Conveyair Ultima5 Ultima5i Ultima6 (2)

Conveyair Ultima5 Ultima5i Ultima6 (2)

OBSERVE ALL SAFETY

PRECAUTIONS!

V-BELT TENSION

5005 - force = 8 to 11 pounds

5006 - force = 8 to 11 pounds

6006 - force = 11 to 15 pounds

Force per belt.

1/2 inch deflection

Maintenance

4. Use the adjusting bolts to move the pulley assembly to apply the proper tension to the belts and also to align the pulleys with each other.

!

CAUTION

Machine is shown with guard open for illustrative purposes only. Do not operate machine with guard open.

Check belt tension after initial one (1) to two(2) hours of operation and daily thereafter.

V Belt tension testers are available at most belt service centres.

1. Place PTO and hydraulic controls in neutral and shut-off engine. Disconnect the PTO shaft from the tractor.

2. Unlatch belt shield cover and open cover.

5. Place a straight edge across the faces of the two pulleys. Maximum allowable misalignment is 1/16” (2mm) on any of the pulley edges.

Adjust as required.

6. Be sure the belt tension is correct.*

7. Tighten bearing mount bolts and jam nuts.

8. Close and latch belt cover.

3. Loosen jam nut on adjuster bolts and loosen the bearing mounting bolts.

* DO NOT MIX OLD AND NEW BELTS!

To extend the life of your bearings and shafts we recommend that you replace all 5 belts when one or more are frayed or broken. Older belts which have stretched over time require a different setting then new belts. To get the right tension on the old belts you will put too much tension on the new belt(s) putting undue strain on shafts and bearings!

23

Maintenance

AIRLOCK TIPS

Check Airlock Tips clearance when there is a noticeable drop in capacity of the Conveyair.

If clearance exceeds 0.38 mm (0.015”) adjust as shown below.

a. Checking clearance:

Disengage PTO and hydraulic power and shut off engine. Wait for all moving parts to stop.

2. Relieve the pressure on the hydraulic lines and disconnect from tractor.

3. Remove hydraulic lines from the airlock drive motor to allow rotation of the airlock.

3. Remove the eight bolts securing the receiver tank to the airlock mount plate. Remove the receiver tank from the frame.

!

CAUTION

High pressure fluids can penetrate the skin and cause infection and toxic reaction

4.

Open the inspection door on the receiver tank. Use a feeler gauge to check the clearance between the tips and the shell.

b. Airlock Tip Adjustment

1. Remove the connector on the air line between the BPS and the receiver tank.

2. Attach an overhead hoist to the receiver tank.

24

WARNING

ROTATING AIRLOCK HAZARD

To prevent serious injury or death from airlock blades:

1. Do not place hands in tank when airlock is turning.

2. Shut-off engine and wait for moving parts to stop before opening door to adjust, service or unplug.

4. Position tip next to top of shell.

5. Loosen slightly the 5 bolts attaching the tip to the blade of the airlock.

6. Move the tip until you have 0.006” (0.15 mm) clearance between tip end and clockwise side of shell.

7. Tighten the bolts and torque to 34-40 Nm

(20-25 ft. lbs.)

8. Rotate the rotor clockwise to ensure that there is no contact between the tips, end plates and the shell. Adjust if there is contact.

9. Mark the tip with a felt pen as done and proceed with remaining tips till all have been adjusted.

10. Replace receiver tank and check that all connections are airtight.

Maintenance

RESERVOIR BREATHER

(Clean every 50 hours)

Clean breathers allow the pressure in the oil reservoir to equalize with the outside as the temperature changes.

AIR PUMP OIL RESERVOIR

(Change oil every 100 hours, more often if conditions are very dusty).

1. Place small pan under the drain plug and remove plug. Drain for 10 minutes.

2. Re-install and tighten the drain plug.

1. Remove breather from the top of the reservoirs.

2. Soak/Wash in a good grade of solvent.

3. Dry with an airhose and re-install.

Breather hole

Sight glass

3. Remove breather and add oil through the breather hole. Fill to center of the sight glass and re-install breather.

IMPORTANT

• Overfilling causes heating from the oil churning.

• Underfilling causes heating from lack of lubrication.

4. Repeat on other reservoir.

25

Maintenance

BPS

(Blower Protection System)

The air which is sucked from the receiver tank and drawn toward the air-pump contains dust which is harmful to the pump. This dust is trapped by the BPS system and collected in the dust canister. The amount of dust collected depends on the amount of dust and fines in the grain being moved.

NOTE

If machine is allowed to overfill (plug) - a. Remove screen on top of BPS and clean if required and reinstall.

Remove BPS lid and take out Screen

DO NOT strike the screen with any hard object as damage to the screen will diminish its effectiveness.

Dust canister

Remove and empty dust canister regularly. Do not allow to overfill. When canister is three quarters full it should be considered full!

b. Empty canister and also allow any grain which may have accumulated in BPS to run out.

Refer to unplugging instructions under

OPERATION on page 16.

26

Maintenance

SHEAR PIN

A shear pin is provided in the PTO shaft to protect the drive system during an overload.

Changing the Shear Pin

1. Place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before dismounting.

2. Disconnect the PTO shaft from the tractor and lay to the side to provide maximum clearance for the shear bolt.

3. Carefully remove remaining shear bolt using a hammer and punch if necessary. Do not enlarge the holes.

4. Install the new shear bolt and tighten.

IMPORTANT

These shear bolts are specially designed to provide protection for the drive system.

Do not install just any bolt, use genuine

Thor parts.

HYDRAULIC SAFETY

1. Make sure that all components in the hydraulic system are kept in good condition.

2. Replace any worn, cut, abraded, flattened or crimped hoses and metal lines.

3. Before applying pressure to the system, make sure all components are tight and that lines, hoses and couplings are not damaged.

Do not use tape, clamps or cement to repair hydraulic lines. The hydraulic system operates under high pressure, creating a hazardous unsafe condition when such repairs fail suddenly.

4. Wear proper hand and eye protection when searching for a high pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify leak.

5. If injured by a concentrated high pressure stream of hydraulic fluid, seek attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface.

WARNING

High pressure fluids can penetrate the skin and cause infection and toxic reaction.

27

Check tightness of bolts periodically, using bolt torque chart as a guide. Always replace hardware with the same strength bolt.

English Torque Specifications

SAE-2 SAE-5 SAE-8

A

* Torque value for bolts and capscrews are identified by their head markings.

Torque values indicated above are valid for non-greased or non oiled threads and heads unless otherwise specified. Do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

Bolt Bolt Torque*

Dia.

SAE 2 SAE 5 SAE 8

“A” N.m (lb-ft) N.m (lb-ft) N.m (lb-ft)

1/4” 8 (6) 12

5/16” 13 (10) 25

3/8” 27

7/16” 41

(20)

(30)

45

72

(9)

(19)

(33)

(53)

17

36

63

100

(12)

(27)

(45)

(75)

1/2” 61

9/16” 95

(45) 110 (80) 155 (115)

(70) 155 (115) 220 (165)

5/8” 128 (95) 215 (160) 305 (220)

3/4” 225 (165) 390 (290) 540 (400)

7/8” 230 (170) 570 (420) 880 (650)

1” 345 (225) 850 (630) 1320 (920)

Metric Torque Specifications

Bolt

Diameter

“A”

M3

M4

M5

M6

M8

M10

M12

M14

M15

M20

M24

28

A

8.8

10.9

Bolt Torque*

6

10

25

50

8.8

N.m

(lb-ft)

3

.5

(.4)

(2.2)

(4)

(7)

(18)

(37)

90 (66)

140 (103)

225 (166)

435 (321)

750 (553)

10.9

N.m

(lb-ft)

1.8

(1.3)

4.5

(3.3)

9 (7)

15 (11)

35 (26)

70 ( 52)

125 (92)

200 (148)

310 (228)

610 (450

)

1050 (774)

HYDRAULIC FITTING

TORQUE

Tighten Flare Tube Fittings*

1. Check flare and flare seat for defects that might cause leakage.

2. Align tube with fitting before tightening.

3. Lubricate connection and hand tighten swivel nut.

4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown.

Tube Nut size Torque

Size Across

OD Flats

Value*

Recommended

Turns to Tighten

(After finger

Tightening) in.

in.

N.m (lb-ft) Flats Turns

3/16 7/16 8 ( 6) 1 1/6

1/4 9/16 12 (9) 1 1/6

5/16 5/8 16 (12) 1 1/6

3/8 11/16 24 (18) 1 1/6

1/2 7/8

5/8

46 (34) 1 1/6

1 62 (46) 1 1/6

3/4 1 1/4 102 (75) 3/4 1/8

7/8 1 3/8 122 (90) 3/4 1/8

* The torque values shown are based on lubricated connections as in reassembly.

Hydraulic Schematic

Standard

Boom

Cylinder

Hydraulic

Motor

Boom

Hydraulic

Valve

Flow

Control

Valve

Control

Panel

To Tractor

From Tractor

29

Hydraulic Schematic

With Reverse Option

Boom

Cylinder

30

Hydraulic

Motor

To Tractor From Tractor

Boom

Hydraulic

Valve

Flow

Control

Valve

Airlock

Control

Valve

Control

Panel

Hydraulic

Oil Tank

Filter

Hydraulic Schematic

Self-contained with reverse option

Boom

Cylinder

Boom

Hydraulic

Valve

Airlock

Control

Valve

Flow

Control

Valve

Control

Panel

Hydraulic

Motor

Hydraulic

Pump

31

Troubleshooting

The heart and lungs of the Conveyair Grain Vac are the airlock and the blower (air pump). Both components must be operating at their recommended speed to obtain maximum efficiency from the machine.

The blower is driven by a belt and pulley system from the PTO on a tractor. The airlock is driven by a hydraulic motor powered by the hydraulic system on the tractor or by a self contained hydraulic system.

If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local dealer or the factory. Before you call, please

have this Operators Manual and the serial numbers from your Grain Vac ready.

In North America call

1-800-582-3944

Other parts of the world

1-204-982-8350

PROBLEM

Low capacity

32

Discharge

Boom

BPS

Dust

Canister

Vacuum (air) Intake

Suction

Airpump

Blower

Silencer

Discharge Airlock

Pressure

CAUSE SOLUTION

Tractor PTO runs slow.

Speed up tractor PTO to rated RPM for the model.

540 Instead of 1000 RPM.

Change tractor or PTO speed shaft.

Belts are slipping.

Airlock runs too fast.

Tighten belts.

Slow down airlock speed until grain builds up to the level of inspection door.

Adjust air intake.

Improper air intake.

Improper use of nozzle.

Air leaks - Intake.

Use full bin nozzle for larger piles and full bins. Use cleanup nozzle with flair for cleanup only. Do not submerge airslide in grain.

Check for worn coupler levers or missing coupler gaskets.

Air leaks - Machine.

Check BPS, receiver section, and airlock gaskets.

Check pressure and vacuum relief valve.

Check clamps on airline between receiver tank and

BPS and between BPS and blower.

PROBLEM

Low capacity.

Excessive grain damage.

Pulsation

BPS plugs

CAUSE

Improper piping.

Troubleshooting

SOLUTION

Keep suction lines as short as possible.

Minimize bends.

Use straight length of pipe wherever possible.

Use the poly hose for clean up only!

Airlock tip clearance high.

Adjust airlock tips. ( See PAGE 24)

Airlock end plate clearance.

Too much air intake.

PTO running too fast.

Damaged tubing or flexline.

Insufficient grain supply.

Insufficient air at intake.

Airlock turning too fast.

If rotor to end plate clearance is more than 0.015” consult the dealer or factory.

Adjust air intake nozzle.

Throttle down tractor.

Repair or replace.

Reposition nozzle.

Open slide until grain flow becomes even.

Adjust airlock speed until grain is at level of the inspection door.

Improper piping.

Replace steel flex or poly hose with rigid tubing wherever possible.

Use proper line size.

Suction line too small.

PTO running too slow .

Belts are slipping.

Increase PTO RPM.

Tighten belts.

Adjust airlock tips.

Excessive airlock tip clearance.

Airlock turning too slow.

Obstruction in suction.

Shut down machine and clear line obstruction.

Airlock turning too slowly.

Increase airlock speed until grain is at the proper level on the inspection window.

Airlock turning too fast.

Adjust airlock speed until grain is at the proper level on the inspection door.

Airlock not turning.

Decrease airlock speed until the grain is at the proper level on the inspection door.

Check for proper hydraulic hook-up. Check for and remove obstruction airlock.

33

Troubleshooting

PROBLEM CAUSE SOLUTION

Airlock not turning Flow control valve wrong.

Reset flow control.

at all.

Tractor hydraulic not properly engaged.

Reset tractor hydraulics.

Hydraulic oil heating up excessively.

Excessive wear on air lines.

Obstruction in airlock.

Shift tractor hydraulic lever from FORWARD to

REVERSE and back TO FORWARD. Repeat if obstruction does not clear up. If obstruction does not clear up, shut off tractor and grain vac, open inspection door and remove cause of obstruction.

Faulty tractor hydraulics.

Use different tractor.

Low oil level.

Add oil.

Improper piping.

Too much air flow.

Insufficient grain supply.

Excessive PTO speed.

Minimize bends.

Adjust airslides and airlock speed.

Reposition intake nozzle.

Open grain supply doors.

Operate at proper recommended PTO speed.

34

Storage

Prior to storage we recommend that you thoroughly inspect your Conveyair.

1. Replace any worn or damaged components.

2. Wash and clean the machine. After clean-

ing, run machine at low idle for 2 -3 minutes to dry the internal components.

Inject

Cleaning

Agent

Here

3. While machine is running at an idle, open the cleaning port and inject a cleaning agent such as WD40 for 45 - 60 seconds. This will coat the inside of the air pump to help prevent rusting.

4. Lubricate all grease points. Make sure all grease cavities have been filled with grease to remove any water residue.

5. Retract and stow all components and accessories and install cover over the boom pivot.

(Keeps out dirt and small animals).

6. Inspect all hydraulic hoses, couplers, fittings and lines. Tighten any loose fittings. Replace any hose that is badly cut, nicked, abraded or is separating from the fitting.

7. Inspect, clean or empty the BPS.

8. Check the fluid level in the air pump oil reservoirs. Add oil as required.

9. Touch up all paint nicks and scratches to help prevent rusting.

10. For storage, select an area which is dry and level. Make sure unit is firmly blocked and will not tip or sink into a soft area. Place a plank under jack for added support.

35

Repair Parts List Index

ASSEMBLY

FRAME & WHEEL ASSEMBLY

RECEIVER TANK & DUST COLLECTOR

AIRLOCK & BLOWER ASSEMBLIES

BOOM & CYCLONE

BELT DRIVE

STEEL FLEX HOSE & COUPLERS

CLEAN UP HOSE & COUPLERS

CLEAN UP & BIN NOZZLES

DRIVESHAFT

STANDARD HYDRAULIC SYSTEM

HYDRAULIC SYSTEM WITH REVERSE OPTION

SELF CONTAINED HYDRAULIC SYSTEM

When ordering parts specify: model, size, serial number and ordering number.

PARTS

PAGE NO.

48 & 49

50 & 51

52 & 53

41

42

43

44

45

37

38

39

40

Manufacturing Ltd.

36

Repair List

1

FRAME & WHEEL ASSEMBLY

ISSUE 09-03

Replaces 01-0101

19

20

18

22

2

23

17

5

12

14

3

21

4 6

7

Item

No.

9

10

11

12

7

8

5

6

3

4

1

2

Ordering No.

Ultima 5 Ultima 5i

Ultima 6

11600

30500

30023

30001

11600

30500

30023

30001

60014

20024

20025

20026

30026

20027

20028

56046

60014

20024

20025

20026

30026

20027

20028

56046

No.

Req.d

17

18

19

20

13

14

15

16

60012

30027

30029

30512

11540

60015

68503

11529

60012

30027

30029

30512

11620

60015

68503

11529

21

22

30028

-

30028

-

23 - 6

24 30003 30003 2

10

7

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

1

1

1

1

8

Manufacturing Ltd.

9

10 11

Description

13

15

16

Main frame

Hitch assembly

Snap ring

Jack

Amber reflector

Wheel seal

Bearing cone inner

Bearing cup inner

Wheel hub

Bearing cone outer

Bearing cup outer

Flat washer 3/4”

Cotter key

Castle nut

Dust cap

Tire/rim assembly, P205 x 15

Boom support

Red reflector

Slow Moving Vehicle sign

Slow Moving Vehicle spade 112409

Wheel bolt

3/8” x 1 1/4” Gap screw, flat washer & lock nut

1/2” x 3” Gap screw, flat washer & lock nut

Hub Assembly

When ordering parts specify: model, size, serial number and ordering number

37

ISSUE 09-03

Replaces 02-0207

Receiver Tank & Dust Collector

REPAIR

PARTS LIST

20a

20b

24

Item

No

12

13

14

15

8

9

10

11

5

6

7

7a

3

4

1

2

64510

26007

64001

15520

64504

10525

45505

26119

16

17

18

19

14400

45630

64030

64501

20a

64500

20b 64500

21

22

64503

-

23

24

26013

15656

Ordering No.

Ultima 5 Ultima 6

Ultima 5i

19504

19514

19500

15525

19504

19514

19500

15525

19512

26011

15540

15632

19512

26011

15640

15632

64510

26052

64001

15520

64504

10627

45505

26119

14400

45630

64030

64501

No.

Req’d

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

1

1

Description

Dust cyclone top plate

Screen, Blower protection system

Dust cyclone

Ring, pail seal

Dust cyclone pail

5” Seal clamp

Top Loading Receiver tank without coupler

Receiver tank top plate

Pail gasket, 825 - 045 - 44 inches

Female coupler

Foam gasket -1/4 in x 1 in x 28 inches

Window receiver

Foam gasket - 70 inches

Airlock - see page 39

Airline blower inlet

Vacuum relief valve

Blower complete with Oil filter - see page 39

2 Piece airline blower output - see page 39

Gasket Blower, 5.3 1/8

Blower Gasket, 1/16 rubber

64500

Rubber channel, 1/4 x 3/8 - 58”

64500 - Rubber channel, 1/4 x 3/8 - 38”

64503

-

1

2

Foam gasket, 60 inches

1/4” Flat washer & lock nut

26013

15656

1 Pressure Relief Valve

1 Screen Main ReceiverTank (anti-plug)

38

When ordering parts specify: model, size, serial number and ordering number

REPAIR

PARTS LIST

Airlock & Blower Assemblies

ISSUE 09-03

Replaces 03-0101

27

26

Item

No

Ordering No.

Ultima 5 Ultima 5i

Ultima 6

No.

Req’d

Description

0

1

2

3

4

5

10

11

12

13

8

9

6

7

9A

10525

10630

10631

-

-

10632

20011

20007

20010

10021

10513

20006

22228

10017

10535

10627

10630

10631

-

-

10632

20011

20007

20010

10021

10513

20006

22228

10017

10635

1

1

1

1

1

1

1

1

1

1

1

1

3

1

2

Airlock assembly, complete with motor

Wiper

Retainer wiper

Bolt, 1/4” x 1 1/2” complete with flat/L washer & nut

Flex tip wiper

Bolt, 1/4” x 1 1/2” complete with flat/L washer & nut

Chain coupler cover (to mid 1997)

Chain coupler sprocket (to mid 1997)

Chain - chain coupler (to mid 1997)

Chain coupler sprocket - splined (to mid 1997)

Coupler weldment (Mid 1997 models and up)

Woodruff key

Hydraulic motor - White

Bracket for mounting airlock motor

Airlock, less motor and coupler

00

14

15

15

16

14400

45503

45629

26011

14400

45603

26044

26011

1

1

1

1

1

Blower complete with breather vents

Flange airlock inlet

Extension blower output tube 5”

Reducer - 6” to 5”

Seal clamp, 5”

18

19

20

21

22

23

24

64030

64501

14400A

22136

22044

22149

14431

64030

64501

14400A

22136

22044

22149

14431

1

2

1

2

2

2

2

Gasket, 5” x 3 1/8”

Gasket, 1/16” rubber

Blower less breathers

Galvanized steel nipple, 3/4” x 2 1/2”

Galvanized coupler nipple, 3/4”

Galvanized hexagon bushing, 3/4” x 3/8”

Breather vent

25

26

20013

26013

20015

26013

1

1

O Ring

Pressure Relief Valve

27 45650 45650 1 Silencer

Manufacturing Ltd.

When ordering parts specify: model, size, serial number and ordering number

39

ISSUE 03-09

Replaces 03-0207

Boom & Cyclone

REPAIR

PARTS LIST

29

Item Ordering No No.

0

1

2

No.

Ultima 5 Ultima5i

Req.d

Ultima 6

31003 31004

31037 31037

56063 56063

1

1

6

3

26034 26034

3

4

5

6

7

31007 31007

1

31010 31010

31038 31038

31045 31046

8

29530 29630

9

64032 64033

10

22502 22502

1

1

1

1

2

1

21

22

23

24

16

17

18

19

20

25

26

27

28

29

11

27033 27033

11A 60032 60032

12

13

14

15

15a

29540 29540

29500 29600

29543 29643

29510 29610

-

56003 56003

56051 56051

29507 29507

29508 29508

60030 60030

29520 29620

29535 29535

- -

26011 26061

45511 45611

45503 45603

60001 60001

-

1

1

1

1

1

1

1

1

2

20013 20015 1

56013 56013

2

4

1

1

1

2

1

6

2

1

Description

CYCLONE COMPLETE

Cyclone thimble screen

Pan head socket screw,

# 10 x 3/4”

Cyclone thimble ring only

Cyclone liner steel long

Cyclone liner long

Cyclone liner kit (long)

Poly cyclone, bored

Boom extension

Boom gasket

Hydraulic cylinder,

2508 ASAE, c/w Pins

Boom handle

Boom handle clamp

Boom lock

Boom mount

Boom bearing washer

Boom bottom

Grease nipple

Jam nut, 1/2”

Coupling nut, 1/2”

Threaded boom clamp

Pin weldment boom hinge

Boom cover

Boom upper

Pin weldment boom ext. hinge

1/2 x 1 1/2 Flat/lock washer

Seal Clamp

Elbow - airlock outlet

Flange - airlock outlet

“O” Ring

Cap Screw, 3/8” NC-1”

Toggle Clamp

40

When ordering parts specify: model, size, serial number and ordering number

Manufacturing Ltd.

REPAIR

PARTS LIST

Belt Drive

(for standard and self contained)

ISSUE 03-09

Replaces 05-0101

1

13

14

12

2

18

3

5

7

6

17

16

16A

4 9

8 10

11

15

3

4

1

2

Item Ordering No.

No.

Ultima 5 Ultima 6

Ultima 5i

11520

18503

18004

18502

11520

18504

18050

18502

No

1

1

1

1

Description

Req.d

Belt Cover

Bushing, 1 3/8 complete with bolts

Sheave

Spline shaft, 1 3/8, 6 spline

9

10

11

12

7

8

5

6 -

20502

18501

20501

11503

56026

56003

18038

-

20502

18505

20501

11503

56026

56003

18010

1

2

5

2

2

2

2

1

Key, 5/16 x 2

Flat washer and nylon nut, 1/2 inch

V-Belt

Pillow block bearing, 1 3/8

Bolt weldment - bearing

Tap bolt, 1/2 x 3 3/4

Jam Nut, 1/2”

Bushing, 1 7/16 complete with bolts

13

14

20018

18011

20018

18052

1

1

Key, 3/8 x 2

Sheave

SELF CONTAINED HYDRAULICS - OPTIONAL

15

18510 18510

1 Sheave, 6.4 QT

16

18511

16a

18515

17

18513

18511

18515

18513

1

1

1

Bushing, 9/16 QT complete with bolts

Bushing, 5/8 QT complete with bolts Serial 2659 & up

Belt, B38

(Key 3/16”x3/4” long)

18

18

-

18514 -

18512

1

1

Sheave B6, 6.0, replaces 18011

Sheave 5V, 5.2, replaces 18052

Manufacturing Ltd.

When ordering parts specify: model, size, serial number and ordering number

41

REPAIR

PARTS LIST

9

7

Steel Flex Hose & Couplers

ISSUE 03-9

Replaces 05-0101

4c

6

5

8

2 3

4a

4b

4

2

3 1

8

9

5

6

7

4

4a

4b

4c

0

1

2

3

Item

No.

Ordering No.

Ultima 5 Ultima 6

Ultima 5i

43032

26006

56030

56027

43033

43029

26003

26040

26083

26085

26081

26007

64028

26052

64029

43047

26051

56030

56027

43048

43050

26073

26047

26086

26085

26082

No Description

Req.d

2

2

2

1

1

1

1

1

1

8

8

1

1

When ordering parts specify: model, size, serial number and ordering number

42

Steel Flex Hose Assembly - includes 1-9

Male Coupler

Lock Nut, 1/4” NC x 3/4”

Carriage Bolt, 1/4” NC x 3/4:”

Steel Flex Hose, 10 ft.

Tubing

Steel Flex Poly Lock, 10 ft.

Hose end reducer

Cam Lever

Finger Ring

Cam Lever Pin

Fem Coupler Assembly-includes 5 - 7

Coupler Gasket

Manufacturing Ltd.

REPAIR

PARTS LIST

10

9

Cleanup Hose & Couplers

ISSUE 03-09

Replaces 07-0101

8 7

6

2

5

4 3 2

1

7

7

8

9

9

10

10

10

4

5

6

0

1

2

4

5

2

3

6

0

1

4

5

6

0

1

2

Item Ordering

No.

No.

5

6

3

4

0

1

2

43034

26006

56027

26028

26112

43035

26005

43079

26006

56027

26113

43029

26007

43056

26051

56027

26044

26113

43029

26007

43019

26051

56027

26120

43050

26052

26083

26086

26085

26081

26082

64027

64028

64029

Description

Complete Hose Assembly - 4” x 14’, 4” female x 5” male

Male Coupler, 5”

Carriage Bolt, 1/4” NC x 3/4”, Lock Nut & Washer

Reducer, 5” - 4”

Poly Hose, 4” x 14’

Tube

Female Coupler, 4” - includes 7 - 9

Complete Hose Assembly - 5” x 14’, 5” female x 6” male

Male Coupler, 6”

Carriage Bolt, 1/4” NC x 3/4”, Lock Nut & Washer

Reducer, 6” - 5”

Poly Hose, 5” x 14’

Tube

Female Coupler, 5” - includes 7 - 9

Number

Required

1

1

8

1

1

1

14 feet

1

1

8

1

14 feet

1

1

Complete Hose Assembly - 6” x 14’, 6” female x 6” male

Male Coupler, 6”

Carriage Bolt, 1/4” NC x 3/4”, Lock Nut & Washer

Poly Hose, 6” x 14’

Tube

Female Coupler, 6” - includes 7 -9

Complete Hose Assembly - 5” x 14’, 5” female x 5” male

Male Coupler, 5”

Carriage Bolt, 1/4” NC x 3/4”, Lock Nut & Washer

Poly Hose, 5” x 14’

Tube

Female Coupler, 5” - includes 7 - 9

1

1

8

14 feet

2

1

1

1

8

14 feet

2

1

Cam Lever, for 4” & 5”

Cam Lever, for 6”

Finger Ring

Pin Cam Lever, for 4” & 5”

Pin Cam Lever, for 6”

Coupler Gasket, for 4”

Coupler Gasket, for 5”

Coupler Gasket, for 6”

Coupler parts

2

2

2

2

2

2

2

2

Manufacturing Ltd.

When ordering parts specify: model, size, serial number and ordering number

43

ISSUE 03-09

Replaces 07-0101

Cleanup & Full Bin Nozzles

REPAIR

PARTS LIST

Item

No.

0

1

2

3

8

9

4

5

17

18

19

20

10

13

14

16

12

13

14

15

21

22

26062

43037*

00

43083

000 43510

10

11

-

26006

43508

43004

43003

43509

Ordering Number No.

Ultima 5 Ultima 6

Req’d

Ultima 5i

43036*

60021

60008

-

-

26004

43024

26010

-

43004

43003

60009

-

43060

-

43130

43030 **

60021

60008

-

-

26006

43525

26011

-

43004

43003

60009

-

43060

-

43129

1

1

1

1

2

2

2

2

1

1

1

2

1

1

1

4

26063

43031**

43082

43610

-

26051

43608

43004

43003

43609

1

1

1

1

2

11

2

1

1

2

Description

Cleanup assembly complete

Shoulder strap

Handle grip

Nylon nut 3/8”

Male coupler

Carriage bolt, 1/4” x 3/4” complete with flat washer

Rotary elbow weldment

Seal clamp

Note:

Wing nut and flat washer, 3/8”

Bottom slide assembly

* For Ultima 5 units, tube and clamp are 4”

Top slide

Rigid Caster

** For Ultima 6 units, tube and clamps are 5”

Carriage bolt, 1/4” x 3/4”. complete with washer and nut

Spacer pipe intake flare

Machine bolt, 1/4” x 3”, flat lock washer and nut

Bored intake flare

Quick release T-bolt clamp

Aluminum tube

Intake Flare assembly,

16 to 20 (T-bolt clamp not included)

Full bin nozzle assembly

Wing nut and flat washer, 3/8”

Male coupler

Handle

Bottom slide assembly

Top slide

Tube

When ordering parts specify: model, size, serial number and ordering number

44

Manufacturing Ltd.

REPAIR

PARTS LIST

1 3

14

2

6

Driveshaft

(LA MAGDALENA - 1000RPM)

13

9

8

ISSUE 03-09

Replaces 09-0207

17

15

16

11

12

9

7

5 6 4

3

Item Ordering

No.

No.

0

13

14

15

16

17

9

10

11

12

5

6

7

8

1

2

3

4

16102

16209

16207

16210

16211

16212

16213

16214

16206

16215

16201

16202

16203

16110

16204

16112

16205

16208

1

1

1

1

1

1

2

1

1

1

1

2

1

1

1

1

2

2

No.

Req’d

Description

Manufacturing Ltd.

Drive shaft complete for 5” and 6” units

End yoke, 1 3/8” - 21 spline

Pin Kit

Cross and bearing kit

Grease nipple

Yoke, Inner profile

Spring pin

Inner profile

Outer shield tube

Shield bearing

Shield Complete - Inner & Outer

Inner shield tube

Safety Chain

Outer profile

Yoke, outer profile

Shear bolt clutch yoke

Shear bolt, 10 mm x 65 mm, 8.8 DIN

Pin Kit Clutch Yoke

When ordering parts specify: model, size, serial number and ordering number

45

Repair Parts List

This page intentionally left blank

46

REPAIR

PARTS LIST

1 3

5

2

6

Driveshaft

(WALTERSHEID - 1000RPM)

7 10 9 8

ISSUE 09-03

Replaces 10-0207

15

16

11

12

9 10

13

14 6 4

3

Item Ordering

No.

No.

0

13

14

15

16

9

10

11

12

5

6

7

8

1

2

3

4

16100

16117

16116

16119

16120

16114

16115

16107

16108

16105

16106

16109

16110

16111

16112

16113

16118

1

1

1

1

1

2

2

1

1

1

2

1

1

1

2

2

2

No.

Req’d

Description

Manufacturing Ltd.

Drive shaft complete for 5” and 6” units

End yoke, 1 3/8” - 21 spline

Pin Kit

Cross and bearing kit

Grease nipple

Yoke, Inner profile

Spring pin

Inner profile

Outer shield tube

Shield bearing

Shield cone

Inner shield tube

Safety Chain

Outer profile

Yoke, outer profile

Shear bolt clutch yoke

Shear bolt, 8mm NC x 65 mm, 8.8 DIN

When ordering parts specify: model, size, serial number and ordering number

47

ISSUE 09-03

Replaces 12-0101

Standard Hydraulic System

REPAIR

PARTS LIST

6

25 24

23

28

30 31

21 20

19

18 16

17

27

5

22

26

3

4

3

24

29

26

12

11

10

9

8

2

TO TRACTOR

1

7

FROM TRACTOR

48

When ordering parts specify: model, size, serial number and ordering number

Manufacturing Ltd.

15

14

13

REPAIR

PARTS LIST

Standard Hydraulic

System

ISSUE 03-09

Replaces 13-0101

1

2

1

1

1

1

1

3

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

2

1

No.

Req.d

25

26

27

28

21

22

23

24

29

30

31

32

17

18

19

20

13

14

15

16

9

10

11

12

5

6

7

8

1

2

3

4

Item

Ordering

No.

Number

22514

22228

22131

22508

22524

22513

22515

22507

22511

-

22506

22503

22203

22520

22517

22519

22502

22518

22533

22516

22505

22501

26168

22166

22165

22536

22535

22510

-

22547

22548

22521

Description

Hose, 1/2” x 114”

Hydraulic motor, White

Adapter orb to pipe thread

Swivel Tee

Hose, 1/2” x 42”

Hose, 1/2” x 48”

Hose, 1/2” x 156”

90 degree swivel elbow, 1/2”

Brace, hydraulic mount

Bolt complete with washer and nut, 1/4” x 2 1/2”

Pipe nipple, 1/2”

Straight swivel, 3/4” x 1/2”

Elbow swivel, 45 degree - 1/2”

Flow control

Indicator plate - for flow control

Handle - for flow control

Knob - for flow control handle

Knob - for control valve

Handle - for control boom valve

Hydraulic valve mount

Boom valve

Swivel elbow, 3/4” x 1/2”

Hose, 1/4” x 160”

Swivel elbow, 3/8” x 1/4”

Hydraulic cylinder, 2508 ASAE

Reducer, 3/8” x 1/2”

Swivel orifice, .060

Hose, 1/4” x 150”

Bolt complete with washer and nut, 1/4” x 1 1/2”

Ball valve

Pipe nipple, 1/4”

Reducer 3/8”x1/2”

Manufacturing Ltd.

When ordering parts specify: model, size, serial number and ordering number

49

6

3

6

2

19

4

ISSUE 03-09

Replaces 11-9810

Hydraulic System

(WITH REVERSE OPTION)

13

1

33

37

38

25

15

REPAIR

PARTS LIST

14

26 27

34

35

17

10

32

28

24

23

3

5

11

19

13 36

31

30

14

29

12

36

10

16

20

21

19

19

9

22

7

8

18

When ordering parts specify: model, size, serial number and ordering number

50

Manufacturing Ltd.

33

34

35

36

29

30

31

32

37

38

39

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Item Ordering

No.

Number

22516

22524

22575

22508

22525

22131

22228

22514

22017

22520

22578

22215

22511

22568

22505

22501

22510

22168

22166

22165

22519

22536

22535

22572

22533

22515

22507

-

22506

22503

22518

22203

22517

22502

22521

-

22547

22548

22538

REPAIR

PARTS LIST

Hydraulic System

(WITH REVERSE OPTION)

Number

Required

2

1

1

1

Description

1

1

1

2

1

1

1

2

Hose, 1/4” x 150”

Hose, 1/2” x 42”

Hose, 1/2” x 21”

Swivel Tee

Pipe coupler

Adapter, ORB to pipe thread

Hydraulic motor, White

Hose, 1/2” x 114”

5

2

1

1

1

1

3

2

Control valve airlock

Swivel elbow, 45º, 3/4” x 1/2”

Hose, 1/2” x 12”

Reducer, 3/4” x 1/2”

Swivel elbow, 3/8” x 1/4”

Knob - for control valve

Handle - for control boom valve

Mount - for hydraulic valve

1

1

1

1

1

1

1

1

Swivel elbow, .060 orifice

Hose, 1/2” x 156”

90º swivel elbow, 1/2”

Bolt, complete with flat washer and nut, 1/4” x 2 1/2”

Brace - for hydraulic mount

Hose, 1/2” x 36”

45º Swivel elbow, 1/2”

Flow control

1

2

1

1

2

1

1

1

Mount - for hydraulic valve

Indicator plate - for flow control valve

Handle - for flow control valve

Knob - for flow control valve

Pipe nipple, 1/2”

Straight swivel, 3/4” x 1/2”

Reducer, 1/2” to 3/8”

Boom valve

Hose, 1/4” x 160”

Hydraulic cylinder, 2508 ASAE

Reducer, 3/8” x 1/4”

Bolt, complete with flat washer and nut, 1/4” x 1 1/2”

1 Valve

1 Nipple - 1/4”

1 Handle brand valve Forward and reverse

ISSUE 03-09

Replaces 15-9812

Manufacturing Ltd.

When ordering parts specify: model, size, serial number and ordering number

51

ISSUE 09-03

Replaces 15-0101

11

Self Contained

Hydraulic System

(WITH REVERSE OPTION)

REPAIR

PARTS LIST

47

14 a

11 a

When ordering parts specify: model, size, serial number and ordering number

52

16

Manufacturing Ltd.

REPAIR

PARTS LIST

Self Contained Hydraulic System

(WITH REVERSE OPTION)

Rev. 11/05

Item Ordering

No.

Number

Number

Required

Description

25

26

27

28

21

22

23

24

17

18

19

20

14a

15

15

16

9

10

11

11a

12

12a

13

14

5

6

7

8

3

4

1

2

33

34

35

36

29

30

31

32

22505

22510

22506

22501

22165

22166

22168

22533

37

38

39

41

22521

22517

22203

22502

42

43

44

22563

22569

22503

45

22547

46 22548

47 22538 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

22543

22540

22541

22507

22508

22572

22520

22536

22535

22516

22519

22518

22017

22567

22511

22568

22066

22550

22136

22067

22503

22570

22131

22215

22513

22228

22505

22542

22564

22664

22575

22573

1

1

2

1

2

1

1

1

1

1

2

1

1

1

1

1

Filler breather

Tank - for self contained hydraulics

Pipe nipple, 3/4” x 2 1/2”

Filter

Reducer, 3/4” x 1/2”

Hose, 1/2” x 54”

Adapter, ORB to pipe thread

Reducer, 3/4” x 1/2”

Hose, 1/2” x 48”

Hydraulic motor, white

Swivel elbow, 45º, 1/2”

90º Elbow - Serial 2659 & up

Mount - for hydraulic pump ( For 5005 & 5006 )

Mounr - for hydraulic pump ( For 6006 )

Hose, 1/2” x 21”

90º Swivel elbow, 3/8”

1

1

2

1

1

3

1

1

90º Elbow - Serial 2659 & up

Hydraulic pump

Hydraulic Pump - Serial 2659 & up

90º Swivel elbow, 1/2”

Swivel Tee, 1/2”

Mount - for hydraulic valve

45º Swivel elbow, 3/4” x 1/2”

Knob for control valve

1

1

1

1

3

2

1 Handle hydraulic boom valve

1 Hose, 1/4” x 150”

90º Swivel elbow, 3/8”

Reducer, 1/2” x 3/8”

Control valve - airlock

Hose, 3/8” x 40”

Brace, hydraulic mount

Hose, 1/2” x 36”

Elbow swivel, 45º, 1/2”

Mount for hydraulic valve

Pipe nipple, 1/2”

Flow control

Knob - for flow control

Handle - for flow control

Indicator plate - for flow control

Swivel elbow, .060 orifice

Reducer, 3/8” x 1/4”

Hose, 1/4” x 160”

Hydraulic valve

Hydraulic cylinder, 2508 ASAE

Clamp - for hydraulic pump mount

Hose, 1/2” x 26”

Swivel straight , 3/4” x 1/2”

Boom Lock Valve

Pipe Nipple 1/4”

Handle brand valve forward and reverse

Manufacturing Ltd.

When ordering parts specify: model, size, serial number and ordering number

53

LimitedWarranty

Thor Manufacturing Ltd. (hereafter referred to as “Thor”) products are warranted for a period of twelve (12) months from the date of delivery to the original purchaser, to be free from defects in material and workmanship when used under correct, normal agricultural use and proper applications.

Thor’s obligation under the warranty shall be limited to the repair or exchange (at Thor’s option) of any part which proves to be defective as provided.

The buyer shall be responsible for all expenses incurred as a result of repairs, labour, parts, transportation or any other work unless a

Thor dealer has authorized such expenses in advance. It is the responsibility of the dealer to get approval from Thor before authorizing warranty work being done. Thor reserves the right to either inspect the product at the buyer’s location or have the defective part returned to the factory for inspection.

The above warranty does not extend to goods damaged or subject to accidents, abuse or misuse after shipment from Thor's factory, nor to goods altered or repaired without authorization of

Thor.

Thor makes no Express Warranty other than those which are specifically described. Any description of goods, including any reference to specifications in catalogues, circulaires, and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustration purposes only, and does not create an

Express Warranty that the goods conform to the sample or model.The dealer is solely responsible for determining the suitability of goods sold.

THOR MAKES NO WARRANTY OF

MERCHANTABILITY OF FITNESS FOR A

PARTICULAR PURPOSE.

This warranty is expressly in lieu of all other warranties expressed or implied. Thor will in no event, be liable for any incidental or consequential damages, nor for any sum in excess of the price received for the goods for which liability is claimed.

Claims for warranty must be made on Thor

Warranty Claim Forms within 10 days of the failure occurrence. Warranty Authorization numbers are available from the factory and must be indicated on the Warranty Claim Form for all claims over a total dollar value of $100.00.

The labour rate for warranty work where applicable will be credited at a rate determined by Thor.

IMPORTANT:

Components or accessories, including blower, airlock, flex, hose and hose accessories that come in contact with material being moved, carry no warranty for wear.

Warranty is void when unit is used for moving material other than cereal grains, grass seeds or pulse crops.

MANUFACTURING LTD.

77 Beghin Avenue, Winnipeg, Manitoba, Canada R2J 3S8

Phone: Toll-free 1-800-582-3944

In other parts of the world 1-204-982-8350 •

Fax 1-204-663-8238

Email: [email protected]

MANUFACTURING LTD.

Issue date: November, 2005 Part Number 90006 Cost $ 25.00 plus $2.50 postage

Printed in Canada

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