Alto-Shaam FryTech ASF-60G gas fryer, ASF-60DS dump station, ASF-60UC utility cabinet User manual

Below you will find brief information for gas fryer FryTech ASF-60G, dump station ASF-60DS and utility cabinet ASF-60UC. Alto-Shaam FryTech ASF-60G is a gas fryer that features automatic fryer lifts. It has a temperature range of 200°F to 385°F (93°C to 196°C) and can hold up to 8 lb (4 kg) of product. The ASF-60DS dump station features an overhead infrared heating element that is controlled with one (1) ON/OFF power switch. The dump station holding well includes a removable screen grid insert to collect crumbs. The ASF-60UC utility cabinet is used to store fryers, dump stations, or other equipment. This manual provides instructions for installing, operating, and maintaining the unit.

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GAS FRYER
FryTech Series
OPTIONAL
AUTOMATIC
FRYER LIFTS
(1204mm)
S OPEN
ASF-60DS
DUMP STATION
ASF-60G
FRYER
ASF-60UC
UTILITY CABINET
TOP &amp; SHELVES
ASF-60B
Gas Fryer
Battery
sample configuration shown
1/2” (901mm)
31-5/8” (803mm)
ONLY 1 GAS
FRYER CONNECT
21” (533mm)
MANIFOLD
GAS CONNECT
8-3/8” (212mm)
ELECTRICAL
1-5/8” (41mm)
7-1/2” (191mm)
• Installation
• Operation
• Maintenance
5015567
w164 n9221 water Street • p.o. box 450 • Menomonee Falls, wisconsin 53052-0450 uSa
PHONE: 262.251.3800• 800.558.8744 USA / CANADA FAX:262.251.7067•800.329.8744 U . S . A .
www.alto-shaam.com
printed in u.s.a.
ONLY
MN-35444• Rev1 • 08/13
Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . . 2
Installation
Dimension Drawings, Weights &amp; Capacities . .
Clearance Requirements . . . . . . . . . . . . . . . . .
Site Installation Precautions . . . . . . . . . . . . . .
Site Installation &amp; Leveling. . . . . . . . . . . . . . . .
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Specifications. . . . . . . . . . . . . . . . . . . . . .
Gas Connection. . . . . . . . . . . . . . . . . . . . . . . .
Restraint Requirements - Mobile Equipment. .
Electrical Requirements. . . . . . . . . . . . . . . . . .
Operation
Oil/Shortening Requirements. . . . . . . . . .
Start Up &amp; General Operation . . . . . . . . .
Panel Identification . . . . . . . . . . . . . . . . .
Cook Cycle. . . . . . . . . . . . . . . . . . . . . . . .
Holding Timers. . . . . . . . . . . . . . . . . . . . .
Product Count . . . . . . . . . . . . . . . . . . . . .
Display Descriptions . . . . . . . . . . . . . . . .
Product Key Programming. . . . . . . . . . . .
System Programming. . . . . . . . . . . . . . . .
Offset Programming. . . . . . . . . . . . . . . . .
Programming Custom Product &amp; Action
Suggested Frying Times . . . . . . . . . . . . .
Factory Presets . . . . . . . . . . . . . . . . . . . .
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Alarms.
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12
14
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17
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18
21
23
24
25
26
Cleaning
Daily Cleaning &amp; Maintenance. . . . . . . . . . . . . . . . . . 27
Oil Filtration Instructions. . . . . . . . . . . . . . . . . . . . . . 28
Boil-Out Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 32
Service
Control Troubleshooting .
Unit Troubleshooting. . . .
Extended Limited Frypot
ASF-60G Service Views. .
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Warranty .
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34
34
35
36
Wire Diagrams
Always refer to the wire diagram(s) included with the
unit for most current version.
Warranty
Transportation Damage and Claims . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . Back Cover
M N - 3 5 4 4 4 • G a s F ry er Battery O perati o n &amp; C are M anual
dELIVERY
UNPACKING
This Alto-Shaam appliance has been
thoroughly tested and inspected to ensure only
the highest quality unit is provided. Upon
receipt, check for any possible shipping damage
and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered
in one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to ensure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood
by all people using or installing the equipment
model. Contact the Alto-Shaam Tech Team Service
Department if you have any questions concerning
installation, operation, or maintenance.
1. Carefully remove the
appliance from the
carton or crate.
NOTE:
All claims for warranty must include the
full model number and serial number of
the unit.
dANGER
BEFORE STARTING THE
APPLIANCE, MAKE CERTAIN
YOU dO NOT dETECT THE
OdOR OF GAS.
IF THE ODOR OF GAS IS DETECTED:
• DO NOT attempt to light any appliance.
• DO NOT touch any electrical switches.
• Extinguish any open flame.
• Use a telephone OUTSIDE THE
PROPERTY &amp; IMMEDIATELY
contact your gas supplier.
• If unable to contact your gas supplier,
contact the fire department.
&reg;
&reg;
NOTE: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
wARNING
In the event of loss of power to the
appliance, turn the “burner control
knobs” to the OFF position. Remove
food product from the unit. If burner
control fails to extinguish the flame,
shut off main gas valve located in
rear of unit.
KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR REFERENCE.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 1
installation
installation
SAFETY PROCEdURES
ANd PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
dANGER
Used to indicate the presence of
a hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
wARNING
Used to indicate the presence of
a hazard that CAN cause personal
injury, possible death, or major
property damage if the warning
included with this symbol is ignored.
1. This appliance is intended to cook, hold
or process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
4. Thismanualshouldbeconsideredapermanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
CAUTION
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that
can or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
NOTE
For equipment delivered for use
in any location regulated by the
following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 2
installation
installation
A S F - 6 0 B G as S pecifications
TheAlto-Shaamfryer/dumpstationbatteriescombineuptofour(4)ASF-60fryers,dumpstationand/orutilitycabinetinoneframe.
Thebatteryalsoincludesanoilfiltrationsystem.Thebatteryisconstructedofstainlesssteelandfeaturesfront-andrear-mounted,
heavy duty leveling casters. Two fry baskets and a cleaning brush set are included with each fryer. The fryers have a temperature
rangeof200&deg;Fto385&deg;F(93&deg;Cto196&deg;C).TheASF-60DSdumpstationfeaturesanoverheadinfraredheatingelementthatiscontrolled
with one (1) ON/OFF power switch. The dump station holding well includes a removable screen grid insert to collect crumbs and
smallbitsofproductinaremovable11&quot;x14&quot;x4&quot;(279x356x120mm)catchpanlocatedbehindthedoor.
standard accessories
CAPACITY PER FRYPOT
Basket, Half-Size (2 included as standard)
BS-35214
Brush Set (one 2-brush set included as standard)
scrub brushBH-28693
straight brushBH-28691
OPTIONS
Filters
Paper,7countrefillpackage
Paper,100countrefillpackage
Charcoal/Carbon, 30 count package
ReusableMesh,singlefilter
Frypot Cover
FI-27791
FI-27794
FI-27648
FI-27014
5016226
Mobile Drawer Cover
LOAD CAPACITY:8lb(4kg)MAXIMUM
wEIGHT PER FRYPOT EST
NET WEIGHT
SHIP WEIGHT
WITHOUT LIFTS
248lb(113kg)
330 lb (150 kg)
WITH LIFTS
265 lb (120 kg)
347lb(157kg)
CARTON DIMENSIONS
(L x W x H)
CONTACT FACTORY
5006073
Mobile Oil Caddy (WITH OIL DISCARD HOSE)
TO-28359
Oil Discard Hose
HO-28812
Pre-Filter Sieve Kit
5010451
Strainer/Skimmer
CE-27400
Battery combinations are
customer specific. Batteries
are ordered and labeled from
left to right.
47-7/16” (1204mm)
DOORS OPEN
OPTIONAL
AUTOMATIC
FRYER LIFTS
ASF-60DS
DUMP STATION
ASF-60G
FRYER
30” (762mm)
MINIMUM
2-STATION
15” (381mm)
TYPICAL EA
35-1/2” (901mm)
31-5/8” (803mm)
ONLY 1 GAS
FRYER CONNECT
21” (533mm)
MANIFOLD
GAS CONNECT
1-5/8” (41mm)
8-3/8” (212mm)
ELECTRICAL
44-3/8” (1127mm)
LIFTS EXTEND
ANOTHER 6” (152mm)
ASF-60B, 2G, 1DS, 1G would
mean that the battery includes
2 gas fryers on the farthest
left side, then one dump
station, followed by another
gas fryer.
ASF-60UC
UTILITY CABINET
TOP &amp; SHELVES
OVERALL WIDTH
30&quot; (762mm)
45&quot; (1143mm)
60&quot; (1524mm)
55-1/4” (1403mm)
STATIONS
2
3
4
36-5/16” (921mm)
ASF-60B = battery appliance.
The next characters will
indicate equipment piece.
1G = 1 gas fryer;
2G = 2 gas fryers;
3G = 3 gas fryers;
4G = 4 gas fryers
1DS = 1 dump station;
1UC = 1 utility cabinet.
The sample illustration at
right would be labeled as:
ASF-60B, 2G, 1DS
SHORTENING/OIL: 62 lb (28 kg) MAXIMUM
7-1/2” (191mm)
5015567
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 3
installation
installation
dANGER
dANGER
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
AVERTISSEMENT : UNE INSTALLATION,
UN AJUSTEMENT, UNE ALT&Eacute;RATION,
UN SERVICE OU UN ENTRETIEN NON
CONFORME AUX NORMES PEUT CAUSER
DES DOMMAGES &Agrave; LA PROPRI&Eacute;T&Eacute;, DES
BLESSURES OU LA MORT.
LIRE ATTENTIVEMENT LES DIRECTIVES
D’OP&Eacute;RATION ET D’ENTRETIEN
AVANT DE FAIRE L’INSTALLATION, OU
L’ENTRETIEN DE CET &Eacute;QUIPEMENT.
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
SITE INSTALLATION
MINIMUM CLEARANCE REqUIREMENTS
COMBUSTIBLE
SURFACES
NON-COMBUSTIBLE
SURFACES
RIGHT SIDE
6&quot; (152mm)
0&quot; (0mm)
LEFT SIDE
6&quot; (152mm)
0&quot; (0mm)
BACK
6&quot; (152mm)
FRONT
25&quot; (635mm)
PLUS: 6&quot; (152mm) minimum between the element swing in the
extended position and the lower edge of the exhaust hood
andfiltermedia.
ENTRY CLEARANCE:
60&quot; (1524mm)
CAUTION
DO NOT USE FORKLIFT FROM
FRONT OR REAR OF UNIT.
USE FORKLIFT FROM SIDE ONLY.
NOTE: T o avoid equipment damage, remove the
Mobile Oil Trolley before moving this
appliance with a forklift or pallet lift.
4 UNIT MAXIMUM WIDTH UNCRATED
Ne pas installer &agrave; une distance inf&eacute;rirure &agrave; celle
indiqu&eacute;e ce-dessous d’une parol en mati&eacute;re
combustible: C&ocirc;t&eacute;s 6 pouches, Arri&eacute;re 6 pouches.
wARNING
MINIMUM CLEARANCES MUST
REMAIN UNOBSTRUCTEd.
DO NOT obstruct the flow of ventilation,
or air openings around the appliance.
Adequate clearance is necessary for
servicing and proper component
ventilation. Ensure that you meet the
minimum clearance requirements
specified in this manual.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 4
installation
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
NOTE
This appliance must be installed
with the legs or casters provided by
the manufacturer.
wARNING
BURN wARNING: DO NOT attempt to
move this appliance or transfer hot liquids
from one container to another when the
unit is at operating temperature or filled
with hot liquids. Serious personal injuy
could result if skin comes in contact with
the hot surfaces or liquids.
wARNING
DO NOT install this appliance next
to a steam kettle or water sink. A
splash over of liquid into the hot
oil may cause a flash fire.
wARNING
IMPROPER INSTALLATION
MAY RESULT IN FIRE.
Carefully read and follow all installation
instructions located in this manual.
NOTE: The heat exchanger tubes must
be completely covered with oil/
shortening while the appliance is on.
Dry fired kettles are extremely hot,
will shorten the service life of the
fryer and will void your warranty.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 5
installation
installation
SITE INSTALLATION
1. This appliance is intended for indoor use only.
2. It is the responsibility of the installer to verify
that this installation is in compliance with the
specifications listed in this manual and with local code
requirements.
3. Hood installation is required.
4. Both cooking and cleaning functions require
unobstructed access. The frypots, control panels,
and front access doors must be maintained free from
obstruction. The front access door and back panel
must be accessible for service and maintenance.
5. Locate the appliance on a firm, level surface ONLY. The surrounding area must be kept clear of all
combustible materials.
6. FOR YOUR SAFETY DO NOT store or use any
flammable liquids or allow flammable vapors in the
vicinity of this fryer or any other appliance.
7. FOR YOUR SAFETY DO NOT place insulation or
any other type of materials in clearance areas.
9. Adequate means must be provided to LIMIT the
movement of this appliance without depending on
the gas or electrical cord connection. Single appliances
equipped with legs must be stabilized by installing
anchor straps. All appliances equipped with casters
require restraining chains at time of installation. The
fryer shall not be operated without first checking that
the restraining chains are in place.
9. DO NOT install this appliance in any area where it
may be affected by any adverse conditions such as
steam or dripping water, etc. DO NOT install fryer
over a drain.
10.
LEVELING: DO NOT install legs or casters, or
perform leveling procedures when appliance is in
operation or full of hot liquids. Serious injury could
result. Make certain the appliance is positioned firmly
on all supporting casters. Level from front-to-back
and side-to-side by holding lower collar (#2) while
twisting upper collar (#1). Restraining ties can be
used for stabilization if necessary.
Use an allen wrench (#3) to lock
caster in position.
3
1
8. When properly installed, the fryer is designed for
operation adjacent to non-combustible floors and walls
with a 6&quot; (152mm) clearance at the back. Concrete, tile,
terrazzo, or metal surfaces are recommended. Metal
over a combustible material may not meet code for
non-combustible surfaces. Verify site selection with
local codes for specific requirements.
Doit &ecirc;tre utilis&eacute; seulement sur des planchers non
inflammables.
dANGER
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code ANSI/
NFPA No. 70. In Canada, all electrical
connections are to be made in
accordance with CSA C22.1, Canadian
Electrical Code Part 1 or local codes.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 6
2
installation
installation
ventilation
dANGER
Installation, air adjustment and/or
service work must be in accordance
with all local codes and must be
performed by a certified service
technician qualified to work on
gas appliances.
CAUTION
To prevent malfunction or cause
negative back draft, DO NOT obstruct
exhaust flues or attach any flue
extension that will impede proper
burner operation.
An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing
to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96.
1.A single ASF-60G auto-lift gas fryer requires a
minimum of 105 CFM make-up air for combustion
products only. Additional make up air may be
required to comply with local codes for ventilation
of grease and/or moisture laden vapors. Kitchen
ventilation must be of sufficient capacity to prevent
3. This fryer cannot be direct vented.
4.Install the fryer under a ventilation hood meeting all
applicable code requirements. Combustion fumes
must be vented in accordance with local, state, or
national codes.
a negative-pressure condition. DO NOT obstruct or
restrict ventilation nor the air flow required to support
combustion.
2.
D O NOT obstruct the flow of the exhaust flue at the
top rear of the fryer. It is especially critical that gas
supply piping and electrical support cord and/or
receptacle be routed away from the path of the hot
combustion fumes.
dANGER
FAILURE TO VENT THIS FRYER PROPERLY
MAY BE HAZARDOUS TO THE
HEALTH OF THE OPERATOR.
Equipment damage and operational problems
may also be the consequence of improper venting.
Any damages sustained by a failure to properly vent
this fryer are not covered under warranty.
dANGER
Replacing or adding appliances under a
pre-existing fire safety system may require
modiﬁcations to the system. ALWAYS contact a
profession who is qualified in installing, designing
and maintaining your fire safety system to assure
that any appliances located under the fire safety
system are adequately protected.
Ventilating hoods and exhaust systems shall be permitted to be
used to vent appliances installed in commercial applications.
Where automatically operated appliances are vented through a
ventilating hood or exhaust system equipped with a damper or
with a power means of exhaust, provisions shall be made to allow
theflowofgastothemainburnersonlywhenthedamperisopen
to a position to properly vent the appliance and when the power
means of exhaust is in operation. in accordance With nfPa 54
coMMonWealth of Massachusetts onlY.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 7
installation
installation
gas specifications
The Alto-Shaam open gas fryer has been set to operate
with either natural gas or propane as indicated on the
fryer identification name plate.
dANGER
CONNECTING TO THE WRONG GAS
SUPPLY COULD RESULT IN FIRE OR
AN EXPLOSION CAUSING SEVERE
INJURY AND PROPERTY DAMAGE.
The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2
psi. The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 psi.
NOTE: C
ustomer/installer must provide manual gas
shut-off valve in accordance with local code
requirements.
wARNING
TO AVOID SERIOUS PERSONAL
INJURY, installation of this appliance
must conform to local, state, and
national codes; the current edition
of the American National Standard
Z223.1, National Fuel Gas Code, and
all local municipal building codes.
In Canada, installation must be in
accordance with Standard CAN/CSA
B 149.1 and Installation Codes - Gas
Burning Appliances, and local codes.
Category I2H at 20 mbar for use in AT, DK, FI, IE, IT, PT, SE, CH.
Category I2E(20) at 20/25 mbar for use in DE, LU.
Category I2E+(20/25) at 20/25 mbar for use in BE, FR.
Category I2L(25) at 25 mbar for use in NL.
Category I3+(28-30/37)at28-30/37mbarforuseinBE,FR,IE,IT,LU,PT,CH.
Category I3B/P(30) at 30 mbar for use in DK, FI, NL, SE.
Category I3B/P(50) at 50 mbar for use in AT, DE, CH.
Category I3P(37)at37mbarforuseinFI,DE,IE,CH.
declared input (kw)
35.15
Gas Group
I2H(20), I2E(20), I2E+(20/25), I2L(25), I3+(28-30/37),
Inlet pressure (mbar)
17.5(NAT)and27.5(LP)
declared setting pressure at the
outlet from the gas valve (mbar)
12.5 (NAT) and 25 (LP)
Main burner type
Infrared type with blower and venturi valve
number of injectors
1
Main injector type
N/A
Main injector size and markings
N/A
Main burner aeration opening
size
Ignition
Variable pre-set at factory
Inlet connection
20.995mmmalethread
I3B/P(30), I3B/P(37),I3B/P(50), I3P(37),I3P(50)
G A S PRESSURE CHAR T
The fryer has been factory adjusted according to
the gas type specified on the fryer identification
name plate.
GAS FRYER TECHNICAL SPECIFICATIONS
Natur al Gas
Min. Connected Pressure
Max. Connected Pressure
Gas Consumption
Gross Thermal Output
5.0&quot; W.C.
1.2 kPa
11.0&quot; W.C.
2.74 kPa
120 CFH
120,000 Btu/hr
Propane Gas
Min. Connected Pressure
Max. Connected Pressure
Gas Consumption
Gross Thermal Output
10.0&quot; W.C.
2.5 kPa
14.0&quot; W.C.
3.5 kPa
50 CFH
120,000 Btu/hr INSTALLATION REqUIREMENTS
GaS ConnECTIon: 1/2&quot; NPT FOR A SINGLE GAS KETTLE
1-1/2&quot;NPTFOR2,3,OR4GASKETTLES
hood InSTaLLaTIon IS rEQuIrEd
Check plumbing codes for proper supply line sizing to attain
minimum burner manifold pressure shown:
NATURAL GAS: 5.0&quot; W.C.
PROPANE GAS: 10.0&quot; W.C.
(1.2 kPa)
(2.5 kPa)
MAX. RECOMMENDED
INLET PRESSURE: 11&quot;W.C(2.74kPa)
14&quot; W.C. (3.5 kPa)
noTE: Ifaflexiblegaslineisused,itmustbeAGA
approved, commercial type and at least 1/2&quot; I.D.
Manual gas shut-off valve and restraining device must be installed
per code requirements when using a quick disconnect device.
NOT FACTORY SUPPLIED
Direct spark electronic ignition
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 8
installation
installation
gas specifications
dANGER
Installation, air adjustment and/or
service work must be in accordance
with all local codes and must be
performed by a certified service
technician qualified to work on
gas appliances.
Use an approved
INCORRECT
CORRECT
gas pipe sealant at
all external threaded
connections, gas
piping used on gas
connections must
avoid sharp bends
that may restrict the
flow of gas to the
appliance. If the
connected pressure
exceeds 14.0&quot; W.C. (3.5 kPa) for propane and 11.0&quot; W.C.
(2.74 kPA) for natural gas, a step-down regulator is
required to be supplied by the owner/operator.
Close the individual manual shut-off valve to isolate
the fryer from the gas supply piping system during any
pressure testing at test pressures equal to or less than 1/2
psig. (3.4 kPa). The fryer and individual shut-off valve
must be disconnected from the gas supply piping system
during any pressure testing at pressures in excess of 1/2
psig. (3,4 kPa).
A
GAS INTAKE
B
C
E
G
D
F
H
In the U.S.A., installation must conform to local codes
or, in the absence of local codes, with the current edition
of the National Fuel Gas Code, NFPA-54 and ANSI
Z83.11a CSA 1.8a 2004 (or latest edition). In Canada,
installation must be in accordance with local codes,
CAN/CGA-B149.1, Installation for Natural Gas Burning
Appliances and Equipment (latest edition) or CAN/CGAB149.2 Installation for Propane Burning Appliances and
Equipment (latest edition).
The inlet supply line must be properly sized to
accommodate all individual appliances simultaneously
used on the same line but must never be smaller than
3/4&quot; I.D.
LEAK TESTING
Installation requires gas leak testing on all gas piping and
fittings. Use an approved electronic leak device or a soap
and water solution at all gas connections. If bubbling
appears when using a soap and water solution, the
connection must be refitted. Never use an open flame to
leak test.
dANGER
NEVER USE AN OPEN
FLAME TO LEAK TEST.
A-G Installation elbow
B Wall Valve
C-DThree-piece union fitting
(minimum 1 per installation)
E-FEnd connector for the flexible tube
H Marking line
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 9
installation
installation
restraint re q uirements - mobile e q uipment
The fryer must be supplied with a mounting connector
that complies with all state and local installation
codes. A mounting connector for a restraining device
is located on the upper back flange of the appliance
chassis, approximately 31&quot; (787mm) from the floor. A
flexible connector is not supplied by nor is it available
from the factory.
Electric Fryers: Any appliance that is not furnished with
a power supply cord but that includes a set of casters
must be tethered. Adequate means must be provided to
limit the movement of this appliance without depending
on or transmitting stress to the electrical conduit.
Gas Fryers: Any appliance that is installed with a
flexible gas hose and equipped with casters must be
tethered. Adequate means must be provided to limit
the movement of this appliance to prevent transmitting
stress to the flexible gas hose.
The following requirement applies:
1. Such mobile appliances must be installed with the
use of a restraining device secured to the building
structure.
wARNING
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 10
installation
installation
electrical re q uirements
dANGER
dANGER
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code ANSI/
NFPA No. 70. In Canada, all electrical
connections are to be made in
accordance with CSA C22.1, Canadian
Electrical Code Part 1 or local codes.
An electrical wiring diagram is located in the fryer kettle.
The fryer must be installed by a qualified electrician. This
appliance must be branch circuit protected with proper
ampacities, in accordance with the wiring diagram. The
fryer must be properly grounded in accordance with the
National Electrical Code and applicable local codes. A
means to disconnect the unit must be incorporated into the
fixed wiring in accordance with wiring codes.
Wire size for the main incoming power to the unit must
match the minimum size listed in the specifications
applicable to the specific fryer.
Before operating the fryer, check all cable connections
in the electrical connection area for tightness since
connections can loosen during transport.
ENSURE POWER SOURCE
MATCHES VOLTAGE IDENTIFIED
ON APPLIANCE RATING TAG.
For CE approved units: To prevent an electrical
shock hazard between the appliance and other
appliances or metal parts in close vicinity, an
equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances / metal parts
to provide sufficient protection against potential
difference. The terminal is marked
with the following symbol.
Hard wired models:
Hard wired models must be equipped with a
country certified external allpole disconnection
switch with sufficient contact separation.
If a power cord is used for the connection of the
productanoilresistantcordlikeH05RNorH07RN
or equivalent must be used.
Electrical note: Multiply the total number of fryers and dump stations in battery by the respective electrical
specifications below to determine the total electrical draw.
ELECTRICAL for additional kettle
VOLTAGE
PHASE
CYCLE/HZ
AMPS
KW
CORD
120
1
60
2.2
0.27
NEMA
230
1
50
1.0
0.23
CEE
&amp; PLUG
ELECTRICAL • ASF-60DS DUMP STATION
CYCLE/HZ
AMPS
kw
CORD &amp; PLUG
VOLTAGE PHASE
5-15P
15A-125V PLUG
120
1
60
8.3
1.0
NEMA 5-15P
15A-125V PLUG
7/7
220-230V PLUG
230
1
50
4.4
1.0
CEE 7/7
220-230V PLUG
wARNING
Power cord must be replaced by an
Alto-Shaam Authorized Service company
technician, or a similarly qualified person
in order to avoid a hazard.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 11
installation
oil / shortening re q uirements
CAUTION
COLD OIL OR SHORTENING EXPANDS AS
THE TEMPERATURE INCREASES. TO AVOID
INJURY AND EQUIPMENT DAMAGE, ALLOW
FOR EXPANSION BY FILLING TO THE COLD
OIL FILL LINE.
CAUTION
ENSURE THERE IS NO WATER IN THE FRYPOT
BEFORE FILLING WITH OIL/SHORTENING. WHEN
COOKING COMPOUNDS ARE HEATED TO COOKING
TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE
OIL TO SPLATTER AND MAY BE A BURN HAZARD.
CAUTION
FIRE OR EQUIPMENT DAMAGE CAN RESULT FROM
IMPROPER SHORTENING LEVELS. THE LEVEL OF
SHORTENING MUST ALWAYS BE ABOVE THE HEAT
EXCHANGERS WHEN THE FRYER IS OPERATING.
THE REqUIREd SHORTENING LEVEL MUST ALwAYS
BE ABOVE THE MINIMUM HOT OIL FILL LINE.
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
dANGER
NEVER ADD OIL TO THE APPLIANCE WHEN IT IS
AT OPERATING TEMPERATURE. SPLASHING HOT
OIL CAN CAUSE SEVERE INJURIES.
NEVER ADD WATER TO HOT OIL. VIOLENT
BOILING CAN OCCUR CAUSING SEVERE INJURY.
wARNING
FAILURE TO PACK SOLID SHORTENING ON
THE KETTLE BOTTOM, SIDES, TOP AND
BETWEEN THE HEAT EXCHANGER TUBES,
CAN CAUSE A FIRE, PERSONAL INJURY, AND
EQUIPMENT DAMAGE.
dANGER
Never attempt to drain cooking oil
or shortening from the fryer with
the gas burner tubes energized.
Doing so will cause permanent
damage to the kettle, may cause
a flash fire and will void the
warranty.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 12
operation
operation
oil / shortening re q uirements
OIL/SHORTENING REQUIREMENTS
This appliance is NOT designed for cooking with water.
Fill with oil or shortening only. Each ASF-60G frypot
requires 62-pounds (28 kg) of oil or shortening. Use only
quality, high-grade oil/shortening in the fryer. The high
moisture content of lower grade shortening will result in
excessive foaming and boil over. The cold oil/shortening
level requirement for the fryer is indicated below.
NOTE: A
LWAYS maintain the proper level of
shortening by adding fresh oil/shortening
to the frypot whenever needed.
fryer cross - section
oil / shortening levels
MINIMUM
HOT OIL FILL LINE
TOP BEND INSIDE
OIL KETTLE
MAXIMUM HOT
OIL FILL LINE
FRONT
COLD OIL
FILL LINE
filling the kettle with liquid
shortening/oil
1.Ensure that the drain valve is completely closed and
that there is no residual moisture in the kettle.
2.Fill the kettle with liquid shortening/oil. You may fill
the kettle to the COLD OIL FILL LINE. The oil will
expand when it is heated to the MINIMUM HOT OIL
FILL LINE.
filling the kettle with solid
shortening/oil
1.Remove the fry baskets and rack.
2.Cut the solid shortening into cubes no larger than oneinch. ALWAYS tightly pack the shortening on top of the
kettle bottom, below, between, and on top of the heat
exchanger tubes. Do NOT leave any large air gaps. Use
care when packing the solid shortening into the kettle.
Do NOT bend or break the temperature or high limit
sensor probes. If these are damaged, the fryer will not
function properly.
3.Once the fryer kettle is firmly packed with shortening,
the shortening must be melted. Use the control’s
preheat (Melt Cycle) mode to melt this shortening.
The preheat (Melt Cycle) will turn the heat on and off
slowly to melt the shortening without scorching until
the temperature reaches 150&deg;F (66&deg;C) then goes into full
heat mode to reach set point temperature.
dANGER
The flash point of shortening
occurs at a lower temperature
the longer the shortening is
used. discard any shortening
showing signs of deterioration
to avoid serious burns, fire,
and property damage.
shortening hints
• Check the quality of the oil/shortening in the frypots on
a daily basis for signs of deterioration. Use an approved
test kit. Signs of shortening deterioration include
excessive boiling, smoking, foaming, bad taste, and
rancid odor. Discard any shortening before it degrades
to the point of affecting product quality.
•Always filter the oil on a regular basis and keep the
frypot clean.
•Remove ice crystals and ensure that food is dry before
frying. Excessive water and ice can cause oil to splatter
or overflow.
•Do not over fill the basket. Food needs to be surrounded
by oil for best frying results.
•Maximum shortening life is achieved by lowering the
temperature of the fryer to 250&deg;F (121&deg;C) or turning the
fryer station off when not in use.
•In multiple-station units, heat only the component fryers
necessary to meet cooking needs.
NOTE: The heat exchanger tubes must be
completely covered with oil/shortening
while the appliance is on. Dry fired
kettles are extremely hot, will shorten
the service life of the fryer and will void
your warranty.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 13
operation
start up &amp; general operation
dANGER
NOTE:
BEFORE STARTING THE
APPLIANCE, MAKE CERTAIN
YOU dO NOT dETECT THE
OdOR OF GAS.
IF THE ODOR OF GAS IS DETECTED:
• DO NOT attempt to light any appliance.
• DO NOT touch any electrical switches.
• Extinguish any open flame.
• Use a telephone OUTSIDE THE
PROPERTY &amp; IMMEDIATELY
contact your gas supplier.
• If unable to contact your gas supplier,
contact the fire department.
NOTE: Perform an initial Boil-Out to
clean and sanitize the kettle(s)
before operating.
The fryer is furnished
with a hi-limit safety shutoff that will disengage
the control if the frying compound temperature
in the frypot would ever exceed 406&deg;F (208&deg;C). The LED will display “HI”, the heat will shut
off, the timer will be cancelled, and a constant
alarm will sound. In this event, allow the frying
compound temperature to drop below 375&deg;F
(191&deg;C). Open the front access door and press
the OIL HI-LIMIT RESET button inward until
you hear a click. This will restart the control.
for your protection
dANGER
NEVER ADD OIL TO THE APPLIANCE WHEN IT IS
AT OPERATING TEMPERATURE.
THE FRYER MUST BE GIVEN AMPLE TIME TO
COOL DOWN. FAILURE TO DO SO MAY RESULT IN
DAMAGE TO THE APPLIANCE AND/OR INJURY TO
THE OPERATOR.
1. Service is to be performed by an authorized
Alto-Shaam service agent.
2. Ensure all local electrical codes, fire codes, and all
other requirements such as hood installation have
been met in the process of installation.
ASF-60G BATTERY
3. Open front access door and ensure Kettle Drain valve
is in the closed position. The handle should be
rotated clockwise until it stops.
4. Fill frypot with frying compound as indicated.
(see
illustration on the oil/shortening requirements page)
5. The Master Power Switch is located behind the front
access door. Turn Master Power Switch “ON.”
6. Press the ON/OFF power button on the control.
7. “READY” will be displayed when fryer reaches set
temperature.
More detailed operating guidelines along with
information on programming are located within
this manual.
8. To shutdown the fryer, turn the Master Power Switch
located behind the front access door to the “OFF”
position.
FRONT
ACCESS
DOOR
OIL
FILTRATION
PUMP
SWITCH
OIL
FILTRATION
SELECTOR
RINSE
NOZZLE
HOSE
CONNECTION
KETTLE
FILL
SELECTOR
KETTLE
DRAIN
SELECTOR
OIL
FILTRATION
CONNECTION
TO MOBILE
OIL DRAWER
OIL
HI-LIMIT
RESET
IGNITION
FAILURE
INDICATOR
MASTER
POWER
SWITCH
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 14
operation
panel i d entification
1
2
3
4
5
6
7
8
9
1.
2.
3.
4.
5.
6.
LED display
Hold indicator
Heat indicator
Melt cycle indicator
Program indicator
PRODUCT KEY INDICATOR LIGHTS:
Illuminate during active cook cycle or
programming mode.
Feature keys
On/Off key
can key: Shows remaining time left
S
on active Product keys when multiple
products are cooking. View entire recipe
for each product key when no product keys
are active.
7. PREPROGRAMMED PRODUCT KEYS: Press
to start a cook cycle. Also used in programming.
REPLACEABLE MENU STRIP: Make menu
changes quickly and easily.
8. PROGRAMMING CENTER: Easy cell phonelike programming. Access programming mode,
preprogrammed menu items, and change cooking
parameters.
9. FEATURE KEYS: Used to access programming
functions and controller features.
old key: Displays remaining
h
hold time and is used to cancel expired
hold time alarms.
setback key: (not enabled)
Reverts to reduced oil temperature while
fryer is idle is available in programming.
filter key (not enabled)
nter key: Used while entering your
E
own menu / time
emp toggle clear key: Displays
T
actual oil temperature, a 2nd press will
show the set temperature. This key will
appear when in programming mode.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 15
operation
operating the control
Start a Cook Cycle
Product
Key
Press any product key to start a cook cycle. If the key is
Start a Cook Cycle
programmed, the cooking time will be displayed and
Press any product key to start a cook cycle. If the key
will immediately start to count down in minutes
is programmed, the cooking time will be displayed
and seconds. DONE will display when the cook cycle
and will immediately start to count down in minutes
has ended.
and seconds. done will display when the cook cycle
has ended.
The pressure solenoid will also close if programmed to
do
or a basket
will lower
if so equipped.
A so,
basket
lift willliftlower
if so equipped.
If DONE is displayed immediately and the unit
Ifstarts
DONE is
thepressed
unit starts
to displayed
beep, the immediately
product keyand
being
is
tonot
beep,
the
product
key
being
pressed
is
not
programmed.
programmed.
Stop a Cook Cycle
Pressaand
hold
an active product key for 3 seconds.
Stop
Cook
Cycle
Timing
stop,
and basket
willkey
liftfor
if so
Press
andwill
hold
an active
product
3 equipped.
seconds.
Timing will stop, and basket will lift is so equipped.
Respond to a DONE Alarm
Cancel the signal by pressing the same product key
Respond
to a DONE Alarm
used to start the cook cycle.
Cancel the signal by pressing the same product key
used
to start
the cook cycle.
Action
Alarms
If the controller is programmed for action alarms, they
Action
Alarms
will signal
at a preset time during the cooking cycle.
IfThe
the signal,
controller
is programmed
for action
alarms,
a dual-rhythm
beeping,
will
last 5 they
seconds
will
a preset time
during
the cooking
cycle.
andsignal
thenatself-cancel.
The
display
will flash
theThe
signal,
dual-rhythm
beeping,
will last 5will
seconds
and
actionaalarm
time and
the controller
start counting
then
self-cancel.
toward
0:00. The display will flash the action alarm
time and the controller will start counting toward 0:00 .
Holding Timers
Holding
Timers
If the product
menu is programmed with holding
Iftimes,
the product
menu
is programmed
holding
they will
automatically
start with
counting
upon
times,
they
will
automatically
start
counting
upon
expiration of the cook cycle.
expiration of the cooking cycle.
When there are active hold times, the HOLD
indicator
will be
lit. times, the HOLD indicator
When
therelight
are active
hold
light will be lit.
To view all active hold times, press and hold the
key. Upon expiration, the timer will display HOLD
To View All Active Hold Times , press and hold the
and pulse with a beep.
HOLD key. Upon expiration, the timer will display HOLD
and
pulse with
a beep.
To Cancel,
press
the
key.
To Cancel, press the HOLD key.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 16
To Check Product Counts : press and hold the P key for
3 seconds. COUNTS will be displayed.
To Check Product Counts : press and hold the P key for
3 seconds. COUNTS will be displayed.
Press the P key. PROD 1 will be displayed then the number
of cooks
that
wereCounts
completed
onand
thathold
key.the
To see
To
Check
: press
keythe
for
1 will be
displayed
then thePnumber
Press
the
PProduct
key. PROD
Check
Product
forCOUNTS
each Counts
key,
continue
to press the P key and
3number
seconds.
will
be
displayed.
of cooks that
completed
that key. COUNTS
To see the
Press
holdwere
the display
keyPROD
foron
3Xseconds.
each and
product
will
then the number of
number
for
each
key,
continue
to
press
the
P key and
will
be displayed.
cooks.
PROD
1
will
be
displayed
then
the
number
Press
the
P
key.
each product will display PROD X then the number
of
of
cooks
that
were
completed
on
that
key.
To
see
thethe
Press
the
key.
GPROD1
will
be
displayed
then
cooks.
Resetting
the
Product
Counts
: toOnce
number
forcooks
each
key, were
continue
pressyou
thego
P through
key
and
number
of
that
completed
on
that
key.
To
CLRPROD
NO
then
.
Use
all
keys,
the
display
will
show
each
PROD
X thenyou
thepress
number
of
see
theproduct
number
for display
each
key,
continue
to
thethe
Resetting
the will
Product
Counts
: Once
go
through
YESUse
and NO.
leftand
and right product
arrow keys
to display
toggle between
cooks.
key
will
GPRODX
then NO.then
the
all keys,each
the display will
show CLRPROD
Choose
YES to
reset
your product count or NO to save the
the
ofarrow
cooks.
leftnumber
and right
keys to toggle between YES and NO.
cook
counts
that
have Counts
already: been
Then
Resetting
Product
Oncecompleted.
you
gotothrough
Choose
YESthe
to reset
your product
count
or NO
save the
Resetting
the
Product
Counts
press
the
P
key.
then NO. Use
the
all
keys,
the display
willalready
show CLRPROD
cook
counts
that have
been completed.
Then
Once
youright
go through
all to
keys,
thebetween
display will
show
YES
and
NO.
left
and
arrow
keys
toggle
press the P key.
CLRPROD
NO.
Use
the. left
and
right
The display
show
GLOBAL
This
is the
total
Choose
YESthen
towill
reset
your
product
count
or
NO arrow
to product
save keys
the
tocook
toggle
YES
and
NO.
Choose
reset
count
ofbetween
all that
keyshave
combined.
Press
the PYES
keytoagain.
counts
already
been
Then
The display
will show
GLOBAL
. This
is completed.
the total product
your
product
to saveUse
thethe
cook
that
then count
beNO
displayed.
leftcounts
and right
CLRGLOBL
NO willor
press
count the
of Pallkey.
keys combined. Press the P key again.
have
already
completed.
Then
the YESkey.
arrow
keys tobeen
toggle
between YES
NO
and press
. Choose
to
CLRGLOBLthen NO will be displayed. Use the left and right
to save
the total
resetdisplay
your total
product
count
or NO
The
will
show
GLOBAL
. YES
This
is
the
total
and
NO
.is
Choose
YES to
arrow
keys to
toggle
between
The
display
will
show
GENGLOB.
This
the product
total
cook counts
that
have
alreadyPress
been the
completed.
Then
count
of
all
keys
combined.
P
key
reset your
totalofproduct
or NO Press
to save
total
product
count
all keyscount
combined.
thetheagain.
key
press thethen
P key.
TOTALX10
is displayed,
then
number.
CLRGLOBL
NO will
be already
displayed.
Use
the
leftaand
right
cook counts
that
have
completed.
Then
again.
CLRGLOBL
then
NO willbeen
be
displayed.
Press the
P to
key
again.between YES and NO. Choose YES to
arrow
keys
toggle
press
key.
TOTALX10
is displayed,
then between
a number.
Use
thethe
leftPand
right
arrow
keys to toggle
reset
your
product
count
or NO
to save
total
Press
theNO.
P total
key
again.
YES
and
Choose
YES
to reset
your
total the
product
To Exit
Product
Counts
: COUNTSbeen
will be
displayed.Then
Press
cook
counts
that
have
already
completed.
count or NO to save the total cook counts that have
the
up
arrow
key.
EXIT
will
be
displayed.
Press
the
P
key.
TOTALX10
is
displayed,
akey.
number.
press
P key.
To Exitthe
Product
Counts
: Then
COUNTS
will be
displayed.
Press
already
been
completed
press
thethen
The
controller
will
exit
programming
mode.
Press
P key
again.
the upthe
arrow
key.
EXIT will be displayed. Press the P key.
Exit
Product
Counts
The controller will exit programming mode.
COUNTS
will beCounts
displayed.
Press
arrow Press
To Exit Product
: COUNTS
willthe
be up
displayed.
Controller is in Operating Mode and a cook cycle is in
key.
EXIT
will
be
displayed.
Press
the
the PThe
key.
the up arrow key. EXIT will be displayed. Press key.
progress.
Controller
is
in
Operating
Mode
and
a
cook
cycle
is in
controller
will exit
programming
mode.
The controller
will exit
programming
mode.
progress.
Controller is in Operating Mode. Actual vat temperature
is within the
proper
cooking
temperature
range.
The
Controller
is
Operating
Mode
anda cook
avat
cook
cycle
is in
Controller
in Operating
Operating
Mode
and
cycle
is vat
in
is in
in
Mode.
Actual
temperature
is
ready
to
start
a
cook
cycle.
progress.
progress.
is within the proper cooking temperature range. The vat
is ready toisstart
a cook cycle.
Controller
in Operating
Mode. Actual vat
Controller is in Operating Mode. Actual vat temperature
temperature is within the proper cooking temperature
is
within
the proper
cooking
temperature range. The vat
Action
alarm
is displayed.
range.
The
vatstatus
is ready
to start a cook cycle.
is ready to start a cook cycle.
Actionalarm
alarm status
status is
Action
is displayed.
displayed.
Controller
is in Appliance
Type Programming Mode.
operation
Display
Descriptions
Display
Descriptions
Display
Display
Descriptions
Descriptions
Controller is
is in Appliance
Appliance Type
Programming
Mode.
Controller
Typecode
Programming
Mode.
Controller
is in
waiting
a pass
to be entered.
Action
alarm
status isfor
displayed.
Controller is waiting
waiting for
pass
to bebe
entered.
Controller
foraaMode
passcode
code
entered.
Controller is
is in Appliance
Operating
and a to
cook cycle
has
Type Programming
Mode.
been completed.
Controller
Modeand
anda cook
a cook
cycle
Controller is
is in
in Operating
Operating Mode
cycle
hashas
Controller
is in
waiting
for a Mode.
pass code
be entered.
Operating
Theto
actual
vat temperbeen
beencompleted.
completed.
ature is more than 40 degrees above the highest
Controller is
is in
in Operating
Operating Mode.
The
actual
vatvat
temperController
Mode.
The
actual
programmed
temperature.
A
continuous
audible
Controller
is invat
Operating
Mode
and
a cook
cycle
has
ature
is
more
than
40
degrees
above
the
highest
temperature
is more than 40 degrees above the highest
alarmcompleted.
will sound.
been
programmed vat
vat temperature.
temperature. A
A continuous
continuous audible
audible
programmed
Controller
is
in Operating Mode. The actual vat temperalarmwill
will sound.
sound.
signal
ature is more than 40 degrees above the highest
programmed vat temperature. A continuous audible
alarm will sound.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 17
o p e r aOperating
tion
Operating
Instructions
Instructions
Operating
Instructions
Operating
Instructions
Display Descriptions
(continued)
oduct Key
Key
oduct
ogramming
oduct
ogramming
oduct Key
Key
oduct
Key
ogramming
ogramming
oduct
Key
ogramming
ogramming
Controller is in Operating Mode. Actual vat temperature
Controller is in Operating Mode. Actual vat temperature
is
more than
10 degrees Mode.
below Actual
the programmed
vat
Controller
in
vat
is
more than
degrees
the
vat shortening.
Controller
is in
in10Operating
Operating
Mode.
Actual
vat temperature
temperature
Controller
isis
Melt
Cyclebelow
Mode
to programmed
slowly
heat solid
temperature.
Controller
is in10
Operating
vat temperature
is
degrees
below
the
vat
temperature.
is more
more than
than
10
degrees Mode.
below Actual
the programmed
programmed
vat
Controller
is in10
Operating
Mode.
Actual
vat temperature
is
more
than
degrees
below
the
programmed
vat
temperature.
temperature.
Controller
is probe
in10Operating
Mode.
The
actual
vat temperature
is
is
more than
degrees
the
programmed
vat
temperature.
Controller’s
is eitherbelow
open
or
shorted.
Display
will
Controller’s
probe
is either
open
orprogrammed
shorted. Display
will
more
than
20
degrees
below
the
vat
temperature.
temperature.
be
accompanied
with
an audible
alarm if shorted.
Controller’s
probe
is
or
will
be
accompanied
with
an open
audible
alarm Display
if shorted.
Controller’s
probethe
is either
either
open
or shorted.
shorted.
Display
will
Check
or
replace
probe.
Operating Instructions
Controller’s
probe
is
either
open
or
shorted.
Display
will
be
accompanied
with
an
audible
alarm
if
shorted.
Check
or
replace
the
probe.
be accompanied with an audible alarm if shorted.
Controller’s
probe with
is
oror
shorted.
Display
will will be
Controller’s
probe
iseither
either
open
shorted.
be
accompanied
an open
audible
alarm
if Display
shorted.
Check
or
Check
or replace
replace the
the probe.
probe.
Controller
is inaudible
Operating
Mode.
Actual
vat temperature
be
accompanied
with
an
alarm
if
shorted.
accompanied
with
an
audible
alarm
if
shorted.
Check
or replace
Check
or
replace
the
probe.
Controller is in Product Key Programming Standby
Controller
is in
Key10
Programming
Standby
is Product
more
than
degrees below
the programmed vat
Check
or
replace
the
probe.
the
probe.
mode.
Controller
Product
mode.
temperature.
Controller is
is in
in
Product Key
Key Programming
Programming Standby
Standby
Controller
is
in
Product
Key
Programming
Standby
mode.
mode.
Controller
isis in
KeyProgramming
Programming
Standby
Controller
in Product
Product
Key
Standby
System Programming
Standby
Mode. Mode.
mode.
Controller is in
System Programming
Standby
Mode.
Controller’s
probe is either
open or
shorted. Display will
mode.
Controller
Programming
Standby
Mode.
beSystem
accompanied
with an
audible
alarm if shorted.
Controller is
is in
in
System
Programming
Standby
Mode.
Controller
System
ProgrammingStandby
Standby
Mode.
Controllerisisin
in
System
Programming
Mode.
Check
or
replace
the
probe.
Stage cooking
temperature.
Controller
is intemperature.
System Programming Standby Mode.
Stage
cooking
Stage
cooking
temperature.
Stage cooking
temperature.
Cooking
temperature.
Stage cookingController
temperature.
is in Product Key Programming Standby
Controller
is intemperature.
Fahrenheit or Celsius Programming
Stage
cooking
Controller
is in
Fahrenheit or Celsius Programming
mode.
Mode.
Fahrenheit
Celsius
Programming
Mode.
Controller
is
Fahrenheit
or
Mode.
Controller or
is in
in
Fahrenheit
or Celsius
Celsius Programming
Programming
Controller
is
in
Fahrenheit
or
Celsius
Programming
Mode.
Mode.
Controller is in System Programming Standby Mode.
Controller
is intime.
Fahrenheit or Celsius Programming
Stage
Mode.cooking
Stage cooking
Cooking
time. time.
Mode.
Stage
Stage cooking
cooking time.
time.
Stage cookingStage
time. cooking temperature.
Stage cooking
timing
(flex Flex,
or straight).
Timing
mode mode
(Straight,
Sensitivity) Straight Mode uses
time.(flex
Stage timing
mode
or straight).
noStage
timetiming
compensation.
Flex
Mode
uses time compensation to
mode
(flex
straight).
Stage
timing
mode
(flex or
or
straight).
add
or
subtract
cooking
time
based
on or
product
Stage timing mode
(flex or
straight).
Controller
is in
Fahrenheit
Celsiusloads/temps
Programming
using
a
single
program.
The
Sensitivity
Mode
performs time
Stage timing mode
Mode.(flex or straight).
Operating Instructions
Operating Instructions
compensation based on an operator selecting a cooking curve
from 0 to 9.
10 button controllers have a single, dual-purpose
display
that will alternate
Stage cookingdisplay
time. that
10 button controllers have a single, dual-purpose
will alternate
information;
for example:
10
button
controllers
have
a
single,
dual-purpose
display
that
alternate
information;
for
example:
10 button controllers Controller
have a single,
dual-purpose
display
that will
will
alternate
is in
Energy Saving
Mode.
Oil temperature
is set to a
then
10
button
controllers
have
a
single,
dual-purpose
display
that
will
alternate
information;
for
example:
information;then
for example:
Stage
timing
mode
(flex
or
straight).
lower
value.
To
exit,
press
any
product
key
to
reset
to
cooking
10
button controllers
have a single, dual-purpose display that will alternate
information;
for example:
then
then
temperature.
information; then
for example:
then
PROGRAM will be displayed.
ENTER PROGRAMMING
PROGRAM
will be displayed.
Press K
theey
down arrow
key.
P ro d uct
programming
ECIPE
ENTER PROGRAMMING
Press the P key.
ECIPE
MODE.
Press
the P key.
PROGRAM
will be displayed.
Press
the
down
arrow
key.
ENTER
PROGRAMMING
MODE.
PROGRAM will bedisplay
displayed.that will
the down arrow
key.
ROGRAMMING
ENTER
PROGRAMMING
10-button
controllers
have
a single,
dual-purpose
Press
and hold
the P key for
3buttonPress
ECIPE
Press
the P key.
10
controllers
have
a
single,
dual-purpose
display
that will alternate
ROGRAMMING
PROGRAM
will
be displayed.
ECIPE Product Key Press
Press
the
down
arrow
key.
and hold
the P key for 3
Press the P key.
MODE.
ENTER
PROGRAMMING
seconds.
MODE.
ODE
alternate
information;
forkey.
example: PROGRAM
ECIPE
Press the P key.
ROGRAMMING
information;
for
example:
seconds.
will
be
displayed.
Press
the
down
arrow
Press
and
hold
the
P
key
for
3
ODE
ROGRAMMING
MODE.
ProgrammingENTER
Press and PROGRAMMING
hold the P key for 3
ECIPE
Press the P key.
ft A,
A, right
right A,
A,
seconds.
ROGRAMMING
ODE
then
Press
and hold the P key for
3
MODE.
seconds.
ft
TIME
then 2:00
ODE
ROGRAMMING
seconds.
fttftB,
B, left
left D)
D)
Press
and hold the P key for 3
ODE
ft A,
A, right
right A,
A,
seconds.
ODE
ANAGER
ftB,
A,left
right
A,
ft
D)
ANAGER
ft
B,
left
D)A,
ft
A,
right
ft
B, left D)
ANAGER
ANAGER
t B, leftRecipe
D)
PROGRAMwill
will
displayed.
enter programming
Pressthe
thedown
down
arrow
key.
PROGRAM
bebe
displayed.
ANAGER
Press
arrow
key.
ENTER
PROGRAMMING
RECIPE
Press
the
P key. key.
mode.
Press
the
ANAGER
MODE.
Programming
PROGRAMMING
Pressand
andhold
hold
Press
thethe
P key forkey
3 for
Code (1724)
seconds.
3 seconds.
CODE
Manager
(left A, right A,
left B, left D)
MANAGER
Press the down arrow key.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 18
operation
P ro d uct K ey programming ( continue d )
Type in
thethe
Type
in1177224 4using
using
product keys.
thethe
product
keys.Press
Press
P key.
key.
Depending
Press on
themodel,
you
can
either
press
key to change
all
the programmable
P key to change
all settings
programmable
or yousetcan
tingsscroll
or youusing
can scroll
the
using
the
arrow
keys of
arrow
keys
to any
tothe
anyspecific
of the specific
options,
options. key to
then press
change the setting.
Press
.
Press the P key.
Press the
key
Press
theP key. All
key.product
All product
LEDs will light up.
key LEDs will light up.
program
Product
Key.
PROGRAMAA
PRODUCT
Press
the
product
key
you
want
KEY. Press the product key you
to
program.
Press
the the P key.
want
to program.
Press
key.
Set
Product
Display
SET
PRODUCT
Name. NAME will be
displayed then the actual
product name. Use the up and
down arrow keys to scroll
through the library. Press
to lock in your choice.
set temp mode.
Actual set temp will
be displayed. To
change, press toggle
clear to change the
temp to zero. Type in
a new temp using the
product keys.
Press
.
set cook
SET
COOKtime*.
TIME.
Actual set time will be
displayed. To change,
press toggle clear to
change the time to
zero. Type in a new
time using the product
keys.
Press
.
Note: The Recipe Library
contains more than 100
different choices.
(Default)
* I f time is 0:00, then product
key is inactive.
** If ALMTIME1 is 0:00, this
alarm is inactive and moves
on to hold time.
If ALMTIME1 is &gt; 0:00,
ALMTIME2 will become
active, followed by
ALMTIME3 if ALMTIME2
is &gt; 0:00
*** ALMNAME1,2,3 will
appear if its respective
ALMTIME1,2,3 is active.
**** If HOLDTIME is 00:00,
then hold time is inactive.
set
UseUse
SETtiming
TIMINGmode.
MODE.
the
left
and/or
right
arrow
the left and/or right arrow keys
keys
to choose
Straight,
to choose
Straight,
Flex or Flex
Sensitivity.
PressPress
the P key. .
or
Sensitivity.
set
Actual
SEThold
HOLDtime****.
TIME. Actual
hold
timewill
willbebedisplayed.
displayed.
hold time
To
To
change,
press
toggle
clear
change,
press
toggle
clear to
to
change
to zero.
change
the the
timetime
to zero.
Type
Type
in atime
newusing
timethe
using
the
in a new
product keys. keys.
Press the
P key. .
product
Press
set
SETaction
ACTIONalarm**.
ALARM
.
Actual
alarmtime
time
1 will
Actual alarm
1 will
be be
disdisplayed.
To change,
played. To change,
press press
toggle
toggle
tothe
change
the time
clear to clear
change
time to
to
zero.
Type
a new
zero.
Type
in a in
new
time time
using
using
the product
keys.
the product
keys. Press
the P
key.
Press
.
set
SET action
ACTIONalarm
ALARM
name***.
ALMNAME1
willwill
be
NAME. ALMNAME1
be
displayed,
then
the
displayed, then the actualactual
action
alarmname.
name.
Use
action alarm
Use
thethe
up up
and
down
arrow
keys
to
scroll
and down arrow keys to scroll
through the
Press
the P
through
thelibrary.
library.
Press
keyeither
to either
to next
action
to
go go
to next
action
alarm name,
alarm
name,ororcontinue
continue
through programming.
through
programming.
exit
set Sensitivity. Actual
EXITprogramming
PROGRAMMING
mode. Press the up
sensitivity will be displayed.
MODE. Press the up arrow
key.
To change, press toggle clear to arrow
key.
change sensitivity to zero.
Type in a new sensitivity using
the product keys.
Press
.
Press
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 19
.
operation
P ro d uct K ey programming ( continue d )
Either
another
product
Press press
another
product
key
key
to program
andrepeat
repeat the
the
to program
and
programming
instructions,
or
programming
instructions
continue
the down
or go to by
thepressing
next section
to
arrow key.
ToExit,
Exit, press
arrow
To
pressthe
thedown
down
key. key.
arrow
Press the P key.
Press
.
exit programming.
To
Recipe
Program
To return
return totoRecipe
Program
Mode before
exiting,
press
the
Mode
before
exiting,
press
up arrow
key. key.
the
up arrow
Review
Recipe
section for
Review recipe
section
for additionalinstructions.
instructions.
additional
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 20
operation
system programming
System
Code (3228)
Manager
SYSTEM CODE
(left C, left B,
left B, right B)
MANAGER
Enter
System
Programming
ENTER
SYSTEM
PROMode.
Press and hold
GRAMMING
MODE. for
3 seconds.
Press and hold the P key for 3
Press the
arrow
key.key.
Press
thedown
down
arrow
seconds.
Type in
B, left the
B,
Type
inleft
3 2C,2 left
8 using
right B using the prodproduct
keys. Press
.
uct keys. Press the P key.
PROGRAM will
be be
displayed.
PROGRAM
will
displayed.
Press the P key.
Press
.
Press the P key.
Press
.
F45
set
SET appliance
APPLIANCEmode.
MODE.
Use
theleft
leftand/or
and/or
right
arrow
Use the
right
arrow
keys
tochoose
choose
Gas,
Electric
keys to
Gas,
Electric
or or
Generic.
Press the. P key.
F45.
Press
* CTRTYPE Modes:
TEMPCTRL controls both
time and temperature.
TIMECTRL acts as a count
down timer only.
** Preheat is also known as a
melt cycle. Yes is used for
solid shortening, No is used
for oil.
set
Use
SET control
CONTROLtype*.
TYPE. Use
the
leftand/or
and/or
right
arrow
the left
right
arrow
keys
keys
to choose
Temperature
to choose
Temperature
or Time or
Control.
Press
the
P
key.
Time Control. Press
.
*** If SETBTIME is 0:00, the
setback temperature mode
is inactive.
set
SET preheat
PREHEATmode**.
MODE. Use
Use
theand/or
left and/or
rightkeys
the left
right arrow
arrow
keys
Yes
to choose
Yes to
or choose
No. Press
the P
key.
or
No. Press
.
set tone volume. Use
the left and/or right arrow
keys to choose 1,2,3,4 or
NONE. Press
.
set TEMPERATURE
temperature scale.
SET
Use the left
right arrow
SCALE.
Use and/or
the left and/or
keysarrow
to choose
Fahrenheit
(F)
right
keys to
choose
Fahrenheit
(F)
or
Celsius
(C).
or Celsius (C). Press
.
Press the P key.
program set back
time***. Actual set time will
be displayed. To change, press
toggle clear to change the time
to zero. Type in new time
(HH:MM) using the product
keys. Press
.
program set back
ttemperature. Actual set
temperature will be displayed.
To change, press toggle clear
to change the temperature to
zero. Type in new temperature
using the product keys.
Press
.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 21
operation
system programming ( C O N T I N U E D )
set
unit.
SETcook
COOKtime
TIME
UNIT.
Use
the
left
and/or
right arrow
Use the left and/or right arrow
keys
to choose Minutes/
keys to choose
Seconds
or Hours/Minutes.
Minutes/Seconds
or
Press
.
Hours/Minutes.
Press the P key.
Press
.
set maximum
temperature*.
Use the left and/or right arrow
keys to choose 385&deg;F (196&deg;C)
default. Press
.
exit
EXITsystem
SYSTEM PROprogramming
mode.
GRAMMING MODE.
Press the up arrow key.
Press the up arrow key.
You
nowEXITED
EXITEDSystem
System
You have
have now
Programming
Modeand
and
can
Programming Mode
can
operate
the controller.
controller.
operate the
* MAXSET temperature of
450&deg;F (232&deg;C) is ONLY for
use by factory authorized
service agents.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 22
operation
PROGRAMMING:
OFFSET
system programming
(CONTINUED)
SYSTEM 3228
STORE MANAGER
System
Code (3228)
Manager
eNTER
ENTER offset
OFFSET PRO
programming mode.
GRAMMING MODE.
Press and hold the
for
Press and hold the P key
3 seconds.
Press
Press the
thedown
downarrow
arrow key.
key.
Press the P. key.
Press
Type
Typein
in 33 222288using
usingthe
the
productkeys.
keys. Press
Press the P
product
. key.
Press
Press the
thedown
downarrow
arrow key
key
until
UNTILOFFSET
Offset isappears.
displayed.
Press the P. key.
Press
Use
Use the
the product
product keys
keys to
to enter
entera
newoffset
temperature.
To
a new offset temperature.
change from negative to
To change from negative to
positive, use the left and right
positive, use the left and right
arrow keys. Press
.
exit
offset
EXIT OFFSET
programming mode.
PROGRAMMING
MODE.
Press
the down arrow
key
PressEXIT
the down
arrow key
until
appears.
Press the P. key.
Press
for 3 seconds.
arrow keys. Press the P key.
until EXIT appears.
You have
havenow
nowEXITED
EXITED System
You
System
Programming
ProgrammingMode
Modeand
andcan
can
operate
operatethe
thecontroller.
controller.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 23
operation
programming custom product and action alarm names to the library
Enter
ENTERlibrary
LIBRARY PROProgramming
Mode.
GRAMMING MODE.
Press
and
hold
for
Press and hold the P key for 3
3seconds.
seconds.
Press
thedown
downarrow
arrow
key.
Press the
key.
PROGRAM
willbebe
displayed.
PROGRAM will
displayed.
Press the P .key.
Press
SYSTEM CODE
(3228)
MANAGER
Typein
in3322228 8using
using
Type
thethe
product
keys. Press
P key. .
product
keys.the
Press
Press
thedown
downarrow
arrow
key
Press the
key
to
twice
to select
PRODLIBR
select either
PRODLIBR
OR or
Chooseeither
eitherPRODLIBR
PRODLIBR
three
times to select ALRMLIBR. Choose
ALRMLIBR.
(ProductLibrary)
Library)
ALRMLIBR
(Product
oror
ALRMLIBR
(ActionAlarm
AlarmLibrary)
Library)
(Action
by by
pressing
the P key. .
pressing
AAflashing
bedisContinue
spellingthe
theword.
word.
flashingdash
dash will
will be
Continue spelling
displayed.
Press
the
keyand
and When
played. Press the SCAN key
When done,
done, press
pressthe P key.
.
use
tospell
spella a
usethe
theproduct
product keys
keys to
new
word.
Press
the
right
new word. Press the right arrow
arrow
key to advance
the
key
to advance
to the to
next
next character
position.
character
position.
to save word, press
TO SAVE WORD, press P
again. Skip to Exit
again. Skip to Exit Library
Library
Programming.
Programming.
to
modify,
TO cancel
CANCELor
OR
MODIFY ,
see
next step.
see next step.
IF YOU
CANCEL:
if
youCHOOSE
choose
cancel:
Press the P key to EXIT and can-
TO
TO CANCEL
CANCELOR
ORMODIFY
MODIFY
WORD,
leftor
orright
right
WORD,press
press the
the left
arrow
keys
to
choose
CANCEL
arrow keys to select CANCEL or
or
MODIFY.
MODIFY.
Press
to EXIT and cancel
cel the word.
the word.
exit library
programming.
EXIT
Use
theLIBRARY
up or downPROarrow
keys
until displayPress
readsthe
EXIT.
GRAMMING.
up
or down arrow keys until display reads EXIT.
IF YOU
MODIFY:
if
youCHOOSE
choose
modify:
Press the SCAN key to go back
Press
the
key to go back
and modify the word.
and
modify the word.
Press the P key.
Press
.
You have
Library
You
havenow
nowEXITED
EXITED
Library
Programming Mode
and
cancan
Programming
Mode
and
operate the
operate
thecontroller.
controller.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 24
operation
operation
ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT
Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot
overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults.
SU G G ES T Ed FR Y ING T IMES
PROGRAM KEYS
iteM
Minutes
teMperAture
DisplAy
1. Fries (FROZEN₎
3:30
350&deg;F (177&deg;C)
Fries
2. Chicken Nuggets (FROZEN₎
3:30
350&deg;F (177&deg;C)
Nuggets
3. Fish, Breaded (FROZEN₎
4:30
350&deg;F (177&deg;C)
Fish
17:00
340&deg;F (171&deg;C)
Chicken
4. Chicken Pieces, Breaded (FRESH₎
5.
Product
a
ProductA
6.
Product
b
ProductB
IT EM
MINUTES
T E M P E RA T U R E
3:30
350&deg;F(177&deg;C)
3:30
340&deg;F(171&deg;C)
Perpkg.instructions
340&deg;F(171&deg;C)
BreadedMac&amp;Cheese
3:30
340&deg;F(171&deg;C)
BreadedMushrooms
3:30
340&deg;F(171&deg;C)
BroccoliCheeseNuggets
2:30
350&deg;F(177&deg;C)
CheeseCake,Fried
8:30
350&deg;F(177&deg;C)
CheeseNuggets
1:30
350&deg;F(177&deg;C)
Chicken Breasts ( fresh )
12:00-17:00
315&deg;F(157&deg;C)
Chicken Breasts ( froZen )
20:00
330&deg;F (166&deg;C)
ChickenFriedSteak
4:00
350&deg;F(177&deg;C)
Chicken Gizzards ( fresh )
3:30
350&deg;F(177&deg;C)
12:00-17:00
315&deg;F(157&deg;C)
Chicken Legs ( froZen )
18:00
330&deg;F (166&deg;C)
Chicken,Patty
6:00
350&deg;F(177&deg;C)
Chicken Pieces - MRB ( froZen )
17:00
340&deg;F(171&deg;C)
ChickenStrips
6:00
340&deg;F(171&deg;C)
Chicken Tenderloins ( fresh )
3:00
350&deg;F(177&deg;C)
Chicken Tenders, Breaded ( froZen )
3:30
350&deg;F(177&deg;C)
Chicken Wings ( fresh )
3:30
350&deg;F(177&deg;C)
Chicken Wings ( froZen )
15:00
330&deg;F (166&deg;C)
ClamStrips 2:00
340&deg;F(171&deg;C)
CornDogs 10:00
350&deg;F(177&deg;C)
CreamCheeseJalape&ntilde;oPoppers
3:30
340&deg;F(171&deg;C)
Appetizer
BreadedCauliflower
BreadedFish
Chicken, Legs &amp; Wings ( fresh )
THE TIMES AND TEMPERATURES ARE SUGGESTED GUIDELINES ONLY. ALL COOKING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES. DUE
TO VARIATIONS IN PRODUCT QUALITY, WEIGHT, AND DESIRED DEGREE OF DONENESS, THE COOKING TIMES AND TEMPERATURES MAY NEED TO BE
ADJUSTED ACCORDINGLY. ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 25
operation
operation
ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT
Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot
overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults.
SU G G ES T Ed FR Y ING T IMES
IT EM
MINUTES
T E M P E RA T U R E
4:00
340&deg;F(171&deg;C)
Egg Rolls ( froZen )
5:00
340&deg;F(171&deg;C)
Fries,Crinkle-Cut
5:00
340&deg;F(171&deg;C)
Fries,Seasoned
4:00
340&deg;F(171&deg;C)
Fries,SourCream&amp;Chive
4:00
340&deg;F(171&deg;C)
Fries ( fresh ) 5:00
340&deg;F(171&deg;C)
Fries,ThinCut
3:30
340&deg;F(171&deg;C)
HashBrownCircles
4:00
340&deg;F(171&deg;C)
JalapenoPeppers,Stuffed
4:00
350&deg;F(177&deg;C)
Perpkg.instructions
340&deg;F(171&deg;C)
Mushrooms,Breaded
3:30
350&deg;F(177&deg;C)
OnionRings 3:00
340&deg;F(171&deg;C)
Pork Chops ( fresh )
10:00
340&deg;F(171&deg;C)
Pork ( fresh ) 12:00
340&deg;F(171&deg;C)
PotatoChips(fresh)
2:45
325&deg;F(163&deg;C)
PotatoWedges
3:00
350&deg;F(177&deg;C)
QuesadillaRolls
3:30
350&deg;F(177&deg;C)
Shrimp
3:30
340&deg;F(171&deg;C)
Vegetables 3:00
350&deg;F(177&deg;C)
Zucchini, Breaded ( fresh )
3:30
350&deg;F(177&deg;C)
Eggplant
MozzarellaSticks,BatteredorBreaded
THE TIMES AND TEMPERATURES ARE SUGGESTED GUIDELINES ONLY. ALL COOKING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES. DUE
TO VARIATIONS IN PRODUCT QUALITY, WEIGHT, AND DESIRED DEGREE OF DONENESS, THE COOKING TIMES AND TEMPERATURES MAY NEED TO BE
ADJUSTED ACCORDINGLY. ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS.
Left basket (1-5)
Product Key preset times:
1 - 2:45 minutes
2 - 3:00 minutes
3 - 3:15 minutes
4 - 3:30 minutes
5 - 3:45 minutes
Right basket (6-10)
Product Key preset times:
6 - 2:45 minutes
7 - 3:00 minutes
8 - 3:15 minutes
9 - 3:30 minutes
10 - 3:45 minutes
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 26
cleaning
d aily cleaning &amp; maintenance
THOROUGHLY CLEAN dAILY
The cleanliness and appearance of this unit
willcontributeconsiderablytooperatingefficiency
and savory, appetizing food. Good equipment kept
clean works better and lasts longer.
1. Disconnect unit from power source, and let cool.
2. Remove all detachable items. Clean these items
separately with a good grease solvent or commercial
detergent. Rinse well and dry.
3. Clean control panel, door hinges, and door handles
thoroughly since these areas harbor food debris. Rinse
by wiping with sponge and clean warm water. Wipe
dry with a clean cloth.
dANGER
dISCONNECT UNIT FROM
POwER SOURCE BEFORE
CLEANING OR SERVICING.
4. T
ohelpmaintaintheprotectivefilmcoatingon
polished stainless steel, clean the exterior of the
unit with a cleaner recommended for stainless steel
surfaces. Spray the cleaning agent on a clean cloth
and wipe with the grain of the stainless steel.
NOTE: Avoid the use of abrasive cleaning, compounds,
chloride based cleaners, or cleaners containing
quaternary salts. Never use hydrochloric acid
(muriatic acid) on stainless steel.
Always follow appropriate state or local health (hygiene)
regulations regarding all applicable cleaning and
sanitation requirements for foodservice equipment.
NOTE: The contents of the crumb catch and/or oil
drawer and filter paper of any filter system
must be emptied into a fireproof container at
the end of the frying operation each day. Some
food particles can spontaneously combust into
flames if left soaking in certain oil/shortening
materials.
dANGER
dANGER
TO AVOID SERIOUS PERSONAL
INJURY DO NOT STAND ON THE
FRYER OR FRYER COVER. THE
FRYER COVER IS DESIGNED TO
HOLD A MAXIMUM OF 10-POUNDS
(4,5 KG) OF WEIGHT.
Never attempt to drain cooking oil
or shortening from the fryer with
the gas burner tubes energized.
Doing so will cause permanent
damage to the kettle, may cause
a flash fire and will void the
warranty.
CAUTION
dANGER
BRU
S
NO
ST
E EL P A
DS
NO
NO
IR E
S
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
W
HE
SEVERE dAMAGE OR
ELECTRICAL HAzARd
COULd RESULT.
S
RS
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
C RA PE
TO PROTECT STAINLESS STEEL
SURFACES, COMPLETELY AVOID
THE USE OF ABRASIVE CLEANING
COMPOUNDS, CHLORIDE BASED
CLEANERS, OR CLEANERS
CONTAINING QUATERNARY SALTS.
NEVER USE HYDROCHLORIC ACID
(MURIATIC ACID) ON STAINLESS
STEEL. NEVER USE WIRE
BRUSHES, METAL SCOURING
PADS OR SCRAPERS.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 27
Cleaning
oil filtration instructions
Careful observation of the finished food product will
help determine optimal filtering frequency. Filtering
the cooking oil at regular intervals will help ensure
food quality.
FOR BEST RESULTS: Do not allow the temperature
of the oil to decrease below the “setback” temperature
of 250&deg;F (121&deg;C) when filtering. If filtering at the end of
the day, pump oil back into the kettle while still hot.
Do not allow oil to cool in mobile oil drawer before
returning to kettle.
CAUTION
OPERATORS MUST BE MADE AWARE OF THE HAZARDS
INVOLVED IN THE OPERATION OF A HOT OIL FILTERING
SYSTEM. ON-SITE SUPERVISION DURING THE
FILTRATION PROCESS AND THE CLEANING PROCESS
IS STRONGLY RECOMMENDED. ALWAYS WEAR AN
APRON, HEAT RESISTANT GLOVES, AND GOGGLES FOR
EYE PROTECTION.
CAUTION
METAL PARTS
OF THIS EQUIPMENT
ASF-60G
BATTERY
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
1. Identify the kettle that requires oil filtration. Only 1 kettle
can be drained at a time.
2. Open the front access door. Place the mobile oil drawer
under the drain. Carefully place filter cartridge into
the bottom of the mobile oil drawer and connect the
hose to the filtration hose connection fitting. With the
Nozzle valve in the “nozzle off” position, slowly
rotate the Kettle Drain valve counterclockwise until
rotation stops and the Kettle Drain valve is in the
“open” position. Power to the main control panel will
automatically switch “off.”
3.Allow contents of the fryer to completely drain into the
mobile oil drawer.
4. Connect the optional oil discard hose/nozzle to the
rinse nozzle hose connection and point nozzle into the
kettle being filtered. Rotate rinse nozzle valve “on.”
5. Press the Pump “on” to allow the oil to circulate
through the drain system to flush crumbs. Using the
brushes provided, brush the sides and bottom of the
fryer while the oil is circulating through the system.
6. Press the Pump “off” and allow contents of the
fryer to completely drain. Disconnect oil discard hose/
nozzle and drain hose into kettle.
7. Rotate the Kettle Drain and Rinse Nozzle valves
clockwise to the “closed” position.
8. Press the Pump “on” and allow the fryer to refill
to the recommended level adding additional oil/
shortening as required to maintain proper fill level.
FRONT
ACCESS
DOOR
OIL
FILTRATION
PUMP
SWITCH
OIL
FILTRATION
SELECTOR
RINSE
NOZZLE
HOSE
CONNECTION
OIL
FILTRATION
CONNECTION
TO MOBILE
OIL DRAWER
IGNITION
FAILURE
INDICATOR
9. Press the pump “off” button.
10. After the frypot has completely refilled, pull out
the mobile oil drawer and filter cartridge. See
KETTLE
Filter
Replacement instructions. Contents of the
FILL
SELECTOR
crumb catch and/or oil drawer and filter system
must be emptied into a fireproof container, or
KETTLE
clean
off reusable mesh filter. Clean the filter
DRAIN
SELECTOR
assembly and oil drawer, if needed.
11. Replace the oil filter cartridge and return the drawer to
the
OIL proper position beneath the fryer.
HI-LIMIT
RESET
MASTER
POWER
SWITCH
CAUTION
TO PREVENT FILTER DAMAGE, DO NOT USE SHARP
IMPLEMENTS TO REMOVE SCRAPS FROM THE FILTER.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 28
cleaning
oil filtration instructions
FILTER CLEANING &amp; MAINTENANCE
CAUTION
OPERATORS MUST BE MADE AWARE OF THE HAZARDS
INVOLVED IN THE OPERATION OF A HOT OIL FILTERING
SYSTEM. ON-SITE SUPERVISION DURING THE
FILTRATION PROCESS AND THE CLEANING PROCESS
IS STRONGLY RECOMMENDED. ALWAYS WEAR AN
APRON, HEAT RESISTANT GLOVES, AND GOGGLES FOR
EYE PROTECTION.
NOTE: Make certain to use hand protection
when working with hot surfaces.
REUSABLE MESH FILTER OPTION:
Clean the reusable mesh filter (FI-27014) by spraying
thoroughly with hot water. DO NOT clean in the
dishwasher. DO NOT use detergents to clean. Detergents
and detergent residues will significantly reduce the life of
oil and shortening products.
CAUTION
A WORN FILTER WILL AFFECT
PRODUCT FRYING RESULTS.
Make certain the filter is performing efficiently by
inspecting the filter each time it is cleaned. Examine
for cuts and holes. For the best results, replace the filter
whenever necessary.
wARNING
The contents of the crumb catch
and/or oil drawer and ﬁlter paper
of any filter system must be
emptied into a fireproof
container at the end of the frying
operation each day. Some food
particles can spontaneously
combust into flames if left soaking
in certain oil/shortening materials.
Make certain the filter is securely fastened to the filter
frame and cartridge before returning the assembly to the
mobile oil drawer.
To discard deteriorated oil/shortening, the drawer can be
pulled from the fryer and can be rolled to a convenient
location for use with a pumping device.
ALWAYS MAKE CERTAIN THE drawer IS
PROPERLY POSITIONED BENEATH THE FRYER
BEFORE OPERATION.
wARNING
TO AVOID PERSONAL INJURY, USE
CAUTION WHEN SURFACES BECOME
SLIPPERY DUE TO SPILLED OR
DRIPPING OIL.
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
dANGER
Never attempt to drain cooking oil
or shortening from the fryer with
the gas burner tubes energized.
Doing so will cause permanent
damage to the kettle, may cause
a flash fire and will void the
warranty.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 29
Cleaning
oil filtration instructions
FILTER REPLACEMENT
1. With the Kettle Drain valve in the “closed” position, pull the
mobile oil drawer from the fryer and disconnect the filtration hose
from the fryer. Take care when pulling trolley from fryer as it has
sharp edges.
2. Pushing down on filter frame 4 clip, pull side of filter cartridge
A closest to clip upwards. Slide opposite edge of filter cartridge out
from beneath the filter frame lip.
3. Remove used filter 2 and filter ring 3. Discard filter 2. Retain
filter ring 3.
4. Place new filter 2 and filter ring 3 next to screen on underside of
filter cartridge A. Reverse step 2 above.
5. Reconnect filtration hose to fryer and return mobile oil drawer to its
position under the fryer.
FILTER
CARTRIDGE
FILTER
FILTER RING
(Use with paper filter only)
CLIP
FRAME LIP
FILTER
FRAME
OPTIONS
Filters
Paper,7countrefillpackage
Paper,100countrefillpackage
Charcoal/Carbon, 30 count package
ReusableMesh,singlefilter
Frypot Cover
Mobile Drawer Cover
FI-27791
FI-27794
FI-27648
FI-27014
5016226
5006073
Mobile Oil Caddy (WITH OIL DISCARD HOSE)
TO-28359
Oil Discard Hose
HO-28812
Pre-Filter Sieve Kit
5010451
Strainer/Skimmer
CE-27400
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 30
cleaning
oil filtration instructions
9. I f preferred, the kettle can be filled automatically
and the user will not be required to hold the hose.
To do so, rotate the kettle’s Kettle Fill valve to
“open” and move the Rinse Nozzle valve to
“nozzle off”.
oil discard/rinse hose:
The oil discard hose on assists
both the boil-out and filtration
operation.
To rinse out kettle crumbs and
circulate used oil through the
filter with optional oil discard
hose:
Note: N
ever run the filtration pump when all
the Kettle Fill Valves and Nozzle Valve are
closed or if neither of the hoses for the
filtration or rinse nozzle are connected.
(The oil must have somewhere to travel or
the pump will over-heat.)
1. C
onnect filtration hose to the filtration hose
connection and carefully place the filter cartridge in
mobile oil drawer.
10.When all the used oil in the mobile oil drawer
has been pumped back into the kettle, press the
“pump” button to turn it off.
2.Move empty mobile oil drawer into location under
drain(s).
11.Repeat these steps for other frypots as needed or
rotate all the valves to “close” when done.
3.On the kettle to be rinsed and circulated through
the filter, slowly rotate the Kettle Drain valve to
“open”.
12.Using heat resistant gloves, carefully disconnect
the rinse nozzle hose and drain any extra oil in the
hose back into the kettle.
4. Rotate the Kettle Fill valve to “closed”.
CAUTION
OPERATORS MUST BE MADE AWARE OF THE HAZARDS
INVOLVED IN THE OPERATION OF A HOT OIL FILTERING
SYSTEM. ON-SITE SUPERVISION DURING THE
FILTRATION PROCESS AND THE CLEANING PROCESS
IS STRONGLY RECOMMENDED. ALWAYS WEAR AN
APRON, HEAT RESISTANT GLOVES, AND GOGGLES FOR
EYE PROTECTION.
5.Using heat resistant gloves, carefully connect the
optional oil discard/rinse hose to the Rinse Nozzle
Hose Connection and point the oil discard/rinse
hose nozzle into the kettle being drained or rinsed.
6.Rotate the Rinse Nozzle valve of the draining kettle
to “open”.
7.After 1/3 or more of the kettle’s oil has drained
into the oil drawer, press the “pump” button to
turn the circulation pump on. If the kettle’s drain
valve is still “open” the oil will continue to
circulate out through the kettle drain, through the
filter and pump, and back into the kettle through
the oil discard/rinse hose.
8. W
hen finished rinsing, rotate the Kettle Drain valve
to “close” which will end the circulation process
and begin to fill the kettle.
ASF-60G BATTERY
FRONT
ACCESS
DOOR
OIL
FILTRATION
PUMP
SWITCH
OIL
FILTRATION
SELECTOR
RINSE
NOZZLE
HOSE
CONNECTION
KETTLE
FILL
SELECTOR
KETTLE
DRAIN
SELECTOR
OIL
FILTRATION
CONNECTION
TO MOBILE
OIL DRAWER
OIL
HI-LIMIT
RESET
IGNITION
FAILURE
INDICATOR
MASTER
POWER
SWITCH
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 31
Cleaning
boil - out proce d ure
NOTE: Perform an initial boil-out to clean and
sanitize the fryer before operating.
Carbonized deposits along with an accumulation of oil
will eventually build-up on the interior of the frypot as
well as fryer accessories. It is important to periodically
remove these deposits, not only to maintain fryer
efficiency, but also to provide the highest product quality.
NOTE: Always wear eye protection or a face
shield and protective rubber gloves and
apron when cleaning the frypot as boilout chemical is an alkaline solution and
can cause severe burns.
NOTES: Before and during boil-out:
Before draining any kettle, be sure the mobile oil
drawer or heat safe container is in its location
underneath the drain(s).
Do not drain more than one kettle at
a time. The mobile oil drawer only has
enough capacity for one kettle.
1. Open the front access door. Place the mobile oil drawer
under the drain. Slowly rotate frypot Kettle Drain
valve to “open” to drain oil.
NOTE: Because each fryer is controlled
2. While wearing heat resistant gloves, wipe excess oil out
of inside of frypot with paper towel or clean rag.
NOTE: Manual Boil-Out can only be performed
3. Empty the oil from the mobile oil caddy. Wash the oil
caddy, rinse with clean water, and dry caddy thoroughly.
separately, the following procedure must
be followed for every unit.
when the actual temperature of the
frypot is less than 210&deg;F (99&deg;C).
4. Rotate the drained fryer’s Kettle Drain valve clockwise
until rotation stops and the drain valve is “closed.”
CAUTION
BEFORE ENTERING THIS PROGRAM, MAKE CERTAIN
THE FRYPOT IS EMPTY OF ALL OIL OR SHORTENING.
CAUTION
TO AVOID DAMAGING THE PUMP AND CONTAMINATING
CLEAN OIL WITH BOIL-OUT CHEMICAL ON UNITS EQUIPPED
CAUTION
KEEP A CONTAINER OF COLD WATER ON HAND
DURING BOIL-OUT IN CASE OF BOIL-OVER.
IF BOIL-OVER IS IMMINENT, IMMEDIATELY POUR COLD
WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION
TEMPERATURE. TURN OFF MASTER POWER
SWITCH AND ALLOW SOLUTION TO COOL. WHEN
THE SOLUTION HAS COOLED, RE-ENTER THE BOILOUT MODE.
WITH A FILTRATION SYSTEM, NEVER ALLOW BOIL-OUT
SOLUTION OR RINSE WATER TO CIRCULATE THROUGH THE
5. Fill the fryer to the maximum oil fill line with water. FRYER PUMP SYSTEM.
CAUTION
MINIMUM
HOT OIL FILL LINE
TOP BEND INSIDE
OIL KETTLE
MAXIMUM HOT
OIL FILL LINE
FRONT
BOIL-OUT SOLUTION AND SURROUNDING METAL
SURFACES BECOME EXTREMELY HOT. TO AVOID
BURNS, ALWAYS USE HEAT RESISTANT GLOVES FOR
HAND PROTECTION, APRON FOR SKIN PROTECTION
AND GOGGLES FOR EYE PROTECTION WHEN
PERFORMING THE BOIL-OUT FUNCTION AND FOLLOW
THE MANUFACTURER’S SAFETY INSTRUCTIONS FOR
THE BOIL-OUT PRODUCT BEING USED.
fryer cross - section
oil / shortening levels
COLD OIL
FILL LINE
CAUTION
DO NOT LEAVE THE FRYER UNATTENDED DURING
THE BOIL-OUT PROCESS. THE FRYER MUST BE
CONTINUOUSLY MONITORED FOR BOIL-OVER
CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE
LOCATIONS.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 32
cleaning
boil - out proce d ure
6. Add boil out solution. Carefully follow the
manufacturer’s directions for mixing the boil-out
solution.
CAUTION
ENSURE THERE IS NO WATER IN THE FRYPOT
BEFORE FILLING WITH OIL/SHORTENING. WHEN
COOKING COMPOUNDS ARE HEATED TO COOKING
TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE
OIL TO SPLATTER AND MAY BE A BURN HAZARD.
7. Turn the Master Power Switch (located behind the
front access door) to the “ON” position and press the
ON/off power button on the control.
NOTE: The heat exchanger tubes must be
completely covered with solution while
the appliance is on. Dry fired kettles are
extremely hot, will shorten the service
life of the fryer and will void your
warranty.
8. To enter Boil Mode, press and hold the
seconds. “COUNTS” will be displayed.
9.
for 3
Press the up
or down
arrow keys until
“BOIL” is displayed, then press
. “BOIL” will
be displayed. Using a separate timer, allow the frypot
to boil-out for 10 minutes.
10. After the 10 minute boil-out period, turn the Master
Power Switch located behind the front access door to
the “OFF” position.
11. Wearing protective gloves to avoid burns, scrub the
inside of the frypot with a long-handled scrub brush.
12. Place an empty and dry heat-safe container under
the drain. Rotate the Kettle Drain valve to the
“open” position. The handle should be rotated
counterclockwise until it stops. Allow the boilout solution to completely drain into the heat-safe
container. Discard boil-out solution. Return the heat
safe container beneath the fryer.
13. Making sure the Kettle Drain valve is “open”,
rinse all boil-out solution from frypot, drain, burner
holes, oil fill hole, etc. Follow the boil-out solution
manufacturer’s additional boil-out instructions to
rinse the frypot in order to neutralize boil-out cleaner
residue. Discard rinse solution.
14. There may be residual boil-out solution in the oil fillhole and tube. This must be flushed out and discarded
separately before filling the tank with new oil to avoid
contamination of new oil.
Rinse frypot with a small amount of water.
15. After the boil-out and rinse procedure, wipe dry
all accessible interior metal surfaces and interior
accessories with a clean, dry cloth to remove
remaining moisture. Clean and dry the fry
baskets separately.
NOTE: Make sure the inside of the frypot, the
drain opening and all parts that come
into contact with new oil/shortening are
as dry as possible.
16. Wipe the exterior of the fryer cabinet with a
degreaser/sanitizer suitable for use on food
contact surfaces. Always follow the manufacturer’s
instructions and/or mixing directions for proper
solution strengths.
Wipe exterior stainless steel surfaces with the grain
of the metal and avoid the use of abrasive pads, steel
wool, or metal implements.
17. Rotate Kettle Drain valve to “closed” position.
18. Fill tank with new oil or shortening.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 33
service
control troubleshooting
PROBLEM
No power
CAUSE
Circuit breaker OFF
Appliance not plugged in
Defective 24VAC transformer
No sound
Button problem
PROBE is displayed
Inoperable speaker
Inoperable key
Defective temperature probe
Probe not plugged in
Defective temperature probe
Defective element, relay,
contactor or gas valve
Defective controller
Reading wrong temperature
Not heating
SOLUTION
Check and reset
Plug in cord
Replace transformer
Replace controller
Replace controller
Replace controller
Replace temperature probe
Plug in probe
Replace temperature probe.
Replace defective part
Replace controller
unit troubleshooting
PROBLEM
No power
Fryer will not heat
Baskets will not drop
CAUSE
Circuit breaker OFF
Appliance not plugged in
Drain switch turned to the
“open” position
Master switch turned to the
“off” position
Gas valve is in the “off”
position
Gas hose is not connected
Hi-limit is tripped
No oil in frypot
Fuse is blown on basket lift
relay board
Interference with basket lift
mechanism
SOLUTION
Check and reset
Plug in cord
Turn drain switch to the “closed” position
Turn master switch to the “on” position
Turn gas valve to the “on” position
Connect gas hose
Press the hi-limit reset button located behind
the front access door
Add oil to frypot
Replace fuse
Check basket lift mechanism and remove
interference
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 34
service
CAUTION
THIS SECTION IS PROVIDED FOR THE ASSISTANCE
OF QUALIFIED SERVICE TECHNICIANS ONLY AND
IS NOT INTENDED FOR USE BY UNTRAINED OR
UNAUTHORIZED SERVICE PERSONNEL.
dANGER
dISCONNECT UNIT FROM
POwER SOURCE BEFORE
CLEANING OR SERVICING.
CAUTION
IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED
BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR
INTERVALS AS PART OF A STANDARD KITCHEN
MAINTENANCE PROGRAM.
ExTEndEd LIMITEd FrypoT warranTy
Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or
workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt
frypot.
The labor warranty remains in effect for three (3) years from the shipping date. Alto-Shaam will bear shipping and
normal labor charges for installation performed during standard business hours, and excluding overtime, holiday rates or
any additional fees.
Thepartswarrantyremainsineffectforseven(7)yearsfromtheshippingdate.Followingtheinitialthree(3)
year labor warranty, Alto-Shaam will replace the frypot only, with freight, labor and all additional charges at the full
responsibility of the owner/operator.
Extended frypot warranty coverage is subject to all remaining provisions as set forth in Alto-Shaam’s standard
published warranty.
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 35
service
ASF-60B Gas Fryer battery ( reference
only )
OPTIONAL
AUTOMATIC
FRYER LIFTS
ASF-60DS
DUMP STATION
ASF-60G
FRYER
ASF-60UC
UTILITY CABINET
TOP &amp; SHELVES
1
2
3
4
6
5
7
13
12
8
9
GAS
MANIFOLD
10
11
90.0&deg;
ITEM
P/N
DESCRIPTION
QTY
1
PE-29469
Fryer Panel Overlay
1
2
HG-2015
Hinge Assembly (each appliance)
2
SC-2072
Screws for Hinge Assembly
6
3
5014682
Door Assembly with Hinges
1
4
CS-28098
Caster, Swivel with brake, left side
2
5
CS-28443
Caster, Swivel
2
6
CS-28099
Caster, Swivel with brake, right side
2
SC-28891
Screws for Casters
7
1008769
Exhaust Vent
1
8
BT-26884
Bracket, Tether restraint
1
9
1013139
Panel, Back - without gas manifold
1
10
BU-3964
Bushing, Electrical connection
1
11
1013139
Panel, Back - with gas manifold
1
12
FT-27961
Fitting, Gas connection, 1/2”
1
13
1013188
Plate Cover (each fryer)
2
Par t numbers and dra w i n g s a r e s u b j e c t t o c h a n g e w i t h ou t n ot i c e .
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 36
service
ASF-60B Gas Fryer Kettle Assembly
ITEM
P/N
DESCRIPTION
QTY
1
1008588
Bracket, Chimney Holding
2
2
1008769
Body, Chimney
1
3
1012657
Guard, Drip Combustion Fan
1
4
5009493
Flue Assembly, 15” ASF-60G
1
5
5014881
Valve Assembly
1
6
5014906
Cover, Chimney
1
7
5015097
Kettle, ASF-60G
1
8
BN-34226
Burner, HE Gas Fryer
1
9
BU-27277
Bushing, Reducing
1
10
CP-29478
Cap, 1/2&quot; NPT
1
11
CR-34967
Connector, 2 Conductor
1
12
FA-34232
Fan, Gas Fryer, 120V
1
13
FT-27476
Fitting, 45 Flared Compression
1
ITEM
P/N
DESCRIPTION
QTY
14
GL-29744
Sight Glass
1
25
SC-22273
Screw, Pan Head, M4x0.7x10MM
2
15
GS-2019
1/2” Self Adhesive Gasket
1
26
SC-22273
Screw, Pan Head, M4 x 6MM
2
16
HO-28689
Hose, 1/2&quot; I.D., Corrugated
1
28
SC-22766
Screw, Pan Head Phillips
5
17
IN-22265
Insulation, Kettle Top
1
29
SC-2459
Screw, Phillips, 8-32
2
18
NP-26220
Nipple, 1/2&quot;-14 NPT
1
30
SC-25286
Screw, Hex Ser Flg, 1/4-20x3/4
4
19
NU-36233
Nut, 1/4&quot;-20 KEPS, Zinc Plated
16
31
SC-2661
Screw, Phillips, 10-32
2
20
PI-27001
Pin, Flame Sensor
2
32
SC-27384
Screw, Self Drilling, #10-16
4
21
PR-34998
Probe, Temperature Sensor
1
33
SC-29276
Screw, M4x30MM
2
22
SA-27005
Seal, Gas Burner
1
34
VA-27068
Valve, Venturi
1
23
SA-27006
Seal, Fan Burner
1
35
VA-27081
Elbow, Flange, Venturi
1
24
SA-27007
Seal, Spark Plug
2
36
VA-34260
Valve, Safety, 24V
1
37
VA-34531
Gas Valve, 24V, 120V, 1/2 NPT
1
Part numbers and dr a w i n g s a r e s u b j e c t t o c h a n g e w i t h ou t n ot i c e .
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 37
service
ASF-60G battery electrical packages
230V without Lift
120V without Lift
230V without Lift
120V without Lift
ITEM
P/N
DESCRIPTION
120V with Lift
Qty
120V w/o Lift
Qty
230V with Lift
Qty
230V w/o Lift
Qty
1
1008588
Bracket, Chimney Holding
2
–
2
–
2
1010727
Base Grate Liftless Basket
–
1
–
1
3
1013188
Lift Hole Cover Plate
–
2
–
2
4
1013435
Carrier, Manual Lift
–
1
–
1
5
5014722
120V Electrical Lift Package
1
–
–
–
6
5014723
230V Electrical Lift Package
–
–
1
–
7
5014823
120V Electrical Package
1
1
–
–
8
5014824
230V Electrical Package
–
–
1
1
9
5014860
Single Lift Assembly
2
–
2
–
10
5014907
Bracket, Lift Lower Assembly
1
–
1
–
11
5014971
120V Gas Train Assembly
1
1
–
–
12
5014972
230V Gas Train Assembly
–
–
1
1
14
BU-3964
Bushing, Straight Strain Relief
1
1
1
1
15
NU-22289
Nut, M5 Hex
–
4
–
4
16
NU-23909
Nut, Hex Insert M5
8
4
8
4
17
SC-22766
Screw, M5 Pan Head
4
4
4
4
18
SC-2661
Screw, 10-32 x 1/2&quot; TRH
4
–
4
–
19
SW-34246
Switch, Limit
1
1
1
1
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 38
service
Lift Assembly – 5014863
shown
Part numbers and dr a w i n gs a r e s u b j e c t t o c h a n ge w i t h o u t n o t i c e .
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 39
service
Electrical Assembly, 120V – ASF-60G
2
1
22
5
6
7
9
8
10
12
27
21
26
28
11
2
25
20
3
13
4
23
14
24
Qty
15
18
17
16
ITEM
P/N
DESCRIPTION
ITEM
P/N
DESCRIPTION
*
77450
120V Wiring Diagram
1
18
LT-34280
Light, Ignition Alarm
Qty
1
1
1013069
120V Electrical Box
1
19*
NU-2187
Nut, Acorn #18-8
2
*
1013070
Electrical Box Cover
1
20
SC-2069
Screw, Pan Head, 8-32 x 1&quot;
2
2
SC-22766
Screw, M5
4
21
BN-34266
Ignition Module, Starter
1
3
SC-2254
Screw, 6-32 x 3/8&quot; Round Pan Head
2
22
BU-3964
Bushing, Straight Strain Relief
6
4
SC-22466
Screw, Philips, 1/4-20 x 1&quot;
2
23
PA-27057
Plate-Light Mounting
1
5
1008588
Bracket, Chimney Holding
2
24
LT-34281
Light, Alarm
1
6
BU-2827
Bushing, Bearing, Nylon
1
25
TM-34311
Terminal Fuse holder, 8mm
4
7
SA-2924
Seal
1
26
TM-34315
Terminal, End Plate
4
8
RL-35000
Relay, Power, SPDT
1
27
TH-34305
Terminal, Screwless End
4
9
SC-22500
Screw, Pan Head, 6-32 x 1/4&quot;
2
28
5016230
Bracket, Fuse Din
1
10
SC-2190
Ground Screw
1
*
CB-34330
Cable, Flame Sensor, Red
1
11
BK-3019
T-Block
1
*
CB-34331
Cable, Flame Ignitor, Black
1
12
SC-2365
Screw, Round Pan Head, 6-32
2
*
CB-34999
Cable, Control
2
13
SC-22271
Screw, Pan Head, M4
4
*
CD-34094
Cord, Line
1
14
TN-33282
Transformer, 230V/24V, 50A
2
*
CR-33510
Connector, Terminal .187&quot; Quick
1
15
SW-34254
Switch, Cam, for Single Phase
1
*
CR-34318
Connector, Plug, 3 POS, 94V-0
1
16
HD-26792
Handle
1
*
CR-34646
Connector, 5 Conductor
6
17
TT-34245
Thermostat, Hi-Limit
1
* not shown
Par t numbers and dra w i n g s a r e s u b j e c t t o c h a n g e w i t h ou t n ot i c e .
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 40
service
Electrical Assembly, 230V – ASF-60G - FRANCE
Item
Part
Description
Qty.
Item
Part
Description
Qty.
14
LT-34280
Light - Ignition Alarm
1
1
1013069
Electrical Box
1
2
1013070
Electrical Box Cover
1
15
LT-34281
Light - Alarm
1
3
1015243
Ignition Modified Bracket
1
16*
NU-2187
Nut 1/4-20 NC Acorn #18-8 S/S
2
4
BK-3019
T-Block
1
17
PA-27057
Plate - Light Mounting
1
5
BN-34266
Ignition Module, Starter
1
18
RL-35000
Relay, Power, SPDT
1
6
BU-2827
Bushing, Bearing, Nylon
1
19
SC-22266
Screw, M3x0.5x6MM Pan Head
2
7
BU-3964
Bushing, Straight Strain Relief
8
20
SC-22271
Screw, M4x0.7x6MM Pan Head
2
8
CR-34646
Connector-5 Conductor
3
21
SC-22466
1/4x20 x 1” Philips Screw
2
9
FI-33225
Filter Line 115/250V 50/60 Hz
1
22
SC-22766
Screw, M5x0.8x10MM Pan Head
2
10
FU-34274
Fuse-4A Secondary, 3AG Type
2
23
SC-2365
Screw, 6-32 x 1-1/4” Pan Head
2
11
FU-34355
Fuse-2A 250V, T-Lag GLS, MOL
2
24
SW-34254
Switch, Cam for Single Phase
2
12
FU-34624
Fuse Holder - Primary Side
2
25
TN-34613
Transformer-50VA, 50/60Hz CE
2
13
HD-26792
Handle
1
26
TT-34245
Thermostat, Hi-Limit
1
* not shown
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 41
service
Electrical LIFT BOX Assembly, reference drawing 67431
2
8
7
3
4
10
9
3
1
5
5
120V
230V
ITEM
P/N
DESCRIPTION
Qty
1
1012989
Lift Box
1
2
1012990
Lift Box Cover
1
3
SP-33707
Spacer, Support, Nylon, 1.4”
4
4
BA-35163
24V Lift Relay Board
1
5
BU-3964
Bushing, Straight, Strain Relief
4
6
TN-34272
Transformer, 120V/240V-24V.150VA
1
7
FU-34624
Fuse Holder - Primary Side
1
8
TN-34614
Transformer, 150VA CE
1
9
SP-33901
Spacer, Nylon, 7/16”
4
10
SC-22766
Screw, M5 Pan
2
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 42
service
control panel Assembly, ASF-60G – 5015113
ITEM
DESCRIPTION
P/N
QTY
1
Nut, #8-32 KEPS Zink Plated
NU-36235
8
2
1/2&quot; Self Adhesive Gasket 3ft
GS-2019
1
3
Control, ASF-60, 10 Button
CC-34997
1
4
Weldment, Control Panel 15&quot;
5013196
1
5
Bracket, Controller Support
1011993
1
6*
Cable Harness Control
CB-34999
1
shown
* not shown
3
1
2
4
5
Part numbers and dr a w i n gs a r e s u b j e c t t o c h a n ge w i t h o u t n o t i c e .
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 43
service
valve drain Assembly, ASF-60B GaS Battery- r
eference drawing
5015568 shown
7
4
8
3
5
2
6
9
1
11
10
13
12
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NUMBER
1013117
SL-29640
EB-35462
1013723
VA-28950
SC-2069
VA-28274
SW-34246
1013118
NP-28949
WS-22094
WS-2294
SC-22729
DESCRIPTION
DRAIN VALVE HANDLE
HANDLE,VINYL,SLIP-ON
ELBOW,1-1/4&quot; NPT STREET EL
BRACKET,VALVE MOUNT,ASF-60B
BALL VALVE-1 1/4&quot; NPT
SCREW,8-32 X 1,NC PHILLIPS PAN
VALVE-BALL 1/2&quot; NPT
LIMIT SWITCH
SWITCH BRACKET
NIPPLE-1 1/4&quot; NPT x 1 5/8&quot; LNG THRD BOTH ENDS
WASHER, 1/4&quot;, FLAT, 5/8 OD 18-8 SS
LOCK WASHER 1/4&quot;
SCREW 1/4-20 x 1/2&quot; HEX HEAD
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 44
Qty
1
1
1
1
1
2
1
1
1
1
2
2
2
service
filtration Assembly, ASF-60B Gas Battery – r
eference drawing
5015569 shown
3
15
2
13
12
10
1
20
8
19
16
17
6
14
18
11
5
9
4
7
FILTRATION CONTROL,MOUNT ASSEMBLY,
ASF BATTERY
5015569
ITEM
P/N
DESCRIPTION
Qty
ITEM
P/N
DESCRIPTION
Qty
1
1011191
Mounting Bracket
1
11
FT-28298
Fitting, Adapter 37&deg; to NPTF
1
2
1011218
Valve, Handle for VA-28274
1
12
LI-34251
Switch, Push Button
1
3
1013770
Bracket, Pump Nozzle Mount
1
13
LI-34252
Light, Pump Push Button
1
4
1013958
Bracket, Mounting, 1 Hex Fitting
1
14
NU-23909
Nut, M5 Insert
2
5
1013960
Bracket, Label Support
1
15
PA-27057
Plate, Light Mounting
1
6
BU-3964
Bushing, Straight, Strain Relief
2
16
SC-26791
Screw, #10-32 x 1/4 Pan
4
7
EB-28299
Elbow-Bulkhead 37&deg; Flare Both Ends
1
17
SC-27384
Screw, #10-16 Self Drilling
2
8
EB-28688
Elbow, 37&deg; x 1/2 NPTF
1
18
SC-28288
Screw, 10-24 x 3/8&quot; Pan
2
9
FT-28008
Fitting, 1/2 NPT Quick Disconnect
2
19
SW-34240
Push Button Switch, Pump
1
10
FT-28250
Fitting, 1/2 MNPT Elbow
1
20
VA-28274
Valve Ball 1/2&quot; NPT
1
M N - 3 5 4 4 4 • G a s F r y er Battery O perati o n &amp; C are M anual • 45
TRANSPORTATION DAMAGE and CLAIMS
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments
become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases,
the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be
established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area.
Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the
time, date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued.
We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment
for such claims.
LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at
Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The original parts warranty period is as follows:
For the refrigeration compressor on Alto-Shaam Quickchillers™, five (5) years from the date of installation of appliance.
For the heating element on Halo Heat&reg; cooking and holding ovens, as long as the original purchaser owns the oven. This
excludes holding only equipment.
For all other original parts, one (1) year from the date of installation of appliance or fifteen (15) months from the shipping date, whichever
occurs first.
The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any
additional fees.
To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.
ThIS warranTy doES noT appLy To:
1. Calibration.
2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment
subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water
quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water
quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm&reg; Cleaner, including but not limited to damage due to
chlorine or other harmful chemicals. use of alto-Shaam's Combitherm&reg; Cleaner on Combitherm&reg; ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental
damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts
including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied
warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for
loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential
damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on
behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
E ffe c tive n ove mber 1, 2012
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASy REFERENCE .
ALWAyS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANy CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE .
Model: ______________________________________________ Date Installed: ______________________________________________________
Voltage: ______________________________________________ Purchased From: ___________________________________________
Serial Number: _____________________________________________________________________________________________________________
W164 N9221 Water Street
PHONE:
●
P.O. Box 450
●
Menomonee Falls, Wisconsin 53052-0450
●
U.S.A.
262.251.3800 • 800.558-8744 USA/CANADA
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
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