Mark 60 Series Self Operated Pressure Regulators Pressure Regulat

Mark 60 Series Self Operated Pressure Regulators Pressure Regulat
CRN Registration Number Available
Self Operated Pressure Regulators
The Mark 60 Sliding Gate Pressure Regulator is
used to regulate the downstream pressure to a
predetermined setpoint. The spring in the Mark
60 holds the sliding gate seats in their normally
open position to allow the process media to
pass through the seats.
The downstream pressure is sensed beneath
the diaphragm. (A sensing line is required on
sizes: 2-1/2", 3", and 4"). As the downstream
pressure exceeds the setpoint, pressure is
exerted on the diaphragm which raises the stem
to modulate the disc (the moveable component
on the sliding gate seat set) toward the closed
position. As the seats close, downstream pressure will be reduced to the required setpoint.
A decrease in pressure relaxes the spring and
diaphragm to move the seats toward the open
position.
Mark 60 Features
•
•
This brochure includes the following Series:
•
•
•
•
universally applicable up to 450°F. Tested without
failure to over 1,000,000 full stroke cycles. Ideal for
steam, gases and liquids. 316SST diaphragm applicable up to 650°F.
Straight-through Flow – The flow is straight
through the valve seats and body. Direction of
the disc travel is perpendicular to the flow, not
opposed to the direction of the flow. Thus, the
flow does not unbalance the seats. The MK60
can use a wider range of its stroke to give accurate control; less offset
Quiet Operation – typically 5-10 dB less than
conventional globe style regulators. The disc
and plate are always in contact, which eliminates chattering. Straight-through flow minimizes turbulence. Multiple orifices in the plate
and disc divide the flow stream into smaller flow
components
Minimum Maintenance – The MK60 sliding
gate seats require no special tools for disassembly. The seats are pre-lapped at the factory
and are self-lapping while in operation ensuring
a continual tight shutoff
Jordan Valve a division of Richards Industries
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f)
[email protected] • www.jordanvalve.com
Mark 60 Pressure Regulators
• MK60: a line of self-operating pressure regulators designed with Jordan Valve's sliding
gate seats
• MK61: The MK61 features a larger diaphragm than a standard MK60 to provide
even greater sensitivity and minimum offset
from a required setpoint
• MK60QC: The MK60QC features a "Quick
Change" dome for simple range spring
replacements. Ideal for facilities with multiple
pressure reducing applications - stock one
valve with several spare springs to cover a
wide range of needs
• MK60H: The MK60H features a handwheel
that replaces the adjusting screw for easy
changes to the setpoint
• MK60HP: Working pressure fully rated to
ANSI Class 600 pressures, the HP options
permits setpoints as high as 450 psi
• MK60GP: The MK60GP option requires grain
processing modification for starch cookers
and other viscous services
• MK601/602: The MK601 and MK602 meet
higher capacity requirements than standard
regulators
Sliding Gate Trim – unique seat design for
unsurpassed trim life and accuracy
Jorcote Seat Coating – ceramic composite for
liquids, gases and especially steam. Very low
friction with outstanding wear resistance and a
temperature rating of up to 550°F. Steam tested
to 1,000,000 cycles and still maintained Class
IV leakage.
Jorlon Diaphragm – extremely durable, virtually
Pressure Regulators
Mark 60 Series
Mark 60 Self-Operated Pressure Regulators
Features & Benefits
Ideal for gas and liquids
Superior for steam
Heavy duty housing
can withstand full inlet
pressure rating
Optimized, low rate springs
for increased accuracy
Breather port for
actuator venting
Internal sensing simplifies
installation, improves response
time
Jorlon diaphragm – proprietary
modified PTFE excellent for high
cycling, chemical resistance,
steam service
Sliding Gate Trim – reduce or
replace trim with ease
Straight through
flow: less noise,
less wear, better
rangeability, longer
seat life
All Stainless Steel internals extend
seat, trim life
Jorcote – advanced ceramic coating delivers
superior wear resistance and ensures extended
Class IV shutoff
-2-
Mark 60 Self-Operated Pressure Regulators
Specifications – MK60/60QC/61/60HP
Sizes: (note: 1/4" & 3/8" sizes use 1/2" body with reducers)
• Mark 60: 1/4" – 4" (DN8 – DN100)
• Mark 60QC: 1/4" – 2" (DN8 – DN50)
• Mark 61: 1/4" – 3/4" (DN8 – DN20)
• Mark 60HP: 1/4" – 4" (DN8 – DN100)
End Connections:
• Threaded – FNPT, BSPT, BSPP (1/2" – 2" only)
• ANSI Flanges (150#, 300#)
• DIN Flanges (PN 10/16, PN 25/40)
Spring Housing:
• CI or DI – 1/4" – 2" (DN8 – DN50)
• DI/Steel – 2-1/2" – 4" (DN65 – DN100)
Body Materials:
• Ductile Iron
• Bronze (1/2" – 2"; DN15 – DN50)
• Carbon Steel (A216 WCB)
• Stainless Steel (A351/CF8M)
Trim Materials:
• 303SST – Standard on Ductile Iron, Bronze, Carbon Steel valves
• 316SST – Standard on Stainless Steel valves
• Monel, Hastelloy and other Alloys available
Reduced Pressure Control Ranges: Select a range
to match your setpoint. For optimal performance,
your setpoint should fall in the upper portion of the
selected range.
Model
Size (DN)
1/4" – 3/4"
(DN8 – DN20)
60 & 60QC
1" – 2"
(DN25 – DN50)
2-1/2" – 4"
(DN65 – DN100)
60HP
61
1/2" – 2"
(DN15 – DN40)
2-1/2" – 4"
(DN65 – DN100)
1/4" – 3/4"
(DN8 – DN20)
Spring Ranges
PSI
Bar
2 – 23
0,14 – 1,6
10 – 38
0,69 – 2,6
20 – 55
1,4 – 3,8
30 – 85
2,1 – 5,9
35 – 160
2,4 – 11,0
95 – 220
6,6 – 15,2
1–5
0,07 – 0,34
3–8
0,21 – 0,55
5 – 20
0,34 – 1,4
10 – 30
0,69 – 2,1
20 – 45
1,4 – 3,1
30 – 95
2,1 – 6,6
60 – 160
4,1 – 11,0
7 – 18
0,48 – 1,2
10 – 25
0,69 – 1,7
15 – 35
1,0 – 2,4
75 – 190
5,2 – 13,1
100 – 320
6,9 – 22,1
150 – 450
10,3 – 31,0
30 – 75
2,07 – 5,17
65 – 110
4,5 – 7,6
1–5
0,07 – 0,34
2 – 12
0,14 – 0,83
2 – 25
0,14 – 1,7
10 – 35
0,69 – 2,4
20 – 55
1,4 – 3,8
20 – 80
1,4 – 5,5
40 – 115
2,8 – 7,9
25 – 160
1,7 – 11,0
30 – 180
2,1 – 12,4
Seat Materials:
• Jorcote on SST – Standard
• Other materials available – Consult factory
Diaphragm Materials:
• Stainless Steel – Standard on 1/4" – 2" (DN8 – DN50)
• Jorlon – 1/2" – 4" (DN15 – DN100)
• Buna-N – Standard on 2-1/2" – 4" (DN65 – DN100)
• Viton – Optional
Service: Steam, water, oil, gas, air and chemicals
Shutoff: ANSI Class IV
Options:
• Double Bolting: increases the pressure rating of
the valve and ensures a tight seal between the
spring housing and the body for services with high
inlet pressures
• High Pressure Spring Housing: The HP option
is an elongated spring housing that features a
large spring for high pressure setpoints (up to 450
psi/31bar)
• Handwheel: the H option is a handwheel that is
mounted on the adjusting screw to allow for easy
setpoint changes
• Exotic Alloys: where service conditions dictate the
use of specialty materials, the Mark 60 Series can be
produced with bodies, trim and seats in Monel, Alloy
20, Hastelloy B, Hastelloy C, Titanium and others
• GP Option: grain processing modification for starch
cookers and other viscous services. Available on Stainless Steel valves in 1/4" – 2" sizes only (DN8 – DN50)
• Cryogenic Service: CR option is a special spring
housing for use if valve is in cryogenic service
CV Values & Maximum Differential Pressures
Cv (Kv)
0.84 (0,74)
Size (DN)
1/4" (DN8)
Seat Material
Jorcote
Max. ∆P PSI (bar)
400 (27,6)
1.6 (1,4)
3/8" (DN12)
Jorcote
400 (27,6)
2.5 (2,2)
1/2" & 3/4"
(DN15 & DN20)
Jorcote
400 (27,6)
9.5 (8,2)
1" & 1-1/4"
(DN25 & DN32)
Jorcote
400 (27,6)
15 (12,9)
1-1/2" (DN40)
Jorcote
325 (22,4)
2" (DN50)
Jorcote
325 (22,4)
55 (47,3)
2-1/2" (DN65)
Jorcote
150 (10,34)
115 (99)
3" (DN75)
Jorcote
150 (10,34)
200 (172)
4" (DN100)
Jorcote
150 (10,34)
4.4 (3,8)
6.4 (5,5)
25 (21,5)
30 (25,8)
Low Flow Cv's: reduced Cv's (Kv's) are available. Cv
(Kv) ratings of smaller sized valves can be supplied in
a larger valve size
0.42 (0,36)
0.21 (0,18)
0.08 (0,07) 0.04 (0,03) 0.02 (0,02)
0.008 (0,007) 0.004 (0,003) 0.002 (0,002)
0.0008 (0,007)*
* N/A in 316SS
-3-
Mark 60 Self-Operated Pressure Regulators
Maximum Working Pressure, PSI
•
Maximum Working Pressure, BAR
Mark 60 Size Range: 1/4" – 2"
Temp °F
•
DI Body
150#
300#
BRZ Body
TE
150#
300#
Mark 60 Size Range: DN8 – DN50
Temp °C
TE
DI Body
BRZ Body
150#
300#
TE
150#
300#
TE
-20 to 100
250
300 [600] 300 [600]
225
300 [500] 300 [500]
-29 to 38
17
21 [41]
21 [41]
16
21 [34]
21 [34]
200
235
300 [600] 300 [600]
215
300 [475] 300 [475]
93
16
21 [41]
21 [41]
15
21 [33]
21 [33]
300
215
300 [565] 300 [600]
195
300 [425] 300 [425]
149
15
21 [39]
21 [41]
13
21 [29]
21 [29]
400
200
300 [525] 300 [600]
170
300 [375] 300 [375]
204
14
21 [36]
21 [41]
12
21 [26]
21 [26]
500
170
300 [495] 300 [600]
150
300 [325] 300 [325]
260
12
21 [34]
21 [41]
10
21 [22]
21 [22]
600
140
300 [465] 300 [600]
—
—
—
316
10
21 [32]
21 [41]
—
—
—
650
125
300 [450] 300 [600]
—
—
—
343
9
21 [31]
21 [41]
—
—
—
•
Mark 60 Size Range: 1/4" – 2"
Temp °F
•
CS Body
150#
300#
SS Body
TE
150#
300#
Mark 60 Size Range: DN8 – DN50
Temp °C
TE
CS Body
SS Body
150#
300#
TE
150#
300#
TE
-20 to 100
285
300 [740] 300 [950]
275
300 [720] 300 [950]
-29 to 38
20
21 [51]
21 [66]
19
21 [49]
21 [66]
200
260
300 [675] 300 [950]
240
300 [620] 300 [950]
93
18
21 [47]
21 [66]
17
21 [43]
21 [66]
300
230
300 [655] 300 [950]
215
300 [560] 300 [950]
149
16
21 [45]
21 [66]
15
21 [39]
21 [66]
400
200
300 [635] 300 [950]
195
300 [515] 300 [950]
204
14
21 [44]
21 [66]
13
21 [36]
21 [66]
500
170
300 [600] 300 [950]
170
300 [480] 300 [950]
260
12
21 [41]
21 [66]
12
21 [33]
21 [66]
600
140
300 [550] 300 [950]
140
300 [450] 300 [900]
316
10
21 [38]
21 [66]
10
21 [31]
21 [62]
650
125
300 [535] 300 [950]
125
300 [445] 300 [890]
343
9
21 [37]
21 [66]
9
21 [31]
21 [61]
•
Mark 60 Size Range: 2-1/2" – 4"
Temp °F
DI Body
CS Body
•
SS Body
150#
300#
150#
300#
150#
300#
-20 to 100
250
500
285
500
275
500
200
235
500
260
500
240
300
215
500
230
500
215
400
200
500
200
500
500
170
495
170
500
•
Temp °C
DI Body
CS Body
SS Body
150#
300#
150#
300#
150#
300#
-29 to 38
17
34
20
34
19
34
500
93
16
34
18
34
17
34
500
149
15
34
16
34
15
34
195
500
204
14
34
14
34
13
34
170
500
260
12
34
12
34
12
34
Mark 60HP Size Range:1/2" – 2"
•
CS Body
SS Body
600# Flange or NPT
600# Flange or NPT
100
1480
1440
200
1355
1240
300
1315
400
1270
500
600
650
Temp °F
Mark 60 Size Range: DN65 – DN100
Mark 60HP Size Range: DN15 – DN50
CS Body
SS Body
600# Flange or NPT
600# Flange or NPT
38
102
99
93
93
85
1120
149
91
77
1030
204
88
71
1208
955
260
83
66
1098
905
316
75
62
1075
890
343
74
61
Temp °C
Notes:
1. Double bolting option is required to reach pressures indicated in Brackets [ ].
2. If weld flanges are supplied, use ratings in "TE" column or flange rating, whichever is less (i.e. ANSI 600/900 flanges or PN64/100 flanges).
3. Consult factory for availability of ANSI/DIN/JIS flanges not indicated above.
-4-
Mark 60 Self-Operated Pressure Regulators
Dimensions – Mark 60/Mark 60QC
D
B
C
A
•
Threaded & FSW Ends, Inches
Size
1/4" - 3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
•
Material
A
B
C
D
Weight
(lbs)
DI/BRZ
4.12
8.50
1.69
5.12
10
CS/SS
4.12
8.50
1.69
5.12
12
DI/BRZ
3.62
8.50
1.69
5.12
10
CS/SS
3.62
8.50
1.69
5.12
12
DI/BRZ
3.62
8.50
1.69
5.12
10
CS/SS
3.62
8.50
1.69
5.12
12
DI/BRZ
4.12
10.00
2.62
7.09
21
CS/SS
4.18
10.75
2.62
7.09
25
DI/BRZ
4.12
10.00
2.62
7.09
21
DI/BRZ
4.50
10.25
2.31
7.09
23
CS/SS
4.81
11.00
2.25
7.09
31
DI/BRZ
4.50
10.25
2.75
7.09
26
CS/SS
5.50
11.00
2.75
7.09
35
Threaded & FSW Ends, Metric
Size
Material
A
B
C
D
Weight
(kgs)
DN8 DN12
DI/BRZ
105
216
43
130
4,5
DN15
DN20
DN25
DN32
DN40
DN50
-5-
CS/SS
105
216
43
130
5,4
DI/BRZ
92
216
43
130
4,4
CS/SS
92
216
43
130
5,4
DI/BRZ
92
216
43
130
4,5
5,4
CS/SS
92
216
43
130
DI/BRZ
105
254
67
180
9,5
CS/SS
106
273
67
180
11,3
DI/BRZ
105
254
67
180
9,5
DI/BRZ
114
260
59
180
10,4
CS/SS
122
279
57
180
14,0
DI/BRZ
114
260
70
180
11,8
CS/SS
140
279
70
180
15,9
Mark 60 Self-Operated Pressure Regulators
Dimensions – Mark 60
•
D
Flanged Ends, ANSI, Inches
Size
1/2"
3/4"
1"
B
1-1/4"
1-1/2"
2"
A1
B
ANSI
Flange DI/BRZ CS/SS DI/BRZ CS/SS
7.25
9.00
9.00
C
D
Weight (lbs)
ALL
ALL
DI/BRZ CS/SS
1.69
5.12
150#
7.25
300#
7.50
7.50
9.00
9.00
1.69
150#
7.25
7.25
9.00
9.00
1.69
13
15
5.12
14
16
5.12
14
16
300#
7.62
7.62
9.00
9.00
1.69
5.12
16
17
150#
7.25
7.25
11.25
11.75
2.62
7.09
26
34
300#
8.751
7.752
11.25
11.75
2.62
7.09
28
37
150#
7.87
—
11.25
—
2.62
7.09
28
—
300#
8.37
—
11.25
—
2.62
7.09
31
—
150#
8.75
8.75
11.25
13.00
2.31
7.09
42
46
300#
10.251
9.252
11.25
13.00
2.31
7.09
45
52
150#
10.00
10.00
11.50
13.25
2.75
7.09
46
50
300#
10.50
10.50
11.50
13.25
2.75
7.09
49
55
Flanged End CS/SS
Larger Sizes
2-1/2"
C
3"
4"
A1
•
A1
B
C
D
Weight (lbs)
125-150#
10.88
18.75
6.95
12.75
165
250-300#
11.50
18.75
6.95
12.75
165
125-150#
11.75
18.75
6.95
12.75
185
250-300#
12.50
18.75
6.95
12.75
185
125-150#
13.88
18.75
8.00
12.75
215
250-300#
14.50
18.75
8.00
12.75
215
Flanged Ends, Metric
1 Not IFE and NOT per DIN3202
A1
B
Size ANSI
DN Flange DI/BRZ 1 CS/SS DI/BRZ CS/SS
15
20
25
32
40
50
C
D
Weight (kgs)
DI/BRZ CS/SS
ALL
ALL
10/16
184
130
229
229
43
130
5,9
6,8
25/40
184
130
229
229
43
130
6,4
7,3
10/16
184
150
229
229
43
130
6,4
7,3
25/40
184
150
229
229
43
130
7,3
7,7
10/16
222
160
286
298
67
180
11,8
15,4
25/40
222
160
286
298
67
180
12,7
16,8
10/16
222
—
286
—
67
180
12,7
—
25/40
222
—
286
—
67
180
14,1
—
10/16
222
200
286
330
59
180
19,1
20,9
25/40
222
200
286
330
59
180
20,4
23,6
10/16
254
230
292
337
70
180
20,9
22,7
25/40
254
230
292
337
70
180
22,2
24,9
Flanged End CS/SS
Larger Sizes
A1
B
C
D
Weight (kgs)
10/16
276
476
177
324
75
25/40
292
476
177
324
75
10/16
298
476
177
324
84
25/40
318
476
177
324
84
10/16
353
476
203
324
98
25/40
368
476
203
324
98
65
80
100
-6-
Mark 60 Self-Operated Pressure Regulators
Dimensions – Mark 60HP
D
•
Flanged Ends, Inches
Size
1/2"
3/4"
B
1"
1-1/4"
1-1/2"
C
2"
A
A1
•
1/2" - 3/4"
1"
1-1/4"
1-1/2"
2"
•
•
Material
A
B
C
D
Weight
(lbs)
DI/BRZ
3.62
12.75
1.75
5.12
15
CS/SS
3.62
12.75
1.75
5.12
17
DI/BRZ
4.12
13.00
2.12
5.20
21
Size
15
CS/SS
4.18
13.25
2.12
5.20
25
DI/BRZ
4.12
13.00
2.12
5.20
21
DI/BRZ
4.50
13.25
2.31
5.20
23
CS/SS
4.81
13.75
2.50
5.20
31
DI/BRZ
4.50
13.25
2.50
5.20
26
CS/SS
5.50
14.00
2.50
5.20
35
32
20
25
Size
Material
A
B
C
D
Weight
(lbs)
40
DN15 &
20
DI/BRZ
92
324
45
130
6,8
50
CS/SS
92
324
45
130
7,7
DI/BRZ
105
330
54
132
9,5
DN32
DN40
DN50
B
C
D
Weight
(lbs)
DI/BRZ CS/SS
ALL
ALL
ALL
All
150#
7.25
7.25
12.75
1.69
5.20
300#
7.50
7.50
12.75
1.69
5.20
• 600#
8.00
8.00
12.25
1.69
5.20
150#
7.25
7.25
12.75
1.69
5.20
300#
7.62
7.62
12.75
1.69
5.20
• 600#
8.12
8.12
12.25
1.69
5.20
150#
7.25
7.25
13.25
2.62
5.20
300#
7.75
7.75
13.25
2.62
5.20
• 600#
8.25
8.25
12.75
2.62
5.20
150#
7.87
—
12.75
2.62
5.20
300#
8.37
—
12.75
2.62
5.20
150#
8.75
8.75
13.75
2.31
5.20
300#
9.25
9.25
13.75
2.31
5.20
• 600#
9.87
9.87
13.25
2.31
5.20
150#
10.00
10.00
14.00
2.75
5.20
300#
10.50
10.50
14.00
2.75
5.20
• 600#
11.25
11.25
13.50
2.75
5.20
21 •
22 •
37
37
45
49
Flanged Ends, Metric3
Threaded & FSW Ends, Metric
DN25
A1
• 600# are not IFE
• For IFE, add 1" to all "B" dimensions (1" – 2" sizes only)
Threaded & FSW Ends, Inches
Size
ANSI
Flange
CS/SS
106
337
54
132
11,3
DI/BRZ
105
330
54
132
9,5
DI/BRZ
114
337
59
132
10,4
CS/SS
122
349
64
132
14,1
DI/BRZ
114
337
64
132
11,8
CS/SS
140
356
64
132
15,9
ANSI
Flange
A1
DI/BRZ1 CS/SS
B2
C
D
Weight
(kgs)
All
ALL
ALL
ALL
10/16
184
130
324
43
132
25/40
184
130
324
43
132
10/16
184
150
324
43
132
25/40
184
150
324
43
132
10/16
184
160
337
67
132
25/40
184
160
337
67
132
10/16
200
—
324
67
132
25/40
200
—
324
67
132
10/16
222
200
349
59
132
25/40
222
200
349
59
132
10/16
254
230
356
70
132
25/40
254
230
356
70
132
Not IFE and not per DIN3202
For IFE, add 25,4 mm
For all DIN flanges, please consult factory
1
2
-7-
9,5
10
17
17
20
22
Mark 60 Self-Operated Pressure Regulators
Dimensions – Mark 61
D
B
C
A1
•
Threaded & FSW Ends, Inches
Size
1/4" - 3/8"
1/2" - 3/4"
•
Material
A
B
C
D
Weight
(lbs)
DI/BRZ
4.12
10.25
2.25
7.12
12
CS/SS
4.12
10.25
2.25
7.12
13
DI/BRZ
3.62
10.25
2.25
7.12
12
CS/SS
3.62
10.25
2.25
7.12
13
Size
Threaded & FSW Ends, Metric
Size
DN8 - 10
DN15 - 20
A
B
C
D
Weight
(kgs)
DI/BRZ
105
260
57
181
5,4
CS/SS
105
260
57
181
5,9
DI/BRZ
92
260
57
181
5,4
CS/SS
92
260
57
181
5,9
9.62
10.25
10.25 2.25 7.12
26
26
10.25
10.25
10.25
10.25 2.25 7.12
29
29
A11
B
C
D
Weight (kgs)
ANSI
Flange DI/BRZ CS/SS DI/BRZ CS/SS ALL ALL DI/BRZ CS/SS
DN15 10/16
& 20 25/40
1
9.62
Flanged Ends, ANSI, Metric
Size
Material
A1
B
C
D
Weight (lbs)
ANSI
Flange DI/BRZ CS/SS DI/BRZ CS/SS ALL ALL DI/BRZ CS/SS
1/2" & 150#
3/4" 300#
•
•
Flanged Ends, ANSI, Inches
244
244
260
260
57
181
12
12
260
260
260
260
57
181
13
13
Not per DIN 3202
-8-
Mark 60 Self-Operated Pressure Regulators
Jorlon Diaphragm - Revolutionary Diaphragm Sets New Standard
• Easily retrofitted – Jorlon can be easily retrofitted in the field with no additional parts. For regulators purchased after the fall of 1991, only the diaphragm needs to be changed to retrofit either SST or elastomer
diaphragms.
• Chemical compatibility – Jorlon is PTFE based, so it is compatible with most media except fluorinated
gases and halogenated fluorocarbons. Whether the application is steam, process gases or fluids, Jorlon
should be your choice.
• High pressure limits – The Mark 60HP has been pressure tested well in excess of the maximum allowable pressures of the valve. For the smaller MK60 2" (DN50) and below, it is fully rated to ANSI 300
Class pressure of 720 psi (50 bar) @ 100°F (38°C). The outstanding performance is a combination of
Jorlon and sliding gate seat technology.
• Improved droop performance – A metal diaphragm is much more rigid than an elastomer diaphragm.
As such, metal diaphragms have decreased sensitivity thereby diminishing performance and accuracy
in a self-operated regulator. Jorlon will improve droop performance when used instead of a SST diaphragm as its properties are more similar to those of elastomer materials.
• Less expensive – Jorlon is less expensive than many other diaphragm materials, further increasing its
customer value.
• High steam pressure capability – Extensive steam testing of Jorlon in the Mark 60 pressure regulator
has shown this material is ideal for high pressure steam
service. For Mark 60 2" (DN50) and below, Jorlon may be
used in saturated steam service up to 405 psi (28 bar) @
450°F (232°C). For steam service in larger Mark 60s, up
to 125 psi (8,6 bar) saturated steam.
• Fast delivery – Rely on our 36 hour delivery with Jorlon
as the diaphragm material.
• Extremely long life – Under 300 psi air, Jorlon surpasses
1,000,000 full stroke cycles without failure. The harshest test was on 450°F saturated steam, where Jorlon
exceeded the cycle count for stainless steel by over 150
times - the test was stopped and the Jorlon diaphragm
had yet to fail.
• Lower cost of ownership – Less droop provides more accuracy, improving efficiently and productivity. Extremely
long life results in more production up-time, fewer spare
parts expenses and less repair labor.
-9-
Mark 60 Self-Operated Pressure Regulators
Ordering Schematic
Model No Size
Body Mat'l
1
2
3
4
5
6
7
60
60HP
60QC
61
Model
Standard
High Pressure
Quick Change
Large Diaphragm
5
A
B
V
W
025
038
050
075
100
125
150
200
250
300
400
Size
1/4" (DN8)
3/8" (DN10)
1/2" (DN15)
3/4" (DN20)
1" (DN25)
1-1/4" (DN32)
1-1/2" (DN40)
2" (DN50)
2-1/2" (DN65) (MK60/60HP only)
3" (DN80) (MK60/60HP only)
4" (DN100) (MK60/60HP only)
6
1
2
3
4
5
6
7
8
7&8
MK61 available in 1/4" through 3/4" only)
DI
BR
CS
S6
CI
1&2
I1
I5
I2
I3
I7
I6
I8
I4
End Connections
1/4" – 2" MK60/61
NPT
BSPT
BSPP
FSW
150# IFE
150# FE (Except IFE)
300# IFE
300# FE (Except IFE)
2-1/2" – 4" MK60
125# IFE
150# IFE
250# IFE
300# IFE
PN10 DIN IFE (CS/S6) DN15-150
PN16 DIN IFE (CS/S6) DN15-150
PN25 DIN IFE (CS/S6) DN15-150
PN 40 DIN IFE (CS/S6) DN15-150
3&4
S3
S6
I3
I6
Trim
303SS
316SS
303SSF/IFE (1/2" - 2")
316SSF/IFE (1/2" - 2")
PT
BT
BP
SW
I5
F5
I3
F3
16
37
56
81
A6
D8
Body Material
Ductile Iron
Bronze (1/4" – 2")
Carbon Steel
Stainless Steel
Cast Iron (2-1/2" – 4')
9
10
11
12
Seat Material
303SST (1/4" – 2")
316SST (1/4" – 2")
303SS/Jorcote
316SS/Jorcote
0.21 (0,28)
0.42 (0,36)
0.84 (0,72)
1.6 (1,4)
2.5 (2,2)
4.4 (3,8)
6.4 (5,5)
9.5 (8,2)
Cv (Kv)
9
15 (12,9)
A
25 (21,6)
B
30 (25,9)
D*
55 (47,4)
F*
85 (73,3)
G*
115 (99,1)
I*
200 (172)
* 2-1/2" – 4" only
MK 60Spring Range PSI (Bar)
1/4" – 3/4"
1" – 2"
2-1/2" – 4"
2-23 (0,14-1,6) 05 1-5 (0,07-0,34) 29 7-18 (0,5-1)
10-38 (0,7-3) 20 3-8 (0,2-0,6) 32 10-25 (0,7-2)
20-55 (1-4) 28 5-20 (0,34-1) 42 15-35 (1-2)
35-160 (2-11) 34 10-30 (0,7-2)
95-220 (7-15) 53 20-45 (1-3)
30-85 (2-6) 75 30-95 (2,7)
97 60-160 (4-11)
7&8
A1
A7
A9
7&8
05
10
17
36
-10-
8
MK60HP Spring Range PSI (Bar)
1/2" – 2"
2-1/2" – 4"
75-190 (5-13)
71
30-75 (3-5)
100-320 (7-22)
98
65-110 (4-8)
150-450 (10-31)
MK61 Spring Range PSI (Bar)
1-5 (0,07-0,34)
56
20-55 (1-4)
2-12 (0,14-0,8)
63
20-80 (1-6)
2-25 (0,14-2)
87
40-115 (3-8)
10-35 (0,7-2)
70
25-160 (2-11)
80
30-180 (2-12)
9 & 10
S6
VI
BN
JL
Diaphragm
316SST (1/4" – 2" only)
Viton
Buna-N (standard above 2")
Jorlon
11 & 12
MD
ED
SM
Actuator
DI for Metal Diaphragm (1/4" – 2" only)
DI for Elastomer Diaphragm
316 for Metal Diaphragm
Mark 601/602 Series
High Flow Pressure Regulators
The Mark 601 and 602 meet higher capacity requirements than standard regulators. The High Flow Mark
601 has Cv's as high as 50 (43 Kv) and the Super
High Flow Mark 602 has Cv's up to 70 (60,2 Kv).
Each valve is standard with Jordan's Sliding Gate
Seats, which helps to reduce the droop commonly
associated with high flow regulators.
Jordan's unique self-operated sliding gate pressure
regulator offers:
• Shorter stroke than a globe or plug-style valve
– Faster response
– Less offset
– Smaller and lighter weight than globe-style
valves
– Longer diaphragm life
Seat Materials
• Jorcote on SST – Standard
Diaphragm Materials
• Stainless Steel – standard
• Jorlon – standard
• Buna-N – optional
• Viton – optional
Service: Steam, water, oil, gas, air and chemicals
Shutoff: ANSI Class IV
Reduced Pressure Control Ranges: Select a
range to match your setpoint. For optimal performance, your setpoint should fall in the upper portion
of the selected range.
• Straight-through flow
– Less turbulence, erosion and noise
– Improved rangeability
– Longer seat life
• Ease of maintenance
– Interchangeable seats and Cv's
– Fewer spare parts
– Self-cleaning seats
– No gaskets or o-rings
Specifications
Model
Size (DN)
601 & 602
1-1/2" – 2"
(DN40 – DN50)
Spring Ranges
PSI
Bar
20 – 45
1,4 – 3,1
30 – 95
2,1 – 6,6
60 – 160
4,1 – 11,0
Cv Values & Maximum Differential Pressures
• Mark 601
Sizes: 1-1/2" & 2" (DN40 & DN50)
End Connections:
• Threaded – NPT, BSPT, BSPP
• ANSI Flanges (150#, 300#)
• DIN Flanges (PN 10/16, PN 25/40)
Cv (Kv)
25 (21,5)
30 (25,8)
Body Materials
• Ductile Iron
• Bronze
• Carbon Steel (A216 WCB)
• Stainless Steel (A351/CF8M)
Trim Materials
• 303SST – Standard on Ductile Iron, Bronze, Carbon Steel valves
• 316SST – Standard on Stainless Steel valves
• Monel, Hastelloy and other Alloys available
3
5 (30,1)
45 (38,7)
50 (43,0)
Size (DN)
1-1/2" & 2"
(DN40 & DN50)
1-1/2" & 2"
(DN40 & DN50)
1-1/2" & 2"
(DN40 & DN50)
1-1/2"
(DN40)
2"
(DN50)
Seat Material
Maximum ∆P
PSI (BAR)
Jorcote
150 (10,3)
Jorcote
150 (10,3)
Jorcote
150 (10,3)
Jorcote
150 (10,3)
Jorcote
150 (10,3)
• Mark 602
-11-
Cv (Kv)
Size (DN)
Seat Material
65 (56)
70 (60)
1-1/2" (DN40)
2" (DN50)
Jorcote
Jorcote
Maximum ∆P
PSI (BAR)
150 (10,3)
150 (10,3)
Mark 60 Self-Operated Pressure Regulators
Dimensions – Mark 601/602
D
B
C
A1
•
Threaded & FSW Ends, Inches
Size
1-1/2" & 2"
•
A
•
Material
A
B
C
D
Weight
(lbs)
DI/BRZ
4.50
11.50
2.75
7.09
26
CS/SS
5.50
11.75
2.75
7.09
35
Size
150#
10.00
10.00
11.50
11.75 2.31 7.09
42
46
1
300#
10.25
10.25
11.50
11.75 2.31 7.09
45
52
150#
10.00
10.00
11.50
13.25
2.75 7.09
46
50
300#
10.50
10.50
11.50
13.252 2.75 7.09
49
55
2"
DN40 - 50
Material
A
B
C
D
Weight
(kgs)
DI/BRZ
114
292
70
180
11,7
CS/SS
140
298
70
180
15,9
1
2
A1
B
C
D
Weight (lbs)
ANSI
Flange DI/BRZ CS/SS DI/BRZ CS/SS ALL ALL DI/BRZ CS/SS
1-1/2"
Threaded & FSW Ends, Metric
Size
Flanged Ends, Inches
2
Not ANSI Standard
IFE only
•
Flanged Ends, Metric
Size
A1
B
C
D
Weight (kgs)
ANSI
Flange DI/BRZ2 CS/SS DI/BRZ CS/SS ALL ALL DI/BRZ CS/SS
DN40 10/16
1
25/40
260
260
292
298
70
180
20,4
23,6
10/16
254
2302
292
3362
70
180
20,9
22,7
25/40
268
2302
292
3362
70
180
22,2
24,9
DN50
254
Not per DIN3202
2
IFE only
1
-12-
254
292
298
70
180
19,1
20,9
Mark 60 Self-Operated Pressure Regulators
Ordering Schematic
Model No Size
Body Mat'l
1
2
3
601
Model
High Flow
602
Super High Flow
150
Size
1-1/2" (DN40)
200
2" (DN50)
DI
Body Material
Ductile Iron
BR
Bronze
CS
Carbon Steel
S6
Stainless Steel
1&2
PT
End Connections
NPT
BT
BSPT
I5
150# IFE, CS or SST*
F5
150# FE, DI or BR
I7
PN10 IFE, CS or SST*
F7
PN10 FE, DI or BR
I6
PN16 IFE, CS or SST*
F6
PN16 FE, DI or BR
BP
BSPP
SW
FSW
I3
300# IFE, CS or SST*
F3
300# FE, DI or BR
I8
PN25 IFE, CS or SST*
F8
PN25 FE, DI or BR
I4
PN40 IFE, CS or SST*
F4
PN40 FE, DI or BR
3&4
S3
Trim
303SS
S6
316SS
I3
303SSF/IFE (1/2" - 2" CS/S6)
I6
316SSF/IFE (1/2" - 2" CS/S6)
4
5
6
-13-
7
8
9
10
11
12
13
14
15
5
V
W
Seat Material
303SS/Jorcote
316SS/Jorcote
6
A
Cv (Kv)
25 (22)
B
30 (26)
V
35 (30)
W
45 (39)
C
50 (43)
Y
65 (56)
E
70 (60)
7&8
53
Spring Range PSI (Bar)
20 - 45 (1,4 - 3,0)
75
30 - 95 (2,1 - 6,6)
97
60 - 160 (4,1 - 11,0)
9 & 10
S6
Diaphragm
316SST
VI
Viton
BN
Buna-N
JL
Jorlon
11 & 12
MD
Actuator
DI for Metal Diaphragm
ED
DI for Elastomer Diaphragm
SM
316 for Metal Diaphragm
13 & 14
00
Double Bolting
None
ZZ
Non-Standard
15
0
Accessories
None
6
316SS Bolting
7
Hi-temperature Bolting
Z
Non-Standard
MK60/0116
Mark 60 Self-Operated Pressure Regulators
Jordan Valve offers a full range of pressure regulators in addition to the Mark 60 Self-Operated Pressure
Regulator
Mark 62 Internally Piloted Pressure Regulator
The Mark 62 is a specialty valve designed for critical application regulation in locations
where space is limited. Small and lightweight in design, the Mark 62 valve provides the
accuracy of a piloted valve with the size, weight, and appearance of a single, self-operated valve.
Mark 63/64 Differential Pressure Regulators
The Mark 63 is designed to maintain a constant differential between the pressure on the
discharge side of the regulator and the signal pressure loaded on the diaphragm. The
Mark 64 provides the same flow capacity as the Mark 63 but with less offset in controlled pressure due to a larger diaphragm.
Mark 65 Vacuum Regulators
The Mark 65 vacuum regulators control very accurately and shutoff tightly to maintain the proper vacuum setting. They are used to maintain vacuums at predetermined
settings and to regulate vacuums on evaporators, cookers, grinding fixtures, milking
machines, altitude chambers and other vacuum systems.
Mark 66 Air-Loaded Pressure Regulators
The Mark 66 is a highly accurate and economical air loaded pressure regulator that
provides regulation from a local station or from a remote station. The operation of the
MK66 requires no control spring or pilot. Instead, a static signal is applied to the top of
the diaphragm to determine the setpoint.
Mark 67 Pilot-Operated Pressure Regulators
The Mark 67 is for critical pressure reducing applications and provides a greater accuracy and lower offset than can be achieved with a self-operated regulator. Because
of its versatility in control, and its accuracy, the Mark 67 can be used in a wide variety
of applications including: controlling the pressure of gaseous oxygen to furnaces at
steel mills, controlling pressure of sealing oil on turbines, and pressure control on steam
mains and distribution lines.
Mark 68G Pressure Regulator
The Mark 68G is a globe-style pressure reducing regulating valve that offers high
capacity, accurate regulation, and easy servicing, making it the ideal choice for your
industrial-grade pressure reducing applications.
Mark 68HP High Pressure Regulating Valve
The Mark 68HP is designed primarily for high pressure steam service as commonly
found in power plants, refineries, pulp & paper mills, and other high pressure process
applications.
Jordan Valve a division of Richards Industries
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f)
[email protected] • www.jordanvalve.com
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