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1
PCI-DIO24/S
Digital Input/Output
User's Guide
Document Revision 3, May, 2009
© Copyright 2009, Measurement Computing Corporation
Your new Measurement Computing product comes with a fantastic extra
—
Management committed to your satisfaction!
Thank you for choosing a Measurement Computing product—and congratulations! You own the finest, and you can now enjoy the protection of the most comprehensive warranties and unmatched phone tech support. It’s the embodiment of our mission:
To provide PC-based data acquisition hardware and software that will save time and save money.
Simple installations minimize the time between setting up your system and actually making measurements. We offer quick and simple access to outstanding live FREE technical support to help integrate MCC products into a DAQ system.
Limited Lifetime Warranty: Most MCC products are covered by a limited lifetime warranty against defects in materials or workmanship for the life of the product, to the original purchaser, unless otherwise noted. Any products found to be defective in material or workmanship will be repaired, replaced with same or similar device, or refunded at MCC’s discretion. For specific information, please refer to the terms and conditions of sale.
Harsh Environment Program: Any Measurement Computing product that is damaged due to misuse, or any reason, may be eligible for replacement with the same or similar device for 50% of the current list price. I/O boards face some harsh environments, some harsher than the boards are designed to withstand. Contact MCC to determine your product’s eligibility for this program.
30 Day Money-Back Guarantee: Any Measurement Computing Corporation product may be returned within 30 days of purchase for a full refund of the price paid for the product being returned. If you are not satisfied, or chose the wrong product by mistake, you do not have to keep it.
These warranties are in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular application. The remedies provided herein are the buyer’s sole and exclusive remedies. Neither
Measurement Computing Corporation, nor its employees shall be liable for any direct or indirect, special, incidental or consequential damage arising from the use of its products, even if Measurement Computing Corporation has been notified in advance of the possibility of such damages.
HM PCI-DIO24_S.doc
3
Trademark and Copyright Information
TracerDAQ, Universal Library, Measurement Computing Corporation, and the Measurement Computing logo are either trademarks or registered trademarks of Measurement Computing Corporation.
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All other trademarks are the property of their respective owners.
Information furnished by Measurement Computing Corporation is believed to be accurate and reliable. However, no responsibility is assumed by Measurement Computing Corporation neither for its use; nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or copyrights of Measurement Computing Corporation.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form by any means, electronic, mechanical, by photocopying, recording, or otherwise without the prior written permission of Measurement
Computing Corporation.
Notice
Measurement Computing Corporation does not authorize any Measurement Computing Corporation product for use in life support systems and/or devices without prior written consent from Measurement Computing Corporation.
Life support devices/systems are devices or systems which, a) are intended for surgical implantation into the body, or b) support or sustain life and whose failure to perform can be reasonably expected to result in injury.
Measurement Computing Corporation products are not designed with the components required, and are not subject to the testing required to ensure a level of reliability suitable for the treatment and diagnosis of people.
4
Table of Contents
Preface
About this User's Guide ....................................................................................................................... 6
What you will learn from this user's guide ......................................................................................................... 6
Conventions in this user's guide ......................................................................................................................... 6
Where to find more information ......................................................................................................................... 6
Chapter 1
Introducing the PCI-DIO24/S ................................................................................................................ 7
Overview: PCI-DIO24/S features ....................................................................................................................... 7
Software features ................................................................................................................................................ 7
Chapter 2
Installing the PCI-DIO24/S .................................................................................................................... 8
What comes with your PCI-DIO24/S shipment? ................................................................................................ 8
Hardware .......................................................................................................................................................................... 8
Additional documentation ................................................................................................................................................. 8
Optional components ........................................................................................................................................................ 8
Unpacking the hardware ..................................................................................................................................... 9
Installing the software ........................................................................................................................................ 9
Installing the hardware ....................................................................................................................................... 9
Connecting the board for I/O operations .......................................................................................................... 10
Connectors, cables – main I/O connector .........................................................................................................................10
Pin out – main I/O connector ...........................................................................................................................................10
Cables ..............................................................................................................................................................................11
Field wiring, signal termination and conditioning ...........................................................................................................11
Chapter 3
Functional Details ............................................................................................................................... 12
Signal level control ........................................................................................................................................... 13
Chapter 4
Specifications ...................................................................................................................................... 15
Digital input/output........................................................................................................................................... 15
Interrupts........................................................................................................................................................... 15
Power consumption .......................................................................................................................................... 15
Environmental .................................................................................................................................................. 15
Mechanical ....................................................................................................................................................... 16
I/O pins protection ............................................................................................................................................ 16
Connector and pin out ....................................................................................................................................... 16
Declaration of Conformity .................................................................................................................. 17
5
Preface
About this User's Guide
What you will learn from this user's guide
This user's guide explains how to install, configure and use the PCI-DIO24/S digital I/O board. This user's guide also refers you to related documents available on our web site and to technical support resources.
Conventions in this user's guide
For more information on …
Text presented in a box signifies additional information and helpful hints related to the subject matter you are reading.
Caution! Shaded caution statements present information to help you avoid injuring yourself and others, damaging your hardware, or losing your data.
< : >
bold text
italic text
Angle brackets that enclose numbers separated by a colon signify a range of numbers, such as those assigned to registers, bit settings, etc.
Bold text is used for the names of objects on the screen, such as buttons, text boxes, and check boxes. For example:
1. Insert the disk or CD and click the OK button.
Italic text is used for the names of manuals and help topic titles, and to emphasize a word or phrase. For example:
The InstaCal® installation procedure is explained in the Quick Start Guide.
Never touch the exposed pins or circuit connections on the board
Where to find more information
For additional information relevant to the operation of your hardware, refer to the Documents subdirectory where you installed the MCC DAQ software (C:\Program Files\Measurement Computing\DAQ by default), or search for your device on our website at www.mccdaq.com
.
If you need to program at the register level in your application, refer to the Register Map for the PCI-DIO24,
PCI-DIO24H, PCI-DIO24/S, and PCI-DIO24/LP. This document is available on our website at www.mccdaq.com/registermaps/RegMapPCI-DIO24X.pdf
.
6
Chapter 1
Introducing the PCI-DIO24/S
Overview: PCI-DIO24/S features
This manual explains how to install, configure and use the PCI-DIO24/S digital I/O board. You can use this board in a variety of digital applications to control logic devices such as switches, gauges, relays, pumps, and sensors.
The PCI-DIO24/S is a 24-bit, TTL-compatible digital I/O board. Digital I/O lines are accessed through a 37-pin connector. Digital I/O and interrupt pins are protected from electrostatic discharges of up to ±15 kV (air) and ±8 kV (contact).
An on-board, industry standard 82C55 programmable peripheral interface chip provides the 24 discrete digital
I/O lines in three eight-bit ports (Port A, Port B, and Port C) for each board. Port C can be further divided into two four-bit ports (Port C-HI and Port C-LO). You can configure each port independently for either input or output. The PCI-DIO24/S supports 5V or 3.3V TTL/CMOS I/O signaling.
The PCI-DIO24/S has open locations where you can install a pull-up or pull-down resistor for each port. All I/O bits are set to input mode on power up and reset.
The PCI-DIO24/S board is completely plug-and-play, with no jumpers or switches to set. All board addresses are set by your system's plug-and-play software.
Software features
For information on the features of InstaCal and the other software included with your PCI-DIO24/S, refer to the
Quick Start Guide that shipped with your device. The Quick Start Guide is also available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf
.
Check http://www.mccdaq.com/download.htm
for the latest software version or versions of the software supported under less commonly used operating systems.
7
Installing the PCI-DIO24/S
What comes with your PCI-DIO24/S shipment?
As you unpack your board, make sure each of the items shown below is included.
Hardware
PCI-DIO24/S
Chapter 2
Additional documentation
In addition to this hardware user's guide, you should also receive the Quick Start Guide (available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-Quick-Start.pdf
). This booklet supplies a brief description of the software you received with your PCI-DIO24/S and information regarding installation of that software.
Please read this booklet completely before installing any software or hardware.
Optional components
If you ordered any of the following products with your board, they should be included with your shipment.
Cables
C37FF-x C37FFS-x
8
PCI-DIO24/S User's Guide Installing the PCI-DIO24/S
Signal termination and conditioning accessories
MCC provides signal termination and conditioning boards that you can use with the PCI-DIO24/S. Refer to
accessory products.
Unpacking the hardware
As with any electronic device, you should take care while handling to avoid damage from static electricity. Before removing the PCI-DIO24/S from its packaging, ground yourself using a wrist strap or by simply touching the computer chassis or other grounded object to eliminate any stored static charge.
If any components are missing or damaged, notify Measurement Computing Corporation immediately by phone, fax, or e-mail:
Phone: 508-946-5100 and follow the instructions for reaching Tech Support.
Fax: 508-946-9500 to the attention of Tech Support
Email: [email protected]
Installing the software
Install the software included with your board before you install the hardware. Installing the software first ensures that the information required for proper board detection is installed and available at boot up.
Refer to the Quick Start Guide for instructions on installing the software on the Measurement Computing Data
Acquisition Software CD. This booklet is available in PDF at www.mccdaq.com/PDFmanuals/DAQ-Software-
Quick-Start.pdf
.
Installing the hardware
The PCI-DIO24/S is completely plug-and-play, with no switches or jumpers to set. Configuration is controlled by your system's plug-and-play software. To install your board, follow the steps below.
Install the MCC DAQ software before you install your board
The driver needed to run your board is installed with the MCC DAQ software. Therefore, you need to install the
MCC DAQ software before you install your board. Refer to the Quick Start Guide for instructions on installing the software.
1. Turn your computer off, open it up, and insert your board into an available PCI slot.
2. Close your computer and turn it on.
If you are using an operating system with support for plug-and-play (such as Windows 2000 or Windows
XP), a dialog box pops up as the system loads indicating that new hardware has been detected. If the information file for this board is not already loaded onto your PC, you will be prompted for the disk containing this file. The MCC DAQ software contains this file. If required, insert the Measurement
Computing Data Acquisition Software CD and click
OK
.
3. To test your installation and configure your board, run the InstaCal utility you installed in the previous section. Refer to the Quick Start Guide that came with your board for information on how to initially set up and load InstaCal.
9
PCI-DIO24/S User's Guide Installing the PCI-DIO24/S
Connecting the board for I/O operations
Connectors, cables
– main I/O connector
Table 2-1 lists the board connectors, compatible cables, and compatible accessory products for the PCI-
DIO24/S.
I/O connector type
Compatible cable
Table 2-1. Board connectors, cables, and accessory equipment
Compatible accessory products (with the
C37FFS-x and C37FF-x cables)
CONN37DR male
C37FFS-x, where x =5 or 10 feet (Figure 2)
C37FF-x, where x = length in feet (Figure 3)
CIO-MINI37, CIO-MINI37/DST
SCB-37
CIO-ERB24
CIO-ERB08
SSR-RACK24
SSR-RACK08
Pin out
– main I/O connector
+5V
GND
PORT C7
PORT C6
PORT C5
PORT C4
PORT C3
PORT C2
PORT C1
PORT C0
PORT A7
PORT A6
PORT A5
PORT A4
PORT A3
PORT A2
PORT A1
PORT A0
20
25
26
27
28
21
22
23
24
33
34
35
36
37
29
30
31
32
13
14
15
16
17
9
10
11
12
18
19
1
6
7
8
4
5
2
3
IRQ_INPUT
IRQ_Enable
Port B7
Port B6
Port B5
Port B4
Port B3
Port B2
Port B1
Port B0
GND
N/C
GND
-12V
GND
+12V
GND
+5V
GND
Figure 1. PCI-DIO24/S I/O connector pin out
10
PCI-DIO24/S User's Guide
Cables
19
Installing the PCI-DIO24/S
Figure 2. C37FFS-x cable
The red stripe identifies pin # 1
1
20
1
20
37
37
19
19
Figure 3. C37FF-x cable
Field wiring, signal termination and conditioning
You can connect the PCI-DIO24/S to the following accessory boards using the C37FF-x or C37FFS-x cable:
CIO-MINI37 — Universal screw terminal board, 37-pin.
SCB-37 — Signal connection box, 37-conductor, shielded.
Details on these products are available on our web site at www.mccdaq.com/products/screw_terminal_bnc.aspx
.
The following relay racks can be used with the PCI-DIO24/S:
CIO-ERB24 — 24 Form C, 6A relays.
CIO-ERB08 — Eight Form C, 6A relays.
SSR-RACK24 — 24-channel solid state I/O module rack.
SSR-RACK08 — 24-channel solid state I/O module rack.
Details on these products are available on our web site at www.mccdaq.com/products/signal_conditioning.aspx
.
11
Chapter 3
Functional Details
The PCI-DIO24/S board features the following:
82C55 digital I/O chip interfaced to the PCI bus. The I/O pins of an 82C55 are bi-directional CMOS TTL level.
24-bits of digital I/O
37-pin I/O connector
Digital I/O and interrupt pins are protected from electrostatic discharges of up to ±15 kV (air) and
±8 kV (contact).
The 82C55 provides the 24-bit digital I/O channels into three eight-bit ports labeled
Port A
,
Port B
and
Port C
.
Port C is further divided into two four-bit ports. You can program each port for input or output.
PCI-DIO24/S functions are illustrated in the block diagram shown here.
IRQ_ENABLE
IRQ_INPUT x 8
PORT A (7:0)
PORT B (7:0)
PORT CH (3:0)
PORT CL (3:0) x 4
+5V x 8
82C55
PORT A
PORT B
PORT CH
PORT CL
Control
Control
Bus x 4
Controller FPGA and Logic
Control
Decode/Status
Registers
Interrupt
Control
Bus
Timing
LOCAL BUS
Boot
EEPROM
PCI
CONTROLLER
BADR1
BADR2
Interrupt
IRQ_INPUT
IRQ_ENABLE
37-pin
I/O connector
PCI BUS (5V/3.3V, Universal 32-Bit, 33MHz)
Figure 4. PCI-DIO24/S functional block diagram
For more information on digital signal connections
For general information about digital signal connections and digital I/O techniques, refer to the Guide to Signal
Connections (available on our web site at www.mccdaq.com/signals/signals.pdf
).
Caution! Do not connect high current/voltage devices directly to the PCI-DIO24/S or you may damage the board.
12
PCI-DIO24/S User's Guide Functional Details
Signal level control
All I/O bits are set to a high impedance input mode on power up and reset. To prevent unwanted signal levels, and to drive all outputs on the device you are controlling to a known state after power up or reset, install pull-up or pull-down resistors.
A pull-up resistor pulls all digital pins up to +5 V (high logic level). A pull-down resistor pulls all digital pins down to 0 V (low logic level).
Each board has open locations where you can install a 2.2 K , eight-resistor single inline package (SIP) resistor network for each port. The SIP is made up of eight 2.2 K resistors. One side of each resistor is connected to a single common point and brought out to a pin. The common line is marked with a dot or line at one end of the
SIP. The remaining resistor ends are brought out to the other eight pins (see Figure 5).
2.2 KOhm SIP
Dot
(LO or HI)
I/O Lines
Figure 5. Eight-Resistor SIP Schematic
Each port provides 10 holes. Install an SIP on the board at the locations labeled
Port A
,
Port B
and
Port C
(see
Pull-up / pull-down
resistor locations
Figure 6. Pull-up/down resistor locations
The end labeled
HI
connects to +5 V. The end labeled
LO
connects to GND. The eight holes in the middle (n0 –
both pull-up and pull-down positions.
13
PCI-DIO24/S User's Guide Functional Details
+5 VDC
HI n7 n6 n5
Digital
I/O Port n4 n3 n2 n = A, B, or C n1 n0
LO
(GND)
2.2 K SIP
COM
2.2 K SIP installed for pull-up
Dot indicates the common line
+5 VDC
2.2 K SIP
HI n7
Digital
I/O Port n6 n5 n4 n3 n2 n = A, B, or C n1 n0
COM
LO
(GND)
Dot indicates the common line
2.2 K SIP installed for pull-down
Figure 7. Pull-up and pull-down resistor SIP schematic
To pull up the digital lines for a particular port, install the resistor with the common pin at the
HI
end. To pull down the digital lines for a particular port, install the resistor with the common pin at the
LO
end. When installed, the SIP resistors establish either a high or low logic level for each port when the board is in input mode.
Install MCC SIP packs
When installing pull-up and pull-down resistor SIP packs, we recommend using a 2.2 K, eight-resistor SIP
(MCC part number SP-K2.29C).
14
Chapter 4
Specifications
Typical for 25 °C unless otherwise specified.
Specifications in italic text are guaranteed by design.
Digital input/output
Digital type
Number of I/O
Configuration
Input low voltage
Input high voltage
Output low voltage (IOL = 2.5 mA)
Output high voltage (IOH = -2.5 mA)
Absolute maximum input voltage
Power-up / reset state
Pull-up/pull-down resistors
Table 1. Digital I/O specifications
82C55
24 (Port A0 through Port C7)
2 banks of 8 and 2 banks of 4 or
3 banks of 8 or
2 banks of 8 with handshake
0.8 V max
2.2 V min
0.5 V max
2.4 V min
-0.5 V, +6 V
Input mode (high impedance)
Dual footprint allows pull-up or pull-down configuration.
Interrupts
Interrupts
Interrupt enable
Interrupt sources
Table 2. Interrupt specifications
INTA# - mapped to IRQn via PCI BIOS at boot-time
External (IRQ_ENABLE) active low, disabled by default through internal resistor to TTL high and programmable through PLX9030
External source (IRQ_INPUT)
Polarity programmable through PLX9030
Edge or level triggered programmable through PLX9030
Assertion time: 40 ns min
Power consumption
+5 V operating
+5 V available at I/O connector
Resettable fuse
Table 3. Power consumption specifications
240 mA typical, 350 mA max. Does not include power consumed through the I/O connector.
300 mA max, protected with a resettable fuse
Raychem type miniSMDC110.
Hold current: 1.1 A max
Series resistance 0.21 Ohms max.
Environmental
Operating temperature range
Storage temperature range
Humidity
Table 4. Environmental specifications
0 to 70°C
-40 to 100°C
0 to 95% non-condensing
15
PCI-DIO24/S User's Guide Specifications
Mechanical
Card dimensions
Form factor
Table 5. Mechanical specifications
PCI length:
131.8 mm (L) x 106.7 mm (W) x 18.4 mm (H)
Universal PCI keying. Compatible with either 3.3 V or 5 V PCI signaling environments.
I/O pins protection
DIO lines protected
On board chip
ESD protection level
DIO maximum voltage
Table 6. Static discharge protection specifications
Port A[7:0], Port B[7:0], Port C[7:0], IRQIN, IRQEN
SEMTECH SMDA05C-8, SD05
±15 kV (air), ±8 kV (contact)
6V
Pin
1
2
8
9
10
11
12
13
3
4
5
6
7
14
15
16
17
18
19
Connector and pin out
I/O connector type
Compatible cables
Compatible accessories
Signal Name
IRQ_INPUT
IRQ_ENABLE
Port B7
Port B6
Port B5
Port B4
Port B3
Port B2
Port B1
Port B0
GND
N/C
GND
-12V
GND
+12V
GND
+5V
GND
Table 7. Connector specifications
CONN37DR male
C37FF-x, C37FFS-x, x = Length in feet.
CIO-MINI37, CIO-MINI37/DST
SCB-37
CIO-ERB24
CIO-ERB08
SSR-RACK24
SSR-RACK08
Table 8. Connector pin out
Pin
20
21
27
28
29
30
31
32
22
23
24
25
26
33
34
35
36
37
Signal Name
+5V
GND
Port C7
Port C6
Port C5
Port C4
Port C3
Port C2
Port C1
Port C0
Port A7
Port A6
Port A5
Port A4
Port A3
Port A2
Port A1
Port A0
16
Declaration of Conformity
Manufacturer:
Address:
Measurement Computing Corporation
10 Commerce Way
Suite 1008
Norton, MA 02766
USA
Category: Electrical equipment for measurement, control and laboratory use.
Measurement Computing Corporation declares under sole responsibility that the product
PCI-DIO24/S
to which this declaration relates is in conformity with the relevant provisions of the following standards or other documents:
EC EMC Directive 2004/108/EC: General Requirements, EN 61326-1:2006 (IEC 61326-1:2005).
Emissions:
EN 55011 (2007) / CISPR 11(2003): Radiated emissions: Group 1, Class A
EN 55011 (2007) / CISPR 11(2003): Conducted emissions: Group 1, Class A
Immunity: EN 61326-1:2006, Table 3.
IEC 61000-4-2 (2001): Electrostatic Discharge immunity.
IEC 61000-4-3 (2002): Radiated Electromagnetic Field immunity.
IEC 61000-4-4 (2004): Electric Fast Transient Burst Immunity.
IEC 61000-4-5 (2001): Surge Immunity.
IEC 61000-4-6 (2003): Radio Frequency Common Mode Immunity.
IEC 61000-4-11 (2004): Voltage Interrupts.
To maintain compliance to the standards of this declaration, the following conditions must be met.
The host computer, peripheral equipment, power sources, and expansion hardware must be CE compliant.
All I/O cables must be shielded, with the shields connected to ground.
I/O cables must be less than 3 meters (9.75 feet) in length.
The host computer must be properly grounded.
Equipment must be operated in a controlled electromagnetic environment as defined by Standards EN
61326-1:2006, or IEC 61326-1:2005.
Declaration of Conformity based on tests conducted by Chomerics Test Services, Woburn, MA 01801, USA in
March, 2009. Test records are outlined in Chomerics Test Report #EMI5299.09.
We hereby declare that the equipment specified conforms to the above Directives and Standards.
Carl Haapaoja, Director of Quality Assurance
Measurement Computing Corporation
10 Commerce Way
Suite 1008
Norton, Massachusetts 02766
(508) 946-5100
Fax: (508) 946-9500
E-mail: [email protected]
www.mccdaq.com
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Table of contents
- 6 What you will learn from this user's guide
- 6 Conventions in this user's guide
- 6 Where to find more information
- 7 Overview: PCI-DIO24/S features
- 7 Software features
- 8 What comes with your PCI-DIO24/S shipment?
- 8 Hardware
- 8 Additional documentation
- 8 Optional components
- 9 Unpacking the hardware
- 9 Installing the software
- 9 Installing the hardware
- 10 Connecting the board for I/O operations
- 10 Connectors, cables – main I/O connector
- 10 Pin out – main I/O connector
- 11 Cables
- 11 Field wiring, signal termination and conditioning
- 13 Signal level control
- 15 Digital input/output
- 15 Interrupts
- 15 Power consumption
- 15 Environmental
- 16 Mechanical
- 16 I/O pins protection
- 16 Connector and pin out