Enviro E30GI gas fireplace insert OWNER'S MANUAL

E30GI

W

ARRANTY

AR enviro.com/warranty

REGISTRA

IST

RA

TIO

TION

GAS INSERT - Glass Burner & Proflame IPI Valve

OWNER’S MANUAL

Report # 268-S-23-5

WARNING:

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Version Française: www.enviro.com/fr.html

50-2581

Safety Precautions

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

•

Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immeadiately.

• Immeadiately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

This appliance may be installed in an after-market permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Massachusetts installations (Warning): This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. Other Massachusetts code requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon monoxide detector is required in all rooms containing gas fired direct vent appliances. The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert.

2

Safety Precautions

3

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,

PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:

• All ENVIRO gas-fired appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation.

• Always keep the area around these appliances clear of combustible material, gasoline and other flammable liquids and vapours.

• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.

• NOTE: Failure to follow these instructions could cause a malfunction of the fireplace, which could result in death, serious bodily injury, and/or property damage.

• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is first used. Open a window until the smoking stops.

• Failure to follow these instructions may also void your fire insurance and/or warranty.

GENERAL

Always connect this gas stove to a vent system and vent to the outside of the building envelope. Never vent to another room or inside the building. Make sure the specified vent pipe is used, properly sized and of adequate height to provide sufficient draft. Inspect the venting system annually for blockage and signs of deterioration.

• Installation and repair should be done by a qualified service person. The appliance should be inspected before the first use and, at least, annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.

• Due to high temperatures, the appliance should be located out of high traffic areas and away from furniture and draperies.

WARNING: Failure to position the parts in accordance with the diagrams in this booklet, or failure to use only parts specifically approved with this appliance, may result in property damage or personal injury.

WARNING: Do not operate with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

• Never use solid fuels such as wood, paper, cardboard, coal, or any flammable liquids, etc., in this appliance.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.

• Do not use this heater if any part has been under water.

Immediately call a qualified service technician to inspect the heater and to replace any part of the control or gas control systems that have been under water.

• Young children should be carefully supervised when in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Do not abuse the glass by striking it or slamming the door shut.

• If the E30GI unit is pulled out of its installation, and the vent-air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in I nItIal

I nstallatIon

- V entIng

F

Ireplace

I nserts

.

• Clothing or other flammable materials should not be placed on or near the appliance.

FOR YOUR SAFETY

• Installation and service must be performed by a qualified installer, service agency or gas supplier.

• This installation must conform to local codes or, in the absence of local codes, to the current CAN/CGA-B149 installation code (Canada) or National Fuel Gas Code ANSI

Z223.1.2 (USA)

• To prevent injury, do not allow anyone who is unfamiliar with the stove to operate it.



HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall

• To prevent injury, if the pilot or pilot and burners

have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to relight the stove.

individuals.

Table of Contents

Safety Precautions...........................................................................................................2

Table of Contents.............................................................................................................4

Codes And Approvals.......................................................................................................5

Specifications..................................................................................................................6

Rating Label Location...........................................................................................6

Dimensions..........................................................................................................6

E30I Options Dimensions.....................................................................................7

Operating Instructions.....................................................................................................8

Lighting and Turning Off Instructions.....................................................................8

Venturi Adjustment...............................................................................................9

Normal Sounds During Operation.........................................................................9

Remote Control Operations...................................................................................9

Switching to Continuous Pilot Mode........................................................................10

Wall Mounting the Receiver.................................................................................12

Initializing the System for the First Time..............................................................12

Maintenance And Service................................................................................................15

Cleaning The Glass.............................................................................................15

Cleaning The Firebox..........................................................................................15

Replacing The Glass............................................................................................15

Check Pilot and Burner Flames............................................................................15

Glass Door Removal...........................................................................................16

Cleaning The Painted Surfaces............................................................................16

Removing Valve Cover.........................................................................................17

Fuel Conversion..................................................................................................18

Initial Installation...........................................................................................................20

Clearances to Combustibles.................................................................................20

Minimum Fireplace Size.......................................................................................20

Direct Vent Model...............................................................................................20

Venting Fireplace Inserts.....................................................................................21

Direct Vent Vertical Vent Termination...................................................................23

Installing the Unit...............................................................................................24

Zero Clearance Fireplace Installation...................................................................25

Electrical Requirements.......................................................................................26

Gas Line Connection...........................................................................................27

Adjusting The Pilot Flame....................................................................................29

Secondary Installation....................................................................................................30

Optional Base Shelf & Riser.................................................................................30

Extension Bracket Removal..................................................................................31

Reduced Depth Optional 3 and 4 sided Trimmable Panels...........................................33

Regular Depth Optional 3 and 4 sided Trimmable Panels...........................................34

Surround Panel Installation..................................................................................35

Safety Screen Installation.....................................................................................36

Firebox Liner and Burner Tray Removal / Installation..............................................37

Installing the Glass Beads...................................................................................38

Trouble Shooting............................................................................................................39

Parts List.......................................................................................................................42

Parts Diagram - Components..........................................................................................44

Parts Diagram - Options.................................................................................................45

Warranty.......................................................................................................................47

Installation Data Sheet...................................................................................................48

4

5

Codes And Approvals

DIRECT VENT: This type is identified by the suffix DV. This appliance draws all of its air for combustion from outside the dwelling, through a specially designed vent pipe system.

This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above sea level.

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000

(610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.

In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).

• This appliance has been tested by OMNI-Test Laboratories and found to comply with the established

VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:

DIRECT VENTED GAS FIREPLACE INSERT HEATER

TESTED TO: ANSI Z21.88-2014/CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS

CAN/CGA 2.17-M91 (R2009) GAS FIRED APPLIANCES FOR HIGH ALTITUDES

CSA P.4.1-09 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY

This ENVIRO E30GI Fireplace Insert:

• Has been certified for use with either natural or propane gases. (See rating label.)

• Is not for use with solid fuels.

• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a permanent wall thermostat for bedroom installations. Consult the authority having local jurisdiction in your area. IN USA: see current ANSI

Z223.1 for installation instructions.)

• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in

Canada or ANSI Z223.1/NFPA 54 in the USA.

• Must be properly connected to an approved venting system and not connected to a chimney flue serving a separate solid-fuel burning appliance.

• Is not approved for closet or recessed installations.

IMPORTANT NOTICE (Regarding first fire up): When the unit is turned on for the first time, it should be turned onto high without the fan on for the first 4 hours. This will cure the paint, logs, gasket material and other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the first burn, turn the unit off, let the unit get cold then remove the glass door and clean it with a good gas fireplace glass cleaner, available at your local ENVIRO dealer. See “D oor

r emoVal

” and “c leanIng

t he

g lass

” sections.

Specifications

R ating

L abeL

L ocation

:

The rating label is located on the bottom of the unit, behind the front access door.

D imensions

:

17.89

6.94 6.94

15.61

13.76

2.07

27.50

26.59

21.07

18.62

16.49

19.60

14.06

24.38

FRONT

16.27

LEFT RIGHT

2.36

1.30 3.07

15.67

17.71

Figure 1: E30 Exterior Dimensions.

i nstaLL

D epth

:

If the available depth of install is less than the 17.71” shown above, the stove depth can be reduced to 15.67” by removing the cabinet extension brackets; however, doing so will cause the safety screen to protroud past the front of the surround panel. If the reduced install depth is required, the extension brackets must be removed. Refer to Secondary Installation pages

27-29 for instructions.

6

Specifications

39 58 "

25"

27 38 "

7

41 58 "

Height

Width

Trimmable

Surround

Height

Width

Depth

Figure 2: E30GI Contemporary Surround with Base Shelf and Riser.

Table 1: E30GI Options Dimensions.

Regular Surround

25” (635mm)

39 7 /

8

” (1013 mm)

Contemporary Surround

39

25” (635mm)

7 /

8

” (1013 mm)

Height

38” (965mm)

Base Shelf

1 ⅝” (41mm)

41 5 /

8

” (1057mm)

Bottom 4 ⅞” (112mm); Top 3 13 /

16

” (97mm)

Extruded Surround

25” (635mm)

39 7 /

8

” (1013 mm)

Width

46” (1168mm)

Base Shelf Riser

2 ⅛” (54mm)

40 1 /

4

” (1022mm)

3 11 /

16

” (94mm)

Operating Instructions

For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION

MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

L ighting anD

t uRning

o ff

i nstRuctions

:

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING:

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION

MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. This appliance is equipped with an ignition device

C. Use only your hand to push in or

which automatically lights the pilot. Do not try to

turn the gas control knob. Never

light the pilot by hand.

use tools. If the knob will not push

B. BEFORE OPERATING smell all around the

in or turn by hand, don’t try to

appliance area for gas. Be sure to smell next to the

repair it, call a qualified service

floor because some gas is heavier than air and will

technician. Force or attempted

settle on the floor.

repair may result in a fire or

WHAT TO DO IF YOU SMELL GAS:

explosion.

Do not try to light any appliance.

D. Do not use this appliance if any

Do not touch any electrical switch; do not use any

part has been under water.

phone in your building.

Immediately call a qualified service

Immediately call your gas supplier from a

technician to inspect the appliance

neighbor’s phone. Follow the gas supplier’s

and to replace any part of the

instructions.

If you cannot reach your gas supplier, call the

which has been under water.

fire department.

control system and any gas control

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Read the owner's manual including the section on

"Remote Control" operation.

3. Set the thermostat to the lowest setting.

4. Turn off all electric power to the appliance.

5. Do not attempt to light the pilot by hand.

6. Wait five (5) minutes to clear out any gas. Then smell for

gas, including near the floor. If you smell gas, STOP!

Follow "B" in the safety information above on this label.

If you don't smell gas, go to the next step.

7. Turn on all electric power to the appliance.

8. Using the remote control, set

thermostat to desired setting, or

press the ON/OFF key on the

remote. "ON" will be indicated on the

display of the remote and an audible

"beep" will be heard at the unit to

indicate the command has been

received.

9. This appliance is equipped with a

completely automatic ignition and

lighting control. The control will

attempt to light the pilot several

times if necessary. If it is

unsuccessful, it will discontinue

operations. If the appliance will

not operate, follow the

instructions "To Turn Off Gas To

Appliance" and call your service

technician or gas supplier.

Blue LCD Display

ON/OFF Key

THERMOSTAT Key

UP/DOWN Arrow Key

MODE Key

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting, or press the ON/OFF Key. "OFF" will be indicated on the display

and an audible "Beep" will be heard at the unit to indicate the command has been received.

2. Turn off all electric power to the appliance if service is to be performed.

C-12455

Figure 3: Lighting instruction label.

8

9


V entuRi

a

Djustment

:

The venturi adjustment lever is located on the right side of the unit, below the door (see Figure 4). To avoid touching hot surfaces under the unit, use the Door Tool to adjust the venturi.

The venturi allows the amount of air coming into the fireplace to be adjusted in order to accommodate different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot flame is burning normally and none of the burner ports are plugged. Let the fireplace burn for roughly fifteen (15) minutes and then examine the flames. The ideal flame will be blue at the base and light orange above. The flames should be of medium height. If the flames look like this, no venturi adjustment is needed. If the flames are fairly short and mostly blue, the fireplace is getting too much air. Therefore, the air shutter should be closed (push in) slightly until the correct flames are achieved. Flames that are very orange, with tall dark stringy tips are not getting enough air. Open (pull out)

Figure 4: Adjusting the venturi air setting.

the venturi until the flames clean up. If the venturi is opened, then closed all the way, and the correct flames cannot be attained, turn off the gas and contact the dealer.

Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard.

Contact the dealer if there is any concern about the venturi adjustment.

n oRmaL

s ounDs

D uRing

o peRation

:

Component

Fire Box

Burner

Temperature Sensor

Pilot Flame

Blower / Fan

Gas Control Valve

Receiver

Sound & Reason

Creaking when heating up or cooling down.

Light pop or poof when turned off; this is more common with LP units.

Clinking when it senses to turn the blower on or off.

Quiet whisper while the pilot flame in on.

Air movement that increases and decreases with the speed of the blower.

Dull click when turning on or off, this is the valve opening and closing.

Beeps when remote control buttons are pressed.

Table 2: Normal Sound

R emote

c ontRoL

o peRations

:

The Proflame GTM is a modular remote control system that directs the functions of the E30GI. The

Proflame GTM is configured to control the on/off main burner operation, its flame levels and provides on/ off and Smart thermostatic control of the appliance.

ATTENTION!

- TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR

MAINTENANCE OF THE RECEIVER.

- PLACE THE RECEIVER’S 3 POSITION SLIDER SWITCH IN THE “OFF” POSITION DURING

INSTALLATION OR MAINTENANCE.

- TURN “OFF” MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING

THE BATTERIES IN THE RECEIVER.

- DURING APPLIANCE INSTALLATION/MAINTENANCE OR IN CASE OF REMOTE CONTROL

MALFUNCTION TURN OFF THE FAN CONTROL MODULE USING THE “ON/OFF” MAIN POWER

SWITCH ON THE FRONT PANEL OF THE FCM.

t echnicaL

D ata

Transmitter (Remote Control):

Supply voltage 4.5 V (three 1.5 V AAA batteries)

Ambient temperature ratings 0 - 50 °C (32 - 122 °F)

Receiver:

Supply voltage 6.0 V (four 1.5 V AA batteries)

s ystem

D escRiption

:

The Proflame Remote Control System consists of two elements:

1. Proflame Transmitter.

2. Proflame Receiver and a wiring harness to connect the Receiver to the gas valve and stepper motor.

s witching to

c ontinuous

p iLot

m oDe

:

The toggle switch located on the bottom right corner switches the unit between intermittent and continuous pilot modes. NOTE: It is recommended to use the continuous pilot mode during the

winter when the outside temperature is below 50°F (10°C) to keep the chimney properly

heated for updraft during burner ignition. Continuous pilot mode also keeps the firebox warm

which eliminates both heat loss to cold air that is trapped inside the firebox as well as excessive exhaust vapour condensation on the door glass.

10


TRANSMITTER (Remote Control with LCD

Display)

The Proflame Transmitter uses a streamline design with a simple button layout and informative LCD display (Figure 5). The

Transmitter is powered by three (3) AAA type batteries. A Mode Key is provided to Index between the features and a Thermostat

Key is used to turn on/off or index through

Thermostat functions (Figure 5 & 6).

Figure 5: Proflame Transmitter.

CPI Mode

11

Figure 6: Proflame Transmitter LCD Screen.

RECEIVER

The Proflame Receiver (Figure 7) connects directly to the gas valve, stepper motor, DFC, and Fan Control

Module with a wiring harness. The Receiver is powered by four (4) AA type batteries. The Receiver accepts commands via radio frequency from the

Transmitter to operate the appliance in accordance with the particular Proflame system configuration.

The Receiver three (3) position slider switch can be set to one of three positions: ON (Manual Override),

Remote (Remote control), or Off.

Figure 7: Proflame Receiver.

Blower Speed

The blower will come on only when the fireplace is up to temperature (approximately 15 minutes).

Rotating the fan controller knob will change the speed of the fan (refer to Figure 8). To turn the blower off, fully rotate the fan controller knob counter-clockwise.

Figure 8: Fan Control.


R emote

m ounting

t he

R eceiVeR

(o ptionaL

):

The receiver can be removed from the unit and placed inside a standard Junction type wall box or another convenient location. This installation can take place up to 6’ft (1.8 m) from the appliance control valve.

1. Connect the wiring harness to the back of the

Receiver.

2. Install the Receiver in the Junction box using the existing J box screws (Figure 9).

3. Insert the four (4) AA type batteries in the battery compartment with the correct polarity.

Slider

Switch

Receiver

J-Box

4. Place the slider into the cover plate.

5. Put the Receiver switch in the “OFF” position.

6. Make sure the Receiver and cover plate words “ON” and “UP” are on the same side.

Wall Plate

Figure 9: Wall Mounting the Receiver.

7. Align the slider with the switch on the Receiver and couple the switch into the slider.

8. Align the screw holes.

9. Using the two (2) screws provided secure the cover plate to the Receiver.

o peRating

p

RoceDuRe

:

Initializing The System For The First Time

Install the four (4) AA batteries into the receiver battery bay. Note the polarity of the battery and insert into the battery bay as indicated on the Battery cover (+/-). Place the 3-position slider switch in the “Remote” position (see Figure 7). Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “PRG” on the Receiver front cover (see Figure 7).

The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Install the three (3) AAA type batteries in the Transmitter battery bay, located on the base of the Transmitter. With the batteries already installed in the Transmitter, push the ‘ON’ button. The Receiver will “beep” four (4) times to indicate the Transmitter’s command is accepted and sets to the particular code of that

Transmitter. The system is now initialized.

Temperature Indication Display

With the system in the “OFF” position, press the

Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the transmitter to verify that a °C or °F is visible to the right of the Room Temperature display (see Figure 10).

Turn on the Appliance

Figure 10: Remote Control Display in Farenheit and Celcius.

Press the ON/OFF Key on the Transmitter. The Transmitter display will show all active Icons on the screen. A single “beep” from the Receiver will confirm reception of the command and will commence to first ignite the pilot light, followed by the main burner. This should take about 10 seconds to complete.

12


Turn off the Appliance

Press the ON/OFF Key on the Transmitter. The Transmitter LCD display will only show the room temperature and Icon (see Figure 11). A single

“beep” from the Receiver confirms reception of the command and both the pilot light (if the unit is not set to continuous pilot) and main burner will turn off.

Roo m Temperature

Ther mostat ON

Room Thermostat (Transmitter Operation)

The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the Thermostat Key (see Figure

Set Te mperature

5). The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed (see

Figure 11: Remote Control Displays

Set Temperature.

Figure 11). To adjust the set temperature, press the Up or Down Arrow

Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Smart Thermostat (Transmitter Operation)

The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the Thermostat Key (Figure

6) until the word “SMART” appears to the right of the temperature bulb graphic (Figure 12). To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

13

Figure 12: Remote Control’s Smart Flame Function.

Remote Flame Control

The Proflame GTM has six (6) flame levels. With the system on, and the flame level at the maximum in the appliance, pressing the Down Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up

Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position (refer to Figure 13). A single “beep” will confirm reception of the command.

Fla me Off

Fla me Level 1

Fla me Level 5

Maxi mum Flame Level

Figure 13: Remote Control’s Flame Levels.


Key lock

This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and UP keys at the same time and the a lock will appear (see Figure 15). To de-activate this function, press the MODE and

UP Keys at the same time.

Low Battery Power Detection

Transmitter: The life span of the remote control batteries depends on various factors: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc. When the Transmitter batteries are low, a Battery

Icon will appear on the LCD display of the

Transmitter (see Figure 16) before all battery power is lost. When the batteries are replaced this Icon will disappear.

Receiver: The life span of the Receiver batteries depends on various factors: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc. When the Receiver

Figure 14: Remote Control with Aux for Accent Lights.

Figure 15: Remote Control

Locked.

Figure 16: Low Battery

Indicator.

batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. This is an alert for a low battery condition for the Receiver. When the batteries are replaced the “beep” will be emitted from the Receiver when the ON/OFF Key is pressed (See

Initializing The System

For The First Time

).

Manual Bypass Of The Remote System

If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature of the system and the appliance main burner will come on.

WARNING: Fire Hazard. Can cause severe injury or death The Receiver causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating the remote system or activating manual by pass of the remote system.

WARNING: Shock Hazard. Can cause severe injury or death. This device is powered by line voltage. Do not try to repair this device. In no way is the enclosure to be tampered with or opened. Disconnect from line voltage before performing any maintenance.

WARNING: Devices rated more than 5A shall not be connected to the OUT receptacle. Devices rated more than 1A shall not be connected to the FAN receptacle. Devices rated more than 2A shall not be connected to the AUX receptacle.

CAUTION: Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn off the appliance if it is not going to be attended for any length of time. Always place the Transmitter where children cannot reach it.

14

14 15

Maintenance And Service

Warning: Failure to position the parts in accordance with this manual, or failure to use only parts

specifically approved with this appliance, may result in property damage or personal injury.

At least once a year, run through the following procedures to ensure the system is clean and working properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot flame should be blue with little or no yellow on the tips.

The venting system must be periodically examined; it is recommended the examination is done by a qualified person.

c

Leaning

t he

g

Lass

:

When the fireplace is cool, remove the glass door. See m

aIntenance anD

s erVIce

- g lass

D oor

r emoVal

.

Check the gasket material on the back of the glass, making sure that it is attached and intact.

During a cold start up, condensation will form on the glass. This is a normal condition with all fireplaces.

However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight film on the glass. The glass will need cleaning after the fireplace has cooled off from the first burn and about two weeks after first burn. Use a mild glass cleaner and a soft

cloth. Abrasive cleaners will damage the glass and painted surfaces. Depending on the amount

of use, the glass should require cleaning no more than two or three times a season. Do not clean the

glass when it is hot.

c

Leaning

t he

f iRebox

:

Remove the glass material. Vacuum the bottom of the firebox thoroughly. At this time, inspect the burner tube for cracking or severe warping. If a problem is suspected, contact the dealer.

R epLacing

t he

g

Lass

:

The glass in the fireplace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement is required (see p arts

l

Ist

). Wear gloves when handling damaged glass door assembly to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal and replacement of the glass from the door must be done by a licensed or qualified service person.

The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.

Remove the door (see page 15). The replacement glass will come with a new gasket installed. Remove any silicone remnants from the door. Apply high temperature silicone to the two vertical faces of the door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even pressure to the glass to allow the silicone to adhere to the gasket material.

c heck

p iLot anD

b uRneR

f

Lames

:

Periodically do a visual check of the pilot flames. One flame should encompass the flame sensor and the other should burn over the glass tray (see Figure 17). Also check that the burner is operating correctly, refer to

Venturi Adjustment section.

Figure 17: Pilot Flame


g

Lass

D ooR

R emoVaL

:

Figure 18: Door Release.

Figure 19: Door Removal.

Remove the glass door by placing the hooked end of the door release tool in the hole on the door latch mechanism (see Figure 18) and pulling the latch out then up. When the two (2) latches have been released, tilt the bottom of the door forward and then lift up to unhook the top door tabs (see Figure 19).

Re-assemble in the reverse order.

Warning: Do not touch or attempt to remove the glass if the fireplace is not completely cool.

Never operate the fireplace with the glass removed.

CAUTION GLASS MAY SEPARATE FROM DOOR.

c

Leaning

t he

p ainteD

s uRfaces

:

Painted surfaces should be periodically wiped with a damp cloth when the unit is cool.

16

17


R emoVing

V aLVe

c oVeR

:

The valve cover can be removed to access the gas valve.

1. Remove the glass door as shown in m aIntenance anD

s erVIce

- g lass

D oor

r emoVal

.

2. Remove the liners and burner. Refer to s econDary

I nstallatIon

- F

Irebox

l

Iner anD

b urner

r emoVal

.

3. Then remove the six screws that hold the valve cover in place (pointed out in Figure 10).

VALVE

COVER

Figure 20: Valve Cover.

Fuel Conversion

TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY

Please read and understand these instructions before installing.

WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper or complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.

Kit Parts List:

1 - Orifice (NG - #39 DMS or LP #54 DMS) 1 - Servo regulator with diaphragm

1 - Conversion label 1 - Installation instruction sheet

Carefully inspect the orifice supplied with this conversion kit. If it has been damaged or is missing, contact your dealer, distributor or courier company to have it replaced before starting this installation.

NOTE: The unit is shipped from the factory adjusted for use with NATURAL gas.

1. Ensure all the components of the conversion kit are accounted for.

2. If the unit has already been connected to a gas supply, shut off the gas supply to the unit.

CAUTION: The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion.

3. If the unit has been run, shut off and allow cooling to room temperature.

4. Remove the door as shown in the Maintenance and Service - Glass Door Removal.

5. Carefully remove the firebox liners.

6. Remove the burner as shown in the Maintenance and Service - Burner Removal.

7. Convert the pilot injector: a) Using a

7

/

16

” wrench, turn the pilot head a ¼ turn counter-clockwise. b) Push the slider, with your finger or flat head screwdriver.

-Natural gas is marked NAT.

-Propane gas is marked LP with an indicating hole between L and P. It is also marked red.

c) Turn the pilot head a ¼ turn clockwise; back to its original position.

8. Convert the burner orifice(s): a) Remove the main burner orifice with a 1/2” deep socket.

b) Put a bead of pipe-thread sealant on the orifice threads before installing. c) Install the new orifice(s) from the kit into the orifice mount. DO NOT OVER-TIGHTEN.

9. Convert the SIT gas valve:

a) Remove Valve Cover.

b) Use a T-20 driver to remove the two screws that hold the servo regulator to the gas valve.

c) Remove the rubber regulator diaphragm that is situated between the servo regulator and the valve body and replace it with the one provided in the kit.

d) Install the LP servo regulator, with the new longer T-20 screws included in the kit.

e) Reinstall the Valve Cover plate.

18

19

Fuel Conversion

10. Reinstall the burner, firebox liners, glass material, and glass door. Also refer to s econDary

I nstallatIon in your Owner’s Manual. When re-installing the burner, ensure that the burner to pilot hood relationship is similar to what is shown in Figure 21.

11. Reconnect the electrical power to the unit.

12. Refer to the Operating Instructions to light the unit and verify proper burner ignition and operation and proper flame appearance.

13. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit has been converted to a different fuel type.

Glass

Figure 21. Ignitor assembly behind glass burner.

Initial Installation

WARNING: Operation of this heater when not connected to a properly installed and maintained

venting system can result in carbon monoxide (CO) poisoning and possible death.

c

LeaRances to

c ombustibLes

:

Maintain sufficient clearances for operation, service and maintenance.

• A minimum distance of 21” (533 mm) is required from the centerline of the unit to the sidewalls.

• Minimum clearance for any combustible facing is 30”

(762 mm) from the bottom of the unit.

• A 12” (305 mm) wide mantel can be mounted at a minimum height of 36” (914 mm) from the bottom of unit.

• If installed at floor level there must be a minimum of

16” (406 mm) of non-combustible material in front of the unit.

• Unit can be installed with combustible material underneath, as long as it is raised 2 ¼” off the floor.

• Minimum ceiling clearance is 54” from bottom of unit.

12" (305mm) Mantel

Combustible

Facing

30"

(762 mm) minimum to bottom of unit

36"

(914 mm) minimum to bottom of unit

Figure 22: Mantle width and height.

m inimum

f iRepLace

s ize

:

Table 3: Minimum dimensions of fireplace for E30GI to be installed into.

Width At Front

Fireplace Dimensions 28” (711 mm)

Width At Back Height Depth

18 1 /

2

” (470 mm) 20” (508 mm) 14 1 /

4

” (368 mm)

NOTE: Space must be provided for gas line on left side of unit for servicing purposes.

D iRect

V ent

:

WARNING: This appliance has been designed to draw room air for proper heat circulation from the sides and bottom of the unit, and out the top front. Blocking or modifying these openings in any way can create hazardous situations.

The vent length for the E30GI must be between 8ft (2.44 m) and 30ft (9.14 m).

This model is vented with a 3” intake and a 3” exhaust aluminum or stainless steel flex vent leading into a vertical termination cap. The flue collars of this model will fit inside of a standard 3” vent and must be fastened directly to the vent with three screws.. The exhaust vent and air intake are both located on the top of the unit.

Check periodically that the vents are unrestricted. Also ensure that all direct vent pipes have been properly sealed and installed after routine inspection or cleaning. The air intake and exhaust pipes must be installed in the correct locations on the top of the E30GI.

20

21


QUALIFIED INSTALLERS ONLY

V enting

f iRepLace

i nseRts

:

The ENVIRO E30GI may be installed and vented into any solid fuel fireplace that has been installed in accordance with the National, Provincial/State and local building codes and has been constructed of non-combustible materials. Before starting, refer to I nItIal

I nstallatIon

- p reparIng

y our

e30gI F or

I nstallatIon

. Please reference the information in Table 4 and Figures 23, and 25.

An approved chimney liner and rain cap must be used. A throat connector or flashing must be installed to ensure a tight seal, top performance, safety and efficiency. Carefully follow the manufacturer’s instructions that accompany the chimney liner kit. Use double walled aluminum flex vent (3” flex conversion piece and

4”x 6 5/8” cap) from any of the following approved products; Simpson Dura-Vent (Direct Vent GS) or (ICC

Excel Direct). If necessary, remove the vent collar plate from the top of the insert and connect it securely to the liner with sheet metal screws.

Check for any tears in the liner at this point. IMPORTANT: The screws that hold the vent collar plate in its approved position must be installed.

NOTE: If the E30GI unit is pulled out of its installation, and the vent air intake system is disconnected

for any reason, ensure that the vent-air intake pipes are re-sealed with high-temperature sealant and reconnected with three (3) sheet metal screws evenly spaced.

Minimum Clearance

3 ft (0.9 m)

24 in (0.6 m)

5 ft (1.5 m)

6 ft (1.83 m)

3ft (0.9m)

6 ft (1.83 m)

12 in (30 cm)

3 ft (0.9 m)

9 in (0.23 m)

12 in (0.3 m)

Table 4: Vent termination clearances

Description

Clearance above the highest point where it passes through a roof surface, refer to

Figure 23.

Clearance above a roof ridge, any other portion of a building, or any other obstruction within a horizontal distance of 10 feet (3 m), refer to Figure 23.

Clearance for a vent or chimney above either the highest connected appliance drafthood outlet, or flue collar.

Clearance to mechanical air supply inlet.

Clearance to each side of center line extended above meter/regulator assembly.

Radial clearance around service regulator vent outlet.

Clearance above grade, verandah, porch, deck, or balcony.

Clearance to a building opening or combustion air inlet of another appliance, except with the approval of the authority having jurisdiction for the following reduced clearances.

Exception for inputs up to and including 50,000 Btu/h (15kW)

Exception for inputs exceeding 50,000 Btu/h (15kW) but not exceeding 100,000

Btu/h (30kW)

3ft (0.9m)

Minimum

2ft (0.6m)

Minimum

Within

10ft (3m)

Roof ridge or any other portion of a building

Figure 23: Roof Clearances.



3" (76mm) Exhaust

3" (76mm) Intake

Figure 24: Generic Vent Cap Underside.

The height for the vent must be between 8 ft (2.44 m) and 30 ft (9.14 m).

Install a sealed vent cap to prevent leakage of room air up through chimney.

The intake and the exhaust are 3" (76mm).

Measure the height of the chimney beforehand and purchase the appropriate venting. Never attempt to over-stretch a flexible liner to accommodate the height of the chimney. Every joint in the venting must be secured with three (3) #8 x 3/8” HWH sheet metal screws and an appropriate sealant (either silicone or stove cement).

The flue damper can be fully blocked open or removed for installation of the E30GI; the smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.

The fireplace and fireplace chimney must be clean, in good working order and constructed of non-combustible materials.

Make sure that all chimney cleanouts are tight fitting and will not permit air to leak into the chimney.

Refractory, glass doors, screen rails, screen mesh and log grates can be removed from the fireplace before installing the E30GI.

Figure 25: Installation of E30GI DV .

22

23



D iRect

V ent

V eRticaL

V ent

t eRmination

:

instaLLation instRuctions:

1. Plan your installation and clearances to combustibles. The E30GI may be installed and vented into any solid fuel fireplace that has been installed in accordance with the National, Provincial/State and local building codes and has been constructed of non-combustible materials. Also refer to the I nItIal

I nstallatIon

- p reparIng

y our

e30gI F or

I nstallatIon

and c learances to

c ombustIbles

sections. Refer to Figure 25 throughout installation.

2. Stretch the Ø3” (76mm) flex vent liners to the length needed to ensure they can be easily connected to the vent terminals.

3. Install the flex pipe assembly up through the chimney, ensure that the pipe slides through far enough to connect onto the vent cap.

4. Most vent caps can be installed onto chimneys with flue openings up to 16” (406mm) x 16” (406mm) and the actual flashing is 18”x18” (refer to Figure 26). If the chimney is smaller the cap should be trimmed down and folded over.

5. Apply a bead of stove cement sealant to the top section of the Ø3” (76mm) exhaust vent collar plate.

Slide the Ø3” (76mm) flex vent over the flue collar and secure with three (3) sheet metal screws evenly spaced.

6. Place a bead of high temperature silicone on the intake collar of the fireplace, slide the Ø3” (76mm) flex intake liner over the collar, secure the flex liner with three (3) sheet metal screws evenly spaced.

7. At the top of the chimney, apply a bead of stove cement sealant to the Ø3” (76mm) pipe of the exhaust vent terminal (refer to Figure 24). Slide the flex liner onto the vent terminal and secure with three (3) sheet metal screws evenly spaced.

8. Place a bead of high temperature silicone on the intake collar of the vent terminal (refer to Figure 24).

Slide the Ø3” (76mm) flex intake liner over the collar, secure the flex liner with three (3) sheet metal screws evenly spaced.

9. Make a tight connection between the gas fireplace insert flue collar and the fireplace chimney at the top of the chimney. Secure the vent terminal to the chimney using adequate sealant, and according to local building codes.

APPROVED TERMINATIONS:

-Simpson Dura-Vent

46DVA-VCH cap with 46DVA-GK termination adapter or

46DVA-CL33 termination kit

-

ICC

TM-4SVT cap with TM-CTA termination adapter

Trim flashing as required.

18"

(457mm)

18"

(457mm)

Figure 26: Generic Vent Cap Dimensions.

i nstaLLing the unit

:



• Remove the packaging from the appliance and surround panels; check to make sure there is no damage. Carefully check the glass door. Do not use the unit if it is damaged. In the event damage is found, please report it to your dealer as soon as possible.

• Carefully clean the fireplace and flue before installing the stove. Failure to do so may result in fumes or soot being blown into the room and may cause a fire leading to death or serious injury.

1. Remove the unit from the box and remove all packaging material from the appliance.

2. Remove door. See m aIntenance anD

s erVIce

- g lass

D oor

r emoVal

.

3. Remove log and ember set and all wrapping material from the stove. Remove wrapping material from log and embers and check for any damage. If damage is observed, do not use unit and contact your local dealer.

4. Check that the chimney clean outs fit properly. The flue damper must be fully blocked open or removed for installation of the E30GI; the smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.

5. If the fireplace opening is lower than 24” (610 mm), remove the vent collar plate from the top of the insert by unscrewing the single T-20 Torx screw located on the center top of the stove above the door opening (see Figure 27). Slide the collar plate backwards. Properly secure the vent collar plate to the flexible vent pipe liner(s) previously installed in the chimney. Be careful not to over-stretch the liner(s).

6. Place the unit part way into the fireplace. Connect the gas line to the ⅜” NPT pipe nipple at the lower left rear of the unit using locally approved methods (see I nItIal

I nstallatIon

- g as

l

Ine

c onnectIon

).

Place the electric cable so it can be connected to the power supply.

7. As you push the unit into its final position in the fireplace, if the vent collar plate was removed, reinstall it to the stove by sliding it along the top of the unit and secure with the screw previously removed.

8. Adjust the levelling legs to ensure the unit is level and high enough if a base shelf and/or riser is to be installed. There are four levelling legs on the bottom of the unit (shown in Figure 28).

Vent Collar Screws

Figure 27: Vent Collar Plate Screw Location.

Figure 28: Levelling Legs Position.

24

25


QUALIFIED INSTALLERS ONLY z eRo

c

LeaRance

(zc) f iRepLace

i nstaLLation

:

The metal floor of the ZC solid fuel firebox can be removed to allow the installation of the insert. THE

CLEARANCE TO COMBUSTIBLE MATERIAL UNDER THE INSERT IS 2 1 /

4

” (57.2 mm). YOU MUST USE

THE LEVELING LEGS TO RAISE THE INSERT A MINIMUM OF 2 1 /

4

” (57.2 mm) IF THE UNIT IS TO BE

INSTALLED ON COMBUSTIBLE MATERIAL. The optional Base Shelf and Riser are recommended to fill the space under the unit once raised. The sidewalls and top structure of the solid fuel firebox cannot be altered with the exception of: removal of dampers, removal of smoke shelf or baffle, removal of ember catches, removal of log grate, removal of viewing screen/curtain, and removal of doors. THE ORIGINAL

FIREPLACE MAY NEVER BE RETURNED TO SOLID FUEL USE IN THIS CONDITION.

IMPORTANT: If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch

(37.5 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed. Cutting any sheet-metal parts of the fireplace, in which the gas fireplace insert is to be installed, except as tested for the floor is prohibited.

The included label plate shown below must be permanently attached inside the cavity of the fireplace in a visible location.

WARNING: This fireplace has been converted for the use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.

C-11168

Figure 29: Fireplace Altered Plate.

e

LectRicaL

R equiRements

:

The fireplace must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For

Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US.

WARNING: The electrical grounding instructions must be followed. The fan kit is equipped with a three-

prong (grounding) plug for your protection against shock hazard, and should be plugged directly into a properly grounded three-prong outlet. DO NOT cut or remove the grounding prong from this plug.

CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause

improper and dangerous operation. Verify proper operation after servicing.

If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 18

AWG wire with a temperature rating of 105°C



Figure 30: Wiring Schematic.

26

27


QUALIFIED INSTALLERS ONLY g as

L ine

c onnection

:

WARNING: Only persons licensed to work with gas piping

may make the necessary gas connections to this appliance.

Gas Line Connection:

• A ⅜” 45° flared fitting and flex connector are supplied with the unit (see Figures 31 and 32). Consult the local authorities for local codes or use the CAN/CGA B149 (1 or 2) installation code in Canada. In the US, gas installations follow either local codes or the current edition of the National Fuel Gas Code

ANSI Z223.1.

• If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 in (37.5mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

•

A shut-off valve is not supplied with this unit, but one should be installed.

• The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess ½ psi (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).

Figure 31: Gas Connection Location.

Figure 32: Gas Valve with Cover

Removed.

Table 5: Orifice and Pressure Information.

E30GI With Glass Burner & Proflame Valve

Main Burner

Orifice:

Max. Manifold Press:

Min. Manifold Press:

Max. Supply Press:

Min. Supply Press:

Max. Input:

Min. Input:

Natural Gas

#39 DMS

3.8 W.C. (0.95 KPa)

1.2 W.C. (0.30 KPa)

10.5 W.C. (2.62 KPa)

3.5 W.C. (0.87 KPa)

33,000 BTU/hr (9.67 KW)

16,500 BTU/hr (4.84 KW)

Propane Gas

#54 DMS

11.0 W.C. (2.74 KPa)

2.7 W.C. (0.67 KPa)

13.0 W.C. (3.24 KPa)

8.0 W.C. (1.99 KPa)

30,000 BTU/hr (8.79 KW)

15,000 BTU/hr (4.4 KW)



TO TEST VALVE PRESSURES (INPUT RATES):

The pressure taps are located on the front side of the valve (see Figure 33).

1. Using a long flat bladed screwdriver, turn set screw counter-clockwise to loosen.

2. Place 5 /

16

in (8 mm) I.D. hose over the pressure taps.

3. Check pressures using a manometer.

4. When finished, remove hose and tighten set screw.

Always check for gas leaks with a soap and water solution after completing the required pressure test.

NEVER USE AN OPEN FLAME FOR LEAK TESTING.

3

I

tem

n

1

2

3

umber

D

escrIptIon

Pilot Adjustment

Screw

Inlet Pressure Test

Point

Outlet Pressure Test

Point

Table 6: Valve Details.

2

1

Figure 33: Valve Details.

28

29


QUALIFIED INSTALLERS ONLY a

Djusting

t he

p iLot

f

Lame

:

The pilot flow adjustment is set to maximum at the factory and should not need to be adjusted. The pilot flame should envelope ⅜” to ½” (10 to 13mm) of the flame sensor (see Figure 34). However, should the need arise, follow Steps 1- 2 below.

1. The adjustment screw can be reached through the front of the unit using a 10 inch long blade head screw driver (see Figure 33 for location on valve).

2. Turn the adjustment screw clockwise to decrease or counterclockwise to increase pilot flame.

Flame Sensor

.375-.500

(10-13mm)

Figure 34: Proper Pilot Flame.

Secondary Installation

o ptionaL

b ase

s heLf

& R iseR

:

The E30GI Base Shelf (1⅝” (41 mm) high) and Base Shelf Riser (2⅛” (54 mm) high) are components that can be combined to create a riser with an overall height of 2 3 /

16

” (55 mm). This shelf can be installed with or without the riser and can be used when the hearth in front of the unit is lower than the fireplace opening. Additional Base Shelf Risers can be fastened together to increase the height in increments of

2⅛” (54 mm). This Base Shelf may be used in conjunction with the any of the E30GI surround panel options, and it may also be used with the E30GI Trimmable Surround. The Base Shelf and Riser are sold separately.

Figure 36: Installing Base Shelf onto Riser.

Installation:

1. If unit is running, turn it off and allow it to cool completely.

2. When using more than one riser each level must be attached using nine (9) #8 T-20 screws provided (see Figure 35).

3. If installing with riser(s) the

Base Shelf is to be fastened to the riser(s) with one T-20 screw at each end of the back

(see Figure 36).

4. The leveling legs on the E30GI may need to be adjusted to match the height of the riser and shelf.

5. Center the Base Shelf assembly in front of the unit flush with the bottom of the unit.

6. Install surround if required.

Figure 35: Combining 2 Base Shelf

Riser.

30


R eDuceD

D epth

:

The extension brackets installed on the outside of the stove are used to make the front of the surround panel flush with the safety screen. If the regular depth is required, skip to page 34. If the reduced install depth is required, the top and side extensions will need to be removed and the hardware re-located as outlined in steps 1-5 below:

Top Cabinet

Extension

REMOVAL:

1.

Using a T20 screwdriver, remove the four (4) scrrews that secure the Top Extension to the Cabinet (see Figure 38).

2.

Remove the four (4) screws on each Side Extension (see

Figure 38).

Step 3-5 on next page

Side Cabinet

Extensions

Figure 37: Stove as Shipped

A

31

Figure 38: Removing Extension Screws.

A

s maLLeR

D epth

:


1. Remove the four (4) screws from the outside of the Right

Side Extension (see Figure 39).

2. Repeat for Left Side Extension.

3. Install three (3) screws halfway into the Cabinet as shown in

Figure 41.

Figure 40: Screw Install Depth.

Figure 39: Removing Extension Screws.

NOTE: The screws may need to be adjusted to fit with the safety screen.

Figure 41: Reinstalling Screws.

32

A


o ptionaL

3 anD

4 s iDeD

t

RimmabLe

p aneLs

:

Modifying the Surround Panel:

The E30 Trimmable Surround Panels are large rectangular panels that may be cut for use in cases that a nonstandard fireplace opening (e.g. an arched opening) is to be filled. Optionally this surround can be left uncut and placed in front of the fireplace opening.

1. Measure the fireplace opening and/or make a template of the fireplace opening.

2. Transfer the measurement to the Trimmable Surround.

3. If desired, offset the measurements by approximately

1

/

8

” (3mm) to the inside; this will allow for the panel to be placed just inside the fireplace opening for a cleaner appearance.

4. Cut along the preferred line (from direct measurements of offset) and remove any sharp edges.

5. The panel can be touched up with a high temperature metallic black paint available from your dealer.

REDUCED DEPTH INSTALLATION:

1. Install the two Trimmable Panel brackets onto the E30 unit using a T-20 Torx screwdriver. See Figures 42 and 43 for the screw installation locations. There are three sets of hole patterns on the brackets depending on which Surround Panel is being installed. See Figures 42-46.

NOTE: The Extruded and

Contemporary Surround Panels use the same holes for mounting the

Trimmable Brackets. The Regular

Surround Panel uses its own set of holes.

Figure 42: Screw

Installation Locations.



Installed Brackets

A



Figure 44: Installation for Contemporary and Extruded Surround.

33

Figure 45: Installation for Regular Surround.

STATION 1

STATION 2

STATION 3

STATION 4

DATE: 13/01/2012

UPDATED: ----/--/--

PART NUMBER:

E30 Master

BY

BY --

SHERWOOD INDUSTRIES LTD.

INTERNAL ASSEMBLY MANUAL

STATION: STEP: SHEET:

1 of 1

THIS DRAWING IS THE PROPERTY OF SHERWOOD INDUSTRIES LTD. AND MAY NOT BE COPIED, REPRODUCED, OR OTHERWISE DISCLOSED WITHOUT THE PRIOR APPROVAL OF SHERWOOD INDUSTRIES LTD.


o ptionaL

3 anD

4 s iDeD

t

RimmabLe

p aneLs

:

Modifying the Surround Panel:

The E30 Trimmable Surround Panels are large rectangular panels that may be cut for use in cases that a nonstandard fireplace opening (e.g. an arched opening) is to be filled. Optionally this surround can be left uncut and placed in front of the fireplace opening.

1. Measure the fireplace opening and/or make a template of the fireplace opening.

2. Transfer the measurement to the Trimmable Surround.

3. If desired, offset the measurements by approximately

1

/

8

” (3mm) to the inside; this will allow for the panel to be placed just inside the fireplace opening for a cleaner appearance.

4. Cut along the preferred line (from direct measurements of offset) and remove any sharp edges.

5. The panel can be touched up with a high temperature metallic black paint available from your dealer.

REGULAR DEPTH INSTALLATION:

1. Install the two Trimmable Panel brackets onto the E30 unit using a T-20 Torx screwdriver. See Figures 46 and 47 for the screw installation locations. There are three sets of hole patterns on the brackets depending on which Surround Panel is being installed. See Figures 47-51.

NOTE: The Extruded and Contemporary Surround Panels use the same holes for mounting the Side Cabinet

Extensions. The Regular Surround Panel uses its own set of holes.





Installed Brackets



Figure 49: Installation for Contemporary and Extruded Surround.

34

Figure 50: Installation for Regular Surround.

STATION 1

STATION 2

STATION 3

STATION 4

DATE: 13/01/2012

UPDATED: ----/--/--

PART NUMBER:

E30 Master

BY

BY --


INTERNAL ASSEMBLY MANUAL

STATION: STEP: SHEET:

1 of 1

THIS DRAWING IS THE PROPERTY OF SHERWOOD INDUSTRIES LTD. AND MAY NOT BE COPIED, REPRODUCED, OR OTHERWISE DISCLOSED WITHOUT THE PRIOR APPROVAL OF SHERWOOD INDUSTRIES LTD.


s uRRounD

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:

WARNING: The surround becomes hot when the unit is operating; ensure that the unit is turned off, and that

it has cooled to room temperature before beginning this installation.

3-Sided Surround

Height

25” (635 mm) 39 7 /

8

Width

” (1013 mm)

4-Sided Surround 31

1

/

2

” (800 mm) 39 7 /

8

” (1013 mm)

Table 7: Surround Dimensions.

Please check components supplied with this kit. If components are missing or have been damaged, contact your dealer, distributor or courier company before starting this installation.

IMPORTANT: The panel must not seal ventilation openings in the fireplace.

INSTALLATION (3 and 4 sided Surrounds):

Lift the face upright in front of the fireplace with the six hooks pointing towards the fireplace. Slide the hooks over their corresponding screws (see Figures 52 & 53). Ensure the hooks are secure before releasing the surround. The surround should be wiped with a damp cloth periodically. Screws can be tightened for a more permanent install.

REMOVAL:

Lift the surround straight up in order to unhook the notch on the hooks from the screws. Pull the surround away from the fireplace. Place the surround where it will not be damaged.

B

Access Panel removed for clarity.

Figure 52: Screw Locations.

Figure 53: Screw and Hook Close-Up.

BURNER SWITCH WIRING INSTALLATION:

The burner switch supplied with the surround comes pre-installed and wired. The wiring from the burner switch simply needs to be connected to the wiring on the E30 unit.

The wiring harness for the burner switch has one (1) blue wire, one (1) grey wire and two (2) purple wires.

The blue wire connects to the blue wire on the E30 unit, the grey wire connects to the grey wire on the E30 unit, and the purple wires are used to connect an optional thermostat.

CLEANING:

Painted surfaces should be periodically wiped with a damp cloth. Never clean the face when it is hot.

35


s afety

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:

Safety Screen Frame

Right Bracket

The safety screen supplied with the unit must be assembled first before it can be installed. When installed, the screen should not extrude out any farther than the surround panel if the cabinet extensions are still installed.

Safety Screen Assembly

1. Attach the left, right, top/bottom brackets onto the safety screen using a T20 screwdriver and the supplied sixteen (16) #8 T20 screws (see Figure

54). Do not over-tighten the screws, doing so could cause them to strip out of the screen frame.

Top/Bottom

Bracket

2. Lift the face upright in front of the fireplace with the four (4) hooks pointing towards the fireplace.

Slide the hooks into the corresponding brackets on each side of the cabinet (see Figure 56).

Ensure the hooks are secure before releasing the safety screen.

Top/Bottom

Bracket

Left Bracket

Figure 54: Installing Safety Screen Mounts.

A

Figure 56: Installing Safety Screen onto

Cabinet Bracket (Parts removed for clarity)

Figure 55: Installing Safety Screen onto

Brackets.

DETAIL A

SCALE 3 : 1


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NOTE: The porcelain on the firebox liners is fragile and should be handled gently.

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

1. Ensure the E30GI is turned off and allow the unit to cool.

2. Remove the glass door as shown in the m aIntenance anD

s erVIce

- g lass

D oor

r emoVal

.

WARNING: Do not touch or attempt to remove the glass if the fireplace is not completely cool.

Never operate the fireplace with the glass removed.

3. Remove the glass material (if installed).

4. Use the following steps to remove the liners and the burner tray.

NOTE: Follow the steps in the reverse order for reassembly.

Figure 56:

Remove the six T20 screws and then remove the bottom panel by lifting up.

Figure 57:

Remove the two T20 screws holding the burner tray down. Gently pull the assembly out of the venturi box

37

Figure 58:

Remove the clips which secure the side panels and then pull the bottom of the panels towards the center of the firebox.

Figure 59:

Remove the rear brick panel by pulling it forward off the ledge.


i nstaLLing the

g

Lass

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:

Pour the glass beads into the tray and evenly distribute over the entire tray.

Ensure that the pilot box remains clear of any glass.

Figure 60:

Burner tray with glass installed.

38

39

D iagnostic

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:

TroubleShooting

1. Fail to ignite: If there is no positive ignition, the board will go into lock out and the LED will blink 3 times in intervals until the system is reset.

2. Low battery condition (<4V): the LED indicator will blink one (1) time in intervals.

3. Parasitic Pilot Flame: the LED indicator will blink two (2) times in intervals.

4. System Lock out: the LED indicator will blink three (3) times in intervals.

Additional Ignition Information

1. The Proflame DFC Board will try two (2) times for ignition.

2. Each try for ignition will last approximately 60 seconds.

3. The wait time between the two tries is approximately 35 seconds.

Figure 61: Proflame DFC Board with LED Indicator attached.

TroubleShooting

Problem

Thermostat does not work

No spark generation

Possible Cause

The pilot flame has gone out

The On/Off switch is turn to OFF

The thermostat is set too high

Spark developes near the pilot assembly or could occur onboard

No spark from the igniter

Air in the gas line

No pilot flame ignition

Pilot gas pressure dropout upon main burner gas valve opening

No gas flow out of the pilot burner

Solution

· Turn it ON

· Set the thermostat to a lower temperature

· Check pilot assembly wiring

· Check for broken or poor connection from the sparker to the electrode

· Check for the spark shorting or arcing at other locations

· Check for defective sparker and spark electrode

· See “no spark generation”

· It takes a while for all the air to purge out of the pilot before gas can reach the pilot and ignite

· Check gas mains supply and pressure

· Check gas valve wirings and connections to the board

· Check the pilot burner for obstruction

· Check the wirings and connections between the pilot assembly and the board

· Check the correct gas type settings on the valve and pilot burner assembly orifice

· Check for proper connection of the Flame Sensor to the DFC board

Pilot will not remain lit

Remote control does not work

No reaction to command

Problem with Flame Sensor circuit

· Check pilot for full flame impingement around Flame Sensor

· If flame is too small, check gas pressure, adjust pilot rate screw, check pilot head for damage

· Ensure the ground wire is properly attached to the pilot mounting bracket and that it is makes a good electrical connection.

Restrictor setting · Use the correct restrictor setting for the venting configuration

The pilot light has gone out

The remote is too far away from the heater

The remote control receiver is turned “OFF”

One of the two remote control or receiver batteries are dead

Receiver or transmitter batteries are low

· See “Pilot will not remain lit”

· Use the remote closer to the heater

· Check the remote control instructions

· Replace the batteries


A maximum number of failed ignitions or flame restorations have been reached.

· Remove any possible blocking conditions. See “locking conditions”

· See how to reset the board from Lockout

No communication between the remote control and the receiver

· Reprogram the transmitter to the receiver.

· Follow the initializing system for the first time

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41

TroubleShooting

Problem Possible Cause Solution

· Turn the system off by pressing the ON/OFF button on the transmitter

· After approximately 2 seconds press the ON/OFF button on the transmitter again.

· In the manual flame control mode, use the down arrow button to reduce the flame to off, indicated by the word

OFF displayed on the transmitter LCD screen.

Locking conditions

Reset the Proflame DFC board

· Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start.

· With the transmitter off, move the slider switch on the receiver to the OFF position.

· Wait approximately 2 seconds and move the receiver slider switch to the ON position.

· See “Pilot will not remain lit”


Main burners will not start

Flame lifting

Flames are burning

“dirty” or sooting

The pilot flame has gone out

The remote control is not working correctly

The thermostat is disconnected or set too high

Problem with thermopile circuit

Leak in vent pipe

Improper vent configuration

Terminal may be re-circulating flue gases

The heater has just been started

Blue Flames

Glass fogs up

Improper air shutter adjustment

Normal condition: after the appliance warms up the glass will be clear.

The logs or glasses are placed incorrectly

Improper air shutter adjustment

Incorrect rating input

· Set the thermostat to a lower temperature

· Check gas line pressure

· Check wiring to thermostat for breaks

· Check for flame impingement on thermopile

· Check for leaks in vent connections

· Check vent configuration with manual

· Check to see if terminal is on correctly

· May need to install high wind termination cap.

· Contact dealer

· Normal during start up: flame will yellow as the fireplace heats up

· Adjust air shutter – contact your dealer

**Due to additives in gas, glass may get hazy during operation** Clean as needed.

· Check log positioning

· Check level of glasses layout

· Increase primary air by opening the air shutter and/or by opening the vent restrictor

· Check for proper venting and blockage of the vent termination

· See also “Burners will not remain lit”

· Check manifold pressure and clock input rating for overfiring

Parts List

-

-

-

-

-

-

-

18

19

20

-

-

15

16

17

Reference

Number

1

2

3

4

10

11

12

13

14

7

8

5

6

9

Part Description

DV Flue Adaptor Bottom Gasket

Door Release Tool

Domestic Power Cord (115V)

Heyco Strain Relief

E30GI Pilot Shield

FPI Fan Controller (69.5V) 115V W/FS Knob

Fan Controller Knob W/Decal

Burner Tray

Door Complete

Glass C/W Gasket (21.75” X 13.575”)

Dual Bulb Door Gasket (10ft)

Valve Cover with Gasket

Fan Only

Pilot Gasket

Door Latch Mechanism (Set of 2)

120 Ceramic Fan Temp Sensor

885 Proflame IPI Valve NG

Burner Control Module

PSE IPI Pilot Assembly

Remote Receiver

E30GI Owners Manual

E30GI Conversion Kit NG to LP

E30GI Conversion Kit LP to NG

Porcelain Liner Set

12 oz. Can of Metallic Black Touch Up Paint

Blank Filler Switch

Remote Transmitter

Wire Harness - Receiver

Wire Harness - IPI

Part Number

50-2497

50-2510

EC-042

EC-044

50-2550

EF-045

EC-040

50-2551

50-2505

50-2506

50-634

50-2503

50-2493

EC-021

50-2507

EC-001

50-2682

50-2781

50-3026

50-2007

50-2581

50-2487

50-2542

50-2427

PAINT-12-MB

EG30-010

50-2411

50-2008

50-2009

42

43

Parts List

Reference

Number

21

22

23

24

25

26

27

28

29

-

-

Option Description

Regular Surround Panel

Contemporary Surround Panel

Extruded Surround Panel

Trim-able Surround Panel

Base Shelf

Base Shelf Riser

Four Sided Surround

Four Sided Trimmable Panel

Safety Screen

Oversized Contemporary Surround Panel

Oversized Extruded Surround Panel

Part Number

50-2418

50-2419

50-2420

50-2422

50-2424

50-2425

50-2484

50-2485

50-2495

50-2558

50-2559

Parts Diagram - Components

44

45

Parts Diagram - Options

46

NOTES

Warranty for Enviro Gas Products

Sherwood Industries Ltd. (“Sherwood”) hereby warrants, subject to the terms and conditions herein set forth, this product against defects in material and workmanship during the specified warranty period starting from the date of original purchase at retail.

In the event of a defect of material or workmanship during the specified warranty period,

Sherwood reserves the right to make repairs or to assess the replacement of a defective product at Sherwood’s factory. The shipping costs are to be paid by the consumer.

All warranties by Sherwood are set forth herein and no claim shall be made against

Sherwood on any oral warranty or representation.

Conditions

A completed warranty registration must be submitted to Sherwood within 90 days of original purchase via the online warranty registration page or via the mail-in warranty registration card provided. Have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.

This warranty applies only to the original owner in the original location from date of install.

The unit must have been properly installed by a qualified technician or installer, and must meet all local and national building code requirements.

The warranty does not cover removal and re-installation costs.

Sherwood Industries Ltd. reserves the right to make changes without notice.

Sherwood Industries Ltd. and its employees or representatives will not assume any damages, either directly or indirectly caused by improper usage, operation, installation, servicing or maintenance of this appliance.

A proof of original purchase must be provided by you or the dealer including serial number.

This warranty does not cover any discoloration of the safety screen mesh.

Exclusions

An expanded list of exclusions is available at www.enviro.com/help/warranty.html

This warranty does not cover:

Damage as a result of improper usage or abuse.

Damage caused from over-firing due to incorrect setup or tampering.

Damage caused by incorrect installation.

To the Dealer

Provide name, address and telephone number of purchaser and date of purchase.

Provide date of purchase. Name of installer and dealer. Serial number of the appliance. Nature of complaint, defects or malfunction, description and part # of any parts replaced.

Pictures or return of damaged or defective product may be required.

To the Distributor

Sign and verify that work and information are correct.

Sherwood Industries Ltd.

6782 Oldfield Road, Victoria, BC . Canada V8M 2A3

Online warranty registration: www.enviro.com/warranty/

Category

Parts 1

(unit serial number required)

One Year Two Year



Ceramic

Limited Lifetime

(7yr)

Firebox Liner Panels

(excluding porcelain)

Firebox

Heat Exchanger

Burner

Ceramic Logs

2

Steel









Ceramic Glass 3

Pedestal / Legs

(excluding finish)

Door Assembly

Surround Panels

(excluding finish)



Exterior Panels

(excluding finish)

Electrical Components

Exterior Surface Finishing 4

Labour







1

Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.

Unit serial number required.

2 Log set and panels excludes wear and tear or breakage caused by cleaning or service.







Up to 5 years

3

Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.

4

Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.

Travel costs not included.

Dec 2014

47

48

Installation Data Sheet

The following information must be recorded by the installer for warranty purposes and future reference.

NAME OF OWNER: NAME OF DEALER:

_________________________________________

ADDRESS:

_________________________________________

_________________________________________

_________________________________________

PHONE:___________________________________

_________________________________________

ADDRESS:

_________________________________________

_________________________________________

_________________________________________

PHONE:___________________________________

MODEL:___________________________________

SERIAL NUMBER:___________________________

DATE OF PURCHASE: _____________

(dd/mm/yyyy)

DATE OF INSTALLATION:___________

(dd/mm/yyyy)

�

DIRECT VENT

�

B-VENT

�

NATURAL GAS (NAT)

�

PROPANE(LPG)

INLET GAS PRESSURE:_________in WC

MAIN BURNER ORIFICE:__________# DMS

PILOT ORIFICE #_________OR________in diam.

INSTALLER’S SIGNATURE:

_________________________________________

NAME OF INSTALLER:

_________________________________________

ADDRESS:

_________________________________________

_________________________________________

_________________________________________

PHONE:___________________________________

MANUFACTURED BY:


6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3 www.enviro.com

December 11, 2014

C-14469

Enviro E30GI gas fireplace insert OWNER'S MANUAL

Assistant Bot

W

ARRANTY

AR enviro.com/warranty

REGISTRA

IST

RA

TIO

TION

GAS INSERT - Glass Burner & Proflame IPI Valve

OWNER’S MANUAL

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

•

INSTALLER:

CONSUMER:

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,

PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall

individuals.

FRONT

LEFT RIGHT

27-29 for instructions.

Trimmable

Surround

Regular Surround

Contemporary Surround

Base Shelf

Extruded Surround

Base Shelf Riser

For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating

Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard.

ATTENTION!

- TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR

MAINTENANCE OF THE RECEIVER.

- PLACE THE RECEIVER’S 3 POSITION SLIDER SWITCH IN THE “OFF” POSITION DURING

INSTALLATION OR MAINTENANCE.

- TURN “OFF” MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING

THE BATTERIES IN THE RECEIVER.

- DURING APPLIANCE INSTALLATION/MAINTENANCE OR IN CASE OF REMOTE CONTROL

MALFUNCTION TURN OFF THE FAN CONTROL MODULE USING THE “ON/OFF” MAIN POWER

SWITCH ON THE FRONT PANEL OF THE FCM.

winter when the outside temperature is below 50°F (10°C) to keep the chimney properly

heated for updraft during burner ignition. Continuous pilot mode also keeps the firebox warm

Warning: Failure to position the parts in accordance with this manual, or failure to use only parts

When the fireplace is cool, remove the glass door. See m

cloth. Abrasive cleaners will damage the glass and painted surfaces. Depending on the amount

glass when it is hot.

The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.

Warning: Do not touch or attempt to remove the glass if the fireplace is not completely cool.

Never operate the fireplace with the glass removed.

Kit Parts List:

Glass

WARNING: Operation of this heater when not connected to a properly installed and maintained

WARNING: This appliance has been designed to draw room air for proper heat circulation from the sides and bottom of the unit, and out the top front. Blocking or modifying these openings in any way can create hazardous situations.

NOTE: If the E30GI unit is pulled out of its installation, and the vent air intake system is disconnected

instaLLation instRuctions:

APPROVED TERMINATIONS:

46DVA-VCH cap with 46DVA-GK termination adapter or

46DVA-CL33 termination kit

-

TM-4SVT cap with TM-CTA termination adapter

Vent Collar Screws

WARNING: This fireplace has been converted for the use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.

WARNING: The electrical grounding instructions must be followed. The fan kit is equipped with a three-

CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause

WARNING: Only persons licensed to work with gas piping

Gas Line Connection:

TO TEST VALVE PRESSURES (INPUT RATES):

Always check for gas leaks with a soap and water solution after completing the required pressure test.

NEVER USE AN OPEN FLAME FOR LEAK TESTING.

3

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