Prochem POWERFLO SX2000, POWERMAX SX2100, POWERPLUS SX2700, POWERPLUS 500 SX2750 Carpet Soil Extractor Instruction Manual
POWERFLO SX2000, POWERMAX SX2100, POWERPLUS SX2700, POWERPLUS 500 SX2750 are carpet soil extractors designed to provide you with years of reliable service. This manual provides instructions for the operation, maintenance and safety of these machines.
Advertisement
Advertisement
Steempro 2000
CARPET SOIL EXTRACTOR
SAFETY, OPERATION & MAINTENANCE
INSTRUCTIONS
MODELS:
SX2000 POWERFLO
SX2100 POWERMAX
SX2700 POWERPLUS
SX2750 POWERPLUS 500
CAUTION – READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE
Steempro Manual.doc 1/8/09 Page 1 of 31
MACHINE DATA
MODEL NO.
SERIAL NO.
DATE OF PURCHASE
DISTRIBUTOR NAME
DISTRIBUTOR TEL NO.
MANUFACTURER CONTACT Prochem Europe Ltd.
Oakcroft Road,
Chessington,
Surrey KT9 1RH, UK
Telephone: + 44 (0)20 8974 1515
Fax: + 44 (0)20 8974 1511
Email: [email protected]
Website: www.prochem.co.uk
All information and specifications in this manual are current at the date of issue. However, because of Prochem Europe policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains variations including accessories used. Therefore, you may find some explanations for variations and options not installed on your equipment.
Steempro Manual.doc 1/8/09 Page 2 of 31
CONTENTS
WARRANTY
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT OPERATING INSTRUCTIONS
GENERAL OPERATING INSTRUCTIONS
UNDERSTANDING YOUR SOIL EXTRACTOR
ACCESSORIES & CHEMICALS
CONDENSED OPERATING INSTRUCTIONS
PRACTICAL CARPET CLEANING
GENERAL MAINTENANCE
GENERAL FAULT FINDING
PARTS DIAGRAM SX2000 / SX2100 UPPER
PARTS LIST SX2000 / SX2100 UPPER
PARTS DIAGRAM SX2000 / SX2100 BASE
PARTS LIST SX2100 / SX2000 BASE
PARTS DIAGRAM SX2700 / SX2750 UPPER
PARTS LIST SX2700 / SX2750 UPPER
PARTS DIAGRAM SX2700 / SX2750 BASE
PARTS LIST SX2700 / SX2750 BASE
WAND PARTS LIST
PUMP PARTS LIST
WIRING DIAGRAM
CE DECLARATION OF CONFORMITY
17
18
19
20
22
10
11
13
14
16
PAGE NO.
7
8
9
5
6
23
24
25
27
28
29
31
Steempro Manual.doc 1/8/09 Page 3 of 31
This product is marked according to the European Directive (2002/96/EC) on
Waste Electrical and Electronic Equipment (WEEE).
The symbol on this product indicates that this product must not be disposed of with normal household waste. Please protect human health and the environment by disposing of this product responsibly in the correct manner.
For further information regarding the disposal, treatment, recycling and recovery of this product, please contact:
Prochem Europe Sales Department
Telephone: +44 (0)20 8974 1515
Prochem Europe Ltd. EEE Producer Registration Number: WEE / AJ0044SY
European Directive (2002/95/EC) Restriction of use of certain Hazardous
Substances in Electrical and Electronic Equipment (RoHS).
This equipment does not contain more than the maximum permitted levels by weight of the following substances:
Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr (Vl)),
Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE)
Steempro Manual.doc 1/8/09 Page 4 of 31
WARRANTY
DATE EFFECTIVE: 1/1/09
As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale.
Prochem Europe Ltd. (hereafter referred to as “Prochem”) guarantees this machine to be free from defects in materials and workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the purchase date from a Prochem Authorised Distributor will be required for performance of this warranty.
Rotationally moulded polyethylene tanks ……………………………………………………………………………………2 Years
All other parts except maintenance items (see below) …………………………….………………………………………..1 Year
THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS, including but not limited to HOSES, FILTERS, O-RINGS,
DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a r esult of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.
To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.
The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the correct use and application of the machine and approved chemicals. The distributor is also responsible for service maintenance and repairs during and after the warranty period and the administration of any warranty claims in conjunction with the Prochem Service Department.
If Prochem receives notice of any defects during the warranty period, Prochem reserves the right to either repair, or replace components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the return of faulty items will be invoiced at current prices, subject to standard payment terms (see Prochem Standard Terms and
Conditions of Sale). Replacement parts supplied under warranty will be guaranteed for the remainder of the original machine warranty and NOT from the date of installation. Spare parts supplied after expiry of machine warranty may be covered by an additional manufacturer’s warranty subject to inspection by the manufacturer and at its sole discretion. Normal maintenance items, however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service
Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.
PROCHEM AUTHORISED DISTRIBUTORS are responsible for machine and accessories service back up during and after the warranty period. Prochem will furnish parts if the warranty is approved, but DISTRIBUTORS will be responsible for fitting, service, labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Prochem. If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour, parts (if applicable) and return carriage will be charged at FULL LIST PRICE. If warranty is approved due to genuine manufacturing defect, then labour charges and return carriage charges may be waived at Prochem’s discretion.
Prochem may send replacement parts to customers supplied by a DISTRIBUTOR or directly by Prochem, subject to the same conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chessington, subject to the same conditions, but the customer will be responsible for all carriage charges.
Any of the following circumstances involving the machine will serve to invalidate this warranty:-
NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS
INTENDED, INCORRECT MAINTENANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED
BY PROCHEM, EXPOSURE TO EXTREME TEMPERATURES OR CONDITIONS, INCORRECT INSTALLATION OR REPAIR
& UNAUTHORISED INTERVENTION.
Liability is excluded for the following:-
All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including but not limited to consequential loss, loss of income and losses incurred in reliance of the contract; service, labour or third party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor.
As against a person dealing as a consumer, this warranty creates specific rights in addition to any statutory rights, which are unaffected. As against a person dealing otherwise than as a consumer, however, this warranty excludes any implied term that the machine will correspond with a description or a product sample.
With the exception of some specific products which are labelled and intended to be used by a consumer, all equipment, machinery, accessories, products, services and advice supplied by Prochem is intended for professional and industrial use only.
Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty period, contact the Prochem Authorised Distributor or the Prochem Service Department, for details of the services available.
Only the original purchaser of the new equipment may seek performance of this warranty – these rights cannot be transferred to a third party.
Prochem Europe Ltd.
Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND
Telephone: + 44 (0)20 8974 1515 Fax: + 44 (0)20 8974 1511 Machine Warranty Issue 7 1/1/09
Steempro Manual.doc 1/8/09 Page 5 of 31
IMPORTANT SAFETY INSTRUCTIONS
PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS (!!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
!! CAUTION !! RCD CIRCUIT BREAKER
Read the instruction manual before using the appliance.
!! SOUND PRESSURE LEVEL
The sound pressure of this machine, when in use, does not exceed 85 dB (A).
!! APPLIANCE SUITABILITY
This appliance is suitable for commercial use, for example, in hotels, schools, hospitals, factories, shops, offices and rental businesses.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
!! FOR MAINS POWERED APPLIANCES during cleaning and maintenance – the plug is to be removed from the outlet socket.
!! TRAINING
You must be trained in the operation of this machine before use. Please read this manual carefully and obtain operating instruction from your
Prochem Distributor or authorised representative in the correct use of this equipment and suitable chemicals before attempting to clean.
!! REPAIRS
Should any repairs, including supply cord replacement be required, we recommend that the appliance be returned to an authorised dealer.
!! ELECTRICAL CABLE INSPECTION &
REPLACEMENT
This machine must be earthed while in use to protect the operator from electric shock. It is equipped with a sealed and approved EC three conductor cable and three-prong 13A plug. If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent. During operation a hazard may occur when running the machine over the power supply cord. The power supply cord should be regularly inspected for signs of damage.
If the power supply cord is damaged, it must be replaced.
In common with other household and commercial electrical equipment, an 'RCD' circuit breaker plug device is strongly recommended for this type of equipment.
!! EXTENSION CABLES
Avoid using extension cables with this machine. If an extension cable is used it should be of a suitable rating and no longer than 30 metres. Use only three wire CE approved extension cable with CE approved three-prong earthed plugs and three pole receptacles that accept the machine 13 amp plug.
!! DO NOT use a multiple adaptor socket to connect the machine and heating units or other devices to a single extension cable.
!! DO NOT stand the machine in water to operate such as during flood extraction.
SERIOUS INJURY OR DEATH MAY RESULT IF
MACHINE IS IMMERSED IN WATER!
!! DO NOT pull the machine by the power cable or hoses.
!! DO NOT use this machine with or near flammable vapours. These machines can ignite flammable vapours such as fuels, solvents or thinners.
!! DO NOT operate the machine unless it is completely assembled.
!! DO NOT attempt repairs or maintenance unless you are suitably qualified or experienced. Repairs and maintenance should only be performed by qualified personnel and the machine should be tested for electrical safety before re-use.
!! SPRAY LIQUID ejection could be hazardous as a result of its temperature, pressure or chemical content.
!! IF FOAM or liquid comes from the exhaust switch off immediately.
!! ALWAYS disconnect machine from mains supply when left unattended, when emptying the waste container or cleaning the appliance.
!! WHEN CLEANING THE WASTE TANK use a broad spectrum disinfectant cleaning agent to prevent contamination from any infectious material.
Steempro Manual.doc 1/8/09 Page 6 of 31
IMPORTANT OPERATING INSTRUCTIONS
PLEASE READ THE FOLLOWING IMPORTANT OPERATING INSTRUCTIONS (!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT.
! DO NOT expose the machine to rain or freezing ! ALWAYS pre-test carpet or fabric for colour temperatures. Drain solution system and store indoors when not in use.
! DO NOT operate the machine without solution and waste tank filters.
! DO NOT use boiling water or temperature in excess of 76
O
C.
! DO NOT use chemicals in the machine other than those manufactured or recommended by Prochem
Europe.
! DO NOT use the machine for dry vacuuming. The vacuum must only be used for wet extraction in conjunction with the spray system.
! DO NOT run the solution pump and/or heating unit dry. Always switch off and disconnect the machine and/or heating unit electrical supply when re-filling with solution.
! ALWAYS use a clean bucket to fill the solution tank.
! AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter.
! ALWAYS observe directions and safety precautions on chemical products. fastness and suitability with ready-to-use cleaning solution before proceeding.
! ALWAYS use defoamer in the waste tank to control foaming from previous shampoo residues in the carpet.
! IF POWDERED CHEMICALS are used, always premix in a separate bucket before adding to solution tank. If not properly dissolved, powdered cleaning solution may result in damage to the solution pump.
! USE ONLY genuine replacement parts for this machine, supplied by an authorised Prochem
Distributor.
! DO NOT use this machine for any purpose other than for its intended design function. Any deviation from its proper use or purpose and any consequential damage that may occur is the sole responsibility of the user.
! ALWAYS discharge soiled solution to a sewage drain linked to a sewage treatment facility.
! DO NOT discharge soiled solution into roadside storm drains.
! DO NOT use the drain valve to lift the machine which may result in damage to the drain valve or leakage from the drain valve mounting.
Steempro Manual.doc 1/8/09 Page 7 of 31
GENERAL OPERATING INSTRUCTIONS
BEFORE OPERATING THE
MACHINE
Read the manual carefully and completely before attempting to operate the unit. This manual has important information for the use and safe operation of the machine and should be kept available at all times. This machine will ensure years of satisfactory service if operated and maintained according to recommendations in this manual. If additional help or information is needed, please contact your distributor or Prochem.
Prochem carpet soil extraction machines have been designed with the operator in mind. Provided you read the instructions relating to the care of your machine and follow them carefully and take advantage of the helpful hints and advice that we have passed on, you will achieve excellent cleaning results and very quickly pay for your investment. A detailed operational guide is given in the following sections, however, the following important points must be emphasised.
FAILURE TO OBSERVE THESE
INSTRUCTIONS MAY SERIOUSLY
AFFECT THE PERFORMANCE OF
THE MACHINE AND INVALIDATE
THE WARRANTY
•
Connection instructions - The 220 - 240V AC models have been fitted with the appropriate
EC type sealed power cable and 3 prong 13 amp plug for the UK market. Ensure the machine is connected to a 13 amp socket outlet having the same configuration as the plug. No adapter should be used with this machine. Any modification to the plug type may be dangerous and will void the warranty.
•
This equipment is intended for commercial use only.
•
The machine was designed for use on carpet and upholstery extraction applications as per instructions and recommendations written in this manual. Any deviation from its proper use or purpose and the consequential damage that may occur is the sole responsibility of the end user.
•
Disconnect the power cord from outlet before servicing. Do not leave machine connected to an electrical outlet when unattended.
•
Do not immerse or use this machine in standing water. Such use may cause electric shock.
•
This equipment is not designed to handle or use combustible/volatile substances such as gasoline or kerosene, in, on, or near the machine. The use of such materials will cause an extreme hazardous condition.
•
Use defoamer at all times to prevent damage to the vacuum motor(s).
•
Do not use water in excess of 170°F (76°C).
•
To prevent seal damage and chemical build-up to the pump system, run clean water through the solution lines after each days use.
•
All repairs must be carried out by an authorised
Prochem distributor.
•
Repairs should only be carried out by a qualified person.
•
Do not use replacement parts other than genuine manufacturers parts as specified in the parts list.
•
Do not use chemicals in the machine other than those supplied or approved by Prochem
Europe limited.
•
Do not use the machine as a 'dry' vacuum.
Always pre-vacuum carpets thoroughly with a separate 'dry' vacuum cleaner.
•
Keep the solution tank and filter clean. Always use a clean bucket to fill the solution tank.
•
Clean the waste tank and vacuum filter daily.
Do not allow the vacuum shut-off filter to clog and do not restrict the free movement of the ball float (where fitted). Empty recovery tank regularly during use, do not wait for it to fill up and cut the vacuum motor out.
•
Clean the drain valve regularly. Lubricate the valve shaft, slide and PVC elbow connection with suitable oil or maintenance spray. Do not drain the waste tank completely until the end of each job, as this will tend to clog the seal with debris and sediment.
•
After use, flush through the pump, solution lines and waste tank with at least two gallons of
• hot water.
Do not allow the machine, hoses or tools to freeze. Freezing may seriously damage the pump and fittings. Always drain solution and store indoors when not in use. When in transit during freezing weather, insulate and cover machine, wand and hoses.
Steempro Manual.doc 1/8/09 Page 8 of 31
UNDERSTANDING YOUR SOIL EXTRACTOR
OVERVIEW
Extraction machines generally consist of two mechanical parts, a solution pump and fan type vacuum motor(s) - both operated by independent electrical switches located on the main housing.
The pump forces a cleaning solution under pressure from a housing tank to the face fibre of the carpet via a solution feed hose and carpet wand. The carpet wand has a spray jet system that is compatible with the pressure from the pump and delivers just the right amount of solution to the carpet. The solution has a short amount of time to be forced into the fibres and emulsify the soil particles before it is extracted by the powerful suction of the vacuum motor. Because both these functions take place at the carpet wand, it will soon be realised that the speed at which the
operator moves the wand is an important factor.
RECOVERY SYSTEM
The recovery tank has a built-in shut-off system that works on the principle of a rising ball. As the waste water or foam level rises and comes in contact with the ball (which in turn is secured in a filtered container) the ball floats and eventually is sucked into the aperture of the vacuum pipe and seals the air flow.
It is important to understand that shut-off devices where fitted are there to act as a precautionary
measure. Care should be taken to empty the
recovery tank frequently and to use a defoamer if heavy foam build-up occurs due to previous shampoo residue in the carpet. Emptying of the recovery tank is either by way of a positive drain valve or removable bucket. Where fitted, care should be exercised when opening the valve, particularly when the tank is full as the force of dirty water may overshoot the bucket. The drain valve should be cleaned and kept free of soil sediment regularly.
Do not let the recovery tank overfill and cut out
the vacuum motor.
At the same time do not completely empty the recovery tank until the job is finished as this may leave abrasive sediment in the drain valve rubbers.
A suggested method is to drain 10 litres of dirty water regularly and at the same time refill with clean hot solution using a separate bucket. By using this technique, the solution tank is kept topped up and the recovery tank is always below warning level all in one journey.
•
The filter in the recovery tank should be kept clean and this should be carried out at the end of each carpet cleaning session when cleaning out the recovery tank.
When cleaning out the recovery tank, follow
these steps -
Place an empty bucket under drain valve and open drain valve slowly. Empty tank and replace bucket leaving drain valve open. Rinse tank with at least 10 litres of hot water, or Prochem deodorising solution.
If there is unused solution in solution tank, close drain valve, then switch on the vacuum. With the vacuum hose connected to recovery tank, place the open end of vacuum hose in the solution tank and extract all clean solution into recovery tank. This will clean the inside of vacuum hose as well as finally rinsing out the recovery tank. Remember to leave the vacuum running for a few minutes after you have extracted, as this will help dry out the hose and avoid dripping hoses.
WARNING - Do not use extraction
machines for dry vacuuming
The vacuum motor on your soil extractor is not protected by a dry dust filter. You should only use the vacuum in conjunction with the solution spray.
Any pre-dry vacuuming operation should be carried out using a normal dry vacuum machine.
SOLUTION SYSTEM
The quick connectors on each end of the solution hose are connected to the machine and the carpet wand, completing the solution circuit from the solution tank via the pump to the wand head. The female connectors incorporate a pull-back release ring which houses steel ball bearings. These should be lubricated regularly otherwise connection may become difficult. The carpet wand heads are made from stainless steel. Do not attempt to use the carpet wand on hard floor surfaces or concrete, which may result in damage to the wand head.
•
Always check that the filter in the solution
tank is in good condition. Remember that the filter is there to protect the pump from dirt
• and fibres and it is a lot easier and cheaper to replace the filter than it is the pump!
Always use a clean bucket when you
replenish your solution tank. This help will prevent soil and sediment from entering the cleaning solution tank and pump system!
Steempro Manual.doc 1/8/09 Page 9 of 31
ACCESSORIES & CHEMICALS
ACCESSORIES
HEAT “N” RUN UNIT
A solution heating unit, with separate power supply, which is available to fit onto the rear of the
Steempro 2000 machine and link into the cleaning solution system. Refer to Heat ’N’ Run manual for operation and safety of this unit.
! CAUTION- WHEN USING THE HEAT ’N’ RUN
UNIT ALWAYS USE THE HIGH PRESSURE
SOLUTION HOSES SUPPLIED WITH THE
STEEMPRO MACHINE.
STAINLESS STEEL UPHOLSTERY TOOL
A lightweight stainless steel cleaning tool that, with care, will not give the problems of the softer alloy materials or plastics, the rough edges of which could damage fine fabric. Suitable for use on all wet-cleanable fine fabrics with an ultra-fine spray tip to avoid over-wetting. This tool is essential for upholstery cleaning.
CARPET & STAIR HAND TOOLS
Larger and heavier hand tool designed for extraction cleaning stair carpeting, edges, small rugs and inaccessible areas. Also ideal for rinse extracting stains after treatment with an appropriate
Prochem spotting agent. These tools are NOT
recommended for upholstery cleaning.
VACUUM & SOLUTION HOSES (EXTENSION)
Extension hose assemblies may be used provided they conform to the high pressure solution hose requirements of the Heat’n’Run unit (if fitted) and do not exceed the maximum recommended length for the vacuum configuration. The maximum recommended length of hose for single 3-stage vacuum models is 15m (50ft) and for dual 3-stage vacuums 30m (100ft).
! CAUTION- WHEN USING THE HEAT ’N’ RUN
UNIT ALWAYS USE THE HIGH PRESSURE
SOLUTION HOSES SUPPLIED FOR THE
STEEMPRO MACHINE.
CHEMICALS
Prochem specialise in manufacturing chemical products for the soft furnishing cleaning industry, including carpets, floor coverings, upholstery fabrics and curtains. This section refers only to the basic
Prochem chemicals for general on-site carpet cleaning using the hot water extraction method.
S775 EXTRACTION PRO
A wide use carpet cleaning formula containing a high concentration of non-resoiling detergents, builders and brighteners for effective cleaning of synthetic and natural fibre carpets. S775 has an approximate pH of 8.5 and should be diluted with hot water at the rate of 10 ml. per litre (1 to 100).
S709 MULTI PRO
A concentrated pre-spotter and traffic lane cleaner for treating spots, stains and heavily soiled traffic areas prior to extraction cleaning. Dilute with warm water at 1 - 4 to 1 - 8 and apply by sprayer. For best results, brush into pile using Prochem carpet pile brush before following up with extraction cleaning process. S709 has a diluted pH of 10.5, therefore always pre-test fibres for colour fastness before use.
B109 FIBRE & FABRIC RINSE
A mild acidic concentrate for use as a cleaning/stabilising rinse to restore correct pH to the fibre. B109 will help to stabilise fugitive dyes and reduce the possibility of 'jute browning' caused by over-wetting or the use of alkaline cleaning solutions. B109 can be used in place of S775 in the extraction machine solution tank, or applied by sprayer after cleaning. Dilute 10 ml. per litre of warm water through your machine. B109 is normally only used when a dye test suggests the possibility of dye bleed or on light coloured carpets when JUTE is part of the construction and may cause BROWNING.
S760 LIQUID DEFOAMER
Always use S760 especially when foam problems from soapy residue left from previous shampoo cleaning are encountered. Mix 20 ml. of S760 with
500ml of cold water and add to vacuum hose and recovery tank. As you drain off to empty the recovered soiled solution, you simply add more
S760 as necessary. Remember, it is only necessary to add S760 when extraction cleaning previously shampooed carpets, so always check the recovery tank for foam at the start of each job.
STAIN REMOVERS, SPOTTERS, PROTECTORS
& DEODORISERS
Speciality products such as those listed above are available from the Prochem range. Refer to the chemical section of the Product Catalogue for more details. Individual Product Safety Data Sheets on all products are available direct from Prochem or
Authorised Prochem Distributors.
Steempro Manual.doc 1/8/09 Page 10 of 31
CONDENSED OPERATING INSTRUCTIONS
PREPARING THE MACHINE
1. Pour clean solution into front tank.
2. Slide vacuum hose on to the black hose adapter located at the back of machine and the wand.
3. Connect the male end of the solution hose to the wand and the female end to the machine by sliding knurled collar on the female quick disconnect fitting back. Push the male fitting in and release the knurled collar until it snaps back.
4. Make sure the drain valve is closed by pushing the T-handle all the way in.
5. Previously shampooed carpets may have a heavy build-up of old shampoo residue which can cause the vacuum system to ingest foam and result in damage to the vacuum motor.
Remember to add recommended amount of defoamer to the recovery tank every time you
6. fill the solution tank.
Plug the machine into a suitable electrical outlet.
PRIMING THE PUMP (500PSI UNITS)
WARNING: FOR ALL UNITS FITTED WITH
HEAT’N’RUN DO NOT TURN ON HEATER UNTIL
PUMP IS PRIMED AND WATER IS RUNNING
THROUGH CARPET WAND.
The Steempro Powerplus 500 must be primed as follows before use. The pump rarely needs to be primed after the first time each day unless the solution is allowed to run low or if the unit has been laid on its side during transport or storage.
Prior to connecting the hoses
1. Add water to the front solution tank.
2. Turn the pump switch, located on the handle, to the “on” position.
3. Turn both vacuum switches, located on the handle, to the “on” position.
4. Cover the black vacuum hose adaptor, located at the back of the recovery tank, with your hand.
5. While covering the vacuum hose adaptor, push down on the lever of the power primer, located on the lower left side on the back of the motor housing, above the quick disconnect.
6. Hold down the lever until you see running water in the clear cap of the in-line filter, located in the middle on the back of the motor housing.
7. Release the lever.
8. Turn both vacuum switches to the “off” position.
9. Open the recovery tank lid and look for water inside tank. If no water is in the recovery tank, the pump is not primed and the above steps need to be repeated.
10. Once the pump is primed fill the solution tank with cleaning solution and proceed to clean.
PRECAUTIONS FOR STEEMPRO
POWERPLUS 500
1. Do not exceed 500psi.
2. Do not screw the regulator fully in.
3. Do not fully unscrew the regulator.
4. Do not exceed 250psi when using a Heat N
Run unit with the machine.
5. Always check the gauge when adjusting the pressure.
OPERATING INSTRUCTIONS
CARPET WAND
Important: Use only Prochem wands and hand tools with the Steempro 2000 equipment. They are designed to deliver and maintain the correct amount of solution and pressure when attached to the Steempro pump system. Use of other manufacturers wands may cause over-wetting of carpet, damage to the pump system and lack
of pressure.
6. Turn on the vacuum and solution switches.
Slowly pull the wand head towards you with the solution valve trigger engaged. Then make a pass forward and backward with the vacuum only (no spray) over the cleaned area to remove as much soil and solution as possible.
Do not over-wet carpet! Make overlapping passes to prevent streaking.
7. On heavily soiled carpets, we strongly recommend using a pre-spray solution. If the carpet is heavily soiled, squeeze solution valve lever on the forward pass as well as backwards, allowing cleaning solution a few seconds longer to work prior to vacuuming.
8. When you run out of solution, turn off the pump. Attach the drain elbow on the drain valve. Place a bucket under the drain elbow and pull up the drain valve T-handle. Dirty solution will pour out until the tank is empty.
Close the drain valve. Use a clean bucket when you refill the solution tank.
9. When the job is completed, turn the switches off and disconnect the vacuum and solution hoses from the carpet tool and the machine.
Drain the recovery tank through the drain valve as before.
Steempro Manual.doc 1/8/09 Page 11 of 31
CLEANING UPHOLSTERY
velvets.
CAUTION – WE STRONGLY RECOMMEND
ATTENDING AN UPHOLSTERY CLEANING
COURSE BEFORE ATTEMPTING TO CLEAN
FABRIC UPHOLSTERY.
General instructions
Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked on.
Look for the cleaning instruction label sewn on the underside of the furniture for the recommended method of cleaning the fabric. If it calls for dry cleaning, do not attempt to clean with the wet extraction method. Otherwise, damage to the fabric could occur. Extraction works perfectly on most wetcleanable fabrics including synthetic (acrylic)
Before proceeding, test the fabric for colourfastness. Apply a small amount of ready-to-use cleaning solution on the fabric in an inconspicuous area. Wait for 2 to 3 minutes and blot the area with a white terry cloth towel. If no colour comes off onto the towel, the fabric should be safe to clean. If a little colour comes off, there is some risk of colours running when you clean. It may be possible to stabilise colours by cleaning with B109 Fibre &
Fabric Rinse.
1. Prepare the machine in the same manner as for carpet (see preparing the machine) cleaning except attach the upholstery tool to the vacuum hose. Connect the solution hose. Pour warm water into the solution tank. Add recommended amount of cleaning concentrate into the solution tank. Turn on the vacuum and pump switches.
2. Clean with the upholstery tool using as little solution as possible. Make overlapping passes to prevent streaking. Go over the area you just cleaned without depressing the lever (vacuum only) and gauge the amount of moisture extracted for dryness. On heavily soiled areas like arm rests, pre-treat with a recommended pre-spray.
Steempro Manual.doc 1/8/09 Page 12 of 31
PRACTICAL CARPET CLEANING
At this stage you will have a reasonable knowledge of your cleaning machine and suitable chemicals to achieve the best results. If you have carpet cleaning background knowledge or you have attended a Prochem Training Course, you will also have an understanding of carpet construction, types of fibres and related problems. The following is a summary of the techniques using your
Prochem Soil Extraction Machine.
Using the cleaning wand
The procedure for using the carpet wand will vary slightly from carpet to carpet depending on profile and soil content. The effect of using a lightweight wand as a scrub wand is to introduce a certain amount of mechanical agitation that undoubtedly helps to clean better by agitation of the pile fibres.
On the majority of normal soiled carpets no prespray cleaner will be necessary (except in problem areas) and a normal mix of 10 ml. S775
EXTRACTION PRO per litre of hot water can be used. Prochem can advise you on the various alternative systems and methods that can be applied for varying soil conditions and carpet types.
These are all referred to in the Prochem Training
Course Manual that is supplied with the course.
PREPARATION & FINISHING PROCEDURE
Clear area of all small items and breakables then -
1. Dry vacuum (dust removal) open areas of carpet - before moving furniture.
2. Move all furniture to areas that you have just vacuumed.
3. Dry vacuum remainder of carpet and edges
(optional depending on condition).
4. Pre-spray heavily soiled areas and treat spots and stains.
5. Clean carpet using cleaning method as described below and subject to dye bleed test being carried out.
6. Reset pile with carpet pile brush.
7. Replace furniture in original position, placing
Prochem waterproof carpet protectors under all legs and feet of furniture.
8. Use Prochem foam blocks under PLINTH furniture to allow airflow.
When using the carpet soil extraction cleaning method, there are certain basic rules of operation to follow in order to achieve the best results and to avoid over-wetting the carpet. The following is an effective wand cleaning technique -
1. Switch on pump and vacuum.
2. Starting at right hand corner, extend wand approximately 18" in front of operator to the base of the skirting board.
3. Operate solution trigger to apply spray cleaning solution whilst simultaneously drawing back the wand toward the operator thus allowing the vacuum nozzle to extract the emulsified soil and excess moisture.
4. The distance on this movement needs to be no more than 18". Release the solution trigger to stop spray.
5. The wand is then pushed back over the same path giving the vacuum a second chance to retrieve more moisture.
6. DO NOT apply more solution during the vacuum only pass.
7. The wand head is now moved far enough to the left so as just to cover the left-hand edge of the first cleaning pass and the procedure is repeated.
8. Spray and vacuum then on return pass, vacuum only.
9. Carry out a total of 4 spray and vacuum passes overlapping each one by approximately 1".
10. At this point the wand head is passed back over the area cleaned, using the vacuum only to recover excess moisture.
11. When sufficient carpet has been cleaned and vacuumed, the PILE can be reset using a
Prochem Pile Brush lightly brushing the pile toward you as you move backwards.
The speed at which the wand head is drawn back on the cleaning stroke is usually governed by the degree of soiling, for example, the slower the cleaning stroke the deeper the penetration of cleaning solution. The same effect, however, can be achieved by several quicker passes and not allowing the cleaning solution to penetrate too far all at once, and at the same time, using the movement of the wand to agitate the cleaning solution which does help to produce a better cleaning result.
The choice of technique is left to you, but it must be pointed out that when using the slow technique, there is a danger of wetting down to the backing of the carpet and thereby risking a shrinkage problem.
Certainly, on all light to moderately soiled areas of carpet, the wand movement should be fairly fast to avoid over-wetting and extended drying out.
Remember that in the early stages of getting used to your extractor, it is far better to re-clean a patchily cleaned carpet than to have a bad
shrinkage problem on your hands. You will be surprised how quickly you will master the cleaning techniques.
If you have under-estimated the degree of soiling in a carpet, you can always revert to one of the heavy soil cleaning operations such as pre-spraying with
S709 MULTI PRO.
NEVER FORGET - a few extra minutes spent on preparation and pre-treatment can save you hours on a return visit.
Steempro Manual.doc 1/8/09 Page 13 of 31
GENERAL MAINTENANCE
All Prochem machines are engineered and built to require a minimum of maintenance. But like any machine, it does require some care to keep it in optimum working condition. Careful attention to these maintenance instructions will give you maximum operating performance and will increase the life expectancy of the machine.
To ensure a trouble-free machine, we strongly advise the following preventative maintenance.
DAILY MAINTENANCE
The following should be carried out at the end of each carpet cleaning session.
POWER CABLE & PLUG
Check the condition of the power cable and plug.
Make sure all wires are correctly located and tightly connected. If damaged, the power cable and plug assembly must be replaced.
DO NOT ATTEMPT REPAIR.
Instruction for replacement of power cable with combined plug (all machines)
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIR
Should the power cable require replacement, please follow the instructions below.
1. The replacement cable and plug shall be of the same specification as the original Prochem part number BE4901 (3 core 1.5mm with 13Amp sealed plug unit)
2. Ensure that machine is disconnected from electrical supply and open electrical housing by means of tool required.
3. Disconnect the live (brown), neutral (blue) and earth (green/yellow) wires from the cable terminal block by means of unscrewing the terminal block wire clamp screws.
4. Release the outer cable clamp next to the terminal block by unscrewing the two securing screws, then unscrew the outer cable gland to release the cable which can then be pulled out of the cable gland assembly.
5. Insert the new cable through the gland, then secure and clamp the outer cable by means of tightening the outer cable gland and the two securing screws next to the terminal block.
6. Connect the live (brown), neutral (blue) and earth (green/yellow) wires to the cable entry gland terminal block by means of inserting the wire conductors into the terminal block as follows :-
The conductor of the wire coloured brown shall be connected to the terminal marked (L), the conductor of the wire coloured blue shall be connected to the terminal marked (N) and the conductor of the wire coloured green and yellow shall be connected to the terminal marked with the Earth symbol thus -
7. Ensure that all connections are secure and close machine electrical housing and secure with tool required.
SOLUTION TANK
Flush the solution tank and pump through with 10 litres of hot water. Check the filter and clean if necessary. If damaged or compressed, unscrew the filter and re-shape or replace as necessary.
DO NOT store hand tools, cables or hoses in the solution tank as this may damage the filter.
RECOVERY TANK
Flush through with clean water and thoroughly clean the vacuum filter. Remove soil and lint build-up inside the filter screen in the recovery tank.
Lint should be cleaned off so that airflow is not impeded. Check that the ball float moves freely within the filter housing. If fitted, clean the drain
valve using a small soft brush to clear any debris or sediment from the drain valve seal. Lubricate the drain valve shaft, slide and elbow connection with a suitable oil or maintenance spray. Check the waste tank lid seal and also make sure the inlet elbow inside the waste tank is tight and pointing away from the vacuum shut-off filter.
WAND, HAND TOOLS AND HOSES
Inspect the carpet wand and hand tool for sharp edges or damage (if accidentally dropped).
Check the spray jets for debris, correct alignment and spray pattern. Clean if necessary using only a soft bristle brush - DO NOT use metal or wire.
Rinse the vacuum hose with hot water to prevent soil build-up.
Check all nuts and bolts and tighten if
necessary
Pay particular attention to the handle, base-plate and wheel axle shaft securing bolts.
Always keep the machine clean inside and out.
WARNING! FREEZING
PROTECTION
If your extraction machine is exposed to freezing weather with solution in the components, the solution will FREEZE and in most cases
SERIOUSLY DAMAGE the machine. To avoid damage, consider the following in the winter season. When the machine is not in use, store it in a heated building. This is particularly important in the case of the WAND and HAND TOOL, which are fitted with brass valves. To avoid freezing between jobs, pump out all the cleaning solution from the machine, wand and hand tool and make sure the wand and hand tool are insulated from the vehicle floor (wrap in a blanket or tarpaulin).
Steempro Manual.doc 1/8/09 Page 14 of 31
WEEKLY MAINTENANCE
At least once a week, inspect the internal components, solution fittings and electrical connections. Check for signs of fluid leakage and tighten or replace fittings as necessary. Make sure all electrical connections and cables are in place.
Solution Lines and Fittings
Flush the machine with a solution of 1 part water with 20 parts B109 Fibre & Fabric Rinse in order to neutralise the alkaline residue left by the cleaning solution.
Quick connect coupler
Spray with WD-40 or equivalent lubricant to prevent coupler from sticking.
Drain Valve
Apply light oil on gate seals. If machine has to be stored, leave the gate valve open.
SOLUTION PUMP
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS
A diaphragm type pump is fitted to the Steempro
2000 models and requires little maintenance other than occasional inspection of the pump head to check for any fluid leakage. The following components should be inspected and cleaned, or replaced as necessary. See parts illustration in this manual for further reference.
- CHECK VALVE ASSEMBLY
- DIAPHRAGM
- CAM DRIVE BEARING
- MOTOR BRUSHES.
Models fitted with continuous running pumps (no pressure switch fitted) should be checked for brush wear every 6 months for normal usage and every 3 months for heavy usage. In the event of a reduction in operating pressure, leakage or pump failure, refer to the 'Fault Finding Guide' and contact your
Prochem Distributor.
STEEMPRO POWERPLUS 500
The pump fitted to the Steempro Powerplus 500 requires a rebuild after 500 hours or 18 months, whichever comes earlier
VACUUM MOTOR
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS
The vacuum motor is lubricated for life - no additional lubrication is required. The only other maintenance that may be required is changing the motor brushes. This should only be carried out by an individual with THOROUGH knowledge of
electric motors.
The brushes should be changed before the brush wears to within 3/8" of the brass holder.
With heavy usage we recommend that the brushes be checked every 3 months. The recommended inspection period for normal usage is at least every 6 months. The estimated brush life is approximately 400 to 450 hours, but inspection and replacement should take place at least every 350 hours to prevent the possibility that brush wear may cause damage to the vacuum motor.
On re-assembly, the lead wires must be kept away from the rotating parts and the motor frame. Always ensure that the green earth wire is re-connected to the vacuum motor body to ensure safe operation.
To achieve maximum life, the brushes should be seated on the commutator before full voltage is applied. Do this by applying 50% of the rated voltage for thirty minutes. In the event of electrical or mechanical failure, refer to the General Fault
Finding Guide page in this manual and contact your
Prochem Distributor. Although some service parts are available, we recommend that defective vacuums be replaced.
Steempro Manual.doc 1/8/09 Page 15 of 31
GENERAL FAULT FINDING GUIDE
CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !
NO POWER
With both vacuum and pump switches in the 'on' position, the vacuum and pump will not run.
PROBABLE CAUSES CORRECTIVE ACTION
House or building circuit breaker tripped Re-set breaker switch
NO VACUUM
With the vacuum switch in the 'on' position, the vacuum will not run.
PROBABLE CAUSES CORRECTIVE ACTION and
LOSS OF VACUUM
While the unit is running, there is a loss of suction at the cleaning tool.
PROBABLE CAUSES
Hole in vacuum hose
Disconnected or damaged internal hose
Waste tank lid seal defective
CORRECTIVE ACTION
Repair or replace hose
Repair replace or reconnect hose
Replace lid seal
Vacuum filter clogged
Drain valve open (if fitted)
Remove, clean and replace
Close drain valve
Replace motor
NO PUMP PRESSURE
With the pump switch in the 'on' position, the pump will not run.
PROBABLE CAUSES CORRECTIVE ACTION
Defective internal by-pass or check valve
Defective pump motor or worn brushes
Seized motor shaft or cam bearing
Inspect and replace
Replace pump, brushes or brush endbell
Replace or lubricate bearing
Defective pump pressure switch (100psi model) Replace pump pressure switch
Defective rectifier
LOW PUMP PRESSURE
With the pump motor running the spray from the cleaning wand is below normal.
PROBABLE CAUSES
Solution tank filter clogged
Suction leak at pump inlet
Pressure leak at pump outlet
CORRECTIVE ACTION
Clean as necessary
Locate leak and repair
Locate leak and repair
Spray tip worn, clogged or incorrectly positioned
Spray tip non-drip valve seized
Diaphragm split (leak from pump head)
Replace, clean or re-position
Dismantle and lubricate
Replace diaphragm
Check valve assembly defective or clogged
Worn cam drive bearing (excessive noise)
Low motor speed due to partially seized bearings
Clogged spray-tip filters
Pressure regulator incorrectly set or lost prime
Steempro Manual.doc 1/8/09
Clean or replace check valve assembly
Replace drive bearing
Lubricate or replace bearings
Clean or replace spray tip filters
Re-set pressure regulator or re-prime
Page 16 of 31
PARTS DIAGRAM SX2000 / SX2100 UPPER
Steempro Manual.doc 1/8/09 Page 17 of 31
PARTS LIST SX2000 / SX2100 UPPER
DESCRIPTION REF. STOCK CODE
1 E11787-P
2 E11870
3 E11791
PART NO.
F11787-P
F11788
F11791
5
5A
5B
5C
E00919
E10989A
5D E00913-P
6 E11785
7
8 E02322
9 BE4901
10 E11177
11
12
13
12904A
K11965
K00672
10989-2A
K00741
F11785
C12039
C02322
B02218-1
C11177
H02548-2
B00185-30
B00185-40
STAND PIPE ASSEMBLY
ELBOW, 180 DEG. FLOAT BALL
PVC PIPE, 1.5 X 12 IN, SCH 40 WHT
FLOAT BALL SCREEN
ADAPTER
LID, RECOVERY TANK
WASHER ¼ X 1 SS
BOLT ¼ X 20
POWER CORD 25FT & 13A PLUG SET 220-240V CE
LABEL IMPORTANT CORD
15 E11786B-NL F-11786-B-NL HANDLE
16 B00177 TERMINAL LUG 0.25 X 0.032 16-14 AWG FULLY INSULATED
17
18 E00295-1
B00185-40
C00295-1
WIRE BLACK 5”
SCREW NO.10 ¾” BLACK PHILLIPS
SCREW NO.8 ½” BLACK PHILLIPS 19
20
21 E02211-1
22
23 E010284
C00293
D11168
B02211-1
H10911
D010284
ROCKER SWITCH, GREEN ILLUMINATED 230V 16A
SWITCHPLATE
45
47
48
49
50
51
25
26
27
28
29
30
31
32
E11141
E00665-1
KP00427
33 JE00233
34
35 E010283
36
37 JE00261
38 EN00711
E00711RK
39 EN00710
40
41
42
43
JE00254
E02294
E11185
E00672-1
B00177-1
B00185-30
C02315
C00264
C11141
K00665-1
E00427
C00313
C00233
C02312
D010283
F11804
C00261
K00711
K00711-1
K00710
C00254
C02294
K11185
K00672-1
TERMINAL LUG 0.25 X 0.032
WIRE WHITE 5”
LOCK WASHER NO.10 SS
SCREW, ALLEN HEAD 10-24 X 1.25”
HOSE ADAPTOR 1.5” BLACK
GASKET, ADAPTOR & DRAIN VALVE 2”
HEX BOLT ¼ X 20 X ¾
LOCK WASHER ¼” INT STAR
PLATE, HEATER MOUNTING
NUT ¼ X 20 HEX
SEAL, DRAIN VALVE
LOCK WASHER ¼” SPLIT
SCREW ¼ X 20 X 1.25
ELBOW 1 ½” PVC
PVC PIPE 1.5” X 2.25” SCH 40 WHITE
CH00060 A00060 3/8 BARB X ¼ MP BRASS
E00052 A00052 BRASS M-F
JE00255
E00124
C11244
A00124
WASHER ½” PLATED
HEX NUT ¼ MPT BRASS
EH00373 D00373
C11143
S11179
SOLUTION FILTER ¼”
¼ X 20 X 1.5” SS PAN HEAD SS PHILLIPS
NON-SKID TAPE 1” ROLL
2
1
8
1
2
6
8
2
1
1
2
1
2
1
1
1
2
1
1
2
2
1
1
1
1
1
QTY
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
2
2
1
3
1
1
1
4
1
Steempro Manual.doc 1/8/09 Page 18 of 31
PARTS DIAGRAM SX2000 / SX2100 BASE
Steempro Manual.doc 1/8/09 Page 19 of 31
PARTS LIST SX2000 / SX2100 BASE
REF. STOCK CODE
1
2
3 TT00639
4
5
6
E00618
LA4501E
PART NO.
C00297
J11863
J00639
J00618
F11178-BLK
117196-00
DESCRIPTION
SCREW,#8 X .25 IN, PAN HEAD
HOSE, 3 IN
SCREW CLAMP, 1.63 - 2.43IN.
VACUUM HOSE, 2IN GREY, WIRE, 22 IN LG
INTERCOOLER, GALAXY, BLACK
VACUUM MOTOR 230V 5.7” 3-STAGE W/CHOKE COIL
SX2000 POWERFLO
SX2100 POWERMAX
HOSE CLAMP, 2 IN SLDPRT
VACUUM HOSE, 2 IN GREY, WIRE, 4 IN LG
17
18
19
20
21
22
23
24
25
7
8
9 JE00261
10
11
12
E00618
13
14
15
16
E11314
CH00060
E00052
E00161
CH00111
CH00121
JE00255
GU00102
RS4924
E00097-A
J00657
J00618
C00261
C00254
D11134-1
C11189
C11516
C02312
G11314
A00060
A00052
A00161
A00111
A00121
C11244
A00102
B11150
C00302
A00097A
LOCK WASHER, 1-4IN SPLIT
PLATE,VACUUM BASE W-STUD
SCREW, 1-4 X 20 X 4.5 IN, HEX
SCREW, 1-4 X 20 X 4.5 IN, FLAT HEAD, PHILLIPS
LOCKWASHER, .25 IN., INTERNAL STAR
PRESSURE REGULATOR, 140 PSI
3/8 BARB X ¼ MP, BRASS
.25 X .375 M-F 90 DEG BRASS
TEE, .25 FP, BRASS
NIPPLE, .25 IN
FITTING, .25 MP X .25 FP, BRASS
WASHER, .56 X 1.5 X .05
QD, .25F X .25FP, BRASS
GROUND WIRE1.5MM GRN/YEL
RIVET, #41 SS
CAP, INLINE FILTER
27
28 E02322
29
30
E010379
31
32
33
34
35
E00061
E02564-2
RS00192
37
A00094C
C02322
D010379
C11440
A00061
H02564-2
C00293
B00192
C02321
C00280
HEX BOLT,1-4 X 20 X 1.75 IN
HEATER MOUNTING PLATE
SPACER, HEATER MOUNTING PLATE
3-8 BARB X 1-4FP, BRASS
LABEL, CAUTION, MOTOR HOUSING
#8 X .5IN PAN, BLACK SMS, PHILLIPS
MOUNT, NYLON TIE
8-32 X .88 PAN HEAD
HEX NUT, 8-32 BLACK ZINC
40
41 E00565-13
42 E11170
43 E00240
44
45
E010313
E02305
46
47 E11432
48
49
50
51
E03251
E11429
E11430
RS4924
52
53 JE00251
54
55
RS4910
E90001A
56 RS4906
57
58
59
60
61
62
63
RS4918
RS4919
E00314-1
JE00233
Steempro Manual.doc 1/8/09
H03545
H00565-13
D11170
C00240
G11767
C02305
E11431
D11432
C03251
E11429
E11430
B00185-61
C90011
C00251
B00182
B90001
B00177
H10914
H10913
H10911
C00314-1
C00233
COVER, SERIAL # LABEL
LABEL, SERIAL NUMBER,CE
AXLE
WASHER, SHOULDER, NYLON
WHEEL, 10 IN
CAP NUT, .5IN PUSH-ON
FOAM, 7 X 4.5 IN
WASHER, .187 ID, BACKUP
FOAM, 12 X 6.5 IN
FOAM, 14 X 6.5 IN
WIRE, 16GA, GRN-YEL, DNO
HEX NUT, METRIC, 8MM X 1.25
LOCKWASHER, SPLIT
RING TERMINAL, .375 CENTRE
FILTER, EMI-RFI, 250 VAC
TERMINAL LUG, FEMALE, QD, .25 X .032, 16-14 AWG
WIRE, 1.5MM BLUE 6 IN
WIRE, 1.5MM BROWN 6 IN
HEX BOLT, 1-4 X 20 X 1IN
WASHER, FLAT, .25 IN
Page 20 of 31
1
1
8
26
1
1
1
1
4
1
1
3
4
2
2
1
1
3
1
1
1
10
2
1
1
1
1
1
1
1
1
QTY
1
1
3
1
1
1
2
1
1
1
1
1
1
10
1
1
5
2
1
3
1
3
1
2
1
1
4
1
1
1
1
1
4
-
-
-
-
64 E03518
65 E11789
66
67
E11308
E11165
68
69
70
71
E00613
TT00640
FJ00051
RS4907
72 RS00190
73 FJ4401B
FJ44010
PC809147
74 E11194
75
76
77
78
E00613
E11154
E11243
E11154
79
80
JE00273
81
82 E00618
83 PC807110
84
- PF00616
G03518
F11789
B11308
C11165
J00613B
J11508
A00054
B00191
B00190
R2100818A
R3C11242A
8090-945-270
D11194
J00613B
J11154
A11243
J11154
C00273
C02315
C00264
J00618
E11169
C00284
PR3005E-H
PF00625
E5006
E5001
CASTER, 4 IN
BASE
TERMINAL BLOCK, 8 POLE
SCREW, # 8 X 1 IN, PAN, BLACK
SOLUTION HOSE, .375 IN, BLACK X 32
SCREW CLAMP #6, .43 TO .875 IN
ELBOW, 90, .375MP X .375B, NYLON
NYLON TIE, 11IN BLACK
PUMP FLOJET BY-PASS 70PSI 230V (POWERPLUS SX2000)
PUMP FLOJET TRIPLEX 100PSI 230V (POWERMAX SX2100)
PUMP SHURFLO 120PSI 230V (ALTERNATE SX2100)
SOLUTION HOSE, .375 X 26 IN, BLACK
SOLUTION HOSE, .375 X 10 IN, WIRE REINFORCED
TEE, .375B X .375B X .375B, NYLON
SOLUTION HOSE, .375 X 6 IN, WIRE REINFORCED
LOCKNUT, 1-4 X 20, NYLON, SS
LOCKWASHER, #10 INT. STR, SS
VACUUM HOSE, 2 IN GREY, WIRE, 7 IN LG
SCREW, 10-32 X .375 GROUND
ITEMS NOT SHOWN
VACUUM HOSE 1 ½”
SX2000 POWERFLO (FT)
SX2100 POWERMAX (FT)
VACUUM & HP SOLUTION HOSE ASSEMBLY 25FT
HOSE CUFF 1 ½”
HP SOLUTION HOSE ASSEMBLY 15FT (SX2000)
HP SOLUTION HOSE ASSEMBLY 25FT (SX2100)
1
8
2
4
2
1
2
4
13
1
1
1
2
1
1
1
1
1
1
1
16
3
1
15
25
1
2
2
6
Steempro Manual.doc 1/8/09 Page 21 of 31
PARTS DIAGRAM SX2700 / SX2750 UPPER
Steempro Manual.doc 1/8/09 Page 22 of 31
PARTS LIST SX2700 / SX2750 UPPER
DESCRIPTION REF. STOCK CODE
1 E11787-1
2 E11788-1
3 E11791-1
4 E11167
PART NO.
F11787-1
F11788-1
F11791-1
C11167 SCREW ¼ - 20 X ¾ SS
A00060
A00052
C11244
00580-16.5
12905A
K11965
K00672
K00741
10989-2A
F11785-1
B11769
C11177
H02548-2
B00185-30
B00185-40
D010283
F11804
C00261
K00710
K00711
E11128
C12110
C11540
K00741
K00672-1
A90004
D00373
A00124
C11144
S11179
C00238
F11786-1
B00177
B00185-40
C00295-1
C00293
D11168
B02211-1
D010284
D010453
B00177-1
B00185-30
C02315
C00264
C00288-1
C00288
K00665-1
K00666
C00314-1
C00233
C00313
C02312
6
7
8
9
CH00060
E00052
JE00255
11
11A
11B E00919
11C E00913-P
11D E10989A
12 E11785-1
13 BE4901
14 E11177
15
16
17
35
36
37
38
39
19 E11786-1
20
21
22 E00295-1
23
24
25 E02211-1
26 E010284
27 E010453
28
29
30
31
32 E00288-1
33
34
E00288
E00665-1
EN00666
E00314-1
JE00233
40 E010283
41
42 JE00261
43 EN00710
44 EN00711
45 KP00427
46 E12110
47 E11540
48
49
E00913-P
E00672-1
50
51 EH00373
52 E00124
53
54
55 E00448-1
3/8 BARB X ¼ MP BRASS
90 ELBOW ¼ M-F
WASHER ½” PLATED
HOSE ASSY. 16.5” X ¼”
STAND PIPE ASSY
PVC PIPE 1 ½” X 14 ¾” SCH 40 WHITE
PIPE ADAPTER 1 ½” SCH 40 WHITE
FLOAT BALL SCREEN
POWER CORD 25FT & 13A PLUG SET 220-240V CE
LABEL, IMPORTANT CORD
HANDLE
TERMINAL LUG 0.25 X 0.032 16-14 AWG FULLY INSULATED
WIRE 10” 14 GA BLACK UL1015
SCREW NO.10 ¾” BLACK PHILLIPS
SCREW NO.8 ½” BLACK PHILLIPS
ROCKER SWITCH ILLUMINATED GREEN 230V 16A
SWITCHPLATE
TERMINAL LUG 0.25 X 0.032
WIRE WHITE 5”
LOCK WASHER NO.10 SS
SCREW ¼ - 20 X 2 ¼” C/S
SCREW ¼ - 20 X 1 ½” C/S
HOSE ADAPTER 1 ½” BLACK
ELBOW 90 1 ½” WHITE
HEX BOLT ¼ X 20 X 1” ZINC
¼ FLAT WASHER
HEX BOLT ¼ X 20 X ¾ SS
¼ LOCK WASHER INT STAR
PLATE, HEATER MOUNT
NUT ¼ - 20 HEX
GASKET DRAIN VALVE
HEX BOLT 3/8” - 16 X 1 ¾”
PIPE ADAPTER 1 ½” WHITE PVC
PVC PIPE 1 ½” X 2 ¼” SCH 40 WHITE
0.5” BARB X ¼ MP BRASS
HEX NUT ¼ NPT BRASS
SCREW ¼ - 20 X 2” SS
NON-SKID TAPE 1” ROLL
WASHER 5/8 NEO STEEL SS
2
1
2
1
1
1
2
2
1
1
2
1
1
1
2
2
1
4
6
2
2
1
4
1
2
1
4
4
1
QTY
1
1
1
6
4
2
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
3
1
Steempro Manual.doc 1/8/09 Page 23 of 31
PARTS DIAGRAM SX2700 / SX2750 BASE
Steempro Manual.doc 1/8/09 Page 24 of 31
PARTS LIST SX2700 / SX2750 BASE
REF. STOCK CODE
1
2
3 TT00639
4
5
E00618
JE00273
6
7 JE00233
PART NO.
C00297
J11863
J00639
J00618
C00273
F11178-BLK
C00233
DESCRIPTION
SCREW,#8 X .25 IN, PAN HEAD
HOSE, 3 IN
SCREW CLAMP, 1.63 - 2.43IN.
VACUUM HOSE, 2IN GREY, WIRE, 22 IN LG
LOCK NUT ¼-20 NYLON SS
INTERCOOLER, GALAXY, BLACK
9
10
11
12
RS4924
LA4501E
13
14
E00618
JE00261
15
16 E11134
17
26
27
28
29
30
18
19
20
21
E11154
22
23 CH00060
24
25
E00053
E13154
E00052
E00516-3
JE00255
GU00104
31
32
E00161
CH00111
33
34
35
36
37
38
E10691
E10379
E11165
39
40
41 RS4907
42
43 RS00192
45 H03545
46 E00565-13 H00565-5
47
48
E02305-1
E00240
C02305
C00240
49 E010313
50 E11170
51 E11789-1
52 E02310
53 E03518
54 FJ44010
PC809147
E13161
G11767
D11170
F11789-1
C02310
G03518
R3C11242A
8090-945-270
300036
55 RS4906
56 E03251
57
58
E00168
59
60
61
62 RS00190
63
B00177
C03251
A00168
A90004
A00155
J11933
J00632
B00190
D13128
C00284
B11150
117196-00
J00657
J00618
C00261
C00254
D11134
C11189
C02312
C11516
J11154
J11508
G11904
A00060
A00053
G13154
A00052
00580-13
G00516-3
C11244
A00104
A00161
A00111
C00232
A00154
K10691
C02291
D10379
C11165
F11790-1
B11779
B00191
C00293
B00192
SCREW 10-32 X 0.375 EARTH
EARTH WIRE GREEN / YELLOW 1.5MM
VACUUM MOTOR 230V 5.7” 3-STAGE W/CHOKE COIL
HOSE CLAMP 2” SLDPRT
VACUUM HOSE 2” WIRE 4”
NUT ¼ - 20 HEX
LOCK WASHER ¼ SPLIT
SCREW ¼ - 20 X 4 ½” HEX
LOCK WASHER ¼ INT STAR
SCREW ¼ - 20 X 4 ½” FLAT HEAD PHILLIPS
SOLUTION HOSE 3/8 X 31” WIRED
SCREW CLAMP NO.6 0.43” TO 0.875”
3/8 BARB X ¼ MP, BRASS
45 ELBOW BRASS ¼ MP X ¼ FP
PRESSURE REGULATOR (SX2750)
90 ELBOW BRASS ¼ MP X ¼ FP
HOSE ASSY 13” X ¼” HP
PRESSURE GAUGE 0 – 600PSI (SX2750)
WASHER, .56 X 1.5 X .05
MALE QUICK CONNECT ¼” BRASS
TEE BRASS ¼ FP
¼ NIPPLE BRASS
90 ELBOW BRASS ¼ NPT X ¼ NPT
PVC PIPE ¼” X 1 ½” SCH 80
SCREW ¼ - 20 X 2 ½”
HEATER MOUNTING PLATE
SCREW NO.8 X 1” PAN BLACK
STUB 12-3 SJTW YELLOW
NYLON 11”
SCREW NO.8 X ½” PAN BLACK SMS PHILLIPS
CABLE TIE HOLDER
COVER, SERIAL LABEL
CAP NUT ½” PUSH-ON
SHOULDER WASHER NYLON
AXLE
BASE
HEX BOLT ¼ -20 X 1 ¼”
CASTER WHEEL 4”
PUMP FLOJET TRIPLEX 100PSI 230V (SX2700)
PUMP SHURFLO 120PSI 230V (ALTERNATE SX2700)
PUMP 500PSI 230V (SX2750)
TERMINAL LUG, FEMALE, QD, .25 X .032, 16-14 AWG
BRASS BUSHING 3/8M X 1/4”F
BARB, BRASS ½” X ¼” M
MALE PLUG ¼” NYLON
HOSE, ½” POLYWIRE PVC 32”
PULSE HOSE PUMP QD 42”
NYLON 4”
PUMP PLATE 500PSI (SX2750)
Steempro Manual.doc 1/8/09 Page 25 of 31
4
4
1
5
1
2
1
1
1
1
6
6
3
8
2
1
1
2
1
4
1
1
1
1
2
2
2
1
1
1
1
2
8
1
3
1
1
4
1
1
1
1
8
1
1
1
1
QTY
1
1
3
1
16
1
26
6
2
2
2
1
1
10
1
1
5
64
65
66
67
68
69
70
E02564-2
E11154
E00618
PC807110
H02564-2
J11933
K11935
J11154
J00618
E11169
B00179-2
WARNING LABEL – ELECTRIC SHOCK
HOSE, ½” POLYWIRE PVC 30”
STRAINER IN-LINE 0.5”
SOLUTION HOSE 3/8” X 27” WIRE REINFORCED
VACUUM HOSE 2” WIRE X 7”
GASKET VAC MOTOR
CLOSED END CONNECTOR 16-3
1
2
6
1
1
1
1
Steempro Manual.doc 1/8/09 Page 26 of 31
WAND PARTS LIST
REF. STOCK CODE
1 E00526
2 E00834
3 KP4002
4 E00839
5 E00838
6 E00835
7 E00833
8 E00836
9 E00832-A
- RS5207
-
-
-
- RS5208
10 GU00102
11
12
CH00111
E00053
13 E00526
CM5001
14 PC876168
15 -
16 LR6301
LR5202
DE4920
DE4906
DE4907
PART NO.
G00526
M00834
BS006
M00839
M00838
M00835
M00833
M00836
D03424
130-678
521-939
A00102
A00111
A00053
G00526
CMPV1175
81033AC
00601-47A
TP11006
28-03F110
4193A-5-50SS
A011670013
A011650015
DESCRIPTION
KINGSTON VALVE (ASSEMBLY)
K-VALVE PLUNGER ASSEMBLY
LEVER, KINGSTON VALVE
FEMALE QUICK CONNECT 1/4F
¼ CLOSE NIPPLE, BRASS
¼ ELBOW 45° BRASS
KINGSTON VALVE ASSEMBLY
K-VALVE (NEW STYLE)
SPRAY TIP 11006 BRASS (SINGLE JET SX2000)
SPRAY TIP 11003 BRASS (DUAL JET SX2100)
SPRAY TIP 11001 BRASS (DUAL JET SX2750)
BALL CHECK VALVE 50 MESH
¼ NOZZLE BODY BRASS
BODY CAP, BRASS
Steempro Manual.doc 1/8/09 Page 27 of 31
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
PUMP PARTS LIST
REF. STOCK CODE
FJ4401B
1 FJ4429
2
3 FJ5508
4 FJ5007
5
6
FJ5009
7
8
10
FJ4409
FJ5010
PART NO.
D1735H7011
20131001
20914003
21006033
R2039117
11028101
21009000
DESCRIPTION
FLOJET PUMP 230V 70 PSI CE
PRESSURE SWITCH ASSEMBLY (SEE ITEM REF.8)
DIAPHRAGM / CAM BEARING ASSEMBLY
MOTOR ASSEMBLY 230V
MOTOR REAR END BELL ASSEMBLY (SEE ITEM REF.5)
BASE PLATE / GROMMET ASSEMBLY
UPPER HOUSING (SWITCH BY-PASS)
BEARING COVER (SEE ITEM REF.4)
SHURFLO PUMP 100PSI
QTY
1
1
1
1
1
4
1
1
1
REF. STOCK CODE
PC809147
1
2
SH5202
SH5201
PART NO.
8090-945-270
94-382-39
94-229-08
3 PC809333 94-374-16
4 SH5205 94-379-01
6 SH5203
SH5209
94-385-30
94-238-03
7 SH5204
SH5207
11-201-00
94-003-01
8 PC809337 94-391-26
DESCRIPTION
SHURFLO PUMP 100PSI 230V BY-PASS
PUMP HEAD ASSEMBLY
PRESSURE SWITCH (NOT FITTED ON BY-PASS MODEL)
PUMP DRIVE WITH SOLID DIAPHRAGM
PUMP DRIVE WITH DIAPHRAGM
MOTOR 230V
ENDBELL BRUSH KIT 230V
QTY
1
1
1
1
1
1
1
1
1
1
Steempro Manual.doc 1/8/09 Page 28 of 31
MODELS SX2100 & 2700
220 – 240V 50Hz
WIRING DIAGRAM
Steempro Manual.doc 1/8/09 Page 29 of 31
THIS PAGE IS INTENTIONALLY LEFT BLANK
Steempro Manual.doc 1/8/09 Page 30 of 31
DECLARATION OF CONFORMITY
We :
Prochem Europe Ltd.,
Oakcroft Road,
Chessington,
Surrey, KT9 1RH
UK
(Importer / EC Responsible Person)
Declare that the product(s):
E.D.I.C
1753, Blake Avenue,
Los Angeles,
California, 90031-1006
USA
(Manufacturer)
Type(s):
Model(s):
Description:
STEEMPRO 2000
SX2000 / SX2100 / SX2700 / SX2750
CARPET CLEANING MACHINES 220 - 240V 50 Hz
Have been manufactured in conformity with the following standards and specifications:
BS EN 60335-1
BS EN 60335-2-68
EN55014-1
EN55014-2 (Category 1)
BS EN61000-3-2
BS EN61000-3-3
2006/95/EC
And comply with the requirements of (as amended):
Low Voltage (LVD) Directive
A Technical file is held by Prochem Europe Ltd.
Certificate of compliance and test reports have been issued by:
ITS Testing and Certfication Ltd.
ITS House Cleeve Road,
Leatherhead, Surrey, KT22 7SB
Serial No. 80011284
SGS United Kingdom Ltd.
Unit 10, Bowburn South Industrial Estate
Bowburn, Durham DH6 5AD
Ref: DUR 40572/2/R/RG/03
Signed
(For and on behalf of the Importer / EC Responsible Person)
Name: J Hattersley
Position: Equipment Product Manager
Place of Issue: Chessington UK
Date of Issue: 1/8/2009
Steempro Manual.doc 1/8/09 Page 31 of 31
Advertisement
Key Features
- Powerful vacuum motor(s)
- High pressure solution pump
- User-friendly design
- Durable construction
- Easy to operate and maintain
- Includes a variety of accessories
