Steempro 2000

CARPET SOIL EXTRACTOR

SAFETY, OPERATION & MAINTENANCE

INSTRUCTIONS

MODELS:

SX2000 POWERFLO

SX2100 POWERMAX

SX2700 POWERPLUS

SX2750 POWERPLUS 500

CAUTION – READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE

Steempro Manual.doc 1/8/09 Page 1 of 31

MACHINE DATA

MODEL NO.

SERIAL NO.

DATE OF PURCHASE

DISTRIBUTOR NAME

DISTRIBUTOR TEL NO.

MANUFACTURER CONTACT Prochem Europe Ltd.

Oakcroft Road,

Chessington,

Surrey KT9 1RH, UK

Telephone: + 44 (0)20 8974 1515

Fax: + 44 (0)20 8974 1511

Email: [email protected]

Website: www.prochem.co.uk

All information and specifications in this manual are current at the date of issue. However, because of Prochem Europe policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains variations including accessories used. Therefore, you may find some explanations for variations and options not installed on your equipment.

Steempro Manual.doc 1/8/09 Page 2 of 31

CONTENTS

WARRANTY

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT OPERATING INSTRUCTIONS

GENERAL OPERATING INSTRUCTIONS

UNDERSTANDING YOUR SOIL EXTRACTOR

ACCESSORIES & CHEMICALS

CONDENSED OPERATING INSTRUCTIONS

PRACTICAL CARPET CLEANING

GENERAL MAINTENANCE

GENERAL FAULT FINDING

PARTS DIAGRAM SX2000 / SX2100 UPPER

PARTS LIST SX2000 / SX2100 UPPER

PARTS DIAGRAM SX2000 / SX2100 BASE

PARTS LIST SX2100 / SX2000 BASE

PARTS DIAGRAM SX2700 / SX2750 UPPER

PARTS LIST SX2700 / SX2750 UPPER

PARTS DIAGRAM SX2700 / SX2750 BASE

PARTS LIST SX2700 / SX2750 BASE

WAND PARTS LIST

PUMP PARTS LIST

WIRING DIAGRAM

CE DECLARATION OF CONFORMITY

17

18

19

20

22

10

11

13

14

16

PAGE NO.

7

8

9

5

6

23

24

25

27

28

29

31

Steempro Manual.doc 1/8/09 Page 3 of 31

This product is marked according to the European Directive (2002/96/EC) on

Waste Electrical and Electronic Equipment (WEEE).

The symbol on this product indicates that this product must not be disposed of with normal household waste. Please protect human health and the environment by disposing of this product responsibly in the correct manner.

For further information regarding the disposal, treatment, recycling and recovery of this product, please contact:

Prochem Europe Sales Department

Telephone: +44 (0)20 8974 1515

Prochem Europe Ltd. EEE Producer Registration Number: WEE / AJ0044SY

European Directive (2002/95/EC) Restriction of use of certain Hazardous

Substances in Electrical and Electronic Equipment (RoHS).

This equipment does not contain more than the maximum permitted levels by weight of the following substances:

Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr (Vl)),

Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE)

Steempro Manual.doc 1/8/09 Page 4 of 31

WARRANTY

DATE EFFECTIVE: 1/1/09

As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale.

Prochem Europe Ltd. (hereafter referred to as “Prochem”) guarantees this machine to be free from defects in materials and workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the purchase date from a Prochem Authorised Distributor will be required for performance of this warranty.

Rotationally moulded polyethylene tanks ……………………………………………………………………………………2 Years

All other parts except maintenance items (see below) …………………………….………………………………………..1 Year

THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS, including but not limited to HOSES, FILTERS, O-RINGS,

DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a r esult of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.

To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.

The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the correct use and application of the machine and approved chemicals. The distributor is also responsible for service maintenance and repairs during and after the warranty period and the administration of any warranty claims in conjunction with the Prochem Service Department.

If Prochem receives notice of any defects during the warranty period, Prochem reserves the right to either repair, or replace components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the return of faulty items will be invoiced at current prices, subject to standard payment terms (see Prochem Standard Terms and

Conditions of Sale). Replacement parts supplied under warranty will be guaranteed for the remainder of the original machine warranty and NOT from the date of installation. Spare parts supplied after expiry of machine warranty may be covered by an additional manufacturer’s warranty subject to inspection by the manufacturer and at its sole discretion. Normal maintenance items, however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service

Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.

PROCHEM AUTHORISED DISTRIBUTORS are responsible for machine and accessories service back up during and after the warranty period. Prochem will furnish parts if the warranty is approved, but DISTRIBUTORS will be responsible for fitting, service, labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Prochem. If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour, parts (if applicable) and return carriage will be charged at FULL LIST PRICE. If warranty is approved due to genuine manufacturing defect, then labour charges and return carriage charges may be waived at Prochem’s discretion.

Prochem may send replacement parts to customers supplied by a DISTRIBUTOR or directly by Prochem, subject to the same conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chessington, subject to the same conditions, but the customer will be responsible for all carriage charges.

Any of the following circumstances involving the machine will serve to invalidate this warranty:-

NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS

INTENDED, INCORRECT MAINTENANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED

BY PROCHEM, EXPOSURE TO EXTREME TEMPERATURES OR CONDITIONS, INCORRECT INSTALLATION OR REPAIR

& UNAUTHORISED INTERVENTION.

Liability is excluded for the following:-

All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including but not limited to consequential loss, loss of income and losses incurred in reliance of the contract; service, labour or third party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor.

As against a person dealing as a consumer, this warranty creates specific rights in addition to any statutory rights, which are unaffected. As against a person dealing otherwise than as a consumer, however, this warranty excludes any implied term that the machine will correspond with a description or a product sample.

With the exception of some specific products which are labelled and intended to be used by a consumer, all equipment, machinery, accessories, products, services and advice supplied by Prochem is intended for professional and industrial use only.

Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty period, contact the Prochem Authorised Distributor or the Prochem Service Department, for details of the services available.

Only the original purchaser of the new equipment may seek performance of this warranty – these rights cannot be transferred to a third party.

Prochem Europe Ltd.

Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND

Telephone: + 44 (0)20 8974 1515 Fax: + 44 (0)20 8974 1511 Machine Warranty Issue 7 1/1/09

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IMPORTANT SAFETY INSTRUCTIONS

PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS (!!)

BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE

INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

!! CAUTION !! RCD CIRCUIT BREAKER

Read the instruction manual before using the appliance.

!! SOUND PRESSURE LEVEL

The sound pressure of this machine, when in use, does not exceed 85 dB (A).

!! APPLIANCE SUITABILITY

This appliance is suitable for commercial use, for example, in hotels, schools, hospitals, factories, shops, offices and rental businesses.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

!! FOR MAINS POWERED APPLIANCES during cleaning and maintenance – the plug is to be removed from the outlet socket.

!! TRAINING

You must be trained in the operation of this machine before use. Please read this manual carefully and obtain operating instruction from your

Prochem Distributor or authorised representative in the correct use of this equipment and suitable chemicals before attempting to clean.

!! REPAIRS

Should any repairs, including supply cord replacement be required, we recommend that the appliance be returned to an authorised dealer.

!! ELECTRICAL CABLE INSPECTION &

REPLACEMENT

This machine must be earthed while in use to protect the operator from electric shock. It is equipped with a sealed and approved EC three conductor cable and three-prong 13A plug. If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent. During operation a hazard may occur when running the machine over the power supply cord. The power supply cord should be regularly inspected for signs of damage.

If the power supply cord is damaged, it must be replaced.

In common with other household and commercial electrical equipment, an 'RCD' circuit breaker plug device is strongly recommended for this type of equipment.

!! EXTENSION CABLES

Avoid using extension cables with this machine. If an extension cable is used it should be of a suitable rating and no longer than 30 metres. Use only three wire CE approved extension cable with CE approved three-prong earthed plugs and three pole receptacles that accept the machine 13 amp plug.

!! DO NOT use a multiple adaptor socket to connect the machine and heating units or other devices to a single extension cable.

!! DO NOT stand the machine in water to operate such as during flood extraction.

SERIOUS INJURY OR DEATH MAY RESULT IF

MACHINE IS IMMERSED IN WATER!

!! DO NOT pull the machine by the power cable or hoses.

!! DO NOT use this machine with or near flammable vapours. These machines can ignite flammable vapours such as fuels, solvents or thinners.

!! DO NOT operate the machine unless it is completely assembled.

!! DO NOT attempt repairs or maintenance unless you are suitably qualified or experienced. Repairs and maintenance should only be performed by qualified personnel and the machine should be tested for electrical safety before re-use.

!! SPRAY LIQUID ejection could be hazardous as a result of its temperature, pressure or chemical content.

!! IF FOAM or liquid comes from the exhaust switch off immediately.

!! ALWAYS disconnect machine from mains supply when left unattended, when emptying the waste container or cleaning the appliance.

!! WHEN CLEANING THE WASTE TANK use a broad spectrum disinfectant cleaning agent to prevent contamination from any infectious material.

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IMPORTANT OPERATING INSTRUCTIONS

PLEASE READ THE FOLLOWING IMPORTANT OPERATING INSTRUCTIONS (!)

BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE

INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT.

! DO NOT expose the machine to rain or freezing ! ALWAYS pre-test carpet or fabric for colour temperatures. Drain solution system and store indoors when not in use.

! DO NOT operate the machine without solution and waste tank filters.

! DO NOT use boiling water or temperature in excess of 76

O

C.

! DO NOT use chemicals in the machine other than those manufactured or recommended by Prochem

Europe.

! DO NOT use the machine for dry vacuuming. The vacuum must only be used for wet extraction in conjunction with the spray system.

! DO NOT run the solution pump and/or heating unit dry. Always switch off and disconnect the machine and/or heating unit electrical supply when re-filling with solution.

! ALWAYS use a clean bucket to fill the solution tank.

! AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter.

! ALWAYS observe directions and safety precautions on chemical products. fastness and suitability with ready-to-use cleaning solution before proceeding.

! ALWAYS use defoamer in the waste tank to control foaming from previous shampoo residues in the carpet.

! IF POWDERED CHEMICALS are used, always premix in a separate bucket before adding to solution tank. If not properly dissolved, powdered cleaning solution may result in damage to the solution pump.

! USE ONLY genuine replacement parts for this machine, supplied by an authorised Prochem

Distributor.

! DO NOT use this machine for any purpose other than for its intended design function. Any deviation from its proper use or purpose and any consequential damage that may occur is the sole responsibility of the user.

! ALWAYS discharge soiled solution to a sewage drain linked to a sewage treatment facility.

! DO NOT discharge soiled solution into roadside storm drains.

! DO NOT use the drain valve to lift the machine which may result in damage to the drain valve or leakage from the drain valve mounting.

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GENERAL OPERATING INSTRUCTIONS

BEFORE OPERATING THE

MACHINE

Read the manual carefully and completely before attempting to operate the unit. This manual has important information for the use and safe operation of the machine and should be kept available at all times. This machine will ensure years of satisfactory service if operated and maintained according to recommendations in this manual. If additional help or information is needed, please contact your distributor or Prochem.

Prochem carpet soil extraction machines have been designed with the operator in mind. Provided you read the instructions relating to the care of your machine and follow them carefully and take advantage of the helpful hints and advice that we have passed on, you will achieve excellent cleaning results and very quickly pay for your investment. A detailed operational guide is given in the following sections, however, the following important points must be emphasised.

FAILURE TO OBSERVE THESE

INSTRUCTIONS MAY SERIOUSLY

AFFECT THE PERFORMANCE OF

THE MACHINE AND INVALIDATE

THE WARRANTY

•

Connection instructions - The 220 - 240V AC models have been fitted with the appropriate

EC type sealed power cable and 3 prong 13 amp plug for the UK market. Ensure the machine is connected to a 13 amp socket outlet having the same configuration as the plug. No adapter should be used with this machine. Any modification to the plug type may be dangerous and will void the warranty.

•

This equipment is intended for commercial use only.

•

The machine was designed for use on carpet and upholstery extraction applications as per instructions and recommendations written in this manual. Any deviation from its proper use or purpose and the consequential damage that may occur is the sole responsibility of the end user.

•

Disconnect the power cord from outlet before servicing. Do not leave machine connected to an electrical outlet when unattended.

•

Do not immerse or use this machine in standing water. Such use may cause electric shock.

•

This equipment is not designed to handle or use combustible/volatile substances such as gasoline or kerosene, in, on, or near the machine. The use of such materials will cause an extreme hazardous condition.

•

Use defoamer at all times to prevent damage to the vacuum motor(s).

•

Do not use water in excess of 170°F (76°C).

•

To prevent seal damage and chemical build-up to the pump system, run clean water through the solution lines after each days use.

•

All repairs must be carried out by an authorised

Prochem distributor.

•

Repairs should only be carried out by a qualified person.

•

Do not use replacement parts other than genuine manufacturers parts as specified in the parts list.

•

Do not use chemicals in the machine other than those supplied or approved by Prochem

Europe limited.

•

Do not use the machine as a 'dry' vacuum.

Always pre-vacuum carpets thoroughly with a separate 'dry' vacuum cleaner.

•

Keep the solution tank and filter clean. Always use a clean bucket to fill the solution tank.

•

Clean the waste tank and vacuum filter daily.

Do not allow the vacuum shut-off filter to clog and do not restrict the free movement of the ball float (where fitted). Empty recovery tank regularly during use, do not wait for it to fill up and cut the vacuum motor out.

•

Clean the drain valve regularly. Lubricate the valve shaft, slide and PVC elbow connection with suitable oil or maintenance spray. Do not drain the waste tank completely until the end of each job, as this will tend to clog the seal with debris and sediment.

•

After use, flush through the pump, solution lines and waste tank with at least two gallons of

• hot water.

Do not allow the machine, hoses or tools to freeze. Freezing may seriously damage the pump and fittings. Always drain solution and store indoors when not in use. When in transit during freezing weather, insulate and cover machine, wand and hoses.

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UNDERSTANDING YOUR SOIL EXTRACTOR

OVERVIEW

Extraction machines generally consist of two mechanical parts, a solution pump and fan type vacuum motor(s) - both operated by independent electrical switches located on the main housing.

The pump forces a cleaning solution under pressure from a housing tank to the face fibre of the carpet via a solution feed hose and carpet wand. The carpet wand has a spray jet system that is compatible with the pressure from the pump and delivers just the right amount of solution to the carpet. The solution has a short amount of time to be forced into the fibres and emulsify the soil particles before it is extracted by the powerful suction of the vacuum motor. Because both these functions take place at the carpet wand, it will soon be realised that the speed at which the

operator moves the wand is an important factor.

RECOVERY SYSTEM

The recovery tank has a built-in shut-off system that works on the principle of a rising ball. As the waste water or foam level rises and comes in contact with the ball (which in turn is secured in a filtered container) the ball floats and eventually is sucked into the aperture of the vacuum pipe and seals the air flow.

It is important to understand that shut-off devices where fitted are there to act as a precautionary

measure. Care should be taken to empty the

recovery tank frequently and to use a defoamer if heavy foam build-up occurs due to previous shampoo residue in the carpet. Emptying of the recovery tank is either by way of a positive drain valve or removable bucket. Where fitted, care should be exercised when opening the valve, particularly when the tank is full as the force of dirty water may overshoot the bucket. The drain valve should be cleaned and kept free of soil sediment regularly.

Do not let the recovery tank overfill and cut out

the vacuum motor.

At the same time do not completely empty the recovery tank until the job is finished as this may leave abrasive sediment in the drain valve rubbers.

A suggested method is to drain 10 litres of dirty water regularly and at the same time refill with clean hot solution using a separate bucket. By using this technique, the solution tank is kept topped up and the recovery tank is always below warning level all in one journey.

•

The filter in the recovery tank should be kept clean and this should be carried out at the end of each carpet cleaning session when cleaning out the recovery tank.

When cleaning out the recovery tank, follow

these steps -

Place an empty bucket under drain valve and open drain valve slowly. Empty tank and replace bucket leaving drain valve open. Rinse tank with at least 10 litres of hot water, or Prochem deodorising solution.

If there is unused solution in solution tank, close drain valve, then switch on the vacuum. With the vacuum hose connected to recovery tank, place the open end of vacuum hose in the solution tank and extract all clean solution into recovery tank. This will clean the inside of vacuum hose as well as finally rinsing out the recovery tank. Remember to leave the vacuum running for a few minutes after you have extracted, as this will help dry out the hose and avoid dripping hoses.

WARNING - Do not use extraction

machines for dry vacuuming

The vacuum motor on your soil extractor is not protected by a dry dust filter. You should only use the vacuum in conjunction with the solution spray.

Any pre-dry vacuuming operation should be carried out using a normal dry vacuum machine.

SOLUTION SYSTEM

The quick connectors on each end of the solution hose are connected to the machine and the carpet wand, completing the solution circuit from the solution tank via the pump to the wand head. The female connectors incorporate a pull-back release ring which houses steel ball bearings. These should be lubricated regularly otherwise connection may become difficult. The carpet wand heads are made from stainless steel. Do not attempt to use the carpet wand on hard floor surfaces or concrete, which may result in damage to the wand head.

•

Always check that the filter in the solution

tank is in good condition. Remember that the filter is there to protect the pump from dirt

• and fibres and it is a lot easier and cheaper to replace the filter than it is the pump!

Always use a clean bucket when you

replenish your solution tank. This help will prevent soil and sediment from entering the cleaning solution tank and pump system!

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ACCESSORIES & CHEMICALS

ACCESSORIES

HEAT “N” RUN UNIT

A solution heating unit, with separate power supply, which is available to fit onto the rear of the

Steempro 2000 machine and link into the cleaning solution system. Refer to Heat ’N’ Run manual for operation and safety of this unit.

! CAUTION- WHEN USING THE HEAT ’N’ RUN

UNIT ALWAYS USE THE HIGH PRESSURE

SOLUTION HOSES SUPPLIED WITH THE

STEEMPRO MACHINE.

STAINLESS STEEL UPHOLSTERY TOOL

A lightweight stainless steel cleaning tool that, with care, will not give the problems of the softer alloy materials or plastics, the rough edges of which could damage fine fabric. Suitable for use on all wet-cleanable fine fabrics with an ultra-fine spray tip to avoid over-wetting. This tool is essential for upholstery cleaning.

CARPET & STAIR HAND TOOLS

Larger and heavier hand tool designed for extraction cleaning stair carpeting, edges, small rugs and inaccessible areas. Also ideal for rinse extracting stains after treatment with an appropriate

Prochem spotting agent. These tools are NOT

recommended for upholstery cleaning.

VACUUM & SOLUTION HOSES (EXTENSION)

Extension hose assemblies may be used provided they conform to the high pressure solution hose requirements of the Heat’n’Run unit (if fitted) and do not exceed the maximum recommended length for the vacuum configuration. The maximum recommended length of hose for single 3-stage vacuum models is 15m (50ft) and for dual 3-stage vacuums 30m (100ft).

! CAUTION- WHEN USING THE HEAT ’N’ RUN

UNIT ALWAYS USE THE HIGH PRESSURE

SOLUTION HOSES SUPPLIED FOR THE

STEEMPRO MACHINE.

CHEMICALS

Prochem specialise in manufacturing chemical products for the soft furnishing cleaning industry, including carpets, floor coverings, upholstery fabrics and curtains. This section refers only to the basic

Prochem chemicals for general on-site carpet cleaning using the hot water extraction method.

S775 EXTRACTION PRO

A wide use carpet cleaning formula containing a high concentration of non-resoiling detergents, builders and brighteners for effective cleaning of synthetic and natural fibre carpets. S775 has an approximate pH of 8.5 and should be diluted with hot water at the rate of 10 ml. per litre (1 to 100).

S709 MULTI PRO

A concentrated pre-spotter and traffic lane cleaner for treating spots, stains and heavily soiled traffic areas prior to extraction cleaning. Dilute with warm water at 1 - 4 to 1 - 8 and apply by sprayer. For best results, brush into pile using Prochem carpet pile brush before following up with extraction cleaning process. S709 has a diluted pH of 10.5, therefore always pre-test fibres for colour fastness before use.

B109 FIBRE & FABRIC RINSE

A mild acidic concentrate for use as a cleaning/stabilising rinse to restore correct pH to the fibre. B109 will help to stabilise fugitive dyes and reduce the possibility of 'jute browning' caused by over-wetting or the use of alkaline cleaning solutions. B109 can be used in place of S775 in the extraction machine solution tank, or applied by sprayer after cleaning. Dilute 10 ml. per litre of warm water through your machine. B109 is normally only used when a dye test suggests the possibility of dye bleed or on light coloured carpets when JUTE is part of the construction and may cause BROWNING.

S760 LIQUID DEFOAMER

Always use S760 especially when foam problems from soapy residue left from previous shampoo cleaning are encountered. Mix 20 ml. of S760 with

500ml of cold water and add to vacuum hose and recovery tank. As you drain off to empty the recovered soiled solution, you simply add more

S760 as necessary. Remember, it is only necessary to add S760 when extraction cleaning previously shampooed carpets, so always check the recovery tank for foam at the start of each job.

STAIN REMOVERS, SPOTTERS, PROTECTORS

& DEODORISERS

Speciality products such as those listed above are available from the Prochem range. Refer to the chemical section of the Product Catalogue for more details. Individual Product Safety Data Sheets on all products are available direct from Prochem or

Authorised Prochem Distributors.

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CONDENSED OPERATING INSTRUCTIONS

PREPARING THE MACHINE

1. Pour clean solution into front tank.

2. Slide vacuum hose on to the black hose adapter located at the back of machine and the wand.

3. Connect the male end of the solution hose to the wand and the female end to the machine by sliding knurled collar on the female quick disconnect fitting back. Push the male fitting in and release the knurled collar until it snaps back.

4. Make sure the drain valve is closed by pushing the T-handle all the way in.

5. Previously shampooed carpets may have a heavy build-up of old shampoo residue which can cause the vacuum system to ingest foam and result in damage to the vacuum motor.

Remember to add recommended amount of defoamer to the recovery tank every time you

6. fill the solution tank.

Plug the machine into a suitable electrical outlet.

PRIMING THE PUMP (500PSI UNITS)

WARNING: FOR ALL UNITS FITTED WITH

HEAT’N’RUN DO NOT TURN ON HEATER UNTIL

PUMP IS PRIMED AND WATER IS RUNNING

THROUGH CARPET WAND.

The Steempro Powerplus 500 must be primed as follows before use. The pump rarely needs to be primed after the first time each day unless the solution is allowed to run low or if the unit has been laid on its side during transport or storage.

Prior to connecting the hoses

1. Add water to the front solution tank.

2. Turn the pump switch, located on the handle, to the “on” position.

3. Turn both vacuum switches, located on the handle, to the “on” position.

4. Cover the black vacuum hose adaptor, located at the back of the recovery tank, with your hand.

5. While covering the vacuum hose adaptor, push down on the lever of the power primer, located on the lower left side on the back of the motor housing, above the quick disconnect.

6. Hold down the lever until you see running water in the clear cap of the in-line filter, located in the middle on the back of the motor housing.

7. Release the lever.

8. Turn both vacuum switches to the “off” position.

9. Open the recovery tank lid and look for water inside tank. If no water is in the recovery tank, the pump is not primed and the above steps need to be repeated.

10. Once the pump is primed fill the solution tank with cleaning solution and proceed to clean.

PRECAUTIONS FOR STEEMPRO

POWERPLUS 500

1. Do not exceed 500psi.

2. Do not screw the regulator fully in.

3. Do not fully unscrew the regulator.

4. Do not exceed 250psi when using a Heat N

Run unit with the machine.

5. Always check the gauge when adjusting the pressure.

OPERATING INSTRUCTIONS

CARPET WAND

Important: Use only Prochem wands and hand tools with the Steempro 2000 equipment. They are designed to deliver and maintain the correct amount of solution and pressure when attached to the Steempro pump system. Use of other manufacturers wands may cause over-wetting of carpet, damage to the pump system and lack

of pressure.

6. Turn on the vacuum and solution switches.

Slowly pull the wand head towards you with the solution valve trigger engaged. Then make a pass forward and backward with the vacuum only (no spray) over the cleaned area to remove as much soil and solution as possible.

Do not over-wet carpet! Make overlapping passes to prevent streaking.

7. On heavily soiled carpets, we strongly recommend using a pre-spray solution. If the carpet is heavily soiled, squeeze solution valve lever on the forward pass as well as backwards, allowing cleaning solution a few seconds longer to work prior to vacuuming.

8. When you run out of solution, turn off the pump. Attach the drain elbow on the drain valve. Place a bucket under the drain elbow and pull up the drain valve T-handle. Dirty solution will pour out until the tank is empty.

Close the drain valve. Use a clean bucket when you refill the solution tank.

9. When the job is completed, turn the switches off and disconnect the vacuum and solution hoses from the carpet tool and the machine.

Drain the recovery tank through the drain valve as before.

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CLEANING UPHOLSTERY

velvets.

CAUTION – WE STRONGLY RECOMMEND

ATTENDING AN UPHOLSTERY CLEANING

COURSE BEFORE ATTEMPTING TO CLEAN

FABRIC UPHOLSTERY.

General instructions

Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked on.

Look for the cleaning instruction label sewn on the underside of the furniture for the recommended method of cleaning the fabric. If it calls for dry cleaning, do not attempt to clean with the wet extraction method. Otherwise, damage to the fabric could occur. Extraction works perfectly on most wetcleanable fabrics including synthetic (acrylic)

Before proceeding, test the fabric for colourfastness. Apply a small amount of ready-to-use cleaning solution on the fabric in an inconspicuous area. Wait for 2 to 3 minutes and blot the area with a white terry cloth towel. If no colour comes off onto the towel, the fabric should be safe to clean. If a little colour comes off, there is some risk of colours running when you clean. It may be possible to stabilise colours by cleaning with B109 Fibre &

Fabric Rinse.

1. Prepare the machine in the same manner as for carpet (see preparing the machine) cleaning except attach the upholstery tool to the vacuum hose. Connect the solution hose. Pour warm water into the solution tank. Add recommended amount of cleaning concentrate into the solution tank. Turn on the vacuum and pump switches.

2. Clean with the upholstery tool using as little solution as possible. Make overlapping passes to prevent streaking. Go over the area you just cleaned without depressing the lever (vacuum only) and gauge the amount of moisture extracted for dryness. On heavily soiled areas like arm rests, pre-treat with a recommended pre-spray.

Steempro Manual.doc 1/8/09 Page 12 of 31

PRACTICAL CARPET CLEANING

At this stage you will have a reasonable knowledge of your cleaning machine and suitable chemicals to achieve the best results. If you have carpet cleaning background knowledge or you have attended a Prochem Training Course, you will also have an understanding of carpet construction, types of fibres and related problems. The following is a summary of the techniques using your

Prochem Soil Extraction Machine.

Using the cleaning wand

The procedure for using the carpet wand will vary slightly from carpet to carpet depending on profile and soil content. The effect of using a lightweight wand as a scrub wand is to introduce a certain amount of mechanical agitation that undoubtedly helps to clean better by agitation of the pile fibres.

On the majority of normal soiled carpets no prespray cleaner will be necessary (except in problem areas) and a normal mix of 10 ml. S775

EXTRACTION PRO per litre of hot water can be used. Prochem can advise you on the various alternative systems and methods that can be applied for varying soil conditions and carpet types.

These are all referred to in the Prochem Training

Course Manual that is supplied with the course.

PREPARATION & FINISHING PROCEDURE

Clear area of all small items and breakables then -

1. Dry vacuum (dust removal) open areas of carpet - before moving furniture.

2. Move all furniture to areas that you have just vacuumed.

3. Dry vacuum remainder of carpet and edges

(optional depending on condition).

4. Pre-spray heavily soiled areas and treat spots and stains.

5. Clean carpet using cleaning method as described below and subject to dye bleed test being carried out.

6. Reset pile with carpet pile brush.

7. Replace furniture in original position, placing

Prochem waterproof carpet protectors under all legs and feet of furniture.

8. Use Prochem foam blocks under PLINTH furniture to allow airflow.

When using the carpet soil extraction cleaning method, there are certain basic rules of operation to follow in order to achieve the best results and to avoid over-wetting the carpet. The following is an effective wand cleaning technique -

1. Switch on pump and vacuum.

2. Starting at right hand corner, extend wand approximately 18" in front of operator to the base of the skirting board.

3. Operate solution trigger to apply spray cleaning solution whilst simultaneously drawing back the wand toward the operator thus allowing the vacuum nozzle to extract the emulsified soil and excess moisture.

4. The distance on this movement needs to be no more than 18". Release the solution trigger to stop spray.

5. The wand is then pushed back over the same path giving the vacuum a second chance to retrieve more moisture.

6. DO NOT apply more solution during the vacuum only pass.

7. The wand head is now moved far enough to the left so as just to cover the left-hand edge of the first cleaning pass and the procedure is repeated.

8. Spray and vacuum then on return pass, vacuum only.

9. Carry out a total of 4 spray and vacuum passes overlapping each one by approximately 1".

10. At this point the wand head is passed back over the area cleaned, using the vacuum only to recover excess moisture.

11. When sufficient carpet has been cleaned and vacuumed, the PILE can be reset using a

Prochem Pile Brush lightly brushing the pile toward you as you move backwards.

The speed at which the wand head is drawn back on the cleaning stroke is usually governed by the degree of soiling, for example, the slower the cleaning stroke the deeper the penetration of cleaning solution. The same effect, however, can be achieved by several quicker passes and not allowing the cleaning solution to penetrate too far all at once, and at the same time, using the movement of the wand to agitate the cleaning solution which does help to produce a better cleaning result.

The choice of technique is left to you, but it must be pointed out that when using the slow technique, there is a danger of wetting down to the backing of the carpet and thereby risking a shrinkage problem.

Certainly, on all light to moderately soiled areas of carpet, the wand movement should be fairly fast to avoid over-wetting and extended drying out.

Remember that in the early stages of getting used to your extractor, it is far better to re-clean a patchily cleaned carpet than to have a bad

shrinkage problem on your hands. You will be surprised how quickly you will master the cleaning techniques.

If you have under-estimated the degree of soiling in a carpet, you can always revert to one of the heavy soil cleaning operations such as pre-spraying with

S709 MULTI PRO.

NEVER FORGET - a few extra minutes spent on preparation and pre-treatment can save you hours on a return visit.

Steempro Manual.doc 1/8/09 Page 13 of 31

GENERAL MAINTENANCE

All Prochem machines are engineered and built to require a minimum of maintenance. But like any machine, it does require some care to keep it in optimum working condition. Careful attention to these maintenance instructions will give you maximum operating performance and will increase the life expectancy of the machine.

To ensure a trouble-free machine, we strongly advise the following preventative maintenance.

DAILY MAINTENANCE

The following should be carried out at the end of each carpet cleaning session.

POWER CABLE & PLUG

Check the condition of the power cable and plug.

Make sure all wires are correctly located and tightly connected. If damaged, the power cable and plug assembly must be replaced.

DO NOT ATTEMPT REPAIR.

Instruction for replacement of power cable with combined plug (all machines)

!! CAUTION - ONLY QUALIFIED MAINTENANCE

PERSONNEL SHOULD ATTEMPT THE

FOLLOWING REPAIR

Should the power cable require replacement, please follow the instructions below.

1. The replacement cable and plug shall be of the same specification as the original Prochem part number BE4901 (3 core 1.5mm with 13Amp sealed plug unit)

2. Ensure that machine is disconnected from electrical supply and open electrical housing by means of tool required.

3. Disconnect the live (brown), neutral (blue) and earth (green/yellow) wires from the cable terminal block by means of unscrewing the terminal block wire clamp screws.

4. Release the outer cable clamp next to the terminal block by unscrewing the two securing screws, then unscrew the outer cable gland to release the cable which can then be pulled out of the cable gland assembly.

5. Insert the new cable through the gland, then secure and clamp the outer cable by means of tightening the outer cable gland and the two securing screws next to the terminal block.

6. Connect the live (brown), neutral (blue) and earth (green/yellow) wires to the cable entry gland terminal block by means of inserting the wire conductors into the terminal block as follows :-

The conductor of the wire coloured brown shall be connected to the terminal marked (L), the conductor of the wire coloured blue shall be connected to the terminal marked (N) and the conductor of the wire coloured green and yellow shall be connected to the terminal marked with the Earth symbol thus -

7. Ensure that all connections are secure and close machine electrical housing and secure with tool required.

SOLUTION TANK

Flush the solution tank and pump through with 10 litres of hot water. Check the filter and clean if necessary. If damaged or compressed, unscrew the filter and re-shape or replace as necessary.

DO NOT store hand tools, cables or hoses in the solution tank as this may damage the filter.

RECOVERY TANK

Flush through with clean water and thoroughly clean the vacuum filter. Remove soil and lint build-up inside the filter screen in the recovery tank.

Lint should be cleaned off so that airflow is not impeded. Check that the ball float moves freely within the filter housing. If fitted, clean the drain

valve using a small soft brush to clear any debris or sediment from the drain valve seal. Lubricate the drain valve shaft, slide and elbow connection with a suitable oil or maintenance spray. Check the waste tank lid seal and also make sure the inlet elbow inside the waste tank is tight and pointing away from the vacuum shut-off filter.

WAND, HAND TOOLS AND HOSES

Inspect the carpet wand and hand tool for sharp edges or damage (if accidentally dropped).

Check the spray jets for debris, correct alignment and spray pattern. Clean if necessary using only a soft bristle brush - DO NOT use metal or wire.

Rinse the vacuum hose with hot water to prevent soil build-up.

Check all nuts and bolts and tighten if

necessary

Pay particular attention to the handle, base-plate and wheel axle shaft securing bolts.

Always keep the machine clean inside and out.

WARNING! FREEZING

PROTECTION

If your extraction machine is exposed to freezing weather with solution in the components, the solution will FREEZE and in most cases

SERIOUSLY DAMAGE the machine. To avoid damage, consider the following in the winter season. When the machine is not in use, store it in a heated building. This is particularly important in the case of the WAND and HAND TOOL, which are fitted with brass valves. To avoid freezing between jobs, pump out all the cleaning solution from the machine, wand and hand tool and make sure the wand and hand tool are insulated from the vehicle floor (wrap in a blanket or tarpaulin).

Steempro Manual.doc 1/8/09 Page 14 of 31

WEEKLY MAINTENANCE

At least once a week, inspect the internal components, solution fittings and electrical connections. Check for signs of fluid leakage and tighten or replace fittings as necessary. Make sure all electrical connections and cables are in place.

Solution Lines and Fittings

Flush the machine with a solution of 1 part water with 20 parts B109 Fibre & Fabric Rinse in order to neutralise the alkaline residue left by the cleaning solution.

Quick connect coupler

Spray with WD-40 or equivalent lubricant to prevent coupler from sticking.

Drain Valve

Apply light oil on gate seals. If machine has to be stored, leave the gate valve open.

SOLUTION PUMP

!! CAUTION - ONLY QUALIFIED MAINTENANCE

PERSONNEL SHOULD ATTEMPT THE

FOLLOWING REPAIRS

A diaphragm type pump is fitted to the Steempro

2000 models and requires little maintenance other than occasional inspection of the pump head to check for any fluid leakage. The following components should be inspected and cleaned, or replaced as necessary. See parts illustration in this manual for further reference.

- CHECK VALVE ASSEMBLY

- DIAPHRAGM

- CAM DRIVE BEARING

- MOTOR BRUSHES.

Models fitted with continuous running pumps (no pressure switch fitted) should be checked for brush wear every 6 months for normal usage and every 3 months for heavy usage. In the event of a reduction in operating pressure, leakage or pump failure, refer to the 'Fault Finding Guide' and contact your

Prochem Distributor.

STEEMPRO POWERPLUS 500

The pump fitted to the Steempro Powerplus 500 requires a rebuild after 500 hours or 18 months, whichever comes earlier

VACUUM MOTOR

!! CAUTION - ONLY QUALIFIED MAINTENANCE

PERSONNEL SHOULD ATTEMPT THE

FOLLOWING REPAIRS

The vacuum motor is lubricated for life - no additional lubrication is required. The only other maintenance that may be required is changing the motor brushes. This should only be carried out by an individual with THOROUGH knowledge of

electric motors.

The brushes should be changed before the brush wears to within 3/8" of the brass holder.

With heavy usage we recommend that the brushes be checked every 3 months. The recommended inspection period for normal usage is at least every 6 months. The estimated brush life is approximately 400 to 450 hours, but inspection and replacement should take place at least every 350 hours to prevent the possibility that brush wear may cause damage to the vacuum motor.

On re-assembly, the lead wires must be kept away from the rotating parts and the motor frame. Always ensure that the green earth wire is re-connected to the vacuum motor body to ensure safe operation.

To achieve maximum life, the brushes should be seated on the commutator before full voltage is applied. Do this by applying 50% of the rated voltage for thirty minutes. In the event of electrical or mechanical failure, refer to the General Fault

Finding Guide page in this manual and contact your

Prochem Distributor. Although some service parts are available, we recommend that defective vacuums be replaced.

Steempro Manual.doc 1/8/09 Page 15 of 31

GENERAL FAULT FINDING GUIDE

CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !

NO POWER

With both vacuum and pump switches in the 'on' position, the vacuum and pump will not run.

PROBABLE CAUSES CORRECTIVE ACTION

House or building circuit breaker tripped Re-set breaker switch

NO VACUUM

With the vacuum switch in the 'on' position, the vacuum will not run.

PROBABLE CAUSES CORRECTIVE ACTION and

LOSS OF VACUUM

While the unit is running, there is a loss of suction at the cleaning tool.

PROBABLE CAUSES

Hole in vacuum hose

Disconnected or damaged internal hose

Waste tank lid seal defective

CORRECTIVE ACTION

Repair or replace hose

Repair replace or reconnect hose

Replace lid seal

Vacuum filter clogged

Drain valve open (if fitted)

Remove, clean and replace

Close drain valve

Replace motor

NO PUMP PRESSURE

With the pump switch in the 'on' position, the pump will not run.

PROBABLE CAUSES CORRECTIVE ACTION

Defective internal by-pass or check valve

Defective pump motor or worn brushes

Seized motor shaft or cam bearing

Inspect and replace

Replace pump, brushes or brush endbell

Replace or lubricate bearing

Defective pump pressure switch (100psi model) Replace pump pressure switch

Defective rectifier

LOW PUMP PRESSURE

With the pump motor running the spray from the cleaning wand is below normal.

PROBABLE CAUSES

Solution tank filter clogged

Suction leak at pump inlet

Pressure leak at pump outlet

CORRECTIVE ACTION

Clean as necessary

Locate leak and repair

Locate leak and repair

Spray tip worn, clogged or incorrectly positioned

Spray tip non-drip valve seized

Diaphragm split (leak from pump head)

Replace, clean or re-position

Dismantle and lubricate

Replace diaphragm

Check valve assembly defective or clogged

Worn cam drive bearing (excessive noise)

Low motor speed due to partially seized bearings

Clogged spray-tip filters

Pressure regulator incorrectly set or lost prime

Steempro Manual.doc 1/8/09

Clean or replace check valve assembly

Replace drive bearing

Lubricate or replace bearings

Clean or replace spray tip filters

Re-set pressure regulator or re-prime

Page 16 of 31

PARTS DIAGRAM SX2000 / SX2100 UPPER

Steempro Manual.doc 1/8/09 Page 17 of 31

PARTS LIST SX2000 / SX2100 UPPER

DESCRIPTION REF. STOCK CODE

1 E11787-P

2 E11870

3 E11791

PART NO.

F11787-P

F11788

F11791

5

5A

5B

5C

E00919

E10989A

5D E00913-P

6 E11785

7

8 E02322

9 BE4901

10 E11177

11

12

13

12904A

K11965

K00672

10989-2A

K00741

F11785

C12039

C02322

B02218-1

C11177

H02548-2

B00185-30

B00185-40

STAND PIPE ASSEMBLY

ELBOW, 180 DEG. FLOAT BALL

PVC PIPE, 1.5 X 12 IN, SCH 40 WHT

FLOAT BALL SCREEN

ADAPTER

LID, RECOVERY TANK

WASHER ¼ X 1 SS

BOLT ¼ X 20

POWER CORD 25FT & 13A PLUG SET 220-240V CE

LABEL IMPORTANT CORD

15 E11786B-NL F-11786-B-NL HANDLE

16 B00177 TERMINAL LUG 0.25 X 0.032 16-14 AWG FULLY INSULATED

17

18 E00295-1

B00185-40

C00295-1

WIRE BLACK 5”

SCREW NO.10 ¾” BLACK PHILLIPS

SCREW NO.8 ½” BLACK PHILLIPS 19

20

21 E02211-1

22

23 E010284

C00293

D11168

B02211-1

H10911

D010284

ROCKER SWITCH, GREEN ILLUMINATED 230V 16A

SWITCHPLATE

45

47

48

49

50

51

25

26

27

28

29

30

31

32

E11141

E00665-1

KP00427

33 JE00233

34

35 E010283

36

37 JE00261

38 EN00711

E00711RK

39 EN00710

40

41

42

43

JE00254

E02294

E11185

E00672-1

B00177-1

B00185-30

C02315

C00264

C11141

K00665-1

E00427

C00313

C00233

C02312

D010283

F11804

C00261

K00711

K00711-1

K00710

C00254

C02294

K11185

K00672-1

TERMINAL LUG 0.25 X 0.032

WIRE WHITE 5”

LOCK WASHER NO.10 SS

SCREW, ALLEN HEAD 10-24 X 1.25”

HOSE ADAPTOR 1.5” BLACK

GASKET, ADAPTOR & DRAIN VALVE 2”

HEX BOLT ¼ X 20 X ¾

LOCK WASHER ¼” INT STAR

PLATE, HEATER MOUNTING

NUT ¼ X 20 HEX

SEAL, DRAIN VALVE

LOCK WASHER ¼” SPLIT

SCREW ¼ X 20 X 1.25

ELBOW 1 ½” PVC

PVC PIPE 1.5” X 2.25” SCH 40 WHITE

CH00060 A00060 3/8 BARB X ¼ MP BRASS

E00052 A00052 BRASS M-F

JE00255

E00124

C11244

A00124

WASHER ½” PLATED

HEX NUT ¼ MPT BRASS

EH00373 D00373

C11143

S11179

SOLUTION FILTER ¼”

¼ X 20 X 1.5” SS PAN HEAD SS PHILLIPS

NON-SKID TAPE 1” ROLL

2

1

8

1

2

6

8

2

1

1

2

1

2

1

1

1

2

1

1

2

2

1

1

1

1

1

QTY

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

2

1

2

2

1

3

1

1

1

4

1

Steempro Manual.doc 1/8/09 Page 18 of 31

PARTS DIAGRAM SX2000 / SX2100 BASE

Steempro Manual.doc 1/8/09 Page 19 of 31

PARTS LIST SX2000 / SX2100 BASE

REF. STOCK CODE

1

2

3 TT00639

4

5

6

E00618

LA4501E

PART NO.

C00297

J11863

J00639

J00618

F11178-BLK

117196-00

DESCRIPTION

SCREW,#8 X .25 IN, PAN HEAD

HOSE, 3 IN

SCREW CLAMP, 1.63 - 2.43IN.

VACUUM HOSE, 2IN GREY, WIRE, 22 IN LG

INTERCOOLER, GALAXY, BLACK

VACUUM MOTOR 230V 5.7” 3-STAGE W/CHOKE COIL

SX2000 POWERFLO

SX2100 POWERMAX

HOSE CLAMP, 2 IN SLDPRT

VACUUM HOSE, 2 IN GREY, WIRE, 4 IN LG

17

18

19

20

21

22

23

24

25

7

8

9 JE00261

10

11

12

E00618

13

14

15

16

E11314

CH00060

E00052

E00161

CH00111

CH00121

JE00255

GU00102

RS4924

E00097-A

J00657

J00618

C00261

C00254

D11134-1

C11189

C11516

C02312

G11314

A00060

A00052

A00161

A00111

A00121

C11244

A00102

B11150

C00302

A00097A

LOCK WASHER, 1-4IN SPLIT

PLATE,VACUUM BASE W-STUD

SCREW, 1-4 X 20 X 4.5 IN, HEX

SCREW, 1-4 X 20 X 4.5 IN, FLAT HEAD, PHILLIPS

LOCKWASHER, .25 IN., INTERNAL STAR

PRESSURE REGULATOR, 140 PSI

3/8 BARB X ¼ MP, BRASS

.25 X .375 M-F 90 DEG BRASS

TEE, .25 FP, BRASS

NIPPLE, .25 IN

FITTING, .25 MP X .25 FP, BRASS

WASHER, .56 X 1.5 X .05

QD, .25F X .25FP, BRASS

GROUND WIRE1.5MM GRN/YEL

RIVET, #41 SS

CAP, INLINE FILTER

27

28 E02322

29

30

E010379

31

32

33

34

35

E00061

E02564-2

RS00192

37

A00094C

C02322

D010379

C11440

A00061

H02564-2

C00293

B00192

C02321

C00280

HEX BOLT,1-4 X 20 X 1.75 IN

HEATER MOUNTING PLATE

SPACER, HEATER MOUNTING PLATE

3-8 BARB X 1-4FP, BRASS

LABEL, CAUTION, MOTOR HOUSING

#8 X .5IN PAN, BLACK SMS, PHILLIPS

MOUNT, NYLON TIE

8-32 X .88 PAN HEAD

HEX NUT, 8-32 BLACK ZINC

40

41 E00565-13

42 E11170

43 E00240

44

45

E010313

E02305

46

47 E11432

48

49

50

51

E03251

E11429

E11430

RS4924

52

53 JE00251

54

55

RS4910

E90001A

56 RS4906

57

58

59

60

61

62

63

RS4918

RS4919

E00314-1

JE00233

Steempro Manual.doc 1/8/09

H03545

H00565-13

D11170

C00240

G11767

C02305

E11431

D11432

C03251

E11429

E11430

B00185-61

C90011

C00251

B00182

B90001

B00177

H10914

H10913

H10911

C00314-1

C00233

COVER, SERIAL # LABEL

LABEL, SERIAL NUMBER,CE

AXLE

WASHER, SHOULDER, NYLON

WHEEL, 10 IN

CAP NUT, .5IN PUSH-ON

FOAM, 7 X 4.5 IN

WASHER, .187 ID, BACKUP

FOAM, 12 X 6.5 IN

FOAM, 14 X 6.5 IN

WIRE, 16GA, GRN-YEL, DNO

HEX NUT, METRIC, 8MM X 1.25

LOCKWASHER, SPLIT

RING TERMINAL, .375 CENTRE

FILTER, EMI-RFI, 250 VAC

TERMINAL LUG, FEMALE, QD, .25 X .032, 16-14 AWG

WIRE, 1.5MM BLUE 6 IN

WIRE, 1.5MM BROWN 6 IN

HEX BOLT, 1-4 X 20 X 1IN

WASHER, FLAT, .25 IN

Page 20 of 31

1

1

8

26

1

1

1

1

4

1

1

3

4

2

2

1

1

3

1

1

1

10

2

1

1

1

1

1

1

1

1

QTY

1

1

3

1

1

1

2

1

1

1

1

1

1

10

1

1

5

2

1

3

1

3

1

2

1

1

4

1

1

1

1

1

4

-

-

-

-

64 E03518

65 E11789

66

67

E11308

E11165

68

69

70

71

E00613

TT00640

FJ00051

RS4907

72 RS00190

73 FJ4401B

FJ44010

PC809147

74 E11194

75

76

77

78

E00613

E11154

E11243

E11154

79

80

JE00273

81

82 E00618

83 PC807110

84

- PF00616

G03518

F11789

B11308

C11165

J00613B

J11508

A00054

B00191

B00190

R2100818A

R3C11242A

8090-945-270

D11194

J00613B

J11154

A11243

J11154

C00273

C02315

C00264

J00618

E11169

C00284

PR3005E-H

PF00625

E5006

E5001

CASTER, 4 IN

BASE

TERMINAL BLOCK, 8 POLE

SCREW, # 8 X 1 IN, PAN, BLACK

SOLUTION HOSE, .375 IN, BLACK X 32

SCREW CLAMP #6, .43 TO .875 IN

ELBOW, 90, .375MP X .375B, NYLON

NYLON TIE, 11IN BLACK

PUMP FLOJET BY-PASS 70PSI 230V (POWERPLUS SX2000)

PUMP FLOJET TRIPLEX 100PSI 230V (POWERMAX SX2100)

PUMP SHURFLO 120PSI 230V (ALTERNATE SX2100)

SOLUTION HOSE, .375 X 26 IN, BLACK

SOLUTION HOSE, .375 X 10 IN, WIRE REINFORCED

TEE, .375B X .375B X .375B, NYLON

SOLUTION HOSE, .375 X 6 IN, WIRE REINFORCED

LOCKNUT, 1-4 X 20, NYLON, SS

LOCKWASHER, #10 INT. STR, SS

VACUUM HOSE, 2 IN GREY, WIRE, 7 IN LG

SCREW, 10-32 X .375 GROUND

ITEMS NOT SHOWN

VACUUM HOSE 1 ½”

SX2000 POWERFLO (FT)

SX2100 POWERMAX (FT)

VACUUM & HP SOLUTION HOSE ASSEMBLY 25FT

HOSE CUFF 1 ½”

HP SOLUTION HOSE ASSEMBLY 15FT (SX2000)

HP SOLUTION HOSE ASSEMBLY 25FT (SX2100)

1

8

2

4

2

1

2

4

13

1

1

1

2

1

1

1

1

1

1

1

16

3

1

15

25

1

2

2

6

Steempro Manual.doc 1/8/09 Page 21 of 31

PARTS DIAGRAM SX2700 / SX2750 UPPER

Steempro Manual.doc 1/8/09 Page 22 of 31

PARTS LIST SX2700 / SX2750 UPPER

DESCRIPTION REF. STOCK CODE

1 E11787-1

2 E11788-1

3 E11791-1

4 E11167

PART NO.

F11787-1

F11788-1

F11791-1

C11167 SCREW ¼ - 20 X ¾ SS

A00060

A00052

C11244

00580-16.5

12905A

K11965

K00672

K00741

10989-2A

F11785-1

B11769

C11177

H02548-2

B00185-30

B00185-40

D010283

F11804

C00261

K00710

K00711

E11128

C12110

C11540

K00741

K00672-1

A90004

D00373

A00124

C11144

S11179

C00238

F11786-1

B00177

B00185-40

C00295-1

C00293

D11168

B02211-1

D010284

D010453

B00177-1

B00185-30

C02315

C00264

C00288-1

C00288

K00665-1

K00666

C00314-1

C00233

C00313

C02312

6

7

8

9

CH00060

E00052

JE00255

11

11A

11B E00919

11C E00913-P

11D E10989A

12 E11785-1

13 BE4901

14 E11177

15

16

17

35

36

37

38

39

19 E11786-1

20

21

22 E00295-1

23

24

25 E02211-1

26 E010284

27 E010453

28

29

30

31

32 E00288-1

33

34

E00288

E00665-1

EN00666

E00314-1

JE00233

40 E010283

41

42 JE00261

43 EN00710

44 EN00711

45 KP00427

46 E12110

47 E11540

48

49

E00913-P

E00672-1

50

51 EH00373

52 E00124

53

54

55 E00448-1

3/8 BARB X ¼ MP BRASS

90 ELBOW ¼ M-F

WASHER ½” PLATED

HOSE ASSY. 16.5” X ¼”

STAND PIPE ASSY

PVC PIPE 1 ½” X 14 ¾” SCH 40 WHITE

PIPE ADAPTER 1 ½” SCH 40 WHITE

FLOAT BALL SCREEN

POWER CORD 25FT & 13A PLUG SET 220-240V CE

LABEL, IMPORTANT CORD

HANDLE

TERMINAL LUG 0.25 X 0.032 16-14 AWG FULLY INSULATED

WIRE 10” 14 GA BLACK UL1015

SCREW NO.10 ¾” BLACK PHILLIPS

SCREW NO.8 ½” BLACK PHILLIPS

ROCKER SWITCH ILLUMINATED GREEN 230V 16A

SWITCHPLATE

TERMINAL LUG 0.25 X 0.032

WIRE WHITE 5”

LOCK WASHER NO.10 SS

SCREW ¼ - 20 X 2 ¼” C/S

SCREW ¼ - 20 X 1 ½” C/S

HOSE ADAPTER 1 ½” BLACK

ELBOW 90 1 ½” WHITE

HEX BOLT ¼ X 20 X 1” ZINC

¼ FLAT WASHER

HEX BOLT ¼ X 20 X ¾ SS

¼ LOCK WASHER INT STAR

PLATE, HEATER MOUNT

NUT ¼ - 20 HEX

GASKET DRAIN VALVE

HEX BOLT 3/8” - 16 X 1 ¾”

PIPE ADAPTER 1 ½” WHITE PVC

PVC PIPE 1 ½” X 2 ¼” SCH 40 WHITE

0.5” BARB X ¼ MP BRASS

HEX NUT ¼ NPT BRASS

SCREW ¼ - 20 X 2” SS

NON-SKID TAPE 1” ROLL

WASHER 5/8 NEO STEEL SS

2

1

2

1

1

1

2

2

1

1

2

1

1

1

2

2

1

4

6

2

2

1

4

1

2

1

4

4

1

QTY

1

1

1

6

4

2

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

2

1

3

1

Steempro Manual.doc 1/8/09 Page 23 of 31

PARTS DIAGRAM SX2700 / SX2750 BASE

Steempro Manual.doc 1/8/09 Page 24 of 31

PARTS LIST SX2700 / SX2750 BASE

REF. STOCK CODE

1

2

3 TT00639

4

5

E00618

JE00273

6

7 JE00233

PART NO.

C00297

J11863

J00639

J00618

C00273

F11178-BLK

C00233

DESCRIPTION

SCREW,#8 X .25 IN, PAN HEAD

HOSE, 3 IN

SCREW CLAMP, 1.63 - 2.43IN.

VACUUM HOSE, 2IN GREY, WIRE, 22 IN LG

LOCK NUT ¼-20 NYLON SS

INTERCOOLER, GALAXY, BLACK

9

10

11

12

RS4924

LA4501E

13

14

E00618

JE00261

15

16 E11134

17

26

27

28

29

30

18

19

20

21

E11154

22

23 CH00060

24

25

E00053

E13154

E00052

E00516-3

JE00255

GU00104

31

32

E00161

CH00111

33

34

35

36

37

38

E10691

E10379

E11165

39

40

41 RS4907

42

43 RS00192

45 H03545

46 E00565-13 H00565-5

47

48

E02305-1

E00240

C02305

C00240

49 E010313

50 E11170

51 E11789-1

52 E02310

53 E03518

54 FJ44010

PC809147

E13161

G11767

D11170

F11789-1

C02310

G03518

R3C11242A

8090-945-270

300036

55 RS4906

56 E03251

57

58

E00168

59

60

61

62 RS00190

63

B00177

C03251

A00168

A90004

A00155

J11933

J00632

B00190

D13128

C00284

B11150

117196-00

J00657

J00618

C00261

C00254

D11134

C11189

C02312

C11516

J11154

J11508

G11904

A00060

A00053

G13154

A00052

00580-13

G00516-3

C11244

A00104

A00161

A00111

C00232

A00154

K10691

C02291

D10379

C11165

F11790-1

B11779

B00191

C00293

B00192

SCREW 10-32 X 0.375 EARTH

EARTH WIRE GREEN / YELLOW 1.5MM

VACUUM MOTOR 230V 5.7” 3-STAGE W/CHOKE COIL

HOSE CLAMP 2” SLDPRT

VACUUM HOSE 2” WIRE 4”

NUT ¼ - 20 HEX

LOCK WASHER ¼ SPLIT

SCREW ¼ - 20 X 4 ½” HEX

LOCK WASHER ¼ INT STAR

SCREW ¼ - 20 X 4 ½” FLAT HEAD PHILLIPS

SOLUTION HOSE 3/8 X 31” WIRED

SCREW CLAMP NO.6 0.43” TO 0.875”

3/8 BARB X ¼ MP, BRASS

45 ELBOW BRASS ¼ MP X ¼ FP

PRESSURE REGULATOR (SX2750)

90 ELBOW BRASS ¼ MP X ¼ FP

HOSE ASSY 13” X ¼” HP

PRESSURE GAUGE 0 – 600PSI (SX2750)

WASHER, .56 X 1.5 X .05

MALE QUICK CONNECT ¼” BRASS

TEE BRASS ¼ FP

¼ NIPPLE BRASS

90 ELBOW BRASS ¼ NPT X ¼ NPT

PVC PIPE ¼” X 1 ½” SCH 80

SCREW ¼ - 20 X 2 ½”

HEATER MOUNTING PLATE

SCREW NO.8 X 1” PAN BLACK

STUB 12-3 SJTW YELLOW

NYLON 11”

SCREW NO.8 X ½” PAN BLACK SMS PHILLIPS

CABLE TIE HOLDER

COVER, SERIAL LABEL

CAP NUT ½” PUSH-ON

SHOULDER WASHER NYLON

AXLE

BASE

HEX BOLT ¼ -20 X 1 ¼”

CASTER WHEEL 4”

PUMP FLOJET TRIPLEX 100PSI 230V (SX2700)

PUMP SHURFLO 120PSI 230V (ALTERNATE SX2700)

PUMP 500PSI 230V (SX2750)

TERMINAL LUG, FEMALE, QD, .25 X .032, 16-14 AWG

BRASS BUSHING 3/8M X 1/4”F

BARB, BRASS ½” X ¼” M

MALE PLUG ¼” NYLON

HOSE, ½” POLYWIRE PVC 32”

PULSE HOSE PUMP QD 42”

NYLON 4”

PUMP PLATE 500PSI (SX2750)

Steempro Manual.doc 1/8/09 Page 25 of 31

4

4

1

5

1

2

1

1

1

1

6

6

3

8

2

1

1

2

1

4

1

1

1

1

2

2

2

1

1

1

1

2

8

1

3

1

1

4

1

1

1

1

8

1

1

1

1

QTY

1

1

3

1

16

1

26

6

2

2

2

1

1

10

1

1

5

64

65

66

67

68

69

70

E02564-2

E11154

E00618

PC807110

H02564-2

J11933

K11935

J11154

J00618

E11169

B00179-2

WARNING LABEL – ELECTRIC SHOCK

HOSE, ½” POLYWIRE PVC 30”

STRAINER IN-LINE 0.5”

SOLUTION HOSE 3/8” X 27” WIRE REINFORCED

VACUUM HOSE 2” WIRE X 7”

GASKET VAC MOTOR

CLOSED END CONNECTOR 16-3

1

2

6

1

1

1

1

Steempro Manual.doc 1/8/09 Page 26 of 31

WAND PARTS LIST

REF. STOCK CODE

1 E00526

2 E00834

3 KP4002

4 E00839

5 E00838

6 E00835

7 E00833

8 E00836

9 E00832-A

- RS5207

-

-

-

- RS5208

10 GU00102

11

12

CH00111

E00053

13 E00526

CM5001

14 PC876168

15 -

16 LR6301

LR5202

DE4920

DE4906

DE4907

PART NO.

G00526

M00834

BS006

M00839

M00838

M00835

M00833

M00836

D03424

130-678

521-939

A00102

A00111

A00053

G00526

CMPV1175

81033AC

00601-47A

TP11006

28-03F110

4193A-5-50SS

A011670013

A011650015

DESCRIPTION

KINGSTON VALVE (ASSEMBLY)

K-VALVE PLUNGER ASSEMBLY

LEVER, KINGSTON VALVE

FEMALE QUICK CONNECT 1/4F

¼ CLOSE NIPPLE, BRASS

¼ ELBOW 45° BRASS

KINGSTON VALVE ASSEMBLY

K-VALVE (NEW STYLE)

SPRAY TIP 11006 BRASS (SINGLE JET SX2000)

SPRAY TIP 11003 BRASS (DUAL JET SX2100)

SPRAY TIP 11001 BRASS (DUAL JET SX2750)

BALL CHECK VALVE 50 MESH

¼ NOZZLE BODY BRASS

BODY CAP, BRASS

Steempro Manual.doc 1/8/09 Page 27 of 31

QTY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

PUMP PARTS LIST

REF. STOCK CODE

FJ4401B

1 FJ4429

2

3 FJ5508

4 FJ5007

5

6

FJ5009

7

8

10

FJ4409

FJ5010

PART NO.

D1735H7011

20131001

20914003

21006033

R2039117

11028101

21009000

DESCRIPTION

FLOJET PUMP 230V 70 PSI CE

PRESSURE SWITCH ASSEMBLY (SEE ITEM REF.8)

DIAPHRAGM / CAM BEARING ASSEMBLY

MOTOR ASSEMBLY 230V

MOTOR REAR END BELL ASSEMBLY (SEE ITEM REF.5)

BASE PLATE / GROMMET ASSEMBLY

UPPER HOUSING (SWITCH BY-PASS)

BEARING COVER (SEE ITEM REF.4)

SHURFLO PUMP 100PSI

QTY

1

1

1

1

1

4

1

1

1

REF. STOCK CODE

PC809147

1

2

SH5202

SH5201

PART NO.

8090-945-270

94-382-39

94-229-08

3 PC809333 94-374-16

4 SH5205 94-379-01

6 SH5203

SH5209

94-385-30

94-238-03

7 SH5204

SH5207

11-201-00

94-003-01

8 PC809337 94-391-26

DESCRIPTION

SHURFLO PUMP 100PSI 230V BY-PASS

PUMP HEAD ASSEMBLY

PRESSURE SWITCH (NOT FITTED ON BY-PASS MODEL)

PUMP DRIVE WITH SOLID DIAPHRAGM

PUMP DRIVE WITH DIAPHRAGM

MOTOR 230V

ENDBELL BRUSH KIT 230V

QTY

1

1

1

1

1

1

1

1

1

1

Steempro Manual.doc 1/8/09 Page 28 of 31

MODELS SX2100 & 2700

220 – 240V 50Hz

WIRING DIAGRAM

Steempro Manual.doc 1/8/09 Page 29 of 31

THIS PAGE IS INTENTIONALLY LEFT BLANK

Steempro Manual.doc 1/8/09 Page 30 of 31

DECLARATION OF CONFORMITY

We :

Prochem Europe Ltd.,

Oakcroft Road,

Chessington,

Surrey, KT9 1RH

UK

(Importer / EC Responsible Person)

Declare that the product(s):

E.D.I.C

1753, Blake Avenue,

Los Angeles,

California, 90031-1006

USA

(Manufacturer)

Type(s):

Model(s):

Description:

STEEMPRO 2000

SX2000 / SX2100 / SX2700 / SX2750

CARPET CLEANING MACHINES 220 - 240V 50 Hz

Have been manufactured in conformity with the following standards and specifications:

BS EN 60335-1

BS EN 60335-2-68

EN55014-1

EN55014-2 (Category 1)

BS EN61000-3-2

BS EN61000-3-3

2006/95/EC

And comply with the requirements of (as amended):

Low Voltage (LVD) Directive

A Technical file is held by Prochem Europe Ltd.

Certificate of compliance and test reports have been issued by:

ITS Testing and Certfication Ltd.

ITS House Cleeve Road,

Leatherhead, Surrey, KT22 7SB

Serial No. 80011284

SGS United Kingdom Ltd.

Unit 10, Bowburn South Industrial Estate

Bowburn, Durham DH6 5AD

Ref: DUR 40572/2/R/RG/03

Signed

(For and on behalf of the Importer / EC Responsible Person)

Name: J Hattersley

Position: Equipment Product Manager

Place of Issue: Chessington UK

Date of Issue: 1/8/2009

Steempro Manual.doc 1/8/09 Page 31 of 31