Bradley TDB3108 Installation manual

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Bradley TDB3108 Installation manual | Manualzz

TDB3108 with

TouchTime ® Control

TDB3108 Juvenile Height with

TouchTime ® Control

TDB3108 TAS Height with

TouchTime ® Control

WF3208 with

TouchTime ® Control

Installation

TDB3108

Terreon

®

54" Circular Deep Bowl

Washfountain with TouchTime

®

Control

WF3208

Terreon

®

Extra Height 54" Circular

Classic Washfountain with 9"

Deep Bowl and TouchTime

®

Control

Table of Contents

Pre-Installation Information ....................................... 2

Circular Washfountain Dimensions ....................... 3–4

Rough-In Information ................................................. 5

Installing the Drain ..................................................... 5

Bowl/Pedestal Mounting and Assembly ..................... 6

Installing Drain Spud in Bowl ..................................... 7

TouchTime ® Assembly ......................................... 8–11

Valve and Tubing Connections ................................. 12

Electrical Connections ............................................. 13

Water Supply and Adjust Temperature ..................... 13

Cleaning and Maintenance ................................ 14–15

Soap Valve Parts List ............................................... 16

Sprayhead Parts List and Troubleshooting ............... 17

Valve Assemblies ..................................................... 18

Vernatherm Parts List and Troubleshooting ............. 19

215-1577 Rev. B; ECN 13-00-001

© 2013 Bradley

Page 1 of 19 4/3/2013

P.O. Box 309, Menomonee Falls, WI 53052-0309

Phone: 1.800.BRADLEY Fax: 262.253.4161

bradleycorp.com

TDB3108, WF3208 Installation

Installation

IMPORTANT!

Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department.

THIS

SIDE

UP

Packing List

Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts.

Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.

Product warranties may be found under “Product Information” on our web site at www.bradleycorp.com.

Supplies required for installation:

• (4) lag bolts, screws or other fasteners to anchor washfountain pedestal to floor

• 1" hot and cold water supply lines and fittings (refer to rough-ins)

• Reducing fittings and 1/2" nom. copper tubing supply lines for types with supplies from above

• Standard P-trap (refer to rough-ins) (vented trap supplied by Bradley when required)

• 2" drain lines and fittings (refer to rough-ins)

• Teflon tape or pipe dope

• 1-1/2" vent or tie pipe on types vented through washfountain column (see Step 1 for lengths required)

• 110 VAC GFI power source for 110/24 VAC UL Class II transformer supplied

• OPTIONAL: Bradley recommends installing an electrical cut off switch to the unit. This feature allows no accidental water delivery during regular maintenance and service.

Pre-Installation Information

Terreon

®

Material

The Washfountain is constructed of Terreon ® , a densified solid surface material composed of polyester resin. Terreon is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleaners or fine-grit abrasives. Terreon is NAHB certified to meet ANSI Z124.3, Z124.6 and ANSI/ICPA SS-1-2001.

Cylindrical air valve

The air valve pushbutton allows each user to activate an air metering valve (starting the flow of water) by pushing and releasing the pushbutton. The air metering valve is factory-preset to run for 10 seconds and can be adjusted to run from 5-60 seconds.

2 4/3/2013 Bradley

Installation

Circular Washfountain Dimensions

Model TDB3108

54" Circular - side view

54" (1372)

47-1/4"

(1200)

43-3/4"

(1111)

34" (864)

23-1/2"

(597)

10"

(254)

19-1/2"

(495)

36" (914)

Model TDB3108 is ADA Compliant

Optional equipment may not comply with all

ADA dimensional guidelines

TDB3108, WF3208

Model TDB3108

54" Circular with optional accessories - side view

Adjust to Towel Dispenser

Mounting Holes

6"

(152)

63-5/8"

(1616) w/ soap

55-1/8"

(1400) w/o soap

55-3/4"

(1416)

47-1/4"

(1200)

43-3/4"

(1111)

34"

(864)

23-1/2"

(597)

10"

(254)

19-1/2"

(495)

36" (914)

54" (1372)

Model TDB3108 (Juvenile Height)

54" Circular - side view

54" (1372)

42-5/8"*

(1083)

39-1/8"*

(994)

30"* (762)

23-1/2"*

(597)

10"*

(254)

19-1/2"

(495)

35-1/2" (902)

Bradley • 215-1577 Rev. B; ECN 13-00-001

Model TDB3108 (Juvenile Height)

54" Circular with optional accessories- side view

Adjust to Towel Dispenser

Mounting Holes

6"

(152)

59-1/8"*

(1502) w/ soap

50-5/8"*

(1286) w/o soap

51-1/4"*

(1303)

42-5/8"*

(1033)

39-1/8"*

(994)

30"*

(762)

23-1/2"*

(597)

10"*

(254)

* Add 2" (51) for TAS height unit

19-1/2"

(495)

35-1/2" (902)

54" (1372)

4/3/2013 3

TDB3108, WF3208

Circular Washfountain Dimensions

Model TDB3208

54" Circular - side view

54" (1372)

47-1/4"

(1200)

43-3/4"

(1111)

34"

(864)

23-1/2"

(597)

10"

(254)

19-1/2"

(495)

37-1/2" (953)

Model TDB3208 is not ADA Compliant

Model TDB3208

54" Circular with optional accessories - side view

Adjust to Towel Dispenser

Mounting Holes

63-5/8"

(1616) w/ soap

55-1/8"

(1400) w/o soap

55-3/4"

(1416)

47-1/4"

(1200)

43-3/4"

(1111)

34"

(864)

23-1/2"

(597)

10"

(254)

19-1/2"

(495)

37-1/2" (953)

54" (1372)

Installation

6"

(152)

4 4/3/2013 Bradley

Installation

Rough-In Dimensions for Supplies and Drain

Supplies from Below or Through Wall

Type A

Off-line vent with supplies from below

(P-Trap supplied by Installer.)

Type H

Centrally rising vent with supplies from below

(P-Trap furnished with unit.)

Top View

H

2-1/2"

(64)

4"

(102)

7-5/8"

(194)

7-5/8"

(194)

4"

(102)

C

Type H

Type A

TDB3108, WF3208

(mm)

Supplies from Above

Type B

Centrally rising vent with supplies from above

(P-Trap furnished with unit.)

Top View

1-1/4"

(32)

4"

(102)

H

7/8"

(22)

Type O

Off-line vent with supplies from above

(P-Trap supplied by Installer.)

C

Type B

Type O

4"

(102)

Key

1-1/2" NPT Vent to Ceiling (if Required)

1/2" Supply: Nominal Copper Tube (Type A and H: Stub up 2-1/2" (64) above floor)

2" NPT Drain Stub up 3" (76) above Floor

Electrical Outlet Location (Recommended )

Supply lines for one to two washfountains should be 1"; for three washfountains, 1-1/4".

For more than three washfountains, pipe sizes should be increased proportionately.

All pipes shown in dotted lines to be supplied by installer.

1

Install Drain

A

Rough in supply and drain pipe required for your installation (see rough-ins of the installation options).

Centerline of

Washfountain

Vent or Tie

Pipe

(Supplied by

Installer)

OPTIONAL

Tie Pipe Bracket

(S70-082)

OR

2" NPT Coupling

If Tie Pipe Is Not

Required

(Supplied by Installer)

Trap Dimensions

STD 23-3/8" (594 mm)

JUV 22-1/2" (572 mm)

TAS 24-1/2" (622 mm)

Vent or Tie

Pipe

(Supplied by

Installer)

Centerline of

Washfountain

Vented Trap

(111-024)

Trap Dimensions

STD 23-3/8" (594 mm)

JUV 22-1/2" (572 mm)

TAS 24-1/2" (622 mm)

B

Assemble the drain to the dimension for the bowl size of the washfountain you are installing.

4"

(102)

Types B, H

4"

(102)

Bradley • 215-1577 Rev. B; ECN 13-00-001

Types A, O with Tie Pipe Bracket Option

4/3/2013 5

TDB3108, WF3208

2

Bowl/Pedestal Mounting and Assembly

A

Position the pedestal making sure the floor mounting holes (4 places) line up as shown. Mark the mounting hole positions on floor. Secure pedestal to floor with suitable fasteners, 1/2 " anchors and bolts (supplied by installer). Do not overtighten.

Threaded

Rod Holes

(4)

TAS OPTION: Place TAS spacer on floor over the mounting holes. Place pedestal on top of the spacer before anchoring to floor.

Floor

Mounting

Holes (4)

Mixing Valve

Bracket

Front

Overhead View of Pedestal

(Bowl shown with dotted lines for reference)

Installation

Bowl surface is smooth and possibly slippery.

Approximate weight is 190 lbs.

Handle with care!

Locator Ribs on

Bowl (4) Places

Drain

B Using three or four people, carefully lift bowl at locations shown onto pedestal, making sure drain holes line up with floor drain.

Locator

Ribs (4)

Places

Lift

Here

Washfountain bowl and pedestal may be covered with a protective coating that is very slippery. Thoroughly clean and dry all lifting surfaces before assembling.

TDB 3108 Bowl - 190 lbs

(It's Very Heavy!)

Lift

Here

Threaded

Rods (4)

Places

Drain

1/4" Washers and Wing Nuts

(4) Places

6

C Mate thread rods with slotted holes in pedestal using locator ribs. Using 1/4 " wing nuts and washers, secure bowl to pedestal in four places.

4/3/2013 Bradley

Installation

3

Install Drain Spud in Bowl

A Loosely attach the drain spud to the bowl with the locknut and washer.

B TRAP OPTION: attach B trap to drain spud.

Tie Pipe OPTION: attach tie pipe bracket to drain spud.

B Tighten the spud and lock nut against the bowl.

C Secure the strainer to drain spud with the screws provided.

D Connect spud (or B Trap or Tie Pipe

Bracket) to drain.

TDB3108, WF3208

Seal between drain spud and drain hole with plumber’s putty (supplied by installer).

Drain Pre-Pack

(S45-273)

Strainer (S45-067)

Spud (112-015)

Washer (142-068)

Locknut (161-021)

Bowl

Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 7

8

TDB3108, WF3208

4a

Assemble TouchTime

®

– A and O Units without Tie Pipe Option (A Shown)

A Install hemmed end (not sharp end) of support tube with gasket onto bowl.

Cover

B

Connect 1/2" supply tubing to sprayhead with

3/8" NPT to 1/2" tube connector and place sprayhead onto support tube. Run the tubing down through the support tube and connect to valve tube connector.

Tie Rod Pre-Pack

Actuator

Module

Assembly

Coupling

Nut

Sprayhead

Tie Bar

Installation

C

Place the upper tie bar (notched at both corners of each end) on top of sprayhead. Connect the longer tie rod to the 4-1/4" tie rod using the coupling nut with hex head set screws.

D

Run the tie rod assembly down through upper tie bar and secure from underneath the bowl using lower tie bar (no notches) and hex nut with socket head set screw.

Supply Tube

Section View of

A/O Unit Assembly

Tie Rod

Support Tube

STD (S57-005)

TAS/JUV (S57-006)

Support Tube

Gasket (125-011)

Tie Rod Pre-Pack

(S45-1336)

Actuator Module Assembly

(S83-179)

Tie Bar

Top Cover

(107-099 (A))

(107-179 (O))

Module Cover

(S04-083)

Nut

Sprayhead

(S05-054)

Tie Rod (176-008A)

Drain (S45-273)

Pre-Pack

(S45-055)

1/2" Supply Tube

Terreon ® Deep Bowl

(Part No. Varies with color of bowl.

Contact your local Bradley Rep for assistance)

Pedestal Assembly

(S17-242)

Access Panel

(186-1456)

Valve Assembly

(S50-368)

A/O

(A shown)

4/3/2013 Bradley

Installation TDB3108, WF3208

4a

Assemble TouchTime

®

– A and O Units without Tie Pipe Option (A Shown)

E

Place the TouchTime module assembly on top of sprayhead. Rotate until actuator module locks in with tie bar. Drop TouchTime module wires down to the valve assembly.

Unit with "O" Drain and

TouchTime Module Shown, Also

Available with "A" Drain

Top Cover

Skip to step G for units without soap.

Soap Dispenser

F

For units with soap option, install the spacer, soap dispenser and cover using the third tie rod (8-5/8" long) and second coupling nut as shown. Secure with acorn nut and set screw.

G Secure TouchTime module cover and top cover with acorn nut and set screw.

H

FOR O UNIT: Install 1/2" nominal copper tubing supply lines (pass them through holes in cover down through support column) and connect to stops using suitable fittings.

Coupling Nut

Standard Tie Rod

21-5/8"

Juvenile Tie Rod

18-1/8"

Coupling Nut

Standard Support Tube

(S57-005)

TAS/Juvenile Support Tube

(S57-006)

8-5/8" Tie Rod

Spacer

Module

Cover

4-1/4" Tie Rod

TouchTime Module

Assembly

(S83-179)

Tie Bar

Sprayhead

(S05-054)

Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 9

TDB3108, WF3208

4b

Assemble TouchTime

®

– B and H Units without Tie Pipe Option (B Shown)

A Install hemmed end (not sharp end) of support tube with gasket onto bowl.

B

Connect 1/2" supply tubing to sprayhead with 3/8" NPT to 1/2" tube connector and place sprayhead onto support tube. Run the tubing down through the support tube and connect to valve tube connector.

C Insert the 1-1/2" vent pipe (supplied by installer) down through the support tube and thread into vented trap.

Actuator

Module

Assembly

Sprayhead

Cover

Tie Bar

Supply Tube

Section View of

B/H Unit Assembly

TouchTime Module

Assembly (S83-179)

Tie Bar Pre-Pack

(S45-056)

Cover

(107-185 (B))

(107-048 (O))

Sprayhead

(S05-054)

Support Tube

STD (S57-005)

TAS/JUV (S57-006)

1/2" Supply Tube

Support Tube Gasket

(125-011)

Drain (S45-273)

Installation

Vented Trap

(111-024)

Terreon ® Deep Bowl

(Part No. Varies with color of bowl.

Contact your local Bradley Rep for assistance)

10

Access Panel

(186-1191)

Pedestal Assembly

(S17-242)

Valve Assembly

(S50-368) B/H

(B shown)

4/3/2013 Bradley

Installation TDB3108, WF3208

4b

Assemble TouchTime

®

– B and H Units without Tie Pipe Option (B Shown)

D Place the TouchTime module assembly on top of the sprayhead. Drop TouchTime module wires down to the valve assembly.

Unit with "H" Drain and

TouchTime Module Shown, Also

Available with "B" Drain

Top

Cover

Skip to step F for units without soap.

Soap

Dispenser

E For units with soap option, slide the spacer and soap dispenser over the 1-1/2" pipe.

Spacer

F

Position the upper tie bar slightly below the module or soap dispenser and fasten securely to vent pipe with set screws provided. Secure top cover to tie bar with two cap screws provided.

Module

Cover

Tie Bar

TouchTime Module

Assembly (S83-179)

G

FOR B UNIT: Install 1/2" nominal copper supply lines (pass through holes in cover and through support column) and connect supply lines to stops using suitable fittings.

Support Tube

Standard (S57-005)

TAS/Juv (S57-006)

Sprayhead

(S05-054)

Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 11

TDB3108, WF3208

5

Connect Valve and Tubing for TouchTime Control

Flush supply lines before making connections.

A

Connect 1/2" dia. tubing from the sprayhead to the solenoid assembly. The male connector for the valve assembly will remain tight and leakproof when tubing is cut and installed properly. Follow the procedures below when installing tubing to ensure that you achieve a leakproof seal.

• Using a sharp razor, cut tubing squarely and remove any burrs. DO

NOT pinch or crush end of tubing.

• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated. Tighten nut to secure tube to fitting (make sure nut is securely tightened).

• If connector leaks, reseat tubing according to above procedure.

If leaking persists, replace male connector, or call your Bradley representative for assistance.

Solenoid

Assembly S08-

055

1/2" Dia.

Tube from

Sprayhead

Flexible Hose

Filter Washer

Stop/Check Valve

Male Tube

Connector

Nut

Tubing

Volume Control

S02-045

Installation

Thermostatic

Mixing Valve

Assembly S67-597

12

Valve Mounting

Bracket

Thermostatic

Mixing Valve

Assembly S67-597 1/2" Dia. Tube from Spraynead

Volume Control

Valve

S02-045

B

Hang valve assembly on pedestal bracket. Use wire tie to secure valves.

For “O” and “B” units (overhead supplies) skip steps C through E.

C

Connect the 1/2" NPT female end of the stop/check valves to the rough-ins.

D

Attach flexible hose to thermostatic mixing valve, two places.

E

Insert the filter washers (provided) into the swivel nut at the end of the supply hoses and connect to the stop/check valves.

4/3/2013 Bradley

Installation TDB3108, WF3208

6

Make Electrical Connections for TouchTime Control

A Mount the terminal block in a convenient location using the hook and loop fastener supplied. Make sure all wires will reach.

Suggested location for Terminal Block

B Connect the two transformer wires, the two wires from each solenoid valve and the four wires from each TouchTime switch to the terminal block as shown. Plug the 24 VAC Class II transformer (S83-134) into a 110 VAC GFI outlet.

A B

Wiring Diagram

C D

Solenoid

Valve

Solenoid

Valve

TouchTime

Switches

7

Activate Water Supply & Adjust Temperature

A Turn supplies on. Open check/stop valves and volume control valve completely. Push the TouchTime switch to purge air from the lines and activate water. Water will turn on when the button is released. If the switch does not activate water, recheck electrical connections to the terminal block.

A BLACK

B BROWN

C GREEN

D GRAY

Plug-In

Transformer

S83-134

Transformer

Transformer

Solenoid Valve

Solenoid Valve

The Vernatherm Thermostatic Mixing valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding.

B Check the temperature when approximately 1.0 GPM water flow is reached and adjust if necessary (the range of the valve is

95°F–115°F (35°C–43°C)). To adjust the temperature follow steps

C through G. Be sure to tighten locking nut afterward.

C Loosen temperature locking nut with wrench.

D

Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature.

E Once desired temperature is reached, tighten nut to prevent temperature change.

F Clean sprayhead if necessary. Adjust the volume control to control the flow of water.

G Attach pedestal access panel and kick plate with hardware provided.

Bradley • 215-1577 Rev. B; ECN 13-00-001

Temperature

Adjustment Screw

H

4/3/2013

C

Temperature

Locking Nut

Thermostatic Mixing

Valve Assembly

13

TDB3108, WF3208 Installation

Soap Maintenance Tips

Soap Recommendations

Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable viscosity and pH levels are used and when a minimal amount of periodic maintenance is performed on the valves.

Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps (centerpoise) and

2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as being “watered down” so users tend to take more than they need, resulting in waste. Thick soaps flow slower and inhibit the “flushing” action of the valves, which allows the soap to congeal in the valve and cause clogs.

The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower than 6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components. They will also cause skin irritation. Most inexpensive soaps

(typically the pink lotion type) fall into this acidic category and will eventually cause valve failure and metal corrosion. Base soaps (pH levels higher than 8.5) will cause swelling or degradation of rubber and plastic parts and skin irritation.

Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley soap dispensers. PCMX or

Isapropanol based antibacterial soaps (within viscosity and pH limits) will also work with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and reduce clogs.

Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance. Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly diluted or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being used, valves that have never been cleaned are usually the source of dispensing problems. Bradley has entered into an agreement with Champion Brand Products to provide additional customer service for purchasers of our dispensers regarding soap issues. They are very helpful and can get to the bottom of almost any soap dispenser related problem. They also sell an excellent “Bradley approved” soap. Please see Soap Instruction Sheet 215-1286 for details about soap valve cleaning or how to contact Champion. With proper maintenance and soap, Bradley dispensers will provide long term, trouble free operation.

Soap Dispenser Maintenance Instructions

Bradley soap dispensers will provide dependable, consistent operation over the long term when the proper soap is used and when a minimal amount of periodic maintenance is performed on the valves. Valves must be maintained (cleaned) to function properly.

To ensure proper operation of your soap dispenser, follow these instructions:

• Once per month, unscrew valve from reservoir and soak it for 30 minutes in hot water.

• Push valve at least 20 times while it is soaking.

• Flush soap reservoir with hot water while valve is soaking.

In cases of extreme clogging, the valve should be disassembled and the parts should be soaked in hot water or cleaning solution to restore proper functioning. Soap dispensers that will not be used for extended periods of time (schools during summer break, etc.) should be drained, cleaned and left empty until put back into service. Soap left on the outside of dispensers can cause discoloration and corrosion of the reservoir (even on stainless steel units). All soap should be wiped or scrubbed off daily, then the outside of the dispenser should be rinsed with clear water and dried with a soft cloth.

Cleaning/Maintenance Instructions for Gel-coated Fiberglass

Material Description: The Terreon ® Washfountains referenced in this installation manual use a gel-coated fiberglass pedestal.

Routine Cleaning: The gel-coated pedestal should be cleaned daily or as often as needed with a mild solution of detergent and water. Always use a soft cloth to avoid damage to the finish.

Repair Kits: There are no repair kits available for fiberglass materials. However, replacement parts are available, contact your

Bradley representative for pricing and part numbers.

Do not expose gel-coated fiberglass to solvents as they will damage the material and may create harmful fumes.

14

Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.

4/3/2013 Bradley

Installation TDB3108, WF3208

Cleaning/Maintenance Instructions for Terreon

®

Material Description: Terreon ® is a NAHB Certified densified solid surface material composed of polyester resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives.

Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula

409 ® or Windex ® .

Stubborn Stains: Remove tough stains with Ajax ® , Comet ® , or Soft-Scrub ® and a green Scotch-Brite ® pad or lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch-Brite pad.

Special Situations for Material

Scratches: Remove scratches with a green Scotch-Brite ® pad. The finish can then be renewed with a maroon Scotch-Brite ® pad.

Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Rinse thoroughly after cleaning.

Restoring the Surface: Use Hope’s ® Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface material.

Bradley recommends additional care and maintenance for the darker colored Terreon, for complete instructions on this additional maintenance see Bradley document #1505.

Do not use strong acid or alkaline chemicals and cleansers to clean Terreon. If theses chemicals come in contact with the Terreon surface wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects.

Repair Kits: Terreon ® repair kits are available. Contact your Bradley representative or distributor for part numbers and pricing.

Repair kits are made to order and have a shelf life of 30 days.

Cleaning and Maintenance Instructions for Stainless Steel

Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated.

Routine Cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning solution per the manufactures instructions and always use a soft cloth or sponge to avoid damaging the finish.

Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball ® stainless steel cleaner or a soft abrasive. Always follow the manufactures instructions and apply in the same direction as the polish lines.

Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool or stainless steel brushes.

Special Situations for Material

Finger Prints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance with the manufactures instructions. Many of these products leave a protective coating the helps prevent future smears and fingerprints.

Grease and Oil: To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufactures instructions and in the direction of the polish lines.

Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist.

Do not permit salty solutions to evaporate and dry on stainless steel.

The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure.

Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided.

Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 15

TDB3108, WF3208

Parts List - Soap Valves (S09-007S, S09-057S, S09-010A)

Soap Valve - Liquid Parts List

Item Part No.

Description

*

*

4

5

1

2

3

118-025

110-007

135-001L

125-001BU

119-028

161-014

Valve Body

Packing Nut

Spring

Washer

Plunger

Nut

124-001BV Washer

* 142-002AH Washer - Stainless Steel

* Not Illustrated

Attaching Parts

S09-007S

Qty

1

1

1

1

2

1

1

1

This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.

5

6

3

4

1

2

7

8

Soap Valve - Lotion Parts List

Item Part No.

Description

S09-040

S53-045

Valve

Adaptor

125-001AN Stopper

159-114 Reinforcing Plate

160-176 Screw

124-001AT Washer

124-001BV Washer

110-057 Nut

Valve Assembly

S09-057

Qty

Attaching Parts

S09-057S

1

1

1

1

1

1

1

1

1

1

Lotion soap will clog liquid soap valves. Use only lotion soap valves with lotion soap.

Soap Valve - Liquid S09-007S

3

4

6

Installation

5

8

7

1 2

Soap Valve - Lotion S09-057S

Soap Valve - Powdered Parts List

Item Part No.

Description

3

4

1

2

S62-002

160-069

142-002X

192-004

Agitator / Slide Assembly

Screw, 1/4-20 RD

Washer, 1/4 Split-Lock

Lever - Powdered Soap

16

S09-010A

Qty

1

1

1

1

Reducer plugs are available for use with fine granulated soap to reduce the flow.

4

Valves can be changed from powdered to liquid by plugging the innermost, or “bearing” hole with rubber plug, part number

125-001AK. To change from liquid to powdered, the plug must be removed. If none is present, it will be necessary to drill out the bearing hole with a 1/2" or 5/8" drill. The plastic container configuration forms a natural template for locating the bearing hole.

Soap Valve - Powdered S09-010A

4/3/2013 Bradley

Installation TDB3108, WF3208

10

12

6

7

8

3

4

5

1

2

Troubleshooting Sprayheads (Standard with Neoprene Spray Ring Grommet)

4

Repair kit does not include sprayhead grommet. Order as a separate item.

3

5

Sprayheads Parts List

Item Part No.

Description Repair Kit

S45-051

1

125-001DE Neoprene Washer-Top

139-031 Sprayhead Manifold

124-001AL Washer

160-211 Carriage Bolt

115-061 Sprayhead Top

116-008 Sprayhead Bottom

124-001AT Washer

161-025 Nut

124-020D Sprayhead Grommet - Circle

125-001DF Neoprene Washer-Bottom

Sprayhead Assembly

S05-054A

Qty

1

1

3

3

1

1

3

3

1

1

4

4

1

1

4

4

10

6

2

12

8

7

Problem

Water splashes over the rim of the bowl.

Cause

Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the open slots.

Water flow diminishes from the sprayhead.

Strainer portion of the stop-strainer-check valve is plugged.

Solution

Clean the sprayhead:

1. Disassemble the sprayhead and dislodge any dirt, lime build-up and foreign debris with a wire brush.

2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.

3. Throttle down the volume control (water spray should strike the bowl without splashing outside of the bowl).

Remove and clean the strainer screen from the stop-strainer-check valve.

The sprayhead shown above includes a perforated neoprene spray ring grommet that is self-cleaning. The water pressure flexes the spray holes which slows accumulation of foreign matter and tends to “break loose” any such deposits that may have accumulated.

Troubleshooting TouchTime

®

Make sure there is electrical power going to the transformer and there are 24 volts coming from the transformer.

Be sure to turn off electrical and water supplies as instructed during troubleshooting.

Problem

The

TouchTime ® push button unit does not function properly.

Cause

Power out

Loose wiring connection

Defective

Transformer

Defective

Solenoid

Valve

Defective

Switch

Solution

Make sure the water supply and the 24 VAC power are both turned on.

1. Turn the electrical power off.

2. Check the wiring for loose connections or corrosion and correct if necessary.

3. Turn the electrical power back on and retest the push button.

1. Turn the water supply off (the electrical power should remain on).

2. Set the volt meter scale to be able to read “24 VAC”. Connect the volt meter leads from the transformer.

3. The voltage reading should indicate 24 VAC ± 10%. If you are unable to obtain a proper voltage reading, the transformer is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement transformer.

1. Disconnect the Green/Gray wires from the solenoid and the brown transformer leads from the terminal block.

2. Connect the brown transformer leads directly to the solenoid. The solenoid coil should activate and you should hear a single click and a humming noise.

3. If the solenoid still does not function, turn off the electrical power. Then remove the four screws that secure the clamping plate to the valve body. Be careful not to lose the armature or spring.

4. Remove the diaphragm and clean it gently but thoroughly. Hold the diaphragm up to a light and find the small hole which is located about halfway between the inner diameter and the outer diameter. Make sure the hole in the diaphragm is not plugged.

5. Reassemble the valve in reverse order and test again with power from the transformer.

If the solenoid coil does not activate, the solenoid valve is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement solenoid valve assembly.

The TouchTime ® switch assembly is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement switch assembly.

Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 17

TDB3108, WF3208

Parts List - Solenoid Valve (S27-250)

Installation

Item Part No.

1 269-626

2

3

4

5

6

269-1246

S27-250

269-1346

269-577

269-578

Description

Male Connector

Reducing Coupling

Solenoid Valve Assembly

Diaphragm*

Armature*

Spring*

* Repair Kit S65-155

4

5

6 3

1

2

18

2

3

4

1

1

5

6

6

Parts List - Mixing Valve — Manual (S01-038)

Mixing Valve Parts List

Item Part No.

Description Valve Assy

S01-038

Valve Assy

S01-038S

1 1

Valve Assy

S01-038A

Qty

Valve Assy

S01-038AS

Repair Kit

S45-197

— 1

1

118-034

118-034A

2 119-059

3 160-197

Mixing Valve Body - Brass

Mixing Valve Body -

Chrome

Mixing Valve Core

Screw - Brass

3 160-189 Screw - Stainless Steel

4 125-001BC O-Ring

5 124-001BD Fiber Washer

6 121-016 Bonnet - Brass

6 121-016A Bonnet - Chrome

7 152-038

* 129-007

Roll Pin

Tailpiece - Brass

* 110-005 Tailpiece Nut - Brass

* 129-007A Tailpiece - Chrome

* 110-005A Tailpiece Nut - Chrome

* 124-001AF Tailpiece Washer

* Parts not shown.

1

1

1

1

1

1

2

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

2

1

1

1

1

1

1

2

1

1

1

6

Parts List - Volume Control Valve (S02-045)

Volume Control Valve Parts List

Item Part No.

Description

118-033B Valve Body

118-033 Valve Body

124-001BD Fiber Washer

125-001BC O-Ring

119-060 Valve Core

152-038

121-016

Roll Pin

Bonnet

121-016A Bonnet

1-1/6 - 14

NPT

1

1/2 - 14

NPT

6

1-1/6 - 14

NPT

5

Brass Valve

S02-045

1

1

1

1

1

1

Chrome Valve

S02-045A

Qty

1

1

1

1

1

1

Repair Kit

S45-198

1

1

1

1

1

1

3

2

4

1-1/6 - 14 NPT

1/2 - 14 NPT

4/3/2013 Bradley

Installation TDB3108, WF3208

Troubleshooting Vernatherm Thermostatic Mixing Valve (S01-525) — Repair Kit S65-259

Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions:

• If stop/check valves are used, make sure that they are fully open.

• Make sure that the hot and cold inlet pipes are connected properly, and that there are no crossconnections or leaking stop/check valves.

• Check the hot water heater output to make sure that it is at least 20° F above the set temperature.

Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete.

10

9

8

7

6

5

Valve Repair Kit S65-259

Item Part No.

5

7

8

S39-413

125-001BX

125-157

Qty.

1

1

1

Description

Thermostat

O-Ring

O-Ring

4

3

2

1

Problem Cause

Limited water flow Dirt and debris have built up in the valve or strainer.

External leaks in the system

Improper water temperature or temperature fluctuation.

O-rings have been damaged

Thermostat is slowly failing or not working at all.

Valve temperature is not properly set.

Solution

Remove and clean strainer. If strainer needs to be replaced, order Bradley part no. 173-028.

Check the piston for smooth movement.

1. Remove the valve’s cap and thermostat.

2. Push down on the piston with your finger (the piston should move freely). If the movement is not as it should be, the piston needs to be cleaned. Follow the method outlined below for cleaning the piston and valve body:

• Remove the thermostat.

• Lift the piston out with a needle-nose pliers and remove the spring.

• Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the piston and valve body).

• Snap spring into piston (will detent) and reassemble into the valve body. Retest the piston.

3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced.

Contact your Bradley representative and ask for Repair Kit (part number S65-259).

Replace o-rings where necessary. For replacement of the O-rings, contact your Bradley representative and ask for Repair Kit (part number S65-259)

Check the thermostat for proper operation.

1. At room temperature (80° F or less) remove the cap and thermostat.

2. Place thermostat into a container with 115° F water. The pushrod should pop out of the thermostat approximately 1/10".

3. If thermostat pushrod does not pop out, replace thermostat (part no. S65-259).

Adjust the temperature. Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature.

Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 19

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