Omega FPUDV1000 Series Owner Manual

User’s Guide

FPUDV1000 Series

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VARIABLE SPEED

POSITIVE DISPLACEMENT INJECTOR PUMP

OPERATING MANUAL

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Servicing North America:

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TEL: (203) 359-1660

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It is the policy of OMEGA Engineering, Inc. To comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is belived to be correct, but OMEGA accepts no liability for any erroes it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for usein, and should not be used for, human applications.

2

3

4

SECTION

1

4.1

4.2

4.2.1

4.2.2

4.3

5

5.1

5.2

5.3

5.4

5.5

5.6

6

6.1

6.2

6.3

TABLE OF CONTENTS

HEADING

Introduction

Specifications

Features

How to install the pump

Mounting location

Electrical connections

Input Voltage connections

External Input Signal connections

How to install the tubing and fittings

How to operate the pump

8

9

How to adjust the output -Cam type Mechanism Adjustments 9

Description of the electronic adjustment controls 10

Mode 1 - Manually adjusting the output

Mode 2 - 4-20 mA input

11

11

Mode 3 - 0-10VDC input

Mode 4 - Pulse (frequency Hz) Input

How to maintain the FPUDV1000

Routine inspection and cleaning

500 hour service warning timer

How to clean the FPUDV1000

Replacement parts drawing

Replacement parts list 17

15

15

16

13

14

15

15

6

6

6

4

4

3

3

PAGE

2

Page 2

1.0

Introduction

Congratulations on purchasing the positive displacement metering pump. The pump is designed to inject chemicals into piping systems and is capable of injecting against a high system pressure up to 150 PSI (10.4 bar). In addition to the front mounted mechanical flow rate adjustment, the pump is equipped with an external input control circuitry which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC input signal or a pulsed input signal.

Page 3

2.0

Specifications

Maximum Working Pressure 150 psig / 10.4 bar* o o Maximum Fluid Temperature 130 F / 54 C

Output Accuracy o

+/- 10% of maximum (water @ 70 F, 0 psig, and 5’ suction lift) o o

Ambient Temperature Range 14 to 110 F / -10 to 43 C

Duty Cycle

Maximum Viscosity

Continuous

1,000 Centipoise

Maximum Suction Lift

Power Requirements up to 10 ft. water

115V60Hz 40 Watts

Signal Inputs

Dimensions

Weight

220V50Hz 40 Watts

230V60Hz 40 Watts

4-20 mA , 0-10 VDC

TTL, CMOS pulses

Hall Effect sensors, Open-collector transistors,

Dry Contact switches (must withstand 12 VDC @ 2 mA )

6-1/4” high x 10” wide x 9-1/4” deep

(159 MM x 254 MM x 235 MM )

14 lb. / 6.35 Kg

3.0

Features

! Double-ball ceramic check valves.

! PVDF (Kynar) valve assemblies.

! High grade Aflas and Viton O-rings.

! Large outlet flowrate up to 360 GPD / 1363 Liters per day.

! High outlet pressure capability of 150 PSIG / 10.4 Bar.*

! Easy access, front mounted mechanical feed rate adjustment.

! Ball bearing supported motor drive shaft.

! Permanently lubricated ball bearing motor.

! Digital electronic feed rate control.

! 400:1 adjustment turn down ratio.

! Pump output verification system.

! Pump service inspection warning timer.

! Corrosion resistant Valox housing.

! Easy servicing.

! Includes suction tube foot valve & strainer, suction tube weight, suction tubing, discharge tubing and injection fitting with internal back-flow check valve and mounting hardware.

* Most models

Page 4

10 1

2

IN.

(267 MM ) 10 IN . (254 MM )

VARIABLE SPEED PUMP

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN

STANDBY

FIELD DIGIT MODE

PRIME

RESET SERVICE

PROGRAM

DISPLAY

1 - MANUAL

INPUT MODES

2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)

6 1

4 IN.

(159 MM )

J-Box

Pumphead

Adjustment knob

Slide Clamps*

Control Cover

Motor Housing

Rear Cover

FIG. 3.0 PARTS LOCATOR DRAWING

* Slide both top & bottom clamps to the left only far enough to open the control cover.

4.0

How To Install the Pump

CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN

INSTALLING AND SERVICING THE FPUDV1000

Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems.

The pump should be serviced by qualified persons only.

4.1

Mounting Location

Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is recommended. Install the pump where it can be easily serviced.

! Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface only. Mounting to drywall with anchors is not recommended.

! Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the pump tube.

! Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit. Mount the pump off to the side or at a lower level than the chemical container.

! Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This “flooded suction” installation can reduce the time required to prime the pump.

Install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during servicing.

! Your solution tank should be sturdy. Keep the tank covered to reduce fumes.

Page 5

Floor Mount

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

4 Places

3-1/2”

7-5/8”

2

Wall Mount

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

2 Places

8-3/16”

7-3/8”

Note: For wall-mounting, recommend drill & thread into

solid wood only.

FIG. 4.1 - INJECTOR MOUNTING

3 4 5 6 8

77


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN

STANDBY


PRIME

RESET SERVICE

PROGRAM

DISPLAY

1 - MANUAL

INPUT MODES

2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)

1

Poo l

1. Strainer

2. Circulation Pump

3. Filter

4. Heater

5. Check Valve

6. Flowmeter

9

10

7. Injector

8. Solution Tank

9. Injection Fitting (FPU1000-IF)

10. Return Line

Discharge

Tube

FIG. 4.2 - SWIMMING POOL INSTALLATION


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN

STANDBY


PRIME

RESET SERVICE

PROGRAM

DISPLAY

1 - MANUAL

INPUT MODES

2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)

¼" & ½" NPT Injector

FIG. 4.3 - TYPICAL INSTALLATION

Page 6

4.2

Electrical Connections

4.2.1 Input Power Connections -

Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label.

WARNING-RISK OF ELECTRICAL SHOCK

Jumper pins on the circuit board are factory preset for the correct voltage. See Fig. 4.4, page 7 for details.

The pump is supplied with a ground wire conductor and a grounding type attachment plug

(power cord). To reduce the risk of electric shock, be certain that the power cord is connected only to a properly grounded, grounding type receptacle.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

4.2.2 External Input Signal Connections -

The pump will accept any one of three different types of external input signals; 4-20 mA, 0-10

VDC, or frequency. Two types of frequency inputs, AC sine waves (magnetic coils type outputs) and Digital Square waves (Hall Effect signals, contact closures), are acceptable. A jumper plug located on the circuit board is factory pre-set for AC sine wave signals, the jumper must be re-positioned when digital square wave signals are being used. (See Fig. 4.4, page 7,

“Hz input jumper settings”)

All wiring connections are to be made inside of the junction box located on the side of the pump. A liquid-tite connector is supplied and should be used for the external signal cable. The signal input wires are color coded to the type of signal being used.

INPUT SIGNAL TYPE

4-20 mA

0-10 V DC

AC sine wave, Digital square wave

POSITIVE

WIRE COLOR

BLUE

ORANGE

WHITE

NEGATIVE

WIRE COLOR

BLACK

BLACK

BLACK

FIG. 4.3 WIRING CHART - INPUT SIGNAL WIRE COLORS

Page 7

SIGNAL INPUT MODES / FUNCTIONS & WIRING COLOR CODES

INPUT MODE / FUNCTION WIRES REQUIRED

MANUAL

4-20 mA

0-10 VDC

FREQUENCY

ALARM RELAY

FLOW VERIFICATION SENSOR

(Digital square waves)

MOTOR ON SIGNAL

NO CONNECTIONS

BLUE (+) & BLACK (-)

ORANGE (+) & BLACK (-)

WHITE (+) & BLACK (-)

PURPLE & PURPLE

RED (+ 20VDC) & BLACK (-) & YELLOW (signal)

BROWN (+) & BLACK (-)

EXTERNAL INPUT CABLE

ACCEPTABLE CABLE JACKET RANGE:

.118 - .255 INCH

.( 3,0 - 6,5 MM)

RED (+20VDC)

BLACK (Ground)

BLUE (4-20 mA input)

ORANGE (0-10 VDC input)

WHITE (frequency input)

YELLOW (verification sensor input)

BROWN (motor-on contact output)

PURPLE X2 (alarm relay contacts)

JUNCTION BOX

LIQUID-TIGHT

CONNECTOR

ALARM OUTPUT

(CONTACT CLOSURE) connect 2-conductor plug to either normally open (NO) (factory default) or normally closed (NC) side of receptacle.

1 AMP MAX @ 125VAC (24VDC)

DC

MOTOR

Hz INPUT JUMPER SETTINGS

Located under connector

AC sine waves

Jumper Not Installed

(open - factory default)

Digital square waves

Jumper Installed

INPUT SIGNAL CONNECTOR

7 wire bundle

AC LINE VOLTAGE SETTINGS

1 AMP

250VAC

TS

230 VAC

One Jumper Installed on center position

(ends open)

115 VAC

Two Jumpers Installed on end positions

(no open pins)

THERMAL SWITCH

.187 push tab connectors

2 conductors

PROTECTOR FUSE

1 Amp, 250 Volt AC

(Littlefuse #239001 or Equivalent)

MOTOR

RED (+)

MOTOR

BLACK (-)

AC LINE

NEUTRAL

AC LINE

HOT

RED (+)

BLACK (-)

Ground (green)

Hot

Common

Earth Ground (green)

AC

Input

Power

FIG. 4.4 WIRING DIAGRAM - CIRCUIT BOARD

Page 8

4.3

How To Install the Tubing and Fittings



4.3.1 Inlet Tubing - Locate the inlet fitting of the pump head, see fig 4.9. Remove the tube nut.

Push the clear PVC suction tubing onto the compression barb of the fitting. Use the tube nut to secure the tube. Hand tighten only.

4.3.2 Footvalve/Strainer -Trim the inlet end of the suction tubing so that the strainer will rest approximately one inche from the bottom of the solution tank. This will prevent sediment from clogging the strainer. Slip the ceramic weight over the end of the suction tube. Press the footvalve/strainer into the end of the tube. Secure the ceramic weight to the strainer. Drop the strainer into the solution tank.

4.3.3 Outlet Tubing - Locate the outlet fitting of the pump head, see fig 4.9. Remove the tube nut.

Push the opaque outlet (discharge) tubing onto the compression barb of the fitting. Use the tube nut to secure the tube. Hand tighten only.

Trim the other end of the outlet tube leaving only enough slack to connect it to the

Injection/Check valve Fitting (see below). Increasing the length of the outlet tube increases the back pressure at the pump head, particularly when pumping viscous fluids.

Discharge Tube

(Rigid P.E.)

Tube Nut

Outlet Adapter

Pump Head

Suction Tubing

Ceramic

Weight

Footvalve Adapter

O-Ring

Ceramic Ball

O-Ring


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN

STANDBY

FIELD

DIGIT MODE

1 - MANUAL

PRIME

RESET SERVICE

PROGRAM

DISPLAY

INPUT MODES

2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)

FootValve

Sub-Assembly

Footvalve Body

Footvalve Strainer

Inlet Adapter

Tube Nut

Suction Tubing

(clear PVC)

FootValve

FIG. 4.9

FIG. 4.10 FOOTVALVE ASSY.

Page 9

4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to install directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting increasing the back pressure and interfering with the check valve operation. See section 6.0.

Install the Injection/Check valve directly into the piping system. Do not use a pipe stud with a tee for insertion of the injection valve. The solution must inject directly into the flow stream.

Use Teflon thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten only.

TEE INSTALLATION

EXPLODED VIEW

FIG. 4.11

INJECTION/CHECK VALVE

TEE INSTALLATION AND EXPLODED VIEW

5.0

How To Operate The Pump

5.1

How to adjust the output- Cam-Type Mechanism Adjustment (fig. 5.1)

- The flow rate can be adjusted within a range of 5% -100% of maximum output (20:1 turndown ration) by means of a mechanical, cam type mechanism. The mechanism adjusts the pump’s stroke length to an infinite number of settings within the flow range. Because the pump’s output is reduced by increasing the pressure of the system being injected into, the amount of suction lift, and the viscosity of the fluid being injected, the pump must be over-sized to allow for these factors. Sizing the pump to allow adjustment within the midrange is preferred to maintain accuracy. Consult the factory for individual pump model output curve data.

To adjust the pump’s output:

1. With the pump running, loosen the lock screw.

2. Turn the adjustment knob to the desired setting.

3. Re-tighten the lock screw.

Adjustment Knob

(Cam Type Mechanism)

Lock screw

FIG. 5.1

Page 10

5.2

Description of Electronic Adjustment Controls -

Open the control panel door by sliding the upper and lower slide clamps to the left. FIG. 5.2

! RUN/STANDBY Button -

4 Press to start and stop the pump. The ARROW next to the word RUN will light when in the run mode. The ARROW next to the word STAND-BY will blink when in the stand-by mode.

4 Press to clear ALARM.

4 When pressed with the FIELD Button, initiates a 99 second prime cycle which temporarily overrides the mode setting and runs the pump motor at 100% speed. The ARROW next to the word PRIME will blink.

4 When pressed with the DIGIT button, resets the 500 hour service warning timer to zero.

4 When pressed with the MODE button, initiates the programming mode. The ARROW next to the word PROGRAM will blink.

! FIELD Button -

4 In the programming mode, selects the digit to be changed.

! DIGIT Button -

4 In the programming mode, increases the selected digit.

4 When pressed with the MODE Button, toggles the display from % motor speed to input signal value.

! MODE Button -

4 Used to select one of four operating modes.

Mode 1 - Manual Adjustment (external input disabled)

Mode 2 - 4-20mA input

Mode 3 - 0-10VDC input

Mode 4 - Frequency (Hz) input


MODE

% SPEED mA

1

VDC 1000

SERVICE ALARM

Hz

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN

STANDBY


PRIME

RESET SERVICE

PROGRAM

1 - MANUAL

DISPLAY

INPUT MODES

2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)

FIG. 5.1

SLIDE CLAMP

Slide both top & bottom clamps to the left only far enough

(as shown) to open the control cover

FIG. 5.2

Adjustment Knob

(Cam Type Mechanism)


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN

STANDBY


PRIME

RESET SERVICE

PROGRAM

1 - MANUAL

DISPLAY

INPUT MODES

2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)

Electronic Control Panel

Page 11

5.3

5.4

OPERATING MODE 1 - Output adjusted manually -

In this mode, the pump’s motor speed is adjusted manually using the front panel touch pad. The motor speed can be adjusted from 0-100%. To adjust the speed:

4

Set the pump for mode 1. Press the MODE button until MODE 1 is shown on the

LCD display. The %SPEED icon will light. The large 3-DIGIT LCD will indicate the currently programmed percentage of speed.

4

Enter the programming mode. At the same time, press the RUN/STANDBY button and the MODE button. A blinking ARROW will point to the word PROGRAM indicating the program mode has been activated.

4

Press the FIELD button to select the digit to program. The digit will blink when

4

4 selected.

4

Press the DIGIT button to change the selected digit.

Repeat until all digits are programmed.

To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The arrow next to the word PROGRAM will disappear.

[ NOTE: If while in the program mode no buttons are pressed within 20 seconds, the circuitry will automatically return to the run mode, without saving changes.

[

OPERATING MODE 2 - Output adjusted by 4-20 mA input signal -

In this mode, the pump’s motor speed is adjusted automatically based on the value of the

4-20 mA input signal. Any motor speed can be assigned to either the minimum or maximum milliamp input values. However, the programmed minimum mA value must

be less than the programmed maximum mA value. The ALARM and SERVICE icons will blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum mA input signal values:

4

Set the pump for mode 2. Press the MODE button until MODE 2 is shown on the

LCD display. The %SPEED or mA icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the current mA input value.

4

Enter the programming mode. At the same time, press the RUN/STANDBY and

4

4

MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.

Enter the motor speed at the minimum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.

4


4


4

Press the mode button. The % SPEED icon will stop blinking and the mA icon will blink indicating the minimum mA value is ready to be programmed. The currently programmed minimum value is shown on the 3-DIGIT LCD.

4

Enter the minimum mA input signal value. Note: this value must be less than the maximum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.

4


4


4

Press the mode button. The Ma icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.

Enter the motor speed at the maximum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.

4


4


4

Press the mode button. The % SPEED icon will stop blinking and the mA icon will blink indicating the maximum mA value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD.

4

Enter the maximum mA input signal value. Note: this value must be greater than the minimum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected..

4


4


RUN MODE 1

MODE

% SPEED 100

MODE

% SPEED

1

000

MODE mA

2

1

04.0

MODE

% SPEED 000

MODE mA 04.0

2

2

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 1 constant speed % setting

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

RUN MODE 2

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 2

% speed at the minimum input

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 2 minimum input value

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

Page 12

4 Press the mode button. The Ma icon will stop blinking and the %

SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-

DIGIT LCD.

4 Enter the motor speed at the maximum mA input signal value.

Press the FIELD button to select the digit to program. The digit will blink when selected.

4 Press the DIGIT button to change the selected digit.

4 Repeat until all digits are programmed.

4 Press the mode button. The % SPEED icon will stop blinking and the

mA icon will blink indicating the maximum mA value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD.

4 Enter the maximum mA input signal value. Note: this value must be greater than the minimum mA input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected..



4 Press the mode button. Programming is complete.

4 To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear.

Example 1

MODE 2 PROGRAMMING EXAMPLES

Example 2

4 mA = 0% OUTPUT

20 mA = 100% OUTPUT

4 mA = 100% OUTPUT

20 mA = 0% OUTPUT

100 100

PROGRAM MODE 2

% speed at the maximum input

MODE

% SPEED 100

MODE mA 20.0

2

2

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 2 maximum input value

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

75 75

50 50

25 25

0

4 6 8 10 12 14 16 18 20

Milliamp input (mA)

Example 3

4 mA = 0% OUTPUT

20 mA = 75% OUTPUT

100

0

4 6 8 10 12 14 16 18 20


Example 4

4 mA = 20% OUTPUT

20 mA = 50% OUTPUT

100

75 75

50

25

0

4 6 8 10 12 14 16 18 20


50

25

0

4 6 8 10 12 14 16 18 20


Page 13

5.5

OPERATING MODE 3 - Output adjusted by 0-10VDC input signal -

In this mode, the pump’s motor speed is adjusted automatically based on the value of the 0-10VDC input signal. Any motor speed can be assigned to either the minimum or maximum DC input signal values. However, the programmed minimum VDC value must be less than the programmed

maximum VDC value. The ALARM and SERVICE icons will blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum VDC input signal values:

4 Set the pump for mode 3. Press the MODE button until MODE 3 is shown on the LCD display. The % SPEED or VDC icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the VDC input value.

4 Enter the programming mode. At the same time, press the

RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking

ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.

4 Enter the motor speed at the minimum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.



4 Press the mode button. The % SPEED icon will stop blinking and the VDC icon will blink indicating the minimum VDC value is ready to be programmed. The currently programmed minimum value is shown on the 3-

DIGIT LCD.

4 Enter the minimum VDC input signal value. Note: this value must be less than the maximum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.



4 Press the mode button. The VDC icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.

4 Enter the motor speed at the maximum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.



4 Press the mode button. The % SPEED icon will stop blinking and the VDC icon will blink indicating the maximum VDC value is ready to be programmed. The currently programmed maximum value is shown on the 3-

DIGIT LCD.

4 Enter the maximum VDC input signal value. Note: this value must be greater than the minimum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.




4 To exit the programming mode, press the RUN/STANDBY button and the

MODE button at the same time. The PROGRAM arrow will disappear.

RUN MODE 3

MODE 3

VDC 00.0

MODE

% SPEED 000

MODE 3

VDC 00.0

MODE

% SPEED 100

3

3

MODE 3

VDC 10.0

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 3


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 3


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 3 maximum input value

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

5.6

Page 14

OPERATING MODE 4 - Output adjusted by frequency (Hz) input signal -

In this mode, the pump’s motor speed is adjusted automatically based on the frequency (Hz) of the input signal. Any motor speed can be assigned to either the minimum or maximum Hz input signals. However, the programmed minimum Hz value must be less than the programmed maximum Hz

value. The ALARM and SERVICE icons will blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum Hz input signal values:

4 Set the pump for mode 4. Press the MODE button until MODE 4 is shown on the LCD display. The % SPEED or Hz icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the Hz input value.

4 Enter the programming mode. At the same time, press the

RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking

ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.

4 Enter the motor speed at the minimum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.



4 Press the mode button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the minimum Hz value is ready to be programmed. The currently programmed minimum value is shown on the 3-

DIGIT LCD.

4 Enter the minimum Hz input signal value. Note: this value must be less than the maximum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.



4 Press the mode button. The Hz icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.

4 Enter the motor speed at the maximum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.



4 Press the mode button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the maximum Hz value is ready to be programmed. The currently programmed maximum value is shown on the 3-

DIGIT LCD.

4 Enter the maximum Hz input signal value. Note: this value must be greater than the minimum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.




4 To exit the programming mode, press the RUN/STANDBY button and the

MODE button at the same time. The PROGRAM arrow will disappear.

RUN MODE 4

MODE

000

MODE

% SPEED 000

MODE

000

MODE

% SPEED 82.5

MODE

4

628

4

4

Hz

4

Hz

4

Hz

RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 4


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

PROGRAM MODE 4


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM


RUN

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

Page 15

Example 1

0 Hz = 0% OUTPUT

1000 Hz = 100% OUTPUT

100

MODE 4 PROGRAMMING EXAMPLES

Example 2

0 Hz = 100% OUTPUT

1000 Hz = 0% OUTPUT

100

Example 3

0 Hz = 10% OUTPUT

275 Hz = 75% OUTPUT

100

75 75 75

50 50 50

25 25 25

0

0 200 400 600 800 1000

Frequency input (Hz)

0

0 200 400 600 800 1000


0

0 200 400 600 800 1000


6.0

How to Maintain the Pump



6.1

Routine Inspection and Maintenance

The pump requires very little maintenance. However, the pump and all accessories should be checked regularly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately.

Cracking, crazing, discoloration and the like during the first week of operation are signs of severe chemical attack. If this occurs, immediately remove the chemical from the pump.

Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials. The manufacturer does not assume responsibility for damage to the pump that has been caused by chemical attack.

6.2

500 Hour Service Warning Timer

The pump is equipped with a service warning timer. After 500 hours of accumulated running time, the SERVICE icon will light. This is a reminder that the pump should be inspected for service. Your actual service period will depend on many factors such as the chemical used, back pressure, temperature, viscosity, and motor RPM.

Simultaneously press the RUN/STANDBY and DIGIT buttons to reset the service timer to zero.

Note: Pressing the FIELD and DIGIT buttons will display the currently accumulated time value.

6.3

How to Clean the Pump

The pump will require occasional cleaning, especially the Injection fitting, the Footvalve/Strainer, and the pump head valves. The frequency will depend on the type and severity of service.

] Inspect and replace the pumphead valves as required.

] When changing the diaphragm, the pump head chamber and pump head cover should be wiped free of any dirt and debris.

] Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back pressure and interfere with the check valve operation. See section 4.3.4. Fig.

4.11.

] Periodically clean the suction strainer. Fig.4.10

] Periodically inspect the air vents located under the motor housing and in the back on the rear housing cover. Clean if necessary.

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Page 17

MADE

IN

USA

WARRANTY/DISCLAIMER

FOR WARRANTY RETURNS, please have FOR NON WARRANTY REPAIRS OR

The following information available CALIBRATION, consult OMEGA for

1. P.O. Number under which the product current repair/calbration charges. Have

was PURCHASED. Information before contacting OMEGA.

2. Model and serial number of the product 1. P.O. Number to cover the COAST of

under warranty, and the repair/ calibration.

3. Repair Instructions and/or specific 2. Model and serial number of product,

Problems relative to the Product. and

3. Repair instructions and/or specific

Problems relative to the product

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M-4197/0505

Omega FPUDV1000 Series Owner Manual

User’s Guide

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Omegamanual.info

VARIABLE SPEED

POSITIVE DISPLACEMENT INJECTOR PUMP

OPERATING MANUAL

TABLE OF CONTENTS

1.0

Introduction

2.0

Specifications

3.0

Features

FIG. 3.0 PARTS LOCATOR DRAWING

4.0

How To Install the Pump

4.1

Mounting Location

FIG. 4.1 - INJECTOR MOUNTING

4.2

Electrical Connections

FIG. 4.3 WIRING CHART - INPUT SIGNAL WIRE COLORS

FIG. 4.4 WIRING DIAGRAM - CIRCUIT BOARD

4.3

How To Install the Tubing and Fittings

FIG. 4.9

FIG. 4.10 FOOTVALVE ASSY.

TEE INSTALLATION

EXPLODED VIEW

FIG. 4.11

INJECTION/CHECK VALVE

TEE INSTALLATION AND EXPLODED VIEW

5.0

How To Operate The Pump

5.1

How to adjust the output- Cam-Type Mechanism Adjustment (fig. 5.1)

FIG. 5.1

FIG. 5.1

FIG. 5.2

R epl c e a raw ng

WARRANTY/DISCLAIMER

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Process Measurement and Control?

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TEMPERATURE

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FLOW / LEVEL

pH / CONDUCTIVITY

DATA ACQUISITION

HEATERS

ENVIRONMENTAL MONITORING AND CONTROL

Key Features

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