Dual Exhaust (2015)

Dual Exhaust (2015)
Installation Instructions
1. Make sure the UTV is completely cool before starting the
installation. Make sure the UTV is secure on a level surface
and the wheels are chocked to prevent the unit from rolling.
6. Attach TBR mufflers together using the supplied 8x16mm
bolts and lock washers.
2. Remove OEM exhaust cover and brackets. They will not be
re-used.
3. Remove O2 sensor from muffler pipe.
Polaris
RZR XP 4 1000
S1R Dual Slip-On
Part # 005-4120409D
4. Remove the OEM bolts and springs from the muffler
joint, muffler upper mount, and muffler lower mount.
7. Install O2 adapter with copper washer and barrel clamp
onto TBR slip tube.
8. Install TBR slip tube. Use a thin layer of supplied antiseize on both slip fit joints. Attach with supplied hook
springs.
IMPORTANT - PLEASE READ CAREFULLY
Two Brothers Racing products are intended for closed course
competition purposes only.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Be sure to save all stock components for possible use later.
**This product has not been tested with all available accessories and
some items may cause excessive heat. Excessive heat may cause
damage to your vehicle. Two Brothers Racing will not be responsible for
damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
5. Remove OEM muffler and gasket.
9. Install TBR muffler assembly to UTV in a sliding motion
using the OEM rubber mounting points.
Installation Instructions
10. Re-install OEM retaining springs to top and lower left
mounts. Attach TBR supplied spring to lower right.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a
soft, clean cloth.
Polaris
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
RZR XP 4 1000
S1R Dual Slip-On
Part # 005-4120409D
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
11. Install and tighten O2 sensor.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing
inside is in good condition and not burned out, as exhaust heat inside an empty canister
will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing
inside is in good condition and not burned out, as exhaust heat inside an empty canister
will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
12. Tighten barrel clamp.
Qty.
Description
1
Muffler Canister Top 1
Muffler Canister Bottom 1
Dual Slip-On Tube 2
8x16mm Socket Head Cap Screw
2
8mm Lock Washer
5
Springs
1
Anti-Seize
1
TBR Sticker Kit
1
Clamp
1Adaptor
2
USFS Approved Spark Arrestor (installed)
Part Number
17.5” S1R
17.5” S1R
005-41204S
005-SH816
005-WL8
S-45
031-P09175
015-10212
005-27-74M
005-04-22AD
005-106S
13. Double check your work and enjoy.
14. Re-check hardware after each use.
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
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