MyBinding MBM BinderyMate2 manual

MBM BinderyMate 2
Wire Fed
Stitcher
Instruction Manual
Provided By
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ISP Stitching
A
D i v i s i o n
O f
& Bindery Products
S a m u e l
S t r a p p i n g
S y s t e m s
OWNERS
MANUAL
MODEL
305
305-G
For Models With M2000 Stitching Heads
Bindery Mate Serial Numbers
5161 and higher
CONTENTS
Section
1
INTRODUCTION
1. Model and Serial Number
2. Product Specifications
Section
2
SAFETY PRECAUTIONS
AND PROCEDURES
4. Safety
4. Safety Guards/Cover
Section 3
ASSEMBLY,
LUBRICATION,
INSTALLATION
5. Before Unpacking
5. After Unpacking
5. Assembly
6. Threading wire and adjusting wire
straightners
7. Lubrication-Felt Pads
8. Lubrication-Stitcher Head
9. External Lubrication
10. Internal Lubrication
Section 4
OPERATION
11. General Stitching
11. Table/Saddle Conversion
11. Table Stitching Using Work Trip
11. Table Stitching Using Foot Trip
11. Stitch Repeat
11. Hand Jog
12. Master and Secondary
12. Saddle Stitching-Foot Switch Only
12. Work Guides:
Side Guides
Corner Stitch Guides
12. Changing Work Thickness
USE REPLACEMENT PARTS
DESIGNED AND
MANUFACTURED ONLY BY
INTERLAKE SPECIFICALLY FOR
YOUR M2000 STITCHER
Section
5
MAINTENANCE, TROUBLE
SHOOTING AND ADJUSTMENT
13. General
13. Recommended Spare Parts
13. Cleaning and oiling
13. Stitching Adjustments
13. To Equalize Both Legs of Stitch
14. Trouble Shooting-M2000 Head
17. Trouble Shooting-Drive
20. Insufficient or Excessive Compression
20. Table/Clincher Bracket Adjustment
20. Clincher
21. Clincher Point Height Adjustment
21. Reversing or Replacing Clincher Points
22. Head/Clincher Alignment
22. Bender bar
22. Bender bar Friction Plug
23. Driver Bar
24. Bender Bar Latch
24. Grip, Grip Release Slide and Faceplate
25. Wire Cutters
26. Wire cutter Operating Slide
26. Proper Wire
26. Rotator
27. Wire Straighteners
28. Supporter
28. Tension Pawl
28. Work Trip
29. Stitcher Head Disassembly
31. Drive/Frame Disassembly
Section 6 PARTS LIST
35. Drive/Frame
40. M2000 Head Stitcher
Section 7 ELECTRICAL
42. Electrical Schematic (115 V.A.C.)
43. Electrical Schematic (230 V.A.C.)
Section
1
INTRODUCTION
Here are the instructions on
how to install
operate, maintain, and make
repairs on your
MODEL 305, 305-G
BINDERY MATE
Bindery Mate Serial Number____________________
Bindery Mate’s M2000 Head Stitcher Serial Number____________________
When ordering parts or requesting information, please state: Quantity required, part number, part
name, model and serial number of your stitcher.
Your stitcher with the M2000 Stitching Head has been engineered and developed to provide you with the
finest equipment available for your stitching needs. With proper care and maintenance it will give you years
of satisfactory efficient service. This manual shows you how to get top performance from your stitcher and
is divided into 7 major sections.
Read the Bindery Mate Manual throughly. Study it carefully. Best stitching performance will be assured,
if all the adjustments are made as instructed, so that you get the following desired results.
1.
2.
3.
4.
5.
Good Cut-Off
Uniform wire draw
Equal leg length
Proper clincher alignment
Sufficient compression
1
BINDERY MATE
PRODUCT SPECIFICATIONS
Unit Weight:
Overall:
30 Lbs.
Without Wire Spool: 25 Lbs.
Unit Envelope Size:
Overall:
Without Tables and Wire Guide:
Wire (Interlake 417-0025)
Wire Material:
Wire Size:
Wire Spool Weight:
Stitching Speed
Stitching Capacity (20 Lb. Bond Paper)
Minimum Stitching thickness adjustment
Maximum Stitching thickness adjustment
Maximum Stitching thickness:
Stitcher:
Table (Flip-Up)/Saddle (Flip-Down)
Length:
Width:
Height
27"
22"
Length
15"
12 1/2"
Width
10"
4"
120,000 to 150,000 p.s.i. tensile strength
tinned steel wire
25 Gauge (.020" Diameter)
5 Lb. Spool (Fully Loaded Wire)
173 stitches per minute, full load capacity.
199 stitches per minute, minimum load
capacity.
.94" Wire Draw, Approx. 57,000 stitches
per 5 Lb. coil.
1.24" Wire Draw, Approx. 43,000 stitches
per 5 Lb. Coil.
1/4"
M2000 Head CTTT-2605-T3
(Equipped with faceplate adjustment lever)
10"
4 3/4"
Side Guides: Pop-Up/Pop Down pins in arms which adjust from 7/8" to 9 5/8" from center of clincher.
Corner Guides: Pop-Up/Pop Down pins in table for 45 degrees corner stitch.
2
BINDERY MATE
PRODUCT SPECIFICATIONS
Auxiliary Rear Table (For flat work support when deep throat table stitching)
Length:
10"
Width:
3"
Throat Depth:
4" Max.
Stitch Modes:
Work Trip (For Table Mode):
Plug foot switch into rear of housing.
Foot Trip (For Saddle or Table Mode):
Manual Switch Control.
Master-Secondary (For use with
multiple stacked unit):
Plug master into 2nd-3rd units for
side by side multiple stitch (4 1/2 in.
min. centers).
Quick adjust for 3/16" to 4" throat depth.
Jog:
Push in and turn knob, on rear of housing,
for manual forward or reverse operation.
Electrical
Input:
Control Circuit:
115 V.A.C. 60 HZ
(Model 305)
12 V.D.C.
230 V.A.C. 50 HZ
(Model 305-G)
12 V.D.C.
Motor:
1/20 HP, 90 V.D.C.
1/20 HP, 180 V.D.C.
Circuit Breakers:
1 AMP for 115 V.A.C. Input
1/2 AMP for 230 V.A.C. Input
Mounting:
2 3/4"
Table
2 1/2" Max
1/2" Min
3
Section
2
SAFETY PRECAUTIONS
AND PROCESURES
SAFETY
1. Make sure electrical power is turned off before
performing any adjustment or maintainence.
2. Keep hand, tools, hair, and clothing clear of
stitching area.
3. Become familiar with the moving components of
your machine. Keep fingers away from areas
that could pinch or cut.
4. Observe your plant safety rules.
5. Exert “good housekeeping” in your work area.
Keep it as clean and uncluttered as possible.
6. A well maintained machine is a safer machine.
Clean and lubricate the machine at regular
intervals. Check machine daily for broken or
worn parts. Replace as necessary. DO NOT
attempt to operate the machine if a part is broken.
7. Route all electrical cables away from pedestrian
transportation lanes.
8. See “Safety Guards/Cover” information. It points
out areas where additional caution should be
exercised. If you are unsure how to safely operate
or maintain your Stitcher, contact your Service
Representative.
CAUTION
THE SUPPLY CIRCUIT FOR ANY
305/306 SERIES UNIT MUST USE A
15 AMP MAXIMUM FUSE OR
CIRCUIT BREAKER. THE SHORT
CIRCUIT CAPACITY OF THE
SUPPLY CIRCUIT MUST NOT
EXCEED 2000 AMPS.
SAFETY GUARDS/COVER
A. Grey Plastic Cover: Covers frame, motor,
mechanical, and electrical components.
B. Front, Clear Plastic, Guard Assembly: A three
position guard. In the fully downward position
the guard is spring loaded to: cover the M2000
Head, and work trip adjustment knob; restrict
access to the stitching area; depress a limit
switch to allow the machine to operate. The
guard can be swung up to its first detent position
(about 70 deg.) to allow access to the work trip
adjustment knob and lower portion of the M2000
Head. The guard is swung up to its second
detent position (about 155 deg.) to allow total
access to the M2000 Head for faceplate
adjustment, lubrication, and wire threading.
DANGER
KEEP HANDS CLEAR OF
STITCHING AREA
CAUTION
ATTENTION
LE CIRCUIT D'ALIMENTATION DESTINE
A UNE UNITE DE LA SERIE 305/306 DOIT
COMPORTER UN FUSIBLE OU UNE
PROTECTION THERMIQUE CALIBREE A
15 AMP MAXIMUM. LA CAPACITE DE
COURT CIRCUIT DU RESEAU NE PEUT
PAS DEPASSER 2000 AMPS.
4
FOR YOUR SAFETY, MAKE SURE ALL
COVERS ARE PROPERLY IN PLACE
BEFORE OPERATING MACHINE
CAUTION
Do not operate stitcher until operating
instructions have been read and understooddo not operate stitcher at anytime without
work under the head.
Section
3
ASSEMBLY, LUBRICATION
INSTALLATION
Wire Spool Washer
Wire Spool Stud
Support
Conical Spring
Note:
Coil of Wire
Spool Retainer
These instructions must be followed to insure
proper installation, efficient operation and the
prevention of serious damage to your stitcher.
Hair Pin Cotter
NOTE: Slide coil of wire onto
spool stud so that the wire will
feed upward from the rear
Before Unpacking:
Examine the outside of the crate or carton for any
visible damage. If damaged DO NOT UNPACK
THE STITCHER. Notify the carrier who delivered
the stitcher.
Figure 1
(QF27F1)
After Unpacking:
Examine your stitcher carefully for any damage in
transit. If damaged, DO NOT INSTALL THE
STITCHER. Notify your nearest representative and
the carrier who delivered your stitcher.
E
D
G
Make certain that you get a signed copy of the Carrier
Inspector’s Report of the damage incurred
ASSEMBLY (FIGURES 1,2,3)
1. Clamp the Bindery Mate to a table or bench (see
"Mounting" page 3). Assemble per figure 1.
2. Install Table/Saddle (Index A) to Table and
Clincher Bracket (Index B) using the two
shoulder screws (Index C). Shoulder of screws
should extend through table and bottom out inside
of table/clincher bracket.
3. Turn Trip lever Knob (Index D) counter
clockwise and move the work trip (Index E) all
the way toward the clincher (Index F). Install
the Auxiliary Table (Index G) and Paper Guide
(Index K) to the stand using the two .25-28 x
.375 socket head cap screws and flat washers
(Index H,I). The top surface of the auxiliary
table should be at the same height as the main
table. NOTE: The auxiliary table MUST
NEVER TOUCH THE WORK TRIP OR
STITCHER WILL ACTIVATE (SEE
FIGURE 3).
4. Install Wire Guide Spring into wire guide bracket
of M2000 Head.
A
F
H
C
I
J
B
K
Figure 2
(QF27F2)
NOTE: AUXILIARY TABLE "G"
MUST NEVER TOUCH WORK
TRIP "E"
G
E
Figure 3
(QF27F3)
5
C
B
D
E
A
F
G
H
J
I
K
Figure 4
L
(CTTT2605T3 Scene 3, 4)
THREADING WIRE AND
ADJUSTING WIRE
STRAIGHTENERS (See fig. 4)
1. Draw wire by hand, from the the coil (Index A).
2. Thread the wire through the slot (Index B) at the
end of the wire guide spring, through the wire
guides (Index C), between the thin and thick felt
wire wipes (Index D), through the upper wire
straightener (Index E), and through the lower
wire straightener (Index F).
6
3. Release the rotator operating spring (Index H)
from the rotator and swing it to the left. Remove
Rotator (Index K).
4. Thread the wire between the tension pawl and
tension roll (Index G). Feed the wire through the
wire cutter lead-in hole (Index I) in the bottom
of the face plate.
5. Push grip post to left to open the grip (Index J).
Insert wire and release the post so that the grip
engages the wire for feeding into the rotator.
6. To check adjustment, hold open grip (Index J
and pull about 1 1\2 feet of wire from below
face plate. Cycle machine once by hand to cut
wire. Cycle machine again by hand to observe
wire straightness. The wire (Index L) should
point straight down, prior to being cut, as shown
in Figure 4 .
7. Adjust the upper wire straightener, beginning at
position shown, (Index E, Figure 4) so that the
wire points straight down. Adjust the lower
wire straightener, beginning at the 3:00 o'clock
position, (Index F, Figures 4) so that the wire
(Index L, Figure 4) feeds straight down.
8. Replace the rotator and rotator operating spring.
FELT WIPE PADS
LUBRICATION
AND MAINTAINANCE:
(FIGURE 5)
IMPORTANT! In order for the stitchers to operate
properly, the felt wire wipes MUST be rotated and
dampened with SAE 20W oil before each new
spool of wire (50,000 to 70,000 stitches). Replace
felt pads when they become so dirty that they cannot
be rotated to a clean spot.
NOTE:
When changing coils or wire sizes, check straightners
to insure proper wire feed.
1. After every wire
spool, rotate the dirty
area of the pads
slightly so that a clean
area can be used for
the next wire spool.
Ro
tat
e
2. Dampen both pads
(about 30 to 40 drops)
using an SAE 20W
oil.
Dirty area of pads has been
slightly rotated so that a clean
area of pads can be used for the
next wire spool.
Figure 5
(CTTT2605T3 Scene 5)
7
A
F
G
B
E
H
Figure 6
(CTTT2605 Scene 5)
D
C
STITCHING HEAD
LUBRICATION:
(FIGURES 6 & 7)
Typically, the 1/2 inch crown stitcher will run for
1,000,000 cycles without additional lubrication.
However, the following procedure used after each
spool of wire will assure optimum life and
performance. Use ISP lubricant #CA9640.
A. Inject lube into hole, or remove and lube shafts.
B. Wipe area clean and inject a small amount of
lube into cam area.
C. Remove rotator, wipe rotator clean and lube
rotator body.
D. Apply lube to rotator ramp.
E. Wipe clean inside of rotator holder.
8
Figure 7
(CTTT2605 Scene 6)
F. Inject a small amount of lube into cam area of
driver bar.
G. Inject lube into cutter operating slide.
H. Wipe driver clean, and apply a light coating of
lube.
After prolonged use (or storage) accumulations of
wire dust, dirt, or other contaminants can mix with
the stitcher lubricant. This will reduce the lubricant's
effectiveness. The following procedure is
recommended every 1,000,000 cycles.
1. Disassemble the head and clean all parts.
2. Lightly lube all sliding surfaces using ISP
lubricant #CA9640.
3. Double check lube points A through H.
L
L
M
M
Figure 8
(CA44 Layout 2)
Figure 9
(QF27F4)
EXTERNAL LUBRICATION:
(FIGURES 8, 9, 10)
N
Lubricate the following points before each spool of
wire using SAE 20 oil.
L. One drop in top hole of head operating link.
Access through slot at top of cover behind stitcher
head.
M. One drop in lower/side hole of head operating
link. Access through round hole (while viewing
through slot immediately above round hole) in
side of cover.
N. One drop on clincher slide.
Figure 10
(QF27F5)
9
INTERNAL LUBRICATION
(FIGURES 11, 12)
Frequency of Lubrication: Every 500,000 stitches
or once a year, which ever comes first.
Unplug power cord, remove grey plastic cover and
apply oil as follows:
O. Two drops to pivot point of clincher operating
lever.
P. One drop between cam and clincher operating
lever.
Q. One drop on roll pin.
R. One drop on each clincher rocker lever roll
P
Q
O
Figure 11
(QF27F6)
R
Figure 12
(QF27F7)
10
Section
4
OPERATION
General:
After having properly installed and set up the
machine, it is now ready for stitching. It is
recommended that each operator be instructed as to
correct operating procedure and normal adjustments
necessary for varying work conditions.
work trip to achieve the desired stitch location.
Swing down the front guard assembly. Switch power
on. Insert work, from the front, into the stitching
area until the work depresses the work trip, causing
stitch.
WARNING
Table Stitching Using the Foot
switch:
Prevent accidents by following these
rules:
1. Do not put your hands near area to
be stitched when machine is operating.
2. Turn the power off when the stitcher
is not in use.
Table/Saddle Conversion:
To convert from saddle to table fully raise front
sliding guard (Index 118, page 37), swing up front
of saddle until the two spring loaded table braces
(Index J, Fig.2) flip up to keep the table from
swinging back down.
To convert from table to saddle gently lift the front
of the table, pull forward at the bottom of one of the
table braces until the table can be gently swung
down to saddle position. Fully lower front sliding
guard (Index 118, page 37).
Switch off power. Swing up front guard assembly.
Position table/saddle for saddle stitching. Turn the
trip lever knob counter clockwise and position the
work trip to serve as a back gauge or move work
trip completely back out of the way of the work.
Plug the foot switch cord into foot switch outlet on
rear control panel (work trip is then automatically
bypassed). Switch power on. Load work, from the
front, into the stitching area. Once the work is
positioned as desired step on foot switch to cause
a stitch.
Hand Jog:
A hand jog is located at the rear of the machine. To
manually cycle the Bindery Mate: switch off power;
push in and rotate knob counter clockwise to go
through a normal stitch cycle, or clockwise for a
reverse cycle.
Table Stitching Using the Work
Trip:
Position table/saddle for table stitching. Switch off
power. Swing up front guard assembly. Turn the
trip lever knob counter clockwise and position the
11
Master Out and SecondaryUnit In:
These outlets are only for use with the "Multiple
Stitch Accessories".
Saddle Stitching-Foot Switch Use
Only:
Switch off power. Swing up front guard assembly.
Turn the trip lever knob counter clockwise, and
move the work trip all the way back. Position the
table/saddle for saddle stitching. Swing down the
front guard assembly. Slightly loosen the two knobs
(counter clockwise) securing the front sliding guard
to the front guard. Allow the front sliding guard to
drop to the saddle position. Retighten the two knobs.
Plug the foot switch cord into foot switch outlet on
rear control panel (work trip is then automatically
passed). Switch power on. Load work from either
side and step on foot switch to cause a stitch.
CAUTION
AVOID DAMAGE TO YOUR
STITCHER BY FOLLOWING THESE
RULES:
1. Never operate your stitcher with wire
feeding unless you have work material
between the clinchers and benderbar.
2. Do not drive one stitch on top of
another.
Figure 13
(QF27F8)
guides as indicated in figure 13. Switch off
power, swing upfront guard assembly, and move
the work trip all the way forward. Swing front
guard assembly back down and switch on power.
Push work into corner guided area of table until
depression of work trip causes a stitch.
Changing Work Thickness:
Work Guides:
A. Side Guides: To adjust side guides pop-up the
pins at the end of each guide, loosen the screw
knob beneath the table, position guides as desired,
and retighten the screw knob.
B. Corner Stitch Guides-Table Use Only: Pop Up
the pins located in the table and the pins located
at the end of each side guide. Using your work
as a set up tool, position and secure the side
12
Changing work thichness will probably require a
change of the wire draw length used to make a
stitch. This is done by raising or lowering the face
plate. To change face plate position switch off
power; swing front guard assembly up to the second
detente position; loosen the faceplate screw
(Located directly above “M2000” on the face plate),
move the position lever up for more wire or down
for less wire, retighten faceplate screw, and swing
down front guard.
Section
5
E
MAINTENANCE, TROUBLE
SHOOTING AND
ADJUSTMENTS
D
A
General
Every Bindery Mate’s M2000 Head Stitcher has a
friction-type head which depends on smooth sliding
friction and proper timing to function correctly.
Preventative maintenance will go far to insure
trouble-free operation. Avoid production down time
by keeping your stitcher in top working condition at
all times.
Recommended Spare Parts
Like any equipment that has moving parts, certain
parts of your stitcher will be subjected to more
wear than others and require replacement. The
following listing includes all the parts required for
minimum maintenance and good operation of your
Bindery Mate.
PART NAME
Wire Cutters
Grip
Grip Spring
Tension Roll Clip
Rotator
Clincher Points
PART NO.
CA9048
CA9015D
CA168
CA9124
CAA9038E
CA9083
QTY.
2
1
1
2
1
2
C
Figure 14
(CTTT2605T3 Scene 8)
Figure 15
(CTTT2605T3 Scene 9, 1)
Caution
MAKE ALL ADJUSTMENTS WITH
THE POWER OFF AND THE
STITCHING HEAD IN NEUTRAL
POSITION! (Fig. 14)
In neutral position, the wire grip assembly
(Index A) is stopped at the top of the slot
in the face plate.
Stitching Adjustments
Best stitching performance will be assured if all
adjustments are made so that you get the following
results:
1.
2.
3.
4.
5.
Good Cut-Off
Uniform Wire Draw
Equal Leg Length
Proper Clincher Alignment
Sufficient Compression
To Equalize Both Legs of Stitch
(Fig. 15)
1. Loosen the wire guide locking bolt (Index C).
2. Turn adjusting screw (Index D) clockwise to
shorten left leg of stitch; counter clockwise to
lenghten left leg.
3. Tap bracket (Index E) down before tightening
bolt (Index C).
13
M2000 Head Trouble Shooting
HERE'S HOW A PERFECT STITCH LOOKS
Should stitches appear in any form other than illustrated, one or more
kinds of mechanical trouble may have caused the malformation. The
possible causes and remedies are given for each kind of mechanical trouble
and are listed under each section. The remedies are indexed to the
Adjustments Section which gives more detailed information about your
stitcher, the mechanical trouble that may occur and suggested remedies.
Unless you recognize the correct cause, check each possible cause given.
TROUBLE
POSSIBLE CAUSE
REMEDY
A. Defective Stitches
1. One or both legs buckled.
NOTE: Since buckled legs are
often concealed in the work and
may appear the same as a short
leg, always remove two or more
stitches to see which is
occurring.
1. Clincher is worn or improperly
aligned.
"C,F" Page 20,22
2. Insufficient compression.
"A,B" Page 20
3. Unequal leg length
See "To Equalize Both Legs of
Stitch" Page 13
4. Burred stitch leg.
"L" Page 25
5. Incorrect wire size.
"N" Page 26
6. Worn bender bar.
"G" Page 22
1. Leg Lengths not adjusted
properly
2. Gripper is worn or dirty
3. Grip release slide is worn
4. Broken wire guide spring
(index 65H)
5. Excessive tension on wire
straightner
6. Worn Driver bar
7. Worn Tension Pawl or weak
tension pawl spring
8. Weak or broken grip spring
See "To Equalize Both Legs of
Stitch" Page 13
"K" Page 24
"K" Page 24
Page 40
2. Wrinkled crown.
3. Length of one leg varies
14
"P" Page 27
"I" Page 23
"R" Page 28
"K" Page 24
M2000 Head Trouble Shooting
TROUBLE
4. Corner of crown distorted or
fractured
POSSIBLE CAUSE
1. Excessive compression
2. Broken driver bar end
3. Worn bender bar
4. Clincher improperly aligned
or worn
5. Incorrect wire size
5. Stitch crown not flat and legs 1. Insufficient compression
not bent into work
6. One or both legs turn out
7. Flat piece of wire
8. Stitches come out in pieces
9. Both stitcher legs are either
too long or too short
REMEDY
"A,B" Page 20
"I" Page 23
"G" Page 22
"C,F" Page 20,22
"N" Page 26
"A,B" Page 20
1. Clincher improperly aligned
"F" Page 22
2. Dull cutters
"L" Page 25
1. Rotator is dirty
2. Improperly adjusted lower wire
straightener
3. Broken or worn rotator
4. Improperly aligned rotator
"O" Page 26,27
"P" Page 27
1. Improperly aligned rotator
2. Weak rotator operating spring
3. Improperly adjusted upper wire
straightener
4. Incorrect wire size
5. Wire jammed in bender bar
grooves
"O" Page 26,27
"O" Page 26,27
"P" Page 27
Face plate not adjusted properly
See "Changing Work
Thichness" Page 12
"O" Page 26,27
"O" page 26,27
"N" Page 26
"G,I" Page 22,23
15
M2000 Head Trouble Shooting
TROUBLE
POSSIBLE CAUSE
REMEDY
B. WIRE BUCKLES
1. Wire buckles above the grip
and below the tension pawl
1. Worn driver bar
"I" Page 23
2. Worn bender bar latch
"J" Page 24
3. Worn or broken bender bar
friction plug and/or spring
"H" Page 22
Figure 16
(CTTT2605 Scene 10VA)
2. Wire Buckles above the wire
cutters and below the grip
Figure 17
1. Improperly aligned rotator
"O" Page 26,27
2. Worn or broken wire cutters
"L" Page 25
3. Burrs on rotator
"O" Page 26,27
4. Improperly adjusted lower
wire straightner
"P" Page 27
5. Worn or broken wire cutter
operating slide
"M" Page 26
6. Wire cutter slot in face plate
worn
"L" Page 25
Face plate is too high
Loosen face plate screw, turn
set screw (item 36H, page 40)
downward slightly in face plate
clip (item 35H, page 40),
retighten face plate screw.
(CTTT2605 Scene10VB8)
C. GRIP
1. Grip does not close with
position lever up.
16
Drive Trouble Shooting
TROUBLE
On/Off switch does not light
when switched on
Stitcher drive does not operate
with work trip
POSSIBLE CAUSE
REMEDY
Power cord unplugged
Plug in power cord
Circuit breaker is blown
Press in extended circuit
breaker
NOTE: If recently blown, wait
10 min. before pressing in
Faulty electrical connection
Use electrical schematic page
42, 43 to check wiring
Safety switch is not being
depressed by front guard
Adjust front guard and/or safety
switch bracket
Foot switch is plugged in
Unplug foot switch
Circuit breaker is blown
Press in the extended citcuit
breaker. NOTE: If recently
blown, wait 10 min. before
pressing in
Faulty foot switch jack
Repair or replace foot switch
jack
See foot switch schematic pages
42 and 43 for reference
Contaminants on electrical
contacts of trip mechanism
Turn trip lever knob counter
clockwise and move trip mechanism from front to back a few
times
Faulty electrical contact of trip
machanism. (Pressing the trip
should break the circuit between
the round trip locating rod, Item
25 page 35, and the hexagonal
paper trip rod, Item 24 page 35)
Remove trip machanism, clean,
repair, or replace contaminated
or damaged items
Faulty electrical connections
Use electrical schematic page
42, 43 to check wiring
Faulty safety switch
Replace switch
Faulty motor (test using 90 vdc)
Replace motor
Faulty circuit board
Replace circuit board
17
Drive Trouble Shooting
TROUBLE
Stitcher drive does not operate
when foot switch is depressed
POSSIBLE CAUSE
Safety Switch is not being
depressed by front guard
Circuit breaker is blown
Stitcher keeps cycling, without
depressing footswitch or work
trip, until power is shut off
18
REMEDY
Adjust front guard and/or safety
switch bracket
Press in the extended circuit
breaker. NOTE: If recently
blown, wait 10 min. before
pressing in.
Faulty foot switch (pressing foot
switch should break contacts of
switch inside Footswitch
assembly)
Replace footswitch
Faulty electrical connections
Use electrical schematic page
42, 43 to check wiring
Faulty safety switch
Replace switch
Faulty motor (test using 90 vdc)
Replace motor
Faulty circuit board
Replace circuit board
Faulty cam switch
replace switch
Faulty electrical connections
Use electrical schematic page
42, 43 to check wiring
NOTES
19
CAUTION
Turn Power OFF Before making Any
Adjustments
A. Insufficient or Excessive
Compression
Proper compression of work between the clincher
and the bender bars is necessary so that the stitch
penetrates the work material and clinches correctly.
To test for compression, drive several stitches into
sample work material. With proper compression,
stitches hold the work together firmly and the clinched
legs do not overlap. In the following instances,
either one or all of the conditions may exist: with
insufficient compression, stitch legs overlap, crown
of the stitch is fractured, and the work mutilated.
To change compression adjust the table/clincher
bracket.
B. Table/Clincher Bracket
Adjustment (Figure 18)
1. Remove wire from rotator, and turn the jog knob
clockwise until the bender bar is fully down.
2. Loosen the two screws (Index A) securing the
table/clincher bracket (Index B) to the stand
(Index C).
3. Move the table/clincher bracket up until the top
of the clincher assembly squarely touches the
bottom of the fully lowered bender bar. (Index
D)
4. Retighten the two screws.
C. Clincher (Figure 19)
The purpose of the clincher is to turn the legs of the
stitch back after they have penetrated the work
material.
With the Activated (moving) Type clincher, the stitch
legs must enter the clincher at the same time and
with equal spacing from each side. When the stitch
legs have penetrated the work material, the moving
clinchers are raised to bend the legs towards each
other and up flat against the work. The clincher
20
D
B
A
C
Figure 18
(QF27F9)
points must bend both legs of the stitch against the
work with the same force. Clincher points must
always move freely and not bind. Dirt, wire chips,
etc. will cause the points to bind.
The clincher points are in a retracted position in the
clincher box until the stitch legs penetrate the work
material. After the legs penetrate, the clincher points
move upward to give a neat, flat clinch against the
bottom surface of the work material. If the clincher
points remain in the up position, the legs of the next
stitch cannot penetrate the work material, causing
the stitch legs to buckle and/or the corners of the
crown to fracture. Examine the clincher points,
clincher slide for possible binding. Clean and oil.
If clincher points rise to high, they fracture the stitch
legs and/or mar the work. If the points do not rise
high enough, the legs will not clinch flat. Adjust the
height of the clincher points.
A
C
Stitch
B
Figure 19
(SK852F)
D. To Adjust Clincher Points
Height (Figure 20)
1. Turn off power and unplug power cord.
2. Remove wire coil, washer, compression spring
and stud.
3. Swing up front guard assembly to 1st detent
position.
4. Unscrew the four screws securing cover and
remove cover.
5. Unhook and remove the extension spring (Index
A).
6. Lift clincher operating lever (Index B) away
from clevis (Index C) and turn clevis clockwise
to lower the clinchers, counterclockwise to raise
the clinchers. Note: clinchers will raise or lower
.025" per 360 degree turn of clevis.
7. Reassemble unit.
If the clinchers points are broken, the stitch legs
will not clinch and/or be deformed. Reverse or
replace the clincher points.
E. To Reverse or Replace Clincher
Points (Figure 21)
1. Remove the two screws (Index A) securing the
clincher slide brace (Index B). Remove brace.
2. Move clincher slide away from clincher points
(Index C).
3. Raise the clincher points, and reverse or replace.
Figure 20
(QF27F10)
C
D
A
B
Figure 21
(QF27F11)
4. When reassembling, push the clincher points
down so that the top lip of the clincher slide
(Index D) will engage the center of the clincher
points. Note: Clincher slide must move freely
up and down after reassembly.
The proper alignment of the clincher under the
formers is one of the most critical adjustments on
the stitcher. Therefore, extreme care should be
taken to align the clincher so that both legs of the
stitch strike the clincher at the same time with equal
spacing from the outside edges of the grooves (See
Figure 19). Also, the clincher must be aligned with
the bender bar grooves of the head from front to
rear so that the legs enter the clincher at the widest
section of the clincher grooves.
21
B
A
C
Figure 22
Figure 24
(QF27F12)
(SK852I)
G. Bender Bar (Figure 24)
B
C
A
Figure 23
(QF27F13)
F. Head/Clincher Alignment
(Figures 22, 23)
To test alignment: Drive several stitches into a
section of material identical to that which is to be
stitched. The clinched legs should be identical and
aligned with each other. If the legs are not in
alignment, make the following adjustments:
1. With power off, press in and turn the jog knob
clockwise until the legs of the stitch (Index A,
Fig. 22) appear just below the bender bar (Index
B).
2. Loosen the four bolts (Index A, Fig. 23) securing
the base (Index B) to the stand (Index C).
3. Move the base until the legs of the stitch line
up with the clincher points (Index C, Fig. 22).
4. Tighten the four base mounting bolts.
22
The bender bar bends the wire over the rotator and
forms it into an unclinched stitch. The legs of the
stitch are guided towards the work material by the
bender bar grooves. The legs of the unclinched
stitch should be perpendicular to the crown. When
the bender bar grooves become worn, the legs tend
to flare out (Figure 24) as they emerge from the
grooves. This causes the legs to strike the clincher
improperly. As a result, one or both legs will
crumple and a broken driver bar or a broken bender
bar can result. If the lower end of the bender bar
groove becomes chipped, it will not support the
wire and may cause the stitch to break at the crown.
Replace the bender bar assembly (See Section H or
Fig. 25). Other bender bar functions are related to
wire cutting (Section L), and driving (Section I).
H. Bender Bar Friction Plug
And/Or Spring (Fig. 25)
Two parts furnish pressure to coordinate movement
of driver bar and bender bar. If pressure is
insufficient, proper timing is not maintained for the
action of the grip. As a result, wire feeds backwards.
Replace the plug and/or spring.
To replace bender bar friction plug and/or bender
bar friction spring:
1. Remove bender bar assembly by following steps
1 through 23 of "Removing and Dismantling
M2000 Head", Pages 29 and 30.
A
B
C
B
Figure 25
D
(CTTT2605 Scene 13)
2. Remove bender bar friction bushing (Index A).
Bender bar friction plug (Index C) and spring
(Index B) will be released forward from bender
bar assembly.
3. Replace plug and/or spring and reassemble.
G
F
E
I. Driver Bar (Figure 26)
The driver bar (Index A) has several functions:
1. It imparts the downward thrust from the driving
slide assembly (Index B) to the bender bar
assembly (Index C).
2. It returns these parts to the neutral position on
the upstroke.
3. In conjunction with the grip release slide (Index
D), it controls the movement of the bender bar
latch (Index E) that opens and closes the grip
(Index F).
If the notches (Index G) at the top left side of the
driver bar become worn, the grip will not remain
open on the upstroke. As a result the wire feeds
backwards and buckles above the grip and below
the tension pawl. Worn notches can also cause
uneven wire draw. Replace the driver bar.
The notches shown on left side of driver bar play
an important part in function of bender bar assembly
therefore, corners should be free of dirt and notches
not marred.
The driver bar rides within the bender bar grooves
as part of the bender bar assembly. As this assembly
reaches the lower contact point of the cam in the
A
C
Figure 26
(CTTT2605T3 Scene 10, CA9012M)
grip release slide, the bender bar latch is forced
inward, releasing the wire grip and permitting the
bender bar assembly to continue downward with the
end of the driver bar riding on top of the formed
stitch. When the bender bar is stopped against the
work material, the driver bar continues downward
to exert pressure on the crown of the stitch, driving
it through the work material.
If the end of the driver bar is chipped it allows the
legs of the stitch to back up into the broken area.
This causes the corner of the crown to fracture or
a "spike" section to protrude above the crown. A
chipped driver bar is usually the result of driving a
stitch on top of another stitch. A worn driver bar
often causes deformed stitches or fracturing at the
corners of the crown.
23
E
F
D
B
X
C
A
Figure 27
(CTTT2605T3 Scene 11)
J. Bender Bar Latch
The bender bar latch opens and closes and is actuated
by the grip release slide and driver bar. If the
contact points of the latch become worn, timing of
the grip is erratic and uneven wire feed results. A
dirty latch will decrease pressure of the grip on the
wire. This causes wire slippage. Clean or replace
the latch.
24
K. Grip, Grip Release Slide and
Face Plate: (Figure 27)
The grip spring (Index A) exerts pressure on the
benderbar latch (Index B) to close the grip (Index
C) at the start of the down stroke. The grip release
slide (Index D) actuates the bender bar latch at
point X to open the grip after the correct amount of
wire has been fed to make a stitch. The serrated
teeth on the grip must be sharp or slippage will
occur, producing uneven wire draw.
L. Wire Cutters: (Figure 28)
M
The purpose of the wire cutters is to shear the wire
cleanly. There are two wire cutters, upper and
lower. The upper wire cutter (Index A) recieves
wire from the grip through the wire cutter lead-inhole (Index B). It also serves as the cut-off die.
The lower wire cutter (Index C) is the cutting knife.
If the cutter breaks, it will cover the lead-in hole.
This prevents the wire from feeding into the rotator.
If the cutting surfaces become worn, burrs will result on the end of the wire. This prevents the wire
from feeding into the rotator. As a result, the wire
buckles between the cutters and the wire grip. Reverse, interchange or replace the cutters.
I
E
D
A
H
K
N
Figure 28
L
C
F
B
G
J
(CTTT2605T3 Scene 12)
When the face plate (Index E) is adjusted (See
"Changing Work Thickness", page 12) a pivotal
action (at point F) changes the position of the grip
slide. When the face plate is raised, it moves the
grip release slide down. The gripper can then remain
closed longer, on the downstroke, feeding more wire
for the stitch. When the face plate is lowered, it
moves the grip release slide up. The gripper will
open sooner on the downstroke, feeding less wire
for the stitch.
If the grip is weak, uneven wire draw will result.
Replace the grip spring. If the contact points on the
grip release slide and/or the bender bar latch are
worn, wire adjustment will not remain accurate.
The face plate stops the bender bar assembly at the
top of its stroke and allows the bender bar latch to
close the grip. When the face plate is too high, too
much of the upstroke has been used before the bender
bar hits the face plate. In the remaining portion of
the upstroke, the driver bar cannot continue upward
enough to release the bender bar latch so that it can
close the grip.
To Reverse, Interchange or
Replace the Wire Cutters:
1. Loosen both face plate retaining clips (Index D)
at bottom of bonnet.
2. Spring the face plate out 1/8" while holding the
cutter clide in position (Index E).
3. Slide the cutters out to the left.
4. Reverse, interchange or replace the cutters.
NOTE
While installing the cutters, make sure that (1):
lip on upper cutter (Index F) fits into the recess
behind the face plate (Index G) and (2):that the
lip on the bottom cutter fits into the slot (Index
H) in the wire cutter operating slide (Index I).
The wire cutter operating slide actuates the lower
wire cutter. If the slide is worn or broken, the wire
cutter is not actuated. Replace the operating slide.
The slot in the lower part of the face plate contains
the wire cutter and maintains a close fit for wire
shearing. If this slot becomes oversized, the wire
will not be cut off. Replace face plate. To Replace
Face Plate (See Steps 1 through 10, Section M)
NOTE: (Figure 29)
The lug (Index C) in the faceplate must match
the slot (Index D) in the grip release adjusting
lever (Index E) or damage to the head may result.
25
9. Position grip spring housing (Index G) between
tension pawl spring retainer (Index H) and cutter
housing (Index I).
10. Remove face plate (Index B) by sliding face
plate to the left and lifting up.
11. Remove the cutter operating slide (Index I, Figure
28).
12. Insert a new cutter operating slide.
13. Reassemble
E
F
D
N. Proper Wire
C
G
B
A
H
The Bindery Mate is designed to use 25 gauge (.020"
diameter) 120,000 to 159,000 psi tensile strength
bookbinders wire.
If the wire used is larger than the bender bar grooves
were designed for, it will fracture at the stitch corners
and come out in pieces. Also, serious damage to
the stitcher may result. If the wire used is smaller
than the bender bar grooves were designed for, the
legs of the stitch do not fit snugly in the grooves and
may tend to buckle when they strike the work material
because they are not fully supported.
O. Rotator (Figure 28)
Figure 29
(CTTT2605T3 Scene 13)
I
M. Wire Cutter Operating Slide
The wire cutter operating slide actuates the lower
wire cutter which acts as the cutting knife. If the
slide is worn or broken, the wire cutter is not
actuated. Replace the operating slide.
To Replace The Wire Cutter Operating Slide:
1. Cut the wire at the bracket and pull the loose
end out.
2. Remove the stitcher head assembly.
3. Lift end of spring (Index L, Figure 28) out of
rotator.
4. Swing the spring up to disengage it and lift out.
5. Slip the rotator operating cam (Index M, Figure
28) forward and off the stud.
6. Pull the rotator forward.
7. Loosen the two face plate retaining clips (Index
A, Figure 29) and rotate them downward.
8. Push two face plate retaining clips (Index F)
outward while lifting face plate up, or remove
retaining clips to release face plate.
26
The rotator (Index J) (1) recieves the wire from the
cut-off die, (2) holds the wire while it is being cut,
then (3) turns it to a horizontal position, moves it
under the bender bar grooves and (4) supports the
wire while it is being formed into a "U-shaped"
stitch.
The wire lead-in-funnel of the rotator must be aligned
with the wire as it comes through the wire cutters.
If the rotator is improperly aligned, the wire hits the
rotator and buckles. Adjust upper two wire
straightners until wire slips past rotator. Burrs on
the rotator prevent the wire from entering the rotator.
This causes wire buckling. Remove the rotator and
polish the lead-in radius.
The magnets in the rotator hold the wire firmly in
the rotator. If a magnet is broken or chipped the
wire may fall out. To determine if the rotator has
the proper holding strength, remove the rotator and
insert a cut length of wire in the rotator. Hold
rotator between thumb and forefinger. Attempt to
jar wire loose by hitting heel on hand on top of
table or against other hand. With proper magnetic
holding force wire will remain in rotator. With
insufficient holding force wire
will fall from rotator. Replace
the rotator.
The rotator holder and rotator
operating spring are responsible
for alignment of the wire beneath
the bender bar grooves. The
position of the rotator holder
determines how far the rotator
is pushed forward under the
bender bar by the rotator
operating spring (Index L). A
weak spring will not push the
rotator in far enough and with
this improper alignment the
bender bar will knock the wire
from the rotator or will shear
the wire into pieces. To secure
proper alignment, check the
position of the rotator operating
spring. Make any necessary
adjustment of the rotator holder
or replace the rotator operating
spring if weak.
The wire is fed into the rotator
and held for forming. If the Figure 30
rotator is dirty, the wire is not (CTTT2605T3 Scene 3, 4)
gripped securely enough and drops out. Remove
and clean the rotator. If the edges over which the
wire is formed are sharp, the corners of the stitch
crown will fracture. Remove the rotator and polish
the edges with a fine emery cloth.
To remove, Adjust or Replace the Rotator Holder:
1. Swing the rotator operating spring to the left.
2. Remove the rotator.
3. Loosen the rotator holder screw (Index N).
4. Adjust the rotator holder screw.
5. Re-assemble.
P. Wire Straighteners: (Figure 30)
All coils of stitching wire have a certain amount of
bundle curve. The purpose of a wire straightener
is to remove this curve. There is both an upper
wire straightener (Index A) and a lower wire
straightener (Index B) on all M2000 Model Stitchers.
See "Threading Wire and Adjusting Wire
Straighteners" page 6.
The upper wire straightener should feed wire parallel
A
B
D
C
to the faceplate. This insures that the wire will
properly enter the rotator and will be aligned with
the grooves in the bender bar. If the wire is not
parallel to the face plate the wire is sheared in the
rotator as the bender bar descends. Adjust the
upper wire straightener.
The lower wire straightener directs the wire straight
down so that it enters the rotator (Index C). If the
wire is not straight enough it hits the rotator and
buckles. Adjust the lower wire straightener so that
the wire points straight down as in figure 30.
Improper straightening of the wire can also cause
the stitch legs to buckle or turn out because they
strike the clincher improperly. Excessive tension
on the wire straightener prevents the grip (Index D)
from feeding the wire smoothly. This causes
variation in leg length.
NOTE:
Check the wire straighteners when changing the
coils to insure the accurate feeding of wire.
27
D
C
A
A
B
B
Figure 31
Q. Supporter
The supporter furnishes the necessary
support to the inside
surface of the stitch
so that it does not
buckle as it is being
driven into the work
material. A lack of
(or insufficient) support will often cause
the stitch crown to
wrinkle or the legs
A
of the stitch to
buckle. Tighten the
supporter spring
bushing (Index A, Figure 33
Figure 33) or re- (CTTT2605T3 Scene 14)
place the spring.
If the corners of the top surface of the supporter are
too sharp, or nicked, the corners of the stitch crown
will fracture. To inspect the supporter:
1. Turn the jog knob clockwise until the bender
bars touch the work material and the legs of the
stitch are about to leave the bender bar grooves.
At this point, the supporter should be touching
the underside of the crown. DO NOT TURN
THE MOTOR ON
2. Continue turning the jog knob until the stitch is
completely driven. Although the supporter is
gradually retracted by the driver, it should remain
under the crown of the stitch until the last instant
before the crown touches the work material.
28
Figure 32
(CTTT2605T3 Scene 15)
R. Tension Pawl: (Figure 32)
The tension pawl (Index A) and spring (Index B)
apply pressure on the wire to prevent back feed. If
the pawl becomes worn or the spring becomes weak,
the wire feeds backwards. Reverse or replace the
tension pawl and/or spring.
S. Work Trip: (Figure 31)
The amount of work trip lever overtravel can be
slightly increased or decreased by turning the
overtravel adjustment screw (Index A) located at
the rear of the trip lever guide.
1. Turn screw counterclockwise to increase trip
lever overtravel.
2. Turn screw clockwise to decrease trip lever
overtravel., NOTE: A small amount of trip lever
overtravel is always required or work trip will
not function properly.
NOTE:
Trip lever must NOT touch the clincher assembly
(Index B) when moved fully forward or the rear
table when moved fully back, or unit will not
work properly. If the trip lever touches clincher
decrease overtravel or loosen set screw in front
bumper (Index C) and reposition and secure
further back. If the lever touches rear table
loosen set screw in rear bumber (Index D) and
reposition and secure further forward.
REMOVING AND DISMANTLING M2000 HEAD
A
2.
5.
3.
Note: Before removing head use hand jog to make sure bender
bar is all the way up.
Slip tension spring
from bracket.
1.
C
Cut wire at bracket
and secure.
10. R e m o v e
the upper
face plate
clips.
Loosen the top two
clip screws, and
remove clear guard
assembly.
4.
Pull head froward
and off stitcher.
Lift Bonnet Clamp
lever as shown.
13. Remove the
face plate by
sliding face
plate to the left
and lifting up.
12. Position grip
spring housing
b e t w e e n
tension pawl
spring retainer
and
cutter
housing.
11. Remove the lower face plate clips.
(QF27F14)
CAUTION
As a precautionary measure-When removing
the head from any stitching machine make
SURE that the power to the machine has been
turned OFF or disconnected.
(CTTT2605T3 Scene 17)
D
B
8.
Slip rotator operating cam
off.
17. Remove
g r i p
release
slide.
14. Remove the cutter
operating slide.
CAUTION
The rotator operating cam can be
installed backwards. Be sure to
read fand follow the instructions
on page 30 before reassembling.
7.
9.
P u l l
rotator
forward.
Swing spring up
to disengage.
Lift out.
15. Remove the friction
plug and spring.
16. Remove rotator holder.
6.
(CTTT2605T3 Scene 16)
Lift end of spring
out of rotator.
(CTTT2605T3 Scene 18)
29
REMOVING AND DISMANTLING M2000 HEAD
E
22. Loosen face plate clamp screw and slide out face plate
locating block.
20. R e m o v e
screw
21. Slide tension spring bracket
and adjusting lever from top.
18. R e m o v e
r o t a t o r
operating
cam stud
screw.
23. Slide the driving slide and bender
bar assemblies from the top. When
reassembling, hook bender bar to
driving slide before sliding into
place. This must be assembled as
a complete unit.
19. Remove
rotator
operating
cam
stud.
(CTTT2605T3 Scene 19)
F
G
DO NOT
REMOVE
OR ADJUST
THESE TWO
SCREWS.
Caution
A
The screws
are factory set
to control the
supporter
lever location.
(CTTT2605T3 Scene 21)
30
How to Install rotator
operating cam
B
C
(CTTT2605T3 Scene 20)
When reassembling,
make certain that pin
(Index A) is visible and is
aligned with slot (Index
B) of rotator operating
cam (Index C). If not
assembled in this way,
the bonnet casting will
crack or break on the
next cycle under power.
It is recommended that
the stitcher be cycled by
hand to test that proper
reassembly procedure
has been followed.
DISMANTLING DRIVE
A
CAUTION
Disconnect power to the machine
before any disassembly.
NOTE: Head must be removed prior
to dismantling drive
6.
B
Remove wire
spool stud.
5.
9.
Remove conical
spring.
4.
Remove wire
spool washer.
3.
8.
Remove coil
of wire.
Remove cover.
2.
7.
Remove circuit board by gently
sqreezing here and then lift off
circuit board.
Circuit board
Remove spool retainer.
Circuit board support
Remove cover screws.
1.
Note: If replacing circuit board, unplug
connector terminal from circuit board after
removing board.
Remove hairpin cotter
(QF27F16)
(QF27F15)
C
13. Unscrew flat head bolts (4) and
remove motor.
11. Unplug cam switch
terminals.
12. Remove extension spring.
10. Remove circuit board
bracket.
14. Unplug motor terminals.
(QF27F17)
31
DISMANTLING DRIVE
D
NOTE: Rear table must be removed prior
to trip mechanism disassemblly.
ON/OFF
SWITCH
BRACKET
15. Remove screws securing
ON/OFF switch bracket.
17. Hold front glide bracket in
place while removing the top
screw.
FRONT GLIDE BRACKET
16. Remove two screws
from front glide
bracket
TRIP LOCATING ROD
(QF27F18)
32
PAPER TRIP ROD/KNOB
18. Hold the paper trip rod/knob in place
while gently pulling the front glide
bracket off of the trip locating rod.
DISMANTLING DRIVE
E
TRIP LOCATING ROD
REAR
GLIDE
BRACKET
COMPRESSION
SPRING
TORSION SPRING
PAPER TRIP ROD
19. Gently lower trip mechanism until it is clear of the trip locating
rod. Do not yet pull away from rear glide bracket.
20. Rotate trip mechanism, with paper trip rod, clockwise to
unwrap the torsion spring. The trip mechanism with
paper rod can now be withdrawn from the rear glide bracket.
Reverse procedure for reassembly.
(QF27F19)
33
DISMANTLING DRIVE
Note: Remove saddle/table prior to
removing clincher slide
24. Remove clincher brace
screws.
25. Remove clincher brace.
26. Slide out front clincher
rod with clincher slide.
23. Remove roll pin.
21. Remove roll pin.
22. Lower clincher rocker lever.
Note: After reassembly, clincher slide must move freely up and down
in clincher assembly.
(QF27F20)
34
53
Section
6
51
50
52
54
PARTS LIST
49
45
1
48
2
44
43
40
41
55
47
3
42
46
4
124
5
38
37
36
35
34
33
32
124
6
31
28
20
127
29 28
27
26
25
22
30
23
7
24
9
21
10
11
22
125
8
123
19
18
12
17
(QF27F21)
13
13
16
15
14
35
56
57
33
58
37
59
60
76
128
75
74
78
73
62
72
79
63
71 70
68
77
61
80
81
69
82
67
66
28
83
53
65
64
(QF27F22)
36
86
85
84
89
88
110
111
90
39
75
126
109
93
112
92
93
113
42
93
114
84
108
107
104
91
106
105
94
42
95
96
103
115
97
102
116
98
118
117
99
100
55
101
119
120
122
121
(QF27F23)
37
MODEL 305
PARTS LIST
(See Pages 40 & 41 for M2000 HEAD Parts List.)
ITEM PART NO.
1
2
3
CK-138
CG-115-A
CG-115-B
CKK-81-B
CKK-81-A
4
5
D-23940-F
CA-44-E
CA-44
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CKK-154
CK-158
CB-1253
CK-150
CK-180-B
CK-152
CK-148
D-37769-F
CT-199
CB-835-Z
CK-145
CK-147
CKK-137
CKK-193
CBB-283-J
CBB-283-S
CK-151
D-41440-F
CB-806
CK-157
CK-136
CK-180-C
CB-284-A
CB-401
D-25947-F
CK-168
CP-3-A
CG-162-B
CK-180
CKK-193-C
CB-837-L
CB-835-K2
CA-114-A
CK-230
CG-14-A
CK-182
CK-162
CK-162-A
CB-206
CK-183
CK-174
CK-176
CK-170
CA-9077
CK-156
CB-835-J2
CA-5108-B
CK-175
CB-434-A
D-31028-F
CK-193-B
CB-835-T
CA-45-B
CA-139
CB-56-R
CB-1070-A
CK-149
CK-180-A
D-30610-F
CK-146
CK-153
CK-166
CB-56-S
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
38
DESCRIPTION
QTY
REF.
PAGE
SUPPORT
1
35
GEARMOTOR, 90 VDC (115 V.A.C.)
1
35
GEARMOTOR, 180 VDC (230 V.A.C.)
1
35
CRANK ASSEMBLY, DRIVE SHAFT
1
35
CRANK ASSEMBLY, DRIVE SHAFT
1
35
(FOR BINDERY MATE PRIOR TO SERIAL # 700)
PIN, ROLL, .125 x .88 Lg. (CRANK)
1
35
HEAD OPERATING LINK
1
35
HEAD OPERATING LINK
1
35
(FOR BINDERY MATE PRIOR TO SERIAL # 700)
SADDLE AND TABLE ASSEMBLY
1
35
PIN, CLEVIS, COTTERLESS
4
35
KNOB
1
35
BRACE, TABLE
2
35
SPRING, TORSION, TABLE
1
35
BAR, PIVOT, TABLE BRACE
1
35
ROD, CLINCHER, FRONT
1
35
PIN, ROLL, .125 x .500
2
35
WASHER, .25 ID x .625 OD x .093
2
35
PIN, ROLL, .250 X 1.00 SST
1
35
LEVER, CLINCHER, ROCKER
1
35
ROD, CLINCHER, REAR
1
35
STAND W/MT.
1
35
CLAMP, ASSEMBLY
1
35
CORD, POWER (115 V.A.C.)
1
35
CORD, POWER (230 V.A.C.)
1
35
BRACKET, TABLE AND CLINCHER
1
35
SCREW, .25-28 x .375 SOC. HD. CAP
4
35
WASHER, FLAT, .250
2
35
ROD, TRIP, PAPER
1
35
ROD, LOCATING TRIP
1
35
SPRING, TORSION
1
35
PIN, DOWEL, .1875 X .75
1
35
SCREW 8-32 X .375 RD. HD.
10 35,36
SCREW, .375-16 X .75 HEX HD.
4
35
DISC, CLAMP
1
35
BUMPER, POLYLASTOMER
4
35
BUSHING, STRAIN RELIEF
1
35
SPRING, COMP., CONICAL
2 35,36
KNOB ASSEMBLY
1
35
RING, RETAINING
1
35
PIN, ROLL, .093 x .437 LG.
1
35
WASHER, FLAT, .625 ID x 1.5 OD x .04
2 35,36
WASHER, .562 ID, .75 OD x .030 FLAT
1
37
SCREW, 4-40 x .50 RD. HD.
2
37
BRACKET, CIRCUIT BOARD
1
35
BOARD, CIRCUIT (115 V.A.C.)
1
35
BOARD, CIRCUIT (230 V.A.C.)
1
35
SCREW, 8-32 x .375 FL. HD.
4 35,37
SUPPORT, PC BOARD
4
35
COVER
1
35
COTTER, HAIRPIN
1
35
GLIDE, LEVER, TRIP
1
35
SCREW, 6-32 UNC 2B x .500 SET
1
35
WASHER, ECCENTRIC
1
35
PIN, ROLL, .093 X .562, SST
1
35
SPRING, COMP.
1
35
PIN, TRIP LEVER
1
35
BUMPER, TRIP
2
35
SCREW, 6-32 X .25 SET
3 35,37
KNOB, TRIP LEVER
1
35
PIN, ROLL, .062 x .312
2 35,37
STUD, SPOOL WIRE
1
36
SPOOL RETAINER
1
36
SCREW, 4-40 x .75 SOC. HD. CAP
2
36
SCREW, 10-32 x .375 HEX HD.
3
36
CAM
1
36
SPRING, EXTENSION
1
36
PIN, ROLL, .187 x .625 LG.
1
36
CLEVIS
1
36
TABLE, AUXILIARY
1
36
BRACKET, GLIDE, REAR
1
36
SCREW, 5-40 x .50 SOC. HD, CAP
2
36
ITEM PART NO.
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
DESCRIPTION
QTY
CB-720
CK-178
CBB-283-K
CK-144
CB-102-A
CK-181
CB-1421-G
CG-17
CG-15
CK-143
CG-190-A
CK-164-A
CK-164-C
CK-167
CK-167-B
CG-190-B
CK-164
CK-164-B
CB-206-B
CK-163
CK-163-A
CB-55-F
NUT, 6-32 HEX
SCREW, 6-32 x 1.00 SET
WIRE ASSEM., TRIGGER/FT. JACK
LEVER, CLINCHER OPERATING
NUT, .312-18 UNC 2B HEX
WASHER, .390 ID x .625 OD x .062
SHOULDER SCR., .375 DIA. x .75 LG.
SPACER, LIMIT SWITCH
SWITCH, LIMIT
BRACKET, SWITCH, CAM
PHONE JACK, .097 DIA.
WASHER, SWEDGED FIBRE, .097 DIA.
WASHER, FLAT PHENOLIC, .097 DIA.
PANEL, CONTROL, REAR (115 V.A.C.)
PANEL, CONTROL, REAR (230 V.A.C.)
PHONE JACK, .141 DIA.
WASHER, SWEDGED FIBRE, .141 DIA.
WASHER, FLAT PHENOLIC, .141 DIA.
SCREW, 8-32 x .625 FL. HD.
CIRCUIT BRKR ASSEM. (115 V.A.C.)
CIRCUIT BRKR ASSEM. (230 V.A.C.)
SCREW, 4-40 x .375 FL. HD.
2
1
1
1
1
7
1
3
2
1
2
2
2
1
1
1
1
1
4
1
1
3
REF.
PAGE
36
36
36
36
36
36
36
36
36,37
36
36
36
36
36
36
36
36
36
36,37
36
36
36
CK-135
CB-587
CB-56-P
CK-172
CB-2 8 5-P2
CB-2 8 5-S2
CB-287-B
CK-165
CB-835-Y
CB-1421-E
CB-561
CTT-9086
CA-2095-J
CK-160
CK-161
CA-9085-H
CA-9083
CK-155
CK-179
CTT-9002
CB-619
CK-134
CK-190
CK-192
CK-191
CF-1989
CK-186
CK-187
CB-1262
CA-9067-B
CK-189
CK-188
CB-2095-D
CB-502-M
CK-177
CBB-502-M
CK-196
CG-14
CK-198
CK-229
CKK-234
D-38063-F
PLATE, MOTOR, MTG.
SCREW, .250-20 x .75 FL. HD.
SCREW, 5-40 x .75 SOC. HD
BRACKET, SWITCH, ON-OFF
SWITCH, ON-OFF ILLUM. (115 V.A.C.)
SWITCH, ON-OFF ILLUM. (230 V.A.C.)
SCREW, 6-32 X .312 RD. HD.
BRACKET, GLIDE, FRONT
PIN, .250 x 1.50 SST
SCREW, SHOULDER
SCREW, 10-32 x .50 SOC. HD. CAP
CLINCHER PLATE ASSEMBLY
CLINCHER SLIDE
GUIDE, PAPER L.H.
GUIDE, PAPER R.H.
BRACE, SLIDE, CLINCHER
CLINCHER POINTS
TRIP, LEVER, PAPER
PLATE, RETAINER
BONNET CLAMP ASSEMBLY
SCREW, .250-20 x 1 FL. HD.
BASE
BRACKET, SW., SAFETY
PIN, PIVOT, BLOCK
BLOCK, PIVOT, GUARD
WASHER, #6 FLAT
SPRING/SUPPORT, GUARD
GUARD, FRONT
WASHER, #10, FLAT
NUT, ECCENTRIC, WIRE STR.
BOLT, 10-24 x .50 CARRIAGE
GUARD, SLIDING, FRONT
GUARD, FOOTSWITCH
FOOT SWITCH
SCREW, NO. 4 THR'D. FORMING
FOOTSWITCH ASSEMBLY
GUIDE, PAPER
SCREW, 4-40 X .250 RD. HD.
BRACKET, PAPER, GUIDE
GUIDE, GUARD
RESISTOR ASSEMBLY
PIN, ROLL .125 x .625
1
4
8
1
1
1
8
1
1
2
2
1
1
1
1
1
2
1
1
1
2
1
1
2
1
2
1
1
2
2
2
1
1
1
2
1
1
4
1
2
1
1
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
35
35
35
37
35
35
NOTES
39
11H
9H
10H
2H
65H
70H
(39H)
67H
1H
13H
12H
37H
67H
69H
68H
8H
3H
34H
31H
37H
52H
37H
38H
34H
47H
46H
53H
40H
(10H)
39H
36H
62H
60H
56H
32H
33H
50H
51H
(9H)
7H
30H
64H
49H
Note: See Section
F page 30 before
assembling.
55H
54H
35H
42H
43H
57H
58H
15H
59H
61H
20H
27H
28H
(CTTT2605T3 Manual)
40
24H
21H
19H
37H
41H
45H
48H
63H
6H
14H
34H
66H
4H
5H
16H
22H
23H
25H
29H
26H
17H
18H
44H
M2000 HEAD
PARTS LIST
The following parts listing (from index numbers 1H through 70H) is for the
Bindery Mate's M2000 Head, CTTT-2605-T3.
ITEM PART NO.
DESCRIPTION
QTY
1H
CAAA9074A2 WIRE GUIDE BRACKET ASSEMBLY
NOTE: The above Wire Guide Bracket Assembly includes the
following items through item 11H:
1
1H
2H
3H
4H
5H
6H
7H
8H
9H
10H
11H
CAA9074A2
CA9146A
CA9068
CA9065
CA9070
CA9069
CA9067
D31028F
CA9103C
CA9124
CA9076
WIRE GUIDE BRACKET SUB-ASSEMBLY
ECCENTRIC SCREW
ECCENTRIC FRICTION BUSHING
ECCENTRIC ROLL
ECCENTRIC POINTER
ECCENTRIC SPRING
ECCENTRIC NUT
SET SCREW
WIRE STRAIGHTENER ROLL
TENSION ROLL CLIP
WIRE GUIDE SPRING BRKT ADJ SCREW
1
1
1
1
1
1
1
1
2
2
1
12H CB77
13H CT2606
14H CT2607
FACE PLATE LOCATING BLOCK SCREW
FACE PLATE LOCATING CLAMP
FACE PLATE LOCATING BLOCK
1
1
1
15H CAA2623C
DRIVING SLIDE ASSEMBLY
1
NOTE: The above assembly includes the following parts:
DRIVING SLIDE (ONLY)
DRIVING SLIDE SPRING PLUNGER
DRIVING SLIDE SPRING
DRIVING SLIDE SPRING PIN
DRIVING SLIDE ROTATOR OPERATING PIN
CA2623B
CA2007A
CA9006A
D37327F
CA9028
16H CAAA9013Z2 BENDER BAR ASS'Y COMPLETE
1
1/2" CROWN #25 TO #30 RD. WIRE
NOTE: The above Bender Bar Assembly includes the following items
through item 29H
16H CAA9013U
17H
18H
19H
20H
21H
22H
23H
24H
25H
26H
27H
28H
29H
CAA9026
CA9029
CAA9014J
CA173
CA9012M
CA9112A
CA9113A
CA9115
CA9015D
CA168
CT413A
CB371K
CA9024A
BENDER BAR SUB ASSEMBLY
1/2" CROWN #25 TO #30 RD. WIRE
SUPPORTER ASSEMBLY 1/2" CROWN
SUPPORTER PIVOT PIN
BENDER BAR LATCH ASSEMBLY
PLASTIC CAP
DRIVER BAR ASSEMBLY 1/2" CROWN
BENDER BAR FRICTION PLUG
BENDER BAR FRICTION PLUG SPRING
BENDER BAR FRICTION BUSHING
GRIP
GRIP SPRING
SPRING HOUSING
LOCKWASHER
GRIP RETAINING CLIP SCREW
30H
31H
32H
33H
34H
35H
36H
37H
38H
39H
40H
41H
42H
CTT2604N
CA9127
CA9058
CA9075
CA9056C
CA9056D
CK213
CA2081
CT9109
CA9032C
CA9037
CA9081
CA9030
BONNET CASTING SUB ASSEMBLY
ROTATOR OPERATING CAM STUD
ROTATOR OPERATINGCAM STUD SCREW
WIRE GUIDE BRACKET SCREW
FACE PLATE RETAINING CLIP
FACE PLATE RETAINING CLIP
SCREW, 4-40 X.500 SOC. HD. SET
FACE PLATE RETAINING CLIP SCREW
BONNET ALIGNMENT SCREW
SUPPORTER SPRING
SUPPORTER SPRING BUSHING
SUPPORTER GUIDE PLATE SCREW
SUPPORTER GUIDE PLATE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
4
1
1
1
2
2
ITEM PART NO.
43H
44H
45H
46H
CAA9036B
CA9034
CA9049A
CA9050A
47H CA9051A
48H CA9022J
49H CA9025F
DESCRIPTION
SUPPORTER SPRING LEVER
SUPPORTER SPRING LEVER SCREW
WIRE CUTTER OPERATING SLIDE 1/2" CR.
WIRE CUTTER OP. SLIDE FRICTION
PLUG
WIRE CUTTER OP. SLIDE FRICTION
PLUG SPRING
GRIP RELEASE SLIDE 1/2" CROWN
FACE PLATE ADJUSTING LEVER
50H CAAA2132W
FACE PLATE ASSY. 1/2" CROWN #22 TO
#30 RD. WIRE
NOTE:The above Face Plate Assembly includes the following items
through item 56H
(9H) CA9103C
(10H)CA9124
50H CAA2132W
51H
52H
53H
54H
55H
56H
CA9065A
CA9066A
CA172
CA9098
CA9103A
CA9134
WIRE STRAIGHTENER ROLL
TENSION ROLL CLIP
FACE PLATE SUB ASSY. 1/2" CROWN
#22 TO #30 RD. WIRE
WIRE STRAIGHTENER ECCENTRIC ROLL
WIRE STRAIGHTENER ECCENTRIC
ECCENTRIC FRICTION LOCKING SCREW
TENSION PAWL
CHECK PAWL ROLLER
TENSION PAWL SPRING
57H
58H
59H
60H
61H
62H
63H
64H
CA9048
CA9043M
CB75B
CA9044A
CAA9038E
CA9163C
CAA9046D
CTT9003D
WIRE CUTTER
ROTATOR HOLDER #25 TO #30 RD. WIRE
KEY, WOODRUFF
ROTATOR HOLDER SCREW
ROTATOR ASSEMBLY COMPLETE, 1/2" CR.
ROTATOR OPERATING CAM
ROTATOR OPERATING SPRING ASSEMBLY
BONNET CLAMP ECCENTRIC
QTY
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
65H CTTT2133C2 WIRE GUIDE ASSEMBLY
1
NOTE: The above Wire Guide Assembly includes the following items
through item 70H:
(39H)CA9032C
65H CTT2133C2
66H CB651E
67H CA9651
68H CA9652
69H CA9653
70H CB860B
SUPPORTER SPRING
WIRE GUIDE SUB-ASSEMBLY
SCREW
WASHER
FELT WASHER, THICK
FELT WASHER, THIN
NUT
1
1
1
2
1
1
1
41
(SK828)
7
ELECTRICAL
Section
42
ELECTRICAL SCHEMATIC 115 V.A.C.
ELECTRICAL SCHEMATIC 230 V.A.C.
(SK828B)
43
BINDERY MATE
WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART
NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER.
ISP Stitching
A
D i v i s i o n
O f
& Bindery Products
S a m u e l
S t r a p p i n g
USA:
3911 S. Memorial Dr.
Racine, WI 53403
1-800-345-6641 1-262-589-5421
Fax: 1-262-598-5426
www.ispstitching.com
FORM QF27D
7-9-02
S y s t e m s