INS-KP1-0011

INS-KP1-0011
YANMAR CO., LTD.
YANMAR AMERICA CORP.
Item
Part No.
Description
129689-91110
129689-91190
129687-91100
119749-91420
119749-91460
119749-91440
1908-00
129689-92100
129689-91130
26366-060002
129689-91130
26106-080252
26366-080002
1
2
3
4
5
6
7
8
9
10
11
12
13
Quantity
Control Panel (DI)
Ignition Key, Engine Control Panel
Wiring Harness (DI) Assembly2
Control Module Timer
Relay 70A 12V Sealed
Control Module Housing
Switch Retainer
Isolator Mount M6 x 1.0
Panel Mounting Bracket
Nut, M6 x 1.0 (Flanged hex head)
Panel Mounting Bracket
Bolt, M8 x 1.25 - 25 (Flanged hex head)
Nut, M8 x 1.25 (Flanged hex head)
1
2
1
1
1
1
2
3
1
4
1
3
4
Remarks
(B)
(A)
5
4
3
TIER 2 MODELS
3TNV82A
3TNV88
3TNV84T
4TNV88
4TNV84T
4TNV98
4TNV98T
6
1
TIER 3 MODELS
3TNV82A-GGE
3TNV84T
4TNV84T-BGGE
11
8
12
9
10
Remarks:
13
(A) 129689-91180 is not a service part and does not need to be replaced.
(B) When utilizing the Yanmar harness to a control panel that has 10 ft. or more of wiring
between them, you must install a relay, 119749-91400.
PAGE 1 OF 4
KP1 - PANEL KIT
INS-KP1-0011
YANMAR CO., LTD.
YANMAR AMERICA CORP.
Installation Instructions
Hand tighten all bolts and nuts until assembly is completed, then torque according to specifications in Table 1. The numbers in ()
represent the item numbers.
1. Fasten Control Panel (1) to the Mounting Bracket (11) using Isolators (8), Star Washers (9) and Lock Nuts (10). Star
washers should be installed between Isolators and Bracket.
NOTE: Make sure Isolators are not twisted during installation to avoid premature failure of components.
2. Assemble Control Panel (1) and Mounting Bracket (11) assembly to injection pump side rear engine leg using M8x1.25 25 Bolts (12) and M8x1.25 Flange Nuts (13).
3. Connect harness terminals to appropriate locations. See engine wiring harness diagram and schematics provided with
panel kit.
NOTE: The spare ring terminal in the kit is for the S-Terminal on the Denso starter. The spade connector, for the Hitachi starter,
will have to be replaced with the ring terminal if Denso Starter is equipped.
4. Use tthe
e Retainer
eta e Clip
C p ((7)) to mount
ou t tthe
e Relay
e ay (5) to a
an ope
open tthread
ead bo
bore
eo
on tthe
e cy
cylinder
de head.
ead
5. After connecting all terminals to appropriate locations, check the following:
a) Make sure the wires do not contact the exhaust manifold or muffler.
b) Make sure the wires do not contact any sharp or abrasive surfaces.
c) Use wire ties to secure the wire harness to the engine.
d) Cover all harness terminals not used after assembly is completed
WARNING: Be sure battery cables are connected correctly before operation. If at any time during operation, the battery cables are
removed, the harness could fail prematurely.
NOTE: Application requiring a harness extension to a control panel over 10Ft in length must use the starter relay at the
connector labeled Starter Jumper, 119749-91400.
Refer to harness drawing for additional design requirements for consideration of application. A troubleshooting guide is
available through Yanmar's Distributor Website or by contacting Yanmar America's Service Department.
Diameter x Pitch
M8 x 1.25
M10 x 1.50
M12 x 1.75
Table 1: Proper torque specifications for bolts and nuts.
Kgf-m
Foot-lbf
1.5 ~ 2.9
10.6 ~ 20.9
4.5 ~ 5.5
32.5 ~ 39.8
8.0 ~ 10.0
57.8 ~ 72.3
PAGE 2 OF 4
N-m
14.4 ~ 28.3
44.0 ~ 54.0
78.4 ~ 98.0
KP1 - PANEL KIT
INS-KP1-0011
YANMAR CO., LTD.
YANMAR AMERICA CORP.
Installation Instructions
LPN 341-1270-50
Song Chuan
897-1AH-S1S-T-001
Preheat Relay
Pull Coil Timer
Coolant Temperature
Sender
Housing LPN 100-0005-02
Circuit Board 630-0019-00
Panel
Delphi
15336037
DIMENSIONS HAVE BEEN REMOVED
Heater
Fuel
Solenoid
Yazaki
7123-2137
Starter Jumper
Coolant Temperature
Switch
Oil Pressure
Switch
DATE RECEIVED:
YANMAR P/N:
YANMAR PART NAME
APPLICABLE MODEL:
QUANTITY:
J. STREPEK
MANAGER:
CHECKED:
C. GRUGEL
DRAWN BY
NA
SECTION MANAGER:
K. MIYAZAKI
Oil Pressure
Sender
Notes
Battery - (31)
996-0002-04
Fuel
Pump
1
Harness TNV-DI Pull Coil Tmer 12V
2
1. Vibration Resistance, Operating Extremes: 10~55Hz,amplitude 2mm
2. Shock Resistance, Operating Extremes: 10G
3. Shock Resistance, Damage Limits: 100 G
4. Relays can be installed directly to the engine; however relays with shrouds must be position up right
to prevent water from collecting in the relay.
5. Approved relays are LOFA PN 341-1270-50 (Song Chuan 897-1AH-SIS-T001).
6. Panel and harness should not be washed with high pressure systems.
7. Battery should be disconnect prior to doing any service or welding on the equipment.
8. Engine should not be shut down by using an optional battery disconnect.
9. Application requiring a harness extension over 10Ft in length must use optional Starter Rlay Kit
LOFA PN 010-0002-06.
10. Panel harness should be routed with a downward loop to prevent water from following the wires
into the panel.
11. The liquid tight strain relief must be tight in order to create a seal.
12. Panel drain hole located in the back of the panel must be installed on the bottom of the panel.
13. Panel isolation mounts should not be installed in a twist.
14. Ground connection needs to be clean and free from paint or corrosion.
15. Harness should be routed on engine per Yanmar specifications.
16. Panel, harness, and shutdowns should be tested prior to selling the equipment.
17. All warranty claims should be directed to Yanmar.
18. Temperature Spec: -30° to 85° C
19. Application requiring water level shut down should use LOFA PN 563-0003-00.
20. Temperature sender/switch kit for gauge panels use LOFA PN 560-0250-05.
21. Oil pressure sender/switch kit for gauge panels use LOFA PN 560-3080-07.
22. Any wires removed from sealed connectors must be replaced by the appropriate plug to
prevent moisture entry into the connector.
23. Connector locks should be installed and locked on all GT connectors.
24. Do not use dielectric grease on sealed connectors.
25. Preheat time is controlled by the panel. The correct preheat time for the TNV-DI engine is
15 seconds preheat with 5 seconds after glow.
Coolant Level
Sensor
Alternator
Delphi
15326808
Sumitomo
6189-0442
Starter Solenoid (50)
Battery + (30)
6/15/2007
KP1 - PANEL KIT
INS-KP1-0011
PAGE 3 OF 4
YANMAR CO., LTD.
YANMAR AMERICA CORP.
Installation Instructions
Accesory (15) A
Tachometer b
J1
14 AWG Pink/Black
16 AWG White
16 AWG Dark Green
16 AWG Lite Blue
16 AWG Orange
16 AWG Tan
10 AWG Red
14 AWG Purple
16 AWG Yellow/Black
16 AWG Yellow
16 AWG Yellow/Blue
1
J3
2
SP1
16 AWG Yellow/Orange
16 AWG Black
12 AWG Red/Black
1
3
J7
86
87
Preheat Relay
85
CR1
J2
2
1
2
SP5
1
2
SP4
A
B
C
J10
1 2 3
J12
1 2
14 AWG Black
14 AWG Black
16 AWG Purple
16 AWG Purple
12 AWG Black
Spike
Supressor
SS1
2
J13
J14
J15
Rev
J16
of
996-0002-04
Sheet
Part Number
6/15/2007
Harness TNV-DI Pull Coil Tmer 12V
Date
Description
12 AWG Red/Black
INDUSTRIES, INC.
250 Hembree Park Dr Ste 122, Roswell GA 30076
Phone 770-569-9828
Fax 770-569-9829
MANUFACTURER OF QUALITY ENGINE COMPONENTS
J11
12 AWG Red/Black
A B C D
A B C D
14 AWG Black
12 AWG Red
10 AWG Red
14 AWG Black
A B C D E F
1
SP3
14 AWG Purple
CB1
J4
2
14 AWG Red/White
16 AWG Black
J5
P2
14 AWG Black
2
J6
30
1
SP2
10 AWG Tan
10 AWG Red
16 AWG Black
14 AWG Red
2
KP1 - PANEL KIT
INS-KP1-0011
PAGE 4 OF 4
D+ Alternator c
Temp Gauge d
Oil PSI Gauge e
Preheat Control f
Battery+ G
Solenoid H
Aux Switch 2 j
Aux Switch 1 k
Temp Switch l
Oil PSI Switch m
Ground n
Starter (50) P
J8
©THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF LOFA INDUSTRIES INC.
Reproduction or dissemination in whole or in part in any form or medium without express prior written permission of LOFA INDUSTRIES INC is prohibited.
prohibi
All rights of design reserved
16 AWG Red
J9
16 AWG Red
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