AS-Motor AS 53 B6 RB-Kat Four wheel driven mower Operating Instructions

Operating Instructions
Four wheel driven mower
AS 53 B6 RB-Kat
From serial number:
Issued:
020910020001
24 February 2011,V7.0
EN-Translation of the Original Operating Instructions
Preface
Intended use
Please fill in all data referring to your device.
When ordering spare parts, provide your
dealer with the device and engine number.
The device is exclusively intended for
mowing well maintained grassed lawn areas.
Serial number:
Any use exceeding this purpose is
inadmissible. The manufacturer is not
responsible for any damage resulting from
this. Observe the required maintenance and
repair measures.
Engine number:
Date of purchase:
Address of dealer:
Only use attachments and cutting tools
authorised by “AS-Motor Germany”.
The user of the device is responsible for
accidents or damage to other persons or their
property!
The device must not be used:
Dear customer:

Congratulations on your purchase. You have
acquired a reliable quality product by “ASMotor Germany”.


This product has been manufactured
according to modern manufacturing methods
and comprehensive quality assurance
measures. Only when you are satisfied with
your device, we have attained our goal.


Read these operating instructions carefully
and attentively so that your device operates
smoothly and you and others are safe from
any hazards. If you have questions
concerning your device, please contact your
dealer or call our customer service
(telephone +49/(0)7973/9123-0). For
international AS partners, please see:
www.as-motor.de/worldwide.
“AS-Motor Germany” wishes you much joy
with your new device.
2

To cut hard objects, rocks, rubble, or
pieces of wood.
To trim bushes, hedges, and shrubbery.
To cut plants in flower pots or planters or
on rooftops.
To clean (vacuum) footpaths.
As shredder for shredding tree and
hedge cuttings.
As drive unit for work tools and any type
of tool sets that are not authorised by
“AS-Motor Germany”.
Contents
Preface ......................................................... 2 Intended use ................................................ 2 Explanation of the symbols........................ 4 Symbols in the instructions ........................ 4 Symbols on the device .............................. 4 Safety instructions ...................................... 6 Get informed! ............................................. 6 User restrictions and hours of operation ... 6 Safe handling of fuel .................................. 6 Check the device prior to use .................... 7 Use caution during operation .................... 7 Prior to mowing.......................................... 7 Use caution when mowing ........................ 7 When work is completed ........................... 8 Use caution during maintenance and
repair ......................................................... 9 Device description .................................... 10 Control elements ....................................... 11 Assembly ................................................... 12 Scope of delivery ..................................... 12 Unpacking................................................ 12 Guide bar and handlebar ......................... 12 Inserting the starter rope ......................... 13 Impact protection ..................................... 13 Transport.................................................... 13 Switching off and parking ........................ 16 Maintenance and cleaning ....................... 17 Preparation .............................................. 19 Cleaning the device ................................. 19 General inspection .................................. 19 Maintaining the engine ............................ 19 Checking the spark plug .......................... 19 Cleaning the air filter ............................... 20 Checking rear brake ................................ 20 Checking the drive................................... 20 Checking the reverse gear ...................... 21 Checking the blade.................................. 21 Storage ....................................................... 22 Storing the device.................................... 22 Longer storage ........................................ 22 Restarting ................................................ 22 Spare parts ................................................ 22 Wear parts.................................................. 22 Accessories ............................................... 23 Disposal ..................................................... 23 Warranty..................................................... 23 Troubleshooting ........................................ 24 Mixing ratios fuel....................................... 27 Technical data ........................................... 28 Declaration of conformity......................... 29 Information on mowing............................. 13 Prior to starting ......................................... 14 Fuel.......................................................... 14 Tanking up ............................................... 14 Adjusting cutting height ........................... 14 Starting ....................................................... 15 Starting the device ................................... 15 Driving ........................................................ 15 Driving ..................................................... 15 Driving in reverse..................................... 16 Turning .................................................... 16 3
Explanation of the symbols
Symbols in the instructions
Prior to any repair and
maintenance work, pull off the
spark plug connector.
In these operating instructions, the following
symbols are used to denote special dangers.
Warning.
These symbols denote special
dangers.
Prohibition sign.
These symbols denote
inadmissible procedures.
Directive sign.
These symbols denote required
protective measures.
Symbols on the device
Working with the device
requires extreme cautiousness.
Read the operating instructions
before you use the device.
Risk of injury!
Make sure that no one is within
the danger zone of the device.
Objects may be ejected. The
danger zone extends for at
least 15 metres.
Min. 15 m.
The quickly rotating blade can
cause life threatening injuries or
immense property damage! Be
especially careful to keep your
hands and feet away from the
blade when the device is put
into operation.
4
Clean the ventilation grid!
The cooling air of the
motor is sucked in through
the ventilation grid of the
engine cover. Always keep
the entire surface open
and free!
Only operate the device if
grass collection bag or
impact protection are
installed.
Noise is causing health
problems. Use personal ear
protection to avoid hearing
damage.
Hot surface. Do not touch the
engine or the silencer. They
become very hot during
operation and you can get
burned.
Type plate
The type plate on the device provides you
with information on the device type and the
technical data.
1
2
3
4
5
6
7
AS-MOTOR GERMANY GmbH & Co KG
Ellwanger Stra ße 15
D-74424 Bühlertann
Rasenm äher
AS 53 B6 RB-Kat
4,4 kW (6,0 PS) / 2800 (1/min)
68 kg
2011
SNR: 020909090055
1003s
8
1
2
3
4
5
6
7
8
9
9
Name and address of the
manufacturer
Device designation
Type designation
Rated power output in kW / engine
speed
Weight
Year of manufacture
Serial number
CE marking
Sound level LWA
5
Safety instructions
Use gloves and avoid skin contact
with the fuel.
Get informed!
For your safety, read these operating
instructions with care. Familiarize yourself
with the control elements and the proper use
of the device. Share these operating
instructions with other users of the device.
Before you use the device for the first time,
let the dealer instruct you regarding safe use.
User restrictions and hours of
operation
Never give your children or other persons
who are not familiar with the operation
instructions permission to use the device.
Persons under 18 years old may operate the
device only under supervision. Local
regulations will determine the minimum age
of the user and the hours of operation.
Unsuitable for the operation of the device are
persons


Who are under the influence of alcohol,
drugs, or medicine that slows down
reaction time.
With physical and mental impairments.
People fitted with pace makers are
not allowed to touch any current
carrying parts of the ignition
system.
Safe handling of fuel
Danger!
Fuel is toxic and highly
inflammable.
Danger of fire and explosion!
Keep the fuel away from ignition
sources and do not smoke while
handling the device.
Do not inhale fuel vapours; they
are dangerous to your health.
6
Fuel up outdoors only when the engine is
cool and not running. Use a filler or funnel.
Do not spill any fuel and do not let the fuel
get into the canalisation or ground water.
If you spilled fuel, do not start the device until
the fuel vapours have evaporated (wipe dry).
Move the device away from the area where
the fuel was spilled.
Always close the tank cap securely and do
not open it while the engine is running or the
device is still hot.
Drain the fuel tank only when outdoors. Use a
suitable container or run the tank empty.
Keep the fuel away from children and store it
in a suitable container in a dark, cool, and dry
location.
Never park the device with fuel in the tank
inside a building where fuel vapours could
come in contact with open fire or sparks.
Immediately replace a damaged fuel tank or
tank cap (authorised dealership).
First aid
When swallowing fuel or inhaling fuel
vapours, do not force vomiting and
immediately consult a doctor.
In case of skin contact, immediately wash
with water and soap. Change your soiled
clothing as soon as you can.
Measures in case of a fire
In case of a fire, use foam, dry powder
extinguisher, or carbon dioxide (CO2). Never
douse with water!
Check the device prior to use
Prior to use, check by visual inspection blade,
drive and fastening parts for proper condition
and firm seating.
Switch off the engine, wait until the blade
comes to a standstill, and pull off the spark
plug connector

before you clean or check the device or
before you carry out work on the device.
before you unblock or unclog the
discharge area.
Never use the device with defective covers or
impact protection.

Do not remove, change or override any
safety devices or control elements.
Prior to mowing
Observe the maintenance instructions and
replace damaged or worn parts immediately.
Have an authorised service centre check
your device if the blade does not stop within
3 seconds after switching off.
Use caution during operation
Do not start the engine:


if fuel was spilled.
in closed or poorly ventilated rooms
(danger of poisoning!).
if there are other persons nearby.
Personal protective measures
While mowing, always wear sturdy
footwear with good grip, long
trousers, and gloves. Do not mow
in open sandals or bare feet.
Noise is causing health problems.
Use personal ear protection to
avoid hearing damage. Wear
safety glasses and headgear.
Preparing the mowing area
Only start the device when your feet are at a
safe distance to the blade.
Prior to mowing, carefully check the
perimeter of the lawn. Remove rocks, pieces
of wood, bones, wires, and other objects that
could be picked up and thrown out by the
device.
During startup of the engine, do not tilt the
device.
Use caution when mowing

Do not touch the engine or the silencer. They
become very hot during operation and you
can get burned. Resulting unintentional
movements constitute an additional injury
hazard.
Switch off the engine and wait until the blade
comes to a standstill





before you tilt or transport the device.
if you step away from the device, even for
just a short time.
when you drive on surfaces other than
grass.
before you adjust the cutting height.
before you refuel.
Risk of injury
Always stay within hearing range to other
persons who can assist you in case of an
emergency.
Danger!
Risk of injury caused by thrown out
objects.
Never mow while persons,
children, pets, or property are in
the vicinity.
The danger zone extends
for at least 15 metres.
The area in front of and to the right of the
device is especially dangerous.
7
Keep your hands and feet away from rotating
parts. Keep your distance to the discharge
area when you work with the device.
Never remove the impact protection. The
rotating blade can cause injuries and objects
can be ejected.
Mow only in daylight or good artificial light.
Avoid mowing wet grass slipping hazard.
Be extremely cautious when turning the
device round or pulling it toward you and
when moving in reverse.
Always walk slowly!
Never lift or carry the device when the engine
is running.
When using the device over a longer period
of time, vibrations can cause disturbances in
the blood supply of the hands. A generally
accepted usage time cannot be determined.
Use gloves.
Take breaks on time.
Have an authorised service centre check the
device immediately


if the blade hit an object.
if the device starts to vibrate unusually
severely.
Caution when mowing slopes
When mowing slopes,
there is a risk of slipping
and tilting!




8
Only mow steep slopes when safe
operation assured.
Do not mow excessively steep slopes.
When mowing steep slopes, meet the
appropriate safety measures, e.g. use
step irons.
Always mow in horizontal directions,
never up- or downwards.



Sure footing is essential for your safety,
always wear skid proof safety shoes.
Be extremely careful when changing the
direction.
Only mow when the surface is dry and
non-slip.
The device can roll away when you mow
downhill. Put the device down on even
surfaces only and prevent inadvertent rolling.
Mowing surfaces with fire hazard
 Carry a sufficient amount of suitable
extinguishing agent.
 If side inclination is too great, fuel may
leak from the carburetor or the tank. This
poses a fire hazard!
 Observe the mowed surface also after
moving is completed to ensure that no
fire will start.
To avoid risk of fire, keep the following
components free of dirt, grass, hay, leaking
oil, grease, etc.:



Engine
Silencer (manifold, guard, clearances)
Area around the fuel tank
When work is completed
After mowing, always close the fuel valve and
the tank ventilation.
Prior to leaving the device, wait until the
blade comes to a standstill and pull off the
spark plug connector.
After switching it off, let the device cool down
for at least 20 minutes before you store it in a
dry, closed, sufficiently ventilated room.
Never store the device when there is fuel in
the tank inside a building where fuel vapours
might come into contact with open fire or
sparks.
Use caution during maintenance
and repair
liable for damages that were caused by our
devices if
Only carry out maintenance work as
described in these operating instructions.
Have an authorised service centre carry out
all other work.

Prior to starting any maintenance work, wait
until the engine comes to a standstill and pull
off the spark plug connector.
We explicitly point out that, in accordance
with the Product Liability Act, we are not



worn or damaged parts were not repaired
or replaced on time
these damages were caused by improper
repair.
when changing a part, our original parts
or parts authorised by use were not used.
the repair work was not carried out by an
authorised service station.
The same applies for spare parts and
accessories.
9
Device description
7
8
9
6
10
11
5
12
4
3
13
14
2
1
15
1
Impact protection
2
Choke
3
Rear cutting height adjustment
4
Starter grip
5
Tank filler spout
6
Tank ventilation
7
Handlebar with control elements
8
Fuel valve
9
Fixing of bar
10
Spark plug connector
11
Ventilation grid
12
Silencer
13
Air filter
14
Front cutting height adjustment
10
15
Type plate
Control elements
1
7
Blade/engine on (I): Press
the lever towards the
handlebar and continue to
hold.
I
3
M
0
Blade/engine off (0):
Release the lever.
4
6
2
Lever for lateral adjustment of
handlebar (4)
5
Throttle lever (1)
1.
Release the eccentric tension lever.
2.
Attention: Do not crush the Bowden
cables when pivoting the handlebar.
Swivel the handlebar to the side to the
desired position.
3.
Clamp the handlebar with the eccentric
tension lever.
With the accelerator lever, you change the
engine speed and thus control the engine
output.
1
2
1: Neutral position
2: Full throttle
Vario lever (5)
With the vario lever, you can continuously
adjust the speed of the device while the
engine is running.
Drive lever (2)
With the drive lever, you switch the drive on
and off.
Drive on (I):
Press the lever towards
the handlebar and
continue to hold.
Drive off (0):
Release the lever.
MIN: = slow
MAX: = fast
Rear brake lever (6)
The brake is required for going downhill and
storing the device.
Brake on (I):
Press the lever
towards the
handlebar and
continue to hold.
Engine brake bar (3)
The engine brake bar is a protective device.
When you release the bar, the engine is shut
off immediately, the blade comes to a
standstill within 3 seconds.
Brake off (0):
Release the lever.
1
Parking brake on (I):
Press the lever
towards the
handlebar and press
the notch (1).
11
Reverse gear (7)
To switch on the reverse gear, you must
release the drive lever. Reverse speed is half
of the forward speed.
Assembly
Scope of delivery
The device is delivered in a carton.
I
Reverse gear on: Press
the lever towards the
handlebar and continue
to hold.
0
Reverse gear off:
Release the lever.
The scope of delivery includes:





The device.
These operating instructions.
Warranty card.
Impact protection.
Tool bag with small items.
Unpacking
Carburetor with choke and tickler
The choke (1) and the tickler (2) are required
for the cold engine start.
Opening the choke:
Turn clockwise to the
stop.
1.
Remove the loose parts from the box.
2.
Cut open the front side of the box.
3.
Push the device out of the box.
Guide bar and handlebar
2
Closing the choke:
Turn anti-clockwise to the
stop.
2
Filling carburetor with
fuel:
Press the tickler briefly
until the fuel flow starts.
1
1
Fuel valve
1.
1: Open
Flip the guide bar (1) backwards and
engage it with the bar fixing (2).
2: Closed
3
1
2
1
12
24
Attention: Do not crush the Bowden
cables (1) when fixing the handlebar.
2.
Slacken the hexagon nut (2) at the
eccentric lever (3) and remove the
eccentric nut and the washer (4).
3.
Apply the handlebar to the bar and reinsert the washer.
4.
5.
Turn the hexagon nut (2) until the
eccentric lever can be tensioned with
normal force and is positioned parallel to
the bar.
Clamp the handlebar down with the
eccentric lever.
Inserting the starter rope
2.
Thread the impact protection (2) and
screw it down with 3 small washers and
3 nuts.
Transport
Switch off the engine and wait until the blade
comes to a stop before you lift the device. It
takes two persons to safely lift the device.
Prior to transport, let the device cool down for
at least 20 minutes. Close the tank ventilation
and the fuel valve.
For transport, you can fold up the handlebar
and the guide bar.
When transporting by vehicle, secure the
device against rolling, sliding, tilting, and fuel
and oil leakage.
1
Information on mowing
1.
Press and continue to hold the engine
brake bar.
2.
Slowly pull the starter rope at the starter
grip (1) backwards and insert it into the
guide.
Impact protection
Prior to mowing, check your device for
completeness, proper functioning, and
cleanliness. A dirty ventilation grid can
damage the engine and a dirty protective grid
at the silencer poses a fire hazard.
To keep the area well maintained, mow
frequently and keep the grass short. Do not
mow your lawn too low in dry and hot
conditions because the lawn is susceptible to
sun and heat damage and will look unsightly!
Only mow with a sharp and undamaged
blade so that the blades of grass do not fray.
Have the blade sharpened and balanced
regularly (authorised service centre).
Do not mow when the grass is wet or when it
is raining. The turf may be damaged and
there is a danger of slipping!
2
1
1.
Insert the attached 3 cup square bolts
with a big washer from the inside of the
device housing into the holes (1).
Turn the device around only in already mown
sections. Do not leave the device unattended
while the engine is running.
13
For mowing, always turn the accelerator lever
to full throttle to achieve the best mowing
performance.
Notice: You can find on the market ready
mixed two stroke fuels. Based on our
experience, the ready mixed fuels “STIHL
Motomix 1:50” and “ASPEN 2-stroke” can be
used. No guarantee can be given for
operation of the device with other fuels and
oils!
Storing fuel mixture:
To avoid blockage during the ejection of
grass, we recommend, for flat terrain, to
proceed according to the mowing patterns.
Mulch is shredded into much smaller pieces
when you mow the terrain once again in the
opposite direction.
If the grass is extremely high, mow twice at
different cutting height settings.
Prior to starting
The fuel mixture ages and can cause engine
damages. Only mix as much fuel as you are
going to use up during the next mowing.
Tanking up
Danger!
Fuel is ignited by hot engine parts.
Prior to filling up, switch off the
engine and wait for at least
20 minutes until the engine has
cooled down. Observe the safety
instructions regarding the fuel!
Fuel
Filling in the fuel:
Use a mixture of two stroke oil and unleaded
petrol (octane rating at least ROZ 91).
1. For filling, use a canister with a filler
spout or use as funnel.
For mixing ratio, see chapter Mixing ratio fuel.
2. Open the canister carefully so that the
existing overpressure is discharged
slowly and no fuel spurts out.
Recommendation: Two stroke oil TITAN 2T
100S, mixing ratio 1:100.
Your advantages:


Halve oil consumption compared to 1:50
– more environmentally and cost friendly.
Optimum protection of the engine for a
long service life.
You can buy Fuchs “TITAN 2T 100S” from
your AS-dealer:
3. Open the tank cap carefully so that the
existing overpressure is discharged
slowly and no fuel spurts out.
4. Fill the fuel tank.
5. Screw the tank cap on tightly.
Adjusting cutting height
Container
Spare part
no.
Adjust the cutting height setting only when
the engine is switched off.
1 litre
(resealable bottle)
100 ml
(disposable container)
40 * 100 ml
(disposable containers in box)
E06830
Set the cutting height so that the blade does
not touch the ground even in case of terrain
unevenness. If the cutting height is set too
high, objects can be ejected and the “clean
cut appearance” can be destroyed.
14
E10286
E10561
Starting the device
1. Place the device onto a flat surface, not
in high grass.
2. Open the fuel valve and the tank
ventilation.
3. Plug on the spark plug connector.
4. Only for cold start: Close the choke at the
carburetor (turn anti-clockwise).
1
5. Press the tickler at the carburetor until
the fuel is seen to drip.
6. Put the accelerator lever to lowest engine
speed position.
7. Actuate and hold the engine brake lever.
The cutting height can be adjusted on each
axle in 6 levels of 30 mm up to 100 mm.
1.
Switch off the engine and wait until the
blade has come to a standstill.
8. Pull the starter point slowly out until you
feel resistance then pull out quickly –
engine starts to run.
9. Let the starter rope retract slowly.
2.
Unlock the grip bar at the front axle by
pressing the touch handle (1).
10. Put the accelerator lever to medium
engine speed position.
3.
Swivel the grip bar to the desired
position.
11. Reopen the choke (turn clockwise).
4.
Set the cutting height at the rear axle in
the same way.
12. For mowing, set the accelerator lever to
the maximum speed.
Starting
Driving
Danger!
During startup, there is a risk of
injury caused by the rotating blade.
Make sure that no one is within the
danger zone of the blade. Do not
tip the device over to one side
during startup.
Driving
Danger!
If after startup the carburetor does
not close properly, fuel will
overflow and a fire hazard occurs.
Close the fuel valve and contact an
authorised service centre.
1. Press the drive lever towards the
handlebar – device is running.
In case of a dangerous situation, switch off
the blade by releasing the engine brake lever.
While driving forward, all four wheels are
driven.
Drive on:
Drive off:
1. Release the drive lever.
15
Adjusting speed:
The driving speed can be continuously
adjusted with the vario lever.
Adjust the driving speed only when the
engine is running.
The front axle is equipped with a permanent
differential lock. This increases traction and
driving stability of the device. Danger of
slipping is reduced.
Driving in reverse
Danger!
Risk of injury caused by tripping or
slipping while moving in reverse or
while turning.
Make sure that path is free of
obstacles and ensure safe footing.
While driving in reverse, only the two front
wheels are driven. Reverse speed is half of
the forward speed.
Reverse drive on:
3. Hold back the handlebar and the inner
wheel.
The drive prevents sliding and supports the
turn manoeuvre.
Switching off and parking
Caution!
On a slope, the device can roll
away.
Put the device on even ground
only or secure it against rolling
away.
1. Release the drive lever.
2. Turn the accelerator lever to the lowest
engine speed.
3. Release the engine brake lever.
4. Wait until the blade comes to a standstill
before you step away from the device.
1. Release the drive lever.
5. Close the fuel valve and the tank
ventilation.
2. Press the lever for reverse gear towards
the handlebar - device drives in reverse.
6. Pull off the plug connector.
Reverse drive off:
1. Release the lever for the reverse gear.
Turning
Turn the device round only where the grass
has been mowed already.
Turning round on an even surface:
1. Switch off the drive.
2. Turn the device to the desired side.
3. Switch the drive back on.
Turning round on a sloping area:
1. Keep the drive switched on.
2. Turn the device upslope.
16
Maintenance and cleaning
by the warranty. Operational safety is
endangered as well.
Regular maintenance keeps your device
ready for use.
Contact your authorised service centre for
checkup if you detect problems during
maintenance.
If you do not observe the maintenance
notices, faults may occur that are not covered
Component
Device
Action
Maintenance interval
Before
and after
each use
Annually
or every
50 h
Check for safe working condition.
■
▲
Clean.
■
Customer service.
Fuel
▲
Check fuel level.
■
Is the tank cap closed?
■
Tank, fuel valve,
and fuel line
Check parts for leaks and check for good
condition.
■
▲
Carburetor
Does the carburetor close again after starting?
■
▲
Ventilation grid
Clean.
■
▲
Engine cooling
Clean.
Spark plug
Check/adjust.
▲
■
Replace.
Air filter
Check/clean.
■▲
■
Replace.
Blade and
fastening
components
Check for wear and damage. See chapter
Checking the blade.
▲
■▲
■
Change.
▲
▲
Engine brake
Does the blade stop within 3 seconds?
□
▲
Drive lever
Does the device stop when the lever is in zero
position?
□
▲
V-belt
Are the V-belts tensioned correctly, without
fissures, and in good condition?
Bowden cables
Check for proper function and ease of movement.
▲
■
▲
17
Component
Action
Maintenance interval
Before
and after
each use
Annually
or every
50 h
Acceleration lever
Check for proper function.
□
▲
Chassis and
impact protection
Check for rust and fissures and check the welding
seams.
■
▲
Are all protective device fastened correctly and
properly functioning?
■
▲
Label
Condition of the labels.
■
▲
Rear brake
Check.
■
▲
Parking brake
Check the parking brake.
■
▲
Flammable
material
Remove easily flammable debris buildup from the
engine and the device.
■
▲
Tires
Check tires and tire pressure if necessary.
■
▲
■
□
▲
18
By the user when the engine is not running.
By the user when the engine is running.
By the authorised service centre.
Preparation
Prior to all maintenance and cleaning
work:
1. Let the device cool down for at least
20 minutes.
2. Pull off the spark plug connector.
3. Close the fuel valve and the tank
ventilation.
4. For work on the bottom of the device, tilt
the device to the silencer side.
Cleaning the device
General inspection
To ensure a safe working condition of the
device, check all nuts, bolts, screws,
connections of fuel lines, air filters, etc.
regularly for firm seating. Check the ignition
wire and the spark plug connector for
damage.
Immediately replace damaged or worn parts,
especially covers, impact protection, silencer,
or fuel tank (authorised service centre).
Maintaining the engine
Danger!
If the speed of rotation is set too
high, objects can be ejected. The
engine can be damaged and noise
pollution increases.
Do not change the basic setting of
the carburetor or the speed
control.
To ensure a long service life of the engine,
sufficient engine cooling is required.
After each use, you should clean the device
thoroughly, especially the bottom side and
the blade.
Stuck grass or dirt affect the grass discharge
and the cutting quality. For a sufficient engine
cooling, keep the engine cover, ventilation
grid, and the engine clean.
Fire hazard! Pay special attention so that
components at the silencer are clean.
For cleaning use a hand brush. Remove
stubborn soiling with a wooden or plastic
spatula. Clean the outer housing parts with a
cloth.
Do not rinse off the device with a water jet or
high pressure cleaner! Do not use aggressive
cleaning agents.
Keep the
- engine cover (ventilation grid),
- silencer (protective grid) and
- cooling fins of the engine
clean at all times.
Checking the spark plug
Danger!
The ignition system generates an
electromagnetic field.
Wearers of pacemakers must not
work on live parts.
Soil spark plugs reduce the engine output.
Clean the electrode of the spark plug with a
brass wire brush. Check the electrode gap
(see “Technical data”). Make sure that the
insulator around the electrode is not
damaged. Never use a damaged spark plug.
Tighten the spark plug with the torque
indicated in the technical data.
19
2. Switch off the drive.
Cleaning the air filter
Danger!
Cleaning agents pose a fire and
explosion hazard.
Never clean the air filter with
flammable solvents.
Always make sure that the air filter is clean. A
dirty air filter affects the engine output and
increases the fuel consumption. Independent
from the number of operating hours the filter
inserts should be changed at least annually.
Do not operate the engine without air filter.
1.
Unscrew the air filter cap.
2.
Carefully pull out the filter element.
Make sure that no dirt enters the interior
of the air filter housing.
3.
Carefully clean the interior of the air filter
housing.
4.
Clean the filter element by brushing off
or blowing out all the dirt (replace if
necessary).
5.
Re-insert the filter element.
6.
Screw the air filter cap firmly back on.
3. Actuate the rear brake.
4. Try to move the device.
If the rear wheels lock, the rear brake is
correctly adjusted. If you can push the
device, the rear brake must be re-adjusted.
Re-adjusting the rear brake:
Turn the adjusting screw (1) at the brake
lever until the wheel lock while the brake is
applied. When the adjustment is completed
and the braking performance still has not
improved, have an authorised service centre
check the device.
Checking the drive
1. Put the device on a non-slip surface (e.g.
concrete or asphalt).
2. Switch off the engine.
3. Actuate the drive.
4. Try to pull the device backwards.
If the rear wheels lock, the drive is correctly
adjusted. If you can pull the device, the drive
must be re-adjusted.
Checking rear brake
Danger!
If the brakes are incorrectly
adjusted, the device can roll away.
Make sure that the brake is always
functioning properly.
1
Re-adjusting the drive:
1. Release the drive lever.
1
1. Put the device on a non-slip surface (e.g.
concrete or asphalt).
20
2. Unscrew the adjusting screw (1) until the
wheels lock while the drive lever is pulled
and you are pulling the device.
If the adjustment does not show any
improvement, have an authorised dealership
check the device.
Work on the blade requires special
qualifications because an unbalance test is
required and the torques must be observed.
Checking the reverse gear
Check the blade and slip clutch regularly
before and after each mowing and when
there are significant changes.
Vibrations indicate that the blade is worn
excessively or on one side. When a rubber
element between engine and housing breaks,
vibrations can result.
1
1. Put the device on a non-slip surface (e.g.
concrete or asphalt).
Improperly sharpened blades increase the
device load and result in fatigue cracks and
breakage!
Ejected pieces can cause severe injuries.
Blade change
2. Switch off the engine.
2
1
1
2
3. Actuate the reverse gear.
4. Try to pull the device backwards on its
front wheels.
If the front wheels lock, the reverse gear is
correctly adjusted. If you can pull the device,
the reverse gear must be re-adjusted.
Re-adjusting the reverse gear:
1. Release the lever for the reverse gear.
2. Unscrew the adjusting screw (1) to the
point where the cable has no play.
It is absolutely necessary to change the
blade:

When one of the wear markings (1) was
reached. Original blade are engraved
with wear markings (marking in form of a
ball-shaped imprint on the rear side of the
blade).

When the thickness of the blade at the
rear edge of the vane (2) or at another
point is below 1 mm (exception: cutting
edge).

At the least once per year or every
50 operating hours, whether there is wear
or not. The material deteriorates, may
show cracks and this can endanger
persons and material goods.
If there is no improvement after the
adjustment, have the device checked by an
authorised service centre.
Checking the blade
Danger!
Improperly mounted and
maintained blades pose a severe
injury hazard.
Work at the blade shall only be
performed by an authorised
service centre.
An original AS blade can be recognised by
these imprints:
21
XXXX corresponds to the
spare part number.
Checking the engine brake
Check the function of the engine brake by
switching off the engine. The blade must
come to a standstill from full speed within
less than 3 seconds. Contact an authorised
service centre if this is not the case.
- Pull the starter rope slowly until you
get resistance (oil distribution in the
cylinder).
- Re-insert the spark plug and screw in
fully.
- Do not fit the spark plug connector!
In autumn, have your device checked by an
authorised service centre!
Restarting
Storage
Storing the device
Keep the device in a closed, dry, and well
ventilated room and out of reach of children.
Always eliminate all problems of the device
before you store it so that the device is
always in a safe-to-operate state. Let the
engine cool down before you store the device
in closed rooms.
If you want to start the device after a longer
storage, carry out the tasks described in
chapter Maintenance.
Spare parts
1. Observe the safety instructions regarding
the handling of fuel.
The reliable and safe operation of the device
also depends on the quality of the spare parts
used. Only use original spare parts and
accessories that were approved by
“AS-Motor Germany”. When foreign parts are
installed, the warranty and guarantee shall be
void for the foreign part and for the device
and for any resulting damage.
2. Draining fuel tank: Put a piece of a tube
on the fuel valve and fill the fuel in an
adequate fuel container.
Inform your authorised service centre about
the device type and serial number of your
devices when you order spare parts.
Longer storage
3. Emptying carburetor: Start the engine
and let it run until it stops on its own.
4. Clean the device thoroughly.
5. Touch up defects in painting (for spray
paint, see Accessories).
6. Performing corrosion protection on the
engine:
- Unscrew the spark plug.
- Fill a tablespoon of engine oil into the
spark plug opening.
22
Wear parts
Some parts are wear parts. They wear during
use and must be replaced. The warranty
does not cover the following parts:
Blades, cutting blades, cutter bars, blade
bolts, sliding plates, V-belt, chains, Bowden
cables, starter ropes, pressure plates, air
filters, spark plugs, disc springs, lock
washers, fuses, discs, thrust plates, pressure
discs, protection skirts, impact protection,
wheels, tires.
Accessories
Spray paint 400 ml, colour orange E04606
Grass collection bag E09153
Mulching accessories E09157
Operating hours counter E10740
Disposal
Grass clippings must not be thrown into the
waste but should be composted.
Shredded plant material decomposes quickly,
can be utilized as fertilizer, and, therefore, be
left on the ground.
Dispose of waste oil and fuel in accordance
with the local regulations or return it to an oil
shop.
Packaging, device, and accessories are
made of recyclable materials and must be
disposed off accordingly.
Warranty
The conditions of the warranty can be found
on the reverse side of your warranty card.
Send the filled-out warranty card immediately
after the purchase of your device to
“AS-Motor Germany” or the supplier.
Otherwise, the warranty is no longer valid.
Preserve the proof of purchase or the
warranty card that was filled out by the
vendor.
23
Troubleshooting
You can find an authorised service centre on
our home page www.as-motor.de.
The following table contains the most
frequent problems and their elimination. If
more problems occur, contact the closest
authorised service centre.
Problem
Possible cause
Remedy
Engine does not
start
Engine brake lever is not
pressed.
Press engine brake lever towards the
handlebar.
Fuel valve is closed.
Open fuel valve.
Tank ventilation screw is closed.
Open tank ventilation screw.
No fuel is in the tank.
Refill fuel.
Choke is open.
Close the choke.
Engine was flooded due to too
many start attempts.
Unscrew spark plug and start several
times when the fuel valve is closed,
dry the spark plug and screw it back
in.
Spark plug connector is pulled
off.
Observe safety instructions! Put
spark plug connector back on.
Air filter is soiled.
Clean air filter (see also Maintenance
and cleaning).
Spark plug is sooted, damaged
or incorrect electrode gap.
Clean spark plug and check
electrode gap (see also Maintenance
and cleaning). Replace spark plug if
necessary.
Housing of the mower is
jammed.
See also Maintenance and cleaning.
Poor quality, dirty, or old fuel.
Clean fuel system (authorised
service centre).
Always use a fresh mixture of two
stroke oil and unleaded regular
petrol.
Blade is loose.
Authorised service centre.
Choke is closed.
Open choke.
Air filter is soiled.
Clean air filter (see also Maintenance
and cleaning).
Engine starts badly
or runs irregularly
24
Problem
Possible cause
Remedy
Poor quality, dirty, or old fuel.
Always use fresh fuel.
Spark plug is sooted, damaged,
or incorrect electrode gap.
Clean spark plug and check
electrode gap (see also Maintenance
and cleaning). If necessary, replace
spark plug.
Housing of mower is jammed.
See also Maintenance and cleaning.
No drive when drive
lever is actuated
Driving belt is insufficiently
tensioned.
Authorised service centre.
The blade slides
Replace friction discs.
Authorised service centre.
Strong vibrations
during operation
Unbalance at the blade caused
by incorrect sharpening or chips
on the blade.
Have blade balanced and resharpened by an authorised service
centre. Replace a damaged blade
immediately.
Blade drive shaft is bent by
collisions with foreign objects.
Authorised service centre.
Engine fastening is loose.
Authorised service centre.
Blade fastening is loose.
Authorised service centre.
Loose fastening elements.
Authorised service centre.
Silencer defective.
Authorised service centre.
Ventilation grid is dirty
Clean ventilation grid.
Cooling fins of the engine are
dirty.
Have cooling fins cleaned by
authorised service centre.
Blade is dull or worn.
Have blade balanced and resharpened by an authorised service
centre. Replace a damaged blade
immediately.
Speed is too high
proportionately to the cutting
height.
Reduce speed and/or select the
correct cutting height.
Housing of mower is heavily
soiled.
Clean.
Mowed grass was too long or
too damp.
Adjust cutting height and mowing
speed to the mowing conditions.
Blade is worn.
Authorised service centre.
Irregular noises
Engine gets hot
Uneven cut, lawn
becomes unsightly
Housing is jammed
25
Problem
Possible cause
Remedy
Engine speed too low despite
full power.
Authorised service centre.
The device does not
stop when brake is
actuated
Brake is adjusted incorrectly,
worn, or defective.
Authorised service centre.
The engine does not
switch off
Switching off system is
defective.
Close the fuel valve.
Authorised service centre.
26
Mixing ratios fuel
Fuel
Two-stroke oil
Only with Titan 2T 100S
(Octane rating ROZ 91 min.)
1:50
1:100
Litre(s)
Litre(s) (=ml/cm )
Litre(s) (=ml/cm )
1
0.02 (20)
0.01 (10)
2
0.04 (40)
0.02 (20)
3
0.06 (60)
0.03 (30)
4
0.08 (80)
0.04 (40)
5
0.1 (100)
0.05 (50)
10
0.2 (200)
0.1 (100)
20
0.4 (400)
0.2 (200)
3
3
27
Technical data
Type
AS 53 B6 RB-Kat
Range of application (temperature)
5 – 30 °C
Engine, type
Manufacturer
Type
Cylinder capacity
Performance
Engine speed
One cylinder two stroke engine with catalyser
AS-MOTOR GERMANY
AS 165 Kat
3
165 cm
3.4 kW (4.6 PS)
-1
2800 min
Spark plug
Torque
Electrode gap for best starting behaviour
Bosch W7RAC / Beru 14/7AU / Champion L86
/ Denso W20FS-U / NGKB6HS-5
25 Nm
0.5 mm
Cutting device, type
Cutting width
Cutting height adjustment
Plant growth
Blade
53 cm
30 – 100 mm, per axle in 6 levels
up to approx. 40 cm
Starting device
Rope start
Drive
Four wheel drive 3.1 – 4.8 km/h
Maximum area coverage
approx. 2500 m /h
Measures and weight
Transport size with packaging L/W/H
Max. tire dimensions L/W/H
Weight
119/65/61 cm
178/82/99 cm
68 kg
Capacities
Fuel tank
5 litres
Sound level
Measured sound level LWA
Guaranteed sound level LWA
Sound level at working place LpA
96 dB according to DIN EN 836
98 dB according to DIN EN 836
83 dB according to DIN EN 836
Vibrations emission value
Hand-arm-vibrations ah,w
Measurement uncertainty U
3.5 m/s
2
2 m/s
28
2
2
Dec lar ation of c onfor mity
AS-MOTOR GERMANY GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
www.as-motor.de
Declaration of conformity
We declare that the lawnmower type
and with serial number
AS 53 B6 RB-Kat
starting from 020910020001
in the version we introduced to the market complies
with all essential health and safety requirements of
the following EC directives.
- 2006/42/EC, L76, 16 March, 2007
- 2000/14/EC, L165, 17 June, 2006
- 2004/108/EC, L390, 31 December, 2004
- 97/68/EC, L59, 27 February, 1998
Function:
The device is exclusively intended for the mowing of
well maintained grasslands and lawns.
Applied standards:
EN 836
Applied conformity assessment procedures:
Annex VI
Measured sound level:
Guaranteed sound level:
96 dB (A)
98 dB (A)
Party involved:
TÜV Rheinland Product Safety GmbH, D-51105
Köln, Am Grauen Stein
Person authorised to compile the relevant technical documentation:
Frank Einsiedler
AS-MOTOR GERMANY GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
Bühlertann,
July 2010
By proxy Frank Einsiedler
Head of development
Christoph Weber
Managing director
29
30
31
AS-MOTOR GERMANY GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
www.as-motor.de
Professional technology for gardens and landscapes
Allmäher®
Manoeuvrable meadow mower for extensive green area care.
The Allmäher reliably shreds high grass, scrub, and weeds also
on steep slopes and in difficult terrain. The grass cuttings are
left to fertilise the ground so there is no more raking grass.
Ride-on Allmäher®
Ease of use and high area coverage all combined in a compact
lawn mower. Low centre of gravity, optimum weight distribution,
and broad wheel base provide you with the best performance on
slopes and power reserves for shredding high plant growth. Also
available in an all-wheel version providing the extra traction for
demanding applications and for superior safety on slopes.
Rear discharge mower
Professional lawn mower with rear discharge. With wheel drive
and infinite speed regulation for exceptional cutting and catching
performance in any situation.
Rotary mower
The economic alternative to bar mower. Ideal for fodder
production. The grass is not shredded and placed into a pile on
the side.
Flail mower
The flail mover blades are supported movably and avoid rocks
and other obstacles and chop the cuttings several times. The
steel housing is 3 mm thick and offers very high security against
foreign objects that were ejected and blown around and catches
them safely.
Side discharge mower
This solid allrounder has a side discharge, wheel drive, and a
housing of 3 mm thick plastic-coated steel. Also available in an
all-wheel drive version and infinite speed regulation
(Variomatic).
WeedHex
Removes weeds carefully, quickly, and without the use of
chemicals: on transport surfaces, walls, curbs, and between
interlocking blocks. The patented pivoting brush system goes
easy on surfaces and is environment-friendly regarding harmful
herbicides.
32