D4-450 PLC CPU Technical Specs

D4-450 PLC CPU Technical Specs
Prices as of April 27, 2016. Check Web site for most current prices.
DL405 CPU Comparisons
Company
Information
Control Systems
Overview
DL405 CPU Specifications
CLICK PLC
D4-430
D4-440
D4-450
6.5K
22.5K
30.8K
3.5K EEPROM
N/A
3.0K
Yes
1664 (X+Y+CR+GX)
None, requires MC
up to 15.5K
7.0K
Yes
2688 (X+Y,+CR+GX)
7.5K flash
up to 15.5K
15.3K
Yes
8192 (X+Y+GX+GY)
Do-More H2
PLC
2/4/8/16/32/64
4/6/8
320 in/320 out
1664 max.
2
512
Yes
1664 max.
(Including local and
exp.I/O)
map into V-memory
Limited by power budget
16,384 (limited to 1664)
2/4/8/16/32/64
4/6/8
320 in/320 out
1664 max.
2
512
Yes
2688 max.
(Including local and
exp.I/O)
map into V-memory
Limited by power budget
16,384 (limited to 2688)
2/4/8/16/32/64
4/6/8
1024 in/1024 out
4224 max.
3
512; 2048 (port 3)
Yes
8192 max.
(Including local and exp.I/O)
map into V-memory
Limited by power budget
16,384 (16 fully expanded
H4-EBC slaves using
V-memory and bit-of-word
instructions)
DirectLOGIC
PLCs Overview
System Capacity
Total memory available (words)
Ladder memory (words)
built-in memory
with memory cartridge
V-memory (words)
Battery backup
Total CPU memory I/O pts. available (actual
I/O points depend on I/O configuration selected)
I/O module point density
I/O module slots per base
Local/local expansion
Serial remote I/O (including local & exp. I/O
Remote I/O Channels
I/O pts. per remote module channel
Ethernet Remote I/O (including local/exp. I/O)
discrete I/O pts.
Analog I/O channels
Remote I/O channels
I/O per remote channel
Do-More
PLCs Overview
Do-More T1H
PLC
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Performance
Contact execution (boolean)
Typical scan (1K boolean)
3.0µs
8-10ms
0.33µs
2-3ms
Universal
Field I/O
0.96µs
4-5ms
Programming and Diagnostics
RLL ladder style
RLL PLUS/flowchart style (Stages)
Run time editing
Supports Overrides
Variable/fixed scan
Instructions
Control relays
Timers
Counters
Immediate I/O
Subroutines
For/next loops
Timed interrupt
Integer math
Floating-point math
Trigonometric functions
Table instructions
PID
Drum sequencers
Bit of word
Real-time clock/calendar
Internal diagnostics
Password security
System and User error log
IBox instructions
Software
Yes
Yes/384
No
No
Variable
113
480
128
128
Yes
No
No
No
Yes
No
No
No
No
No
No
No
Yes
No
No
No
Yes
Yes/1024
Yes
No
Variable
170
1024
256
128
Yes
Yes
Yes
Yes
Yes
No
No
Yes
No
No
No
Yes
Yes
Yes
Yes
No
Yes
Yes/1024
Yes
Yes
Fixed or variable
210
2048
256
256
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Multi-level
Yes
Yes
2 ports
Yes
Yes
No
No
19.2K
2 ports
Yes
Yes
No
No
19.2K
4 ports
Yes
Yes
Yes
Yes
38.4K
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
Terms and
Conditions
CPU Ports Communications
Built-in ports
K-sequence (proprietary protocol)
DirectNET
Modbus master/slave
ASCII out (Print)
Maximum baud rate
Book 1 (14.3)
www.automationdirect.com/dl405
DL405 PLCs
eD4-9
Prices as of April 27, 2016. Check Web site for most current prices.
D4-450 Key Features
DL450 CPU
D4-450
$945.00
D4-450DC-1 $945.00
D4-450DC-2 $945.00
16 PID loops
The D4-450 CPU can process up to
16 PID loops directly in the CPU. You
can select from various control modes
including automatic control, manual
control, and cascade control. There are
a wide variety of alarms including Process
Variable, Rate of Change, and Deviation.
The various loop operation parameters
are stored in V-memory, which allows easy
access from operator interfaces. Setup
is accomplished with our DirectSOFT
Programming Software. An overview of the
various loop specifications and features is
on page eD4-13.
Floating-point math
The D4-450 CPU supports IEEE format
floating-point math calculations. This
feature means the D4-450 includes full
trigonometric functions and various forms
of integer/floating point number conversions.
Power supplies
We offer a choice of three power supplies
for the DL450 CPU. The power supplies
are built into the CPU. Available power
supplies are:
• 110/220 VAC version - D4-450
• 24 VDC version - D4-450DC-1
• 125 VDC version - D4-450DC-2
D4-450 CPU
The D4-450 provides all the capabilities of the D4-430 and D4-440 CPUs,
plus several additional features such as
DirectSOFT6 IBox instructions.
D4–450 offers four built-in communication ports
Built-in CPU
communications ports
The D4-450 offers four built-in ports for
extra convenience. The 15-pin port offers
our proprietary K-sequence protocol
and is primarily used for programming connections to a D4-HPP-1 handheld programmer or to a PC running
DirectSOFT software. It can also be used
to connect to a C-more panel or other
operator interfaces. The 6-pin phone jack
also supports K-sequence; plus, it can be
a DirectNET slave port or an ASCII output
port. The bottom 25-pin port contains
two logical ports with different pins for
each port. It is primarily a networking
port that supports DirectNET master/
slave or Modbus master/slave protocols.
The bottom port can be used as an ASCII
output port for connections to devices
that can accept ASCII input. It can also
be used as a remote I/O Master. The
Communications Ports table on the next
page has a complete description of each
port.
Note: if you are considering a D4-450 CPU to replace a CPU in an existing system, and the system uses specialty
modules with an F4 prefix, then these modules may require an upgrade to operate with the
D4-450. Contact our Technical Services group prior to placing your order for more information.
(This note does not apply to analog modules.)
Book 1 (14.3)
eD4-10
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
D4-450 Features
Company
Information
Control Systems
Overview
CLICK PLC
The diagrams on this page show the
various hardware features found on the
D4-450 CPU.
CPU Keyswitch
Do-More
PLCs Overview
Wiring terminals
CPU battery
Do-More H2
PLC
Do-More T1H
PLC
RUN
Forces CPU to RUN mode. Locks Comm port - will
not receive incoming data.
TERM
Allows peripherals (HPP, DCM, DirectSOFT, etc.) to
select operating mode
STOP
Forces CPU out of RUN
PWR
ON
OFF
CPU power good
CPU power failure
RUN
ON
OFF
CPU is in RUN mode
CPU is in STOP mode
CPU
ON
OFF
CPU self-diagnostics error
CPU self-diagnostics good
BATT
ON
OFF
CPU battery is low
CPU battery is good or disabled
DIAG
ON
OFF
CPU diagnostics or local bus error
CPU diagnostics or local bus good
I/O
ON
OFF
I/O self-diagnostics error
I/O self-diagnostics good
TXD
ON
OFF
Data is being transmitted
No data is being transmitted
Productivity
3000
RXD
ON
OFF
Data is being transmitted
No data is being transmitted
Universal
Field I/O
Run relay
DirectLOGIC
PLCs Overview
24V auxiliary power
(400ma)
CPU Status Indicators
Slot for optional
memory cartridge
Logic ground
Chassis ground
DirectLOGIC
DL105
AC power
DirectLOGIC
DL205
DirectLOGIC
DL305
110/220
voltage select
DirectLOGIC
DL405
Productivity
Controller
Overview
Communications Ports
Phone
Jack
Port 2
Programming Port, RS232C, baud rate selectable up
to 38.4Kb. Connects to DirectSOFT, DV-1000,
C-more panels, network, etc. K-sequence protocol,
DirectNET protocol (slave only), ASCII out
15-pin
Port 0
Programming port, RS232C, 9600 baud, connects to
HPP, DirectSOFT, DV-1000, C-more panels, etc.
K-sequence protocol (fixed station address=1)
DirectLOGIC
DL05/06
Software
D4-450 communications ports pin-out
C-More
HMI
C-More Micro
HMI
15-pin connector
Phone jack
ViewMarq
Industrial
Marquees
Other HMI
25-pin
Port 1
and
Port 3
General purpose port for RS232C and RS422.
(RS485 Remote I/O Master available on Port 3 only.)
Baud rate selectable via software up to 38.4K baud.
Connects to DirectSOFT, C-more panels, network, etc.
Two logical ports (separate pins on connector).
Software selectable protocol includes:
Protocol
Port 1 Port 3
K-sequence
3
3
DirectNETMaster/Slave
3
3
Modbus Master/Slave
3
3
Remote I/O
n/a
3
ASCII Out
3
3
Communications
Port 2
Appendix
Book 1
Port 0
Terms and
Conditions
25-pin connector
Port 1
25-pin connector
Port 3
Book 1 (14.3)
www.automationdirect.com/dl405
DL405 PLCs
eD4-11
Prices as of April 27, 2016. Check Web site for most current prices.
D4-450 Fixed or Variable Scan
D4-450 Scan control
The D4-450 CPU provides several scan
control options, which are useful in some
high-speed machine control applications.
Variable — The scan varies as necessary from scan to scan. The actual scan
time depends on the instructions being
executed.
Limited — This is similar to a variable
scan in that the scan varies as necessary.
However, if the actual scan time exceeds
a specified target scan time, then a scan
overrun condition is indicated.
Fixed — If the scan is finished before the
time specified, idle time is added to ensure
a fixed scan period. If the scan exceeds the
time specified, the scan is extended to ensure
all instructions are executed. A scan overrun
condition is also reported.
Memory
Rel. 2.1 or later of DirectSOFT, is required to program the D4-450.
The D4-450 has 7.5K of flash memory on
board. Upgrade to 15.5K by choosing an
optional memory cartridge listed on page
eD4-14. The memory cartridge is recommended since it is removable in the event of
problems.
Full array of instructions
Imagine if someone asked you to write a
book, but then told you that you could only
use 50 different words? That would be a
tough job! The same is true for writing a
PLC program. The right instruction can
greatly simplify your control program.
The D4-450 supports over 200 powerful
instructions. These include:
• Four types of drum sequencers, each with
16 steps and up to 16 outputs
• Leading and trailing edge triggered
oneshots
• Bit of word manipulation
(bit set, reset, etc.)
• Trigonometric functions
• Floating point conversions
• Ibox instructions that simplify tasks such
as configuring analog modules or
performing complex math equations
Note: if you are considering a D4-450 CPU to replace a CPU in an existing system, and the system uses specialty
modules with an F4 prefix, then these modules may require an upgrade to operate with the
D4-450. Contact our Technical Services group prior to placing your order for more information.
(This note does not apply to Analog modules.)
Book 1 (14.3)
eD4-12
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
D4-450 PID loops
Company
Information
Control Systems
Overview
CLICK PLC
PID Loop Specifications and Key Features
Do-More
PLCs Overview
Number of Loops
Selectable, 16 maximum
CPU V-memory Required
PID Algorithm
Auto Tuning
32 V-memory locations per loop selected (An additional 32 V-memory locations per loop required if using Ramp/Soak)
Sample Rate
Specify the time interval between PV samples, 0.05 to 99.99 in units of seconds or minutes. If using all 16 loops, the smallest sample rate is limited to
either 0.2 seconds or (PLC scan time x number of loops).
Loop Operation Modes
Ramp/Soak
Loop can be in automatic control, manual (operator) control, or cascade control. PV alarm monitoring continues when loops are in manual mode.
Square Root PV
Specify a square root of the PV for a flow control application.
Limit SP
Specify a maximum and minimum value for allowable setpoint changes.
Limit OUT
Specify a maximum and minimum value for the output range.
Gain
Specify proportional gain of 0.01 to 99.99.
Reset
Specify integral time of 0.1 to 99.98 in units of seconds or minutes.
Rate
Rate Limiting
Specify the derivative time, 0.00 to 99.99 seconds.
Bumpless Transfer I
Bias and setpoint are initialized automatically when the loop is switched from manual to automatic. This provides for a bumpless transfer, which reduces
the chance of sharp changes in the output as a result of entering automatic mode.
Bumpless Transfer II
Bias is set equal to the Output when the module is switched from manual to automatic. This allows switching in and out of automatic mode without having to re-enter the setpoint.
Step Bias
Provides proportional bias adjustment for large setpoint changes. This may stabilize the loop faster and reduce the chance of the output going out of
range. Step bias should be used in conjunction with the normal adjusted bias operation.
Productivity
3000
Anti-windup
If the position form of the PID equation is specified, the reset action is stopped when the PID output reaches 0 or 100%. Select adjusted bias or freeze
bias operation.
Universal
Field I/O
Error Deadband
Error Squared
Specify an incremental value above and below the setpoint in which no change in output is made.
Software
Position or velocity form of the PID equation. Optionally specify direct or reverse acting, square root of the error and error squared control.
Open loop step response method and closed loop limit cycle method.
Up to 16 steps (8 ramp, 8 soak) per loop, with indication of Ramp/Soak step.
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
Specify a derivative gain limiting coefficient to filter the PV used in calculating the derivative term (0 to 20).
Squaring the error minimizes the effect a small error has on the Loop output, however, both Error Squared and Error Deadband control may be enabled.
Alarm Specifications
Deadband
Specify 0.1% to 5% alarm deadband on all alarms except Rate of Change.
PV Alarm Points
Specify PV alarm settings for low-low, low, high, and high-high conditions. You can also specify a deadband to minimize the alarm cycles when the PV
approaches alarm limits.
PV Deviation
Specify alarms to indicate two ranges of PV deviation from the setpoint value (yellow and red deviation).
Specify a rate-of-change limit for the PV.
Rate of Change
Need Temperature Control?
DirectLOGIC
DL405
Productivity
Controller
Overview
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
If you’re only interested in controlling temperature, then there may be a better solution than the D4-450 CPU. Check out the F4-4LTC module. This module has the capabilities of our single loop controllers built into one economical module! Detailed specifications can be found later in this section. This module can directly control up to
four loops and it even includes built-in relay outputs for heater or chiller control! If you use the built-in PID capability of the D4-450 CPU, you still have to purchase the
analog input modules and the output modules (either discrete or analog) in order to complete the loop.
This can result in a much higher overall cost when compared to the F4-4LTC.
Communications
Appendix
Book 1
Terms and
Conditions
Operator Interface
S
D4–450 CPU
DL405
Analog Output
or Discrete Output
PID Loop Control
Block Diagram
DL405 Analog
Input Modules
Book 1 (14.3)
www.automationdirect.com/dl405
DL405 PLCs
eD4-13
Prices as of April 27, 2016. Check Web site for most current prices.
DL405 Programming Tools and Cables
Select a
programming device
There are two tools for programming
the DL405 CPUs: DirectSOFT PC-based
programming software and the D4-HPP-1
handheld programmer.
DirectSOFT
programming software
Our powerful Windows-based programming packages make it easy for you to
program and monitor your DL405 PLC
system. The version of the software that
supports the DL405 CPUs is described
in the table below. See the DirectLOGIC
Overview Section DL in this catalog for
detailed information on DirectSOFT.
Direct Soft
Part Number Price
Description
PC-DSOFT6
$395.00
Programs all PLC families
DL05/06/105/205/305/405
PC-DS100
Free
Free version of DirectSOFT;
programs all DirectLOGIC PLC
CPUs; limited to 100 word
program
DL405 programming cables
Choose the proper cable to connect
the DL405 CPU to your PC running
DirectSOFT.
CPU
D4-430/
D4-440
Price
Port
Cable
Price
port
$557.00 Top
(15 pin)
D4-DSCBL
port
$630.00 Lower
(25 pin)
D3-DSCBL-2 $30.00
Top port
(15 pin)
D4-DSCBL
$30.00
$30.00
port
D3-DSCBL-2 $30.00
D4-450 $945.00 Lower
(25pin)
Phone jack
(RJ12)
D2-DSCBL
$14.00
Handheld programmer
The D4-HPP-1 handheld programmer
connects to the 15-pin port on any of
the DL405 CPUs. A memory cartridge
is located on the side of the handheld
programmer. This slot allows you to copy
memory cartridges (including UV PROMs)
and transfer data/programs between the
CPU and a memory cartridge.
There are three optional connecting cables available for use with
the D4-HPP-1 programmer:
• D4-HPCBL-1: 3m cable
• D4-HPCBL-2: 1.5m cable
• D4-CASCBL: cassette cable
Book 1 (14.3)
eD4-16
DL405 PLCs
1-800-633-0405
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