
87108
Divider – Material Assembly
87054
87064
36425
36420
20673
36293
36420
36414
Divider – Weldment
Deflector – Rear Weldment
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Wing 3/8
Cap Screw – 3/8 x 3/4
Washer – Lock 3/8
Nut – Hex 3/8
CONDOR G4
QTY
1
1
1
1
1
2
2
2
PA R T S L I S T
307369-E
Page Rev. A
58
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
HILLSIDE
HEADER
FLOW DIVIDER
PART NO.
DESCRIPTION
84792
Hardware – Kit
1
86788
Bracket – Weldment Support
2
56878
Panel – Hillside Divider
3
56879
Bracket – Clamp
4
56880
Angle – Clamp
5
34580
Cap Screw – 5/16 x 1 SS
6
36424
Washer – Flat 5/16 SS
7
36419
Washer – Lock 5/16 SS
8
36413
Nut – Hex 5/16 SS
9
42221
Nut – Lock 5/16 SS
Note: Use chain shield hardware to attach Item 1 to sills.
59
QTY
1
1
1
1
6
8
4
4
2
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
CONDOR G4
NEW LEADER
CONDOR G4
SPINNER
HEADER
ASSEMBLY
15
13
34
36
32
1
37
4
39,40
26,27
31
28,29
8
11,12,14
33
35
19
10
9
38
31
2
5
25
11,13
10
16,17,18,19
30
6
ITEM
PART NO.
86503
87106
PA R T S L I S T
87105
1
87090
2
3
4
5
6
7
8
9
10
11
12
87082
87021
87023
87032-X1
87024
87170
87053
43510
305944
36402
36426
307369-E
Page Rev. A
24
22
21
7
23
20
3
DESCRIPTION
24” Hydraulic Fan Assembly
Fan – LH Assembly,
Includes Items 32 & 34-40
Fan – RH Assembly,
Includes Items 33-40
Plate – Back
Mount – Motor Weldment
Shaft – Support Weldment
Plate – Shaft Mount
Guard – Spinner Weldment
Handle
Jack – Coated Assembly
Angle – Valve Mount
Valve – Flow Divider
Motor – Hydraulic
Cap Screw – 1/2 x 1-1/4
Washer – Flat 1/2
60
11,12,14
QTY
1
1
1
1
1
1
1
1
1
1
1
2
12
4
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
SPINNER ASSEMBLY
HEADERCONTINUED
PART NO.
DESCRIPTION
CONDOR G4
QTY
10
5
2
4
4
4
5
4
1
1
1
1
1
1
1
2
2
2
2
1
1
2
12
12
4
4
24
24
4
4
4
4
Please Give Part No., Description
& Unit Serial No.
307369-E
Page Rev. A
61
PA R T S L I S T
13
36422
Washer – Lock 1/2
14
39016
Nut – Lock 1/2
15
36401
Cap Screw – 1/2 x 1
16
36398
Cap Screw – 3/8 x 1
17
36425
Washer – Flat 3/8
18
36420
Washer – Lock 3/8
19
36414
Nut – Hex 3/8
20
6072
Zerk – Grease
21
6547
Pin – Clevis
22
80798
Cap Screw – 1/2 x 3-1/4
23
36429
Pin – Hair
24
85002
U-Joint
25
34865
Cap Screw – 1/4 x 2-1/4
26
36395
Cap Screw – 1/4 x 1
27
36423
Washer – Flat 1/4
28
36418
Washer – Lock 1/4
29
36412
Nut – Hex 1/4
30
20918
Pin – Roll
31
305571
Washer – Rubber
32
27056-X4
Disc – Distributor RH
33
27056-X5
Disc – Distributor LH
34
10877
Hub
35
20004
Cap Screw – 1/4 x 7/8
36
20676
Nut – Lock 1/4
37
309091
Fin – RH Weldment
38
309092
Fin – LH Weldment
39
20034
Cap Screw – 5/16 x 3/4
40
20677
Nut – Lock 5/16
41
* 36940
Bolt – Carriage 1/2 x 2
42
* 36426
Washer – Flat 1/2
43
* 36422
Washer – Lock 1/2
44
* 36416
Nut – Hex 1/2
* - Not Shown – Used to attach spinner to sills.
NEW LEADER
CONDOR G4
SPINNER GUARD
HEADER
& SHIELDS
9
10
11
14
12
4
13
8
6
2
4
15
1
PA R T S L I S T
5
6
8
307369-E
Page Rev. A
3
4
5
7
62
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
CONDOR G4
SPINNER GUARDHEADER
& SHIELDS CONTINUED
PART NO.
1
87066-X2
2
87027-X1
3
87031-X1
4
36398
5
36425
6
36420
7
72054
8
36414
9
36940
10
36426
11
36422
12
36416
13
87068
14
305075
15
306686
16
* 97519
17
305040
* - Not Shown
DESCRIPTION
QTY
Guard – Center Section Weldment
Guard – RH Weldment
Guard – LH Weldment
Cap Screw – 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Lock 3/8
Nut – Hex 3/8
Bolt – Carriage 1/2 X 2
Washer – Flat 1/2
Washer – Lock 1/2
Nut – Hex 1/2
Bar – Stiffener
Shield – RH Weldment
Shield – LH Weldment
Pin – Snap
Bar – Stiffener Lower 304
1
1
2
18
14
12
6
12
2
2
2
2
2
1
1
1
2
NOTE: Guards are intended to reduce hazard of entanglement with machinery and injury.
All guards must be installed per this drawing before spreader is put into operation.
63
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
SPINNER
HEADER
SENSOR
5,7,8
GUARD REMOVED FOR CLARITY
1
4,6,7,8
2
3
PA R T S L I S T
ITEM
PART NO.
DESCRIPTION
QTY
97310
Sensor – Kit Spinner
1
89011
Sensor – Assembly
1
2
3
4
5
6
7
89009
86672
42448
36393
36423
36418
Cable – Sensor Extension
Bracket
Cap Screw – 1/4 x 1-1/2 SS
Cap Screw – 1/4 x 3/4 SS
Washer – Flat 1/4 SS
Washer – Lock 1/4 SS
1
1
2
2
3
6
8
36412
Nut – Hex 1/4 SS
6
307369-E
Page Rev. A
64
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
SIGHT
HEADER
WINDOW
CONDOR G4
2,3,4
1
ITEM
PART NO.
DESCRIPTION
1
2
3
4
302686
36395
36423
42034
Window – Sight
Cap Screw – 1/4-20 x 1 SS
Washer – Flat 1/4 SS
Nut – Lock 1/4-20 SS
65
1
8
8
8
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
QTY
PA R T S L I S T
NEW LEADER
CONDOR G4
HYDRAULICS
HEADER
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
306278
87336
29835
56363
307448
34580
36396
56396
71830
36424
36423
42221
Valve - Assy Control 25 GPM, Includes 15 & 43
Valve - Relief Assy 2000 PSI, Includes 39,44-46
Fitting - 12-16 070120
Fitting - 12-4 070123
Bracket - Valve Mounting SFP/PWM
Cap Screw - 5/16-18NC x 1 SS
Cap Screw - 1/4-20NC x 3 SS
Cap Screw - 1/4-20NC x 3-1/4 SS
Cap Screw - 5/16-18NC x 2-1/5 SS
Washer - Flat 5/16 SS
Washer - Flat 1/4 SS
Nut - Lock 5/16-18NC SS
307369-E
Page Rev. A
66
QTY
2
1
1
3
2
2
6
9
4
6
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
HYDRAULICS
HEADER
CONTINUED
PART NO.
Please Give Part No., Description
& Unit Serial No.
Nut - Lock 1/4-20NC SS
Valve - Control PWM
Pipe - Spacer 1/2
Manifold - 5-25 GPM SFP
Washer - Step
Washer - Step
Fitting - 12-12 070220
Fitting - 12-12 070120
Fitting - 12-12-12 07428
Tube - Assembly 12”
Fitting - 12-12 070221
Tube - Assembly 37”
Tube - Assembly 60”
Tube - Assembly 60”
Fitting - 12-12 070201
Clamp - Tubing Twin 3/4
Clamp - Tubing Twin 1”
Fitting - 12-12 070101
Tube - Assembly 39”
Fitting - 16-16-16 070432
Fitting - 16-16 070201
Fitting - 16-12
Fitting - 16-16-16 070433
Fitting - 16-10 070120
Fitting - 12-10 070220
Valve - Relief
Hose - Return 1”CB x 23”
Hose - Assembly 3/4 x 29”
Bushing - Rubber Hose
Valve - Flow Control 25 GPM
Adapter
Adapter
Adapter - Elbow 90°
Pigtail - 3-Pin Metripack
67
QTY
4
1
2
1
2
2
2
2
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
307369-E
Page Rev. A
PA R T S L I S T
11
42034
12
32485-X1
13
70341-X1
14
306274
15
302097
16
302098
17
29847
18
29789
19
29791
20
307449
21
34709
22
307637
23
307636
24
307638
25
29785
26
75036
27
300033
28
29817
29
307639
30
29850
31
29783
32
305407
33
29836
34
29778
35
29773
36
75037
37
98666
38
71473
39
305073
40
306279
41
34826
42
29757
43
29764
44
*307399
* - Not Shown
DESCRIPTION
CONDOR G4
NEW LEADER
CONDOR G4
HYDRAULICS - MULTAPPLIER
HEADER
COMPLETE
12
16
11
6
14
5
2
13
12
6
13
16
13
1
16
2
1
8
3
4
11,12,13,14
6
7
5
4
7
4
8
MULTAPPLIER
RETURN FLOW
MULTAPPLIER
CONTROLLED
FLOW
6
3
15
4
PORT
A
PORT B
9
PA R T S L I S T
RIGHT HAND
REAR STAKE
307369-E
Page Rev. A
68
10
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
HYDRAULICS - MULTAPPLIER
HEADER
COMPLETE CONTINUED
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
306274
29788
29789
56406
29781
34709
29847
56104
306691
34839
42034
302098
56396
302097
80464
306275
Manifold - 5-25 GPM SFP
Fitting - 12-12 S1040-30 Non Standard
Fitting - 12-12 070120
Fitting - 12-8 070123
Fitting - 12-12-12 070432
Fitting - 12-12 070221
Fitting - 12-12 070220
Hose - Assembly 3/4 x 13-1/2 100R2
Hose - Assembly 1/2 100R1 x 30
Fitting - 8-8 070601
Nut - Lock 2/4-20NC SS
Washer - Step
Cap Screw - 1/4-20NC x 3-1/4 SS
Washer - Step
Hose - Assembly 1/2 x 124 100R1
Valve - Flow Control 5 GPM
69
QTY
1
1
1
2
1
2
1
1
1
2
2
2
2
2
2
1
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
CONDOR G4
NEW LEADER
CONDOR G4
BIN
HEADER
SENSOR
2&3 1
TOP
BOTTOM
ITEM
PART NO.
PA R T S L I S T
1
98787-AB
2
*307130
3
*307124
4
*36393
* - Not Shown
307369-E
Page Rev. A
DESCRIPTION
QTY
Lead - 18” Bin Level Sensor
Cable - Jumper 102”
Mount - Sensor 304
Cap Screw - 1/4-20NC x 3/4 SS
AR
AR
AR
AR
70
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
GEARCASE
HEADER
- SINGLE PINION
PART NO.
36671
304269-AB
304559
304560
304561
304562
37007
37008
37006
38979
6031
304563
20040
20711
2564
27465
21490
38980
37010
Please Give Part No., Description
& Unit Serial No.
QTY
Gearcase – Assembly Single Pinion
Parts – Service, Includes 1–17
Housing – Outboard
Housing – Inboard
Gear – Pinion 11 Tooth
Gear – Driven 67 Tooth
Bearing
Bearing
Seal – Oil
Washer – Flat 2-1/2 x 11/32
Plug – Pipe
Gasket – Housing
Cap Screw – 5/16NC x 2
Washer – Lock 5/16
Cap – Breather
Bushing – Pipe 1/8 x 3/8
Plug – Pipe Magnetic
Screw – Allen Head 5/16-18 x 1
Key – 1/2 x 1/2 x1-1/2
71
1
1
1
1
1
3
1
1
1
1
9
9
1
1
1
1
2
307369-E
Page Rev. A
PA R T S L I S T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
CONDOR G4
NEW LEADER
GEARCASE ASSEMBLY
HEADER
& BREATHER TUBE
CONDOR G4
6
7
ITEM
PA R T S L I S T
1
2
3
4
5
6
7
8
* Not Shown
307369-E
Page Rev. A
PART NO.
57301
36671
38897
20129
20714
74524
306891
9005-0-7761
*311172
DESCRIPTION
QTY
Gearcase - Assembly, Includes 1-5
Gearcase – Single
Motor – Hydraulic, 1-1/2”
Cap Screw – 1/2 x 1-1/2
Washer – Lock 1/2
Gasket – Motor Flange
Fitting - 4-2 630202K
Tubing - 1/4 OD Air Brake Black
Seal-V Ring 2”
1
1
2
2
2
1
1.5
1
72
ft
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
TWIN SPINNER
HEADER
HYDRAULICS
PRESSURE FROM
CONTROL VALVE
4
13
5
9
1
TO TANK
11
10
7
10
9
2
3
9
1
9
12
RETURN
8
6
ITEM
PART NO.
DESCRIPTION
1
305944
Motor – Spinner
2
2
43510
Valve – Flow Divider
1
3
4
5
6
7
8
9
10
11
12
13
29788
29847
29789
87049
87112
29809
34717
34763
34816
29825
98108
Adapter
Adapter – 90° Elbow
Adapter
Hose Assembly
Hose Assembly
Adapter – Tee
Adapter – Connector
Adapter
Adapter – 90° Elbow
Adapter – Tee
Hose Assembly
1
1
1
1
1
1
4
2
1
1
1
73
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
QTY
NEW LEADER
CONDOR G4
MULTAPPLIER
HEADER
HYDRAULICS
4
3
2
PA R T S L I S T
1
ITEM
PART NO.
DESCRIPTION
1
2
3
4
306741
306740
306742
306691
Fitting - 8-10 070220S
Fitting - 8-10 070120S
Fitting - 8-8 070221S
Hose - Assembly 1/2 100R1 x 30
307369-E
Page Rev. A
74
QTY
1
1
1
1
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONVEYOR
HEADER
MOTOR
ITEM
PART NO.
1
38897
30665
73471
73555
73473
73474
37385
37401
3065
37386
73480
83014
37388
73553
22068
37400
37381
16937
73472
* 73477
39137
Motor – Hydraulic 1-1/2”
Cap Screw – 5/16 x 7/8
Seal
Flange – Mounting
Seal
Seal – O-Ring
Race – Bearing
Bearing – Thrust Needle
Key
Shaft – Output Keyed
Seal – O-Ring
Drive
Plate – Spacer
Gerotor – 1-1/2”
Seal – O-Ring
Cap – End
Washer – Seal
Cap Screw
Washer – Back-up
Seal – O-Ring
Seal Kit – Includes 2,4,5,10,16,18 & 19
QTY
4
1
1
1
1
1
1
1
1
3
1
1
1
1
1
7
7
1
1
* - Not Shown
Please Give Part No., Description
& Unit Serial No.
75
307369-E
Page Rev. A
PA R T S L I S T
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
DESCRIPTION
CONDOR G4
PA R T S L I S T
NEW LEADER
CONDOR G4
SPINNER
HEADER
MOTOR
ITEM
PART NO.
DESCRIPTION
1
305944
28485
Motor – Hydraulic
Shaft
24458
33777
71980
28494
41014
41013
28454
28486
6089
58797
23806
23819
23818
23820
28498
23822
23812
N/A
23833
28490
33809
* 28495
72547
Key
Ring - Retainer
Seal
O-Ring
Cone - Bearing
Cup - Bearing
Spacer
Spacer
Ring - Snap
Plug
Bearing
Seals - Pocket (Makes 12 Seals)
Plate
Gasket
Housing
Gear Set
Cover - Port End
Washer
Cap Screw
Cover - Shaft End
Seal - Excluder
Bushing
Kit – Overhaul, Includes Items 2-6,8,12,14,21,22
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
72548
QTY
1
1
1
1
1
2
2
1
1
1
1
4
1
2
2
1
1
1
4
4
1
1
1
Kit - Seal, Includes Items 3,4 & 21
* - Not Shown
307369-E
Page Rev. A
76
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
SIDE BOARDS
HEADER
- SINGLE BIN
3
4-7
2
3
4-7
4-7
3
1
2
4-7
3
ITEM
PART NO.
DESCRIPTION
1
308511
Side Board - Weldment Rear + 6
2
311255
Side Board - Weldment 10.5’ + 6
3
308522
Side Board - Bracket Corner
4
36398
Capscrew - 3/8-16NC x 1 SS
5
36425
Washer - Flat 3/8 SS
6
36420
Washer - Lock 3/8 SS
7
36414
Nut - Hex 3/8-16NC SS
8
*53950
Rubber - 1/4 x 2-1/4 x 37-1/2
9
*96254-AB
Adhesive - Black Cyanoacrylate
* - Not Shown Item 8 attached to bottom of items 1 & 2 with item 9.
77
ft
1
2
4
16
16
16
16
37.5
5
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
QTY
NEW LEADER
CONDOR G4
SIDE BOARDS
HEADER
W/ MULTAPPLIER
4
5-8
1
3
2
9, 6-8
4, 5-8
PA R T S L I S T
ITEM
PART NO.
DESCRIPTION
QTY
1
309303
Side Board - Weldment RH 304
2
311249
Side Board - Weldment LH 304
3
308511
Side Board - Weldment Front +6 304
4
308522
Side Board - Bracket Corner +6 304
5
36398
Cap Screw - 3/8-16NC x 1 SS
6
36420
Washer - Lock 3/8 SS
7
36425
Washer - Flat 3/8 SS
9
36414
Nut - Hex 3/8-16NC SS
9
36399
Cap Screw - 3/8-16NC x 1-1/4 SS
10
*53950
Rubber - 1/4 x 2-1/4 x 19’
11
*96254-AB
Adhesive - Black Cyanoacrylate
* - Not Shown Item 10 attached to bottom of items 1, 2 & 3 with item 11.
307369-E
Page Rev. A
78
1
1
1
2
8
12
16
12
4
19
2.5
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
HEADER
NOTES
CONDOR G4
This page is intentionally left blank.
79
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
PA R T S L I S T
NEW LEADER
307369-E
Page Rev. A
HEADER
DECALS
80
CONDOR G4
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
PART NO.
1
39138
2
364
3
150034
4
321
5
368
6
23769
7
71526
8
*79692
9
55630
10
55631
11
87110
12
21477
13
21476
14
302601
15
88245
16
97367
17
87129
18
305018
19
87129
20
87164
21
87162
22
300403
23
*37285
24
*6276
25
*98319
26
*23769
* - Not Shown
CONDOR G4
DESCRIPTION
QTY
Decal – Warning, Hot Components
Decal – Warning, Stay Out of Box
Decal – Caution, Improper Operation
Decal – Caution, Material to be Spread
Decal – Flying Material
Decal – Feedgate Slide Scale
Decal – Notice, Adjust Spinner
Decal - Warning Moving Parts Hazard
Decal – Warning, No Step
Decal – Warning, Guard for Protection
Decal – Scale Spinner
Decal – Notice, Conveyor Life
Decal – Notice, Conveyor Chain Life
Decal – U.S. Patent Dual Bin
Decal – MULTAPPLIER
Decal – U.S. Patents Controller
Decal – G4
Decal – L3030G4, Black
Decal – G4 Black/White
Decal – New Leader, Black
Decal – Striping Black (per foot)
Decal – MULTAPPLIER-Ready
Serial Plate - HECO
Screw - Drive #4 x 1/4 SS
Decal - US Patent No. 6,517,281
Decal - Feedgate Ruler
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
3
3
AR
1
1
1
1
1
81
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DECALS
HEADER
CONTINUED
MULTAPPLIER PARTS LIST
NEW LEADER
MULTAPPLIER SHELL
HEADER
& MOUNTING HARDWARE
CONDOR G4
2-5
1
2-5
ITEM
1
PA R T S L I S T
2
3
4
5
307369-E
Page Rev. A
PART NO.
86951
307370
312377
20128-X1
20695
20714
20646
DESCRIPTION
QTY
Hardware – Kit, Includes 2-5
MULTAPPLIER – Weldment 5’ 120+6, Style I
MULTAPPLIER – Weldment 5’ 120+6, Style II
Cap Screw – 1/2 x 1 1/4 Gr8
Washer – Flat 1/2
Washer – Lock 1/2
Nut – Hex 1/2
82
1
1
8
16
8
8
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
MOUNTS
HEADER
2,4
3
2
ITEM
1
2
3
4
PART NO.
306924
47268
307097
42034
QTY
Mount - Foot Pad
Screw - Flathead 1/4-20 x 1 SS
Mount - Pad
Nut - Lock 1/4-20 SS
83
2
8
2
4
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
1
NEW LEADER
CONDOR G4
REAR FEEDGATE,
HEADER STYLE I
2
1
2
PA R T S L I S T
ITEM
PART NO.
1
2
98557
36429
307369-E
Page Rev. A
DESCRIPTION
Panel – Feedgate
Pin – Hair 2.562 x .148
84
QTY
1
2
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
REAR FEEDGATE,
HEADER STYLE II
2
ITEM
PART NO.
1
306579
Panel - Feedgate
1
2
36429
Pin - Hair
2
85
QTY
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
1
NEW LEADER
WIPER & FRONT
HEADER
FEEDGATE, STYLE I
2
1
CONDOR G4
3,4
6,7
5
Note: Front endgate removed for clarity.
ITEM
1
2
3
4
5
PA R T S L I S T
6
7
307369-E
Page Rev. A
PART NO.
39426
54230
42033
36412
86868
96984
36398
36420
DESCRIPTION
Wiper – Belt Front
Retainer – Wiper
Screw - Truss Head 1/4 x 1
Nut – Hex 1/4
Feedgate - Panel 1.5”
Feedgate - Panel 2”
Cap Screw - 3/8 x 1
Washer - Lock 3/8
86
QTY
1
1
5
5
1
1
2
2
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
HEADER
WIPER & FRONT
FEEDGATE, STYLE II
1
2
CONDOR G4
FRONT ENDGATE HIDDEN
FOR CLARITY
3, 4
5
6
PART NO.
1
2
3
4
5
6
7
8
39426
54230
42033
36412
306583
36293
36425
36420
Please Give Part No., Description
& Unit Serial No.
7
DESCRIPTION
Wiper – Belt Front
Retainer – Wiper
Screw – Machine 1/4-20NC x 1
Nut – Hex 1/4-20NC
Feedgate - 304
Cap Screw - 3/8-16NC x 3/4 SS
Washer - Flat 3/8 SS
Washer - Lock 3/8 SS
87
QTY
1
1
5
5
1
2
2
2
307369-E
Page Rev. A
PA R T S L I S T
ITEM
8
NEW LEADER
CONDOR G4
SEALERS
- STYLE I
HEADER
7,8
1
2
6
4,5
3
2
PA R T S L I S T
7
9
VIEW A-A
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
97967
36395
97966
97968
88931
56258
305832
36393
42034
307125
34129
307369-E
Page Rev. A
10
DESCRIPTION
QTY
Seal - Assy, Includes 2-5
Cap Screw - 1/4-20NC x 1 SS
Retainer - Seal 304
Seal - 3 x 1/4 x 47-7/8
Nut - Tee 1/4 x 1/4
Screw - Truss Head 1/4-20 x 1/2 SS
Plate - Bin Sensor
Cap Screw - 1/4-20NC x 3/4 SS
Nut - Lock 1/4-20 SS
Plate - Bin Sensor 304
Grommet - Rubber
88
10
1
1
7
7
1
4
2
1
1
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
HEADER
SEALERS
- STYLE II
3,4
2
1
7
5
11
6
8 9,10
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
306637
306581
306582
56258
88931
36395
36393
34129
306707
36418
40750
307125
Seal - Assy, Includes 1-4
Retainer - Seal 304
Seal - 3 x 1/4 x 45
Screw - Truss Head 1/4-20NC x 1/2 SS
Nut - Tee 1/4 x 1/4
Cap Screw - 1/4-20NC x 1 SS
Cap Screw - 1/4-20NC x 3/4 SS
Grommet - Rubber
Sealer - Endgate Bolt-In 304
Washer - Lock 1/4 SS
Cap Screw - 1/4-20NC x 1-1/4 SS
Plate - Bin Sensor 304
89
QTY
2
2
12
12
10
2
1
2
2
2
1
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
NEW LEADER
HILLSIDE DIVIDER &HEADER
CONVEYOR COVER - STYLE I
CONDOR G4
1
7
8
3-6
2
8
ITEM
PART NO.
DESCRIPTION
PA R T S L I S T
1
86825
Support – Divider
2
98553
Divider – Weldment Hillside
3
36408
Bolt – Carriage 3/8 x 1
4
36425
Washer – Flat 3/8
5
36420
Washer – Lock 3/8
6
36414
Nut – Hex 3/8
7
98562
Cover - Wldmt Rear 304
8
36429
Pin - Hair
Note: Use chain shield hardware to attach Item 1 to sills.
307369-E
Page Rev. A
90
QTY
2
1
4
4
4
4
1
2
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
HILLSIDE DIVIDER & HEADER
CONVEYOR COVER - STYLE II
2
3-5
6
7
1
ITEM
PART NO.
1
2
3
4
5
6
7
311428
311438
36408
36425
72054
311444
36429
Hillside Divider Wldmt 304
Support - Hillside Divider Wldmt 304
Bolt - Carriage 3/8-16NC x 1 SS
Washer - Flat 3/8 SS
Nut - Lock 3/8-16NC SS
Cover - Wldmt Rear 304
Pin - Hair
91
QTY
1
1
4
4
4
1
2
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
NEW LEADER
PA R T S L I S T
ITEM
CONDOR G4
#4 BELT-OVER-CHAIN
HEADER
(BOC)
PART NO.
DESCRIPTION
QTY
1
308709
70755
2
305304-AA
Belt - MOR 18” x 132”
1
3
4
5
6
7
8
20617
20624
308534
21118
20817
21120
Screw - Flat 1/4 x 1/2
Screw - Truss 1/4 x 1/2
Screw - 1/4-20 x 1/2
Pin - Chain Pintle
Pin - Cotter
Link - Chain
8
28
104
2
2
2
307369-E
Page Rev. A
#4 BOC - 54 LK
Splice Bar Assembly, Includes 1, 6-8
92
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
PART NO.
1
86876
86798
305975
A
B
CONDOR G4
CHAIN
HEADER
SHIELDS
C
56258
*88931
2
71829
3
36420
4
36414
* - Not Shown
QTY
Shield – Chain Assembly
Shield – Chain
Belting – Sealer
2
2
5.75
Screw – Truss Hd 1/4-20 x 1/2
Nut – Tee 1/4 x 1/4
Screw – Machine 3/8-16 x 1
Washer – Lock 3/8
Nut – Hex 3/8-16
93
ft
23
23
14
14
14
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
NEW LEADER
CONDOR G4
CONVEYORHEADER
DRIVE & ENCODER
15
1
2,3,4
14
10,12,13
5
18
17
6
8
11,12,13 7
16
5
9,12,13
ITEM
PA R T S L I S T
1
2
3
4
5
6
PART NO.
310644
86757
6131
20743
6697
86762
* 4059
7
311056
*56327
8
86766
9
304484
10
72056
11
36539
12
36422
13
36416
14
303994
15
304953-X1
16
310601
17
310602
18
310603
* - Not Shown
307369-E
Page Rev. A
DESCRIPTION
QTY
Shaft – Drive
Sprocket
Key – Square
Screw – Set
Bearing
Coupling – Shaft
Key – Square 5/16 x 1-1/2
Motor – Hydraulic 17.1 CID
Seal Kit
Mount – Motor
Screw – Button Head 1/2-13NC x 1-1/2 SS
Bolt – Carriage 1/2-13NC x 1 SS
Cap Screw – 1/2-13NC x 1-1/2 SS
Washer – Lock 1/2 SS
Nut – Hex 1/2 SS
Encoder – Conveyor 180
Bracket – Encoder
Coupler – Rate Sensor
Washer - Special Lock
Screw - Set 1/4-20NC x 1/4 SS
94
1
2
2
4
2
1
1
1
1
8
2
2
12
12
1
1
1
1
1
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
CONDOR G4
CONVEYOR
HEADER
IDLER
5
2
4
3
6
1
2
7
9
5
10
ITEM
PART NO.
Please Give Part No., Description
& Unit Serial No.
Shaft – Idler
Sprocket
Key - Square
Screw – Set 5/16 x 3/8
Bearing
Bolt - Weldment
Collar – Set
Nut – Hex 5/8
Nut - Weldment
Pipe - Weldment Adjustment 5’ 304
95
QTY
1
2
2
2
2
2
2
2
2
2
307369-E
Page Rev. A
PA R T S L I S T
1
89779
2
86757
3
6131
4
20743
5
22511
6
87857
7
17078
8
* 36417
9
87856
10
306974
* - Not Shown
DESCRIPTION
NEW LEADER
CONDOR G4
BIN
HEADER
SENSORS
MULTAPPLIER
3
2
2
4
1
PA R T S L I S T
1
ITEM
PART NO.
DESCRIPTION
1
98787-AB
Bin Level Sensor
1
2
3
4
307130
36393
307124
Cable - Jumper 102”
Cap Screw - 1/4-20NC x 3/4 SS
Mount - Sensor 304
1
2
1
307369-E
Page Rev. A
96
QTY
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
REARHEADER
IDLER ZERKS
ITEM
PART NO.
DESCRIPTION
1
2
34734
99674
311806
301332
301333
6072
307131
Adapter - Elbow
Tie - Cable Style I
Tie - Fir Tree Cable, Style II
Connector - Bulkhead
Nut - Lock Connector
Zerk - Grease
Hose - Assembly 1/4 100R1 x 56 5’
3
4
5
6
97
QTY
4
4
4
2
2
2
2
307369-E
Page Rev. A
PA R T S L I S T
Please Give Part No., Description
& Unit Serial No.
CONDOR G4
NEW LEADER
NOTES
CONDOR G4
PA R T S L I S T
This page is intentionally left blank.
307369-E
Page Rev. A
98
Please Give Part No., Description
& Unit Serial No.
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