933305H

933305H
MOWERS
933305H
36 HYDRO MID-FS481V KAW FS
933307H
36 HYDRO MID-FS541V ES KAW FS
934306H
48 HYDRO MID-FS541V KAW FS
934307H
48 HYDRO MID-FS541V ES KAW FS
935308H
52 HYDRO MID-FS600V KAW FS
935309H
Rev. B. 01-2014
MAN 4169232
52 HYDRO MID-FS600V ES KAW FS
OPERATOR’S / PARTS MANUAL
®
UPPER ENGINE DECK ASSY
Hydro
Midsize
FIGURE 1
4
30
3
5
6C
TO ENGINE PURGE PORT
4
1
2
5
5
29
6A
20
6B
14
5
5
22
26
7
21
TO ENGINE
WIRE
HARNESS
16
27
22
23
25
24
19
15
19
37
35
28
36
15
18
9
12
13
17
12
13
17
TORQUE TO
8 - 12 FT/LBS
8
10
34
Hydro
Midsize
UPPER ENGINE DECK ASSY
FIGURE 1
ITEM PART NO.
DESCRIPTION
1 4167989
CAP-FUEL GASOLINE 3.5
2^4165561 TANK-FUEL
3 4165864
VALVE-INLINE FUEL
4 88042-1
CLAMP-HOSE 3/16
5 88042N
HOSE CLAMP 6 4162977-001 HOSE,FUEL LINE 56"
6A CUT TO 2"
6B CUT TO 18.5"
6C CUT TO 36.5"
7 4168368
8 4131068.2
9 64123-39
10 64229-05
11 2306144
12 64163-31
13 64006-03
14 69053-03
15 64229-02
16 2306127
17 64123-15
18 4164391.7
19 64018-9
20 4164251
21 48412
2288042-03
23 4164361
4164362
4164363
4164382
4164383
4164537
4164535
4164586
QTY
ITEM PART NO.
1
1
1
2
A/R
1
24 64205-018 BLT MET M8-1.25X15
1
25 64002-04
LOCKWASHER, EXT. 5/16 1
26 4164252-01 FITTING-3/8NPT-3/8 BARB 1
2769216.7 CAP-RESERVOIR
1
28 4164359
MUFFLER-MIDSIZE FS600 1
294163016 VALVE-FUEL
1
30 4162989-001 HOSE-FUEL
1
31* 4132325
GROMMET-FUEL TANK
1
32* 4165387
GROMMET-ROLLOVER VNT1
33* 4165763
VENT-FUEL TANK
1
34* 4165561-2 TUBE-FUEL, PICK UP
1
35 64123-54
BLT-HEX 5/16-18X3/4
1
36 64141-6
NUT-WLF 5/16-18
1
37 48228-12
CLIP-CABLE, ISULATED
1
FILTER, FUEL 1
DECK-ENGINE HYDRO
1
BOLT-HEX 1/2-13X1-1/4
8
LOCKNUT, 1/2-13 NYLON 8
S DOCU TUBE W/LAB
1
WASHER
4
LOCKWSHR-HELICAL 3/8 4
HOSE-HYDR 3/8X17"
1
LOCKNUT-NYLON 5/16-18 4
S-HYD RESEVOIR W/LABS 1
BLT-HEX 3/8-16X3/4
4
HANDLE-LOWER P-GRIP 1
BLT-CRG 5/16-18 X 3/4
4
VALVE-OIL DRAIN
1
CLIP-J CABLE 5/8X8.74
1
CLAMP--HOSE
2
ENG- KAW FS481V
1
ENG- KAW FS541V
1
ENG- KAW FS600V
1
ENG- KAW FS541V ES
1
ENG- KAW FS600V ES
1
FILTER-OIL KAW 49065-7007
FILTER-AIR ELEMENT
FILTER-PRE ELEMENT
DESCRIPTION
QTY
*NOT ILLUSTRATED
35
LOWER ENGINE DECK ASSY/CLUTCH
FIGURE 2
36
36
Hydro
Midsize
Hydro
Midsize
ITEM PART NO.
1
2
3
LOWER ENGINE DECK ASSY/CLUTCH
FIGURE 2
DESCRIPTION
2721647PULLEY-4.50E.O.D.
64163-31 WASHER, 25/64 X 1 X 12
2721110CLUTCH-ELECTRIC
(INCLUDES ITEM 30)
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
9
1
4
2721331.7 WLDMT-CLUTCH STOP MID 1
5
2721642 BELT-HA 49.0
1
6
2722244 PULLEY- A SECTION 4.50 2
7
38304-03 BRG-FLANGED PLASTIC
1
8
4121540PIN-CLUTCH
1
9
64123-15 BOLT-3/8-16X3/4 HEX
1
10
2721641.7 WLDMT-IDLER ARM
1
11 4116712PIN-PIVOT
1
12 64163-65 WASHER 0.890 X 1.375
6
13 64221-04E-RING.875
2
14
64123-138 BLT-HEX 3/8-16X3-3/4
1
15
64268-03 NUT-FL NYL LOCK 3/8-16 4
16
2308000 PULLEY-IDLER 4.00 EOD
1
17 33148-01SPACER
1
1838219 SPRING-TENSION
1
19
64123-87 BLT-HEX 3/8-16 X 1-3/4
1
20
64141-4 NUT-WLF 3/8-16
3
21
64123-70 BOLT-HEX 3/8-16X1-1/2
1
22 64006-03WASHER-LOCK
4
23
64123-155 BLT-HEX 7/16-20 X 3
1
24
64006-06 LOCKWSHR-HELICAL 7/1 1
25
64123-54 BOLT, 5/16-18X3/4 HEX
2
26
64163-55 WASHER .328X.75X14 GA 4
27
64229-02 LOCKNUT-NYLON 5/16-18 2
28
64164-12 1/4X1/4X1 SQ END KEY
1
29
64123-75 BOLT, 3/8-16X3 HEX
2
30
2720949 ASSY-CLUTCH WIRE
1
31
4163316 PUMP-HYDRO LH
1
32
4163317 PUMP-HYDRO RH
1
33
2721541 PULLEY-IDLER 5 IN
1
34
2721401.7 WLDMT-IDLER ARM
1
35
64163-61 WSHR .81X.406X16GA
1
36
64123-16 BLT-HEX 3/8-16X1-1/4
8
37 2188131SPRING-EXTENSION
1
38
4131068.2 DECK-ENGINE HYDRO
1
39 4116691PIN-PIVOT
1
40
64205-013 BLT-MET M6-1 X 12
2
41
64044-6 SCREW-SET 5/16-18X1/4
4
42
64238-03 KEY-MET 5MM SQ X 28
2
43
64209-09 WASHER-CONICAL SPRING2
44
64229-03 LOCKNUT-NYLON 3/8-16
3
37
DRIVE WHEELS / CUTTERDECK MOUNTING
Hydro
Midsize
FIGURE 3
2
3
5
1
6
4
9
7
8
10
38
Hydro
Midsize
ITEM PART NO.
DRIVE WHEELS / CUTTERDECK MOUNTING
FIGURE 3
DESCRIPTION
QTY
1 4169053.2WLDMT-DECK,ENGINE
22721620 WLDMT-HUB
*
970438
KIT-WHEEL HUB PULLER
3
4169435
WHEEL-ASSY, 18 X 7.5
4169435-01WHEEL-18X7.5
4169435-02TIRE-18X7.5
4
64187-03
NUT-WHEEL 1/2-20
5
64025-06
NUT-HEX 3/4-16 2A
6
2308051
MOTOR-WHEEL ROSS MF
7
64141-13
NUT WLF 1/2-13
8
64164-28
#808 WOODRUFF KEY
9
64123-72
BLT-HEX 1/2-13X2-1/2
10 4169059.7 PLATE-MOTOR CLAMP
ITEM PART NO.
DESCRIPTION
QTY
1
2
2
2
2
8
2
2
8
2
8
2
*NOT ILLUSTRATED
39
PARKING BRAKE/DOCUMENT TUBE
Hydro
Midsize
FIGURE 4
13
22
20
21
18
16
3
25
27
19
23
7
26
8
23 17
12
24
15
5
2
11
3
1
4
6
9
4
10
14
40
Hydro
Midsize
ITEM PART NO.
PARKING BRAKE/DOCUMENT TUBE
FIGURE 4
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
4169401
BRAKE SHAFT W/LABS
1
233103
SWIVEL
1
3 64168-2
COTTER-HAIRPIN.08X1.192
4
64001-6
NUT-HEX JAM,3/8-16
2
5
64262-025
BLT-FLG HD 3/8-16 X 2-1/2 1
62188131 SPRING-EXTENSION
1
7 2183071-01SPACER-15.88X10.32X16 2
8
64171-2
WAVE WASHER
1
9
4131072.7
PLATE-BRK SHFT RETNR 2
10 64123-50
BOLT-HEX 3/8-16X1
3
11 64163-02
WSHR-.325 X .596 X 11GA 1
12 64123-82
BOLT-HEX 3/8-16X2-1/2
1
13 38404-03
GRIP-CONTROL LEVER
1
14 64229-03
LOCKNUT-NYLON 3/8-16
5
15 4170104
ROD-PARK BRAKE
1
164169216.7 LEVER-BRAKE
1
17 64229-01
LOCKNUT-NYLON 1/4-20
2
18 64262-003 BLT-FLG HD 1/4-20 X 1
2
194129802 TUBE-DOCUMENT
1
20 38061A
CAP-DOCUMENT TUBE
1
214169353.7 BRACE-HANDLE
2
22 4169919
PLUG-RECTANGULAR PLAS 1
23 4169895 WASHER-FRICTION,UHMW2
2464163-46 WSHR.383/.393X.88X7GA 1
2564163-95 WSHR-.344X.688X.065
1
26 33030-07
BUSHING IDLER
1
27 64268-03
NUT-FL NYLON LOCK 3/8-16 1
41
UPPER HANDLE
Hydro
Midsize
FIGURE 5
20
25
24
33
29
3
26
7
21
4
5
9
6
2
13
10
11
35
34
12
23
17
9
11
8
22
13
31
28
27
9
6
16
32
10
14
16
42
1
18
19
15
14
30
17
UPPER HANDLE
Hydro
Midsize
ITEM PART NO.
FIGURE 5
DESCRIPTION
QTY
1
4169403
S UPR HNDL HYD W/CHK
1
(USED ON RECOIL START MODELS)
4169404
S-UPPR HNDL W/LABELS, ES
(USED ON ELECTRIC START MODELS)
2
4169316.7
HNDL-OPER PRESENT, RH 1
3
38148
SWITCH-ENGINE STOP
(USED ON RECOIL START MODELS)
128010 SWITCH-ENGINE
(USED ON ELECTRIC START MODELS)
1
4
64152-46
SCR-SLT HH 10-24X1/2
564163-60 WSHR.50X.203X18GA
2
2
62303023 CONNECTOR-OP
2
7
4122104
ROD-HANDLE LINK, LH
1
8
4122107
ROD-HANDLE LINK, RH
1
9 64168-2 COTTER-HAIRPIN.08X1.194
10 64197-002 BLT-TDFM 1/4-20X3/4
2
1133030-09 IDLER-BUSHING
2
12 4122056
WLDMT-OP PRESENCE
1
13 38371-01
BRG-NYLINER 3/8
2
14 64123-50
BOLT-HEX 3/8-16X1
6
15 4164391.7 HANDLE-LOWER P-GRIP
1
16 64141-4
NUT-WLF 3/8-16
4
17 64025-15
NUT-HEX #10-24 KEPS
4
1838357-09 CONTROL-THROTTLE
1
1938383
SWITCH-N.C.
2
(USED ON RECOIL START MODELS)
2308094
SWITCH-NCNC DBL POLE
(USED ON ELECTRIC START MODELS)
20 4169315.7
212721505
2264152-49
23 64163-03
24 64188-05
HNDL-OP PRESENT
2
SWITCH-PTO
1
SCRW-SLT HH #10-24X3/42
WSHR-.256IDX.62ODX18GA2
PIN-CLEVIS, .19 X 1.75 LG 2
25
PUSHNUT-3/16 ROD
64175-01
ITEM PART NO.
DESCRIPTION
26 38371-03
BRG-NYLINER 3/16
27 64197-015 BLT-TDFM 10-32X1/2
284169353.7 BRACE-HANDLE
292308065 SPRING-TENSION
30 64229-01
LOCKNUT-NYLON 1/4-20
3164225-03 U-BOLT
32 108208
SWITCH DBL POLE NC/NO
33 108009-03 CONTROL CHOKE 51"
34 64025-04
NUT-HEX 3/8-24
354169945 PLUG-PLASIC
QTY
4
2
2
2
2
2
1
1
1
2
* NOT ILLUSTRATED
2
43
TRACTION CONTROLS
Hydro
Midsize
FIGURE 6
7
5
8
2
3
37
11
6
39
8
4
7
4
8
36
39
11
27
1
44
27
TRACTION CONTROLS
Hydro
Midsize
FIGURE 6
ITEM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
64268-03
38189
64061-37
4170012
62464-5A
33243
4168054
4168055
NUT-FLG LYLOCK 3/8-16
SPRING-COMPRESSION
ROLL PIN-1/8 X 1.00 SS
STUD-DOUBLE ENDED
WASHER,THRUST 5/16X3/4
SPACER
LATCH-ROLLER LH HYDRO
LATCH-ROLLER RH HYDRO
2
2
2
2
2
2
1
1
8
9
10
11
12
13
14
15
16
64229-02
64229-01
2308002
64163-29
2308080
2721843.7
64168-2
2308065
2721660.7
*2721622.7
5/16-18 NYLON LOCKNUT
LOCKNUT NYL 1/4-20
BRG-RADIAL W/THD STUD
WSHR 21/64X1X11GA
BEARING SELF ALIGNED
ARM-RH SPEED CONTROL
HAIRPIN COTTER
SPRING EXTENSION
WLDMT-PUMP ARM RH
WLDMT-PUMP ARM LH
6
2
2
2
2
1
7
2
1
1
17
18
19
20
21
22
23
24
25
26
27 2722305 ROD-SPEED CONTROL
2
2721842.7 ARM-LH SPEED CONTROL 1
64163-06WSHR.768/.756X1.25X14GA2
85010N
ZERK, 1/4-28 STR
2
64163-61 WSHR .81X.406X16GA
2
64061-28 ROLL PIN 3/16 X 1 1/4
2
2721617.7 WLDMT-SPEED CONTROL 2
4164391.7 HANDLE-LOWER P-GRIP
1
64123-50 BOLT, 3/8-16X1 HEX
2
2306081.7 WLDMT PUMP ARM
2
64123-64 BLT-HEX 5/16-18X2-1/4
2
28 64123-100 BOLT-3/8-16X2-1/4 HEX
29 64123-68 BLT-HEX 5/16-18 X 1
30 64139-13 BLT-WLF 5/16-18X1/2
31 64163-02 WSHR 21/64X19/32X11 GA
32 38372 BEARING BALL
33 2720312 SPRING-COMP IDLER PLT
3433103 SWIVEL
35 4168050 ROD-TRCTN CNTRL,HYDRO
364169224HANDLE-RH
374169223HANDLE-LH
38 64163-31 WASH 25/64X1X12 GA
394169218TUBE-PIVOT
40 64141-6
NUT-WLF 5/16-18
41 4117212 SPRING EXTENSION
ITEM PART NO.
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
DESCRIPTION
QTY
64123-70 BOLT-HEX 3/8-16X1-1/2
64141-4
NUT-WLF 3/8-16
64123-202 BLT-HEX 3/8-16 X 9
64229-03 NUT-NYLOCK 3/8-16
2308066 FRICTION WASHER
38404-03 GRIP,CONTROL LEVER
2308076-02BEARING-PLASTIC
64192-04 SET SCREW 5/16-18X5/8
2303058 ECCENTRIC SHAFT W/ZRK
64123-02 BLT HEX 3/8-24 X 1
64006-03 WASHER, 3/8 HELICL LCK
64144-16RING,CLIP-.75X.062
38524
KNOB-4 PRONG 3/8-16
2721854 STUD-3/8-16X 3/8-24 4.5LG
64123-69 BOLT-5/16-18X1-1/2 HEX
118047-09 BUSHING-FLIP LOK.75ID
33030-08BUSHING-IDLER7/8X3/8X1
138011
BALL JOINT
64001-2
NUT 3/8-16
2721844 BUSHING-SPEED CONTROL
4
11
1
3
2
1
2
2
2
2
2
2
1
1
2
2
1
1
1
1
* NOT ILLUSTRATED
1
2
6
11
4
1
4
2
1
1
4
2
6
2
45
ELECTRIC START BATTERY
Hydro
Midsize
FIGURE 7
20
21
22
46
ELECTRIC START BATTERY
Hydro
Midsize
ITEM PART NO.
FIGURE 7
DESCRIPTION
QTY
1
64229-02
264163-29
3128035
4
4169053.2
5
64262-002
6
112386
74171099
*
4171973 LOCKNUT-NYLON 5/16-18 2
WASHER
2
COVER-BATTERY
1
DECK-ENGINE HYDRO
1
BLT-FLG 1/4-20 X 3/4
2
BOOT-BATTERY TERM POS 1
BATTERY
1
CHARGER-BATTERY AGM
8
108061-16
9
64025-01
10 4113741
11 2722227-03
12 2722202.7
13 64197-016
14 4168907
1538665
16 64152-23
17 108061-15
18 64141-2
19 2308095
2064163-03
214168764.7
22 64152-56
CABLE-BTTRY 31.5 BLACK
NUT-HEX 1/4-20
S-TRAY, BATTERY
CABLE-BTTRY W/CONDUIT
SUPPORT-BATT TRAY
BLT-TDFM 3/8-16X1/2
ROD,BATTERY HLD DWN
SOLENOID
1/4-20X3/8 LG SP SCREW
CABLE-BATTERY 6.5 RED
NUT-WLF 1/4-20
COVER, TERMINAL
WSHR-.256X.62X18GA
STRAP-BATTERY
SCREW-HS STAP #12 X 1/2
ITEM PART NO.
DESCRIPTION
QTY
1
2
1
1
2
8
1
1
2
1
1
3
2
1
1
47
HYDRAULICS
FIGURE 8
48
Hydro
Midsize
HYDRAULICS
Hydro
Midsize
ITEM PART NO.
FIGURE 8
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
58026-01 3-WAY CONNECTOR
2
108029
PLUG, MAGNETIC
1
158058-04 FITTING-90 BARB, ADJ.
2
108205-02 ELBW-MALE 45 8X8 37-ORB4
88042-04 CLAMP-HOSE 5/8"
12
2720396 FLTR, 25 MCRN SM CAM
1
69060-01 FTG-BARB 9/16 X 3/8 ST
2
69216.7
CAP-RESERVOIR
1
64123-60 BOLT, 1/4-20X2 HEX
2
64229-01 LOCKNUT-NYLON 1/4-20
2
2306127 S HYD RESER W/LABS
1
2308051 MOTOR WHEEL ROSS
2
2692300-01HOSE-1/2 37/ORB X 18.5 LG2
2692300-02HOSE-1/2 37/ORB X 20.5 LG 2
4163317 PUMP-HYDRO RH
1
(SEE FIG 16 FOR PARTS BREAKDOWN)
16
4163316 PUMP-HYDRO LH
1
(SEE FIG 16 FOR PARTS BREAKDOWN)
(69053-05 IS A SERVICEABLE LENGTH OF 55")
17
69053-05 3/8 HI TEMP HOSE 17.0"
18
69053-05 3/8 HI TEMP HOSE 5.0"
19
69053-05 3/8 HI TEMP HOSE 5.0"
20
69053-05 3/8 HI TEMP HOSE 7.5"
21
69053-05 3/8 HI TEMP HOSE 6.8"
22
69053-05 3/8 HI TEMP HOSE 12.0"
1
1
1
1
1
1
ITEM PART NO.
DESCRIPTION
QTY
SERVICEABLE HYDRAULIC O-RINGS
SAE PORT 'O' RING
PART
NUMBER
THREAD
SIZE
AS568#
158061-10
9/16-18
-906
158061-11
3/4-16
-908
158061-12
7/8-14
-910
158061-13
1-1/16-12
-912
158061-14
1-5/16-12
-916
158061-16
1-5/8-12
-920
158061-03
1-7/8-12
-924
NOTE:
DO NOT use teflon tape on any hydraulic fittings.
Use a liquid pipe sealant.
49
POWER UNIT DECALS
Hydro
Midsize
FIGURE 9
1
OFF
PTO
(BLADES)
CHOKE
ON
PARKING
BRAKE
FAST
SLOW
OFF ON
N
NEUTRAL
START
R
N
SPEED CONTROL
F
4122168
BEFORE STARTING OR SERVICING:
-READ AND UNDERSTAND OPERATORS
MANUAL AND LABELS.
-BE SURE MACHINE IS IN SAFE OPERATING
CONDITION AND OPERATOR PRESENCE
WORKS. MAKE ANY NECESSARY REPAIRS.
-PUT TRACTION CONTROLS IN NEUTRAL.
-MOVE SPEED CONTROL TO "START".
-PUSH PTO SWITCH TO "OFF".
BEFORE LEAVING OPERATORS POSITION:
-PUT TRACTION CONTROLS IN NEUTRAL
-TURN PTO OFF.
-APPLY PARKING BRAKE.
-TURN ENGINE OFF.
-REMOVE KEY.
17
2
3
4
10
15
9
- DO
JUR NOT
ANDE PEOOPE
PET PLERAT
- DO
E
S
SAF NOT AT OR WH
DAM ERE
ETY USEA SAF
AGE FLY
- KEE .
E DIS
IF
ING
THE
REP P
TANPRO DEB
RE
OPELACLAB
CE.PER
ARE
TY. RIS
RATE IFELS,
KEEMAY
ANY
- OBE ORSLOSGUA
P PEO
INDOU
MA T ORRDS
MAY Y
SAF
NUA DAMAND
BTS
PLE
OTH CAU
L OF AGESHI
ABO
ERS SEETY
UT
LOS D. ELD
. INJ INS
9
13
- DO
URYTRU
OPE NOT
T REP S IN
LAC PLA
TO CTIONS OR DAM
RAT DEF
YOU
E CE.
ION EAT
- DO
AGE
RSE. FAI
UNT NOT DAI INT
D.
LF LUR
RAI ALL LY. ERL
OR E TO
OCK
- DIS NED OW
DO
S.
DOI CON PER CHI
SO
CHE
NG NEC SONLDR
CK
ANY T
S TOEN,
UNS
MA SPA
OPE
INT RK
RATKILLED
ENA PLU
NCEG WIR E MA OR
.
E(S CHINE.
) BEF
ORE
HY
FILDRAU
INDL TO LIC
10WICA LEV OIL
30 TED EL
OIL WIT
.
H
HIG
H PR
- LEA
KS
ES
SU
- SEE
CAN
RE
FOR K
PEN
IMM
FL
OIL EDIA
ETR
UID
- SEE PEN
MET OPE ETRTE MED ATE
:
SER HOD RAT ATIO ICA SKI
N.
VICI OF ORS N
L
NG LOC MAN INJU ATT
RY. ENT
HYD ATIN
ION
RAU G UAL
LIC LEA FOR
SYSKS, PRO
TEMOR PER
.
5
2000
661
12
16
8
50
18
6
POWER UNIT DECALS
Hydro
Midsize
ITEM PART NO.
FIGURE 9
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
14169238
LABEL-CONTROL PNL W/CHK1
4169239 LABEL-CONTROL PNL HYD 1
2
3
4
5
6
7
8
9
2000672 LABEL-PARKING BRAKE 1
2000570 LABEL-WARN FUEL PICT 1
340830
LABEL-CAUTION SPANISH 1
2000571LABEL-IMPORTANT
1
4116761 LABEL-MADE IN USA
1
2000572 LABEL-WARNING BLADES 1
2000677 LABEL-DANGER/WARNING1
4164269 LABEL-ROT PRTS/B-WSHR 1
(LOCATED UNDER BELT COVER)
10
11*
2000704 LABEL-MIDSIZE PATENT
2000673 LABEL - OP MAN/TIRES
(ON DOCDUMENT TUBE)
12
13
14*
15
16
17
18
2000661
2000590
4110260
4158401
4158400
4158402
4162912
4162914
4162915
1
1
LABEL-HYD TANK WARN
1
LABEL-WARNING BATTERY 1
LABEL-TRACKING CNTRL 1
LABEL-BOBCAT, LARGE
1
LABEL-BOBCAT, MEDIUM 1
LABEL-BOBCAT, SMALL
1
LABEL-DECK SIZE, 36"
1
LABEL-DECK SIZE, 48"
LEBEL-DECK SIZE, 52"
* NOT ILLUSTRATED
51
WIRE DIAGRAM-RECOIL START
Hydro
Midsize
FIGURE 10
WIRE
R
B
Y
BR
BL
O
BLW
P
COLOR
RED
BLACK
YELLOW
BROWN
BLUE
ORANGE
BLUE W/WHITE STRIPE
PURPLE
ENGINE
KILL
ENGINE
GROUND
ENGINE
CHARGING
B
B
R
0
B
BL
1
CLUTCH
2
7
NEUTRAL
SWITCH
3
PTO
SWITCH
R
R
BR
R
BL/W
R
BR
Y
O
O
KEY
SWITCH
4
B
B
R
OPERATOR
PRESENCE
RELAY
9
O
B
B
BL
P
30
85
87A NC
87 NO
86
P
RELAY SCHEMATIC
B
Y
BL/W
52
OPERATOR
PRESENCE
SWITCH
FUSE
BLOCK
O
5
NC
O
NO
6
WIRE DIAGRAM-RECOIL START
Hydro
Midsize
ITEM PART NO.
FIGURE 10
DESCRIPTION
QTY
1
2721110CLUTCH-ELECTRIC
(INCLUDES ITEM 2)
1
2
3
4
5
6
7
8
9
2720949 ASSY-CLUTCH WIRE
2722033SWITCH-NEUTRAL
38148
SWITCH-ENGINE STOP
108208
SWITCH DBL POLE NC/NO
148082-10 FUSE 10 AMP
2721505SWITCH-PTO
4166845 HARNESS-MID GEAR DRV
(INCLUDES ITEM 6 & 9)
2722325 RELAY-40 AMP SEALED
1
1
1
1
1
1
1
ITEM PART NO.
DESCRIPTION
QTY
1
53
WIRE DIAGRAM-ELECTRIC START
FIGURE 11
54
Hydro
Midsize
WIRE DIAGRAM-ELECTRIC START
Hydro
Midsize
ITEM PART NO.
FIGURE 11
DESCRIPTION
QTY
1
2721110CLUTCH-ELECTRIC
(INCLUDES ITEM 2)
1
2
3
4
5
6
7
8
2720949 ASSY-CLUTCH WIRE
108208
SWITCH DBL POLE
128010
KEY SWITCH
2308094 SWITCH-NCNC DBL POLE
148082-20 FUSE 20 AMP
2721505SWITCH-PTO
4128561 HARNESS-HYDRO MAIN
(INCLUDES QTY OF 2 OF ITEM 6)
1
1
1
1
2
1
1
ITEM PART NO.
DESCRIPTION
QTY
9 38665SOLENOID-STARTER 1
10*108061-15
CABLE-BATTERY 6.5 RED 1
(FROM STARTER SOLENOID TO STARTER)
11*2722227-03
CABLE-BTTRY W/CONDUIT 1
(FROM (+) POSITIVE BATTERY TERMINAL
TO STARTER SOLENOID)
12*108061-16
CABLE-BTTRY 31.5 BLACK 1
(FROM (-) NEGATIVE BATTERY TERMINAL
TO ENGINE BLOCK)
* NOT ILLUSTRATED
55
WIRING SCHEMATIC-RECOIL START
FIGURE 12
56
REF. 4115548
Hydro
Midsize
WIRING SCHEMATIC-ELECTRIC START
REF. 4115550
FIGURE 13
57
HYROGEAR PUMP
FIGURE 13
58
HYDROGEAR PUMP
Hydro
Midsize
FIGURE 13
4112782 & 4163317
2721615 & 4163316
PUMP-HYDRO RH ILLUSTRATED AS SHOWN
PUMP-HYDRO LH ILLUSTRATED AS SHOWN EXCEPT GROUP A IS ROTATED
180° AROUND THE CENTERLINE OF THE PUMP.
ITEM HYDROGEAR PART NO. PART NO.
DESCRIPTION
QTY
1
70516
2
71615 3
50641
4
50969
5
52629
6
2513027
7
50273
89004101-1340
10
50975
15
2513030
18
70521
19
50315
20
51161
2150951
22
50329
25
70723
29
2003014
30
2003017
31
51246
322003087
34
50551
37
2003005
38
2000015
42A
2510027
42B
2510050
44
70402
49
2513043
56
9005110-4400
66
9005110-3100
100
70525
-----
----
-----
2721615-01
4163316-01
2721615-03
2721615-04
2721615-05
4163316-02
-----
2721615-07
-----
-----
-----
-----
4163316-03
-----
-----
2721615-09
2721615-10
2721615-11
2721615-12
2721615-13
2721615-14
2721615-15
4163316-04
2721615-17
-----
-----
2721615-18
HOUSING KIT
1
END CAP KIT
1
STRAIGHT HEADLESS PIN
2
FLANGE BOLT M8-1.25 X 60 4
HOUSIGN O-RING
1
CHARGE PUMP KIT (STD)
1
STD GEROTOR ASSEMBLY
1
O-RING
1
SOCKET HEAD M6-1/0 X 20
2
BYPASS VALVE KIT (BLANK)
1
PUMP SHAFT KIT
1
BALL BEARING 17 X 40 X 12
1
LIP SEAL 17 x 40 x 12
1
SPACER
1
RETAINING RING
1
CYLINDER BLOCK KIT
1
BLOCK SPRING
1
BLOCK THRUST WASHER
1
VALVE PLATE
1
SWASHPLATE
1
BALL THRUST BEARING
1
TRUNNION ARM
1
SLOT GUIDE
1
CHECK VALVE KIT (.031")
1
CHECK VALVE KIT (BLANK)
1
CHARGE RELIEF VALVE KIT
1
TRUNNION SEAL/RETAINER KIT1
STRAIGHT THREAD PLUG
1
5/16 SAE PLUG
1
OVERHAUL SEAL KIT
1
59
MOUNTING-36" FIXED DECK
Hydro
Midsize
FIGURE 14
14
41
43
8
9
42
40
44
10
41
45
46
23
34
11
23
34
32
36
50
48
24
3
22
7
47
9
33
4
51
36
35
31
5
7
20
8
25
15
16
6
18
36
36
26
38
39
30
1
21
36
26
28
27
2
29
49
17
2
29
60
28
37
MOUNTING-36" FIXED DECK
Hydro
Midsize
FIGURE 14
ITEM PART NO.
DESCRIPTION
QTY
1 4121969
S-36SDFIXED DK W/ LABS
2 112111-02 BLADE 18.00 OFFST HLFT
3 2721477
BELT-HB 56.75
4 128169
PULLEY, IDLER 5.50
538219
SPRING-TENSION
6 4124108
S CASTER SUPPORT
72308140 PULLEY-ENGINE
8 4171185
S-ASSY SPINDLE 6 LONG
(INCLUDES ITEMS 41,43, 44-46)
1
2
1
1
1
2
2
1
9
4171184
S-ASSY SPINDLE 6 SHORT
(INCLUDES ITEMS 41,42, 44-46)
10 2721478
112721479
12 64123-77
13 64123-265
14 38524
15 4163871.7
164116661
17 4147115
18 64123-89
19 4119064.2
20 64262-012
21 4164932.7
22 64006-05
23 64025-16
24 64123-05
25 64262-010
26 64123-50
27 64123-88
28 64163-12
2964163-16
30 64141-4
3164163-65
32 64164-12
33 64164-13
34 64209-03
3564221-04
BELT-HB 85.25
PULLEY-6.75
BLT-HEX 5/8-18X8 1/2
BLT-HEX HD 5/18-18X7 1/2
KNOB-4 PRONG 3/8-16
WLDMT-DECK IDLER
PIN-PIVOT
CHUTE-DECK, 32-54 SD
BLT-HEX 1/4-20X3/4
COVER-BELT, 36 FIXED
BLT-FLG HD 3/8-16 X 1-1/4
BRKT-CHUTE SUPPORT
LOCKWSHR-HELICAL 1/2
NUT-HEX 5/8-18
BLT-HEX 1/2-20X1-1/2
BLT-FLG HD 3/8-16 X 3/4
BOLT-HEX 3/8-16X1
BOLT, 3/8-16X2-3/4 HEX
.635/.640X1.0X.25 WASH
WSHR-41/64X1-3/8X12GA
NUT-WLF 3/8-16
WASHER-.890X1.375X18GA
KEY-1/4X1/4X1 SQ END
1/4X1/4X2 SQ KEY
SPRING WASHER.67 ID
E-RING.875
ITEM PART NO.
DESCRIPTION
QTY
36 64229-03
LOCKNUT-NYLON 3/8-16
37 64139-24
BLT-WLF 3/8-16 X 1
38 64141-2
NUT-WLF 1/4-20
39 64268-03
NUT-FL NYLON LOCK 3/8-16
40 108074-13 FLEX TRIM 44.38
41 4167554-01 BEARING-SPINDLE SEALED
4233179-02 SPINDLE-SHORT
(USED IN ITEM 9)
16
2
1
2
1
2
1
1
4333179-01 SPINDLE-LONG
(USED IN ITEM 8)
1
1
1
1
1
2
1
1
1
1
1
12
1
1
2
1
8
2
1
4
2
10
1
1
1
2
1
44 2721096
45 64144-38
4638315
474115420.7
48 4135265
49 64123-139
50 64163-31
512721485
1
1
1
1
1
1
1
1
HOUSING-SPINDLE 6 HOLE
SNAP-RING
NUT-SPINDLE
GUIDE-BELT
PULLEY-V IDLER
BOLT-3/8-16X4 HEX
WASHER, 25/64X1X12
SPACER-IDLER
61
MOUNTING-48" FIXED DECK
Hydro
Midsize
FIGURE 15
40
41
43
8
9
42
44
41
45
46
38
39
37
62
MOUNTING-48" FIXED DECK
Hydro
Midsize
FIGURE 15
ITEM PART NO.
DESCRIPTION
QTY
1 4119381
S 48 SD FIXED DK W/LABS
2 112111-01 BLADE 16.25 OFFST HLFT
3128110 BELT-CUTTERDECK
4 128169
PULLEY, IDLER 5.50
52188131 SPRING-EXTENSION
6 4124108
S CASTER SUPPORT
72308140 PULLEY-ENGINE
8 4171185
S-ASSY SPINDLE 6 LONG
9 4171184
S-ASSY SPINDLE 6 SHORT
10 2722160
BELT-HB 73.00
11 2722161
PULLEY-6.75 EOD
12 64123-77
BLT-HEX 5/8-18X8 1/2
13 64123-265 BLT-HEX HD 5/18-18X7 1/2
14 38524
KNOB-4 PRONG 3/8-16
154110580.7 WLDMT-IDLER
164116661 PIN-PIVOT
17 4147115
CHUTE-DECK, 32-54 SD
18 64123-89
BLT-HEX 1/4-20X3/4
19 4119515.2 COVER-BELT FIXED 48
20 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
21 4164932.7 BRKT-CHUTE SUPPORT
22 64006-05
LOCKWSHR-HELICAL 1/2
23 64025-16
NUT-HEX 5/8-18
24 64123-05
BLT-HEX 1/2-20X1-1/2
25 64262-010 BLT-FLG HD 3/8-16 X 3/4
26 64123-50
BOLT-HEX 3/8-16X1
27 64123-88
BOLT, 3/8-16X2-3/4 HEX
28 64163-12
.635/.640X1.0X.25 WASH
29 64163-16
WASHR-41/64X1, 3/8X12GA
30 64141-4
NUT-WLF 3/8-16
3164163-65 WASHER-.890X1.375X18GA
32 64164-12
KEY-1/4X1/4X1 SQ END
33 64164-13
1/4X1/4X2 SQ KEY
34 64209-03
SPRING WASHER.67 ID
3564221-04 E-RING.875
36 64229-03
LOCKNUT-NYLON 3/8-16
37 64139-24
BLT-WLF 3/8-16 X 1
38 64141-2
NUT-WLF 1/4-20
39 64268-03
NUT-FL NYLON LOCK 3/8-16
40 108074-09 S CHANNEL-FLEX TRIM 7.12
41 4167554-01 BEARING-SPINDLE SEALED
4233179-02 SPINDLE-SHORT
(USED IN ITEM 9)
1
3
1
1
1
2
3
1
2
1
1
1
2
2
1
1
1
1
1
18
1
1
3
1
8
2
1
6
3
10
1
2
1
3
1
21
2
1
2
1
2
1
4333179-01 SPINDLE-LONG
(USED IN ITEM 8)
1
44 2721096
45 64144-38
4638315
ITEM PART NO.
DESCRIPTION
QTY
HOUSING-SPINDLE 6 HOLE 1
SNAP-RING
1
NUT-SPINDLE
1
63
MOUNTING-52" FIXED DECK
Hydro
Midsize
FIGURE 16
14
41
19
10
43
8
9
42
33
23
44
34
11
3
41
45
46
7
24
23
36
35
31
22
4
34
32
20
15
7
8
5
9
16
25
40
48
6
36
47
1
18
38
36
36
30
27
26
21
39
17
26
28
28
2
29
12
64
29
13
2
37
MOUNTING-52" FIXED DECK
Hydro
Midsize
FIGURE 16
ITEM PART NO.
1 4127488
2 112111-02
3 2188176
4 128169
52188131
6 4124108
72308140
8 4171185
9 4171184
10 2722570
11 2722161
12 64123-77
13 64123-265
14 38524
154110580.7
164116661
17 4147115
18 64123-89
19 4129134.2
20 64262-012
21 4164932.7
22 64006-05
23 64025-16
24 64123-05
25 64262-011
26 64123-50
27 64123-88
28 64163-12
29 64163-16
30 64141-4
3164163-65
DESCRIPTION
QTY
S 52 SD CUT DECK W/ LABS
BLADE 18.00 OFFST HLFT
BELT-CUTTERDECK 52
PULLEY, IDLER 5.50
SPRING-EXTENSION
S-CASTER SUPPORT 9 IN.
PULLEY-ENGINE
S-ASSY SPINDLE 6 LONG
S-ASSY SPINDLE 6 SHORT
BELT-HB 75.75
PULLEY-6.75 EOD
BLT-HEX 5/8-18X8 1/2
BLT-HEX HD 5/18-18X7 1/2
KNOB-4 PRONG 3/8-16
WLDMT-IDLER
PIN-PIVOT
CHUTE-DECK, 32-52 SD
BLT-HEX 1/4-20X3/4
WLDMT-COVER BELT 52
BLT-FLG HD 3/8-16 X 1-1/4
BRKT-CHUTE SUPPORT
LOCKWSHR-HELICAL 1/2
NUT-HEX 5/8-18
BLT-HEX 1/2-20X1-1/2
BLT-FLG HD 3/8-16 X 1
BOLT-HEX 3/8-16X1
BOLT, 3/8-16X2-3/4 HEX
.635/.640X1.0X.25 WASH
WASHR-41/64X1, 3/8X12GA
NUT-WLF 3/8-16
WASHER-.890X1.375X18GA
1
3
1
1
1
2
3
1
2
1
1
1
1
2
1
1
1
1
1
18
1
1
3
1
8
2
1
6
3
10
1
ITEM PART NO.
DESCRIPTION
QTY
32 64164-12
KEY-1/4X1/4X1 SQ END
33 64164-13
1/4X1/4X2 SQ KEY
34 64209-03
SPRING WASHER.67 ID
3564221-04 E-RING.875
36 64229-03
LOCKNUT-NYLON 3/8-16
37 64139-24
BLT-WLF 3/8-16 X 1
38 64141-2
NUT-WLF 1/4-20
39 64268-03
NUT-FL NYLON LOCK 3/8-16
40 2721512
ROLLER-5X2.75 CENTERED
41 4167554-01 BEARING-SPINDLE SEALED
4233179-02 SPINDLE-SHORT
(USED IN ITEM 9)
2
1
3
1
22
2
1
2
1
2
1
4333179-01 SPINDLE-LONG
(USED IN ITEM 8)
1
44 2721096
45 64144-38
4638315
472720685
48 64123-173
1
1
1
1
1
HOUSING-SPINDLE 6 HOLE
SNAP-RING
NUT-SPINDLE
SPACER-ROLLER
BLT-HEX 3/8-16X4-1/2
65
BAFFLES
Hydro
Midsize
FIGURE 17
3
2
4
19
19
3
6
6
7
8
9
11
1
6
16
6
1
10
12
15
16
1
13
14
18
66
17
6
6
20
20
5
20
Hydro
Midsize
BAFFLES
FIGURE 17
ITEM PART NO.
DESCRIPTION
QTY
1
2
64018-2
BLT-CRG 1/4-20X3/4
(NOT USED ON 36" DECKS)
4
64018-3
BLT-CRG 3/8-16X1
(NOT USED ON 48" DECKS)
3
64123-50
BOLT-HEX 3/8-16X1
4 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
QTY USED ON 48" DECK
5 64229-01 LOCKNUT-1/4-20 NYLON
(NOT USED ON 48" & 52" DECKS)
6 64268-03
NUT-FL NYLON LOCK 3/8-16
USED ON 36" DECK ONLY
74115864.7 BAFFLE-DISCHARGE
(USED ON 36", 52" DECK)
8 4120208.7 BAFFLE-DISCHARGE 32-48
(USED ON 48" DECKS ONLY)
9 4165971.7 BAFFLE-48 FRONT LH
(USED ON 48" DECKS ONLY)
10 4165972.7 BAFFLE-FRONT CTR
(USE ON 48" DECKS ONLY)
11 4165965.7 BAFFLE-FRONT LH
(USED ON 52" DECKS ONLY)
12
13
ITEM PART NO.
DESCRIPTION
QTY
1
1
174168515.7 MOUNT-BAFFLE
(USED ON 52" DECK)
4168514.7MOUNT-BAFFLE
(USED ON 48" DECK ONLY)
2
18 4134343.7 BAFFLE-RIGHT FRONT 36
(USED ON 36" DECK ONLY)
1
19 64123-15
BLT-HEX 3/8-16 x 3/4
3
20 64268-01
NUT-FL NYLON LCK 1/4-20
3
1
4
1
6
1
1
1
1
1
4165966.7 BAFFLE-FRONT CTR
1
(USED ON 52" DECKS ONLY)
4168516.7 BAFFLE-RIGHT FRONT
(USED ON 52" DECKS ONLY)
1
14 4168527.7
BAFFLE-RIGHT FRONT
(USED ON 48" DECKS ONLY)
1
15 4147035.7 BAFFLE-FRONT DECK
(USED ON 36" DECKS ONLY)
1
164168523.7 MOUNT-BAFFLE
(QTY 2 ON 48" & 52" DECKS)
2
67
CASTER ASSY-FIXED DECKS
Hydro
Midsize
FIGURE 18
1
2
3
4
5
4
3
6
7
8
10
12
13
9
14
14
15
11
68
16
11
CASTER ASSY-FIXED DECKS
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
FIGURE 18
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
4124110
ASSY-CASTER 9IN BOBCAT 2
(INCLUDES ITEMS 1-3, 7-12 & 16 QTYs LISTED)
(NOTE 2 ASSYS REQUIRED PER MACHINE)
64173-04 QUICK PIN 64163-07 1-1/32X1-3/4X1/4 WASH 64163-22 1-1/32X1-3/4X1/2 WASHR 4129801
BUSHING-FLANGED 4124108
S CASTER SUPPORT
(INCLUDES ITEMS 4 & 6, QTYs LISTED)
6 85010N
ZERK GREASE FITTING 7 64163-84 WSHR-1.015 X 1.75 X .125
8 2721484.7 WLDMT-CASTER YOKE
9 64229-05 LOCKNUT-NYLON 1/2-13
10 64123-166 BLT-HEX 1/2-13X5-1/2 11 2722591
SPACER-3/4 INCH BRG
122722230-04SPANNER
13 64123-01 BLT-HEX 5/16-24X3/4 14 2722682
BEARING-9" WHEEL
15 4165543
ASSY-9" WHEEL
(INCLUDES ITEM 17)
17* 4165543-01 S-WHEEL HUB ASSY
(INCLUDES ITEMS 13-15 AND HUB ASSY)
1
1
7
2
1
1
1
1
1
1
2
1
4
2
1
1
* NOT ILLUSTRATED
69
CUTTERDECK DECALS
FIGURE 19
Hydro
Midsize
6
70
CUTTERDECK DECALS
Hydro
Midsize
ITEM PART NO.
FIGURE 19
DESCRIPTION
QTY
1
2
3
4
4158401 LABEL-BOBCAT, LARGE
1
2000677 LABEL-DANGER/WARNING1
2000572 LABEL-WARNING BLADES 1
2000678 LABEL-ROT PARTS/B-WSHR
QTY FOR 36" DECK
1
QTY FOR 48", 52" DECK
2
5
6
4116761
4164269
ITEM PART NO.
DESCRIPTION
QTY
LABEL-MADE IN USA
1
LABEL-ROTATING BLADES 1
71
WEIGHTS
FIGURE 20
72
Hydro
Midsize
WEIGHTS
Hydro
Midsize
ITEM PART NO.
FIGURE 20
DESCRIPTION
QTY
1
4162891.7WEIGHT
(QTY 10 USED ON 36" DECKS)
(QTY 14 USED ON 48" DECKS)
2
3
64123-100 BOLT-3/8-16X2-1/4 HEX
(USED ON 36" DECKS ONLY)
4
64123-75 BOLT, 3/8-16X3 HEX
(USED ON 48" DECKS ONLY)
4
4
5
64141-4 NUT-WLF 3/8-16
64163-31 WASHER, 25/64X1X12
(USED ON 36" DECKS ONLY)
8
4
ITEM PART NO.
DESCRIPTION
QTY
73
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