PCI-DIO24/S

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1

PCI-DIO24/S

Digital Input/Output

User's Guide

Document Revision 3, May, 2009

© Copyright 2009, Measurement Computing Corporation

Your new Measurement Computing product comes with a fantastic extra

Management committed to your satisfaction!

Thank you for choosing a Measurement Computing product—and congratulations! You own the finest, and you can now enjoy the protection of the most comprehensive warranties and unmatched phone tech support. It’s the embodiment of our mission:

To provide PC-based data acquisition hardware and software that will save time and save money.

Simple installations minimize the time between setting up your system and actually making measurements. We offer quick and simple access to outstanding live FREE technical support to help integrate MCC products into a DAQ system.

Limited Lifetime Warranty: Most MCC products are covered by a limited lifetime warranty against defects in materials or workmanship for the life of the product, to the original purchaser, unless otherwise noted. Any products found to be defective in material or workmanship will be repaired, replaced with same or similar device, or refunded at MCC’s discretion. For specific information, please refer to the terms and conditions of sale.

Harsh Environment Program: Any Measurement Computing product that is damaged due to misuse, or any reason, may be eligible for replacement with the same or similar device for 50% of the current list price. I/O boards face some harsh environments, some harsher than the boards are designed to withstand. Contact MCC to determine your product’s eligibility for this program.

30 Day Money-Back Guarantee: Any Measurement Computing Corporation product may be returned within 30 days of purchase for a full refund of the price paid for the product being returned. If you are not satisfied, or chose the wrong product by mistake, you do not have to keep it.

These warranties are in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular application. The remedies provided herein are the buyer’s sole and exclusive remedies. Neither

Measurement Computing Corporation, nor its employees shall be liable for any direct or indirect, special, incidental or consequential damage arising from the use of its products, even if Measurement Computing Corporation has been notified in advance of the possibility of such damages.

HM PCI-DIO24_S.doc

3

Trademark and Copyright Information

TracerDAQ, Universal Library, Measurement Computing Corporation, and the Measurement Computing logo are either trademarks or registered trademarks of Measurement Computing Corporation.

Windows, Microsoft, and Visual Studio are either trademarks or registered trademarks of Microsoft Corporation

LabVIEW is a trademark of National Instruments.

CompactFlash is a registered trademark of SanDisk Corporation.

XBee and XBee-PRO are trademarks of MaxStream, Inc.

All other trademarks are the property of their respective owners.

Information furnished by Measurement Computing Corporation is believed to be accurate and reliable. However, no responsibility is assumed by Measurement Computing Corporation neither for its use; nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or copyrights of Measurement Computing Corporation.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form by any means, electronic, mechanical, by photocopying, recording, or otherwise without the prior written permission of Measurement

Computing Corporation.

Notice

Measurement Computing Corporation does not authorize any Measurement Computing Corporation product for use in life support systems and/or devices without prior written consent from Measurement Computing Corporation.

Life support devices/systems are devices or systems which, a) are intended for surgical implantation into the body, or b) support or sustain life and whose failure to perform can be reasonably expected to result in injury.

Measurement Computing Corporation products are not designed with the components required, and are not subject to the testing required to ensure a level of reliability suitable for the treatment and diagnosis of people.

4

Table of Contents

Preface

About this User's Guide ....................................................................................................................... 6

What you will learn from this user's guide ......................................................................................................... 6

Conventions in this user's guide ......................................................................................................................... 6

Where to find more information ......................................................................................................................... 6

Chapter 1

Introducing the PCI-DIO24/S ................................................................................................................ 7

Overview: PCI-DIO24/S features ....................................................................................................................... 7

Software features ................................................................................................................................................ 7

Chapter 2

Installing the PCI-DIO24/S .................................................................................................................... 8

What comes with your PCI-DIO24/S shipment? ................................................................................................ 8

Hardware .......................................................................................................................................................................... 8

Additional documentation ................................................................................................................................................. 8

Optional components ........................................................................................................................................................ 8

Unpacking the hardware ..................................................................................................................................... 9

Installing the software ........................................................................................................................................ 9

Installing the hardware ....................................................................................................................................... 9

Connecting the board for I/O operations .......................................................................................................... 10

Connectors, cables – main I/O connector .........................................................................................................................10

Pin out – main I/O connector ...........................................................................................................................................10

Cables ..............................................................................................................................................................................11

Field wiring, signal termination and conditioning ...........................................................................................................11

Chapter 3

Functional Details ............................................................................................................................... 12

Signal level control ........................................................................................................................................... 13

Chapter 4

Specifications ...................................................................................................................................... 15

Digital input/output........................................................................................................................................... 15

Interrupts........................................................................................................................................................... 15

Power consumption .......................................................................................................................................... 15

Environmental .................................................................................................................................................. 15

Mechanical ....................................................................................................................................................... 16

I/O pins protection ............................................................................................................................................ 16

Connector and pin out ....................................................................................................................................... 16

Declaration of Conformity .................................................................................................................. 17

5

Preface

About this User's Guide

What you will learn from this user's guide

This user's guide explains how to install, configure and use the PCI-DIO24/S digital I/O board. This user's guide also refers you to related documents available on our web site and to technical support resources.

Conventions in this user's guide

For more information on …

Text presented in a box signifies additional information and helpful hints related to the subject matter you are reading.

Caution! Shaded caution statements present information to help you avoid injuring yourself and others, damaging your hardware, or losing your data.

< : >

bold text

italic text

Angle brackets that enclose numbers separated by a colon signify a range of numbers, such as those assigned to registers, bit settings, etc.

Bold text is used for the names of objects on the screen, such as buttons, text boxes, and check boxes. For example:

1. Insert the disk or CD and click the OK button.

Italic text is used for the names of manuals and help topic titles, and to emphasize a word or phrase. For example:

The InstaCal® installation procedure is explained in the Quick Start Guide.

Never touch the exposed pins or circuit connections on the board

Where to find more information

For additional information relevant to the operation of your hardware, refer to the Documents subdirectory where you installed the MCC DAQ software (C:\Program Files\Measurement Computing\DAQ by default), or search for your device on our website at www.mccdaq.com

.

If you need to program at the register level in your application, refer to the Register Map for the PCI-DIO24,

PCI-DIO24H, PCI-DIO24/S, and PCI-DIO24/LP. This document is available on our website at www.mccdaq.com/registermaps/RegMapPCI-DIO24X.pdf

.

6

Chapter 1

Introducing the PCI-DIO24/S

Overview: PCI-DIO24/S features

This manual explains how to install, configure and use the PCI-DIO24/S digital I/O board. You can use this board in a variety of digital applications to control logic devices such as switches, gauges, relays, pumps, and sensors.

The PCI-DIO24/S is a 24-bit, TTL-compatible digital I/O board. Digital I/O lines are accessed through a 37-pin connector. Digital I/O and interrupt pins are protected from electrostatic discharges of up to ±15 kV (air) and ±8 kV (contact).

An on-board, industry standard 82C55 programmable peripheral interface chip provides the 24 discrete digital

I/O lines in three eight-bit ports (Port A, Port B, and Port C) for each board. Port C can be further divided into two four-bit ports (Port C-HI and Port C-LO). You can configure each port independently for either input or output. The PCI-DIO24/S supports 5V or 3.3V TTL/CMOS I/O signaling.

The PCI-DIO24/S has open locations where you can install a pull-up or pull-down resistor for each port. All I/O bits are set to input mode on power up and reset.

The PCI-DIO24/S board is completely plug-and-play, with no jumpers or switches to set. All board addresses are set by your system's plug-and-play software.

Software features

For information on the features of InstaCal and the other software included with your PCI-DIO24/S, refer to the

Quick Start Guide that shipped with your device. The Quick Start Guide is also available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf

.

Check http://www.mccdaq.com/download.htm

for the latest software version or versions of the software supported under less commonly used operating systems.

7

Installing the PCI-DIO24/S

What comes with your PCI-DIO24/S shipment?

As you unpack your board, make sure each of the items shown below is included.

Hardware

 PCI-DIO24/S

Chapter 2

Additional documentation

In addition to this hardware user's guide, you should also receive the Quick Start Guide (available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf

). This booklet supplies a brief description of the software you received with your PCI-DIO24/S and information regarding installation of that software.

Please read this booklet completely before installing any software or hardware.

Optional components

If you ordered any of the following products with your board, they should be included with your shipment.

 Cables

C37FF-x C37FFS-x

8

PCI-DIO24/S User's Guide Installing the PCI-DIO24/S

 Signal termination and conditioning accessories

MCC provides signal termination and conditioning boards that you can use with the PCI-DIO24/S. Refer to

the " Field wiring, signal termination and conditioning " section on page 11 for a complete list of compatible

accessory products.

Unpacking the hardware

As with any electronic device, you should take care while handling to avoid damage from static electricity. Before removing the PCI-DIO24/S from its packaging, ground yourself using a wrist strap or by simply touching the computer chassis or other grounded object to eliminate any stored static charge.

If any components are missing or damaged, notify Measurement Computing Corporation immediately by phone, fax, or e-mail:

 Phone: 508-946-5100 and follow the instructions for reaching Tech Support.

 Fax: 508-946-9500 to the attention of Tech Support

 Email: [email protected]

Installing the software

Install the software included with your board before you install the hardware. Installing the software first ensures that the information required for proper board detection is installed and available at boot up.

Refer to the Quick Start Guide for instructions on installing the software on the Measurement Computing Data

Acquisition Software CD. This booklet is available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-

Quick-Start.pdf

.

Installing the hardware

The PCI-DIO24/S is completely plug-and-play, with no switches or jumpers to set. Configuration is controlled by your system's plug-and-play software. To install your board, follow the steps below.

Install the MCC DAQ software before you install your board

The driver needed to run your board is installed with the MCC DAQ software. Therefore, you need to install the

MCC DAQ software before you install your board. Refer to the Quick Start Guide for instructions on installing the software.

1. Turn your computer off, open it up, and insert your board into an available PCI slot.

2. Close your computer and turn it on.

If you are using an operating system with support for plug-and-play (such as Windows 2000 or Windows

XP), a dialog box pops up as the system loads indicating that new hardware has been detected. If the information file for this board is not already loaded onto your PC, you will be prompted for the disk containing this file. The MCC DAQ software contains this file. If required, insert the Measurement

Computing Data Acquisition Software CD and click

OK

.

3. To test your installation and configure your board, run the InstaCal utility you installed in the previous section. Refer to the Quick Start Guide that came with your board for information on how to initially set up and load InstaCal.

9

PCI-DIO24/S User's Guide Installing the PCI-DIO24/S

Connecting the board for I/O operations

Connectors, cables

– main I/O connector

Table 2-1 lists the board connectors, compatible cables, and compatible accessory products for the PCI-

DIO24/S.

I/O connector type

Compatible cable

Table 2-1. Board connectors, cables, and accessory equipment

Compatible accessory products (with the

C37FFS-x and C37FF-x cables)

CONN37DR male

C37FFS-x, where x =5 or 10 feet (Figure 2)

C37FF-x, where x = length in feet (Figure 3)

CIO-MINI37, CIO-MINI37/DST

SCB-37

CIO-ERB24

CIO-ERB08

SSR-RACK24

SSR-RACK08

Pin out

– main I/O connector

+5V

GND

PORT C7

PORT C6

PORT C5

PORT C4

PORT C3

PORT C2

PORT C1

PORT C0

PORT A7

PORT A6

PORT A5

PORT A4

PORT A3

PORT A2

PORT A1

PORT A0

20

25

26

27

28

21

22

23

24

33

34

35

36

37

29

30

31

32

13

14

15

16

17

9

10

11

12

18

19

1

6

7

8

4

5

2

3

IRQ_INPUT

IRQ_Enable

Port B7

Port B6

Port B5

Port B4

Port B3

Port B2

Port B1

Port B0

GND

N/C

GND

-12V

GND

+12V

GND

+5V

GND

Figure 1. PCI-DIO24/S I/O connector pin out

10

PCI-DIO24/S User's Guide

Cables

19

Installing the PCI-DIO24/S

Figure 2. C37FFS-x cable

The red stripe identifies pin # 1

1

20

1

20

37

37

19

19

Figure 3. C37FF-x cable

Field wiring, signal termination and conditioning

You can connect the PCI-DIO24/S to the following accessory boards using the C37FF-x or C37FFS-x cable:

 CIO-MINI37 — Universal screw terminal board, 37-pin.

 SCB-37 — Signal connection box, 37-conductor, shielded.

Details on these products are available on our web site at www.mccdaq.com/products/screw_terminal_bnc.aspx

.

The following relay racks can be used with the PCI-DIO24/S:

 CIO-ERB24 — 24 Form C, 6A relays.

 CIO-ERB08 — Eight Form C, 6A relays.

 SSR-RACK24 — 24-channel solid state I/O module rack.

 SSR-RACK08 — 24-channel solid state I/O module rack.

Details on these products are available on our web site at www.mccdaq.com/products/signal_conditioning.aspx

.

11

Chapter 3

Functional Details

The PCI-DIO24/S board features the following:

 82C55 digital I/O chip interfaced to the PCI bus. The I/O pins of an 82C55 are bi-directional CMOS TTL level.

 24-bits of digital I/O

 37-pin I/O connector

 Digital I/O and interrupt pins are protected from electrostatic discharges of up to ±15 kV (air) and

±8 kV (contact).

The 82C55 provides the 24-bit digital I/O channels into three eight-bit ports labeled

Port A

,

Port B

and

Port C

.

Port C is further divided into two four-bit ports. You can program each port for input or output.

PCI-DIO24/S functions are illustrated in the block diagram shown here.

IRQ_ENABLE

IRQ_INPUT x 8

PORT A (7:0)

PORT B (7:0)

PORT CH (3:0)

PORT CL (3:0) x 4

+5V x 8

82C55

PORT A

PORT B

PORT CH

PORT CL

Control

Control

Bus x 4

Controller FPGA and Logic

Control

Decode/Status

Registers

Interrupt

Control

Bus

Timing

LOCAL BUS

Boot

EEPROM

PCI

CONTROLLER

BADR1

BADR2

Interrupt

IRQ_INPUT

IRQ_ENABLE

37-pin

I/O connector

PCI BUS (5V/3.3V, Universal 32-Bit, 33MHz)

Figure 4. PCI-DIO24/S functional block diagram

For more information on digital signal connections

For general information about digital signal connections and digital I/O techniques, refer to the Guide to Signal

Connections (available on our web site at www.mccdaq.com/signals/signals.pdf

).

Caution! Do not connect high current/voltage devices directly to the PCI-DIO24/S or you may damage the board.

12

PCI-DIO24/S User's Guide Functional Details

Signal level control

All I/O bits are set to a high impedance input mode on power up and reset. To prevent unwanted signal levels, and to drive all outputs on the device you are controlling to a known state after power up or reset, install pull-up or pull-down resistors.

A pull-up resistor pulls all digital pins up to +5 V (high logic level). A pull-down resistor pulls all digital pins down to 0 V (low logic level).

Each board has open locations where you can install a 2.2 K , eight-resistor single inline package (SIP) resistor network for each port. The SIP is made up of eight 2.2 K resistors. One side of each resistor is connected to a single common point and brought out to a pin. The common line is marked with a dot or line at one end of the

SIP. The remaining resistor ends are brought out to the other eight pins (see Figure 5).

2.2 KOhm SIP

Dot

(LO or HI)

I/O Lines

Figure 5. Eight-Resistor SIP Schematic

Each port provides 10 holes. Install an SIP on the board at the locations labeled

Port A

,

Port B

and

Port C

(see

Figure 6).

Pull-up / pull-down

resistor locations

Figure 6. Pull-up/down resistor locations

The end labeled

HI

connects to +5 V. The end labeled

LO

connects to GND. The eight holes in the middle (n0 –

n7) connect to the eight lines of the port (Port A, B, or C). Figure 7 shows an SIP resistor network installed in

both pull-up and pull-down positions.

13

PCI-DIO24/S User's Guide Functional Details

+5 VDC

HI n7 n6 n5

Digital

I/O Port n4 n3 n2 n = A, B, or C n1 n0

LO

(GND)

2.2 K SIP

COM

2.2 K SIP installed for pull-up

Dot indicates the common line

+5 VDC

2.2 K SIP

HI n7

Digital

I/O Port n6 n5 n4 n3 n2 n = A, B, or C n1 n0

COM

LO

(GND)

Dot indicates the common line

2.2 K SIP installed for pull-down

Figure 7. Pull-up and pull-down resistor SIP schematic

To pull up the digital lines for a particular port, install the resistor with the common pin at the

HI

end. To pull down the digital lines for a particular port, install the resistor with the common pin at the

LO

end. When installed, the SIP resistors establish either a high or low logic level for each port when the board is in input mode.

Install MCC SIP packs

When installing pull-up and pull-down resistor SIP packs, we recommend using a 2.2 K, eight-resistor SIP

(MCC part number SP-K2.29C).

14

Chapter 4

Specifications

Typical for 25 °C unless otherwise specified.

Specifications in italic text are guaranteed by design.

Digital input/output

Digital type

Number of I/O

Configuration

Input low voltage

Input high voltage

Output low voltage (IOL = 2.5 mA)

Output high voltage (IOH = -2.5 mA)

Absolute maximum input voltage

Power-up / reset state

Pull-up/pull-down resistors

Table 1. Digital I/O specifications

82C55

24 (Port A0 through Port C7)

2 banks of 8 and 2 banks of 4 or

3 banks of 8 or

2 banks of 8 with handshake

0.8 V max

2.2 V min

0.5 V max

2.4 V min

-0.5 V, +6 V

Input mode (high impedance)

Dual footprint allows pull-up or pull-down configuration.

Interrupts

Interrupts

Interrupt enable

Interrupt sources

Table 2. Interrupt specifications

INTA# - mapped to IRQn via PCI BIOS at boot-time

External (IRQ_ENABLE) active low, disabled by default through internal resistor to TTL high and programmable through PLX9030

External source (IRQ_INPUT)

Polarity programmable through PLX9030

Edge or level triggered programmable through PLX9030

Assertion time: 40 ns min

Power consumption

+5 V operating

+5 V available at I/O connector

Resettable fuse

Table 3. Power consumption specifications

240 mA typical, 350 mA max. Does not include power consumed through the I/O connector.

300 mA max, protected with a resettable fuse

Raychem type miniSMDC110.

Hold current: 1.1 A max

Series resistance 0.21 Ohms max.

Environmental

Operating temperature range

Storage temperature range

Humidity

Table 4. Environmental specifications

0 to 70°C

-40 to 100°C

0 to 95% non-condensing

15

PCI-DIO24/S User's Guide Specifications

Mechanical

Card dimensions

Form factor

Table 5. Mechanical specifications

PCI length:

131.8 mm (L) x 106.7 mm (W) x 18.4 mm (H)

Universal PCI keying. Compatible with either 3.3 V or 5 V PCI signaling environments.

I/O pins protection

DIO lines protected

On board chip

ESD protection level

DIO maximum voltage

Table 6. Static discharge protection specifications

Port A[7:0], Port B[7:0], Port C[7:0], IRQIN, IRQEN

SEMTECH SMDA05C-8, SD05

±15 kV (air), ±8 kV (contact)

6V

Pin

1

2

8

9

10

11

12

13

3

4

5

6

7

14

15

16

17

18

19

Connector and pin out

I/O connector type

Compatible cables

Compatible accessories

Signal Name

IRQ_INPUT

IRQ_ENABLE

Port B7

Port B6

Port B5

Port B4

Port B3

Port B2

Port B1

Port B0

GND

N/C

GND

-12V

GND

+12V

GND

+5V

GND

Table 7. Connector specifications

CONN37DR male

C37FF-x, C37FFS-x, x = Length in feet.

CIO-MINI37, CIO-MINI37/DST

SCB-37

CIO-ERB24

CIO-ERB08

SSR-RACK24

SSR-RACK08

Table 8. Connector pin out

Pin

20

21

27

28

29

30

31

32

22

23

24

25

26

33

34

35

36

37

Signal Name

+5V

GND

Port C7

Port C6

Port C5

Port C4

Port C3

Port C2

Port C1

Port C0

Port A7

Port A6

Port A5

Port A4

Port A3

Port A2

Port A1

Port A0

16

Declaration of Conformity

Manufacturer:

Address:

Measurement Computing Corporation

10 Commerce Way

Suite 1008

Norton, MA 02766

USA

Category: Electrical equipment for measurement, control and laboratory use.

Measurement Computing Corporation declares under sole responsibility that the product

PCI-DIO24/S

to which this declaration relates is in conformity with the relevant provisions of the following standards or other documents:

EC EMC Directive 2004/108/EC: General Requirements, EN 61326-1:2006 (IEC 61326-1:2005).

Emissions:

 EN 55011 (2007) / CISPR 11(2003): Radiated emissions: Group 1, Class A

 EN 55011 (2007) / CISPR 11(2003): Conducted emissions: Group 1, Class A

Immunity: EN 61326-1:2006, Table 3.

 IEC 61000-4-2 (2001): Electrostatic Discharge immunity.

 IEC 61000-4-3 (2002): Radiated Electromagnetic Field immunity.

 IEC 61000-4-4 (2004): Electric Fast Transient Burst Immunity.

 IEC 61000-4-5 (2001): Surge Immunity.

 IEC 61000-4-6 (2003): Radio Frequency Common Mode Immunity.

 IEC 61000-4-11 (2004): Voltage Interrupts.

To maintain compliance to the standards of this declaration, the following conditions must be met.

 The host computer, peripheral equipment, power sources, and expansion hardware must be CE compliant.

 All I/O cables must be shielded, with the shields connected to ground.

 I/O cables must be less than 3 meters (9.75 feet) in length.

 The host computer must be properly grounded.

 Equipment must be operated in a controlled electromagnetic environment as defined by Standards EN

61326-1:2006, or IEC 61326-1:2005.

Declaration of Conformity based on tests conducted by Chomerics Test Services, Woburn, MA 01801, USA in

March, 2009. Test records are outlined in Chomerics Test Report #EMI5299.09.

We hereby declare that the equipment specified conforms to the above Directives and Standards.

Carl Haapaoja, Director of Quality Assurance

Measurement Computing Corporation

10 Commerce Way

Suite 1008

Norton, Massachusetts 02766

(508) 946-5100

Fax: (508) 946-9500

E-mail: [email protected]

www.mccdaq.com

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