Dwyer Model MC6 Instruction manual
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A4-30- MEG Dwyer MC6 Multi-Cal Benchtop Calibrator CET ОНО ОНИ OPERATING MANUAL Revision 4.1 3-99 Section 1.0 2.0 2.1 2.2 2.3 3.0 3.1 3.2 3.3 3.4 3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.6 4.0 Table of Contents Description Introduction The GOS-RT1 Quick Select RTD Temperature Interface Module........................ee.essecerrenre rene ccaaoa caen Unpacking... 2055050000505 0 000058 [EER EER NERY EEE ERE NEN RN] The GQS-1 Quick Select Pressure Module......................... The GOS-2 Quick Select Pressure Module.......................... .;.T;—;_——_;;_] ;];;——] O 4 ....& 4050700057050 008 ..“........[.[..[.....3., Unpacking Product Upon Receipt.............................==.———— Product Storage.............-—————....eecee000cenreee an e nenes Product Cleaning.....................ee.0mm0000re00 reee enn System Start-Up General Instructions ++..." +..." СЕ) Power Cord Connection ................-..—..eenoerrccerreii nene Battery Installation.....................e=.e...eemeeeneeiieee e Installation of Quick Select Modules................................ Starting Up MCO6 Indicator System ......................=.eem0m. Optional System Start Up Procedures.......................—........ Auto Off- Battery Save Function................—-...mee...emncenaees Battery Life Overview...................-.eecesrecceeneezanoeeeecananeene Low Battery Icon... cocoon Programming Date and Time Information... Input of Owner/Operator Information............................... Removing Quick Select Pressure Modules......................... Key Function Overview enonenones «че тт тете чета чета ета нео тт т +отзыв (FREER ERNE EE ERE REN NRZSZE] sasuarvadorEatódód od 11... 0... .e.u..............>{... 0000000050000 5008 ..u.u.....b...“......... + чот ен т т тя тт = e... Page 10 10 11 il 12 13 13 13 14 14 16 Section Description Page 5.0 Port Select Function reverses resanosasore 2... . 17 6.0 Zero Function..................e.eoneccocaacioceonnes penes . 18 6.1 Zeroing One of Two Installed Quick Select Pressure Module..... 18 7.0 Displaying Current & Voltage Measurcments........................ 18 8.0 Engineering Unit Selection......... noncacanonncnnas 19 8.1 Selecting a Factory Programmed Engineering Unit.................... 19 8.2 Setting Up a Custom (User Defined) Engineering Unit.............. 20 8.3 Using a Custom (User Defined) Engineering Unit...................... 21 8.4 Display of Two Different Engineering Units, for Two Installed Modules... rien 21 8.5 Temperature Selection for H,O Conversion Factor..................... 22 9.0 Tare Function... . .. canes 23 10.0 Hold Function . . . 24 10.1 Озте Ше Ноа Еипс!иоп........сооноеонненоненненнееенннееванноенненненнненннннне 24 11.0 Minimum and Maximum Value Tracking...............ssscceccococcnes 24 12.0 Damping Function...............ce..e.osrrecerem mee recaen 24 12.1 Set Up of Damping Function..…....…..…….……ecerierearsanecnsensassenses 25 12.2 Activating or Discontinuing Damping.......................ee...mmeereeeee... 25 13.0 PerCent Function...........e...o..errcecccecenea arco eecooaceo econ 26 13.1 Set Up of Percent Function......................eeieeeiiie eee eee 26 13.2 Use of Percent Function... RR eee reer aaa 27 Section 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 15.0 15.1 15.2 15.3 15.4 16.0 16.1 16.2 17.0 17.1 Description Flow Velocity and Flow Volume Measurement Background............. Set Up for Flow Velocity £: Volume Measurement... Engineering Unit Selection for Flow Volume.…..…..……...……reessercesscereess Simultaneous Display of Two Flow Measurements in Independent Engineering Units.......................-eemeeemeineee ee Simultancous Display of Flow (Velocity or Volume) with a Pressure Measurement.....................=eneeereenr reee eee Simultaneous Display of Flow (Velocity or Volume) witha Temperature Measurement.........................==r.eerieererrenn enero Simultaneous Display of Flow Volume and Flow Velocity...................... Simultancous Display of Flow (Velocity or Volume) and An Electrical Output Mcasurement.......................e..eemerereriicecena nene EEE EEE Leak Detection Function Leak Rate Function Set Up..….....…..…..………emersencereercessennensenen essences es Pressure Decay Function Set Up.....…..….…..scrrsssenmererrsersensensennanaaneucee Module Selection for Performing Leak Rate or Pressure Decay Tests..................eeerreooococcoe reee ere star sess rns segs sess sns ness ena e sane Performing Leak Rate or Pressure Decay Tests......................cecccccceraceros Temperature Measurement Using RTD Probes н.о оо.о..о ооо чото... Setting Up the Calibrator for Temperature Measurement Withan RTD Probe... eects enn Calibrating and Programming of the RTD Interface and Probe.............. Temperature Measurement Using Thermocouple............................- Setting Up Calibrator for Temperature Measurement with a thermocouple...................ee........ 0.0000 eiccenonen enana ooo ran encarece. Page 27 28 28 29 29 30 30 31 32 32 33 34 Section 18.0 18.1 18.2 18.3 19.0 19.1 19.2 19.2.1 19.2.2 19.2.3 19.2.4 19.3 19.4 20.0 20.1 20.2 21.0 21.1 21.2 21.3 22.0 22.1 22.2 22.3 Description Page Pressure and Temperature Switch Testing.......................e.cs0ccacocaccccooes 40 Setting Up for Pressure and Temperature Switch Testing.................. eee 41 Trip POINUTCSUNE. ooo e Renee e Der eee eee 4] Deadband TES. .... o.oo eee Deere ee serene eee / 42 RS232 Interface........... vevsasasassseea senc an ec ces conconanoo 43 Configuring RS232 Interface for Use With Dumb Terminal.................... 43 RS232 Configuration Options..................e=e....eeee enero ee eee 43 RS232- ISO1745 Mode Functional Overview..........................eemmine EE 43 RS232- Journal Mode Functional Overview...........................e.eeme0aao0... 44 RS232- Interface Inquiry Mode Functional Overview............................ 44 RS232-Interface Remote Mode Operation..............................e.m...... 44 RS232 Set Up for Journal Mode Operation.….………….....…..…..………eorersersesece 44 RS232 Set Up for Inquiry Mode Operation... 46 Status o... . „не... 47 Reviewing Instrument Status.............————.—e..==e=eeneeniieerene eric i cane 47 Battery Check Function...................=.e.emeeerecrnoo nono cecnenoe nene oon aereo ener eacenee 48 Dual Module Functions (Optional) ves ves 48 Accuracy of Dual Module Measurements...............................ermoneo nee 49 Setting Up Dual Module Differential Pressure Measurement.................. 49 Setting Up a Dual Module Summation Pressure Measurement............... 50 Data Logging Function (Optional).................ueen..cc...... .... 51 Seguential Data Logging....................——... ee... enero e eee reee. 52 Setting Up the Data Logging Function.......................ee.e.e=eremeeeeer 52 Data labeling Function.....................e-......e..eerrereriee eee e ee eee 52 Section Description Data Logging Function (Optional) Cont'd 22.4 Automatic Data LOZEIN......….....crrrrrerraneccresrrerassacecensensereacenrecernersrecnees 22.5 Manual Data LOgging.......…....…….reccrrrrrrenseneeceesserarrasen sen sea rase see e ce case 0cc0ee 22.6 Review of Stored Data on displav..…...….......….…....rccrsrserarrcercrereccesenceceess 22.7 Erasing of Selected Stored Data.…..................…...……rrrerrsereececccereccranenne 22.8 Erasing All Stored Data..................e...e.0.20e0rmioni einen ee Renee nene 23.0 Data Logging with Cert Generation Firmware.............oscoccoccccocccocon 23.1 Set Up and Use of Certification Generation Data Logging peneenreoneoneecene 24.0 Connection of MC6 to Computer for Upload of Stored Calibration Data... ena 24.1 Installing and Operating Upload Software Utilities............................... 24.2 Replacement of Data Logging Memory Back-up Battery....................... 25.0 Event Timer Function (Requires Data Logging Option)................... 25.1 Event Timer Set Up..................e..eernenerrrorrnnanoe nene eee eoa nooo enanas 25.2 Data Logging Set Up for Event Timer Operation.......................sccsccconcos 26.0 Alarm Function Overview ..........c..cmocerccccooocaccooneccecaceconaaonooan eee 26.1 Alarm Set Up and Operation.....................e-ee.=e0ceericceneo econo US 27.0 Recertification of the MC6 Indicator. 27.1 Access COURS... O 27.2 Calibration/Recertification Overview..........................e0.000cc00crcrr0ococcenona 27.3 Required Equipment...........................e.e.ee 0.0 rei een een 27.4 As Received Readings-Base Unit Electronics..................—e..e2....enen0ecncc0.. 27.5 Adjustment and Calibration Base Unit Electronics...........................ee.. 27.6 Quick Select Pressure Module Recertification...........................cememeeee... 28.0 MC6 Indicator Repair. nececcaceacecnas Appendices Appendix A. - Pressure Conversion Factors Appendix B. - ASCII Character Set Appendix C. - Product Specifications Appendix D.- Serial Communications- Remote Mode Page 54 55 56 56 57 57 62 63 63 64 64 65 66 66 67 68 68 68 68 70 73 76 Section 1.0 Introduction Congratulations! Your purchase of the MC6 modu- lar calibration system equips you to perform a wide variety of pressure and temperature measurement applications. The general pressure and temperature measurement capabilities of the MC6 measurement system are supplemented by application specific firmware as well as the availability of optional data logging capability. The MC6 products are complete pressure calibration systems providing: interchangeable pressure ranges, simultancous measurement and display of two pressure ranges, measurement and display of current and voltage. The MC6 system also provides the ability to perform high accuracy temperature mea- surement. Conversion between temperature and pressure measurement can be done in a matter of seconds and requires no tools. À standard MC6 system consists of a base unit that acts as a host for one or two Quick Select modules. The Quick Select pressure modules are interchange- able and are available in a wide variety of ranges from 0.25 inches of water to 10,000 psi. À brief description of the main components of an MC6 system follows. In addition, a Quick Select module is available that allows the base unit to work in conjunction with most any standard RTD tempera- ture probe. Section 3 and its various subsections include all the “information needed to begin using the MC6 system for basic pressure and temperature measurement. Higher level functions are detailed in later sections of this manual. It is strongly recommended that the pertinent sections of this manual be reviewed prior to using the MC6 system for higher level and appli- cation specific measurement and test activities. Important: Failure to follow the instructions provided in this manual may result in personal injury and/or damage to the instrument, accessories, products under test or other equipment. 3/99 -7- Section 1.1 Base Unit Overview The base unit functions as the host for the Quick Select pressure and temperature module(s). Each base unit includes a keypad, microprocessor based electronics and a two line LCD display. The base unit displays the measurement data transmitted from the Quick Select module(s). Measurement outputs trom two installed Quick Select modules can be simultancously displayed. Quick Select modules for the measurement of cither pressure or temperature can be plugged into either of the 2 module “bays” in the base unit. Pressure engineering units can be independently selected from the library of twelve factory programmed or onc operator designated engineering unit. Temperature measurement data can be displayed in degrees Celsius, Fahrenheit, Kelvin or Rankine. In addition, when used with the GQS- RTI Quick Select module for temperature measure- ment with an RTD temperature probe, the MC6 system can display the RTD measurement in terms of ohms. In addition to displaying two pressure measurements simultaneously the operator can elect to display pressure and temperature or the measured value from either of the two installed Quick Select modules as well as either a voltage or mA measurement. This allows for the easy calibration and test of transduc- ers, transmitters and switches. The base unit includes a wide variety of general and application specific measurement capabilities. These capabilities allow the MC6 measurement and cali- bration system to be used for basic pressure and temperature measurement as well as application specific pressure measurement activities. Basic pressure and temperature measurement capabilities include: max/min recall, operator programmable tare values, display hold, operator programmable damp- ing and user sclected engineering units. Application specific capabilities include; flow velocity measure- ment, flow volume measurement, leak detection, lcak rate quantification and switch testing. Optional data logging, time delayed data logging and pro- grammable alarms are also available. Quick Select Modules Overview Section 1.2 The Quick Select pressure module 1s a calibrated pressure measurement device. Quick Select pressure module units are available in a wide variety of pressure measurement ranges. Quick Select interface modules are also available to allow the MC6 base unit to provide precision temperature measurement data using standard RTD (Resistance Temperature Detector) and thermocouple detector temperature sensing devices. The GOS-RT1 module allows the MC6 system to function with most common plati- num, nickel and copper RTDs and the GQS-TC supports usc of thermocouple temperature detectors. The Quick Select module communicates with the base unit via a 10 pin connector. Quick Select pressure modules slide into the base unit automati- cally aligning the female 10 pin connector on the Quick Select pressure module with the male 10 pin connector in the base unit. All calibration data is stored in Electrically Erasable Programmable Read Only Memory (EEPROM) resident in the Quick Select module. As such, any Quick Select module can be used in any base unit and the measurement system will provide measure- ment accuracy in conformance with the published specification. Section 1.2.1 The GQS-1 Quick Select Pressure Module GQS-1 Quick Select pressure modules provide specialized low pressure measurement capabilities. GQS-1 Quick Select pressure modules incorporate a micro-machined silicon variable capacitance mod- ule. Inside the module there is a micro-machined silicon diaphragm. This diaphragm 1s between two non- moving plates on which metal has been sputtered. The air between the diaphragm and the non-moving plates acts as an insulator. As pressure or vacuum is applied to the module, the diaphragm moves changing the distance between the diaphragm and the fixed plates. This change in distance changes the capacitance of the module. It 1s this variable capacitance that is measured and correlated to pressure or vacuum during the calibra- _8- tlon process. The module is connected to a circuit board that generates a linear signal ramp and applies this signal to the top plate of the module while an equal and opposite signal 1s applied to the bottom plate. When the measured pressure 1s balanced. for ex- ample. when both ports arc opened to atmosphere, the distance between the diaphragm and both of the fixed plates is the same. When this is the case, the signal to the top plate is capacitively coupled to the equal and opposite signal applied to the bottom plate. As a result. no signal current will flow through the center plate (diaphragm). When the diaphragm 1s moved off center by the application of pressure or vacuum, the excess current flows through the center plate to an mput differentiator on the circuit board. The differentiator translates the frequency of the module output into a voltage which is scaled over the full scale range of the module. GQS-1 modules are available in ranges from 0.25 inches of water through 200 inches of water. These modules can be configured to provide differential/ gauge or compound pressure measurement capabili- ties. They are designed for use on clean, dry, noncor- rosive and nonconductive gases. Section 1.2.2 The GQS-2 Quick Select Pressure Module The GQS-2 Quick Select pressure module incorpo- rates a micro-machined piezoresistive strain gauge module. This technology takes advantage of the fact that, when put under stress, (as with the flexing of a diaphragm under pressure or vacuum) the resistive properties of a piece of silicon will change. In the manufacturing process resistors are deposited in a silicon substrate. The resistors are typically config- ured in a wheatstone bridge orientation. When positioned in this fashion, the output will be near zero when no pressure (stress) 1s applied and will increase in a near linear fashion with the application of pressure or vacuum. The reverse side of the substrate 1s etched to provide the required diaphragm thickness for the given pressure range. When power is applied to the module the level of resistance across the wheatstone bridge will change in proportion to the level of pressure applied. The output from the module 1s extremely repeatable and has minimal hysteresis due to the fact that the module substrate is silicon. The module output 1s then ampli- fied bv circuitry within the Quick Select pressure 3/99 module. The amplified output 15 then calibrated over the operating range of the module. Calibration coeth- cients for the module are stored in Electrically Erasable Programmable Read Only Memory (EEPROM) within the Quick Select pressure module. GQS-2 modules are available in ranges from 5 through 10,000 ps:. These modules can be config- ured to provide gauge, compound or absolute pressure measurement, as well as vacuum measure- ment capabilities. GQS-2 modules in ranges up to 300 psi are designed for use on clean, dry, noncorro- sive and nonconductive gases. Optional 316 stainless steel module isolation is available for ranges from 0/ 10 through 0/300 psi. Ranges from 500 psi through 10.000 psi are provided with 316 stainless steel isolation as standard. Section 1.2.3 The GQS-RT Quick Select RTD Interface Module The GQS-RT1 allows the MC6 base unit, when used with RTD temperature probes, to provide precision temperature measurement data. The GQS-RT1 plugs directly into the Quick Select module bay in the base unit. Any standard RTD probe with a Switchcraft TA4M connector can be plugged into the Switchcraft TA4F connector on the module. The GQS-RT1 module comes factory programmed with the curves for Pt 100 (385 & 392), Cu 10 and Ni 120 RTD probes. It supports RTDs with outputs in the range of 0/400 ohms. The GQS-RT2 is sup- plied factory programmed to support the Pt1000 ( 385 & 392) RTD. This module will support RTDs through an output up to 4000 ohms. The GQS-RT module can be programmed with coefficients for other RTD probes of interest and specific character- istics of a probe alrcady included in the on-board library can be programmed into the GQS-RT unit to provide enhanced accuracy. Each GQS-RT module can accommodate up to 8 different programmed RTD calibration curves. Programming of the RT module is accomplished via an optional software package (part number 838X014-01 for the 3 1/2 inch disk and 838X014-02 for the 5 1/4 inch disk) and any PC compatible computer with an available standard serial communi- cation port. 3/99 -9- Section 1.4.4 The GQS-TC Quick Select Thermocouple Interface Module The GQS-TC allows the HHC base unit, when used with a thermocouple interface module, to perform temperature measurement. The GQS-TC plugs directly into the Quick Select module bay in the base unit. The thermocouple is then attactched to the GQS-TC module via a male “miniature thermo- couple connector” (which is offered as an optional accesory, see section 17.0). Section 2.0 Unpacking & General Care General instructions on unpacking and care follow. Section 2.1 Unpacking Product Upon Receipt Prior to removing the MC6 Digital Indicator System from the packaging material inspect all cartons for shipping damage. Document any damage evident in the event that a damage claim must be made against the shipper. After inspection, remove the base unit, module(s), manual and any accessories purchased from the packaging material. Retain the packaging for use in returning the MC6 to the factory for future recertification or repair. Section 2.2 Product Storage The product should be stored in an area that 15 maintained in the temperature range indicated in the storage temperature in the product specification. The storage temperature limits arc -4 to + 158 degrees Fahrenheit. Storage of product in environments that will exceed these temperature limits results in significant risk of product damage. It is recom- mended that the product not be left in closed cars or truck cabs as temperature damage can easily occur due to the “greenhouse effect” of closed vehicles or extreme cold temperatures that can result from winter conditions. Section 2.3 Product Cleaning The enclosure of the MC6 system is not watertight. As such. care should be taken during cleaning to assure liquid does not penetrate the enclosure for the base unit or Quick Select modules. Cleaning of the product should be done with a cloth moistened with a warm. mild detergent mixture. Section 3.0 System Start-Up General Instructions The MC6 system can perform a wide variety of simple and complex temperature and pressure based measurement, test and calibration operations. Due to the menu driven sct up procedures the system can be quickly and easily configured for most any of its measurement functions. By following the steps in this section you can be ready to use your MC6 system to perform basic pressure and temperature measurement functions in a matter of minutes Section 3.1 Power Cord Connection The MC6 system is powered via standard 110 Vac, 60 Hz, 230 Vac, 50 Hz or 100 Vdc, 60* Hz line power. The line power is adapted to meet the 9 Vdc power requirements of the MC6 system via a stan- dard outlet mounted voltage adapter. The MC6 indicator was shipped with one of the following adapters, as specified at the time the instrument was ordered. Part Number 831X016-01 Adapter Converts from: 110 Vac, 60 Hz to 9 Vdc 831X016-02 100 Vac, SO Hz to 9 Vdc* 831X016-03 220 Vac, 50 Hz to 9 Vdc* * not available with U.L. Listing The adapter plugs into the round receptacle located in the center of the back panel, over the 9 pin RS232 connector. Step 1 Plug adapter into the receptacle in the center of the back panel of the MC6 instrument over the RS 232 connector. Step 2 Plug the side with the adapter mounted in the appropriate wall outlet. Step 3 To operate the unit simply press the ON/OFF key with the system connected as outlined in steps | and 2. Section 3.2 Battery Installation (Optional) -10- MC6 indicators are available in two optional con- figurations for portable operation. These options are: |- Rechargeable nickel cadmium power pack. 2- Battery holder that supports the use of five AA alkaline, zinc and non-rechargeable batteries. Battery Life® Time in Hours AA Alkaline NiCad Pack Standard Operation 48 20 Total available time with: Backlight on 4.5 3.25 Optional Loop supply (no load) 24 10 Optional Loop supply (12mA load) 9 4.5 Backlight & loop supply (no load) 4 2.5 Backlight & loop supply (12 mA load) 3 2 * Battery life figures are estimates based on instrument operation at a nominal temperature of 70 degrees Fahren- heit. Use of the MC6 product at temperature significantly greater than or less than 70 degrees Fahrenheit will adversely effect battery life. Battery installation and replacement is detailed in this section. Step 1 To gain access to the battery compartment, turn the unit bottom side up. Step 2 Open the battery compartment by turning the quarter turn screw in the battery compartment door. Step 3 With the screw no longer engaged to the main case lift the door, screw end first, and slip the opposite end of the door out of its slots. For MC6 units designed for use with non-recharge- able battery types proceed to step 4. For MC6 units designed for use with the NiCad power pack skip to step 9 Step 4 Note polarity information for battery instal- lation is diagrammed inside the battery enclosure. Step 5 Remove the retaining clips over each of the 3/99 battery compartments by inserting a small screw- driver in each end of the clips and flexing the end clip away from the battery. With the clip flexed outward, left the retainer up. Repeat the process for the other side of the retainer clip. Remove cach of the five (5) clips in this fashion. Step 6 Locate the five AA replacement batteries to be used. Install these batteries as shown on the diagram in the battery enclosure. Step 7 Reinstall the five (5) battery retaining clips by placing over the battery and pressing each end till locked in position. Step 8 Replace battery compartment cover by sliding cover back into position and securing the SCrew. Step 9 Rechargeable Nickel Cadmium Power Pack Replacement *** WARNING *** The MC6 system, when equipped with the recharge- able battery operation option, includes automatic built-in charging circuitry. This charging circuit will automatically charge the battery pack whenever the MC6 system 1s operated off line power. Due to this, MCO instruments with this option, must only be used with nickel cadmium battery pack provided by your calibrator supplier (Part Number 836X127-01). Modification of the system for use with other battery packs or non-rechargeable battery types such as alkaline batteries will cause risk of personal injury, instrument damage and explosion. With the battery enclosure open locate and lift out the battery pack assembly. Step 10 Grasp the connector across the narrow sides and press on the clip mechanism to release the connector. Step 11 While pressing on the clip, with constant even pressure, pull the connector outward. Important Note: Do not through away the spent battery pack. Used pack should be treated as hazard- ous waste and forwarded to a recycling facility. Step 12 Connect the replacement battery pack. Use only your calibrator supplier part number 836X127- 01. and place the pack in the battery compartment. Step 13 Replace battery compartment cover by sliding cover back into position and securing the screw. Battery installation/replacement 15 now complete. Charge batteries 16 hours prior to initial operation == —— Installation of Quick Select Module in Vacant Module Bay Section 3.3 Caution: Quick Select modules should be installed with the power off on the base unit. Failure to turn the base unit off prior to changing pressure measure- ment modules could damage the instrument or module electronics or “lock up™ microprocessor operation. If power 1s inadvertently left on and the base unit locks up (looses communication) after changing Quick Select modules, simply power down the unit and restart. Refer to Section 3.5 for the procedure to remove a Quick Select module. To insert a Quick Select module follow the process below. | Step 1 Make certain the power 15 off on the base unit. Step 2 Hold the base unit, in one hand, with the back end of the MC6 system facing the operator. Step 3 Holding the Quick Select module to be installed in the other hand, align the module with the locking tab toward the outer edge of the instrument on the side the module 1s to be installed. (The manifold and labels will be perpendicular to the bottom of the instrument). Step 4 Slide the Quick Select module into the module base until the retaining/release tab, the black push tab. pops out the side of the MC6 instrument case. When the black tab/push button pops out the module 1s locked into position. Step 5 Installation of the Quick Select module 15 now complete. If an GOS-RT1 RTD interface module 1s to be used, plug the desired RTD probe into the connector on the Quick Select Module. To set up the MC6 and GOS-RT1 combination to the destred measurement parameters proceed to Section 16. Important Notes: |- Process connections to the module should: be made using teflon tape or similar sealant, be tested at low pressure prior to applying elevated pressures and should be tightly secured using proper tools. 3/99 ST a 2- If onlv one module 15 to be used, install the Quick Select System Protection module provided. Follow the same procedure to install the system protection module as that used for a standard pressure measurement module. Both module bays of the basc unit should contain a Quick Select module to protect from dirt or other debris getting into the base unit assembly. If only one Quick Select pressure module is needed install the System Protection Module (part number 875D114-02) supplied with your unit at the time of shipment when using the MC6 system. Section 3.4 Starting-Up the MC6 System After the desired Quick Select pressure module(s) or Quick Select temperature measurement interface module and probe has been installed the MC6 System can be started up as follows with the unit plugged in or with the optional nickel cadmium batteries charged: Turn the system power on by pressing the on/off key on the instrument's key pad. ON OFF During the start up process the MC6 will display a series of start-up screens that: * identify the type of module in each bay * identify the range of each installed module (ohms range for GOS-RT modules) * indicate that the installed module (pressure only) has been calibrated with enhanced temperature performance. (consult specification sheet for detail on this capability) Afier the start-up routine is complete the MC6 will display: (for base with (wo pressure modules installed) Range Range xx EngUnit xx EngUnit The range indication is provided in the primary engineering unit for each installed Quick Select module. Upon initial power up an MC6 base unit used with an GQS-RT1 temperature module and probe will default to displaying the ohms (resistance value) for the probe. Once set up this combination will default to the previously used temperature measurement unit. such as Celsius, Fahrenheit, Kelvin or Rankine. The primary engineering unit for a given Quick Select pressure module, along with the -12- measurement range, is included on the module label. The information on the left side of the display corresponds with the Quick Select module installed in the left module bay and information on right side of the display corresponds with the Quick Select module installed in the right module bay. If only onc moduic is installed the corresponding side of the display will indicate “no module” on power up. After the third screen the MC6 system will com- mence providing measurement data. The format for display of the measurement data is as follows: Eng Unit Eng Unit (primary engineering unit) +хх.ххх +xx.xxx (measured value with sign) When only one module is installed, the side of the display corresponding to the side of the base unit that does not have a module will display “- - - - - Ш If necessary, the MC6 system, used with a Quick Select pressure module, may be zeroed by pressing the Zero key prior to beginning measurement activities. Additional details on zeroing the MC6 system are provided in Section 6.0 of this manual. The MC6 system is now ready for basic pressure or temperature measurement. Simply connect the pressure port(s) of the Quick Select pressure module(s) to be used to the pressure source to be measured. If a gauge pressure measurement is to be made using a differential Quick Select pressure module be sure to connect the pressure to be mea- sured to the high pressure port on the Quick Select pressure module. For temperature measurement, connect the RTD probe to be used to the Switchcraft connector on the interface module and proceed to Section 16.1 for instructions on setting up the MC6 system for temperature measurement. Optional System Start Up Procedures Section 3.5 There are additional set up operations that can be performed to increase the overall capabilities of the MC6 system; these include: 1- Auto off function to protect from inadvertently leaving the MC6 system on and depleting batteries in systems equipped with the nickel cadmium or alkaline battery option. 2- Setting up battery level indication so that an estimate of the remaining battery life can be 3/99 viewed at the push of a button. Alkaline only see section 3.5.2 for details. 3- Programming the date and ume for use in date stamping data logged measurements and for initiating time delayed data logging on MC6 units with the optional data logging capability. Current date and time information is only maintained in units with the datalogging option. 4- Programming owner/operator information for display on the MC6 to facilitate tracking of in-house instrumentation. The following subsections provide information on the above listed start up procedures. Section 3.5.1 Auto Off- Battery Save Function (BatSave) The MC6 system can be set up to automatically turn itself off if no keypad activity is detected for a 10 minute time period. This capability will protect MC6 system being powered off the optional nickel cad- mium batteries from accidental depletion of the batteries. The following procedure is used to activate or disable the battery save function. Step 1 With the MC6 system on and reading pressure press the SET UP key. SET UP Step 2 Using the arrow keys select the battery save function (designated BatSave in the set up menu). When selected, the text “BatSave” will flash. BatSave PerCent UserEng H2Oref Step 3 With the “BatSave” text flashing press the enter key. ENT Step 4 Using the left or right pointer select Disable or Enable, as desired. When selected the text will flash. Auto shut off Disable Enable Step 5 With the word “Enable” flashing press enter to activate the battery save function. ENT IF Enable is selected the MCG system will automati- cally turn off if there is no keypad activity detected for a period of 10 minutes. If Disable is selected the MCG system will remain on continuously as long as “anrudequate power supply is available. The system, if being operated off the nickel cadmium batteries, will continue operation until the battery voltage is no longer sufficient to power the system. The battery save mode selected is stored in Electri- cally Erasable Programmable Read Only Memory (EEPROM). As such it does not require reprogram- ming on power up. Section 3.5.2 Battery Life of Optional Battery Power Feature The MC6 indicator 1s available with a choice of built-in battery power options. These are: |- Five AA alkaline batteries (non-rechargeable) 2- Built-in NiCad power pack and charging circuitry. The two options are mutually exclusive and must be specified at the time of order. The life expectancy of the two battery types is different and is detailed below. Battery Life* Time in Hours AA Alkaline NiCad Pack Standard Operation 48 20 Total available time with: Backlight on 4.5 3.25 Optional Loop supply (no load) 24 10 Optional Loop supply (12mA load) 9 4.5 Backlight & loop supply (no load) 4 2.5 Backlight & loop supply (12 mA load) 3 2 * Battery life figures are estimates based on instru- ment operation at a nominal temperature of 70 degrees Fahrenheit. Use of the MC6 product at temperature significantly less than 70 degrees Fahrenheit will adversely cffect battery life. Important Note: Duc to the extreme variation in battery life under different operating conditions (backlight on or off or loop supply in usc, it is reccommended that the battery voltage value be used to determine when replacement of batteries 15 warranted. 3/99 -13- Section 3.5.3 Low Battery Icon The MC6 System provides advanced warning of a low battery condition. The low battery warning icon, which looks like a miniature battery will flash in the center of the top line of the display when tie mea- sured battery voltage drops to 5.6 Vdc. The MC6 system will continue to function properly with the low battery icon flashing. To ensure uninterrupted measurement capability it is recommended that the batteries be recharged (NiCad) or replaced (alkaline) as soon as possible after the low battery icon appears. When the mea- sured voltage drops to 5.4 Vdc, the low battery icon will flash on the display and the MC6 system will turn itself off after 15 seconds. If the measured voltage drops below 5.2 Vdc the MC6 system will not allow power up. Summary of low battery warnings: 5.6 Vdc: Low battery icon appears 5.4 Vdc: Low battery icon remains on display, unit powers down after 15 seconds. 5.2 Vdc: Power up not allowed It is estimated that the user will have between 30 and 45 minutes of battery life remaining (without the backlight option on) when the low battery icon initially appears. Actual battery life remaining will vary based on tasks being performed and ambient operating temperature. Section 3.5.4 Programming Date & Time Information If the unit does not have the Data Logging option skip this section. The date/time function supports date/time recording capability that can be used in association with the Data Log option. Note: MC6 units without the data logging option have no requirement for date/time data and will not keep track of the date and time when powered down. For various application oriented functions the use of a real time clock will be required. Setting the real time clock is a simple process and should be done when the MC6 system is received. The real time clock may be set using the following procedure. Step 1 With the MC6 system on and displaying measurement data press the SET UP key. SET UP Step 2 Using arrow keys move through the menu selections and select “DateTime” on the LCD display. DateTime will flash on the display when selected. Owner Alarm Date Time RS232 Step 3 With the words “DateTime” flashing press the enter key. ENT This will activate the date time setup screen that looks as follows: YYMMDDHHMMSS 000000 00000 where: YY = the last 2 digits of the current year MM = the month (01 for Jan. through 12 for Dec.) DD = the day of the month (01-31 for day of the month) HH = the current hour using military time where: 0800 = 8:00 AM 1200 = noon 2000 = 8 PM MM = minutes (from 0 to 60) SS = seconds (from 0 to 60) Setting the current date and time is accomplished by using the keys with the corresponding numerical values. From left to right enter the appropriate number in each of the field positions using the numeral keys. Once a given field has had the number entered, the MC6 system will automatically index to the next position for entry. When completed the date/time information should look as follows: YYMMDDHHMMSS 961003111500 For a date/time of October( 10), 34 day (03), 1996 (96) ata time of 11:15 AM (1115), and O seconds (00). When the correct time/date information has been entered press the enter key. ENT Section 3.5.5 Input of Owner/Operator Information -14- 3/99 Time/date information is stored in battery backed up Random Access Memory (RAM). This information should only need to be changed or reentered when a time change has occurred, the MC6 system is to be used in a different time zone than the one in which it was In during initial setup or when the lithium battery used to back up the RAM nezds replacement (every 1-2 ycars depending on the environmental conditions under which the MC6 system is used). RAM memory is only supplied if unit is purchased with data logging option. Time/date information is not maintained in MC6 units without data log option. The MC6 system has the ability to display, on power up, the name of the individual, department or com- pany responsible for its use or maintenance. The following steps are to be followed to input user (owner) data. Step 1 With the MC6 system on and reading pressure press the Set Up key, designated SET UP. SET UP Step 2 Using the arrow keys, select the Owner function from the setup menu. When selected the word “Owner” will flash on the display. Owner Alarm DateTime RS232 Step 3 With the word “Owner” flashing press the enter key. ENT Step 4 After pressing ENT the display will read: Access code? .000000 Step 5 A five digit owner access code was provided with your instrument at the time of shipment. The owner codes are included on the calibration certifica- tion sheet for the MC6 base unit. Use the number keys on the MC6 system keypad to enter the Owner Access Code from left to right. Access code? 123456 Note: Two passwords were provided with your MC6 system . One password provides access to the owner programming field and the other provides access to the calibration data and recertification programming. Please be certain to select the correct password. These passwords are not interchangeable. [f, at any time during the entry process you enter a number in error, press the CE key to clear the entry and restart the access code entry process. If the password codes have been lost, contact vour calibrator supplier. The serial number of the base unit 1s required for the factory to provide product password information. Step 6 With the proper access code displayed press the enter key. не ENT If an incorrect access code is entered the MC6 system will respond: Access denied To restart the entry process after the “access denied” response reenter the owner set up function through the setup menu. Step 7 After entry of the proper access code the display will read: Enter owner name XXXXXXXXXXXXXXX To enter a new owner name use the up and down arrows to scroll through the alphanumeric entries and the left and right arrows to move the active entry field (cursor) to the next location. A blank can be inserted by using the down arrow with the letter A flashing on the display. Continuing to press the down arrow after the blank appears will provide access to numerical values starting at 9 and decreasing to zero. The label may contain alphabeti- cal, numerical or a combination of both types of entries. To review: Up/down arrows provide access as follows: By maintaining pressure on the up/down arrow the displayed number or letter will continue to change until the last character has been reached. By pressing and releasing the up/down arrow a single step from letter or number can be accom- plished. The left/right arrow keys allow for entry of alpha numeric data in any of the available positions. Step 8 After the desired operator information has been keyed the display will look as follows: Enter owner name JOHN Q OPERATOR 3/99 -15- Step 9 After the desired owner/user information has been entered and Is displayed press the enter kev. ENT The MC6 system will respond: JOHN Q OPERATOR -Ent=OK CE=Cancel Step 10 To store the owner/user information dis- played press the enter key. Pressing the CE key will return the MC6 system to the measurement mode. If entry of new owner information is still required restart the process as outlined in steps 1-9 above. Owner information is stored in Electrically Erasable Programmable Read Only Memory (EEPROM). This information should only need to be changed or reentered when the owner/user changes. Removing Quick Select Pressure or Temperature Modules Section 3.6 Changing Quick Select pressure modules, therefore changing the measurement ranges in use, is quick = and easy. Simply follow the steps below to accom- plish the desired change. Step 1 | Using the on/off key on the keypad of the base unit turn the power to the base unit off. ON OFF Step 2 With one hand, hold base unit with the back panel facing the operator. Step 3 Press the black tab on the side of the MC6 case corresponding to the side of the Quick Select module to be removed. Step 4 Maintain pressure on the black retaining tab and with your other hand firmly grasp the pressure manifold or, with temperature and calibration modules, the connector mounting tab, that extends from the end of the Quick Select module and slide (pull) the module out of the module bay. Important Note: To protect from dirt or other debris getting into the base unit a module should be installed in both module bays. If only one module is needed install the System Protection Module (part number 875X114-01) supplied with your unit. -16- Section 4.0 Key Function Overview The MC6 system has a great deal of functionality. Many of the product capabilities are activated by dedicated keys on the keypad. Other functions are either activated or set up through a set up menu activated by pressing the set up key. À brief overview of the function of each key follows. Key Designation ON/OFF SET UP Function Turn unit on and off. Provides access to set up functions for various on-board firmware functions/capabilitics. PORT SEL Used to select displayed measure- ment data. Selection includes: reading pressure from either one or both installed modules as well as selection of reading pressure and electrical measurements simulta- neously. (See Section 5.0 for de tails.) Provides ability to zero, either one or both, Quick Select Modules. (See Section 6.0 for details.) ZERO BAT CK Provides graphical representation of remaining battery power levels. (See Section 3.4.2 for details.) Used to select desired engineering unit from the following: psi, inHg, inWC, ASW, Bar, mBar, kPa, Mpa, mmHg, cmWC, mmWC, kgem, user. Where “user” is an operator programmable enginecring unit, allowing the display of any single engineering unit not included in the above list. (See Section 8.0 for details.) Also note: pressing and holding down the ENG UNIT key will prompt the MC6 Indicator to display the range and pressure type of the module installed. Releasing the key allows the unit to resume normal pressure measurement operations. “ENG UNIT MIN/MAX Displays the minimum and maximum pressure values measured. (See Section 11.0 for details.) Allows for subtraction of an TARE 3199 Continuation of Key Designation Key Designation FLOW ‘LEAK DATALOG DATASTORE HOLD “TRIP DETECT BACK LITE “DAMP CE 3/99 Function operator sclected value from the displayed pressure measurement value for one or two Quick Select pressure modules. (See Section 9.0 for details.) Provides ability to measure the flow of a gas in terms of velocity or volume. (See Section 14.0 for details.) Allows testing for leaks in terms of pressure decay over time or in terms of lcak rate. (See Section 15.0 for details.) Provides set up capability for manual or (OPTIONAL) automated data logging. (See Section 21.0 for details.) Provides ability to store measured (OPTIONAL) pressure at the push of a keywhen MC6 system is used in manual data logging mode. (See Section 21.5 for details) Freezes the displayed pressure and electrical measurements. (Sce Section 10.0 for details.) Moves cursor up. Provides access to pressure switch testing firmware. (See Section 17.0 for details.) Activates back light function. Moves cursor to the left. Activates or disables damping used to smooth displayed pressure measurement data from the effects of low level pressure transients. (See Section 12.0 for details.) Moves cursor to the right. Clears previous entry. Changes electronic Continuation of Key Designation key Designation Function measurement display from MÁ to V or V to mA and can also be used to deactivate either side of the display. (See Section 7.0 for details.) у Moves cursor down. Converts display from pressure * % units to % of f.s. (See Section 13.0 for details.) ENT Enters input data. Notes on key functions: * These functions require data input through activation of appropriate input fields in the setup menu. Examples of required input data include: Damping: Level of damping desired. Unit Select: Water reference temperature or user (non library) enginecring unit entry can be selected. Leak: Type of measurement (leak rate vs pressure decay), time to monitor and for leak rate applications the volume of the vessel to be monitored. % Readout: Input zero and span, output zero and span and device type (VP, P/I, P/P, P/E). The required data is input through the set up func- tions provided by the corresponding menu options accessed and available by pressing the setup key. Complete details of each of the above outlined capabilities is included in the section referenced after the function summary provided above. Section 5.0 Port Select Function The Port Select Key, designated PORT SEL, pro- vides the ability to select either of the two installed Quick Select modules for display, both modules for display or either a pressure/temperature module on one side and a current or voltage measurement on the other side of the display. For example, if the MC6 system has two pressure modules installed and is reading in psi the standard display for dual pressure readout would be: psi psi +123456 +123456 -17- Pressing the Port Select kev once will result in the following display change: psi mA +123456 +1.234 Pressing the Port Select key a second time will result in the following display change: mA psi +1.234 +123456 Pressing the Port Select key a third time will result in the display returning to a dual pressure readout mode. As secn below: psi psi +123456 +123456 If the MC6 system has a temperature measurement interface module installed the same type of sequence would be followed. [For example, if the MC6 system had an RTD interface module installed in the left module bay the following sequence would be observed as a result of pressing the PORT SEL key. °F psi +72.35 +123456 Pressing the Port Select key once will result in the following display change: °F mA +72.35 +1.234 Pressing the Port Select key a second time will result in the following display change: mA — psi +1.234 +123456 Pressing the Port Select key a third time will result in the display returning to a readout mode featuring the measurement data from both of the installed mod- ules. As seen below: °F psi +72.35 +123456 See 8.4 for display of pressure in two different engineering units. See Scction 7.0 for display of voltage measurement data. Section 6.0 Zero Function This section applies to pressure measurement only. The zero function does not apply to the function of temperature measurement. The tare capability will function in conjunction with temperature measure- ment modules. This allows for the subtracting of a -18- displayed or operator entered temperature value from the displaved temperature measurement data. See Section 9.0 for information on the tare function. Pressing the zero key when two Quick Select pres- sure modules are installed and displayed will simul- tancously zero both pressure modules. In addition, each module can be zeroed independently, as out- lined in the following section. Zeroing One of Two Installed Quick Select Pressure Modules Section 6.1 If zeroing one of two installed modules is desired the following process should be followed: In this example we will assume that the left pressure module is to be zeroed and the right module module 15 (0 be unchanged. Step 1 Press the port select the number of times required (one or two) to deactivate the display of pressure on the side that you wish nor to re-zero. PORT SEL When set up in accordance with the requirements of this example the MC6 system will have the follow- ing information on the display: pst mA +12345 +1234 Step 2 With the pressure display deactivated for the side that is not to be zeroed press the zero key. ZERO The MC6 system will respond by displaying: psi mA +00000 +1234 Step 3 To resume the display of pressure measure- ment data, for the pressure module not zeroed, press the port select key the required number of times (one or two) to restore the dual pressure display. When complete the MC6 system will display: psi psi +00000 +12345 Pressure measurement activity can now be resumed. Displaying Current and Voltage Measurements Section 7.0 As outlined in the previous section the port select 3/99 (PORT SEL) kev is used to select the information seen on the display. The display configurations available are: Left Side of Display Right Side of Display pres/temp pres/temp pres/temp electrical measurement electrical measurement pres/temp The pressure/temperature value on the display corresponds with the measured value of the Quick Select module installed in the module bay on the corresponding side of the MC6 system. To read a current or voltage follow the steps below. Step I With the MC6 system on and reading pressure/temperature set the display as outlined in Section 5.0 to display the pressure measurement of the desired module. Step 2 With the pressure measurement, for the desired module, displayed on one side and the electronic measurement on the other press the mA/V key until the desired electrical measurement param- eter appears. For example, with a pressure module installed in the left module bay, pressing the mA/V key will produce the following results: First display when electronic measurement 1s initi- ated through the port select function: pst mA ) +123456 +1.234 Result from pressing mA/V key first time: psi a +123456 Result from pressing mA/V key a second time: psi volts +123456 +1.234 Result from pressing mA/V key a third time: pst mA +123456 +1.234 Using the combination of the port select function and the mA/V function any combination of mcasure- ments can be produced. include: psi. inches of mercury. inches of water. feet of sea water. bar. mbar, kilopascal. megapascal, millimeters of mercury, centimeters of water, mitlimeters of water and kilograms per square centimeter, Pressure measurement data may also be displayed in a user programmable non-library engineering unit. Section 8.2 Programming a Custom (User) Defined Engineering Unit provides complete details on setting up an operator defined engineering unit. Inch, centimeter and millimeter of water engincering units may be set up for conversion at temperatures of 4 degrees and 20 degrees C or 60 degrees F. Consult Section 8.5 HqO Reference Temperature Selection to program the desired temperature for inches or centimeters of water conversions. У Section 8.1 Selecting a Factory Programmed Engineering Unit Engineering Unit Selection- Pressure Measurement Section 8.0 The MC6 system is factory programmed to provide pressure measurement in 12 engineering units. These To select an engineering unit from the on-board library follow the steps below: Step 1 With the MC6 system on and displaying pressure measurement data press the enginecring unit kev. This key is designated ENG UNIT. ENG UNIT The MC6 system will respond by displaying the engineering unit library as follows: first screen: psi inHg inWC fiSW Bar mBar kPa mPa second screen: mm Hgem WCmm WC kgem User The engineering unit abbreviations correspond to the following engineering units: psi: pounds per square inch inHg: inches of mercury inH20: inches of water column* SW: feet of sea water Bar: bar mBar: millibar kpa: kiloPascals mPa: megaPascals mmHg: millimeters of mercury cmWC: centimeters of water column* mmWC: millimeters of water column* kgem: kilograms per square centimeter user: user programmable enginecring 3:99 -19- unit (see Section 8.2 for details) *Conversion factor is programmable for tempera- ture. Consult Section 8.5 for details. Step 2 Using the left/right and up/down arrow keys select the desired engineering unit. When selected. the text for the desired engineering unit will flash. psi inHg, in WCftSW Bar mmBar kPa mPa In the above example mBar is the selected unit. Step 3 With the desired engineering unit flashing press the enter key. ENT The MC6 system will respond by displaying the pressure measurement(s) in the newly selected engineering unit. If two Quick Select pressure modules are installed both will be displayed in the selected engineering unit. The MC6 system can also display the measurement data of two installed Quick Select pressure modules in independent engineering units. Section 8.4 provides the set up procedures for dual module dual engineering unit operation. Section 8.2 Setting up a Custom or User Defined Engineering Unit The MC6 system has a user programmable engineer- ing unit available. This allows for the display of pressure measurement data in an engineering unit that 1s not in the library of the MC6 system. Any unit of pressure measurement that is linearly proportional to pressure change can be programmed for use in the user engineering unit ficld. For this example, the pressure measurement unit of mS W (meters of sea water) will be used as the desired user engineering unit. To set the user engi- neering unit to provide pressure measurement data in mSW follow the steps below. Step 1 With the MC6 system on and reading pressure press the key designated SET UP. SET UP Step 2 Using the arrow keys select the User engi- neering unit option displayed as “UserEng”. The text “UserEng” will flash when selected. BatSave PerCent UserEng H2Orcf Step 3 With the text “User Eng” flashing press the enter Key, ENT Step 4 After pressing the enter key the MC6 system Will respond by displaying: Conv from psi .000000 Step 5 Enter the conversion factor required to convert from psi to the enginecring unit desired. For conversion from psi to mSW the conversion factor is 0.684482. Enter 6 digits to provide the required resolution to support the accuracy of the MC6 system . Appendix B provides a list of conversion factors. , Use the number keys to enter the desired conversion factor, entering the required factor from left to right. For our example of mS W the conversion factor is 0.684482 and the display should read: Conv from psi 0.684482 If an incorrect conversion factor is entered press the clear entry key, designated CL, to re-initiate the entry process for the correct factor. Step 6 When the correct numerical value appears on the display press the enter key. ENT After entering the conversion factor the MC6 system will respond by displaying: Enter unit s name — a de ыы — — Step 7 Enter the name of the engineering unit selected, abbreviated to 6 characters or less. For our example mSW is a 4 character abbreviation for meters of sea water. This abbreviation will fit in the 6 digit field. To enter the mSW engineering unit label use the up and down arrow keys to increment or decrement through the alphabet/numerical values and the left and right arrows to move the active entry field (cursor) to the next location. If needed for the desired engineering unit, a blank can be inserted by using the down arrow with the letter A flashing on the display. Continuing to press the down arrow after the blank appears will provide access to numerical values starting at 9 and decreas- ing to zero. The label may contain alphabetical, numerical or both types of entries. To review: -20- 3/99 Lip:down arrows provide access as follows: 0.1.2.3.4.5.6.7. 8.9. ‚ А. В. C.D. E, E, G. H, 1, J, K, L, M, N, O. P.Q, R.S, T. U, Y. W, X, Y, Z By maintaining pressure on the up/down arrow the display number or letter will continue to change until the last character has been reached. By pressing and releasing the up/down arrow a single increment or decrement between letters or numbers can be accomplished. The left/right and up/down arrow keys allow for entry of letters or numbers in any of the available label positions. Step 8 For this example, after the engineering unit label has been keved the display will read: Enter unics name mSW Step 9 With the desired engineering unit label displayed press the enter key. ENT After the enter key has been pressed the MC6 system will resume normal pressure measurement in the original engineering units. Instructions on how to use the custom engineering units are provided in the following section. mmHyemWCm m WC kgem UNT Step 2 Using the left/right and up/down arrow keys select the word “user”. When selected the word “user” will flash. mmHgemWCmmWCkgem user Step 3 With the word “user” flashing press the enter ker. ENT The MC6 system will respond by displaying pressure measurement data in the following display format: u_mSWu_mSW XXXXXX XXXXXX where: u_ indicates that the engineering unit in use is a user defined unit with a label of mSW XXXXXX represents the current pressure measurement(s) in the user engineering unit. Sec Section 8.4 Display of Two Engineering Units for information on how to simultancously display the measured values from two Quick Select pressure modules in different engincering units. Using A Custom Engineering Unit Section 8.3 After a custom engineering unit has been pro- grammed it may be used by following the steps below. For information on programming a custom engineering unit refer to Section 8.2 Sctting up a Custom or User Defined Engincering Unit. To display pressure measurement data in the user engineering unit: Step 1 With the MC6 system on and measuring pressure press the engineering unit key. Designated ENG UNIT on the keypad. ENG UNIT The MC6 system will respond by displaying: first screen: psi inHg,inWCfSW Bar mBar kPa mPa second screen 3/99 Section 8.4 Display of Two Engineering Units The MC6 system can display pressure measurement data from two installed Quick Select pressure modules in independent engineering units. To display two different engineering units simulta- neously the following procedure should be followed. Step 1 With the MC6 system on and displaying pressure measurement data from two Quick Select pressure modules press the engineering unit key designated ENG UNIT on the keypad. ENG UNIT Step 2 Using the arrow keys select either of the two desired engineering units. For this example we will select psi as one of the desired units. With psi selected the text “psi” will flash on the display and the display will look as follows: pstinHig.n WCfISW Bar mBar kPa mPa Step 3 Press the enter key to select psi. ENT The MC6 system will respond by returning to the pressure measurement mode and will display the measurement data for both Quick Select pressure modules in psi. as follows: pst psi +12345 +12345 Step 4 Next, press the port select to deactivate the display of pressure measurement data on the side that you wish to maintain pressure measurement in terms of psi. A pressure display is deactivated when the corresponding side of the display contains milliamp (mA) data, Voltage (V) data or is blank * -- Sec Section 5.0 for details on the port select func- tion. In this case we will assume that the right side will remain in psi and our goal is to present the measurc- ment data from the left Quick Select pressure module in terms of mmHg. Pressing the port select one time will deactivate the left pressure display converting it to a mA measure- ment field. Pressing the port sclect a second time will deactivate the right side, converting it to a mA measurement field and returning the left side of the display to the function of pressure measurement. Since we want the right side to remain psi we will deactivate it in the psi mode by pressing the port select key once. PORT SEL The MC6 system will respond with the following display: psi mA +12345 +1234 Step 5S With the right side deactivated from pres- sure measurement activities press the engineering unit key, designated ENG UNIT on the keypad. ENG UNIT The MC6 system will respond by displaying: pst inHg, inWCHRSW Bar mBar kPa mPa Using the arrow keys select the desired engineering unit for the left side. In this example we have opted for the engineering unit of Bar. With the Bar engi- neering unit selected the display will look as follows with the text “Bar” flashing: ps1 in Hg, in WCASW -22- Bar mBar kPa mPa Step 6 With the desired engineering unit selected (flashing) press the enter key. ENT The MC6 system will respond by displaying the following: Bar mA +12345 +1234 Step 7 Reactivate the right side of the display for pressure measurement by pressing the Port Select key. as required. First press of the port select key. , PORT SEL MC6 system will respond by displaying the follow- ing: mA psi +1234 +123456 Second press of the PORT SEL MCG system will respond by displaying the follow- ing: Bar psi +1234 +123456 Using this process, any engineering unit may be selected for display of the right or left Quick Select pressure module measurement data. Temperature Selection for H O Conversion Factor Section 8.5 The MC6 system includes a library of 12 factory programmed engineering units. This selection includes the engineering units inH20, mmH20 and cmH20. The pressure generated by a column of water will vary with the temperature of the water. Over the years, several temperatures references have evolved into industry standards. These are the conversion factors most commonly used by manu- facturers of pressure instruments when calibrating pressure measurement devices in terms of the height of a column of water. To facilitate your calibration and test of these instruments, the MC6 system includes 3 conversion factors for each of the water column based pressure engineering units. The 3/99 conversion factors are for the temperatures of 4 and 20 degrees Celsius and 60 degrees Fahrenheit. The selection of the desired temperature for use in the conversion of water based pressure measure- ments can be accomplished by following these steps. Step 1 With the MC6 system on and reading pressure press the SET UP key. SET | UP Step 2 Using the up/down and left/right arrow keys select the H20 reference option displayed as “H2Oref” in the set up menu. When selected the text “H2Oref” will flash on the display. BatSave PerCent UserEng H2Oref Step 3 With the text “H2Oref” flashing press the enter key. ENT The MC6 system will respond by displaying: H20 ref temp 20C 60F 4C Step 4 Using the left/right arrow keys select the desired temperature for the conversion factor. The selected value will flash on the display. H20 ref temp 20C 60F 4C In the above example the conversion factor for water at 60 degrees Fahrenheit was selected. Step S With the desired temperature for the conver- sion factor flashing press the enter key. ENT The selected conversion temperature will be acti- vated and will be stored in Electrically Erasable Programmable Read Only Memory (EEPROM). It will not have to be reentered on power-up unless a change in the reference temperature is desired. After pressing the enter key the MC6 system will resume basic pressure measurement. Section 9.0 Tare Function The MC6 system has the ability to tare (subtract an operator selected value) from the displayed pressure or temperature measurement value of either one or two installed Quick Select modules. This 15 most 3/99 commonly required in applications where a pressure pre-load. as in a weighing application. must be subtracted from the displayed pressure measurement. If the MC6 system 15 in use with two Quick Select modules. independent tare values can be entered for cach of the module modules. If one of two installed Quick Select modules has been deactivated, meaning the measured values are not shown on the display. the MC6 system will request a tare value only for the active module. To input a tare value for one or two Quick Select pressure modules follow the steps below: Step 1 With the MC6 system on and displaying pressure measurement data press the tare key. TARE The MC6 system will respond by displaying the following: Left tare value +XXXXXX If tare was active the previous value in use will be displayed. If the previous tare value was zero the MC6 system will display the last pressure measure- ment prior to pressing the TARE key. Step 2 Use the number keys to input a tare value other than the default value or to change the existing tare value. If no tare value is desired input zero (0). Warning: Failure to enter the zero (0) will result in the MCÓ system automatically accepting the last displayed value as the desired tare value. Left rare value +12345 Step 3 With the desired value displayed press the enter key. ENT The MC6 system will respond by displaying the following: Right care value +XXXXX Step 4 Use the number keys to input a tare value other than the default value or to change the existing tare value. If no tare value is desired input zero (0). Warning: Failure to enter the zero (0) will result in the MC6 system automatically accepting the last displaved value as the desired tare value. Right care value +12345 Step 5 With the desired value displaved press the enter key. ENT Note: The measurement data on the display will (lash if the MCG system is operating in the tare mode. After pressing the enter key the MC6 system will resume normal pressure measurement activities. Tare values may be reviewed at any time by pressing the TARE key. If the MC6 system is being used with two Quick Select modules and only one module has a nonzero tare value the display will only flash on the side that corresponds to the Quick Select module with the nonzero tare value. Step 6 To exit the tare mode follow the procedures outlined in steps | through 5 and at the tare value prompt enter zero (0). When the tare values for both modules have been reset to zero tare mode operation will be discontinued and the display will stop - flashing, , Section 10.0 Hold Function “The hold function provides the ability to freeze the displayed pressure, flow or electrical measurement values. In addition, pressing the hold key will result ...inan H appearing.in the RS232 qutput data stream. . and will also result in a flashing H appearing on the left side of the top line of the instrument display. The RS232 output will look as follows for a dual module measurement: Normal Operation +1.2345 inH20 +1.2345 inH20 Left Min: +0.00000 Max: +1.2345 Right Min: +0.0000 Max: +1.2345 With Hold Function Invoked +1.2345 H inH20 +1.2345 inH20 Left Min: +xxxxx.x Max: +xxxxx.x Right Min: +xxxxx.x Max: +xxxxx.x Section 10.1 Using the Hold Function Step 1 To invoke the hold function press the hold key. HOLD -24- The MC6 sistem will respond by freezing the displaved values and adding a flashing 7117 that will appear in the left most position on the top line of the display. Step 2 To exit the hold function press any key. Note: While in the hold mode, if the RS232 interface is enabled. the MC6 system will continue to transmit the displayed values. Section 11.0 Minimum and Maximum Value Tracking The MC6 system monttors and stores in memory both the minimum and maximum pressure or tem- perature values measured. The following procedure will allow review of these values. Step 1 To recall the minimum and maximum values ~ simply press the key labeled: - - MIN > MAX: The MC6 system will respond by displaying: 12345 +12345 -12345 -12345 where: maximum values are displayed on the top line and +12345 represents the maximum value(s) measured. | Minimum values are displayed on the bottom line and -12345 represents the minimum value(s) measured. If two Quick Select modules are installed, the min/ max function recalls and displays the minimum and maximum values for both modules simultancously. Step 2 To clear the stored minimum and maximum value press the clear entry key: CE Pressing any key other than the CE key will maintain the stored values in memory. Pressing any key on the keypad will return the MCG system to normal pressure measurement activities. Section 12.0 Damping Damping provides the ability to stabilize the dis- played or transmitted pressure value by minimizing the effects of low level transients and electronic instability. Damping is most commonly used with - 3/99 Quick Select pressure modules to overcome the effects of pressure pulsation and vibration transmit- ted through the measurement media. The level of damping is established in the set up menu. Activation of the damping process 1s accomplished through a dedicated key on the keypad. Damping accomplishes the stabilization of the pressure measurement value by producing an aver- aged pressure value which is shown on the display and available for transmission over the RS232 interface. When damping is not activated the MC6 system takes a new pressure value approximately every 130 mS (7.5/per second on average) and updates the display. If required, this same measure- ment data is also transmitted via the RS232 inter- face. When damping is activated the value displayed and/ or transmitted is an average value. The average consists of the average of from 1-16 consecutive readings. The higher the number of readings aver- aged the greater the stabilization effect of the damp- ing. The number of consecutive readings averaged 15 programmable, allowing the damping function to be tailored to the specific requirements of most any application. Section 12.1 Set Up of the Damping Function The following steps should be used to set up the level of damping desired. Step 1 With the MC6 system on and reading pressure press the SET UP key. SET UP Step 2 Using the arrow keys move through the set up menu and select “Dampen” on the display of the MC6 system . The word “Dampen” will flash on the display when selected. EvniTimr Dampen Leak Rate Status Step 3 With the word Dampen flashing press the enter key. ENT Step 4 In response to the activation of the dampen- ing set up menu the MC6 system will respond by displaying the following: fast <------- > slow Where the left most position represents zero damp- ing (averaging of 1) and the right most position represents maximum damping (averaging of 16 readings). Starting from the left each movement of the highlighted box to the right increases the number of samples being averaged by one (1). By moving the highlighted ficld to the left the level of damping can be reduced. The level of damping desired will likely vary from application to application and module range to module range. For best results, select the minimum amount of damping necessary to provide a stable display value. It is important to recognize that while damping will stabilize the displayed and/or transmit- ted value it will also slow down the response rate to a true pressure change. The slow down results from the fact that an averaged value will be displayed. If the damping level is set to 16 the displayed value will represent the average pressure measurement over the previous approximately 2.1 seconds (16 readings times 130 mS/rcading). Therefore, the greater the level of damping in use the greater the time lag will be between the displayed measurement and the true (not averaged) pressure measurement value. Note: Speed of update is based on display of a single measurement parameter on one side of the instrument display. Use the left/right arrow keys to set the desired damping level, for example, averaging 8 readings as shown here. чт — сен — Em da че — Se нь — O не сна Step 5 With the desired level of damping shown press the enter key to store the damping level in EEPROM. ENT The level of damping has now been set. Proceed to Section 12.2 for instructions on how the damping process 1s activated. Section 12.2 Activating or Discontinuing the Damping Function The following process provides step by step instruc- tions on how to activate or discontinue the damping function. Step I Once established in the set up menu the damping proccss may be enabled or disabled through 3/99 -25- the use of the DAMP kev on the kevpad. To aetivate/ deactivate the damping function press the DAMP key on the keyboard. DAMP In response to pressing the DAMP key the MC6 system will respond by displaying: damping function Disable Enable Step2 Using the left or right arrow select “Disable” to turn damping off or “Enable” to initiate damping. When the desired option is selected (flashing) press the enter key. ENT On power up the MC6 system will default to damp- ing disabled. Damping must be re-initiated via the keyboard after the instrument has been turned back on. The level of damping, established in the set up menu is stored in EEPROM and, therefore, docs not . "need to-be reprogrammed afier | power up unless the level of damping desired has changed … . Section 13.0... Percent Function... . +. The percent function allows the MC6 system to display the output from a device under test in terms of percent error.at a given percentage of the total -- «range. This function applies to thie calibration of both temperature and pressure transmitters. For example, if the MC6 system is being used to calibrate a 0-100 psi transmitter with a 4/20 mA output the MC6 system can be programmed to display the following data: Pressure Normal Applied Display Mode 0 psi 4 mA 0 psi 5.6 mA 25 psi 8 mA 50 psi 12 mA 75 psi 16 mA 100 psi 20 mA The percent mode of operation allows for quick and easy determination of the level of inaccuracy of the device under calibration. For example: If 50 psi was applied to a 100 psi device with a 0-10 Vdc output but instead of 5 Vdc the transmitter being calibrated had an output of 4.995 Vdc the MC6 system, when uscd in the percent mode, displays the following: % scale % crror +50 -0.05 Therefore. tie percent made of operation eliminates the need for operator calculations to determine the level of accuracy of the device under test. [f the MC6 system 1s equipped with the data logging option the percent error and percent full scale information can be stored in the MCO system on- board memory. To do this follow the set up instruc- tion provided in Section 21.5 Manual Data Logging. Note: The MC6 system is available with an optional 24 Vdc built-in loop power supply. This supply can be used to power transducers, transmitters and switches during calibration and test operations. If the MC6 indicator is to be powered by the battery option, Section 3.2 of this manual should be con- sulted tor the efiects of the loop power supply on battery life. Your calibrator supplier also offers an accessory for use in calibrating transmitters and transducers “designated the LPS-[a loop power supply. The “Model LPS-Ila- is a portable 9 Vdc powered power supply that provides a 24 Vdc output. This device can also be used to provide the necessary electrical supply to power transducers and transmitters for, "infield calibration testing. For information contact your calibrator supplier. Section 13.1 Set Up of the Percent Function The percent function is set up as follows: Step 1 With the MC6 system on and reading pressure press the SET UP key. SET UP Step 2 Using the arrow keys select the text “PerCent” from the setup menu. When selected the text “PerCent” will flash on the display. BacSave PerCent UscrEng H20Ref Step 3 With the text “PerCent” flashing press the enter key. ENT The MC6 system will respond by displaying: Enter Input Zero .000000 Step 4 Using the number keys enter the lowest calibration point for the device to be tested. -26- 3/99 . . ... + Lor example: Fora 0-100 inH,O range instrument enter zero. For à -5 to Ô to + 5 inl O transducer enter -5. For a 0-200 degree RTD enter 0 When the desired “zero” value has been entered the display will look as follows for the testing of a 0-100 in H20 transducer. Enter Input Zero „000000 If an incorrect value is entered use the CE key to clear the entry and re-key the zero value. With the desired “zero” value displayed press the enter key. ENT The MC6 system will respond by displaying: Enter Input FS .000000 Step 5 Using the number keys enter the full scale range (F.S.) of the device to be calibrated. For our example of a 0-100 in H20 range instrument the display will look as follows: Enter Input FS 100 Step 6 With the desired input full scale displayed press the enter key. ENT The MC6 system will respond by displaying: Enter output Zero 0.0000 As with input zero, the output zero is the lowest output the device being calibrated will produce. For example: For a 0-10 Vdc output device enter zero. For a 4/20 mA output device enter 4. For a 1-5 Vdc output device enter |. Step 7 With the desired output “zero” keyed in and displayed press the enter key. ENT The MC6 system will respond by displaying: Enter output FS 0.0000 Step 8 Using the number keys enter the full scale output of the device being calibrated. For a 0-10 Vdc output device the display will look as follows: Enter output FS 10 Step 9 With the desired tull scale output displaved press the enter key. ENT The MC6 system will respond by displaying: Device type /PP/IP/PP/E Using the left/right arrow keys select the appropriate device tvpe where: I/P is a current to pressure device РА is a pressure or temperature to current device P/P is a pressure to pressure device P/E 1s a pressure or temperature to voltage device In this case we are testing a 0-100 inH_O range transducer that produces a 0-10 Vdc output from zero to F.S. Therefore, the appropriate selection is P/ E and the display will look as follows: Device type IP P/IP/P P/E Step 10 With the desired device type flashing press the enter key. ENT At this time the system will return to measurement activities. Section 13.2 Use of the Percent Function Note: The MC6 system must be set up so that the desired Quick Select module is active and so that the desired electronic measurement is displayed prior to entering the % mode. Consult Sections 5.0 Port Select and 7.0 Current & Voltage Measurements for setup details. Step ! With the percent function set up, press the % key on the keypad of the MC6 system to activate the percent mode of operation. % Step 2 Connect the output lines from the device under test to the inputs jacks on the front of the MC6. . Use the mA and COM jacks for current devices and the V and COM jacks for voltage output devices. Step 3 Make the necessary plumbing connections using a Tee fitting to allow input of applied pressure to both the MC6 system and the device under test. Step 4 Perform testing in accordance with the number of calibration points required for the device 3/99 -27- to be tested. Step 5 To exit the percent mode press the percent kev. % The MC6 system will respond by returning to basic . pressure or temperature measurement activities. Section 14.0 Flow Velocity and Flow Volume Mcasurement Background The MC6 system used in conjunction with a pito tube or an annubar has the ability of measuring the flow volume or flow velocity of a gas. The MC6 system must be used in conjunction with an GOS-1 low differential pressure Quick Select module to perform the flow measurement function. The accuracy of a flow measurement is a function of a number of contributing factors. These are; the basic . ‘accuracy of the differential pressure measurement, | accuracy of the pitot tube or annubar inuse as it relates to the K factor supplicd by the manufacturer of the device and the accuracy of the correction | .. being made for the air. density. It is.not possible for... your calibrator supplier personnel to provide an all inclusive accuracy statement for flow measurement activities. Steps that can be taken to maximize system flow measurement accuracy include: —. 4--Calculation and-input-of the actual airdensity for -:- the media to be measured. The air density is a function of temperature, humidity, barometric pressure. The velocity equation (ft/min) is as follow: dpw V=1097xK Adw where: dpw= differential pressure in inches of water Adw= the air density The air density can further be calculated through employing the following equation: A =0.07649 x ( Pa/14.73) x (520/(T+460)] d where: Pa = the absolute pressure in duct in psia T = air temperature in duct in degrees Fahrenheit Flow Volume = (velocity x duct arca)/144 2- Purchase of a characterized and certified pitot tube or annubar with a K factor determined for the -28- specific probe to be used. 3- Purchase of the highest accuracy differential pressure Quick Select module available. Set Up for Flow Velocity and Flow Ynlume Mcasurement Section 14.1 In preparation to perform flow velocity and volume measurements the operator should have the follow- ing information available for entry during the set up of the application on the MC6 system . Provided by the manufacturer of the flow probe to be used. A default value has been programmed into the MC6 system in the event that a more accurate onc cannot be calculated. For air volume measurement the arca of the duct in which measurements are to be taken must be calculated. K factor Air density Duct arca A differential type (dual process connection) “Quick Select pressure module must be used for flow mea- surement activities. Basic keypad functions such as damping, tare, min/ -max-recall. mA/V.measurement display, battery: check, display hold, data logging, zero and port select are available for use during flow measurement activities. Consult the appropriate sections of this manual for information on the set up and use of these product functions. For flow measurement follow the steps outlined in the sections corresponding to the type of flow measurement (velocity or volume) to be performed. Section 14.2 Flow Velocity Measurement Step 1 With the MC6 system on and displaying pressure measurement values press the flow key. FLOW The MC6 system will respond by displaying: Flow Velocity Volume Step 2 To perform flow velocity measurements select the word velocity using the left/right arrow keys. When selected the word velocity will flash. Flow Velocity Volume Step 3 With the word Velocity flashing press the 3/99 enter Kev: ENT The MC6 system will respond by displaying: Enter Air Density Ibs/fr3 .07480 Step 4 Using the number keys input the required air density value or press enter to use the 0.07480 default value. Step 35 With the required air density value displayed” press the enter key. ENT The MC6 system will respond by displaying: EnterFlowCocf(K) X.XXX The flow coefficient or K factor is a value specific to the pitot tube or annubar to be used. Consult the manufacturer of the annubar or pitot tube for the K factor for your flow probe. A default value of 0.6 1s factory programmed into the MC6 system firmwarc. This value can be overwritten, with a K factor for the specific flow measurement probe, to optimize flow measurement accuracy. Step 6 Connect the pitot tube or annubar to the Quick Select pressure module, as indicated in the manufacturers manual for the flow probe, high side to the high pressure port on the Quick Select pres- sure module and low side to the low pressure port on -the Quick Select module. Place the probe in the duct as instructed in the probe manual. The MC6 system will now display the measured differential pressure in terms of flow velocity. Press the Clear Entry Key (CE) to exit flow measure- ment and return to pressure measurement. Section 14.3 Engineering Units for Flow Velocity As with standard pressure measurement the MC6 system can provide flow velocity in a variety of units of measure. To select a unit of measure for flow velocity follow the steps below. Step ! With the MC6 system operating in the flow velocity mode (refer to Section 14.1 for instructions on entering the flow velocity mode) press the engineering unit kev. 3/99 ENG UNIT The MCO system will respond by dispiaying the following: fmin ft/sec MPH MererSec — “о These are the 4 units of measure available for display of flow velocity. Step 2 Using the left/right and up/down arrow keys select the desired unit of measure. When selected the unit of measure will flash. In this example the engineering unit of ft/sec has been selected. ft/min ft/sec MPH MererSec Step 3 With the desired unit of measure flashing, press the enter key. ENT After pressing the enter key the MC6 system will resume measuring flow velocity in the selected unit of measure. “e Section 14.4 Flow Volume Measurement Note: In order to do flow volume measurement you must first set up the measurement parameters required for flow velocity. Failure to do this will result in the MC6 system accessing the previously stored input data on air density and K factor in the generation of the flow volume measurement. Step 1 With the MCG6 system on and displaying pressure measurement data press the flow key. FLOW The MC6 system will respond by displaying: Flow Velocity Volume Step 2 Using the left/right arrow keys select the word volume. When selected the word will flash. Flow Velocity Volume Step 3 With the word Volume flashing press the enter kev. ENT The MC6 system will respond by displaying: -29- Enter Duct Area у. NXNNNN Step 4 Calculate the area of the duct for which flow volume is to be determined. The equations for arca calculations are as follows: "For rectangular or square ducts: area (square inches) = W x H where: W = width of the duct in inches H = height of the duct in inches For round ducts: arca (square inches) = (n/4 )D? where: л = 3.141592 D = diameter of the duct in inches Step S Using the number keys input the area value calculated in step 4. Enter Duct Area sq.in. 123456 Step 6 With the appropriate arca value displayed press the enter key. “If an incorrect area value is keyed press the clear entry (CE) key to reenter the required data. The MC6 system will now be set up to provide flow volume measurement data for the desired duct. To Exit Flow Volumeé:Measuremient-and Return to ' Basic Pressure Measurement Press the Clear Entry Key (CE). Section 14.5 Engineering Units for Flow Volume As with standard pressure measurement the MC6 system can provide flow volume measurements in a variety of units of measure. To select a unit of measure for flow velocity follow the steps below. Step 1 With the MC6 system operating in the flow volume mode (refer to Section 14.4 for instructions on entering the flow volume mode) press the engi- neering unit key, designated ENG UNIT. ENG UNIT The MC6 system will respond by displaying the following: ft3/min fr3/sec m3/min m3/Sec These are the 4 units of measure available for display of flow volume. Step 2 Using the arrow keys select the desired unit of measure. When selected the unit of measure will flash. In this example the engineering unit of fi3/sec unit has been selected. | ft3/min frIlsec m3/min m3/sec Step 3 With the desired unit of measure flashing, press the enter key. ENT After pressing the enter key the MC6 system will resume measuring flow volume in the selected unit of measure. Section 14.6 Simultancous Display of Two Flow Mcasurements in Independent Engineering Units The MC6 system can display flow measurement data from two installed Quick Select pressure modules in independent. engincering .units.. In order to. display. . —-. — . -- - two different engineering units simultaneously the following procedure should be followed. In this example we will assume the operator is in the flow velocity mode and would like to present the measured . values in f/min an the right side of the display.and.... -- meters/second on the left side of thé display. Step 1 With the MC6 system on and displaying flow (velocity or volume) measurement data from two Quick Select pressure modules press the engi- neering unit key, designated ENG UNIT. ENG UNIT When in the flow velocity mode the engineering unit selection Is: ft/min ft/scc MPH MeterSec When in the flow volume mode the engineering unit selection is: ft3/min ft3/sec m3/min m3/Scc Step 2 Using the arrow keys select either of the two desired engineering units. For this example we will select ft/min first. frimin fUscc -30- 3/99 MPH N lererNos Step 3 With one of the two engincering units to be used selected and flashing. in this example f1/min, press the enter key. ENT The MC6 system will respond by returning to the flow measurement mode and will display the mea- surement data as follows: ft/min ft/min +12345 +12345 Step 4 Next, press the port select to deactivate the display of flow measurement data on the side that you wish to maintain displayed measurement data in terms of ft/min. A pressure display is deactivated when it is replaced by a milliamp (mA), Voltage (V) or a blank (------). See Section 5.0 for details on the port select function. In this case we have decided that the left side of the display will be in meters/second and the right side will remain in ft/min. Pressing the port select one time will deactivate the left pressure display converting it to an mA measure- ment field. Pressing the port select a second time will deactivate the right side, converting it to an mA measurement field and returning the left side of the display to the function of flow measurement. Since we want the right side to remain ft/min we will _ deactivate it in the ft/min mode by pressing the port select key once. PORT SEL The MC6 system will respond with the following display: ft/min mA +12345 +1234 Step 5 With the right side deactivated from flow measurement activities press the engineering unit key. ENG UNIT The MC6 system will respond by displaying: ft/min ft/sec MPH Step 6 Using the arrow keys sclect the desired engineering unit for the data on the left side of the display. In this example we have opted to display the flow measurement data on the left side in terms of iMeterSec meters second represented by MeterSec on the display. With the MeterSec engineering unit selected the text “MeterSee™ will be flashing: ft/min ft/sec MPH Step 7 With the text “MeterSec” selected and flashing press the enter key. ENT The MC6 system will respehd by displaying the following: AleterSec MeterSec mA +12345 +1234 Step 8 Reactivate the right side of the display for flow measurement by pressing the Port Select key, as required. First press of the PORT SEL MC6 svstem will respond by displaying the follow- ing: “e mA ft/min +1234 +123456 Second press of the PORT SEL MC6 system will respond by displaying the follow- ing: MererSec f/ min +1234 +123456 To Exit Flow Measurement and Return to Basic Pressure Measurement Press the Clear Entrv Key (CE). Using this process, any engincering unit may be selected for display of the right or left Quick Select module measurement data. Section 14.7 Simultaneous Display of Measurement Data for Flow (Volume or Velocity) and Pressure The MC6 system can simultaneously display a flow measurement from one installed Quick Select pressure module and a pressure measurement from a second installed Quick Select Pressure module. For example, the measurement of flow can be displayed in ft/min for one installed Quick Select pressure 3/99 -31- module and the second installed pressure module can be used to simultancousty display the measured value in terms of inches of water. This ability eliminates the need for “on-the-fly” change between flow and pressure measurement functions when doing airflow testing. To set the MC6 system up to present simultaneous display of pressure and flow (velocity or volume) data follow the steps below. Step 1 With the MC6 system on and displaying pressure measurement data from both modules, if necessary, select the desired engineering unit to be displayed for the pressure measurement. This is done by accessing the Engineering Unit library by press- ing the ENG UNIT key. Details on engineering unit selection are provided in Section 8.0 of this manual. Important Note: The MC6 system must be set up for pressure measurement first. With pressure measurement set up, deactivate the side of the display. to remain in pressure mode prior to setting‘. up the desired flow méasurement parameters. Tf flow measurement is set up before pressure measurement access to pressure engincering units will be lost. + When set up to measure both pressure ; and flow Engineering units for both measurements can be accessed as outlined in Section 8.4. Step 2 Use the port select key to deselect the displayed output of pressure from the module which , is-to be left in the pressure readout mode of opera- … tion. When a module is deselected the corresponding side of the display on the MC6 system will read milliamp (mA), blank “-----* or Volts(V). Press the port select key one time to deselect the right module. Press the port select two times to deselect the left module. PORT SEL Step 3 With the desired pressure module deselected follow the procedure outlined in Section 14.2 if the flow measurement is to be flow velocity or Section 14.4 if the flow measurement is to be a flow volume measurement. Step 4 As outlined in Section 14.2 for flow velocity or Section 14.4 for flow volume select the desired enginecring unit. Step 5 With the display for the active flow mea- surement correct, reactivate the deactivated port using the port sclect function. PORT -32- SEL Note: The units used to express flow measurement may be changed at any time while the MCG system 1s displaying any flow measurement data. Simply use the engineering unit select function as described in Section 14.2 for flow velocity and Section 14:4 for flow volume. To Exit Flow Measurement and Return to Basic Pressure Measurement Press the Clear Entry Key (CE). Section 14.8 Simultancous Display of Measurement Data for Flow (Volume or Velocity) and Temperature The MC6 system can simultancously display a flow measurement from one installed Quick Select pressure-module and a temperature measurement from a second installed Quick Select module. For example, the measurement of flow can be displayed in f/min for one installed Quick Select pressure -.. module and the second installed pressure module.can ... be used to simultaneously display the temperature - measurement value in degrees Celsius or Fahrenheit. This ability eliminates the need for “on-the-fly” change between flow and temperature measurement functions when doing airflow testing. ‘To set the MC6 system up to present simultaneous display of temperature and flow (velocity or volume) data follow the steps below. Step 1 With the MC6 system turned off install the required differential pressure module and RTD probe interface module. Step2 Tum MC6 system on. Step 3 As outlined in Section 16.1 set up the temperature measurement function via the RTmodule submenu accessed via the main Set Up menu. See Section 16 for complete instructions on setting up the MC6 system for temperature measurement using an RTD temperature probe. Step 4 With the side of the display to be used for flow measurement active and reading the measured pressure from a dual process connection type Quick Select pressure module press the FLOW key. FLOW Proceed as directed in Section 14.2 for flow velocity 3/99 and 14.4 tor flow volume measurement. Note I: The units used to express flow measurement may be changed at any time while the MC6 system is displaying any combination of flow and tempera- ture measurement data. Simply usc the engineering unit select function as described in Section 14.2 for flow velocity and Section 14.4 for flow volume. Note 2: Units for display of temperature measurement data can be changed at any time via the “RTmodule” menu in the setup menu of the MC6 system. To Exit Flow Measurement and Return to Basic Pressure Measurement Press the Clear Entry Key (CE). Section 14.9 Simultancous Display of Flow Volume and Flow Velocity The MC6 system can simultancously display flow measurement data from two installed differential low pressure Quick Select modules with one output displayed in terms of flow volume and the other pressure measurement displayed in terms of flow velocity. For example, the measurement of flow can be displayed in ft/min for onc installed Quick Select module and ft*/min for the second installed module. This ability eliminates the need for “on-the-fly” change between flow volume and flow velocity. measurement functions when doing airflow testing. To set the MC6 system up to present simultaneous display of flow velocity and flow volume follow the steps below. Step 1 Set the MC6 system up to display flow velocity or volume (refer to Sections 14.2 and 14.4 for information on setting up the MC6 system to perform flow velocity or flow volume testing). In this example, we will assume the MC6 system is starting from the simultancous display of two flow velocity measurements. In this mode the MC6 system display will look as follows: ft/min ft/min +12345 +12345 Step 2 Using the port select key, deactivate the side of the display that vou wish to maintain in the flow measurement mode. In this case we will display flow in terms of ft/min on the left side and f13/min on the right side of the display. PORT SEL 3/99 Pressing port select once will deactivate the right side of the display from flow or pressure measure- ment and convert it to an mA measurement function. fi/min mA +12345 +1234 Pressing port select a second time will deactivate the left side of the display from flow or pressure mea- - surement, converting it to a mA measurement. The right side of the display will resume flow/pressure measurement activities. The second press of the port select key will result in the following data display. m/A ft/min +12345 +12345 In this example, since we will be leaving the left side of the display in terms of ft/min the port select key should be pressed two times to produce the display: m/A ft/min +12345 +12345 Step 3 With the desired side of the display deacti- vated press the flow key on the keypad of the MC6 system . FLOW The MC6 system will respond by displaying: Flow Velocity Velocity Volume Step 4 Using the left/right arrow keys select the desired measurement function. In this case we have decided that the left side of the display will remain in the velocity mode and the right side will be changed to measure flow in terms of volume. Therefore, volume should be selected for this example. Flow Velocity Velocity Volume Step 5 With the word volume flashing press the enter kev. ENT The MC6 system will respond by displaying: m/A ft3/min" +12345 +12345 *Refer to engineering unit selection, Section 14.5, if an alternate unit of expressing flow volume 15 desired. Step 6 Press the port select key to reactivate the left side of the display for flow or pressure measurement. PORT SEL The left side of the display will have remained in -33- terms of f/min. When reactivated the display will look as follows: ft3/min +12345 (пит +12345 The MCG system 15 now set up for simultancous display of flow volume and flow velocity. To Exit Flow Measurement and Return to Basic Pressure Measurement Press the Clear Entry Key (CE) Section 14.10 Simultancous Display of Flow and Electrical Measurements As outlined previously, the MCG system can present pressure measurement data from one or two Quick Select pressure modules simultancously. This ability also extends to the MC6 system ’s ability to display flow measurement data. In addition, the MC6 system can simultancously- display a flow measurement on. one side of the display and a current or voltage measurement on the other side of the display. This capability can be useful in calibrating transducers and transmitters that arc calibrated in terms of flow, “such as 0-200 fUminute. To take a flow measurement and monitor the electri- cal output from the device under test follow the procedures below: Step 1 Set the MC6 system. up to function in the desired flow measurement (velocity or volume) mode of operation. Refer to Section 14.2 for infor- mation on setting up the MC6 system for velocity measurement or Section 14.4 for information on setting up the MC6 system for volume measurement. Step 2 Select the desired engineering units as outlined in Sections 14.3 for flow velocity and 14.5 for flow volume. Step 3 Press the port select key. PORT SEL The MC6 system will respond by changing the right side of the display from pressure/flow measurement to the display of an mA measurement. The display will continue to display the output from the left Quick Select module in terms of flow. To read the output of the right Quick Select module in terms of flow and the electrical measurement output from the device under test press the Port Select key a second time. Step 4 With the flow and electrical measurements appearing in the desired locations on the display the current measurement can be changed to a voltage measurement by pressing the mA/V key. mA V Pressing the mA/V key once will change the display (0 “------ ". Pressing the mA/V key a second time will change the display to “volts”. Step 5 Connect the Quick Select Sensor module to be used to the pressure source to be measured. Step 6 Connect the output of the device to the standard banana jacks on the keypad of the MCG system as follows: , For current output devices: use mA and coas jacks. For voltage output devices: use Vdc and com jacks. Percent mode operation is also available for flow test and calibration measurement instruments. Refer to Section 13.0 for information on percent function use.’ Section 15.0 Leak Detection Function The MC6 system provides the ability to detect and quantify leaks in terms of pressure decay over time (psi change per unit of time) or in terms of leak rate (cc/sec). In the pressure decay mode the MC6 system will monitor-the desired pressure vessel for the .pro- ' grammed time interval and, at the end of the moni-' toring time period, display ‘the measured pressure change. In the leak rate mode the MC6 system will monitor the pressure vessel over the programmed interval and display the leak rate in terms of cc/sec. Use of the leak detection function requires the setup of the leak test parameters. The following procedures should be followed to set up and perform a leak test using the MC6 system . Section 15.1 Leak Rate Function Setup Step 1 With the MC6 system on and displaying pressure press the set up key. SET UP Step 2 Using the arrow keys. locate and select the words “LecakRate™ in the set up menu. When selected the words “LceakRate” will flash. -34- 3/99 Eva Time Dampen LeakRare Status Step 3 With the words LeakRate flashing press the enter key. ENT The MC6 system will respond by displaying: Leak Mode Rate Decay Step 4 Using the left/right arrow sclect the word Rate. Leak Mode Кате Decay Step 5 With the word Rate flashing press the enter kev. ENT The MC6 system will respond by displaying: Vessel Volume cu.in. 000000 Step 6 Using the number keys enter the volume of the vessel to be tested in cubic inches. Vessel Volume cu.in. 12324 Step 7 With the MC6 system displaying the re- quired vessel volume press the enter key. ENT Step 8 The MC6 system will respond by displaying: Time to Monitor SEC. 000 Step 9 Using the number keys enter the time interval, in seconds, over which the leak rate test is to be performed. The time interval may be from 0.1 to 65.000 seconds. Time ro Monitor sec. 12345 Step 10 With the desired test interval displayed press the enter key. ENT At this point the MC6 system will return to basic pressure measurement. See Sections 15.3 and 15.4 for information on performing leak rate tesung. Section 15.2 Pressure Decay Test Setup Step I With the MC6 system on and displaying pressure press the set up key. 3/99 SET UP Step 2 Using the arrow keys, locate and select the words “LeakRate” in the set up menu. When selected the words “LecakRate™ will flash. EvneTimr Dampen LeakRare Status Step 3 With the words LeakRate flashing press the enter key. ENT The MC6 system will respond by displaying: Leak Mode Rate Decay Step 4 Using the left/right arrow select the word Decay. Leak Mode Rate Decay Step 5 With the word Decay flashing press the enter key. ENT Step 6 The MC6 system will respond by displaying: Time to Monitor SEC. XXX Step 7 Using the number keys enter the time interval, in seconds, over which the pressure decay test 15 to be performed. The time interval may be from 0.1 to 65,000 seconds. Time to Monitor sec. 12345 Step 8 With the desired test interval displayed press the enter key. ENT At this point the MC6 system will return to basic pressure measurement. See Sections 15.3 and 15.4 for information on performing leak rate testing. Section 15.3 Module Selection Leak Rate or Pressure Decay Tests To perform leak testing the desired Quick Select pressure module must be monitored by the MC6 svstem. The following provides information on activating the desired pressure module for leak test applications: With Two Quick Select Pressure Modules Installed -35- If two pressure modules are installed and the output of both arc displayed. the MC6 will default to performing the leak test using the left pressure module. If two Quick Select pressure modules are installed and onc of the two modules 1s deselected, meaning the measurement values of that modulc are not shown on the display, the MC6 will automatically select the active pressure module to perform the leak test measurements. The port select key (PORT SEL) is used to select or deselect a module. When a module is deselected the corresponding side of the display will indicate mA, Volts or “—---”, If only one Quick Select pressure module is installed the MC6 system will default to the installed module for leak test measurements. Section 15.4 Performing Leak Rate or Pressure Decay Tests Leak rate and pressure decay tests are performed as follows: Step 1 With the MC6 on and reading pressure connect the pressure port of the selected pressure - module to the-vessel ‘to be-monitored. If the pressure ^- module incorporates a differential pressure module use the high pressure port for the test procedure. Step 2 For Pressure Decay Select the desired engineering unit to be used as described in Section 8. В For Leak Rate Lleak rate measurements are made in cc/seconds and require no selection at this point. Step 3 Pressurize the vessel to the required level for the test and allow vessel pressure to stabilize from the effects of sudden pressure increase or decrease. Step 4 Press the key designated LEAK on the keypad of the MC6 base unit . LEAK The MC6 will display: Timing eng unir SCC XXXXX where: Timing indicates that the MC6 is timing the desired monitoring interval. the remaining time left to be monitored. sec = eng unit = the engineering unit in use for the sclected module. XXXXX = the current pressure measured by the selected pressure module. For Pressure Decay Testing at the end of the test the MCo system wall display the following: Eng Unit Decay ecc XXXX where: Eng Unit = the engineering unit of the measured value. сссс = current pressure measurement for the selected pressure module. XXXX = the measured pressure change during pressure decay test. For Leak Rate Testing at the end of the test the MC6 system will display the following: Eng Unit cc/sec XXXX Cee where: Eng Unit = the engincering unit of the current pressure measurement valuc. current pressure measurement for the selected pressure module. the measured leak rate over the test interval. To resume basic pressure measurement press the clear entry (CE), enter (E) key or any of the four CCCC = XXXX = arrow keys. Pressing any function. key .will activate ..--. . - - that selection. For example, pressing the engineering unit select key (ENG UNIT) will activate the engi: neering unit selection program. Important Note: After completing leak testing the - . MC6 system will display pressure measurement data for the module that was used in the testing process and will display “------ ” on the other side of the display. If a second module is installed in the other module bay it can be re-selected using the port select function (PORT SEL) as detailed in Section 5.0. Section 16.0 Temperature Measurement Using RTD probes The MC6 system can be used with most standard RTDs (Resistance Temperature Detectors) to provide precision temperature measurements. An GQS-RT type Quick Select module is needed in order for the MC6 system to perform temperature measurement with an RTD. The GQS-RT provides the interface between the MC6 system base unit and the RTD probe. There are two GQS-RT Quick Select modules available in order to provide support for the most common RTD resistance levels. The capabilities of the modules are summarized below: -30- 3/99 GOS-RTI Quick Select Module Pt 100 (385392) -200 to 550° C: +0.15° C 550 to 850° C: +0.2° C Ni 120 80 to 260° С: +0.1°C Cu 10 ce 7010150”? C: +0.6° С Ohms +0.01% reading +0.02 ohms GQS-RT2 Quick Select Module Pt 1000 184 10 275°C: +0.15° С Ohms +0.01% reading +0.2 ohms Engineering Units: Fahrenheit, Celsius, Kelvin, Rankine or ohms Ohms Measurement Range: GQS-RTI module: 0/400 ohms GQS-RT2 module: 0/4000 ohms The interface module incorporates a Switchcraft TA4M type connector and requires an RTD with the appropriate Switchcraft TA4F meeting connector. The connector 1s available through your calibrator supplier. The part number for the appropriate mating connector is part number 828X136-01. To use the GQS-RT module with RTD probes already in your possession simply connect your RTD to the mating connector as shown below: SWITCHCRAFT TINI QG (TA4F) TA4F PIN | FUNCTION —] 1 2W+ 2 2 4W+ 3 3 4W— 3 a UT o ] 3 WIRE RTD TA4F TA4F 2 WIRE RTD 4 WIRE RTD 3/99 Your calibrator supplier also provides PUO0O RTD probes in a number of configurations with the Switchcraft TA4F already installed. Contact your calibrator supplie for information on pricing and available configurations. Setting Up the MC6 System for Temperature Measurement Section 16.1 Step 1 With the instrument off install the appropri- ate GQS-RT Quick Select RTD interface module. Instructions for installation of a Quick Select module can be found in Section 3.2 of this manual. Step 2 Connect the desired RTD probe to the Switchcraft connector on the module Step 3 Turn the MC6 system on by pressing the On/Off key. ON OFF Step 4 To access the temperature setup.menu press the set up key. SET UP Step 5 Use the downward pointing arrow to access the following selection screen Calib RTmodule dp Meas” * dp Meas is an optional feature. This text will not appear if the MC6 unit was purchased without this option. Step 6 As required, using the left/right and up/down arrows select the text “RT module”. The text RTmodule will flash when selected. Calib = RTinodule dp Mceas Step 7 With the text “RFmodule” flashing press the enter kev. ENT The MC6 system will respond by displaying: Probe Connection 2W 3W 4W This represents the configuration of the RTD to be used, where the number equals the number of wires the RTD uses. Note: The use of a 4 wire RTD 1s recommended for optimum accuracy. Step 8 Using the left/right arrow keys select the -37- appropriate configuration for the RTD probe to be used. In the example below the 4 wire configuration was selected. Probe Connection 2W 3W 4W Step 9 With the desired wiring configuration selected press the enter key. ENT The MC6 system will respond by displaying the available units of measure as follows: Engnring units: °C °F °K °R © Step 10 Using the left/right arrow keys select the desired engineering unit for the measurements to be made. In the example here the measurements will be made in degrees Celsius. Engnring units: CF KR Q Step 11 With the desired engineering unit selected and flashing press the enter key. ENT The MC6 system will respond by displaying the following: Probe: 12345678 385 -200/850 On initial use the first selection and the correspond- ing probe will appear selected. Use the arrow keys to select the desired coefficients from the available factory programmed curves. The GQS-RT 1 is pre- preprogrammed for the following RTDs. Position Probe ] 385 -200/850 2 a392 -200/850 3 Ni Minco 4 Cu 10 ohm 5-8 available for programming using the optional calibration and programming software for the GOS-RT1 module, part number 838X014-01 for 3 % inch disk or 838X014-02 for 5 Y4 inch disks. Important Note: The GQS-RT1 is compatible with RTD probes with output resistance values of be- tween 0 and 400 ohms. Use of the module with higher resistance RTD probes will result in dimin- ished accuracy and possible damage to the module electronics. -38- The GQS-RT? ing RTDs Position Probe | PT 1000 2-8 available for programming using the optional calibration and programming software for the GQS-RT2 module, part number 838X014-01 for 3 % inch disk or 838X014-02 for 5 Ya inch disks. Important Note: The GQS-RT2 is designed for use with RTD probes with output resistance values of 1000 to 4000 ohms. It will function with lower resistance RTDs but will provide diminished accu- racy. In addition, use of the module with higher resistance probes will result in diminished accuracy and possible damage to the module electronics. Step 12 Using the left/right arrow keys select the RTD probe type for the measurements to be made. In the example here the measurements will be made in using the PT 100 type 385 Probe: 12345678 a385 —200/850 Step 13 With the desired probe type selected and flashing press the enter key. ENT The MC6 system will respond by displaying: Resolution: 1.1 .01 0.001 The maximum resolution that the combination of the MC6 system base unit, RTD interface module and probe can support can be determined as follows: The resolution of the RTD module is 0.001% of the full scale resistance of the reference resistor used in the module. The GQS-RT1 incorporates a 400 ohm reference resistor and the GQS-RT2 incorporates a 4000 ohm reference resistor. Using the GOS-RT1 as the example the maximum resolution 1s: 0.001% of 400 ohms = 0.00001 x 400 = 0.004 ohms For a Pt100 the temperature resolution can be deter- mined as follows: 0.004 ohms/(100 ohms x 0.00385 ohms/degree C) = 0.008 degrees C (approx 0.005 degrees F) Therefore, rounding to the next highest digit results in a resolution of 0.01 degrees C. 3/99 is pre-preprogrammed for the follow- / The resolution supported for the 1actory programmed RTDs can be found below: Using the RT-1 Probe type Resolution Pt 100 ssa 392 0.01 degrees C or F Ni 120 0.1 degrees C or F Cu 10 0.1 degrees C or F Usine the RT-2 Probe type Resolution Pt 1000 1.0 degrees C or | Resolution must be selected in conjunction with the full scale ohms output for the RTD probe to be used. Step 14 Select the desired resolution using the left/ right arrow keys. In this case, since we are using the Pt100 RTD with a maximum resolution of 0.0] degrees C the 0.01 option has been selected Resolution: lo] .01 0.001 Step 15 With the desired resolution selected and flashing press the enter key. ENT The MC6 system will briefly show internal limit settings and will then commence temperature measurement. The measurement parameters can be changed at any time through the activation of the RTmodule set up menu. Section 16.2 Calibrating/Programming the GQS-RT RTD Interface Module The GQS-RT can be programmed in the field. Programming, calibration adjustment or recertifica- tion can be accomplished with the Calibration Programming Utility disk part number 838X014-01 (3 % inch disk) or 838X014-02 (5 % inch disk). Please note, in order to improve the accuracy of the measurement system it will be necessary to generate a significant number of very accurate temperature calibration points using precision temperature baths. In general, the simplest way to enhance the accuracy of the temperature measurement is to simply re-zero the probe while immersed in an ice bath. Section 17.0 Thermocouple Interface Module 3/99 The Thermocouple Interface Module allows the handheld calibrator base unit (equipped with firm- ware version 3.01 or later) to read the input from a thermocouple temperature measuring device. The calibrator offers the following features for thermo- couple measurement: * selectable units of measure * direct millivolt readout for any type of thermocouple « choice of internal or external refernce junction * Selectable resolution, or “auto” mode * Programming to allow readout in temperature units for the following 8 thermocouple types: Type Materials J [Iron & Copper-Nickel (Constantan) К | Nıckel-Chromium & Nickel-Aluminum T | Copper & Copper-Nickel (Constantan) [| Nickel-Chromium & Copper-Nickel (Constantan) К | Platinum-13% Rhodium & Platinum S | Platinum-10% Rhodium & Platinum В [ Platinum-30% Rhodium & Platinum-6% Rhodum 222 | N | Nickel-Chromium-Silicon & Nickel-Silicon- Magnesium Section 17.1 Thermocouple Measurement Set Up Step 1 To begin measurement with a thermocouple, first attatch the thermocouple to a male “miniature thermocouple connector”. Please note that connec- tors are specifically manufactured for cach thermo- couple type and will be marked accordingly. Failure to use properly the mated connector will result in additional inaccuarcy. Mimature thermocouple connectors may be ordered as accesory items under the following part numbers: Thermocouple Type Connector Part Number J 831X161-01 K 831X161-02 1 831X161-05 E 831X 1601-04 R 831X161-05 S 831X161-06 B 831X161-07 N 831X161-08 -39- Step 2 Turn the calibrator oft. Install the thermo- couple interface module into either of the modules bays in the top of the calibrator. Now install the thermocouple into the interface by inserting the male blades of the miniatureconnector into the slots in the receptacle located on the top of the thermocouple interface module. Step 3 Turn the base unit on When the display has completed the “power up” cycle, press the “set up” key. SET UP Using the arrow keys, select the words “TC Module” TC Module press the “enter” key. ENT If two thermocouple interface modules have been installed, the calibrator will require a selection as to which side (left or right) the current programming cycle is to be applied. The display will read: SELECT MODULE LEFT RIGHT Using the left or right arrow keys, select the module to be programmed and press the “enter” key. ENT (Note: If only one thermocouple interface module is installed, the left/right selection identified in the previous step will not appear. The process will begin with the selection of engineering units identified below.) The calibrator will display: Engnring units: °C °F K*R mV Using the left or right arrow keys, select trhe desired unit of measure, and press enter. (Selection of the millivolt readout will instruct the calibrator to display the voltage within the thermocouple citcuit. The internal reference junction cannot be applied in this mode). No further base unit programming will be required. If the millivolt mode has been selected, the program- ming cvcle will end when the “enter” key is pressed. and the calibrator will begin to display the real-time millivolt measurement from the thermocouple circuit. -40- ENT The top display will now indicate the choices for the thermocouple types. In addition, the lower line of the display will indicate the 2 types of metal which comprise the thermocouple type which is currently flashing. (By selecting a thermocouple type, the calibrator will access the factory programmed coefficients which will allow the calibrator to display in a unit of temperature measurement). TC: JKTERSBN Fe - Cu/Ni Using the left or right arrow keys, select the type of thermocouple that has been installed,and press the “enter” key. ENT The diaplay will now indicate the resolution choices. Resolution 1 .1 .01 auto Using the left or right arrow keys, select the degree of resolution closest to the working tolerance for the type of thermocouple that has been installed or select the “auto” mode (which will allow the calibrator to automatically adjust the display to the greatest significant resolution), and press the “enter” key. ENT The calibrator will now display the choices for the reference junction. Ref junction: auto manual By selecting the “auto” mode, the calibrator will utilize the internal thermistor/resistorbased on the reference junction that is resident inside the interface module. The “manual” mode allows for the use of an external reference junction. A stable temperature reference, usually in the form of an ice bath, is required. Using the left or right arrow keys, select the desired reference junction and press the “enter” key. ENT If the “auto” mode was selected, the calibrator will now return to real-time measurement mode, display- ing the temperature measurement from the thermo- 3/99 couple and the reading from the other module bav, if a module or an interface module has been installed. [If the “manual™ mode was selected. the calibrator must be programmed with the reference temperature of the external reference junction. the display will read” a Ref temperature (A value may already be programmed. or thr cali- brator ma display “.0000”. Entering a new value will over write these existing numbers). Program in the new temperature value of the external reference junction, using the number keys on the keypad. (The value that is being programmed should be referenced to the same unit of measure that was sclected for the readout). Press the “enter” key. ENT The calibrator will now return to the real-time measurement. When the base unit is turned off and turned on again, it will have “remembered” the selections that were made during the previous entry process, and default to those parameters. Section 18.0 Pressure and Temperature Switch Testing The MC6 system can be used to test pressure and temperature switches. On board firmware provides the ability to verify switch trip points, reset point and to test the deadband of a pressure switch. To perform these type of tests follow the procedures as outlined in the subsections of Section 17. The switch testing process incorporated in the MC6 system firmware looks for a change of state that produces a change of greater than either 2 volts or a 2 mA across the corresponding banana jacks. The banana jacks are located on the bottom of the keypad on the MC6 system. Prior to initiating these test procedures the required clectrical set up should be configured to provide the necessary signal levels, Setting Up the MC6 system for Testing of Pressure and Temperature Switches Section 18.1 en EN The following procedure outlines the set up required tor the test of pressure and temperature switches. Step 1 With the MC6 system on and reading pressure or temperature, in accordance with the type of switch to be tested, press the Port Select key, designated PORT SEL, the required number of times to leave activated the Quick Select module being used for the test function and deactivate (convert the display to mA, “------ ” or Volts) the other side of the display. PORT SEL Step 2 Press the mA/V key as required to change the electrical measurement parameter to that to be used for the switch test. Switch to Volts if the change of state will be greater than 2 Volts; switch to mA if the change of state will be greater than 2 mA. mA V Step 3 Connect the switch electronics with a current or voltage source, as required, to provide the re- quired greater than 2 Vdc or greater than 2 mA change in state. Be certain that the change in state to be generated corresponds to the electrical measure- ment (mA or V) set up on the display of the MC6 system. Notes: Your calibrator supplier provides several accessories/options to simplify the testing of switches. These are: I- The MC6 system is available with an optional 24 Vdc built-in loop power supply. This supply can be used to power transducers, transmitters and switches during calibration and test operations. If the MC6 indicator 1s to be powered by the battery option, Section 3.2 of this manual should be consulted for the effects of the loop power supply on battery life. 2- Loop Power Supply, Model LPS-Ila- A portable 9 Vdc powered power supply that provides a 24 Vdc output. This device can be used to provide the necessary electrical supply for the testing of switches that are not active or connected to a line supply. For information contact your calibrator supplier and request bulletin HACC-PS. 3- Voltage Converter. Model SM-1- A modular voltage adapter device that connects to the voltage and common banana jacks on the MC6 svstem. The 3/99 -4 | - MC6 system voltage measurement capabilitv is limited to 30 Vdc. Testing of switches used in controlling higher level electrical supplies, without first reducing the input to an acceptable level. could seriously damage the MCG system electronics. The SM-1 will reduce electrical inputs in the range of 10/ 250 Vac and 10/400 Vdc to 3 Vdc. The 3 Vdc output from the SM-1 will provide suflicient output (over 2 Vdc) to register as a change in state while also protecting the MC6 system electronics from damage. Step 4 Connect the output signal of the switch to the banana jacks on the front of the MC6 system as outlined below. For voltage: volts (V) jack and common (COM). For current: milliamps (mA) jack and common. Step 5 Connect the switch to a controlled pressure! vacuum source to generate the required level of pressure or vacuum to trip the switch. Step 6 Proceed to Section 17.2 for trip detect testing or to Section 17.3 for deadband testing. Section 18.2 Test of Switch Trip Point Step 1 With the MC6 system on and reading pressure or temperature press the trip detect: key. TRIP DET The MC6 system will respond by displaying: Disable Manual “ Deadband Step 2 Using the left/right and up/down arrow keys select the word manual in the menu selection. When selected the word manual will flash. Disable Manual Deadband Step 3 With the word “manual” flashing press the enter key. ENT Step 4 Gradually increase the pressure, vacuum or temperature until the display of the MC6 system indicates that a change of state has been detected. When the switch has tripped the MC6 system will display: Eng Unit Tripped +12345 +vwwv where: * Eng Unit 15 the pressure or temperature engineering unit in use « Tripped indicates the pressure switch has tripped -42- * +12 343 represents the pressure or temperature at which the switch tripped - +vvvvvvoltage value Step 5 To perform additional trip tests press any key and the trip detect system will be rearmed. Step 6 To discontinue the switch testing process press the trip detect key. TRIP DET The MC6 system will respond by displaying: Disable Manual Dcadband Step 7 Using the left/right and up/down arrow keys select the word disable in the menu selection. When selected the word disable will flash. Disable Manual Deadband Step 8 With the word “disable” flashing press the enter key. ENT E. The switch test operation has now bcen terminated. Section 18.3 Switch Deadband Test Procedure Step 1 With the MC6 system on and reading - pressure or temperature press the trip detect key. TRIP DET The MC6 system will respond by displaying: Disable Manual Deadband Step 2 Using the left/right and up/down arrow keys select the word deadband in the menu selection. When selected the word deadband will flash. Disable Manual Deadband Step 3 With the word “Deadband” flashing press the enter key. ENT Step 4 Gradually increase or decrease, as required, pressure, vacuum or temperature until the display of the MC6 system indicates that a change of state has been detected. When the switch has tripped the MC6 system will display: Eng Unit Tripped +12345 +vvwww 3/99 where: Lng Unit is the pressure or temperature engineering unit in use Tripped indicates the pressure or temperature switch has tripped +12345 pressure at which the switch tripped +vvvvv voltage value Step 5 To perform a deadband test, maintain the pressure/vacuum or temperature and power applied to the switch and press any key to re-arm the trip detection system. TRIP DET Step 6 Gradually allow the pressure/vacuum or temperature level applied to the switch to return to the starting point. Step 7 When the MC6 system detects a reset on the switch the MC6 system will respond by displaving: Deadband +xxxxxxx +ууууууу +7111. where: XXXXXX is the measured trip point 227222 1s the measured reset point yyyyyy is the measured deadband value Step 8 To perform additional deadband tests press any key and the trip detect system will be rearmed. “Step 9 To discontinue switch testing press the trip detect key. TRIP DET The MC6 system will respond by displaying: Disable Manual Deadband Step 10 Using the left/right and up/down arrow keys select the word disable in the menu selection. When selected the word disable will flash. Disable Manual Deadband Step 11 With the word “Disable” flashing press the enter key. ENT The switch deadband test operation has now been terminated. Section 19.0 RS232 Interface General Information To simplify the interface of the MC6 system with vour computer, recorder, data acquisition hardware -—..... or dumb terminal three standard operating modes for the RS232 interface are available. A fourth RS232 operating mode, ISOI 745, is included оп the menu options” This mode is only used in uploading data from the optional data logging memory and in factory calibration, set up and repair activities. RS 232 Connector Pins 5 4 3 \ ee = OJO 0000 | \ 6 4 Pins 9 8 7 Pin Function Relay 1 common (for alarm option) Transmit data Read data Data set ready Ground Data transfer ready Relay 1 normally open (for alarm option) Relay 2 common (for alarm option) Relay 2 normally open (for alarm option) O 09 Y ON Un a WY me To configure the RS232 interface on the MC6 system for the communication with your input device, first determine the interface requirements of the device to be used with the MC6. Then using the RS232 setup feature configure the RS232 interface on the MC6 system. following these steps: Use a standard RS232 cable, to connect the MC6 system to a 9 pin serial port on a computer, is available from your calibrator supplier under part number 838X011-01. An adaptor to connect the MC6 system to a 25 pin serial connection on a computer is available under part number 838X012-01. The RS232 connector is located above the AC adapter input on the right side of the MC6 system when looking down at the MC6 system with the keypad up in the normal operating orientation. Pin out informa- tion is provided in the event that you wish to use your own RS232 cable. 3/99 -43- Configuring RS232 Interface for Use with a Dumb Terminal Section 19.1 To communicate with the MCG system through the use of a dumb terminal set the terminal up as fol- lows: Select baud rate to be used: 300, 1200, 2400 or 9600 Select communications (com) port: 1 or 2 Set data bits to: 8 Set stop bits to: 2 Set parity to: None Flow control: None Section 19.2 RS232 Configuration Options The MC6 system supports threc methods of commu- nication. These communication formats will appear as selection options during the set up of the RS232 “interface. A fourth mode of RS232 commiunication, 1SO1745, is listed in the menu selections. This : -RS232 miode is: only-uscd for uploading, to. a com- - puter or acquisition system, measurement data stored ..in.the optional .data logging memory: and for factory .. calibration, setup and repair activities. An overview of the features of these formats follows. Section 19.2.1 RS232 Interface ISO1745 | “> Operating Môde Overview * The ISO1745 mode of operation is used to interface the MC6 system with the upload program provided to export data logged values into a P.C. compatible computer. If your MC6 system is equipped with the optional data logging capability consult Section 23 of this manual for set up of the RS 232 interface with uploading of stored data. A separate manual is provided to support the use of the upload software provided with your MC6 system. Units not equipped with the data logging option arc not supplied with the upload program disks or manual. Section 19.2.2 RS232 Interface- Journal Mode Overview This mode allows the MC6 system to be interfaced to an RS232 compatible printer or other device where a ‘steady, timed data output is required. When the journal mode is selected the MCG svstem will transmit the current pressure measurement(s) as shown below: +0.005 inl420+0.0000 psi Left Min: +0.0045 Max: +0.0053 Right Min: +0.0000 Max: +0.0000 ° +0.003 1nl120+0.0000 psi Left Min: +0.0032 Max: +0.0049 Right Min: +0.0000 Max: +0.0000 +0.003 1пН20+0.0000 psi Left Min: +0.0033 Max: +0.0035 Right Min: +0.0000 Max: +0.0000 Each data set consists of threc (3) lines. The first line displays the current measurement data as seen on the instrument display. This line will display the pressure, flow, temperature or electrical measurement in the selected units of measure. Engincering units may be changed from the keypad as outlined in the engineering unit section of this manual, Section 8.0, while the RS232 interface is in use. In addition, the MC6 system can be changed from pressure to flow measurement — While the 'RS232 interface 1s in use. | The second line displays the minimum and maximum ° . values stored in memory for the left module module - "+ since the last time the: memory “locations were cleared. The third line displays the minimum and maximum values measured by: the right module sincé the last: time the minimum and maximum pressure values were cleared from memory. - : ' In the journal mode the RS232 interface will output the data as outlined above at a regular interval. The interval is selected in the RS232 setup procedure and | ‘may be from 1 second to 65, 000 seconds. Section 19.2.3 RS232 Interface- Inquiry Mode Overview When the RS232 interface of the MC6 system is set up in the inquiry mode the MC6 system transmits the data string shown below in response to an operator selected inquiry character. +0.003 Eng Unit +0.0000 Eng Unit The first value represents the measurement value displayed on the left side of the display and includes the selected unit of measure. The second value represents the measurement value displayed on the right side of the display, including the selected unit of measure. Section 19.2.4 RS232 Interface- Remote Mode Overview / | -44- | 3/99 The remote modes supports communication and control of the MC6 via a PC or terminal. See Appen- dix À for complete details on remote communica- tions. Section 19.3 Setup of the RS232 Interface in the Journal Mode To use the RS232 interface in the Journal Mode follow the steps below. Step 1 With the MC6 system on and reading pressure press the set up key. SET UP Step 2 Using the arrow keys move through the menu selections and select “RS232” on the display of the MC6 system. The text “RS232” will flash on the display when selected. Owner Alarm Date Time RS232 Step 3 With the text RS232 flashing press the enter kev. ENT This will activate the RS232 setup options sub menu. The first screen that appears after selection of RS232 from the main setup menu 15: RS232 interface Disable Enable The RS232 interface must be enabled (activated) for the MC6 system to communicate with any RS23? device. When the RS232 is not in use it is recommended that the RS232 interface be disabled to conserve on power use and maximize battery life. Step 4 Use the arrow keys to select Enable (activate) and press the enter key. RS232 interface Disable Enable Step 5 With the word Enable flashing press the enter key. ENT Step 6 After selecting “Enable” the MC6 system will respond with the following display. Baud Rare 960024001200 300 I'he current baud rate selection will flash on the display. Step 7 Using the left/right arrow kevs select the desired baud rate. The selected baud rate will flash on the display. Baud Rare 960024001200 300 In the above example the baud rate 9600 has been selected. | Step 8 With the desired baud rate flashing press the enter kev. ENT After the desired baud rate has been entered the MC6 system will display: Disable ISO1745 Journal Inquiry Step 9 Using the arrow keys select the word Jour- nal. When selected the word Journal will flash. Disable ISO1745 Journal Inquiry Step 10 With the word Journal flashing press the enter key. ENT The MC6 system will respond by displaying the following: Report Interval XXXXXXX Step 11 Using the number keys enter the desired interval. in seconds, between data transmissions. The interval may be any value from | second to 65000 seconds. In the example below the MC6 system 1s being instructed to transmit a set of readings every 600 seconds (10 minutes). Report Interval 600 Step 12 With the desired time interval displayed press the enter key. ENT The MC6 system will respond by displaying: End of message CrLf Prog Step 13 Select the desired end of message character. For data transmission to a screen on a dumb terminal the Cri f (carriage return/line feed) 15 the most common option. If the data output is to be transmit- ted into a database or spreadsheet program the end of 3/99 45: a activated. message Character must be selected in accordance with the requirements of the application software. Proceed to Step 17 to input a custom end of message character. Step 14 To use Crlf'as the end of message character use the arrow kevs to select the text “CrLF. When selected the text “Cr £ will flash. End of message CrLf Prog Step 15 With the text CrLf flashing press the enter key. ENT The MC6 system will return to pressure measure- ment and will transmit data to the terminal, acquisi- tion device, computer or recorder as programmed. While communicating. engineering units may be changed or the MC6 system may be changed be- tween basic pressure measurement and flow mea- surement. | Important Note: Invoking set up functions or dedicated keypad functions. will temporarily. suspend …. “the transmission of data during the setup process. For most functions data transmission will resume when. the set up is complete. However, (he RS232 interface must be re-enabled via the RS232 set.up process to re-initiate data transmission after either automatic data logging or leak detection functions are | Step 16To select’ a programmable end of message character use the arrow keys to select the text “Prog”. End of message CrLf Prog Step 17 With the text Prog flashing press the enter key ENT The MC6 system will respond by displaying: EOM character XX. XX Step 18 Using the number keys enter the decimal code for the desired end of message character. A list of the decimal codes for the available ASCII charac- ters can be found in Appendix C. Step 19 With the decimal representation of the desired ASCII character displayed press the enter key. ENT The MC6 system will return to the operation of pressure measurement and will transmit data to the terminal. acquisition device, computer or recorder as programmed. While communicating, engineering units may be changed or the MC6 system may be changed between basic pressure measurement and flow measurement. Important Note: Invoking set up functions or dedicated kevpad functions will temporarily suspend the transmission of data during the setup process. For most functions data transmission will resume when the set up Is complete. However, the RS232 interface must be re-enabled via the RS232 set up process to re-initiate data transmission after either automatic data logging or leak detection functions are acti- vated. Section 19.4 Setup of the RS232 Interface in the Inquiry Mode To use the. RS232 interface in the Inquiry, Mode . follow the steps below. ..Step-F With.the. MC6 system: on and reading - pressure press the set up key. о SET UP . - Step.2 Using the up/down and left/right arrow keys. move through the menu selection and highlight the text “RS232” so that 1s flashes on the display. Owner Alarm DateTime RS5232 Step 3 With the text “RS232” flashing press the enter key. ENT This will activate the RS232 setup options sub menu. The first screen that appears afier the selection of RS232 from the main setup menu 1s: RS232 interface Disable Enable The RS232 interface must be enabled (activated) for the MC6 system to communicate with any RS232 device. When the RS232 is not in use it is recommended that the RS232 interface be disabled to conserve on power use and maximize battery life. Step 4 Use the arrow keys to select the word Enable. When selected the word Enable will flash. -46- 3/99 RS232 interface Disable Enable Step 5 With the word Enable flashing press the enter key. ENT Step 6 After entering the Enable option the MC6 system will respond with the following display. Baud Rate 960024001200 300 The current Baud rate selection will flash on the display. Step 7 Using the left/right arrow keys select the desired baud rate. The selected baud rate will flash on the display of the MC6 system. Baud Rate 960024001200 300 In the above example the baud rate 9600 has been selected. Step 8 With the desired baud rate selected and. flashing press the enter key. ENT Step 9 After the desired baud rate has been entered the MC6 system will display: Disable ISO 1745 Journal Inquiry Step 10 Using the arrow keys select the word “Inquiry”, when selected the word will flash. Disable ISO 1745 Journal Inquiry Step 11 With the word Inquiry flashing press the enter key. ENT The MC6 system will respond by displaying the following: Inquiry Char. XX. X Step 12 Using the number keys enter the desired end of message character in decimal code. A list of the available ASCII characters and their corresponding decimal codes is provided in Appendix C. The inquiry character acts as a signal to the MC6 system to transmit a data set. The inquiry character is transmitted to the MCO6 system from the computer or other device controlling the data transmission activities. Select an inquiry character to be used in programming as the transmission prompt. Step 13 With the decimal representation for the desired mquiry character displayed press the enter Key. ENT The MC6 system will respond by displaying: End of message CrLf Prog Step 14 Select the desired end of message character. For data transmission to a screen on a dumb terminal the CrLf (carriage return/line feed) is the most common option. If the data output is to be transmit- ted into a database or spreadsheet program the end of message character must be selected in accordance with the requirements of the application software. Using the number keys enter the decimal code for the selected end of message character. A list of the decimal codes for the available ASCII characters can be found in Appendix C. Step 15 With the desired decimal representation for the ASCII character entered and displayed press the enter key. ENT The MC6 system will return to pressure measure- ment and will transmit data to the terminal, acquisi- tion device, computer or recorder as programmed. While communicating, engineering units may be changed or the MC6 system may be changed be- tween basic pressure measurement and flow mea- surement. Important Note: Invoking set up functions or dedicated keypad functions will temporarily suspend the transmission of data during the setup process. For most functions data transmission will resume when the set up is complete. However, the RS232 interface must be re-enabled in the RS232 set up process to re- initiate data transmission after either automatic data logging or leak detection functions are activated. Section 20.0 Status The status prompt provides a means to query the MC6 system as to the revision of firmware, hardware and the last calibration date of the module(s) in- stalled. The hardware and firmware revision num- bers are for factory use in determining the level of firmware and hardware in the MC6 system. In addition. the ability to check calibration dates for installed Quick Select pressure modules simplifies tracking of recertification requirements for the pressure modules. 3/99 -47- Reviewing Instrument Status Section 20.1 To invoke the status selection follow the steps below. Step I With the MC6 system on and rcading pressure press the set up key. SET UP Step 2 Using the IefVright and up/down arrow keys select the “Status” function from the setup menu. When selected the word Status will flash. EvneTimr Dampen LeakRate Srarus Step 3 With the word Status flashing press the enter key. ENT Step 4 After pressing ENT the display will read: snXXXXXXdd/dd/dd | ноя КК where: . SAXXXXXX: serial number of the base unit. | ddfddfdd: " “provides the date of calibration of the base unit. fw: С° revision level of the firmware hw: revision level of the hardware After reviewing and recording any desired informa- tion press the enter key to caltup-the secónd status screen. ENT Step 5 After pressing the enter key a second time, the MC6 system will respond by displaying: LeftMod dd/dd/dd Type x where: dd/dd/dd: calibration date of the left module. Type: relates to pressure type of module. Step 6 After reviewing this display and recording any desired information press the enter key to call up the third status screen. After pressing the enter key the MC6 system will respond by displaying: RightMod dd/dd/dd Type x where: dd/dd/dd: calibration date of the right module. Type: relates to pressure type of module. Review and record any needed information. Step 7. Press the enter key. to return to the basic -48- pressure measurement made. ENT Section 20.2 Battery Power Status Check The batter check key. designated BAT CK, allows for easy tracking of the power level remaining in the batteries that power the MC6 system. Two, mutually exclusive, battery power options are available. These arc: |- Five (5) non rechargeable AA Alkaline batteries 2- Recahrgeable NiCad battery pack To check the battery power level press the BAT CK key. The MC6 system will respond by displaying: +y.xxV where: +x.xx V:battery voltage level. Battery Life* ; - Time in Hours | NiCad Pack ~ : AA Alkaline Standard Operation | -48 20 . "Total availablétime with: | Terme en ~~ Backlighton | | С 45 3.25 ВЕ Optional Loop supply “(no load) 24 10 Optional Loop supply В (12mA load) ВЕ 9 ‘745 Backlight & loop supply (no load) 4 2.5 Backlight & loop supply Е Cee “(12 mA load) weg tT ee Tye * Battery life figures are estimates based on instru- ment operation at a nominal temperature of 70 degrees Fahrenheit. Use of the MC6 product at temperature significantly less than 70 degrees Fahrenheit will adversely effect battery life. Important Note: Due to the extreme variation in battery life under different operating conditions (backlight on or off or loop supply in use, it is recommended that the battery voltage value be used to determine when replacement of batteries is warranted. Step 1 Install new batteries as outlined in the base unit start up section of this manual (Section 3.1). Step 2 Turn the MC6 system on. Step 3 With the MC6 system operating and display- ing pressure press the battery check key, designated BAT CK: BAT CK 3/99 The MCO system will respond by displaying: +х.хх У Note: Installation of new alkaline batteries will produce an initial voltage measurement of 6.8-7.5 Volts on the MC6 system. If the value measured is significantly below this level it is likely that the batteries have degraded in storage and that they will provide less than the 48 hours of operation expected from a set of fresh. fully charged batteries. Important Note: lt is recommended that batteries be replaced or, in the case of NiCad batery pack useage that the batteries be recharged when the low voltage icon appears on the instrument display. Typical remaining battery life when the low battery icon appears is approximately 1 hour with backlight off and no loop power option installed. — Section 21.0 Dual Module Functions (Optional Built-in Firmware) The MC6 system can be equipped with optional firmware that can automatically add the measured pressure values from two installed Quick Select pressure modules or to subtract the value measured by the Quick Select module installed in the right module bay from the measured value of the Quick Select value in the left module bay. This optional firmware allows for the following: 1- The ability to subtract the measured value from the left module of the measured value derived from the right module allows for simplified measurement of what are commonly referred to as “high-line” or clevated static differential pressures. A complete description of this capability is provided in Section 20.2 entitled Dual Module Differential Pressure Measurement. 2- The ability to add the measured values of the two installed Quick Select pressure module allows for the addition of a measured barometric pressure from an absolute pressure module to the measured pressure from a gauge or differential pressure. This capability can come in handy and save money by allowing the use of gauge measurement Quick Select pressure modules for absolute pressure measurement activities. Accuracy of Dual Module Measurements Section 21.1 The accuracy of measurements made using the dual module approach measurement is a function of the full scale range of the Quick Select pressure modules used and. in the case of differential pressure mea- surements. the magnitude of the dp range. For dual module summation measurements: The worst case inaccuracy would be the sum of the inaccuracies of the two Quick Select modules used for the measurement. For example, if the measure- ment is made with two +0.1% full scale modules the maximum inaccuracy would be +0.2%. In actual use. it is generally acceptable to use the Root Sum of the Square (RSS) method of determining the accuracy of a multiple component measurement system. Using the RSS method the accuracy of the dual module summation is approximately +0.14% of span. For dual module differential pressure measurement: Fhe accuracy of the dual module differential pres- sure measurement 1s a function of the full scale range of the Quick Select modules used in the measurement process and the magnitude of the dp range. In general, the accuracy for the dp measure- ment for dp ranges less than 10% of the rated range of the Quick select modules used is +0.37% of dp range +1 count. For dp ranges greater than 10% of the range of the Quick Select pressure module installed the accuracy of the dp measurement is +0.37 % of the dp range +0.1(R 1) where R1 equals the ratio of the module full scale to the dp full scale (Sensor full scale/dp full scale). Easy reference tables are included in the appendices of this manual with pre-calculated accuracies for all dual module dp measurement. Section 21.2 Setting Up Dual Module Differential Pressure Measurement Note: This is an optional capability. Only MC6 systems ordered with this option will be capable of performing this function. This capability can be added in the field by purchase and installation of a new EPROM memory chip programmed with this capability. Step 1 With the MC6 system off, install the two Quick Select pressure modules in the MC6 base unit. Be certain to install the module so that the modules are in the desired module bays. The subtraction process is always defined as the subtraction of the measured value of the right module from that of the measured value of the left module (d/p= Left mea- surement value - right measurement value) 3/99 -49- Step 2 With the modules installed. turn the MC6 system on by pressing the on/off key. ON OFF Step 3 With the MC6 system on and displaying pressure measurement data from the two installed’ Quick Select modules press the Set Up key. SET UP Step 4 Using the up/down and left/right arrow keys locate the section of the set up menu that includes dp measurement set up. This menu will appear on the MC6 system screen as follows: Calib Remodule dp Meas Step 5 Use the arrow keys to highlight the text “dp Meas”. When highlighted the text will flash on the display. : | a Calib Remodule = ‚ ‚ dp Meas : Step 6 With the text * “dp Méas” fasting. press ‘the enter key... The MC6 system will respond with the following display. dp Mcas Mode: NONE LR L+R _ Step 7 Te “perform dual module differential i piessire measurement select “L-R”; to exit this dp set up and return to basic pressure measurement select “NONE”. To proceed, use the arrow keys to select the text “L-R” dp Mcas Mode: NONE L-R L+R Step 8 With the text “L-R™ flashing press the enter key. ENT After pressing the enter key the MC6 system will return to basic pressure measurement. Step 9 To activate the dual module dp mode of operation press the port select key one time after the set up has been complete. The MC6 system will display the following text for a MC6 system display- ing measurement values in the psi engineering unit. I-RPSI PSI XXXX XXXX When the dual module differential firmware 15 active -50- the following measurement sequence will result from pressing the PORT SELECT (PORT SEL) key. First press of the port select key: L-R PSI PSI 100,00 0061 Second press of the port select key: | PSI LRPSI XXXX XXX Third press of the port sclect key: PSI mA XXXX XXXX Forth press of the port select key: mA PSI XXXX XXXX Fifth press of the port select key: PSI Poi 0 000,000! the Sixth press of the port. select .key will return to... -. the first dp screen as shown below.and allow repeat - of the choice-of available port select configurations *.=. L-R PSI PSI **>*"IMPORTANT**** When static pressure is being applied to both mod- ules at zero differential pressure press the TARE Key to eliminate any zero. offset caused by: the elevated static to optimize measurement accuracy. Notes on interpreting the displayed measurement values: 1- On a display set up with an L-R indication on one side of the display and a straightengineering unit designation on the other side of the display the value under the L-R designation 1s the resulting value from the subtraction of the right Quick Select measure- ment from that of the left Quick Select measure- ment. The value on the opposite side of the display, under the engineering unit without the L-R prefix represents the pressure measurement from the Quick Select pressure module installed in the correspond- ing side of the MC6 system. By using the port select function it is possible to read the differential pressure measurement value as well as cither of the inputs independently. 2- Due to the length of the engineering unit designa- tion when the d/p 15 expressed in a user engineering unit the L-R indication will be not be present on the display. The display is limited to 16 characters/tine — 3/99 and cannot display both the L-R and a U_XXXXXX engineering unit label. Section 21.3 Setting Up Dual Module "Summation Pressure Measurement Note: This is an optional capability. Only MC6 systems ordered with this option will be capable of performing this function. Step 1 With the MC6 system off, install the two Quick Select pressure modules in the MC6 system. As this is a summation process the modules may be in either module bay. Step 2 With the modules installed, turn the MC6 system on by pressing the on/off key. ON OFF Step 3 With the MC6 system on and displaying pressure measurement data from the two installed Quick Select modules press the Set Up key. SET UP Step 4 Using the up/down and left/right arrow keys locate the section of the set up menu that includes dp measurement set up. This menu will appear on the MC6 system screen as follows: Calib Rtmodule dp Meas Step 5 Use the arrow keys to highlight the text “dp Meas”. When highlighted the text will flash on the display. Calib Remodule dp Meas Step 6 With the text “dp Meas” flashing press the enter key. ENT The MC6 system will respond with the following display. dp Meas Mode: NONE L-R Step 7 To perform pressure measurement using the dual module summation mode select “L+R”: to exit this dp set up and return to basic pressure measurc- ment select “NONE”. To proceed, with use the arrow keys to select the text “L+R” L+R dp Meas Mode: NONE L-R L+R Step 8 With the text “L+R™ flashing press the enter key. ENT After pressing the enter key the MC6 system will return to basic pressure measurement. Step 9 To activate the dual module dp mode of operation press the port select key one time after the set up has been complete. The MC6 system will display the following text L+R PSI PSI XXXX XXXX for a MC6 system displaying measurement values in the psi engineering unit. When the dual module summation firmware is active the following measurement sequence will result from pressing the PORT SELECT key First press of the port select key: L+R PSI PSI XXXX XXXX Second press of the port select key: PSI L+R PSI XXX X XXXX Third press of the port select key: PSI mA DOC XXXX Forth press of the port select key: mA PSI XXXX XXXX Fifth press of the port select key: PSI PSI XXXX XXXX The Sixth press of the port select key will return to the first dp screen as shown below and allow repeat of the choice of available port select configurations L+R PSI PSI OX XXXX Notes on interpreting the displayed measurement values: I- On a display set up with an L+R indication on one side of the display and a straight engineering unit designation on the other side of the display the value under the L+R designation is the resulting measure- ment for the summation of the left Quick Select measurement added to the measurement value of the right Quick Select module. The value on the oppo- 3/99 -51- site side of the display. under the engineering unit without the L+R prefix. represents the pressure measurement from the Quick Select pressure module installed in the corresponding side of the MC6 system. By using the port select function it is possible to read the summation pressure measure- ment value as well as either of the inputs indepen- dently. 2- Due to the length of the engineering unit designa- tion when the d/p is expressed in a user engineering unit the L+R indication will be not be present on the display. The display is limited to 16 characters/line and cannot display both the L+R and a U XXXXXX engincering unit label. Section 22.0 Data Logging Function (Optional) There are two basic. ways to. perform data- logging .- with the MC6 system. These are .. * sequentially ungrouped.storage.. . . grouped for certification generation . of an-instrument under test... Sequential data logging is detailed in this s section : — (Section 21) of this manual. Data logging with the enhanced certification genera- tion data logging is detailed in Section 22 of this ‘manual beginning on page'54..- реле. Note: Base units equipped with optional data à log- ging include a lithium battery to back up the Random Access Memory (RAM) used to store data logged values. If the battery voltage is low the following message will appear on the DATA LOG key pressed. Data Log Backup Battery is Low When this message appears on the display the battery should be replaced as soon as possible, Consult Section 23.2 for details on battery replace- ment. ! Acceptable batteries are listed in section 23.2. - . without: operator. intervention. ..- Section 22.1 Sequential Data Logging Function (Optional) The sequential data logging function provides three .means of capturing and. storing measurement data. These are: * automatically at a defined time interval * automatically with delayed start * manually at the push of the data store key In the auto:natic data logging mode, data logging can be programmed to occur at a time interval of from 0.1 to 65,000 seconds. The manuai cde oi data logging allows storage of the displayed measurement data at the push of a key. In the sequential data logging mode the MC6 has the capacity to store a maximum of 714 data sets with the time/date stamp function disabled. If the time date stamp is enabled the MC6 system data logging memory can store a maximum of 387 data sets. Each data set includes the.following; the record number, the measured value and the engineering units of the measurement value. If the time/date stamp is enabled the time (hours/minutes/seconds) and date (Year/ Month/Day) are included with the logged measure- , ment data. . When used in conjunction with the Event Timer - function (see. Section 24) the. MC6 system can-be sét . up to take data during a selected future time period at >-. -an operator programmed time interval: For:example, the combination of data logging and event timer provides the ability to: set up the MC6 system to take pressure measurements from 9:00 PM to 11:00 PM at a timed interval of one data set every 10 seconds, Section 22.2 Setting up the Data Logging Function (Optional) The setup menu for the data logging function is accessed through a dedicated key on the keypad of the MC6 system. This key has the designation DATA LOG. Pressing the data log key provides access to the complete data logging set up menu. DATA LOG When the data log key 1s pressed the MC6 system will respond with one of two prompt screens. If the unit is not equippeu «with the certification generation enhancement the calibrator will display: Line | Auto Manual Line 2 Review Off Line 3 Label Erase If the MCG system 1s. equipped with the certification -52- 3/99 generation data logging enhancement the response will be: Select Mode Std CertGen To perform “standard” sequential manual or time based data logging highlight the text “Std” and with it flashing on the display press the enter key. ENT To access the certification generation capability of the MC6, using the right pointing arrow key high- light the text CertGen and with 1t flashing press the enter key. ENT The up/down and left/right arrows can be used to choose the desired selection from the data log set up menu. Information on the function of each of the above menu options follows. Proceed to section 22 of this manual for details on the certification generation mode of data logging. Proceed through the balance of Sections 21 for details on the use of the capabilities provided by the standard sequential data logging operation mode. Section 22.3 Labeling Function- Standard Data Logging Mode browse through the data log menu and locate the word “label”. The menu line that contains the label function appears as: Label Erase Step 3 Using the left/right arrow keys select the word Label. When selected the word label will flash. Label Erase Step 4 With the word Label flashing press the enter key. ENT The MC6 system will respond by displaying: Enter Label - ar mr mm a eo am ar ar er wr a Step 5 Use the Up/down arrows to enter letters, numbers or a blank and the right/left arrows to move the cursor to the position in which the character is to be entered. When the label information is displayed press the enter key. ENT The label is now stored and will appear in sequence with the corresponding data logged values, when the stored information is viewed on the display or uploaded to a computer. The label option allows the input of an alphanumeric label of up to 16 characters in length. Multiple labels can be used. For example, a label can be entered and data taken to be stored under the label. After comple- tion of the measurement activities to be included under the first label another label may be entered and the next data set will follow that label in the data storage and transmission sequence. Label informa- tion can be viewed on the MC6 system display and 15 transmitted when stored values are reviewed via the computer upload program detailed in Section 235 To enter a label follow the steps below. Step 1 With the MC6 system on and reading pres- sure press the data log key on the MC6 system keypad. DATA LOG In response the MC6 system display will respond: THE LAMC6 DATA LOG MENU SCRÉEN USED Step 2 Using the up/down and right/left arrows Section 22.4 Automatic Data Logging- Standard Data Logging Mode The automatic data logging function allows for the automatic, unattended logging of pressure or flow measurement data. The data logging process com- mences immediately after the completion of the set up of the automatic data function to be performed. Automatic data logging can be accomplished by the following procedure. Step 1 With the MCG system on and reading pressure press the data log key on the keypad. DATA LOG The MC6 system will respond by displaying: THE LAMC6 DATA LOG MENU SCREEN USED. Step 2 Using the up/down and right/left arrows browse through the data log menu and locate the word “Auto” The menu line with the word “Auto” appears as: Auto Manual 3/99 -53- To initiate automatic, time interval, data logging select the word “Auto” by using the arrow keys. When selected the word “Auto” will flash on the display. For manual, operator controlled, data entry proceed to Section 21.5. Auro Manual Step 3 With the word Auto” flashing press the enter key. ENT The MC6 system will respond by displaying: Enter Interval SCC. XXXXXX Step 4 Using the number keys enter the desired time interval in seconds. The interval may be from 0.1 seconds to 65,000 seconds. Enter Interval sec. 12345 Step 5 After the desired time terval’ is shown on the display press the enter key. | . ENT Step 6 The MC6 system will respond у isplyne the following: o Readings to fes NoncLeftRghtBoth Step 7 Using the arrow key select the desired Quick Select pressure modules to be monitored and logged. Readings to Log NoncLeftRghtBorh In this example we have opted to log the output from both Quick Select pressure modules. Step 8 With the Quick Select module(s) to be monitored selected and flashing press the enter key. ENT The MC6 system will respond by displaying: Date/Time Stamp Disable Enable Note: If data storage is done with the time/date stamp option activated, the MC6 system can store 387 sets of pressure measurements. If data storage is done without the time/date stamp option activated the MC6 system can store 714 sets of pressure measurements. À data set is the full package of information defining the logged output from one module. Using the arrow keys select the desired storage format. The desired format will flash when selected. Date/Time Stamp Disable Enable In this example we have opted to forego the date/ time stamp of the stored data values. Step 9 With the desired format displayed press the enter key. ENT The MC6 system will immediately begin storing the pressure data requested at the desired interval until instructed to stop the data logging process. Step 10 To stop the data logging process press the Data Log key. The MC6 system will respond by displaying: Auro Manual Review Off Step 11 Using the arrow keys select the word off. When selected the word “Off” will flash. Auto Manual Review Off Step 12 With the word “Off” flashing press the enter key to disable the data log function. ENT . Automatic, time interval, based, data logging. has NOW ow woo been terminated. Section 22.5 Manual Data Logging- Standard Data Logging Mode Follow the procedure below to conduct manual, operator controlled, data logging. Step 1 With the MC6 system on and reading pressure press the data log key. DATA LOG The MC6 system will respond by displaying: ‘THE LAMC6 DATA LOG MENU SCREEN USED Step 2 Using the up/down and right/left arrows browse through the data log menu and locate the word “Manual”. The menu line with the word “Manual” appears as: Auro Manual To initiate manual data logging select the word “Manual” using the arrow keys. When selected the word “Manual” will flash on the display. Auto Manual Step 3 With the word “Manual” flashing press the enter kev. -34- 3/99 ENT The MC6 system will respond by displaying: Readings to Log NoneLeftRghtBoth Step 4 Using the arrow key select the desired Quick Select modules to be monitored. Readings to Log NoneLeftRghtBorh In this example we have opted to log the output from both Quick Select pressure modules. Step 5 With the Quick Select module(s) to be monitored and logged selected and flashing press the enter key. ENT The MC6 system will respond by displaying: Date/Time Stamp Disable Enable Note: If data storage is done with the time/date stamp option activated the MC6 system can store 387 sets of pressure measurements, If data storage 1s done without the time/date stamp option the MC6 system can store 714 sets of pressure measurements. Sets of pressure measurement data include all the data stored to define the output of one module. Using the arrow keys select the desired storage format. The desired format will flash on the display when selected. Date/Time Stamp Disable Enable In this example we have opted: to forego the date/ time stamp of the stored data values. Step 6 With the desired format selected and flash- ing press the enter key. ENT Step 7 The MC6 system is now ready to log data on command. To store a measured pressure, flow. leak test, switch test, min/max data set, current or voltage value press the data store key. DATA STORE Step 8 To disable the manual data logging capabil- ity press the Data Log key. DATA LOG The MC6 system will respond by displaying: Auto Manual Review Off Step 9 Using the arrow keys select the word “Off”. When selected the word “Off” will flash. Auto Manual Review Off Step 10 With the word “Off” flashing press the enter key to disable the data log function. ENT Manual, operator initiated, data logging has now been terminated. Section 22.6 Review of Stored Data- On Instrument Display Standard Data Logging Mode Data stored in either the manual or automatic data logging functions can be reviewed on the display of the MC6 system or up loaded to an IBM compatible PC. For information regarding uploading of stored data to a personal computer skip to Section 23.0. The MC6 system provides the ability to review, on the display, the data logged measurement values. To review stored values follow the procedure below. Step 1 With the MC6 system on and reading pressure press the data log key on the keypad. DATA LOG The MC6 system will respond by displaying the following: THE LAMC6 DATA LOG MENU SCREEN USED Step 2 Using the up/down and night/left arrows browse through the data log menu and locate the word “Review”. The menu line with the word “Review” appears as: Off To initiate the review process select the word “Re- view” using the arrow keys. When selected the word “Review” will flash. Review OfF Review Step 3 With the word “Review” Mashing press the enter Key. ENT Step 4 The MCO system will respond by displaying the last data logged value stored in memory. The 3/99 -55- display of the data logged value will appear as follows: +XXX ame +123456 eng where: +xxx = the 1-3 digit number representing the record number for the data point in the sequence of logged data. +12345 = stored measurement value. eng = is the engineering unit of the stored value. time = time pressure measurement taken, when date/ time stamp was enabled. Important Note: If both the left and right pressure/ flow or electrical measurements are logged the MC6 system will store the data from the left module or side of the display in the odd numbered records and the data from the right module or right side of the display in the even numbered records. There is no stored indication of right or left module for the stored data values. Step 5 To review data logged values use the arrow keys to browse through the stored values. Pressing the corresponding arrow key will result in the following action in the data log review process. Key Result < brings the next lowest stored address value to the display. > brings the next highest stored address value to the display. ^ skips 10 stored values in increasing address direction. У skips 10 stored values in decreasing address direction. % brings first data point to display. mA/V brings last data point to display. Step 6 When the review process is complete press the data log key to return to normal pressure mea- surement. DATA LOG Section 22.7 Erasing of Selected Stored Data Standard Data Logging Mode In some instances the ability to delete specific stored data points can be useful. In particular, this can be the case when data of questionable integrity has been stored in the data log memory. The MC6 system allows for the deletion of specific operator selected stored data points. There are limitations to this capability. These limitations are as follows: 1) The remaining data will stay in the original sequence with blank data fields left where the stored data points have been deleted. 2) The MC6 system will not compress the data to the new, smaller data set. 3) The newly erased fields cannot be used for the storage of new data values until a complete data erase has been done. The process to delete selected data points is as follows: . Step 1 With the MC6 system on and reading pressure press the datalog key on the MC6 system keypad. DATA LOG In response the MC6 system will display: THE LAMC6 DATA LOG MENU SCREEN USED Step 2 Using the up/down and right/left arrows browse through the data log menu and locate the word “Review” The menu line with the word Review appears as: Review Off Using the arrow keys select the word Review. When selected the word Review will flash. Auto Manual Review Off Step 3 With the word review flashing press the enter key. ENT Step 4 Data points may be browsed through by using the keys as indicated below: Key Result > brings the next lowest stored address value to the display. < brings the next highest stored address value to the display. ^ skips 10 stored values in increasing address direction. V skips 10 stored values in decreasing address direction. 7 brings first data point to display. mA/V brings last data point to display. -56- | 3/99 To erase a stored data value press the clear entry key, designated CLE, while the data to be deleted 5 displayed. CE The MC6 system will respond by displaying: Erase This Entry Entif OK Step 5 To delete the displayed stored data point press the enter key. ‘ ENT The MC6 system will respond by displaying: + XXX Erased Entry Step 6 Using the arrow keys additional data points can be reviewed and kept or deleted as desired. Step 7 To exit this function press the data log key. DATA LOG The MC6 system will now resume normal pressure measurement activities. The MC6 system will respond by displaying: Erase ALL Entrys Cancel Erase The word cancel will be flashing. Select the word erase using the arrow keys to erase stored data. Step 5 Using the right arrow select the word Erase and press the enter key. ENT WARNING *** Pressing the enter key with the erase command flashing will irrevocably destroy all stored data. If it is required that any of the stored data be retained select the word “cancel” and press the enter key on the keypad. Erase ALL Entrys Cancel Erase Step 6 To erase all stored data press the enter key. ENT The MC6 system will now resume standard pressure measurement activities. Section 22.8 Erasing All Stored Data Standard Data Logging Mode Section 23.0 Certification Generation Enhanced Data Logging Mode Step 1 With the MC6 system on and reading pressure press the data log key. ‘ DATA LOG . In response the MC6 system will display: THE LAMC6 DATA LOG MENU SCREEN USED Step 2 Using the up/down and right/left arrows browse through the data log menu and locate the word “Erase”. The menu line with the word Lrase appears as: Label Erase Step 3 Using the left/right arrow Keys select the word Erase. When selected the word Erase will flash. Label Erase Step 4 With the word Erase flashing press the enter kev, ENT The certification gencration operating mode 1s designed to simplify the capture of measurement data taken during the calibration for easy generation of calibration certification sheets. It has been de- signed for use with FieldLink 2 software (Your calibrator suppliers Part Number 838X016-02). However, even without the FicldLink 2 software the certification generation mode of data logging will simplify calibration activities. Performance of calibrations will be facilitated through operator prompts provided by the MC6 when used in the enhanced certification generation mode. Further, the manipulation and use of calibration data 1s facilitated bv the enhanced data labeling capability provided by this mode of operation. Set Up and Use of Certification Generation Data Logging Mode Section 23.1 Step 1 With the calibrator on and displaying measurement data press the data log key. 3/99 -57- DATA LOG The calibrator will respond to the data log entrv by displaying the following. Select Mode Sid CertGen “Std” represents standard sequential data logging without the benefit of formatting to aid in the calibration process. Standard data logging is most commonly used for time based data fogging of processes or system controls or sampling of such things as HVAC ducts. “CertGen” represents the Certification Generation mode of data logging. This is the mode that is detailed here. To review or use standard data logging refer to Section 21 of the users manual. To access the “CertGen” capabilities use the arrow keys to highlight the text “CertGen” . Select Mode Std CertGen Step2 With the text “CertGen” flashing press the enter key. ENT The calibrator will respond by displaying: CertGen Exit Erase The text “CertGen” will be flashing, indicating that pressing the enter key will activate the “CertGen” data logging process. Selecting and entering the “Exit” option will return the calibrator to standard measurement activities. Selecting the text “Erase” will allow deletion of any previous data logged information. The “Erase” selection deletes all data logged information, includ- ing any information stored from cither “Std” or “CertGen” operating modes. If “Erase “ 15 selected the calibrator will respond by displaying: Erase All Entrys Cancel Erase Selecting “Cancel” will result in the calibrator reverting to basic measurement activities. Selecting “Erase” will result in the deletion of ALL stored data logging information. Step 3 Using the arrow keys, highlight the text “CertGen to proceed with the certification generation process . -58- CertGen Exit Erase Step 4 With the text “CertGen” flashing on the display press the enter key. ENT The calibrator will responu Ey displaying the follow- ing: ххх% xxx Rec Used xxx Points left This display provides an indication of the approxi- mate data logging memory available for storage of additional measurement and calibration data. The number of actual points that may be stored will vary based on the length of tag names assigned and whether or not the ambient temperature logging option has been exercised. The percent indication is the percent of data logging memory used. As data is added to the data log memory during the data acquisition process the percent level will increase. This will be seen on the display as each data set is added to the data log memory. In addition the complete memory available summary as shown above will be displayed each time the “CertGen” process 1s initiated. The calibrator can store a minimum of 10 complete calibrations including: 10 “as received” data points, 10 “as left” data points, tag name, ambient tempera- ture at time of “as found” tests, ambient temperature at time of “as left tests”and the indication of the action taken. Step 5 Pressing any key will clear the memory available summary from the display and allow continuation of the “CertGen” process. After pressing any key the calibrator will respond by displaying the following. New Tag Previous Tag The text “New Tag” will automatically be selected and be flashing on the display when the “CertGen” process is initiated. Step 6 To initiate the data logging of measurement information for the sencration ora certification sheet press the Enter key with the text “New Tag” flashing. ENT The calibrator will respond by displaying the following. 3/99 Enter Tag Name „= - - - - - - - - - - - „= = Use the up and down arrow keys to enter letters and or numbers to define an instrument tag name. The entry/selection sequence is as follows: Up/down arrows provide access as follows: 0, 1, 2, 3, 4,5, B [e H 1 K.L.M, № О, Ъ, О, К, $, TUVWXYZ By maintaining pressure on the up/down arrow the displayed number or letter will continue to change until the last character has been reached. By pressing and releasing the up/down arrow a single step from letter or number can be accom- plished. The left/right arrow keys allow for entry of alpha numeric data in any of the 16 available positions. The tag name can be any combination of alphabeti- cal or numeric entries. The maximum entries per tag name is 16 characters. The tag name is the key designation under which all subsequent calibration for this calibration data set will be organized. Tag names or tag numbers are routinely identifiers assigned to measurement instruments when put into service within a facility. If no tag identifier is assigned to the device to be tested it is recommended that one be created by combining - some abbreviation for the manufacturer’s name and the instrument serial number for the device to be tested. The use of the “CertGen” firmware requires the entry of a tag name for each device to be cali- brated. Use the up/down and left/right arrows to enter a tag name, as shown here. Enter Tag Name АВ12345 - - - - - - Step 7 With the desired tag name displayed press the enter key The calibrator will respond by displaying: Collect Readings AsFound AsLeft The text “AsFound” will be flashing when this screen appears. Select "Aslound™ to store the initial (uncorrected/unadjusted) calibration data. To collect “as found” data press the enter key with the text “AsFound” flashing on the display. ENT The calibrator will respond by prompting the opera- tor to enter the number of “as found” data points to be taken. A data point consists of the pressure measurement as read on the calibrator and the current or voltage output from the device under test as measured on the calibrator. Therefore, each data point is actually two (2) measurement values. The prompt appears as follows. Enter#of Testpts .000000 The number of test points can be any value from | to 21. Important Note: The calibrator can store sufficient measurement data to calibrate 10 devices each with 10 “as found” and 10 “as left” data points (corre- sponding to 200 test points. Each test point includes both pressure/temperature and electrical measure- ment data). In addition to storing the measurement test data the heading or label information for each calibration is also stored in memory. This informa- tion includes: tag name, ambient temperature, “as found” label, “as left” label and action taken. Prior to initiating the calibration process the base unit will prompt the operator with a screen providing the remaining storage capacity for data in terms of number of data points. If the operator enters a number of test points that exceeds the available memory the following message will be displayed: Value exceeds # remaining points Pressing any key will return the prompt requesting entry of the number of test points to be run. The number of test points entered must be less than or equal to the remaining test points available. Memory requirement for the calibration heading information arc already factored into the information provided regarding the number of test points remaining. The number displayed may be completely aliocated to measurement data without worry about leaving space for needed labelling. Step 8 Using the nuineral keys enter the desired number of “as found” data points to be logged. In this example 10 data sets will be stored in the calibrator's data logging memory. Enter#of Testpts 10 3/99 -59- Step 9 With the desired number of test points entered and displayed press the enter key. ENT The calibrator will respond by returning basic measurement operation. Step 10 Prior to beguuiing the collection of data the calibrator should be set up to display the information to be logged in the calibrator’s memory. For ex- ample, in standard transmitter calibration the calibra- tor display will routinely display the measured value from the Quick Select pressure module being used as the pressure standard and the measured current (mA) value output from the transmitter (input to the mA and COMM jacks on the calibrator front panel) as a result of the pressure input applied to the transmitter. Therefore the calibrator will typically be displaying either of the two following sets of information when performing the calibration process. mA PSI кос YYYY or PSI mA YYYY OO where: yyyy= the pressure measurement value XXXX= the current measurement value (output from the device under test) Step 11 With the data to be logged shown on the display, introduce the first pressure/temperature measurement to bc logged. After the system has stabilized press the data store key. DATA STORE The calibrator will briefly show the following information on the display each time a measurement set is logged to memory. XX yy% 1234 1234 the number of data points (records) and data fields used for calibration labelling information stored in this calibration data set. the percent of data logging memory allocated to stored data. lr pe || 1234= the measured values in the engineering units chosen. Step 12 Repeat the process, subjecting the calibrator and the device under test to the controlled pressure/ temperature input for each test point to be taken and store the measured values by pressing the data store key for each measurement set to be logged. DATA STORE After the last set of data to be logged has been stored the calibrator will prompt the operator with the following display. AsFound readings View Done Redo The options available are as follows: View: Allows operator to scan through the stored values using the arrow keys. Use the left pointing arrow to move in decreasing order from data point to data point. Use the down- ward pointing arrow to move in decreasing order 10 data points at a time. Use the right pointing arrow to move in increasing order from data point to data point. Use the upward pointing arrow to move in increasing order 10 data points at a time. Completes the collection of “As Found” measurement data. See step 13 for continuation of the “CertGen” process. Done: Redo: Provides the ability to discard all the “As Found” data taken under the tag name being tested. Prior to deleting the data the operator will be prompted by the query. ERASE all dara Yes No Selecting yes will result in the deletion of the just taken “as found data”. Step 13 Añer selecting “Done” the calibrator will offer the opportunity to enter the ambient (environ- mental) temperature at the time the calibration 1s being done. This is accomplished by the display of the following. Ambient Temperature Skip Enter To skip the act of logging the ambient temperature value select the text “Skip” and press the enter key. ENT To “capture” the ambient temperature and make it -60- 3:99 part of the calibration record use the arrow Keys to select the text “Enter”. Ambient Temperature Skp Enter Step 14 To proceed with the entry/recording of the ambient temperature value with the text “Entry” flashing press the enter key. ENT Step 15 Note: If the calibrator has an GQS-RT or TC tem- perature module and the probe is installed it will automatically offer the opportunity to store the measured temperature value. If a different value is to be entered or if the calibrator is not equipped with a temperature module the temperature can be entered via the numeral keys on the keypad. With manual temperature entry com- pleted the display will look as follows Enter Amb Temp °F 73.4 for an ambient temperature of 73.4 degrees Fahren- heit. Step 16 With the desired temperature value dis- played press the enter key. ENT The calibrator will respond by displaying: Action Taken None Recal Repl Using the arrow keys select the desired course of action. Select: None: if no action is required and the device under test is performing satisfactorily. Recal: If adjustments arc to be made to the device under test. Repl: If it has been determined that the tested device must be taken oft line and replaced. The selected entry will become part of the stored data for the calibration bcing done against the previously entered tag name. Step 17 With the desired selection highlighted press the enter kev. ENT The calibrator will respond by displaying: Colleer As Left Yes No AsFnd Use the arrow keys to highlight the desired selection. I'he typical selections are: Yes: If recalibration is selected as the action taken. Proceed to Step 18 for details on taking “As Left” data. No: If replace is selected as the action taken. AsFnd: If no action is taken because the device under test was found to be within specification. Selecting “AsFnd * will result in the following comment being added to the calibration record for the device under test: * Use AF for AL” Step 18 To take “As Left” data and store the mea- sured values in the calibrator's memory use the arrow key to highlight the text “yes” under the “As Left” data prompt screen. Collect As Left Yes No AsFnd Step 19 With the text “yes” flashing press the enter key . - ENT The calibrator will respond by displaying: Enter#of Testpts .000000 Step 20 Use the numeral keys to enter the number of “as left” data records to be stored. The number selected can be any value between | and 21. In this example 5 “As Left” data records will be taken and stored in the calibrator’s memory. Enter#of Testpts 5 Step 21 Be certain that the desired data to be logged is shown on the cahibrator’s display. With the data to be logged shown on the display. apply the first pressure/temperature measurement to be logged. After the system has stabilized pressed the data store Key. DATA STORE The cabibrator will briefly show the following display. NN YY% 1234 1234 3/99 -61- where: xx= the number of data sets (records) stored in this calibration data set. yy= the percent of data logging memory allocated to stored data. 1234= the measured values in the engineering units chosen. Step 22 Repeat the process, subjecting the calibrator and the device under test to the controlled pressure/ temperature input for each test point to be taken and store the measured values by pressing the data store key for each measurement set to be logged. DATA STORE After the last set of data to be logged has been stored the calibrator will prompt the operator with the following display. AsLeft readings View Done Redo The options available are as follows: View: Allows operator to scan through the stored values using the arrow keys. Use the left pointing arrow to move in decreasing order from data point to data point. Use the downward pointing arrow to move in decreasing order 10 data points at a time. Use the right pointing arrow to move in increasing order from data point to data point. Use the upward pointing arrow to move in increasing order 10 data points at a time. Done: Completes the collection of “As Found” measurement data. See step 13 for continua- tion of the “CertGen” process. Redo: Provides the ability to discard all the “As Found” data taken under the tag name being tested. Prior to deleting the data the operator will be prompted by the query. ERASE all dara Yes No Selecting yes will result in the deletion of the just taken “as left”data. Step 23 After selecting “Done” the calibrator will offer the opportunity to enter the ambient tempera- ture at the time the “as Left” calibration is done. This is accomplished by the display of the following prompt screen. Ambient Temp Skip Enter To skip the logging of the temperature information select the text “Skip” and press the enter key. ENT To “capture” the ambient temperature and make it part of the calibration record use the arrow keys to select the text “Enter”. Ambient Temp Skip Enter Step 24 To proceed with the entry/recording of the ambient temperature value with the text “Enter” flashing press the enter key. © ENT Step 25 Note: If the calibrator has an GQS-RT temperature module and RTD probe installed it will automatically offer the opportunity to store the measured value the base unit is receiving from the RTD. [f a different value is to be entered or if the calibrator is not equipped with an RTD probe and GQS-RT module the temperature can be entered via the numeral keys on the keypad. With manual tempera- ture entry completed the display will look as follows: Enter Amb Temp °F 73.4 for an ambient temperature of 73.4 degrees Fahren- heit. Step 26 With the desired temperature value dis- played press the enter key. ENT The calibrator will respond by displaying the follow- ing: Action Taken Recal Repl None Using the arrow keys select the desired course of action. Select: None: if no action is required and the device under test is performing satisfactorily. Recal: If adjustments are to be made to the device under test. Repl: If it has been determined that the tested device must be taken off-line and replaced. The selected entry will become part of the stored data for the calibration being done against the previously entered tag name. -62- 3/99 Step 27 With the desired selection highlighted press the enter key ENT After completion the calibrator will once again display the memory available summarization screen as follows: 0x % ox Rec Used Points left This display provides an indication of the approxi- mate data logging memory available for storage of additional measurement and calibration data. Step 28 Press any key to return to the first “CertGen” Screen as follows: New Tag Previous Tag Highlighting and- selecting: will result in initiating a new calibration certification process. will allow the review of data previously taken for specific tag names. New Tag: Previous Tag: Press the clear entry key to return to standard calibrator measurement and test activities. CE Section 24.0 MC6 system Set Up for Uploading Stored Data Into an IBM Compatible PC The following steps will allow you to upload stored data to an IBM compatible PC. Step ! Turn the power oft on the base unit. Step 2 Connect the 9 pin RS232 cable (optional part number 838X011-01) to the MC6 system and to a serial port on the PC. Step 3 Turn the power to the base unit on and with the MC6 system on and reading pressure press the setup key. SET UP Step 4 Using the arrow keys locate and select the text RS232. When selected the text RS232 will Hash. Owner Alarm Date Time RS2372 Step 5 With the text RS232 flashing. press the enter Key. ENT The MC6 system will respond by displaying: RS232 interface Disable Enable Step 6 Using the arrow keys select the word Enable. When selected the word Enable will flash. RS232 interface Disable Enable Step 7 With the word Enable flashing press the ‘ enter key. ENT The MC6 system will respond by displaying: Baud Rate 9600 2400 1200 300 Step 8 Using the left/right arrow keys select the desired baud rate. When selected the baud rate will flash. Baud Rate 9600 2400 1200 300 In the above example 9600 baud has béen selected. Step 9 With the desired baud rate flashing press the enter key. ENT The MC6 system will respond by displaying: Disable ISO1745 Journal Inquiry Step 101n order to use the upload software provided with the MC6 system use the arrow keys to select the text ISO1745. When selected the text 1SO1745 will flash. Disable /SO1745 Journal Inquiry Step 11 With the text 1SO1745 flashing press the enter key. ENT The MC6 system is now set up for data logging. Next, the computer to be used for uploading must be prepared. Section 24.1 Installing and Operating Upload Software Important Note: Information regarding the installa- tion and use of the upload utility software is pro- 3/99 -63- vided in the supplemental software manual provided with the product. Please consult the User’s Manual for the Upload Utility shipped with the MC6 system. Section 24.2 Battery Back Up Replacement When the display indicates that the battery back up is low the lithium battery should be replaced as soon as possible. The battery is a standard 3 volt lithium battery. Replacement should be made with a Panasonic BR 1225 or CR1220 battery. ***WARNING*** Replace battery with Panasonic Type BR1225 or CR1220 only. Use of another battery may present a risk of fire or explosion. Replacement batteries are available through most industrial supply and elec- tronic supply distributors. Caution, battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire. Note: 1- Installation category ! 2- Pollution degree 2 ***CAUTION*** This procedure should only be performed by a trained electronic technician. The MC6 incorporates CMOS components that can be damaged by electro- static discharge. Technicians performing battery replacement must be properly grounded to avoid damaging sensitive electronic components. Follow the procedures below to change the battery back up unit. Note: The MC6 system should be turned off prior to initiating battery replacement procedure. Step 1 Turn the MC6 indicator bottom side up and locate the four (4) phillips head screws that secure the upper and lower case halves together. Step 2 Remove and place aside the four Phillips head screws Step 3 Holding the two case halves together, turn the instrument over (right side up) and slip off the top of the case. Step 4 Note the orientation of the cables and the connector used for each cable. Then, carefully disconnect the two ribbon cables. One cable con- nects the keypad to the main board and the second connects the display to the main board. Step 5 Locate battery to be replaced. The battery -64- unit 1s near connection P6, immediately to the right of pin 10. Step 6 Remove depleted battery and install replace- ment unit. Be certain to install appropriate 3 volt lithium battery as outlined in introduction to this section. Step 7 Remove jumper on connection P6 between pin 7 and pin 8. Wait 2-3 seconds and reinstall jumper in original location. Step 8 Carefully reconnect cable between printed circuit board and keypad. Step 9 Carefully reconnect cable between printed circuit board and display. Step 10 Replace top half of case. Step 11 Holding the two case halves together, turn the unit over (bottom side up). Step 12 Reinstall four (4) screws used to connect the top and bottom scctions of case. Step 13 Follow steps in Section 3.5 to reinstall the desired Quick Select pressure modules. Step 14 Power unit up and down three (3) times to enable the battery backup logic. Battery replacement is now complete. Section 25.0 Event Timer Function The Event Timer allows for unattended data logging during a desired time period. For example, if it is necessary to monitor the pressure levels of a flue or HVAC duct during a specific time period the Event Timer, used in combination with the data logging function. can satisfy this requirement. Delayed initiation of unattended measurement activities requires the set up of Bom the Event Timer and data logging function. Section 25.1 Event Timer Set-Up To program the MC6 system for delayed monitoring and data logging follow the steps below. The event timer sets the starting and ending times for unattended monitoring to be performed during a future time period. The Event Timer function is programmed as follows. Step 1 With the MC6 system on and measuring 3/99 pressure press the set up Key. SET UP Step 2 Using the arrow keys select the event timer, designated EvntTimr, option on the set up menu. When selected the text “EvntTimr” will flash on the display. Evnt Timr Dampen [eakRace Status Step 3 With the text EvntTimr selected and flashing on the display press the enter key. ENT The MC6 system will respond by displaying: HHMMSS Start XXXXXX where: HH= hours in military time MM = minutes (0-60) SS= seconds (0-60) Use the number keys to enter the hours, minutes and seconds in the corresponding entry fields to establish the start time. Step 4 When entered the start time will look as follows for a time of 9:30 PM. 213000 Start NODO Step 5 When the desired start time has been input and appears on the display press the enter key. ENT The MC6 system will respond by displaying: HHMMSS Stop XXXXXX Step 6 Enter the desired stop time using the number keys. When properly entered a stop time of 11:30 PM will look as follows: HHMMSS stop 233000 Step 7 When the desired stop time has been input and appears on the display of the MC6 system press the enter kev. ENT The MC6 system will respond by displaying: Event Timer Disable Enable Step 8 Use the right arrow kev 10 select the word Enable. When selected the word Enable will flash on the display. Event Timer Disable Enable Step 9 With the word Enable flashing press the enter key. ENT Proceed to Section 24.0 for data log set up for operation with the event timer function. Section 25.2 Data Log Set Up for Operation with the Event Timer Automatic data logging must be set up to control the data logging parameters to be followed in time delayed data logging. For delayed data logging the logging function must be set up as follows. Step 1 With the MC6 system on and reading pressure press the data log key. DATA LOG The MC6 system will respond by displaying the following: THE LAMC6 DATA LOG MENU SCREEN USED Step 2 To program the MC6 system for time delayed data logging use the arrow keys to locate and select the word “Auto” in the data log menu. When selected the word Auto will flash on the display. Auto Manual Review Off Step 3 With the word Auto flashing press the enter kev. ENT The MC6 system will respond by displaying: Enter Interval SCC, XXXXXX Step 4 Using the number keys enter the desired time interval in seconds. The interval may be from 0.1 seconds to 65.000 seconds. Enter Interval see. 600 The above example shows an interval of 600 seconds or 10 minutes. 3/99 -65- Step 5 After the desired time interval is entered and shown on the display press the enter key. ENT The MC6 system will respond by displaying the following: Readings to Log NoncLeftRghcBoth Step 6 Using the arrow key select the desired Quick Select Modules to be monitored. Readings to Log None LefRghrBoch In the above example the left module has been designated as the Quick Select Module to be moni- tored for data logging. Step 7 With the Quick Select module(s) to be monitored selected and flashing press the ENT key. ENT After the Quick Select pressure module(s)-to be: monitored has been entered the MC6 system will respond by displaying: . o Date/Time Stamp - + Disable Enable | Note: If data storage is done with the time/date stamp option the MC6 system can store 387 sets of pressure measurements. Sets of pressure measure- ment data include pressure measurement from the left, right or both-modules. * OT TT If data storage is done without the time/date stamp option the MC6 system can store 714 sets of pressure measurements. Sets of pressure measurement data include pressure measurement from the lefi, right or both modules. Step 8 Using the arrow keys select the desired storage format. The desired format will flash on the display when selected. Date/Time Stamp Disable Enable In the above example the date time stamp function has been enabled and the stored data will be labeled with time date information in the database. Step 9 With the desired format displayed press the enter key. ENT After pressing the enter key immediately turn the MC6 system off. When the event timer and data log functions are set up as outlined in Sections 24.0 and 21.4 the MC6 system will automatically turn itself on and make the programmed measurements over the desired time interval. At the conclusion of the programmed monitoring period the MC6 system will automati- cally turn itself off. To review logged data or perform any other data logging functions such as data labeling or uploading to a personal computer see the main data logging section (Section 23) of this manual. Section 26.0 Alarm Function- Overview (Optional Feature) The MC6 system cañ be equipped with a set of single pole single throw (SPMC6) relays for use in triggering annunciator lights, fans, sirens, etc. The relays have the following specifications: Relay Specifi cations | e Specification: - - “ .Parameter . Switch Arrangement” Form C Resistance (max): - ; 50 micro-ohms": - - Switching Power (max): 30 W, 62.5 VA "(resistive load) Switching Voltage (max): 110 V dc, 125 Vac Switching Current (max): | Amp Switching Capability. (min): - -- 10 micro amp; 10. mV dc The relay contact closures are accessed through the 9 Pin female D connector on the right side of the MC6 system. Pin out information for set point contacts is as follows: Pin | Relay | common Pin 7 Relay 1 (normally open or normally closed) Pin 8 Relay 2 common Pin 9 Relay 2 (normally opened or normally closed) -66- | 3/99 Section 26.1 Alarm Set Up The alarm level trip points can be programmed from the keypad as follows. Step 1 With the MC6 system on and reading pressure press the SET UP key. SET UP Step 2 Using arrow keys select the alarm function from the setup menu. When selected the word “Alarm” will flash on the display. Owner Alarm DateTimeRS232 Step 3 With the word Alarm flashing press the enter key. ENT This is an optional feature, if the option is not installed the MC6 system will respond with: Option not installed If this message appears press any key to resume normal operation. Step 4 After pressing the enter key the display will read: Alarm Relay Enable Disable ‘To set alarm levels, using the arrow keys, select the word Enable. When selected the word will flash. Alarm Relay Enable Disable Step 5 With the word “Enable” flashing press the enter Key. ENT Step 6 After pressing the enter key the MC6 system will query: High Setpoint 2222232) Important Note: Set points must be entered for the specific engineering unit to be monitored. For example if a setpoint of 10 1s entered the alarm, clay will trip when measured and displayed pressure exceeds the numerical value of 10. The MC6 svstem will not automatically convert the entered trip point to a new numerical value to reflect a change in engineering units. Step 7 Using the number keys. enter the alarm level from lett to right, including any decimal point. In this example a high setpoint of 10 has been selected. High Setpoint 10.0 Step 8 After the desired alarm value has been keyed and 1s seen on the display press the enter key. ENT Step 9 The MC6 system will respond by displaying the following: High Contact Open Close If Open is selected, the high limit contact will be open when the measured pressure exceeds the setpoint value. If Close is selected, the contact will close if the setpoint is exceeded. Step 10 Using the arrow keys select the desired mechanical configuration. When selected the con- figuration type will flash. In this example we have configured the system to close the relay contact when the alarm value 1s exceeded. High Contact Open Close Step 11 With the desired configuration selected and the text is flashing on the display, press the enter key. ENT Step 12 After pressing the enter key the MC6 system will respond. Low Setpoint 22222222 ....... Step 13 Using the number keys on the keypad, enter the desired alarm level from left to right including decimal point. In this example a low setpoint of one (1) has been selected. Low Setpoint 1.0 Step 14 After the desired alarm value has been keyed and appears on the display press the enter key. ENT Step 15 The MC6 system will respond by displaying the following: Low Contact Open Close Ir Open as selected, the low hmit contact will be open when the measured pressure exceeds the setpoint value. H Close is selected. the contact will 3/99 -67- je "A close if the setpoint is exceeded. Step 16 Using the arrow keys select the desired mechanical configuration. In this example we have configured the system to close the relay contact when the alarm value is exceeded. Low Contact Open Close Step 17 When the desired configuration has been selected and the text is flashing on the display, press the enter key. ENT Step 18 After the enter key has been pressed the MC6 system will respond by displaying: Monitor Function Left Righe This will determine whether the MC6 system is monitoring the left or right Quick Select pressure or temperature module. Using the-arrow keys select the desired pressure module to be monitored. Step 19 Use the left/right arrow keys to select the desired module to be monitored. In this example the left module has been identified for monitoring. Monitor Function Left Right Step 20 With the desired module selected and flashing, press the enter key. ENT The alarm function is now armed and operating. This function is automatically disabled when the MC6 system is turned off and must be re-initiated by enabling the alarms via the set up menu. Section 27.0 Recertification of the Calibrator Both the base unit and the pressure modules can be recalibrated and recertified in the field. The base unit inciudcs a firmware based, menu driven procedure that provides operator prompts to facilitate the recalibration process. The procedure encompasses both the acquisition of “as found™ data and perform- ing adjustment and recalibration of the base unit and modules. The recertification program is accessed via the set up menu key. -68- Section 27.1 Access Codes The calibration data is password protected with an access code. The recalibration access code is different than the owner access code. Both of the access codes are provided with the calibrator at time of shipment and are located on the base unit calibra- tion certificate. If the access code has been lost contact the factory and be prepared to provide the serial number of the base unit. The serial number is located on the product label on the underside of the base unit. Section 27.2 Calibration/Recertification Overview The base unit calibration firmware provides a means of linearization and recertification of pressure modules and the base unit's electrical input (Vde/ mA) calibration reference. In addition, the base unit employs a precision 1 VDC reference for interfacing with the modules which can be calibrated. The calibration of this reference is critical to ensure the combined output of pressure module and base unit is within rated accuracy.The following equipment is required to perform recalibration or recertification of the calibrator. Section 27.3 Required Equipment |. A precision voltage supply capable of providing | Vde + 50 microvolts 2. Primary pressure standard with an accuracy rating of 4:1 compared to the rating of the pressure module to be tested. 3. Test leads with banana jacks and mini clips. 4. Recommended - Model CQS calibration quick select module. Although recalibration and recertifi- cation work can be performed with out it, this module will greatly simplify the process and reduce risk of damage to the base unit. Section 27.4 As Recieved Readings of the Base Unit Electronics Please note. The following convention is used when referring to modules or module bays in this procedure. 3/99 Module Bay Module Bay # | #2 sa. = =. | tl ddd od) Po Step 1 Remove any installed measurement modules. If the COS calibration module is to be used, instail it in module bay #1 at this time. Step 2 Turn power on and allow for at least 15 minutes warm up time. Step 3 With the calibrator powered up and display- ing a dashed line across the display, press the set up key. SET UP Step 4 Using the arrow keys locate the text “Calib” in the set up menu. Calib Rtmodule Using the arrow keys select the text “Calib™ from the set up menu. When the calibration function has been selected it will flash on the display. Step 5 With the text “Calib” displaved and flashing press the enter key. ENT Step 6 The calibrator will respond by displaying: Access code ? 00000 Step 7 Enter the 5 digit calibration access code provided with the base unit. Access code 2 12345 Note: The access code 1s specific tor the basc unit being used. The code is provided on the certification sheet that accompanied the product shipment from the factory. See section 25.0 “Access Code” tor information on lost passwords. Step 8 With the correct access code displayed press the enter key. ENT The calibrator will respond by displaying: Electrical Pressure The electrical calibration process allows for the calibration of the current and voltage input measure- ment capability of the base unit and calibration of the 0/1 vdc analog component of the interface between the base unit and the Quick Select module in use. Step 9 When this screen appears, the word “Electri- cal” for electrical recertification is already flashing. Therefore, press the enter key to commence the electrical calibration. ENT The calibrator will respond by displaying: Calibration Reference Check Step 10 To perform “as received” readings use the down arrow key to select Reference Check. When selected the text “Reference Check” will flash on the display. To skip as received readings and proceed immediately to calibration skip to Section 25.2. Calibration Reference Check Step 11 With text Reference Check Flashing press the Enter Key. ENT The calibrator will respond by displaying: 1.0V RetCheck =. AXXXX EEXXXVARNIN(,****%* NH the voltage standard is set to a level in excess of the recommended calibration input or is connected to incorrect pins or in contact with pins adjacent to the 3/99 -69- APPENDIX B ASCII CHARACTER CODE This chart shows the ASCII character set and corresponding code numbers in decimai, hexadecimal and binary form. Hexa- ASCII Hexa- ASCII Decimal Binary decimal Character Decimal Binary decimal Character 0 00000000 00 (NUL) 43 00101011 2B + | | 0000000! Ol (SOH) 44 00101100 2C ‘К 7] 2 00000010 02 (STX) 45 00101101 2D - 7 3 00000011 03 (ETX) 46 00101110 2E | 4 00000100 04 (EOT) 47 00101111 2F / | 5 0000010! 05 (ENQ) 48 00110000 30 0 | 6 00000110 06 (ACK) 49 0011000! 31 | 7 00000111 07 (BEL) 50 00110010 32 2 8 00001000 08 (BS) 51 00110011 33 3 9 00001001 09 (T) 52. 00110100 34 4 10 00001010 0A (LF) 53 00110101 35 5 11 00001011 OB (VT) 54 00110110 36 6 12 00001100 OC (FF) 55 00110111 37 7 13 0000110] 0D (CR) 56 00111000 38 8 14 00001110 ОЕ (SO) 57 0011100! 39 9 15 00001111 OF (SI) 58 00111010 3A ; 16 00010000 10 (DLE) 59 00111011 3B : 17 00010001 11 (DCI) 60 00111100 3C < 18 00010010 12 (DC2) 61 00111101 3D = 19 00010011 13 (DC3) 62 00111110 3E > 20 00010100 14 (DC4) 63 00111111 3F ? 21 00010101 15 (NAK) 64 01000000 40) E 22 00010110 16 (SYN) 65 01000001 41 A 23 00010111 17 (ETB) 66 01000010 42 B 24 00011000 18 (CAN) 67 01000011 43 C 25 00011001 19 (EM) 68 01000100 44 D 26 00011010 LA (SUB) 69 01000101 45 E 27 00011011 18 (ESC) 70 01000110 46 Е 28 00011100 IC (FS) 71 01000111 47 G 29 00011101 ID (GS) 72 01001000 48 H 30 00011110 IE (RS) 73 01001001 49 1 31 00011111 IF (US) 74 01001010 4A J 32 00100000 20) (SP) 75 01001011 4B K 33 00100001 21 76 01001100 "e L 34 00100010 22 " 77 01001101 4D M 35 00100011 23 eZ 78 O1001110 ЧЕ N 36 00100100 24 $ 79 01001111 4F O 37 00100101 25 % 80 01010000 50 p 38 00100110 26 El 81 01010001 51 Q 39 00100111 27 82 01010010 52 R 40 00101000 28 ( 83 0101001] 53 S 41 00101001 29 ) 84 01010100 54 T 42 00101010 2A * 85 01010101 55 U Hexa- ASCH Hexa- ASCII Decimal Binary decimal Character Decimal Binary decimal Character 190 10111110 BE 242 11110010 22 | 191 10111111 BF 243 11110011 F3 192 11000000 CO 244 11110100 F4 193 11000001 Cl 245 11110101 FS 194 11000010 C2 248 11111000 F8 195 11000011 C3 249 11111001 F9 196 11000100 C4 250 11111010 FA 197 1100010! Cs 251 11111011 FB 198 11000110 C6 252 11111100 FC 199 11000111 C7 253 11111101 FD 200 11001000 Cs 254 11111110 FE 201 11001001 C9 255 ПН! РЕ 202 11001010 СА 203 11001011 СВ 204 11001100 CC 205 11001101 CD 206 11001110 CE 207 11001111 CF 208 11010000 DO 209 11010001 DI 210 11010010 DZ 211 11000011 D3 212 11010100 D4 213 11010101 DS. 214 11010110 D6 215 11010111 D7 216 11011000 D8 217 11011001 D9 218 11011010 DA 219 11011011 DB 220 11011100 DC 221 11011101 DD 222 11011110 DE 223 11011111 DF 224 11100000 ЕО 225 1110000! El 226 11100010 E? 227 11100011 E3 228 11100100 E4 229 11100101 ES 230 11100110 E6 231 11100811 E7 232 11101000 ES 233 11101001 E9 234 11101010 EA 235 11101011 EB 236 11101100 EC 237 11101101 ED 238 H101110 EE 239 ПОНИ EF 240 11110000 FO 24] 11110001 Fi Hexa- ASCII PS Hexa- ASCII | Decimal Binary decimal Character Decimal Binary decimal Character 86 01010110 56 V 138 10001010 ЗА 87 01010111 57 W 139 10001011 8B 88 01011000 58 X 140 10001100 SC 89 01011001 69 y 141 10001101 8D 90 1011010 SA Z 142 10001110 8E 91 01011011 58 [ 143 10001111 8F 92 01011100 5C \ 144 10010000 90 93 01011101 SD ] 145 10010001 91 94 01011110 SE A 146 10010010 92 95 01011111 SF - 147 10010011 93 96 01100000 60 ` 148 10010100 94 97 01100001 61 а 149 10010101 85 98 01100010 62 b 150 10010110 96 99 01100011 63 Cc 151 10010111 97 100 01100100 64 d 152 10011000 98 101 01100101 65 e 153 10011001 99 102 01100110 66 f 154 10011010 | 9A - 103 01100111 67 9 155 10011011 IB 104 01101000 68 h 156 10011100 9C 105 01101001 69 I 157 10011101 9D 106 01101010 6A | 158 10011110 9E 107 01101011 6B k 159 10011111 OF 108 01101100 6C | 160 10100000 AO 109 01101101 6D m 161 10100001 Al 110 01101110 6E n 162 10100010 A2 111 01101111 6F о 163 10100011 A3 112 01110000 70 p 164 10100100 A4 113 01110001 71 q 165 10100101 AS 114 01110010 72 r 166 10100110 A6 115 ОНИ 73 $ 167 10100111 А7 116 01110100 74 t 108 10101000 AB 117 01110101 75 u 169 10101001 A9 118 01110110 76 у 170 10101010 AA 119 OTTO 77 w 171 10101011 AB 120 01111000 7$ X 172 10101100 AC 121 01111001 79 V 173 1010110] AD 122 01111010 7A Z 174 TEE AE 123 01111011 78 { 175 LOTION АЕ 124 01111100 7C | 176 10110000 BO 125 0111110] 7D | 177 10110001 BI 126 O1111110 7 ~ 178 10110010 B? 127 ОМНИ! 7Е (DEL) 179 10110011 33 128 10000000 SO 180 IO110100 134 129 1000000 | 81 181 10110101 BS 130 10000010 82 182 10110110 BO 131 10000011 33 183 LOTION] B7 132 10000100 si 184 | _ 10111000 | BSO 133 10000101 | 85 | | ss | 10111001 | BY | 134 1000010 86 | axe | 10111010 | BA A 35 | 10000111 PO NO 187 | 1011101 | BRO Y 136 0001000 1088 Y CONOCÍ ONO E BCO] 137 | 10001001 {89 ; 1x9 TO BD | | AAA AMA APPENDIX C Product Specifications Specifications GQS-1 Modules Ranges- Inches of H 0 Gauge & Differential 0/0.25 02.0 0/10 0/50 0/150 0/0.50 0/3.0 0/15 0/75 0/200 0/10 0/50 0/25 0/100 Compound +0.125 +10 +50 +25 +100 +0.25 +15 +75 +50 +050 +25 +12.5 +75 Available Accuracies: +0.07% of span (ranges below I inch of H,O) +0.06% of span (from 0/1 through 0/200 inches H.O) +0.1% of span (all ranges) J +0.25% of span (all ranges) Calibration Standards: +0.03% of reading secondary standards, traceable to NIST. Media Compatibility clean, dry (40% RH or below), non conductive, non COrrosive gases Overpressure Capability Positive Direction: 50 psi Negative Direction: IS psi Maximum zero shift of less than 0.1% of span. No measurable span shift. Maximum Static Pressure: 100 psi (must not exceed over pressure specifications during testing) Repeatability: ranges 0/5 psi and above +0.02% of span (typical) ranges 0/2 psi and below +0.05% of span Specifications GQS-2 Modules Ranges- PSI* 0/5* 0/50* 0/200* 0/600 0/2,500 0/7.500 0/10* 0/60* 0/250* 0/1,000 0/3,000 0/10.000 0/15* 0/100* 0/300* 0/1,500 0/5,000 0/30* 0/150 0/500 0/2,000 0/6,000 * standard: non-isolated for clean dry. non conductive. non COITOSIVE, gas use optional: isolated for use with any media compatible with 316 stainless steel ranges 0/10 though 0/300 psi all sensors with ranges of 500 psi and higher are isolated and can be used with any media compatible with 316 stainless steel Available Accuracies: +0.05% of span, +0.1% of span, +0.25% of span Calibration Standards: 0.01% of reading or better primary standards. traceable to NIST. Pressure Types: gauge (to 300 psi) sealed gauge (500 psi to 10,000 psi) absolute(ranges from 5 to 7,500 psia) Overpressure Capability 0/2 psi and below: 5x range, 0/5 psi through 1,000 psi: 2x range 1,500 psi through 7,500 psi: 1.5x range 10,000 psi: 1.2x range Sensitivity: + 0.002% of span with damping | part in 50,000 (max) Environmental Effects on Measurements Temperature Operating Range standard: 32° to 120° F (0 to 49° C) Optional: zero temperature error from 20-120 degrees Fahrenheit Standard Temperature Error:maximum of +0.004% of span Operating Range optional: °to 120°F (-20 to 49° C) per degree F over the compen- Compensated Range: 20°to 120° F (-7° to +49° C) Reference Temperature: 70 + 3 degrees F Storage Limits: -4* F to +158* F (-20 to +70P ) Electrical Measurement Specification Input (volts) Accuracy Input (mA) Accuracy 0/10 Vdc +0.025% fs 0/20mA +0.03% fs 0/30 Vdc +0.10% fs 0/50 mA +0.05% fs Auto-ranging 10/30 Vdc & 20/50 mA Temperature Effects Electrical Measurement +/-0.001% of span per degree F over the compensated range. Physical Characteristics Display: Alphanumeric LCD, 0.37 inch height 2 line, 16 characters/line Display Update: 130 ms (nominal) Damping (Measurement Averaging) Programmable averaging from zero through 16 consecutive readings. Warm Up: 5 minutes for rated accuracy (maximum) Process Connection: 1/8 NPT, internal thread Electrical Connections: Miniature recesssed banana jacks Housing: Molded, high impact ABS case, grey Weight: Base unit: 2.21bs Pressure Module: 0.51bs each Dimensions: 8 x 4.25 x 4 inches (I x w x h) nominal Power Supply External: AC adaptor 9 Vdc. 500 mA Optional Burlt-in power supplies: 5S AA alkaline battery NiCad rechargeable power pack -82- 3/99 APPENDIX D REMOTE COMMUNICATIONS MODE MC6 Digital Indicator - Remote Mode RS232 Operation Many of the features of the MC6 indicat. : 2~n be accessed and controlled by a remote terminal, PC or PLC. This is accomplished by selecting the remote function in the setup menu which is accessed via the front panel of the indicator. Press the “setup” key then use the arrow key(s) to scroll through the choices to the RS232 function. With RS232 flashing press the “ent” key to select. Next select “enable”, choose an appropriate baud rate (based on the terminal or pc’s serial port configuration) and use the arrow keys to select “remote”. The last choice is to select an end of message character which can be CrLf (carriage return/line feed) or “prog” which allows for the entry of an ASCII code for an end of message character (e.g. 13 for carriage return, etc.). For more information regarding the operation of the serial port see section 18.0 on page 39 of the operating manual. Basic Hardware and Software Setup Step 1. Connect cable to MC6 Indicator serial port and PC com port. The cable connection should be null modem (i.e transmit and recieve are flipped between the two devices). Step 2. Power up MC6 Indicator by pressing the on/off button. Step 3. Configure the serial port on the MC6 indicator as follows: A. Press “Setup” B. Cursor to “RS232” <ENT> C. Cursor to “Enable” <ENT> D. Cursor to “9600” <ENT> E. Cursor to “Remote” <ENT> The MC6 indicator’s serial port is now configured for 9600 baud communication. Step 4. Configure the com port in a PC Terminal application. A. Click on the Settings menu option and pull down to select Communications B. Click on 9600 Baud, 8 Data Bits, 1 Stop Bit. Parity None, Flow Control None . select the appropriate Com Port. and click OK. The Terminal application is now configured to communicate with the MC6 Indicator in the Remote Mode. 3/99 -83- Step 5. Verify Communication between MC6 Indicator and PC !. Type a question mark character and press enter on the terminal keyboard. The Indicator should respond with a display of pressure readings from both sensors similar to the following: ? 0.004469,-0.000227 2. If tncit is no response, verify the cable connections, cable type (modem vs.. thru), the Com Port settings then repeat steps 1 through 5 above. Step 6. Communication link is established After communications have been sucessfully established you are ready to use the commands listed in the following command library to “talk to” and modify the behavior of the MCG indicator. Command Syntax The MC6 indicator expects a CR (carriage return) character as the terminator on the command string. In the following examples the underscore character ( _ ) represents a single space. Commas must be included where indicated. The command can be transmitted in upper case or lower case. Command Library Summary | Following is a list of commands and a descriptiori of their function. Commands can be sent from a‘ terminal’ or PC using a terminal package or imbedded in custom software which includes a command. A command followed by a question mark character will return the status of the feature (on/off or value where applicable). The status of the feature can be changed by sending the command and an appropriate value as summarized in the following table. Note: Commands must.be terminated with a carriage return. Note: The underscore character ( _ ) in the following table represents a single space. Command Function ? Returns the current displayed value(s) BATCK? Returns the battery charge status DAMP? Returns the status of the damping function DAMP 0 Turns damping off DAMP 1 Sets damping to level I DAMP 2 Sets damping to level 2 DAMP 3 Sets damping to level 3 EUNIT? Returns a code representing the current engineering unit(s) EUNIT | Sets left display to PSI EUNIT 2 Sets left display to inHG EUNIT 3 Sets left display to inH20 EUNIT 4 Scts left display to FtSeawater EUNIT 5 Sets left display to Bar EUNIT 6 Sets left display to mBar EUNIT 7 Sets left display to Kpa EUNIT 8 Sets left display to MPA EUNIT 9 Sets left display to mmHg EUNIT_10 Sets left display to cm Water EUNIT_11 Sets left display to mm Water EUNIT_12 Sets left display to kg/cm2 EUNIT_13 Sets left display to User Defined Engineering Unit (see engineering unit feature in manual) -84- 3/99 specified input pins during the calibration process the base unit electronics may be damaged. Use extreme caution when connecting test leads and applying test voltage inputs. The Model CQS Calibration Quick Select module is available to simplify connection of the voltage standard to the base unit. The module provides banana jack connections for the input of the voltage standard to the calibrator base unit. Step 12 To check the measured voltage using a precision voltage source apply 1.00000 volt +50 microvolts.. Do not use a voltage less than or greater than 1 volt + 50 microvolts. When the calibrator is ready to measure the reference voltage it will display: Apply 1.00000V to J3 pin 7 These pins are located in the connector in module bay #1 as shown below. | © q > Pin 6 - ma 297 ~~. > + — | Ф ево To apply the 1 Vdc signal to the calibrator connect the precision voltage generator so that the positive line is connected to pin 7 and the ground is con- nected to Pin 6. Step 13 The value displayed under the dashed line represents the as received reading for the 1 Vdc measurement. The reading will look as follows: 1.0V +.99998 Ref Check (reading must be between 0.99990 and 1.00010 for base unit to be within specification) After taking note of the reading press the enter key to proceed to the next as received reading. The calibrator will respond by displaying the following 0.1V -.XXXXX Ref Check -70- This is used for calibration of the 20 mA measure- ment capability. The measured value must be within 0.03% of the applied voltage for the current mea- surement to be within the 0.03% of full scale specifi- cation Step 14 To check the measured voltage using a precision voltage source: Apply 0.10000V to J3 pin 7 To apply the 0.1 Vdc signal use the same procedure as outlined in steps 11 and 12 of this section. Step 15 The value displayed under the dashed line represents the as received reading for the 1 Vdc measurement. The reading will look something like follows: 0.1V +.099998 Ref Check Take note of the measured value. Step 16 To repeat taking the as received readings. press the enter key to return to the 1.0 Vdc as received reading screen. To exit the as received readings mode press the CE key. CE As received readings for the mA and Voltage mea- surements performed through the miniature banana Jacks on the instrument keypad can be done by simply setting the base unit up to measure the electrical parameter (current or voltage) to be tested and inputting a serics of known values to the correct Jacks. Refer to Section 7.0 to determine the set up procedure for the measurement of current and/or voltage inputs. As received readings are now completed. Section 27.5 Adjustment/Calibration Base Unit Electronics Step 1 With the calibrator on and displaying pressure measurement data press the set up key. SET UP Step 2 Using the arrow keys locate the text “Calib” in the set up menu. 3/99 Calib RTmodule Using the appropriate arrow keys select the text “Calib” from the set up menu. Step 3 When the calibration function has been selected it will flash on the display. Calib.RTmodule / Step 4 With the text “Calib” displayed and flashing press the enter key. ENT Step 5 The calibrator will respond by displaying: Access code ? .000000 Step 6 Enter the 5 digit calibration access code provided with the calibrator base unit. Access code ? 12345 Step 7 With the correct access code displayed press the enter key. ENT The calibrator will respond by displaying: Electrical Pressure The electrical calibration process allows for the calibration of the current and voltage input measure- ment capability of the base unit as well as the calibration of the 0/1 Vdc analog component of the interface between the base unit and the Quick Select module in use. Step 8 Use the arrow keys to select the word “electrical”. When selected the word will flash on the instrument display. Electrical Pressure Step 9 When this screen appears. the word “Electri- cal” tor electrical recertification is already flashing. Therefore. press the enter key to commence the electrical calibration. ENT The cahbrator will respond by displaying: Calibration Reference Check Step 10 Select the text “Calibration”, when selected the word <<!ibrate will flash on the display of the calibrator. | Calibrate Reference Check Step 11 With the text “Calibrate” flashing press the enter key. ENT Step 12 Using a precision voltage source apply 1.00000 volt (+50 microvolts applied voltage should, at a minimum, equal 1.0 volt. Do not accept a voltage less than 1.0 volt or greater than 1.0 volt plus 50 microvolts) to pin 7 of the sensor connection plug located in the right (looking into the calibrator with the unit in the upright position and the module bays nearest the operator) module bay of the base unit. Connect the ground for the voltage source to pin 6. Looking into the right module bay with the calibra- tor upright and the module bays facing you: pin 7 is the 2nd pin from the top in the right column. In the left column, pin 6 is the center pin, third from the top or bottom of the column. These pins are located in the connector in module bay #1 as shown below. a | (=) ! ". - | 02 20200 i | e e nea, ‚000040 — сонннацучнный = тоже 2e mem ei 4 o + A xx; WARNING ***** Voltage levels in excess of the recommended calibra- tion input, incorrect pin connection or contact wiih pins adjacent to the specified input pins during the base unit calibration process mav damage the unit. Use extreme caution when applvine voltage signals to the base unit. An accessorv calibration module is available to simplify connection of the voltage standard to the 3/99 -71- base unit. This module is model CQS Calibration Quick Select module. This module provides banana jack connections for the input of the voltage standard to the calibrator base unit. Step 13 The calibrator will display the following: Apply 1.00000V to J3 pin 7 With 1.00000 volt (+50 microvolts) applied press the enter key. ENT The calibrator will respond by displaying: XXXXX working The word “working” flashes as the calibrator makes the necessary internal adjustment to calibrate the voltage measurement electronics to 1.0000 volts. The reading must be between 1.00010 and 0.99990 for base unit to be within specification. The _ reference check mode can be used to. verify calibration accuracy. © After completior of the adjustments for the 100000" volt input t the calibrator will display: | ‘“Apply 0.100000V" to J3 pin 7 ‘, With 0.100000 volt (+50 microvolts) applied press the enter key. The calibrator will respond by displaying: XXXXX working After the calibrator completes auto-adjusting the measured value it will display: Apply 10.0000V to volts jack - Step 14 Using a precision voltage generator apply a 10.0000 volt (+500 microvolts) input to the minia- ture recessed banana jacks. Use the COM and V Jacks on the calibrator keypad. Step 15 When the proper voltage is being applied press the enter key. ENT The calibrator will respond by displaying: XXXXX working After completion of the adjustments for the 10.0000 pad. volt input the calibrator will display: Apply 30.0000 Y to volts jack Step 16 Using a precision voltage generator apply a 30.0000 volt (£3 millivolts) input to the voltage jacks. Use the COM and V jacks on the calibrator. Step 17 When the proper voltage is being applied press the enter key. ENT When the proper voltage i IS being applied press the enter key. The calibrator will respond by displaying: XXXXX working After completion of the adjustments for the 30.0000- volt input the calibrator will display: "Apply 20.0000 mA * toma jack Step 18 Using a precision current generator apply a 20.0000 mA (+5 microamps) input to the mA jacks. Use the COM and mA jacks on the calibrator key- Step 19 When the proper current is being applied press the enter key. ENT The calibrator will respond by displaying: XXXXX working After completion of the 20 mA recertification the - - --- calibrator will display: Calibration done Save Cancel Step 20 Using the left/right arrow keys select “Save” to write the new data to the EEPROM calibration storage. To discard the electrical readings select Cancel. ***WARNING*** Selecting and entering the word “Save” will over- write the calibration data previously stored in - 7 2 - 3/99 EEPROM memory. Previously stored calibration data will be permanently destroyed. Step 21 With the desired selection flashing (Save or Cancel) press the enter key. ENT Step 22 If “cancel is selected the calibrator will exit the calibration mode. If “save” is selected the calibrator will prompt you to enter the date of the / new calibration as follows: Step 23 Using the number keys enter the current date such as: mmddyy 031196 For March (03), eleventh (11), 1996 Step 24 With the desired date entered and displayed, press the enter key. ENT Step 25 Turn off the calibrator and install the desired Quick Select pressure module per instructions provided in Section 3.2. Step 26 Turn on the calibrator to resume general pressure measurement activities. Note: During electrical recertification any of the calibration ranges may be skipped by pressing the clear entry (CE) key. When the clear entry key 15 pressed during the electrical calibration process the calibrator will advance to the next electrical input in the calibration sequence. Section 27.6 Recertification of Quick Select Pressure Modules The calibrator is available in a selection of accura- cies trom £0.25% of span through £0.05% of span. covering ranges from 0.25 inches of water to 10.000 psi. Whereas. the calibrator can be calibrated in the field. appropriate pressure standards must be used to assure the accuracy of the calibrator system Is not degraded by the calibration process. As recom- mended by standards organizations such as A.S.M.E., N.LS.T and various U.S. and world government agencies calibration standards should be at least 4 times more accurate than the device to be calibrated. Therefore, if you will be calibrating a +0.!1% of span Quick Select pressure module, a standard of equiva- lent range would have to have an accuracy of at least +0.025% of span. If the standard to be used is of a higher range than the Quick Select pressure module to be calibrated, even greater accuracy is required. For example, if a +0.1% of span Quick Select pressure module with a range of 50 psi is to be calibrated with a 100 psi standard, the calibrating standard should have a minimum accuracy of +0.0125% of span. If you have any questions regard- ing the recommended standards to calibrate Quick Select Pressure Modules please contact: Customer Service Department Dresser Industries Newtown Operation 153 South Main Street P.O. Box 5605 Newtown, CT 06470 Telephone: 203-426-3115 Fax: 203-426-4349 To recertify a Quick Select pressure module follow the procedure outlined below. Step 1 With the power to the calibrator off install the Quick Select pressure module to be calibrated in the left module bay (looking down on the unit with the keypad up and the display at the top). Step2 Power up the calibrator system by pressing the on/otT key. ON OFF Step 3 Sct the left side of the display for the engi- neering units to be used for the calibration process. Information on engineering unit selection is provided in Section 8, Engineering Unit Selection. Step 4 With the calibrator on and displaying pressure measurement data press the set up key. SET UP 3/99 -73- Step 5 Using the arrow keys locate the text “Calib” in the set up menu. Calib Rtmodule Select the text “Calib”. When selected the text will flash on the display. Step 6 With the text “Calib” displayed and flashing press the enter key. ENT Step 7 The calibrator will respond by displaying: Access code ? ‚900000 Step 8 Enter the 5 digit calibration access code provided with the calibrator base unit. Access code ? 12345 Step 9 With the correct access code e display press the enter r key. ENT The calibrator will respond by displaying: Electrical Pressure Step 10 Using the down arrow key select the word “Pressure”. When selected, the word Pressure will flash on the display: Electrical Pressure Step 11 With the word “Pressure” flashing press the enter key. ENT The calibrator will respond by displaying: Zero Cal Yes No Step 12 To perform zero calibration (adjustment) sclect Yes and press the enter key. a ENT To skip zero adjustment and proceed to full scale calibration (adjustment) select No and press the enter key. -74- Step 13 With the pressure module at zero pressure, press the enter key. ENT Note: The following should be done to zero each type of pressure module: Pressure Type Zero Source Absolute-Apply absolute zero using vacuum pump. Gauge-Vent to atmosphere Compound-Vent to atmosphere Dificrential-Vent both ports to atmosphere Vacuum-Vent to atmosphere GQS-1- All GQS-1 modules must have both ports vented to atmosphere in order to properly zero the module. The calibrator will respond by displaying: XXXXX working Where xxxxxx is the voltage being read from the Quick Select pressure module and the flashing word “working” indicates that the calibrator is making the Anternal adjustments necessary for the recalibration. After approximately - 3 seconds the calibrator will display: : | cu E Full Scale Cal Yes No Step 14 To perform full scale calibration (adjust- ment) select Yes and-press the énter key. ENT To skip full scale adjustment and proceed to re- lincarization process select No and press the enter key. Important Note: If full recalibration of the pressure module 1s desired the zero and span adjustment must be reset through these procedures prior to entering the linearization mode. The zero and span values established in these procedures will be used for the zero and span values of the new calibration data. If zero and span are not reset at this time the recalibration will usc the values for zero and span stored in memory from the previous zero and span activities. Step 15 Apply the full scale pressure for the Quick Select pressure module being calibrated. (Coming as close as possible to the full scale mea- surement range of the pressure module being cali- 27909 brated) with the pressure applied press the enter key. ENT The calibrator will respond by displaying: Enter pressure applied .00000 Step 16 Using the keypad enter the exact value of the pressure applied to the Quick Select pressure mod- ule. Be certain to use the engineering unit in use for the left Quick Select module when calibration activities commenced. Enter pressure applied 100.01 In the above example a pressure of 100.01 is being applied to the left Quick Select pressure module. Step 17 With the full scale (F.S.) pressure applied and the corresponding value shown on the display, press the enter key. ENT The calibrator will respond by displaying: Linearity Cal Yes No Step 18 If calibration activity is to be limited to zero and span, using the arrow keys select the word No (when selected the word “No” will flash on the display). If linearity adjustment is to be performed proceed to Step 21. Linearity Cal Yes No Step 19 With the word No flashing press the enter key. ENT The calibrator will respond by displaying: Calibration done Save Cancel Step 20 To save the new zero and span values to memory, thereby overwriting the previously stored values in the EEPROM, select the word “Save” and press the enter key. To discard information and retain the information currently in the EEPROM of the calibrator select “Cancel” and press the enter key . If the save option 1s sclected proceed to step 21. To re- linearize module proceed to step 26. Step 21 If “cancel” is selected the calibrator will exit the calibration mode. If “save” is selected the calibrator will prompt you to enter the date of the new calibration as follows: mmddyy Step 22 Using the number keys enter the current date such as: Lo mmddyy 031196 For March (03), eleventh (11),/1996 Step 23 With the desired date entered and displayed, press the enter key. ENT Step 24 Turn off the calibrator and install the desired Quick Select pressure module per instructions provided in Section 3.2. Step 25 Turn on the calibrator to resume general pressure measurement activities. Step 26 To re-linearize a Quick Select pressure module select the word “Yes” to the linearity query. Important Note: If full recalibration of the pressure module is desired the zero and span adjustment must be reset through these procedures prior to entering the linearization mode. The zero and span values established in these procedures will be used for the zero and span values of the new calibration data. If zero and span are not reset at this time the recalibration will use the values for zero and span stored in memory from the previous zero and span activities. Linearity Cal les No Step 27 With the word “Yes” flashing press the enter kev. ENT The calibrator will respond by displaying: Cir Old Lin Data Cancel Proceed Step 28 Use the arrow keys to select *Proceed” to continue the linearization process. Select “Cancel” using the arrow keys to discontinue the re-lincariza- tion process. 3/99 -75- **X* WARNING * * * Entering “Proceed” will destroy linearization data in the EEPROM of the calibrator Clr Old Lin Data Cancel Proceed Step 29 To continue the linearization process, with the word “Proceed” flashing press the enter key. ENT The calibrator will respond by displaying: Apply and enter value 1.00000 Step 30 Apply the pressure required for point one and enter the numerical value, using the number keys of the exact pressure level applied. (Use the engi- neering unit in use for the left pressure module at the time the calibration process was started). When point I has been applied and entered the display will look as follows for calibration point of 10.002. Apply and enter value 10.002 Step 31 With the applied pressure displayed press the enter key. ENT The calibrator will respond by displaying: +XXXXX working After 3-5 seconds the calibrator will request the next calibration point by displaying. Apply and enter value 2.00000 Step 32 Apply the pressure required for the next calibration point and enter the applied pressure value with the number keys. For the second point a pres- sure of 20.003 has been applied. Apply and enter value 20.003 Step 33 With the required pressure level applied and shown on the display press the enter key. ENT Step 34 Repeat steps 23-26 as many times as re- quired to produce the desired number of linearization points. -76- A maximum of 18 linearization points plus the zero and span points may be programmed for Quick Select pressure modules. Factory calibration consists of a 10 point linearization combined with a 10 point upscale and 10 point down scale linearization and hysteresis check. Important Note: The number of calibration points needed to assure adequate correction for non- linearity is as follows: Sensor Accuracy Number of Points 0.05% including temperature 20 (5% increments) 0.05-0.07% || (10% increments and zero) 0.1% 6 (20% increments and zero) 0.25% 5 (25% increments and zero) Step 35 When the final linearization point to be performed has been completed press the clear entry key. CE The calibrator will respond by displaying: Calibration done Save Cancel Step 36 To save the new linearization data to memory, thereby overwriting the previously stored values in the EEPROM, select “Save™ and press enter. To discard the newly generated calibration information select “Cancel” and press enter. Step 37 If “cancel” is selected the calibrator will exit the calibration mode. If the enter key is pressed with the word “save” flashing the calibrator will prompt entry of the date of the new calibration as follows: mmddyy Step 38 Using the number keys enter the current date such as: mmddyy 031196 For March (03), eleventh (11), 1996 Step 39 With the desired date entered and displayed. press the enter key. 3/99 ENT Step 40 Turn off the calibrator and install the desired Quick Select pressure module per instructions provided in Section 3.2. Step 41 Turn on the calibrator to resume general pressure measurement activities. Section 28.0 Repair of the MC6 There are no customer servicable parts in the MC6. In the unexpected event that you should have a problem with your MC6 system please send the affected componets (base unit and/or quick select pressure or temperature modules) to: Customer Service Department Dresser Industries Newtown Operation 153 South Main Street P.O. Box 5605 Newtown, CT 06470 Telephone: 203-426-3115 Fax: 203-426-4349 3/99 -77- APPENDIX B ASCII CHARACTER CODE This chart shows the ASCII character set and corresponding code numbers in decimal, hexadecimal and binary form. Hexa- ASCII Hexa- ASCII Decimal Binary decimal Character Decimal Binary decimal Character 0 00000000 00 (NUL) 43 00101011 2B + i 00000001 0! (SOH) 44 00101100 2C ` 2 00000010 02 (STX) 45 00101101 2D - 3 00000011 03 (ETX) 46 00101110 2E 4 00000100 04 (EOT) 47 00101111 2F / 5 00000101 05 (ENQ) 48 00110000 30 0 6 00000110 06 (ACK) 49 0011000! 3 7 00000111 07 (BEL) _50 00110010 32 2 8 00001000 08 (BS) 51 00110011 33 3 9 0000100! 09 (T) 52. 00110100 34 4 10 00001010 OA (LF) 53 00110101 35 5 11 00001011 0B (VT) 54 00110110 36 6 12 00001100 OC (FF) 55 00110111 37 7 13 00001101 0D (CR) 56 00111000 38 8 14 00001110 OE (SO) 57 0011100! 39 9 15 00001111 OF (SI) 58 00111010 3A : 16 00010000 10 (DLE) 59 00111011 3B : |7 00010001 11 (ОС!) 60 00111100 ЗС < 18 00010010 12 (DC?) 61 00111101 3D = 19 00010011 13 (DC3) 62 OO111110 3E > 20 00010100 14 (DC4) 63 00111111 3F ? 21 00010101 15 (NAK) 64 01000000 40 @ 22 00010110 16 (SYN) 65 01000001 41 A 23 00010111 17 (ETB) 66 01000010 42 B 24 00011000 18 (CAN) 67 01000011 43 C 25 00011001 19 (EM) 68 01000100 41 D 26 00011010 lA (SUB) 69 01000101 45 Е 27 00011011 18 (ESC) 70 01000110 46 Е 28 00011100 IC (FS) 71 0100011] 47 G 29 00011101 1D (GS) 72 01001000 48 H 30 OUOLITIO IE (RS) 73 01001001 49 | 31 001111] IF (US) 74 01001010 JA J 32 00100000 20 (SP) 75 01001011 JB K 33 00100001 21 ! 76 01001100 4C [. 34 00100010 22 " 77 0100110] 4D M 35 00100011 23 # 78 01001110 4E N 36 00100100 24 S 79 O1001111 4F O 37 00100101 25 CE so 01010000 50) Р 38 00100110 26 de 81 | 07010001 51 () 39 00100111 27 | 82 01010010 52 R 40 00101000 28 _ 83 01010011 EX S | 11 00101001 29 IE n 81 01010100 34 ro 42 00101010 2A | 0 85 1 01010101 55 U | PP RR —;—— 3/99 Note: Each displayed value can be set to a unique engineering unit by including both in the command line as in the following example: EUNIT 2, 11. This will set the left display to inches HG and the right display to mm Water. Command Response EUNIT_15 Degrees C EUNIT 16 Degrees F EUNIT 17 Degrees K EUNIT 18 ; Degrees R EUNIT 19 Ohms Note: EUNIT_15 through EUNIT_19 commands apply only when a temperature module is installed in one of the MC6 ports HOLD? Returns the status of the display hold feature HOLD | Activates hold HOLD 0 Deactivates hold KEYLOCK? Returns the status of the keylock feature KEYLOCK 1 Activates (locks out) front panel access KEYLOCK 2 Deactivates front panel keylock LAMC6ERR? Returns the value of the last error code MINMAX? Returns the min and max values for each installed module PORT? Returns a value representing the current port configuration PORT 0 Set left display to pressure right display to Ma PORT 1 Set left display to Ma and right display to pressure PORT 2 Set left and right displays to pressure PORT 3 Set left display to left minus right differential display PORT 4 Set right display to left minus right differential display PORT 5 Set left display to left plus right PORT 6 Set right display to left plus right TARE? Returns status of tare function TARE 1, 0 Activate tare on left display only TARE 0, 1 Activate tare on right display only TARE 1, 1 Activate tare on both displays TARE 0, _0 Deactivate Tare on both displays ZERO Zeros installed sensors ZERO 0, 1 Zero left display only ZERO 0, 1 Zero right display only ZERO 1, ! Zero both ports -85. ">

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