Parts & Service

Operators

TCV 5000

Super Truck Turf Care Vehicle

Model 31-000

SN: DT310001

June 2009

Revised Jan 2010

Product Support:

Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport @ smithco.com

CONTENTS

Introduction............................................................................ 1-5

Introduction .............................................................................. 1

Safe Practices ......................................................................... 2

Specifications .......................................................................... 3

Setup ....................................................................................... 4

Controls & Instruments ............................................................ 5

Service .................................................................................. 6-15

Operation .............................................................................. 6-7

Maintenance ......................................................................... 8-9

Wheel Creep ......................................................................... 10

Adjustments ........................................................................... 10

Service Chart .................................................................... 11-12

Storage ............................................................................ 14-15

Diagrams ........................................................................... 16-19

Wiring Diagram ................................................................ 16-17

Hydraulic Diagram ........................................................... 18-19

Parts ................................................................................... 20-47

Body and Frame .............................................................. 20-21

Nose Cone ....................................................................... 22-23

Front Axle ......................................................................... 24-25

Oil and Fuel Tank ............................................................. 26-27

Seat Panel ........................................................................ 28-29

Engine and Pumps ........................................................... 30-31

Cooler and Exhaust .......................................................... 32-33

Gondola Box .................................................................... 34-35

Cargo Tailgate Box ........................................................... 36-37

13-731 Single Bank Valve ................................................ 38-39

15-301 Orbitrol ................................................................. 40-41

30-102 Eaton Pump ......................................................... 42-45

30-101 Eaton Motor ......................................................... 46-47

Reference .......................................................................... 48-49

Decal List ............................................................................... 48

Quick Reference .................................................................... 49

Warranty ....................................................... Inside Back Cover

INTRODUCTION

Thank you for purchasing a Smithco product.

Read this manual and all other manuals pertaining to the Dump Truck carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.

Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward.

All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Dump Truck is located on the left main frame, by front bumper. Refer to engine manual for placement of engine serial number.

For easy access record your Serial and Model numbers here.

Information needed when ordering replacement parts:

1. Model Number of machine

2. Serial Number of machine

3. Name and Part Number of part

4. Quantity of parts

1

2

SAFE PRACTICES

1. It is your responsibility to read this manual and all publications associated with this machine.

2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment.

3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.

4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and feet. Operate the machine only in daylight or in good artificial light.

5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.

Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.

6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective devices in place.

7. Never disconnect or bypass any switch.

8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventilation.

9. Fuel is highly flammable, handle with care.

10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.

11. Disengage all drives and set park brake before starting the engine.

12. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.

13. This machine demands your attention. To prevent loss of control or tipping of the vehicle:

A. Use extra caution in backing up the vehicle. Ensure area is clear.

B. Do not stop or start suddenly on any slope.

C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.

D. Stay alert for holes in the terrain and other hidden hazards.

14. Before leaving operator’s position:

A. Disengage all drives.

B. Set park brake.

C. Shut engine off and remove the ignition key.

D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body away from moving parts.

15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.

16. Keep the area of operation clear of all bystanders.

17. Never carry passengers.

18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.

19. Use parts and materials supplied by Smithco only. Do not modify any function or part.

20. Use caution when booms are down as they extend out beyond the center line of the machine.

21. The tank is a confined space, take precaution.

These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied.

SPECIFICATIONS

WEIGHTS AND DIMENSIONS

Length

Width

Height w/ ROPS

Wheel Base

Weight Empty

SOUND LEVEL (DBA)

At ear level

ENGINE

Make

Model#

Code / Spec#

Horsepower

Fuel (EMISSIONS)

Cooling System

Lubrication System

Alternator

WHEELS & TIRE

128" (325 cm)

72" (183 cm)

84" (213 cm)

68" (173 cm)

2355 lbs (1068 kg)

98 dBA

Kubota

V1505

1G994-0000

35.5 hp (26.6 kW)

No.1-D or No. 2-D, S500: Low Sulfur Diesel (LSD) less than 500 ppm or 0.05 wt.%

No1-D or No.2-D, S15: Ultra Low Sulfur Diesel (ULSD) less than 15 ppm or 0.0015 wt.%

Liquid Cooled

Full Pressure

15 Amp

Front: Two 20 x 11.00 x 10 Turf; 20 psi (1.4 bar)

Rear: Two 29 x 14.00 x 15 Multi-Trac; 30 psi (2.0 bar)

SPEED

Infinitely Variable 0-10 m.p.h. (0-18 kph)

BATTERY

BCI Group

Cold Cranking Amps

Automotive type 24F - 12 volt

Size 24

900 minimum

Ground Terminal Polarity Negative (-)

Maximum Length 10.25" (26 cm)

Maximum Width

Maximum Height

6.88" (17 cm)

10" (25 cm)

FLUID CAPACITY

Crankcase Oil

Fuel

Hydraulic Fluid

See Engine Manual

7 gallon (26.5 liters)

10 gallon (37.8 liters)

Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

3

4

SET UP

The Dump Truck arrives from Smithco setup and ready for service. Depending on freight conditions battery may need to be installed.

1. Check the tire pressure. The front tires are 20 psi (1.4 bar) and rear tires are 30 psi (2.0 bar).

2. Battery is located under seat. This is a negative grounding system.

Connecting battery cables to the wrong post could result in personal injury and/or damage to the electrical system. Make sure battery and cables do not interfere or rub on any moving part. Connect red positive (+) cable (A) to battery first. When disconnecting remove black negative (-) cable (B) first.

3. Check hydraulic fluid level in tank located under the seat.

Remove cap and add SAE 10W-40 API Service SJ or higher motor oil if necessary. Fluid level should be about 2-

2 1 /

2

" (5-6.4 cm) from the top of the tank when cold. DO

NOT OVERFILL.

4. Fill fuel tank, located on right side, with No. 2 diesel

Fuel is flammable, caution must be used when storing or handling it. Do not fill fuel tank while engine is running or an enclosed area, fumes are explosive and dangerous to inhale. DO NOT

SMOKE while filling the fuel tank. DO NOT OVER-

FILL

5. Machine should be greased before starting, refer to Maintenance for grease fitting location.

6. Read operating instructions before starting.

FUEL

CHECK EMISSION REGULATIONS OF YOUR AREA

With Emission control now in effect diesel fuel specification type and sulfur content % (ppm) used must be in compliant with all applicable emission regulations for the area in which the engine is operated.

Use of diesel fuel with sulfur content less than 0.10% (1000 ppm) is strongly recommended.

If high sulfur fuel is used, change oil and oil filters twice as often.

DO NOT USE Fuels that have sulfur content greater than 1.0% (10000 ppm).

Diesel fuels specified in EN 590 or ASTM D975 are recommended.

Since KUBOTA diesel engines of less than 56kW (75 hp) utilize EPA Tire 4 and Interim Tier 4 Standards, the use of low sulfur fuel or ultra low sulfur fuel is mandatory for these engines, when operated in US EPA regulated areas. Therefore, use No.2-D S500 or S15 diesel fuel as a alternative toe No. 2-D for ambient temperatures below -

10°C (14° F).

CONTROLS & INSTRUMENTS

A. Hour Meter - The hour meter indicates hours of machine operation. It operates only when the ignition switch is on.

B. Speedometer - The Speedometer indicates ground speed of the vehicle in miles per hour and kilometers per hour.

C. Oil Light - The oil light should come on when the ignition is on without the engine running and go out when the engine is running. The oil light will light when the oil pressure is low. If oil light should come on, shut engine off immediately and find the cause.

D. Water Temperature Light - Temperature light will come on and a buzzer will sound when the engine starts to overheat.

E. Glow Plug - When ignition is turned on, glow plug lights when ready to start.

F. Ignition Switch - The ignition switch has three positions: Off - Run - Start.

G. Tilt Steering - Hold lever down and adjust steering wheel to desired position and release lever.

H. Lights - This rocker switch turns lights on by pushing on the top and off by pushing on the bottom.

I. Cup Holder - Holds standard cup.

J. Hand Throttle - The hand throttle is used to regulate engine speed.

X

TOWING

When it is necessary to move the dump truck without the engine running, there are 2 things that need to be done. First, the bypass valve built into hydrostatic pump must be "open" by turning it 1 /

4

turn to open. The valve is located on the back side of the pump. An "open" valve allows fluid to pass through the wheels freely. When normal driven operation is desired, valve should be "closed" by turning it clockwise. Failure to "close" the valve with engine running means no power to wheels. Secondly, the hand brake needs to be manually released. The hand brake is located under the engine. To manually release the brake you must loosen the locknut and screw in the stem to the bottom.

Tighten the lock nut and pump handle until hard.

MANUAL BRAKE HAND PUMP MANIFOLD

The hand brake is located under the engine. The hand brake is connected to he seat switch and automatically engages when operator gets up from the seat. So when machine is not being driven, the machine is locked down. If engine is not running or you are towing the machine you will have to manually release the brake. To manually release the

brake you must loosen the locknut and screw in the stem to the bottom. Tighten the lock nut and pump handle until hard.

5

6

OPERATION

Before operating the Smithco Dump Truck, become familiar with all controls and functions. Also complete all maintenance requirements and read all safety warnings. Knowing the Dump Truck thoroughly, how it operates, and by doing the prescribed maintenance steps, you can expect trouble free operation for years to come.

SAFETY

Operator needs to always be the concern of an operator of a moving vehicle or any machine with moving parts.

1. Keep all shields and guards in place.

2. Keep the parking brake engaged any time the operator is away from the vehicle or whenever service is performed.

3. Always wear the necessary protective clothing and equipment.

4. Turn engine off when refueling or performing maintenance not specifically requiring engine power.

DAILY CHECKLIST

1. Check the engine oil level. Add as needed. DO NOT OVERFILL. Refer to engine owner's manual for oil grade and procedure.

2. Tire pressure should be 20 psi (1.4 bar) on front and 30 psi (2.0 bar) on back.

3. Inspect the electrical system and battery cables for loose connections or frayed wiring. Replace any faulty equipment or tighten if loose.

4. Check hardware for loose or missing nuts, bolts, screws, etc., and tighten or replace as needed.

5. Inspect hydraulic lines for damage or leaks. Never use hands to inspect for leaks.

6. Check the hydraulic fluid level. The hydraulic fluid tank is located under the seat. The fluid level should be

2"-2½" (5 - 6.4 cm) from the top of the tank when cold. Use only SAE 10W-40 API Service SJ or higher

Motor Oil.

7. Inspect the steering, throttle and shift linkages for good hookups and clear travel.

8. Check controls for smooth, proper working operation. Lubricate as needed.

9. Check anti-vibration mounts on engine frame.

STARTING THE ENGINE

1. Make sure both fuel flow valves are ‘On’. They are located on the fuel tank.

2. The ignition switch is located on the dashboard. Insert the key (A) and turn clockwise to (B). When glow plug light goes off Turn key to (C) until the engine starts. Release the key and it will return to the run position (B).

3. Allow engine to idle and warm up before selecting direction of travel.

STOPPING THE ENGINE

If the engine has been running under high power, let it run at slow idle speed a few minutes to cool the engine down, before turning the ignition switch to the OFF position.

1. Move the throttle lever to “slow” and turn ignition key to the “off” position.

2. Remove the ignition key and engage the park brake.

Never leave the vehicle unattended with the engine running. Always bring the vehicle to a complete stop, engage park brake, turn key off and remove key.

OPERATION

HILLSIDE OPERATION

Do NOT stop or start suddenly on any slope. Be especially cautious when changing direction. Do NOT operate on slopes greater than 10°.

BATTERY

Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation.

Battery cable should be disconnected before using “Fast Charge”.

Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If electrolyte starts boiling over, decrease charging.

Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:

1.

Filling batteries in well-ventilated areas.

2.

Wear eye protection and rubber gloves.

3.

Avoid breathing fumes when electrolyte is added.

4.

Avoid spilling or dripping electrolyte.

Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical attention immediately.

JUMP STARTING

Use of booster battery and jumper cables. Particular care should be used when connecting a booster battery. Use proper polarity in order to prevent sparks.

To jump start (negative grounded battery):

1.

Shield eyes.

2.

Connect ends of one cable to positive (+) terminals of each battery, first (A) then (B).

3.

Connect one end of other cable to negative (-) terminal of "good" battery (C).

4.

Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery)

To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables.

7

8

MAINTENANCE

Before servicing or making adjustments to machine, stop engine and remove key from ignition.

Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation.

LUBRICATION

Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The dump truck has 6 grease fittings.

A. One on the rod end of hydraulic cylinder.

B. One on each the right and left spindles.

C. One on the center front pivot.

D. One on the idler arm.

E. One on each of the pedal relays.

F. One on each planetary drive.

ELECTRICAL CONNECTIONS

Use dielectric grease on all electrical connections.

F

AIR CLEANER ON ENGINE

Since the air cleaner on this engine is a dry type, never apply oil to it.

1. Open evacuator valve (see engine manual) once a week to remove large particles of dust and dirt.

2. Wipe the inside of the air cleaner with a cloth if it gets wet or dirty.

3. Avoid touching the element except when cleaning.

4. When dust adheres to the element, gently tap element on flat surface.

5. When carbon or oil adheres to the element clean according to engine manual.

6. Replace the element every year or every 6 months.

7. IMPORTANT - Make sure wing bolt for the element is tight enough. If it is loose, dust and dirt may be sucked in, wearing down the cylinder liner and piston ring, resulting in poor power output.

Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can damage cartridge.

MAINTENANCE

ENGINE OIL

With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed for use with low sulfur fuels, for On-Highway vehicle engines. When Non-Road engines run on high sulfur fuel, it is advisable to use a "CF or better" classification engine oil with Total Base Number (a minimum TBN of 10 is recommended).

Check the engine oil before starting or more than 5 minutes after stopping the engine. If oil level is low, remove oil filler plug and add new oil to the prescribed level. Do not overfill. Engine oil should be MIL-L2104C or have properties of API Classifications CD grades or higher. Change the type of Engine oil according to the ambient temperature.

Starting Temperature Range Anticipated Before Next Oil Change

HYDRAULIC OIL

1. Use SAE 10W-40 API Service SJ or higher motor oil.

2. For proper warranty, change oil every 500 hours or annually, which ever is first.

3. Oil level should be 2-2½" (5-6.4cm) from top of the tank when fluid is cold. Do not overfill.

4. After changing oil, run the machine for a few minutes. Check oil level and for leaks.

5. Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of contaminants. Check and service more frequently when operating in extremely cold, hot or dusty conditions.

6. If the natural color of the fluid has become black or smells burnt, it is possible that an overheating problem exists.

7. If fluid becomes milky, water contamination may be a problem.

8. If either of the above conditions happen, change oil immediately after fluid is cool and find the cause. Take fluid level readings when the system is cold.

9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SG when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C) ambient temperature. Use either motor oil or hydraulic oil, but do not mix.

10. Oil being added to the system must be the same as what is already in the tank. Mark the tank fill area as to which type you put in.

TIRE PRESSURE

Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Front tires should be 20 psi (1.4bar) and rear tires should be 30 psi (2.0bar). Improper inflation will reduce tire life considerably.

9

WHEEL CREEP

WHEEL CREEP

"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion.

1. Lift up and support machine so rear wheels are off the ground and can turn freely.

2. In the engine compartment, the hydrostatic pump is on the right side. The shift arm (D) is on top of the pump The idler arm (B) has a bearing that rides in the vee of the shift arm. Loosen bolt (A).

3. With engine running, move bearing (B) so it centers on the shift arm (D) and

'wheel creep' stops.

4. Tighten all fasteners and test by using foot pedal linkage to see that 'creep' is removed.

5. Turn engine off and lower machine.

ADJUSTMENTS

SAFETY INTERLOCK SWITCH

To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the switch, with the ignition switch OFF. With a continuity tester connected across the switch, it should light with the shift arm centered. Move the shift arm to the right or left and the light should go off. By turning the back half of the switch clockwise it will reduce the amount of travel on the shift arm that is required for the light to remain on. The light must be on ONLY with the shift arm centered.

TOWING

When it is necessary to move the dump truck without the engine running, there are 2 things that need to be done. First, the bypass valve built into hydrostatic pump must be "open" by turning it 1 /

4

turn to open. The valve is located on the back side of the pump. An "open" valve allows fluid to pass through the wheels freely. When normal driven operation is desired, valve should be "closed" by turning it clockwise. Failure to "close" the valve with engine running means no power to wheels. Secondly, the hand brake needs to be manually released. The hand braek is located under the engine. To manually release the brake you must loosen the locknut and screw in the stem to the bottom. Tighten the lock nut and pump handle until hard.

MANUAL BRAKE HAND PUMP MANIFOLD

The hand brake is located under the engine. The hand brake is connected to he seat switch and automatically engages when operator gets up from the seat. So when machine is not being driven, the machine is locked down. If engine is not running or you are towing the machine you will have to manually release the brake. To manually

release the brake you must loosen the locknut and screw in the stem to the bottom. Tighten the lock nut and pump handle until hard.

10

NOTES

11

SERVICE CHART

Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance.

The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.

Maintenance Service Interval

After the first 50 operating hours

After the first 20 operating hours

Before each use daily

Every 100 hours

Maintenance Procedure

Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Change the engine oil and filter.

Replace hydraulic filter

Check the engine oil.

Check the hydraulic fluid level.

Check the tire pressure.

Check condition of hydraulic hoses and fittings.

Inspect and clean the machine.

Inspect cooling system.

Check the battery fluid level and cable connections.

Change hydraulic filter

Check engine for leaks or loose parts.

Check air cleaner.

Check tire pressure (20 psi front (30 psi) rear).

Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Every 200 Hours

Every 400 hours

Every 500 hours or yearly

Grease Machine.

Check Planetary for oil.

Check belt tension (where needed)

Ceck radiator hoses.

Change the engine oil and filter.

Change oil filter

Change hydraulic filter

Clean battery terminals

Replace Fuel Filter

Lubricate machine

Visual inspection of machine and hydraulic hoses

Change oil.

Torque lug nuts.

Check battery terminals and electrolyte level.

Change all filters.

12

END USER SERVICE CHART

Duplicate this page for routine use

Maintence Check Item

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level.

Check the condition of the air filter

Clean the engine cooling fins.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and fittings for damage

Check for fluid leaks.

Check the tire pressure (20-30 psi)

Check the Instrumentation

Inspect electrical system for frayed wires

Check neutral start

Change oil filter.

Change oil.

Lubricate Machine

Ensure all warning decals are intact.

Areas of Concern

Inspection Performed by:

Item

For the week of:

Mon Tues.

Date

Wed.

Thurs. Fri.

Information

Sat.

Sun.

13

STORAGE

To prevent damage from freezing, pour window washer fluid into spray systems tank and operate pump to circulate mix through gun and hose back to tank. Open boom control to circulate through rest of spray system.

UP TO ONE MONTH

1. While engine is running, treat upper cylinders by spraying engine fogging agent into the air intake (NOT through air cleaner) for about two minutes. Fogging agent can be obtained from your local after market supplier. Open throttle for short burst of speed, shut off ignition and allow engine to come to a stop while continuing to spray fogging agent into air intake.

2. Leave spark plugs in holes or seal spark plug holes with suitable threaded metal plugs and cover all openings into engine with suitable non-hygroscopic material.

3. Check coolant protection. Store machine indoors in dry area.

TWO MONTHS

1. Clean the exterior surfaces of the engine.

2. Change the oil and filter while the engine is still warm from operation.

3. Drain coolant from the radiator. Open cock at the bottom of the radiator, and remove the pressure cap to drain water completely. Leave the cock open. Hang a not written "No Water" on the pressure cap. Since water freezes when temperature drops below 0°C (32° F) it is important that no water is left in the machine.

4. Remove battery from the engine, adjust the electrolyte level, and recharge it. Store battery in a dry dark place.

5. Store machine in a clean, dry place.

14

STORAGE

(CONTINUED)

EXTENDED STORAGE

1. Check for any damaged parts or missing decals. Replace as needed.

2. Drain crankcase completely and refill with recommended engine oil or equivalent.

3. Run engine until completely out of gasoline, then restart and run on stabilizer mixed with unleaded gasoline for at least 10 minutes.

4. While engine is still running and at completion of above run, treat upper cylinders by spraying fogging agent into the air intake for about two minutes. Open throttle for short burst of speed, shut off ignition and allow engine to come to a stop while continuing to spray fogging agent into air intake (NOT through air cleaner).

5. Lubricate all grease points.

6. Check coolant protection and level.

7. Clean exterior surface of engine.

8. Leave spark plugs in holes or seal spark plug holes with suitable threaded metal plugs.

9. Seal all openings in engine and accessories with non-hygroscopic material. Mask off all areas to be used for electrical contact.

10. Tape all openings and make sure all surfaces are dry. Then spray all taped openings, all engine accessories including ignition wiring, and all exterior surfaces of engine with Insulation Compound.

11. Disconnect, remove and clean battery. Check electrolyte level. Charge the battery and store in a cool dry place (NOT directly on cement).

12. Put blocks or stands under the machine to take weight off tires.

AFTER STORAGE

1. Check for any damaged parts or missing decals. Replace as needed.

2. Lubricate all grease points.

3. Clean exterior surface of engine.

4. Replace spark plugs if previously removed.

5. Remove all tape and obstructions from exterior engine surfaces.

6. Charge and replace battery.

7. Check tire pressure.

8. Remove blocks or supports from under the machine.

9. Check engine oil level and coolant level and lubricate all grease points.

10. Fill fuel tank.

11. Check belt tension.

12. Run engine approximately 5 minutes before putting the engine under load.

15

16

WIRING DIAGRAM

Color Code Chart

O

R

B

P

W

Bl

Br

Y

G

Blue

Brown

Yellow

Green

Orange

Red

Black

Purple

White

REF#

1

2

5

6

3

4

7

8

9

10

11

12

13

NA

NA

PART#

77-223

30-042-06

50-359

10-556

12-017

14-292

13-488

17-524

10-421

15-725

15-727

15-782

48-147

33-216

78-325

30-104

16-883

30-053

30-054

DESCRIPTION

Timer

Relay

Warning Light

Speedometer

Hour Meter

Seat Switch

Ignition Switch

Lights

Pigtail

Mount Panel End

Switch Actuator

Rocker Switch, Unlit

Ground Battery Cable

Battery

Positive Battery Cable

Manual Hand Brake

Speed Sensor

Main Wire Harness

Engine Wire Harness

WIRING DIAGRAM

QUANTITY

1

1

2

1

1

1

1

1

1

2

1

1

3

1

1

1

1

1

1

17

HYDRAULIC DIAGRAM

Use dielectric grease on all electrical connections.

18

Letter Code Chart

C

I

O

T

B

Center

Inside

Outside

Top

Bottom

REF#

1

2

3

4

5

6

25

26

27

28

29

30

31

32

33

34

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

30-098

30-102

18-405

30-086

30-085

30-090

30-087

30-099

30-100

30-101

30-089

30-103

18-395

30-088

60-215

60-334

PART#

30-092

30-091

15-301

30-094

75-714

14-254

18-171

30-025

13-747

13-586-03

8833-9

18-222

8833-13

18-222

30-093

8833-23

18-222

30-105

18-308

30-104

8917-15.5

18-040

13-731

31-021

31-020

31-019

72-040

HYDRAULIC DIAGRAM PARTS LIST

DESCRIPTION

Hydraulic Hose

Hydraulic Hose

Orbitrol

Hydraulic Hose

Hydraulic Cylinder

Seal Kit

3 /

8

Seal Loc Adapter

Oil Tank

Filler Breather

Neck

Suction Hose

Hose Clamp

Suction Hose

Hose Clamp

Hydraulic Hose

Gear Pump

Eaton Closed Loop Pump

Run Tee

Hydraulic Hose

Hydraulic Hose

Hydraulic Hose

Hydraulic Hose

Wheel Drive

Hydraulic Release Brakes

Eaton Wheel Motors

Hydraulic Hose

Hot Oil Shuttle Manifold

Union Tee

Hydraulic Hose

Oil Filter Assembly

Replacement Element

Suction Hose

Hose Clamp

Oil to Air Heat Exchanger

Swivel Tee

Brake and Manual Hand Pump Manifold

Suction Hose

Hose Clamp

Single Bank Valve

Hydraulic Hose

Hydraulic Hose

Hydraulic Hose

Hydraulic Cylinder

1

1

1

1

4

1

2

2

2

2

1

2

1

1

1

1

1

1

4

1

1

2

1

1

QUANTITY

1

1

1

1

2

2

1

2

1

1

1

1

1

1

2

1

1

1

1

19

20

BODY & FRAME DRAWING

15

16

17

18

10

11

12

13

14

7

8

9

REF#

3

4

1

2

5

6

PART#

27-055

15-752

15-751

43-124

43-123-01

43-058-02

HNL-12-20

30-121

73-051

73-049

73-050

30-048-01

30-048-02

HNL-12-20

31-015

30-030

30-075

27-055

31-016

14-519

14-292

13-718

13-726

30-114

15-822

50-400

31-025

17-524

10-421

30-065

DESCRIPTION

Gondola Dump Box (Optional)

Roll Bar

Engine Hood

Flush Hinge

Back Panel

Seat

Seat Switch

15" Steering Wheel

Center Cap

Left Front Fender

Nose Cone (Fiberglass)

Rubber Grommet

Main Frame

Oval Light

Pigtail

Front Panel

Flush Hinge

Left Step

Right Step

Turf Tread Tire and Wheel

Tire

Wheel

Lug Nut 1 /

2

- 20

Right Front Fender

Fuel Tank Strap

Fuel Tank

Cap with Gauge

Rear Tire

Rear Wheel

Lug Nut 1 /

2

- 20

BODY & FRAME PARTS LIST

QUANTITY

1

2

2

1

2

14

2

2

14

1

1

2

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

21

22

NOSE CONE DRAWING

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

REF#

1

3

4

9

10

11

12

13

7

8

5

6

14

15

16

17

NOSE CONE PARTS LIST

PART# DESCRIPTION

15-751

30-049

Right Step

Control Rod

HSTP-516-18-150 Machine Screw 5 /

16

- 18 x 1 1 /

2

HNFL-516-18 Flange Lock Nut 5 /

16

- 18

15-822

13-488

12-017

10-556

Nose Cone (Fiberglass)

Key Switch

Hour Meter

Speedometer

50-359

76-362

76-364

13-718

HNJ-58-18

Warning Indicator Lights

Tilt Steering Column

Square Boot

Steering Wheel

Jam Nut 5 /

8

- 18

13-726

HB-516-18-125

HNFL-516-18

HBM-6-1-16

HWLM-6

15-754

15-725

15-729

Center Cap

Bolt 5 /

16

- 18 x 1 1 /

4

Flange Lock Nut 5 /

16

- 18

Metric Bolt

Metric Lock Washer

Dash Panel

Mount Panel End

Mount Panel Middle

Panel Blanks 15-730

31-026

15-725

15-727

15-782

HSM-10-32-100

HWLM-6

HNFL-10-32

48-187

15-301

7-867

76-299

76-296

Decal, Dashboard

Mount Panel End

Switch Actuator

Rocker Switch, Unlit

Machine Screw 10 - 32 x 1

Lock Washer #6

Flange Lock Nut 10-32

Stub Shaft

Orbitrol

#6 SAE Adapter

Pedal Pad

Pedal Mount

HSTP-516-18-075 Machine Screw 5 /

16

- 18 x 3 /

4

HNFL-516-18 Flange Lock Nut 5 /

16

- 18

13-731

15-752

Singel Bank Valve

Left Step

15-820

HG-14-28-180

Foot Pedal Assembly

Grease Fitting 1 /

4

- 28 x 180°

HMB-12-14 Machine Bushing 1 /

2

x 14GA

HSSHS-516-18-038 Socket Head Set Screw, 5 /

16

- 18 x 3/8

15-821

76-332

13-632

15-692

Reverse Pedal

Pedal Pad

Push Pull Cable

Pedal Relay

18-115

HN-14-20

HWL-14

21-173

HWL-38

HN-38-24

Ball Joint 1 /

4

NF

Nut 1 /

4

- 20

Lock Washer 1 /

4

Ball Joint 3 /

8

- 24

Washer 3 /

8

Nut 3 /

8

- 24

QUANTITY

1

1

1

1

7

7

1

1

1

1

3

1

1

5

2

1

2

1

1

4

4

1

2

1

4

6

1

6

6

1

2

1

2

2

4

1

1

1

1

1

3

4

1

4

4

1

4

1

1

1

4

1

23

24

FRONT AXLE DRAWING

11

12

13

18

19

20

21

14

15

16

17

22

23

24

25

REF#

9

10

7

8

5

6

3

4

1

2

PART#

HP-18-150

HNJ-58-18

30-071

HNAR-100-14

30-070

50-081

30-039

18-153

14-344

HB-516-18-125

HNTL-516-18

HCP-58-175

HP-18-100

75-714

14-254

18-154

HG-14-28-90

HB-58-11-250

16-883

30-069

HMB-100-10

30-072

16-076

HMB-58-14

HNTL-58-11

HMB-114-10

HP-18-200

HNAT-114-12

15-690

DESCRIPTION

Cotter Pin 1 /

8

- 1 1 /

2

Jam Nut 5 /

8

- 18

Hub Assembly

Slotted Jam Nut 1 - 14

Left Spindle

Rubber Insulator

Front Axle

Bushing

Axle Pin

Bolt 5 /

16

-18 x 1 1 /

4

Lock Nut 5 /

16

-18

Clevis Pin 5 /

8

x 1 3 /

4

Cotter Pin 1 /

8

x 1

Hydraulic Cylinder

Seal Kit

Rod End

Grease Fitting 1 /

4

- 28 x 90°

Bolt 5 /

8

- 11 x 2 1 /

2

Magnetic Sensor

Right Spindle

Machine Bushing 1 x 10GA

Hub with Sprocket

King Pin

Machine Bushing 5 /

8

x 14GA

Lock Nut 5 /

8

-11

Machine Bushing 1 1 /

4

x 10GA

Cotter Pin 1 /

8

x 2

Axle Nut 1 1 /

4

- 12

Tie Rod

FRONT AXLE PARTS LIST

QUANTITY

2

6

6

1

1

1

3

3

1

1

3

2

1

1

3

1

1

1

1

1

1

1

2

1

2

1

2

2

2

25

26

OIL AND FUEL TANK DRAWING

4

5

6

7

8

13

14

15

16

17

9

10

11

12

18

19

20

21

22

23

24

25

26

27

REF#

1

2

3

PART#

33-216

30-074

HNW-14-20

13-747

13-586-03

HSM-10-32-063

HWL-10

30-025

18-069

60-213

18-398

73-049

73-050

73-051

HB-14-20-075

HB-14-20-150

HNFL-14-20

26-054

26-055

18-397

18-407

18-399

18-400

18-250

18-396

60-215

60-334

30-063

HB-38-16-125

HWL-38

HW-38

18-308

18-306

30-104

18-171

18-321

23-126

30-103

18-393

30-125

9025-44

DESCRIPTION

Battery

Battery Hold Down

Wing Nut 1 /

4

- 20

Filler Breather

Fuel Tank Neck

Machine Screw #10-32 x 5 /

8

Lock Washer #10

Oil Tank

Pipe Plug

Strainer

90° Barb Fitting

Fuel Tank

Cap with Gauge

Fuel Tank Strap

Bolt 1 /

4

- 20 x 3 /

4

Bolt 1 /

4

- 20 x 1 1 /

2

Flange Lock Nut 1 /

4

- 20

Bushing Insert

Shut Off Valve

90° Hose Barb Fitting

5 /

8

45° Hose Barb Fitting

Tee

Pipe Nipple

Barb Fitting

Reducer

Oil Filter Assembly

Replacement Filter

Oil Tank Holddown

Bolt 3 /

8

-16 x 1 1 /

4

Lock Washer 3 /

8

Washer 3 /

8

Swivel Tee

Straight Thread Connector

Manual Brake Pump Manifold

Seal Lock Elbow

Straight thread Connector

Oring plug

Hot Oil Shuttle Manifold

Elbow

Top Draw Tube

3 /

16

Fuel Hose 44"

OIL AND FUEL TANK PARTS LIST

QUANTITY

2

1

2

2

1

2

2

1

1

1

1

1

1

3

4

1

6

1

1

1

1

1

1

2

1

2

2

1

2

1

1

1

1

6

1

1

6

2

1

1

1

27

28

SEAT PANEL DRAWING

8

9

6

7

13

14

15

16

17

18

21

22

23

24

REF#

1

2

3

4

5

10

11

12

19

20

PART#

15-751

15-786

HW-38

HP-18-075

30-022

HSDPS-14-100

34-160

34-160-01

42-766

HSTP-14-20-075

HNFL-14-20

HSM-10-32-063

HNFL-10-32

15-781

27-055

HSM-10-32-063

HNFL-10-32

14-519

76-198-03

HB-716-14-100

HW-716

HNTL-716-14

15-714

HLC-A-58

30-056

30-030

HB-12-13-200

HW-12

HNTL-12-13

30-055

30-057

HP-18-075

50-081

HNFL-38-16

30-045

HB-38-16-500

HNFL-38-16

30-075

30-032

HB-12-13-200

HW-12

HNTL-12-13

31-024

30-114

HSTP-516-18-075

HSTP-516-18-100

HNFL-516-18

30-074

HNW-14-20

15-752

HB-516-18-350

HNFL-516-18

30-065

HB-516-18-100

HNFL-516-18

13-731

31-017

SEAT PANEL PARTS LIST

DESCRIPTION

Step - RH

Hood Rod

Flat Washer, 3 /

8

Cotter Pin, 3 /

8

x 3 /

4

Side Panel - RH

Pan Head Drill Screw, 1 /

4

x 1

Throttle Cable

Inner Cable

Throttle Bracket

Phillips Head Machine Screw, 1 /

4

- 20 x 3 /

4

Flange Lock Nut, 1 /

4

- 20

Machine Screw, #10 - 32 x 5 /

8

Flange Lock Nut, #10 - 32

XL Drink Cup Holder

Flush Mount Hinge

Machine Screw, #10 - 32 x 5 /

8

Flange Lock Nut, #10 - 32

Seat, White

Seat Belt

Hex Bolt, 7 /

16

- 14 x 1

Flat Washer, 7 /

16

Lock Nut, 7 /

16

- 14

Seat Panel

Loom Clamp, 5 /

8

Lower Hood Bracket

Roll Bar

Hex Bolt, 1 /

2

- 13 x 2

Flat Washer, 1 /

2

Lock Nut, 1 /

2

- 13

Upper Hood Bracket

Hood Rod

Cotter Pin, 1 /

8

x 3 /

4

Rubber Bumper

Flange Lock Nut, 3 /

8

-16

Seat Frame

Hex Bolt, 3 /

8

- 16 x 5

Flange Lock Nut, 3 /

8

- 16

Engine Hood

Roll Bar Brace

Hex Bolt, 1 /

2

- 13 x 2

Flat Washer, 1 /

2

Lock Nut, 1 /

2

- 13

Side Panel - LH

LH Fender

Phillips Head Machine Screw, 5 /

16

- 18 x 3 /

4

Phillips Head Machine Screw, 5 /

16

- 18 x 1

Flange Lock Nut, 5 /

16

- 18

Battery Holddown

Wing Nut, 1 /

4

- 20

Step - LH

Hex Bolt, 5 /

16

- 18 x 3½

Flange Lock Nut, 5 /

16

- 18

Front Panel

Hex Bolt, 5 /

16

- 18 x 1

Flange Lock Nut, 5 /

16

- 18

Singel Bank Valve

Valve Mount

QUANTITY

1

2

2

4

2

16

8

1

1

2

1

1

1

2

8

2

2

1

1

2

4

1

4

24

24

2

2

1

1

4

1

8

4

2

1

1

1

2

1

1

2

1

2

1

2

2

2

3

1

1

5

4

4

1

2

4

1

29

30

ENGINE AND PUMPS DRAWING

23

24

25

26

27

28

29

REF#

1

2

11

12

13

15

9

10

7

8

16

17

18

19

20

21

22

5

6

3

4

30

31

PART#

30-042

23-145

30-033

HBM-8-1.25-25

HWLM-8

42-004-02

30-041

48-109

30-037

HB-14-20-075

HNCL-14-20

18-333

23-143

18-403

30-031

30-102

18-349

23-190

18-350

23-191

30-098

30-098-01

30-029

30-082

HMB-12-14

HP-18-075

18-404

18-405

14-266

42-212

HB-38-16-200

HW-38

HN-38-16

30-036

HB-12-13-125

HWL-12

30-042-02

30-042-05

30-038

HBM-10-1.5-30

HWLM-10

30-040

30-042-01

HB-38-16-100

HNFL-38-16

30-064

HB-716-14-300

HW-716

HNTL-716-14

50-111

31-042

DESCRIPTION

Kubota Diesel Engine 33.5 HP

O'ring

Throttle Cable Mount

Bolt #8-1.25 x 25

#8 Lock Washer

Air Cleaner Cap

Right Engine Mount

Spring

Shift Arm

Bolt 1 /

4

- 20 x 3 /

4

Center Lock Nut 1 /

4

- 20

Adapter

Connector

Adapter

Cable Mount

Eaton Closed Loop Pump

Straight Thread Reducer

45° Elbow 3 /

4

MPT

3 /

8

Elbow

Elbow

Gear Pump

Seal Kit

Centering Arm Mount

Idler Arm

Machine Bushing 1 /

2

-14GA

Cotter Pin 1 /

8

x 3 /

4

Adapter

Run Tee

Ball Bearing

Shift Arm Spacer

Bolt 3 /

8

-16 x 2

Washer 3 /

8

Nut 3 /

8

- 16

Timer Spring Mount

Bolt 1 /

2

- 13 x 1 1 /

2

Lock Washer 1 /

2

Air Cleaner

Element

Kubota Spacer

Bolt #10 - 1.5 x 30

#10 Lock Washer

Left Engine Mount

Spacers

Bolt 3 /

8

- 16 x 1

Flange Lock Nut 3 /

8

- 16

Motor Washers

Bolt 7 /

16

- 14 x 3

Washer 7 /

16

Lock Nut 7 /

16

Muffler Clamp

Muffler Support

ENGINE, AND PUMPS PARTS LIST

QUANTITY

1

1

1

2

2

1

1

2

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

2

1

2

12

12

1

1

1

1

2

1

1

1

1

1

1

1

4

4

4

4

1

1

8

8

1

4

31

32

COOLER AND EXHAUST DRAWING

16

17

18

19

12

13

14

15

20

21

22

10

11

8

9

27

28

29

30

23

24

25

26

31

32

REF#

1

2

3

6

7

4

5

PART# DESCRIPTION

42-004-02

30-042-03

30-042-02

30-042-05

30-042-07

30-036

30-042-04

31-025

30-134

77-217

50-111

30-099

30-100

30-101

30-101-11

18-394

18-301

30-133

31-034

Muffler

Muffler Hanger

HBFL-516-18-075 Flange Bolt, 5 /

16

- 18 x 3 /

4

HNFL-516-18 Flange Nut, 5 /

16

- 18

31-012

30-042-06

77-223

HBM-6-1-16

Muffler Mount

Relay

Timer

(part of engine)

(part of engine)

Metric Bolt M6 - 1 - 16

HWLM-6

HW-14

30-028

60-406

30-043

HB-38-16-275

HNFL-38-16

30-105

18-107

18-402 3

Metric Washer M6

Washer

Spacer

Bolt 3 /

8

1 /

4

Cooler Mount

Oil Cooler Cover

- 16 x 2 3 /

Flange Lock Nut

4

3 /

/

4

x 90° Hose Barb

8

- 16

Thermal Transfer Heat Exchanger

Pipe Thread Reducer

18-408

18-397

30-042

Radiator

Tube End Reducer

90° Hose Barb

Kubota 33.5 HP Diesel Engine

Hardware

Air Cleaner Cap

Clamp

Air Cleaner Body

Element

Inlet Hose

Timer/Spring Mount

Evacuator Valve

Main Frame

Manifold Pipe

Exhaust Manifold gasket

Muffler Clamp

Auburn Wheel Drive

Micro Spring Hydraulic Brakes

Eaton 2000 Series Hydraulic Motor

Seal Kit

Elbow

Straight Thread Elbow

COOLER AND EXHAUST PARTS LIST

QUANTITY

4

1

1

4

2

4

4

4

1

4

1

1

4

4

1

1

1

1

1

1

1

1

2

2

2

2

4

1

2

1

1

1

1

1

1

1

1

1

1

33

34

31-015 GONDOLA DUMP BOX DRAWING

9

10

7

8

REF#

1

2

5

6

3

4

PART#

31-035

HCP-100-325

HHP-18

31-011

HB-38-16-300

HNTL-38-16

31-025

72-040

72-040-01

23-184

72-040-02

31-014

HB-38-16-100

HNFL-38-16

31-013

HB-38-16-100

HNFL-38-16

31-015 GONDOLA DUMP BOX PARTS LIST

DESCRIPTION

Dump Box

Clevis Pin 1 x 3 1 /

4

Bridge Pin 1 /

8

Box Base

Bolt, 3 /

8

-16 x 3

Lock Nut, 3 /

8

- 16

Main Frame

Hydraulic Cylinder

Seal Kit

Fitting

Clip and Pin(come with cylinder)

Dump Guard Hinge

Bolt, 3 /

8

-16 x1

Flange Lock Nut, 3 /

8

- 16

Dump Guard

Bolt, 3 /

8

-16 x 1

Flange Lock Nut, 3 /

8

- 16

QUANTITY

1

3

6

6

3

2

3

1

2

1

1

4

4

1

1

1

2

35

36

31-028 CARGO TAILGATE BOX DRAWING

REF#

1

2

5

6

3

4

9

10

7

8

11

12

13

PART#

31-036

HCP-100-325

HHP-18

31-011

HB-38-16-300

HNTL-38-16

31-025

72-040

72-040-01

23-184

72-040-02

31-031

31-030

HB-38-16-100

HNFL-38-16

31-032

31-029

HCP-34-250

31-033

31-028 CARGO TAILGATE BOX PARTS LIST

DESCRIPTION

Cargo Box

Clevis Pin 1 x 3 1 /

4

Bridge Pin 1 /

8

Box Base

Bolt, 3 /

8

-16 x 3

Lock Nut, 3 /

8

- 16

Main Frame

Hydraulic Cylinder

Seal Kit

Fitting

Clip and Pin(come with cylinder)

Dump Guard Hinge

Dump Guard

Bolt, 3 /

8

-16 x1

Flange Lock Nut, 3 /

8

- 16

Tailgate Lock

Tailgate

Clevis pIn 3 /

4

x 2 1 /

2

3 /

4

" Shaft Collar

QUANTITY

8

2

1

8

2

3

1

2

1

2

2

1

1

4

4

1

1

1

2

37

38

13-731 SINGLE-BANK HYDRAULIC VALVE DRAWING

REF #

9*

10*

11*

12*†

13

14

15

5*

6*

7*

8*

1*

2*

3*†

4*†

PART #

13-731-01

13-731-02

78-415-03

78-415-05

78-415-04

13-731-03

78-415-11

78-415-08

78-415-09

78-415-10

13-731-04

13-731-05

18-169

78-417

18-171

†

* 13-731

13-731-01

13-731 SINGLE-BANK HYDRAULIC VALVE PARTS LIST

DESCRIPTION

Actuator Housing Assembly

Valve Plug

O-Ring Seal

Spacer

Flanged Washer HDM10

Spool

Positioner

Plug

Lever Group HDS11

Metric Socket Screw M5 x .8 x 45

1/4" Ball

Check Valve

Adapter

Straight Handle

Elbow

QUANTITY

2

1

2

1

1

3

2

1

3

3

1

2

3

1

1

Single Bank Hydraulic Valve

(includes all * items)

Actuator Housing Assembly 1 per Bank

39

40

15-301 ORBITROL DRAWING

REF #

1*

2*

3

4

5

6

PART #

15-301-14

15-301-13

15-301-15

11

12

13*

14

15

16

17

18*

19*

20

21

9

10

7

8

*

*

15-301-08

15-301-11

15-301-12

15-301-06

15-301-07

15-301-05

15-301-04

15-301-03

15-301-02

15-301-01

15-301 ORBITOR SPECIFICATIONS

Maximum System Pressure

Maximum Back Pressure

Maximum System Operating Temperature.

Maximum Flow

Maximum Temperature Differential between

Steering Unit and System.

Input Torque Powered

Input Torque Maximum Non-powered

Rotation Limits

Fluid

Check Valve for Manual Steering

Relief Valve Setting

Ports

Displacement

15-301 ORBITROL PARTS LIST

DESCRIPTION

O-Ring Seal

Quad Seal

Bearing Kit

Bearing Race

Bearing

Spool

External Retaining Ring

Spring Centering Kit

(Includes Ref# 9)

Spring Spacer

Centering Spring

Spring Retaining Ring

Pin

Sleeve

Retainer

Plug and O-ring

O-Ring Seal

Plug

Relief Valve/Check

(1015 psi (70 bar))

Housing

Dust Seal

Wear Plate

Drive

Spacer

Gerotor

O-Ring

Seal

End Cap

Cap Screw

QUANTITY

1

1

1

1

1

1

1

1

1

7

1

1

1

1

1

1

1

1

2

6

1

1

1

1

1

2

3

1

Seal Kit

1015 psi (70 bar)

150 psi (10 bar)

200°F (93°C)

4 gpm (15 lpm)

50°F (28°C)

15-25 lb/in @ 100 psi tank pressure (2-3 Nm @ 7 bar)

60 lb/ft (81 Nm)

None

SAE 10W-40 API Service SJ or higher Motor Oil

Yes

1015 psi (70 bar)

9 /

16

- 18 SAE O-Ring 4 Ports

61 cu. in/ R (100 cu cm/R)

41

42

30-102 EATON PUMP DRAWING

PART#

33-058-16

33-058-26

33-058-25

33-058-12

33-058-38

33-058-39

33-058-35

33-058-46

33-058-14

33-058-13

33-058-44

33-058-50

33-058-49

33-058-48

33-058-47

33-058-41

33-058-34

33-058-32

33-058-19

33-058-40

33-058-37

33-058-29

33-058-30

33-058-36

33-058-15

33-058-45

33-058-04

33-058-06

33-058-09

33-058-22

33-058-24

33-058-20

33-058-05

33-058-08

33-058-43

33-058-01

REF#

23*

24

*

25

*

26*

27

28

16

17

18

*

19*

20

21*

22

12

13

14

15

8

9

10

11*

6

7

*

5*

3

4

1

2

37

38

39

40

41

42*

43

44

29

30

31

32

33

34*

35

36

*

30-102 EATON PUMP PARTS LIST

DESCRIPTION

Valve Plate (CW Rotation)

Bearing (Press Fit)

Back Plate Assembly

Relief Valve S/A

O-Ring

Molded O-Ring

Inner Ring Gerotor

Outer Ring Gerotor

Charge Pump Adapter Assembly

Bearing (Press Fit)

Bolt and Washer

O-Ring

Cap Screw 3 /

8

- 16 x 4

Cap Screw 3 /

8

- 16 x 3 1 /

2

Washer

Poppet

Spring

Shims

Plug

O-Ring

Retaining Ring

Dump Valve Actuator

Quad-Ring

Key

Seal Sub-Assembly

Plug S/A

O-Ring

Plug Sub-Assembly

O-Ring

Control Housing Gasket

Control Valve Orifice

Servo Control Assembly

Nut

Lockwasher

Control Arm

Cap Screw

Interlock Switch

Housing Gasket

Rotating Kit Assembly

Servo Piston Follower

Cam Plate S/A

Bushing

Cap Screw

Cradle Sub-Assembly

Servo Piston Assembly

Cover Plate Gasket

Cover Plate

Washer

QUANTITY

1

As Required

1

1

1

1

1

1

1

1

1

1

2

1

2

2

4

1

2

2

2

1

1

1

1

1

2

1

1

2

1

1

1

8

1

2

2

1

1

1

1

1

1

1

1

6

1

1

Seal Repair Kit

(Continued on next page)

43

44

30-102 EATON PUMP DRAWING

REF#

45

46

47

48*

49*

50

51

52

53*

54*

55

56

57

58

*

59

60

*

PART#

33-058-03

33-058-02

33-058-42

33-058-10

33-058-11

33-058-31

33-058-52

33-058-28

33-058-17

33-058-18

33-058-33

33-058-07

33-058-51

33-058-01

DESCRIPTION

Cap Screw #10 - 24 x 1

Jam Nut

Washer

Seal Washer

30-102 EATON PUMP PARTS LIST

QUANTITY

1

1

8

1

Retaining Ring

Thrust Race

Thrust Bearing

Washer

Shaft Seal

Retaining Ring

Drive Shaft

Housing Assembly

Bearing (Press Fit)

Plug S/A

O-Ring

Cover Plate

Control Valve Orifice

Seal Repair Kit

1

1

1

1

1

1

2

2

1

1

1

1

2

45

46

30-101 EATON MOTOR DRAWING

REF#

13

14

15

16

9

10

11

12

5*

6

7*

8

1

2*

3*

4*

17*

18*

19

20

*

21

PART#

30-101-01

30-101-02

30-101-03

30-101-04

30-101-05

30-101-06

14-207

14-208

30-101-07

14-210

14-209

30-101-08

30-101-09

30-101-10

* 30-101-11

30-101 EATON MOTOR PARTS LIST

DESCRIPTION

Shaft and Bearing Kit (7/8 splined 13T)

Seal

Exclusion Seal

Shaft Seal

Back Up Ring

Bearing Housing

Shaft Face Seal

Wear Plate

Main Drive

Geroler

Valve Plate

Valve Drive

Valve

Balance Ring

Balance Ring Pin

Compression Spring

Inner Face Seal

Outer Face Seal

Valve Housing

Plug Assembly

O-ring

Cap Screw

QUANTITY

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

4

Seal Kit 1 per

47

DECAL LIST

This is a list of decals located on the Dump truck. Part number, description and location will help in reordering decals.

16-088 Decal, Moving Parts Hot Seat Panel

16-228 Decal, Over the Road towing Front Seat Panel

25-277 Decal, Battery Warning Battery

25-279 Decal, Safety Warning

25-286 Decal, Pinch Point

25-298 Decal, Warning Hot

25-321 Decal, Refuel w/ Diesel

25-356 Decal, Tire Pressure 20psi

Belt Guard

Both Sides of Seat Panel

Cooler Guard, Above Muffel on Tank Side, Panel Behind Seat

Front Right Tank

Front Tires

25-371 Decal, Diesel

25-372 Decal, 4" Star

25-376 Decal, 98 dBA

25-380 Decal, Tire Pressure 30psi

27-077 Decal Smithco

27-093 Decal, Hydraulic Oil Level

31-026 Decal, Dashboard

30-117 Decal, Ultra Fuel

34-147 Decal, Smithco Logo

Sides of Engine Cover

Rear Tank, Computer Cover

Panel Behind Seat

Rear Tires

Steering Wheel

Oil Tank

Dashboard

Fuel Tank

Nose Cone

48

QUICK REFERENCE REPLACEMENT PARTS

REPLACEMENT FILTERS

60-215

60-334

30-042-05

13-488

30-042-08

30-042-09

77-217

REPLACEMENT BELTS

SEAL KITS

15-301

15-301-01

Hydraulic Oil Filter Assembly

Oil Filter

Air Cleaner Cartridge

Key Switch

Fuel Filter Element

Engine Oil Filter

Exhaust Muffler Gasket

Power Steering Orbital Motor

Seal Kit

30-101

30-101-11

30-102

33-058-01

30-098

30-098-01

72-040

72-040-01

72-040-02

13-731

13-731-01

Wheel Motors

Seal Kit

Hydrostatic Pump

Seal Kit

Gear Pump

Seal Kit

Hydraulic Cylinder

Seal Kit

Pin with Clips (2 per Cylinder)

Single Bank Valve

Seal Kit

FLUIDS

Engine Oil SAE 10W-40 API Service SJ or higher Motor Oil

Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

The Smithco Commercial Products Two-Year Limited Warranty

Smithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) purchased after

January 1, 2007, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the

Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.

Warranty Duration is:

(1) Two years, 1500 operational hours* from the date of delivery to the original purchaser or three years from the date of original manufacturer of the product, whichever occurs first. (*Products equipped with hour meter).

(2) Products used in rental situations are covered for 90 days from date of delivery to original user/renter.

Owner Responsibilities:

As the Product owner, you are responsible for required maintenance and adjustments stated in your Owner’s

Manual. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.

You are particularly responsible to train all present and future operators of this product on the safe operation of this product at your location.

Instructions for Obtaining Warranty Service:

You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition.

If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:

Smithco Product Support Department

200 W Poplar PO Box 487

Cameron, Wisconsin 54822

Telephone: 1-800-891-9435 E-Mail: [email protected]

Maintenance Parts:

Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part.

Items/Conditions Not Covered:

Not all product failures or malfunctions that occur during the warranty period are defects in materials or workman-ship. The items/conditions listed below are not covered by this warranty:

Product failures which result from the use of non-Smithco replacement parts, or from installation and use of add-on, modified, or unapproved accessories are not cov-ered.

Product failures which result from failure to perform required maintenance and/or adjustments are not covered.

Product failures that result from operating the Product in an abusive, negligent or reckless manner are not covered.

This warranty does not apply to parts subject to con-sumption through use, unless found to be defective.

Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to: blades, tines, teeth, scarifiers, rakes, plates, wear plates, castor wheels, tires, batteries, filters, belts, nozzles, etc.

This warranty does not apply to failures caused by out-side influence. Items considered to be outside influence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc.

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim-ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc.

Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

Other Legal Disclaimers:

The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is the purchaser’s sole remedy for any defect. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE. ALL IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION OF THE LIMITED

WARRANTIES CONTAINED HEREIN.

Some states may not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

THE SMITHCO COMPANY IS NOT LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES IN

CONNECTION WITH THE USE OF THE PRODUCT, INCLUDING ANY COST OR EXPENSE OF PROVIDING A SUBSTITUTE

PRODUCT OR SERVICE DURING PERIODS OF MALFUNCTION OR NON-USE.

Some states may not allow the exclusion of indirect, incidental or consequential damages, so the above exclusion may not apply to you.

Smithco neither assumes, nor authorizes any person to assume for it, any other liability in connection with the sale or use of this product.

SMITHCO, INC.

Wayne, PA 19087