GBC Falcon 60 Binding Machine Illustrated Parts Booklet

Booklet #: F60PB001A
Falcon 60
Illustrated Parts Booklet
( 000 - 056 )
© GBC Pro - Tech April 1999
520 - 051
Cover, cabinet, drive
F-60
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
Control Side
Drive Side
450 - 072
Decal, F-60
520 - 052
Cover, cabinet, control
450 - 072
Decal, F-60
F-60
465 - 032
Knob, clutch
673 - 002
Plug, clutch
520 - 064
Cabinet, drive
450 - 110
Decals, E-Stop
520 - 063
Cabinet, control
214 - 313
Push buttons, E-Stop
214 - 313
Push buttons, E-Stop
001 - 429
Assembly, control panel
214 - 290
Switch, auto/stop
214 - 314
Contact, E-Stop
545 - 010
Cover, main roll slot
186 - 007
Circuit breaker
629 - 018
Crank handle
450 - 136
Decal, read safety
545 - 011
Cover, pull roll slot
450 - 078
Decal, roll lift
450 - 062
Decal, reset
186 - 002
Fuse carriers
214 - 008
Push button, reset
(2) 186 - 220 & (1) 186 - 016
2.5 amp & 0.5 amp
001 - 452
Accessory kit
Page 2 - 2
645 - 011
Threaded rods
450 - 135
Decal, read instructions
465 - 015
Handles, pull
186 - 000
Holders, fuse
450 - 101
Decal, fuse
470 - 130
Castor wheels
450 - 115
Decal, serial plate
450 - 031
Decal, CE
175 - 201
Strain relief, 3/4"
175 - 180
Strain relief, 1/2"
F 60 : Side Cabinets & Covers
450 - 073
Decal, auto/stop
GBC Pro - Tech Parts Booklet
F 60 : Front / Rear views
Front View
001 - 432
Assembly, rewind drive
690 - 059
Main rolls
770 - 004
Tie bars
670 - 060
Pressure plate
001 - 439
Assembly, rewind brake
001 - 158
Assembly, unwind brake, top
001 - 429
Assembly, control panel
760 - 051
Table, infeed
510 - 298
Brackets, table
001 - 394
Assembly, idlers
629 - 018
Crank handle
465 - 032
Knob, clutch
001 - 396
Assembly, unwind brake, lower
710 - 076
Shafts, unwind
470 - 130
Castor wheels
182 - 200
Fan, reverse impellar
001 - 510
Assembly, core chucks
530 - 022
Core supports
545 - 012
Cover, fan
Rear View
545 - 009
Cover, pull roll
690 - 052
Pull roll, upper
465 - 015
Handle, pull
100 - 025
Catch, grabbers
214 - 313
Push button, E-Stop
700 - 009
Saddles, unwind
214 - 314
Contact, E-Stop
214 - 290
Switch, auto/stop
710 - 085
Shaft, pull roll, upper
629 - 013
Handle, pull roll lift
500 - 007
Bearing, flanged, pull roll
465 - 032
Knob, clutch
186 - 007
Circuit breaker
001 - 432
Assembly, rewind drive
001 - 439
Assembly, rewind, brake
860 - 014
Rewind tube
© GBC Pro - Tech April 1999
690 - 053
Pull roll, lower
770 - 004
Tie bars
425 - 003
Motor
Page 2 - 3
100 - 015
Bracket, capacitor
217 - 003
Din rail, 3.5"
185 - 032
Filter, motor
220 - 160
Motor controller board
220 - 110
Barrier board
185 - 001
Capacitor
207 - 189
Relay, safety, Crouzet
220 - 130
HP resistor
186 - 135
Fuses, 20 amp
210 - 010
Contactor, Siemens, 24vdc
185 - 005
Rectifier, std recovery
217 - 140
Terminal, ground, 4mm
217 - 170
Rail ends
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
217 - 250
Cover, jumper bar, 4mm
217 - 003
Din rail, 3.5"
217 - 270
Terminals, 4mm, blue
217 - 140
Terminal, ground, 4mm
217 - 240
Jumper bar, 4mm
207 - 007
Relay base
P3
P2
P1
I1
F+
F-
L1
L2
A+
217 - 120
Terminals, 4mm, grey
A-
217 - 215
Cover, terminal, 10mm
207 - 006
Relay, 24 vdc
217 - 170
Rail ends
217 - 220
Terminals, 10mm
J3
3 1
4 2
J4
12 11 10 9 8 7
6 5 4 3 2 1
J2
4 3
2 1
217 - 170
Rail ends
-OUT
-5
1
2
1
2
+5
OUTPUT
+OUT
OUTPUT
INPUT
4
001 - 447
Assembly, PCB
280 - 014
Wire harness
001 - 342
Assembly, MOV's
217 - 003
Din rail, 3.5"
INPUT
3
4
3
207 - 005
SSR's, Carlo Gavazzi
207 - 003
Covers, SSR's
670 - 028
Panel, electrical
Page 2 - 5
F 60 : 001 - 444 Electrical Panel
245 - 205
Power supply
GBC Pro - Tech Parts Booklet
F 60 : 001 - 429 Front & Rear Panels ( CNO )
Front Control Panel
001 - 374
Assembly, PCB
670 - 029
Panel, control
230 - 007
Temp controller
450 - 074
Overlay, control panel
214 - 296
Cover, switch, black
100
90
80
70
60
50
O
40
I
30
20
214 - 270
Switch, on/off
10
214 - 012
Push button, reset
230 - 007
Temp controller
%
O
214 - 295
Cover, switch, red/green
O
I
I
214 - 270
Switch, on/off
214 - 290
Switch, auto/stop
O
214 - 296
Cover, switch, black
5
4
214 - 010
Switch, DBL pole
214 - 296
Cover, switch, black
3
I
214 - 296
Cover, switch, black
214 - 270
Switch, on/off
6
7
8
9
2
1
O
10
I
214 - 296
Cover, switch, black
214 - 270
Switch, on/off
220 - 161
Potentiometer, rotary
465 - 031
Knob, speed
Rear Control Panel
214 - 290
Switch, auto/stop
© GBC Pro - Tech April 1999
I
450 - 073
Decal, auto/stop
O
214 - 295
Cover, switch, red/green
Page 2 - 6
GBC Pro - Tech Parts Booklet
F 60 : Drive Side
001 - 428
Assembly, adjustable tensioner
520 - 064
Cabinet, drive side
435 - 175
Sprocket, rewind
440 - 125
Sprocket, adjustable tensioner
056 - 03
Assembly, main roll lift
001 - 517
Assembly, self tensioner
440 - 130
Sprocket, idler
440 - 130
Sprocket, idler
250 - 002
Photo-eye, emitter
500 - 007
Bearing, flanged
026 - 000
Bearing, flanged, main
435 - 212
Sprocket, pull roll, lower
510 - 307
Bracket, heater, bottom
400 - 009
Chain, clutch
400 - 007
Chain, drive roll, main
375 - 007
Clutch
440 - 130
Sprocket, idler
750 - 006
Sprocket, motor
400 - 015
Chain, unwinds
001 - 517
Assembly, self tensioner
440 - 130
Sprocket, self tentioner
435 - 175
Sprocket, rewind
645 - 011
Threaded stud
470 - 130
Castor wheels
425 - 003
Motor
© GBC Pro - Tech April 1999
Page 2 - 7
100 - 025
Catch, grabber
770 - 004
Tie bar
700 - 009
Saddles
001 - 394
Assembly, idler, tension
001 - 226
Assembly, idler, chrome
001 - 394
Assembly, idler, tension
770 - 004
Tie bar
100 - 025
Catch, grabber
001 - 158
Assembly, brake, upper
001 - 226
Assembly, idler, chrome
545 - 009
Cover, pull roll
545 - 009
Cover, pull roll
700 - 013
Saddle, drive side
465 - 030
Bumpers
757 - 019
Support, center table
757 - 018
Support, fan bridge, front
757 - 017
Support, fan bridge, rear
700 - 009
Saddles
700 - 019
Saddle, anti-static
465 - 030
Bumpers
757 - 018
Support, fan bridge, front
757 - 017
Support, fan bridge, rear
001 - 396
Assembly, brake, lower
HIGH
HIGH
425 - 003
Motor
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
Control Side
Drive Side
LOW
LOW
182 - 200
Fan
770 - 004
Tie bar
700 - 009
Saddles
770 - 004
Tie bar
545 - 012
Cover, fan
770 - 004
Tie bar
001 - 396
Assembly, brake, lower
470 - 130
Castor, wheels
770 - 004
Tie bar
Page 2 - 8
F 60 : Bridge & Inside Parts
545 - 012
Cover, fan
182 - 200
Fan
PART NO.
ITEM
1
PIN, PIVOT, UNWIND
625-008
1
2
BUSHING, FLANGE, NYLON
500-006
2
1
HOUSING, BRAKE
625-022
3
1
ROLL PIN, 1/8 X 1-3/4
095-105
4
1
PISTON, BRAKE
625-019
5
4
SPRING, DISC, 3/4 X 1-1/2
089-009
6
1
PAD, BRAKE, TOP
625-020
7
1
PAD, BRAKE, BOTTOM
625-021
8
1
KNOB, ADJUSTMENT, BRAKE
465-020
9
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
DESCRIPTION
REQ'D
9
* NOT PART OF THIS
ASSEMBLY
1
3
5
6
SEE DETAIL A
510 - 223
UNWIND CLEVIS
7
* FOR PART NUMBER
REFERENCE ONLY
2
510 - 223
UNWIND CLEVIS
4
8
2507
1166
1161
0937
95
RAS
3-0395
REVISION
B
A
E
3X SCALE
.
11-0195
P.R
.
10-26-
GTS
4-896
RLM
1-2596
P.R
UDETAIL A
DISC SPRING ORIENTATION
D
C
Page 2 - 9
2536
SHEET 1 OF
1
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
TITLE:
ASSEMBLY, BRAKE
-
125
ANGLES
P 1D
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
DATE:
RELEASE
NO.
11-1594
DRAWN BY:
RA
S
SCALE:
SIZE:
1/1
C
Dwg:
001-158
F 60 : 001 - 158 Unwind Brake, Upper
2
PART NO.
ITEM
2
BEARING, IDLER
020-100
1
1
IDLER, 2" X 64", NICKEL
620-405
2
1
2
UNLESS OTHERWISE SPECIFED
Pro-Tech Engineering
Page 2 - 10
REVISION
TOLERANCE
DIM. AS
SHOWN
2117 N. Stoughton Rd. Madison, Wisconsin 53704
TOL.
TO BE
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
Phone (608) 246-8844 Fax (608) 246-8645
FINISH
TITLE:
125
ANGLES
P 1D
ASSY,IDLER
F 60, ORCA II, ORCA III
DATE:
1-10-95
DRAWN BY:
K.L.
DWG SCALE:
A1
Dwg:
001-226
F 60 : 001 - 226 Idler, Tension, Chrome
This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
DESCRIPTION
REQ'D
PART NO.
2
Connector ring
215-006
1
1
METAL-OXIDE VARISTOR
185-006
2
2
SHRINK TUBE, 1/8 DIA. BY 1.0"
180-425
3
1
SHRINK TUBE, 0.5" DIA. BY 0.85"
180-450
4
Apply a heat shrink tube after soldering
1
ITEM
Solder
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
DESCRIPTION
REQ'D
3
2
4
1
1
Solder
UNLESS OTHERWISE SPECIFED
Pro-Tech Engineering
Page 2 - 11
REVISION
TOLERANCE
DIM. AS
SHOWN
2117 N. Stoughton Rd. Madison, Wisconsin 53704
TOL.
TO BE
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
Phone (608) 246-8844 Fax (608) 246-8645
FINISH
TITLE:
125
ANGLES
P 1D
ASSY. MOV FOR O-III SSR, F 60
DATE:
3-26-96
DRAWN BY:
HZ
DWG SCALE:
A1
Dwg:
001-342
F 60 : 001 - 342 M.O.V.
This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.
PART NO.
DESCRIPTION
REQ'D
ITEM
1
FLAT
672-021
1
1
TRANSDUCER,HALL EFFECT
185-007
2
1
TERMINAL 3 LEAD
217-001
3
C
FOR IF40 (000-059) & Falcon 36 Series II
(000-061):
Replacement for 001-356 Force Sensor
Assembly is 001-504.
FOR F60 (000-056) & DS60 (000-052):
Replacement for 001-356 Force Sensor Assembly is
001-503.
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
This assembly uses .38" locating dimension.
This assembly uses 1.00" locating dimension
and is interchangable with the original
001-356.
dimension
2
3
A
REVISION
Page 2 - 12
AJH
3/31/98
3086
SHEET 1 OF
1
PRO-TECH
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
X/X
TOL.
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
FINISH
TO BE
P .005
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
ASSY, SENSOR, FORCE
F - 60
125
ANGLES
P 1D
DATE:
RELEASE
NO.
07\16\96
1247
DRAWN BY:
MS
SCALE:
SIZE:
1/1
A
Dwg:
001-356
F 60 : 001 - 356 Sensor, Force Guage
1
DESCRIPTION
REQ'D
PART NO.
ITEM
1
PARTS LIST SPEC. DOC
001-374.xls
1
1
TEST AND CALIB.DOC
820-050.
2
1
SCHEMATIC
810-022
3
1
FABRICATED PCB
671-005
4
SHEET 1 OF
1
Page 2 - 13
REVISION
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
X/X
TOL.
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
FINISH
TO BE
P .005
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
ASSY, FORCE GAUGE PCB
-
125
ANGLES
P 1D
PRO-TECH
DATE:
RELEASE
NO.
4-30-97
2032
DRAWN BY:
GTS
SCALE:
SIZE:
1/1
A
Dwg:
001-374
F 60 : 001 - 374 PCB, Force Guage
1.SOLDER SPEC: WAVE SOLDERING
2.UL SPEC: UL 796,SEVENTH EDITION
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
C
PERMISSION FROM GBC PRO-TECH
3
2
PROPRIETARY
D
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
1
DESCRIPTION
REQ'D
B
PART NO.
ITEM
2
BEARING, IDLER
020-100
1
1
IDLER, 2" X 64", POWDER COATED
620-406
2
1
SHAFT, IDLER ROLL
710-080
3
D
C
2
1
PRESS INTO - 2 -
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
4
CENTER ON -2-
3
C
C
B
B
1.0
REF
DJG
Page 2 - 14
4
3
2
3183
A
B
11/16/98
AJH
10/1/98
A
REVISION
3210
SHEET 1 OF
1
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
TITLE:
Assembly, idler, powder coated
F 60
125
ANGLES
P 1D
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
DATE:
RELEASE
NO.
2-26-97
1236
DRAWN BY:
AJH
SCALE:
SIZE:
1/1
B
1
Dwg:
001-394
A
F 60 : 001 - 394 Idler, Tension, Powder Coated
TIGHTEN SET SCREWS AGAINST SHAFT.
DESCRIPTION
REQ'D
C
UDETAIL A
DISC SPRING ORIENTATION
3X SCALE
PART NO.
ITEM
1
PIN, PIVOT, UNWIND
625-008
2
BUSHING, FLANGE, NYLON
500-006
1
2
1
HOUSING, BRAKE
625-022
3
1
ROLL PIN, 1/8 X 1-3/4
095-105
4
1
PISTON, BRAKE
625-019
5
4
SPRING, DISC, 3/4 X 1-1/2
089-009
6
1
PAD, BRAKE, TOP
625-020
7
1
PAD, BRAKE, BOTTOM
625-021
8
1
STUD
645-024
9
1
UNWIND DIAL
625-018
10
1
3/8 WASHER
STK
11
1
3/8 NYLOC NUT
STK
12
1
3/8 NUT
STK
13
9
12
APPLY ANTI-SIEZE COMPOUND
11
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
A
13
10
3
1
1.44
5
6
510 - 223
Unwind clevis
SEE DETAIL A
* Not part of this
assembly !
2
For part number
reference only !
2
4
510 - 223
Unwind clevis
8
AJ
H
7-1797
REVISION
A
Page 2 - 15
2872
SHEET 1 OF
1
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
TITLE:
125
ANGLES
P 1D
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
ASSEMBLY, BRAKE
DS-60, F-60
DATE:
RELEASE
NO.
2-2497
1231
DRAWN BY:
AJ
H
SCALE:
SIZE:
1/1
C
Dwg:
001-396
F 60 : 001 - 396 Unwind Brake, Lower
7
3
PROPRIETARY
D
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO
MATERIAL DISCLOSED ON THIS
THE DRAWING. IT IS ISSUED IN
FOR ENGINEERING INFORMATION
ONLY AND SHALL NOT BE
CONFIDENCE
COPIED OR DISCLOSED
IN WHOLE OR IN PART, OR USED
REPRODUCED,
FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PROTECH
2
1
DESCRIPTION
REQ'D
C
3
PART NO.
ITEM
1
SHFT,IDL,L5/SO1
440-110
1
1
SPRKT,35,13T,.5/358S13F
440-125
2
1
IDLER_BASE
440-002
3
1
HEX_HEAD_BOLT,5/16-18_X_.875
-
4
1
SHAFT_COLLAR
-
5
1
SET_SCREW_10-32_X_.25
-
6
1
GREASE_ZERK
-
7
D
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
4
2
C
C
4
1
B
B
5
APPLY BLUE
LOCTITE
6
APPLY BLUE
LOCTITE
SHEET 1 OF
1
UNLESS OTHERWISE
TOLERANC
SPECIFIED
E
DIM.
TOL.
AS
FINISH
SHOWN
REVISIO
N
A
P 1/64
X.
P .050
Page 2 - 16
X.
X
X.X
X
X.XX
X
4
3
2
TO BE
X/
X
125
P .020
P .010
P .005
ANGLE
S
P
1D
R
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
A
TITLE:
ASSEMBLY,IDLER,ADJUSTABLE
CHAIN_F-60,DS-60
DATE
:
RELEAS
E
NO.
4-22-97
1361
DRAWN
BY:
MA
A
SCALE
:
1/
1
SIZE:
B
1
Dwg
:
001428
F 60 : 001 - 428 Adjustable Chain Tensioner
7
3
D
C
4
8
5
C
DESCRIPTION
REQ'D
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO
MATERIAL DISCLOSED ON THIS
THE DRAWING. IT IS ISSUED IN
FOR ENGINEERING INFORMATION
ONLY AND SHALL NOT BE
CONFIDENCE
COPIED OR DISCLOSED
IN WHOLE OR IN PART, OR USED
REPRODUCED,
FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PROTECH
1
2
PROPRIETARY
PART NO.
ITEM
1
PLUG, CLUTCH DRIVE
001-261
1
1
WASHER, THRUST, .090 THK
032-420
2
1
WASHER, THRUST .030 THK
032-410
3
1
BEARING, THRUST
032-400
4
1
BUSHING, MODIFIED
500-009
5
1
KEY, 1/4 X 1/4 X 3/8 LG
-
6
1
NYLOCK NUT, 5/8-11
-
7
1
SPROCKET, 35BS20x5/8
435-175
8
6
WASHER, THRUST, .090 THK
032-205
9
1
BEARING, THRUST
032-190
10
D
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
4
C
2
3
1
6
7
B
B
3022
9
A
D.G.
1-28-98
REVISIO
N
A
Page 2 - 17
4
3
2
1
UNLESS OTHERWISE
TOLERANC
SPECIFIED
E
DIM.
TOL.
AS
FINISH
SHOWN
TO BE
X/
P 1/64
X
125
X.
P .050
X.
X
X.X
X
X.XX
X
P .020
P .010
P .005
ANGLE
S
P
1D
R
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
A
TITLE:
ASSY, REWIND, DRIVE
F-60, DS60 DRAWN
SCALE
DATE
SIZE:
:
RELEAS
E
NO.
4-23-97
1362
BY:
MA
A
:
1:
1
B
1
Dwg
:
001432
F 60 : 001 - 432 Rewind Drive
SHEET 1 OF
10
DESCRIPTION
REQ'D
1
GUIDE BRACKET
1
2
PART NO.
ITEM
595-007
1
TRANSDUCER ASSY
001-356
2
#4-40 x 1/8 BHSCS
STK
3
C
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
3
1
REVISION
AJH
A
Page 2 - 18
6-5-97
2806
SHEET 1 OF
1
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
X/X
TOL.
FINISH
TO BE
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
FORCE SENSOR ASSY
F-60/DS-60
125
ANGLES
P 1D
PRO-TECH
DATE:
RELEASE
NO.
4/22/97
1345
DRAWN BY:
AJH
SCALE:
SIZE:
1:2
A
Dwg:
001-435
F 60 : 001 - 435 Force Guage Sensor
2
DESCRIPTION
REQ'D
PART NO.
ITEM
1
BRACKET, HALL SENSOR
510-226
1
2
PLATE
672-020
2
1
MAGNET
475-701
3
1
#10-32 SHCS
-
4
1
#10-32 NYLOC NUT
-
5
--
BLACK MAX 380 ADHESIVE
-
6
C
5
.45
REF
4
A
WRITE "N" HERE WITH PERMANENT
INK MARKER.
N
1
2
6
B
2767
A
B
REVISION
Page 2 - 19
AJH
6-3-97
AJH
5-19-97
2799
SHEET 1 OF
1
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
X/X
TOL.
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
FINISH
TO BE
P .005
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
125
ANGLES
P 1D
PRO-TECH
ASSY, MAGNET/FORCE SENSOR
F-60/DS-60
DATE:
RELEASE
NO.
4-22-97
1404
DRAWN BY:
AJH
SCALE:
SIZE:
1/1
A
Dwg:
001-437
F 60 : 001 - 437 Force Guage Magnet
LOCATE MAGNET NORTH
POLE AT TOP OF THIS VIEW.
3
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
3
2
D
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
9
C
10
11
12
7
8
C
1
DESCRIPTION
REQ'D
PROPRIETARY
PART NO.
ITEM
1
PLUG, CLUTCH, ORCA I
X92-0112
1
1
SHAFT, REWIND, STANDOFF
X92-0113
2
1
KNOB, CLUTCH, KNURLED
625-007
3
1
3/8-16 X 1 LG SHCS
-
4
1
3/8 FLATWASHWER
-
5
1
3/8 LOCKWASHER
-
6
1
SNAP RING, 1" SHAFT
090-140
7
1
SPRING, 1" ID X 3/8 LG
089-200
8
2
WASHER, THRUST, .030 THK
032-242
9
1
BEARING, THRUST
032-390
10
1
SNAP RING, 3/4 SHAFT, EXTERNAL
090-135
11
2
THRUST WASHER
032-300
12
1
USS F/W 7/16
-
13
D
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
4
C
4
6
B
B
5
2
1
SHEET 1 OF
3
REVISIO
N
A
Page 2 - 20
3
2
TOL.
X/
X
P 1/64
X.
P .050
X.
X
X.X
X
X.XX
X
4
1
UNLESS OTHERWISE
TOLERANC
SPECIFIED
E
DIM.
AS
SHOWN
FINISH
TO BE
125
P .020
P .010
P .005
ANGLE
S
P
1D
R
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
A
TITLE:
REWIND, BRAKE
F-60, DS60 DRAWN
SCALE
DATE
4-24-97
:
RELEAS
1363
E
NO.
BY:
MA
A
:
1:
1
SIZE:
B
1
Dwg
:
001439
F 60 : 001 - 439 Rewind Brake
13
3
2
1
DESCRIPTION
REQ'D
PART NO.
ITEM
C
D
1
PARTS LIST SPEC.DOC
001-447.XLS
-
1
TEST AND CALIB.DOC
820-070
-
1
SCHEMATIC
810-030
-
1
FABRICATED PCB
617-011
-
D
C
B
B
SHEET 1 OF
1
UNLESS OTHERWISE
TOLERANC
SPECIFIED
E
DIM.
TOL.
AS
FINISH
SHOWN
REVISIO
N
A
P 1/64
X.
P .050
X.
X
X.X
X
X.XX
X
Page 2 - 21
4
3
2
TO BE
X/
X
125
P .020
P .010
P .005
ANGLE
S
P
1D
R
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
A
TITLE:
CONTROL PCB
F-60/DS60 DRAWN
DATE
:
RELEAS
E
NO.
5-8-97
BY:
GT
S
SCALE
:
1/
1
SIZE:
A
1
Dwg
:
001447
F 60 : 001 - 447 PCB, Electrical Panel
C
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
4
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
DESCRIPTION
REQ'D
PART NO.
ITEM
1
FUSE, 250V, 20 AMP, CERAMIC
186-135
1
3
FUSE, 3 AMP
186-200
2
1
MANUAL
930-004
3
1
BOX
475-010
4
1
TOWEL
475-950
5
1
ZIPPY KNIFE
475-620
6
1
MASKING TAPE
475-000
7
1
RUBBER CEMENT PICKUP
930320
8
1
ALLEN WRENCH SET
475-230
9
4
MOUNT, MACHINE, ZSW-IV
470-101
10
1
STRAIN RELIEF, MAIN POWER
175-201
11
2
O-RINGS, POLYURETHANE
480 - 005
12
C
2930
REVISION
AJH
9-4-97
Page 2 - 22
A
1
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
TITLE:
125
ANGLES
P 1D
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
ACCESSORY KIT, F-60
DATE:
RELEASE
NO.
5-1-97
1408
DRAWN BY:
AJH
SCALE:
SIZE:
1/1
A
Dwg:
001-452
F 60 : 001 - 452 Accessory Pack
SHEET 1 OF
UNLESS OTHERWISE SPECIFIED
TOLERANCE
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
3
2
PROPRIETARY
D
C
ITEM
JUMPER, TERMINAL BLOCK
185-014
1
4
TERMINAL BLOCK, 2-CONDUCTOR, CENTER
185-015
2
1
TERMINAL BLOCK, 2-CONDUCTOR, END
185-016
3
7
TERMINAL BLOCK, 4-CONDUCTOR, CENTER
185-017
4
1
ENDPLATE, TERMINAL BLOCK
185-018
5
3
2
PART NO.
4
3
3
2
4
3
3
2
3
2
(Ø0.126
)
2
2
C
DESCRIPTION
REQ'D
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
1
D
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
4
C
5
1
B
B
REVISIO
N
A
Page 2 - 23
4
3
2
TO BE
X/
X
P 1/64
X.
P .050
X.
X
X.X
X
X.XX
X
P .010
125
P .020
P .005
ANGLE
S
P
1D
R
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
A
TITLE:
ASSEMBLY, TS3 TERMINAL STRIP
F60/DS60
DATE
8-25-97
:
RELEAS
E
1616
NO.
DRAWN
BY:
AJH
SCALE
:
1:
1
SIZE:
B
1
Dwg
:
001463
F 60 : 001 - 463 TS3
SHEE
1616 OF 1
T
UNLESS OTHERWISE
TOLERANC
SPECIFIED
E
DIM.
TOL.
AS
FINISH
SHOWN
2
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
DESCRIPTION
REQ'D
C
D
1
PART NO.
ITEM
13"
WIRE DUCT 1" X 1" CHANNEL W/ ADHESIVE
180-110
1
15"
WIRE DUCT 1" X 1.5" CHANNEL W/ ADHESIVE
180-140
2
30"
WIRE DUCT COVER, 1"
180-130
3
D
4.0
NOTES:
1. CUT EACH SECTION TO THE DIMENSION SHOWN.
2. ITEM 1 IS CUT INTO 5" AND 8" SECTIONS. WHEN INSTALLED, A 2" GAP IS
LEFT BETWEEN THEM AND THE 15" COVER FITS OVER BOTH SECTIONS.
2
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
3
4
3
C
C
11.0
15.0
5.0
B
3
2.0
8.0
B
2
1
3.0
SEE NOTE 2
SHEET 1918 OF
A
-
Page 2 - 24
REVISION
UNLESS OTHERWISE SPECIFIED
TOLERANCE
4
3
2
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
TITLE:
125
ANGLES
P 1D
A
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
WIRE DUCT ASSEMBLY
F-60
DATE:
RELEASE
NO.
2-2798
1918
DRAWN BY:
BJT
1
SCALE:
SIZE:
1:1
C
Dwg:
001-483
F 60 : 001 - 483 Wire Duct
3
1
DESCRIPTION
REQ'D
A
PART NO.
ITEM
1
CHUCK,CORE
530-023
1
3
BLOCK,PIVOT
501-036
2
3
PIN,DOWEL,1/8 DIA X 3/4
095-102
3
1
SET SCREW,BRASS,3/8-16 X 3/8
050-022
4
C
NOTE:
ITEM 2 MUST PIVOT FREELY
1
2
3
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
4
LIGHT COAT
OF DOW 44
1
Page 2 - 25
REVISION
DIM. AS
SHOWN
X/X
TOL.
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
FINISH
TO BE
P .005
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
ASSY,CORE CHUCK,
QUICK RELEASE
125
ANGLES
P 1D
PRO-TECH
DATE:
RELEASE
NO.
4/17/98
1981
DRAWN BY:
AJH
SCALE:
SIZE:
1/1
A
Dwg:
001-510
F 60 : 001 - 510 Core Chuck
SHEET 1 OF
UNLESS OTHERWISE SPECIFIED
TOLERANCE
2
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
DESCRIPTION
REQ'D
C
D
1
PART NO.
ITEM
1
TENSIONER, CHAIN
440-150
1
1
SPROCKET, 19T
440-130
2
1
1/2-13 x 1 1/4 HHCS
1
THRUST WASHER, TRB-815
1
NUT, NYLOCK, 1/2-13
-
D
3
032-140
4
-
5
1
C
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
3
4
PROPRIETARY
C
5
3
4
2
B
B
1
Page 2 - 26
REVISION
UNLESS OTHERWISE SPECIFIED
TOLERANCE
4
3
2
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
TITLE:
125
ANGLES
P 1D
A
PRO-TECH
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
ASSY,TENSIONER,CHAIN
F-60/DS-60
DATE:
6-498
RELEASE
NO.
2006
DRAWN BY:
DJG
1
SCALE:
SIZE:
1/1
C
Dwg:
001-517
F 60 : 001 - 517 Self Tensioner
SHEET 1 OF
A
DESCRIPTION
REQ'D
33735
A
PART NO.
ITEM
4
SPACER, HEATER SPRING
755-061
1
4
SPRING
089-022
2
-
SLEEVE, INSULATING
180-006
3
8
CABLE TIE, 8"
STOCK
4
1
INSTRUCTIONS, HEATER TENSION
820-063
5
4
#10 EXTERNAL LOCK WASHERS
-
6
C
A
A
A
NOTES:
1. PARTS ARE SHIPPED LOOSE.
A
A
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
PROPRIETARY
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
4
2
3
6
4
INSULATING SLEEVE
(REMOVED)
REVISION
AJH
A
Page 2 - 27
7/20/98
3148
SHEET 1937 OF
-
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN
X/X
TOL.
FINISH
TO BE
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
125
ANGLES
P 1D
PRO-TECH
KIT, HEATER TENSION
F 60
DATE:
RELEASE
NO.
3-21-98
1937
DRAWN BY:
BJT
SCALE:
SIZE:
1:1
A
Dwg:
005-028
F 60 : 005 - 028 Heater Tensioning Kit
1
7
6
5
4
3
1
2
PROPRIETAR
Y
501-028
BLOCK, ROLL LIFT
C
290-260
Lock collars
D
D
325-210
CLEVIS, D-231-3
501-025
BEARING BLOCK
ZERK
FITTING
020-007
BEARING
629-010
LINK,ROLL PIVOT AXLE
629-014
LEVER, CLAMP, ASSY
095-103
PIN, DOWEL
629-011
LEVER, ROLL LIFT
DETAIL A
629-010
LINK,ROLL PIVOT AXLE
629-009
LINK, ROLL BRG BLK
BEARING BLOCK ASSEMBLY
(TOP VIEW)
501-025
BLOCK, ROLL BRG
GBC Pro - Tech Parts Booklet
© GBC Pro - Tech April 1999
8
GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
PERMISSION FROM GBC PRO-TECH
501-025
BLOCK, ROLL BEARING
C
C
020-007
BEARING, MAIN ROLL UPPER
089-018
SPRING, DIE
501-027
BLOCK, ROLL BRG GIB
690-059
ROLL, 5" RUBBER, MAIN
290 - 260
LOCK COLLAR
755-053
SPACER, TABLE BRACKET
001-505
FORCE SENSOR ASSY
510-298
TABLE BRKT
629-012
LINK, LIFT ROD
620-406
IDLER, 2 X 64, POWDER COATED
040-035
BUSHING
B
B
032-400
THRUST BEARING
040-003
BUSHING, BRONZE
020-100
BALL BEARING
510-232
BRACKET, CRANK LIFT
032-420
THRUST WASHER
710-084
SHAFT, LIFT TORQUE
430-008
WORM
026-004
BUSHING
SEE DETAIL A
629-018
LINKAGE, CRANKHANDLE
501-029
BLOCK, GEARBOX
032-411
THRUST WASHER
290-560
LOCK COLLAR
755-054
SPACER, GEARBOX
Page 2 - 28
8
7
A
290-280
CLAMP COLLAR
710-082
SHAFT, CRANK
SHEET #REF! OF
6
5
4
3
#REF!
PRO-TECH
UNLESS OTHERWISE SPECIFIED
TOLERANCE
026-004
BUSHING (INTO GEAR BOX)
REVISION
A
430-005
GEAR, WORM
2
DIM. AS
SHOWN
TOL.
X/X
P 1/64
X.
P .050
X.X
P .020
X.XX
P .010
X.XXX
P .005
FINISH
TO BE
R
4151 Anderson Road, DeForest, Wisconsin 53532
Phone (608) 246-8844 Fax (608) 246-8645
TITLE:
125
ANGLES
P 1D
ASSEMBLY, MAIN ROLL LIFT
FALCON 60
DATE:
RELEASE
NO.
04/15/99
#REF!
EDITED BY :
SCALE:
SIZE:
Dwg:
056 - 003
SNF
1
F 60 : 056 - 03 Assembly, Main Roll Lift ( CNO )
026-000
BEARING, FLANGED