Picco HI PERFORMANCE 1/8 OFF-ROAD NITRO BUGGY nitro buggy Instruction manual

HI PerFORMANCE 1/8 OFF-ROAD NITRO BUGGY.

Instruction manual

OFNA 7 VANDERBILT, IRVINE, CA 92618 PH. (949) 586-2910

THINGS NEEDED

RTR KITS - REQUIRED FOR OPERATION

You will need to buy a few items to start the engine and run the car.

• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.

• Buy LONG glow plugs, like OFNA/PICCO Plug (#51007 or 51008).

Use plugs WITHOUT idle bar. Do NOT use plugs, like the MC-59 or

OS-8

In your box you will find..

• #10163 - Bottle, spout top

• #10219 - Red “D” size glow heater

AA Batteries ( 12 pcs )

#10202

1700 Ni-Mh Hump Pack,

You need to get batteries for the radio transmitter and the car receiver packs.

• Radio TX needs (8) eight AA batteries.

• Car needs (4) four AA Alkaline., Alkaline type batteries will work, but braking will be reduced and 30 minute life. The best for car, is to use a 5 cell hump receiver pack for increased voltage and longer life..

Recommended Option:

You may want to upgrade the car battery pack to a Ni-Cad or Ni-Mh 5 cell type(600AE). This will give more run time. OFNA #10202 1700Ni-Mh Hump Pack and Ni-Mh Battery Charger #10214

10214

Over-nite

Charger

TOOLS NOT INCLUDED IN KIT,

BUT NEEDED TO MAINTAIN YOUR CAR.

Instant Cement

Cutter

Phillips Type Screw Drivers ( L )

Curved Scissors

#91009 $5.95

Grease

Phillips Type Screw Drivers ( S )

Cross Wrench

#17109 $3.95

Needle Nose Pliers

Knife

Glow Plug & 17MM Cross Wrench

#10801 $6.95

MUST READ THIS BEFORE RUNNING

Running a nitro kit is fun and easy, but to make this a safe and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful.

Where to run car?

• Any running area you choose must be dry. Do not run car near any water or wet dirt.

• Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb.

• Do not operate car in tight confined places. The car is very fast and will easily hit something.

• Do not run near people or animals. The car is very fast and will too easily hit someone.

• Due to noise, you will want to consider the surrounding area when operating the car.

• Do not operate the car at night. You will not be able to drive it without hitting something.

• Do not operate the car indoors. Engine exhaust is not healthy.

Glow Fuel

• Glow fuel is poisonous!

• Glow fuel is flammable!

• Do not leave in fuel bottle with lid off at any time.

• Do not use any fuel other than glow fuel in this engine.

First Time Starting the Engine

Caution! When starting engine make sure the following is observed.

• Set engine Master needle to 3 turns (rich setting)

• Do not do this alone, get an experienced friend to help at first.

• Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver

• Hold car off the ground, so it will not runaway when first starts

• Turn on Radio and check the linkage before starting engine.

• Turn on car receiver battery switch.

• Always have an air filter on the carburetor to keep dirt out of engine.

Engine Break-in

• See Engine Page.

Emergency Stopping Engine When Running

• Remove air filter and cover carb. intake.

• Squeeze fuel line and hold until engine stops.

• With a rag, cover exhaust outlet.

Storing Car After Running

• Remove fuel from tank and fuel lines

• Turn off radio in car

• Put a few drops of after run in engine to keep it from rusting.

• Clean oil and dirt from chassis with a degreaser like

Simple Green.

Precautions

• This kit is not a toy. Always run car with a second person as a spotter and pitman.

• Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns.

• Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running.

• Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property.

• Glow fuel - Do not leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane both are flammable and poisonous.

•Store fuel in cool ventilated location. Refer the glow fuel label for additional precautions.

• Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank.

• Always turn off the car BEFORE turning off radio.

• DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY

ISSUE.

IF YOU DO NOT BREAK-IN ENGINE

CORRECTLY, MAINLY AT LOW RPM,

YOU WILL BREAK THE CONNECTING

ROD!

FAILURE TO NOT READ AND

FOLLOW BREAK-IN ENGINE

INSTRUCTIONS WILL VOID

WARRANTY!

CHECK RADIO SETTING,

LINKAGE BEFORE STARTING.

THINGS REQUIRED FOR OPERATION

OPTION THINGS NEED BESIDES THE KIT

OPTION PART

3.5 cc (21 Class) ENGINE

REAR EXHAUST

OFNA/Picco

P7-EVO3

#51216

RADIO CONTROL UNIT

Note: Carefully read the instruction manual of your

2 channel radio controller before using.

SUITABLE SERVO SIZE

3

6m

- 1m m

15mm - 21mm

29mm - 42mm

Glow Plug Heat with Battery & Charger

# 10227....$$19.95

(please note OFNA Glow Heats available)

Bottle’s with spout

# 10160 - large 500cc

# 10161 - large 500 ccAuto Stop

# 10162 - small 250cc

# 10164 - CNC spout 500CC

# 10167 - CNC spout 800CC

Off-Road Starter Box, 12V motor

# 10250 - 1/8 scale Starter Box

# 10253 - 1/8 scale Starter Box w/ Panel

Off-Road Starter Box, two 550 motors

# 10248 - 1/8 scale Starter Box

# 10249 - 1/8 scale Starter Box,RTR

Optional Parts

# 92571 - Power Panel Glow Heater

# 92572 - Cable for Glow Plug

12V Battery for Starter Box

(must have)

AA Batteries ( 12 pcs ) for radio

More Optional Parts . . .

#10201

1700 NimH Battery Hump

Pack .. $34.95

Radio must be set at neutral position before installing in the kit.

SEQUENCE TO SET NEUTRAL

Install AA batteries in Radio.

Extend the antenna.(Transmitter)

Install batteries into Car receiver .

After installing the battery, connect the battery box.

Extend the antenna. (Receiver)

Set the trim-lever at center.

Turn on the switch. (Transmitter)

Turn on the switch. (Receiver)

Make sure the servos are in command.

When the operation stick is in neutral, servo horns must be in neutral as well.

*Adjustment can be made by re-

installing the servo horn.

Turn off the switch. (Receiver)

12 Turn off the switch. (Transmitter)

13 Retract the antenna. (Transmitter)

# 10214 NiMh Battery Pack

Charger.. $7.95

# 51007 or 08 OFNA/Picoo

Glow Plug .. $13.95

TOOLS NOT INCLUDED IN KIT

Instant Cement

Cutter

Phillips Type Screw Drivers ( L )

Phillips Type Screw Drivers ( S )

Needle Nose Pliers

Curved Scissors

Brush

Cross Wrench

#17109 $3.95

Masking Tape

Paints

INCLUDED WITH KIT

5mm

Hex Wrench

3mm

Hex Wrench

2.5mm

Hex Wrench

1.5mm

Hex Wrench

Glow Plug & 17MM Cross Wrench

#10801 $6.95

Knife

Grease

7mm and 5.5mm

Hex Wrench

40047

RECEIVER BOX

PLASTIC PARTS FOR USE

40046

STONE GUARD

40020

REAR LOWER ARM

36081

REAR UPRIGHT

40003

DIFF. CASE

40017

GEAR BOX

36901

FRONT KNUCKLEARM ARM

40202

FRONT LOWER ARM

40040

CENTER DIFF. MOUNT

PLASTIC PARTS FOR USE

40027

WING STAY

40094

FRONT UPPER ARM

40031

SERVO SAVER

40018 / 40029

CHASSIS BRACE

16015

WING

SYMBOL USED THROUGHOUT THE INSTRUCTION MANUAL

BAG

Parts Bag Used

S re w n

Apply Screw

Cement

Oil

Degrease With

Motor Spray

Apply Oil

Do Not

Over Tighten

Do Not

Over Tighten

Tighten

Tighten

Apply Grease

Apply

Grease

Ensure

Free

Movement

Ensure Free

Movement

1:1

True-To-Scale

Rotate

Direction

Clockwise

Rotation

Contact

Adhesive

Contact Adhesive

Rotate

Direction

Anti-clockwise

Rotation

1

ASSEMBLY OF THE FRONT AND REAR DIFF.

Builds two differentials for front and rear.

Step 1

94034

4x4mm

Set Screw

.....x2

4x4 mm

40010

40009

P6 O-Ring

.....x4

40010

2.5x13.8mm Pin

.....x4

40006

36053

Oil

40003

36053

8x16mm Ball Bearing

.....x4

2

ASSEMBLY OF THE FRONT AND REAR DIFF.

40009

40513

Step 1

30773

40513

30776

Step 2

40513

Step 2

40009

3x12mm

40010

49032

Tighten

36053

40006

Oil

Builds two differentials for front and rear.

Tight the diff screws in this order.

30776

4x10mm Washer

.....X8

1 3

94020

3x12mm

.....X8

Flat Head Hex Screw

40011

4 2

30773

4mm

Cross Pin .....X4

*Put the Diff. Oil #3000 for front and the #1000 for rear

*Fill the Diff. case to approx. 80% with the Diff. Oil

3

ASSEMBLY OF THE CENTER DIFF.

Step 1

94034

4x4mm

Set Screw

.....x1

40005

40009

P6 O-Ring

.....x2

40010

2.5X13.8MM PIN

.....x2

36053

Oil

36053

8x16mm Ball Bearing

.....x2

Step 2

40010

4x4mm

40010

40003

40513

40009

40513

40001

36053

40009

1

40005

Oil

4

ASSEMBLY OF THE CENTER DIFF.

Step 1

30776

4x10mm Washer

.....x4

30773

40513

30776

Step 2

94020

3x12mm

Flat Head Hex Screw ....4

30773

4mm

Cross Pin

.....X2

3x12mm

Tighten

40011

Tight the diff screws in this order.

1 3

4 2

Diff. Oil

Use 5000 weight diff. oil in the center.

Fill the Diff. Case to approx. 80% with the Diff.Oil.

5

ASSEMBLY OF THE FRONT GEAR CASE

Step 1

94036

5x4mm Set Screw

.....x1

94027

4x16mm Flat Head Screw .....X4

40024

13x16x0.2mm Shim

.....x2

4x16mm

94011

4x16mm Hex Screw

.....x2

4x45mm

40024

40017

Apply

Grease

40024

36053

8x16mm Ball Bearing .....x2

49048

Ce w n

36053

49012

40017

Step 2

5x4mm

30080

36053

40015

40015

4x16mm

4x16mm

94014

4x45mm Hex Screw

.....x2

6

ASSEMBLY OF THE FRONT SHOCK STAY

Step 1

41009

94042

4mm

Nylon Nut

.....x2

49047

94004

3x12mm

Hex Screw

.....x2

41010

94010

4x12mm

Hex Screw

.....x2

41010

94011

4x16mm

Hex Screw

41009

3x28mm

Cap Screw

.....x2

.....x2

41009

4x16mm

4x12mm

3x12mm

Step 2

4mm

Nylon Nut

2

4mm

Nylon

Nut

7

ASSEMBLY OF THE FRONT LOWER ARMS

90021

3mm

E-Ring

.....x4

36870

4x10mm

Set Screw

.....x2

3mm

8

ASSEMBLY OF THE FRONT UPPER ARMS

90020

2.5mm

E-Ring

.....x4

40524

Assembly for both right and left side.

3mm

4x10mm

40202

2.5mm

Assembly for both right and left side.

40094

2.5mm

40094

36170

40094

9

ASSEMBLY OF THE KNUCKLE ARMS

94034

4x4mm

Set Screw

.....x2

36055

2.5x16.8mm Pin

.....x2

Step 1

36904

36905

* L for left handside.

L

36903

Do Not

Over Thigten

36904

36905

36903

36053

8x16mm Ball Bearing

.....x4

36903

14mm Steering Ball

.....x4

Ce me nt

36901

Step 2

Ensure

Free

Movement

30656

36053

36055

4x4mm

3

Assembly for both right and left side.

34053

36053

10

ASSEMBLY OF THE FRONT SUSPENSION ARMS

Assembly for both right and left side.

* Insert the drive shaft

before assembling the

knuckle arm.

11

ASSEMBLY OF THE FRONT STABILIZER

Assembly for both right and left side.

94035

3x8mm

Set Screw

30403

6mm Ball

94005

3x16mm

Hex Screw

.....x2

.....x2

.....x2

12

ASSEMBLY OF THE FRONT STABILIZER

94033

3x3mm

Set Screw

.....x4

94019

3x10mm

Flat Head Hex Screw

.....x2

3x3mm

Screw

Cement

40019

40018

3x3mm

3x10mm

3x3mm

4

Ensure

Free

Movement

3x16mm

Sc

Ce rew e n t

3x3mm

Makes two rods for left and right hand-side.

30341

40029

3x8mm

40029

30403

8mm

13

ASSEMBLY OF THE SERVO SAVER

Step 1

40031

Plastic Flange Bushing

.....x2

40031

40035

Step 2

40037

40031

40031

49052

40037

40031

40031

40033

40034

14

ASSEMBLY OF THE SERVO SAVER AND THE STEERING TIE-ROD

40027

Ce n

Step 1

Step 2

3x10mm

94041

3mm

Nylon Nut

.....x2

4x10mm

40031

Screw

C m nt

49051

3x10mm

94003

3x10mm

Hex Screw

.....x2

40038

36700

36790

40038

3mm

40039

94009

4x10mm

Hex Screw

.....x2

40031

40036 36700

94022

3x18mm

Flat Head Hex Screw

.....x2

40036

1:1

*Approx. 26mm

3x18mm

40018

15

ASSEMBLY OF THE SERVO SAVER ONTO THE FRONT GEAR BOX

½ c

94041

3mm

Nylon Nut

.....x2

94009

4x10mm

Hex Screw

.....x2

94022

3x20mm

Flat Head Hex Screw

.....x2

3mm

4x10mm

40039

3x20mm

3x20mm

3mm

5

40039

16

ASSEMBLY OF THE REAR GEAR CASE

Step 1

94036

5x4mm Set Screw .....x1

94010

4x12mm Hex Screw

.....x4

36053

8x16mm Ball Bearing

.....x2

49012

36053

5x4mm

40017

Sc re w

Ce me nt

Step 2

40027

36053

30080

40024

40024

13x16x0.2mm Shim

.....x2

94003

3x10mm Hex Screw .....x1

94011

4x16mm Hex Screw

.....x2

94030

4x45mm Flat Head Screw .....X2

17

ASSEMBLY OF THE REAR SHOCK STAY

Step 1

94003

3x10mm

Hex Screw

.....x1

41010

94004

3x12mm

Hex Screw

.....x2

3x10mm

90018

3x25mm

Cap Screw

.....x2

41010

41009

40024

4x16mm

4x45mm

40027

3x10mm

4x45mm

40015

41009

Step 2

49050

3x12mm

40017

4x12mm

4x12mm

49049

18

ASSEMBLY OF THE WING STAY

3x20mm

94005

3x16mm

Hex Screw

.....x2

3x16mm

94007

3x20mm

Hex Screw

.....x4

40027

40027

40027

40027

40027

3x20mm

40027

3x16mm

6

19

ASSEMBLY OF THE WING STAY

Step 1

94041

3mm

Nylon Nut

.....x1

4x20mm

94042

4mm

Nylon Nut

.....x2

94011

4x16mm

Hex Screw

.....x2

4x16mm

94012

4x20mm

Hex Screw

.....x4

94008

3x25mm

Hex Screw

.....x1

20

ASSEMBLY OF THE REAR LOWER ARMS

Step 1

90020

2.5mm

E-Ring

.....x4

94036

5x4mm

Set Screw

.....x2

36055

2.5x16.8mm Pin

.....x2

36082

36053

36081

36053

4x16mm

Step 2

Step 2

36055

30656

4mm

Nylon Nut 3x25mm

40020

2.5mm

40020

3mm

40018

Assembly for both right and left side.

40020

2.5mm

5x4mm

36170

21

ASSEMBLY OF THE REAR SUSPENSION ARMS

Assembly for both right and left side.

90021

3mm

E-Ring

.....x4

36870

4x10mm

Set Screw

.....x2

3mm

4x10mm

Ensure

Free

Movement

3mm

40524

7

22

ASSEMBLY OF THE REAR SUSPENSION ARMS

94041

3mm

Nylon Nut

.....x4

36850

7mm Ball

.....x4

94006

3x18mm

Hex Screw

94008

3x25mm

Hex Screw

.....x2

.....x2

1:1

*Approx. 13mm

3x18mm

3x25mm

36111

*Insert the drive shaft

before assembly the upper arms.

3mm

Nylon Nut

23

ASSEMBLY OF THE REAR STABILIZER

94035

3x8mm

Set Screw

30403

6mm Ball

94005

3x16mm

Hex Screw

.....x2

.....x2

.....x2

Assembly for both right and left side.

Assembly of the rear upper arm.

40065

36861

36850

40065

36850

3mm

Nylon Nut

Assembly for both right and left side.

Makes two rods for left and right hand-side.

40029

30341

3x8mm

40029

30403

24

ASSEMBLY OF THE REAR STABILIZER

3x3mm

3x16mm

S w t

94033

3x3mm

Set Screw

.....x4

94019

3x10mm

Flat Head Screw

.....x2

40019

3x10mm

40018

3x3mm

3x10mm

8

Ensure

Free

Movement

Sc

Ce re nt

3x3mm

25

ASSEMBLY OF THE CENTER DIFF. MOUNT

Step 1 Step 2

Step 3

40040

40042

40512

40040

40512

40042

26

ASSEMBLY OF THE BRAKE DISK INTO CENTER DIFF. MOUNT

Step 1

A B C

36661

Step 3

36660

Step 2

C

B

* Remove the double-side

tape before assembly.

A

double-side tape

36661

40045

27

ASSEMBLY OF THE CENTER DIFF. MOUNT

Step 1

*Approx. 8mm

3x12mm

49053

40044

Approx. 4mm

* Place the brake disc between

the brake disc pads.

40040

Brake disc

Step 2

3x3mm

3x12mm

40040

40040

94033

3x3mm

Set Screw

.....x2

3x3mm

40040

Plastic Flange Bushing

.....x2

30171

30213

30171

94004

3x12mm

Hex Screw

.....x4

9

40031

28

ASSEMBL OF THE STONE GUARD

94003

3x10mm

Hex Screw

.....x6

40046

40064

Assembly for both right and left side.

29

ASSEMBLY OF THE FRONT GEAR CASE ONTO CHASSIS

3x10mm

94039

4x10mm

Flat Head Hex Screw

.....x2

94026

4x12mm

Flat Head Hex Screw

.....x2

94027

4x16mm

Flat Head Hex Screw

.....x4

40013

4x16mm

30

ASSEMBLY OF THE CENTER DIFF. ONTO CHASSIS

*Insert the drive shaft into

the cap joint before assembly

the center diff. onto chassis.

40028

94046

2.6x10mm

Tapping Screw

.....x4

94039

4x10mm

Flat Head Screw

.....x4

4x10mm

4x12mm

40046

3x10mm

3x10mm

2.6x10mm

4x10mm

10

2.6x10mm

4x10mm

31

ASSEMBLY OF THE REAR GEAR CASE ONTO CHASSIS

*Insert the drive shaft into

the cap joint before assembly

rear gear box onto chassis.

40028

94026

4x12mm

Flat Head Hex Screw

.....x2

94027

4x16mm

Flat Head Hex Screw

.....x4

4x12mm

ASSEMBLY OF THE RADIO TRAY

3x12mm

Step 1

3x8mm

94040

3x8mm Washer .....x8

3x8mm

3x12mm

3x12mm

3x8mm

94003

3x10mm

Hex Screw

.....x6

3x8mm

Step 2

94004

3x12mm

Hex Screw

.....x8

49054

4x16mm

3x10mm

3x10mm

3x10mm

40047

40031

40031

33

ASSEMBLY OF THE RADIO TRAY AND RECEIVER BOX

30560

3x10mm

Step 1

40047

2x10mm

Tapping Screw

.....x2

2x10mm

* Use the screw

provided with

your switch .

2x25mm

40047

94003

3x10mm

Hex Screw

.....x1

94004

3x12mm

Hex Screw

2x25mm

Screw

.....x2

10282

Switch

Receiver

.....x1

Step 2

3x12mm

40047

40047

11

34

ASSEMBLY OF THE STEERING SERVO AND STEERING ROD

30403

6mm Ball

94003

3x10mm

Hex Screw

.....x2

.....x1

1:1

*Approx. 18.5mm

* Use the screw

provided with

your servo .

30661

30401

30403

3x10mm

30342

30403

30401

35

ASSEMBLY OF THE RADIO TRAY AND STICK PACK BATTERY

Step 1 Step 2

94003

3x10mm

Hex Screw

.....x2

37410

3x10mm

3x10mm

37410

40130

40130

36

ASSEMBLY OF THE RADIO TRAY ONTO CHASSIS

3mm

Nut

.....x1

94019

3x10mm

Flat Head Hex Screw

.....x8

94004

3x12mm

Hex Screw

.....x1

3x12mm

3x10mm

3x10mm

3mm

40130

Battery Case

12

37

ASSEMBLY OF THE FUEL TANK ONTO CHASSIS

Step 1

3x10mm

Flat Head Hex Screw

.....x2

3x10mm

Hex Screw

.....x2

3x10mm

40066

3x10mm

Step 2

38

ASSEMBLY OF THE CLUTCH

Step 1

40047

40047

Step 2

3x10mm

Do Not

Over Tighten

10098

10040

38313

Scr ew t

*Fit the flywheel using a pair of the

plIer and cross wrench.

10010

10101

*Place the clutch shoes with the clutch

springs over the 3 pins of the flywheel.

*Using a phillips screw driver or needle

nose pliers and bend the small end in

the clutch spring behind the pilot shaft

10101 than press down.

Step 2

3x16mm

3x16mm

39

ASSEMBLY OF THE CLUTCH AND ENGINE MOUNT

Step 1

3x8mm Washer

.....x1

34110

5x10x4mm Ball Bearing

.....x2

5x9x0.3mm Washer

.....x1

3mm

Nylon Nut

.....x4

3x5mm Cap Screw

.....x1

3x8mm

10399

5x9x0.3mm

34110

3x16mm Cap Screw

.....x4

3x5mm

34110

13

30480

3mm

30480

3mm

40

ASSEMBLY OF THE ENGINE ONTO CHASSIS

Note book Paper.

10114

5mm

Engine Mount Screw

.....x4

*Use note book paper to set gear backlash

between spur gear and clutch bell gear,

applying pressure while retightening the

engine.

*If the space is not correct the spur gear

will be damaged.

10114

41

ASSEMBLY OF THE MANIFOLD AND MUFFLER

Step 1

10060

Step 2

94036

5x4mm

Set Screw

.....x2

94039

4x10mm

Flat Head Hex Screw .....x1

10185

49055

ZIP TIES

31990

10069

10120

4x4mm

40050

4x10mm

40056

42

ASSEMBLY OF THE THROTTLE LINKAGE

30172

Step 1

2x4mm

94033

3x3mm

Set Screw

.....x3

2x7mm

30802

30802

2x25mm

30172

2mm Nut

.....x2

Step 2

3x3mm

2x7mm

Washer

36140

.....X2

30802

30802

2x4mm

Hex Screw

.....x2

2x4mm

2x7mm

2x8mm

Hex Screw

.....x2

Cut off the servo saver as shown.

30661

94003

3x10mm

Hex Screw

.....x1

14

2x8mm

2mm

Step 3

3x3mm

30172

10300

Step 4

30802

3x10mm

Ensure

Free

Movement

5x4mm

3x3mm

30531

10300

30802

43

ASSEMBLY OF THE THROTTLE LINKAGES INTO LEVER

94033

3x3mm

Set Screw

.....x2

3x3mm

10300

10300

5mm

Fuel Tube

Snap On

* Use the screw

provided with

your servo .

10769

44

ADJUSTING THE ENGINE CONTROL LINKAGES

(Neutral) (Throttle High)

Approx. 0.5mm

(Brake)

Idling adjusting

Screw

Approx. 1mm gap

Turn on the Transmitter then Receiver and set the

Engine Control Servo Trim to the neutral position.

Adjust the idling adjusting screw on the Carburetor to be open approx. 1mm gap.

Adjust both of the 10300 Engine Control and Brake linkage accordingly.

Adjust the Engine while it is not running.

.

Carburetor is Opening fully

Adjust the Servo-Horn mounting position for the

Carburetor to be full open.

Change the pivot mounting position on the servo horn in case the Carburetor is not opening fully or if it is opening excessively. Or if available on the

Transmitter, adjust the Throttle high end point.

Adjust so the brakes work smoothly.

If the brakes apply too much or not enough, adjust 30800 accordingly. Or if available on the

Transmitter, adjust the High-End Brake adjustment.

Adjust 30800 to Change the front or Rear Brake.

45

ASSEMBLY OF THE AIR FILTER

Step 1

94002

3x8mm

Hex Screw

.....x1

3x8mm

40128

*Apply filter oil to the

foam before use.

40127

ZIP TIES

*Apply filter oil to the

foam before use.

40127

40129

Step 2

15

46

ASSEMBLY OF THE FRONT SHOCKS

*Assemble 2 for front

Step 1

Fit the o-ring into groove before assembly

41012

1mm Washer

41006

41008

Step 2

.....x2

40113

41007

41006

41012

41012

41012

41012

3.5mm O-Ring

.....x4

41003

41012

2mm Washer

40643

.....x2

Step 3

Fill the shocks with oil.

Step 4

41005

30403

6mm Ball

.....x2

41015

41013

40113

10mmx1mm O-Ring

.....x2

40058

1.Pull down piston and pour oil into shock

cylinder.

2.To remove air bubbles by slowly moving

piston up and down.

3.Pull down piston, attachpressure top

and shock oil overflow with tissue paper.

41008

*Cut 7mm for front.

47

ASSEMBLY OF THE REAR SHOCKS

*Assemble 2 sets for rear

41012

1mm Washer

41012

3.5mm O-Ring

.....x2

Step 1

Fit the o-ring into groove before assembly

40113

41007

41006

41012

.....x4

41004

41006

Step 2

41008

41012

41012

41012

2mm Washer

.....x2

Step 3

Fill the shocks with oil.

Step 4

40643

41005

30403

6mm Ball

.....x2

41013

41015

40113

10mmx1mm O-Ring

.....x2

1.Pull down piston and pour oil into shock

cylinder.

2.To remove air bubbles by slowly moving

piston up and down.

3.Pull down piston, attachpressure top

and shock oil overflow with tissue paper.

40058

41008

16

CORRECT SHOCK ASSEMBLY

40060

2.6x5mm

41011

2.6x5mm

Carefully screw the shock shaft into the bottom of the plastic ball and until the distance between the ballend and the shock body is 28mm for the front.

N.B. Do not over tighten as the plastic will strip.

40054

Step 5

40060

2.6x5mm

41011

2.6x5mm

Carefully screw the shock shaft into the bottom of the plastic ball and until the distance between the ballend and the shock body is 37.5mm for the rear.

N.B. Do not over tighten as the plastic will strip.

40055

Step 5

30403

30403

48

ASSEMBLY OF THE FRONT SHOCK ABSORBER

94041

3mm

Nylon Nut

.....x2

94040

3x8mm Washer

94007

3x20mm

Hex Screw

.....x2

.....x2

40643

3mm

3x8mm

3x20mm

49

ASSEMBLY OF THE REAR SHOCK ABSORBER

94041

3mm

Nylon Nut

.....x2

94040

3x8mm Washer

94007

3x20mm

Hex Screw

.....x2

.....x2

50

ASSEMBLY OF THE FUEL TUBE

40643

3mm

3x8mm

3x20mm

10177

Connect to fuel t ank nipple.

17

Assembly for both right and left side.

Assembly for both right and left side.

Connect to carbulater.

Connect to pressure nipple.

Connect to fuel nipple.

10177

51

ASSEMBLY OF THE WING

94041

3mm

Nylon Nut

.....x2

94004

3x12mm

Hex Screw

.....x2

Body Reamer (Not included)

Drill two 7mm holes for mounting.

16015

40027

3x12mm

40027

3mm

3mm

52

ASSEMBLY OF THE TIRES AND WHEELS

Step 1

81095

86056

Step 2

Apply instant glue into the groove of the wheel.

INST

GLU

A

N

E

T

86082

53

ASSEMBLY OF THE TIRE ONTO FRONT KNUCKLE AND REAR HUB

40550

40550

40550

Wheel Nut

.....x4

Assembly for both right and left side.

Tire and Wheel assembly.

40550

40550

18

54

ASSEMBLY OF THE BODY AND PAINTING

Cut out the body as shown.

Use a neutral detergent to remove any dirt and oil.

Mask the windows from

the inside with masking tape.

Apply internal color decals from the inside and paint the body with polycarbonate spray paints.

Spray Paint

Cutting holes.

*Hole for fuel tank.

Cut out for engine.

*Hole for engine.

*Make a 8mm hole

for body mount.*

*Hole for antenna pipe.

*For the exhaust outlet

of the muffler.

19

*Make a 8mm hole

for body mount.

55

MOUNTING BODY

31159

Body Clips

31159

Body Clips

56

STARTING OF THE ENGINE

How to start the engine:

1. Turn on transmitter and then receiver.

2. Fill fuel tank with fuel bottle.

3. Connect 1.2V glow plug starter.

4. Start engine with 12V starter.

( Note the direction of the starter.)

5. After the engine be started, remove the

1.2V glow plug starter.

12V Starter and Starter

Ring

( Not Included)

Starter rubber ring for car.

( Insert starter rubber ring on the 12V starter.)

Glow Plug

(Not Included)

Normal Plug

1.2V Glow Plug Igniter

(Not Included)

1.2V

Glow Plug

Igniter

* Follow the engine manufacturer instruction

manuals regarding engine set-up, carburetor

and maintenance.

*To start the car, attach a glow plug igniter

to the glow plug, and use either an electric

starter or starter box applied to the flywheel

exposed through the chassis.

12V Starter

1.2V

Glow Plug

Igniter

1

.2V

Turbo Plug

There is 2 types of glow plug available

"NORMAL or Turbo" depending of the type of the engine.

1.2V

Glow Plug

Igniter

1.2V

Connect with

12V battery.

Note the direction of the starter.

20

Starter Box

(Not Included)

OFNA

34952 Picco off-road parts list

DESCRIPTION

10010 CLUCTH SHOES BLACK 3PCS

10040 3 PIN FLYWHEEL, .21 CORN TYPE

10060 MANIFOLD, ROUND EXHT, BLACK

10069 SEALS .21, RED ROUND PORT, 2PC

10098 CLUTCH NUT, SG SHAFT

10101 SPRINGS,CLUTCH,GOLD 1.1M 3PCS

10114 FLAT HEAD ENGINE MOUNT SCREWS

10120 SPRING, MANIFOLD, R.PORT .21

10177 FUEL LINE 3FT. GRAY/BLACK

10185 SILICONE JOINT TUBE BLACK

10270 CLIPS, FUEL LINE, BLK

10282 SWITCH COVER, SILICONE BLACK

10300 ALUM. STOPPER KIT, 6 PCS.

10399 CLUTCH BELL W/BEARINGS, 13T

16015 HI FORCE WING, 1/8 WHITE

30080 JOINT CAP, 6mm, 2 PCS.

30171 LEVER, BRAKE

30172 RODS, BRAKES, 2 PCS.

30213 BRAKE CAM

30341 BALL END WITH COLLAR, 6mm

30342 TURNBUCKLE 3x30mm PICCO 9.5

30401 STEERING ENDS, PLASTIC 6 PCS.

30403 6mm BALL, STEEL (NO COLLAR)

30480 ENGINE MOUNT KIT

30531 SPRING, THROTTLE LINKAGE

30560 ANT TUBE AND MOUNT

30656 WHEEL HUB, LX1, PICCO 9.5 H.C.

30661 SERVO HORN HEAVY DUTY BLACK

30773 CROSS PIN AXLES, 4mm STEEL

30776 WASHER, 4x10x0.2mm 4PCS.

30802 LINKAGE, 2 THROTTLE LINKAGE

31159 BODY CLIPS, CHROME

31990 PIPE, 1:8 TUNED, BLACK

34053 FRONT UNIVERSALS, PR. COMP2

34110 BEARING, 5x10, 2 PCS

36053 BEARING, 8x16mm, PAIR

36055 PIN, 2.5x17mm, HEX HUBS, 4PCS

36081 REAR UP-RIGHT (8mm BEARING) PR

36082 REAR AXLES, 8mm PAIR

36111 REAR BONES, 91mm 2PCS. 95MBX

36140 KNOB, BRAKE ADJUSTER, 2PCS

36170 ARM PINS, 3mm 4PCS LX1

36660 BRAKE PAD, 4PCS.

36661 BRAKE PAD WASHER, 4PCS.

36700 STEERING BALL END, 7mm, 8PCS.

36790 4x46MMTURNBUCKLES,4PCS.

36850 7mm BALL, 6 PCS.

36861 5x40mm TURNBUCKLES, 2 PCS BLK

36901 KNUCKLE, PIVOT BALL (mbx4) 2PC

36903 PIVOT BALLS, STEEL (mbx4) 4PCS

36904 14mm ALUM. NUT (mbx4) 4 PCS

36905 WASHER PLASTIC, 14mm NUTS

37410 BODY CLIPS, 10 PCS. SMALL

38313 CONE, TAPERED 7mm, SG

40001 GEAR, SPUR, 47T STEEL

40003 CASE, DIFF, 1 PC

40005 CAP JOINT, BRAKE, 2PCS

40006 CAP JOINT, FNT&RR DIFF, 2PCS.

40009 SEAL, P-6 O-RING, DIFF, 2PCS

40010 PIN, 2.5X13.8MM, DIFF, 2PCS

40011 GASKET, DIFF 3PCS

40013 BUMPER, FRONT

40015 FRONT HOLDER, LOWER ARMS 5PCS

40016 FRONT UPPER ARMS, 1PC

40017 MAIN GEAR BOX, FRONT&REAR, 1PC

40018 BRACE, CENTER, NYLON, 9.5 KIT

40019 ANTI-ROLL KIT (FRONT/REAR)

40020 ARMS, FRONT&REAR, LOWER PAIR

40024 SHIM, 13X16XO.2MM, DIFF GEAR,4

40027 WING MOUNT SUPPORT SET

RETAIL OFNA DESCRIPTION

13.95

40028 DOG BONES, 93MM PAIR LX1

14.95

40029 BALL ENDS, PLASTIC, ANTI-ROLL

25.95

40031 SERVO SAVER HORN

6.95

40032 PLATE, SERVO SAVER,SLIDER H.C.

4.95

40033 SPRING, SERVO SAVER

4.95

40034 ALUM. RING, SERVO SAVER ADJ.RI

7.95

40035 AXLE TUBE, SERVO SAVER

4.95

40036 AXLE POSTS, SERVO SAVER

1.95

40037 SCREWS, SERVO PLATE

4.95

40038 BALLS, 7MM 4PCS.

3.95

40039 CONE, ALUM. 3MM, 4PCS.

3.95

40040 CENTER DIFF MOUNT

4.95

40042 BRAKE DISCS, STEEL 4PCS.

19.95

40043 CENTER, STEEL DIFF POSTS, 4PCS

15.95

40044 SPRING, BRAKE SEPARATORS, 8PCS

9.95

40045 SCREWS, BRAKE PADS, 4PCS

1.95

40046 STONE GUARDS, 9.5 CHASSIS,BLK

1.5

40047 BOX, RECEIVER AND BATTERY

7.95

40050 POST, PIPE HOLDER

3.95

40051 WIRE, PIPE MOUNT, L-SHAPE

2.95

40054 SHAFTS,3.5m FRONT SHOCKS, 2PCS

2.95

40055 SHAFTS,3.5m REAR SHOCKS, 2PCS

4.95

40058 COVERS, SHOCK SHAFTS, SILICONE

12.95

40059 SEALS, 14.7mm O-RING, 4PCS

2.95

40060 NYLOK NUT, 2.5, PISTON NUT, 4

2.95

40064 CHASSIS, 9.5 HARD COATED

11.95

40065 BALL ENDS, PLASTIC, REAR UPPER

4.95

40066 TANK, 9.5 FUEL 150cc TANK

3.95

40094 ARMS, FRONT UPPER 9.5 MBX PR.

1.95

40113 O-RING P-10 FOR X1-CR,9.5 SHCK

7.95

40127 AIR FILTER SET, X-1

4.95

40128 FOAM, REPLACEMENT FOR 40127

39.95

40129 CONNECTOR, RUBBER FOR 40127

39.95

40130 PLASTIC BATTERY CASE FOR RTR

6.95

40202 ARMS, LOWER,FRNT&RR 95 MBX

12.95

40512 CENTER DIFF. MOUNT POST

3.95

40513 DIFF. GEAR (small & large)ALUM

12.95

40524 FRONT or REAR ARM SHAFT 4x73mm

10.95

40550 WHEEL NUT 5mm

15.95

40643 PLASTIC SHOCK PARTS,13/16mm

1.95

41001 SHOCK BIG BORE FRONT 16MM PAIR

7.95

41002 SHOCK BIG BORE REAR 16MM PAIR

3.95

41003 SHOCK BODY FRONT 16MM PAIR

3.95

41004 SHOCK BODY REAR 16MM PAIR

6.95

41005 SHOCK CAP 16MM 4PCS.

10.95

41006 SHOCK SPRING ADJ. 16MM 4PCS.

3.95

41007 O-RING 19x1.5MM 16MM 4PCS.

6.95

41008 PLASTIC SHOCK PARTS 16MM SET

13.95

41009 CAP SCREWS 3X28MM 4PCS.

7.95

41010 SHOCK BALL END POST LONG 4PCS

9.95

41011 SHOCK PISTON 16MM 8PCS.

5.95

41012 REPAIR KIT FOR 16MM SHOCK

3.95

41013 PRESSURE TOP ORANGE 16MM 4PCS.

2.95

41014 SPRING 16MM SUPER SOFT YEL SET

38.95

41015 SPRING 16MM SOFT WHITE SET

9.95

49012 GEAR, 13T PINION

13.95

49032 GEAR, BEVEL, 43 TOOTH

13.95

49047 TOWER, FRONT PICCO 9.5 BLACK

2.95

49048 ARM HOLDER, FR LOWER BLACK

2.95

49049 ARM HOLDER, RR LOWER BLACK

3.95

49050 SHOCK TOWER, REAR 4mm BLACK

10.95

49051 PLATE, TOP FR SUPPORT ALUM BLK

14.95

49052 PLATE, SERVO SAVER SLIDER BLK

12.95

49053 PLATE, TOP CENTER DIFF BLACK

18.95

49054 RADIO TRAY ALUM. BLACK

7.95

49055 SPRING AND MANIFOLD FLANGE

13.95

49089 BODY, PRINTED PICCO OFF-ROAD

17.95

81095 FOAM DONUTS, GRAY SET

2.95

86056 17mm TrueLITES DISH, WHT 6PACK

19.95

86082 TIRES, BONES (46)w/FOAM, PAIR

RETAIL

7.95

8.95

7.95

12.95

4.95

49.95

10.95

19.95

19.95

7.95

17.95

17.95

7.95

29.95

14.95

9.95

9.95

11.95

29.95

22.95

14.95

4.95

12.95

2.95

11.95

10.95

9.95

13.95

16.95

6.95

4.95

9.95

79.95

79.95

29.95

4.95

13.95

11.95

1.95

9.95

5.95

5.95

7.95

16.95

6.95

4.95

7.95

7.95

9.95

4.95

4.95

89.95

9.95

3.95

4.95

10.95

13.95

5.95

4.95

15.95

14.95

19.95

3.95

15.95

10.95

3.95

5.95

35.95

5.95

5.95

+

Positive

FRONT CAMBER ANGLE SETTING

-

Negative

-

SETTING GUIDE

+

REAR CAMBER ANGLE SETTING

+

Positive

-

Negative

-

+

Turnbuckle

Place the model car on flat surface. Raise the chassis to it's maximum clearance before the wheels leave the ground.

Adjust the length of the front and rear upper arms so that the wheels are right angle to the ground.

The camber angle adjustment can be moving the turnbuckle rod on the upper arms, clockwise or anti-clockwise.

(We suggest use zero degree for the front and 1.5

negative degree for the rear.)

*Use 2.5mm hex wrench

to adjust upper arm ball in front.

FRONT TOE-IN AND TOE-OUT SETTING

NEUTRAL POSITION

TOE-IN

TOE-OUT

TOE-OUT

FRONT SHOCK ANGLE SETTING

Soft

1 2 3

Firm

Steering Rod

Soft

Firm front suspension, less steering.

Soft front suspension, more steering.

1 2

Firm

REAR SHOCK ANGLE SETTING

Soft

1 2 3

Firm

Adjust the length of front steering rod to change thetoe angle.

Making the tie rod longer will make the front tires become toe-in.

Response will be slower and will over steer.

Making the tie rod shorter will make the front tires become toe-out.

Response will be quicker and will under steer.

Soft

Firm rear suspension, over steering.

Soft rear suspension, under steering.

12 3

Firm

OWNER’S REGISTRATION CARD

OFNA Racing congratulates you on your purchase of our fine OFNA Product. With proper maintenance and handling this kit will provide many hours of enjoyment.

The registration card should be filled out and mailed to OFNA Racing within 10 days of purchase date.

In the event that the kit is incomplete or component parts are broken due to error in manufacturer, contact your dealer from which you purchased the kit for replacement part or call OFNA at (949) 586-2910 for your nearest dealer location. Other items such as radio and engine other covered by individual warranties.

IMPORTANT!

Please print or type, filling in the information listed below and mail immediately

MAIL TO:

OFNA RACING

7 VANDERBILT

IRVINE, CA. 92618

TEL: (949) 586-2910

Write in Your Model Name and Part Number

REGISTRATION CARD

RACER’S NAME

ADDRESS

TEL:( )

CITY STATE ZIP

DEALER’S NAME

ADDRESS

TEL: ( )

CITY

OFNA

7 Vanderbilt

Irvine, Ca. 92618

STATE ZIP