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M-System R3 WT4A AC power input module Instruction Manual
Below you will find brief information for AC power input module R3 WT4A. This module is designed to measure active power, incoming and outgoing energy. It features four input circuits and uses CLSA clamp-on current sensors for accurate readings. The device is compatible with R3CON software for configuration and data visualization.
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R3-WT4A INSTRUCTION MANUAL AC POWER INPUT MODULE (4 input circuits, clamp-on current sensor type CLSA use) MODEL R3-WT4A BEFORE USE .... POINTS OF CAUTION Thank you for choosing M-System. Before use, please check the contents of the package you received as outlined below. If you have any problems or questions with the product, please contact M-System’s Sales Office or representatives. ■ UNPLUGGING THE UNIT • Before you remove the unit from its base or mount it, turn off the input signal and power supply for safety. ■ PACKAGE INCLUDES: AC power input module .............................................. (1) ■ MODEL NO. Check that model No. described on the specification label is exactly what you ordered. ■ INSTRUCTION MANUAL This manual describes necessary points of caution when you use this product, including installation, connection and basic maintenance procedures. In order to set up the software setting of this module, PC Configurator Software (model: R3CON) is required. For more information, please refer to the users manual for the R3CON. The R3CON PC Configurator Software is downloadable at MSystem’s web site: http://www.m-system.co.jp. ■ ENVIRONMENT • Indoor use • When heavy dust or metal particles are present in the air, install the unit inside proper housing with sufficient ventilation. • Do not install the unit where it is subjected to continuous vibration. Do not subject the unit to physical impact. • Environmental temperature must be within -10 to +55°C (14 to 131°F) with relative humidity within 30 to 90% RH in order to ensure adequate life span and operation. ■ WIRING • Do not install cables (power supply, input and output) close to noise sources (relay drive cable, high frequency line, etc.). • Do not bind these cables together with those in which noises are present. Do not install them in the same duct. ■ AND .... • The unit is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfying complete performance described in the data sheet. INSTALLATION Use the Installation Base (model: R3-BSx). EXTERNAL DIMENSIONS mm (inch) 52.5 (2.07) 109 (4.29) POSITIONING GUIDE 130 (5.12) 7.9 ) (.31 A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 20–M3.5 SCREW TERMINAL COVER P. 1 / 5 EM-8385 Rev.2 R3-WT4A COMPONENT IDENTIFICATION ■FRONT VIEW ■SIDE VIEW ERR LED A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 RUN LED SW3 4 3 2 1 ON •SW1, SW2 Count Reset Disable : Halt at 104 or 109 at overflow Enable : Back to 1 at overflow 1 : ON enable enable enable enable enable enable enable enable SW1 Range 8 7 6 5 4 3 2 1 ON ■SIDE DIP SW Measuring variables, computation methods can be specified using the side DIP SW. Be sure to turn off the power supply to the module when changing settings. Reset the count after setting changes. SW CH FUNCTION 0 : OFF(*) SW1-2 1 count reset disable SW1-3 1 bidirectional current disable SW1-6 2 count reset disable SW1-7 2 bidirectional current disable SW2-2 3 count reset disable SW2-3 3 bidirectional current disable SW2-6 4 count reset disable SW2-7 4 bidirectional current disable (*) Factory setting SW2 8 7 6 5 4 3 2 1 Input 2 (SW1) or Input 4 (SW2) Input 1 (SW1) or Input 3 (SW2) ON •SW3 The maximum available active energy count is 104 with 16 bits, 109 with 32 bits. SW 0 : OFF (*) SW3-1 ---All count values are reset to 0. 1 : ON count reset How to Reset Set the SW3-1 to ON and turn on the power supply. Wait until the RUN LED (red) starts flashing and the ERR LED (green) turns on. Then turn the power supply off and reset the SW3-1 to OFF. SW3-3 SW3-4 VARIABLE A OFF(*) OFF(*) active power 16 bits ON OFF active power 16 bits OFF ON incoming energy 16 bits ON ON incoming energy 32 bits (*) Factory setting VARIABLE B VARIABLE C incoming energy outgoing energy 16 bits 16 bits incoming energy ---32 bits outgoing energy ---16 bits outgoing energy ---32 bits The outgoing energy becomes 0 when the bidirectional current computation is enabled. Turn all switches off other than the above. ■STATUS INDICATOR LED RUN indicator: Bi-color (red/green) LED; Red when the bus A operates normally; Green when the bus B operates normally; Amber when both buses operate normally. ERR indicator: Bi-color (red/green) LED; Red with the input abnormality; Green in normal operating conditions. P. 2 / 5 EM-8385 Rev.2 R3-WT4A TRANSMISSION DATA DESCRIPTIONS VARIABLE A active power 16 bits active power 16 bits incoming energy 16 bits incoming energy 32 bits VARIABLE B incoming energy 16 bits incoming energy 32 bits outgoing energy 16 bits outgoing energy 32 bits ADDRESS VARIABLE C outgoing energy 16 bits ---------n active power active power incoming energy incoming energy ch.1 ch.1 ch.1 ch.1, lower digits n+1 active power active power incoming energy incoming energy ch.2 ch.2 ch.2 ch.1, upper digits n+2 active power active power incoming energy incoming energy ch.3 ch.3 ch.3 ch.2, lower digits n+3 active power active power incoming energy incoming energy ch.4 ch.4 ch.4 ch.2, upper digits n+4 incoming energy incoming energy outgoing energy incoming energy ch.1 ch.1, lower digits ch.1 ch.3, lower digits n+5 incoming energy incoming energy outgoing energy incoming energy ch.2 ch.1, upper digits ch.2 ch.3, upper digits n+6 incoming energy incoming energy outgoing energy incoming energy ch.3 ch.2, lower digits ch.3 ch.4, lower digits n+7 incoming energy incoming energy outgoing energy incoming energy ch.4 ch.2, upper digits ch.4 ch.4, upper digits n+8 outgoing energy incoming energy 0 outgoing energy ch.1 ch.3, lower digits ch.1, lower digits n+9 outgoing energy incoming energy 0 outgoing energy ch.2 ch.3, upper digits ch.1, upper digits n + 10 outgoing energy incoming energy 0 outgoing energy ch.3 ch.4, lower digits ch.2, lower digits n + 11 outgoing energy incoming energy 0 outgoing energy ch.4 ch.4, upper digits ch.2, upper digits n + 12 0 0 0 outgoing energy ch.3, lower digits n + 13 0 0 0 outgoing energy ch.3, upper digits n + 14 0 0 0 outgoing energy ch.4, lower digits n + 15 0 0 0 outgoing energy ch.4, upper digits SW3-3 / SW3-4 setting OFF / OFF ON / OFF OFF / ON ON / ON R3CON type ID WT4A***0 WT4A***1 WT4A***2 WT4A***3 Network Module Data 4, 8, 16 4, 8, 16 4, 8 4, 8, 16 Allocation Mode*1 n = I/O address on the installation base Factory setting = 1 kWh per bit. Data address depends upon the data allocation mode as indicated below: 4 (n thr. n+3) 8 (n thr. n+7) 16 (n thr. n+15) *1. Fixed at 16 for the R3-NPx. I/O DATA DESCRIPTIONS ■16-BIT DATA 16-bit binary data. Minus values are represented in 2’s complements. 15 0 ■32-BIT DATA 32-bit binary data. Minus values are represented in 2’s complements. 31 upper digits 16 15 lower digits 0 P. 3 / 5 EM-8385 Rev.2 R3-WT4A TERMINAL CONNECTIONS Connect the unit as in the diagram below. ■SINGLE-PHASE/2-WIRE ■3-PHASE/3-WIRE SOURCE 1 3 FUSE VOLTAGE INPUT U VT u V V v v U u P1 P2 P3 A1 A2 A3 LOAD BUS CONNECTOR 2 FUSE BUS B* VOLTAGE INPUT 2 INTERNAL POWER 3 CONNECTOR k CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 1 l k CONNECTOR CLAMP-ON SENSOR 1S 1L 3S 3L l A5 1 CONNECTOR CONNECTOR CLAMP-ON SENSOR 1S 1L 3S 3L l l k CONNECTOR CLAMP-ON SENSOR 1S 1L 3S 3L l 1 1L A9 A10 CONNECTOR 2 CONNECTOR k CLAMP-ON SENSOR 1S 1L B3 B4 CONNECTOR LOAD B4 B5 SOURCE 1 B6 CURRENT INPUT CIRCUIT 4 2 k CONNECTOR CLAMP-ON SENSOR l 1S 1L B7 B8 CONNECTOR LOAD CONNECTOR CLAMP-ON SENSOR l 1S SOURCE B3 3 k CURRENT INPUT CIRCUIT 4 CLAMP-ON SENSOR LOAD B2 SOURCE 2 A6 B1 LOAD 1 CONNECTOR l CONNECTOR l A5 A10 3 CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 3 1L 2 k CURRENT INPUT CIRCUIT 3 k 1S INTERNAL POWER CONNECTOR l A9 SOURCE 2 CONNECTOR BUS B* A8 LOAD 1 A2 LOAD CURRENT INPUT CIRCUIT 2 k P2 BUS A A7 3 l v A1 SOURCE CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 2 P1 CLAMP-ON SENSOR 1 k u 2 k CURRENT INPUT CIRCUIT 1 A6 SOURCE 2 V VT SOURCE LOAD 1 U LOAD SOURCE 1 2 BUS A BUS CONNECTOR SOURCE 1 k CONNECTOR CLAMP-ON SENSOR l 1S 1L 3S 3L B7 *For dual redundant communication. B8 B9 B10 LOAD *For dual redundant communication. P. 4 / 5 EM-8385 Rev.2 R3-WT4A ■SINGLE-PHASE/3-WIRE WIRING INSTRUCTIONS SOURCE FUSE VOLTAGE INPUT U VT u P1 V V v v P0 U u P2 A1 A2 A3 LOAD BUS CONNECTOR 1 N 2 BUS A BUS B* INTERNAL POWER ■ SOLDERLESS TERMINAL mm (inch) Refer to the drawing below for recommended ring tongue terminal size. Spade tongue type is also applicable. Solderless terminals with insulation sleeve do not fit. Applicable wire size: 0.75 – 2 mm2 3.5 (.14) max. SOURCE 6 min. (.24) 3.7 (.15) dia. CONNECTOR k CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 1 l k CONNECTOR CLAMP-ON SENSOR 1S 1L 2S 2L l A5 7 max. (.28) 1 N 2 A6 A7 14.5 (.57) max. A8 LOAD SOURCE 1 N 2 CONNECTOR k CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 2 l k CONNECTOR CLAMP-ON SENSOR 1S 1L 2S 2L l A9 A10 B1 B2 LOAD SOURCE 1 N 2 CONNECTOR k CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 3 l k CONNECTOR CLAMP-ON SENSOR 1S 1L 2S 2L l B3 B4 B5 B6 LOAD SOURCE 1 N 2 CONNECTOR k CLAMP-ON SENSOR CURRENT INPUT CIRCUIT 4 l k CONNECTOR CLAMP-ON SENSOR l 1S 1L 2S 2L B7 B8 B9 B10 LOAD *For dual redundant communication. M-SYSTEM WARRANTY M-System warrants such new M-System product which it manufactures to be free from defects in materials and workmanship during the 36-month period following the date that such product was originally purchased if such product has been used under normal operating conditions and properly maintained, M-System's sole liability, and purchaser's exclusive remedies, under this warranty are, at M-System's option, the repair, replacement or refund of the purchase price of any M-System product which is defective under the terms of this warranty. To submit a claim under this warranty, the purchaser must return, at its expense, the defective M-System product to the below address together with a copy of its original sales invoice. THIS IS THE ONLY WARRANTY APPLICABLE TO M-SYSTEM PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. M-SYSTEM SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES OF ANY KIND WHATSOEVER. M-System Co., Ltd., 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN, Phone: (06) 6659-8201, Fax: (06) 6659-8510, E-mail: [email protected] P. 5 / 5 EM-8385 Rev.2
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Key Features
- 4 input circuits
- CLSA clamp-on current sensors
- Active power, incoming & outgoing energy
- R3CON software compatibility
- Bidirectional current computation
- Count reset function
- Status indicators: RUN & ERR LEDs
- Dual redundant communication
- Installation base compatibility
- Environmental temperature range: -10 to +55°C
Frequently Answers and Questions
How do I reset the count values on the R3-WT4A module?
To reset the count values, set DIP switch SW3-1 to ON and turn on the power supply. Wait until the RUN LED (red) starts flashing and the ERR LED (green) turns on. Then turn off the power supply and reset SW3-1 to OFF.
What are the different variables that can be measured with the R3-WT4A module?
The R3-WT4A module can measure active power, incoming energy, and outgoing energy. You can select the desired variable by configuring the side DIP switches SW3-3 and SW3-4.
How do I connect the R3-WT4A module to the clamp-on current sensors?
Refer to the terminal connection diagrams in the instruction manual for single-phase/2-wire, 3-phase/3-wire, and single-phase/3-wire configurations. Connect the clamp-on sensor leads to the corresponding terminals on the module, ensuring proper polarity.