Acorn TERRAZZO-WARE Series Recommended Cleaning & Maintenance Procedures
Acorn TERRAZZO-WARE Series shower bases are designed for durability and ease of maintenance. Made from a unique blend of terrazzo and resin, these bases are resistant to stains, chemicals, and wear. They feature a slip-resistant surface for added safety and come in a variety of colors and sizes to match any bathroom décor. Installation is simple and can be completed in a few hours. With proper care and maintenance, your Acorn TERRAZZO-WARE shower base will provide years of reliable service.
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1. Finish Recommendation
Mop sinks are finished prior to shipment, if further sealing is required, use
Spartan Cote Cement Sealer or Equivalent.
2. Regular Cleaning
To maintain the original terrazzo appearance, clean regularly with a liquid detergent such as Joy, Liquid Ajax or Spic and Span (for the latter, prepare a solution containing 1/2 cup of Spic and Span in a gallon of water). Scrub with a stiff bristled, non-metallic scrub brush and then rinse thoroughly.
NOTE: Do not use any acid, e.g., muriatic or cleaning agents that contain acid.
3. Special or Unusual Conditions a. Scum on surface caused by soap, make-up, etc:
Use a cleaning powder, such as Ajax, plus lots of elbow grease.
b. Surface cleaning:
Heel marks, plaster, etc. may require abrasive removal. This can be done with a wet emery cloth. If emery cloth is ineffective, use an 80 to
100 grit aluminum oxide coated paper. Abrasive cloth or paper will result
in a very faint grinding away of the base surface.
c. Penetrated stains:
Stains such as caused by oil, putty, etc., may be removed by scouring with a cleanser and then soaking stained surface overnight—if need be—with a commercial bleach such as Linco, etc.
Acorn Engineering Company
800-488-8999 or 626-336-4561
FAX 626-961-2200
P.O. BOX 3527 • CITY OF INDUSTRY, CA 91744-0527 (U.S.A.)
3030-737-000 Rev. 03/04/13
I N S T A L L A T I O N I N S T R U C T I O N S
ACORN ENGINEERING
COMPANY
TERRAZZO-WARE
Shower Bases
800-488-8999 or 626-336-4561
FAX 626-961-2200
P.O. BOX 3527 • CITY OF INDUSTRY, CA 91744-0527 (U.S.A.)
Shower Bases
REMOVE SHOWER BASE CAREFULLY
FROM CARTON
1
HANDLING
Carefully remove Shower Base from carton at installation point. Avoid placing Shower Base on its edge. (This precaution will prevent damage to corners of Shower Base.)
METHOD FOR CHECKING FACE OF Shower
Base FOR TRANSPORTATION DAMAGE:
A. Wipe face of Shower Base with a wet cloth (Water).
B. When the water evaporates, any slight crack in the Shower Base will be noticeable.
REMOVE PACKAGING
WITH CARE
ACORN
AVOID STANDING
SHOWER BASE ON END
1/4"
LEVELING
Level Shower Base carefully. For proper installation, establish a 1/4" clearance between Shower Base and the walls. Alayer of mortar or sand must be placed in area where the Shower Base is to be installed.
This procedure is recommended in order to support Shower Base should the sub floor be uneven. Grout should be exposed along edges.
NOTE: Mortar or sand must cover the entire area between Shower Base and building floor.
*NOTE: Inspect and test for proper drainage.
ADA Shower Base to be recessed. Check local authority for code and installation requirements.
WARNING!
DO NOT DROP SHOWER BASE OVER
EXPOSED PIPE.
It is advisable to remove drain pipe and set
Shower Base in place. Insert pipe through drain in Shower Base back into “P” trap.
Tighten with an internal pipe wrench.
RECOMMENDED
1/4" SPACE
DOTTED AREA IS
FOR MOP SINK
DO NOT DROP
ON PIPE
REMOVE PIPE
FROM TRAP
SAND OR
MORTAR BED
SUB FLOOR
GROUT EXPOSED
SIDES
REINSERT PIPE AND TIGHTEN
WITH AN INTERNAL WRENCH
3030-737-000 Rev. 03/04/13
I N S T A L L A T I O N I N S T R U C T I O N S
TERRAZZO-WARE
Shower Bases
800-488-8999 or 626-336-4561
FAX 626-961-2200
P.O. BOX 3527 • CITY OF INDUSTRY, CA 91744-0527 (U.S.A.)
ACORN ENGINEERING
COMPANY
4 RECOMMENDED PROCEDURE.
#1
Shower Bases
1-3/8"
INSTALLATION INSTRUCTIONS:
1. Cut drain pipe to extend 1-3/8" into
drain body. Drain pipe should be even
with top of gasket when installation is
completed. Position Shower Base over
2" waste pipe making sure that pipe is
centered in drain body.
2. Lubricate gasket with soap solution and
stretch over 2" pipe with letters facing up.
2" WASTE PIPE
(BY OTHERS)
#2 & #3
BASE
FINISHED
FLOOR
OPTIONAL -KDG or
GASKET BY OTHERS
3. Push gasket as far as possible into joint.
4. Using a hammer and caulking tool or
1/4" X 3/4" X 6" piece of wood instead
of a caulking tool, work around the
gasket with a series of blows and
gradually drive gasket into drain body
until it bottoms. Drain pipe should be
even with the top of gasket.
#4
5. Test connection before covering or
concealing. To test: plug 2" drain and fill
receptor with water. Check for leaks.
ALTERNATE PROCEDURE
A. TAMP OAKUM TO 5/8" DEPTH
B. POUR MOLTEN LEAD.
C. TAMP LEAD CAREFULLY.
Verify proper drainage. This must be
done before finishing walls.
A
NOTE: 2" WASTE
PIPE AND “P” TRAP
BY OTHERS.
B C
WARNING!
MODELS WITH TILING FLANGE OPTIONS:
A. Do not let rough wall material overlap
flange.
B. Do not attach flange to building wall.
C. Let finished wall (tile, etc.) overlap and
rest on shoulder.
LATH,
PLASTER
BOARD, ETC.
A
DO NOT ATTACH
FLANGE TO WALL
TILE, ETC.
B
CAULKING
C
3030-737-000 Rev. 03/04/13
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