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CG2200 Carrier Grade Server Document Revision 1.1 Revision History Revision Date 1.0 8/16/2012 Final draft 1.1 12/11/2013 Adding new E5-2600 v2 processors family 1.1a 07/01/2014 Adding Kontron PN for E5-2600 v2 processors family Copyright © 2012, Kontron Comments Table of Contents I. INTRODUCTION ..................................................................................................... 4 II. ORDERING CG2200 SYSTEMS ............................................................................. 6 III. ORDERING CG2200 SERVICEABLE ITEMS....................................................... 18 APPENDIX A. RACK MOUNTING OPTIONS FOR 1U AND 2U COMMUNICATIONS RACK MOUNT SERVERS ............................................................................................ 21 3 www.kontron.com I. Introduction Product Description: The CG2200 Carrier Grade Server is the 6th generation of Kontron’s 2U Carrier Grade Server products. The CG2200 supports the Intel’s 8-core Intel® Xeon® E5-2600 series processors, coupling high performance with power efficiency to provide improved performance-per-watt over previous-generation rack-mount servers. The CG2200 is a NEBS-3 and ETSI compliant product which is suited for a host of applications in the telecom Central Office and industrial environment. The server is targeted to OSS (Operations System and Support), Billing, Provisioning, Softswitch, Media Server, Wireless and Unified Messaging, Call Center and many other applications. It can also support manufacturing, industrial, oil & gas, utility and even military applications where a rugged, highly reliable server is required for harsh environments such as dust, high altitude, fire hazard, earthquake propensity, and high ambient temperatures. To add to the many recognized benefits of Kontron’s Carrier Grade Server family, the CG2200 introduces several new important features such as support of PCI-E Gen3, Power Management Bus, DDR3 memory, hot-swap/redundant fans, SD flash storage, and increased memory capacity. More detailed product information on the CG2200 is available on Kontron’s website at: http://us.kontron.com/products/systems+and+platforms/communication+rackmount+ser vers/carrier+grade+servers/cg2200.html Purpose of this Document: This document serves as an ordering reference guide, providing details on what parts are available from Kontron for the CG2200 Carrier Grade Server and its associated accessories and spares. Included are the necessary order codes and other important configuration information related to the ordering of the product. Supported third-party components are not covered by this document, and may be found in the Tested Hardware and Operating System List (THOL) for this product. 4 www.kontron.com General Flow for Configuring a CG2200 System Step A. Select Base System B. Select Redundant power supply C. Select Number and Type of CPUs Implication AC or DC base System Redundant or non-redundant • • D. Heatsink E. Select PCI Risers F. Select RAID Determines number of PCI-e slots available Determines number of DIMM slots available Impacts Performance • • Determines number of slots & PCI bus width Software or Hardware RAID Reference info Non-redundant as shipped Technical Product Specification • • G. Select Hard Drives H. Select Memory Sized for the application • • I. Select Remote Management J. Select system mounting K. Repair Items 5 Full or Lite version Dedicated server management NIC port Rack mount kits List of spare items used for repair S/W RAID 0/1/10 included H/W RAID refer to THOL for approved adapters + CG2200-RAIDCBLKIT THOL Refer to Tested Memory List for list of validated DIMMs Refer to Installation & Maintenance Guide for installation instructions • • Appendix A Section III. www.kontron.com II. Ordering CG2200 Systems This section includes important information regarding how to order CG2200 systems. Please be familiar with each of these areas before placing an order. A. Select CG2200 Base System The CG2200 Base System SKUs are listed in the table below: Min. Order Product Code Description Qty. CG2200A-00 CG2200 Carrier Grade Server Base Model 0 with AC Power Supply 1 CG2200 Carrier Grade Server Base Model 0 with DC Power Supply 1 CG2200D-00 The CG2200 system SKUs are ordered using the Product Code as the order number. The CG2200 is offered as either an AC or DC version—as indicated by the 7th digit of the product code (“A” for AC or “D” for DC). The above SKUs are “Base Model 0” SKUs—meaning they do not include processors, heat sinks, memory, hard drives, power cord, operating system, or plug-in adapters. Those components should be ordered separately as Accessories from Kontron or from third party vendors listed in the Tested Hardware and Operating System List (THOL). 6 www.kontron.com See the CG2200 Base Model 0 Configuration table below for a list of components included in each base model 0 SKU. Notice that there are a number of optional accessory items which must be ordered separately. Component Description Chassis (sheet metal, top cover, PCI cages, air duct, interconnection cables, misc. parts) Baseboard S2600CO4 (Copper Pass), power distribution board, system boards, fans, interconnect cables AC power supply (650W) DC power supply (650 W) Power Distribution Board nd Filler Panel in 2 power supply bay Bezel (unpainted) RDIMM/UDIMM memory slots (memory not included) Bays for hot-swap 2.5” Hard Disk Drives and drive carriers Rear Panel GbE NIC (Cu) ports (via Server Board) Power Cable SAS SW RAID 5 Key Hardware RAID cable kit HW RAID Adapter, optional battery backup SW RAID 0/1/10 Remote Management Module 4 CG2200 Right side Dual slot PCI-e x8 Gen 3 passive riser CG2200 Right side Single slot PCI-e x16 passive riser CG2200 Right side Dual slot PCI-X active riser CG2200 Left side Single slot PCI-e X16 passive riser CG2200 Left side Dual slot PCI-e x8 passive riser Rack Mount Kits SD Flash Module Kontron Deployment Assistant on SD Flash media Rail Enabling Kit (enables AXXBASRAIL13 and AXXHERAIL2) Processor (refer to “Details on Ordering Processors”) Heatsink RDIMM/UDIMM Memory Hard Disk Drives (SAS or SATA SSD) eUSB Flash Drive SATA Disk on Module (SATA DOM) AC Model 0 Configuration DC Model 0 Configuration 1 included Included 1 included - 1 included 1 included 1 included 1 included 16 included 6 included 4 included 1 Purchase separately Purchase separately from Intel 2 Optional Accessories 4 Purchase separately Included 2 Optional Accessory 2 Optional Accessory 2 Optional Accessory 2 Optional Accessory 2 Optional Accessory 2 Optional Accessory 3 Optional Accessory Included Included 3 Optional Accessory 4 Purchase separately Accessory or purchase separately 4 Purchase separately 4 Purchase separately 4 Purchase separately 4 Purchase separately 1 Refer to AC power cord accessory in this section Refer to “Production Spares/Accessories List” in section III 3 Refer to “Rack Mounting Options” in the Appendix 4 Should be purchased separately (parts not listed in this document) 2 7 www.kontron.com B. Select the Redundant Power supply The CG2200 System accommodates a 2nd power supply which enables redundancy. Order the 2nd power supply to agree with either AC or DC base system. Order AC power cords to agree with the number of power supplies in the final system. Example (One CG2200A-00 base system + the 2nd power supply require 2 AC Power Cords. Because DC power input cabling is usually custom, no DC power cord is offered. The CG2200D-00 does contain a DC input terminal block for terminating DC input power. Product Code Description Products Supported Included in Base Model (Y/N) Min. Order Qty CG2200-ACPSU AC Power Supply CG2200 Y (one in AC SKU) 1 CG2200-DCPSU DC Power Supply CG2200 Includes input power connector Y (one in DC SKU) 1 1-340000-0 AC Power Cord Should be ordered by North America customers. International customers should procure their specific power cords directly. All CRMS servers N 1 Power cords are not included with the Mod 0 system. For AC Power cords, order the above North American power cable using the provided product code. This power cable is RoHS-compliant. 8 www.kontron.com C. Select Number and Type of CPUs The CG2200 is designed to support the following processor SKUs from the Intel® Xeon® processor E5-2600 series. The Base Model 0 CG2200 includes Zero CPUs. Customer must separately purchase CPU 1 and 2. Intel® Xeon® Processors Supported by the CG2200: Processor Number Cores Speed TDP Memory Speed Support Kontron P/N Intel P/N (tray) E5-2658 8 cores 2.1 GHz 95W DDR3-1600 K00871-001 CM8062101042805 E5-2648L 8 cores 1.8 GHz 70W DDR3-1600 K00872-001 CM8062100854905 E5-2620 6 cores 2.0 GHz 95W DDR3-1333 K00873-001 CM8062101048401 E5-2658v2 10 cores 2.4 GHz 95 W DDR3-1866 1055-8170 CM8063501293200 E5-2648Lv2 10 cores 1.9 GHz 70 W DDR3-1866 1055-8174 CM8063501293506 E5-2628Lv2 8 cores 1.9 GHz 70 W DDR3-1600 1055-8176 CM8063501522202 E5-2618Lv2 6 cores 2.0 GHz 50 W DDR3-1333 1055-8178 CM8063501521302 Notes: The above processors are on Intel’s long life roadmap and are recommended with the CG2200 for highest performance and long availability and support. The E5-2620 has a limited range Thermal Design Point, however with the robust thermal management of the CG2200 this CPU passed NEBS testing. These processors are orderable from Kontron or Intel using the indicated part numbers. Use of the above processors requires the purchase of a passive heatsink. See its order code below. 9 www.kontron.com D. Heat Sink Please order the number of heatsinks to agree with the number of CPUs in the system. Use the order code below. Product Code Description Products Supported Included in Base Model (Y/N) Min. Order Qty CG2200 N 4 BXSTS200P Heatsink (passive) Contents: 25.5mm Tall Passive Heatsink (copper base with aluminum fins) 10 www.kontron.com E. Select Risers This diagram shows the PCI riser physical arrangement. The CG2200 Model 0 comes with ZERO risers, but can support the addition of 2 risers, a right-side and a left-side riser. Notice in the diagram above that the two Low Profile PCI-e slots are available only when both CPU 1 and CPU 2 are populated. PCI risers are NOT included in the Model 0 base system. 11 www.kontron.com Additional Full-height full-length PCI slots are made available by purchase of risers. Customers have these choices of PCI risers below. (Also listed in “Production Spares/Accessories List” in section III): Product Order Code Description MOQ No Right side riser CG2200-RISER2SX8R Choose One for Right side CG2200 Right side Dual slot PCI-e x8 Gen 3 passive riser 1 CG2200 Right side Single slot PCI-e x16 Gen 3 passive riser 1 CG2200 Right side Dual slot PCI-X active riser 1 CG2200 Left side Single slot PCI-e X16 Gen 2/Gen3 passive riser 1 CG2200-RISER1SX16R CG2200-RISER2SPCIX No Left side riser CG2200-RISER1SX16L Choose One for Left Side 1 CG2200-RISER2SX8L CG2200 Left side Dual slot PCI-e x8 Gen2/Gen 3 passive riser 1 Zero of the above risers are included in the Base Model 0 server. 12 www.kontron.com F. Select RAID As shipped with the CG2200 Model 0 systems, there is software RAID 0/1/10 supported for all of the 6 SAS hard drives or SATA SSD’s. If the customer desires additional level of S/W RAID, these are the choices available. Software RAID 0/1/10 Software RAID 5 Hardware RAID 5 Included in CG2200 Base Model 0 System? Yes, RKSAS8 included No No Additional item to order None Intel RKSAS8R5 LSI SAS9240-8i Intel RS2VB080 When Hardware RAID is desired, you will need to order the following cable kit: Product Code CG2200RAIDCBLKIT Description CG2200 RAID Cable kit • Provides cables to support both the LSI and Intel hardware RAID controllers (optional accessories) Included in Base Model (Y/N) Included in Base Model (Y/N) CG2200 N Min. Order Qty 1 G. Select Hard Drives As shipped with the CG2200 Model 0 systems, there is hard drive support for up to 6 SAS hard drives or SATA SSD’s. SATA rotating hard drives are not recommended for use in this system. See the Tested Hardware and Operating System List (THOL) for complete listing of HDD’s that have been validated to work in this system. The THOL is a customer-driven document. If a certain HDD is required please arrange for its testing with Kontron. 13 www.kontron.com H. Select Remote Management Module Option There are 2 choices for remote management of the CG2200. This is an optional accessory. Product Code Description Products Supported Included in Base Model (Y/N) Min. Order Qty CG2200 N 1 CG2200 N 1 AXXRMM4 Intel® Remote Management Module 4 kit Contents: module, mounting brackets, long and short cables AXXRMM4LITE Intel® Remote Management Module 4 Lite kit Contents: module, mounting brackets, long and short cables 14 www.kontron.com I. Select System Mounting There are many choices for mounting of the CG2200 within rack enclosures. Depending on the application, the following rack mount kits are available. Please see Appendix A for details. Rack mounting kits for 2-post or 4-post, 19-inch or 23-inch racks are offered for this product. These include TMLCMOUNT21, TMLPMOUNT41, TMLPMOUNT51, TMLPMOUNT52, and TMLPSLIDE01. The Rail Enabling Kit (TMLREK01) is not required for these rack mount kits. Please refer to Appendix A to determine the correct options to suit your needs. For ordering details, refer to “Production Spares/Accessories List” in section III. If AXXBASRAIL13 or AXXHERAIL2 (from Intel) will be used, then a Rail Enabling Kit (TMLREK01) must be purchased from Kontron to enable support of these Intel rail kits. Rack Mount Kits (refer to Appendix A for additional details) Product Code Description Included in Base Model (Y/N) Min. Order Qty N 10 N 10 N 1 TMLCMOUNT21 Rack Mount Kit TMLCMOUNT21 Used for mounting servers on a 19-inch wide, 2-post rack TMLPMOUNT41 Rack Mount Kit TMLPMOUNT41 Used for mounting servers on 19-inch wide, 2post or 4-post racks TMLPMOUNT51 Rack Mount Kit TMLPMOUNT51 Used for mounting servers on 19-inch wide, 2post or 4-post racks 15 www.kontron.com TMLPMOUNT52 Rack Mount Kit TMLPMOUNT52 Used for mounting servers on 23-inch wide, 2post or 4-post racks TMLPSLIDE01 1 N 10 N 1 N 1 N 1 N (order in multiples of 10) Universal Front Mounting Brackets Accessory kit designed for use in conjunction with slide rails. Each kit contains two Universal Front Mounting Brackets that secure the server to the front of the rack. AXXBASRAIL13 N Basic Slide Rail Kit NOTE: Does not support Cable Management Arm. NOTE: Requires TMLREK01 to attach to CG2200 chassis (orderable from Intel only –MM# 899080) AXXHERAIL2 Full extending Slide Rail Kit NOTE: Requires TMLREK01 to attach to CG2200 chassis (orderable from Intel only – MM# 901082) AXXRACKARM2 Cable Management Arm NOTE: To be used with AXXHERAIL2 only (orderable from Intel only – MM# 901084) Rail Enabling Kit TMLREK01 16 Enables AXXBASRAIL13 and AXXHERAIL2 on CG2200 Each kit includes: • rackmount ears (2) • rackmount shoulder screws (4) • screws (2) 10 www.kontron.com J. Additional Notes on the CG2200 Configuration & Options Please review the following important notes regarding certain accessories and configuration options for the CG2200. Flash Drives o Two front accessible SD memory slots are provided. These SD memory are bootable, and may be used for software update or logging purposes. o Generic SD-Flash devices may be sourced from a wide variety of vendors. o An internal SATA DOM socket is provided. Refer to THOL (Tested Hardware and O/S List) for ordering choices. o An internal optional eUSB Drive is supported. 17 www.kontron.com III. Ordering CG2200 Serviceable Items The table below lists all of the Serviceable Spares items that may be ordered for the CG2200 system. Generally these are items that could potentially fail or need replacement over the life of the product. These items are made available so that customers might stock their service depots and repair centers. Please read the following notes regarding this parts list. • 3rd Party Accessories: For a listing of compatible 3rd party accessories, please refer to the Tested Hardware and Operating System List (THOL) document. Hard Drive Carriers: Product Code Description Included in Base Model (Y/N) Included in Base Model (Y/N) Min. Order Qty Y (six included) (order in multiples of 12) Included in Base Model (Y/N) Min. Order Qty Y (order in multiples of 12) NSNSASHDDCARQ SAS HDD Carrier • Contents: Carrier, black plastic filler, screws (4) 12 CG2200, CG2100, NSN2U Bezels: Product Code CG2100-BEZEL01 18 Description CG2100 Bezel (Unpainted) This part is reused from prior CG2100 product. Products Supported 12 CG2200, CG2100 (one bezel) www.kontron.com Other Service Items: Product Code Products Supported Included in Base Model (Y/N) Min. Order Qty CG2200 Y 1 LED / Switch Board CG2200, CG2100, NSN2U Y 1 Power Distribution Board CG2200 Y 1 Front Panel IO board CG2200 Y 1 CG2200 Y 1 Description S2600CO Intel Server Board S2600CO4 (Avalable from Intel) NSNLEDSWITCHBDQ CG2200-PWRDISBD CG2200-FPIOBD CG2200-FANSET Fan Assembly (6 fans) Contents: 6 x 80m assembly fans. Includes plastic parts (finger guard). 19 www.kontron.com CG2200-INTCBLKIT CG2200 System Interconnect Cable Kit CG2200 Y 1 CG2200 SAS Backplane CG2200 Y 1 CG2200 Fan Controller Board CG2200 Y 1 CG2200 TAM Module CG2200 Y 1 CG2200 RAID Cable kit Provides cables to support both the LSI and Intel hardware RAID controllers (optional accessories) CG2200 N 1 CG2200 Chassis Parts kit Various items that often get lost Replacement screws, ties, and other loose items. CG2200 N 1 Contents: LED/Switch board signal cable, 80mm fan cable. SD flash cable, alarms cable, TAM cable, serial port cable CG2200-SASBKPLN CG2200-FANBD CG2200-TAMMODULE CG2200-RAIDCBLKIT CG2200-CHASSISKIT 20 www.kontron.com Appendix A. Rack Mounting Options for 1U and 2U Communications Rack Mount Servers Rack mounting kits for 2-post or 4-post, 19-inch or 23-inch racks are offered for this product. For ordering details, refer to “Production Spares/Accessories List” in section III. Please refer to the tables below for the correct options to suit your needs. Although these mounts have been designed for industry standard racks, please consult with your Field Application or Sales Engineer before selecting racks for these servers. Compatible rack mounting kits can also be obtained from 3rd party suppliers. All rack mount kits listed are suitable for 1U and 2U Communications Rack Mount Servers. Installation instructions are included in each kit. 2-post Rack Mounting Kit Options Rack width Post depth Rack fastener hole spacing Applicable kits: 19 inch 23 inch 3 inch 5 inch EIA-Wide EIA-Universal √ √ TMLCMOUNT21 √ √ √ TMLPMOUNT41 √ √ √ TMLPMOUNT51 √ √ √ √ √ √ √ √ √ √ TMLPMOUNT52 ETSI √ √ 4-post Rack Mounting Kit Options Front-post to rear-post distance Rack width Rack fastener hole spacing Applicable kits: 19 inch Min (inches) Max (inches) EIAWide EIAUniversal TMLPMOUNT41 √ 20 24 TMLPMOUNT51 √ 20 24 √ √ 20 24 √ √ √ TMLPMOUNT52 TMLPSLIDE01 † 23 inch † √ 22.5 28 or 34 √ †† √ The TMLPSLIDE01 kit contains server securing brackets. 34-inch span requires the optional Accuride "Long Bracket" kit. †† 21 ETSI www.kontron.com √ TMLCMOUNT21 The TMLCMOUNT21 kit mounts Communication Rack Mount Servers to a 2-post, central office type, 19inch wide rack. This kit consists of L-shaped brackets that fasten to the sides of the server and to the rack. TMLCMOUNT21 22 www.kontron.com TMLPMOUNT41, TMLPMOUNT51 and TMLPMOUNT52 TMLPMOUNT41/51/52 series mounts Communication Rack Mount Servers to 2-post or 4-post racks. TMLPMOUNT41 and TMLPMOUNT51 are used for mounting servers on 19-inch wide racks. These racks are considered standard EIA (universal hole spacing) racks. TMLPMOUNT52 is used for mounting servers on 23-inch wide racks. These racks could be standard EIA (universal or wide hole spacing) or ETSI (European) racks. TMLPMOUNT41/51/52 series are designed with a slide-in rail-type system. Although the mounts are designed as rails, they are not sliding rails. This means the servers can be slid into the racks for installation purpose, but the rails are not designed to support a mounted server during service. Xylan 3 coating EIA-Wide or EIA4 Universal Included Yes Xylan 3 coating EIA-Wide, EIAUniversal or ETSI Included TMLPMOUNT51 TMLPMOUNT52 1 "HP Mulan rack interference" Yes No 2-post chassis securing screw location EIA-Universal TMLPMOUNT41 2U-tall nut bar 4-post rack hole spacing Plastic 2 strips Slide pull-out locking feature Slide interface material TMLPMOUNT4x/5x Feature Comparison Not included Side 6 access Interference 5 Front access No Interference 5 Front access N/A Notes: 1. 2. 3. 4. 5. 6. 23 Extra care must be exercised with TMLPMOUNT41 to securely hold the server with one's hands when sliding it out of the rack; otherwise, the server could fall to the ground as it is being removed. Plastic strips on TMLPMOUNT41 have peeled off in some customer installations. The result of this is that the parts are usable, but the server could have somewhat of a "scrape-in feel" rather than "slide in". Also, the rails will fit sloppier, so the side-located chassis securing screws could be difficult to align in 2-post installations. Replacement material is available from the plastic strip manufacturer. Xylan is a tough, low-friction coating similar to Teflon. EIA-Wide spacing doesn't have the interstitial hole that is present in EIA-Universal. TMLPMOUNT51 contains an adapter bracket to overcome this EIA-Wide issue. This component (2U Nut Bar) enables installation of a rail kit into a 1U rack slot when there is already equipment installed both above and below that open slot. The sides of the server must be accessible when using TMLPMOUNT41 in 2-post racks. www.kontron.com The diagrams above summarize the components and “slide-in rail-type” system of the TMLPMOUNT41. It can be adapted for a 2-post or 4-post installation. 24 www.kontron.com The main difference between the TMLPMOUNT41 and TMLPMOUNT51/52 series is that the TMLPMOUNT41 series uses a screw to lock the server in place using the Universal Mounting Bracket, whilst the TMLPMOUNT51/52 series has an additional Slide Pull-Out Locking feature. Universal Front Mounting Bracket on the TMLPMOUNT41 Slide Pull-Out Locking feature on the TMLPMOUNT51/52 25 www.kontron.com TMLPSLIDE01 The TMLPSLIDE01 is an accessory kit designed for use in conjunction with slide rails to produce a rack mounted serviceable server. The TMLPSLIDE01 kit contains two Universal Front Mounting Brackets that secure the server to the front of the rack. The sliding rails and optional mounting brackets required to mount the server must be purchased through the channel. For example, the Accuride 22-inch Model 305A-LR slide rails are designed to mount a server for “in-rack service.” This example would also use an Accuride mounting bracket kit and the TMLPSLIDE01. Universal Front Mounting Bracket with securing tab Note: Using slide rails could result in non-compliance with Seismic Zone 4 requirements of NEBS-3 certification. 26 www.kontron.com
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