HDX35 PT | Napoleon HDX35 NT, PT gas fireplace Installation and Operating Instructions

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
INSTALLATION AND
OPERATING INSTRUCTIONS
CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.
HDX35NT
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
NATURAL GAS
SAFETY INFORMATION
!
HDX35PT
WARNING
PROPANE
If the information in these instructions
are not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
SAFET
Y BAR
!
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
RIER
DANGER
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
Decorative Product: Not for use as a heating appliance.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
BARRIER
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfireplaces.com • [email protected]
$10.00
1.28F
W415-1434 / 06.09.15
EN
FR
PG
65
2
TABLE OF CONTENTS
The camera icon indicates video tutorials are available as additional reference,
visit http://www.napoleonfireplaces.com/category/product-support/support-centre/
EN
1.0
2.0
3.0
INSTALLATION OVERVIEW
INTRODUCTION
3
4
2.1
2.2
2.3
2.4
5
5
6
7
VENTING
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
DIMENSIONS
GENERAL INSTRUCTIONS
GENERAL INFORMATION
RATING PLATE INFORMATION
8
VENTING LENGTHS AND COMPONENTS
TYPICAL VENT INSTALLATION
VENT TERMINAL CLEARANCES
VENT APPLICATION FLOW CHART
DEFINITIONS
ELBOW VENT LENGTH VALUES
HORIZONTAL TERMINATION
VERTICAL TERMINATION
9
10
11
12
12
12
13
15
INSTALLATION
17
4.1
4.1.1
4.1.2
4.2
4.2.1
4.2.2
4.2.3
4.3
4.4
17
18
18
19
19
20
21
21
22
WALL AND CEILING PROTECTION
HORIZONTAL INSTALLATION
VERTICAL INSTALLATION
USING FLEXIBLE VENT COMPONENTS
HORIZONTAL AIR TERMINAL INSTALLATION
VERTICAL AIR TERMINAL INSTALLATION
APPLIANCE VENT CONNECTION
MOBILE HOME INSTALLATION
GAS INSTALLATION
FRAMING
23
5.1
5.2
5.2.1
5.2.2
5.3
5.4
26
28
29
30
31
32
INSTALLING NON-COMBUSTIBLE BOARD
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
CLEARANCE TO COMBUSTIBLES ENCLOSURE WITHOUT ALCOVE
ALCOVE CLEARANCE TO COMBUSTIBLES ENCLOSURE
MINIMUM COMBUSTIBLE MANTEL CLEARANCES
NON-COMBUSTIBLE FINISHING MATERIAL
FINISHING
33
6.1
6.2
6.3
6.4
6.5
33
34
35
36
36
SAFETY BARRIER REMOVAL / INSTALLATION
LATCH DOOR REMOVAL / INSTALLATION
GLASS DOOR REMOVAL / INSTALLATION
BURNER INSTALLATION
LOGO PLACEMENT
ELECTRICAL INFORMATION
37
7.1
7.2
7.3
7.4
37
37
38
39
HARD WIRING CONNECTION
RECEPTACLE WIRING DIAGRAM
BATTERY HOLDER INSTALLATION
WIRING DIAGRAM
OPERATION
40
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
40
40
41
41
41
41
42
42
42
43
GENERAL TRANSMITTER LAYOUT
INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME
TEMPERATURE DISPLAY
SMART THERMOSTAT
ROOM TEMPERATURE
FLAME HEIGHT
NIGHT LIGHT DIMMER CONTROL
CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION
KEY LOCK
LOW BATTERY / MANUAL BYPASS
OPERATING INSTRUCTIONS
44
9.1
9.2
9.3
9.4
45
45
46
46
RESTRICTING VERTICAL VENTS
PILOT BURNER ADJUSTMENT
VENTURI ADJUSTMENT
FLAME CHARACTERISTICS
MAINTENANCE
47
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
10.10
48
49
50
50
50
50
51
52
52
52
ANNUAL MAINTENANCE
CONTROL ACCESS
BURNER REMOVAL
BRICK PANEL REMOVAL
PORCELAIN PANEL REMOVAL
MEDIA TRAY REMOVAL (GLASS ONLY)
NIGHT LIGHT™ REPLACEMENT
GLASS / DOOR REPLACEMENT
CARE OF GLASS
CARE OF PLATED PARTS
REPLACEMENTS
OVERVIEW
VALVE TRAIN ASSEMBLY
LOG BURNER
GLASS BURNER
ACCESSORIES
TROUBLESHOOTING
WARRANTY
SERVICE HISTORY
W415-1434 / 06.09.15
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
53
54
55
56
57
58
59
62
63
3
1.0 INSTALLATION OVERVIEW
See the section
“VENTING - VENTING
LENGTHS AND AIR TERMINAL
LOCATIONS”
See the section
“FRAMING MINIMUM MANTEL
CLEARANCES”
EN
See the section
“FRAMING”
See the section
“FRAMING - MINIMUM
CLEARANCE TO
COMBUSTIBLE
ENCLOSURES” for
non-combustible
materials such as tile,
marble, granite, etc.
IMPORTANT: Extra
support may be
required.
See the section
“FRAMING - MINIMUM
CLEARANCE TO
COMBUSTIBLE
ENCLOSURES” for
drywall (or other
combustible material)”
See the section
“FRAMING”
Side
Wall
SAF
ETY
BAR
RIE
R
See the section
“BURNER INSTALLATION”
See the section
“CONTROL ACCESS”
for the control box.
See the section
“BATTERY HOLDER”
Batteries must be disposed of according to the local laws and regulations. Some batteries may be recycled,
and may be accepted for disposal at your local recycling center. Check with your municipality for recycling
instructions.
W415-1434 / 06.09.15
4
2.0 INTRODUCTION
EN
!
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
WARNING
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS
PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fire or injury.
Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may
be sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier
is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an
adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and
away from hot surfaces.
Clothing or other flammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and
draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the floor.
Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating
the appliance.
The appliance is a vented gas-fired appliance. Do not burn wood or other materials in the appliance
It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance
and venting system are kept clean. The appliance and its venting system should be inspected before use and at
least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
Under no circumstances should this appliance be modified.
This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be
done by a licensed or qualified service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent
exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping
through these openings can also cause the surrounding combustible materials to overheat and catch fire.
Only doors / optional fronts certified with the appliance are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic
bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well
as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon
Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.
Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of
decorations, a T.V. or other electronic components.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and
shall be installed.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this
appliance.
Installation and repair should be done by a qualified service person. The appliance should be inspected
before use and at least annually by a professional service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments,
burners and circulating air passageways of the appliance be kept clean.
3.2C
W415-1434 / 06.09.15
5
2.1
DIMENSIONS
EN
20 1/8" 512mm
40 1/8"
1019mm
SAFETY BARRIER
30 7/8" 785mm
38 7/16"
977mm
42 3/4"
1085mm
5 5/8"
143mm
32 3/4"
831mm
Ø 7"
178mm
Ø 4"
102mm
19 1/8" 486mm
43 3/8" 1101mm
2.2
2"
51mm
34 5/16" 871mm
GENERAL INSTRUCTIONS
!
WARNING
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM
THE FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifics that apply to your area, for example in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of an appliance
insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches (914mm).
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.
W415-1434 / 06.09.15
6
The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or
ANSI Z223.1 and NFPA 54 in the United States.
EN
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certified in the U.S.
by the National Fireplace
Institute® (NFI) as NFI Gas
Specialists
As long as the required clearance to combustibles is
maintained, the most desirable and beneficial location
www.nficertified.org
for an appliance is in the center of a building, thereby
allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the
room where the appliance is to be located should be considered. If possible, you should choose a location
where the vent will pass through the house without cutting a floor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood
flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
4.1B
2.3
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
QUALITY!
HDX35
NG
LP
Altitude (FT)
0-4,500
0-4500
Max. Input (BTU/HR)
35,000
35,000
Reduced Input (BTU/HR)
25,000
27,000
Min. Inlet Gas Supply Pressure
4.5" w.c. (11mb)
11" w.c. (27mb)
Max. Inlet Gas Supply Pressure
7" w.c. (17mb)
13" w.c. (32mb)
Manifold Pressure (Under Flow Conditions)
3.5" w.c. (9mb)
10" w.c. (25mb)
This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certified for mobile
home installation.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
When the appliance is installed at elevations above 4,500ft (1371m), and in the absence of specific
recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be
reduced at the rate of 4% for each additional 1,000ft (305m).
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
Change in flame appearance from “HI” to “LO” is more evident in natural gas than in propane.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the
appliance and must be installed.
W415-1434 / 06.09.15
7
NOTE: The protective wrap on plated parts is best removed when
the assembly is at room temperature but this can be improved if
the assembly is warmed, using a hair dryer or similar heat source.
This appliance is equipped with a remote control system, which
requires batteries (supplied) to be installed. The transmitter takes 1
9V battery and in the case of a power failure the receiver takes 4 “AA”
batteries.
60%
HDX35
RATING PLATE INFORMATION
!
WARNING
ALLOW APPLIANCE TO COOL BEFORE PERFORMING ANY MAINTANCE OR CLEANING.
Both the rating plate and lighting instructions are attached to a cable and inserted along the left side of the appliance.
CONFORMS TO / CONFORME AUX: ANSI Z21.50-2014, CERTIFIED TO / CERTIFIE CSA 2.22-2014 VENTED GAS FIR
FIREPLACE / FOYER À GAZ VENTILÉ.
DIRECT VENT GAS FIREPLACE.
NOT FOR USE WITH SOLID FUEL.
FOR USE WITH GLASS DOORS
CERTIFIED WITH THIS UNIT ONLY.
MODEL NATURAL GAS / 9700539 (WSL)
GAZ NATURAL 4001658 (NAC)
TO THE APPLIANCE, WHICH WILL COME IN
CONTACT WITH THE FLAMES, OTHER THAN
THAT SUPPLIED BY THE MANUFACTURER
WITH THE APPLIANCE
DECORATIVE PRODUCT: NOT FOR USE AS A
HEATING APPLIANCE.
CHDX35N
HDX35N
WARNING: DO NOT ADD ANY MATERIAL
0-4500FT (0-1370M)
35,000 BTU/H
25,000 BTU/H
3.5" WATER COLUMN/D’UNE COLONNE D’EAU
4.5" WATER COLUMN/D’UNE COLONNE D’EAU
4001657
1657 (NGZ)
(NG
GZ)
4001659 (WUSA)
CHDX35P
ALTITUDE
UDE
DE / ÉLÉVATION
INPUT
PUT / ALIMENTATION
D INPUT / ALIMENTATION RÉDU
RÉDUITE
REDUCED
MANIFOLD PRESSURE /
PRESSION AU COLLECTEUR
MINIMUM
NIMUM SUPPLY PRESSURE /
PRESSION D’ALIMENTATION MINIM
MINIMALE
MAXIMUM SUPPLY PRESSUR
PRESSURE
PRESSION D’ALIMENTATION
D’ALIMENTATION MAXIMALE
P.4 FE
A
MINIMUM CLEARANCE TO
COMBUSTIBLE MATERIALS:
7.0" WATER COLUMN/D’UNE COLONNE D’EAU
’EAU
EAU
TOP
0"
FLOOR
0"
60%
%
RECESSED DEPTH
20 1/2"
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE
SIDES
0"
NAPOLEON
VENT
KITS.
SEE
OWNERS
INSTALLATION MANUAL
BACK
0"
FOR VENTING SPECIFICS.
AND
ECIFICS. PROPER REINSTALLATION A
AN
VENT TOP
2"
RESEALING IS NECESSARY
VENT-AIR
CESSARY
SSARY AFTER SERVICING THE VENT
VENT SIDES & BOTTOM
1"
INTAKE SYSTEM.
SY
S
VERTICAL VENT
1"
MANTEL
8"*
RAMING
AMIN
TOP SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING
ER’S MANUA
MANUAL
MATERIALS. FOR FINISHING MATERIALS SEE OWNER’S
TRUCTION MANUAL FOR GREATE
GREATER
*MAXIMUM HORIZONTAL EXTENSION 2". SEE INSTRUCTION
ANUAL
NUAL FOR MINIMUM AND
EXTENSIONS. SEE OWNER’S INSTRUCTION MANUAL
MAXIMUM LENGTHS.
OPTIONAL FAN KIT: NZ64
ON
N LES CODES
COD D’INSTALLATION ANSI Z223.1 OU CSA-B149 EN VIGUER.
INSTALLER L’APPAREIL SELON
OMOLOGUÉ POUR IINSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE
FOYER À GAZ VENTILÉ. HOMOLOGUÉ
PPROPRIÉ POUR INSTA
INSTALL
BAIN ET UN STUDIO. APPROPRIÉ
INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION
XIGENCES
IGENCES DE LA NORME CAN/CSA
CAN/C Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU
CONFORME AUX EXIGENCES
GAZ EN VIGEUR AU CANADA OU AUX ÉTATS-UNIS DE LLA NORME DE SECURITE ET DE CONSTRUCTION DE
NUFACTUREE,
UREE, TITRE 24 CFR, SECTION 32
MAISONS MANUFACTUREE,
3280. DANS LE CAS OU CETTE NORME D’ÉTATS-UNIS NE
E APPLIQUÉE, SE REFERER A LA NORME R
PEUT ETRE
RELATIVE AU CRITÈRE DE MESURES DE SÉCURITÉ
RE
E L’INCENDIE POUR LES INSTALLATIONS DANS
D
CONTRE
LES MAISONS MANUFACTURÉS, LES SITES ET LES
MMUNAUTÉS,
MUNAUTÉS, ANSI/NFPA 501A. POUR UNE UTILISER AVEC BARRIÈRE W565-0194. SUIVEZ LES
COMMUNAUTÉS,
NSTRUCTIONS
STRUCTIONS D'INSTALLATION SE TROUVENT
TROU
INSTRUCTIONS
DANS LE MANUEL D'INSTALLATION.
M
P
LE
THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, IF ANY; IF NONE, FOLLOW THE
CURRENT ANSI Z223.1 OR CSA B149, INSTALLATION CODES. VENTED GAS FIREPLACE. APPROVED FOR
BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME
INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES
GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME
CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT
APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A. FOR USE WITH BARRIER W565-0194. FOLLOW THE
INSTALLATION INSTRUCTIONS LOCATED IN THE INSTALLATION MANUAL
S
2.4
EN
MODEL PROP
PROPANE
PROPA
PRO
/
PROPANE MODÈLE
M
HDX35P
0-4500FT (0-1370M)
(0-1
35,000 BTU/H
BT
27,0
00 BTU/H
27,000
10" WATER COLUMN/D’UNE COLONNE D’EAU
11" WATER COLUMN/D’UNE COLONNE D’EAU
13" WATER COLUMN/D’UNE COLONNE D’EAU
60%
L’APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT
L’ENSEMBLE D’ÉVACUATION PROPRE A NAPOLEON. RÉFÉRER
AU MANUEL D’INSTALLATION DE PROPRIÉTAIRE POUR
L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN
RÉINSTALLER ET RESCELLER L’EVENT APRÉS AVOIR ASSURÉ
LE MAINTIEN DU SYSTÉME DE PRISE D’AIR.
DESSUS, CÔTÉS & ARRIÈRE : SELON LES ESPACEURS DE
DÉGAGEMENT POUR LES MATERIAUX D’OSSATURE SELON
LA MANUEL DE PROPRIÉTAIRE POUR LES MATÉRIAUX DE
FINITION. *L’EXTENSION HORIZONTALE MAXIMALE : 2".
RÉFÉRER AU MANUAL D’INSTRUCTION POUR DES
EXTENSIONS PLUS GRANDES. RÉFÉRER AU MANUEL
D’INSTALLATION DE PROPRIÉTAIRE.
ELECTRICAL RATING: 115V.60HZ.
5V.60HZ.
HZ. LESS TTHAN 12 AMPERES
WOLF STEEL LTD.
SERIAL NUMBER/ NO. DE SÉRIE: HDX35
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
ANADA
FOYER À D'ÉVENT DIRECT. UN
COMBUSTIBLE SOLIDE NE PAS
ÊTRÉ UTILISÉ AVEC CET
APPAREIL. UTILISER AVEC LES
PORTE VITRÉES HOMOLOGUÉES
SEULEMENT AVEC CETTE UNITÉ.
ADVERTISSEMENT : N’AJOUTEZ PAS
A CET APPAREIL AUCUN MATÉRIAU DEVANT
ENTRER EN CONTACT AVEC LES FLAMMES
AUTRE QUE CELUI QUI EST FOURNI AVECT
CET APPAREIL PAR LE FABRICANT.
PRODUIT DÉCORATIF: NE PAS UTILISER
COMME APPAREIL DE CHAUFFAGE
DÉGAGEMENTS MINIMAUX DES MATÉRIAUX
COMBUSTIBLES :
DESSUS
0"
PLANCHER
0"
PROFONDEUR DE L’ENCLAVE FACE 20 1/2"
CÔTÉS
0"
ARRIÈRE
0"
DESSUS DU CONDUIT D’EVENT
2"
CÔTÉS ET DESSOUS DU CONDUIT
D’EVENT
1"
CONDUIT D’EVENT VERTICAL
1"
TABLETTE
8"*
ENSEMBLE DE VENTILATEUR FACULTATIF: NZ64
SPÉCIFICATIONS ÉLECTRIQUES : 115 V,
W385-2000
60HZ. MOINS DE 12 AMPÈRES.
INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to
the model, venting and gas type of the appliance.
The illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
NOTE: The rating plate must remain with the appliance at all times. It must not be removed.
W415-1434 / 06.09.15
8
3.0 VENTING
EN
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT
(0.9m) FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS
REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF
EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
THIS APPLIANCE USES A 4” (102mm) EXHAUST / 7” (178mm) AIR INTAKE VENT PIPE SYSTEM.
Refer to the section applicable to your installation.
For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the
minimum vertical vent length can create difficulty in burner start-up and/or carboning. Under extreme
vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition. Although not a
requirement, it is recommended for vent lengths that pass through unheated spaces (attics, garages, crawl
spaces) be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide
a means for visually checking the vent connection to the appliance after the appliance is installed. Use a
firestop, vent pipe shield or attic insulation shield when penetrating interior walls, floor or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions
provided for the initial installation.
7.1C
W415-1434 / 06.09.15
9
3.1
VENTING LENGTHS AND COMPONENTS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting
components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal
locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct
Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
PART
4”/7”
SUPPLIER
WEBSITE
Duravent
W175-0053
Wolf Steel
www.duravent.com
Amerivent
4DSC-N2
American Metal
www.americanmetalproducts.com
Direct Temp
4DT-AAN
Selkirk
www.selkirkcorp.com
SuperSeal
4DNA
Metal-Fab
www.mtlfab.com
For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation
procedure found on the website for your venting supplier.
For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red
high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe
joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance flue collar which must
be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following
termination kits: wall terminal kit GD222, GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal
kit GD111, flat roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With flexible venting, in
conjunction with the various terminations, use either the 5 foot (1.5m) vent kit GD220 or the 10 foot (3.1m) vent kit GD330.
For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that
it is unobstructed and undamaged.
Rigid and flexible venting systems must not be combined. Different venting manufacturer components must not
be combined.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is
20 feet (6.1m). The maximum allowable vertical vent length is 40 feet (12.2m). The maximum number of vent connections
is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using flexible venting.
8.1A
W415-1434 / 06.09.15
EN
10
3.2
TYPICAL VENT INSTALLATION
EN
16″ (406mm)
MINIMUM
WARNING!
THE FIRST TWO FEET
OF OUTER 7" (178MM)
DIAMETER VENT PIPE FROM
THE APPLIANCE MUST BE
WRAPPED IN THE 1" (25MM)
THICK INSULATION SLEEVE
(SUPPLIED).
40 FEET
(12m)
MAXIMUM
3 FEET (0.9m)
MINIMUM
18" (457mm)
MAXIMUM
14" (356mm)
MIN.
38 7/16"
(976mm)
INSULATED
SLEEVE
52 7/16"
(1330mm)
PLUS RISE *
38 7/16"
(976mm)
45.8
Refer to “VENTING” section.
W415-1434 / 06.09.15
11
3.3
VENT TERMINAL CLEARANCES
COVERED BALCONY APPLICATIONS ††*
EN
Q
R
Q MIN = 3 feet
(0.9m)
S
G
R MAX = 2 x Q ACTUAL
P
R MAX ”IHHW
(4.6m)
INSTALLATIONS
CANADA
U.S.A.
A
12” (305mm)
12” (305mm)
B
12” (305mm)Δ
9”
(229mm)Δ
C
12” (305mm)*
D
18”
(457mm)**
E
F
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
12” (305mm) * Clearance to permanently closed windows.
18” (457mm)**
Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2’
(0.6m) from the center line of the terminal.
12” (305mm)** 12” (305mm)** Clearance to unventilated soffit.
0” (0mm)
0” (0mm)
Clearance to an outside corner wall.
0” (0mm)***
0”
(0mm)***
Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney,
etc.).
2” (51mm)***
2”
(51mm)***
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase,
etc.).
H
3’(0.9m)
3’ (0.9m)****
Clearance to each side of the center line extended above the meter / regulator assembly to a
maximum vertical distance of 15’ (4.6m).
I
3’ (0.9m)
3’ (0.9m)****
Clearance to a service regulator vent outlet.
J
12” (305mm)
9” (229mm)
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other
appliance.
Clearance to a mechanical air supply inlet.
G
K
6’ (1.8m)
3’ (0.9m) †
L
7’ (2.1m) ‡
7’ (2.1m) ****
Clearance above a paved sidewalk or paved driveway located on public property.
M
12”
(305mm)††
12”
(305mm)****
Clearance under a veranda, porch or deck.
N
16” (406mm)
16” (406mm)
Clearance above the roof.
O
2’ (0.6m)†*
2’ (0.6m) †*
Clearance from an adjacent wall including neighbouring buildings.
P
8’ (2.4m)
8’(2.4m)
Roof must be non-combustible without openings.
Q
3’ (0.9m)
3’ (0.9m)
See chart for wider wall dimensions.
R
6’ (1.8m)
6’ (1.8m)
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an
opening between the terminal and the open side of the structure.
S
12” (305mm)
12” (305mm)
Clearance under a covered balcony
Δ
The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.
*
Recommended to prevent condensation on windows and thermal breakage
**
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
***
The periscope requires a minimum 18 inches clearance from an inside corner.
****
This is a recommended distance. For additional requirements check local codes.
†
3 feet above if within 10 feet horizontally.
‡
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
††
Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
†*
Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.
††*
Permitted only if the balcony is fully open on a minimum of one side.
NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.
12.1D
W415-1434 / 06.09.15
12
3.4
VENT APPLICATION FLOW CHART
TOP EXIT
EN
Horizontal Termination
Vertical Termination
Vertical rise is equal
to or greater than
the horizontal run
Vertical rise is less
than horizontal run
Vertical rise is equal
to or greater than
the horizontal run
Vertical rise is less
than horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
(12m)
Horizontal run +
vertical rise to
maximum of
24.75 feet (7.5m)
Horizontal run +
vertical rise to
maximum of 40 feet
(12m)
Horizontal run +
vertical rise to
maximum of 40 feet
(12m)
4.2 times the
vertical rise equal to
or greater than the
horizontal run
3 times the vertical
rise equal to or
greater than the
horizontal run
13.1A
3.5
DEFINITIONS
For the following symbols used in the venting calculations and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet
HR - combined horizontal vent lengths in feet
HO - offset factor: .03 (total degrees of offset - 90°*) in feet
VT - combined vertical vent lengths in feet
14.1
3.6
ELBOW VENT LENGTH VALUES
1°
15°
30°
45°
90°*
FEET
0.03
0.45
0.9
1.35
2.7
INCHES
0.5
6.0
11.0
16.0
32.0
MILLIMETERS
12.7
152.4
279.4
406.4
812.8
* The first 90° offset has a zero value and is shown in the formula as - 90°
15.1A
W415-1434 / 06.09.15
13
3.7
HORIZONTAL TERMINATION
(HT) < (VT)
Simple venting configuration (only one 90° elbow)
EN
See graph to determine the required vertical
rise VT for the required horizontal run HT.
40 (12.2)
39 (11.9)
REQUIRED
VERTICAL
RISE IN FEET
(METERS)VT
30 (9.1)
20 (6.1)
10 (3.1)
14" (356mm)
0
18"
2.5
(0.8)
5
(1.5)
7.5
(2.3)
10
(3.1)
12.5
(3.8)
15
(4.6)
17.5
(5.3)
20
(6.1)
HORIZONTAL VENT RUN PLUS OFFSET IN
FEET (METERS) HT
The shaded area within the lines represents
acceptable values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet (12.2m)
Example:
V1 = 3 FT (0.9m)
V2 = 8 FT (2.4m)
VT = V1 + V2= 3 FT (0.9m ) + 8 FT (2.4m) = 11 FT (3.4m)
H1 = 2.5 FT (0.8m)
H2 = 2 FT (0.6m)
HR = H1 + H2 = 2.5 FT (0.8m) + 2 FT (0.6m) = 4.5 FT (1.4m)
HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT (1.7m)
HT = HR + HO = 4.5 FT (1.4m) + 5.4 FT (1.6m) = 9.9 FT (3m)
HT + VT = 9.9 FT (3m) + 11 FT (3.4m) = 20.9 FT (6.4m)
Formula 1:
HT < VT
9.9 FT (3m) < 11 FT (3.4m)
Formula 2:
HT + VT < 40 FT (12.2m)
20.9 FT (6.4m) < 40 FT (12.2m)
Since both formulas are met, this vent configuration is acceptable.
90°
H2
V2
90°
H1
90°
V1
16.1B
W415-1434 / 06.09.15
14
(HT) > (VT)
Simple venting configuration (only one 90° elbow)
EN
See graph to determine the required vertical rise VT for the
required horizontal run HT.
150 (3810)
147
(3733.8)
REQUIRED
VERTICAL RISE
IN INCHES
(MILLIMETERS)
VT
100 (2540)
57 (1447.8)
50 (1270)
19 1/2
14" (356mm)
(495.3)
0
2
18
(0.6)
(5.5)
5
(1.5)
15
10
(3.1) 12.5 (4.6)
(3.8)
20 (6.1)
19.5
(5.9)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERES) HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT < 4.2 VT
Formula 2: HT + VT < 24.75 feet (7.5m)
Example:
V1 = VT = 6 FT (1.8m)
H1 = 3 FT (0.9m)
H2 = 5 FT (1.5m)
HR = H1 + H2 = 3FT (0.9m) + 5FT (1.5m) = 8 FT (2.4m)
HO = .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7FT (0.8m)
HT = HR + HO = 8FT (2.4m) + 2.7FT (0.8m) = 10.7FT (3.3m)
HT + VT = 10.7FT (3.3m) + 6FT (1.8m) = 16.7FT (5.1m)
90°
V1
H1
H2
90°
Formula 1: HT < 4.2 VT
4.2 VT = 4.2FT (1.3m) x 6FT (1.8m) = 25.2FT (7.7m)
10.7FT (3.3m) < 25.2FT (7.7m)
90°
Formula 2: HT + VT < 24.75 FT (7.5m)
H1
90°
16.7FT (5.1m) < 24.75 (7.5m)
Since both formulas are met, this vent configuration is acceptable.
Example:
90°
V1 = 4 FT (1.2m)
V1
V2 = 1.5 FT (0.5m)
VT = V1 + V2 = 4FT (1.2m) + 1.5FT (0.5m) = 5.5 FT (1.7m)
H1 = 2 FT (0.6m)
H2 = 1 FT (0.3m)
H3 = 1 FT (0.3m)
H4 = 1.5 FT (0.5m)
HR = H1 + H2 + H3 + H4 = 2FT (0.6m) + 1FT (0.3m) + 1FT (0.3m) + 1.5FT (0.5m) = 5.5 FT (1.7m)
HO = .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT (2.5m)
HT = HR + HO = 5.5 FT (1.7m) + 8.1 FT (2.5m) = 13.6 FT (4.2m)
HT + VT = 13.6 FT (4.2m) + 5.5 FT (1.7m) = 19.1 FT (5.8m)
90°
V2
H2 H
3
Formula 1:
HT < 4.2 VT
4.2 VT = 4.2 FT (1.3m) x 5.5 FT(1.7m) = 23.1 FT (7m)
13.6 FT (4.2m) < 23.1 FT (7m)
Formula 2:
HT + VT < 24.75 FT (7.5m)
19.1FT (5.8m) < 24.75 FT (7.5m)
Since both formulas are met, this vent configuration is acceptable.
16.1_2A
W415-1434 / 06.09.15
H4
15
3.8
VERTICAL TERMINATION
(HT) < (VT)
Simple venting configurations.
EN
See graph to determine the required vertical rise VT for the
required horizontal run HT.
40 (12.2)
30 (9.1)
REQUIRED
VERTICAL
RISE IN FEET
(METERS) VT
20 (6.1)
10 (3.1)
3 (0.9)
0
5
(1.5)
10
(3.1)
15
(4.6)
20
(6.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring one or more 90° elbows the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet (12.2m)
Example:
V1 = 5 FT (1.5m)
V2 = 6 FT (1.8m)
V3 = 10 FT (3.1m)
VT = V1 + V2 + V3 = 5FT (1.5m) + 6FT (1.8m) + 10FT (3.1m) = 21FT (6.4m)
H1 = 8 FT (2.4m)
H2 = 2.5 FT (0.8m)
HR = H1 + H2 = 8FT (2.4m) + 2.5FT (0.8m) = 10.5 FT (3.2m)
HO = .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT (2.5m)
HT = HR + HO = 10.5FT (3.2m) + 8.1FT (2.5m) = 18.6FT (5.7m)
HT + VT = 18.6FT (5.7m) + 21FT (6.4m) = 39.6FT (12.1m)
90°
V3
90°
H2
V2
H1
90°
V1
90°
Formula 1:
HT < VT
18.6FT (5.7m) < 21FT (6.4m)
Formula 2:
HT + VT < 40 FT (12.19m)
39.6FT (12.1m) < 40FT (12.2m)
Since both formulas are met, this vent configuration is acceptable.
18.1A
W415-1434 / 06.09.15
16
(HT) > (VT)
Simple venting configurations.
See graph to determine the required vertical rise VT for the
required horizontal run HT.
EN
20 (6.1)
19 (5.8)
REQUIRED
VERTICAL
RISE IN FEET
(METERS) VT
10 (3.1)
3 (0.9)
14" (356mm)
0
18
(5.5)
5
(1.5)
10
(3.1)
15
(4.6)
25
(7.6)
20
(6.1)
30
(9.1)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (METERS) HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than two 90° elbows the following formulas apply:
Formula 1: HT < 3VT
Formula 2: HT + VT < 40 feet (12.2m)
Example:
V1 = 2 FT (0.6m)
V2 = 1 FT (0.3m)
V3 = 1.5 FT (0.5m)
VT = V1+V2+V3= 2FT (0.6m) + 1FT (0.3m) + 1.5FT (0.5m) = 4.5FT (1.4m)
H1 = 6 FT (1.8m)
90°
H2 = 2 FT (0.6m)
HR = H1 + H2 = 6FT (1.8m) + 2FT (0.6m) = 8 FT (2.4m)
HO = .03 (four 90° elbows - 90°)
V1
= .03 (360° - 90°) = 8.1 FT (2.5m)
HT = HR + HO = 8FT (2.4m) + 8.1FT (2.5m) = 16.1FT (4.9m)
HT + VT = 16.1FT (4.9m) + 4.5FT (1.4m) = 20.6 FT (6.3m)
90°
V3
H2
H1
V2
90°
90°
HT < 3VT
3VT = 3FT (0.9m) x 4.5FT (1.4m) = 13.5FT (4.1m)
16.1FT (4.9m) > 13.5FT (4.1m)
Since this formula is not met, this vent configuration is unacceptable.
Formula 2:
HT + VT < 40 feet (12.2m)
20.6FT (6.3m) < 40 (12.2m)
Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will
need to be established to satisfy both formulas.
Formula 1:
18.1_2B
W415-1434 / 06.09.15
17
4.0 INSTALLATION
!
WARNING
EN
ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP
THE GAS AND ELECTRICAL SUPPLY.
IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE
“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
68.2B
4.1
WALL AND CEILING PROTECTION
!
WARNING
DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF
MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.
ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.
INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR
OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
70.1
For optimum performance it is recommended that all horizontal runs have a minimum of 1/4" (6.4mm) rise
per foot (0.3m) using flexible venting. For safe and proper operation of the appliance, follow the venting
instructions exactly.
For clearance to combustible materials from the vent pipe, see “FRAMING” section.
W415-1434 / 06.09.15
18
4.1.1 HORIZONTAL INSTALLATION
!
EN
WARNING
THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
This application occurs when venting through an exterior wall.
Having determined the correct height for the air terminal
VENT
location, cut and frame a hole in the exterior wall as
SHIELD
illustrated to accommodate the firestop assembly. Dry
fit the firestop assembly before proceeding to ensure CAULKING
the brackets on the rear surface fit to the inside
surface of the horizontal framing.
FIRESTOP
The vent shield must be installed to the full depth of
SPACER
the combustible wall. The length of the vent shield
may be cut shorter for combustible walls that are less
than 6" (152mm) thick. NOTE: Bend the tabs for reduced side
DETERMINE
THE
CORRECT
HEIGHT
clearances or move the shield for reduced top clearances.
A. Apply a bead of caulking (not
supplied) around the corner
edge of the inside surface of the
firestop assembly, fit the firestop
assembly to the hole and secure
using the 4 screws (supplied in
your manual baggie).
FINISHING
MATERIAL
B. Once the vent pipe is installed in its final position, apply high temperature sealant W573-0007 (not
supplied) between the pipe and the firestop.
4.1.2 VERTICAL INSTALLATION
20.7A
This application occurs when venting through a roof. Installation kits for
various roof pitches are available from your authorized dealer / distributor.
See accessories to order specific kits required.
A. Determine the air terminal location, cut and frame a square opening as
illustrated in the ceiling and the roof to provide the minimum 1" (25mm)
clearance between the vent pipe and any combustible material. Try to
center the vent pipe location midway between two joists to prevent
having to cut them. Use a plumb bob to line up the center of the
openings. A vent pipe shield will prevent any materials such as
insulation, from filling up the 1" (25mm) air space around the pipe.
Nail headers between the joist for extra support.
FIRESTOP
UNDERSIDE OF
JOIST
B. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel
CAULKING
vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure VENT PIPE
over the opening in the ceiling. A firestop must be placed on the bottom of each
SHIELD
framed opening in a roof or ceiling that the venting system passes through.
VENT
Apply a bead of caulking all around and place a firestop spacer over the vent
PIPE
shield to restrict cold air from being drawn into the room or around the fireplace. Ensure
COLLAR
that both spacer and shield maintain the required clearance to combustibles. Once the
VENT
vent pipe is installed in its final position, apply sealant between the pipe and the firestop
PIPE
assembly.
SHIELD
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and
tighten. This will prevent any materials, such as insulation, from filling up the 1" (25mm)
air space around the pipe.
W415-1434 / 06.09.15
21.1A
19
4.2
USING FLEXIBLE VENT COMPONENTS
!
WARNING
EN
DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.
KEEP IT PULLED TIGHT.
SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN
AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED
AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS
MUST NOT BE REMOVED.
ELBOW
SPACERS
For safe and proper operation of the appliance, follow the venting
instructions exactly.
All inner flex pipe and outer flex pipe joints may be sealed using high
temperature sealant W573-0002 (not supplied) or the high temperature
sealant W573-0007 Mill Pac (not supplied). However, the high temperature
sealant W573-0007 Mill Pac (not supplied) must be used on the joint
connecting the inner flex pipe and the exhaust flue collar.
Use only approved flexible vent pipe kits marked:
“Wolf Steel Approved Venting” as identified
by the stamp only on the outer flex pipe.
22.1
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION
A.
B.
C.
Stretch the inner flex pipe to the required
length needed for the finished wall surface.
Apply a heavy bead of high temperature
sealant W573-0007 Mill Pac (not supplied) to
the inner sleeve of the air terminal. Slip the
vent pipe a minimum of 2” (50.8mm) over the
inner sleeve of the air terminal and secure
with 3 #8 screws.
Using the outer flex pipe, slide over the outer
combustion air sleeve of the air terminal
and secure with 3 #8 screws. Seal using
high temperature sealant W573-0002 (not
supplied).
Insert the vent pipes through the firestop
maintaining the required clearance to
combustibles. Holding the air terminal (lettering
in an upright, readable position), secure to the
exterior wall and make weather tight by sealing
with caulking (not supplied).
#10x2"
SCREWS
OUTER FLEX
PIPE
CAULKING
INNER FLEX
PIPE
2" (50.8mm) OVERLAP
HI-TEMP
SEALANT
#8 X 1/2” SELF DRILLING
SCREWS
HI-TEMP
INNER COUPLER
SEALANT
OUTER COUPLER
D.
If more vent pipe needs to be used to
OUTER
reach the fireplace, couple them together
FLEX
PIPE
OUTER
as illustrated. The vent system must be
INNER
supported approximately every 3 feet (0.9mm)
FLEX PIPE
FLEX PIPE
for both vertical and horizontal runs. Use
noncombustible strapping to maintain the
minimum 1” (25.4mm) clearance to combustibles.
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth
of its return flange.
23.3B
W415-1434 / 06.09.15
20
4.2.2 VERTICAL AIR TERMINAL INSTALLATION
!
EN
WARNING
MAINTAIN A MINIMUM 2” (51mm) SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.
A.
Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately
supported using either an alternate method suitable to the
authority having jurisdiction or the optional roof support.
B.
Stretch the inner flex pipe to the required length. Slip the
inner flex pipe a minimum of 2” (51mm) over the inner pipe
of the air terminal connector and secure with 6 #8 screws.
Seal using a heavy bead of high temperature sealant
W573-0007 (not supplied).
C.
Repeat using the outer flex pipe, using a heavy bead of
high temperature sealant W573-0002 (not supplied).
D.
Thread the air terminal connector / vent pipe assembly down
through the roof. The air terminal must be positioned vertically
and plumb. Attach the air terminal connector to the roof support,
ensuring that the top of the air terminal is 16” (406mm) above the
highest point that it penetrates the roof.
E.
ROOF SUPPORT
Remove nails from the shingles, above and to the sides of the
air terminal connector. Place the flashing over the air terminal
connector leaving a min. 3/4” (19mm) of the air terminal connector
showing above the top of the flashing. Slide the flashing
underneath the sides and upper edge of the shingles. Ensure that
the air terminal connector is properly centred within the flashing,
giving a 3/4” (19mm) margin all around. Fasten to the roof.
Do not nail through the lower portion of the flashing. Make
weather-tight by sealing with caulking. Where possible, cover
the sides and top edges of the flashing with roofing material.
INNER PIPE
AIR
TERMINAL
CONNECTOR
HIGH
TEMPERATURE
SEALANT
INNER FLEX PIPE
OUTER FLEX PIPE
AIR INLET
BASE
2” (51mm)
F.
G.
H.
Aligning the seams of the terminal and air terminal connector,
place the terminal over the air terminal connector making
sure the vent pipe goes into the hole in the terminal. Secure
with the three screws provided.
CAULKING
STORM COLLAR
WEATHER
SEALANT
Apply a heavy bead of weatherproof caulking 2” (51mm)
above the flashing. Install the storm collar around the air
terminal and slide down to the caulking. Tighten to ensure
that a weather-tight seal between the air terminal and the
collar is achieved.
FLASHING
If more vent pipe needs to be used to reach the fireplace see “HORIZONTAL AIR TERMINAL
INSTALLATION” section.
24.2A
W415-1434 / 06.09.15
21
4.2.3 APPLIANCE VENT CONNECTION
A.
Install the inner exhaust flue collar to the appliance. Secure
with 3 screws. Seal the joint and screw holes using the high
temperature sealant Mill-Pac W573-0007 (not supplied).
B.
Install the outer flex pipe to the appliance. Attach and seal the
joints using a high temperature sealant.
#8 X 1/2”
SELF
DRILLING
SCREWS
EN
2” (50.8mm)
OVERLAP
HIGH TEMP
SEALANT
28.1C
4.3
MOBILE HOME INSTALLATION
This appliance is also certified to be installed as an OEM (Original Equipment Manufacturer) installation
in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the
manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR,
Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This
appliance is only for use with the type(s) of gas indicated on the rating plate.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built
in appliances are equipped with 1/4” (6.4mm) diameter holes located in the front left and right corners of the
base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products
contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the
appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always
turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home
and prior to lighting the appliance, ensure that the logs are positioned correctly.
This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
A conversion kit is supplied with the mobile home appliance.
Conversion Kits
This appliance is field convertible between Natural Gas (NG) and Propane (LP).
To convert from one gas to another consult your Authorized dealer/distributor.
29.1A
W415-1434 / 06.09.15
22
4.4
GAS INSTALLATION
!
EN
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
Installation and servicing to be done by a qualified installer. Do not use open flame.
•
•
•
•
•
Move the appliance into position and secure.
If equipped with a flex connector the appliance is designed to accept a 1/2” (13mm) gas supply.
Without the connector it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped
with a manual shut off valve to turn off the gas supply to the appliance.
Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.
When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
Check for gas leaks by brushing on a soap and water solution.
30.1A
NOTE: Connect the gas supply to the 1/2" shut off and flex connector (supplied). Ensure gas supply is
secured.
W415-1434 / 06.09.15
23
5.0 FRAMING
!
WARNING
EN
RISK OF FIRE!
IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING
IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE
APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH
ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO
COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.
DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN
AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH
SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK
OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE
INSULATION AND OTHER MATERIALS ARE SECURED.
WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO
MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS
LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS
CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,
OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING
ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE
FURNACE AT 1382° F (750°C) AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE
MATERIALS.
MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD
COULD RESULT.
THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE
BASE.
IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, OR SPECIFIED IN THE
INSTALLATION INSTRUCTIONS. THEY MUST BE INSTALLED.
FINISHING MUST BE DONE USING A NON-COMBUSTIBLE MATERIAL EXTENDING FROM THE TOP
OF THE APPLIANCE SUCH AS NON-COMBUSTIBLE BOARD, CERAMIC TILE, MARBLE, ETC. DO
NOT USE WOOD OR DRYWALL.
ANY FIRE RATED DRYWALL IS NOT ACCEPTABLE.
71.1B
It is best to frame your appliance after it is positioned and the vent system is installed. Use the steel frame provided
except when recessing into non-combustible material deeper than 1 1/2”.
Maintain these minimum clearances to combustibles from appliance and vent surfaces:
Appliance framing:
Use steel framing provided.
Ceiling height
Non- Combustible Appliance finishing:
is
minimum 24"
Front 4 3/4" (121mm) to sides of appliance opening
(610mm)
from the
10" (254mm) above appliance opening
top
of
the
appliance
Combustible Appliance finishing:
opening.
70" (1778mm) from bottom of appliance to enclosure top
2" (51mm) to top of vent pipe*
1" (25mm) to sides and bottom of vent pipe*
*HORIZONTAL VENT SECTIONS: A minimum clearance of 2" (51mm) to the top and 1" (25mm) to the sides and
bottom of the vent pipe on all horizontal runs to combustibles is required.
*VERTICAL VENT SECTIONS: A minimum of 1" (25mm) all around the vent pipe on all vertical runs to
combustibles is required except for clearances in appliance enclosures. Use firestop spacer W500-0096 (not
supplied).
W415-1434 / 06.09.15
24
EN
* When constructing the enclosure allow for finishing material thickness to maintain clearances.
IMPORTANT: Before finishing in the appliance test the operation using the remote control, cycling it
through all of its different modes, see “OPERATION” section. Should trouble shooting be required,
access to the controls can be made through the pre-finishing access panel.
70"
(1778mm)
MINIMUM
43 "
(1099mm)
43 7/8"
(1114mm)
19 7/8"
(505mm)*
W415-1434 / 06.09.15
25
INSIDE CHASE
OUTSIDE CHASE
EN
19 7/8"
[505mm]
19 7/8"
[505 mm]
43 7/8" [1114mm]
43 7/8" [1114mm]
CORNER CHASE
1"
[25mm]
48"
[1219mm]
43 7/8" [1114mm]
70 3/4" [1797mm]
W415-1434 / 06.09.15
26
5.1
INSTALLING NON-COMBUSTIBLE BOARD
!
EN
WARNING
A NON-COMBUSTIBLE FINISHING MATERIAL BORDER, SUCH AS BRICK, MARBLE, GRANITE, ETC.
IS REQUIRED. FINISHING WITH JUST NON-COMBUSTIBLE BOARD TO THE SIDES AND TOP OF THE
APPLIANCE IS NOT ALLOWED.
THE SURFACE ABOVE THE APPLIANCE GETS VERY HOT. IF PROPER FINISHING MATERIALS ARE
NOT USED, CRACKING CAN OCCUR.
With the frame assembly in place, use drywall screws to
install the non-combustible board sides (1) and center (2).
2
NON-COMBUSTBLE
BOARD REQUIRED
1
44 1/8" [1121m
m]
1
10"
[254mm]
NOTE: Avoid joints or grout lines aligning
with non-combustible board seams.
42 3/4"
[1086mm]
SAFET
Y BAR
RIER
4 3/4"
[121mm]
Joint Compound where required
Joint compounds such as Durabond 90 and tapes that are resilient to heat and cracking should be used when
taping and mudding seams.
Setting tiles and grouting
We recommend you use tiles with a dry butt joint to be installed using a two-part mortar with an acrylic latex
additive, such as Mapei Kerabond/Kerlastic, to allow for slight movement in the normal operation of the
appliance.
If grout is used between the tiles, a polymer-based grout, such as Mapei Ultracolour plus, is recommended.
W415-1434 / 06.09.15
27
Depending on finishing material thickness, the frame assembly can be adjusted out from the unit by 1 1/2"
(38mm), as shown below:
NOTE: Framing dimensions will vary depending on finishing material thickness. For recessed depths
greater than 2" (51mm) refer to “NON-COMBUSTIBLE FINISHING MATERIAL” section.
SIDE VIEW
1 1/2"
(38mm)
Thick Finishing Material
1/2"
(13mm)
Thin Finishing Material
NOTE: If installing your non-combustible board directly to the unit, remove the steel framing members
and discard. This is necessary for recessed applications greater than 1 1/2" (38mm) deep or for
applications with recesses greater than 1 1/2" (38mm).
W415-1434 / 06.09.15
EN
28
5.2
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
!
EN
WARNING
RISK OF FIRE!
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT COVER
THE APPLIANCE OPENING.
THE STEEL STUD FRAMING KITS WITH CEMENT BOARD PROVIDED MUST BE INSTALLED UNLESS
RECESSING INTO NON-COMBUSTIBLE MATERIALS DEEPER THEN 1 1/2".
IMPORTANT: The HDX35 requires a minimum inside enclosure height of 70" (1778mm), measured from the
bottom of the appliance. For temperature requirements, this area must be left unobstructed. It is recommended
that the enclosure be ventilated at the top and bottom to circulate the air.
NOTE: JOINT COMPOUNDS AND TAPES
THAT ARE RESILIENT TO HEAT AND
CRACKING SHOULD BE USED WHEN
TAPING AND MUDDING SEAMS.
COMBUSTIBLE
MATERIAL
TOP OF ENCLOSURE
BRICK
2" 51mm
0” (0mm) IF NONCOMBUSTIBLE FINISHING
IS USED SUCH AS BRICK
AND STONE
INSULATED
SLEEVE
37 1/4"
946mm
MINIMUM
70"
1778mm
MINIMUM
ENCLOSURE
HEIGHT
1"
25mm
52 7/16"
1332mm
MINIMUM
PLUS RISE *
TOP OF
FIREPLACE
OPENING
32 3/4"
832mm
MINIMUM
NON-COMBUSTIBLE
MATERIAL
W415-1434 / 06.09.15
STEEL STUD
FRAMING
SAFETY BARRIER
29
5.2.1 CLEARANCE TO COMBUSTIBLES ENCLOSURE WITHOUT ALCOVE
EN
2"
51mm
STEEL STUD
FRAMING
INSULATED
SLEEVE
NON-COMBUSTIBLE
MATERIAL
56 3/4"
1441mm
CEILING
0” IF NON-COMBUSTIBLE
FINISHING MATERIAL
IS USED SUCH AS
BRICK AND STONE.
1" *
25mm
FIRESTOP
ASSEMBLY
10"
254mm
70"
1778mm
ENCLOSURE
HEIGHT 42 3/4"
1086mm
52 7/16"
1332mm
MINIMUM
PLUS RISE *
32 3/4"
832mm
1"
25mm
IMPORTANT: THE FIRESTOP ASSEMBLY PROVIDED MUST BE USED WHEN THE VENT PIPES PASS
THROUGH ANY COMBUSTIBLE WALL, FLOOR OR CEILING.
W415-1434 / 06.09.15
30
5.2.2 ALCOVE CLEARANCE TO COMBUSTIBLES ENCLOSURE
EN
NOTE: When framing with an alcove the
enclosure height must be 72" (1829mm) not
70" (1778mm)
2"
51mm
COMBUSTIBLE
STEEL STUD
FRAMING
NON-COMBUSTIBLE
MATERIAL
56 3/4"
1441mm
CEILING
6"
152mm
MAX
0” IF NON-COMBUSTIBLE
FINISHING MATERIAL
IS USED SUCH AS
BRICK AND STONE.
INSULATED
SLEEVE
2"
51mm
1"
25mm
16 1/4"
413mm
FIRESTOP
ASSEMBLY
72"
1829mm
ENCLOSURE 49"
HEIGHT 1245mm
52 7/16"
1332mm
MINIMUM
PLUS RISE *
32 3/4"
832mm
1"
25mm
* See venting section.
IMPORTANT: THE FIRESTOP ASSEMBLY PROVIDED MUST BE USED WHEN THE VENT PIPES PASS
THROUGH ANY COMBUSTIBLE WALL, FLOOR OR CEILING.
W415-1434 / 06.09.15
31
5.3
MINIMUM COMBUSTIBLE MANTEL CLEARANCES
!
WARNING
EN
RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE
TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO
OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE
CLEARLY MAINTAINED.
WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE
HEAT RESISTANT TO PREVENT DISCOLOURATION.
73.1
Combustible mantel clearance height from the appliance can vary according to the mantel depth. Use the
graph to help evaluate the clearance needed.
0+
$(
1 ,
7*
(+
/7
(")
22
20
18
16
14
12
10
8
6
4
0
E
D
1 2 3 4 5 6 7 8 9
MANTEL DEPTH
C
(")
B
TOP OF
OPENING
MANTEL DIMENSIONS
Ref
Height
A
32 3/4" (832mm)
Depth
B
8" (203mm)
2" (51mm)
C
10" (254mm)
4" (102mm)
D
12" (305mm)
6" (152mm)
E
14" (356mm)
8" (203mm)
A
W415-1434 / 06.09.15
32
5.4
EN
NON-COMBUSTIBLE FINISHING MATERIAL
WARNING: The appliance opening may be recessed in non-combustible facing material provided it does not
project more than 2" (51mm) past the face of the appliance. If greater projections are desired, increase the
clearance to the sides and top by 2" (51mm) for every additional 1" (25mm) of projection. If using an optional
surround, then 2" (51mm) clearance from the surround is required before projecting out a maximum 2"
(51mm). If greater projections are desired, increase the clearance from the surround by 2" (51mm) for every
1" (25mm) of additional projection.
A
SAF
ETY
A
BAR
RIE
R
4” (102mm)
3” (76mm)
2” (51mm)
6” (152mm)
4” (102mm)
2” (51mm)
0” (0mm)
1” (25mm)
TOP OF
APPLIANCE
DOOR
SECTION A-A
71.5C
W415-1434 / 06.09.15
33
6.0 FINISHING
!
WARNING
EN
RISK OF FIRE!
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.
THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS
PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN
THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO
RELIEVE THE PRESSURE.
72.6
6.1
SAFETY BARRIER REMOVAL / INSTALLATION
!
WARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE DOOR LATCHES ARE PART OF A SAFETY RELIEF SYSTEM AND MUST BE PROPERLY
ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with the
appliance and must be installed.
A.
There are 4 hanging tabs
securing the safety barrier onto
the door. The tabs are on the
right and left sides of the door.
B.
Lift up and pull the safety barrier
away from the unit to remove it
from the slots in the main door,
refer to Figure 1.
C.
Reverse this process to install
the safety barrier back onto the
unit.
SAF
ETY
SCR
EEN
W415-1434 / 06.09.15
34
6.2
EN
LATCH DOOR REMOVAL / INSTALLATION
A.
There are 4 spring latches securing the main
glass door, 2 of those latches are across the
top and 2 along the bottom. To access these
latches ensure the screen is removed.
B.
Using the tool provided, pull the latch forward
and upwards / downwards, out of the slot in the
door, as shown. Repeat 3 times.
C.
When all 4 latches have been released slide
the door forward and lift off of the 2 door slides.
D.
Reverse this process to install the door.
IMPORTANT: Once latches are engaged,
test that the door is secure and will not
fall forward before letting go.
THE 4 LATCHES ARE SHOWN IN THE ILLUSTRATION BELOW.
W415-1434 / 06.09.15
LATCH
LATCH
LATCH
LATCH
35
6.3
GLASS DOOR REMOVAL / INSTALLATION
A.
Release the 4 door latches from the top and bottom of the door. Refer to ‘LATCH DOOR REMOVAL /
INSTALLATION’ section.
B.
Slide the glass door forward from the unit. It will sit on the door slides attached to the unit, refer to
Figure 1.
C.
Lift the glass door off the door slides and away from the unit.
D.
Reverse this process to install the screen back onto the unit.
FIG. 1
W415-1434 / 06.09.15
EN
36
6.4
BURNER INSTALLATION
See instructions accompanying burner assembly (sold separately).
EN
6.5
LOGO PLACEMENT
SAFETY BARRIER
LOGO
W415-1434 / 06.09.15
37
7.0 ELECTRICAL INFORMATION
WARNING
!
EN
ENSURE TO UNPACK ALL LOOSE MATERIALS FROM INSIDE THE FIREBOX PRIOR TO HOOKING UP
THE GAS AND ELECTRICAL SUPPLY.
IF YOUR APPLIANCE IS SUPPLIED WITH A REMOTE ENSURE THE REMOTE RECEIVER IS IN THE
“OFF” POSITION PRIOR TO HOOKING UP THE GAS AND ELECTRICAL SUPPLY TO THE APPLIANCE.
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
7.1
68.2B
HARD WIRING CONNECTION
It is necessary to hard wire this appliance.
Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.
This appliance must be electrically connected and grounded in accordance with local codes. In the absence
of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996
national electrical code in the United States.
7.2
RECEPTACLE WIRING DIAGRAM
ELECTRICAL COVER
L1
L2
CABLE CONNECTOR
W415-1434 / 06.09.15
38
7.3
EN
BATTERY HOLDER INSTALLATION
A.
The battery holder must be
located within 8 feet of this side
of the appliance and must be
accessible for programming the
remote.
B.
Install 4 AA batteries, ensure
that the positive and negative
ends correspond with those
identified in the battery holder.
C.
Install the battery holder into
a standard electrical switch
box. Determine an appropriate
location and install the electrical
box.
SAF
NOTE: Ensure the 3 position slider
switch is in the “REMOTE” position
(middle).
ETY
BAR
RIE
R
(4) AA Batteries
(4) AA Batteries
RESET/PROGRAM BUTTON (PRG)
W415-1434 / 06.09.15
39
WIRING DIAGRAM
!
WARNING
EN
W190-0048 (RECEIVER)
DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.
BATTERY HOLDER COMPLETE
WITH RESET BUTTON
RESET
BUTTON
NIGHT
BLOWER LIGHT
PILOT
7.4
NOTE: This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard
and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the
grounding prong from the plug.
W415-1434 / 06.09.15
40
8.0 OPERATION
EN
8.1
GENERAL TRANSMITTER LAYOUT
Key Lock
Low
Battery
Alarm
Low
battery
alarm
Transmission
Room
Temperature
CPI mode
Flame ON
Night Light
Blower
(NOT AVAILABLE WITH THIS MODEL)
8.2
INITIALIZING THE TRANSMITTER/BATTERY HOLDER FOR THE FIRST TIME
A.
Install the 4 AA batteries into the Proflame 2 battery holder, note the polarity of the batteries and insert
as indicated on the cover (+/-).
B.
Ensure the 3 position slider switch is switched to the “REMOTE” position (middle position).
C.
Press the reset/programming button, use a small object such as a paper clip in order to reach the
button marked PRG, as shown in the illustration below.
D.
The battery holder will beep 3 times to indicate that it’s ready to synchronize with the transmitter.
E.
Install the 3 AAA batteries into the transmitter, as shown in the photograph below, then press the ON
button, The battery holder will beep 4 times to indicate that the transmitter’s command is accepted.
NOTE: THE INITIALIZING PROCESS MUST BE COMPLETED WITHIN 10 SECONDS OF PRESSING THE
RESET/PROGRAM BUTTON (PRG).
TRANSMITTER
BATTERY HOLDER
RESET/PROGRAM
BUTTON (PRG)
W415-1434 / 06.09.15
(4) AA Batteries
SLIDER SWITCH
41
8.3
TEMPERATURE DISPLAY
A.
B.
With the system in the “OFF” position, press the
Temperature Key and the Mode Key at the same
time to change from degrees F to C.
73
°F
°C
23
EN
Look at the LCD screen on the Transmitter to
verify that a C or F is visible to the right of the
Room Temperature display.
35.5A
8.4 SMART THERMOSTAT
The Smart Thermostat function adjusts the flame height according to the difference between the
set temperature and the actual room temperatures. As the room temperature gets closer to the set
point the Smart Function will automatically adjust the flame down.
•
Press the thermostat key until the word “SMART” appears to the right of the temperature
bulb graphic.
•
•
To adjust the set temperature, press the Up/Down arrow keys until the
desired set temperature is displayed on the LCD screen at the Transmitter.
76
°F
68
MAX
35.7
8.5
ROOM TEMPERATURE
The remote transmitter can operate as a room thermostat.
The thermostat can be set to a desired temperature to control the comfort level in the room.
•
Press the Thermostat Key. The LCD display on the Transmitter will
show that the room is “ON” and the set temperature is now displayed.
•
To adjust the set temperature, press the Up/Down Arrow Keys until
the desired set temperature is displayed on the LCD screen of the
Transmitter.
ROOM TEMPERATURE
76
°F
68
SET TEMPERATURE
35.6
8.6
FLAME HEIGHT
The remote control has six (6) flame levels. With the
system on and the flame level at the maximum, press
the Down Arrow Key once and it will reduce the flame
height by one step until the flame is turned off.
The Up Arrow Key will increase the flame height each
time it is pressed. If the Up Arrow Key is pressed while
the system is on but the flame is off, the flame will
come on the high position. A single “beep” will confirm
reception of the command.
76
76
°F
°F
OFF
FLAME AT LEVEL 1
FLAME OFF
76
76
°F
°F
Hi
FLAME AT LEVEL 5
FLAME AT “HI” LEVEL 6
35.8A
W415-1434 / 06.09.15
42
8.7
NIGHT LIGHT DIMMER CONTROL
The auxiliary function controls the Night Light TM with
dimmable control.
A.
Use the Mode Key to guide you to the Night
Light icon.
EN
B.
The intensity of the output can be adjusted
through 6 levels. Use the UP/DOWN arrow
keys to adjust the output level. A single beep will
confirm reception of the command.
76
76
°F
°F
OFF
35.21
8.8
CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION
A.
Use the Mode Key to guide you to the CPI mode
icon. Transmitter in the OFF position.
B.
Press the UP/DOWN to switch between IPI and
CPI modes. A single BEEP will confirm reception
of the command.
Note: If the system is equipped with a CPI/IPI
toggle switch, set the CPI/IPI to CPI position to
enable remote CPI operation. If the switch is set
to IPI then it will only work in IPI regardless of
what is set on the remote control handset.
76
76
°F
°F
CPI
IPI
35.22
8.9
KEY LOCK
This function will lock the keys to avoid unsupervised operation.
76
°F
A.
Press the MODE and UP keys at the same time.
B.
To de-activate this function, press the MODE and UP keys at the same time.
35.10A
W415-1434 / 06.09.15
43
8.10 LOW BATTERY / MANUAL BYPASS
The life span of the remote batteries depends on various factors: quality of the
batteries, the number of ignitions, the number of changes to the room thermostat set
point, etc.
76
°F
When the transmitter batteries are low, a Battery Icon will appear on the LCD
display before all battery power is lost. When the batteries are replaced this icon will
disappear.
Not applicable when plugged into 110V.
When the batteries are low, no “beep” will be emitted from the receiver when it
receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries are
replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.
If the batteries in the battery holder or transmitter are low, the appliance can be turned on manually by sliding
the three position slider switch on the battery holder to the “ON” position. This will bypass the remote control
feature and the appliance main burner will come on. Likewise, if you want to manually turn the appliance off,
slide the switch to the ‘OFF’ position.
35.23
W415-1434 / 06.09.15
EN
44
9.0 OPERATING INSTRUCTIONS
EN
!
WARNING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH
THE GLASS DOOR OPENED OR REMOVED.
Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the
appliance will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of
paints and lubricants used in the manufacturing process and will not occur again. After extended periods of
non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor
for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a
window to sufficiently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than
air and will settle on the floor.
C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect
the appliance and replace any part of the control system and any gas control which has been under water.
WHAT TO DO IF YOU SMELL GAS:
‡Turn off all gas to the appliance.
‡Open windows.
‡Do not try to light any appliance.
‡Do not touch any electric switch; do not use any phone
in your building.
‡Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
‡If you cannot reach your gas supplier, call the fire
department.
LIGHTING INSTRUCTIONS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Stop! Read the above safety information on this label.
Remove batteries from transmitter.
Turn off all electric power to the appliance.
This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by
hand.
Open the glass door.
Turn manual shutoff valve clockwise
to off. Located behind the access panel.
Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above
safety information on this label. If you don’t smell gas go to the next step.
Turn manual shutoff valve counter-clockwise
to on.
Close the glass door.
Turn on all electric power to the appliance and re-install batteries into the transmitter.
Push the “ON” button on the transmitter. You should here an audible beep from the receiver
which indicates communication. (Refer to Appliance Operations for remote activation).
TO TURN OFF GAS
A. Turn off all electric power to the appliance if service is to be performed.
B. Access door inside the firebox must be removed to access the manual shutoff valve.
C. If alternate shut-off valve was installed it can be shutoff instead of going through the appliance to access
the appliance shut off valve.
47.4
W415-1434 / 06.09.15
45
9.1
RESTRICTING VERTICAL VENTS
Vertical installations may display a very active flame. If this appearance is not desirable, the vent exit must
EN
be restricted using a restrictor vent kit. Refer to “ACCESORIES” in the “REPLACEMENTS” section for the
appropriate kit. This will reduce the velocity of the exhaust gases, slowing down the flame pattern and creating
a more traditional gentle flame appearance. Specific instructions are included with the kit.
9.2
77.3
PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn in a
clockwise direction to reduce the gas flow.
A
B
Check Pressure Readings:
Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing
over the test point. Gauge should read as described on the chart
below. Check that main burner is operating on “HI”.
Outlet pressure can be checked the same as above using
screw (B). Gauge should read as described on the chart
below. Check that main burner is operating on “HI”.
AFTER TAKING PRESSURE READINGS, BE SURE TO
TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO
NOT OVERTORQUE.
PILOT SCREW
ELECTRODE
PILOT
BURNER
3/8” - 1/2”
(9.5mm - 12.7mm)
FLAME
SENSOR
Leak test with a soap and water solution.
Prior to pilot adjustment, ensure that the pilot assembly
has not been painted. If overspray or painting of the pilot
assembly has occurred remove the paint from the pilot
assembly, or replace. Fine emery
Natural Gas
Pressure
cloth or sandpaper can be used to
(inches)
remove the paint from the pilot hood,
7"
electrode and flame sensor.
Inlet
Outlet
FLAME MUST ENVELOP
UPPER 3/8” (9.5mm) TO 1/2”
(12.7mm) OF FLAME SENSOR
Natural Gas
(millibars)
Propane
(inches)
Propane
(millibars)
(MIN. 4.5")
17.4mb
(MIN. 11.2mb)
32.4mb
(MIN. 27.4mb)
3.5"
8.7mb
13"
(MIN. 11")
10"
24.9mb
39.1C
W415-1434 / 06.09.15
46
9.3
VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according to the chart below:
EN
Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!
49.1
HDX35
9.4
NG
1/4" (0.6mm) GLASS
1/4" (0.6mm) LOGS
LP
3/4" (1.9mm) GLASS
1/2" (1.3mm) LOGS
MAXIMUM INPUT RATE
NG
35,000 BTU/HR
LP
35,000 BTU/HR
FLAME CHARACTERISTICS
It’s important to periodically perform a visual check of the pilot and burner flames. Compare them to the
illustration provided. If any flames appear abnormal call a service person.
PILOT
ELECTRODE
BURNER
3/8” - 1/2”
(9.5mm - 12.7mm)
FLAME
SENSOR
FLAME MUST ENVELOP
UPPER 3/8” (9.5mm) TO 1/2”
(12.7mm) OF FLAME SENSOR
54.1B
W415-1434 / 06.09.15
47
10.0
MAINTENANCE
MAINTENANCE
! WARNING
MAINTENANCE
EN
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
DO NOT PAINT THE PILOT ASSEMBLY.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system
should be inspected before use and at least annually by a qualified service person. The appliance area must
be kept clear and free of combustible materials, gasoline or other flammable vapors and liquids. The flow of
combustion and ventilation air must not be obstructed.
A.
In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to
expose both assemblies.
B.
Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs
clean by vacuuming or brushing, at least once a year.
C.
Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or
are not burning properly.
D.
Check to see that the pilot flame is large enough to engulf the flame sensor and/or thermocouple /
thermopile as well as reaches the burner.
E.
Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning
which can be distributed in the surrounding living area.
F.
Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10
second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer /
distributor.
G.
Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if
necessary.
H.
If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions
provided for the initial installation.
I.
Cleaning the safety barrier may be necessary due to excessive lint / dust from carpeting, pets, etc.
simply vacuum using the brush attachment.
J.
Ensure the relief system performs effectively. Check that the gasket is not worn or damaged. Replace
if necessary.
40.1D
W415-1434 / 06.09.15
48
10.1 ANNUAL MAINTENANCE
!
EN
WARNING
THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL
COMPLETELY OR WEAR HEAT RESISTANT GLOVES BEFORE CONDUCTING SERVICE.
NEVER VACUUM HOT EMBERS.
DO NOT PAINT THE PILOT ASSEMBLY.
•
•
•
•
•
•
•
•
•
•
•
This appliance will require maintenance which should be planned on an annual basis.
Service should include cleaning, battery replacement, venting inspection and inspection of the burner,
media and firebox. Refer to the door removal section and remove the door as instructed.
Carefully remove media if necessary (logs, glass, brick panels etc).
Using a vacuum with a soft brush attachment, gently remove any dirt, debris or carbon build up from the
logs, firebox and burner. For glass media, follow the installation instructions for pre-cleaning.
Also gently remove any build-up on the pilot assembly including, if equipped; thermopile, thermocouple,
flame sensor and igniter. NOTE: The flame sensor may require to be cleaned using a fine steel wool or
Scotch-Brite™ scrubbing pad to remove any oxides. Clean the pilot assembly using a vacuum with a
soft brush attachment. It is important that the pilot assembly is not painted.
Inspect all accessible gaskets and replace as required.
Access the blower, if equipped and clean using a soft brush and vacuum.
Re-assemble the various components in reverse order.
Inspect the relief system. The appliance relieves through the main glass door or through the flaps on the
firebox top. Ensure they open freely, and close sealed.
Check the gas control valve pilot and Hi / Lo knobs move freely (if equipped) – replace if any stiffness in
movement is experienced.
Check for gas leaks on all gas connections up and downstream from the gas valve including the pilot tube
connections.
37.1C
W415-1434 / 06.09.15
49
10.2 CONTROL ACCESS
Once the appliance has been framed and finished, control access can only be achieved by removing the
access panel from the inside right side of the firebox. The following sub sections take you through the steps
of accessing the control as if the appliance is installed.
*Prior to removing the control panel follow the “DOOR REMOVAL” process and then follow the media
removal instructions located under the “MAINTENANCE” section.
NOTE: IT WILL BE NECESSARY TO REPLACE THE GASKET (W290-0238) FOR THE ACCESS PLATE
IF THE UNIT HAS BEEN PREVIOUSLY OPERATED BEFORE REMOVING THE PLATE (W290-0238).
A.
Remove the media from the appliance, follow removal instructions under the “ MEDIA REMOVAL”
section.
B.
Remove the right side brick / porcelain panel, follow removal instructions under the “ BRICK /
PORCELAIN PANEL REMOVAL” section.
C.
To remove the glass media trays to remove the glass burner, follow removal instructions under the
“MEDIA TRAY” section (glass burner only).
D.
Remove the grate before removing the brick / porcelain panels, follow removal instructions under the
“GRATE REMOVAL” section (log burner only).
E.
To access the controls remove the 8 screws securing the access plate from inside the firebox.
F.
Care should be taken to ensure avoiding damage to the gasket.
G.
Reverse this process to install the control access. Ensure the access plate is well sealed to the
appliance.
RIGHT
SIDE
PRE INSTALLATION
ACCESS
ESS
N ACC
POST
O
LLATI
INSTA
W415-1434 / 06.09.15
EN
50
10.3 BURNER REMOVAL
EN
A.
Remove any media and/or media tray from the applaince, refer to “MEDIA TRAY REMOVAL” section.
B.
Remove the screws from the burner assembly base and carefully lift from the firebox.
10.4 BRICK PANEL REMOVAL
A.
Remove the 2 screws securing the brick panel brackets from the top left of the appliance. Remove the
screws securing the front brick retainers.
B.
Remove the left panel. NOTE: Care must be taken with the rear panel as it rests against the left
and right panels.
C.
Repeat step (A) for the right side.
D.
Remove the rear panel by lifting it up and out of the rear panel support.
10.5 PORCELAIN PANEL REMOVAL
A.
Remove the 4 securing screws from the top / bottom left of the panel inside the firebox, remove the
panel.
B.
Repeat on the right side.
C.
Remove the 4 securing screws from the top and bottom of the rear panel and remove.
10.6 MEDIA TRAY REMOVAL (GLASS ONLY)
A.
Vacuum the media from the appliance.
B.
Remove the 4 securing screws from the burner media tray and lift up and out, refer to Figure 1.
C.
Carefully lift the bottom media tray from the appliance, refer to Figure 2.
Fig. 1
W415-1434 / 06.09.15
Fig. 2
51
10.7 NIGHT LIGHT™ REPLACEMENT
Your HDX35 comes equipped with a “Night Lights™”. The light has been pre-wired and is controlled from the
remote control.
If in the event the lamps or lens need replacing, follow the instructions below:
A. Shut off breaker at main power supply
B. Remove the four screws that secure the lens frame to the
firebox top. This frame retains the glass lens.
C. The lamp can now be accessed.
NOTE: Do not handle the lamp (bulb) with bare fingers, protect with a clean dry cloth.
The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are
special “high temperature” products. When re-installing, ensure integrity of gasket seal.
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens. “Light Leakage” from the holes in the housing lamp
may be observed. The holes in the lamp housing are necessary for ventilation and must not be covered.
LENSE GASKET
FRAME
NIGHT LIGHT
W415-1434 / 06.09.15
EN
52
10.8 GLASS / DOOR REPLACEMENT
!
EN
WARNING
DO NOT USE SUBSTITUTE MATERIALS.
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR
DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE
APPLIANCE BEFORE OPERATION.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
56.2
A.
Place the door frame face down careful not to
scratch the paint.
B.
Ensure the glass retainers are bent up prior to
replacing the glass and gasket.
C.
Center the gasketed glass inside the door
frame with the thick side of the gasket
facing up.
D.
GLASS
GLASS
RETAINERS
GASKET
DOOR
FRAME
Bend the glass retainers located along the edge
of the door frame over the gasket holding the
glass in place. Be careful not to break the glass.
10.9 CARE OF GLASS
DO NOT CLEAN GLASS WHEN HOT! DO NOT USE
ABRASIVE CLEANERS TO CLEAN GLASS.
Buff lightly with a clean dry soft cloth. Clean both sides
of the glass after the first 10 hours of operation with a
recommended fireplace glass cleaner. Thereafter clean
as required. If the glass is not kept clean permanent
discoloration and / or blemishes may result.
!
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
5.1
This appliance is factory equipped with 5mm ceramic glass. Use only replacement glass available from your
Napoleon dealer. DO NOT SUBSTITUTE MATERIALS.
5.5.1
10.10
CARE OF PLATED PARTS
If the appliance is equipped with plated parts, you must clean fingerprints or other marks from the plated
surfaces before operating the appliance for the first time. Use a glass cleaner or vinegar and towel to clean.
If not cleaned properly before operating for the first time, the marks can cause permanent blemishes on
the plating. After the plating is cured, the fingerprints and oils will not affect the finish and little maintenance
is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause
discolouration on plated parts.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room
temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat
source.
6.1
W415-1434 / 06.09.15
53
11.0
REPLACEMENTS
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
EN
all parts can be ordered through your Authorized dealer / distributor.
!
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE
FAILURE TO POSITION THE PARTS
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
IN ACCORDANCE WITH THIS
When ordering replacement parts always give the following information:
MANUAL OR FAILURE TO USE ONLY
• Model & Serial Number of appliance
PARTS SPECIFICALLY APPROVED
• Installation date of appliance
WITH THIS APPLIANCE MAY
• Part number
RESULT IN PROPERTY DAMAGE OR
• Description of part
PERSONAL INJURY.
• Finish
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR
AUTHORIZED DEALER.
41.1
WARNING
W415-1434 / 06.09.15
W415-1434 / 06.09.15
1
2
2
6
2
7
2
8
9
2
YES
YES
YES
YES
YES
NAPOLEON LOGO
SAFETY SCREEN
SAFETY BARRIER ASSEMBLY
DOOR ASSEMBLY
SHOULDER BOLTS (X4)
GASKET TAPE (X4)
DOOR GASKET
DOOR SECURING BRACKET (X2)
DOOR LATCH ASSEMBLY (X4)
STOCKED
REF. NO. PART NUMBER
N402-0001
10
11
W300-0067
12
W290-0080
W280-0071
13
W707-0006
14
15
W350-0464
16
W460-0006
17
W500-0443
04.23.15
YES
YES
YES
YES
STOCKED
15
2 16
2 17
2 18
2
LIGHT BULB
NIGHT LIGHT GLASS
NIGHT LIGHT GASKET
LENSE FRAME
TRANSFORMER
ELECTRICAL BOX
RECEPTACLE
JUNCTION BOX COVER PLATE
DESCRIPTION
ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED
5
2
W385-2010
W565-0194
W010-3528
W010-3465
W065-0034
W667-0018
W562-0062
W080-1362
W010-3518
2
4
PART NUMBER DESCRIPTION
3
FOR REPLACEMENT
PARTS REFER TO:
"VALVE TRAIN ASSEMBLY"
EN
REF. NO.
1
2
3
4
5
6
7
8
9
2
SAFETY BARRIER
ASSEMBLY
2
14
2
13
2
12
2
11
12.0
HDX35OVERVIEW
OVERVIEW
54
REF. NO.
19
20
21
22
23
24
25
26
26
5
23
5
22
4
21
3
20
19
2
26
11
27
10
28
11
29
14
30
15
15
31
CONTROL BOARD
PILOT TUBE BULKHEAD FITTING
VALVE (NG)
VALVE (LP)
W190-0073
W255-0021
W725-0056
W725-0057
YES
YES
YES
YES
YES
TRANSFORMER
WIRE HARNESS EXTENSION
POWER CORD
FEMALE PIG TAILS WITH CONNECTOR
IPI/CPI JUMPER WIRE
STOCKED
REF. NO.
27
28
29
30
31
32
33
34
15
32
W240-0010
N255-0002
W720-0062
W175-0311
W725-0046
W750-0268
W350-0655
W290-0280
15
33
DOUBLE BULKHEAD ELECTRODE
BULKHEAD FITTING
PILOT TUBE ASSEMBLY
FLEX CONNECTOR
SHUT-OFF VALVE
WIRE HARNESS
RECEIVER
CONTROL PANEL ACCESS GASKET
PART NUMBER DESCRIPTION
ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED
25
11
VALVE TRAIN ASSEMBLY
HDX35 VALVE TRAIN ASSEMBLY
W707-0006
W750-0317
W750-0294
W750-0358
W750-0276
PART NUMBER DESCRIPTION
24
10
13.0
04.23.15
YES
YES
YES
YES
YES
YES
STOCKED
15
34
55
W415-1434 / 06.09.15
EN
W415-1434 / 06.09.15
REF. NO. PART NUMBER
35
W655-0560
36
W010-3469
37
W456-0031
W456-0049
37
W100-0183
38
39
W350-0768
W500-0816
40
41
W010-3646
W350-0725
42
AIR CONTROL CABLE
PILOT HOUSING
BURNER ORIFICE #31 (NG)
BURNER ORIFICE #49 (LP)
BURNER ASSEMBLY
AIR SHUTTER HOUSING
AIR SHUTTER PLATE
LOG SUPPORT
GRATE ASSEMBLY
YES
YES
STOCKED
REF. NO.
43
44
44
45
46
47
48
48
YES
YES
YES
YES
YES
PILOT HOOD
PILOT ORIFICE #62 (NG)
PILOT ORIFICE #35 (LP)
THERMOSENSOR
IGNITOR (w/ WIRE)
PILOT TUBE (w/ FITTINGS)
PILOT ASSEMBLY (NG)
PILOT ASSEMBLY (LP)
W335-0039
W455-0070
W455-0068
W245-0025
W240-0006
W720-0062
W010-2863
W010-2808
04.23.15
YES
STOCKED
PART NUMBER DESCRIPTION
ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED
EN
DESCRIPTION
47
41
48
46
45
44
43
42
40
39
38
37
36
35
14.0
LOG BURNER
HDX35 LOG BURNER (B35NL)
56
REF. NO.
37
37
38
39
40
41
42
43
44
44
YES
YES
AIR CONTROL CABLE
PILOT HOUSING
PILOT HOOD
PILOT ORIFICE #62 (NG)
PILOT ORIFICE #35 (LP)
W010-3646
W350-0725
W335-0062
W455-0070
W455-0068
YES
YES
YES
STOCKED
W456-0031
W456-0049
W100-0183
W350-0768
W500-0816
BURNER ORIFICE #31 (NG)
BURNER ORIFICE #49 (LP)
BURNER ASSEMBLY
AIR SHUTTER HOUSING
AIR SHUTTER PLATE
PART NUMBER DESCRIPTION
REF. NO.
45
46
47
48
48
49
50
51
52
MEDIA TRIM ASSEMBLY
GLASS MEDIA BOWL TRAY
PILOT ASSEMBLY (NG)
PILOT ASSEMBLY (LP)
GLASS MEDIA TRAY
MEDIA SUPPORT
W010-2863
W010-2808
W710-0075
W655-0449
W010-2997
W710-0073
THERMOSENSOR
IGNITOR (w/ WIRE)
PILOT TUBE (w/ FITTINGS)
48
41
40
39
38
37
W245-0025
W240-0006
W720-0062
PART NUMBER DESCRIPTION
ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED
47
46
45
44
43
42
52
51
50
49
15.0
GLASS
BURNER
HDX35
GLASS
BURNER
(B35NG)
05.11.15 / A
YES
YES
YES
STOCKED
57
EN
W415-1434 / 06.09.15
W415-1434 / 06.09.15
55
66
67
64
65
63
61
62
60
59
56
57
58
54
55
53
57
59
64
68
66
62
67
63
GD866KT / GD867KT
(ANTIQUE WHTIE) / (CUSTOM BLEND)
65
61
LEDGESTONE HEARTH PAD (GD866KT)
(LS) LEDGESTONE BRICK PANEL (GD867KT)
W090-0299
W090-0304
W090-0293
W090-0303
REAR LEDGESTONE BRICK PANEL (GD867KT)
(RS) LEDGESTONE BRICK PANEL (GD867KT)
REAR LEDGESTONE BRICK PANEL(GD866KT)
(RS) LEDGESTONE BRICK PANEL (GD866KT)
W090-0300
W090-0302
W090-0297
(RS) NEWPORT PANEL (GD864KT)
NEWPORT PANEL HEARTH PAD (GD864KT)
(LS) LEDGESTONE BRICK PANEL(GD866KT)
NEWPORT PANEL REAR (GD864KT)
W090-0295
W090-0296
W090-0294
W090-0301
(RS)HERRINGBONE BRICK PANEL(GD865KT)
HERRINGBONE HEARTH PAD (GD865KT)
(LS) NEWPORT PANEL (GD864KT)
W090-0292
REAR HERRINGBONE BRICK PANEL(GD865KT)
W090-0290
W090-0291
W090-0289
STOCKED
70
PRP35 (BK, BN, GY)
69
71
MEGA
78
79
76
77
74
75
73
72
72
72
RIGHT CROSSOVER LOG (GL-697)
LEFT LOG (GL-697)
RIGHT LOG (GL-697)
GLOWING EMBERS (GL-697)
RESTRICTOR PLATE
W135-0595
W135-0597
W135-0598
W361-0016
RP4-KT
LEFT CROSSOVER LOG (GL-697)
AMBER GLASS EMBERS (1lb)
MEGB
MEGR
W135-0593
BLUE GLASS EMBERS (1lb)
RED GLASS EMBERS (1lb)
MEGK
72
72
TOPAZ GLASS EMBERS (1lb)
TOP REAR LOG (GL-697)
BLACK GLASS EMBERS (1lb)
W090-0276
W090-0277
70
MEGT
W135-0594
REAR PORCELAIN PANEL (PRP35)
(RS) PORCELAIN PANEL (PRP35)
W090-0298
W090-0278
68
69
71
76
73
LEDGESTONE HEARTH PAD (GD867KT)
(LS) PORCELAIN PANEL (PRP35)
REF. NO. PART NUMBER DESCRIPTION
ITEMS MAY NOT APPEAR EXACTLY AS ILLUSTRATED
GD864KT
60
58
(LS)HERRINGBONE BRICK PANEL(GD865KT)
REF. NO. PART NUMBER DESCRIPTION
GD865KT
56
54
78
75
04.23.15
YES
YES
STOCKED
GL-697
77
74
72
62
EN
53
16.0
ACCESSORIES
HDX35
ACCESSORIES
58
59
17.0
TROUBLESHOOTING
!
WARNING
EN
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPEN OR REMOVED.
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
SYMPTOM
PROBLEM
TEST SOLUTION
Remote controls
Crystalite / Night light
but no spark or flame.
Remote is locked out.
-
Reset by turning power source off then on.
NOTE: If back up batteries are installed, they
must also be removed to re-program.
Main burner flame
is a blue, lazy,
transparent flame.
Blockage in vent.
-
Remove blockage. In really cold conditions, ice
buildup may occur on the terminal and should
be removed as required. To minimize this from
happening again, it is recommended that the vent
lengths that pass through unheated spaces (attics,
garages, crawl spaces) be wrapped with an insulated
mylar sleeve. Prevent sleeve from sagging. Contact
your local authorized dealer for more information.
Incorrect installation.
-
Refer to “VENTING” section to ensure correct
installation.
Appliance is over-fired or
underfired.
-
Check pressure readings:
Inlet pressure can be checked by turning screw (A)
counter-clockwise 2 or 3 turns and then placing
pressure gauge tubing over the test point. Gauge
should read as described on the chart below. Check
that main burner is operating on ‘HI’. Outlet pressure
can be checked the same as above using screw
(B). Gauge should read as described on the chart
below. Check that main burner is operating on ‘HI’.
AFTER TAKING PRESSURE READINGS, BE SURE
TO TURN SCREWS CLOCKWISE FIRMLY TO
RESEAL. DO NOT OVER TORQUE.
Leak test with a soap and water solution.
Flames are
consistently too
large or too small.
Carboning occurs.
Carbon is being
deposited on
glass, logs,
rocks, media
or combustion
chamber
surfaces.
B
A
Pressure
Natural Gas
(inches)
Natural Gas
(millibars)
Propane
(inches)
Propane
(millibars)
Inlet
7"
(MIN. 4.5")
17.4mb
(MIN. 11.2mb)
32.4mb
(MIN. 27.4mb)
Outlet
3.5"
8.7mb
13"
(MIN. 11")
10"
24.9mb
Air shutter has become
blocked.
-
Ensure air shutter opening is free of lint or other
obstructions.
Flame is impinging on the
glass, logs, rocks, media
or combustion chamber.
-
Check that the glass, logs, rocks, media are correctly
positioned.
Open air shutter to increase the primary air.
Check the input rate: check the manifold pressure
and orifice size as specified by the rating plate.
Check that the door gasketing is not broken or
missing and that the seal is tight.
Check that both vent liners are free of holes and well
sealed at all joints.
Check that minimum rise per foot (meters) has been
adhered to for any horizontal venting.
-
W415-1434 / 06.09.15
60
SYMPTOM
EN
White / grey film
forms.
PROBLEM
TEST SOLUTION
Sulphur from fuel is being
deposited on glass, logs
or combustion chamber
surfaces.
-
Clean the glass with a recommended gas fireplace
glass cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass
may become permanently marked.
Exhaust fumes
smelled in room,
headaches.
Appliance is spilling.
-
42 1C
Check door seal.
Check for exhaust damage.
Check that venting is installed correctly.
Room is in negative pressure; increase fresh air supply.
Pilot will not light.
Makes noise with
no spark at pilot
burner.
Wiring.
-
Verify the wire for the sensor and the wire for the ignitor
are connected to the correct terminals (not reverse) on
the module and pilot assembly.
Loose connection.
-
Verify no loose connections, electrical shorts in the
wiring or ground out to any metal object.
Igniter Spark gap is
incorrect.
-
Spark gap of the ignitor to the pilot should be .125”
(3.2mm).
A shorted or loose
connection.
-
Remove and reinstall the wiring harness that plugs into
the module.
Remove and verify continuity of each wire in the wiring
harness.
Module is not grounded.
-
Ignition box has been
locked out.
Choose one of the 4 methods below to reset the system.
1. To reset ignition box when locked out. Turn off power
supply and remove batteries (if used) from the back up
battery pack.
Pilot will not light.
Makes no noise
with no spark
at pilot burner.
Crystalites™ and
(optional) blower
operates.
-
Verify the valve and pilot assemblies are properly
grounded to the metal chassis of the fireplace.
2. To reset the DFC Board when the board goes into a
lock out condition and the LED is blinking 3 times using
the transmitter ON/OFF button:
Step 1: Turn the system off by pressing the ON/
OFF button to turn the system off.
Step 2: After approximately 2 seconds press the
ON/OFF button on the transmitter again. THE DFC
Board will reset and the ignition sequence will start
again.
3. To reset the DFC Board when the board goes into a
lock out condition and the LED is blinking 3 times by
cycling flame:
Step 1: In the manual flame control mode, use
the down arrow button to reduce the flame to
off, indicated by the word OFF displayed on the
trasmitter LCD screen.
Step 2: Wait approximately 2 seconds and press
the up arrow button, the ignition sequence will
start.
NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4
seconds after the ON/OFF button is pressed the ignition board will start the spark.
The first try for ignition will last approximately 60 seconds. If there is no flame ignition
(rectification) the board will stop sparking for approximately 35 seconds. After the
wait time the board will start the second try for ignition by sparking for approximately
60 seconds. If there is still no positive ignition, the board will go into lock out.
42.1_2A
W415-1434 / 06.09.15
61
SYMPTOM
Pilot sparks but
will not light.
Continues to
spark and pilot
lights, but main
burner will not
light.
Appliance won’t
perform any
functions.
Night light or
(optional) blower
won’t function
PROBLEM
Gas supply.
TEST SOLUTION
-
Verify that the incoming gas line ball valve is “Open”.
Verify that the inlet pressure reading is within
acceptable limits, inlet pressures must not exceed 14”
W.C. (34.9mb).
Module is not grounded.
-
Verify the value and pilot assemblies are properly
grounded to the metal chassis of the fireplace.
Out of propane gas.
-
Fill the tank.
Short or loose connection
in sensor rod.
Verify all connections. Verify the connections from the
pilot assembly are tight; also verify these connections
are not grounding out to any metal.
Poor flame rectification or
contaminated sensor rod.
-
Verify the flame is engulfing the sensor rod. This
will increase the flame rectification. Verify correct
pilot orifice is installed and inlet gas specifications
to manual. (Remember, the flame carries the
rectification current, not the gas. If the flame lifts from
pilot hood, the circuit is broken. A wrong orifice or too
high of an inlet pressure can cause the pilot flame to
lift.) The sensor rod may need cleaning.
Poor grounding between
pilot assembly and gas
valve.
-
Verify that the wire harness is firmly connected to
module.
Damaged pilot or dirty
sensor rod.
-
Verify that the ceramic insulator around the sensor
rod is not cracked, damaged, or loose. Verify the
connection from the sensor rod to the sensor
wire. Clean sensor rod with a green Scotch-Brite
pad to remove any contamination that may have
accumulated on the sensor rod. Verify continuity with
multimeter with ohms set at the lowest range.
Pilot has been painted
-
Using a scrub pad, remove the paint from the pilot
hood, ignitor and flame sensor.
Receiver switch is in the
wrong position.
-
Verify that the 3 position switch on the receiver is in
the “REMOTE” position (middle).
No power to the system.
-
Check breaker to verify it’s in the “ON” position.
Transmitter isn’t
operational.
-
Check battery power and battery orientation.
Control module switch is
in the wrong position.
-
Verify ON/OFF switch is in the “I” position which
denotes on.
COM switch is unplugged.
-
Verify “COM” switch is plugged into the front of the
control module.
42.1_3B
W415-1434 / 06.09.15
EN
62
18.0
EN
WARRANTY
NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance
Certificate.
NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great
pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete appliance is
again thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality
product that you expect from NAPOLEON.
NAPOLEON GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON gas appliance are warranted against defects for as long as you
own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks,
ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum
extrusion trims.*
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote
controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the
first year of the limited warranty.*
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of
an authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any
repair work must be done through an authorized NAPOLEON dealer.
* Construction of models vary. Warranty applies only to components included with your specific appliance.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide
your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON reserves the right to have its representative inspect
any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON dealer your
appliance is subject to the following conditions and limitations:
Warranty coverage begins on the date of original installation.
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from
other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor
chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect
to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
NAPOLEON will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are
not covered by this warranty.
Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is defined as
above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas appliance and any other warranties expressed or
implied with respect to this product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees,
hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not
be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of
dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim.
During the first 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10
years to life, NAPOLEON will provide replacement parts at 50% of the current retail price.
All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation.
The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are
to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect.
Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without
authorization will be refused and returned to sender.
Shipping costs are not covered under this warranty.
Additional service fees may apply if you are seeking warranty service from a dealer.
Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered
by this warranty.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT
IMPROVEMENTS. NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.
AS REQUIRED BY THE DEPARTMENT OF ENERGY IN THE UNITED STATES, 10 CFR PART 430, THE WARRANTY IS VOID IF THIS
PRODUCT IS USED WITH A THERMOSTAT. THIS APPLIES TO PRODUCT INSTALLED IN THE UNITED STATES, ONLY.
2.1C
W415-1434 / 06.09.15
63
19.0
SERVICE HISTORY
EN
43.1
W415-1434 / 06.09.15
®
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