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Operation Manual
HL Series
Version 1.02
Electronic Weigh Center
Double Assembly
Single Assembly
132554 Rev B
Content
1.0 Introduction ...............................................................................1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.1 Electronic Weigh Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.2 Weigh Mode Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0 Electronic Weigh Center Setup ................................................6
2.1 Menu Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.1 Start Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.2 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Printed Tickets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Setup Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.1 Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.2 Entering Letters and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.3 Header Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.4 Ticket ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.5 Truck ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.6 Customer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.7 Product Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.8 Operator Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.9 Container Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.10 Select Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.11 Password Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.0 Operation .................................................................................16
3.1 Single Weigh Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.1 Target Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Batch Weighing Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Pickup Tare Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.0 Maintenance ...........................................................................22
4.1 Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Yearly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 Linkage Assembly/Disassembly . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.1 Disassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.2 Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.0 Troubleshooting ......................................................................26
5.1 Double Assembly Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 Electronic Weigh Center Wiring Diagram . . . . . . . . . . . . . . . . 36
TradeRoute™ Limited Warranty ................................................... 38
For More Information .................................................................... 39
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
January 29, 2016
ii
Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars
1.0 Introduction
TradeRoute
is manufactured with top quality components and is engineered using the latest technology to provide exceptional operating features and reliability to last for years to come.
Please read this manual completely before attempting to use the system. Although the onboard system has been designed for easy set up and use, a thorough understanding of this manual will ensure that the maximum benefit is received from the system.
TradeRoute
can be used to turn almost any truck or trailer into a weighing unit. This manual deals specifically with the operation of
TradeRoute
. However, the installation and operation of the onboard system for other applications is very similar.
For any questions or comments please contact:
Rice Lake Weighing Systems
Phone (toll free): 1-800-472-6703
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at: www.ricelake.com.
Notes
Size / Model # ___________________________________________________
Serial # _________________________________________________________
Date Purchased __________________________________________________
Unit ID # _______________________________________________________
Introduction 1
1.1 Safety
Safety Symbol Definitions
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Important
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless you have read and understand the instructions and warnings in this manual.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing
Systems dealer for replacement manuals. Proper care is your responsibility.
WARNING
Failure to heed may result in serious injury or death.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not operate without all shields and guards in place.
Do not jump on the scale.
Do not use for purposes other than weight taking.
Do not place fingers into slots or possible pinch points.
Do not place hands or any body part underneath the scale at any time. The scale could be lowered at any time, crushing body parts.
Do not use any load bearing component that is worn beyond 5% of the original dimension.
Do not exceed the rated load limit of the unit.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Before opening the unit, ensure the power cord is disconnected from the outlet.
Keep hands, feet and loose clothing away from moving parts.
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only.
Always obey the standards and regulations placed on the transportation and handling of the product you are delivering for your jurisdiction.
2
TradeRoute Operation Manual
1.2 Overview
Important
Do not place any tools under the scale. When lowered, the scale could be damaged.
Do not overload the scale system. This can cause damage to the scale and the vehicle. Always obey the weight restrictions placed on the vehicle and roads.
1.2.1 Electronic Weigh Center
ON/OFF Switch Start Button
RICE LAKE
MODEL: 920i-20
SN: 1545613454
CLASS: III/IIIL/IIIHO
Nmax: 10 000
20 000
E
0
0
Gross lb
Pitch = -0.0
Roll = -0.0
Last Weighment
Head Ct 0
Total Wt 0
Avg Wt 0
SCALE IS LEVEL
Current Weighment
Head Ct 0
Total Wt 0
Avg Wt 0
Totals:
Total Head: 0
Total Wt 0
Avg Wt 0
Scale
#1
More=>
UNITS PRINT
Ticket
Printer
920i Indicator
Stop Button
Weigh Mode Alarm LEDs
Figure 1-1
Electronic Weigh Center
The electronic weigh center houses the 920i
®
indicator and ticket printer. Figure 1-1 shows the layout of the control box. Figure 1-2 shows a close-up of the 920i indicator.
The LEDs on the outside of the control box flash when the unit is in weigh mode.
Important
Before transporting ensure the LEDs are NOT flashing.
Throughout this section, the user will be asked to press the start or stop buttons, enter keystrokes into the indicator or read the display.
A description of the important keys and buttons are shown on the following pages.
Introduction 3
O
E
E
L
Last Weighment
Head Ct 0
Total Wt 0
Avg Wt 0
Current Weighment
Head Ct 0
Total Wt 0
Avg Wt 0
K
Totals:
Total Head: 0
Total Wt 0
Avg Wt 0
F G
UNITS
J
I
H
A
B
C
D
M
N
M
N
O
P
Q
Item
G
H
E
F
C
D
A
B
K
L
I
J
RICE LAKE
MODEL: 920i-20
SN: 1545613454
CLASS: III/IIIL/IIIHO
Nmax: 10 000
20 000
P
Q
Figure 1-2 920i Indicator
Key/Display Description
Directional Arrows Moves cursor to needed area and update values.
Enter Enters data put in from keypad.
Keypad
Clear Key
Allows input of numbers and text.
Clears last entry from keypad.
Softkeys
Zero Key
Gross/Net Key
Tare Key
See Section 2.2.
Zeroes the scale.
Toggles between gross and net when tare is present.
Non-functional
Print Key
Units
Display Area
Print summary report (if reports are enabled).
Non-Functional
Data input field and messages.
pT
Preset Tare indication.
Start Button
End Button
Power Switch
SN Label
Setup Switch
0
Center of zero indication.
Standstill indication, no motion.
Begins weighing transaction; prints ticket header.
Ends weighing transaction; prints ticket details.
Turns electronic weigh center on or off.
Contains serial number and other important information about scale.
Remove screw to access the configuration switch for calibration and seal for weights and measures approval.
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TradeRoute Operation Manual
1.2.2 Weigh Mode Alarms
TradeRoute
is equipped with an LED alarm to alert the operator when the scale is in the weigh position. When in weighing mode, the LEDs will flash to indicate the load cells are engaged, and the operator should lower the weigh modules to the transport mode prior to transporting the scale. The alarm LEDs are located on the side of the control box on trailer mounted units. When the scale is lowered into the transport position the software automatically turns the alarm LEDs off.
An optional in-cab alarm LED with 35 foot cable that can be mounted in the cab is available from Rice Lake Weighing Systems, PN 131811.
Alarm LED
(Both sides)
Figure 1-3 Alarm LED Location on the
Electronic Weigh Center
Introduction 5
2.0 Electronic Weigh Center Setup
RICE LAKE
MODEL: 920i-20
SN: 1545613454
CLASS: III/IIIL/IIIHO
Nmax: 10 000
20 000
E
0
Pitch = -0.0
Head Ct 0
Total Wt 0
Avg Wt 0
0
Gross lb
SCALE IS LEVEL
Current Weighment
Head Ct 0
Total Wt 0
Avg Wt 0
Totals:
Total Head: 0
Total Wt 0
Avg Wt 0
Scale
#1
More=>
UNITS PRINT
Figure 2-1
Electronic Weigh Center
Note
The electronic weigh center should be given at least 15 minutes to warm up in cold weather before using.
2.1 Menu Layouts
2.1.1
Start Menu
Start
End
Abort
More
Setup Menu
Main Menu
Figure 2-2. Softkey - Start Menu
Softkey
Start
More
Options Description
End
Abort
Press to begin weighing.
Ends weighing cycle and returns to main menu.
Cancels weighing cycle and returns to main menu.
Forwards to setup menu.
Setup Menu See Setup Menu, Section 2.1.2.
Main Menu Returns display to main menu.
Note
Start softkey will not allow weighing in the transport mode.
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TradeRoute Operator’s Manual
2.1.2
Setup Menu
Setup Menu Main Menu
Time/Date
Header
Setup
Ticket ID
Truck ID
More
Back
Customer
Setup
Product
Setup
Operator
Setup
More Back
Container
Setup
Select Mode
Password
Setup
More
Back
USB Options
Pitch & Roll
TMU295 Printer
Exit
Other Printer
Figure 2-3 Setup Menu Layout
Softkey
Time and Date
Section 2.2.1
Header Setup
Section 2.2.3
Ticket ID
Section 2.2.4
Truck ID
Section 2.2.5
Customer
Setup
Section 2.2.6
Options Description
00:00am/pm
00/00/0000
Cancel
Header 1-4
Exit
ON/OFF
Sets the system time and date.
Returns to setup menu without saving changes.
Sets up headers that print to ticket.
Returns display to previous menu.
Prints “Ticket ID field” when ON.
Increments by one number.
Current Ticket Use keypad to enter a starting ticket number.
Exit Returns display to previous menu.
ON/OFF
Set
Current
Exit
ON/OFF
New
Delete
Exit
Prints “Truck ID field” when ON.
Enter the truck ID that the weighing system is currently installed on, up to 25 characters.
Returns display to previous menu.
Displays and prints “Customer ID field” when ON.
Allows the supervisor to add a new customer, up to 25 characters.
Database of saved customer IDs will prompt selection of ID to delete.
Returns display to previous menu.
Electronic Weigh Center Setup 7
Softkey Options Description
Product Setup
Section 2.2.7
Operator
Setup
Section 2.2.8
Container
Setup
Section 2.2.9
Select Mode
Section 2.2.10
Password
Setup
Section 2.2.11
USB
Pitch & Roll
TM-U295
Printer
Back
More
Exit
ON/OFF
New
Delete
Displays and prints “Product ID field” when ON.
Allows the supervisor to add a new product.
Database of saved product IDs will prompt selection of
ID to delete.
Exit
ON/OFF
New
Delete
Returns display to previous menu.
Displays and prints “Operator ID field” when ON.
Allows the supervisor to add a new operator, up to 25 characters.
Database of saved operator IDs will prompt selection of
ID to delete.
Returns display to previous menu.
Displays and prints “Container ID field” when ON.
Exit
ON/OFF
New/Edit
Delete
Allows the supervisor to add/edit container and tare weight.
Database of saved operator IDs will prompt selection of
ID to delete.
Exit Returns display to previous menu.
Program or Weighing Mode that scale will weigh in.
Single
Batch
Select when weighing one product at a time
Select when more than one product will be weighed per load.
Pickup Tare Allows a tare to be set prior to weighing.
Target Option Used with Single Mode; allow for a target amount to be set when weighing.
Select a password for setup menu.
Home Places cursor at the beginning of the line of digits.
Cancel
End
Returns to previous menu without saving changes.
Places cursor at the end of the line of digits.
Only operates with USB device installed.
Upload/
Download
Standard USB functionality
Contrast
Clear
Transactions
Change the screen contrast
Clears the transaction database
Exit Returns to previous menu
For factory use only.
TM-U295
Other Printer
TM-U295 includes the release commands
Other printer includes 5<CR><LF> instead of release commands
Returns to previous screen.
Advances to next screen.
Returns to main menu.
8
TradeRoute Operator’s Manual
2.1.3
Printed Tickets
TradeRoute
can be set up to print the information below on each ticket using the
Epson
®
TM-U295 printer. Configuration of the ticket is performed in the setup menu.
Rice Lake Weighing Systems
230 W Coleman St
Rice Lake, WI 54822
715-234-9171
Truck ID: 1234567890
Operator ID: ABC123DEF123
Ticket ID: 0000001
05/14/2012 04:12 PM
Product ID: 1234567890
Customer ID:1234567890
Start at 11802 lb GROSS
0 lb NET
C
E
G
A
B
D
F
Figure 2-4 Ticket Specifications
A – If turned on in the setup menu, header 1, 2, 3 and 4 information.
B – If turned on in the setup menu, truck ID.
C – If turned on in the setup menu, operator ID.
D – If turned on in the setup menu, sequential ticket number.
E – Time and date always print.
F – If turned on in the setup menu, product ID.
G – If turned on in the setup menu, customer ID.
Electronic Weigh Center Setup 9
2.2 Setup Menu Options
E
0
0
Gross lb
Pitch = -0.0
Roll = -0.0
Last Weighment
Head Ct 0
Total Wt 0
Avg Wt 0
SCALE IS LEVEL
Current Weighment Totals:
Head Ct 0
Total Wt 0
Avg Wt 0
Total Head: 0
Total Wt 0
Avg Wt 0
Scale
#1
More=>
Directional
Arrows
Numeric
Keypad
UNITS PRINT
ON/OFF
Switch
Start/End
Buttons
Figure 2-5 Startup Screen
1. Turn electronic weigh center on by moving the ON/OFF switch to the ON position
(see Figure 2-5).
2. When the home screen appears, press
More=>
.
Display shows .
3. Press
Setup Menu
. A list of options will be available.
Start More
(
Press to advance to menu screen
Press to advance to setup menus
Start-up Screen
Setup Menu Main Menu
Time/Date
Header
Setup
Ticket ID
Menu Screen
Truck ID More=>
(
Press to scroll through menus
Press to return to previous menu screen
)
<=Back
Customer
Setup
Product
Setup
Operator
Setup
More=>
<=Back
Container
Setup
Select Mode
Password
Setup
More=>
<=Back
Press to exit setup menus
USB Pitch & Roll
TM-U295
Printer
Exit
Figure 2-6 Setup Menu Options
10
TradeRoute Operator’s Manual
2.2.1
Date and Time
The 920i has a built-in time and date clock that automatically adjusts for leap years.
The real time clock will run even if power is removed from the indicator. There is a battery inside the indicator that will keep the clock running continuously while there is no power to the indicator.
Setting Time/Date
Time/Date
1. Press .
2. Use the directional arrows to enter current time and date.
3. Press to return to setup menu.
More=>
4. Press
Exit
5. Press
Exit
to return to main menu.
Note
Press
Cancel
to exit without saving any changes.
2.2.2
Entering Letters and Symbols
1. Press the up directional arrow to enter the alphabetical display. There will be a cursor highlighting a symbol.
2. Using directional arrows, move the cursor to select letters and symbols. Press
to place letter/symbol into header line.
Note
Numbers can be added at the same time using the numeric keypad.
Pressing will clear the letter/number before the cursor; to move the cursor use left/right directional arrows.
3. When header line is complete, arrow down until cursor is in header line and press
to save information.
Letters/Symbols
Container: Off
Sp ! # $ & ? @ ( ) < > + - * % = / \ “ . , : ; ‘ ^ _ ’ | ~ [ ] { }
Header Line
Figure 2-7 Enter Header Information
Electronic Weigh Center Setup 11
Note
Pressing
Home
will place cursor at the beginning of the header line.
Pressing
End
will place cursor at the end of the header line.
Pressing
Cancel
will exit to the previous menu without saving.
2.2.3
Header Setup
Up to four headers can be added to your printed ticket. Headers typically are used for customer name, address, city/state and zip code, and phone number
1. Press
Setup
Headers
. Display will show
Header One Header Two
Header
Three
Header Four Exit
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5
.
2. Press desired header softkey and enter information (see Section 2.2.2).
3. Repeat for each header line that requires information.
4. When all rows are done, press
Exit
to return to setup menu.
2.2.4
Ticket ID
When printing a ticket, a sequential ticket ID number can be assigned.
Current
1. Press
Ticket Id
. Display will show .
• To turn Ticket ID On/Off, press
On/Off
.
• To enter a Ticket ID, press
Current
Ticket
and enter information (see Section 2.2.2).
2. Press
Exit
to return to setup menu.
2.2.5
Truck ID
A truck ID number can be assigned and printed on each ticket.
1. Press
Truck Id
. Display will show
On/Off Set Current Exit
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5
.
• To turn Truck ID On/Off, press
On/Off
.
• To set up a Truck ID, press
Set Current
and enter information (see Section 2.2.2).
2. Press
Exit
to return to setup menu.
12
TradeRoute Operator’s Manual
2.2.6
Customer Setup
With the customer database turned on, the 920i allows for the selection of a customer name or number (up to 25 alphanumeric characters) during a weighing transaction.
Up to 50 customers can be stored in the standard electronic weigh center.
1. Press
Customer
Setup
. Display will show
On/Off New Delete Exit
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5
.
• To turn Customer On/Off, press
On/Off
.
• To enter a Customer, press
New
and enter information (see Section 2.2.2).
• To delete a Customer, press
Delete
. A list of current customers will display.
Use the up/down directional arrows to select the customer to be deleted and
Exit
press . Press to return to the previous menu.
Note
Use
Page up Page Down
SOFTKEY1 SOFTKEY2
to display other pages if required.
2. Press
Exit
to return to setup menu.
2.2.7
Product Setup
With the product ID database turned on, the 920i allows for the selection of a product name or number (up to 25 alphanumeric characters) during a weighing transaction.
Up to 50 products can be stored in the standard electronic weigh center.
1. Press
Setup
Products
. Display will show .
• To turn Product On/Off, press
On/Off
.
• To enter a Product, press
New
and enter information (see Section 2.2.2).
Delete
• To delete a Product press . A list of current customers will display. Use the up/down directional arrows to select the customer to be deleted and press
Exit
. Press to return to the previous menu.
Note
Use
Page up Page Down
SOFTKEY1 SOFTKEY2
to display other pages if required.
2. Press
Exit
to return to setup menu.
Electronic Weigh Center Setup 13
2.2.8
Operator Setup
With the operator database turned on, the 920i allows for the selection of an operator name or number (up to 25 alphanumeric characters) during a weighing transaction.
Up to 50 operators can be stored in the standard electronic weigh center.
1. Press
Operator
Setup
. Display will show
On/Off New Delete Exit
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5
.
• To turn Operator On/Off, press
On/Off
.
• To enter an Operator, press
New
and enter information (see Section 2.2.2).
• To delete an Operator, press
Delete
. A list of current operators will display. Use the up/down directional arrows to select the operator to be deleted and press
. Press
Exit
to return to previous menu.
Note
Use
Page up Page Down
SOFTKEY1 SOFTKEY2
to display other the pages if required.
2. Press
Exit
to return to setup menu.
2.2.9
Container Setup
With the container database turned on and used in the pick up tare mode, the 920i allows for the selection of the container name or number with an associated tare weight value (up to 25 alphanumeric characters) during a weighing transaction. Up to
50 containers can be stored in the standard electronic weigh center.
Note
Only valid in Pickup Tare Mode.
1. Press
Container
Setup
. Display will show
On/Off New/Edit Delete Exit
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5
.
• To turn Containers On/Off, press
On/Off
.
New
• To enter a Container, press and enter container information
(see Section 2.2.2). After pressing enter to accept, the display will ask for a container weight. Using the numerical keypad, enter the weight and press .
14
TradeRoute Operator’s Manual
• To delete a Container, press
Delete
. A list of current containers will display.
Use the up/down directional arrows to select the container to be deleted and
Exit
press . Press to return to the previous menu.
Note
Use
Page up Page Down
SOFTKEY1 SOFTKEY2
to display other the pages if required.
2. Press
Exit
to return to setup menu.
2.2.10 Select Mode
TradeRoute provides four programs to choose from as the selected mode.
• Single – Standard weighing, pick-up or deliver a single product and print weight ticket.
• Batch – Multi-product weighing, pick-up or deliver multiple products and print weight ticket.
• Pickup Tare – Container pick up, using keyboard or stored tare weights to pick up “skip” type containers and print weight ticket of container contents.
• Target Option – Single setpoint weighing, identify single target weight for delivery of product. The relay sends a signal to turn off the pump when the target weight has been achieved.
1. Press
Select Mode
. Display will show
Single Batch Pickup Tare
Target
Option
Exit
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5
.
Note
Target Option is only available in Single Mode.
2. Press softkey for desired mode. Display will show:
Run Mode: Mode Selected
Exit
3. Press to return to setup menu.
2.2.11 Password Setup
The password setup allows you to create a unique password to enter into the setup menu.
1. Press
Password
Setup
. To enter a password, enter information (see Section 2.2.2).
Electronic Weigh Center Setup 15
3.0 Operation
RICE LAKE
MODEL: 920i-20
SN: 1545613454
CLASS: III/IIIL/IIIHO
Nmax: 10 000
20 000
Directional
Arrows
E
0
0
Gross lb
Pitch = -0.0
Head Ct 0
Total Wt 0
Avg Wt 0
SCALE IS LEVEL
Current Weighment
Display
Avg Wt 0
Totals:
Total Head: 0
Total Wt 0
Avg Wt 0
Screen
Scale
#1
More=>
UNITS PRINT
ON/OFF
Switch
Start/Stop
Buttons
Numeric
Keypad
Ticket Printer
Note
Figure 3-1
Electronic Weigh Center
The electronic weigh center should be given at least 15 minutes to warm up in cold weather before using.
Note
When the truck is going to be shut down, power down the control box prior to turning off the truck.
Important
Raise the platform prior to turning the system on. The indicator may reset itself if turned on prior to raising the platform and using hydraulics.
Turn off the system prior to lowering the platform. The indicator may reset itself if turned on prior to raising the platform
0
0
Gross lb
Scale
#1
Pitch = -0.0
Roll = -0.0
Last Weighment
SCALE IS LEVEL
Current Weighment Totals:
Figure 3-2 Pitch and Roll, Max 5.9°
1. Park truck on a level surface.
2. Raise scale platform into weighing position. LEDs on each side of the electronic weigh center should flash when in weighing position.
3. Turn the electronic weigh center on by pressing power switch up (see Figure 3-1).
See following sections for weighing modes.
16
TradeRoute Operator’s Manual
3.1 Single Weigh Mode
Standard weighing – pick up or deliver a single product and print weight ticket.
1. Select single weigh mode. See Section 2.2.10.
2. Enter product ID and customer ID if being used.
Note
Operator can be changed at any time. See Section 2.2.8.
3. Insert ticket into the ticket printer.
Start
Rice Lake Weighing Systems
230 W Coleman St
Rice Lake, WI 54822
715- 234-9171
Truck ID: 1234567890
Operator ID: ABC123DEF123
Ticket ID: 0000001
05/14/2012 04:12 PM
Product ID: 1234567890
Customer ID:1234567890
Start at 11802 lb GROSS
0 lb NET
Figure 3-3 Initial Ticket Printout
5. The 920i will go into net mode automatically when the start button is pressed.
The 920i display will show “0” weight with the NET mode illuminated.
6. Unload or load the amount as desired.
Note
The delivery hoses, chutes, conveyors, etc. should be in the storage position before pushing the end button.
End
7. When the displayed weight has stabilized, press the amount unloaded or loaded.
Rice Lake Weighing Systems
230 W Coleman St
Rice Lake, WI 54822
715- 234-9171
Truck ID: 1234567890
Operator ID: ABC123DEF123
Ticket ID: 0000001
05/14/2012 04:12 PM
Product ID: 1234567890
Customer ID:1234567890
Start at 11802 lb GROSS
0 lb NET
Amount Unloaded
5670 lb
. The printer will print out
Rice Lake Weighing Systems
230 W Coleman St
Rice Lake, WI 54822
715- 234-9171
Truck ID: 1234567890
Operator ID: ABC123DEF123
Ticket ID: 0000001
05/14/2012 04:12 PM
Product ID: 1234567890
Customer ID:1234567890
Start at 11802 lb GROSS
0 lb NET
Amount Loaded
5670 lb
Figure 3-4 Unloaded and Loaded Ticket Printouts
Operation 17
8. Lower the platform to disengage the scale. Visually check to see that the scale is down completely. The cab alarm LED will turn off when the scale is in transport mode.
3.1.1 Target Option
Single setpoint weighing – identify single target weight for delivery of product. The relay sends a signal to turn off the pump when the target weight has been achieved.
Note
Only available in the single weigh mode.
When selected, a target amount can be set to be loaded/unloaded.
1. Select single weigh mode. See Section 2.2.10.
2. Enter product ID and customer ID if being used.
3. Insert ticket into the ticket printer.
4. When
Start
is pressed, indicator will prompt for a target amount to be entered.
5. Using the numerical keypad, enter required weight and press weigh screen.
6. Unload or load the target amount.
to return to
7. Display will prompt Press [End] Softkey . Press
End
to complete ticket.
18
TradeRoute Operator’s Manual
3.2 Batch Weighing Mode
Multi-product weighing – pick up or deliver multiple products and print weight ticket.
Note
Requires product IDs for product being loaded or unloaded.
1. Select product ID and customer ID, if being used.
2. Insert ticket into the ticket printer.
3. Press
Start
. If no product ID has been selected the 920i will prompt,
Enter: No Product Selected
.
4. The 920i will then go into net weighing mode showing “0” weight.
5. Connect the delivery hoses. Unload or load the amount as desired. Then disconnect the hoses and place into storage.
Note
The delivery hoses, chutes, conveyors, etc. should be in the storage position before pushing the end button.
6. Stop loading or unloading. Return the delivery system to the storage position and wait for the weight to stabilize.
7. Press
End
. Indicator will ask: Do You Want To Do Another Product
Yes
8. Press to enter a new product. The product ID field is cleared; if customer
ID is selected it will remain stored.
9. Press
Product
and select the product to load.
10. To continue weighing, press
Start
.
11. Repeat steps 5-10 to load all required product.
12. When last product has been loaded/unloaded, press
End
.
13. When indicator prompts:
Do You Want To Do Another Product
, press
No
.
Operation 19
14. The 920i will print the following and return to normal weigh mode, removing product ID and customer ID from memory.
Rice Lake Weighing Systems
230 W Coleman St
Rice Lake, WI 54822
715- 234-9171
Truck ID: 1234567890
Operator ID: ABC123DEF123
Ticket ID: 0000001
05/14/2012 04:12 PM
Customer ID:1234567890
Product ID: XXXXXX 10000 LB
Product ID: YYYYYY 12000 LB
Product ID: ZZZZZZZ 15000 LB
Total Product: 37000 LB
Figure 3-5 Batch Ticket Printed
Important
Steps must be followed exactly as shown in this manual.
20
TradeRoute Operator’s Manual
3.3 Pickup Tare Mode
Container pick up – using keyboard or stored tare weights to pick up “skip” type containers and print weight ticket of container contents.
Note
If using a stored tare, the container function must be turned on prior to weighing product. See Section 2.2.9.
1. Select product ID and customer ID, if being used.
2. Insert ticket into the ticket printer.
3. Once the scale is level, enter a tare with one of the following methods:
• Keyboard tare – manually enter the tare value via numeric keypad and press
. Display will show a minus net weight.
• Stored tare – press
Container
and use the directional arrows to choose a stored tare value from the database. Press to return to weigh screen. Display will show container and a minus net weight.
Net weight will display. To view Gross weight the Gross/Net key must be pressed.
4. Load the container.
5. Press
Weigh
or the start button.
6. The amount loaded will print out as net weight.
Rice Lake Weighing Systems
230 W Coleman St
Rice Lake, WI 54822
715- 234-9171
Truck ID: 1234567890
Operator ID: ABC123DEF123
Ticket ID: 0000001
05/14/2012 04:12 PM
Product ID: 1234567890
Customer ID:1234567890
Tare: Keyboard or “Id #”
Start at 11802 lb GROSS
5000 lb TARE
Amount loaded
6802 lb
Figure 3-6 Ticket Printout with Tare - End
Operation 21
4.0 Maintenance
4.1 Weekly
• Check entire scale for buildup of debris. If any debris is found under the scale frame or around the load cells, remove it immediately.
• Visually check all external cables and conduit for damage. Check and ensure the load cell cables are free to move with the load cell.
• Check hydraulic cylinders and lines for leakage and ensure they will not prevent the scale from moving freely. If a cylinder or hose is leaking, replace it as soon as possible. A leaking cylinder may cause the scale to settle and give inaccurate readings during a transaction.
• Raise and lower the scale to ensure the up/down alarm is working properly.
• Check the lockdown bolt adjustment.
The lockdown bolts should be adjusted so that the hydraulic cylinders are extended a minimum of 1/8" to maximum of 1/4" when the system is locked down. The load cells should also be loose in the lockdown position.
To adjust the lockdowns, loosen the jam nut on the lockdown bolt. With the jam nut loose adjust the lockdown bolts so that the cylinders are extended between 1/8" and 1/4". Check the load cell and ensure it is loose. If unable to achieve an adjustment where the cylinder is slightly extended and the load cell is loose, contact the scale dealer.
Lockdown Sleeve
Lockdown Bolt and Jam Nut
Figure 4-1 Adjust Lockdowns
4.2 Yearly
• Do all required weekly services checking all components of the system.
• Park the system on a slope (such as a steep approach), greater than seven degrees and raise the scale. Turn on the indicator and check to see if it shuts off in 10 seconds. If the indicator does not shut off, it may have a faulty tilt sensor.
Consult a local scale dealer. This test must be done in all four directions: front low, rear low, right side low, and left side low.
• Disassemble each load cell location. Check all bushings for excessive wear and replace if necessary. Grease the ends of the upper load cell pin and lower eyebolt when reassembling.
22
TradeRoute Operator’s Manual
Important
Use quality high-pressure grease.
Avoid bending or twisting the load cell wires.
4.3 Linkage Assembly/Disassembly
To perform service on any of the scale parts (e.g. load cell or bushings), the linkage assembly must be disassembled. The following procedure must be followed when disassembling any linkage.
23
24
25
Bushings
26
27
28
1
Bushings
13
14
15
5
Apply grease both ends
18
19
4
9
2
Apply grease
56
8
Note
Item numbers DO NOT correlate with the spare parts illustrations.
11 10
21
20
22
3
22
Figure 4-2 Linkage Assembly/Disassembly (Double Cell Assembly Shown)
Tools required:
• 7/16" wrench or socket
• 3/4" wrench or socket
• 3/4" hex allen wrench (ratchet preferred)
• 1/4" roll pin punch
• Hammer
• Large flat head screwdriver
• 11/16" wrench (required for hydraulics only)
• 5/8" wrench (required for hydraulics only)
Maintenance 23
4.3.1 Disassembly Procedure
1. Remove load cell cover bolts (27) and lock washers (28) with 7/16" wrench and remove load cell cover (26).
2. Remove retaining ring (3) from lower cylinder pin with flat-head screwdriver.
3. There are two roll pins (22) inserted through the lower load cell pin (21). Remove the roll pin at the end of the lower load cell pin that prevents the load cell assembly from jumping off the pin.
4. Loosen jam nut (25) on lockdown bolt (24) and turn lockdown bolt in with 3/4" wrench.
5. Loosen socket-head cap screw (10, 11) with 3/4" allen wrench.
Note
The cap screw and sleeve are pressed together and should not be separated. The sleeve will come out with cap screw.
6. Remove pivot-pin bolt (13), washer (15), and lock washer (14) with 3/4" wrench.
7. Remove socket-head cap screw (10, 11) and lift arm spacer (9).
8. Remove outer lift arm (5).
9. Remove upper load cell pin (18) and load cell assembly (19 and 20).
10. Remove upper cylinder pin (8) and hydraulic cylinder (2).
11. Remove inner lift arm (4).
12. Remove lower load cell pin (21) only if required by removing the second roll pin
(22) with roll pin punch and hammer.
Note
Do not remove any hydraulic hoses unless you have a qualified person to remove air from the system. The hydraulic lines do not need to be removed to disassemble the system.
13. Remove hydraulic fittings (56, 57) only if required with 11/16" and 5/8" wrenches.
14. Check all bushings for excess wear. Replace the bushings if necessary.
15. Bushings in the lift arms have been installed with Loctite
®
. The bushings may need to be heated to remove them.
16. Clean any Loctite that remains in the bushing locations.
24
TradeRoute Operator’s Manual
4.3.2 Assembly Procedure
1. Install the new bushings into the lift arms using Loctite 603
™
. This product will retain the bushings and resist mild oil contamination.
2. Insert lower load cell pin (21) into lift plate (23).
3. Insert roll pin (22) to hold the pin in place with roll pin punch and hammer.
4. Assemble inner lift arm (4) onto pivot pin on base (1).
5. Assemble hydraulic cylinder onto lower cylinder pin on base (1).
6. Insert upper cylinder pin (8) through cylinder (2) into the inner lift arm (4).
7. Assemble load cell assembly (19 and 20) onto lower load cell pin (21).
8. Apply a thin film of grease onto ends of upper load cell pin (18).
9. Insert upper load cell pin (18) through upper eyebolt (20) into inner lift arm (4).
10. Assemble outer lift arm (5) loosely onto the three pins (pivot, upper load cell and upper cylinder).
11. Place lift arm spacer (9) between two lift arm plates and press outer lift arm fully onto the pins.
12. Insert cap screw (10, 11) and start threads – do not tighten – with 3/4" allen wrench.
13. Insert pivot bolt (13), washer (15), and lock washer (14) into pivot pin and tighten with 3/4" wrench.
14. Tighten cap screw (10, 11) with 3/4" allen wrench.
15. Turn out the lockdown bolt (24) until cylinder is extended between 1/8" and 1/4" with 3/4" wrench. Tighten the jam nut (25).
16. Insert roll pin (22) through the lower load cell pin (21) to prevent the load cell assembly from jumping off the pin with roll pin punch and hammer.
17. Insert retaining ring (3) on lower cylinder pin.
18. Assemble hydraulic fittings (56, 57) if required with 11/16" and 5/8" wrenches.
19. Attach load cell cover (26) with 1oad cell cover bolts (27) and lock washers (28) with 7/16" wrench.
Reed Switch Magnet
Reed Switch
Figure 4-3 Reed Switch Location
Maintenance 25
5.0 Troubleshooting
Symptom Probable Cause Action
The scale indicator will not power up.
Indicator turns off or resets in the middle of a transaction.
OR
End button will not function but start seems to work properly.
Blown in-line fuse.
Truck voltage is less than
11 volts.
Low voltage to control panel.
Indicator on, hydraulics in, use to raise body.
Replace in-line fuse, PN 126876.
The fuse holder should be located near the battery or inside the cab.
Repair faulty electrical system on truck. The panel requires at least
11 volts to operate properly.
Check other electrical equipment that may be operating (air conditioning). The charging system on the vehicle may not be maintaining at least 11 volts.
The alarm LED stays on all the time.
The scale’s up/down sensor may be damaged or not working.
Check that reed switch is oriented properly and not broken.
(See Figure 4-3.)
OR
Make sure the magnet has not fallen off or been moved out of position. Scale up/down sensor
PN127638
The system will not START,
END or both.
The weight reading on the indicator is unstable.
Weight reading is not stable enough.
The circuit board in the control panel may be wet. If there is a junction box for the load cells on your system, check inside for moisture as well.
A load cell cable may be pinched or damaged.
It may be too windy to get a stable weight. Check the motion light on the indicator. The system can only start and end when the light is out.
Dry any areas that are contaminated with moisture. Check for leaks and reseal.
Contact RLWS or a qualified dealer for support. Cutting the load cell cable will void the warranty. Special repair techniques are required.
The scale has a positive error when loading or a negative error when unloading.
The scale has a negative error when loading or a positive error when unloading.
Mechanical binding problem on scale.
Moisture is present somewhere in the electrical system.
Check all hydraulic hoses and conduit. They must be long and loose enough not to exert a force on the scale. Check all load cell covers to see that they are not bent or contacting the lift arm or cylinder.
Dry any areas that are contaminated with moisture. Check for leaks and reseal.
26
TradeRoute Operator’s Manual
Symptom Probable Cause Action
Printer is not functioning – nothing is being printed at all.
The printer is printing unrecognizable characters.
If the release light on the printer is flashing. this could indicate a low voltage to the printer.
The system requires at least 11 volts to operate properly. Your truck may need to be running to supply enough power
OR
The truck may have a faulty electrical system.
The system may have lost communication with the printer.
The print head may be jammed with paper.
The print head may be packed with dirt from operating in dusty conditions.
The printer DIP switch settings are incorrect.
The power supply on the truck is excessively noisy.
Check that the DIP switch settings are set properly (1 on, 2 off, 3 off,
4 off, 5 off, 6 off, 7 on, 8 on, 9 off,
10 off). Power down and power up the system and try again.
Remove the print head cover and ribbon. Check for bits of paper stuck in the paper feed mechanism.
Remove the print head cover and ribbon. Blow out with air. If the printer is very dirty it may require service by a qualified technician.
Turn the printer over and check that the small switches are set as follows: 1 on, 2 off, 3 off, 4 off, 5 off, 6 off, 7 on, 8 on, 9 off, 10 off.
Contact Rice Lake Weighing Systems. An in-line power filter may be necessary.
The printing on the ticket is faint or hard to read.
The printer’s ink ribbon may need to be replaced.
Replace ribbon, PN 29583.
The printer head may be damaged.
Requires service by a qualified technician.
Important
If you suspect there is a problem inside the electronic weigh center that requires the weights and measures seal to be broken, you must contact Rice Lake Weighing Systems prior to breaking the seal, or have a qualified scale dealer break the seal.
Breaking the seal may violate the weights and measures approval of the scale.
Troubleshooting 27
5.1 Double Assembly Repair Parts
30
23
24
25
36 35
26
27
28
22
29
46
45
1
44
6
7
56
55
49
54
39
13
14
15
5
47
48
47
18
4
43
9
11
10
12
21
19
20
22
3 2a
2
8
40
42
2a
41
57
53
50
51
52
Item Part No.
1 128592
2 127183
2a 126801
3 126942
4 127648
5 127649
6 127650
7 127651
8 127653
9 127652
10 127662
11 127667
12 126800
13 14751
14 15167
15 127663
Description
Base Assy, Double Low
Cylinder, Hydraulic 1.75 x 3.75
Bushing, Oil Lite 1-1/4 x 1 x 1
Ring, Retaining External
Lift Arm Assy, Low Profile
Lift Arm Assy, Low Profile
Lift Arm Assy, Low Profile
Lift Arm Assy, Low Profile
Pin, Upper Cylinder Low
Spacer, Lift Arm Low
Sleeve, Lift Arm Lockdown
Screw Cap, 1-14UNSx3 Hex
O-Ring,1 IN ID X 1-1/8 IN
Bolt,1/2-13NCx1 Hex Head
Washer,Lock 1/2 Regular
Washer,Pivot Pin Low
28
TradeRoute Operator’s Manual
Qty
2
2
2
2
2
2
2
1
2
1
1
2
1
1
2
4
Item Part No.
128603
24 126999
25 14686
26 127664
27 127007
28 15147
29 126925
30 14641
35 16863
36 14905
39 126799
40 127638
41 126840
42 127637
43 126980
44 126998
18 127655
127654
128641
19 21412
20 127643
127673
19 21444
20 127163
128674
19 21443
20 127163
21 127657
127656
22 126926
126965
23 128609
45 15181
46 126994
47 126804
48 126802
49 127603
50 127031
51 81427
52 127083
53 15147
54 14641
55 127607
56 128242
57 128286
127638
127015
Description
Pin, Upper Load Cell 15K
Pin, Upper Load Cell 10K
LC with eye bolts 15K
Load Cell, SBM RL20001-T10
Eyebolt, Machined 15K
LC with eye bolts 10K MAS
Load Cell, SBM RL20000B
Eyebolt, Machine 10K MAS
LC with eye bolts
Load Cell, SBM RL20000B-5K
Eyebolt, Machine 10K MAS
Pin, Lower Load Cell 15K
Pin, Lower Load Cell 10K
Pin,1 /4 x 2-1/4 Slotted 15K
Pin,1/4 x 1-3/4 Slotted 10K MAS
Lift Plate, Double 15K
Lift Plate, Double 10K Low
Screw, Cap 3/4-10 x 2 Hex
Nut, Jam 3/4-10NC Hex
Cell Cover Assy, Double
Screw, Cap 1/4-20 x 1/2
Washer, Lock 1/4 Regular
Screw, Cap 1/4-20 x 2-3/4
Nut,1/4-20NC Hex Steel
Label, Scale/Base
Screw, Drive NO 4 x 3/8
Bushing, Oil Lite 1.75" x 1.5" x 0.75"
Sensor Assy, OBS Alarm
Hose Clamp, No. 36 Band
Kit, OBW Reed Switch
Screw, Machine 10-32 x 1/2
Screw, Cap 3/4-10 x 2-1/2
Washer, Lock 3/4 Regular
Nut, Hex 3/4-10 Grade 8
Bushing, Oil Lite 1.5" x 1.25" x 0.5"
Bushing, Oil Lite 1.75" x 1.5" x 2"
Hardware Kit, Hydraulic
Screw, Cap 1/4-20 x 2-1/4
Washer, Flat 1/4 Steel
Valve, Hydraulic Line Lock
Washer, Lock 1/4 Regular
Nut,1/4-20NC Hex Steel
Hose Assy, Hydraulic Line
Coupling, Hydraulic 6 MB
Coupling, Hydraulic 1/32
Sensor Assy, OBS Magnetic Alarm
Cable Tie, 7.5" Black
Qty
2
1
2
2
1
1
4
2
1
1
4
1
1
1
1
1
2
2
2
8
8
2
2
1
2
4
1
4
4
2
2
4
1
2
4
4
2
4
2
2
4
4
4
4
2
2
2
Troubleshooting 29
Single Assembly Repair Parts
30 23 30 35
36
24
25
26
27
28 22
29
1
46
45
44
29
56
49
55
54
13
14
15
5
39
48
47
18
4
47
9
57
53 2a
50
51
52
8
Item
11
12
13
14
5
8
9
10
1
2
2a
3
4
11
10
12
21
19
20
22
3
Part No.
Description
128659 Base Single Low Profile
127183 Cylinder, Hydraulic 1.75 x 3.75
126801 Bushing, Oil Lite 1-1/4 x 1 x 1
126942 Ring, Retaining External
127648 Lift Arm Assy, Low Profile
127649 Lift Arm Assy, Low Profile
127653 Pin, Upper Cylinder Low
127652 Spacer, Lift Arm Low
127662 Sleeve, Lift Arm Lockdown
127667 Screw Cap, 1-14UNSx3 Hex
126800 O-Ring,1 IN ID X 1-1/8 IN
14751
15167
Bolt,1/2-13NCx1 Hex Head
Washer, Lock 1/2 Regular
2a
2
30
TradeRoute Operator’s Manual
Qty
2
2
2
2
1
2
2
2
4
2
1
1
2
19
20
21
22
23
19
20
19
20
52
53
54
55
44
45
46
47
36
39
40
41
42
43
48
49
50
51
56
57
24
25
26
27
28
29
30
35
Item
15
18
Part No.
127663 Washer, Pivot Pin Low
127655 Pin, Upper Load Cell 15K
127654 Pin, Upper Load Cell 10K
LC with eye bolts 15K
128969 Load Cell, S-Type 15K OIML
127643 Eyebolt, Machined 15K
LC with eye bolts 10K MAS
21444 Load Cell, SBM RL20000B
127163 Eyebolt, Machine 10K MAS
21443
LC with Eye Bolts
Load Cell, SBM RL20000B-5K
127163 Eyebolt, Machine 10K MAS
127657 Pin, Lower Load Cell 15K
127656 Pin, Lower Load Cell 10K
126926 Pin,1/4 x 2-1/4 Slotted 15K
126965 Pin,1/4 x 1-3/4 Slotted 10K MAS
128858 Lift Plate, Single 15K Low
128660 Lift Plate, Single 10K Low
126999 Screw, Cap 3/4-10 x 2 Hex
14686 Nut, Jam 3/4-10NC Hex
128661 Cell Cover, Single
127007 Screw, Cap 1/4-20 x 1/2
15147 Washer, Lock 1/4 Regular
126925 Screw, Cap 1/4-20 x 2-3/4
126993 Nut,5/16-18NC Hex Steel
127066 Label, Scale/Base (OB10 & OB15)
127067 Label, Serial Plate (OB5)
128136 Rivet, Blind Pop 1/8 Ø
126799 Bushing, Oil Lite 1.75" x 1.5" x 0.75"
127638 Sensor Assy, OBS Alarm
126840 Hose Clamp, No. 36 Band
127637 Magnet, OBW Reed Switch
126980 Screw, Machine 10-32 x 1/2
126998 Screw, Cap 3/4-10 x 2-1/2
15181 Washer, Lock 3/4 Regular
126994 Nut, Hex 3/4-10 Grade 8
126804 Bushing, Oil Lite 1.5" x 1.25" x 0.5"
126802 Bushing, Oil Lite 1.75" x 1.5" x 2"
127603 Hardware Kit, Hydraulic
127031 Screw, Cap 1/4-20 x 2-1/4
81427 Washer, Flat 1/4 Steel
Description
127083 Valve, Hydraulic Line Lock
15147 Washer, Lock 1/4 Regular
14641 Nut,1/4-20NC Hex Steel
127607 Hose Assy, Hydraulic Line
128242 Coupling, Hydraulic 6MB
128286 Coupling, Hydraulic 1/32
127638 Sensor Assy, OBS Magnetic Alarm
127015 Cable Tie, 7.5 " Black
2
2
1
2
Qty
1
1
4
1
3
3
2
2
1
1
1
1
1
2
2
1
2
1
2
1
2
2
1
2
2
2
1
2
2
4
4
4
4
1
1
1
1
1
2
2
2
1
1
1
4
Troubleshooting 31
Electronic Weigh Center Repair Parts
72
22
16
17
19
9
8
5
7
11
55
1
58
54
53
59
32
31
34
33
23
26
26
25
24
12
14
15
13
26
Figure 5-1 Electronic Weigh Center Replacement Parts Illustration
73
61
62
2
4
7
11
55
5
8
9
Note
See Figure 5-2 for assembly parts used with the indicator and printer.
32
TradeRoute Operator’s Manual
ITEM PART NO.
24 127108
25 127288
26 127072
31 44676
32 42640
33 30623
34 45042
40 132490
53 114695
54 127257
55 128223
58 132469
59 132470
61 127135
62 132490
72 131933
73 131443
1 131662
4 131714
5 127289
7 131454
8 15129
9 14848
11 128753
12 131458
13 126993
14 111843
15 15153
16 131712
17 131448
19 131447
22 128774
23 131441
DESCRIPTION QTY.
Indicator, 920i Plus, Univ
OBW Enclosure, Electronic Weigh Center
Latch, Toggle SS 802
Shoulder Washer, Nylon
Washer #6 Nylon Flat 4
Screw, Machine, 6-32 NC x 3/8 Phillips Pan Head 18-8SST 4
Screw, Cap 1/4-20 x 1 Hex
Anti-Vibration Mount
2
4
1
2
1
1
Nut Hex NC GR5 Pltd 1/4
Washer, Plain 5/16 Type A Series N Steel Galvanized
Washer, Lock 5/16 Regular Helical
OBW Front Bezel, Indicator
Gasket, Bezel/Front Plate
Gasket, Indicator/Front Plate
Switch, Rocker ON - None
Printer Splash Shield
1
1
1
1
8
1
8
8
Magnet,1/2 in x .06 Thick
Hinge Plastic Continuous
Foam,1/2 inch Adhesive
Washer, Bonded, Sealing
Screw, Mach 1/4-28 NF x 1/4 Phillips Drilled Filister Head
8-32 Drilled Filister Head Screw
Washer #8 SST/Rubber
Power Cable
Legend Plate, Start
Switch, Push Button Sealed
LED, Panel Mount Red
Legend Plate, Power
Legend Plate, End
Conn, Non Metallic Liquid
Power Cable
Door, Enclosure OBW
Gasket, Cover
1
1
1
3
1
2
1
1
2
2
1
1
2
2
1
2
1
Troubleshooting 33
53
54
53
62 63
17
65
34
18
19
53
41
54
46
41
56
47
5
55
42
36
35
13
56
47
5
42
55
12
Terminal Strip Connection Stackup
51
2
43
28
2
31
27
26
52 51
13
43
29
Figure 5-2 Indicator and Printer Assembly Parts Illustration
50
57
49
34
TradeRoute Operator’s Manual
ITEM PART NO.
41 14626
42 14632
43 14635
46 15134
47 15140
49 15626
50 15627
51 15631
52 15650
53 15658
54 127257
55 22062
56 22065
57 30375
62 54765
63 57551
64 65635
65 72309
NS 99191
2 114695
3 126938
5 127038
12 127402
13 128102
17 131437
18 131439
19 131440
26 131459
27 131461
29 131667
30 131668
31 131673
34 131758
35 131881
36 131882
DESCRIPTION
Legend Plate, Start
Screw, Machine 8-32 x 7/16
Terminal Ring, Insulated
Terminal Block, 6 Steel
Terminal, 1/4
"
Female
Clamp, Power Supply
Foam Insert, Front
Foam Insert, Side
Screw, Cap 4-40 X 7/8 SHCS
Mount Clamp
Calibration Switch Assembly
Printer Cable Assembly
Power Switch Cable
Foam Insert, LH Side
12 VDC Automotive Relay Mini ISO
12 VDC Automotive Flasher
Nut, Kep #8-32NC Hex
Nut, Kep #10-32 NF
Nut, Lock 1/4-20 NC, Hex Nylon Insert, Steel Zinc Plated
Internal Tooth No.8 Lock Washer
Washer, Lock No. 10 Type A
Cable Grip
PG9 Lock Nut
Cable Tie, 3 in Nylon
Mount, Cable Tie 3/4 in Square Nylon
Mount, Cable Tie
Switch, Push Button for R26 and ST2-25
No. 10 Washer Type A Plain
No. 10 -20 Hex Nut
Seal Ring, Nylon
Female Terminal Connector, 1/4 x .032 22-18 AWG
Male Terminal Connector, 1/4 x .032 22-18 AWG
Epson TW 295 Ticket Printer
Power Supply, Auto Plug 12 VDC
Decal
QTY.
2
2
6
1
9
10
2
2
1
1
1
25
1
1
4
4
3
3
2
1
1
2
1
1
1
2
2
1
1
5
1
1
10
13
1
Troubleshooting 35
5.2 Electronic Weigh Center Wiring Diagram
From terminal post 2
Flasher white wire
LH & RH LED black wire
LH & RH LED red wire
Reed switch white wire
Reed switch black wire
Indicator power cable red wire
To switch middle terminal
Printer power cable white wire
To switch top terminal
Power cable white wire from battery
Printer power cable black wire
Power cable black wire from battery
Indicator power cable black wire
From terminal post 3
Red jumper wire to post 2
To relay terminal 85
Indicator power cable blue wire
Power cable from battery blue wire
Red jumper wire to post 5
To relay terminal 86
From 920i indicator
Green wire
From flasher black wire
From terminal strip
Post 1 - 12VDC
From relay terminal 86 - 12VDC
From terminal strip
Post 4
Terminals
PN127038
Relay Bottom View
Terminal Block Stackup
Nut, PN22065
Lock Washers
PN15140
Start switch
Black & red wires
End switch
Brown & white wires
Figure 5-3 Electronic Weigh Center Wiring Diagram
36
TradeRoute Operator’s Manual
Load cell cable
Green wire
Load cell cable
White wire
Load cell cable
Black wire
Load cell cable
Red wire
Printer cable
Green wire
Printer cable
White wire
Black & brown wire to start & end switch
Red wire to start switch
White wire to end switch
Green wire to relay term. 87
Load cell cable
Printer cable
Push-button cable
Configuration switch cable
Indicator Bottom View
Power cable from battery
Reed switch cable
Assemble cable with jacket flush with bottom of indicator
Black wire
White wire
Load cell cable
Electronic Weigh Center Back View
Figure 5-3 Electronic Weigh Center Wiring Diagram (Continued)
Troubleshooting 37
TradeRoute
™
Limited Warranty
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for one year unless otherwise stated.
RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions:
• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies.
• Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, Protecting Your Com-
ponents from Static Damage in Shipment, available from RLWS Equipment
Return Department.
• Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was not caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole judge of all alleged nonconformities.
• Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly authorized repair agents.
• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for shipping charges both ways.
• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER RLWS NOR DISTRIBU-
TOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
RLWS AND BUYER AGREE THAT RLWS’ SOLE AND EXCLUSIVE LIABILITY HERE-
UNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPT-
ING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO
WARRANTY.
SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK
ONLY TO THE SELLER FOR WARRANTY CLAIMS.
NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO
MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT
UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS
AND THE BUYER.
© Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved
.
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET
RICE LAKE, WISCONSIN 54868 • USA
38
TradeRoute Operator’s Manual
For More Information
Contact Information
Hours of Operation
• Knowledgeable customer service representatives are available 6:30 a.m. to
6:30 p.m. Monday through Friday and 8 a.m. to 12 noon on Saturday (CST).
Telephone
• Sales/Technical Support 800-472-6703
• Canadian and Mexican Customers 800-321-6703
• International 715-234-9171
Immediate/Emergency Service
For immediate assistance call toll-free 1-800-472-6703 (Canadian and Mexican customers please call 1-800-321-6703). If you are calling after standard business hours and have an urgent scale outage or emergency, press 1 to reach on-call personnel.
• Fax Number 715-234-6967
• U.S. sales and product information at
• International (non-U.S.) sales and product information at
Mailing Address
Rice Lake Weighing Systems
230 West Coleman Street
Rice Lake, WI 54868 USA
Troubleshooting 39
40
TradeRoute Operator’s Manual
Notes
Notes
Troubleshooting 41
42
TradeRoute Operator’s Manual
Notes
© Rice Lake Weighing Systems Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in
January 29, 2016 PN 132554 Rev B
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