312879 D T-Max Applicator, Instruction, Parts List, English

312879 D T-Max Applicator, Instruction, Parts List, English
T-Max Applicator
English
Model: 256383
312879D
US Patent No. D588,230 S
Indian Patent No. 218331
Chinese Patent No. ZL200830142725.X
European Registered Design No. 000996236-0001
Japanese Patent No. 1380673
Korean Patent No. 30-556464
ENG
IMPORTANT SAFETY INSTRUCTIONS. Refer to your
ti11784a
sprayer instruction manual for Pressure Relief, priming and
spray instructions. Keep these instructions.
Maximum Fluid Working Pressure: 1,000 psi (6.9 MPa, 69 bar)
Maximum Air Working Pressure: 250 psi (1.7 MPa, 17 bar)
-
For Water-Based Materials Only -
The following Warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point
symbol alerts you to a general warning and hazard symbols refer to procedure-specific risks. Refer back to these Warnings.
Additional, product-specific warnings may be found throughout the body of this manual where applicable.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your
distributor for information.
• Route hoses and cables away from traffic areas, sharp
edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull
equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
WARNINGS
PRESSURIZED EQUIPMENT HAZARD
Fluid from the applicator/dispense valve, leaks, or
ruptured components can splash in the eyes or on
skin and cause serious injury.
• Follow Pressure Relief Procedure in this manual, when
you stop spraying and before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn
or damaged parts immediately.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment
when operating, servicing, or in the operating area of
the equipment to help protect you from serious
injury. This equipment includes but is not limited to:
• Protective eyewear and hearing protection
• Clothing and respirator as recommended by the fluid and
solvent manufacturer
• Gloves
Instructions/Parts
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes,
in work area can ignite or explode. To help prevent
fire and explosion:
• Keep work area free of debris, including solvent, rags
and gasoline.
• Ground all equipment in the work area. See Grounding
instructions.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Pressure Relief Procedure
WARNING
EQUIPMENT MISUSE HAZARD
Follow this Pressure Relief Procedure
whenever instructed to relieve pressure,
stop spraying, check or service equipment,
or install or clean spray tip.
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment
manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material,
request MSDS forms from distributor or retailer.
1.
2.
Turn OFF power and turn sprayer pressure control to
lowest pressure setting.
Hold applicator against side of hopper. Open applicator
into hopper to relieve pressure.
If you suspect spray tip or hose is clogged or that pressure
has not been fully relieved after following the steps above,
slowly loosen retaining nut at base of pump to relieve
pressure gradually. Clear hose or tip obstruction.
Airless Spray Setup
Clearing Clogs
WARNING
WARNING
To prevent injury when the applicator is not in use,
always relieve pressure if sprayer is being shut
down or left unattended.
Make sure sprayer is turned off and unplugged from power
source. Refer to your sprayer instruction manual for priming
and spray instructions.
Connect Applicator to Sprayer
1.
2.
3.
Attach supply hose to sprayer fluid outlet.
Attach other end of supply hose to applicator swivel (17).
Refer to sprayer instruction manual for priming
instructions.
1.
2.
3.
Cleanup
Flush applicator after each work shift and store in a dry
location. Do not leave the applicator or any parts in water or
cleaning solvents.
Air Spray Setup
Install Applicator Tip and Guard
WARNING
WARNING
3.
4.
Close applicator.
Rotate tip (19) 180°. Open applicator into hopper or onto
ground to remove clog.
Rotate tip (19) 180° back to spray position.
1.If equipment has recently been operated,
relieve pressure.
2.Using a pencil or similar object, insert seal
(20) into back of guard (18).
Install guard (18) onto end of applicator (9).
Insert tip (19) in guard (18). Tighten retaining nut.
Operation
To prevent injury when the applicator is not in use,
always relieve pressure if sprayer is being shut
down or left unattended.
Connect Applicator to Sprayer
1.
2.
3.
4.
Attach supply hose to sprayer fluid outlet.
Attach other end of supply hose to applicator swivel (17).
Install air hose to applicator check valve (8).
Refer to sprayer instruction manual for priming
instructions.
Install Applicator Air Nozzle
Spraying
1.
2.
3.
Be sure the arrow shaped tip (19) faces forward (spray).
Hold applicator perpendicular and approximately
40 in. (1 m) from surface. Move applicator first, then open
applicator to spray a test pattern.
Slowly increase pump pressure until coverage is uniform
and even (see sprayer instruction manual for additional
information).
WARNING
3.
Operation
Aligning Spray
Spraying
WARNING
1.
1.Relieve pressure.
2.
3.
4.
2
Loosen guard
(3) Horizontal
retaining nut.
Align guard (18)
horizontally to
spray a horizontal
pattern.
Align guard (18)
ti11908a
vertically to spray
a vertical pattern.
1.If equipment has recently been operated,
relieve pressure.
2.Install air nozzle (27) and retainer (10).
Replace retainer with Fine Finish Kit (40) for finer finishes.
2.
3.
(4) Vertical
Set material flow (see sprayer instruction manual for additional information).
Spray test pattern
Turn air knob on and adjust, and/or select another air
nozzle, for desired pattern.
Note: Air continues to flow when handle is in off position to
keep material out of air passages.
Cleanup
ti11909a
Flush applicator after each work shift and store in a dry
location. Do not leave the applicator or any parts in water or
cleaning solvents.
312879D
Parts
2
4a
4b
‡
13
1
4c
14
15
3
4d
40
17
7
36
41
42
27
8
9
19
11,35
30
33
31
34
12
20
10
ti11785a
Ref Part
1
289921
2*
3*
4*
4a
4b
4c
4d
7
8
9
10
11
12
13
14
15
17
Description
HANDLE, valve, includes 2, 13, 14,
15
15T848 PLATE, stop, valve
289916 SPOOL, valve
289918 KIT, o-ring and bearing
BEARING, upper
O-RING, fluid
BEARING, lower
O-RING, air
111027 O-RING
289919 KIT, check valve
15T827 HOUSING, valve
15T326 RING, retaining, nozzle
289922 FILTER, screen, texture, 18 mesh,
includes 33
15D727 ADAPTER, GHD RAC
107110 LOCKNUT
108193 WASHER, plain
514237 SCREW, cap sch 10-32 x 1 1/2
289920 SWIVEL, assy, texture heavy
312879D
Qty
1
1
1
1
1
2
1
2
1
1
1
1
1
1
2
2
2
1
Ref
18
19
20
27
30*†
31*†
33
34
35
18
Part
246215
HDA651
246453
248524
121548
121549
277789
15U687
289923
Description
GUARD, RAC X
TIP, spray, RAC X (651)
KIT, gasket and seat (5 sets)
NOZZLE, 4 mm, rnd
WASHER, plain
RING, retaining, E-ring
SUPPORT, filter
SEAL, adapter, filter, texture
FILTER, screen, texture, 30 mesh,
includes 33
36* 289917 SEAT, spool, valve, includes 7
40 287227 KIT, Accessory, Tex, Fine Finish
41 15U027 HOSE, air, extension
42 15U368 NUT, cap
Qty
1
1
1
1
1
1
2
1
1
1
1
1
1
* Included in Spool Repair Kit 289916
† Included in O-ring and Bearing Kit 289918
‡ This applicator requires Graco coupler 289874
3
Spool Valve Repair
WARNING
Before performing any maintenance on applicator, read all
warnings on front cover of this manual and relieve pressure.
Spool Valve Installation
1. Apply grease (supplied with Kits 289916 and
289918) to spool, o-rings and bearings and inside of
housing.
Spool Valve Removal
Spool (3) and/or seat (36) may be rotated 180° for
extended life if they are not worn through completely.
1. Remove swivel (17), o-ring (7) and seat (36).
2. Remove nut (13), screw (15), washer (14) and
handle (1). Remove plate (2), clip (31) and washer
(30).
3. Remove spool (3) from housing (9).
2. Assemble o-rings and bearings onto spool. Align
bearing (4a, 4c) gaps away from ports in housing.
3. Install spool in housing. Secure with washer (30),
and clip (31).
4. Install plate (2) onto spool (note location of orientation hole). Install handle with screw, washer and nut.
5. Apply grease to o-ring (7). Install seat (36), o-ring
(7) and swivel (17).
Technical Data
Maximum fluid working pressure
1000 psi (6.9 MPa, 69 bar)
Maximum air working pressure
250 psi (1.7 MPa, 17 bar)
Air Requirements
30 scfm (0.84 m3/min) Maximum
Fluid Inlet Size
1 in.(m) cam and groove (Graco HP)
Air Inlet Size
1/4 npsm(m)
Wetted Parts
Aluminum, stainless steel, PE, POM, polyurethane, nitrile, nylon, PVC, tungsten carbide
Weight †
2.9 lb (1,3 kg)
Height
5.8 in. (14,7 cm)
Width
7.0 in. (17,8 cm)
Length †
12.7 in. (32,3 cm)
Sound Data without Air (applicator only):
Sound Pressure Level
84dB(A)*
Sound Power Level
83dB(A)*
Sound Data with Air (applicator only):
Sound Pressure Level
118dB(A)*
Sound Power Level
118dB(A)*
* Spraying simulated acoustical texture under typical conditions as specified by the material manufacturer.
† Airless configuration
For complete warranty information contact your local Graco distributor, call Graco customer service:
1-800-690-2894 or visit our website: www.graco.com.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 312879
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2008, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 9/2010
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