Graco 332590B Instructions


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Graco 332590B Instructions | Manualzz

Instructions - Parts

Graco InSite

Remote Reporting Field Installation Kit

332590B

EN

For remote reporting of actual temperature, temperature setpoint, actual pressure, pressure setpoint, cycles, and GPS location from a Reactor

®

proportioner.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Model 24T278

Important Safety Instructions

Read all warnings and instructions in this manual and in your Reactor manual. Save all instructions.

ti22093a

Related Manuals

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Reactor Compatibility . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14

Related Manuals

Manuals are available at www.graco.com. Component manuals in English:

Manual

312062

312063

312065

312066

Description

Hydraulic Reactor Operation

Hydraulic Reactor Repair

Electric Reactor Operation

Electric Reactor Repair

Reactor Compatibility

The Graco InSite is compatible with the following Reactor models:

Reactor

Model

E-20

E-30

E-XP1

Part Numbers

259025

259030

259034

259026

259031

259035

259057

259058

259059

259024

259029

259033

Reactor

Model

E-XP2

H-25

H-40

H-50

H-XP2

H-XP3

256886

256887

253725

253726

253727

256505

256506

255403

255404

255405

253403

253404

253405

Part Numbers

259028

259032

259036

255400

255401

255402

255406

255407

255408

253400

253401

253402

253407

253408

332590B

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

Installation

NOTICE

To prevent damage to the Graco InSite, do not expose to rain.

NOTE: The plate is on the right side of the Electric

Reactor and on the left side of the Hydraulic Reactor.

A

A

To prevent electric shock, wait 5 minutes after turning power OFF for stored voltage to discharge (E-30 and

E-XP2 models only) before entering Reactor electrical cabinet. Read warnings in Reactor repair manual. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

ti21800a

1.

Turn Reactor main power OFF . Disconnect power. Wait 5 minutes for stored voltage to discharge.

2.

After 5 minutes, remove Reactor cabinet front access door.

Install Control Box

3.

Remove screws then remove side plate (A).

4.

Electric Reactor only: route all wires and cables from control box (2) through split rubber sheet in top of cabinet.

NOTE: Electric Reactor only: When installing the control box in the following step, pull wires through the split rubber sheet in top of cabinet while maneuvering the control box into place.

332590B 3

Installation

To prevent electric shock, do not pinch wires when installing control box in the following step.

5.

Install control box:

Electric Reactor only: Tilt control box (2) right and forward then insert left of insulated tubing. Secure with screws (7).

NOTE: If the control box does not easily slide into place, loosening or removing the motor cover can help.

Hydraulic Reactor only: Use three screws (7) to install control box (2) in location shown.

ti21801a

NOTE: The difference between style 1 and style 2 DIN rails is the layout of the terminal blocks on the left hand side.

NOTE: In the following steps, ensure stripped wire ends are fully inserted into terminal connectors.

8.

Insert green grounding wire (G) from control box into grounding terminal block (6) supplied with kit, then tighten screw (Y) to secure wire.

9.

Install grounding terminal block (6) onto right end of

DIN rail then tighten center screw (X) to secure in place. See F

IG

. 1 for DIN rail style 1 or F

IG

. 2 for DIN

rail style 2.

NOTE: The black power wires (B, C) are interchangeable.

10.

For electric Reactor DIN rail style 1, loosen screws (S) then insert black power wires (B, C) into same slots as existing wires (Z) as shown in F

IG

. 1.

Tighten screws (S).

For electric Reactor DIN rail style 2, insert black power wires (B, C) into the bottom of the highlighted

terminal blocks (F) shown in F

IG

. 2. Tighten screws

(S).

For hydraulic Reactors, loosen screws (S) then insert black power wires (B, C) into the top of the

highlighted terminal blocks (F) shown in F

IG

. 3.

Tighten screws (S).

11. Pull on all wires (B, C, G, Z) to ensure the connections are secure. Re-install and tighten any loose wires.

ti21802a

Attach Control Box Electrical Connections

6.

Find the DIN rail inside of the Reactor cabinet. See

F

IG

. 1, F

IG

. 2, or F

IG

. 3 on page 5.

7.

Electric Reactors only, see F

IG

. 1 and F

IG

. 2 on

page 5 to identify whether your system uses style 1 or style 2 of DIN rail.

4 332590B

Installation

S

B, C

F

G

6

F

IG

. 1: Electric Reactor DIN Rail Style 1

F

X

Y

6

S

B, C

F

IG

. 2: Electric Reactor DIN Rail Style 2

S

B, C

F

Y

X

G

Z

6

Y

X

F

IG

. 3: Hydraulic Reactor DIN Rail Style 3

332590B 5

Installation

12. On the left wall inside the Reactor cabinet, locate and identify whether your system uses the temperature control module or temperature control board.

See F

IG

. 4 and F

IG

. 5 for an example of each.

13.

For models with temperature control board, connect

TEMP cable (T) to J8 on board. See F

IG

. 4.

15. Connect PUMP cable (P) to J12 on motor control board.

Models E-30 and E-XP2

J12

P ti21813a

Models E-20 and E-XP1

J8

T ti21803a

F

IG

. 4: Temperature Control Board

14.

For models with temperature control module, remove cover kit (AA) then connect TEMP cable to

J8 on module. Re-install cover kit (AA). See F

IG

. 5.

NOTE: The cap on the HEAT cable plug may prevent plug from being fully inserted into the temperature control module. Press plug to the right then press plug the rest of the way into place.

P

Hydraulic Reactor Models

J8

J12 ti21805a

J12

AA

F

IG

. 5: Temperature Control Module

6

ti21804a

P ti21806a

F

IG

. 6: Motor Control Board

16. Secure power cables away from hose transformer hot surfaces.

17. Re-install Reactor cabinet front access door.

332590B

Installation

Install Cellular Module

NOTICE

To prevent cracking the plastic shell of the cellular module (1), do not overtighten nuts (5) when installing onto bracket (3).

18. Use two locking nuts (5) to secure cellular module (1) to bracket (3). Orient module (1) on bracket so LED window (AA) is easily visible to operator when bracket is installed on Reactor.

AA

3

5

1 ti21689a

Hydraulic Reactor

5

1

3

AN

AN

19. Loosen left side acorn nuts (AN) holding Reactor display to frame until display can be lifted enough to slide bracket between frame and display. See F

IG

.

7.

NOTE: It is not necessary to completely remove the acorn nuts on the electric Reactor.

20. Slide bracket between display and frame so that bracket mounts to the behind the display with the

LED status window (AA) visible to operator and the cable connector on the bottom. See F

IG

. 7.

21. Tighten acorn nuts (AN) to secure bracket in place.

See F

IG

. 7.

22. Connect 4-pin end of cable (4) to cellular module (1) connector. See F

IG

. 7.

23. Route cellular module cable (4) to control box (D).

Secure with wire ties (8) as needed.

24. Connect other end of cellular module cable (4) to control box (D) connector.

Electric Reactor

3

1

5

4

4

F

IG

. 7

332590B

D D ti21690a

7

Installation

Update Software, If Needed

NOTE: If the Reactor has a temperature control module and was built before 2010, a software update is needed.

Otherwise, installation is complete.

25. See step 12 on page 6 to determine if system uses

a temperature control board or a temperature control module.

26. If the Reactor has a Temperature Control Module,

check Reactor identification label for the date code which is in the format “G13A”. The number in the date code is the last two digits of the year built. If the year built is 2010 or later, a software update is not needed and installation is complete. Proceed to

Operation on page 9.

27. Update the software: a.

Turn Reactor power switch OFF .

b.

Insert software update token (9) in back of the

Temperature Control Module above the power wires.

Green

LED

9 e.

Remove the software update token (9) from the

Temperature Control Module.

28. With Reactor power switch OFF , press and hold down the Actual Temperature key on the

Reactor display and turn the Reactor power switch

ON . Release the Actual Temperature key

after power has been turned ON.

29. Press the Zone A UP arrow key go to the software version.

four times to

NOTE: The software version will consist of a number on each of the three temperature displays.

30.

If the software version displayed is 1, 1, 5 or 1, 1, 6

(software versions 1.01.05 and 1.01.06), the soft-

ware did not update. Go back to step 27 to update

the software.

31.

If any other software version is displayed, the software has been successfully updated.

NOTE: Module is now ready to operate, see page 9.

ti22090a c.

Turn the Reactor power switch ON .

NOTE: During the software update, the green LED on the Temperature Control Module will blink rapidly and the display will show “E99”. When the update is complete, the green light on the Temperature Control Module will blink slowly and the display will work normally.

d.

When the software update is complete, turn

Reactor power switch OFF .

8 332590B

Operation

Registering and Activating the

Graco InSite

To register and activate the Graco InSite, go to www.GracoInSite.com, click on “InSite Login”, then follow the instructions on the screen.

Find and record the 15 digit serial number from the cellular box below:

Verify Module Status

To check the status of the cellular module, locate the status LEDs on the module then refer to the following chart.

LED Status

Green flashing

Green solid

Orange flashing

Orange solid

Green and orange off

Description

Finding GPS location

GPS location identified

Cellular connection in process

Cellular connection established

Reactor power is OFF

Module Status LEDs

Orange

Green

ti21807a

332590B

Operation

9

Troubleshooting

Troubleshooting

To prevent electric shock, wait 5 minutes after turning power OFF for stored voltage to discharge (E-30 and

E-XP2 models only) before entering Reactor electrical cabinet. Read warnings in Reactor repair manual. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

No module status LEDs are illuminated.

Problem

Has not identified GPS location

(green module status LED flashing).

Has not established a cellular connection (orange module status flashing).

Cause Solution

No power to control box.

No power to cellular module.

Turn Reactor ON.

Ensure unit is properly installed.

See

Installation on page 3.

Verify line voltage to the power supply. If line voltage is present and

12V is not present at the output of the power supply, replace power supply.

Turn Reactor ON.

Ensure unit is properly installed.

See

Installation on page 3.

Verify 12V at output of the power supply.

Make sure the M8, 4-pin to M12,

8-pin cable is installed between cellular module and control box.

Still identifying location.

Unable to identify location. In a location where GPS lock cannot occur.

Buildings and warehouses often prevent GPS locks.

Wait a few minutes for the unit to identify the location.

Move system to a location with a clear view of the sky.

Use extension cable 16X521 and move cellular module to a location with a clear view of the sky.

Still establishing cellular connection.

Wait a few minutes for unit to establish the connection.

Unable to establish cellular connection.

Move system to a location with cellular service to establish cellular connection.

Use extension cable 16X521 and move cellular module to a location with a clear view of the sky.

10 332590B

Troubleshooting

Problem

Cannot view data for my unit(s) on website.

Graco InSite unit has not been activated.

Cause

Temperature data not displayed on website.

Hose zone temperature data not displayed on website.

Pressure data not displayed on website.

Pressure setpoints not displayed on website.

4-pin connector is not plugged into the correct terminal on the temperature control board or module.

Reactor temperature measurement is not working.

The RTD or thermocouple is not correctly installed on the hose or is broken.

4-pin connector is not plugged into the correct terminal on the temperature control board or module.

Reactor pressure measurement is not working.

Unit installed on a hydraulic Reactor.

Solution

Activate unit. See

Registering and

Activating the Graco InSite on page 9.

Ensure unit is properly installed.

See

Installation on page 3.

See Reactor repair manual.

See Reactor repair manual.

Ensure unit is properly installed.

See

Installation on page 3.

See Reactor repair manual.

Hydraulic Reactor pressure is set manually. InSite will not report a pressure setpoint on hydraulic

Reactors.

332590B 11

Parts

Parts

8

9

5

6

7

Ref Part

1

Description

24R926 MODULE, cellular and GPS

2 262922 CONTROL BOX

. 2a --ENCLOSURE, power supply

. 2b --BRACKET

. 2c 127191 HARNESS, wire (not shown)

. 2d --NUTS, keps, hex head, 10-24, with

. 2e ---

. 2f --lock washers

SPACER, nylon

NUT, 4-40

. 2g --LABEL

. 2h 127189 CONVERTER

. 2i 127188 POWER SUPPLY, 12V

3 16V506 BRACKET, mounting

4 24T050 CABLE, M8 4-pin Female to M12 8-pin

---

Male, 1.5 meters

NUT, locking, 8-32, with nylon insert

120839 BLOCK, terminal ground (not shown)

--SCREWS, 8-32 x 3/8 in. panhead (not

Qty

1

1

1

1

1

4

2

1

3

1

1

1

1

1

1

1

--shown)

WIRE TIES, 7 in.(not shown)

16W459 SOFTWARE UPDATE TOKEN,

Reactor heater

6

1

--- Not for sale.

2d

2d

2b

2h

2a

5

1

4

3 ti22091a

2i ti21689a

F

IG

. 8

12

2e

2

332590B

Technical Data

Graco InSite Remote Reporting Field Installation Kit

Control Box Weight

Cellular Module Weight

Voltage into Control Box

Operating Temperature

Storage Temperature

Ambient Temperature during Battery Charging

FCC ID

US

2.3 lb

0.5 lb

Metric

1.0 kg

0.2 kg

100-240VAC, 50-60 Hz

-22 to 167°F -30 to 75°C

-40 to 185°F

41 to 104°F

-40 to 85°C

5 to 40°C

FCC (XPYLEONG100),

IC-Industry Canada (8595A-LEONG100)

Technical Data

332590B 13

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 332590

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision B, July 2014

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