Centurion D2 Turbo Low-Voltage Installation guide

Centurion D2 Turbo Low-Voltage Installation guide
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D2 Turbo Low-Voltage
Pocket installation
guide
-V
Low
DOMESTIC
SLIDING GATE
OPERATOR
FOR 250KG
GATES
1. Introduction
This guide is designed specifically for installers who are familiar with the
installation of standard sliding gate motors, but do not know the specifics
of the D2 Turbo Low-Voltage.
2. Important safety instructions
Please do not proceed with the installation until you have
read and fully understand the Safety instructions included in
your product packaging. The Safety instructions are also
available on www.CentSys.com, and may also be
obtained by contacting Centurion Systems on +27 860 236
887 (SA only).
3. Icons used in this guide
This icon indicates tips and other information that could be useful
during the installation.
This icon denotes variations and other aspects that should be
considered during installation.
This icon indicates a warning, caution or attention!
Please take special note of critical aspects that MUST be
adhered to in order to prevent injury.
4. General description
The D2 Turbo Low-Voltage is a cost-effective domestic sliding gate
operator for gates weighing up to 250kg. Its logic controller and onboard
charger require only a low-voltage AC or DC input, which means that
there is no need for high-voltage cable runs and consequently a reduced
risk of electric shock.
5. Technical specifications
It is a 12V DC battery operated unit with the following limitations:
Gate mass maximum:
Starting pull force:
Rated running force:
Maximum speed:
Maximum gate length:
Design life:
250kg
< 18kgf
< 9kgf
24 metres/minute
Ten metres
Ten years at ten cycles per day
6. D2 Turbo Low-Voltage identification
1
6
7
8
2
9
3
4
10
5
11
Which bit is what?
1.
Motor fuse
7.
12V 7Ah or 5Ah battery
2.
Motor enclosure unit
8.
Battery strap
3.
Camlock cover
9.
Pulley guard
4.
Release thumbwheel
10. Gate mounted origin marker
5.
Foundation plate
11. Origin marker bracket
6.
D2 Turbo Low-Voltage
controller
8
7
6
8
3
2
5
1
4
Legend
1. 10V - 24V AC or 10V - 28V DC supply cable via step-down transformer
(mounted in house/dwelling) (2 core cabtyre or twinflex, thickness
depending on distance of cable run and transformer output voltage.
Refer to Cable Thickness Table in the User Guide
Optional wiring (all cable is multi-stranded):
2. Intercom cable from motor to dwelling (n1 + 6 core 0 .5mm2)
3. Intercom cable from motor to entry panel (n2 0.5mm2)
4. Safe CLS: Recommended infrared safety beams (3 core 0.5mm2)
5. TRG:
Access control device (3 core 0.5mm2)
6. PED:
Optional pedestrian keyswitch (a)
or keypad (b) (3 core 0.5mm2 )
Optional external radio receiver (3 core 0.5mm2)
7. TRG:
8. LIGHT:
Optional pillar lights (3 core LNE SWA, size according to
power requirements)
n1 = number of cores required by intercom
n2 = number of cores required by intercom
Possibly increase cable thickness if pillar lights are installed
Allows for all features such as pedestrian opening, status LED, etc.,
to be operated from the intercom handset inside the dwelling.
Number of cores and type of cable could vary depending on brand
of access control system being used
For optimum range, an external receiver can be mounted on the
wall
Ensure that all the standard considerations for a quality
gate installation are adhered to as specified in Centurion
Systems’ comprehensive installation manuals. If you are
unfamiliar with these, then you may find them on
www.CentSys.com. However, as a minimum please
ensure that:
 There is unobstructed access in and out of the premises
 The operator must not protrude into the driveway
 Endstops are mandatory and must be capable of stopping the gate
at rated speed
 Guide-rollers and anti-lift brackets are correctly fitted
 The specified gate mass, starting- and rated-pull-force limitations
are not exceeded
 All relevant safety instructions are adhered to
Mount the operator
8A. Selecting Manual Mode
8A.1.
Insert the camlock key and
rotate it 90° clockwise.
This will
allow for the removal of the
cover, as well as for the
rotation of the Manual
Release thumbwheel.
8A.2.
The motor pinion can be
put into ‘Manual Mode’
(unlocked) by rotating the
Manual Release
thumbwheel counterclockwise through
approximately 90°.
Using the camlock, it is possible to lock the operator cover in place
with the Manual Release thumbwheel in either the ‘locked’ or
‘unlocked’ position
When locked, the Manual Release thumbwheel cannot be moved
from ‘locked’ to ‘unlocked’ or vice versa
8B. Locate entry points for conduits/cables
8B.1.
Cable entry is allowed for
on the far left hand side
corner of the gearbox.
Cable
entry points
Mounting
studs
8B.2. Fit the mounting studs to
the foundation plate and
secure in place with the
stud locknuts.
Stud
locknut
(M10
half-height
nut)
Foundation
plate
Level this end
of the rack,
and fix
8B.3. Position the foundation
plate to allow for the pinion
to be unmeshed from the
rack when the gearbox has
to be removed.
Check that
the rack is
just resting
on the
pinion
Leave clearance under the
gearbox to allow for the
gearbox to be lowered if
the rack and pinion mesh is
too tight.
Level this end
and fix
3mm
tooth gap
A gap of 3mm between
the rack and the pinion
must be maintained.
3mm
Lower
Fit RAZ/Nylon/Steel angle rack as recommended by Centurion
Systems. Use height-adjustment nuts to obtain correct rack and
pinion mesh. Rack can be mounted above or below the pinion to
suit site conditions. Refer to illustration A1, A2, A3, B1, B2 and B2.
148 - 158
Foundation Flat bar welded
plate
to foundation
plate and rail
* Includes 3mm clearance
required between rack and pinion
130*
77
5 (Recommended
to allow for
adjustment)
B1: Above pinion - Nylon rack
A2: Below pinion - RAZ rack
5 (Recommended
to allow for
adjustment)
160*
77
5 (Recommended
to allow for
adjustment)
A1: Above pinion - RAZ rack
148 - 158
Foundation
Raised
plate
foundation
B2: Below pinion - Nylon rack
5 (Recommended
to allow for
adjustment)
8B.4.
146
Flat bar welded
to foundation
plate and rail
* Includes 3mm clearance
required between rack and pinion
5 (Recommended
to allow for
adjustment)
C2: Below pinion - Steel rack
174*
C1: Above pinion - Steel rack
74
148 - 158
Foundation
Raised
plate
foundation
5 (Recommended
to allow for
adjustment)
148 - 158
Foundation Flat bar welded
plate
to foundation
plate and rail
* Includes 3mm clearance
required between rack and pinion
Foundation
plate
146
Raised
foundation
Foundation
plate
The pinion guard is
easily removed and
rotated allowing the rack
to be fitted above or
below the pinion.
Holddown
nuts
(M10
nuts)
8B.5.
Use the orange heightadjustment nuts
provided to level the
gearbox.
8B.6.
Tighten the hold-down
nuts when the gearbox is
in the correct position.
Orange
heightadjustment
nuts
Washer
Stud
locknut
(M10 half-height nut)
Discus
padlock
Theft-resistant
Nut and Discus
padlock are
available from
Centurion System
for sites requiring
additional
security.
Theftresistant
Nut
C: Isometric view
Greater than 500mm
D: Plan view
8B.7.
Mount gate origin
marker to rack as per
illustration C, D and E,
with the gate in the
closed position.
Greater than 500mm
Turbo
Origin marker
E: Plan view
Gate in
closed
position
Origin
marker
Gate
Take care with the
orientation of the arrow
on the origin marker.
This arrow must face the
operator.
8B.8.
Battery is fitted between
the motor enclosure
unit and the D2 Turbo
Low-Voltage controller.
8B.9.
Unclip the orange clips
holding the controller
onto the motor enclosure
unit.
8B.10. Fit the 7Ah/5Ah battery
and clip the orange clips
down to secure the
battery in place.
Rack
10-17mm
Origin sensor
inside motor
enclosure
Turbo
Unclip
orange
battery
clip
Fit the
7Ah/5Ah
battery
Clip
orange
battery
clip to
secure
9.1.
Always check that the circuit breaker in the
electrical panel is in the OFF position, and that
all high-voltage circuits (more than 42.4V) are
completely isolated from the mains supply
before doing any work.
9.2.
Ensure that all low-voltage systems (less than 42.4V) are
suitably protected from damage, by disconnecting all
sources of power such as chargers and batteries before
doing any work.
9.3.
All electrical work must be carried out according to the
requirements of all applicable local electrical codes.
It is recommended that a licensed electrical contractor
perform such work.
Connect all wiring
Wire the controller to the required input and output devices as per the
wiring diagrams on the right-hand side.
Refer to the illustration of the D2 Turbo Low-Voltage controller, which
shows the position of the Function and Setting Dials, the status
LED, and the select/toggle
pushbutton.
All programming is done by means of two rotary dials, a pushbutton,
and the bi-colour (red and green) status LED.
The rotary Function Dial selects the required function you wish to
set. This is selected first.
Secondly, the rotary Setting Dial dials in the actual setting for the
function selected.
10A. Using the pushbutton and status LEDs
 To select a particular setting, press the
pushbutton
 The status LED indicates the status of the setting
 A green status LED indicates that particular setting is selected
 A red status LED indicates it is Off or not selected
If the setting is a single fixed value, e.g. 15 second
Autoclose time, then the pushbutton acts as a select.
If the setting has an option such as On/Off, or Hi/Lo
then the
pushbutton will act as a toggle.
 If the status LED is green, then the first option is selected
 If the status LED is red, then the second option is selected
10B. Using the Function Dial
The Function Dial has six different settings that may be selected:
 RUN:
Fully anti-clockwise. The unit must be left in this
position for ‘Normal run’ operation
 A - LIMITS:
Sets up the gate open and closed positions
automatically
 B - REMOTES:
Allows for CENTURION remotes to be added or
deleted
 C - AUTOCLOSE: Allows for different Autoclose times to be set
 D - MODE:Allows for different modes of operation to be set
 E - PROFILE:
Allows for specific gate profiles to be toggled
On/Off, High/Low, backup and restore functions
10C. Using the Setting Dial
The Setting Dial has six different positions, which allow the function
required, to be selected.
Function dial
A - LIMITS
B - REMOTES
C - AUTOCLOSE
D - MODE
E - PROFILE
Setting dial (Ring position-Dial position)
A-1
B-1
B-2
B-3
B-4
B-5
C-1
C-2
C-3
C-4
C-5
C-6
D-1
D-2
D-3
D-4
D-5
D-6
E-1
E-2
E-3
E-4
E-5
Automatic; Start with gate closed
Learn a transmitter button to TRG
Learn a transmitter button to PED
Learn a transmitter button to LCK
Delete a transmitter
Delete all transmitters
Autoclose off
Autoclose after 5 seconds
Autoclose after 10 seconds
Autoclose after 15 seconds
Autoclose after 30 seconds
Autoclose after 45 seconds
Standard Mode
Open Only Mode
Reversing Mode
PIRAC Mode
On
Off
Pre-Flash Mode A On
Off
Pre-Flash Mode B On
Off
Positive Close Mode
Speed
Hi
Lo
Sensitivity
Hi
Lo
Backup to Backup Memory Module
Restore from Backup Memory Module
Use toggle pushbutton to select preference.
For D - MODE, green status LED=On; red status LED=Off
For E - PROFILE, green status LED=High; red status LED=Low
PFA: The Pillar Light relay will activate for two seconds before gate movement occurs, as well as during gate movement. This means gate movement will be delayed for a period of two seconds after a trigger has been received
PFB: The Pillar Light relay will only activate during gate movement
High Speed: Gate will operate at its maximum speed – typically 24 metres per minute
Low Speed: Gate will operate at 16 metres per minute
 If Backup to Backup Memory Module or Restore from Backup Memory Module are required, remove ENCODER/ORIGIN connector and fit CP108 (Backup Memory Module)
 Any controllers not marked with ‘BACKUP’ and ‘RESTORE’ do not support this function
 E-4 and E-5 text is not screened on the BETA versions
CP106 Relay Card
E
N
i5 Infrared safety beam (opening)
Connection type: Normally-closed
L
Relay card
CP106
Rx
Tx
NO
COM
NC
To alarm
panel, etc
Step-down transformer
capable of supplying
the controller with
10V - 24V AC or
10V - 28V DC
IRB Receiver
12V-
12V+
COM
AUTOC
LO
SE
C
Aux 12V
Safe Com
Com
PROF
ILE
E
Safe OPN
LIGHT
Must be low-voltage
globe or separate
PSU must be
provided!
NC
NO
TES
MO
RE B
DE
MO
D
Step 1: Select FUNCTION
Step 2: Select SETTING
Step 3: Press
Step 4: When finished
select RUN
LIMI
TS
A
SETUP:
12V+
IRB Tx - Open
Pillar Light/Courtesy Light
12V-
110V - 240V
Mains in
FUNCTION
Safe CLS
LCK/STP
PED
Aux I/O
30A
ENCODER
ORIGIN
IRB Receiver
UP
SET
LED
Hold-down base plate bolt
IRB Tx - Close
Com
www.centsys.com
AB CD E
SETTING
Tx
Rx
POLOphone handset status LED
POLOphone entry panel
2
2
3
-
4
Lightning rod2
5
NO
PED
COM
NC
COM
For enhanced security, connect
the entry panel to a
POLOswitch at the operator
Improved lightning protection
Optional
Recommended
TRG
6
7
8
9
Pedestrian keyswitch
1
SMARTGUARD keypad
12V-
1
Connection type: Normally-open;
spring release
12V+
Connection type: Normally-open
Connection type: Normally-closed
Connection type: Normally-open
OR
i5 Infrared safety beam (closing)
TRG
Connection type: Normally-closed
12V-
12V+
NO
NC
COM
12V+
12V-
12V
Status LED
Holiday Lockout keyswitch
Connection type: Normally-closed; latching contact
Sharecall 0860-CENTURION (0860 236 887)
Head Office: +27 11 699 2400
Sharecall Technical Support 0861 003 123 or
+27 11 699 2481
from 07h00 to 18h00 (GMT+2)
(Sharecall number applicable when dialed from
within South Africa only)
0.07.A.0191_22012014
www.CentSys.com
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